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Classification Notes - No. 30.7, April 2014
CHANGES CURRENT
General
This document supersedes Classification Notes No. 30.7, June 2010.
Text affected by the main changes in this edition is highlighted in red colour. However, if the changes involve
a whole chapter, section or sub-section, normally only the title will be in red colour.
Det Norske Veritas AS, company registration number 945 748 931, has on 27th November 2013 changed its
name to DNV GL AS. For further information, see www.dnvgl.com. Any reference in this document to
Det Norske Veritas AS or DNV shall therefore also be a reference to DNV GL AS.
Main changes
General
The update has been done based on:
Customer feedback, reported bugs, improved formulations and less conservative approaches for details
with limited damage experience.
Alignment with DNV Ship rules and IACS CSR-H rules for specific details.
Sec.2 Analysis of fatigue capacity
[2.3.6]: The utilization of high tensile steel for base material in fatigue calculations has been included to be
in line with the IACS CSR-H rules.
[2.4.3]: Prerequisite regarding workmanship and reference to DNV-RP-C203 have been inserted
[2.4.5]: The thickness effect has been clarified for base material and welded joints with parallel stress.
Sec.4 Simplified fatigue calculations
[4.3.1]: Removed last paragraph regarding open type vessels - dynamic torsional stresses.
Sec.5 Simplified stress analysis
Figure 5-1 and Figure 5-2 have been updated.
Sec.6 Simplified wave load calculations
[6.3.1]: Formula for sea pressure (below red-marked text) has been corrected.
[6.4.1]: Allowing lower densities than 1.025 t/m3 for bunkers or liquid cargo. Formula for internal pressure
due to ullage has been corrected (below red-marked text).
[6.5.1]: The kr and GM values has been aligned with the DNV 1A1 ship rules.
Sec.10 Calculation of Hot Spot Stress by Finite Element Analysis
[10.7.3]: Use of Kg factors of 1.2-1.67 according to table A-7 for other type hot spots in cruciform joints,
has been updated.
[10.8.2] Use of Kg factors has been updated.
Sec.11 Improvement of fatigue life by fabrication
[11.5]: Section is new. Grinding factor for ship details made in compliance with the DNV 1A1 ship rules.
Sec.12 References
3 references have been moved from previous Appendix J.
App.A Stress concentration factors
Table A-1: Possible cracks have been inserted in the figures.
[A.2.14]: The equation of combined stress for holes with edge reinforcement has been corrected.
Table A-7: No. 2, 3 and 4 have been amended.
App.E Simplified Calculation of the Combined Longitudinal Stress in Ships With Large Hatch
Openings
Previous Appendix E Simplified Calculation of the Combined Longitudinal Stress in Ships With Large
Hatch Openings has been removed and the consecutive appendices have been renumbered accordingly.
App.H Low cycle fatigue
[H.6] on pressure loads for low cycle fatigue strength has been added.
Editorial corrections
In addition to the above stated main changes, editorial corrections may have been made.
Contents Page 5
CONTENTS
Contents Page 6
Contents Page 7
1 General
1.1 Introduction
1.1.1
Fatigue cracks and fatigue damages have been known to ship designers for several decades. Initially the
obvious remedy was to improve detail design. With the introduction of higher tensile steels (HTS-steels) in hull
structures, at first in deck and bottom to increase hull girder strength, and later on in local structures, the fatigue
problem became more imminent.
1.1.2
In the DNV Rules for Classification of Ships (referred to as Rules), the material factor f1, which gives the ratio
of increase in allowable stresses as a function of the material yield point was initially introduced in 1966. The
factor is varying with the yield point at a lower than linear rate in order to give some (but insufficient)
contribution to the general safety against fatigue fracture of higher tensile steels. However, during recent years
a growing number of fatigue crack incidents in local tank structures made from HTS steels have demonstrated
that a more direct control of fatigue is needed.
1.1.3
This Classification Note is intended to give a general background for the rule requirements for fatigue control
of ship structures, and to provide detailed recommendations for such control. The aim of the fatigue control is
to ensure that all parts of the hull structure subjected to fatigue (dynamic) loading have adequate fatigue life.
Calculated fatigue lives, calibrated with the relevant fatigue damage data, may give the basis for the structural
design (steel selection, scantlings and local details). Furthermore, they can form the basis for efficient
inspection programs during fabrication and throughout the servicelife of the structure.
1.1.4
To ensure that the structure will fulfil its intended function, fatigue assessment, supported where appropriate
by a detailed fatigue analysis, should be carried out for each individual type of structural detail subjected to
extensive dynamic loading. It should be noted that every welded joint and attachment or other form of stress
concentration is potentially a source of fatigue cracking and should be individually considered.
1.2 Validity of classification note
1.2.1
This Classification Note includes procedures for evaluation of fatigue strength, but not limited to, for the
following:
steel ship structures excluding high speed light crafts
foundations welded to hull structures
any other areas designated primary structures on the drawings of ship structures
attachment by welding to primary ship structures, such as double plates, etc.
The procedures do not include provisions for taking directly into account effect on the fatigue strength by wave
induced hull vibrations. Guidance on how to take into account the fatigue effect of wave induced vibrations for
full body vessels under North Atlantic and world wide wave conditions based on full scale measurements is
however presented in App.I. The same fatigue effect by wave induced vibrations is suggested to be considered
also for other ships types, in lieu of relevant available data. The additional fatigue effect of wave induced
vibrations on specific routes of operation may be predicted based on weather data for the route, as available.
Guidance on how to take into account the effect on fatigue strength by low cycle fatigue (repeated yielding),
e.g. as occurring during the cargo ballast loading cycles is presented in App.H.
This Classification Note may be adapted for modification to existing ship structures, subject to the limitations
imposed by the original material and fabrication techniques.
This Classification Note is valid for C-Mn steels, duplex and super duplex steels and austenitic steels with yield
stress less than 500 MPa.
1.3 Methods for fatigue analysis
1.3.1
Fatigue design may be carried out by methods based on fatigue tests (S-N data) and estimation of cumulative
damage (Palmgren - Miners rule).
1.3.2
The long term stress range distribution is a fundamental requirement for fatigue analysis. This may be
determined in various ways. This Classification Note outlines two methods for stress range calculation:
1) A postulated form of the long-term stress range distribution with a stress range based on dynamic loading
as specified in the rules.
2) Spectral method for the estimation of long-term stress range.
In the first method a Weibull distribution is assumed for the long term stress ranges, leading to a simple formula
for calculation of fatigue damage. The load effects can be derived directly from the ship rules. The nominal
stresses have to be multiplied by relevant stress concentration factors for calculation of local hotspot stresses
before entering the S-N curve.
The second method implies that the long-term stress range distribution is calculated from a given (or assumed)
wave climate. This can be combined with different levels of refinement of structural analysis.
Thus a fatigue analysis can be performed based on simplified analytical expressions for fatigue lives or on a
more refined analysis where the loading and the load effects are calculated by numerical analysis. The fatigue
analysis may also be performed based on a combination of simplified and refined techniques as indicated by
the diagonal arrows in Figure 1-3.
1.3.3
The requirement to analysis refinement should be agreed upon based on:
experience with similar methods on existing ships and structural details with respect to fatigue
consequences of a fatigue damage in terms of service problems and possible repairs.
In general, the simplified method for fatigue life calculation is assumed to give a good indication as to whether
fatigue is a significant criterion for design or not. The reliability of the calculated fatigue lives is, however,
assumed to be improved by refinement in the design analysis.
1.3.4
It should further be kept in mind that real fatigue lives are a function of workmanship related to fabrication and
corrosion protection. Therefore, to achieve the necessary link between the calculated and the actual fatigue
lives for ships, the fabrication has to be performed according to good shipbuilding practice with acceptance
criteria as assumed in the calculation.
Stress cycling
1
Fatigue limit
Figure 1-1
Stress cycling where further fatigue assessment can be omitted
Stress cycling
1
Fatigue limit
N
Figure 1-2
Stress cycling where a detailed fatigue assessment is required
1.5 Definitions
1.5.1
Classified structural detail: A structural detail containing a structural discontinuity including a weld or welds,
for which the nominal stress approach is applicable, and which appear in tables of many fatigue design
standards such as CSR for Tanker Structures and DNV-RP-C203 /7/, also referred to as a standard structural
detail. Each classified detail is defined to belong to one S-N curve. This means that the K-factor for this detail
is included in the S-N curve.
Constant amplitude loading: A type of loading causing a regular stress fluctuation with constant magnitudes
of stress maxima and minima.
Crack propagation rate: Amount of crack propagation during one stress cycle.
Crack propagation threshold: Limiting value of stress intensity factor range below which the stress cycles are
considered to be non-damaging.
Eccentricity: Misalignment of plates at welded connections measured transverse to the plates.
Effective notch stress: Notch stress calculated for a notch with a certain effective notch radius.
Fatigue: Deterioration of a component caused by crack initiation and/or by the growth of cracks.
Fatigue action: Load effect causing fatigue.
Fatigue damage ratio: Ratio of fatigue damage at considered number of cycles and the corresponding fatigue
life at constant amplitude loading.
Fatigue life: Number of stress cycles at a particular stress range magnitude required to cause fatigue failure of the
component.
Fatigue limit: Fatigue strength under constant amplitude loading corresponding to a high number of cycles
large enough to be considered as infinite by a design code.
Fatigue resistance: Structural details resistance against fatigue actions in terms of S-N curve or crack
propagation properties.
Fatigue strength: Magnitude of stress range leading to particular fatigue life.
Fracture mechanics: A branch of mechanics dealing with the behaviour and strength of components containing
cracks.
Geometric stress: See hot spot stress.
Hot spot: A point in structure where a fatigue crack may initiate due to the combined effect of structural stress
fluctuation and the weld geometry or a similar notch.
Hot spot stress: The value of structural stress on the surface at the hot spot (also known as geometric stress or
structural stress).
Local nominal stress: Nominal stress including macro-geometric effects, concentrated load effects and
misalignments, disregarding the stress raising effects of the welded joint itself.
Local notch: A notch such as the local geometry of the weld toe, including the toe radius and the angle between
the base plate surface and weld reinforcement. The local notch does not alter the structural stress but generates
non-linear stress peaks.
Macro-geometric discontinuity: A global discontinuity, the effect of which is usually not taken into account in
the collection of standard structural details, such as large opening, a curved part in a beam, a bend in flange not
supported by diaphragms or stiffeners, discontinuities in pressure containing shells, eccentricity in lap joints.
Macro-geometric effect: A stress raising effect due to macro-geometry in the vicinity of the welded joint, but
not due to the welded joint itself.
Membrane stress: Average normal stress across the thickness of a plate or shell.
Miner sum: Summation of individual fatigue damage ratios caused by each stress cycle or stress range block
according to Palmgren-Miner rule.
Misalignment: Axial and angular misalignments caused either by detail design or by fabrication.
Nominal stress: A stress in a component, resolved, using general theories such as beam theory.
Nonlinear stress peak: The stress component of a notch stress which exceeds the linearly distributed structural
stress at a local notch.
Notch stress: Total stress at the root of a notch taking into account the stress concentration caused by the local
notch. Thus the notch stress consists of the sum of structural stress and non-linear stress peak.
Notch stress concentration factor: The ratio of notch stress to structural stress.
Paris law: An experimentally determined relation between crack growth rate and stress intensity factor range
(Fracture mechanics).
Palmgren-Miner rule: Fatigue failure is expected when the Miner sum reaches unity.
Rainflow counting: A standardised procedure for stress range counting.
Shell bending stress: Bending stress in a shell or plate like part of a component, linearly distributed across the
thickness as assumed in the theory of shells.
S-N curve: Graphical presentation of the dependence of fatigue life (N) on fatigue strength (S).
Stress cycle: A part of a stress history containing a stress maximum and a stress minimum.
Stress intensity factor: Factor used in fracture mechanics to characterise the stress at the vicinity of a crack tip.
Stress range: The difference between stress maximum and stress minimum in a stress cycle.
Stress range block: A part of a total spectrum of stress ranges which is discreet in a certain number of blocks.
Stress range exceedance: A tabular or graphical presentation of the cumulative frequency of stress range
exceedance, i.e. the number of ranges exceeding a particular magnitude of stress range in stress history. Here
frequency is the number of occurrences.
Stress ratio: Ratio of minimum to maximum value of the stress in a cycle.
Structural discontinuity: A geometric discontinuity due to the type of welded joint, usually found in tables of
classified structural details. The effects of a structural discontinuity are (i) concentration of the membrane stress
and (ii) formation of secondary bending stress.
Structural stress: A stress in a component, resolved taking into account the effects of a structural discontinuity,
and consisting of membrane and shell bending stress components. Also referred to as geometric stress or hot
spot stress.
Structural stress concentration factor: The ratio of hot spot (structural) stress to local nominal stress. In this
classification note the shorter notation: Stress concentration factor due to geometry (Kg) is used.
Variable amplitude loading: A type of loading causing irregular stress fluctuation with stress ranges (and
amplitudes) of variable magnitude.
s Stiffener spacing
t Plate thickness
tp Plate thickness
tf Flange thickness
tw Web thickness
tn Net plate thickness
d Deformation
vij Zero crossing frequency in short-term condition i, j
Wave frequency
vo Long-term average zero up-crossing frequency
Correlation coefficient
Stress amplitude
2 Secondary stress amplitude
3 Tertiary stress amplitude produced by bending of plate elements between longitudinal and transverse frames/
stiffeners
nominal Nominal stress amplitude, e.g. stress derived from beam element or finite element analysis
yield Yield stress level of the base material
Fatigue usage factor
Moulded displacement in tonnes in salt water (density 1.025 [t/m3] on draught T
Stress range
g Global stress range
l Local stress range
h Nominal stress range due to horizontal bending
v Nominal stress range due to vertical bending
( ) Gamma function [-]
Simplified Direct
Analysis Analysis
Interchangeable FE Model of
SCF: K-factors
Results detail
App. A
Sec. 9.5-9.6
Fatigue Damage
Fatigue Damage
Calculation
Calculation
App. G
Sec. 4.7
Figure 1-3
Flow diagram over possible fatigue analysis procedures
a) Fatigue crack growth from the weld toe into the base material
b) Fatigue crack growth from the weld root through the fillet weld
c) Fatigue crack growth from the weld root into the section under the weld
d) Fatigue crack growth from a surface irregularity or notch into the base material
Figure 2-1
Explanation of different fatigue failure modes
2.2.2
When the long-term stress range distribution is expressed by a stress histogram, consisting of a convenient
number of constant amplitude stress range blocks i each with a number of stress repetitions ni the fatigue
criterion reads
k k
ni
n ( i )m
1
D= = i
i =1
Ni a i =1
where
Applying a histogram to express the stress distribution, the number of stress blocks, k, is to be large enough to
ensure reasonable numerical accuracy, and should not be less than 20. Due consideration should be given to
selection of integration method as the position of the integration points may have a significant influence on the
calculated fatigue life dependent on integration method.
2.2.3
Expressions for fatigue damage based on long term stress distributions defined through Weibull distributions
and short term Rayleigh distribution within each sea state are given in App.F.
Figure 2-2
Explanation of local hot spot stresses
2.3.3
The maximum principal stress is considered a significant parameter for analysis of fatigue crack growth. When
the principal stress direction is different from that of the normal to the weld toe, it becomes conservative to use
the principle stress range together with a classification of the connection for stress range normal to the weld toe
as shown in Figure 2-3. As the angle between the principal stress direction and the normal to the weld, , is
increased further, fatigue cracking may no longer initiate along the weld toe, but may initiate in the weld and
grow normal to the principal stress direction as shown in Figure 2-4. This means that the notch at the weld toe
does no longer significantly influence the fatigue capacity and a higher allowable hot spot stress applies for this
stress direction. More guidance on this effect of stress direction relative to the weld toe as shown in Figure 2-
3 and Figure 2-4 when using finite element analysis and hot spot stress S-N curves is presented in App.J.
Principal stress
// direction
//
Weld
toe
Fatigue crack
//
// Principal stress
direction Weld
toe
Fatigue crack
Section
Figure 2-4
Fatigue cracking when principal stress direction more parallel with weld toe
2.3.4
For fatigue analysis of regions in the base material not significantly affected by residual stress due to welding,
the stress range may be reduced dependent on whether the cycling stress is tension or compression. Mean stress
means the static hot spot stress including relevant stress concentration factors. The calculated stress range may
be multiplied with the reduction factor fm before entering the S-N curve, see also Figure 2-5:
t + 0.6 c
fm =
t + c
where
t = tension stress
= max static + 2
0
c = compression stress
= min static 2
0
For variable amplitude stresses can be taken as the stress range at 10-4 probability level of exceedance.
Reduction
factor fm
1.0
0.6
Tension
Compression
- m = /2 m = 0 m = /2
Figure 2-5
Stress range reduction factor that may be used with S-N curve for base material
2.3.5
Residual stresses due to welding and construction are reduced over time as the ship is subjected to external
loading. If it is likely that a hot spot region is subjected to a tension force implying local yielding at the
considered region, the effective stress range for fatigue analysis can therefore be reduced due to the mean stress
effect also for regions affected by residual stresses from welding. The following reduction factor on the derived
stress range may be applied for welded joints:
t + 0.7 c
fm =
t + c
2.3.6
Steel material with increased yield stress level will have increased resistance towards cracking in the base
material. The following reduction factor on the derived stress range may be applied for base material:
log a = log a 2s
where
For unprotected joints in sea water the S-N curve I presented in Table 2-1 shall be reduced by a factor of 2 on
fatigue life.
The S-N curves for base material in Table 2-1 and Table 2-2 are only applicable for rolled or extruded plates
and flats. It may also be used for grinded details. For base materials, which are machine gas cut or manually
gas cut, reference is made to DNV-RP-C203 /7/. The SN-Curve for base material is based on good
workmanship which implies edge treatment of fatigue critical areas.
2.4.4
Most of the S-N data are derived by fatigue testing of small specimens in test laboratories. For simple test
specimens the testing is performed until the specimens have failed. In these specimens there is no possibility
for redistribution of stresses during crack growth. This means that most of the fatigue life is associated with
growth of a small crack that grows faster as the crack size increases until fracture.
