Bgi Equipment Catalogue v1!1!2013 2014

Smart card and equipment manufacturer
E QUIPMENT O VERVIEW
CARD MANUFACTURING
CARD TESTING
E-PASSPORT TESTING
SPECIFIC DEVELOPMENT
www.bginge.com
BG Ingnierie
FOREWORDS FROM THE DIRECTORS: Nicolas & Jol BESNIER
BG INGENIERIE is a family run company. Our parents started in 1999 with the aim to be active on
smart card market for small card production and small equipment (production, test). The result is what
BG INGENIERIE is today: a worldwide leading supplier in particular in test equipment for cards and passports.
Through the years, BG INGENIERIE got recognition from the card and passport actors to become a leader in
equipment development, following norms (cards, passports) or following specific customer requirements
(laboratory card production, specific vision inspection, inlay modification, RFID robot tester, and many more).
Getting the name BG INGENIERIE known worldwide was a real challenge but we achieved it in particular
thanks to our customers and partners.
We thank you all for your trust in our products, for your trust in our developments, and as we always say:
Future is linked with our customers and their new requirements.... yours.
Warmest regards

Jol BESNIER Nicolas BESNIER

Competence
BGI CARDS
The first activity and core business of BG INGENIERIE has been supplying smart cards in different
fields: loyalty, membership, logical access cards, prototypes (contact, bi-techno cards) and small
runs for the big card players, not equipped with small series card manufacturing equipment.
BGI EQUIPMENT
Card manufacturing: To meet the increasing demands of those small series in production as in
lab prototypes, BG INGENIERIE develops and sells small production line, with manual feeding
based on the 3 main card production steps: card milling, chip punching and chip implanting.
Card testing: With the success met for this new market products, BG INGENIERIE carries on development
increasing throughput of those small desktop production devices, and jumped into the durability
card testing world for CQM, ANSI, ISO10373, ISO24789, EMV norms (bending, torsion, 3 wheels...).
E-passport testing: In 2006, with the release of e-passports, BG INGENIERIE

develops a set of durability testing equipment to answer ICAO specifications.
Specific development: In 2008, BG INGENIERIE launches a new activity based on specific customer
equipment developments around cards, inlays, e-passports, readers and e-ID documents.
2010: BG INGENIERIE moves to a new building.
2011: BG INGENIERIE joins ICMA association and launches its first automatic
chip implanting and card milling equipment.
2013: Building extension due to a great increase of the

equipment activity.
BG INGENIERIE is proud to receive the national French
Stars & Mtiers: Prix de lInnovation Technologique. It
is a great recognition of the quality and involvment of
the company in R&D and tailor made development.
All texts, photos are products and property of BG Ingnierie and cannot be copied without prior agreement.
Photos and texts are not contractual.
Contents
CARD MANUFACTURING EQUIPMENT 6
Hotmelt laminating - Hotmelt punching 8
Chip punching 12
Chip reel programming 13
Card milling 14
Chip implanting 22
Card punching 26
Multi function automatic 27
CARD TESTING EQUIPMENT 28

Multiline tester: torsion, bending, three wheels, abrasion 30
Dynamic torsional and bending stress 34
Three wheels 36
Three roller IC card test 39
Peel strength & pre-cutting tool 40
Rotary stress 42
IC card with contacts micromodules adhesion 43
Backside spot pressure & driller tool 44
Backside GSM-SIM plug push 46
Embossed character relief height retention pressure 47
Wrapping 48
Resistance to impact 49
Resistance to corner impact 50
Overall card warpage (embossed- non embossed card) 51
Bending stiffness 52
Card template checking 53
Durability of tipping 54
Inside tool for adhesion or blocking 55
Adhesion of stripe to card 56
Width, height, thickness 57
E-PASSPORT TESTING EQUIPMENT 58

Stamp - pen - abrasion 60
Book bend (back pocket) 62
Dynamic bend 63
Passport torsion 64
Sheet turning 66
Sheet pulling 67
Passport warpage 68
Passport peel strength 69
MRP holder 70 SPECIFIC DEVELOPMENT 76
Rotary stress 71 RFID Robot tester 78
Roller pressure 72 Inlay curvature rectifier 79
Three wheels 73 Vision inspection equipment 79
Passport warping 75 Future development 79
Table for card test equipment proposed by BG INGENIERIE
CQM - Mastercard ISO
ANSI
For card body For card For card For Contactless 10373-1
Test ref in manufacturing embedder personnalizer cards
CQM paper ANSI 322:2008
BG INGENIERIE
2006 paper
Name of test Paragraph Paragraph Paragraph Paragraph paper
reference
Bending stiffness BGI078 P-7 5.1.7 6.1.4 16.1.7 5.7
Warpage BGI077-BGI077e P-9 5.1.9 6.1.6 16.1.9 5.1
Peel strength BGI076 P-11 5.1.11 16.1.11 5.3
Adhesion or blocking BGI133a P-12 5.1.12 16.1.12 5.6
Bending / flexure BGI110A-C/D/G BGI071 P-13 5.1.13 6.1.11 16.1.18.1 5.4 5.8
Torsion (Twisting) BGI110A-B / BGI071 P-14 5.1.14 6.1.11 5.9
Resistance to impact / ball impact BGI072 P-15 5.1.15 12.1.5.4 5.7
Corner Impact BGI055 P-16 5.1.16 12.1.5.3 16.1.18.5 5.20
Surface abrasion BGI110A-F P-17 5.1.17 16.1.13 5.9
BGI058/ BGI103 / BGI138 P-22 6.1.11 12.1.5.2 16.1.18.2
Three wheels
/ BGI110A-E
Warping (Wrapping) BGI083 P-23 6.1.11 12.1.5.5 16.1.18.3
Backside spot pressure (module adhesion) BGI120A P-24 6.1.12
Durability of tipping BGI125 P-25 12.1.1.5
Embossed character relief height retention BGI121 P-26 12.1.1.6 5.18 5.14
Rotary stress BGI127 P-33 16.1.18.6
Tensile test (three roller tester) BGI128 P-34 16.1.18.4
Adhesion of stripe to card BGI130 11.4.6 5.6.1
Peel strength - 180 peel method BGI076 5.1
Peel strength - 90 peel method BGI076 5.2
Adhesion - Cross hatch tape 5.3
Static stress 5.5
Bar-code abrasion BGI110A-F 5.10
Mag-stripe abrasion BGI110A-F 5.11
Image abrasion BGI110A-F 5.12
Adhesion of module BGI129 5.22
Three roller IC test BGI128 5.25
Hole tear test 5.26
Other tests on demand (3 wheels 2 axis, new shortened bending test for ISO24789, RFID robot tester)
Card manufacturing
equipment
Hotmelt laminating - hotmelt punching 8

