Académique Documents
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16-BDT-195657
Specialty Applications...........................................................6369
Reference Guide..........................................................................7192
Technological Expertise
1
Technological Expertise
Analyses, optimization, and support for every stage of the drilling program
from planning to execution
Diamond-impregnation technology
Grit hot-pressed inserts (GHIs)
2
Engineering and Modeling
IDEAS integrated dynamic design and analysis platform
The IDEAS platform uses advanced Holistic design process Rapid solutions with
simulation and modeling to design and Smith Bits design engineers account for reliableresults
certify every new Smith Bits drill bit. It every critical variable. Virtually every cone By using sophisticated modeling tools and
has five basic elements that enable it to or cutter position is selected to create a accounting for a multitude of dynamic
optimize bitperformance. stable bit that rotates around its center variables in a virtual environment, the
a key requirement for efficientdrilling. IDEAS platform moves bits through
Comprehensive drilling the design process much quicker while
systemanalysis Application-specific enhancements ensuring better reliability and performance
The design process takes into account the Continuous improvement results in bits than ever before. The traditional trial-
effects of the lithology at the rock-cutter for a specific application that consistently and-error approach is replaced by
interface, the drillstring, the drive system, outperform previous designs when laboratory tests and simulations to quantify
individual BHA components, and the total measured against the same parameters variables such as cutter forces and rock
system on bit behavior in a dynamic drilling for example, ROP, durability, and specific removalrates.
environment. It also takes into account bit behavior with a rotary steerable system.
the specific operating parameters and the Drill bits that are certified by the IDEAS Advanced material integration
interaction between individual elements of platform are dynamically stable within Stronger and more durable advanced
the drilling assembly. the operating envelope for which they are cutter materials are used more effectively
designed, leading to longer bit runs and less by working in conjunction with IDEAS
stress on the BHA. platform capabilities. The resulting bit has
abrasion- and impact-resistant cutters and
Each certified bit undergoes rigorous an optimal design for highperformance.
design evaluation and testing to produce a
detailed application analysis of how it will
perform for a specific drillingprogram.
IDEAS Platform
Define
performance IDEAS platform
objectives simulation Build bit
Design
slb.com/ideas
3
Engineering and Modeling
IDEAS platform certification for directional applications
slb.com/ideas
4
Engineering and Modeling
Computational fluid dynamics (CFD) analysis
5
Engineering and Modeling
i-DRILL integrated dynamic system analysis service
i-DRILL service uses predictive modeling to rock mechanics data are also taken into BHA comparison to investigate
identify solutions that minimize vibrations account. Simulating the drilling operation directional behavior while minimizing
and stick/slip during drilling operations, enables evaluation of the root causes of vibrations
and optimize BHA performance for a inefficient and damaging BHAbehavior. Range of WOB and drillbit rpm for
given environment. Specially trained maximum ROP under stable conditions
engineers simulate the behavior of the bit i-DRILL service capabilities
Identify the true technical limit of
Postwell follow-up to determine usage
as well as each component of the BHA
performance without risking lost rig time and effectiveness of prewell i-DRILL
and the drillstring. They evaluate a range
associated with exceeding the limit or service recommendations
of options to reduce harmful vibrations,
thus increasing equipment life, minimizing inefficiencies resulting from operating
failures, increasing ROP, improving too far below the limit
hole condition and directional control, Eliminate unnecessary trips to change
and decreasing overall drilling cost. BHAs when trying to identify the optimal
Various combinations of drillbit options, drilling system
drilling assembly components, drillstring Predict the performance of new drillbit
designs, surface parameters, component designs
placement, and overbalance pressures
can be examined for the specific lithology.
Predict the dynamic behavior of
Advanced graphics capabilities illustrate directional BHAs in space and time
the results with clarity. Identify weak areas in the drillstring and
BHA to help prevent the loss of tools
Reliable simulation of downhole downhole
behavior eliminates trial and error Minimize harmful lateral, torsional, and
The i-DRILL service enables quantification axial vibrations and stick/slip through
of vibration and ROP produced by a virtual the selection of dynamically stable
drilling system as a function of time. This is drilling assemblies
accomplished by combining a bit-drilling- Balance drillbit and underreamer cutting
rock model with a finite element analysis of
structure loading to maximize dual-
the bit and drillstring.
diameter BHA stability
Analyzing the dynamics of the drilling Develop improved drilling program
assembly through multiple formations schedules with reduced risk of
of variable compressive strength, dip unplanneddelays
angle, homogeneity, and anisotropy helps
obtain optimal performance through i-DRILL service analyses
formation transitions. Virtual testing of new Drilling system check to evaluate
technology and unconventional approaches dynamic behavior; identify issues with
eliminates the risk and expense of trial and vibration, bending moments, and torque;
error ontherig. and select the optimal system
Bit analysis to identify the design that
Integration of data from diverse will yield the highest ROP under stable
sources improves accuracy conditions
Using offset well data, surface and
downhole measurements, and a thorough
Bit durability and ROP through different
knowledge of products and applications, formations
Smith Bits experts create a virtual drilling Bit-underreamer balance to determine
environment with the i-DRILL service. the combination that will result in the
Detailed geometric input parameters and highest ROP under stable conditions
slb.com/idrill
6
Engineering and Modeling
Advanced services engineering (ASE)
slb.com/ase
7
Engineering and Modeling
Advanced services engineering (ASE)
Postwell analysis
A thorough performance assessment is conducted upon
completion of the well evaluating every part of the drilling
operation. The ASE expert, as part of the drilling team, makes
recommendations for improvements related to bit selection and
drilling for future well plans.
The ASE team provides value by recommending the best bit for
the specific application, which will deliver the most efficient and
economical drilling performance.
slb.com/ase
8
Engineering and Modeling
DBOS drillbit optimization system
To achieve the minimum cost per foot with a higher degree of DBOS system evaluation process
certainty and reduced risk, the DBOS system identifies the best 1. Evaluation of expected formation types and their section
drill bit for the interval to be drilled. This software-based system lengths from offset logs
uses offset well data to choose a fixed cutter, roller cone, or 2. Determination of unconfined compressive strength, effective
turbodrill drill bit that has the appropriate combination of cutting porosity, abrasion characteristics, and impact potential
structure, gauge protection, hydraulic configuration, and other
3. Identification of one or more potentially optimal bit types
critical characteristics. Since its inception, the DBOS system has
and various applicable features
provided significant cost and time savings for operators around the
world while creating a supporting database of more than 20,000 4. Prediction of the cost per foot for each bit and configuration
wells. The system incorporates a thorough analysis of offset well 5. Drillbit selection for planned hole (simulation)
data, including well logs, formation tops, mud logs, core analysis,
rock mechanics, drilling parameters, drillbit records, and dull bit Operator deliverables
conditions. Various levels of analysis are offered, and for each level, data
is presented graphically in log plot form, and statistically in the
DBOS comprises interval analysis plots. The analysis evaluates key bit performance
petrophysical log analysis program variables over the given intervals, identifying which bit will be the
proprietary algorithms for rock compressive strengths, most successful for drilling through specific single intervals or over
drillbit performance analysis, and drillbit selection multiple intervals, based on experience data and the knowledge-
based heuristics.
well log correlation and statistic analysis software
geologic mapping program. Parallel analysis for roller cone bit options, PDC bit applications
and high-speed turbodrilling options are all considered. The final
The flexibility of the system allows engineers to analyze various proposed bit program combines this input for optimized interval
levels of information and deliver a bit strategy based on input from cost per foot.
a single offset well, multiwell cross section, or full-field mapping
and regional trend analyses.
slb.com/dbos
9
Engineering and Modeling
DBOS drillbit optimization system
Real-time applications
Optimized drilling parameters can be assessed and delivered to
the driller and rig floor in real time, giving predictions ahead of the
bit. The results can be monitored with respect to improved ROP,
longer drillbit life, or reduced downhole shock and vibration. DBOS
system has contributed to improvements in bit run performance
on the order of 20% to 40% or better in ROP, longer bit life, and
reduced incidents of drillbit related failures.
slb.com/dbos
10
Engineering and Modeling
YieldPoint RT hydraulics and hole-cleaning simulation program
slb.com/yieldpointrt
11
Engineering and Modeling
DRS drilling record system
The inclusion of bit record data from the customer wells in the DRS
system contributes to better drillbit selection and application for
your drilling program. The system can be accessed through Smith
Bits applications engineers or sales representatives.
slb.com/records
12
Roller Cone Technology
Adaptive hydraulics system
13
Roller Cone Technology
Inserts
Insert options
A large selection of insert geometries and material options help
to optimize bit characteristics for specific applications. Insert
enhancements are a key focus of the Smith Bits R&D program
and are constantly being incorporated into new and existing bit
designs.
