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Paper

Modeling and Simulation


of a Vehicle Suspension with Variable
Damping versus the Excitation Frequency
Claudiu Valentin Suciua , Tsubasa Tobiishib, and Ryouta Mourib
a Department of Intelligent Mechanical Engineering, Fukuoka Institute of Technology, Fukuoka, Japan
b Graduate School of Engineering, Fukuoka Institute of Technology, Fukuoka, Japan

AbstractIn this work, three types of vehicle suspensions tire concerned range of frequencies (0.1100 Hz). Usual
were considered and modeled as follows: oil damper mounted vehicle suspensions employ hydro-pneumatic absorbers
in parallel with a compression helical spring, for which (e.g., oil [2][7], colloidal [8][14] and air dampers [2][7])
a Kelvin-Voigt model, consisted of a dashpot and an elas- mounted in parallel with compression helical springs.
tic element connected in parallel is considered; colloidal Although the damping coefficient of the vehicle suspen-
damper without attached compression helical spring, for
sion is changing versus the excitation frequency [10], con-
which a Maxwell model, consisted of a dashpot and an elas-
ventional design method is based on simplified models that
tic element connected in series is considered; and colloidal
damper mounted in parallel with a compression helical spring, assume for constant damping and elastic properties [4]. For
for which a standard linear model, consisted of a Maxwell this reason, the optimal damping and stiffness ratio, to max-
unit connected in parallel with an elastic element is consid- imize the vehicles ride comfort, cannot be accurately pre-
ered. Firstly, the vibration transmissibility from the rough dicted [15], and also discrepancies between theoretical and
road to the vehicles body for all these suspensions was de- experimental results can be observed [16].
termined under the constraint that damping varies versus the In this work, three types of suspensions are considered
excitation frequency. Then, the optimal damping and stiffness and modeled as follows: oil damper mounted in parallel
ratios were decided in order to minimize the transmissibility with a compression helical spring, for which a Kelvin-
of vibration from the rough pavement to the vehicles body. Voigt model, consisted of a dashpot and an elastic ele-
KeywordsKelvin-Voigt-Maxwell models, optimal damping and ment connected in parallel is considered; colloidal damper
stiffness, ride comfort, transfer function of the human body. without attached compression helical spring, for which
a Maxwell model, consisted of a dashpot and an elastic
element connected in series is considered; and colloidal
1. Introduction damper mounted in parallel with a compression helical
spring, for which a standard linear model, consisted of
Major sources of excitation in motor vehicles are the en- a Maxwell unit connected in parallel with an elastic ele-
gine, transmission system, air-conditioning system, road ment is considered. Firstly, the vibration transmissibility
and aerodynamic excitations. Thus, major structural res- from the rough road to the vehicles body for all these sus-
onances and their frequency ranges are [1]: rigid body vi- pensions is determined under the constraint that damping
brations of bouncing, pitching and rolling on suspension varies versus the excitation frequency. Then, the optimal
system and wheels (0.52 Hz), forced vibrations of the ve- damping and stiffness ratios are decided in order to min-
hicle body due to the engine shake (1117 Hz), bending imize the vibration transmissibility, i.e., to maximize the
and torsional vibration of the body as a whole (2540 Hz), vehicles ride comfort.
as well as ring mode vibration of the passenger compart-
ment and bending vibration of the driveline (50100 Hz).
Although resonances connected to suspension systems and 2. Methods to Estimate the Ride
wheels are in the domain of 0.52 Hz, structural reso-
nances of various systems in motor vehicles are going up
Comfort
to 100 Hz [1][3]. Road excitation frequency increases Perception of the vehicles ride comfort is different from
with the vehicle speed and decreases with the wavelength one passenger to another, depending on its taste and physi-
of the road roughness; excitation frequencies 0.10.5 Hz cal constitution. However, the ride comfort of a certain ve-
are important for evaluation of the motion sickness, and hicle can be evaluated based on the equivalent acceleration
the domain of 0.5100 Hz is recommended for evaluation ac which is proportionally depending on the root-mean-
of the ride comfort [4], [5]. square of the weighted transfer function of vibration from
In order to improve the vehicles ride comfort, from a tech- the rough road to the vehicles body [4], [5]:
nical standpoint, the suspension designer has a single al-
r 
ternative: to minimize the transfer function of vibration 2
ac |F( fi )kH( fi )| . (1)
from the rough road to the vehicles body, over the en- i