Chip punching 12
Chip reel programming 13
Card milling 14
Chip implanting 22
Card punching 26
Multi function automatic 27
6

Card manufacturing equipment
Our expertise
In 1999, BG INGENIERIE entered the card market supplying chip implanting services for small volumes of
cards (from 1 card to 10k cards), and based on reactivity and quick deliveries. In order to realise those
sometimes very specific productions, we developed a series of manual desktop equipment, fitting the
world of small and medium series: simple and compact devices (chip punching, card milling and chip
implanting).
A first production line with throughput of 200 cards per hour was revealed during Cartes 2003 exhibition.
Some 10 years later, BG INGENIERIE has upgraded several times the throughput of the equipment, and now
offers solutions producing 1 million, 2 million cards per year and more...
Our specialty remains desktop elements but the combination of several small equipment allows you to
easily increase production capacity to 1000, 1500 cards per hour, keeping flexibility of production.
One of the best example: our production lab is today equipped with 2 chip punching machines, 1 SIM-GSM
punching machine, 2 milling machines and 2 chip implanting machines, giving us a capacity production of
more than 2 million cards per year.
In 2011, BG INGENIERIE launches its first automatic equipment: chip implanting equipment and card milling
equipment, with a throughput of 1500 units/h.
BG INGENIERIE proposes other manufacturing equipment such as GSM-SIM punch, chip on reel programming
and card programming machines, hotmelt tape laminator...
information : bgi.sales@bginge.com website : www.bginge.com 7

BGI139 Manual hotmelt laminating
Feature & Description

The BGI139 is a ready to use stand-alone desktop manual equipment. This equipment laminates hotmelt
tape on reels of chips.
Lamination pressor can be changed in few minutes to swap from one dimension to another.
Manual unrolling of the reel
Manual positioning of the reel under the lamination tool
Step by step indexing by pins
Pressor secured by manual commands
Pressor in brass
Lamination system for standard 35 mm width reels
Equipment supplied with 1 set of lamination pressor
Pressor dimensions: 11.8x13mm, 10.8x13mm, 8.3x11mm, others
Hotmelt laminating equipment for memory, microprocessor
Advantages
Used for low runs, prototypes, lab process tests, material validation ...
Throughput of up to 3000 units per hour
Compact and easy to use
Used for contact chip punch (2 modules front), specific chip shapes...
Description Facilities
Width: 270mm Power: 100-240V AC
Depth: 205mm Frequency: 50-60Hz single phase
Height: 260mm Intensity: 3.15A
Weight: 13kg Pneumatic characteristics: 6 bars
Throughput Environmental conditions

Up to 3000 units/hour Operating temperature: +5C to +50C
Storage temperature: -20C to +60C
Designation Order reference number

Manual hotmelt laminating BGI139
8 information : bgi.sales@bginge.com website : www.bginge.com

Manual hotmelt punching BGI139B

The punch of hotmelt allows to punch the glue tape in order to reduce deformation behind the card during
the implanting of the chip.
Manual unrolling of the hotmelt reel
Punching secured by manual commands
Punching tool in hardened steel
Punching system for standard glue tape
Other punching dimensions on demand
Advantages
Reduce deformation behind the card
Size of the reel of chips: up to 460mm
Width: 270mm Pneumatic characteristics: 6 bars
Depth: 205mm
Height: 260mm
Weight: 13kg


Manual hotmelt punching BGI139B

BGI100 Automatic hotmelt laminating

The BGI100 is an automatic equipment for lamination of hotmelt tape on reels of chips (dimension 35mm
width).
Option BGI100a : punching of glue tape. This option allows to punch the glue tape in order to reduce
deformation behind the card during the implanting of the chip.
Stand alone equipment
Automatic chip feeding
Automatic hotmelt tape feeding
Internal control system: no computer required
Programming and navigation by screen touch
Advantages
Used for memory, microprocessor chips...
Throughput of 10 000 units per hour
Screen touch interface
Adjustment of time, pressure, temperature...
Market
Microprocessor and memory chips for banking, GSM Prepaid card
Telecom Gift card
e-ID card Loyalty card ...
Health card

Automatic hotmelt laminating BGI100

Up to 10 000 units/hour Operating temperature: +5C to +50C

Automatic hotmelt lamination equipment BGI100
Option punching of glue tape BGI100a

BGI062 Manual chip punching

The BGI062 is a ready to use stand-alone desktop manual chip punching equipment for smart card
manufacturing. Punching tool can be changed in few minutes to swap from one dimension to another.
Manual unrolling of the reel
Manual positioning of the reel under the punching tool
Step by step indexing by pins
Punching secured by manual commands
Punching tool in hardened steel
Punching system for standard 35 mm width reels
Equipment supplied with 1 set of punching tool
Punching dimensions: 11.8x13mm, 10.8x13mm, 8.3x11mm, others
Chip punch equipment for memory, microprocessor, contactless chips
Advantages
Used for contact chip punch (2 modules front), RFID cob ( 3 modules front), RFID inlays (2 modules front)
Width: 270mm Pneumatic characteristics: 6 bars
Depth: 205mm
Height: 260mm
Weight: 13kg


Manual chip punching BGI062

Automatic chip reel programming BGI132

The BGI132 is a chip programming unit for pre-personalisation.
Automatic unrolling of the reel
Automatic positioning of the reel under the programming pins
Punching secured by security sensors
Punching tool in hardened steel (punching of failed chips)
Punching system for standard 35 mm width reels
Advantages
Throughput of up to 16 chips at the same time (19 000 chips per hour, depending on cycle time)
Can realise ATR test and program chips
Size of the reel of chips: up to 460mm
Punching of failed chips (optionnal)
Programming interface (optionnal)

Up to 19 000 units/hour Operating temperature: +5C to +50C

Automatic chip reel programming equipment BGI132
Option punching of failed chips BGI132a