Geometry choices
Smith Bits pioneered the use of specific insert shapes in 1995 and Incisor* DogBone* Asymmetrc Relieved Chisel insert. Conical
concave durable and conic edge gauge chisel insert.
uses proprietary tools to determine the best geometry for a given drillbit insert. aggressive (ACE) insert. insert.
bit design. These are available in four options: drillbit insert.
Conical and chisel inserts are designed for hard and soft
formations, respectively.
The unique geometry of the DogBone durable and aggressive
drillbit insert is designed for maximum ROP and impact
resistance.
The ACE insert is a hybrid of the conical and chisel inserts. It
has an offset conical top for increased strength and a flatter
leading side to enhance scraping. The design is highly resistant
to breakage and impact damage yet more aggressive and
effective in softer formations compared with a standard conical
insert.
Incisor insert combines the benefits of the ACE, chisel, and
DogBone designs. With a sharp offset, C-shaped crest and
larger corner radii, it is designed for soft to medium-hard
formations. Coarse carbide microstructure.
Material choices
Insert material grades are not specific to a particular design.
Materials can be optimized for individual applications to maximize
performance, reliability, and durability.
DEI.
14
Roller Cone Technology
Typhoon dual-direction dynamic flow pattern hydraulics
Smith Bits engineers use sophisticated computational fluid VE nozzles direct the fluid flow with precision to the leading
dynamics (CFD) analysis to ensure optimal flow for cuttings edge of the cones, and the J3 nozzles direct flow toward the
removal so that the cutting structure is always drilling virgin intermesh area between the cones. The combined effect of these
formation. Typhoon* hydraulics is a feature offered for roller cone six precisely oriented nozzles is a flow pattern that significantly
bits with a diameter of 16 in and larger that use both vectored improves cone cleaning, optimizes the displacement of cuttings
extended (VE) nozzles and dome jet (J3) nozzles. from the bottom of the hole up the drillstring, and maximizes ROP.
CFD analysis allows Smith Bits engineers to optimize available hydraulic Shamal* carbonate-optimized TCI drill bits with Typhoon hydraulics
energy for maximiumROP. incorporate three VE nozzles and three J3 inner nozzles to apply maximum
hydraulic energy to the bottom of the wellbore, enhancing cuttings removal
and increasing ROP.
slb.com/shamal
15
New Technology Bits
17
PDC Bits with
Central Stinger Element
Beyond shear performance
By reconfiguring the bit with the Stinger element, a column of rock is allowed
to form at the center of the cutting structure, which is continuously crushed
and fractured, increasing drilling efficiency.
18
PDC Bits with ONYX 360 Cutters
A revolution in PDC bit durability
0.12
High wear area
0.10
Wear flat area, in2
0.08
0.06
0.04
0.02
0
0 0.5 1 1.5 2 2.5 3 3.5
Distance from bit center, in
ONYX360 cutters
Premium fixed cutters
In abrasive formations, the bits shoulder area (between the center of the
cutting structure and gauge) is where cutters typically experience the
greatest amount of wear. The ability IDEAS platform has to predict the degree
and precise location of this wear makes it an invaluable design tool.
19
StingBlade Bit
Superior performance in hard-to-drill applications
100100
for accurate identification of mineralogy, porosity, permeability,
50
and hydrocarbon shows at the rigsite. 00
-50
-100
-150
-200
Footage
Footage
Lateral Vibbrations: StingBlade bit
Lateral Vibrations: StingBlade Bit
200
Lateral Vibrations (G's)
Lateral vibrations, gn
100
100
200
Footage
Footage
FEA modeling shows that the Stinger element (right) enacts a higher stress In a simulation of drilling through a 30,000-psi limestone at 20,000-lbf WOB and
on the formation, fracturing high-compressive-strength rock more efficiently 175 rpm, the StingBlade bit (green) showed 86% lower lateral vibrations than a
compared with a conventional PDC cutter (left). conventional PDC bit (gray).
100
50
0
20 -50
-100
-150
-200
AxeBlade Bit
Unique-geometry cutting elements deliver increased ROP
Torque Comparison: Conventional PDC Cutter vs. Axe Element Conventional PDC Cutter Axe Element
35%
reduction
27%
Torque
reduction
31%
reduction
Finite-element analysis (FEA) testing showed that the Axe element achieves
at least 22% deeper penetration under the same drilling conditions and parameters.
Shale Sandstone Limestone
UCS: 5,000 psi UCS: 5,00010,000 psi UCS: 15,00020,000 psi
Results from laboratory testing show that the ridged shape of the Axe
element (green) enables the AxeBlade bit to generate less torque than
conventional PDC bits in a variety of formations.
21
Fixed Cutter Products
23
Fixed Cutter Bits Product Line
Directional PDC drill bit
Matrix or steel bits for improved directional response
24
Fixed Cutter Bits
Directional PDC drill bit
M D i 6 16
Cutter size
Blade count
iIDEAS platform certified
DIDEAS platform directional
certified
M/SMatrix or steel
121/4-in MDi616.
slb.com/directional
25
Fixed Cutter Bits
SHARC high-abrasion-resistance PDC drill bit
M D S i 6 13
Cutter size
Blade count
iIDEAS platform certified
SSHARC bit
DIDEAS platform directional certified
M/SMatrix or steel
81/2-in MDSi613LBPX.
slb.com/sharc
26
Fixed Cutter Bits
Spear shale-optimized steel-body PDC drill bit
Introduced in 2011, the Spear bit significantly reduces bit balling and
cuttings that tend to pack around the blades of matrix-body bits.
S D i 6 13 The next-generation Spear bits feature a smaller body profile that promotes
the movement of cuttings around the body and into the junk slot.
Cutter size
Blade count
iIDEAS platform certified
DIDEAS platform directional certified
SSpear bit
slb.com/spear
27
Fixed Cutter Bits
Standard PDC matrix and steel bits
Workhorse of the oil field, delivering premium performance with superior durability
M i 6 16
Cutter size
Blade count
iIDEAS platform certified
M/SMatrix or steel
83/4-in Mi616MSPX.
slb.com/pdc
28
Fixed Cutter Bits
Kinetic bit for high-speed applications
Holder of world and field records for the most footage drilled and highest ROP
Designed for superior performance when drilling at high rotary Open face for optimal clearing
speeds through the toughest, most abrasive formations, Kinetic Brazed-in GHI
diamond-impregnated bits are built with precisely engineered GHIs
Application-tuned
and thermally stable polycrystalline (TSP) diamond inserts, premium
impregnated
PDC cutters, and proprietary diamond-impregnated matrix materials. body material
Each element is chosen to optimize both durability and ROP. Cast-in GHI
Application-specific design
Most Kinetic bits use strategically placed premium PDC cutters in
the cone area to improve drillout capability and maximize ROP, and
the impregnated matrix material enhances durability. TSP diamond
inserts are positioned on the gauge to ensure that the bit maintains
Central flow
a full-gauge hole in extremely abrasive applications. They are also
Dedicated
placed on the bit shoulder for increased wear resistance in this critical fluid port
area. Kinetic bits can be customized with different bonding materials
and diamonds to match the formation being drilled and the drive
system used, making the bits ideal for exploiting the higher rotational
velocities possible with turbodrills.
GHI technology
GHIs are individual cylinders of impregnated material used in Kinetic
bits. Each insert is manufactured using a proprietary granulation
process that ensures a much more uniform distribution of the
diamond material compared with the conventional pelletization
process. The result is a more consistent GHI that is significantly more
durable, maintains its shape, and drills faster for longer.