The initiation of a fatigue crack takes longer time for a notch in base material than at a weld toe or weld root.
This also means that with a higher fatigue resistance of the base material as compared with welded details, the
crack growth will be faster in base material when fatigue cracks are growing.
For practical purpose one defines the failures in test data as being crack growth though the thickness.
When this failure criterion is transferred into a crack size in a real structure where some redistribution of stress
is more likely, this means that this failure criterion corresponds to a crack size that is somewhat less than the
plate thickness.
2.4.5
The fatigue strength of welded joints is to some extent dependent on plate thickness and on the stress gradient
over the thickness. Thus for a thickness larger than 25 mm, the S-N curve in air reads
m t
log N = log a log m log
4 25
where t is thickness (mm) through which the potential fatigue crack will grow. This S-N curve in general
applies to all types of welds except butt-welds with the weld surface dressed flush and small local bending
stress across the plate thickness. The thickness effect is less for butt welds that are dressed flush by grinding or
machining. Also a less severe S-N curve can be used if the weld notch is removed by machining. Reference is
made to DNV-RP-C203 /7/ if needed.
For stresses parallel to the weld the thickness exponent of m/4 in the S-N curve above shall be replaced by m/10.
The thickness effect is only applicable for welded joints.
2.4.6
The S-N curves given in Table 2-1-Table 2-2 are developed for principal stresses acting normal to the weld and
should be used together with the maximum stress range within 45 of the normal to the weld as explained in
Section [2.3.2].
If the governing stress direction is parallel with the weld direction a stress reduction factor KP should be used
on the principal stress range before entering stress into the S-N curve. The stress reduction factor will depend
on the quality of the weld, Table 2-3.
Alternatively the procedure of effective hot spot stress described in Section [2.3.3] and App.J may be used.
1000
I
III
IV
Stress range (MPa)
100
10
10000 100000 1000000 10000000 100000000 1000000000
Number of cycles
Figure 2-6
S-N curves
0.80 2.
Automatic fillet or butt welds carried out
from both sides but containing stop-start
positions.
3. 3.
Automatic butt welds made from one side When the detail contains
only, with a backing bar, but without start- start-stop positions use
stop positions. Kp = 0.90
0.90 4.
Manual fillet or butt welds.
5. 5.
Manual or automatic butt welds carried out A very good fit between the
from one side only, particularly for box flange and web plates is essential.
girders Prepare the web edge such that the
root face is adequate for the
achievement of regular root pene-
tration with out brake-out.
6. 6.
Repaired automatic or manual fillet or butt Improvement methods that are ade-
welds quately verified may restore the
original category.
2.4.7
For Duplex and Super Duplex steel one may use the same S-N curve as for C-Mn steels. Also for austenitic
steel one may use the same S-N curve as for C-MN steels.
2.5 Effect of corrosive environment
2.5.1
It is recognised that the fatigue life of steel structures is considerably shorter in freely corroding condition
submerged in sea water than in air, i.e. in dry indoor atmosphere such as common laboratory air. For steel
submerged in sea water and fully cathodically protected, approximately the same fatigue life as in dry air is
obtained.
An intact coating system will also protect the steel surface from the corrosive environment, so that the steel can
be considered to be as in dry air condition.
The basic S-N curve for welded regions in air is only to be applied for joints situated in dry spaces, for joints
in cargo oil tanks or joints in ballast tanks effectively protected against corrosion. For joints efficiently
protected only a part of the design life and exposed to corrosive environment the remaining part, the fatigue
damage may be calculated as a sum of partial damages according to Section [2.5.2].
For joints in freely corroding conditions submerged in sea water the basic S-N curve for welded joints in air
are to be reduced by a factor 2 on fatigue life.
2.5.2
For coated ballast tanks the fatigue strength may be assessed with the S-N curve in air for the effective
corrosion protection period. The effective corrosion protection period is taken to be the specified design life of
the vessel minus five years (TD-5). Corrosive environment is to be used for the remaining five years of the
specified design life.
For cargo oil tanks (coated and uncoated), dry cargo holds, fuel oil tanks, void spaces and cofferdam, the S-N
curve in air can be used for the specified design life unless these tanks can be used for ballast water or corrosive
cargo.
For hull external surfaces, the S-N curve in air can be used for the specified design life.
2.5.3
Global stress components may be calculated based on gross scantlings. Local stress components should be
calculated based on reduced scantlings, i.e. gross scantlings minus corrosion addition tk as given in Table 2-4.
(The corrosion addition specified below is similar to that specified in the Rules /1/).
Table 2-4 Corrosion addition tk in mm
Tank/hold region Location
Internal members and plate boundary between spaces of Within 1.5 m below weather Elsewhere
the given category deck tank or hold top
Ballast tank1) 3.0 1.5
Cargo oil tank only 2.0 1.0 (0)2)
Hold of dry bulk cargo carriers 4) 1.0 1.0 (3)5)
Plate boundary between given space categories Within 1.5 m below weather Elsewhere
deck tank or hold top
Ballast tank 1) / Cargo oil tank only 2.5 1.5 (1.0) 2)
1)
Ballast tank / Hold of dry bulk cargo carrier 4) 2.0 1.5
Ballast tank 1) / Other category space 3) 2.0 1.0
Cargo oil tank only / Other category space 3) 1.0 0.5 (0) 2)
Hold of dry bulk carrier 4) / Other category space 3) 0.5 0.5
1) The term ballast tank includes also combined ballast and cargo oil tanks, but not cargo oil tanks which may carry
water ballast according to Regulation 13 (3), of MARPOL 73/78, see Rules
2) The figure in bracket refers to non-horizontal surfaces.
3) Other category space denotes the hull exterior and all spaces other than water ballast and cargo oil tanks and holds
of dry bulk cargo carriers.
4) Hold of dry bulk cargo carriers refers to the cargo holds of vessels with class notations Bulk Carrier and Ore Carrier
5) The figure in bracket refers to lower part of main frames in bulk carrier holds.
2) Calculate the fatigue damage for corrosive environment equal to the design life, Tdesign, of the vessel,
DCorrosive:
n n
DCorrosive = pi DCorrosive ,i = 2 pi DAir , i
i =1 i =1
3) The combined fatigue damage for the design life of the vessel is calculated as:
Tdesign 5 5
D = DInAir + DCorrosive
Tdesign Tdesign
The corresponding fatigue life is calculated as:
Tdesign
T=
DInAir
if
Tdesign
(Tdesign 5)
DInAir
else
T D
T = Tdesign 5 + design Tdesign + 5 InAir
D
InAir DCorrosive
where Tdesign-5 is the effective corrosion protection period.
3.4.2
For bulk and ore cargoes only pressures due to vertical accelerations need to be considered, see [6.4.1]. The
appropriate density and pressure height for bulk cargoes should specially be considered to give a hold mass
according to Table 3-8. If masses specified in the submitted loading conditions are greater than those in Table
3-8, the maximum masses shall be used for fatigue strength calculations.
Table 3-8 Hold mass
Ore holds Empty holds
Alternate condition MHD or MFull according to Rules Pt.5 Ch.2 Sec.5 Zero
Homogenous condition MH according to Rules Pt.5 Ch.2 Sec.5 /2/ MH according to Rules Pt.5 Ch.2 Sec.5
3.4.3
The draught for the loaded conditions shall be taken as the scantling draught. The draught for the ballast
condition shall be taken as the ballast draught given in the loading manual, or 0.35T if the loading manual is
not available (where T is scantling draught).
3.4.4
For bottom and inner bottom longitudinals the effect of relative deflections and double hull bending shall be
taken into account at locations where this effect is significant. The relative deformations are to be obtained by
a direct strength analysis.
Hydrodynamic loads
Simplified calculations Sec. 8
Stress response
Simplified calculations: Sec. 5
Finite element analysis Sec. 9
Figure 4-1
Flow diagram for simplified fatigue calculations
where:
0
q=
(ln n 0 )1 h
The stress range distribution may also be expressed as
1h
ln n
= 0
ln n 0
where
o = reference stress range value at the local detail exceeded once out of no cycles
no = total number of cycles associated with the stress range level o
The Weibull shape parameter may be established from long-term wave load analysis. In lieu of more accurate
calculations, the shape parameter may be taken as:
Figure 4-2
Definition of Stress Components
4.6.4
The combined global and local stress range may be taken as
fHT = Reduction factor on derived combined stress range accounting for the high tensile steel quality for base
material fatigue.
= 1.0 for welded joints
fe = Reduction factor on derived combined stress range accounting for the long- term sailing routes of the
ship considering the average wave climate the vessel will be exposed to during the lifetime. Assuming
world wide operation the factor may be taken as 0.8. For shuttle tankers and vessels that frequently
operates in the North Atlantic or in other harsh environments, fe = 1.0 should be used.
fm = Reduction factor on derived combined stress range accounting for the effect of mean stresses, see
Sections [2.3.4] and [2.3.5].
a,b = Load combination factors, accounting for the correlation between the wave induced local and global
stress ranges. (The below factors are based on /9/).
a = 0.6.
b = 0.6.
l = combined local stress range due to lateral pressure loads.
g = combined global stress range.
4.6.5
The combined global stress range may in general be taken as
g = v2 + hg
2
+ 2 vh v hg
except for ships with large hatch openings (i.e. container carriers and open hatch type bulk carriers) for which
torsional stresses must be included.
l = 2 e 2 + i 2 + 2 p e i
where
e = total local stress amplitude due to the dynamic sea pressure loads (tension = positive)
i = total local stress amplitude due to internal pressure loads (tension = positive)
p = average correlation between sea pressure loads and internal pressure loads (from /9/)
1 z x y x z
= + +
2 10 Tact 4 L 4 B 5 L Tact
where: z Tact
Figure 4-3
Coordinate system
where
The Weibull scale parameter is defined from the stress range level, 0, as
0
qn =
(ln n 0 )1 / h n
where n0 is the number of cycles over the time period for which the stress range level 0 is defined.
In simplified fatigue calculations the zero-crossing-frequency may be taken as
1
0 =
4 log 10 ( L)
where L is the ship Rule length in meters.
Expressions for fatigue damage applying bi-linear S-N curves are given in App.F.
4.7.2
In addition to the high cycle fatigue induced by waves, the fatigue strength could be effected by the repeated
yielding as occurring during the cargo ballast loading cycles (low cycle fatigue). Guidance on how to account
for the effect of combined high cycle and low cycle fatigue is given in App.H.
5.2.2
In addition to the vertical hull girder stress induced by the waves, the waves also generally induces hull girder
vibrations that give rise to additional vertical dynamic stresses in the hull girder. Guidance on the how to
account for the effect of combined vertical hull girder stress and wave induced vibration stress is given in
App.I. The guidance is intended to be applied on a voluntary basis.
5.2.3
The wave induced horizontal hull girder stress is given by
h = K g axial M H 10 3 y / I C
where
5.3.3
Dynamic secondary bending stresses should be calculated for dynamic sea pressure pe and for internal dynamic
pressure pi. The pressures to be used should generally be determined at the mid-position for each cargo hold or
tank.
5.4 Local stiffener bending
5.4.1
The local bending stress of stiffeners with effective plate flange between transverse supports (e.g. frames,
bulkheads) may be approximated by
M m EI
2 A = K g bending K n K g bending 2 r
Zs l Zs
where
r = 1 2 x ; 0 x l
l
2
rp = 6 x 6 x + 1.0 ; 0 x l
l l
where
x = distance to hot spot, see Figure 5-2.
For stiffener bending stress due to local pressures the following sign convention applies:
positive for pressures acting on the stiffener side of the panel (tension stress at hot spot)
negative for pressures acting on the plate side of the panel (compression stress at hot spot).
For stress due to relative deflections the sign convention is:
positive if the displacement (in local stiffener z-direction) at the adjacent frame is less than the
displacement at the considered frame or bulkhead (tension stress at hot spot)
negative if the displacement (in local stiffener z-direction) at the adjacent frame is larger than the displacement
at the considered frame or bulkhead (compression stress at hot spot).
l
h/2 h/2
h
x x
l
h/2 h/2
x x
b b
Figure 5-1
Definition of effective span lengths
Figure 5-2
Stresses in stiffener
Figure 5-3
Beam element model of longitudinal through 6 frame spacings
5.4.2
It is of great importance for a reliable fatigue assessment that bending stresses in longitudinals caused by
relative deformation between supports are not underestimated. The appropriate value of relative deformation
has to be determined in each particular case, e.g. by beam- or element analyses (Classification Note No. 31.1
and 31.3 show modelling examples).
5.4.3
Effective breadth of plate flanges of stiffeners (longitudinals) in bending (due to the shear lag effect) exposed
to uniform lateral load can be taken as
For bending at midspan:
l m l
sin ; for m 9
s e 6 s s
=
s l
1.0 ; for m 9
s
For bending at ends:
l e l
0.67 sin ; for e 3
se 6 s s
=
s l
0.67 ; for e 3
s
where
length of stiffener between zero moment inflection points (at midspan - uniformly loaded
lm = l 3 and clamped stiffener)
(
le = l 11 )
3 / 2 length of stiffener at ends, i.e. outside zero moment inflection points
z
bf
bg
tf
zf tw
hw
N.A.
zp tp
se
Figure 5-4
Stiffener geometry
p = lateral pressure
= pe for dynamic sea pressure
= pi for internal dynamic pressure
s = stiffener spacing
tn = net plate thickness
Similarly, the transverse stress amplitude at stiffener mid-length (plate long edge) is
3T = 0.50 p (s t n )2 K
For local tertiary plate bending due to local pressures the following sign conventions applies:
Positive for pressure acting on the welded side of the plate (tension at hot spot)
Negative for pressure acting on the non-welded side of the plate (compression at hot spot).
where
where
pl = k s C w + k f
V
= (k s C w + k f ) 0.8 + 0.15
V
if > 1.5
L L
2.5
ks = 3C B + at A.P. and aft
CB
= 3C B between 0.2L and 0.7L from A.P.
4.0
= 3C B + at F.P. and forward
CB
Figure 6-1
Reduced pressure range in the surface region
where
h s + z ull
rull = , max 1.0 for cargo oil tanks
2z ull
= 1.0 for ballast tanks
where
Note:
The above scaling of pressures, by use of the factor fa, is only valid for fatigue assessment and may be justified as the
dominating fatigue damage is caused mainly by moderate wave heights.
---e-n-d---of---N-o-t-e---
For bulk and ore cargoes, only p1 need to be considered. The appropriate density and pressure height should be
specially considered.
Figure 6-2
Distribution of pressure amplitudes for tankers in the fully loaded condition.
Figure 6-3
Distribution of pressure amplitudes for tankers in ballast condition
Figure 6-4
Distribution of pressure amplitudes for a bulk carrier in the ore loading condition.
a pz 2 + a z 2
Acceleration components:
In case the values of roll radius, kr, and metacentric height, GM, have not been calculated for the relevant
loading conditions, the following approximate values may be used:
kr = roll radius of gyration (m), kr in the Rules Pt.3 ch.1 sec.16 shall be used unless the calculated value
of kr is available
= 0.39 B for ships not specified or with even distribution of mass.
= 0.35 B for single skin tankers in ballast.
= 0.25 B for ships loaded with ore between longitudinal bulkheads.
GM = metacentric height (m) in the Rules Pt.3 ch.1 sec.16 shall be used unless calculated value of GM is
available
= 0.05 B for container ships with B < 32.2m
= 0.08 B for container ships with B > 40.0m
With interpolation for B in between
= 0.07 B for other type of ships not mentioned
= maximum roll angle, single amplitude (rad)
= 50c (B + 75)
c = (1.25 0.025T )kR
k = 1.2 for ships without bilge keel
= 1.0 for ships with bilge keel
= 0.8 for ships with active roll damping facilities
Pitch motions:
Figure 6-5
Illustration of acceleration components
Figure 6-6
Illustration of acceleration components and centre of mass for double hull tankers or bulk carriers with
connected top wing- and hopper/bottom ballast tanks
For similar tank filling conditions on both sides of a bulkhead, e.g. for a bulkhead between two cargo tanks, the
following apply;
a) the effect of vertical acceleration is cancelled and may be set to zero
b) the pressures due to motion are added for bulkheads normal to the direction (plane) of the motions.
The combined pressure on a bulkhead between two tanks, i and ii, may be calculated by adding the pressure
calculated independently for each tank:
pi = p2, tank i + p2, tank ii for longitudinal bulkheads between cargo tanks and,
pi = p3, tank i + p3, tank ii for transverse bulkheads between cargo tanks,
6.5.2
As a simplification, sloshing pressures may normally be neglected in fatigue computations. However, if
sloshing is to be considered, the sloshing pressures in partly filled tanks may be taken as given in the Rules Pt.3
Ch.1 Sec. 4, C306 /1/. The pressure amplitude is defined at the 10-4 probability level of exceedance. In case of
partly filled tanks on both sides of a bulkhead, the pressure range may be taken as the sum of the pressure
amplitudes in the two tanks. Otherwise the range may be taken equal to the amplitude.
Unless otherwise specified, it may be assumed that tanks (in tankers) are partly filled 10% of the vessels design
life.
D= (1 + ) pn rijn (2 2m0ijn ) m
a 2 n =1 i =1, j =1
where
Load Stress/
transfer load
functions ratios
Figure 7-1
Flow diagram for component stochastic fatigue calculations
7.3.1
The load transfer functions to be considered normally include:
vertical hull girder bending moment
horizontal hull girder bending moment
hull girder axial force
vessel motions in six degrees of freedom
external (panel) pressures.
Load transfer functions for internal cargo and ballast pressures due to accelerations in x-, y- and z-direction are
derived from the vessel motions:
H p _ ax ( ) = x s H ax ( )
H p _ ay ( ) = y s H ay ( )
H p _ az ( ) = z s H az ( )
where xs, ys and zs is the distance from the centre of free liquid surface to the load point in x-, y- and z-direction
defined by the coordinate of the free surface centre minus the coordinate of the load point.
