Technique Lavabos Chirurgicaux - en

SURGICAL WASH BASINS
SURGICAL WASH BASINS Version A / Technical dossier 1

CONTENTS
Introduction.....................................................................................................................4
Warnings .........................................................................................................................5
Chapter I Overview ......................................................................................................6

I.1 General description.......................................................................................6
I.2 Explanation of the functions and controls......................................................10
I.2.1 Functions....................................................................................................10
I.2.2 Controls ..........................................................................................10
I.3 Definitions: symbols and abbreviations.........................................................11
I.3.1 Symbols ..........................................................................................11
I.3.2 Abbreviations..................................................................................11
Chapter II Start-up........................................................................................................12
II.1 Recommendations .......................................................................................12
II.2 Start-up .......................................................................................................12
Chapter III First fault isolation procedure .....................................................................13
Chapter IV Installation..................................................................................................16
IV.1 Requirements.............................................................................................16
IV.2 Surgical wash basins ..................................................................................16
IV.2.1 Old model wash basin ..................................................................16
IV.2.2 New model wash basin .................................................................17
IV.3 Prefiltering.................................................................................................19
IV.4 Views for basin installation........................................................................19
IV.5 Views for frame installation.......................................................................19
Chapter V Maintenance ................................................................................................26

V.1 Weekly .......................................................................................................26
V.2 Half-yearly..................................................................................................26
V.3 Filters..........................................................................................................26

Chapter VI Repair.........................................................................................................27
VI.1 Customer service department address.........................................................27
VI.2 Recommendations......................................................................................27
VI.3 General technical data................................................................................27
VI.4 List of spare parts.......................................................................................28
VI.4.1 General views and list of spare mechanical parts ..........................28
VI.4.2 General views and list of spare electronic parts.............................36
VI.4.3 General views and list of spare electro-mechanical parts...............47
VI.5 Guidelines for dismantling for repairs ........................................................56
VI.5.1 Electro-mechanical and electronic surgical wash basins................56
VI.5.2 Mechanical surgical wash basins ..................................................57
VI.6 Characteristics of the main components .....................................................58
VI.6.1 Infrared cell..................................................................................58
VI.6.2 Peristaltic pump............................................................................61
VI.6.3 Solenoid valve..............................................................................62
VI.6.4 Transformer 55VA .......................................................................62
VI.6.5 Electrical views ............................................................................63
Risks analysis ..................................................................................................................73

INTRODUCTION
The WASH BASIN is made from reinforced resistant polyester (sanitary quality).
It is designed to the latest G.P.E.M. / S.L recommendations:
- Sloping surfaces throughout (no water stagnation and no surfaces for placing objects).
- No sharp inside or outside angles.
- A transparent, removable and autoclavable U-bend (except on service wash basins).
- Single piece moulded plug grate.
Subject to a rigorous regulatory framework, the WASH BASINS have undergone extensive
testing for conformity to the following directives:
Directive 73/23/CE : Low-voltage electrical equipment
Directive 89/336/CE : Electromagnetic compatibility (EMC)
The marking on the device proves its conformity to all relevant regulations.

WARNINGS
Carefully read the instructions for use before using the WASH BASIN and keep them
available at all times to users.
If in doubt, contact Laboratoires ANIOS or the sales department of you area.
Access to the wiring and live electrical parts is allowed only to authorized people and
within the limits defined in chapter 5 / Maintenance and Repair.
Failure to abide by the instructions contained in this manual will void the warranty.
The users attention is drawn to their regulatory obligations. Moreover, the users
attention is drawn to the possible risks incurred when a product is used for other
purposes than originally intended.
Laboratoires ANIOS can not be held liable for uses they do not know of or any use not
corresponding to the normal conditions of use.
The information provided in this manual is correct to the best of our knowledge at the date
of its publication. Under no circumstances does it release the user of the obligation to
know and apply all the regulations relevant to their activity.
A 230V electrical plug (earthed), used to connect the wash basin to the mains, must be
protected by a 30mA max. residual current device and placed at a distance in
compliance with current regulations.

Chapter I - Overview
I.1 General Description
The WASH BASIN is made from reinforced resistant polyester (sanitary quality).
It is designed to the latest G.P.E.M. / S.L recommendations:
- Sloping surfaces throughout (no water stagnation and no surfaces for placing objects).
- No sharp inside or outside angles.
- A transparent, removable and autoclavable U-bend (except on service wash basins).
- Single piece moulded plug grate.
There are 9 types of hand wash basins:

- 960 mechanical single-station wash basin
- 960 electro-mechanical single-station wash basin
- 960 NM electronic single-station wash basin
- 1600 mechanical two-station wash basin
- 1600 electro-mechanical two-station wash basin
- 1600 NM electronic two-station wash basin
- 2000 mechanical three-station wash basin
- 2000 electro-mechanical three-station wash basin
- 2000 NM electronic three-station wash basin
- The MECHANICAL wash basins do not have any electrical wiring,
- The ELECTRO-MECHANIC wash basins have an electrical system for water distribution
(transformer, solenoid valve and cells)