29
Fixed Cutter Bits
Optional features
Benefit Optimized ROP and bit life to drill long drilling intervals
and minimized tripping
30
Fixed Cutter Bits
Optional features
Antiballing
H
Feature More nozzles than standard
31
Fixed Cutter Bits
Optional features
Fewer nozzles
N
Feature Fewer nozzles than standard
30-series nozzles
Y
Feature Contains 30-series nozzles
40-series nozzles
W
Feature Contains 40-series nozzles
50-series nozzles
U
Feature Contains 50-series nozzles
32
Fixed Cutter Bits
Optional features
Fixed ports
Q
Feature Incorporates fixed ports
Advantage Enhances bit stability and allows more area for gauge
protection components
33
Fixed Cutter Bits
Optional features
Active gauge
A
Feature Active gauge
Backreaming cutters
B
Feature Backreaming cutters
34
Fixed Cutter Bits
Optional features
Benefit In-gauge borehole and longer bit life and longer drilling
intervals for elimination of extra trips
Turbine sleeve
T
Feature Turbine sleeve
Benefit Improved ROP and bit life and long drilling intervals
eliminates tripping
35
Fixed Cutter Bits
Optional features
Non-API-standard connection
C
Feature Nonstandard bit connection
IF connection
I
Feature IF connection replaces standard connection
36
Fixed Cutter Bits
Nomenclature
Nomenclature example
M S i R 6 16 M H PX
PXTSP on gauge (gauge feature)
HHigher number of nozzles than standard (hydraulic feature)
MReplaceable Lo-Vibe insert (face feature)
Cutter size, mm
Blade count
RONYX 360 cutter (product line)
iIDEAS platform certified (product line)
SSHARC bit (product line)
MMatrix body (product line)
37
Roller Cone Products
39
Roller Cone Bits Product Line
Tungsten carbide insert (TCI) bits
Gemini* dynamic twin-seal drill bit
Shamal carbonate-optimized TCI drill bit
Xplorer* premium roller cone drill bit
FH TCI* TCI drill bit
40
Roller Cone Bits
Gemini dynamic twin-seal drill bit
Bearings
Gemini bits can be equipped with roller bearings (bit size 12 in)
or friction bearings (bit size 12 in).
Cutting structure
Different cutter layouts are available. TCIs of various grades
and geometries have been developed to produce a durable and
effective cutting structure. IDEAS platform is used to optimize
the cutting structure so that loads are more evenly distributed
over the inserts of all three cones, producing a well-balanced bit
with reduced risk of bearingfailure.
GF i 35
Cutting structure
iIDEAS platform certified
G/GFGemini bit designation
171/2-in Gi03.
slb.com/gemini
41
Roller Cone Bits
Shamal carbonate-optimized TCI drill bit
Hard carbonate drilling technology with specifically designed tungsten carbide inserts
G S i 05
Cutting structure
iIDEAS platform certified
SShamal feature
GBearing prefix
slb.com/shamal
42
Roller Cone Bits
Premium roller cone drill bit
Harder-wearing seals
To handle the high rotation speeds typically seen in the formations
in which slimhole bits are used, a dual-material Bullet* drillbit
bearing seal is used for soft-formation-insert bits (IADC 4-1-7X to
5-4-7Y). This system reduces seal wear while limiting temperature
buildup in the bearing section through the use of matched dual
elastomers.
XR i 20
Cutting structure
iIDEAS platform certified
XRXplorer bit designation 61/2-in XR20T.
slb.com/xplorer
43
Roller Cone Bits
Xplorer Expanded soft-formation milled tooth drill bit
Milled tooth bits that are specifically designed to drill soft to firm formations
Enhanced ROP
Xplorer Expanded milled tooth drill bits are specifically designed
to drill soft to firm formations with superior ROP and reliability. The
bits are equipped with the Flex-Flo adaptive hydraulics system,
offering the widest range of options for maximizing ROP and
ensuring effective hole cleaning in any application.
XR +
Premium milled tooth
cutting structure
XRXplorer bit designation
slb.com/xr-expanded
44
Roller Cone Bits
Kaldera bit
XRK +
Premium milled tooth cutting structure
XRKXplorer bit Kaldera bit designation
GFK 47
Premium TCI cutting structure
GFKGemini bit Kaldera bit designation
slb.com/kaldera
45
Roller Cone Bits
FH TCI drill bit
Application-specific hydraulics
The Flex-Flo adaptive hydraulics system offers a range of hydraulic
configurations that are optimized for specific applications.
Computational fluid dynamics software, and our bit flow
visualization system were used to design this feature.
FH i 28
Cutting structure
iIDEAS platform certified
FHFH TCI bit designation
83/4-in FH28GVPS.
slb.com/fh
46
Roller Cone Bits
TCT two-cone drillbit technology
Smith Bits TCT two-cone drill bits are designed using the dynamic
modeling capabilities of the IDEAS platform. The process includes
evaluation and testing in a virtual environment to reduce vibration,
enhance stability, and increase ROP.
TCT i +
Premium milled tooth cutting structure
iIDEAS platform certified
121/4-in TCI TCTi.
TCTTCT bit designation
slb.com/tct
47
Roller Cone Bits
Standard milled tooth, TCI, and open bearing bits
FVH
HHeel inserts
VMedium to hard formation types
FBearing prefix
F 12
Cutting structure
121/4-in FVH.
FBearing prefix
83/4-in F12.
slb.com/rockbits
48
Roller Cone Bits
Optional features
49
Roller Cone Bits
Optional features
50
Roller Cone Bits
Optional features
Cone protection
G
Feature Tungsten carbide coating for cone protection
Benefit Increased bit life, longer bit runs, and improved insert
retention
51
Roller Cone Bits
Optional features
Conical-shaped inserts
Y
Feature Conical shaped inserts
V-Flo configuration
V
Feature V-Flo vectored-flow nozzle configuration
52
Roller Cone Bits
Optional features
Dome jets
J3 (for 16-in and larger bits)
Feature Three nozzles located inboard of conventional roller
cone nozzle positions
Center jet
C
Feature Center jet installed
53
Roller Cone Bits
Optional features
54
Roller Cone Bits
Nomenclature
55
Impax 10
Percussion Air Hammer, with diamond enhanced
insert hammer bit
CheCk valve
Prevents backflow
Feed tube
Conveys air to hammer
Compression rings
Secure internal parts
Feed tube housing
Retains feed tube
Choke
Regulates consumed
and surplus air piston
Drives bit into formation
lower Chamber
Pressurizes air to drive snap ring
piston upwards Secures piston in hammer
during a backoff
guide sleeve
Functions as a timing device
to control air venting in bit retainer ring
lower chamber
Retains bit in
off-bottom position
bit shank
Receives pistons striking driver sub
energy and transmits it Synchronizes bit and
to the bit face drillstring rotation
retainer sleeve
Retains bit head if
a shank occurs
57
Hammers
Percussion hammers
The Impax* DEI hammer bit features a hardened-steel guide sleeve design that
significantly optimizes energy transfer between the hammers piston and bit. The guide
sleeve design also significantly improves deephole drilling reliability by eliminating
the plastic blow tube, which often causes conventional hammers to fail when they are
subjected to shock, vibration, abrasive wear, high temperature, erosion, and misting.
Because high-back pressure, circulation volume, and water produced from misting
and influx are major causes of hammer failure, the Impax bits lower chamber has been
designed to handle 10% to 20% more water compared with conventional hammers. When
water incursion forces conventional hammers to be tripped out of the well, the Impax bits
combined capabilities enable it to endure deephole drilling conditions while delivering
reliable performance. Impax bits are available in 8-, 10-, and 12-in sizes.
slb.com/impax
58
Hammer Bits
Impax diamond-enhanced insert hammer bit
H 15 12 D +
Premium gauge feature
DDiamond-enhanced insert
Number adjacent to gauge inserts
Number of gauge inserts
HHammer bit indicator
9 78 H1209D+ V7RPD.
