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DS-25 Data Sheet , V 2.

0b ,June 2013

DS-25
Absolute position, rotary Electric Encoder

The DS-25 is a member of the DS series of Electric Encoders,


based on Netzer Precision proprietary technology. These
encoders offer many advantages, some unparalleled:
Low profile (8 mm).
Hollow, floating shaft.
No bearings or other contacting elements.
High precision.
High tolerance to temperature, shock, moisture, EMI & RFI.
Insensitive to magnetic fields.
Very low weight.

The DS-25 is suited to demanding application such as: aerospace,


medical, instrumentation, automation, etc. The holistic structure of the Electric Encoder
provides generous mounting tolerance, thus
obviating the need for internal ball bearings.

The lack of bearings and components


Mechanical such as flexible couplers, glass disc,
light sources and detectors, along with
Allowable mounting eccentricity (operational) 0.1 mm very low power consumption makes
Allowable rotor axial motion (operational) 0.1 mm the DS-25 encoder virtually failure free.
Rotor inertia 11.13 gr mm2 The internally shielded, DC operated Electric
Total weight 4gr Encoder includes an electric field generator,
Outer diameter / Inner diameter / Profile 25/6/7mm a field receiver, a sinusoidal shaped
Material (stator, rotor) Ultem polymer dielectric rotor, and processing electronics.
Material mounting clamps , M2 Ultem The outputs signals of DS-25 Electric Encoder
are analog Sine / Cosine representing the
Electrical rotation angle,incremental or absolute position.
Supply voltage 5V 5%
Interconnection 3.5 mm Shielded cable

Environment

EMC IEC 6100-6-2, IEC 6100-6-4


Operating temperature range -40C to +85C
Relative humidity <98 % - non condensing
Shock endurance IEC 60068-2-27
100 g for 11 ms
Vibration endurance IEC 60068-2-6
20 g 10 2000 Hz
Protection IP 40

Performance

Electrical Cycles Fine/Coarse channels 16 / 3


Angular resolution (using 12 bit A/D conversion) 17 bits
Static error (with offset compensation) < 15 mDeg (0.262mrad)
Maximum operational speed 1,500 rpm
Measurement range Unlimited rotation
Output SSi absolute position Sold & Serviced By:

BIT (build in tests , optional) Included (SSi version) ELECTROMATE


Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com
Sold & Serviced By:

ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
Digital - SSi Interface (absolute position) sales@electromate.com

DS-25
Synchronous Serial Interface (SSi) allows for serial transmission
Output signal parameters of absolute position data from the Electric Encoder
responding to controller clock pulses. The Encoder and
Signal latency ~250 Sec
controller are linked by clock and data differential signal lines.
Output code Binary
Serial output SSi Differential RS-422
Clock SSi Differential RS-422
Monoflop time 25 Sec
Clock Frequency 0.5 2.5 MHz
Position update (Max) 30 KHz

Electrical parameters

Current consumption ~ 180 mA

SSi - Wires color code

# Name Color Function


1 Clock + Grey
SSi Clock
2 Clock - Blue
3 Data - Yellow
SSi Data
4 Data + Green
5 GND Black Ground
6 +5V Red Power supply

n*T
t1 T t3
Clock

Data
n n-1 1 0
t2 MSB LSB

Monoflop

Recommendations

n total number of data bits


T clock period (sec) user defined
1/T clock frequency 0.5 2.5 MHz (user defined) 2.5 MHZ
minimum time required for the encoder to freeze data and preset
t1 T/2
the shift registers before receiving the first rising edge to prompt the MSB
t2 data transmission delay (increases with cable length) 0 on standard cable length
t3 equired delay to refresh position data between subsequent position >25usec

-2-
Sold & Serviced By:

ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
Digital - SSi Interface (absolute position) sales@electromate.com

DS-25
Software tools:

Advanced calibration and monitoring options available by using the Electric Encoder Explorer software ( factory
supplied ) using the NCP (Netzer Communication Protocol) , the Encoder Explorer enables:

-3-
Sold & Serviced By:

ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com
Analog - Sine / Cosine , 1 Vp-p interface
DS-25