- The ELECTRONIC wash basins are electric for water distribution and soap dispensing
(solenoid valves, cells and soap pump).
The WASH BASINS come in three dimensions: 960mm (1 station), 1600mm (2 stations)
and 2000mm (3 stations).
The sales documentation, which gives details of the different types, is enclosed.
Options are also available: a thermostatic mixer tap, a mechanical mixer tap, prefiltering,
swan neck filtration and an extra soap dispenser.
LABORATOIRES ANIOS will supply any information of use to qualified technical staff
required to maintain or repair the appliance.
Manufacturer:
LABORATOIRES ANIOS
Pav du Moulin - 59260 Lille-Hellemmes - France
Tel: 03.20.67.67.67 Fax: 03.20.67.67.68

COMMERCIAL NAME
REFERENCE
Polyester
960 mechanical single-station wash basin 423400
960 electro-mechanical single-station wash basin 423254
960 NM electronic single-station wash basin 423450NM
1600 mechanical two-station wash basin 423200
1600 electro-mechanical two-station wash basin 423252
1600 NM electronic two-station wash basin 423256NM
2000 mechanical three-station wash basin 423002
2000 electro-mechanical three-station wash basin 423255
2000 NM electronic three-station wash basin 423003NM
ASSOCIATED OPTIONS REFERENCE

Mechanical mixer tap 423878
Thermostatic mixer tap 423875

Extra mechanical soap dispenser 425006
Extra electronic soap dispenser 423610
U-bend disinfection 423970
REMOVEABLE OPTIONS ON THE

REFERENCE
STRAIGHT OUTLET TUBES
NON AUTOCLAVABLE REMOVEABLE TUBES
Reinforcing plate (1 per tube) 425043
Removable outlet tube (1 connector + 2 tubes) 425038
AUTOCLAVABLE OUTLET TUBES

Reinforcing plate (1 per tube) 425043
Connector (1 per tube) 425080
Removable swan neck channel (1 tube + quick
425082
connector)
Autoclavable quick connector 425083

DIMENSIONS AND POWER
Overall dimensions
NAME Power (VA) Weight
L x W x H (mm)
960 mechanical single-station wash
0 960 x 800 x 580 30kg
basin
960 electro-mechanical single-
11 960 x 800 x 580 31kg
station wash basin
1600 mechanical two-station wash
0 1600 x 800 x 580 40kg
basin
1600 electro-mechanical two-
21 1600 x 800 x 580 41kg
station wash basin
2000 mechanical three-station wash
0 2000 x 800 x 580 42kg
basin
2000 electro-mechanical three-
30 2000 x 800 x 580 46kg
station wash basin
960 NM electronic single-station
16 960 x 800 x 580 32kg
wash basin
1600 NM electronic three-station 31 1600 x 800 x 560 44kg
wash basin
2000 NM electronic three-station
40 2000 x 800 x 580 50kg
wash basin

I.2 Explanation of the functions and controls
I.2.1 - Functions
The wash basins have two functions: the distribution of water and the dispensing of
soap.
I.2.2 - Controls
The controls for water distribution and soap dispensing differ, according to the type of
wash basin. There are two methods, mechanical and electronic.
a- Water distribution
Mechanical: Water is distributed by means of a knee control. The leg action operates the
opening and closing of the water supply. There is, therefore, no manual contact
with the controls.
Electronic: Water is distributed by means of an electric device. An infra-red cell detects

the presence of the person in front of the wash basin. It opens a solenoid valve,
allowing the water to flow. Once the station has been vacated, after a time
lapse of a few seconds (time for rinsing the wash basin), the solenoid valve
closes again and shuts off the water supply.
b- Soap dispensing
Mechanical: Distribution is by means of an elbow-operated soap dispenser.
Electronic: It is dispensed by means of an electric device. An infra-red cell detects the

presence of the hand under the dispenser head. It activates the pump which
draws in the soap and dispenses it into the hands of the user. As soon as the
hands are withdrawn, the pump stops.
c- Electrical supply to the wash basin
An ultra low-voltage switch (18V) is positioned on the side of the wash basin. It can
be used to cut the power supply to the wash basin.

I.3 - Definitions: symbols and abbreviations
I.3.1 - Symbols
N Symbol IEC Publication Description
1 417-5032 Alternating courant
2 417-5019 Protective earth
3 417-5017 Earth
4 348 Caution, refer to the accompanying documents
5 417-5265 Off (only for a part of the device)

6 417-5264 On (only for a part of the device)
7 878-03-01 Hazardous voltage
I.3.2 - Abbreviations
ABBREVIATION MEAN
min minutes
m3 volume (length (m) x width (m) x height (m))
ml millilitre
h. hour
Kg kilogram
Hz Hertz (frequency)
BIP Connector with live and neutral conductors
V Volt
bar Pressure unit
VA Volt-ampere
C Degree Celsius
IP Degree of protection

Chapter II Start-up
II 1 Recommendations
Do not use chlorinated products (such as Javel water). Some parts of the device are
not compatible with these products and will be damaged.
II 2 Start-up
The start-up procedure is as follows:
1. Switch on the wash basin (for electronic and electro-mechanical models).
2. Check that there is still some soap in the bottle.
3. Place hands under the dispenser head to obtain soap (for electronic models).
4. Place hands in front of the swan neck to obtain water (for electronic and electro-
mechanical models).
At the end of the day, the last user simply switches off the wash basin in order to turn off
the power supply.