The acceleration transfer functions are to be determined in the tank centre of gravity and include the gravity
component due to pitch and roll motions.
7.3.2
For each load transfer function the corresponding stress transfer function is determined as
H ,k ( ) = A k H k ( )
where
7.3.3
The following stress component factors may be relevant to determine the combined stress in stiffeners and
plating:
A1 =
Axial stress per unit vertical hull girder bending moment
A2 =
Axial stress per unit horizontal hull girder bending moment
A3 =
Axial stress per unit global axial force
A4 =
Bending stress per unit local external pressure
A5 =
Bending stress per unit local internal pressure (to be combined with accelerations in x-, y- and z-direction)
A6 =
Axial stress due to double hull bending per unit external pressure
A7 =
Axial stress due to double hull bending per unit internal pressure (to be combined with accelerations in
x-, y- and z-direction)
A8 = Bending stress due to relative deflection of stiffeners between web frames per unit external pressure
A9 = Bending stress due to relative deflection of stiffeners between web frames per unit internal pressure
(to be combined with accelerations in x-, y- and z-direction).
The stress factors Ak may be either positive or negative depending on the position in the structure, type of
loading and sign convention of sectional loads used in the wave load programme. As wrong sign will change
the phase of the transfer function by 180 degrees it is important to ensure that correct signs are used.
Depending on the detail to be investigated the stress per load ratio is either calculated directly by finite element
analyses or derived from the simplified formulas for nominal stress given in Sec.5 combined with stress
concentration factors as given in App.A.
7.3.4
In the surface region the transfer function for external pressures should be corrected by the rp factor as given
in Section [6.3] to account for intermittent wet and dry surfaces. The dynamic pressure at the mean waterline
at 10-4 probability of exceedance should be used to calculate zwl. Since panel pressures refers to the midpoint
of the panel an extrapolation using the values for the two panels closest to the waterline has to be carried out
to determine the dynamic pressure at the waterline.
Above the waterline the pressure should be stretched using the pressure transfer function for the panel pressure
at the waterline combined with the rp-factor.
7.3.5
Stress due to deformation of the main girder system, such as double hull bending and relative deflections, is a
result of the pressure distribution over the frame and girder system. Consequently the corresponding stress
component factors should be calculated using reference panels representative for the pressure distribution over
the hull section rather than the local pressure at the stiffener considered. In general a panel at B/4 from the
Centreline (CL) may be used as reference panel for bottom structures and a panel at 2/3 of the draught may be
used for side structures.
Relative deflections and double hull stresses may be calculated based on a cargo hold analysis applying the
direct calculated long term pressure loads at 10-4 probability of exceedance, see [9.4].
7.4.2
By direct load transfer the stress response transfer functions are implicitly described by the FE analysis results.
All wave headings from 0 to 360 degrees with an increment of maximum 30 degrees should be included. For
each wave heading 20-25 wave frequencies are normally included to properly describe the shape of the transfer
functions.
Hydrodynamic load
calculations
Direct calculations Sec. 8
Load
transfer
functions
Global FE analyis
Sec.9
Boundary
displacements
Local FE analysis
Sec. 9
Hot spot
Wave data
stress transfer
S-N data
functions
Figure 7-2
Flow diagram for full stochastic fatigue calculations
7.4.3
A prerequisite for correct load transfer from the hydrodynamic program is there is sufficient compatibility
between the hydrodynamic and the global model:
the total mass and mass distribution is similar
the total buoyancy and buoyancy distribution is similar.
Similar mass properties are ensured using the structural model as mass model in the hydrodynamic analysis.
Having performed the load transfer the final load equilibrium is to be checked by comparing transfer functions
and longitudinal distribution of bending moment and shear forces for different wave headings. Unbalanced
forces will disturb the global response, and the final check is critical for the reliability of the results.
7.4.4
Local models are used as sub models to the global analysis and the displacements from the global analysis are
automatically transferred to the local model as boundary displacements. In addition the local internal and
external pressure loads and inertia loads are transferred from the wave load analysis.
From the local stress concentration models local geometric stress transfer functions at hot spots are determined
using element sizes in the order of the plate thickness to pick up the geometric stress increase, see Sec.10.
8.3.4
The horizontal bending moment transfer function, Hh(,), is to be determined similarly to the vertical bending
moment transfer function with consistent phase relations.
8.3.5
The external pressures are to be determined similarly to the vertical bending moment with consistent phase
relations. In the waterline region, a reduction of the pressure range applies due to intermittent wet or dry
surfaces /10/.
8.3.6
The internal tank pressures may be obtained by combining the accelerations described in Section [6.4],
substituting the given acceleration estimates with those obtained from computations with combined transfer
functions for motions and accelerations relative to the ship axis system.
8.3.7
A consistent representation of phase and amplitude for the transfer functions are required in order to achieve a
correct modelling of the combined local stress response.
8.4 The long-term distribution
8.4.1
The long-term distribution of loads for fatigue analyses may be estimated using the wave climate, represented
by the distribution of Hs and Tz, as described in Figure 8-2, representing the North Atlantic (Marsden squares
8, 9, 15 and 16 /13/), or Figure 8-3 for world wide operation. As a guidance to the choice between these data
sets one should consider the average wave environment the vessel is expected to encounter during its design
life. The world wide sailing routes will therefore normally apply. For shuttle tankers and vessels that will sail
frequently on the North Atlantic, or in other harsh environments, the wave data given in Figure 8-2 should be
applied, if not otherwise specified.
The scatter diagrams are equal for all wave directions and specified at class midpoint values.
8.4.2
The environmental wave spectrum for the different sea states can be defined applying the Pierson Moskowitz
wave spectrum,
H2z 2 5 1 2 4
4 4
S ( Hz , Tz ) = exp
4 Tz T
z
8.4.3
The response spectrum of the ship based on the linear model is directly given by the wave spectrum, when the
relation between unit wave height and response, the transfer function H ( ), is established as
S ( H z , Tz , ) = H ( ) S ( H z , Tz )
2
8.4.4
The spectral moments of order n of the response process for a given heading may described as:
m n = n S ( H z , Tz , )d
+ 90o
mn = f ( ) s
n
S ( H s , Tz , )d
90
o
+90o
using a spreading function f () = k cos n () , where k is selected such that f () =1, and normally applying n = 2.
90o
8.4.5
The load response for ship structures can be assumed to be Rayleigh distributed within each short term
condition. The stress range distribution for a given sea state i and heading direction j is then,
2
Fij ( ) = 1 exp
8m 0ij
where mo is the spectral moment of order zero.
8.4.6
In order to establish the long-term load distribution, the cumulative distribution may be estimated by a weighted
sum over all sea states and heading directions. The long-term load distribution is then calculated from
all seastates
all headings
F ( ) = r ij Fij ( ) p ij
i =1
J =1
where:
1 m 2ij
v ij = is the response zero-crossing rate in sea state i and heading j.
2 m 0ij
8.4.7
A Weibull distribution is found to describe the long-term load distribution well, having shape parameter h and
scale parameters q. The Weibull distribution is described as:
h
F ( ) = 1 exp
q
The fitting of the Weibull distribution to the sum of Rayleigh distributions in [8.4.6] should preferably be based
on a least square technique for a number of probability levels of exceedance. With Weibull shape parameters
in the range 0.8 -1.0 the main contribution to the cumulative fatigue damage comes from the smaller waves,
see Figure 8-1, and the distribution should be fitted at probability levels 10-2, 10-3 and 10-4. The long term stress
range should be based on reference loads at a 10-4 probability of exceedance
If the highest stress range out of 108 stress cycles is used to describe the long-term stress range distributions,
the calculated fatigue damage is very sensitive to the estimate of the Weibull shape parameter h.
Figure 8-1
Contribution to fatigue damage from different stress blocks
Tz(s) 3.5 4.5 5.5 6.5 7.5 8.5 9.5 10.5 11.5 12.5 13.5 14.5 15.5 16.5 17.5 18.5 Sum
Hs (m)
0.5 1.3 133.7 865.6 1 186.0 634.2 186.3 36.9 5.6 0.7 0.1 0 0 0 0 0 0 3 050
1.5 0 29.3 986.0 4 976.0 7 738.0 5 569.7 2 375.7 703.5 160.7 30.5 5.1 0.8 0.1 0 0 0 22 575
2.5 0 2.2 197.5 2 158.8 6 230.0 7 449.5 4 860.4 2 066.0 644.5 160.2 33.7 6.3 1.1 0.2 0 0 23 810
3.5 0 0.2 34.9 695.5 3 226.5 5 675.0 5 099.1 2 838.0 1 114.4 337.7 84.3 18.2 3.5 0.6 0.1 0 19 128
4.5 0 0 6.0 196.1 1 354.3 3 288.5 3 857.5 2 685.5 1 275.2 455.1 130.9 31.9 6.9 1.3 0.2 0 13 289
5.5 0 0 1.0 51.0 498.4 1 602.9 2 372.7 2 008.3 1 126.0 463.6 150.9 41.0 9.7 2.1 0.4 0.1 8 328
6.5 0 0 0.2 12.6 167.0 690.3 1 257.9 1 268.6 825.9 386.8 140.8 42.2 10.9 2.5 0.5 0.1 4 806
7.5 0 0 0 3.0 52.1 270.1 594.4 703.2 524.9 276.7 111.7 36.7 10.2 2.5 0.6 0.1 2 586
8.5 0 0 0 0.7 15.4 97.9 255.9 350.6 296.9 174.6 77.6 27.7 8.4 2.2 0.5 0.1 1 309
9.5 0 0 0 0.2 4.3 33.2 101.9 159.9 152.2 99.2 48.3 18.7 6.1 1.7 0.4 0.1 626
10.5 0 0 0 0 1.2 10.7 37.9 67.5 71.7 51.5 27.3 11.4 4.0 1.2 0.3 0.1 285
11.5 0 0 0 0 0.3 3.3 13.3 26.6 31.4 24.7 14.2 6.4 2.4 0.7 0.2 0.1 124
12.5 0 0 0 0 0.1 1.0 4.4 9.9 12.8 11.0 6.8 3.3 1.3 0.4 0.1 0 51
13.5 0 0 0 0 0 0.3 1.4 3.5 5.0 4.6 3.1 1.6 0.7 0.2 0.1 0 21
14.5 0 0 0 0 0 0.1 0.4 1.2 1.8 1.8 1.3 0.7 0.3 0.1 0 0 8
15.5 0 0 0 0 0 0 0.1 0.4 0.6 0.7 0.5 0.3 0.1 0.1 0 0 3
16.5 0 0 0 0 0 0 0 0.1 0.2 0.2 0.2 0.1 0.1 0 0 0 1
Sum 1 165 2 091 9 280 19 922 24 879 20 870 12 898 6 245 2 479 837 247 66 16 3 1 100 000
Figure 8-2
Scatter diagram for North Atlantic
Tz(s) 3.5 4.5 5.5 6.5 7.5 8.5 9.5 10.5 11.5 12.5 13.5 14.5 15.5 16.5 17.5 Sum
Hs (m)
1.0 311 2 734 6 402 7 132 5 071 2 711 1 202 470 169 57 19 6 2 1 0 26 287
2.0 20 764 4 453 8 841 9 045 6 020 3 000 1 225 435 140 42 12 3 1 0 34 001
3.0 0 57 902 3 474 5 549 4 973 3 004 1 377 518 169 50 14 4 1 0 20 092
4.0 0 4 150 1 007 2 401 2 881 2 156 1 154 485 171 53 15 4 1 0 10 482
5.0 0 0 25 258 859 1 338 1 230 776 372 146 49 15 4 1 0 5 073
6.0 0 0 4 63 277 540 597 440 240 105 39 13 4 1 0 2 323
7.0 0 0 1 15 84 198 258 219 136 66 27 10 3 1 0 1 018
8.0 0 0 0 4 25 69 103 99 69 37 17 6 2 1 0 432
9.0 0 0 0 1 7 23 39 42 32 19 9 4 1 1 0 178
10.0 0 0 0 0 2 7 14 16 14 9 5 2 1 0 0 70
11.0 0 0 0 0 1 2 5 6 6 4 2 1 1 0 0 28
12.0 0 0 0 0 0 1 2 2 2 2 1 1 0 0 0 11
13.0 0 0 0 0 0 0 1 1 1 1 0 0 0 0 0 4
14.0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 1
Sum 331 3 559 11 937 20 795 23 321 18 763 11 611 5 827 2 480 926 313 99 29 9 0 100 000
Figure 8-3
Scatter diagram for world wide trade
1) Global stiffness model. A relatively coarse mesh is to be used to represent the overall stiffness and global
stress distribution of the primary members of the hull. Typical models are shown in Figure 9-2 and Figure
9-3.
2) Cargo hold model. The model is used to analyse the deformation response and nominal stresses of the
primary members of the midship area. The model will normally cover +1+ cargo hold length in the
midship region. Typical models are shown in Figure 9-4 and Figure 9-5.
3) Frame and girder models are to be used to analyse stresses in the main framing/girder system. The element
mesh is to be fine enough to describe stress increase in critical areas (such as bracket with continuous
flange). Typical models are:
web frame at mid-tank and at the transverse bulkhead in the midship area and in the forebody,
Figure 9-6 a
transverse bulkhead stringers with longitudinal connection, Figure 9-6 b
longitudinal double bottom girders and side stringers.
4) Local structure models are used to analyse stresses in stiffeners subjected to large relative deformation.
Areas which normally are considered are:
side, bottom and inner bottom longitudinals at the intersection to transverse bulkheads, Figure 9-7
vertical stiffeners at transverse bulkhead, Figure 9-7
horizontal longitudinals on longitudinal bulkheads at the connection to horizontal stringer levels at the
transverse bulkheads, Figure 9-6 b.
5) Stress concentration models are used for fully stochastic fatigue analyses and for simplified fatigue
analyses for details were the geometrical stress concentration is unknown. Typical details to be considered
are:
panel knuckles
bracket and flange terminations of main girder system.
9.1.2
All FE models are to be based on reduced scantlings, i.e. corrosion additions tk, are to be deducted as given in
the Rules /1/.
9.1.3
Effects from all stress raisers that are not implicitly included in fatigue test data and corresponding S-N curves
must be taken into account in the stress analysis. In order to correctly determine the stresses to be used in fatigue
analyses, it is important to note the definition of the different stress categories:
Nominal stresses are those derived from beam element models or from coarse mesh FEM models of level
2 and level 3 as defined above. Stress concentrations resulting from the gross shape of the structure, e.g.
shear lag effects, are included in the nominal stresses derived from coarse mesh FEM models
Geometric stresses include nominal stresses and stresses due to structural discontinuities and presence of
attachments, but excluding stresses due to presence of welds. Stresses derived from fine mesh FEM models
(level 5) are geometric stresses. Effects caused by fabrication imperfections as e.g. misalignment of
structural parts, are however normally not included in FEM analyses, and must be separately accounted for.
The greatest value of the extrapolation to the weld toe of the geometric stress distribution immediately
outside the region effected by the geometry of the weld, is commonly denoted hot spot stress.
Notch stress is the total stress at the weld toe (hot spot location) and includes the geometric stress and the
stress due to the presence of the weld.
Figure 9-1
Definition of stress categories
9.1.4
In general the various mesh models have to be compatible meaning that the coarser models are to have
meshes producing deformations and/or forces applicable as boundary conditions for the finer mesh models. If
super-element techniques are available, the model for local stress analysis may be applied as lower level super-
elements in the global model.
9.1.5
Fine mesh models may be solved separately by transferring boundary deformations/ boundary forces and local
internal loads to the local model. This load transfer can be done either manually or, if sub-modelling facilities
are available, automatically by the computer programme. The finer mesh models are usually referred to as sub-
models. The advantage of a sub-model or an independent local model is that the analysis is carried out
separately on the local model. In this way less computer recourses are necessary and a controlled step by step
analysis procedure can be carried out.
9.1.6
Refined mesh models, when subjected to boundary forces or forced deformation from the coarser models, shall
be checked to give comparable deformations and/or boundary forces as obtained from the coarse mesh model.
Furthermore, it is important that the extent of the fine mesh model is sufficiently large to prevent that boundary
effects due to prescribed forces and/or deformations on the model boundary affects the stress response in the
areas of particular interest.
9.2.2
For spectral fatigue calculations loads are directly transferred from the wave load program to the finite element
models. In this case FE model has to be compatible with the mass and panel model used in the wave load
analysis. This means the vessels buoyancy (hull shape) and mass distribution has to be similar. Unbalanced
forces will disturb the hull girder shear force and bending moment distribution, and equilibrium in applied loads
should be verified by calculating and comparing hull girder shear forces and bending moments along the hull
girder.
Figure 9-2
Global hull model of container vessel
Figure 9-3
Global hull model of shuttle tanker
9.3.4
For the purpose of calculating the stress due to hull girder bending moments by direct global finite element
analyses, simplified loads may be obtained from App.D.
9.4.3
Load application. Two alternative ways of applying the loads are described in [9.2]. In both cases lateral loads
from sea pressure, cargo etc. are to be applied along the model. The longitudinal hull girder loads, however,
have to be treated differently.
a) Simplified loads:
Hull girder loads, moments and shear forces, are to be applied to the ends of the model and analysed as
separate load conditions. The shear forces are to be distributed in the cross-sections according to a shear
flow analysis. Then, the hull girder response and the response from the lateral load distribution can be
combined as outlined in section [4.6]. Using this option, vertical load balance for the lateral load case will
not be achieved and it will be important to use boundary conditions that minimise the effects of the
unbalance.
b) Loads by direct load computations:
A consistent set of lateral loads along the model and hull girder loads at the model ends can be applied
simultaneously to the model. This will automatically take care of the load combination issue, as loads based
on direct hydrodynamic analysis will be simultaneously acting loads. In this case the combined set of loads
will approach a balance (equilibrium) such that a minimum of reaction forces at the supports should be
present. In any case the boundary conditions should be arranged such as to minimise the effects of possible
unbalances. The loads and boundary conditions in the hull cross section at each end of the model should be
evaluated carefully when modelling only a part of the hull in order to avoid unrealistic stiffness from the
forebody/aftbody.