Output signal parameters Coarse and Fine channels

Signal latency 250 Sec The DS-25 has two operation modes:
a Coarse-mode and a Fine-mode -
Fine-mode output noise (DC to 1kHz) 100 V (p-p)
equivalent to two separate encoders
Fine-mode output amplitude 0.5V 20% in a common housing. The modes are
Coarse-mode output amplitude 0.5V 20% selectable by a logic C/F command; logic
0 (0V to +0.5V) selects the Coarse-mode,
Phase relationship (CW shaft rotation - seen from top) Sine leads Cosine
which has 3 Electrical Cycle/Revolution
Signal bandwidth DC to 1 kHz (EC/R) while logic 1 (+3V to +5V) selects
the Fine-mode which has 16 EC/R. The
switching time is less than 1 ms.
The Coarse-mode outputs need to be read
only upon system initiation after which
the encoder is permanently switched to
the Fine mode. Coarse and Fine sine/
cosine pairs are used to calculate the initial
absolute position, from that point tracking
the Fine-channel outputs provides the
absolute mechanical rotation angle with the
specified accuracy and resolution.
All output signals are referenced to an
internally generated voltage Vr (~2.25V)

Wires color code


# Name Color Function
1 GND Black Ground
2 C/F Grey Coarse / Fine
3 Sine Blue Sine signal
4 Vr Green V reference
5 Cosine Yellow Cosine signal
6 +5V Red Power supply

Absolute Position calculation:

The analog Sine /Cosine outputs convey the electric angle of the Coarse or Fine signals. The absolute
mechanical angle is computed by digitizing the analog signals and applying factory-supplied
algorithms. Please refer to AN-02 and AN-03 .

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Sold & Serviced By:

ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
Ordering sales@electromate.com

DS-25

DS - 25 - 16 - D- F - S 0 - n n n
0 - flying leads
DS
C- connector
Product line
Interconnection:
OD mm 0 - Loose wires 250 mm
S - Shielded cable
Fine EC/R C -Capsulated external module

Outputs: Resolution Binary


D - Digital : SSi (external module) Code Bit CPR
C - AqB +I (external module) D 15 32,768
0 - Analog
E 16 65,536
F 17 131,072

Analog
Code 0

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Sold & Serviced By:

ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
Interconnection options sales@electromate.com

DS-25
Analog

250 mm 250 mm
AWG32 Teflon isolated AWG30 shielded cable

SC2SSi external module

250 mm 250 mm
Digital SSi

AWG30 shielded cable AWG30 shielded cable

SC2SSi external capsulated module

250 mm 250 mm
AWG30 shielded cable AWG30 shielded cable

Netzer Cat No.: CB00014 , 30 AWG twisted pair (3) : 30 AWG twisted pairs (3)
2 (30 AWG 25/44 tinned copper , 0.15 PFE to 0.6 0.05 ).
Cable: Three 30 AWG twisted pairs.
Shield: Tinned copper braided 95% min. coverage. Braided shield
Jacket:0.45 silicon rubber to 3.45 0.2
Jacket 0.45mm
Pair # Color
1 Red / Black
3.45 0.20
2 Gray / Blue
3 Green / Yellow

-6-
Sold & Serviced By:

ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

1 2 3 4 5 6 7 8

A
A
5.60 3 A

MAUNTIG SURFACE

B B

C C

+0.05
25 - 0.02
8

8
7

D D
1

+0.06
6 +0.04 3 SLOTS FOR ENCODER 1.50
E A CLAMP EQ.SP
0.70
ENCODER BOTTOM VIEW
+0.30
ENCODER TOP VIEW 7 0

SECTION A-A
SCALE 5 : 1 The information contaned in this drawing is the sole property ot Netzer Precision Motion Sensores Ltd. Any reproduction in part or
whole without the written permission of Netzer Precision Motion Sensors Ltd.is prohibited. The drawing is confidential,and is the
property of Netzer Precision Ltd. it must not be disclosed to a third party without written consent of Netzer Precision Ltd.
NAME SIGNATURE DATE
DRAWN VADIM.D 14.03.13
CHK'D
F APPV'D JACOB N
UNLESS OTHERWISE SPECIFIED:
14.03.13 TITLE:
DS-25 ICD
DIMENSIONS ARE IN mm
MATERIAL: Coating: SCALE: 1:1
SURFACE FINISH: N6
LINEAR TOLERANCES: 0.1 mm DWG NO. : Revision :
ANGULAR TOLERANCES: 0.5 deg
01 A3
ALL CHAMFER: 0.1 mm X 45 CAT NO. :
2 SHEET 1 OF 1
1 3 4

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Sold & Serviced By:

ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

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