Chapter III - First-fault isolation procedure
The following checks and corrective actions can be performed by the customer.
Always power off the device before any operation.
Problem Checks Reason Action
Check for voltage at the

mains socket
Damaged cables Replace

Check the connectors
The wash
basin does not Loose wires Retighten
work at all
Check the switch is

Faulty switch Replace
working correctly
If the switch is working,

Faulty transformer Replace
check the transformer
Check the soap level in

Empty bottle Replace
the bottle
Check that the tube that
links the bottle to the
The wash pump, and the pump to It is blocked Unblock
basin no the dispensing pipette, is
longer not blocked
dispenses soap
Check the infrared cell See method described below
Check the pump See method described below

If it is on maximum or
Put the potentiometer on
Check the position of the minimum, the cell
a middle position and
potentiometer on the cell detects constantly or not
check that it works
at all
Check the pump (for the
Checking the soap), change the
cell Voltage present
Check there is voltage solenoid valve for the
(continuous) coming out water
of the cell
No voltage Change the cell
Tube stuck inside Unstick
The shaft no longer

drives the rollers (for the Change the pump
The pump works but SR 10)
sends nothing If disconnected,
Checking the
Check the tube fittings reconnect. If broken,
pump
change.
Check that the suction is Change the perforated

not drawing in air tube
The pump does not work Change the pump
Check that the water

They are closed Open them
supply taps are open
Put them back in place

Check the tubes If they are pinched
or replace them
The wash
Adjust the pressure
basin does not If the wash basin is fitted Under 3 bar
reducing gauge
supply water with a prefiltering
device, check that it is Check the prefiltering
set to 3 bar At 3 bar cartridge and/or the cell
or the knee control
If the wash basin is not
Check the cell or the
fitted with a prefiltering
knee control
device

Check the pressure of

your water network
Check that the tubes are Follow the procedure

The tubes are pinched
not pinched described above
Check that the water

supply taps are properly
If the wash
open
basin does not
supply enough If the wash basin is fitted
water with a prefiltering
It is very worn Replace
device, check the
cartridge
Check the pressure of the
It is insufficient Set it to 3 bar
pressure reducing gauge
Check the knee control See method described

or the solenoid valve below
Change the solenoid

No change of position
Check that its changing valve
Checking the
position (clinking) (after
solenoid valve
checking the cell)
Change of position Check the other elements
During installation, the

Reverse them for a
hot and cold water were
correct match
reversed
The
thermostatic There are two hot water Reinstall the hot water
Check the water supply
mixer tap or two cold water cold water pairing
does not
regulate the Check that the water
water Open them
supply taps are open
correctly
No problem with the Change the ceramic
water supply cartridge

Chapter IV - Installation
IV 1 - Requirements
The following are required for all types of wash basins:
- A supply of cold water, a 10/12 pipe with a 15/21 male fitting and a stopcock,
- A supply of hot water, a 10/12 pipe with a 15/21 male fitting and a stopcock,
- A 40 diameter water outlet.
For electronic and electro-mechanical wash basins:
IV2 Surgical wash basins
IV 2.1 Old models
The wash basins are preassembled and connected at the factory in an 18/10 stainless
steel frame.
You are advised to install the wash basin so that the edge of the basin is at a height of
90 cm. To do this, you need to:
Place the positioning rail 1.19 m from the floor and fix it.
Remove the six screws that hold the body and the frame together, take off the
electric plug, the chain and the water pipe linking the frame and the body.
Place the frame on the positioning rail. Make sure that it is level and centred.
Fix the frame onto the wall using 4 screws and plugs to suit the wall type.
Replace the body onto its frame. Reconnect the electric plug, the chain and the water
pipe linking the frame and the body. Replace the 6 screws that hold them together.
Purge your water pipes, to empty them of any impurities that could prevent the
solenoid valves from working correctly.
Connect in accordance with your outlets (cold water, hot water and evacuation).
Flexible pipes are to be used for the connections. Make sure that you have correctly
matched the hot water of your installation with the hot water on the wash basin (red
label).
Plug the wash basin into the power supply outlet.

Then,
Open the water supply. Check there are no leaks.

Switch on the wash basin (for electronic and electro-mechanical models.
Put the soap bottle in its housing.
Place your hand under the soap dispenser. Wait for 30 seconds for the tubes to fill
and check that the soap arrives (for electronic dispensers).
Set the pressure reducing gauge to 3 bar (under wash basins fitted with a prefiltering
device).
For electronic water distribution, place your hand in front of the cells positioned next
to the swan necks and make sure that the water is flowing.
The detection distance is pre-set at the factory. If you wish to change it, proceed as if
it were a repair (chapter 6, section VI 5) and follow the instructions.
For mechanical water distribution, operate the knee control and make sure that water
is flowing.
The wash basin is now ready for use.
In case of problems, contact LABORATOIRES ANIOS.
IV 2.2 New models
The wash basins are preassembled and connected at the factory in an 18/10 stainless
steel frame.
You are advised to install the wash basin so that the edge of the basin is at a height of
90cm. To do this, you need to:
Place the positioning rail 1.09m from the floor and fix it.
Remove the six screws that hold the body and the frame together, take off the
electric plug, the chain and the water pipe linking the frame and the body.
Place the frame on the positioning rail. Make sure that it is level and centred.
Fix the frame onto the wall using 4 screws and plugs to suit the wall type.
Replace the body onto its frame. Reconnect the electric plug, the chain and the water
pipe linking the frame and the body. Replace the 6 screws that hold them together.
Purge your water pipes, to empty them of any impurities that could prevent the
solenoid valves from working correctly.
Connect in accordance with your outlets (cold water, hot water and evacuation).
Flexible pipes are to be used for the connections. Make sure that you have correctly
matched the hot water of your installation with the hot water on the wash basin (red
label).
Plug the wash basin into the power supply outlet.

