Vous êtes sur la page 1sur 1156

Mining Hazard Database

353563550.xls
Hazard list

Air Quality Blindshaft / raise boring Coal production

Electrical
Drifting operations Dust
(underground)

Explosive use Explosive use


Explosive tools
(surface) (underground)

General construction
Fitness for work Gas
(underground)

Highwall mining Hygiene Ignition sources

Mobile equipment
Mine worker rehab Noise
(surface)

Risk management Safety management Sealing operations

Stockpiles, handling, dumping,


Strata control Sumps / drainage
reclaiming

Working environment Working environment Working in / near water

Main activity areas

General mining hazards Surface hazards


General mining hazards Surface hazards

Hazards by topic
Work environment heat manual taksks slips and trips lighting i&r dust vibration
Fitness for work fatigue rehab fitness for work categories
hazardous chemicals has chem categories
ground and strata control
administrative
confined spaces
dredging
electrical
explosions and explosives combustible dust
construction
plant and equipment
emergency preparedness
al production Coal storage Communication services Confined s

Electrical
Equipment operation Explosions Explosive man
nderground)

xplosive use
Fatigue Feeders / reclaimers Fire
nderground)

ral construction Ground control / spoil dumps Hazardous chemicals Hazardous Man
nderground)

Irrespirable atmosphere
ition sources Lighting Mechan
operations

Noise Personal protective equipment Physiological Radiati

ing operations Shaft sinking Sips and trips Stored en

mps / drainage Transport Trenching Ventilat

ng in / near water Working near fixed equipment

Alerts a
ds Underground hazards
by
Alerts a
ds Underground hazards
by

air quality radiation visiible dust air conditioning units bath & wasing facilities
Confined spaces Dredging

Explosive manufacture Explosive mixture sources

Fire Fire fighting

Hazardous Manual Tasks Heat

Mechanical Mine design

Radiation Restricted items

Stored energy Stockpiles

Ventilation Vibration

Alerts and bulletins


by hazard
Alerts and bulletins
by hazard
General Mining Hazards Go to
Hazard List
Go to
Home Page
List of main activity areas. These worksheets apply to all mining operations.

To view hazards, mechanisms and controls click on buttons below.

Air Quality Dust Fatigue Fitness for work Hazardous chemicals

Hazardous Manual Tasks Heat Hygiene Lighting Mine worker rehab

Personal protective
Noise Physiological Radiation Risk management
equipment

Safety management Slipping and tripping Stored energy Vibration Working environment

Working near fixed


Working in / near water
equipment
Go to Go to
Surface Hazards Hazard List Home Page

List of main activity areas. These worksheets apply to surface mining operations

To view hazards, mechanisms and controls click on buttons below.

Electrical
Confined spaces Dredging Equipment operation Explosions
(surface)

Explosive use Ground control / spoil


Explosive manufacture Explosive tools Feeders / reclaimers
(surface) dumps

Mobile equipment Non-mobile equipment Stockpiles, handling,


Highwall mining Sumps / drainage
(surface) (bins, buildings) dumping, reclaiming

Stockpiles Trenching Tailings dam / dumps


Underground Hazards Go to
Hazard List
Go to
Home Page
List of main activity areas. These worksheets apply to underground coal mining operations.

To view hazards, mechanisms and controls click on the buttons below.

Blindshaft / raise boring Coal production Coal storage Drifting operations Communication services

Electrical Explosive use


Explosive mixture sources Fire Fire fighting
(underground) (underground)

Irrespirable atmosphere
Gas General U/G construction Ignition sources Mechanical
operations

Mine design Restricted items Sealing operations Shaft sinking Strata control

Transport Ventilation
Safety alerts
Alert no. Title Links to hazard worksheets
320 Rock from loading shovel smashes rear window of dozer Mobile equipment
319 Dragline and cable tractor interaction Mobile equipment
318 Mobile mixing unit explosives truck rollover Explosive use (surface)
317 Dust sampling pumps used in underground coal mines Electrical (underground)

316
Working from rills General construction (underground)
315 Damaged cable results in feeder breaker fire Electrical (underground)
313 Fatal accident following rib failure in an underground coal mine Shaft sinking
311 Serious accident at longwall maingate AFC drive Transport
310 Missing exploration worker Safety Management
309 Fatal accident from falling into an ore pass Safety Management
308 Arc flash and blast when 1000V circuit breaker reset Electrical

304
Fatal accident in an irrespirable atmosphere Irrespirable atmosphere operations
303 Imported electrical equipment standards Electrical Surface

005 Office of the Commissioner - 2013-14 shaping up to be a dangerous year for mining
contractors. It doesnt have to be. Safety Management
302 Report raises concerns about false mining training qualifications Risk Management
301 Access between primary and secondary escapeways Mine Design
300 Failure of Normet Charmec carrier basket tilt cylinder Mobile Equipment
299 Load falls from crane hook causing fatal head injury Mobile Equipment (surface)
298 Explosion in an industrial vacuum truck Explosions (surface)
297 Unplanned movement of material in ROM hopper Stockpiles
296 Aerosol propellant ignition Working Environment
295 Heavy rigid truck runaways on the increase Mobile Equipment
294 Fatality involving front end loader Mobile Equipment
293 Failure to implement controls: blast exclusion zone Stored Energy
004 Office of the Commissioner - Occupational noise Noise_Hearing Loss
292 Rear dump truck collision and fatigue Fatigue
291 Fatality on a minesite Working near fixed equipment
287 Alloy rim cracking and failure Mobile Equipment (surface)
286 Coal mine worker hit by loose discharge hose Risk Management
003 Office of the Commissioner - Rail Corridors on Coal mine sites Risk Management
285 Inappropriate use of pre-workout supplements Fitness for Duty
284 Severe acid burns to foot as drain collapses Haz Subs
283 Screenbox flywheel failures on Powerscreen Chieftain 2-deck screening plants Stored Energy
282 Catastrophic structural failure of excavator boom Working Environment
281 Fire ants found in mining equipment in Roma Working Environment
280 Emergency refuge bay explosion Explosive Mixture Sources
279 Park safely to prevent uncontrolled vehicle movement Mobile Equipment
276 Articulated dump truck rollover Mobile Equipment
275 Tyre blast air catches three maintenance personnel Stored Energy
274 Rear boom arm pivot failure on load haul dump unit Mobile Equipment
273 Hydraulic hoses fail on excavator boom Stored Energy
272 Ignition on the surface at a seam borehole Ignition Sources
002 Office of the Commissioner - Proximity-detection systems Working Environment
271 Longwall fluid-injection injury Stored Energy
270 Managing underground coal mine contractors Provision of Services

269 Potential contamination of underground mine ventilation by blast fumes generated at


an open-cut mine Contaminated Air
268 Unauthorised use of auxiliary fan Provision of Services
267 Incorrect use of Victaulic flexible coupling SC 77 Stored Energy
266 Managing hot-seat changeovers Working Environment
265 Blast exclusion zones Stored Energy
264 Hazard of backfeed on some UPS units
001 Office of the Commissioner - Earthmover tyre and rim safety Stored Energy
263 Non-slewing articulated mobile cranes tipping
260 Failure of explosion protection on underground diesel engine systems
259 Injury from a hardened steel sledgehammer
258 Rail safety at coal mines
255 Fire on an underground loader
253 Electric shocks from welding equipment
251 Safe operation of light vehicles
249 Injury while working from a loader bucket
248 Facial impact injury from fuel tank cap releasing under pressure Stored Energy
247 Trucks tipping over the edge
246 Driving while fatigued Fatigue
245 Serious crush injury from jumbo development drill boom
243 Injury while working on jaw crusher spring assembly
242 Electrical shocks from laboratory ovens/furnaces
241 Rupture of High Pressure Hydraulic Line Stored Energy
237 Rear dump truck drives over light vehicle