slb.com/impax
59
Hammer Bits
Nomenclature and optional features
slb.com/impax
60
Hammer Bits
Nomenclature and optional features
slb.com/impax
61
Hammer Bits
Nomenclature and optional features
Modified
Feature Nonstandard bit head profile
Advantage Unique geometry incorporated for specific operating
parameters
Benefit Enhanced performance for special drilling applications
Concave
Feature Concave bottom with a dual gauge-angle bit head
profile
Advantage Additional drilling stability and directional control
Benefit Excellent drilling performance in medium-soft to
medium formation intervals where hole deviation
is a primary concern
Convex
Feature Flat bottom with a dual gauge-angle bit head profile
Advantage Use of heavy-set face and gauge cutting structures
Benefit Excellent drilling performance in medium to medium-
hard formation intervals
slb.com/impax
62
Specialty Applications
63
Specialty Applications
PDC hole openers
Staged hole openers
64
Specialty Applications
Concentric staged hole openers (SHOs)
Concentric SHOs from Smith Bits developed from a tradition of application knowledge
and technical excellence gained from the success of Quad-D dual-diameter drift and drill
SHO nomenclature
SHO S i 6 16
Cutter size
Blade count
IDEAS platform designed
SHARC bit feature
SHOStaged hole opener
slb.com/sho
65
Specialty Applications
Quad-D drift and drill reamer
The versatility of Quad-D dual-diamter drift Type Size, in Pilot, in Type Size, in Pilot, in
and drill products is best demonstrated by QDGS7419 32 28 DRS5216 20 16
the range of applications that they drill. The QDG5216 22 1818 QDR5319 19 16
GeoReam* dual-diameter near-bit reamer is QDG5216 20 16 QDRS5313 17 14
well suited to be run directly above the pilot QDG5216 20 17 QDR5313 17 14
bit for directional applications and it is the QDG5216 17 14 QDR5316 16 14
recommended alternative to the Quad-D
QDG7313 17 1378 QDR5313 14 12
drift and drill bit in applications in which
QDG7313 16 13 QDR5213 14 12
a PDC cutting structure is not the best
QDG5313 14 12 QDR5316 13 12
option for the pilot bit. Although compact in
QDG5313 13 12 QDR5313 12 1058
length, the stability-enhancing technology
QDG5316 13 12 QDR5313 10 9
used in the GeoReam reamer ensures
optimal hole quality while drilling. With QDG5216 12 1058 QDR5313 978 8
longer pilot conditioning sections and drill QDG5313 12 1058 QDRS6313 718 658
string connections, Quad-D drift and drill QDG5216 978 8
reamers maximize performance in rotary QDG5313 8 7
applications. The longer pilot conditioning QDG5316 7 6
section acts like a string stabilizer to QDG5209 6 578
ensure centralization and stabilization. This
tool is designed to be run with various BHA
configurations, including rotary steerable Fishing neck
systems.
Advantages
Directional and BHA flexibility
for precise control of wellbore
Drillout capability for eliminating trips The Quad-D drift and drill
Diameter control for full-gauge wellbore reamer has drill collar
connections for string
Formation-specific design for optimized placement.
drilling efficiency
QD G 5 3 16
Cutter size
Reamer rlades to full diameter 8 in 9 78 in
QDG5216.
Pilot blade count
G/RGeoReam reamer or reamer product
QDQuad-D drift and drill technology Tong neck.
8 in 978 in
QDR5313.
slb.com/quad-d
66
Specialty Applications
Quad-D drift and drill bicenter bits
This family of aggressive matrix- and steel- Advantages Type Size Availability, in
body bits is designed to provide durability, Drillout capability for eliminating trips QDM3209 3 418
reduce torque response, maintain Directional responsiveness for precise QDM3309 578 6
tangents, and reduce sliding time without control of wellbore QDM4209 3 418
compromising efficiency when drilling QDM4213 67
Diameter control for full-gauge wellbore
either float equipment or formation. It QDM7309 67
features a strong, one-piece construction Formation-specific design for optimized
QDM7313 8 978, 1058 12
and a low overall height that enhances drilling efficiency
QDMS4209 3 418
directional capabilities when drilling with
14-in hole maintained. QDS3209 4 558, 4 5
downhole motors.
QDS4209 4 558, 6 7
Vibration is controlled by force and mass QDS5209 7 838
balancing, employment of spiral blades QDS5213 8 978, 12 14, 14 17
and gauge, asymmetrical blade layout, QDS5216 8 978, 14 17
and use of Lo-Vibe inserts. Because of the QDS5219 17 20
resulting bit vibration control, bit rotation is QDS6309 6 7, 8 978
maintained about the true bit axis, ensuring QDS7213 12 14
accurate finished hole diameter and quality. Pilot QDS7309 67
gauge
QDS7313 7 8, 8 978, 9 11,
Hydraulic ports are positioned to provide section.
1058 12, 16 20
efficient cuttings removal and cleaning of
both the pilot and reaming sections.
A unique gauge profile prevents cutters
12 in 14 in QDS7213.
from contacting and damaging the
casing and also provides a high degree of
stabilization and gauge protection. Quad-D
dual-diameter drift and drill bicenter bits
have achieved success in a broad range
of applications.
QD S 7 3 13
Cutter size
Reamer blades to full diameter
Pilot blade count
M/SMatrix or steel
QDQuad-D drift and drill
16 in 20 in QDS7313PX.
slb.com/quad-d
67
Specialty Applications
Direct XCD drillable alloy casing bit
The nonretrievable Direct XCD drillable alloy bit is specially Due to the flexible manufacturing process used in the production
suited for vertical or tangential well applications. The bit drills of Direct XCD bits, units can be made to suit most combinations
with standard casing, which is turned at the surface by the rigs of pipe size, hole size, blade count, and cutter size.
topdrive.
The Direct XCD bits cutting structure can be fitted with 13- to
19-mm PDC cutters and are availble in optional premium grades.
The bits sub is composed of durable oilfield-grade steel, and its
body is made of an alloy that allows efficient drill out by any PDC
bit after the Direct XCD bit drills to TD and casing is cemented in
place. After drillout, the drillout bit can continue drilling the next
interval, enabling production casing to be run below the shoe.
9 58121/4 XCD 5 16
Cutter size
Blade count
XCDDirect XCD bit
Bit size
Casing size
slb.com/directxcd
68
Specialty Applications
Direct XCD drillable alloy casing bit
Patent-protected Large-face
bit body design waterways
Bit body composition Cuttings removal is
allows drill out by any maximized with large face
PDC bit. waterways and junk slot
areas.
Bimetal
composition
A drillable alloy body
includes a bit sub made
of oilfield-gradesteel.
slb.com/directxcd
69
Reference Guide
71
Reference
Total flow area chart
72
Reference
Recommended fixed cutter bit makeup torque
Recommended Makeup TorqueDiamond and Fixed Cutter Drill Bits with Pin Connections
API Reg Connection Size, in Bit Sub OD, in Minimum, ft.lbf Normal, ft.lbf Maximum, ft.lbf
3 1,970 2,280 2,450
238 318 2,660 3,100 3,300
31/4 3,400 3,950 4,200
31/2 3,380 3,950 4,200
278
33/4 and larger 5,080 5,900 6,300
418 5,700 6,600 7,000
31/2 41/4 6,940 8,050 8,550
41/2 and larger 8,400 9,850 10,500
51/2 13,700 16,600 17,000
41/2 53/4 18,100 21,100 22,400
6 and larger 18,550 21,600 22,900
71/2 40,670 47,300 50,200
658
73/4 and larger 41,050 47,800 50,750
81/2 53,100 61,850 65,670
758 83/4 63,500 73,750 78,300
9 and larger 68,600 79,800 84,750
10 96,170 102,600 108,950
858
101/4 and larger 107,580 114,700 121,800
Notes:
1. Recommended makeup torque dictated by all BHA components
2. Higher makeup torque values within the above ranges are recommended when high WOB is used.
3. Box connection bits should use makeup torque values between Minimum and Normal.
4. All connections must be lubricated with a joint compound meeting API requirements.
Maximum recommended makeup torque may be higher for specifically developed roller cone bit products.
Note: Some of the above bit sizes are available on special order with alternate pin connections.
API gauge tolerances for fixed cutter and roller cone bits
Bit size, in Fixed Cutter, in Roller Cone, in
63/4 and smaller 0.015 to +0.00 0.0 to +1/32
625329 0.020 to +0.00 0.0 to +1/32
9132133/4 0.030 to +0.00 0.0 to +1/32
132532171/2 0.045 to +0.00 0.0 to +1/16
171732 and larger 0.063 to +0.00 0.0 to +3/32
73
Reference
Field operating procedures for fixed cutter and roller cone drill bits
Bit preparation for several turns, then place in the bit breaker and makeup
to the recommended torque.
Bit handling at rig site Uncover the rotary and locate the bit and breaker onto
Care should be taken when handling or removing the breaker holder.
any bit containing diamond-cutting elements. Make up applying the recommended torque.
Do not drop the bit even if it is in the container. Makeup torque specifications are from API RP7G.
Use a piece of wood or rubber under the bit face.
Roller cone bits
Bit inspection Keep BHA as vertical as possible when making up bit to ensure
Inspect bit for integrity (cutting elements, pin connection, no damaging contact between the nozzles (full extended or
and makeup shoulder). minis) and the bit breaker occurs.
Ensure that there are no foreign objects or obstructions
in the internal fluid passageways. Tripping in the hole
Verify TFA on bits with fixed TFA.