9.4.4
Boundary conditions are closely related to how the loads are being applied to the FEM model. If the model
covers one half breadth of the vessel, symmetry conditions are to be applied in the centreline plane.
In order to cover the lateral load response associated with case a) simplified load application above, the
model is to be supported vertically by distributed springs at the intersections of the transverse bulkheads with
ship sides and the longitudinal bulkheads. The spring constants are to be calculated for the longitudinal
bulkheads and the ship sides based on actual bending and shear stiffness and for a model length of three cargo
holds. In addition, symmetry conditions at the model ends are to be applied. In this way no hull girder loads
enter into the model. To account for the hull girder loads cases (moments and shear) the symmetry conditions
at the ends have to be removed and the loads applied at the ends as described above applying the loads one at
the time as separate load cases.
In cases where reduced models spanning hold on each side of the transverse bulkhead is used the model can
be fixed along the intersection between ship sides and transverse bulkheads.
To cater for case b) loads by direct computations the same spring system as in case a) can be applied, but all
load components (lateral, moment and shear) are to be applied as a consistent set of simultaneously acting loads
as produced by the hydrodynamic analysis.
Figure 9-5
Cargo hold model of container vessel
9.4.5
Finite element mesh. The mesh fineness of the cargo hold/tank analysis is to be decided based on the method
of load application and type of elements used.
The element mesh of the cargo hold/tank model shall represent the deformation response and be fine enough
to enable analysis of nominal stress variations in the main framing/girder system. The following may be
considered as guidance:
A minimum of 3 elements (4-noded shell/ membrane elements) over the web height will be necessary in
areas where stresses are to be derived. With 8-noded elements, 2 elements over the web/girder height will
normally be sufficient. Figure 9-4 illustrates these two alternatives for possible mesh subdivisions in a
double skin tanker. An additional example for the cellular cargo area of a container vessel is shown in
Figure 9-5 using 4-noded shell elements.
For the tanker model shown in Figure 9-4 a, the general element length is equal to the web frame spacing.
This implies that the effective flange/shear lag effect of the plate flanges (transverse web frames) will not
be properly represented in this model, and that the mesh is not suitable for representation of stresses in way
of stress concentrations as knuckles and bracket terminations.
The mean girder web thickness in way of cut-outs may generally be taken as follows;
t
w h
hco
l co
h h co
t mean = tw
hrco
where
t w = web thickness
2
l co
rco = 1 +
2.6(h h co )2
For large values of rco ( > 2.0 ), geometric modelling of the cut-out is advisable.
9.5 Frame and girder models
9.5.1
Frame and girder models shall be capable of analysing deformations as well as stresses in the framing/girder
system. Typical results derived will be membrane stresses caused by bending, shear and torsion for example in
a double skin construction.
9.5.2
This model may be included in the cargo hold/tank analysis model, or run separately with prescribed boundary
deformations/forces. However, provided sufficient computer capacity is available, it will in most cases be
convenient to combine the two analyses into one model. The mesh density of the frame and girder model may
then be used for the full extension of the cargo hold/tank FE model. Examples of such models are given in
Figure 9-4 b and Figure 9-5.
9.5.3
Finite element mesh. The element mesh should be fine enough to describe stress increase in critical areas (such
as brackets with continuous flange). Typical local frame/girder models are given in Figure 9-6. The following
may be considered as guidance:
Normally element sizes equal to the stiffener spacing will be acceptable.
In the longitudinal direction 3 elements between transverse frames is recommended for 4-noded elements.
For 8-noded elements 2 elements is considered acceptable.
A minimum of 3 elements (4-noded shell/ membrane elements) over the web and girder heights will be
necessary in areas where stresses are to be derived, see for example Figure 9-4 b showing the framing
system in a double skin tanker with 4-noded elements. With 8-noded elements, 2 elements over the web/
girder height will normally be sufficient, Figure 9-4 a.
If cut-outs are not modelled, the mean girder web thickness in way of cut-outs may generally be taken as
in Section [9.4.5] above.
To the extent that reduced effectivity of flanges, webs etc. are not represented by the element formulation
itself; the reduced effectivity may be defined by assigning reduced thickness of plate elements or cross-
sectional areas of area elements. Efficiency of girder and frame flanges may be calculated by formulae
given in Design Principles in the Rules /1/. However, care should be exercised in reducing thicknesses, as
the effective flange for bending is different from the effective flange for membrane response. It will
therefore not be possible to satisfy both conditions with the same model. Hence, an appropriately fine mesh
able to capture the shear lag effect of girders and the warping effect of unsymmetrical members is
recommended.
9.5.4
The model for analysis of frames and girders should be compatible with the cargo hold model if forced
deformations are applied. If a separate analysis of frames and girders is carried out without any finite element
calculation of the global stress response, the extent of the model, boundary conditions and load distribution
should be carefully evaluated in order to obtain an acceptable global support and stiffness for the frame/girder
model.
Similarly to the cargo hold model, the frame/girder model may be used for calculation of nominal stresses. For
the models shown in Figure 9-4, Figure 9-5 and Figure 9-6, the hot spot stresses at bracket toe terminations and
panel knuckles have to be calculated using additional K-factors (Kg).
Figure 9-6
Frame and girder models
Figure 9-7
Stiffener transition at transverse bulkhead
9.6.3
As a simplified approach local structure stiffener models may be modelled with beam elements in order to
establish a simple basis for nominal stress to be applied in conjunction with established stress concentration
factors as given in App.A. It should be noted, however, that the Kg factors are derived on the basis of nominal
stresses calculated according to the simplified stress analysis procedure in Sec.5 using effective span and plate
flanges.
9.6.4
Finite element mesh. Normally three (3) 8-noded elements are to be used over the height (web) of the stiffeners.
Corresponding element sizes are to be used for the stiffener flange and the plate, noting that the plate mesh
should be fine enough to pick up the shear lag effect. It is especially important to model unsymmetrical
stiffeners correctly in order to capture the skew bending effect. In a model like the one in Figure 9-7, the best
strategy will be to combine the local structure stiffener model with the mesh fineness as described here with a
stress concentration model (see Section [9.7]) in order to get a good description of the stress concentration in
the bracket as basis for fatigue analysis. In a stochastic fatigue analysis procedure this is the preferred way of
modelling.
Fillet weld
Attachment plate
A A
Notch stress
Stress
t/2 3t/2
Hot spot stress
Bracket toe
Notch stress
Fillet weld
Membrane stress
View:A-A
Figure 10-1
Schematic stress distribution at hot spot
10.2 FE modelling
10.2.1
The following guidance is made to the computation of hot spot stresses with potential fatigue cracking from
the weld toe with local models using the finite element method.
Hot spot stresses are calculated assuming linear material behaviour and using an idealized structural model with
no fabrication-related misalignment. The extent of the local model has to be chosen such that effects due to the
boundaries on the structural detail considered are sufficiently small and reasonable boundary conditions can be
formulated.
10.2.2
In plate structures, three types of hot spots at weld toes can be identified as exemplified in Figure 10-2:
a) at the weld toe on the plate surface at an ending attachment
b) at the weld toe around the plate edge of an ending attachment
c) along the weld of an attached plate (weld toes on both the plate and attachment surface).
Models with thin plate or shell elements or alternatively with solid elements are normally used. It should be
noted that on the one hand the arrangement and type of elements have to allow for steep stress gradients as well
as for the formation of plate bending, and on the other hand, only the linear stress distribution in the plate
thickness direction needs to be evaluated with respect to the definition of hot spot stress.
c
b
c
a
Figure 10-2
Different hot spot positions
10.2.3
The following methods of modelling are recommended.
The simplest way of modelling is offered by thin plate and shell elements which have to be arranged in the mid-
plane of the structural components, see also Figure 10-3.
8-node elements are recommended particularly in case of steep stress gradients. Care should be given to
possible stress underestimation especially at weld toes of type b) in Figure 10-2. Use of 4-node elements with
improved in-plane bending modes is a good alternative.
The welds are usually not modelled except for special cases where the results are affected by high local
bending, e. g. due to an offset between plates or due to a small free plate length between adjacent welds such
as at lug (or collar) plates. Here, the weld may be included by transverse plate elements having appropriate
stiffness or by introducing constrained equations for coupled node displacements. A thickness equal to 2 times
the thickness of the plates may be used for modelling of the welds by transverse plates.
For efficient read out of element stresses and hot spot stress derivation a mesh density in the order of t t where
t is the plate thickness is in general preferred at the hot spot region. For 8-node shell elements and 4-node shell
elements with additional internal degrees of freedom for improved in plane behaviour and a mesh size from t/
2 up to 2t may be used. For conventional 4-node element a mesh size from t/2 to t may be used. Larger mesh
sizes at the hot spot region may provide non-conservative results.
10.2.4
An alternative particularly for complex cases is offered by solid elements which need to have a displacement
function allowing steep stress gradients as well as plate bending with linear stress distribution in the plate
thickness direction. This is offered, e. g. by iso-parametric 20-node elements (with mid-side nodes at the edges)
which mean that only one element in plate thickness direction is required. An easy evaluation of the membrane
and bending stress components is then possible if a reduced integration order with only two integration points
in the thickness direction is chosen. A finer mesh sub-division is necessary particularly if 8-noded solid
elements are selected. Here, at least four elements are recommended in thickness direction. Modelling of the
welds is generally recommended and easily possible as shown in Figure 10-4.
For modelling with three dimensional elements the dimensions of the first two or three elements in front of the
weld toe should be chosen as follows. The element length may be selected to correspond to the plate thickness.
In the transverse direction, the plate thickness may be chosen again for the breadth of the plate elements.
However, the breadth should not exceed the attachment width, i.e. the thickness of the attached plate plus 2
the weld leg length (in case of type c: the thickness of the web plate behind plus 2 weld leg length). The length
of the elements should be limited to 2t.
In cases where three-dimensional elements are used for the FE modelling it is recommended that also the fillet
weld is modelled to achieve proper local stiffness and geometry.
In order to capture the properties of bulb sections with respect to St. Venant torsion it is recommended to use
several three-dimensional elements for modelling of a bulb section. If in addition the weld from stiffeners in
the transverse frames is modelled the requirements with respect to element shape will likely govern the FE
model at the hot spot region.
A linear extrapolation of the stresses to the intersection line from the read out points at t/2 and 3t/2 from
the intersection line. The principal stress at the hot spot is calculated from the extrapolated component
values (Principal stress within an angle 45o to the normal to the weld).
The hot spot stress is taken as the stress at the read out point t/2 away from the intersection line and
multiplied by 1.12.
For modelling with three-dimensional elements with the weld included the following procedures can be used:
A linear extrapolation of the stresses to the intersection line from the read out points at t/2 and 3t/2 from
the weld toe. The principal stress at the hot spot is calculated from the extrapolated component values
(Principal stress within an angle 45o to the normal to the weld).
The hot spot stress is taken as the stress at the read out point t/2 away from the weld toe and multiplied by
1.12.
The stress components on the plate surface should be evaluated along the paths shown in Figure 10-3 and
Figure 10-4 and extrapolated to the hot spot. The average stress components between adjacent elements are
used for the extrapolation.
An alternative procedure for deriving the hot spot stress is presented in App.J. The procedure is intended to
replace the above procedure on a voluntary basis.
Figure 10-3
Stress extrapolation in a three-dimensional FE model to the weld toe
Figure 10-4
Stress extrapolation in a three-dimensional FE model to the weld toe
0 t 2t 3t 4t 5t 6t
Distance from hot spot
Figure 10-5
Derivation of hot spot stress for element size larger than t t
a)
Section I-I:
(II-II and III-III similar)
b)
Section A-A:
(standard procedure)
Linear extrapolation to hot
spot based on 3t/2 and t/2
HS I
t/2 II
3t/2 III
t/2
Hot Spot
3t/2
c)
Section A-A:
(web stiffened cruciform joint)
I
HS II
III
Hot Spot
xshift
d)
Figure 10-6
Determination of stress read out points and hot spot stress for 4-node shell elements
a)
Section A-A:
(standard procedure)
Linear extrapolation to hot
spot based on 3t/2 and t/2
HS I
t/2 II
3t/2 III
Hot Spot
(element intersection t/2
lines) 3t/2
b)
Section A-A:
(web stiffened cruciform joint)
I
HS
III
Element intersection
xshift
lines Hot Spot
c)
Figure 10-7
Determination of stress read out points and hot spot stress for 8-node shell elements t/2 element size t
a)
Section I-I:
(II-II and III-III similar)
b)
Section A-A:
(standard procedure)
Hot Spot
(element intersection t/2
lines) 3t/2
c)
Section A-A:
(web stiffened cruciform joint)
Ho
pp
erp
la
te
Hot spot (cruciform)
Other Hot
spots
T/Bhd
Hot
Hotspot
spot (cruciform)
L/Bhd
Other Hot
spots
Hot spot
(cruciform)
Deck
Other Hot
spots
connection
(cruciform)
c) Connection between deck web frame and side web frame in vehicle carrier, 90o
Figure 10-9
Example of web stiffened cruciform joints
10.7.2
This procedure is described as follows:
It is assumed that the weld is not included in the shell finite element analysis. The procedure is calibrated such
that surface stress can be read out from read out points shifted away from the intersection line at a position of
the actual weld toe. The distance from the intersection line to the weld toe is obtained as
t1
x shift = + x wt
2
where
(
hot spot = membrane ( x shift ) + bending ( x shift ) * 0.60 * )
where
bending ( x shift ) = surface ( x shift ) membrane ( x shift )
Figure 10-10
Illustration of procedure for derivation of hot spot stress using shell finite element model
10.7.3
Other hot spots located in way of the web as indicated in Figure 10-9 are to be checked according to the
following procedure:
The maximum principal surface stress along the curve segment defined by the distance xshift = t3/2 +xwt
(t3 = web thickness) from the hot spot, but not closer than t3/2 from the element intersection lines, is to be used
in the fatigue evaluation. This stress is to be combined with stress concentration factors from Table A-7, i.e.
Kg =1.05 to 1.41 depending on detail.
It should be noted that when considering the hot spot in Figure 10-9 denoted as hot spot (cruciform) and the
extrapolation is adjacent to the centre of the web plane (where the critical hot spot is located), the detail may
go from being a web stiffened cruciform joint to a simplified cruciform joint as represented by Table A-7. It is
then necessary to consider a sufficient transverse distance from the centre of the web plane to avoid hot spot
outside the centre of the plane to become worse than at the centre of the plane, since the former is combined
with the additional factors in Table A-7. This could be relevant when determining the grinding extent.
t3/2
xshift
t3
t3/2
Figure 10-11
Hot spots in way of web
of DNV-RP-C203/7/ this detail is classified as F. From Table 2-1 of DNV-RP-C203 it is found that this detail
includes a stress concentration equal 1.27 relative to that of the hot spot stress S-N curve. This means that the
calculated stress from finite element analysis should be multiplied by a correction factor Kg = 1.27 for
derivation of a hot spot stress before it is entered the hot spot stress S-N curve.
10.9 Verification of analysis methodology
10.9.1
The analysis methodology may be verified based on finite element analysis of details with derived target hot
spot stress. Such details with target hot spot stress are shown in Commentary section in DNV-RP-C203 /7/.
Plate 2
t2
t1
Plate 1
Figure 10-12
Three dimensional model used for calibration of analysis procedure
c
a
II I
Figure 10-13
Illustration of difference to attract stresses normal to and in plane of a shell element model
Figure 11-1
Grinding of welds
It is recommended to grind a steering groove by means of a rotary burr of a diameter suitable for the
hammer head to be used for the peening. The peening tip must be small enough to reach weld toe.
Due to uncertainties regarding quality assurance of the process, this method may not be recommendable for
general use at the design stage.
11.5 Improvement of fatigue life by different methods
Table 11-1 includes factors of different fatigue life improvement techniques related to the weld. For grinding,
full benefit may be used for offshore units. For ships full benefit of grinding is not found acceptable and of the
three techniques only grinding is considered relevant. Requirements and criteria for the application of weld
improvement methods to ship structures are given in the Rules Pt.3 Ch.1 Sec.16 B /1/.
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Appendix A
Stress concentration factors
A.1 General
A.1.1
Stress concentration factors or K-factors may be determined based on fine mesh finite element analyses as
described in Sec.10. Alternatively, K-factors may be obtained from the following selection of factors for typical
details in ships.
A.1.2
The fatigue life of a detail is governed by the hot spot stress range. The hot spot stress is obtained by
multiplication of the nominal stress by K-factors. The K-factors in this document are thus defined as
hot spot
K=
no min al
The S-N curves in [2.4] are given for a welded specimen where the effect of the notch stress is included.
The relation between the hot spot stress range to be used together with the S-N-curve and the nominal stress
range is
hot spot = K no min al
All stress risers have to be considered when evaluating the hot spot stress. This can be done by multiplication
of K-factors arising from different causes. The resulting K-factor to be used for calculation of hot spot stress is
derived as
K = K g K te K t K n
where
Kg = stress concentration factor due to the gross geometry of the detail considered
Kte = additional stress concentration factor due to eccentricity tolerance (normally used for plate butt weld
connections only)
Kt = additional stress concentration factor due to angular mismatch (normally used for plate butt weld
connections only)
Kn = additional stress concentration factor for un-symmetrical stiffeners on laterally loaded panels,
applicable when the nominal stress is derived from simple beam analyses.
A.2 Examples of K-factors for typical details in ships
A.2.1 Basis
The K-factors presented in the following covers typical details in ships. Local stress concentration factors in
way of welds depend on level of workmanship. The default values on workmanship tolerances given in the
following tables are based on normal shipbuilding practise. If greater tolerances are used, the K-factors should
be calculated based on actual tolerances, see also App.E.
K g = 1.47
Crossing of flanges
K g = 1.47
R 1.25t (ground)
R/b >0.15
R
K g = 1.9
b
To be used together with S-N curve for base material.
Overlap connection
tf tp
K g = 4.0
d
1.33 d 150 1.33 d 150
1 1.40 d > 150 1.60 1.40 d > 150 1.60
30
31
32
Notes:
(*) For detail #32 manual correction of the bending stress might be necessary since point A is below the flange.