233 Risk of nervous system disorder from inhaling electrical cleaning solvent vapours
containing 1 Bromopropane Haz Subs
232 Vehicle collisions - how long before it's really bad? Mobile Equipment (surface)
231 Arc flash injuries received from 22kV ring main unit Electrical (surface)
228 Fatal accident - loader enters open stope
224 Flushing canister bursts Stored Energy
223 Apprentice injured while maintaining mobile crusher
221 Flameproof alternator electrical protection systems
220 Arcing fault causes flash burns and equipment damage Electrical (surface)
219 Man basket security
218 Fatal impact of light vehicle into rear of heavy vehicle Mobile Equipment (surface)
217 Unplanned movement of towed equipment Mobile Equipment (surface)
216 Chain falls from blasthole drill rig, hitting worker Mobile Equipment (surface)
215 6 inch gate valve failure Mechanical
213 Uncontrolled acceleration of light vehicle when 2-way radio was used
212 Fatal crush injury on exploration site Mobile Equipment (surface)
211 Light vehicle rim cracking Mobile Equipment (surface)
210 Dozer falls from bench Ground Control-Spoil Dumps
209 Contamination of fresh/potable water supply
208 Incorrectly Assembled Split Rims on Forklift Mobile Equipment (surface)
207 Recent electrical equipment failures and workmanship issues Ignition Sources
206 Crushed between mobile equipment Transport
205 Heavy and light vehicle interaction Mobile Equipment (surface)
204 Machinery operating zones Mechanical
203 Fatality involving mobile crushing plant
202 Capsized pump pontoon
200 Management of contractors and contractors' obligations
198 Product recall: City Technology 4CF Carbon Monoxide Sensor
196 Mine worker suffers chemical burns to eyes due to high pressure fluid release Haz Subs
194 Well Done! Collision Saved by Centre Rill on Haul Road Mobile Equipment (surface)
193 Failure of co-disposal basalt-lined 'Y' piece
192 Dump truck brake failure and rollover at escape ramp Mobile Equipment (surface)
189 Failures of flameproof plug and receptacle Coal Production
187 Vehicle/mobile plant support stands Mobile Equipment (surface)
184 Failure of lifeline/fall arrest equipment Working Environment
183 Hand crushed in longwall Bretby cable handler Coal Production
180 Two mine workers engulfed by a fire ball receive serious burns Ignition Sources
179 Light vehicle / heavy vehicle interaction Mobile Equipment (surface)
177 Mobile crib hut blown over during storm Non Mobile Equip, bins, buildings
174 Mine worker contacts 11kV overhead powerline Electrical (surface)
173 Rubber tyred equipment
171 Fatality involving Hitachi LX 100 series 1 wheel loader
168 Uncontrolled rock fall from a dig face
165 Stored energy while manual handling
164 Strata support failure
163 Incorrect isolation of conveyor
162 Shuttle car lunged forward
161 Machinery "no go" zones
160 Compressed air pipeline failure
159 Dogman crushed while removing propel shaft from dragline
158 Ignition of Gas in surface drill holes Ignition Sources
157 Trailing cable damage at longwall midface
156 Towing of longwall chocks almost results in fatalities
153 Incorrect apparent specification - lifting accessories
151 Legionnaires' disease
150 Park brake failure, truck rolls away
149 Oil filled circuit breaker failure
148 High-potential incidents involving shuttle cars and ramcars
147 Vehicle loading cranes - operating hazards
146 Fire on a personnel transport vehicle
145 Burns from hot radiator fluid after oil cooler failure
144 Overhead crane dislodged by rear dump tray
143 Monorail incident
142 Theft of explosives
139 Dump truck steering becomes inoperative
138 Tyre handler clamping fork failure
136 Fatal injury to prime mover operator as rim assembly fails
133 Fatal fire at quarry residence
129 Kanga loader overbalances catapulting operator into pit
128 Uncontrolled fall of drill rod: driller's offsider injured
127 Ventilation control devices
126 Fixed grinder wheel failure