Then,
Open the water supply. Check there are no leaks.
Set the water cells (detection distance):
Adjusting the range (50 to 400 millimetres +/- 20 %)

Testing will help you to set the range. While the power is switched on, put your hand
10cm maximum from the head for about 5s so that the sensor LED flashes. Then
take away your hand for about 5s. The LED then comes on permanently and you
place your hand at the required detection distance. When the LED goes out, the cell
registers the distance and goes into the standard working mode. Check the setting
and repeat the operation if necessary.
The LED output light comes on when the output is activated.
Adjusting the timer (+/- 20%)

The potentiometer situated in the housing enables the timer to be set for the various
modes. It can be set from 1 to 10 min for mode 1, from 3 to 15s for mode 3 and 4,
and from 0.5 to 3s for mode 5
Renew the operation for each cell.

Put the soap bottle in its housing.
Place your hand under the soap dispenser. Wait for 30 seconds for the tubes to fill
and check that the soap arrives (for electronic dispensers).
Set the pressure reducing gauge to 3 bar (under wash basins fitted with a prefiltering
device).
Place your hand in front of the cells positioned next to the swan necks and make sure
that the water is flowing.
In case of problems, contact LABORATOIRES ANIOS.

IV 3 - Prefiltering
A 0.5 prefiltering device is fitted on filtering wash basins, and is an option on others.
The prefiltering device comprises a casing containing a cartridge. The cartridge lasts for an
average of 4 months, depending on the water quality and how often the wash basin is used.
IV 4 Views for basin installation
See the following pages
IV 5 Views for frame installation
See the following pages

INSTALLATION OF THE 1 STATION WASH BASIN
950
1-STATION BASIN
920 8
0
0
THE SPACING
BETWEEN 100 4
AND 250 IS 150
0
FOR A
0 Pc
THERMOSTATIC
MIXER TAP 60
50 20 2
THE SPACING 100
155 0
BETWEEN 50 25 0
AND 155 IS FOR 0
A MECHANICAL 457
280 5
MIXER TAP 0
2
E 2 0
C
5 E
0 F 5
0
GROUND WASTE
Hot water
Right-hand outlet D40 pvc waste pipe Cold water
2-pole PC 10/16 A to fix to the wall 1/4 turn stop valve with
Pc
15/21 outlet

INSTALLATION OF THE 1600 2 STATION WASH BASIN
1600
2-STATION BASIN
1570
8
0
THE SPACING
0
BETWEEN 100 4
AND 250 IS 0 150
FOR A 0 Pc
THERMOSTATIC
MIXER TAP 60
50 20
100 2
THE SPACING 155 0
BETWEEN 50 25 457 0
AND 155 IS FOR 0 5
A MECHANICAL 280 0
MIXER TAP 5 0
2
H
5 C 0 2
W 0 5
0 W
0
GROUND WASTE
Right-hand outlet D40 pvc waste pipe Hot water

Cold water
Pc
15/21 outlet

INSTALLATION OF THE 2000 3 STATION WASH BASIN
2000
8
0
THE SPACING 1970 0
BETWEEN 100 4
AND 250 IS 0 3-STATION BASIN 150
FOR A
0 Pc
THERMOSTATIC
MIXER TAP 60
50 20
100 2
THE SPACING 155 0
BETWEEN 50 AND 25 457 0
155 IS FOR A 0
MECHANICAL 280
MIXER TAP 5 5
2 0
H
5 C 0 2
W 0 0
0 W 5
0
GROUND WASTE
Right-hand outlet D40 pvc waste pipe Hot water

Cold water
Pc
15/21 outlet

INSTALLATION OF WALL SUPPORT FRAME FOR 1-STATION WASH BASIN
BACK WALL
1 910
0
0
360
5
6 STAINLESS STEEL
0 FRAME SUPPORT 7
6
875
0
MIXER TAP
CASING
1 135
0
0
STAINLESS STEEL WALL SUPPORT 1
6 0
1 9 6
0 0 1
NB: fixing holes are 8mm diameter 0
GROUND

INSTALLATION OF FRAME WALL SUPPORT FOR 1600 2-STATION WASH BASIN
BACK WALL
1 1550
0
0
360
5 STAINLESS STEEL
6 FRAME SUPPORT
0 1520 7
6
0
MIXER TAP
CASING
1 135
0
0 STAINLESS STEEL WALL SUPPORT
1
6 0
1 9 6
0 0 1
GROUND

INSTALLATION OF FRAME WALL SUPPORT FOR 2000 3-STATION WASH BASIN
BACK WALL
1 1960
0
0
360
5 STAINLESS STEEL
6 FRAME SUPPORT
0 1520 7
6
0
MIXER TAP
CASING
1 135
0
0 STAINLESS STEEL WALL SUPPORT
1
6 0
1 9 6
0 0 1
GROUND

Chapter V - Maintenance
V 1 - Weekly
Regular servicing will maintain the good general condition of the device.
Clean the body.

Do not drop.
If unused for a long period, it is advisable to operate the device a few minutes with
water to rinse the soap tubes.
V 2 Half-yearly
Every six months, the device should be overhauled (this can be done by the customer).
With the device disconnected, check:
- The connections
- The pump tube
V 3 - FILTERS
The prefiltering cartridge lasts for an average of 4 months, depending on the water quality
and how often the wash basin is used.