Identify potential problem areas before tripping. Trip slowly
Record bit size, type, and serial number.
through BOP, doglegs, tight spots, ledges, casing shoes,
Nozzle installation cementing equipment, etc. Wash and ream as necessary.
Ensure that nozzle series are correct for bit type. Severe problems may require a special cleanup run.
Gauge the orifice size of every nozzle to ensure proper TFA.
Roller cone bit legs will yield slightly, and the bit can be rotated
slightly to pass through some tight spots. Fixed cutter bits
Remove the plastic plug and ensure that O-rings are properly
do not yield. Bits with PDC cutting elements are susceptible
installed and seated.
to impact damage. PDC bits are more susceptible to damage
If different size nozzles are to be used ensure that the correct during tripping in the hole than roller cone bits.
sized nozzles are in the correct place. Put bigger size nozzles Certain types of fixed cutter bits with low junk slot area can
in the center of the bit.
create higher surge and swab pressures than roller cone bits
Ensure that the threads are clean and greased (any petroleum- due to more restrictive annular space.
based grease). Fixed cutter bits with matrix threads should not Local knowledge and practice will typically dictate washdown
be greased.
and reaming procedures. Minimum recommendation is to wash
Grease the nozzle body below the threads to prevent down at least the last joint to bottom at reaming speed with full
O-ringdamage. circulation. Preference is to ream the last stand, or 90 ft,
Screw the nozzle in by hand until snug. at reaming speed with full circulation.
Use nozzle wrench for final tightening. Excessive force is not
necessary and can damage the carbide nozzle. Tagging bottom
If nozzle sizes below 932 are to be used, the use of drillpipe
screens, a float, or both is recommended to prevent reverse
Approach the hole bottom cautiously, monitoring WOB and
circulation plugging. Use grasshoppers if necessary. torque. An increase in WOB or torque will indicate either
contact with the hole bottom or fill. Fixed cutter bits will
Makeup typically show an increase in torque first. The bit is on bottom
Ensure that the appropriate bit breaker is with the bit. when torque increases with the WOB. Difference between
Inspect to insure good condition and fit. measured depth and contact point should be depth of fill.
Remove the bit from the box and place face down on a piece If fill is present, pick up above the fill and rotate to bottom with
of wood or rubber. full circulation until bottomhole contact is assured. Regardless
if fill is present, the pipe should always be reciprocated off
Engage the bit breaker with the bit and move them onto
bottom.
the rotary table.
On rotary assemblies, use a maximum of 500 lbf per inch of bit
A float above the bit should be installed, especially on extended
diameter, 40 to 60 rpm.
nozzle roller cone bits, in areas that tend to plug.
On motor assemblies, use a maximum of 500 lbf per inch of bit
Engage the hanging box connection to the doped threads
diameter and the minimum allowable rpm.
of the bit pin.
Do not use high WOB when in fill. This could cause the bit toball.
Proper makeup for small diameter bits is to make up by hand
74
Reference
Field operating procedures for fixed cutter and roller cone drill bits
Circulate and rotate off bottom as close as possible (preferably Temporarily increase the weight to ensure cone rotation,
less than 6 in and no more than 1 ft) and long enough then reciprocate the bit slightly off bottom while continuing
(application dependent) to ensure the hole bottom is clear of fill circulation and rotation to help clean the bit. Resume with
or junk. original parameters when the bouncing or erratic torque has
been eliminated.
Drilling cement plugs, float equipment, Maintain minimum WOB and torque to prevent wiper plugs
from rotating. Erratic torque may indicate a rotating plug.
and casingshoes
When using fixed cutter bits to drill out, ensure that all
Rotating plugs
Should a plug begin to rotate, set down on plug with no rpm.
cementing equipment (plugs, float collars, and shoes) is PDC
drillable (not metallic, rubber, nylon, plastic, or cement). Increase WOB until 2,000 to 3,000 lbf per inch of bit diameter
is reached or until an increase of 300 psi over the normal
Nonrotating plugs are recommended. Alternatively, it is
standpipe pressure occurs.
preferable when cementing to pump some cement on top
of the plug to help prevent it from rotating during drill out. Begin rotation, ending with 40 to 60 rpm.
Using the maximum allowable flow rate to assist cleaning Repeat until penetration is achieved and wiper plug is drilled.
is preferred but may not be possible with motor assemblies.
Alternative procedure (last resort)
Procedure Rotate bit at 2040 rpm.
Frequently raising and lowering the bit while continuing Use 500 lbf per inch of bit diameter.
circulation and rotation will help keep the bit clear of debris. Alternate using no flow rate for 1 min to full flow for 30seconds.
Flushing after every 1 to 2 in drilled while reciprocating 3 to 4ft
will ensure debris is removed and new material is being drilled.
Should the penetration rate decrease suddenly, repeat this step Establishment of bottomhole pattern
until it resumes.
Bottomhole pattern break-in is considered to be when a new bit
Do not spud. Spudding (impacting on the hole bottom) can achieves uniform cutting structure loading. Proper break-in is
damage cutting structure elements on both fixed cutter and critical to durability and ROP.
roller cone bits. It can also damage the roller cone bearing and
sealsystem. After drilling out the casing shoe, establish the bottomhole
Monitor pump pressure to ensure that nozzles do not pattern. There may be some BHA dictated WOB and rpm
becomeplugged. guidelines until the BHA is below the casing shoe. Optimization
of WOB and rpm may have to wait until all or some of the BHA
Change rpm if bouncing or erratic torque is encountered.
has cleared the casing shoe.
Fixed cutter bits Use extra care establishing a new bottomhole pattern when
On rotary, use the maximum flow rate with less than 6,000-lbf following a bit with a substantially different bottomhole profile,
WOB and 60100 rpm. (e.g., a PDC bit following a roller cone bit or vice-versa).
On motor assemblies, drill with less than 6,000-lbf WOB and Roller cone bits typically drill a larger-size hole than a fixed
the minimum allowable rotary rpm. Local practice will dictate cutter bit. Properly establish the bottomhole pattern when
flow rate because a compromise is required between adequate following a roller cone bit to ensure stability.
cleaning and minimum rpm. Establishment of bottomhole pattern can be dependent upon
Maintain low and consistent torque. factors such as bit design and BHA.
Roller cone bits
Roller cone bits Break-in is done with light WOB and slow rpm, and a new
On rotary, drill with 2,000 to 3,000 lbf per inch of bit diameter
bottomhole pattern is normally achieved within 3 to 6 in
and 4060 rpm.
(assuming no tracking or off-center rotation).
On motor assemblies, drill with 2,000 to 3,000 lbf per inch of bit On rotary, use a maximum of 500 lbf per inch of bit diameter
diameter and the minimum allowable rotary rpm. Local practice
with 4060 rpm. On motor assemblies, use a maximum of 500 lbf
will dictate flow rate as a compromise is needed between
per inch of bit diameter and the minimum allowable rpmkeep
providing adequate cleaning and minimum rpm.
rotary rpm to a minimum 2030 rpm. Minimum allowable motor
Bouncing or erratic torque may indicate locked cones. rpm can be formation dependent.
75
Reference
Field operating procedures for fixed cutter and roller cone drill bits
Soft, balling formations should be entered with full flow rate. At of lateral or torsional vibrations when the hard formation is
that point, WOB and rpm can be gradually increased to typically encountered. After the formation is encountered, adjust the
operating levels or to initial drill-off test levels. Increase WOB parameters or perform a drilloff test.
first, then rpm. If an unknown formation (anomaly or transition) is expected,
reduce the rpm and the WOB to a minimum accepted level.
Fixed cutter bits Establish ROP and torque baselines at these levels. Monitor
Although a new bottomhole pattern is created in less than ROP and torque to determine when formation has been
a bit diameter, it is preferred to drill 35 ft before increasing encountered and when through the anomaly.
WOB and rpm.
For starting parameters, use maximum flow rate, less than Operational parameter guidelines
6,000-lbf WOB, and 60 to 100 rpm. Optimal WOB and rpm determined are for a particular
Maintain low and consistent torque, changing operating application and can only be continuously used in a
parameters as needed. homogeneous formation. Therefore, in intervals of various
formations, ROP optimization tests will not produce the optimal
Take extreme care following a coring operation or using bits
weight and rotary combination.
of different types or profiles. A different existing profile can
overload specific cutting elements, potentially causing a Drilloff tests will be necessary anytime the formation changes.
premature failure Typically a range of WOB and rpm combinations is derived for
the interval (e.g., interbedded formations).