124 Incident with 2 remote control transmitters


123 Conveyor inspections
122 Detection of methane layering
121 Conveyor collapses due to rope failure
120 Swivel gantry collapse
119 Injury to driller from flying materials from drill hole
118 Serious Injury To Two Persons While Cleaning Car Body of an Excavator Mobile Equipment
117 Underground loader electrical fault
116 Care with neutral-connected impedance systems
115 Forklift tyne frame failure
114 Hoist rope failure injures visitor
113 Failure of plastic compressed air pipe fittings
112 Fire at an M I B C pump
111 Ten year old injured at his father's quarry
110 Bare electrical conductors
109 Transformer primary protection fails to isolate fault Electrical (surface)
108 Gas barbecue safety
107 Rear hub failure and subsequent fire
106 Disabled safety shut down circuit
105 'Jump starting' of mobile vehicles Electrical (surface)
104 Fault on 11,000V trailing cable Electrical (surface)
103 Excavator damages buried 11,000V cable Electrical (surface)
102 Articulated water truck rolls over Mobile Equipment (surface)
101 Quick release victaulic pipe couplings without safety clips could be deadly
100 Eye penetration injury whilst grinding
99 Steering tie-rod failure in dump truck
98 Inappropriate safety props Mobile Equipment (surface)
97 Restricting access to hazardous areas - how important are safety rills/berms?
96 Uncontrolled release of methane from drainage range Explosive Mixture Sources
95 Eimco hits methane drainage pipeline Explosive Mixture Sources
94 Trapped/crushed by rib coal beside continuous miner Coal Production
93 Operation of hydraulic controlled lighting plants
92 Electric shock from nylon jacket Electrical
91 Trip switch defeated on pug mill chamber Working Environment
90 Gloving of roof bolts Strata Control
89 Sulphide dust Explosives Use
88 Incorrect truck service manual Working Environment
87 Fire in multi-floor screen house Working Environment
86 Mobile crane drops load Equipment Operation
85 Underground vehicle engine flame Transport
83 Violent tyre rupture on dump truck Mobile Equipment (surface)
82 Failure of an isolation device Equipment Operation
81 Exposure to UV radiation from mercury vapour lamp Radiation
80 Exothermic jointing kits Working Environment
79 Fatality caused through the operation of a vehicle loading crane Working Environment
78 Plant operator's legs caught in pug mill Mobile Equipment (surface)
77 Dumping over tip heads Ground Control - Spoil dumps
76 Inadvertent operation of longwall shearer Mechanical
75 Recent 1000 volt circuit breaker failures Electrical (surface)
74 Exposed live 11Kv cable plug Electrical
73 Aerosol can explodes due to exposure to heat Explosives Use (surface)
72 Failure to properly isolate electrical conductors Electrical (surface)
71 Blast hole drill carousel stem lock failure Mobile Equipment (surface)
70 Contractor struck by bull gear cover Safety Management
68 Drill rig feed table cracks Equipment Operation
67 Hose drum weighing 10 kg falls 5 metres from drilling rig Mobile Equipment (surface)
66 Cracks in steering ball joints on rear dump truck Working Environment
65 Amputation of part of thumb Safety Management
63 Plunger from hydraulic cylinder becomes an 18 kg projectile Stored Energy
62 Dangerous transportation of explosives underground Explosives Use
61 Electric shock from circuit breaker test Electrical (surface)
60 Failure of high pressure hydraulic fitting Stored Energy
59 Welding around borehole Ignition Sources
58 Falling rock from endwall causes personal injury Ground Control-Spoil Dumps
57 Dragline operation when personnel in pit Mobile Equipment (surface)
56 Eimco 913 lhd runaway Mechanical
55 Overloading crane while clearing a rock wedged in a crusher Mechanical
54 Eimco lift baskets - know the potential hazards Mechanical
53 Boulder damages truck cabin during loading Mobile Equipment (surface)
52 Electric shock: high resistance decontactor earth connection Working Environment
51 FEAS canister fire suppression system failure Safety Management
50 Buried 11Kv cable damaged Electrical (surface)
49 Communication with emergency services
48 Broken 66Kv overhead aerial falls to the ground
47 Emergency brake fails to engage - off highway dump truck Mobile Equipment (surface)
46 Methane burning at top of surface exploration boreholes Ignition Sources
45 Gecko's damage switchboard Electrical (surface)
44 Operator fatally crushed between continuous miner and rib spall Strata Control
43 Exposed live conductors underground Electrical
42 Non-compliant back to back coupler Working Environment
41 Aro mobile bolter ran away when parked on steep slope
40 Semi-trailer tips over on side
39 Hit by dislodging debris while working on dragline bucket
37 Rear dump truck pulls energised 6,600V cable in half Electrical (surface)
36 Remote control malfunction Mechanical
35 Blasting incident - high potential Explosives Use (surface)
34 Faulty ladders and emergency procedures Working Environment
33 Check energy sources isolated before work commences Mechanical
32 Aluminium gas cylinders Restricted items
31 Incorrect removal of hydraulic hoses Mechanical
30 Electric motor overheats Vibration
29 Tyre rim assembly blew apart Mobile Equipment (surface)
28 Mobile crane splits in two
27 On-highway quarry truck spare wheel causes fatality
26 Shuttle-car loss of steering control threatens pedestrian Mechanical
25 Electrical enclosure over temperature protection. Ignition Sources
24 Safe working positions
23 Arm caught in machinery Mechanical
22 Highwall collapse onto highwall miner launch vehicle Ground Control-Spoil Dumps
21 Unplanned movement of equipment Working Environment
20 Look after electrical protection back-up batteries
19 Wire feed unit welder energised the job Electrical (surface)
18 13 metre fall off bosun's chair down mine shaft Working Environment
17 Correct use of porta-powers Stored Energy
16 Hydraulic ram failure
15 Traffic rules and controls in underground coal mines Transport
14 Safe use of manboxes
13 Performance of electrical work Electrical (surface)
12 FRAS hose rupture
11 Hydraulic ram failure
10 Injury sustained by the use of crow bar in jaw crusher Equipment Operation
9 Highwall pump incident
8 Toe amputation by drill string Mechanical
7 Non-mining fatality: trail bike rider crashes over quarry face
6 Welding electric shock: equipment and practice Electrical (surface)
5 Coal reclaim tunnel incident
4 M8750 dragline hit franna crane Equipment Operation
3 Uncontrolled fall of a crane load Equipment Operation
2 Flammable gas demands constant vigilance
1 Failure to isolate compressed air line Stored Energy
Safety bulletins
Bulletin no. Title Links to hazard worksheets
151 Preventing dust-related lung diseases Dust
150 Exploding lead acid batteries Explosions (surface)
149 Emergency response plans
148 4 bolt primary roof support patterns Coal production
145 Highwall failures Highwall mining
141 Deep vein thrombosis (DVT) and operating mobile equipment Working Environment
140 Drowning hazards in open excavations Mine Design
139 Risk management of high pressure fluids and gases Stored Energy
138 Employee injured while working in remote location Risk Management
137 Storm season is coming - Get Ready! Risk Management
136 Mine and quarry electrical installation design expectations Electrical (surface)
135 Pedestrian and light vehicle interaction with loaders at surface mines and quarries Mobile Equipment
Review of Queensland underground coal mines' stone dust application and sampling and analysis of
134
roadway dust General Underground construction
133 Preventing serious hand injuries Manual Handling
132 Xanthates in mining Hazardous Substances
131 Fatigue failure of drill mast bolts Mobile Equipment
130 Distraction and inattention due to using mobile devices Mobile Equipment
127 Shift adjustment of the guideline limit for diesel particulate matter Working Environment
126 Storm season is coming - be prepared! Risk Management
122 Drowning hazards at mines Mine Design
120 Exposure to toxic gases associated with spontaneous combustion at surface coal mines Contaminated Air
119 Explosion-protected diesel engine system standard update Ignition Sources
118 Working safely with tyres: highway-style trailer haulage Mobile Equipment
117 Pressure build up in silos Working Environment
115 Risk management of heat exposure in mining Radiation
114 Storm season is coming be prepared! Risk Management
113 Equipment fires, investigation and response Safety Management
112 Mine road safety Safety Management
111 Health risks of smoking synthetic cannabinoids Fitness for Duty
109 Preventing excavators from rolling over Safety Management
108 Exploration permits for coal (EPC) legislative requirements
107 Construction of seals
106 Recall of faulty Bulbeck 4.5 and 9 kg fire extinguishers
105 Safety and health management system - water management plans
104 Resuming operations after severe weather Working in, near water
103 Integrity testing of earthmover rims Mobile Equipment
102 Severe weather preparedness Risk Management
101 Brake system maintenance - rubber tyred vehicles Mobile Equipment
100 Retrofit advice for some Haulotte mobile elevating work platforms
99 Uncontrolled movement on mine roads, including skidding, sliding and light or heavy vehicle roll-over
95 Mobile equipment contact with overhead powerlines Electrical (surface)
94 Excessive watering of haul-roads
93 Sunlight and other UV radiation risk management Exposure to heat
92 Severe weather events
91 Heat stress Exposure to heat
90 Brake problems on on-highway trucks at mines Mobile Equipment
89 Underground coal mines - diesel engine inlet manifold flame trap issue
88 Management of dust containing crystalline silica (quartz) Dust
87 Duty of care to mine workers in camps or on-site accommodation
86 Fires on mine sites Fire
85 Self-contained self-rescuer malfunction
84 Construction work on mines & quarries
83 Diesel engine - turbocharger fires Fire
82 Product alert/recall
81 Lessons of mine segregation must be applied
79 Activities on narrow benches at mines and quarries
78 Flood recovery in mines Working in, near water
77 Earthmover tyre and rim safety
76 The presence of chrysotile (white asbestos) in brake and clutch linings Dust
74 Isocyanates from 2-pack paints and use of polyurethane resins in mining
73 Switchboard incoming supply hazards Electrical (surface)
72 Shock from an electrostatic discharge
70 Hazards of stored energy Stored Energy
68 Earth fault current limiter parameters
67 Managing high pressure fluids and gases
65 Shuttle car cable hazards - underground coal mines
63 Integrated tool carrier risk management
61 Flammable toxic gases in open cut coal mines Contaminated Air
60 Trailing cable management - cable towers
59 Reliable communications systems for remote mines Provision of Services
58 Audible alarms on mobile equipment
55 Vehicles hitting overhead powerlines Electrical (surface)
54 Safety and maximisation of tyre life
52 First aid and medical treatment for the injured
50 Use of retro-reflective tape on work clothing
49 Isolation of plant containing stored energy Stored Energy
48 Isolation facilities for equipment operated by electricity
47 Tyre fires, pyrolysis and explosions
46 Mobile equipment access
45 Reduction of exposure to rockfalls in underground metalliferous mines
44 Manufacturers' bulletins Safety Management
43 Flameproof enclosures - damage to windows Electrical
42 Residual current devices (RCD) (earth leakage circuit breakers (ELCB)) Working Environment
41 Working on compressed air lines
40 Testing of conveyor pull wire activated emergency stops
39 24 volt high intensity discharge lights
37 Unsecured flooring on walkways
36 Managing visitor safety Safety Management
35 Excavation edge protection
34 Light vehicle incidents Mobile Equipment (surface)
33 Rigger hurled to ground by runaway cable
32 Fire and explosion risks on hydraulic excavators
30 Use of forklift trucks at mine & quarry sites Equipment Operation
28 Reject bin collapses due to mechanical impact Non Mobile Equip, bins, buildings
27 Energy sources include capacitors
26 Switchboards - exposed live parts Electrical (surface)
25 Fitness for work Fitness for Duty
24 Emergency brake fails to engage - off highway dump truck
23 Effect of electric field stress on cable terminations
22 Siemens photo-flex EPV cable
21 Incidents of snapping of downlines
20 Hazardous substances material safety data sheets and labelling
19 Place change - maintaining adequate ventilation Ventilation
18 Methane gas monitor response times Ventilation
17 Reporting of incidents and accidents involving electricity
16 Control of purchased or hired equipment Safety Management
15 Control of visitors/contractors at quarries
14 Failure of 'cuttable' rib bolts Strata Control
13 Hazards from use and storage of aerosol containers Hazardous Substances
12 Managing the risk at unsupervised mine sites Safety Management
11 Use of restraining devices on hoses
10 Use of earth moving equipment as mobile cranes
9 Fall hazard from quarry trucks
8 Uncontrolled movement of vehicles
7 Contractors equipment - compliance issues #2
6 Handling and management of surface trailing cables
5 Information from high safety risks
4 Accidents on continuous miners during maintenance work underground
3 Underground opal mines - possible water inrush from nearby opencuts
2 Recent fatalities at mines
1 Off-highway trucks: low brake pressure and low brake fluid warnings
Significant incident reports
Incident no. Title Links to hazard worksheets
78 Longwall shearer frictional ignition hazard Ignition Sources
77 Opal miner dies from engulfment in mullock General Construction Underground
76 Fatality involving water truck Equipment operation
74 Falling borehole pump causes uncontrolled movement of cables and cable reels Stored Energy
72 Lifting lug failure Equipment Operation
71 Serious injury - hydraulic torque wrench Stored Energy
70 Driller's feet crushed in drill foot clamps Stored Energy
69 Uncontrolled fall of ground in longwall development panel Mine Design
68 Severe burns received from 11kV arc flash explosion Electrical (surface)
67 Severe burns received from dewatering pump Equipment operation
66 Crane rope breaks while anti two-block overridden Equipment Operation
65 Structural collapse of bin hopper Non Mobile Equip, bins, buildings
64 Fatal accident - miner struck by rock deflecting out of stope
63 Failure of a quick hitch mechanism
62 Flyrock generated by penetrating cone fracture cartridges Explosives Use (Surface)
61 Incorrect wiring of pilot wire circuit Electrical
60 Injury due to sudden fracture of spanner Manual Handling
59 Non-flameproof diesel vehicles entering an explosion risk zone 1
58 Penetration into concealed services - buildings and structures
57 Drill string falls from production hole Mechanical
56 Lime burns to eyes due to failure of a discharge hose Hazardous Substances
54 Operator crushed in articulation point of loader Mechanical
53 Collapse of pit wall Ground Control - Spoil dumps
52 Struck on head by build-up of rust Non Mobile Equip, bins, buildings
51 Uncontrolled initiation of a misfire Explosives Use
50 Spacer pin ejected from hydraulic press under pressure Stored Energy
49 Failure of exploration drill rig mast Equipment Operation
47 Partial burial of bobcat Transport
46 Haul truck reverses over quarry bench Mobile Equipment (surface)
45 Steering failure of rear dump truck Equipment Operation
44 Excavator contact with 11,000v overhead power lines Electrical (surface)
43 Two men fall 2 metres after charge up basket boom assembly fails Mechanical
42 Rollover of rear dump truck Stockpiles
41 Tele-remote loader out of control
40 Truck falls backwards over tipping edge Ground Control - Spoil dumps
39 Teenager fell down opal mine shaft
38 Dozer runs over light vehicle Mobile Equipment (surface)
37 Serious injury flyrock accident
36 Blast crew affected by vapours from acid spill Explosives Use (Surface)
35 Rigger struck on head by 500kg assembly Equipment Operation
34 Drill rig tips over into water ditch Working in, near water
33 Chain sling dislodging from a crane hook
32 Collapse of bridged material in pugmill feed bin
31 Use of polycarbonate windscreens Equipment Operation
30 Equipment automatic operation can be hazardous
29 Electric motor blows up
28 Overload failure of a lifting device Mechanical
27 Mine worker crushed under rear dump tray
26 Dumping overburden near coal crew operations Ground Control - Spoil dumps
25 Protect your protection circuitry
24 Operator receives shock from overhead crane
23 Non-compliant flame proof motor Mechanical
22 Noxious gas hazard in an opencut coal mine Working Environment
21 Catastrophic failure of CIP leach tank Non Mobile Equip, bins, buildings
20 Intoxicated worker left to his own devices Fitness for Duty
19 Non-mining fatality: Trail bike rider crashes over quarry face Ground Control - Spoil dumps
18 Backfill barricade failure Mine Design
17 Dump truck with unbalanced load becomes unstable Mobile Equipment (surface)
16 Unsealed exploration bore hole
15 Hazchem event from ruptured sight glass
14 Unplanned ignition of fumes
13 Catastrophic failure of a dragline boom Mobile Equipment (surface)
12 Mineworker trapped in longwall armoured face conveyor Mechanical
11 Combustion of pyritic dust on drill rig
10 Serious injuries resulting from rib failure Strata Control
9 Severe burns received from dewatering pump
8 Fire on diesel electric truck Mobile Equipment (surface)
7 Disc on angle grinder shatters
6 Light vehicle crashes over highwall
5 Off highway truck careers out of control due to object caught under accelerator
4 Fire on hydraulic jack, ejection of burning hydraulic oil
3 ROPS with seat belt saves lives Mobile Equipment (surface)
2 Foot trapped in dragline rotation rack
1 Highway trucks collide
Alerts, bulletins and incidents by hazard Go to
Hazard List
Click on the buttons below to go to the risk, risk factors and appropriate controls.