BGI051U Manual milling

The BGI051U is a stand-alone desktop manual card milling machine for smart card manufacturing. The milling
machine realises cavity where the contact chip will be inserted.
Stand-alone equipment
Manual card feeding
Advantages
Card milling following ISO7816: milling reference from ISO point and from the top of the card.
Milling not dependant of the thickness of the card.
All chip sizes: 8.32 x 11mm, 10.8 x 13mm, 11.8 x 13mm, other...
Throughput of 1000 units per hour
Screen touch interface to jump from one production to another
Market
Banking, GSM Prepaid card
Telecom Gift card
Health card

Manual milling BGI051U

Accuracy Card materials

X, Y: 0.025mm PVC, PC, ABS, PET...
Z: 0.015mm ID1 format or other on demand

Manual milling equipment BGI051U

BGI134 Automatic milling

The BGI134 is an automatic card milling machine for smart card manufacturing. The milling machine realises
the cavity where contact chip will be inserted.
Stacker of 500 cards in input and output
Advantages
Card milling following ISO7816: milling reference from ISO point and from the top of the card
Implanting not dependant of the thickness of the card.
Milling solution for memory, microprocessor chips: dimensions 11.8x13mm, 10.8x13mm, 8.32x11mm, etc
Used for medium runs
Input and output of 500 card stackers with no need to stop the production to feed the cards in and out
Market
Telecom Gift card
Health card

Automatic milling BGI134



Automatic milling equipment BGI134

BGI051Uas Manual full card milling

The BGI051U is a stand-alone desktop manual card milling machine for smart card manufacturing. It allows
to mill everywhere on the card. Always with end shape attached to the body card.
Manual card feeding
Internal control system. Possibility to link with computer for specific program
Advantages
Used to make specific hole, go through card thickness, make specific SIM shapes



Manual full card milling equipment BGI051Uas

Automatic full card milling BGI134as

The BGI134as is an automatic card milling machine for smart card manufacturing. It allows to mill everywhere
on the card. Always with end shape attached to the body card.
Internal control system. Possibility to link with computer for specific program
Advantages
Ready for Plug-up production



Automatic full card milling equipment BGI134as

BGI114U Manual dual interface milling

The BGI114U is a stand-alone desktop manual card milling machine for smart card manufacturing. This
solution provides pad detection to mill cavity for dual interface cards. It can also mill without pad detection.
Manual card feeding
Advantages



Manual dual interface milling equipment BGI114U

Automatic dual interface milling BGI134di

The BGI134di is an automatic card milling machine for smart card manufacturing. This solution provides pad
detection to mill cavity for dual interface cards. It can also mill without pad detection.
Advantages



Automatic dual interface milling equipment BGI134di

BGI051H Manual chip implanting

The BGI051H is a small desktop manual machine. The equipment realises the insertion of the chip onto the
card. It uses the hotmelt technology.
Manual card feeding
Manual chip feeding onto an ISO reference card
Advantages
Throughput of 550 units per hour depending on configuration
Chip implanting following ISO7816
Implanting solution for memory, microprocessor chips: dimensions 11.8x13mm, 10.8x13mm,
8.32x11mm, etc
Suitable for thicker cards (ex : Plug Up cards production)
Market
Telecom Gift card
Health card

Manual chip implanting BGI051H



Manual chip implanting equipment BGI051H

BGI118 Automatic chip implanting

The BGI118 is an automatic equipment. It realises the punching of reels of chips and the insertion of the chip
onto the card.
Used for reels of chips
Advantages
Used for standard production, medium runs and bigger production
Throughput of up to 1500 units per hour depending on configuration
Chip implanting following ISO7816
Implanting solution for memory, microprocessor chips: dimensions 11.8x13mm, 10.8x13mm,
8.32x11mm, etc
Can be supplied with optionnal chip programming and camera
Suitable for dual interface chip implanting using vertical conductive hotmelt glue
Suitable for thicker cards (ex : Plug Up cards production)
Market
Telecom Gift card
e-ID card Loyalty card
Health card Plug-up...

Automatic chip implanting BGI118



Automatic chip implanting equipment BGI118

BGI136 Automatic smart card punching

The BGI136 is a small automatic punch card manufacturing. Punching tool can be changed to swap from one
specific punching shape to another.
Advantages
Used for standard production, medium runs and bigger production
Throughput of up to 2500 units per hour depending on configuration
Supplied with customer specific punch shape requirement (ex : tri-cards, hole punch, SIM)

X, Y: 0.025mm PVC, PET, ABS...
Automatic smart card punching equipment BGI136

Automatic multi function BGI137

The BGI137 is a small automatic desktop machine. It can be used for different tasks and supplied with different
feated functionalities such as :
- ATR contact and RFID chip validation, card programming
- reading and control ( bar code, number and data capture by camera, specific customer camera for data
recording and comparison, vision inspection...)
Advantages
Throughput of 2000 units per hour depending on configuration



Automatic multi fucntion equipment BGI137

Card testing
equipment
Multiline tester : torsion, bendings, three wheels, abrasion 30

Dynamic torsional and dynamic bending stress 34
Three wheels 36
Three roller IC card test 39
Peel strength and pre-cutting tool 40
Rotary stress 42
IC card with contacts micromodules adhesion 43
Backside spot pressure and driller tool 44
Backside GSM-SIM plug push 46
Embossed character relief height retention pressure 47
Wrapping 48
Resistance to impact 49
Resistance to corner impact 50
Overall card warpage (embossed - non embossed card) 51
Bending stiffness 52
Card template checking 53
Durability of tipping 54
Inside tool for adhesion or blocking 55
Adhesion of stripe to card 56
Width, height, thickness 57
28

Card testing equipment
Our expertise
Card testing is an important part of card manufacturing. Quality, which has always been an issue for card
suppliers and demands for governments, institutions and card issuers, is getting stronger and stronger.
BG INGENIERIE has developed a serie of mechanical card testing devices to answer the increasing needs in
quality: CQM, MasterCard recommendations, ANSI 322, ISO7816, ISO10373, ISO24789, etc... paper norms
dedicated to card quality. It is sometimes not easy to figure out which test has to be applied to each type of
cards.
BG INGENIERIE already works with the biggest players in card industry and is here to fulfill customer demands
and supply testing devices for these norms, or for specific requirements.
BG INGENIERIE card test list