83
Claudiu Valentin Suciu, Tsubasa Tobiishi, and Ryouta Mouri

Discrete frequency values are taken in the range lowing assumptions. Travel speed is constant; there is
0.1100 Hz, as follows: fi = 0.1, 0.125, 0.16, 0.2, 0.25, no frontal-rear and/or axial rolling of the vehicles body;
0.315, 0.4, 0.5, 0.63, 0.8, 1, 1.25, 1.6, 2, 2.5, 3.15, 4, 5, contact between tire and road is linear; finally, suspension
6.3, 8, 10, 12.5, 16, 20, 25, 31.5, 40, 50, 63, 80 and 100 Hz. and tires have linear characteristics.
The so-called filter or weighting function F( fi ) represents
the vibration transfer function of the human body. For vi-
bration transmitted in vertical direction from seat to the
vehicles rider, according to the K-factor method, the filter
can be taken as [4]:
(3 f 15)/20
10
i , 0 fi 4
F( fi ) = 10 3/20 , 4 fi 8 . (2)

(0.75 fi+3)/20
10 , f 8

On the other hand, according to ISO 2631 method, the


frequency weighting can be introduced as [5]:

7.875 fi2 104


F( fi ) = ( fi )( fi ) q q , (3)
0.0256 + fi4 108 + fi4
Fig. 1. Two-degrees of freedom (a) and one-degree of freedom
(b) models for oil damper mounted in parallel with compression
where the functions ( fi ) and ( fi ) can be calculated as:
helical spring.
s
fi2 + 156.25
( fi ) = , (4) On the Figs. 13, Mb is the body (sprung) mass, Mw is
0.3969 fi4 + 32.21875 fi2 + 9689.94141
the wheel (unsprung) mass, kt is the tire spring constant,
and: kCS is the compression springs constant, ct is the tire
s damping coefficient, cOD is the damping coefficient of the
0.8281 fi4 3.68581 fi2 + 26.1262 oil damper and cCD is the damping coefficient of the col-
( fi ) = . (5) loidal damper. In the case of usual suspension (Fig. 1),
0.8281 fi4 7.36421 fi2 + 104.29465
compression spring provides the necessary restoring force
In order to estimate the transfer function of vibration from to bring back the suspension to its initial position after
the rough road to the vehicles body, an adequate model a cycle of compression-extension.
should be adopted. In general, a vehicle with four wheels
can be modeled as a system with 6 degrees of freedom
(full-vehicle model [4], [17]). However, when the frequency
in vertical direction of the vehicles body is below 2 Hz,
it is possible to neglect the rolling and to assume that
the left and right parts of the vehicle are identical (half-
vehicle model [17], [18]). Moreover, experience has proven
that even if the pitching movement is neglected (quarter-
vehicle model [17]), the ride-comfort can be predicted
quite accurately. Accordingly, in this theoretical work,
a quarter-vehicle moving on a rough pavement is consid-
ered as a suitable model to estimate the transmissibility and
comfort.

Fig. 2. Two-degrees of freedom (a) and one-degree of free-


3. Models of the Considered Vehicle dom (b) models for colloidal damper without compression helical
Suspensions spring mounted in parallel.

Three types of suspensions are considered and modeled Energy of shock and vibration is mainly stored by the spring
as follows: oil damper mounted in parallel with com- during the compression phase, and then, it is transferred to
pression helical spring (Fig. 1), colloidal damper without and dissipated by the oil damper during extension. On the
attached compression helical spring (Fig. 2), and colloidal other hand, colloidal damper is able to intrinsically provide
damper mounted in parallel with compression helical the restoring force [15], [16] and the spring can be omitted
spring (Fig. 3). In (a) parts of Figs. 13, models with (Fig. 2). Thus, colloidal damper is a machine element with
two-degrees of freedom are considered, based on the fol- a dual function, of absorber and spring of constant kCD .