Equipment / structural Go to Hie


Electrical Explosion Explosives Falling / flying material Falls / slips of ground Fatigue
failure of Controls
Hydraulics / compressed Loss of control /
Fire Gas Hazardous chemicals Inrush / inundation Mobile plant
air unplanned movement
Physical work Physiological /
Noise Other Person falling Severe weather Vehicle
environment psychological
Winding, haulage,
conveyor

Hazard Type Document no. & web link Title Document Type Mine Type

Chemical (use of /or exposure to) 36 Blast crew affected by vapours from acid spill Significant Incident RepoSurface
Chemical (use of /or exposure to) 80 Exothermic jointing kits Safety Alert All
Chemical (use of /or exposure to) 112 Fire at an M I B C pump Safety Alert CHPP
Chemical (use of /or exposure to) 87 Fire in multi-floor screen house Safety Alert Surface
Chemical (use of /or exposure to) 20 Hazardous substances material safety data sheets and labelling Safety Bulletin All
Chemical (use of /or exposure to) 285 Inappropriate use of pre-workout supplements Safety Alert All
Chemical (use of /or exposure to) 74 Isocyanates from 2-pack paints and use of polyurethane resins in mining Safety Bulletin All
Chemical (use of /or exposure to) 196 Mine worker suffers chemical burns to eyes due to high pressure fluid release Safety Alert All
Chemical (use of /or exposure to) 269 Potential contamination of underground mine ventilation by blast fumes generated at an open-cut mine Safety Alert All
Chemical (use of /or exposure to) 139 Risk management of high pressure fluids and gases Safety Bulletin All
Chemical (use of /or exposure to) 85 Self-contained self-rescuer malfunction Safety Bulletin Underground
Chemical (use of /or exposure to) 284 Severe acid burns to foot as drain collapses Safety Alert General/Surface
Chemical (use of/or exposure to) 88 Management of dust containing crystalline silica (quartz) Safety Bulletin All
Chemical (use of/or exposure to) 233 Risk of nervous system disorder fro Safety Alert All
Chemical (use of/or exposure to) 132 Xanthates in mining Safety Bulletin All
Electrical 39 24 volt high intensity discharge lights Safety Bulletin Surface
Electrical 308 Arc flash and blast when 1000V circuit breaker reset Safety Alert All
Electrical 231 Arc flash injuries received from 22kV ring main unit Safety Alert All
Electrical 220 Arcing fault causes flash burns and equipment damage Safety Alert All
Electrical 45 Articulated water truck rolls over Safety Alert All
Electrical 48 Broken 66Kv overhead aerial falls to the ground Safety Alert Surface
Electrical 50 Buried 11Kv cable damaged Safety Alert All
Electrical 116 Care with neutral-connected impedance systems Safety Alert All
Electrical 33 Check energy sources isolated before work commences Safety Alert All
Electrical 315 Damaged cable results in feeder breaker fire Safety Alert Underground
Electrical 317 Dust sampling pumps used in underground coal mines Safety Alert Underground
Electrical 68 Earth fault current limiter parameters Safety Bulletin All
Electrical 23 Effect of electric field stress on cable terminations Safety Bulletin Surface
Electrical 30 Electric motor overheats Safety Alert All
Electrical 61 Electric shock from circuit breaker test Safety Alert All
Electrical 92 Electric shock from nylon jacket Safety Alert Underground
Electrical 52 Electric shock: high resistance decontactor earth connection Safety Alert All
Electrical 253 Electric shocks from welding equipment Safety Alert All
Electrical 25 Electrical enclosure over temperature protection. Safety Alert Underground
Electrical 242 Electrical shocks from laboratory ovens/furnaces Safety Alert All
Electrical 103 Excavator damages buried 11,000V cable Safety Alert All
Electrical 74 Exposed live 11Kv cable plug Safety Alert Underground
Electrical 43 Exposed live conductors underground Safety Alert Underground
Electrical 81 Exposure to UV radiation from mercury vapour lamp Safety Alert All
Electrical 82 Failure of an isolation device Safety Alert All
Electrical 72 Failure to properly isolate electrical conductors Safety Alert All
Electrical 189 Failures of flameproof plug and receptacle Safety Alert All
Electrical 104 Fault on 11,000V trailing cable Safety Alert All
Electrical 43 Flameproof enclosures - damage to windows Safety Bulletin Underground
Electrical 6 Handling and management of surface trailing cables Safety Bulletin Surface
Electrical 264 Hazard of backfeed on some UPS units Safety Alert All
Electrical 303 Imported electrical equipment standards Safety Alert All
Electrical 61 Incorrect wiring of pilot wire circuit Significant Incident RepoUnderground
Electrical 20 Look after electrical protection back-up batteries Safety Alert All
Electrical 55 Managing high pressure fluids and gases Safety Bulletin Surface
Electrical 136 Mine and quarry electrical installation design expectations Safety Bulletin Surface
Electrical 174 Mine worker contacts 11kV overhead powerline Safety Alert All
Electrical 42 Non-compliant back to back coupler Safety Alert Underground
Electrical 23 Non-compliant flame proof motor Significant Incident RepoUnderground
Electrical 149 Oil filled circuit breaker failure Safety Alert All
Electrical 58 Penetration into concealed services - buildings and structures Significant Incident RepoAll
Electrical 13 Performance of electrical work Safety Alert Metal
Electrical 75 Recent 1000 volt circuit breaker failures Safety Alert All
Electrical 207 Recent electrical equipment failures and workmanship issues Safety Alert Underground
Electrical 17 Reporting of incidents and accidents involving electricity Safety Bulletin All
Electrical 42 Residual current devices (RCD) (earth leakage circuit breakers (ELCB)) Safety Bulletin All
Electrical 72 Shock from an electrostatic discharge Safety Bulletin All
Electrical 22 Siemens photo-flex EPV cable Safety Bulletin Surface
Electrical 73 Switchboard incoming supply hazards Safety Bulletin All
Electrical 157 Trailing cable damage at longwall midface Safety Alert Underground
Electrical 60 Trailing cable management - cable towers Safety Bulletin All
Electrical 109 Transformer primary protection fails to isolate fault Safety Alert All
Electrical 6 Welding electric shock: equipment and practice Safety Alert Surface
Electrical 19 Wire feed unit welder energised the job Safety Alert All
Equipment/Structural Failure 148 4 bolt primary roof support patterns Safety Bulletin Underground
Equipment/Structural Failure 215 6 inch gate valve failure Safety Alert All
Equipment/Structural Failure 287 Alloy rim cracking and failure Safety Alert All
Equipment/Structural Failure 21 Catastrophic failure of CIP leach tank Significant Incident RepoMetal
Equipment/Structural Failure 282 Catastrophic structural failure of excavator boom Safety Alert All
Equipment/Structural Failure 121 Conveyor collapses due to rope failure Safety Alert All
Equipment/Structural Failure 66 Cracks in steering ball joints on rear dump truck Safety Alert All
Equipment/Structural Failure 68 Drill rig feed table cracks Safety Alert All
Equipment/Structural Failure 192 Dump truck brake failure and rollover at escape ramp Safety Alert All
Equipment/Structural Failure 138 Employee injured while working in remote location Safety Bulletin All
Equipment/Structural Failure 27 Energy sources include capacitors Safety Bulletin All
Equipment/Structural Failure 63 Failure of a quick hitch mechanism Significant Incident RepoAll
Equipment/Structural Failure 193 Failure of co-disposal basalt-lined 'Y' piece Safety Alert All
Equipment/Structural Failure 14 Failure of 'cuttable' rib bolts Safety Bulletin Underground
Equipment/Structural Failure 49 Failure of exploration drill rig mast Significant Incident RepoExploration
Equipment/Structural Failure 184 Failure of lifeline/fall arrest equipment Safety Alert All
Equipment/Structural Failure 113 Failure of plastic compressed air pipe fittings Safety Alert All
Equipment/Structural Failure 74 Falling borehole pump causes uncontrolled movement of cables and cable reels Significant Incident RepoAll
Equipment/Structural Failure 313 Fatal accident following rib failure in an underground coal mine Safety Alert Underground
Equipment/Structural Failure 136 Fatal injury to prime mover operator as rim assembly fails Safety Alert All
Equipment/Structural Failure 131 Fatigue failure of drill mast bolts Safety Bulletin All
Equipment/Structural Failure 51 FEAS canister fire suppression system failure Safety Alert All
Equipment/Structural Failure 126 Fixed grinder wheel failure Safety Alert All
Equipment/Structural Failure 221 Flameproof alternator electrical protection systems Safety Alert Underground
Equipment/Structural Failure 12 FRAS hose rupture Safety Alert Underground
Equipment/Structural Failure 60 Injury due to sudden fracture of spanner Significant Incident RepoAll
Equipment/Structural Failure 243 Injury while working on jaw crusher spring assembly Safety Alert All
Equipment/Structural Failure 72 Lifting lug failure Significant Incident RepoAll
Equipment/Structural Failure 211 Light vehicle rim cracking Safety Alert All
Equipment/Structural Failure 299 Load falls from crane hook causing fatal head injury Safety Alert Surface
Equipment/Structural Failure 86 Mobile crane drops load Safety Alert Metal
Equipment/Structural Failure 28 Mobile crane splits in two Safety Alert Metal
Equipment/Structural Failure 177 Mobile crib hut blown over during storm Safety Alert All
Equipment/Structural Failure 198 Product recall: City Technology 4CF Carbon Monoxide Sensor Safety Alert Underground
Equipment/Structural Failure 28 Reject bin collapses due to mechanical impact Safety Bulletin Surface
Equipment/Structural Failure 283 Screenbox flywheel failures on Powerscreen Chieftain 2-deck screening plants Safety Alert All
Equipment/Structural Failure 9 Severe burns received from dewatering pump Significant Incident RepoMetal
Equipment/Structural Failure 26 Shuttle-car loss of steering control threatens pedestrian Safety Alert Underground