For supporting members welded to stiffener web by overlap weld as given in Table A-6, the above factors are to be
multiplied by a factor 1.15.
Limitations for soft nose stiffeners, brackets and tripping brackets and scallops, see figures a to d below:
a) b)
d d
Max 15 mm
Max 15 mm
c) d)
Min R 300 mm
Min R 300 mm
M ax 15 m m
M ax 15 m m
The following should be noted when the value of the K-factor in bending is considered. The K-factors have
been determined based on finite element analyses of actual geometries. The hot spot stress has been determined
by extrapolation of stresses as defined in Sec.10. Then the procedure for stress calculation given in [5.4] has
been followed in a reverse direction to establish the K-factors. Effective plate flange and effective span width
between supports are included in the calculation. This will assure that the same hot spot stress is derived using
the K-factors based on the specified procedure for the same geometric conditions. Thus the value of the K-
factor will depend on the calculation procedure used to obtain the hot spot stress. Therefore, a direct
comparison of K-factors from different sources should not be performed without considering how they are
defined and derived. A more proper way for comparison is to compare the hot spot stresses due to a specific
load.
The K-factors in bending have been evaluated for different boundary conditions for the stiffener at the
transverse frames. It was found that the K-factors were not very sensitive to whether free support or fixed
conditions were used. (It might be added that the effect of boundary conditions would be a function of length
of stiffener analysed in relation to geometry of longitudinal and distance between transverse frames. Here, the
following geometry has been used: distance from top of longitudinal to end of supporting member equal
560 mm, frames spacing of 3 200 mm, plate thickness of 12.5 mm, T-profile 350 12 + 100 17 and spacing
800 mm).
To establish alternative K-factors for actual geometries of stiffener supports the following procedure should be
followed:
FE model extent: The finite element model should cover minimum four (4) web frame spacings in the
longitudinal (stiffener) direction with the detail to be considered located at the middle frame. The same type
of end connection is to be modelled at all the web frames. For double hull structures, the model is to include
both the outer and inner hull and for single skin type of connections the model should cover the entire depth
of the web frame. In the transverse direction, the model may be limited to one stiffener spacing (note that
for a sub-model of a cargo hold model the transverse extent should cover minimum five (5) stiffener
spacings).
Element types: 4- or 8-node shell elements, alt. 8- or 20-node solid elements, shall be used in the modelling.
Boundary conditions: Symmetry conditions are to be used at the model ends (along cuts). The web frames
are to be fixed for displacement in the direction of the web depth (along a single line of nodes at the top or
bottom of the web). Fixed displacement in the longitudinal direction is to be applied either at the forward
or aft end of the model.
FE mesh density: At the location of the hot spots to be considered the element size should be in the order
of the plate thickness. In the remaining part of the model the element size should be in the order of the s/
10 where s is the stiffener spacing. See also Sec.10.
Load application: In general two loading conditions are to be considered; axial loading by forced
deformation and lateral loading by a unit pressure load applied to the shell plating. Note that for double hull
structures loading of the outer and inner shell should be considered individually.
Calculation of the stress concentration factor: The hot spot stress is to be calculated based on the
extrapolation procedure described in Sec.10. The nominal (reference) stress is to be calculated according
to the formulas for simplified stress analysis given in Sec.5 based on unit loads (same loads as applied in
the FE analysis). The stress concentration factor is then given by the ratio of the hot spot stress derived from
the FE analysis on the nominal stress calculated by simplified stress analysis.
A.2.4 K-factors for stiffener welded to a plate
K-factors for stiffener welded to a plate are given in Table A-3. The factors are applicable to the connection
between plate and stiffener when the plate is stresses perpendicular to the weld direction.
Kg = 1.13 if t 25 mm
Kg = 1.27 if t > 25 mm
t
K g = 1.33 1 + w
t p 160
tw = angle in degrees of sloping
tp Termination
2A f
Kg =
lt s
and K g = min 2.0
s
K t = 1 +
4 t
Default: e = 6 mm where:
= 6 for pinned ends
= 3 for fixed ends
= angular mismatch in radians
s = plate width
t = plate thickness
2 Welding from both sides: The eccentricity between welded plates may be ac-
counted for in the calculation of stress concentration
e factor. The following formula applies for a butt weld in
an unstiffened plate or for a pipe butt weld with a large
radius:
t
Default: e = 0.15 t 3 (e e0 )
K te = 1 +
t
where
e is eccentricity (misalignment) and t is plate thickness.
e0 = 0.1t is misalignment inherent in the S-N data for
butt welds.
Kt from 1
6 (e + et e0 )
K te = 1 +
t2 t 1.5
t1 t1 1 + 21.5
t1
e Where
Defaults:
e = maximum misalignment
a = min 3( t + e) et = (t2-t1) eccentricity due to change in thickness
t = t 2 t1 e0 = 0.1t is misalignment inherent in the S-N data for
e = 0.15 t1 butt welds
t2 = thickness of thicker plate
t1 = thickness of thinner plate
Kt from 1
4 Plate restricted in out-of-plane movement (e.g. flanges)
t2 Kte=1.0
t1 Within the distance 2t2 from the web. Outside this dis-
tance No. 3 to be used.
e
Defaults:
a = min 3( t + e)
e = 0.15 t1
5 Welding from one side Kg = 1.27with temporary or permanent backing strip
without fillet weld
Kg = 1.8with backing strip fillet welded to the plate
Kg = 2.5without backing strip
Welding from one side is not recommended in areas
prone to fatigue due to sensitivity of workmanship and
fabrication
Kt from 1
Default: e = 0.15 t. Kte from 2
d
Kg=1.20 d 50
tD Kg=1.27 50 < d 100
Kg=1.33 100 < d 150
Kg=1.47 d > 150
tp
2
Doubling plates welded to plates
Kg=1.20 d 50
Kg=1.27 50 < d 100
d Kg=1.33 100 < d 150
Kg=1.47 d > 150
tD For larger doublers, a more detailed analysis should be
performed based on the actual geometry.
tp
Note:
If the welds of the doubling plates are placed closer to the member (flange, plate) edges than 10 mm, the K-factors in
Table A-6 should be increased by a factor 1.15.
A.2.8 Cruciform joints
K-factors for cruciform joints are given in Table A-7.
Table A-7 K-factors for cruciform joints
No. Geometry K-factor
1
t3
l3
t2 t1
6t 2 (e e 0 )
K te = 1 +
t13 t 3 t 3 t 3
l1 + 2 + 3 + 4
t4 l1 l2 l3 l 4
l
4
t2
t1 Kte from 1 with e as given in 2
Kta = 1.0
t1 t1
t2 K g = 1.2
a
Kte from 1 with e as given in 2
t3 Kta = 1.0
t 2 t1
6
t1
K g = 1 .2
a
t1
t2 Kte from 1 with e as given in 2
Kta = 1.0
t3
A.2.9 Scallops
K-factors for scallops are given in Table A-8. The factors are applicable to stiffeners subject to axial loads. For
dynamic pressure loads on the plate these details are susceptible to fatigue cracking ref. /40/ and other design
solutions should be considered to achieve a proper fatigue life.
A
Kg = 2.0 at point A (misalignment not included)
Kg = 1.27 at point B
2
120
B
35
3
150
B
35
A
Kg = 1.17 at point A (misalignment not included)
Kg = 1.27 at point B
4
120
B
35
10
Notes:
For scallops without transverse welds, the Kg at point B will be governing for the design.
Kg = 7.0
Kg = 4.5
Kg = 2.5
Figure A-1
Stress concentration factors for rounded rectangular holes
= (
p s l 2 1 6 x s l + 6 x s2 / l 2 )
12 Z
l = span length of stiffener as defined in [5.4]
p = lateral pressure load
xs = axial distance from the stiffener support (= end of l) to the position where the bending stress is determined
(at considered hot spot)
The stress concentration factors at the flange of un-symmetrical stiffeners on laterally loaded panels as defined
in Figure A-2 are calculated as follows:
At the flange edge
1 + fw
K n1 =
1 + f w 2
and at the mid thickness of the web
1 + f w 2
Kn2 =
1 + f w 2
where:
2b g
= 1 for built up sec tions
bf
tw
= 1 for rolled angles
bf
bg
=1
bw + bg
bg = distance from the nearest edge of the flange to the mid thickness plane of the web, see Figure A-3
= 0.5 tw for rolled profiles
= ratio between section modulus of the stiffener web with plate flange as calculated at the flange and the
section modulus of the complete panel stiffener
= Zw / Z
Zw = section modulus of the stiffener web with respect to the top surface of the stiffener flange (neutral axis
located 1/10 of the web height above the lower edge).
h w3 (1/ 12 + 0.42 ) tw
ZW =
((0.5 + 0.4) hw + h hw )
Z = section modulus of panel stiffener including plate flange with respect to a neutral axis normal to the
stiffener web. It is calculated at the considered hot spot in the stiffener flange (e.g. at the bracket toe),
i.e. at a distance xs from the support.
fw = parameter relating the warping of the flange to the bending response of the stiffener
fw =
(
6 A f bw + bg )2
6 x s 6 x s2
2 l 2 I f 1 + 2
l l
l, xs = as defined above
bw = transverse distance from mid thickness plane of the web to the centre of the flange cross-section.
= 0.5 (bf tw) for rolled angle profiles
= as given in Table A-10 and Table A-11 for HP and JIS bulb profiles respectively
hw = h-tf in general
= as given in Table A-10 and Table A-11 for HP and JIS bulb profiles respectively
= parameter of the warping bending moment of the flange at end support
Sinh lf sin lf
=
Sinh lf + sin lf
(1 + / 280 )
= (approximate solution)
12 (1 + / 40)
lf = span length of stiffener flange with respect to its warping response.
= l as defined in [5.4] for stiffeners without end bracket(s)
= span length reduced by the full arm length of any end bracket(s) fitted
= parameter of the warping response of the unsymmetrical flange
1
=
4h s
4 2
4 If h fc fc +
t 3w t 3p
= ( lf )4 / 3
hfc = stiffener height, measured to centre of flange area
= as given in Table A-10 and Table A-11 for HP and JIS bulb profiles respectively
If = moment of inertia of the flange with respect to bending in a plane at right angle to the web of the stiffener
= A f rf2
Af = cross-sectional area of flange
= bf tf for flanges of rectangular cross-section
= as given in Table A-10 and Table A-11 for HP and JIS bulb profiles respectively
rf = radius of gyration of the flange area with respect to an axis that is parallel to the plane of the web
= for flanges of rectangular cross-section b f ( 12 )
= as given in Table A-10 and Table A-11 for HP and JIS bulb profiles respectively
bf = breadth of stiffener flange.
without relevance for bulb profiles
tf = flange thickness
= without relevance for bulb profiles
h = stiffener height
tw = stiffener web thickness
s = plate width between stiffeners
tp = plate thickness
Kn1 nominal
Kn2 nominal
nominal
Neutral axis
Figure A-2
Bending stress in symmetrical and un-symmetrical panel stiffener with same web and flange areas
bf
bg
bw tf
tw
h
tp
Figure A-3
Un-symmetrical profile dimensions
= sp / t w
p = lateral pressure load
s = stiffener spacing
tw = web thickness
It should be noted that the bending stress in the stiffener web at the weld attachment to the stiffener plate may
be significant at mid span of stiffeners with un-symmetrical flange, see Figure A-4. The stress concentration
factor, Knw, due to this bending is calculated as:
K nw = 1 +
( )
6 A f b w + b g def h fc
(
Z t w 1 + m 2 )
where
Sinh ( lf / 2 ) cos ( lf / 2 ) + Cosh ( lf / 2 ) sin ( lf / 2)
def = 1 2
Sinh lf + sin lf
/ 32
= (simplified formulation)
1 + / 40
3 (1 / 1120)
= (simplified formulation)
1 + / 40
Remaining parameters in the expressions are defined in Appendix [A.2.12].
Figure A-4
Bending in webs at mid span of un-symmetrical stiffeners subjected to lateral loading
where
t = plate thickness
a = throat thickness for a double sided fillet weld.
3.5
3.0
r/t p
2.5
tr
100
tp
Kg
tr A A 2.0
r 50
H
1.5
A A
20
1.0
10
0.5
0.0 0.5 1.0 1.5 2.0
t r /t p
Figure A-5
Kg at hole with inserted tubular. Stress at outer surface of tubular, parallel with weld. H/tr = 2
3.5
3.0
r/t p
2.5
100
tr
Kg
2.0
tp 50
tr A A
r H
1.5
20
A A
1.0
10
0.5
0.0 0.5 1.0 1.5 2.0
t r /t p
Figure A-6
Kg at hole with inserted tubular. Stress at outer surface of tubular, parallel with weld. H/tr = 5
3.5
3.0
tr 2.5 r/tp
tp
tr A A
Kg
100
r H
2.0
50
A A
1.5
20
10
1.0
0.0 0.5 1.0 1.5 2.0
tr /tp
Figure A-7
Kg at hole with inserted tubular. Stress in plate, parallel with weld. H/tr = 2
3.5
3.0
2.5
tr
tp
Kg
tr A A
r/tp
r H 2.0
100
A A
50
1.5
20
10
1.0
0.0 0.5 1.0 1.5 2.0
tr/tp
Figure A-8
Kg at hole with inserted tubular. Stress in plate, parallel with weld. H/tr = 5
0.5
r/tp
0.4 10
0.3 20
tr
Kg
tp
tr A A
r H 0.2
50
A A
0.1 100
0.0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
tr /tp
Figure A-9
Kg at hole with inserted tubular. Stress in plate, normal to weld. H/tr = 2
0.5
r/tp
0.4
10
20
tr 0.3
tp
tr A A
Kg
50
r H
0.2
A A 100
0.1
0.0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
tr /tp
Figure A-10
Kg at hole with inserted tubular. Stress in plate, normal to weld. H/tr = 5
1.4
r/t p
10
1.3
20
1
1.2
tr
tp
Kg
tr A A
r H 1.1
50
A A
1.0 100
0.9
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
tr /tp
Figure A-11
Kg at hole with inserted tubular. Principal stress in plate. H/tr = 2
1.4
r/t p
10
1.3
20
1 1.2
50
tr
tp
Kg
tr A A
r H 1.1
100
A A
1.0
0.9
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
t r/tp
Figure A-12
Kg at hole with inserted tubular. Principal stress in plate. H/tr = 5
1.0
0.9
r/t p
0.8 10
0.7
20
0.6
tr
tp
Kg
tr A A 0.5
r 50
H 0.4
0.3
A A 100
0.2
0.1
0.0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
tr /tp
Figure A-13
Kg at hole with inserted tubular. Shear stress in plate. H/tr = 2
1.0
r/tp
0.9
10
0.8
20
0.7
50
0.6
tr
Kg
tp 0.5 100
tr A A
r H 0.4
0.3
A A
0.2
0.1
0.0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
tr /tp
Figure A-14
Kg at hole with inserted tubular. Shear stress in plate. H/tr = 5
0.15
0.10 r/t p
0.05 10
tr
tp
tr A A
Kg
r/t p
r H
0.00 100
A A
50 20
-0.05
20
100
10
50
-0.10
0.0 0.5 1.0 1.5 2.0
t r/tp
Figure A-15
Kg at hole with inserted tubular. Stress in plate, normal to weld. H/tr = 2
0.25
r/tp
0.20
10
0.15
tr
0.10
tp
tr A A
Kg
r H 0.05
A A 20
0.00
-0.05
50
100
-0.10
0.0 0.5 1.0 1.5 2.0
t r/tp
Figure A-16
Kg at hole with inserted tubular. Stress in plate, normal to weld. H/tr = 5
3.5
3.4
t R /t p
0.5
3.3
tR 1.0
B A A tp
Kg
Kg
R
3.2
A A 1.5
Figure A-17
Kg at hole with ring reinforcement. Max stress concentration
3.0
tR
B A A Kg tp 1.0
Kg
1.5
A A
2.0
1.5
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
B/R
Figure A-18
Kg at hole with ring reinforcement. Stress at inner edge of ring
3.0
The following relation applies
(a = throat-thickness):
tR /tp a/tR
2.5 0.5 0.71
1.0 0.40
1.5 0.33
2.0
tR
Kg
B tp 1.5 t R /t p
A A
R 0.5
A A 1.0 1.0
1.5
0.5
0.0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
B/R
Figure A-19
Kg at hole with ring reinforcement. Stress in plate, parallel with weld
1.0
0.9 tR /tp
0.8 0.5
1.0
0.7
1.5
0.6
tR
Kg
B A A tp 0.5
R
0.4
A A
0.3 The following relation applies
(a = throat-thickness):
0.2 tR /tp a/tR
0.5 0.71
1.0 0.40
0.1
1.5 0.33
0.0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
B/R
Figure A-20
Kg at hole with ring reinforcement. Shear stress in weld
1.3
1.2 t R /tp
1.1 1.5
1.0
1.0
0.9
0.8
0.5
0.7
tR
Kg
B A A tp 0.6
R
0.5
A A
0.4
The following relation applies
0.3 (a = throat-thickness):
tR /tp a/tR
0.2 0.5 0.71
1.0 0.40
0.1 1.5 0.33
0.0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
B/R
Figure A-21
Kg at hole with ring reinforcement. Stress in plate, normal to weld
3.0
The following relation applies
(a = throat-thickness):
tR /tp a/tR
0.5 0.71
1.0 0.40
1.5 0.33
2.5
tR /tp
tR
Kg
B A A
tp
0.5
R
2.0
A A
1.0
1.5
1.5
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
B/R
Figure A-22
Kg at hole with double ring reinforcement. Stress at inner edge of ring
3.0
The following relation applies
(a = throat-thickness):
tR /tp a/tR
2.5
0.5 0.71
1.0 0.40
1.5 0.33
2.0
tR
Kg
tp 1.5
B A A
R
1.0 tR /tp
A A
0.5
1.0
0.5 1.5
0.0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
B/R
Figure A-23
Kg at hole with double ring reinforcement. Stress in plate, parallel with weld
1.2
t R /t p
1.0
1.5
1.0
0.8
0.5
tR
Kg
tp 0.6
B A A
R
0.0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
B/R
Figure A-24
Kg at hole with double ring reinforcement. Shear stress in weld
1.0
The following relation applies t R /t p
0.9 (a = throat-thickness):
tR /tp a/tR
1.5
0.8 0.5 0.71
1.0 0.40
1.5 0.33
0.7
1.0
0.6
tR 0.5
Kg
0.5
B A A
tp
R 0.4
A A 0.3
0.2
0.1
0.0
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
B/R
Figure A-25
Kg at hole with double ring reinforcement. Stress in plate, normal to weld
Appendix B
Fatigue design tables
B.1 Maximum allowable stress range
Different maximum allowable stress ranges results for different Weibull shape parameters h and for different
S-N curves. In Table B-1 and Table B-2 the maximum allowable hot spot stress range (0) at 10-4 and 10-8
probability of exceedance are given for total design lives of 0.5108, 0.7108 and 1.0108 cycles.