Chapter VI - Repair
VI 1 - Customer service department address
LABORATOIRES ANIOS - Pav du Moulin - 59260 Lille-Hellemmes - France

Tel: 03.20.67.67.67 Fax: 03.20.67.67.68
or
Subcontractor approved by LABORATOIRES ANIOS.
VI 2 - Recommendations
1. Never repair the device without disconnecting it first at the mains socket.
2. Refer to the product sheet for the other protective measures to be taken.
3. Read the chapter dealing with first-fault conditions to find the items likely to have
deteriorated.
4. Read the following to make successful repairs.
VI3 - General technical data
Power supply: 230 V 50 Hz BIP + Earth
Overall dimensions
NAME Power (VA) Weight
L x W x H (mm)
960 mechanical single-station wash
0 960 x 800 x 580 30kg
basin
960 electro-mechanical single-
11 960 x 800 x 580 31kg
station wash basin
1600 mechanical two-station wash
0 1600 x 800 x 580 40kg
basin
1600 electro-mechanical two-
21 1600 x 800 x 580 41kg
station wash basin
2000 mechanical three-station wash
0 2000 x 800 x 580 42kg
basin
2000 electro-mechanical three-
30 2000 x 800 x 580 46kg
station wash basin
960 NM electronic single-station
16 960 x 800 x 580 32kg
wash basin
1600 NM electronic three-station 31 1600 x 800 x 560 44kg
wash basin
2000 NM electronic three-station
40 2000 x 800 x 580 50kg
wash basin

VI 4 List of spare parts
VI 4.1 General overviews and list of spare parts for mechanical wash basins
All the wash basins are manufactured in the same way, the differences being in the swan
necks.
Only the bodies and the wall fixations, which vary, are not replaceable.
Mechanical surgical wash basins
Component Item Reference Description

Soap 5 425005 Soap dispenser 500 CS ELS 25

16 + 48 423804 Prefiltering casing
17 433110 0.5 prefiltering cartridge
18 423925 Peripheral casing seal
19 423806 Key for casing F5134
20 423808 Pressure reducing gauge
Prefiltering 21 423808A Manometer
22 423808B Pressure valve
48 404368 Reservoir
423932 Casing fixing screws
423805 Nipple set 1P 1/2 M-M with seals
423927 Old model casing seal

Straight outlet
23 423872 135 flange discharge channel
tube
24 423812 Tube lip D 20 L140 16/100
25 423895 Splash guard adaptor for RA connection
Swan neck outlet
26 423813 Quick connector
tube
543321JL Lip seal for quick connector
543321JT O ring for quick connector
23
24
26
25

Water 1 423961 Seal kit for TEMPOSTOP
distribution 2 423865 TEMPOSTOP control

28 423802 Glass U-bend D 40
Evacuation 29 404926 Flexible tube D 40 for assembly
423803 Grip seal for U-bend

31 423875 Thermostatic mixer tap
Thermostatic
32 423877 Fixing nut for mixer taps
option
33 423926 Bare thermostatic cartridge

Mixer tap option
34 423878 Mechanical mixer tap

423809 Nipple 15/21
423854 Brass tee 15/21 F
423894 Fibre seal 15/21
Plumbing 423876 Straight sleeve 1/2 3/4
423811 Straight connector 1/2 F
423861 Elbow connector 1/2 F
423815 Double coupling angle M/F

80 423701 Stainless steel frame to support body 1 station
81 423703 Z iron support for body
82 423890 Fixing staples
83 423891 Screws for body rigidity
Support
84 415387 Stainless steel fixing screws for body
423702 Stainless steel frame to support body 2 stations 140
423704 Stainless steel frame to support body 3 stations

88 TU42CD Mixed tap tube to casing
I station tubing 89 TU123CD Casing tube to knee control
90 TU110CC Knee control tube to swan neck

2 station tubing 58 TU135CC Casing tube to left knee control
160 59 TU90CD Casing tube to right knee control
60 TU125CC Knee control tube to swan neck

51 TU170CC Casing tube to left knee control
52 TU95CD Casing tube to right knee control
3 station tubing 53 TU50CD Casing tube to central knee control
54 TU100CC Knee control tube to right swan neck
55 TU95CC Knee control tube to left swan neck
56 TU110CD Knee control tube to central swan neck

VI 4.2 - General overviews and list of spare parts for electronic wash basins
All the wash basins are manufactured in the same way, whether surgical wash basins,
Compact or service wash basins.
The differences are in the swan necks, the soap dispensers and the transformers.
Electronic surgical wash basins

7 Plaque DS Cassette dispenser plaque
8 423818 Soap head infrared cell
11 423816 Soap pump SR 25 9L/H
51 423823 Soap head dispensing pipette
Soap
62 405210 Polyurethane tube 4 x 6
541339 Soap pump tube
405121 Tricoclair tube 4 x 8
423893 Soap circuit tube for SR 10

11 402141 S1 pump
12 413874 Elbow connector
13 405288 Tubing 4 x 7 (per metre)
Soap on NM 14 423991 Multi-purpose cell
wash basin 15 543243 Optic support
543244 Optic support nut
402143 S1 pump locking screw
413877 5 tube kit for S1 pump

22 423808B Expansion valve
48 404368 Reservoir

Straight outlet
23 423872 135 flange outlet tube
tube
24 423812 Tube lip D 20 L140 16/100
25 423895 Splash guard adaptor for RA connection
Swan neck
26 423813 Quick connector
outlet tube
543321JL Lip seal for quick connector
23
24
26
25