Equipment/Structural Failure 99 Steering tie-rod failure in dump truck Safety Alert All
Equipment/Structural Failure 65 Structural collapse of bin hopper Significant Incident RepoAll
Equipment/Structural Failure 26 Switchboards - exposed live parts Safety Bulletin Surface
Equipment/Structural Failure 120 Swivel gantry collapse Safety Alert All
Equipment/Structural Failure 34 Transformer primary protection fails to isolate fault Safety Alert Surface
Equipment/Structural Failure 91 Trip switch defeated on pug mill chamber Safety Alert Metal
Equipment/Structural Failure 275 Tyre blast air catches three maintenance personnel Safety Alert All
Equipment/Structural Failure 138 Tyre handler clamping fork failure Safety Alert All
Equipment/Structural Failure 29 Tyre rim assembly blew apart Safety Alert Surface
Equipment/Structural Failure 268 Unauthorised use of auxiliary fan Safety Alert All
Equipment/Structural Failure 187 Vehicle/mobile plant support stands Safety Alert All
Equipment/Structural Failure 83 Violent tyre rupture on dump truck Safety Alert All
Equipment/Structural Failure 316 Working from rills Safety Alert Underground
Equipment/Structural Failure 118 Working safely with tyres: highway-style trailer haulage Safety Bulletin All
Explosion 73 Aerosol can explodes due to exposure to heat Safety Alert Surface
Explosion 150 Exploding lead acid batteries Safety Bulletin All
Explosion 298 Explosion in an industrial vacuum truck Safety Alert All
Explosion 224 Flushing canister bursts Safety Alert All
Explosion 13 Hazards from use and storage of aerosol containers Safety Bulletin All
Explosion 134 Review of Queensland underground coal mines' stone dust application and sampling and analysis of roadway dust Safety Bulletin Underground
Explosion 68 Severe burns received from 11kV arc flash explosion Significant Incident RepoAll
Explosion 47 Tyre fires, pyrolysis and explosions Safety Bulletin Surface
Explosion 127 Ventilation control devices Safety Alert Underground
Falling/Flying Material 265 Blast exclusion zones Safety Alert Surface
Falling/Flying Material 71 Blast hole drill carousel stem lock failure Safety Alert Surface
Falling/Flying Material 145 Burns from hot radiator fluid after oil cooler failure Safety Alert All
Falling/Flying Material 13 Catastrophic failure of a dragline boom Significant Incident RepoSurface
Falling/Flying Material 216 Chain falls from blasthole drill rig, hitting worker Safety Alert All
Falling/Flying Material 33 Chain sling dislodging from a crane hook Significant Incident RepoMetal
Falling/Flying Material 70 Contractor struck by bull gear cover Safety Alert Surface
Falling/Flying Material 66 Crane rope breaks while anti two-block overridden Significant Incident RepoAll
Falling/Flying Material 7 Disc on angle grinder shatters Significant Incident RepoAll
Falling/Flying Material 57 Drill string falls from production hole Significant Incident RepoUnderground
Falling/Flying Material 29 Electric motor blows up Significant Incident RepoAll
Falling/Flying Material 100 Eye penetration injury whilst grinding Safety Alert All
Falling/Flying Material 248 Facial impact injury from fuel tank cap releasing under pressure Safety Alert All
Falling/Flying Material 9 Fall hazard from quarry trucks Safety Bulletin All
Falling/Flying Material 58 Falling rock from endwall causes personal injury Safety Alert All
Falling/Flying Material 115 Forklift tyne frame failure Safety Alert All
Falling/Flying Material 22 Highwall collapse onto highwall miner launch vehicle Safety Alert Surface
Falling/Flying Material 39 Hit by dislodging debris while working on dragline bucket Safety Alert Surface
Falling/Flying Material 67 Hose drum weighing 10 kg falls 5 metres from drilling rig Safety Alert All
Falling/Flying Material 259 Injury from a hardened steel sledgehammer Safety Alert All
Falling/Flying Material 119 Injury to driller from flying materials from drill hole Safety Alert All
Falling/Flying Material 63 Integrated tool carrier risk management Safety Bulletin All
Falling/Flying Material 103 Integrity testing of earthmover rims Safety Bulletin All
Falling/Flying Material 56 Lime burns to eyes due to failure of a discharge hose Significant Incident RepoAll
Falling/Flying Material 27 Mine worker crushed under rear dump tray Significant Incident RepoSurface
Falling/Flying Material 143 Monorail incident Safety Alert Surface
Falling/Flying Material 27 On-highway quarry truck spare wheel causes fatality Safety Alert Metal
Falling/Flying Material 44 Operator fatally crushed between continuous miner and rib spall Safety Alert Underground
Falling/Flying Material 28 Overload failure of a lifting device Significant Incident RepoUnderground
Falling/Flying Material 117 Pressure build up in silos Safety Bulletin Surface/All
Falling/Flying Material 33 Rigger hurled to ground by runaway cable Safety Bulletin All
Falling/Flying Material 35 Rigger struck on head by 500kg assembly Significant Incident RepoMetal
Falling/Flying Material 320 Rock from loading shovel smashes rear window of dozer Safety Alert Surface
Falling/Flying Material 118 Serious Injury To Two Persons While Cleaning Car Body of an Excavator Safety Alert Surface
Falling/Flying Material 50 Spacer pin ejected from hydraulic press under pressure Significant Incident RepoAll
Falling/Flying Material 52 Struck on head by build-up of rust Significant Incident RepoMetal
Falling/Flying Material 128 Uncontrolled fall of drill rod: driller's offsider injured Safety Alert Exploration
Falling/Flying Material 31 Use of polycarbonate windscreens Significant Incident RepoSurface
Falls/Slips of Ground 53 Collapse of pit wall Significant Incident RepoSurface
Falls/Slips of Ground 64 Fatal accident - miner struck by rock deflecting out of stope Significant Incident RepoMetal
Falls/Slips of Ground 90 Gloving of roof bolts Safety Alert Underground
Falls/Slips of Ground 145 Highwall failures Safety Bulletin Surface
Falls/Slips of Ground 114 Hoist rope failure injures visitor Safety Alert Metal
Falls/Slips of Ground 45 Reduction of exposure to rockfalls in underground metalliferous mines Safety Bulletin Underground
Falls/Slips of Ground 10 Serious injuries resulting from rib failure Significant Incident RepoUnderground
Falls/Slips of Ground 164 Strata support failure Safety Alert Underground
Falls/Slips of Ground 94 Trapped/crushed by rib coal beside continuous miner Safety Alert Underground
Falls/Slips of Ground 69 Uncontrolled fall of ground in longwall development panel Significant Incident RepoUnderground
Falls/Slips of Ground 168 Uncontrolled rock fall from a dig face Safety Alert Surface
Fatigue 25 Fitness for work Safety Bulletin All
Fatigue 292 Rear dump truck collision and fatigue Safety Alert All
Fire 123 Conveyor inspections Safety Alert Underground
Fire 83 Diesel engine - turbocharger fires Safety Bulletin All
Fire 113 Equipment fires, investigation and response Safety Bulletin All
Fire 133 Fatal fire at quarry residence Safety Alert All
Fire 32 Fire and explosion risks on hydraulic excavators Safety Bulletin Surface
Fire 146 Fire on a personnel transport vehicle Safety Alert Underground
Fire 255 Fire on an underground loader Safety Alert Underground
Fire 8 Fire on diesel electric truck Significant Incident RepoSurface
Fire 4 Fire on hydraulic jack, ejection of burning hydraulic oil Significant Incident RepoSurface
Fire 86 Fires on mine sites Safety Bulletin All
Fire 107 Rear hub failure and subsequent fire Safety Alert Surface
Fire 180 Two mine workers engulfed by a fire ball receive serious burns Safety Alert All
Gas 122 Detection of methane layering Safety Alert Underground
Gas 280 Emergency refuge bay explosion Safety Alert Underground
Gas 120 Exposure to toxic gases associated with spontaneous combustion at surface coal mines Safety Bulletin All
Gas 304 Fatal accident in an irrespirable atmosphere Safety Alert Underground
Gas 2 Flammable gas demands constant vigilance Safety Alert Underground
Gas 61 Flammable toxic gases in open cut coal mines Safety Bulletin Surface
Gas 108 Gas barbecue safety Safety Alert All
Gas 158 Ignition of Gas in surface drill holes Safety Alert All
Gas 272 Ignition on the surface at a seam borehole Safety Alert All
Gas 105 'Jump starting' of mobile vehicles Safety Alert All
Gas 78 Longwall shearer frictional ignition hazard Significant Incident RepoUnderground
Gas 46 Methane burning at top of surface exploration boreholes Safety Alert Underground
Gas 18 Methane gas monitor response times Safety Bulletin Underground
Gas 22 Noxious gas hazard in an opencut coal mine Significant Incident RepoSurface
Gas 25 Protect your protection circuitry Significant Incident RepoUnderground
Gas 89 Sulphide dust Safety Alert Metal
Gas 96 Uncontrolled release of methane from drainage range Safety Alert Underground
Gas 14 Unplanned ignition of fumes Significant Incident RepoMetal
Gas 59 Welding around borehole Safety Alert Underground
Hydraulics/Compressed Air 160 Compressed air pipeline failure Safety Alert All
Hydraulics/Compressed Air 60 Failure of high pressure hydraulic fitting Safety Alert All
Hydraulics/Compressed Air 1 Failure to isolate compressed air line Safety Alert All
Hydraulics/Compressed Air 273 Hydraulic hoses fail on excavator boom Safety Alert All
Hydraulics/Compressed Air 11 Hydraulic ram failure Safety Alert Surface
Hydraulics/Compressed Air 16 Hydraulic ram failure Safety Alert Underground
Hydraulics/Compressed Air 31 Incorrect removal of hydraulic hoses Safety Alert All
Hydraulics/Compressed Air 267 Incorrect use of Victaulic flexible coupling SC 77 Safety Alert Underground
Hydraulics/Compressed Air 271 Longwall fluid-injection injury Safety Alert All
Hydraulics/Compressed Air 67 Managing high pressure fluids and gases Safety Bulletin All
Hydraulics/Compressed Air 93 Operation of hydraulic controlled lighting plants Safety Alert All
Hydraulics/Compressed Air 63 Plunger from hydraulic cylinder becomes an 18 kg projectile Safety Alert All