The maximum allowable stress range includes the stress concentration factors (K-factors), such that the
maximum allowable nominal stress range is obtained as:
0
no min al =
K
Example:
weibull shape parameter h = 0.87
total number of stress cycles ntotal = 0.7108
welded joint, non-corrosive environment, S-N curve I.
It follows from Table B-2 that the maximum allowable hot spot stress range at 10-8 probability level of
exceedance is 376 MPa and from Table B-1 that maximum hot spot stress range at 10-4 probability level of
exceedance is 169 MPa.
Table B-1 Maximum allowable hot spot stress range (MPa) at a 10-4 probability of exceedance to keep
the fatigue damage less than 1.0 for different design life cycles. (A Weibull distribution for the long-
term stress range is assumed)
Weibull S-N Curve I Welded joint Welded joint S-N Curve III Base material S-N Curve IV Base material
Shape- Air/Cathodic Corrosive Air/Cathodic Corrosive
parameter 0 0 0 0
h
Design life cycles Design life cycles Design life cycles Design life cycles
0.5108 0.7108 1.0108 0.5108 0.7108 1.0108 0.5108 0.7108 1.0108 0.5108 0.7108 1.0108
cycles cycles cycles cycles cycles cycles cycles cycles cycles cycles cycles cycles
0.60 259 233 209 209 188 169 408 375 344 311 278 247
0.61 255 230 206 206 186 167 405 373 342 307 274 244
0.62 252 227 203 203 183 165 402 370 339 302 270 240
0.63 249 224 201 201 181 163 399 368 337 298 267 237
0.64 246 221 198 198 179 161 396 365 335 294 263 233
0.65 242 218 196 196 177 159 393 362 332 290 259 230
0.66 239 215 193 193 175 157 391 360 330 286 256 227
0.67 236 213 191 191 173 155 388 357 327 282 252 224
0.68 233 210 189 189 170 154 385 354 325 278 249 221
0.69 230 208 186 186 168 152 382 352 322 275 245 218
0.70 227 205 184 184 167 150 379 349 320 271 242 215
0.71 225 203 182 182 165 148 376 346 317 267 239 212
0.72 222 200 180 180 163 147 373 344 315 264 236 209
0.73 219 198 178 178 161 145 370 341 313 260 233 207
0.74 216 195 176 176 159 144 367 338 310 257 230 204
0.75 214 193 174 174 157 142 364 336 308 254 227 202
0.76 211 191 172 172 156 141 361 333 306 251 224 199
0.77 209 189 170 170 154 139 359 330 303 248 221 197
0.78 207 187 168 168 152 138 356 328 301 245 219 194
0.79 204 185 166 166 151 136 353 325 299 242 216 192
0.80 202 182 164 164 149 135 350 323 296 239 213 189
0.81 200 180 163 163 148 134 348 320 294 236 211 187
0.82 197 179 161 161 146 132 345 318 292 233 208 185
0.83 195 177 159 159 145 131 342 315 290 230 206 183
0.84 193 175 158 158 143 130 340 313 287 228 204 181
0.85 191 173 156 156 142 128 337 311 285 225 201 179
0.86 189 171 154 154 140 127 334 308 283 223 199 177
0.87 187 169 153 153 139 126 332 306 281 220 197 175
0.88 185 168 151 151 138 125 329 304 279 218 195 173
0.89 183 166 150 150 136 124 327 302 277 215 192 171
Table B-1 Maximum allowable hot spot stress range (MPa) at a 10-4 probability of exceedance to keep
the fatigue damage less than 1.0 for different design life cycles. (A Weibull distribution for the long-
term stress range is assumed) (Continued)
Weibull S-N Curve I Welded joint Welded joint S-N Curve III Base material S-N Curve IV Base material
Shape- Air/Cathodic Corrosive Air/Cathodic Corrosive
parameter 0 0 0 0
h
Design life cycles Design life cycles Design life cycles Design life cycles
0.5108 0.7108 1.0108 0.5108 0.7108 1.0108 0.5108 0.7108 1.0108 0.5108 0.7108 1.0108
cycles cycles cycles cycles cycles cycles cycles cycles cycles cycles cycles cycles
0.90 182 164 148 148 135 123 325 299 275 213 190 169
0.91 180 163 147 147 134 122 322 297 273 211 188 167
0.92 178 161 146 146 133 121 320 295 271 208 186 165
0.93 176 160 144 144 132 119 317 293 269 206 184 164
0.94 175 158 143 143 130 118 315 291 267 204 182 162
0.95 173 157 142 142 129 117 313 289 265 202 181 160
0.96 171 155 141 141 128 116 311 287 264 200 179 159
0.97 170 154 139 139 127 116 309 285 262 198 177 157
0.98 168 153 138 138 126 115 306 283 260 196 175 156
0.99 167 151 137 137 125 114 304 281 258 194 174 154
1.00 165 150 136 136 124 113 302 279 256 192 172 153
1.01 164 149 135 135 123 112 300 277 255 190 170 151
1.02 162 147 133 133 122 111 298 275 253 189 169 150
1.03 161 146 132 132 121 110 296 273 251 187 167 148
1.04 160 145 131 131 120 109 294 271 250 185 166 147
1.05 158 144 130 130 119 109 292 270 248 183 164 146
1.06 157 143 129 129 118 108 290 268 247 182 163 144
1.07 156 141 128 128 117 107 288 266 245 180 161 143
1.08 154 140 127 127 116 106 286 265 243 179 160 142
1.09 153 139 126 126 116 105 285 263 242 177 158 141
1.10 152 138 125 125 115 105 283 261 240 175 157 139
Table B-2 Maximum allowable hot spot stress range (MPa) at a 10-8 probability of exceedance to keep
the fatigue damage less than 1.0 for different design life cycles. (A Weibull distribution for the long-
term stress range is assumed.)
Weibull S-N Curve I Welded joint Welded joint S-N Curve III Base material S-N Curve IV Base material
Shape- Air/Cathodic Corrosive Air/Cathodic Corrosive
parameter h 0 0 0 0
Design life cycles Design life cycles Design life cycles Design life cycles
0.5108 0.7108 1.0108 0.5108 0.7108 1.0108 0.5108 0.7108 1.0108 0.5108 0.7108 1.0108
cycles cycles cycles cycles cycles cycles cycles cycles cycles cycles cycles cycles
0.60 822 740 662 662 597 536 1 294 1 192 1 092 988 883 784
0.61 796 716 641 641 579 520 1 262 1 161 1 064 956 854 759
0.62 771 694 622 622 561 504 1 230 1 132 1 038 925 827 734
0.63 748 673 603 603 544 489 1 200 1 105 1 012 896 801 711
0.64 725 653 585 585 529 475 1 171 1 078 988 869 777 689
0.65 704 634 568 568 514 462 1 143 1 052 965 843 753 669
0.66 684 616 552 552 499 449 1 116 1 028 942 818 731 649
0.67 664 599 537 537 486 437 1 091 1 004 921 794 710 630
0.68 646 582 522 522 473 426 1 066 982 900 771 690 612
0.69 629 567 509 509 460 415 1 042 960 880 750 670 595
0.70 612 552 495 495 448 404 1 019 939 861 729 652 579
0.71 596 538 483 483 437 394 998 919 843 710 634 563
0.72 581 524 471 471 426 384 976 900 825 691 618 549
0.73 566 511 459 459 416 375 956 881 808 673 602 534
0.74 552 499 448 448 406 366 937 863 792 656 587 521
0.75 539 487 437 437 396 358 918 846 776 640 572 508
0.76 526 475 427 427 387 350 900 829 761 624 558 495
0.77 514 464 418 418 379 342 882 813 746 609 544 483
0.78 502 454 408 408 370 335 865 797 732 595 532 472
Table B-2 Maximum allowable hot spot stress range (MPa) at a 10-8 probability of exceedance to keep
the fatigue damage less than 1.0 for different design life cycles. (A Weibull distribution for the long-
term stress range is assumed.) (Continued)
Weibull S-N Curve I Welded joint Welded joint S-N Curve III Base material S-N Curve IV Base material
Shape- Air/Cathodic Corrosive Air/Cathodic Corrosive
parameter h 0 0 0 0
Design life cycles Design life cycles Design life cycles Design life cycles
0.5108 0.7108 1.0108 0.5108 0.7108 1.0108 0.5108 0.7108 1.0108 0.5108 0.7108 1.0108
cycles cycles cycles cycles cycles cycles cycles cycles cycles cycles cycles cycles
0.79 491 444 399 399 362 328 849 782 718 581 519 461
0.80 480 434 391 391 355 321 833 768 705 568 507 451
0.81 470 425 382 382 347 314 818 754 692 555 496 440
0.82 460 416 375 375 340 308 803 740 680 543 485 431
0.83 450 407 367 367 333 302 789 727 668 531 475 421
0.84 441 399 360 360 327 296 775 715 656 520 464 412
0.85 432 391 352 352 320 290 762 702 645 509 455 404
0.86 424 383 346 346 314 285 749 690 634 498 445 395
0.87 415 376 339 339 308 280 736 679 624 488 436 387
0.88 407 369 333 333 303 275 724 668 613 478 428 380
0.89 400 362 327 327 297 270 712 657 604 469 419 372
0.9 392 355 321 321 292 265 701 647 594 460 411 365
0.91 385 349 315 315 287 260 690 637 585 451 403 358
0.92 378 343 309 309 282 256 679 627 576 443 396 351
0.93 372 337 304 304 277 252 669 617 567 435 388 345
0.94 365 331 299 299 272 248 659 608 559 427 381 339
0.95 359 325 294 294 268 244 649 599 550 419 375 333
0.96 353 320 289 289 264 240 640 590 543 412 368 327
0.97 347 315 285 285 260 236 630 582 535 405 362 321
0.98 341 310 280 280 255 232 621 574 527 398 355 316
0.99 336 305 276 276 252 229 613 566 520 391 350 310
1.00 330 300 271 271 248 226 604 558 513 385 344 305
1.01 325 295 267 267 244 222 596 550 506 378 338 300
1.02 320 291 263 263 240 219 588 543 499 372 333 295
1.03 315 287 259 259 237 216 580 536 493 366 327 291
1.04 311 282 256 256 234 213 573 529 486 361 322 286
1.05 306 278 252 252 230 210 565 522 480 355 317 282
1.06 302 274 249 249 227 207 558 515 474 350 313 277
1.07 297 270 245 245 224 204 551 509 468 344 308 273
1.08 293 267 242 242 221 202 544 503 462 339 303 269
1.09 289 263 239 239 218 199 537 496 457 334 299 265
1.10 285 259 235 235 215 197 531 490 451 330 295 262
Appendix C
Example of application - Simplified calculation method
C.1 Introduction
In this Appendix an example of the fatigue assessment of a welded connection between a longitudinal and a
bracket in the shipside is considered. Before starting to calculate the stresses it may be of relevance to decide
what loads and load conditions and the level of detail that shall be considered for the calculation of stresses.
The following observations have implication on how the calculations are made:
a) The considered detail is the termination of a bracket on top of a longitudinal in the shipside of a container
vessel. The longitudinal is located in a ballast tank assuming 15 years of effective corrosion protection.
b) The analysis is to be performed according to simplified procedure as described in Sec.4 using the simplified
formulas for load and stress calculations as given in Sec.5 and Sec.6. The local and global loads are based
on the main dimensions of the vessel given in Table C-1. Further, the Rules /1/ describe which loading
conditions to be considered and minimum requirements to the corrosive environment.
c) The effect of torsion is not included.
Figure C-1
View of ship and location of detail in ship
The load conditions should be defined in terms of draughts Tact and GM and KR (or period of roll, TR) as given
in Table C-2 for the considered vessel. Guidance for choice of these values is given in [6.5]. It should be noted
that the given parameters are artificial values.
The centre of gravity and free surface of the ballast tank is given in Table C-3.
Figure C-2
Geometry of considered detail
C.4 K-factors
An important parameter in the fatigue analysis is the stress concentration factor. The stress concentration factor
describes the increase in notch stress due to local geometry, weld geometry and workmanship. The value of the
K-factor has to be decided for the considered detail before the hot spot stresses can be calculated. Reference is
made to Sec.12.
The considered geometry is an unsymmetrical L-profile exposed to lateral loading in combination with global
bending moments.
For the weld at the end of a triangular bracket welded on top of the stiffener flange, the K-factor for axial
loading and bending of the stiffener is taken according to Table A-2. For local stiffener bending due to lateral
pressures the stress concentration factor Kn2 due to skew bending applies for un-symmetrical profiles, see
[A.2.12].
Stress due to relative deflections are not considered and the stress is thus
where
2
x x
rp = 6 6 + 1.0
l l
2
0 0
rp = 6 6 + 1 .0 = 1 .0
3000 3000
1 10 3 868 3000 2 N mm 2
2 A = 1.6 1.52 1 = 1.583
12 999.6 10 3 kN / m 2
To determine the stresses from stiffener bending in the relevant loading conditions the bending stress is to be
multiplied with the relevant dynamic pressure. For an external pressure load (pressure acting on plate side of
the panel) there will be compression stress at the considered location and hence the negative sign applies.
Internal pressure loads (pressure acting on stiffener side) will give tension stress and the positive sign applies.
C.6 Calculation for loading condition - fully loaded (FL)
C.6.1 Internal pressure loads
The longitudinal is located in a ballast tank with no local bending due to internal pressure loads in the fully
loaded condition.
C.6.2 External sea pressure loads
The sea pressure is calculated according to [6.3.1]:
pe = rppd
where
y
pdp = pl + 135 1.2(Tact zw )
B + 75
pd = max
p = 10 y + C y + kf 0.7 + 2 zw
dr 16 Tact
B
2
T
kf = min act (the smallest of Tact and f , maximum 0.80 Cw)
f
y = 20.0 m (horizontal distance from the centre line to the load point)
2 16 13
0.275 20 + 8.42 13
p dT = 10 20 + 0 .7 0.7 + 2 = 61.11 kN / m
2
2 16 13
l = 2 2e + 2i + 2 p e i
1 z x y x z
p = + + , z Tact
2 10 Tact 4 L 4 B 5 L Tact
where
x, y and z are the coordinates of the load point, according to the coordinate system described in [4.6.6] with
origin at midship, centreline, baseline:
x=7m
y = 20.00 m
z = 6.34 m
1 6.34 7 20 7 6.34
p = + + = 0.580
2 10 13 4 263 4 24 5 263 13
(z n 0 )
v = K axial (M Wo.h M Wo.s ) 10 3 (vertical global stress range)
IN
y
hg = 2 K axial M H 10 3 (horizontal global stress range)
IC
( (
v = 1.4 1797.9 10 3 2081.8 10 3 10 3 )) 6.34 10.39
458.0
= 48.05 N/mm 2
19.6
hg = 1.4 2 988.7 10 3 10 3 = 42.61 N/mm2
1273
The internal pressure is zero for the full load condition and the static stress due to local stiffener bending is:
Stress per unit Pressure Stress
pressure
Double hull bending 0 0
Local stiffener bending -1.583 66.97 -106.0
Relative deflection 0 0
Total local stress static, local -106.0
The compression and tension stress and fm factor is calculated as given in [2.3]:
193.6
+ = 58.08 + = 38.76
t = max static 2 2 = 38.72
0
193.6
= 58.08 = 154.9
c = min static 2 2 = 154.9
0
Corrosive environment:
D = 2 D non corrosive
where
(the number of cycles during 20 years)
20 365 24 3600
v 0 Td = = 6.516 10 7
4Log10 (L)
(the Weibull scale parameter)
0 147
q= 1
= 1
= 12.29 N/mm 2
h 4 0.894
(ln n 0 ) (ln 10 )
Based on an effective corrosion protection period of 15 years this gives the following fatigue damage for the
full load condition:
T (T Tc )
D fulload = p fulload Dnon corrosive c + Dcorrosive d
Td Td
Where:
pfulload = part of design life in full load condition = 0.65
Tc = corrosion protection period = 15 years
15 20 15
D fulload = 0 . 65 0 . 617 + 1 . 234 = 0 . 501
20 20
av = 3.24 m/s2
at = 2.82 m/s2
al = 1.24 m/s2
hs = 11.284 m
ys = 1.06 m
xs = 1.7 m
p1 = 37.47 kN/m2
p2 = 3.07 kN/m2
p3 = 2.16 kN/m2
The local internal pressure amplitude at the 10-4 probability level of exceedance is then calculated according
to Section [6.4] as
p1 = av hs
pi = fa max p2 = at ys
p3 = al xs
where
fa = 0.483 (same as for fully loaded condition)
2 16 9
0.275 20 + 8.42 9
p dT = 10 20 + 0.7 0.7 + 2 = 61.11 kN / m
2
2 16 9
l = 2 2e + 2i + 2 p e i
1 z x y x z
p = + + , z Tact
2 10 Tact 4 L 4 B 5 L Tact
where
x, y and z are the coordinates of the load point, according to the coordinate system described in Section [4.6.6]
with origin at midship, centreline, baseline:
x=7m
y = 20.00 m
z = 6.34 m
1 6.34 7 20 7 6.34
p = + + = 0.557
2 10 9 4 263 4 24 5 263 9
(z n 0 )
v = K axial (M Wo.h M Wo.s ) 10 3 (vertical global stress range)
IN
y
hg = 2 K axial M H 10 3 (horizontal global stress range)
IC
Where
(distance in m from vertical neutral axis to considered
y = B/2 (h)
member)
(average correlation between vertical and horizontal
vh = 0.1 wave induced bending stress from [4.6.5])
y = 40/2 (0.400) = 19.6 m
( (
v = 1.4 1797.9 10 3 2081.8 10 3 10 3 )) 6.34 10.39
458.0
= 48.05 N/mm2
19.6
hg = 1.4 2 830.5 10 3 10 3 = 35.82 N/mm2
1273
62.74N/mm2
g = 48.052 + 35.822 + 2 0.1 48.05 35.82 =
The internal pressure is zero for the full load condition and the static stress due to local stiffener bending is:
Stress per unit Pressure Stress
pressure
Double hull bending 0 0
Local stiffener bending, external pressure -1.583 26.75 -42.35
Local stiffener bending, internal pressure 1.583 49.71 78.69
Relative deflection 0 0
Total local stress static, local 36.4
(z n 0 ) (6.34 10.39)
v,static = K axial M S 10 3 = 1.4 3874950 10 3 = 47.96 N/mm 2
IN 33.66(24 10.39)
The total static stress at the hot spot is then
151
+ = 84.4 + = 159.9
t = max static 2 2 = 159.9
0
151
= 84.4 = 8.9
c = min static 2 2 =0
0
q m1 S
h q m2 S
h
m m
D = 0 Td 1+ 1 ; 1
+ a 1 + 2 ; 1
a1 h q h q
2
Corrosive environment:
D = 2 D non corrosive
where
20 365 24 3600
v 0 Td = = 6.516 10 7 (the number of cycles during 20 years)
4Log10 (L)
0 151
q= 1
= 1
= 13.70 N/mm 2 (the Weibull scale parameter)
h 4 0.925
(ln n 0 ) (ln 10 )
Based on an effective corrosion protection period of 15 years this gives the following fatigue damage for the
full load condition:
T (T T )
Dballast = pballast Dnon corrosive c + Dcorrosive d c
Td Td
Where
pfulload = part of design life in full load condition = 0.2
Tc = corrosion protection period = 15 years
15 20 15
Dballast = 0 .2 0 .752 + 1 .504 = 0 .188
20 20
Appendix D
Simplified loads for direct strength analysis
D.1 General
In combination with the loads related to the simplified method described in Sec.4, direct strength analysis may
be applied to determine the stresses in the hull. Each of the load components should then be considered
separately and combined according to the formulas in Section [4.6]. The stresses from global loads in item [5.2]
are then substituted with those determined from the loads given in [D.2]. The local internal and external load
induced stress components are to be combined as described in [5.4].