Formation changes
Formation changes can instigate both torsional and lateral
vibrations. Monitor and adjust accordingly.
When anticipating a harder or more difficult formation, to
prevent impact damage, reduce the rpm, maintaining WOB
while still in the softer formation to help prevent initiation
76
Reference
Measurement units and drilling formulas
Drilling formulas
Cost per foot (CPF) Flow rate (Q) = (Pump strokes Output/stroke)
Bit cost + Rig cost (Trip time + Drilling time) Bit pressure drop (Pbit) = (MWt. Q 2) / (10,858 TFA2)
CPF =
Footage drilled Hydraulic horsepower (HHPbit) = (Pbit Q) / (1,714)
HSI = (HHPbit) / (0.7854 D2)
Pressure drop (D) Jet velocity (JV) = (0.32086 Q) / (TFA)
Flow rate2 Mud weight Impact force (IF) = (JV) (MWt) (Q) (0.000516)
P =
10,856 TFA2
(MWt = mud weight; TFA = nozzle flow area; D = bit diameter.)
Hydraulic horsepower (HHP)
(Bit pressure drop) (Flow rate)
HHP =
1,714
77
Reference
Drill collar specifications
78
Reference English and Metric
Multiply
Grains
By
64.79891
To Obtain
Milligrams
Conversion factors
Grains 0.03527 Ounces
Inches 0.08333 Feet
Inches 25.4 Millimeters
Inches of water 0.03613 Pounds per square inch
Kilometers 3,281 Feet
Fraction to Decimal Kilometers 0.6214 Miles
Kilometers per hour 0.6214 Miles per hour
1
64 0.0156 17
64 0.2656 33
64 0.5156 49
64 0.7656 Knots 6,080 Feet
1
32 0.0312 9
32 0.2812 17
32 0.5312 25
32 0.7812 Knots 1.152 Miles
3
64 0.0468 19
64 0.2968 35
64 0.5468 51
64 0.7968 Knots per hour 1.152 Miles per hour
1
16 0.0625 5
16 0.3125 9
16 0.5625 13
16 0.8125 Liters 0.03531 Cubic feet
1
64 0.0781 21
64 0.3281 37
64 0.5781 53
64 0.8281 Liters 0.2642 Gallons
Meters 3.281 Feet
3
32 0.0937 11
32 0.3437 19
32 0.5937 27
32 0.8437 Meters 39.37 Inches
7
64 0.1093 23
64 0.3593 39
64 0.6093 55
64 0.8593 Meters 1.094 Yards
1
8 0.1250 3
8 0.3750 5
8 0.6250 7
8 0.8750 Miles 5,280 Feet
9
64 0.1406 25
64 0.3906 41
64 0.6406 57
64 0.8906 Miles 1.609 Kilometers
5
32 0.1562 13
32 0.4062 21
32 0.6562 29
32 0.9062 Miles 1,760 Yards
Miles per hour 88 Feet per minute
11
64 0.1718 27
64 0.4218 43
64 0.6718 59
64 0.9218
Miles per hour 1.609 Kilometers per hour
3
16 0.1875 7
16 0.4375 11
16 0.6875 15
16 0.9375 Miles per hour 0.8684 Knots per hour
13
64 0.2031 29
64 0.4531 45
64 0.7031 61
64 0.9531 Minutes 0.01667 Hours
7
32 0.2187 15
32 0.4687 23
32 0.7187 31
32 0.9687 Minutes (angle) 0.0002909 Radians
15
64 0.2343 31
64 0.4843 47
64 0.7343 63
64 0.9843 Minutes (angle) 60 Seconds (angle)
Ounces (fluid) 1.805 Cubic inches
1/4 0.2500 1/2 0.5000 3/4 0.7500 1 0.10000
Ounces per cubic inch 1.72999 Grams per cubic centimeter
Pascal 1.0 Newton per square meter
Pints 28.87 Cubic inches
English and Metric
Pints 0.125 Gallons
Multiply By To Obtain
Pounds 453.6 Grams
Acres 43,560 Square feet
Pounds 0.4536 Kilograms
Acres 0.001562 Square miles
Pounds of water 0.01602 Cubic feet of water
Acres 4,840 Square yards
Pounds of water 27.68 Cubic inches of water
Barrels, water 31.5 Gallons
Pounds of water 0.1198 Gallons
Barrels, water 263 Pounds
Pounds per cubic foot 0.01602 Grams per cubic centimeter
Barrels, oil (API) 42 Gallons
Pounds per cubic foot 16.0185 Kilograms per cubic meter
Barrels per day 0.02917 Gallons per minute
Pounds per square foot 4.88241 Kilograms per square meter
Centimeter 0.3937 Inches
Pounds per square foot 47.8803 Newtons per square meter
Cubic centimeters 0.006102 Cubic inches
Pounds per square inch 2.307 Feet of water
Cubic feet 1,728 Cubic inches
Pounds per square inch 2.036 Inches of mercury
Cubic feet 0.03704 Cubic yards
Pounds per square inch 0.689476 Newtons per square centimeter
Cubic feet 7.481 Gallons
Quarts (U.S.) 57.75 Cubic inches
Cubic feet 0.1781 Barrels (oilfield) 57.75 Cubic centimeters
Quarts (U.S.)
Cubic feet 28.3160 Liters Quarts (U.S.) 0.946331 Liters
Cubic feet 0.03704 Cubic yards Radians 57.30 Degrees
Cubic feet per minute 0.4719 Liters per second Radians per second 9.549 Revolutions per minute
Cubic inches 16.3871 Cubic centimeters Square centimeters 0.1550 Square inches
Cubic yards 27 Cubic feet Square feet 144 Square inches
Cubic yards 0.764555 Cubic meters Square feet 0.00002296 Acres
Degrees (angle) 0.01745 Radians Square feet 929 Square centimeters
Degree Fahrenheit (degF 32) 1.8 Degree Celsius Square inches 6.4516 Square centimeters
(degF) or (degF 32) 59 (degC)
Square inches 0.006944 Square feet
Feet 30.48 Centimeters
Square miles 640 Acres
Feet 12 Inches
Square miles 2.59 Square kilometers
Feet 0.3048 Meters
Square kilometer 247.1 Acres
Feet 0.0001894 Miles
Square meters 10.76 Square feet
Feet of water (depth) 0.4335 Pounds per square inch
Square meters 0.0002471 Acres
Feet 0.3048 Meters
Square yards 9 Square feet
Foot pounds 1.35582 Joules
Square yards 0.8361 Square meters
Foot pounds 0.138255 Meter-kilograms
Temperature (degC) 1.8 (+ 32) Temperature (degF)
Furlongs 660 Feet
Temperature (degF) 5
9 or 0.5556 ( 32) Temperature (degC)
Gallons (imperial) 1.209 Gallons (U.S.)
Tons (long) 2,240 Pounds
Gallons (imperial) 4.54609 Liters
Tons (metric) 2,205 Pounds
Gallons (U.S.) 3,785.434 Cubic centimeters
Tons (short) 2,000 Pounds
Gallons (U.S.) 0.02381 Barrels, oil
Yards 0.9144 Meters
Gallons (U.S.) 0.1337 Cubic feet
Yards 91.44 Centimeters
Gallons (U.S.) 3.785 Liters
Gallons per minute 0.002228 Cubic feet per second
Gallons per minute 34,286 Barrels per day
79
Reference
Buoyancy factor
Mud density
Hence, buoyancy factor (k) = 1
Steel density
80
Reference
Fixed cutter bit nozzle installation
8/32
9/32
10/32
11/32
12/32
13/32
14/32
15/32
16/32
17/32
18/32
19/32
20/32
21/32
22/32
Wrenches
Series 30: 60007986
Series 40: 60018251
Series 50: 60024519
Series 60: 60003448
Vortexx 60: 60005675
O-Ring series
30 series. 40 series. 50 series. 60 series. Series 30: 60007985
Series 40: 60007985
Series 50: 60019245
Series 60 and Vortexx 60: 60003276
81
Reference
Nozzle comparison chart
82
Reference
Roller cone diverging nozzle hydraulics chart
Physical Nozzle Size, in Pressure Nozzle Size, in Equivalent Pressure Area, in2
8
32 10
32 0.077
9
32 11
32 0.093
10
32 12
32 0.110
11
32 13
32 0.130
12
32 14
32 0.150
13
32 16
32 0.196
14
32 17
32 0.222
15
32 18
32 0.249
16
32 19
32 0.277
17
32 20
32 0.307
18
32 21
32 0.338
19
32 22
32 0.371
20
32 24
32 0.442
22
32 26
32 0.518
24
32 28
32 0.601
Approximately 20% of the total flow should be programmed through center jet.