Hydraulics/Compressed Air 101 Quick release victaulic pipe couplings without safety clips could be deadly Safety Alert Underground
Hydraulics/Compressed Air 241 Rupture of High Pressure Hydraulic Line Safety Alert All
Hydraulics/Compressed Air 245 Serious crush injury from jumbo development drill boom Safety Alert Metal
Hydraulics/Compressed Air 71 Serious injury - hydraulic torque wrench Significant Incident RepoAll
Hydraulics/Compressed Air 41 Working on compressed air lines Safety Bulletin All
Inrush/Inundation 18 Backfill barricade failure Significant Incident RepoMetal
Inrush/Inundation 5 Coal reclaim tunnel incident Safety Alert All
Inrush/Inundation 32 Collapse of bridged material in pugmill feed bin Significant Incident RepoAll
Inrush/Inundation 122 Drowning hazards at mines Safety Bulletin All
Inrush/Inundation 77 Opal miner dies from engulfment in mullock Significant Incident RepoUnderground
Inrush/Inundation 47 Partial burial of bobcat Significant Incident RepoMetal
Inrush/Inundation 105 Safety and health management system - water management plans Safety Bulletin Underground
Inrush/Inundation 3 Underground opal mines - possible water inrush from nearby opencuts Safety Bulletin Underground
Inrush/Inundation 297 Unplanned movement of material in ROM hopper Safety Alert All
Inrush/Inundation 16 Unsealed exploration bore hole Significant Incident RepoMetal
Loss of Control/Unplanned Movement 65 Amputation of part of thumb Safety Alert Underground
Loss of Control/Unplanned Movement 223 Apprentice injured while maintaining mobile crusher Safety Alert All
Loss of Control/Unplanned Movement 23 Arm caught in machinery Safety Alert All
Loss of Control/Unplanned Movement 41 Aro mobile bolter ran away when parked on steep slope Safety Alert Underground
Loss of Control/Unplanned Movement 102 Articulated water truck rolls over Safety Alert Surface
Loss of Control/Unplanned Movement 53 Boulder damages truck cabin during loading Safety Alert Surface
Loss of Control/Unplanned Movement 202 Capsized pump pontoon Safety Alert All
Loss of Control/Unplanned Movement 17 Correct use of porta-powers Safety Alert All
Loss of Control/Unplanned Movement 159 Dogman crushed while removing propel shaft from dragline Safety Alert Surface
Loss of Control/Unplanned Movement 34 Drill rig tips over into water ditch Significant Incident RepoAll
Loss of Control/Unplanned Movement 70 Driller's feet crushed in drill foot clamps Significant Incident RepoExploration
Loss of Control/Unplanned Movement 139 Dump truck steering becomes inoperative Safety Alert All
Loss of Control/Unplanned Movement 17 Dump truck with unbalanced load becomes unstable Significant Incident RepoMetal
Loss of Control/Unplanned Movement 56 Eimco 913 lhd runaway Safety Alert Underground
Loss of Control/Unplanned Movement 54 Eimco lift baskets - know the potential hazards Safety Alert Underground
Loss of Control/Unplanned Movement 30 Equipment automatic operation can be hazardous Significant Incident RepoAll
Loss of Control/Unplanned Movement 79 Fatality caused through the operation of a vehicle loading crane Safety Alert All
Loss of Control/Unplanned Movement 15 Hazchem event from ruptured sight glass Significant Incident RepoMetal
Loss of Control/Unplanned Movement 9 Highwall pump incident Safety Alert Surface
Loss of Control/Unplanned Movement 76 Inadvertent operation of longwall shearer Safety Alert Underground
Loss of Control/Unplanned Movement 98 Inappropriate safety props Safety Alert All
Loss of Control/Unplanned Movement 124 Incident with 2 remote control transmitters Safety Alert Underground
Loss of Control/Unplanned Movement 274 Incident with 2 remote control transmitters Safety Alert All
Loss of Control/Unplanned Movement 153 Incorrect apparent specification - lifting accessories Safety Alert Underground
Loss of Control/Unplanned Movement 88 Incorrect truck service manual Safety Alert All
Loss of Control/Unplanned Movement 10 Injury sustained by the use of crow bar in jaw crusher Safety Alert Surface
Loss of Control/Unplanned Movement 129 Kanga loader overbalances catapulting operator into pit Safety Alert All
Loss of Control/Unplanned Movement 150 Legionnaires' disease Safety Alert All
Loss of Control/Unplanned Movement 4 M8750 dragline hit franna crane Safety Alert Surface
Loss of Control/Unplanned Movement 318 Mobile mixing unit explosives truck rollover Safety Alert Surface
Loss of Control/Unplanned Movement 54 Operator crushed in articulation point of loader Significant Incident RepoAll
Loss of Control/Unplanned Movement 144 Overhead crane dislodged by rear dump tray Safety Alert Surface
Loss of Control/Unplanned Movement 37 Rear dump truck pulls energised 6,600V cable in half Safety Alert All
Loss of Control/Unplanned Movement 36 Remote control malfunction Safety Alert Underground
Loss of Control/Unplanned Movement 100 Retrofit advice for some Haulotte mobile elevating work platforms Safety Bulletin All
Loss of Control/Unplanned Movement 14 Safe use of manboxes Safety Alert All
Loss of Control/Unplanned Movement 40 Semi-trailer tips over on side Safety Alert All
Loss of Control/Unplanned Movement 67 Severe burns received from dewatering pump Significant Incident RepoAll
Loss of Control/Unplanned Movement 165 Stored energy while manual handling Safety Alert All
Loss of Control/Unplanned Movement 41 Tele-remote loader out of control Significant Incident RepoMetal
Loss of Control/Unplanned Movement 8 Toe amputation by drill string Safety Alert Underground
Loss of Control/Unplanned Movement 156 Towing of longwall chocks almost results in fatalities Safety Alert Underground
Loss of Control/Unplanned Movement 3 Uncontrolled fall of a crane load Safety Alert Surface
Loss of Control/Unplanned Movement 8 Uncontrolled movement of vehicles Safety Bulletin Surface
Loss of Control/Unplanned Movement 21 Unplanned movement of equipment Safety Alert Underground
Loss of Control/Unplanned Movement 217 Unplanned movement of towed equipment Safety Alert All
Mobile Plant 276 Articulated dump truck rollover Safety Alert All
Mobile Plant 58 Audible alarms on mobile equipment Safety Bulletin All
Mobile Plant 101 Brake system maintenance - rubber tyred vehicles Safety Bulletin All
Mobile Plant 130 Distraction and inattention due to using mobile devices Safety Bulletin All
Mobile Plant 206 Dozer falls from bench Safety Alert All
Mobile Plant 210 Dozer falls from bench Safety Alert Surface
Mobile Plant 38 Dozer runs over light vehicle Significant Incident RepoSurface
Mobile Plant 319 Dragline and cable tractor interaction Safety Alert Surface
Mobile Plant 77 Dumping over tip heads Safety Alert Surface
Mobile Plant 95 Eimco hits methane drainage pipeline Safety Alert Underground
Mobile Plant 47 Emergency brake fails to engage - off highway dump truck Safety Alert All
Mobile Plant 24 Emergency brake fails to engage - off highway dump truck Safety Bulletin Surface
Mobile Plant 44 Excavator contact with 11,000v overhead power lines Significant Incident RepoSurface
Mobile Plant 260 Failure of explosion protection on underground diesel engine systems Safety Alert Underground
Mobile Plant 300 Failure of Normet Charmec carrier basket tilt cylinder Safety Alert All
Mobile Plant 228 Fatal accident - loader enters open stope Safety Alert Underground
Mobile Plant 110 Fatal crush injury on exploration site Safety Alert Underground
Mobile Plant 212 Fatal crush injury on exploration site Safety Alert Exploration
Mobile Plant 294 Fatality involving front end loader Safety Alert All
Mobile Plant 171 Fatality involving Hitachi LX 100 series 1 wheel loader Safety Alert All
Mobile Plant 203 Fatality involving mobile crushing plant Safety Alert Surface
Mobile Plant 76 Fatality involving water truck Significant Incident RepoSurface
Mobile Plant 46 Haul truck reverses over quarry bench Significant Incident RepoAll
Mobile Plant 205 Heavy and light vehicle interaction Safety Alert Surface
Mobile Plant 295 Heavy rigid truck runaways on the increase Safety Alert All
Mobile Plant 148 High-potential incidents involving shuttle cars and ramcars Safety Alert Underground
Mobile Plant 1 Highway trucks collide Significant Incident RepoMetal
Mobile Plant 208 Incorrectly Assembled Split Rims on Forklift Safety Alert Surface
Mobile Plant 249 Injury while working from a loader bucket Safety Alert All
Mobile Plant 179 Light vehicle / heavy vehicle interaction Safety Alert Surface
Mobile Plant 6 Light vehicle crashes over highwall Significant Incident RepoSurface
Mobile Plant 161 Machinery "no go" zones Safety Alert Underground
Mobile Plant 204 Machinery operating zones Safety Alert Underground
Mobile Plant 219 Man basket security Safety Alert All
Mobile Plant 266 Managing hot-seat changeovers Safety Alert Surface
Mobile Plant 46 Mobile equipment access Safety Bulletin All
Mobile Plant 95 Mobile equipment contact with overhead powerlines Safety Bulletin All
Mobile Plant 59 Non-flameproof diesel vehicles entering an explosion risk zone 1 Significant Incident RepoUnderground
Mobile Plant 263 Non-slewing articulated mobile cranes tipping Safety Alert All
Mobile Plant 5 Off highway truck careers out of control due to object caught under accelerator Significant Incident RepoMetal
Mobile Plant 1 Off-highway trucks: low brake pressure and low brake fluid warnings Safety Bulletin Surface
Mobile Plant 002 Office of the Commissioner - Proximity-detection systems Safety Alert All
Mobile Plant 135 Pedestrian and light vehicle interaction with loaders at surface mines and quarries Safety Bulletin Surface
Mobile Plant 109 Preventing excavators from rolling over Safety Bulletin All
Mobile Plant 42 Rollover of rear dump truck Significant Incident RepoSurface
Mobile Plant 3 ROPS with seat belt saves lives Significant Incident RepoMetal
Mobile Plant 173 Rubber tyred equipment Safety Alert All
Mobile Plant 311 Serious accident at longwall maingate AFC drive Safety Alert Underground