84
Modeling and Simulation of a Vehicle Suspension with Variable Damping versus the Excitation Frequency

elements, and the equivalent damping coefficient c of the


dashpots as follows:


m = Mb + Mw

1 1 1 Mb
= +
k p kt kCS Mw . (7)
k = k



s CD
c = cOD + ct or c = cCD + ct

Thus, the considered suspensions can be modeled as fol-


lows:
Oil damper placed in parallel with a compression
spring can be described by a Kelvin-Voigt model,
consisted of a dashpot and an elastic element con-
Fig. 3. Two-degrees of freedom (a) and one-degree of freedom
nected in parallel (Fig. 1).
(b) models for colloidal damper mounted in parallel with com-
pression helical spring. Colloidal damper without attached compression
spring can be described by a Maxwell model, con-
sisted of a dashpot and an elastic element connected
Additionally, colloidal damper is able to dissipate the
in series (Fig. 2).
energy of shock during its compression, this reducing
the delay between excitation and response; since it has Colloidal damper mounted in parallel with a com-
higher speed of reaction to excitation, one expects that pression helical spring, can be described by a stan-
the ride-comfort of the vehicle can be considerably im- dard linear model, consisted of a Maxwell unit con-
proved. nected in parallel with an elastic element (Fig. 3).
For the model shown in Fig. 1, one observes two peaks on
the graph of transmissibility of vibration from the rough
road to the vehicles body |H| against the excitation fre- 4. Modeling of the Variable Damping
quency f , as follows: a first resonance peak at lower fre-
quency fn that approximately corresponds to the vehicles Variation of the damping ratio versus the excitation fre-
body (sprung) mass, and a second resonance peak at higher quency can be taken as:
frequency ft that approximately corresponds to the wheel  i
(unsprung) mass [19]: = n , (8)
n
s s
n 1 kCS t 1 kt where the natural circular frequency n and the damping
fn = = , ft = = . (6) ratio at resonance n can be calculated as:
2 2 Mb 2 2 Mw
r
k c
Generally, one observes two opposite requirements in the n = , n = . (9)
m 2 km
design of actual vehicle suspension (oil damper mounted
in parallel with spring): large damping cOD is desirable at Subscripts p or s will be added to n and n in the sections
lower frequency fn to reduce the first resonant peak, but below, according to the type of spring coefficient used for
on the other hand, low damping cOD is needed at higher their calculus: k p (parallel) or ks (serial), respectively. The
frequency ft to reduce the second resonant peak [19]. One exponent i can be taken:
observes from Eq. (1) that, in order to improve the vehicles
ride comfort, from a technical standpoint, the suspension as i = 1 for oil dampers at higher piston speeds [4];
designer has a single alternative: to minimize the trans- as i = 0 for oil dampers at lower piston speeds (see
fer function of vibration from the rough road to the vehi- the simplified model of constant damping [2][4]);
cles body, over the entire concerned range of frequencies
(0.1100 Hz). One way to reduce damping in a pas- as i = 1 for colloidal dampers [15], [16], as
sive manner at higher frequencies is to use a relaxation well as control active oil dampers at higher piston
damper, where the dashpot cOD is replaced by a Maxwell speeds [17], [ 18].
unit, consisted of a dashpot, e.g., cCD and a spring, e.g.,
kCD mounted in series (Figs. 2 and 3). Since the peak at
lower frequency fn is critical, the model with two-degrees 5. Transmissibility of Vibration from the
of freedom can be further simplified to a quarter-vehicle Rough Pavement to the Vehicle Body
with one-degree of freedom ((b) parts of Figs. 13), by
defining the equivalent mass m of the vehicle, the equiva- Transfer function of vibration |H| from the rough road to
lent spring constant of the parallel k p and serial ks elastic the vehicles body is defined as the ratio of the amplitude X

85
Claudiu Valentin Suciu, Tsubasa Tobiishi, and Ryouta Mouri

of the equivalent mass m to the amplitude X0 of the dis-


placement excitation produced by the rough pavement (see
Figs. 13):
|H| = X/X0 . (10)

5.1. Kelvin-Voigt (parallel) Model

In the case of Kelvin-Voigt model (Fig. 1), consisted of


a dashpot and an elastic element connected in parallel,
the transfer function of vibration is calculated by using
Eq. (11). Then, variation of vibration transmissibility ver-

Fig. 5. Variation of transmissibility versus dimensionless fre-


quency in the case of Kelvin-Voigt model for various exponents i.