Water 3 423814 Solenoid valve
distribution 4 423817 Water distribution cell
Water 14 432991 Multi-purpose cell

distribution on 15 543243 Optic support
NM wash basins 543244 Optic support nut


Thermostatic
option 32 423877 Fixing nut for mixer taps

Mixer tap option

423809 Nipple 15/21
423854 Brass tee 15/21 F
423894 Fibre seal 15/21

36 423942 Transformer 55 VA
37 423830 Luminous push button
38 423832 Green jewel light
39 423834 Glow light 28V
Electricity
40 423892 Green on/off switch
41 416843 Fuse FST 5x20 250 mA
42 423825 Fuse holder
416811 Power supply cable

Support 84 415387 Stainless steel fixing screws for body
423835 Chain with S support

86 TU80CD Casing tube to solenoid valve
1 station tubing 88 TU42CD Mixer tap tube to casing
TU42CD Mixer tap tube to casing

57 TU70CD Mixer tap tube to casing
2 station tubing
160 89 TU123CD Casing tubing to left solenoid valve
91 TU65DD Casing tubing to right solenoid valve

92 TU145CD Casing tubing to left solenoid valve
3 station tubing
52 TU95CD Casing tubing to right solenoid valve
93 TU70DD Casing tubing to central solenoid valve

VI 4.3 - General overviews and list of spare parts for electro-mechanical wash basins
Electro-mechanical surgical wash basins

Soap 5 425005 Soap dispenser 500 CS ELS 25

22 423808B Expansion valve
48 404368 Reservoir

Straight
discharge 23 423872 135 flange discharge channel
channel
24 423812 Tube lip D 20 L140 16/100
Swan neck 25 423895 Splash guard adaptor for RA connection
discharge 26 423813 Quick connector
channel 543321JL Lip seal for quick connector

Water 3 423814 Solenoid valve
distribution 4 423817 Water distribution cell


Thermostatic
option 32 423877 Fixing nut for mixer taps

Mixer tap option

423809 Nipple 15/21
423854 Brass tee 15/21 F
423894 Fibre seal 15/21

36 423942 Transformer 55 VA
37 423830 Luminous push button
38 423832 Green jewel light
39 423834 Glow light 28V
Electricity
40 423892 Green on/off switch
41 416843 Fuse FST 5x20 250 mA
42 423825 Fuse holder
416811 Power supply cable

Support 84 415387 Stainless steel fixing screws for body
423835 Chain with S support

69 TU42CD Casing tube to solenoid valve
1 station tubing 70 TU80CD Mixer tap tube to casing
TU42CD Mixer tap tube to casing

2 station tubing
160 63 TU123CD Casing tubing to left solenoid valve
64 TU65DD Casing tubing to right solenoid valve

66 TU145CD Casing tubing to left solenoid valve
3 station tubing
67 TU95CD Casing tubing to right solenoid valve
68 TU70DD Casing tubing to central solenoid valve

VI 5 Guidelines for dismantling for repairs
VI 5.1 Electro-mechanical and electronic surgical wash basins (polyester versions)
The wash basin does not need to be removed from the wall to carry out repairs:
1 Unplug the wash basin from the power supply.

2 Close the water supply (hot and cold).
3 Disconnect the outflow tube on the U-bend.
Three screws are now holding the body to the frame on each side of the wash basin.
4 Loosen the lower screw.

5 Remove the two upper screws.
6 Tip the body forward. It will be held by two chains (see diagram below).
You can then access the various parts.
To fix it back on to the wall:
1 Tip the body back towards the wall.

2 Replace the two upper screws and tighten the lower screw.
3 Reconnect the outflow tube on the U-bend.
4 Open the water supplies.
5 Plug the wash basin back into the power supply.

VI 5.2 Mechanical surgical wash basins
1 - Close the water supply (hot and cold).

2 - Disconnect the outflow tube on the U-bend.
3 Remove the wash basin from the wall (if necessary) by lifting it up.
You can then access the various parts.
To fix it back on to the wall:
1 Hang the wash basin on the rail.

2 - Reconnect the outflow tube on the U-bend.
3 - Open the water supplies (hot and cold).

VI 6- Characteristics of main components
VI6.1 Infrared cell
a - Description
The cell enables the presence of a hand to be detected. It then starts the pump and
delivers the soap.
The same process occurs for water distribution.
b Technical data
The infrared cell is powered by an 18 V AC and sends a 24 V DC signal to the soap

pump or to the solenoid valve for water distribution.
c List of customer service parts
ITEM REFERENCE DESCRIPTION

8 423818 Soap cell (polyester)
4 423817 Water cell (polyester)
423991 Multi-purpose cell (new model)
d - Warning
Make sure you have correctly wired the cell. The red and the blue wires connect to the
pump (or to the solenoid valve). It is important not to mix the wires, or the pump will
run backwards.
Overview
A multifunction cell for water solenoid valves or soap pump control.
30mm
44mm
Detection cell
57mm
Power supply
Solenoid valve or pump outlet