CQM MasterCard ANSI 322:2008
P-7: Bending stiffness 5.1: Peel stength - 180 peel method
P-9: Warpage (+warpage for embossed cards) 5.2: Peel stength - 90 peel method
P-11: Peel strength 5.3: Adhesion - Cross hatch tape
P-12: Adhesion or blocking 5.4: Bending
P-13: Dynamic bending stress 5.5: Static stress
P-14: Dynamic torsional stress 5.7: Resistance to impact
P-15: Resistance to impact 5.9: Surface abrasion
P-16: Corner impact 5.10: Bar-code abrasion
P-17: Surface abrasion 5.11: Mag-stripe abrasion
P-22: 3 wheels 5.12: Image abrasion
P-23: Warping (wrapping) 5.18: Embossed character relief height
P-24: Backside spot pressure retention
P-25: Durability of tipping 5.20: Corner impact
P-26: Embossed character relief height retention 5.22: Adhesion of module
P-33: Rotary stress 5.25: Three roller IC test
P-34: Tensile test (Three roller tester) 5.26: Hole tear test
ISO10373-1
5.1: Warpage
5.3: Peel strength
5.6: Adhesion or blocking
5.7: Bending stiffness
5.8: Dynamic bending stress
5.9: Dynamic torsional stress (twisting)
5.15: Embossed character relief height retention

BGI110 Multiline card tester

The BGI110 is a multifunction testing equipment for ID1 cards. It offers the possibility to use up to 4 lines,
each line corresponding to a test.
Advantages
Tests for contact cards, magstripe cards, RFID cards, dual cards, combi cards
Possibility to test up to 40 cards simultaneously
Possibility to order 4 lines on the same equipment
Possibility to test the cards further than the norm changing only parameters on the interface (number
of cycles, frequency, angle...)
All lines can be removed and replaced by other lines, making a universal interchangeable testing solution
Easy to use thanks to a screen touch interface in order to create and modify program
Market
Telecom Gift card
Health card

Multiline card tester BGI110
DIMENSIONS of each line :
Line Width Depth Heigth Weight
Description Norm referencess
reference mm mm mm kg
Base of the equipment - A 440 390 230 9
Torsion: 10 cards on 1 test line CQM P-14, ISO 10373-1 5.9 B 440 300 210 14
Bending: 10 cards on 1 test line CQM P-13, ISO 10373-1 5.8 C 440 300 210 20
Shortened bendings flexure: 10
ISO24789-2 annex A D 440 300 210 20
cards on 1 test line
Three wheels 1 axis: 2 cards on
CQM P-22 E 440 300 210 17
1 test line
CARD ABRASION different
from the CQM test which is
Abrasion: 2 cards on 1 test line patented. Our abrasion test F 440 300 210 15,5
is working with a linear mo-
vement and not a circular one
Bending flexure: 10 cards on 1
ANSI 322-2008 5.4 G 440 300 210 19
test line
Environmental conditions Facilities

Operating temperature: +5C to +50C Power: 100-240V AC
Storage temperature: -20C to +60C Frequency: 50-60Hz single phase
Intensity: 3.15A

Multiline card tester - torsion BGI110A-B
Multiline card tester - bending BGI110A-C
Multiline card tester - shortened bending flexure BGI110A-D
Multiline card tester - three wheels 1 axis x 2 BGI110A-E
Multiline card tester - abrasion BGI110A-F
Multiline card tester - bending flexure BGI110A-G
Ordering example Order reference number

Torsion + bending + 3 wheels BGI110A-BCE
Full bending BGI110A-CCCC

BGI110 Multiline card tester
BGI110A-B: Dynamic torsional stress
CQM 10.3.14
CQM 5.1.14
CQM 6.1.11
Test Methods ref P-14
ISO 10373-1 5.9
Torsion (twisting) - 10 cards on 1 test line
This equipment test the mechanical or electrical effects on a card
submitted to repeated torsional stress.
Test for contact cards, magstripe cards, dual cards, combi cards
BGI110A-C: Dynamic bending stress
CQM 10.3.13
CQM 5.1.13
CQM 6.1.11
CQM 16.1.18.1
ISO 10373-1 5.8
Bending - 10 cards on 1 test line
This equipment test the mechanical or func-
tional effects on a card submitted to bending
stress.
Test for contact cards, magstripe cards, dual
BGI110A-D: Shortened bendings flexure
ISO24789-2 annex A
Shortened bendings flexure - 10 cards on 1 test line.

Multiline card tester BGI110
BGI110A-E: Three wheels
CQM 10.3.22
CQM 6.1.11
CQM 12.1.5.2
CQM 16.1.18.2
3 wheels 1 axis - 2 cards on 1 test line
This equipment test the physical or electrical effects
on a card submitted to repeated mechanical stress
conditions.
Test for contact cards, magstripe cards, dual cards,

combi cards
BGI110A-F: Abrasion
CARD ABRASION 2 AXIS :
2 cards on 1 test line
Test for contact cards, magstripe cards, dual cards,

combi cards
BGI110A-G: ID1 Card Flexure (bending flexure)
ANSI 322-2008 5.4

Bending flexure - 10 cards on 1 test line
This test simulate a repeatedly full card flexure.

BGI071 Dynamic torsional & bending stress

The BGI071 tests the resistance to torsion (twisting) and bending of ID1 card bodies.
Stand alone desktop equipment
Programming and menu navigation by screen touch
Testing equipment for ID1 cards:
6 spots for length bending
4 spots for width bending
4 spots for torsion
One test can be performed at a time (length bending or width bending or torsion)
Advantages
Tests for contact cards, magstripe cards, dual cards, combi cards
of cycles, frequency, angle...)
Market
Card body manufacturers Prepaid card
Chip embedders Gift card
RFID card manufacturers Loyalty card
Banking, GSM Health card


Dynamic torsional & bending stress BGI071
Description Facilities / Environmental conditions

Weight: 16.5kg Operating temperature: +5C to +50C
Test characteristics Norms references

Dynamic length bending test: ISO 7816
Bending stress: 20mm (from 14 to 30) ISO 10373-1 5.9
Frequency: 0,5Hz (from 0,35 to 0,6Hz) ISO 10373-1 5.8
Dynamic width bending test: CQM 10.3.14
Bending stress: 10mm (from 10 to 20) CQM 5.1.14
Frequency: 0,5Hz (from 0,35 to 0,6Hz) CQM 6.1.11
Dynamic twisting test: CQM 10.3.13
Bending stress: +/- 15 (from 5 to 25) CQM 5.1.13
Frequency: 0,5Hz (from 0,35 to 0,6Hz) CQM 16.1.18.1
Test Methods ref P-13 & P-14

Torsion & bending BGI071

BGI058 Three wheels 1 axis ID1

The 3 wheels test comes directly from MasterCard recommendation. The equipment tests the resistance
of the contact chip of ID1 card bodies when crushed between 3 wheels. The BGI058 allows to realise the test
on x axis.
Advantages
of cycles, frequency, weight...)