ratio. When n,p = 0 the highest decay rate of transmissi-


bility is obtained in the frequency domain > 2n,p but
this is accompanied by very large amplitudes near the res-
onance. Consequently, one observes that there are two op-
posite requirements in the design of classical parallel-type
suspension: large damping is desirable at lower frequen-
cies to reduce the resonant peak, but on the other hand,
low damping is needed at higher frequencies to minimize
Fig. 4. Variation of transmissibility versus dimensionless fre- the transmissibility. Traditional way to reduce damping at
quency in the case of Kelvin-Voigt model for i = 0 and various higher frequencies in a passive manner [19] is to replace
damping ratios. the dashpot by a Maxwell unit consisted of a dashpot and
a spring connected in series (Fig. 3). Since the resonant
sus frequency /n,p = f / fn,p is shown in Fig. 4 for i = 0 peak is the same for all values of the exponent i but the
and various damping ratios, and in Fig. 5 for different decay rate in the higher frequency domain is the highest
exponents i. for i = 1 (Fig. 5), one arrives to a different way of re-
v
u h  i+1 i2 ducing damping at higher frequencies in a passive manner.
Concretely, the traditional oil damper (i = 0) can be re-
u
u 1 + 2 n,p n,p
|H p | = t h  2 i2 h
u  i+1 i2 (11) placed by a colloidal damper (i = 1), which has a dynamic
1 n,p + 2n,p n,p behavior resembling the well-known case of structural
damping.
From Eq. (11) and Fig. 5 one observes that for a given n,p
the resonant peak has the same height regardless the type
5.2. Maxwell (series) Model
of absorber:
s
  1 In the case of Maxwell model (Fig. 2), consisted of a dash-
|H p | = = 1 = 1 + 2 , ()i . (12) pot and an elastic element connected in series, the transfer
n,p 4n,p
function of vibration can be calculated as:
Additionally, from Eq. (1) and Fig. 4 one observes that:  i
  2n,s n,s
|H p | = = 2 = 1, ()n,p , ()i . (13) |Hs | = r  h  2 i2 . (14)
n,p
2  i i2 h

n,s + 2 n,s n,s 1 n,s
Since all curves|H p | are above 1 for < 2n,p and be-
> 2n,p one concludes that the critical fre-
low 1 for Then, variation of vibration transmissibility versus fre-
quency 2n,p separates regions of amplification and at- quency /n,s = f / fn,s is shown in Fig. 6 for i = 0 and
tenuation, regardless the type of absorber and its damping various damping ratios, and in Fig. 7 for different values

86
Modeling and Simulation of a Vehicle Suspension with Variable Damping versus the Excitation Frequency

5.3. Standard Linear (series-parallel) Model

In the case of standard linear model (Fig. 3), consisted


of a Maxwell unit connected in parallel with an elastic
element, the transmissibility can be calculated as:
v
u  2 h  i+1 i2
ks ks
u
u kp + 2 n,p n,p 1+ kp
|Hsp |=u
tn h  2 io2 n  i+1h  2io2 .
ks ks
kp 1 n,p + 2 n,p n,p 1+ kp n,p
(16)
Then, variation of vibration transmissibility versus fre-
quency /n,p is shown in Fig. 8 for a stiffness ratio
ks/k p = 1, an exponent i = 0, and different damping co-
efficients n,p .

Fig. 6. Variation of transmissibility versus dimensionless fre-


quency in the case of Maxwell model for i = 0 and various damp-
ing ratios.

Fig. 8. Variation of transmissibility versus dimensionless fre-


quency in the case of standard linear (serial-parallel model) for
i = 0 and various damping ratios.

Figure 8 shows that for n,p = 0 (undamped suspension)


a resonant peak occurs at = n,p and for n,p
(over-damped suspension) a different
p resonant peak oc-
Fig. 7. Variation of transmissibility versus dimensionless fre- curs at higher frequency ( = n,p 1 + ks/k p ). The lowest
quency in the case of Maxwell model for various exponents i. curve, that displays the lowest resonant peak at the junc-
tion point of the graphs shown for undamped and over-
damped suspensions, corresponds to the optimal damping
of the exponent i. Note that transmissibility reduces as the ratio n,p,opt = 0.297 which minimizes the vibration trans-
damping ratio n,s decreases (Fig. 6); the lowest transfer missibility.
of vibration is achieved in the region < n,s for the
highest exponent i, but in the region > n,s for the 6. Optimal Design of Serial-Parallel
lowest exponent i (Fig. 7).
From Eq. (14) one observes that for a given damping the Suspension
resonant peak has the same height regardless the ab-
Analyzing the structure of Eq. (16), one concludes that the
sorber:
  resonant peaks shown by Fig. 8, i.e., the undamped peak
|Hs | = 1 = 2n,s , i .