Note: For hydraulic calculations, determine the corresponding equivalent nozzle
size for the specific diverging nozzle size.
For example 1232 in is the equivalent nozzle size in hydraulic calculations
for a 1032 -in diffuser nozzle size.
83
Reference
Nozzle types and applications for roller cone bits
Bit Size, in Milled Tooth Series Jet or Air Series TCI Series All Three-Cone Bits
Open Sealed All Sealed or TCT Bit Full-Extended Q-Tubes Mini-Jets
Bearing Bearing Journal Two-Cone Tubes MT TCI
Bearing Outer Jets
31851/2 55 55
57863/4 70 70 70 70 72/74 72/74
738758 95 95 95 95
778838 95 95 95 95 70 97 98
81/283/4 95 95 95 95 70 97 98
91/2978 95 95 95 95 95 97 98/99
1058121/4 95 95 95 95 95 70 95 97/98 98/99
131/2143/4 100 100 100 100 70 100 105 105
1628 100 100 100 100 95 100 105 105
84
Reference
658-in API pin restrictor nozzle
Pin restrictors are installed in the pin of the bit and require a
modified pin for installation. The modification can be made on
the bit when first built, or it can be retrofitted after the bit is
manufactured. Two sleeves are designed to fit into the modified
pin. A nozzle sleeve can be installed when a pin restrictor is 6 58 in API pin restrictor assembly with nozzles.
required. A blank sleeve can be installed when no pin restrictor
isrequired.
85
Reference
Maximum cone dimensions for three-cone rock bits
and approximate bit weights
Maximum Cone Dimensions for Three-Cone Rock Bits Approximate Bit Weights
Size Range, in [mm] Maximum Diameter, Maximum Length, Milled Tooth Approx. Weight, TCI Approx. Weight,
in [mm] in [mm] lbm [kg] lbm [kg]
31/2378 [8998] 238 [60] 158 [41] 10 [5] 12 [5]
43/4 [121] 278 [73] 218 [54] 15 [7] 20 [9]
57861/4 [149150] 41/4 [108] 318 [79] 35 [16] 45 [20]
61/263/4 [165172] 41/2 [114] 31/2 [89] 45 [20] 55 [25]
7388 [187203] 51/4 [133] 4 [102] 75 [34] 85 [39]
81881/2 [206216] 578 [149] 418 [105] 90 [41] 95 [43]
8589 [219229] 618 [156] 458 [117] 95 [43] 100 [45]
91891/2 [232241] 61/2 [165] 438 [111] 125 [57] 130 [59]
9 89 8
5 7
[245251] 63/4 [171] 43/4 [121] 135 [61] 145 [66]
101058 [254270] 71/4 [184] 51/2 [140] 165 [75] 175 [180]
111178 [279302] 778 [200] 578 [149] 195 [89] 210 [95]
12121/4 [305311] 8 [203] 618 [156] 205 [93] 225 [102]
131/415 [337381] 958 [244] 758 [194] 345 [157] 380 [173]
16 [406] 101/4 [260] 818 [206] 410 [186] 450 [205]
171/2 [445] 111/2 [292] 858 [219] 515 [234] 545 [248]
181/2 [470] 12 [305] 9 [229] 525 [239] 570 [259]
20 [508] 121/2 [318] 958 [244] 625 [284] 700 [318]
22 [559] 133/4 [349] 101/2 [267] 1,000 [455] 1,170 [532]
24 [610] 151/4 [387] 111/4 [286] 1,385 [629] 1,400 [636]
26 [660] 16 [406] 123/4 [324] 1,450 [659] 1,550 [704]
28 [711] 17 [432] 13 [330] 1,550 [704] 1,650 [750]
86
Reference
Roller cone bit nozzling procedures
87
Reference
Rock bit comparison chart
Milled Tooth 1. Standard Roller Bearing 4. Sealed Roller Bearing 5. Sealed Roller Bearing Gauge Protected
Series Formations Types Smith Hughes Reed- Security Smith Hughes Reed- Security Smith Hughes Reed- Security
Bits Christensen Hycalog DBS Bits Christensen Hycalog DBS Bits Christensen Hycalog DBS
1 Soft 1 DSJ R1 Y11 XN1 SDS GTX-1 XR+ GTX-G1 T11 XT1
formations; GSSH+ MAX-GT1 EMS11G XT1S
low UCS TCTi+ MX-1 ETS11G XL1N
MXL-1
MXL-1V
2 DTJ
3 DGJ R3 Y13 XN3 MGG GTX-3 GGH+ GTX-G3 T13 XT3
MSDGH MAX-GT3 EMS13G EBXT3
MX-3 ETS13G
2 Medium to 1 XN4 SVH XT4
medium-hard M4N XT4S
formations; 2 OFM DR5
high UCS
3
3 Hard, 1 XN5
semiabrasive 2 R7
formations
3
4
Milled Tooth 6. Sealed Friction Bearing 7. Sealed Friction Bearing Gauge Protected
Series Formations Types Smith Hughes Reed- Security Smith Hughes Reed- Security
Bits Christensen Hycalog DBS Bits Christensen Hycalog DBS
1 Soft 1 FDS HP11 XS1 XR+ GT-1 TC10 XSC1
formations; XSC1 FDS+ MX-1 TC11 XLC1
low UCS TCTi+ MXL-1 SL11 EBXS1
MXL-1V TD11 EBXSC1
STR-1 D11 EBXLC1
STX-1
2 FDT HP12 XSC2 SL12
HP12
3 HP13 MFDGH MX-3 HP13G XS3
FDGH D13 XL3
2 Medium to 1 ATJ-4 M44NF GFVH ATJ-G4 HP21G XS4
medium-hard FVH XL3
formations; 2
high UCS
3
3 Hard, 1
semiabrasive 2 H77F
formations
3
4 ATJ-G8
88
Reference
Rock bit comparison chart
TCI 5. Sealed Roller Bearing Gauge Protected 7. Sealed Friction Bearing Gauge Protected
Series Formations Types Smith Bits Hughes Reed- Security Smith Bits Hughes Reed- Security
Christensen Hycalog DBS Christensen Hycalog DBS
4 Soft 1 GSi01B, GS01, GTX00, GX00 T41, XT0005, GFSi01, GFS04, GFS04B, MFS04, GT00, MX00, GT03, HR90, HR99, XS0005,
formations; GS01B, GS02B, MAXGT00, EMS41H EBXT0005 MFi04 MX03, GX00, GX03, STX90,STX99, STR90, XL0005,
low UCS GS02T, GS03B MXL00, GTX03, STR03, H03, MXL00, HR95, GX95, MX99 EBXS0005,
Gi03B, G04B, GX03, MAXGT03, MXL03 EBXL0005
GS04B, TCTi01 MXL03
2 GS05, GS05B GXT03C T42, XT0609, GF05, GF05B, GFi05B, GFSi06, STR05C, HX05C TD42H, R07A XS0609,
GSi06B, G08B, EMS42H EBXT0609 MF05B XL0609,
GS08B EBXS0609,
EBXL0609
3 G10B, G10T GTX09, MX09, T43, XT1013, F10, F10B, F12, F12Y, GF08B, GT09, STR09, STX09, SL43H, TD43, TD43A, XS1013,
GS10B, GSi12B MAXGT09 GTX11, EMS43A, EBXT1013 GF10B, GF10HB, GFS10B, GF12T, STX09H, HX09, GX11, TD43H, D43, HP43A, XL1013,
GSi12UB, TCT10 MX11, MX11S, EMS43H XR12, MF10T, MFS10T, XR10T, MX09, MX11, MX11H, HP43H, R09A, R12A, EBXS1013,
MXL09 TCT11, TCT12 MXL09, MXL11 RD12, R14 EBXL1013
4 GSi15B, G15, MAXGT18 MX18 T44, XT1417, FH16, FH16B, FHi18, MF15M, GT18, STR18, STX18, TD44, TD44H, TD44X, XS1417,
GSi18B, GSi20B, EMS44H, EBXT1417 F15T, MF15B, MF19, GF15, H18, HX18, GX18, D44, HP44H, HP44X, XL1417,
G11Y, M15S, EMS44A GF15B, GF15Y, GFS15B, XR15, MX18, MXL18 R14A, RD15, R15A, R15 EBXS1417,
15JS XR15T, XRi15G EBXL1417
5 Soft to 1 G20, GS20B, G25, GTX20, MAXGT20 T51, XT1823, F15H, F2, MF2, MF15H, FHi20, GT20, STR20, STX20, SL51H,TD51, TD51A, XS1823,