Weight: 16kg Operating temperature: +5C to +50C

Movement: ISO of 40 mm CQM P-22 6.1.11
Frequency: From 0.35Hz to 0.8 Hz (ISO: 0.5Hz) CQM 12.1.5.2
Pressure: 3N and 8N (ISO: 8N) CQM 16.1.18.2
Chip position: ISO6 and ISO8 Test Methods ref P-22

3 wheels 1 axis ID1 BGI058

Three wheels 2 axis ID1/ID3 BGI103

The 3 wheels test was developed from the standard 1 axis test from MasterCard recommendation. The
BGI103 allows to realise the test on the all card surface, on x and y axis.
Stand alone desktop equipment (table not supplied)
Advantages
Tests for contact cards, magstripe cards, dual cards, combi cards and e-passport
Suitable for RFID card testing and display card testing due to random chip position


Movement: ISO of 40 mm CQM P-22 6.1.11

3 wheels 2 axis ID1/ID3 BGI103

BGI138 Three wheels 2 axis ID1

The BGI138 testing equipment tests the resistance of the contact chip of ID1 card bodies when crushed
between 3 wheels. It allows to realise the test on the all card surface, on x and y axis.
Advantages
Suitable for RFID card testing and display card testing due to random chip position
Designed to test 6 cards simultaneously


Movement: ISO of 40 mm CQM 6.1.11

3 wheels 2 axis ID1 BGI138

Three roller IC Card test BGI128

The BGI128 follows the norms references ANSI 322:2008 5.25 (38.1N) and CQM P-34 (180N) in order to test
the card through 3 rolls.
Advantages
Tests for contact cards, magstripe cards, dual cards, combi cards and customized cards
Possibility to test the cards further than the norm
Easy to use thanks to a start/stop button


Pressure: 38.1N CQM 16.4.4
ANSI 322.2008 5.25

Three roller IC (tensile stress test) BGI128

BGI076A Peel strength pre-cutting tool

The BGI076A is a pre-cutting tool for ID1 cards. The pre-cuttings create blades of overlay on the card and
enable to pull easily each blade with the pliers of the peel strength equipment.
Advantages
Used before performing the peel strength test
Safe tool compared to cutter
Easy to use

Width: 415mm Operating temperature: +5C to +50C
Depth: 400mm Storage temperature: -20C to +60C
Height: 160mm
Weight: 5.4kg
Tool characteristics Norms references for peel strength test

Cuts 5 blades of overlay CQM 10.3.11
ANSI 322.2008 5.2
ISO 10373-1 5.3

Peel strength pre-cutting tool BGI076A

Peel strength BGI076

The peel strength testing equipment realises the resistance test of cards overlay on ID1 card bodies.
Graphical return of the test measurement: computer required
Advantages
Tests for contact cards, magstripe cards, dual cards, combi cards, RFID cards and e-passports


Movement: From 10 to 60 mm CQM 10.3.11
Speed: From 1 to 20mm/s Test Methods ref P-11
ANSI 322.2008 5.2
ISO 10373-1 5.3

Peel strength BGI076

BGI127 Rotary stress

The rotary stress equipment tests the stress and impact on a card in order to evaluate the resistance of the
contactless card which may have been weaken during the laminating processes.
Advantages
Tests for RFID cards, dual cards, combi cards, non homogeneous cards ( display cards...) and e-passports
Designed to test 6 cards simultaneously (or 6 passports)
of cycles, frequency,...)


Rotary speed: from 10 to 150 rpm CQM 16.4.3
CQM 16.1.18.6

Rotary stress BGI127

IC Card with Contacts micromodules adhesion BGI129

The BGI129 is based on our peel strength testing equipment but modified to perform module adhesion test
stated in ANSI 5.22 norm paper.
Advantages
Tests for contact cards, dual cards and combi cards


ANSI 322.2008 5.22

Module adhesion BGI129

BGI120C Driller tool for backside spot pressure

The driller tool is used to drill the back of the card before backside spot pressure test is performed on
BGI120A.
Advantages
Used before performing the backside spot pressure test
Safe tool compared to cutter
Easy to use

Tool characteristics Norms references for the backside test

Hole diameter: 6mm CQM 6.4.9
CQM 6.1.12

Driller tool BGI120C

Backside spot pressure BGI120A

The backside spot pressure card testing equipment realises gluing resistance of chip with ID1 card bodies.
Advantages


Pressure: up to 100N CQM 6.4.9
Need to realise a hole on the back of the card, CQM 6.1.12
made by BGI120C: Driller tool Test Methods ref P-24

Backside spot pressure BGI120A

BGI120B Backside GSM-SIM plug push

The BGI120B is based on our BGI120A but modified to test the resistance of GSM-SIM punch push.
Advantages
of cycles, frequency,...)


Pressure: up to 100N N/A

Backside GSM-SIM plug push BGI120B

Embossed character relief height
retention pressure BGI121

The BGI121 is an equipment which checks embossed character resistance.
Advantages
Tests for contact, magstripe, dual, combi and customized cards with embossed characters


Pressure: up to 500N CQM 12.3.2.1
CQM 12.1.1.6
ANSI 322-2008 5.18

Embossed character relief height retention BGI121

BGI083 Wrapping test
20 mm 25 mm

The wrapping card testing equipment checks chip gluing resistance on ID1 card bodies with a radius test of
20mm and 25mm on the same equipment.
Advantages
Tests for contact cards, magstripe cards, RFID cards, dual cards, combi cards and e-passeports
2 radius tests on the same equipment
Easy to use

Height: 115mm
Weight: 0.850kg

2 radius tests on the same equipment CQM 10.3.23
CQM 6.1.11
CQM 12.1.5.5
CQM 16.1.18.3

Wrapping BGI083

Resistance to impact BGI072

The BGI072 tests the resistance to ball impact on ID1 card bodies.
Advantages
Possibility to test the cards further than the norm adding extra weight
Easy to use