D.2 Vertical hull girder bending moment
For direct global finite element calculation purpose, the range of vertical hull girder wave bending moment
given in [6.2] may be expressed in terms of counteracting vertical forces, see also Figure D-1:
At A.P. and 0.4L forward of A.P.:
F
1
0.65 F.P
A.P 0.4
F
2
Figure D-1
Distribution of sectional forces for computation of vertical bending stress range.
Appendix E
Workmanship and link to analysis procedures
The fatigue life of a welded joint is highly dependent on the local stress concentrations factors arising (weld
discontinuities and geometrical deviations) arising from surface imperfections during the fabrication process.
Surface weld discontinuities are weld toe undercuts, cracks, overlaps, porosity, slag inclusions and incomplete
penetration. Geometrical imperfections are defined as misalignment, angular distortion, excessive weld
reinforcement and otherwise poor weld shapes.
When kept below normal workmanship levels, embedded weld discontinuities like porosity and slag inclusion
are less harmful for the fatigue strength.
App.A gives equations for calculation of Kg-factors due to fabrication tolerances for alignment of butt joints
and cruciform joints, and the local weld geometry. Normally the default values given in the tables in App.A
should be used if not otherwise defined. These normal default values are estimated assuming geometrical
imperfections within limits normally accepted according to good shipbuilding practices, see Table E-1. The S-
N curves given in this note are assumed to include the effect of surface weld discontinuities representative for
normal, good workmanship. The S-N curves are also assumed to include a linear misalignment of 0.1t for butt
welds and 0.3t for cruciform joints, see also Appendix [A.2.6].
In special cases, K-factors may be calculated based on a specified, higher standard of workmanship. However,
care should be taken not to underestimate the stress concentration factors by assuming a quality level which is
difficult to achieve and follow up during production.
Appendix F
S-N Curve fatigue damage expressions
F.1 Weibull distributed stress range
The long term stress range distribution may be presented as a two-parameter Weibull distribution
h
Q() = exp
q
where
0
q=
(ln n 0 )1 h
0 is the largest stress range out of n0 cycles.
F.1.1 One-slope S-N curves
When the long-term stress range distribution is defined applying Weibull distributions for the different load
conditions, and a one-slope S-N curve is used, the fatigue damage is given by
0 Td m m
D= q (1 + )
a h
where
Td = design life in seconds
h = Weibull stress range shape distribution parameter
q = Weibull stress range scale distribution parameter
0 = average zero-crossing frequency
m
(1 + )
h =gamma function. Values of the gamma function are listed in Table F-1.
Use of one slope S-N curves leads to results on the safe side for calculated fatigue lives (when using slope of
curve at N < 107 cycles).
q m1 S
h q m2 S
h
m m
D = 0 Td 1+ 1 ; 1
+ a 1 + 2 ; 1
a1 h q h q
2
where
all seastates
all headings
T
r (2
m
D = 0 d (1 + ) ij 2m 0ij ) m
a 2 i =1, j=1
where
m
The Gamma function, 1 + is equal to 1.33 for m = 3.0.
2
F.2.2 Bi-linear S-N curve
When a bi-linear or two-slope S-N curve is applied, the fatigue damage expression is given as:
Appendix G
Uncertainties in fatigue life predictions
G.1 General
There are a number of different uncertainties associated with fatigue life predictions. The calculated loading
on the ship is uncertain due to uncertainties in wave heights, periods and distribution of waves. The resulting
stresses in the ship are uncertain due to uncertainties in the loading, calculation of response and calculation of
stress concentrations.
G.2 Calculation of stress
Because of the sensitivity of calculated fatigue life to the accuracy of estimates of stresses, particular care must
be taken to ensure that stresses are realistic. Fatigue damage is proportional to stress raised to the power of the
inverse slope of the S-N curve. I.e. small changes in stress result in much greater changes in fatigue life. Special
attention should be given to stress raisers like eccentricities and secondary deformations and stresses due to
local restraints. Due considerations should, therefore, be given to the fabrication tolerances during fatigue
design.
G.3 S-N curves
There is a rather large uncertainty associated with the determination of S-N curves. The scatter in the test results
which form the basis for the S-N curves is generally accepted to relate to the normal variation of weld
imperfections within normal workmanship. The ratio between calculated fatigue lives based on the mean S-N
curve and the mean minus two standard deviations S-N curve is significant as shown in Figure G-1.
G.4 Stress concentration factors
There is also uncertainty associated with the determination of stress concentration factor. The error introduced
in the calculated fatigue life by wrong selection of stress concentration factor is indicated in Figure G-2.
G.5 Probability of fatigue failure
It should be kept in mind that a high fatigue life is an efficient mean to reduce probability of fatigue failure, see
Figure G-3. It also reduces the need for in-service inspection. (A high calculated fatigue life means that the
accumulated fatigue damage occurring during service life is in the left part of this figure).
Reliability methods may be used to illustrate the effect of uncertainties on probability of a fatigue failure.
Reference is made to Figure G-4 which shows accumulated probability of a fatigue failure as function of years
in service for different assumptions of uncertainty in the input parameters. The left part of this figure
corresponding to the first 20 years service life is shown in Figure G-5.
Figure G-4 and Figure G-5 shows accumulated probability of fatigue failure for uncertainty in S-N data
corresponding to a standard deviation of 0.20 in log N scale. A normal distribution in logarithmic scale is
assumed. The uncertainty in Miner summation is described as log normal with median 1.0 and CoV equal 0.30.
Other uncertainties are load and response assumed as normal distributed with CoV equal 15-20% and hot spot
stress derivation also assumed as normal distributed with CoV equal 5-10%.
Calculated fatigue life forms the basis for assessment of probability of fatigue cracking during service life.
Thus, it implicitly forms the basis for requirement to in-service inspection. For details showing a short fatigue
life at an early design stage, it is recommended that the considered details are evaluated in terms of
improvement of local geometry to reduce its stress concentration. At an early design stage it is considered more
cost efficient to prepare for minor geometric modifications than to rely on methods for fatigue improvement
under fabrication and construction, such as grinding and hammer peening.
Figure G-1
Fatigue life influence of stress level and S-N data for welded connections
Figure G-2
Fatigue life sensitivity to stress concentration factor K and Weibull shape factor h
0.1
0.01
Probability of fatigue failure
0.001
0.0001
0.00001
0.000001
0.0000001
0.00000001
0.000000001
0 0.2 0.4 0.6 0.8 1 1.2
Calculated fatigue damage
Figure G-3
Calculated probability of fatigue failure as function of calculated damage
1.00
0.90
0.70
0.60
0.50
Figure G-4
Accumulated probability of fatigue crack as function of service life for 20 years design life
1E-11
Uncertainty in S-N curve only
1E-10
Uncertainty in S-N, Miner,
Accumulated probability of fatigue failure
0.0001
0.001
0.01
0.1
1
0 2 4 6 8 10 12 14 16 18 20
Time in service (years)
Figure G-5
Accumulated probability of fatigue crack as function of service life for 20 years design life (left part from
Figure G-4)
Appendix H
Low cycle fatigue
H.1 General
This chapter describes a procedure to assess low cycle fatigue (LCF) strength of ship structures under frequent
loading and unloading cycles.
Note that the procedure given in the following defines the minimum requirement to low cycle fatigue strength.
The procedure is to be used independently of the required design life. If LCF verification is wanted for an
extended design life the number of loading/unloading cycles and HCF damage contribution should be adjusted
accordingly.
Ship structures will experience static and dynamic loads during their lifetime. Normally, fatigue strength of
most joints in the cargo area has been checked in view of high cycle fatigue (HCF) due to dynamic loads. Even
though high cycle fatigue strength is checked at the design stage, cracks have been reported within few years
after delivery of ships, which might be suspected as low cycle fatigue cracks. For such cases, significant
yielding was observed for static loads.
It may be necessary to check low cycle fatigue strength of highly stressed locations under repeated cyclic static
loads mainly due to cargo loading and unloading, as significant yielding can cause cracks and/or paint cracks
at hot spots even though the dynamic stress from wave loading is low.
A fatigue life in low cycle high stress region is normally expressed in terms of the total strain range rather than
the stress range. An approach based on the pseudo-elastic hot spot stress range is adopted in this chapter. This
approach is in principle compatible with the hot spot strain range approach, as total strain is converted to
pseudo-elastic stress range by using a plasticity correction factor.
An S-N curve approach in the low cycle fatigue region, below design cycles of 104 is used in this chapter.
H.2 Critical locations for low cycle fatigue
The following locations may be vulnerable in view of low cycle fatigue.
Web stiffener on top of inner bottom longitudinal and hopper slope longitudinals when wide frame space
is employed.
Web-frame hotspots at the stiffener-frame connections in areas of high girder shear stress or where web
stiffener is not fitted on top of longitudinal flange.
Heel and toe of horizontal stringer of transverse bulkhead for frequent alternate loading anticipated.
Inner bottom connection to transverse bulkhead for frequent alternate loading anticipated.
Lower stool connection to inner bottom for a loading condition with one side tank empty and the other tank
full.
Any other locations under repeated high static stress ranges.
H.3 Limitations and assumptions of the procedure
This procedure is developed for the low cycle fatigue strength assessment with the following limitations.
new building of steel ship structures
steel materials with yield stress less than 355 N/mm2
same LCF performance for base metal and welded joints
the maximum principal stress direction does not change for a load condition.
H.4 Simplified assessment procedure for low cycle fatigue
This procedure describes how to calculate combined fatigue damage due to LCF and HCF for base metal and
welded joints. The combined fatigue damage due to HCF and LCF should be satisfied. A simplified fatigue
strength assessment procedure of low cycle fatigue is shown in Figure H-1.
Static stress component for each load Dynamic stress component for each load
condition condition at 10 -4 probability
Design cycles ,
Fraction of load
combination at sea
Static hot spot stress range Dynamic hot spot stress range
due to wave actions
Figure H-1
Assessment procedure for low cycle fatigue
Load conditions for low cycle fatigue calculations are quasi static loads due to mainly loading and unloading
of cargoes and ballast, while load conditions for high cycle fatigue calculations are dynamic due to wave action.
Stress components for low cycle fatigue can be obtained from the normal beam theory with known stress
concentration factors or by fine mesh finite element analysis with mesh size equal to the thickness at hot spot
regions. The calculated stress ranges for low cycle fatigue should be corrected by using a plasticity correction
factor in order to employ the S-N curve instead of a strain-cycle curve.
H.5 Load conditions for assessment of low cycle fatigue strength
H.5.1 Design cycles
The number of design cycles may vary depending on the ship in operation. The minimum design cycle in Table
H-1 shall be used for strength assessment of low cycle fatigue, unless otherwise described.
For vessels to be operated with frequent loading and unloading cycles, the design cycle may be increased, but
need not be greater than 1500 cycles for shuttle tankers, chemical tankers, and Handymax bulk carriers, and
1000 cycles for the other vessel types respectively.
Table H-2 Fraction of load combination at sea for low cycle fatigue
Fraction of load combinations, Lk
Ship type Full load-Ballast, Alternate LCs,
L1 L2
Tankers over 120 000 TDW 0.90 0.10
Tankers below 120 000 TDW 0.85 0.15
Chemical tankers 0.80 0.20
LNG carriers 1.00 0.00
LPG carriers 0.85 0.15
Over Panamax bulk carriers 0.90 0.10
Panamax bulk carriers and smaller 0.85 0.15
Ore carriers 0.85 0.15
Shuttle tankers 1.00 0.00
H.5.2
Load conditions shall be selected to obtain stress ranges from each load condition. Figure H-2 and Figure H-3
show possible loading and unloading scenarios of a vessel during voyage. The following two stress ranges shall
normally be taken into account at the design stage.
Stress range due to full load and ballast
1LCF = full
ballast
LCF
2
= alt 1
alt 2
The other possible load combinations, e.g. full load to alternate, ballast to alternate, etc. need normally not be
taken into account.
The static hot spot surface stress range for low cycle fatigue shall be obtained from a combination of load
conditions shown in Table H-3, Table H-4 and Table H-5 as appropriate.
Table H-3 Load combination for calculation of low cycle fatigue stress range, LCF
Tankers with Tankers with Vessels without
Location Load conditions centreline longitudinal two longitudinal longitudinal
bulkhead bulkheads bulkhead
Longitudinal flange connections *) Full load -ballast |LC1-LC2| |LC7-LC8| |LC13-LC14|
Web stiffener on top of longitudinal Full load -ballast |LC1-LC2| |LC7-LC8| |LC13-LC14|
stiffener
Transverse members welded to Full load -ballast |LC1-LC2| |LC7-LC8| |LC13-LC14|
longitudinals in water ballast tanks,
i.e. web stiffener, cutout, lug plate
Lower and upper hopper knuckles, Full load -ballast |LC1-LC2| |LC7-LC8| |LC13-LC14|
lower and upper chamfers *)
Horizontal stringer at inner side Full load -ballast |LC1-LC2| |LC7-LC8| |LC13-LC14|
longitudinal bulkhead *) Alternate load |LC3-LC4| |LC9-LC10| |LC15-LC16|
Girder connection to transverse Full load -ballast |LC1-LC2| |LC7-LC8| |LC13-LC14|
bulkhead, inner bottom to lower Alternate LCs 1 -2 |LC3-LC4| |LC9-LC10| |LC15-LC16|
stool, inner bottom to cofferdam
bulkhead *)
Remark:
*) hull girder stress should be added to the local bending stress for the corresponding load condition in the trim and
stability booklet.
W1 Ballast
1LCF
Full load
W2
Figure H-2
Operation scenarios, full load - ballast
Alternate 2 W4
Full load
W1
1LCF
LCF
2
Ballast
W2
Alternate 1
W3
Figure H-3
Operation scenarios, ballast - full load alternate load conditions
The following load conditions may be applied for vessels with a centreline bulkhead. Normal ballast condition
shall be used for ballast condition. Actual draft, Tact shall be obtained from the loading manual.
Table H-4 Load conditions to be considered for low cycle fatigue for vessels with a centreline bulkhead
Load case Stress component Midship section view Plan view
LC1 Full load, Ts,
LC 1
LC3 Alternate 1,
Tact, LC 3
LC4 Alternate 2,
Tact, LC 4
LC5 Alternate 3,
Tact, LC 5
LC6 Alternate 4,
Tact, LC 6
The following load conditions may be applied for vessels with two longitudinal bulkheads.
Table H-5 Load conditions to be considered for low cycle fatigue for vessels with two longitudinal
bulkheads
Load case Stress component Midship section view Plan view
LC7 Full load, Ts,
LC 7
LC9 Tact, LC 9
LC10 Tact, LC 10
LC11 Tact, LC 11
LC12 Tact, LC 12
The conditions in Table H-6 may be applied to vessels without longitudinal bulkhead, e.g. LNG carriers, bulk
carriers, ore carriers, etc. As the load combination between load conditions LC5 and LC6 and between load
conditions LC11 and LC12 is unusual, the combinations are normally not taken into account for low cycle
fatigue strength assessment at the design stage.