Installation
The housing must be fixed to a clean, dry surface using double-sided adhesive tape or
glue. To avoid problems caused by damp, it is highly recommended that the housing
be fixed with the wires facing downwards.
Operation
This cell has 5 operating modes:
Mode 1 "bistable + tempo 1-10 min". This allows for the solenoid valve to be
activated for a period of 1 to 10 min to fill a basin. Change in the output state occurs
each time presence is detected.
Mode 2 "soap presence". This allows for soap to be dispensed, once presence is
detected, with a 30-second safety timer. The output is then deactivated and the
detector LED flashes. The standard operating mode is reset when detection ceases.
Mode 3 "water 3-15 s". This allows water to run in order to rinse the basin. There is
a comfort timer of between 3 and 15 seconds that is set by the potentiometer. After 30s
of continuous detection, the cell switches to a safety mode. The output is then
deactivated and the detector LED flashes. The standard operating mode is reset when
detection ceases.
Mode 4 "water 3-15 s + automatic flush". This is identical to the mode "water 3-
15s", but with an added timer that allows for a 3-minute automatic flush every 6 hours
of non-use. A 3-minute automatic flush occurs when the power supply is switched on.
Mode 5 "soap dosage". This allows the pump to be activated in presence mode, for a
time period set by the potentiometer from 0.5 to 3s, to dispense a single dosage of
soap.
Settings
Mode selection Open

Closed
Potentiometer to Mode 1
set the timer
Mode 2
Mode 3
LED output state Mode 4
Mode 5
Solenoid valve or Power supply

pump outlet

Adjusting the range (50 to 400 millimetres +/- 20 %)
Testing will help you to set the range. While the power is switched on, put your hand 10cm
maximum from the head for about 5s so that the sensor LED flashes. Then take away your
hand for about 5s. The LED then comes on permanently and you place your hand at the
required detection distance. When the LED goes out, the cell registers the distance and goes
into standard operating mode. Check the setting and repeat the operation if necessary.
The LED output light comes on when the output is activated.
Adjusting the timer (+/- 20%)

The potentiometer situated in the housing enables the timer to be set for the various modes. It
can be set from 1 to 10 min for mode 1, from 3 to 15s for mode 3 and 4, and from 0.5 to 3s for
mode 5.
MIN. MAX.
TEMPO TEMPO
Characteristics
Power supply.......................... 18 Vac 50/60Hz or 24 Vdc, black or brown wires

Output .................................... 24 Vdc, I max 1A, blue (-) and red (+) wires
Connection ............................. Direct with wires
Adjustable range..................... 50 to 400mm +/-20%
Adjustable timer ..................... 0.5 to 10 minutes (according to the mode) +/-20%
Response time (max.) ............. 200 ms
Protection index...................... IP67
Dimensions 57*44*30mm
e Cell adjustment Detection distance
The wash basin needs to be dismantled in order to adjust the cell. After following the
procedure outlined above, use a screwdriver to turn the potentiometer located on the
cell. Turn clockwise to reduce the detection distance and anti-clockwise to increase it.

VI 6.2 - Peristaltic pump SR25
a - Description
Only the Novoprene flexible tube of the peristaltic pump is in contact with the
disinfectant.
The pump is self-priming and will safely run dry.
b - Technical data
Reference: SR25
Average flow rate: 9 l/h
Power supply: 24 V DC
Power input: 5 VA
Tube N3.2x1.6
c - List of customer service parts

11 423816 Soap pump 9 l/h SR25
541339 Soap pump tube SR25
402141 S1 pump (new model)
413877 S1 tube (new model)
d - Limits of repair by the customer

The customer can repair the pump in two cases. For other repairs, the pump needs to
be sent to LABORATOIRES ANIOS. However, the first case detailed below is the
most common and involves a consumable necessary for the pump life. The second is
very infrequent.
The cases are tube change or repair and standard pump replacement.
The methods are described below.
e - Repairs performable by the customer
Tube change or repair:
The tube is easily changed by hand, without a tool.

On the upper part, on the pump side, rotate the locking piece (black) clockwise to gain
access to the tube. Then remove the white piece by pulling outwards to the right and to
the left.
Remove the tube from its housing.
Install the new tube. For assembly, reverse the foregoing sequence of operations.
The process for cleaning the tube is the same.

Standard pump replacement:
Disconnect the wash basin, remove the pump, disconnect the cables, install the new
pump, position the wiring in the same way (this is important for safety, ease of
dismantling, and body movement (polyester version)).
VI 6.3 Solenoid valve
a - Description
The solenoid valve is powered by the infrared detection cell. It allows the water supply
to be opened and closed on the swan neck.
b - Technical data
Power supply: 24 V DC 10 %
Current: 0.39 A
Power: 9.5 VA

3 423814 Solenoid valve
Disconnect the wash basin, close the water supply and then disconnect the wires to the
solenoid valve. Take out the valve, install the new one and reconnect.
VI 6.4. - Transformer 55 VA
a - Description
The transformer is moulded and placed in a plastic box. The 230 V input is via a
standard male jack. The cable is connected to the transformer. The 18 V output is a
cable that is connected to the on/off switch.
b - Technical data
Power input: 230 V 50 Hz

Power output: 18 V AC
Power: 55 VA
Foot-mounted.


36 423942 Transfo 55 VA
The customer can change the transformer without difficulty.
e - Repairs performable by the customer
Disconnect the wash basin and dismantle it (see above). Remove the wiring from the
transformer to the wash basin, install the new one and wire it in the same way.
Replace the wash basin, reconnect it and carry out a functional test.
VI6.5 Electrical views
The wash basins are of different shapes and have different configurations. As regards
the electrics, the connections are always the same. Only the transformer varies,
according to the load behind.