Height: 950mm
Weight: 10kg

Dropping height: up to 380mm (15 inches) CQM 10.3.15
Impact weight: 18N (4 lbf) CQM 5.1.15
Ball radius impact: 7.93mm (0.3125 inch) CQM 12.1.5.4
ANSI 322-2008 5.7

Resistance to impact (Impact resistance) BGI072

BGI055 Resistance to corner impact

The BGI055 tests the resistance to impact corner for the different layers of ID1 card.
Advantages
Easy to use

Height: 615mm
Weight: 7.20kg

Dropping Height: 305mm CQM 10.3.16
Impact weight: 13.3Nmm CQM 5.1.16
CQM 16.1.18.5
ANSI 322-2008 5.20

Resistance to corner impact (corner impact test) BGI055

Overall card warpage BGI077

The BGI077 checks the warpage of a card after production with a test height of 1.5mm.
The BGI077e checks the warpage of embossed cards after production with a test height of 2.5mm.
Advantages
Easy to use

Height: 30mm
Weight: 1kg

Height of 1.5mm non embossed card CQM 10.3.9
Height of 2.5mm embossed card CQM 5.1.9
CQM 6.1.6
CQM 16.1.9
ISO 10373-1 5.1

Warpage test BGI077
Embossed card warpage test BGI077e

BGI078 Bending stiffness

The BGI078 checks the stiffness of ID1 card bodies with a force applied of 0.7 N.
Advantages
Easy to use

Height: 125mm
Weight: 0.800kg

Force applied: 0.7 N CQM 10.3.7
CQM 5.1.7
CQM 6.1.4
CQM 16.1.7
ISO 10373-1 5.7

Bending stiffness BGI078

Card template checking equipment BGI141

The BGI141 is a card template checking equipment.
Advantages
Tests for chip contact position, magstripe position, SIM plug position, embossed characters position
Supplied with 5 templates checking
Easy to use

Height: 20mm
Weight: 0.110kg

Quick visual checking test ISO 7816-2

Card template checking BGI141

BGI125 Durability of tipping testing equipment

The BGI125 is a small desktop device. This test verifies the adhesion between the original card body and the
tipping material put on top of the embossed characters.
Use of a specific adhesive tape (not supplied)
Advantages
Tests for contact, magstripe, dual, combi and customized cards with embossed characters
Easy to use

Height: 290mm
Weight: 3.5kg

Force applied: 2.5N CQM P-12 3.1

Durability of tipping BGI125

Inside tool for adhesion or blocking BGI133a

The BGI133a is a set of calibrated weights for adhesion or blocking test (climatic chamber not supplied).
Extra weights to make 5KPa and 7.5kPa tests
Advantages
Easy to use

Width: 85.60mm Width: 85.60mm Refer to climatic chamber
Depth: 34.25mm Depth: 68.50mm
Height: 53.98mm Height: 53.98mm
Weight: 1.53kg Weight: 2.30kg
Tool characteristics Norms references

Extra weights to make 5KPa and 7.5kPa tests CQM 10.3.12
CQM 5.1.12
CQM 16.1.12
ISO 10373-2 5.6

Inside tool for adhesion or blocking BGI133a

BGI130 Adhesion of stripe to card

The BGI130 is a small desktop device used to check adhesion of magstripe.
Use of a specific adhesive tape (not supplied)
Advantages
Tests for magstripe cards
Easy to use

Height: 290mm
Weight: 3.5kg

Force applied: 2.5N CQM 11 4.6
ISO 10373-2

Adhesion of stripe to card BGI130

Height, width & thickness BGI146

The BGI146 enables to verify the height, width and thickness of the card.
Advantages
3 tests on the same equipment
Easy to use

Height: 180mm
Weight: 1.5kg

Use of a gauge blocks of 80mm and 50mm CQM 10.3.2
CQM 5.1.2
CQM 6.1.1
CQM 12.1.1
CQM 16.1.2
CQM 10.3.3
CQM 5.1.3
CQM 6.1.2
CQM 16.1.3
ISO 10373-1

Height, width & thickness BGI146

E-passport testing
equipment
Stamp - Pen- Abrasion 60

Book bend (back pocket) 62
Dynamic bend and calibration tool 63
Passport torsion and calibration tool 64
Sheet turning 66
Sheet pull 67
Passport warpage 68
Passport peel strength 69
MRP holder 70
Rotary stress 71
Roller pressure 72
Three wheels 73
Passport warping 75
58

E-passport testing equipment
Our expertise
Passport industry has gone into RFID now. Latest passport released are called e-Passport, being equipped
with storage contactless chips.
Quality of the finished booklets but also of the different components of the e-Passport, is a major target for
worldwide suppliers.
BG INGENIERIE has released a set of small and easy to use testing equipment in order to validate production
of inlays, passport covers, papers, etc... following ICAO norm.
BG INGENIERIE also proposes different tests to answer the Norm written in ICAO V3.2 paper.
Another set of e-passport testing equipment, but not from the ICAO paper, has been developed following
manufacturer particular demands, in order to realise tests stronger than the ICAO paper norm.
BG INGENIERIE e-passport test list

ICAO tests NON ICAO tests
5.5: Stamp stress (impact) e-Passport 3 wheels

e-Passport 3 wheels (5 passports)
5.12: Pen stress
Roller pressure
5.11: Abrasion Wrapping test
5.6: Book bend (back pocket) RFID reader test
5.7: Dynamic bending e-Passport reading distance
5.8: Passport torsion (twisting)
5.9: Sheet turning
5.10: Sheet pull OTHERS
6.5 - 6.6: Warpage
Chip implanting solution for ID3 documents
6.3: Peel strength
An interoperability test device to compare e-pass-
ports and readers compatibility is under study.

BGI085 Stamp - Pen- Abrasion

The BGI085 is a single equipment that performs ICAO stamp, pen and abrasion tests.
Movement on X and on Y axis covering the full surface of the passport (format 117 mm x 80 mm)
Advantages
The 3 tests can be purchased individually or all together on 1 single machine
Possibility to test the passports further than the norm changing only parameters on the interface
(number of cycles, surface to test...)