Mobile Plant 65 Shuttle car cable hazards - underground coal mines Safety Bulletin Underground
Mobile Plant 162 Shuttle car lunged forward Safety Alert Underground
Mobile Plant 45 Steering failure of rear dump truck Significant Incident RepoSurface
Mobile Plant 15 Traffic rules and controls in underground coal mines Safety Alert Underground
Mobile Plant 247 Trucks tipping over the edge Safety Alert All
Mobile Plant 213 Uncontrolled acceleration of light vehicle when 2-way radio was used Safety Alert All
Mobile Plant 99 Uncontrolled movement on mine roads, including skidding, sliding and light or heavy vehicle roll-over Safety Bulletin Surface
Mobile Plant 89 Underground coal mines - diesel engine inlet manifold flame trap issue Safety Bulletin Underground
Mobile Plant 117 Underground loader electrical fault Safety Alert Underground
Mobile Plant 85 Underground vehicle engine flame Safety Alert Underground
Mobile Plant 232 Vehicle collisions - how long before it's really bad? Safety Alert All
Noise 004 Office of the Commissioner - Occupational noise Safety Alert All
Other 301 Access between primary and secondary escapeways Safety Alert Underground
Other 4 Accidents on continuous miners during maintenance work underground Safety Bulletin Underground
Other 32 Aluminium gas cylinders Safety Alert Underground
Other 107 Construction of seals Safety Bulletin Underground
Other 84 Construction work on mines & quarries Safety Bulletin All
Other 209 Contamination of fresh/potable water supply Safety Alert All
Other 7 Contractors equipment - compliance issues #2 Safety Bulletin All
Other 16 Control of purchased or hired equipment Safety Bulletin All
Other 15 Control of visitors/contractors at quarries Safety Bulletin All
Other 87 Duty of care to mine workers in camps or on-site accommodation Safety Bulletin All
Other 77 Earthmover tyre and rim safety Safety Bulletin Surface
Other 149 Emergency response plans Safety Bulletin All
Other 94 Excessive watering of haul-roads Safety Bulletin All
Other 108 Exploration permits for coal (EPC) legislative requirements Safety Bulletin Exploration
Other 52 First aid and medical treatment for the injured Safety Bulletin All
Other 5 Information from high safety risks Safety Bulletin All
Other 200 Management of contractors and contractors' obligations Safety Alert All
Other 12 Managing the risk at unsupervised mine sites Safety Bulletin Surface
Other 270 Managing underground coal mine contractors Safety Alert Underground
Other 36 Managing visitor safety Safety Bulletin All
Other 44 Manufacturers' bulletins Safety Bulletin All
Other 7 Non-mining fatality: trail bike rider crashes over quarry face Safety Alert Metal
Other 005 Office of the Commissioner - 2013-14 shaping up to be a dangerous year for mining contractors. It doesnt have to be. Safety Alert All
Other 19 Place change - maintaining adequate ventilation Safety Bulletin Underground
Other 82 Product alert/recall Safety Bulletin All
Other 2 Recent fatalities at mines Safety Bulletin All
Other 59 Reliable communications systems for remote mines Safety Bulletin Metal
Other 302 Report raises concerns about false mining training qualifications Safety Alert All
Other 54 Safety and maximisation of tyre life Safety Bulletin Surface
Other 10 Use of earth moving equipment as mobile cranes Safety Bulletin All
Other 11 Use of restraining devices on hoses Safety Bulletin All
Other 50 Use of retro-reflective tape on work clothing Safety Bulletin Surface
Person Falling 35 Excavation edge protection Safety Bulletin Surface
Person Falling 309 Fatal accident from falling into an ore pass Safety Alert Surface
Person Falling 2 Foot trapped in dragline rotation rack Significant Incident RepoSurface
Person Falling 19 Non-mining fatality: Trail bike rider crashes over quarry face Significant Incident RepoSurface
Person Falling 97 Restricting access to hazardous areas - how important are safety rills/berms? Safety Alert All
Person Falling 24 Safe working positions Safety Alert Underground
Person Falling 39 Teenager fell down opal mine shaft Significant Incident RepoMetal
Person Falling 43 Two men fall 2 metres after charge up basket boom assembly fails Significant Incident RepoAll
Person Falling 37 Unsecured flooring on walkways Safety Bulletin Underground
Person Falling 194 Well Done! Collision Saved by Centre Rill on Haul Road Safety Alert Surface
Physical Work Environment 79 Activities on narrow benches at mines and quarries Safety Bulletin Surface
Physical Work Environment 296 Aerosol propellant ignition Safety Alert All
Physical Work Environment 11 Combustion of pyritic dust on drill rig Significant Incident RepoExploration
Physical Work Environment 49 Communication with emergency services Safety Alert All
Physical Work Environment 141 Deep vein thrombosis (DVT) and operating mobile equipment Safety Bulletin Surface
Physical Work Environment 140 Drowning hazards in open excavations Safety Bulletin All
Physical Work Environment 26 Dumping overburden near coal crew operations Significant Incident RepoSurface
Physical Work Environment 281 Fire ants found in mining equipment in Roma Safety Alert All
Physical Work Environment 183 Hand crushed in longwall Bretby cable handler Safety Alert Underground
Physical Work Environment 70 Hazards of stored energy Safety Bulletin All
Physical Work Environment 48 Isolation facilities for equipment operated by electricity Safety Bulletin All
Physical Work Environment 49 Isolation of plant containing stored energy Safety Bulletin All
Physical Work Environment 81 Lessons of mine segregation must be applied Safety Bulletin Underground
Physical Work Environment 112 Mine road safety Safety Bulletin All
Physical Work Environment 12 Mineworker trapped in longwall armoured face conveyor Significant Incident RepoUnderground
Physical Work Environment 310 Missing exploration worker Safety Alert All/Surface
Physical Work Environment 003 Office of the Commissioner - Rail Corridors on Coal mine sites Safety Alert All
Physical Work Environment 151 Oil filled circuit breaker failure Safety Alert All
Physical Work Environment 78 Plant operator's legs caught in pug mill Safety Alert Metal
Physical Work Environment 133 Preventing serious hand injuries Safety Bulletin General
Physical Work Environment 151 Preventing dust-related lung diseases Safety Bulletin All
Physical Work Environment 127 Shift adjustment of the guideline limit for diesel particulate matter Safety Bulletin All
Physical Work Environment 76 The presence of chrysotile (white asbestos) in brake and clutch linings Safety Bulletin All
Physical Work Environment 40 Truck falls backwards over tipping edge Significant Incident RepoMetal
Physiological/Psychological 106 Disabled safety shut down circuit Safety Alert Underground
Physiological/Psychological 57 Dragline operation when personnel in pit Safety Alert Surface
Physiological/Psychological 111 Excessive watering of haul-roads Safety Bulletin All
Physiological/Psychological 20 Intoxicated worker left to his own devices Significant Incident RepoMetal
Physiological/Psychological 55 Overloading crane while clearing a rock wedged in a crusher Safety Alert Metal
Severe Weather 78 Flood recovery in mines Safety Bulletin All
Severe Weather 91 Heat stress Safety Bulletin All
Severe Weather 104 Resuming operations after severe weather Safety Bulletin All
Severe Weather 115 Risk management of heat exposure in mining Safety Bulletin All
Severe Weather 92 Severe weather events Safety Bulletin All
Severe Weather 102 Severe weather preparedness Safety Bulletin All
Severe Weather 126 Storm season is coming - be prepared! Safety Bulletin All
Severe Weather 114 Storm season is coming be prepared! Safety Bulletin All
Severe Weather 137 Storm season is coming - Get Ready! Safety Bulletin All
Severe Weather 93 Sunlight and other UV radiation risk management Safety Bulletin All
Use of Explosives 35 Blasting incident - high potential Safety Alert All
Use of Explosives 62 Dangerous transportation of explosives underground Safety Alert Underground
Use of Explosives 293 Failure to implement controls: blast exclusion zone Safety Alert All
Use of Explosives 62 Flyrock generated by penetrating cone fracture cartridges Significant Incident RepoAll
Use of Explosives 21 Incidents of snapping of downlines Safety Bulletin Surface
Use of Explosives 37 Serious injury flyrock accident Significant Incident RepoMetal
Use of Explosives 142 Theft of explosives Safety Alert All
Use of Explosives 51 Uncontrolled initiation of a misfire Significant Incident RepoAll
Vehicle 90 Brake problems on on-highway trucks at mines Safety Bulletin All
Vehicle 246 Driving while fatigued Safety Alert All
Vehicle 119 Explosion-protected diesel engine system standard update Safety Bulletin Underground
Vehicle 218 Fatal impact of light vehicle into rear of heavy vehicle Safety Alert All
Vehicle 34 Light vehicle incidents Safety Bulletin Surface
Vehicle 279 Park safely to prevent uncontrolled vehicle movement Safety Alert All
Vehicle 258 Rail safety at coal mines Safety Alert Coal
Vehicle 237 Rear dump truck drives over light vehicle Safety Alert Surface
Vehicle 251 Safe operation of light vehicles Safety Alert All
Vehicle 30 Use of forklift trucks at mine & quarry sites Safety Bulletin All
Vehicle 147 Vehicle loading cranes - operating hazards Safety Alert All
Winding, Haulage or Conveyor 18 13 metre fall off bosun's chair down mine shaft Safety Alert Metal
Winding, Haulage or Conveyor 291 Fatality on a minesite Safety Alert Surface
Winding, Haulage or Conveyor 163 Incorrect isolation of conveyor Safety Alert All
Winding, Haulage or Conveyor 24 Operator receives shock from overhead crane Significant Incident RepoAll
Winding, Haulage or Conveyor 111 Ten year old injured at his father's quarry Safety Alert Metal
Winding, Haulage or Conveyor 40 Testing of conveyor pull wire activated emergency stops Safety Bulletin All
Alerts by Hazard for the Health Professional