Laboratoires ANIOS Date: 08/2005
Pav du moulin Page: 1 of 2
59260 LILLE-HELLEMMES RISKS ANALYSIS Version: A
Tel.: 03.20.67.67.67 According to NF EN 1441 (1998)
Fax: 03.20.67.67.68
WASH BASINS Nature of the cause Functional failure: the medical device no longer performs as specified.
Maintenance
Severity Initial risk Residual risk

Hazard Harm Risk control
level level
1 Electrical hazards
Insulation fault Electrocution Serious effects 4 Presence of protective earth on metal parts or double insulation 21
Check the protective earth by performing electrical tests on each
device (100 m).
Warning in the technical dossier: The device must be connected
to a main socket with earth.
Overcurrent, short-circuit Fire Serious effects 4 Protective fuses on live and neutral conductors. 21
Power supply cable pull-out Electrocution Serious effects 4 Presence of a grommet and clip to hold the cable in place when 21
pulled.
Terminal block pin disconnection Electrocution Serious effects

7 Fixing of the cables to avoid that the wire, even if loose, will not 21
get off the terminal block and contact the various components of
. the panel.

Laboratoires ANIOS Date: 08/2005
Pav du moulin Page: 2 of 2
59260 LILLE-HELLEMMES RISKS ANALYSIS Version: A
Tel. : 03.20.67.67.67 According to NF EN 1441 (1998)
Fax : 03.20.67.67.68
WASH BASINS Nature of the cause Functional failure: the medical device no longer performs as specified.
Maintenance
Severity Initial risk Residual risk

Hazard Harm Risk control
level level
1 Electrical hazards
Hydraulic system leaks Liquid/electricity contact. Serious effects 7 Low voltage 18 V 21

Short-circuit, electric shock
.
2 Mechanical hazards
Polyester wash basins Toppling Fall 14 Permanent fixation to the wall. Chain to hold the body on the 23
frame (fixed to the wall) when a maintenance intervention is
necessary.
CORIAN wash basins Heavy. Fall on to foot 9 Several anchor points on the wall. Warning in the technical 23
dossier: wall quality, weight.
3 Human action
Action on the device Electrocution Serious effects 7 The device can not be dismantled without tools. Presence of the 21
electric shock hazard symbol. Low voltage 18 V.
Warning in the technical dossier.

Technique Lavabos Chirurgicaux - en

Transféré par

Informations du document

Titre original

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

Technique Lavabos Chirurgicaux - en

Transféré par

Droits d'auteur :

Formats disponibles

SURGICAL WASH BASINS

SURGICAL WASH BASINS Version A / Technical dossier 1

Chapter I Overview ......................................................................................................6

Chapter III First fault isolation procedure .....................................................................13

Chapter V Maintenance ................................................................................................26

SURGICAL WASH BASINS Version A / Technical dossier 2

Risks analysis ..................................................................................................................73

SURGICAL WASH BASINS Version A / Technical dossier 3

It is designed to the latest G.P.E.M. / S.L recommendations:

SURGICAL WASH BASINS Version A / Technical dossier 4

SURGICAL WASH BASINS Version A / Technical dossier 5

I.1 General Description

It is designed to the latest G.P.E.M. / S.L recommendations:

There are 9 types of hand wash basins:

- The MECHANICAL wash basins do not have any electrical wiring,

SURGICAL WASH BASINS Version A / Technical dossier 6

Tel: 03.20.67.67.67 Fax: 03.20.67.67.68

SURGICAL WASH BASINS Version A / Technical dossier 7

ASSOCIATED OPTIONS REFERENCE

Thermostatic mixer tap 423875

U-bend disinfection 423970

REMOVEABLE OPTIONS ON THE

Removable outlet tube (1 connector + 2 tubes) 425038

AUTOCLAVABLE OUTLET TUBES

SURGICAL WASH BASINS Version A / Technical dossier 8

SURGICAL WASH BASINS Version A / Technical dossier 9

Electronic: Water is distributed by means of an electric device. An infra-red cell detects

Mechanical: Distribution is by means of an elbow-operated soap dispenser.

Electronic: It is dispensed by means of an electric device. An infra-red cell detects the

c- Electrical supply to the wash basin

SURGICAL WASH BASINS Version A / Technical dossier 10

N Symbol IEC Publication Description

1 417-5032 Alternating courant

2 417-5019 Protective earth

4 348 Caution, refer to the accompanying documents

5 417-5265 Off (only for a part of the device)

7 878-03-01 Hazardous voltage

SURGICAL WASH BASINS Version A / Technical dossier 11

The start-up procedure is as follows:

1. Switch on the wash basin (for electronic and electro-mechanical models).

2. Check that there is still some soap in the bottle.

SURGICAL WASH BASINS Version A / Technical dossier 12

Always power off the device before any operation.

Problem Checks Reason Action

Check for voltage at the

Damaged cables Replace

Check the switch is

If the switch is working,

Check the soap level in

Check the pump See method described below

SURGICAL WASH BASINS Version A / Technical dossier 13

Tube stuck inside Unstick

The shaft no longer

Check that the suction is Change the perforated

The pump does not work Change the pump

Check that the water

Put them back in place

SURGICAL WASH BASINS Version A / Technical dossier 14

Check the pressure of

Check that the tubes are Follow the procedure

Check that the water

Check the knee control See method described

Change the solenoid