Operating temperature: +5C to +50C
Test characteristics Norms references:

ICAO test or configurable test by menu ICAO V3.2 5.5
X and Y test zone choices ICAO V3.2 5.12
Movement speed: from 5 to 200 mm/s ICAO V3.2 5.11
Impact strength from 0.004 to 0.02 Kg.m
Number of cycles for passport: from 1 to 9999

Stamp - Pen- Abrasion BGI085
BGI085A: Stamp stress
ICAO V3.2, 5.5 :
ICAO test that realises stamp (impact) test.Follows

ICAO norm (default program 1), but allows to test further than the
norm (example : test zone of 2 x 2 cm)
Test for passports and e-passports
BGI085B: Pen stress

ICAO V3.2, 5.12 :
ICAO test that realises pen test.

Follows ICAO norm (default program 1), but allows to test fur-
ther than the norm (example : test zone of 2 x 2 cm)
Test for passports and e-passportss
BGI085C: Abrasion
ICAO V3.2, 5.11 :
ICAO test that realises abrasion test on the MRZ.

Follows ICAO norm (default program 1), but allows to test further
than the norm.
Test for passports and e-passports

Stamp stress BGI085A
Pen stress BGI085B
Abrasion BGI085C

Stamp - Pen -Abrasion BGI085A-B-C

BGI086 Book bend (back pocket)

The BGI086 is a stand alone equipment. This test reproduces the stress of sitting on a passport kept inside of
the back pocket.
Base made in foam rubber (40-50g/l 20-30 Kg/cm) following ISO 2439 (consumables provided)
Passport inserted in a pocket
Advantages
(number, of cycles, pressure time...)

Operating temperature: +5C to +50C
Strength stress: from 150 to 500N (ICAO 350N)
X and Y static position
Pressing time: from 1s to 3600s (ICAO: 5s)
Number of cycles: from 1 to 999 999.

Back pocket BGI086

Dynamic bend BGI087

The BGI087 is a stand alone equipment. It tests the bending fatigue resistance of the booklet.
Calibration tool provided in order to prepare passport for test
Advantages
Tests 5 e-passports simultaneously (same run course)
(number of cycles, frequency, length...)

Frequency: from 0.1 Hz to 1 Hz (ICAO is 0.5 Hz)
Mobile run axis from +/- 42mm, adjustable

Dynamic bend BGI087
Dynamic bend calibration tool BGI087a

BGI088 Passport torsion x 5

The BGI088 is a stand alone equipment. This test applies torsional stress to the e-passport.
e-Passport clamped with a 0.5 mm gap adjustable due to different e-passport thickness (ICAO) or strongly
maintained for thinner documents
Advantages
(number of cycles, frequency, angle...)

Rotating angle (ICAO +/- 15) selected by menu
(+/- 20 max, by step of +/- 0.5)

Passport torsion x 5 BGI088
Passport torsion calibration tool BGI088a


The BGI08810 is a stand alone equipment. This test applies torsional stress to the e-passport.
e-Passport clamped with a 0.5 mm gap adjustable due to different e-passport thickness (ICAO) or strongly
maintained for thinner documents
Advantages

Rotating angle (ICAO +/- 15) selected by menu
(+/- 20 max, by step of +/- 0.5

Passport torsion calibration tool BGI088a

BGI089 Sheet turning

The BGI089 is a stand alone equipment. This equipment tests the folding passport sheet resistance at the
spine.
Clamp designed to maintain sheet only or full passport,
Traction of the sheet, rotation of the sheet
Advantages

Rotating angle (ICAO +/- 90) from -90 to +90
X and Y static position
Frequency: from 0.2 Hz to 1.4 Hz (ICAO is 0.5 Hz)

Sheet turning BGI089

Sheet pull BGI090

The BGI090 is a stand alone equipment. This equipment tests the pages tearing resistance and the sewing
part resistance.
Clamp designed to maintain sheet only or full passport
Sheet pulling along the e-Passport axis
Advantages
(strength, speed)

Pulling force: from 1 N to 200 N (ICAO 60N)
Pulling speed: from 0.05 mm/s 0.5 mm/s

Sheet pulling BGI090

BGI123 Passport warpage

The BGI123 is a stand alone equipment. This equipment measures the MRP warpage extent.
Advantages
1 machine for 2 tests : datapage warpage evaluation and book warpage evaluation
Quick result
Contactless measure (use of a laser) : no result fluctuation possible
of cycles, pressure time...)


ICAO test or configurable test by menu ICAO V3.2 6.5 & 6.6

Passport warpage BGI123

Passport peel strength BGI076C

The peel strength testing equipment realises the resistance test of passport overlay.
Graphical return of the test measurement (computer not supllied)
Advantages
Tests for e-passports, contact cards, magstripe cards, dual cards, combi cards and RFID cards
(strength, speed)


Passport peel strength BGI076C

BGI104 MRP holder

The BGI104 is a stand alone equipment. This is not a testing device but still required by ICAO in order to put
e-passport to rest position before starting a test session.
Advantages
10 e-passports per holder
Can be topped-up

Height: 130mm
Weight: 0.830kg

10 e-passports per holder ICAO V3.2

MRP holder BGI104


The BGI127 testing equipment is not part of ICAO paper norm but was developed by BG INGENIERIE
following demands of passport and card manufacturers. The equipment is based on card CQM requirements
16.4.3, reference P33 (p.41). It tests the stress and impact on 6 cards or passport in order to evaluate their
resistance.
Advantages
Tests for e-passports, contact, dual, combi, RFID and non homogeneous cards (display cards...)
Designed to test 6 passports simultaneously (or 6 cards)
(number of cycles, frequency...)