medium- G20B, 20GMS, MX20, MXL20, EMS51A, EBXT1823 FHi21, FHi23, GFi20, GF21, H20, HX20, GX20, TD51H, TD51X, D51, XL1823,
hard 2JS, GSi20B GTX22 MX22 EMS51H GF25, GFS20, MFS20, XR20, MX20, GX22, MX22, HP51H, P51A, HP51H, EBXS1823,
formations; XR20B, XR25, F25Y, GF20Y, GX23, GX25, MXL20 HP51X, R19A, R20A, EBXL1823
low UCS XR20Y,TCTi20 R21A, R22A, RD21
2 G28B GTX20C T52, XT2427, GF26, F27, GFS28, FHi28, GT20C, GT28, H28, TD52,TD52A,TD52H, XS2427,
MAXGT20CG EMS52H EBXT2427 GFi28B, FHi29, Fhi25, F26Y, HX28, GX20C, GX28, TD52i, TD52X, HP52, XL2427,
MX20C, MX28G MF26Y, FHi24Y, F27A, F27IY, MX20C, MX28, MXL28 HP52X, R24A, R25A, EBXS2427,
GF27Y, XR20TY R26A, RD25, R27, R28A EBXL2427
3 G30, GS30B 3JS MX30H, T53, XT2833, F3, F30, FH30, F30T, FHi30, STR30, STX30, GT30, SL53,SL53A,TD53, XS2833,
MAXGT30 EMS53, EBXT2833 FHi31, FH32, GF30, GF30B, STX35, GX30, H30, TD53A, TD53B, XL2833,
EMS53A, GF30T, MF30T, XR30, XR32, HX30, MX30, MXL30 TD53H, D53,HP53, EBXS2833,
ETS53A F30Y, FH30Y HP53A, HP53H, JA53, EBXL2833
R30,R30A, RD33
4 GTX30C, GTX33, T54 XT3439, FHi35, GFi35, F30Y, F37Y, FHi37Y, GT30C, STR30C, STR, TD54A, TD54X, TD54, XS3439,
MAXGT30CG, EBXT3439 FHi38Y,, F39Y, GFi35YG, F37Y, 35C, STX30C, HR38C, R34A, R35A, R36A XL3439,
MX33CG XR30Y, XRi35, XR35Y HR30C, HR35, GX30C, EBXS3439,
GX35, GX38, MX35C EBXL3439
6 Medium- 1 G40, G40Y, ETS61A XT4045, FH40, FHi45, F40, F45H, MF4H, STR40, HR40, HR44, SL61, SL61A, TD61, XS4045,
hard G40YB, 4JS EBXT4045 GF40H, GF40Y, Xr38, XR40, STX40, GX44, MX40, TD61A, HP61A, HP61H, XL4045,
formations; XR45Y, F40Y, F40YA, F47Y, MX44 R40A, R40 EBXS4045,
high UCS F47YA, FH43Y, GF47Y EBXL4045
2 GT40C, MX44C EMS62 XT4651, F50, FHi50, FHi50Y, F46HY, STR40C, STR44C, SL62,SL62A,SL62X, XS4651,
EBXT4651 F47HY, GF45Y, GF50Y, XR40Y, STX44C, HR40C, TD62, TD62A, HP62, XL4651,
XR40YA, XR45Y, XR50 HR44C, GX44C, GX45C, HP62A, HP62H, JA62, EBXS4651,
MX40C, MX44C, R44A, R45, R48 EBXL4651
MXL44C
3 MX55 XT5258 F57Y, F57HY, GF50YB, F50YA, STR50, STR50A, STX50, SL63, TD63, HP63, R50 XS5258,
XR50Y HR50, HR55, GX55, XL5258,
MX50, MX55 EBXS5258,
EBXL5258
4 XT6169 F59Y, F59HY, F67Y, GF67Y, HR60, HR66, HR68, TD64, TD64H, HP64, XS6169,
XRi65Y STX60, MX66, MX68 HP64H, R60, R65 EBXS6169
7 Hard, 1 XT7175 XS7175,
semiabrasive EBXS7175
and abrasive 3 XT7781 F7, XR68Y, XR68HY, XR70Y STR70, STX70, HR70 SL73, HP73 XS7781,
formations EBXS7781
4 XT8389 XR75Y TD74,HP74,R75 XS8389,
EBXS8389
8 Extremely 1 XT9193 F80Y, GF80Y, XR80Y HR80, HR88, STX80, TD81, HP81, R80, R85 XS9193,
hard and STX88, STR80, MX88 EBXS9193
abrasive 2 XT9597 F85Y HR89 XS9597,
formations EBXS9597
3 XT99 F90Y, FHi90Y, XR90Y HR90, HR99, STX90, SL83, TD83, HP83, XS99,
STX99, STR90, HR95, R90, R95 EBXS99
GX95 ,MX99
89
Reference
Smith Bits roller cone bit nomenclature
Seal and Bearing Prefix Product Type Example Cutting Structure and Feature Suffix Product Type Example
DNonsealed (open) bearing Milled tooth DSJ AAir application bit Insert F47A
SSingle seal, roller bearing Milled tooth SDGH BBinary carbide gauge Insert GFS10B
FSingle seal, friction bearing All F15 BDBinary diamond gauge Insert GS03BD
MSingle seal, roller bearing motor bit All MSDGH CCenter jet All F10C
MFSingle seal, friction bearing motor bit All MFDGH DSRT diamond gauge Insert XR30D
DDFully diamond-enhanced cutting structure Insert MF37DD
Premium Product Type Prefix Product Type Example GGun cone coating Insert F12YG
FHFH, single seal, friction bearing Insert FH23 HHeavy-set gauge design Insert F37H
GFGemini bit twin seal, friction bearing All GF30 IInclined chisel on gauge Insert F27I
GGemini bit twin seal, roller bearing All G18 LLug pads pressed with TCIs All FH45L
XRXplorer bit, single seal, friction bearing Insert XR25 LDLug pads pressed with diamond inserts All MF15LD
XR+Xplorer Expanded bit Milled tooth XR+ NNominal gauge diameter All GF05N
ODDiamond heel (50%) All F57OD
Milled Tooth Cutting Structures Product Type Example OD1Diamond heel (100%) All XR25OD1
SSoft formation type Milled tooth FDS PS SRT tungsten carbide leg back protection All FH28PS
TSoft to medium formation type Milled tooth DTJ PDSRT diamond leg back protection All F37PD
GMedium formation type Milled tooth FDGH RUpper and lower tungsten carbide All GS18R
VMedium to hard formation type Milled tooth SVH leg backprotection
SSelf-sharpening hardfacing Milled tooth MSDSSH RDUpper and lower diamond leg back protection All F50RD
HHeel inserts Milled tooth SDSH SDShaped diamond gauge and Insert G25SD
50% diamond heel
+Premium milled tooth cutting structure Milled tooth FDS+
SD1Shaped diamond gauge and Insert MF20SD1
100% diamondheel
Insert Cutting Structures Product Type Example TTrucut option carbide gauge Insert XR20T
S Shamal bit design Insert GFS10 TDTrucut option diamond gauge inserts Insert XR32TD
0099Insert bit digits (00 = softest; 99 = hardest) Insert FH50 UUnconventional cutting structure or feature All GS18U
VV-Flo configuration hydraulics All FH35V
WSofter than standard insert grades Insert XR15W
YConical cutting structure Insert F 59Y
3278-in connection All XR30-3
(not Smith Bits default size 238 in)
6658-in connection All XR-6
(not Smith Bits default size 758 in)
7758-in connection All XR-7
(not Smith Bits default size 858 in)
90
Reference
IADC dull bit grading
91
Reference
Stinger element dull bit grading
0 (0% wear)
4 (50% wear) WTNo wear (Level 0 severity). WTMinimal wear WTMinor wear
(Level 1 severity). (Level 2 severity).
8 (100% wear)
Stinger element wear can be recorded CTChipped element. SPSpalling. BTBroken element.
from a linear scale of WT0 to WT8, with 0
representing no wear and 8 representing
no diamond tableremaining.
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