Table H-6 Load conditions to be considered for low cycle fatigue for vessels without longitudinal
bulkhead
Load case Stress component Midship section view Plan view
LC13 Full load, Ts
LC 13
LC15 Tact, LC 15
LC16 Tact, LC 16
HCF
i
= hot spot high cycle fatigue stress range corresponding to 10-4 probability level for the i-th load condition,
based on dynamic pressure components given in this class note for the intended operation route
n0 = number of cycles, 108
LCF
k = static hot spot stress range for the k-th load combination between two load conditions i and j, given
in Table H-3
s i = static hot spot stress amplitude for i-th load condition
comb
k
= LCF
k
(
+ 0.5 wi + wj )
where
wi = dynamic stress range at 10-4 probability level of exceedance for the i-th load condition
wj = dynamic stress range at 10-4 probability level of exceedance for the j-th load condition
Thus, an effective pseudo stress range for calculation of low cycle fatigue damage for the k-th load combination
can be obtained as
eff
k
= n comb
k
where
comb
= 1.0 for 2 .0
f
1.0
= max for comb > 2.0
a comb 10 + b
3
f
comb
= 1.0 if 2. 0
f
comb
= 0.9 for mild steel if > 2 .0
f
comb
= 0.8 for NV-32 or NV-36 steel if > 2 .0
f
f = yield stress
Coefficients for the plasticity correction factor, a and b are given below.
The combined stress ranges are assumed to be derived from the linear elastic analysis. The hot spot stress range
contributing to low cycle fatigue is large and implies local yielding at the hot spot. Thus, a correction of the
elastic stress range is needed in order to derive a stress range that is representative for the actual strain range
taking the non-linear material behaviour into account.
H.7.4 Plasticity correction factor
The plasticity correction factor can be obtained from an actual cyclic stress-strain curve and Neuber's rules or
non-linear finite element analysis, as shown in Figure H-4.
pseudo
ke =
elastic
where
elastic = Elastic hot spot stress obtained from linear elastic finite element analysis or a formula
pseudo = Pseudo linear elastic hot spot stress
= E hs
For more complex structural connections only part of the region around the hot spot area will be yielding when
subjected to large dynamic loads. This can be accounted for by a factor accounting for redistribution of stress
and strain. Based on non-linear analysis of actual connections in ship structures a redistribution factor may be
introduced.
In order to obtain the plasticity correction factor, a cyclic stress-strain curve for materials should be obtained
from tests.
If the cyclic stress-strain relation is combined with the Neuber's rule, the Neuber's formula is given using the
Ramberg-Osgood relation as follows,
n2 K 2 hs2
1/ n
= + hs hs'
E E K
where
K = stress concentration factor
hs = the actual stress in the hot spot
hs = the actual strain in the hot spot
E = Youngs modulus
n, K = material coefficients.
K depends on the magnitude of the load and the sharpness of the notch. Coefficients, n and K' are given in Table
H-8 for different steel grades used for derivation of the plasticity correction factors.
Normally, the Neubers rule is widely used to obtain the plasticity correction factor, as the rule may give
somewhat conservative results. If the plane strain behaviour is relevant, the Glinka rule may be used for
derivation of the plasticity correction factor instead of the Neubers rule.
Table H-8 Material properties for cyclic stress-strain curves
Material Mild NV32 NV36
K, (N/mm2) 602.8 678.3 689.4
n 0.117 0.111 0.115
Pseudo linear
elastic stress
pseudo
Linear elastic
stress by FEA
hs
elastic from hs
Linear FEA
Figure H-4
Definition of stresses and strains
Table H-9 Stress models for elastic hotspot stress at LCF vulnerable location
Location Stress approach
Longitudinal flange connection Simplified stress analysis according to chapter 5
Web stiffener on top of longitudinal stiffener *) Semi-nominal stress model according to CN34.2
(50x50mm mesh)
Transverse members welded to longitudinals in water bal- Semi-nominal stress model according to CN34.2
last tanks, i.e. cut-outs, lug plate (50x50mm mesh)
Lower and upper hopper knuckles, lower and upper cham- Fine mesh model according to chapter 10.
fers *) (txt mesh)
Horizontal stringer at inner side longitudinal bulkhead *) Fine mesh model according to chapter 10.
(txt mesh)
Girder connection to transverse bulkhead, inner bottom to Fine mesh model according to chapter 10.
lower stool, inner bottom to cofferdam bulkhead *) (txt mesh)
The basic S-N curve for low cycle fatigue assessment is given in Table H-9.
This design curve is applicable to both welded joints and base metal for LCF region.
H.9 Corrosion
Corrosion reduction given in DNV rules for Classification of Ships Pt.3 Ch.1 /1/ shall be applied.
An S-N curve in air is used for the entire design life time.
H.10 Thickness effect
The thickness effect is not accounted for when evaluating damage due to low cycle fatigue, section [H.7].
H.11 Mean stress effect for base metal and welded joints
No mean stress effect should be considered for base metal and welded joints for evaluation of low cycle fatigue
damage, section [H.7].
H.12 Environmental reduction factor
No environmental reduction factor, fe should be considered for evaluation of low cycle fatigue damage, section
[H.7].
H.13 Weld Improvement
Benefit of weld improvement methods like grinding, hammer-peening and TIG-dressing should not be applied
for low cycle fatigue condition.
H.14 Fabrication tolerance
The fabrication tolerances given in this document are assumed applicable.
H.15 Combined fatigue damage due to HCF and LCF
A combined damage ratio due to high cycle fatigue and low cycle fatigue shall be satisfied when DLCF 0.25.
2
D 0 . 25
Df = + LCF 1 . 0 for 0 . 25 D LCF 1 . 0
2
D HCF
0 . 75
where
DHCF = damage due to high cycle fatigue based on the 20 years or 25 years design life for NAUTICUS
(Newbuilding) or CSR respectively.
DLCF = damage due to low cycle fatigue based on the design cycles, no need to be greater than the maximum
design cycles in [H.5].
Note that the HCF damage contribution to the combined fatigue damage should be based on minimum design
life, 20 years for Nauticus(Newbuilding) or 25 years for CSR-notation, even if an extended fatigue design life
is required for HCF calculations.
For low cycle fatigue damage below 0.25, fatigue damage due to HCF shall be satisfied.
Figure H-5 shows the requirements for the combined fatigue damages.
Figure H-5
The combined fatigue criteria
Inner bottom
HS1
Figure H-6
Hot spot to be checked
From a finite element analysis, it is assumed that the following hot spot stress components are obtained at HS1
in Table H-12.
Thus, the following stress range for low cycle fatigue is obtained.
Table H-13 Combined stress range for low cycle fatigue strength assessment, N/mm2
Stress component Full load-Ballast
Static hot spot stress range for low cycle fatigue, k
LCF 437.9 (-396.9) = 834.8
Combined stress range, k
Comb
834.8+ 0.5 (87.5+135.2) = 946.2
The following figure shows hot spot stress components from loading and unloading and wave actions.
Non-scale
Ballast
437.9 135.2
834.8
Full load
396.9 87.5
Figure H-7
Hot spot stress components, N/mm2
It is found that the current detail is acceptable in view of the combined fatigue due to LCF and HCF.
Appendix I
Wave induced vibrations for blunt vessels
I.1 Introduction
In fatigue assessment of ship structures, the waves induce
quasi static stresses in the ship structure, referred to as wave stress
dynamic vibrations of the hull girder, referred to as vibration stress.
The vibration stress comes from springing (resonance) and whipping (transient), and their relative importance
depends on design (flexibility and shape), loading condition (ballast and cargo) and wave condition (speed, sea
state and heading).
Springing is caused by linear and nonlinear excitation, where the encounter frequency or the sum of two
encounter frequencies coincides with the natural frequency of the hull girder. Whipping is caused by nonlinear
excitation, like wave impact or slamming in the bow flare, stem flare, bottom and stern area. The two
phenomena occur to a large degree continuously and simultaneously and may be difficult to distinguish due to
low damping. Therefore, they are commonly referred to as wave induced vibrations from a fatigue consequence
point of view.
The governing vibration shape is the two-node vertical mode, which is associated with the lowest natural
vibration frequency. It is most easily excited and gives the largest vertical bending stress amidships.
Figure I-1
Upper is 2-node vertical bending moment and lower plot is associated vertical bending moment distri-
bution for a normalised homogeneous ship.
The damping is an important parameter, which affects the vibration level of springing and the decay of the
springing and whipping in lack of excitation. The damping is low for the governing vibration modes.
The period of the vibration stress (0.25-3 seconds) is an order of magnitude lower than the periods of the wave
stress (5-20 seconds). The vibration stress combined with the wave stress makes up a broad band process, and
Rainflow counting is then the recognised approach to establish the loading history. First the fatigue damage is
calculated for the total stress (wave stress + vibration stress), which defines the total damage. Secondly, the
fatigue damage is estimated for the wave stress referred to as the wave damage. The difference between the
total and wave damage makes up the vibration damage. In practise it is the vibration on top of the wave
frequency loading that makes up the significant part of the vibration damage for ocean going vessels. The
vibration damage has been of comparable magnitude as the wave damage for all full scale measurements and
model tests that have been assessed, but the relative magnitude depends on ship type and trade.
I.2 How to include the effect of vibration
The effect of vibration is to be applied to the simplified fatigue assessment.
It is assumed that the vibration stress is put on top of the wave stress from the vertical wave bending moment
only. The vertical wave stress is then adjusted by
v = vib vw
Where
vib = vibration factor, which represents a correction of the wave stress consistent with the additional vibra-
tion damage (from whipping and springing) for the intended design area, e.g. North Atlantic or World
Wide. The correction factor assumes all wave headings of equal probability.
vw = denotes the wave stress v from vertical bending moment as determined according to Sec [5.2.1] for
the longitudinal structure detail considered.
The vibration factor vib is given as vib = vib,i where the subscript i refers to the loading condition, i.e. cargo
or ballast condition.
Dw,i + Dvib ,i
vib ,i = m 1 .0
Dw,i
Where
Fw4 + Fvib
3.7
vib ,i = m
,i
Fw4
Where
6 B (C B + 0.7 ) L1pp.9
Fw = 18.5 10
Z
B = moulded hull breadth (m)
CB = block coefficient at scantling draught
Lpp = length between perpendiculars (m)
Z = hull girder section modulus, gross scantlings (m3)
m = 3 for welded material, and 4 for base material assumed protected from corrosive environment.
7 R V B (C B + 0.7 ) L1pp.9
Fvib ,b = 1.82 10
(T / L )
b pp
0.6
Z
R = route factor
= 0.937 for North Atlantic operation
= 1.0 for World Wide operation
Ti = forward draught in (m) in loading condition i, i = c for cargo and i = b for ballast. It is recommended
to use draft related to heavy ballast condition or gale ballast draft.
V = contract speed at design draft at 85% MCR and 20% sea margin in (knots).
If the contract speed, Vd, is specified at another x% MCR and y% sea margin, it can be converted by the
following formula (simplistic)
1
1 + y / 100 3
V = 0.891 Vd
x / 100
For hatch corners (where m=4 is relevant), the vibration factor is only applied as a correction to wave stress
from vertical bending moment.
I.4 Application of the vibration factor vib
In the most simplified approach, useful for early design, the vib is multiplied with the wave stress from the
vertical bending moment, which is defined in Sec.6.
It is however convenient to utilize the directly calculated vertical wave bending moment towards the forward
and aft part of the cargo area. A reduction factor, fd(x), can be established based on the directly calculated
moment distribution along the hull
Where
Mw,i = Directly calculated wave bending moment for position x from AP for loading condition i. The mo-
ment is taken out at a probability level of exceedance of 10-4.
The fd(x) is applied as a reduction factor to the maximum vertical wave bending moment amidships. It thereby
replaces the moment distribution factor kwm (however kwm may be used in the software, and then this need to
be accounted for). The fd(x), i.e. the normalised bending moment distributions for ballast and cargo condition,
is illustrated Figure I-2.
1.2E+00
Ba llast C argo
1.0E+00
8.0E-01
VBM [KN-m]
6.0E-01
4.0E-01
2.0E-01
0.0E+00
0 25 50 75 100 125 150 175 200 225 250 275 300 325 350
Ship Len gth f rom AP [m]
Figure I-2
Reduction factor, fd, as a function of length in ballast and cargo condition (an example).
v = f d vib vw
Where vw denotes the wave stress v as determined according to Sec [5.2.1] for the longitudinal structure
detail considered, but where kwm = 1.0 in Sec [6.2.1], consistent with the maximum moments amidships.
I.5 Effect of the trade
Standard design trades are the North Atlantic or World Wide. If another specific trade is specified by the owner/
yard in agreement with class, the environmental factor, fe, can be estimated. This can also be useful if another
wave source than global wave statistics are to be used or small vessels are intended for harsh design trade, since
the relation between World Wide and North Atlantic may differ from experience with large vessels. The fe
should then replace the fe factor in Sec. [4.6.4], where fe = 0.8 for World Wide or fe =1.0 for North Atlantic
trade.
The environmental factor fe is established for the vessel or for a similar vessel by component stochastic fatigue
analysis. For convenience it is sufficient to consider only the vertical wave bending moment. The fatigue
damage is calculated for the North Atlantic and the actual scatter diagram for a life time of 20 years, and for
both loading conditions (as the route specific scatter diagram may also differ for the two loading conditions due
to sailing restrictions). This gives the following damages:
Db,a = Damage for ballast cond. in actual trade
Dc,a = Damage for cargo cond. in actual trade
Db,ww = Damage for ballast cond. in North Atlantic
Dc,ww = Damage for cargo cond. in North Atlantic
The part time in the different conditions is denoted pi, where i = b for ballast and i = c for cargo. The part time
is taken from Sec.3 or as specified. The environmental factor is estimated in the following principle way
1
D p + Dc ,a pc m
f e = b, a b
D
b , NA bp + Dc , NA p c
Where m can be taken as 3, and represents most of the fatigue sensitive welded details.
I.6 Model tests procedure
While empirical relations are useful in early design, the most accurate way of establishing vib, is by model
tests. This assumes that the state-of-the-art procedure is followed.
Another benefit of model tests is that the vibration factor vib can be estimated along the vessel, while the
empirical relations assume a constant value in the cargo area.
In agreement with the owner/yard, the model test procedure should be submitted for approval by DNV
Maritime Advisory.
I.7 Numerical calculation procedure
Numerical analysis can replace model tests. It is regarded less accurate than model tests, but can still be a good
alternative in order to estimate ship specific vib factors. This assumes that the state-of-the-are procedure is
followed and that the numerical tool is tuned for the particular vessel design.
The state-of-the-art hydroelastic tools today are regarded more useful for container vessels with dominating
whipping impacts than blunt vessels with dominating springing excitation.
In agreement with the owner/yard, the model test procedure should be submitted for approval by DNV
Maritime Advisory.
I.8 Full scale measurements.
The uncertainties in the encountered wave environment in different trades are considerable in model tests and
numerical analysis. Full scale measurements of similar ships on similar trades can also be basis for estimation
of vib factors for sister vessels or future designs.
The full scale measurements for obtaining useful data in decision support should preferably be carried out using
approved hull monitoring system according to DNV Rules for Classification of Ships Part 6 Chapter 11 /3/
Hull monitoring systems. Systems approved to the 2005 revision include fatigue and extreme loading with
the effect of vibration included, but it should also be ensured that measured raw and statistical data is stored
and can be submitted to shore for further assessment.
In agreement with the owner/yard, the documentation should be submitted for approval by DNV Maritime
Advisory.
Appendix J
Derivation of effective hot spot stress
The SN-curves defined in Section [2.4] are derived based on stress range normal to the weld. As the angle
between the principal stress direction and the normal to the weld is increased it becomes conservative to use
the principle stress range together with a SN-curve for stress range normal to the weld toe. An optional method
for deriving the hot spot stress is described below and is intended to replace the procedure described in Section
[2.3.2] and [10.3.1] on a voluntary basis.
Two alternative methods can be used for hot spot stress derivation: method A and method B.
Method A
For modelling with shell elements without any weld a linear extrapolation of the stresses to the intersection line
from the read out points at 0.5t and 1.5t from the intersection line can be performed to derive hot spot stress.
For modelling with three-dimensional elements with the weld included in the model a linear extrapolation of
the stresses to the weld toe from the read out points at 0.5t and 1.5t from the weld toe can be performed to derive
hot spot stress.
The notations for stress components are shown in Figure J-1 and Figure J-2.
The effective hot spot stress to be used together with the hot spot S-N curve is derived as
2 + 0.81 2
//
Eff = max 1
2
+ // 1
1 = + ( // )2 + 4 //2
2 2
and
+ // 1
2 = ( // )2 + 4 //2
2 2
where
= 0.90 if manual fillet or butt welds are carried out
= 0.80 if automatic welds are carried out from both sides.
The equation for effective stress is made to account for the situation with fatigue cracking along a weld toe as
shown in Figure J-1 and fatigue cracking when the principal stress direction is more parallel with the weld toe
as shown in Figure J-2.
Method B
For modelling with shell elements without any weld the hot spot stress is taken as the stress at the read out point
0.5 t away from the intersection line.
For modelling with three-dimensional elements with the weld included in the model the hot spot stress is taken
as the stress at the read out point 0.5 t away from the weld toe.
The effective hot spot stress is derived as
( )
1.12 2 + 0.81 2
//
Eff = max 1.12 1
1.12
2
where
, 1 and 2 are explained under method A.
The equation for effective stress is made to account for the situation with fatigue cracking along a weld toe as
shown in Figure J-1 and fatigue cracking when the principal stress direction is more parallel with the weld toe
as shown in Figure J-2.
Principal stress
// direction
//
Weld
toe
Fatigue crack
Section
Figure J-1
Fatigue cracking along weld toe
//
// Principal stress
direction Weld
toe
Fatigue crack
Section
Figure J-2
Fatigue cracking when principal stress direction more parallel with weld toe
CHANGES HISTORIC
Note that historic changes older than the editions shown below have not been included. Older historic changes
(if any) may be retrieved through http://www.dnv.com.
Main Changes
The following topics have been included or changed:
A table of stress reduction factors to be used if principal stress direction is parallel with the weld line, is
included.
Analysis guidance for bent hopper knuckle type is included.
Guidance on post weld treatment for low cycle fatigue is included.
The validity of the S-N curve is elaborated. It is states that the curves is also valid for duplex, and austenitic
steels.