Rotary speed: from 10 to 150 rpm NOT PART OF ICAO


BGI108 Roller pressure

The BGI108 testing equipment is not part of ICAO paper norm but was developed by BG INGENIERIE following
demands of passport manufacturers. A wheel comes over the all passport surface, on x and y axes.
Graphical return of the test measurement
Advantages
For e-passport, cards, inlays,
Customisable programs
All parameters adjustable by embedded software

Depth: 554.5mm Frequency: 50-60Hz single phase
Pneumatic characteristics: 6 bars
Configurable test by menu NOT PART OF ICAO
Force applied: from 5 to 70 kg
Speed adjustable from 10 to 200 mm/s
Insertion and length of run adjustable
Strength electronically adjustable from 5 to 70 kg
Number of cycles: from 1 to 999 999

Roller pressure BGI108

Three wheels 2 axis ID3/ID1 x 5 BGI098

demands of passport manufacturers. It allows to realise the test on the all card or e-passport surface, on x
and y axes.
Graphical return of the test measurement
Advantages
Tests e-passports and ID1 cards
Designed to test 5 passports simultaneously
Developed from the standard EMV 3 wheels but adapted to ID3 dimensions

Displacement: adjustable
Frequency: from 0,35Hz to 0,8Hz (ISO: 0,5Hz)
Strength applied: from 3 to 8N (ISO 8N
Weights for 3N and 5N supplied (optional
weights possible)
Test front and back simply turning the passport
holder (no adjustment)
Test along the 2 axis by rotation of the 3 wheels


BGI103 Three wheels 2 axis ID3/ID1 x 1

demands of passport manufacturers. It allows to realise the test on the all card or e-passport surface, on x
and y axes.
Advantages
Tests e-passports and ID1 cards
Developed from the standard EMV 3 wheels but adapted to ID3 dimensions
of cycles, pressure time...)

Displacement: adjustable
Frequency: from 0,35Hz to 0,8Hz (ISO: 0,5Hz)
Strength applied: from 3 to 8N (ISO 8N
Weights for 3N and 5N supplied (optional
weights possible)
Test front and back simply turning the passport
holder (no adjustment)
Test along the 2 axis by rotation of the 3 wheels


E-passport warping BGI107

demands of passport manufacturers. It was developed from standard CQM wrapping for smartcards (BGI083)
and adapted to ID3 e-passport document size.
Advantages
Tests for e-passports
Radius of test : 20mm and 25mm , other radius available on demand
Easy to use thanks t

Weight: 3.5kg Operating temperature: +5C to +50C

Radius of test : 20mm and 25mm NOT PART OF ICAO

E-passport warping BGI107

Specific development
RFID robot tester 78

Inlay curvature restifier 79
Vision inspection equipment 79
Future development 79
76

Specific development
Our expertise
BG INGENIERIE has created a new activity in 2006 based on specific customer demands of small and me-
dium size equipment based around product modification, testing, validation of cards, e-passports, inlays,
etc...
With this new activity, BG INGENIERIE gives a good example of its capability and competence to develop
tailor made equipment.
From this activity, we have already released several equipment such as :

- dual interface desktop solution
- card vision inspection, combined with chip reading/programming
- RFID robot tester for card and e-passport reading distance test,
- specific auto punching equipment
- inlay curvature rectifier
- cold glue chip implanting solution
In year 2013, BG INGENIERIE as been awarded French national Price of Technological Innovation after sub-
mitting an equipment developped under this activity.

BGI116 RFID robot tester

The RFID robot tester can be used for several tests:
To test the compliance of contactless products with NFC
To measure the reading distance between reader and RFID card
To measure the reading distance between reader and e-passport
Base made in foam rubber (40-50g/l 20-30 Kg/cm) following ISO 2439 (consumables provided)
Passport inserted in a pocket
Advantages
Can be used to realise some RFID card tests, e-passport tests, reader tests, interoperability between
cards (e-passport) and readers
This equipment is a 3D tester developed with great care not to have metallic parts in testing field


RFID robot tester BGI116

Other specific development BGI107
BGI105: Inlay curvature rectifier
The inlay curvature rectifier has been developed specially

for inlay manufacturers. For some productions, inlay leaves
manufacturing process not fully flat which causes problem
for sheet lamination.
Dimensions : 1200 x 1100 x 1200 mm

Weight : 216 kg
BGI113: Vision inspection equipment
The vision inspection equipment has been developed to test

cards after production, personalisation or after their lifetime
use, or mistakes found by end user (problem with photo,
name, numbering, non functional chip...).
Dimensions : 980 x 880 x 1500 mm

Weight : 110 kg
Future developments
Inlay validation
Card punch
Yours...

NOTES
NOTES
Smart card and equipment manufacturer
CARD MANUFACTURING
CARD TESTING
E-PASSPORT TESTING
SPECIFIC DEVELOPMENT
Contact details :
BG INGENIERIE
4 rue Paul Langevin
35220 CHATEAUBOURG
FRANCE
Tel : +33 2.99.00.89.97

Fax : +33 2.99.00.89.98
Mail : bgi.sales@bginge.com
BGI Equipment catalogue. Version 2013-2014 V1.1
www.bginge.com

Bgi Equipment Catalogue v1!1!2013 2014

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Smart card and equipment manufacturer

FOREWORDS FROM THE DIRECTORS: Nicolas & Jol BESNIER

Jol BESNIER Nicolas BESNIER

E-passport testing: In 2006, with the release of e-passports, BG INGENIERIE

2010: BG INGENIERIE moves to a new building.

2013: Building extension due to a great increase of the

CARD TESTING EQUIPMENT 28

E-PASSPORT TESTING EQUIPMENT 58

Hotmelt laminating - hotmelt punching 8

information : bgi.sales@bginge.com website : www.bginge.com 7

Feature & Description

Throughput Environmental conditions

Designation Order reference number

8 information : bgi.sales@bginge.com website : www.bginge.com

Feature & Description

Throughput Environmental conditions

Designation Order reference number

information : bgi.sales@bginge.com website : www.bginge.com 9

Feature & Description

10 information : bgi.sales@bginge.com website : www.bginge.com

Throughput Environmental conditions

Designation Order reference number

information : bgi.sales@bginge.com website : www.bginge.com 11

Feature & Description

Throughput Environmental conditions

Designation Order reference number

12 information : bgi.sales@bginge.com website : www.bginge.com

Feature & Description

Throughput Environmental conditions

Designation Order reference number

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Feature & Description

14 information : bgi.sales@bginge.com website : www.bginge.com

Throughput Environmental conditions

Accuracy Card materials

Designation Order reference number

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Feature & Description

16 information : bgi.sales@bginge.com website : www.bginge.com

Throughput Environmental conditions

Accuracy Card materials

Designation Order reference number

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Feature & Description

Throughput Environmental conditions

Accuracy Card materials

Designation Order reference number

18 information : bgi.sales@bginge.com website : www.bginge.com

Feature & Description

Throughput Environmental conditions

Accuracy Card materials

Designation Order reference number

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Feature & Description

Throughput Environmental conditions

Accuracy Card materials

Designation Order reference number

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Feature & Description

Throughput Environmental conditions

Accuracy Card materials

Designation Order reference number

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Feature & Description