(15) occurring at =pn,p and the over-damped peak occur-
n,s ring at = n,p 1 + ks/k p are not depending on the type

87
Claudiu Valentin Suciu, Tsubasa Tobiishi, and Ryouta Mouri

of damper (value of the exponent i). Based on the theory


of the maximum achievable modal damping [19], in the
same way as found in Fig. 8, for any given stiffness ratio
ks /k p one always finds an optimal damping ratio n,p,opt
that minimizes the vibration transmissibility, as follows:
1 ks  ks 3/4 
n,p,opt = 1+ , i. (17)
2 kp kp
Figure 9 illustrates a monotonous variation of the optimal
damping ratio n,p,opt versus the stiffness ratio ks /k p .

Fig. 10. Decision of the optimal stiffness ratio to achieve minimal


transmissibility, i.e., maximal ride comfort for various dampers
and filters.

for various types of absorbers (i = 1, 0, 1), both for the


case without filter and for the cases when filters are used
to account for the effects of vibration on the human body
(see Table 1).
Table 1
Optimal stiffness ratio for various types of dampers
Fig. 9. Variation of the optimal damping ratio versus the stiffness and different methods to estimate the ride comfort
ratio to minimize the transmissibility, for all types of dampers
(i = 1, 0, 1). Optimal Type of damper
(ks /k p )opt i = 1 i=0 i=1
Next, in order to obtain the optimal stiffness ratio, i.e., Without filter 8.0 1.0 0.6
the optimal ratio of the colloidal springs constant to the ISO 2631 filter 5.0 0.6 0.5
compression springs constant, one compares the vibra-
K-factor filter 4.0 0.5 0.4
tion transmissibility obtained with the parallel, series, and
series-parallel models for values of the stiffness ratio rang-
ing from low to high (e.g., ks /k p = 0.01 100). It can be
shown that at augmentation of the stiffness ratio the reso- 7. Conclusion
nant peak decreases, but the transmissibility in the higher
frequency domain increases. In order to maximize the ve- In this work, three types of suspensions were considered
hicles ride-comfort in the whole frequency domain, one in- and modeled as follows: oil damper mounted in parallel
tegrates the graphs showing the variation of vibration trans- with a compression helical spring, for which a Kelvin-Voigt
missibility versus frequency. In this way, as Fig. 10 illus- model, consisted of a dashpot and an elastic element con-
trates, one obtains the variation of area below the graph of nected in parallel was considered; colloidal damper without
transmissibility versus the stiffness ratio, both for the case attached compression helical spring, for which a Maxwell
without filter and for the cases when filters (see Eq. (2) model, consisted of a dashpot and an elastic element con-
for the K-factor method, and Eq. (3) for the ISO 2631 nected in series was considered; and colloidal damper
method) are used to account for the effects of vibration mounted in parallel with a compression helical spring, for
on the human body. All the graphs shown in Fig. 10 are which a standard linear model, consisted of a Maxwell unit
convex (valley-like) curves. Stiffness ratio corresponding connected in parallel with an elastic element was consid-
to the deepest point of the valley represents the optimal ered. Firstly, the vibration transmissibility from the rough
stiffness ratio that minimizes the vibration transmissibility, road to the vehicles body for all these suspensions was
i.e., maximizes the ride-comfort over the whole frequency determined under the constraint that damping varies ver-
range. Thus, based on the positions of minima observed sus the excitation frequency. Then, the optimal damp-
in Fig. 10, the optimal stiffness ratio (ks /k p)opt is decided ing and stiffness ratios were decided in order to minimize

88
Modeling and Simulation of a Vehicle Suspension with Variable Damping versus the Excitation Frequency

the transmissibility of vibration from the rough pavement Claudiu Valentin Suciu re-
to the vehicles body, i.e., to maximize the vehicles ride ceived the Dr.Eng. from Poly-
comfort. technic University of Bucharest
(Romania) in 1997, and Dr.Eng.
from Kobe University (Japan)
References in 2003. Currently, Professor
C. V. Suciu works at the De-
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E-mail: suciu@fit.ac.jp
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Department of Intelligent Mechanical Engineering
[19] A. Preumont and K. Seto, Active Control of Structures. New York:
Wiley, 2008. Fukuoka Institute of Technology
3-30-1 Wajiro-Higashi, Higashi-ku, Fukuoka
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