Alerts, Bulletins and Incidents - by Hazard


Click on links below to go to Alerts, Bulletins and Significant Incident Reports for the hazard type
Hazard (Energy source)
QGN 17 Development of an Effective JSA CCOHS class : Canadian Centre for Occupational Health & Safety

Biological Venomous animals Biological


Infective Agents (bacterial/viral/fungal/parasitic) Chemical
Biomechanical Manual Handling Ergonomic
Ergonomic Physical
Chemical Confined Space - Low Oxygen and general entry Psychosocial
Inhalation - Airborne dusts, mists, gases,fumes, vapours Safety
Hazardous Substance exposure by skin/mucous membrane
Electrical No Electrical listed????
Gravity Falls of things/people, uncontrolled movement
Mechanical
Physical Noise
Vibration - Whole Body
Vibration - hand-arm
Non-ionising radiation (UV)
Heat
Cold
Pressure
Psychological / Physiosocial Shiftwork and FIFO
Stress
Managing
the Work
Environm
ent and
Facilities
Code of
Practice
2011
(PDF 440
KB)
Go to Go to
Hazard List Home Page
to
Home Page
Air Quality
Click on the buttons below to go to the risk, risk factors and appropriate controls.

Asphyxiation Smoke and fume inhalation Go to


of Contro

Risks Mechanism/Risk Factors Controls Further information


Asphyxiation Inadequate ventilation Evaluation
Monitoring quality and quantity

Procedure for work in designated area


Provision & use of personal protective AS/NZS 1715 Selection, use and
equipment maintenance of respiratory protective
equipment
Restricted access barrier
Audiometric testing of work force
(Coal Mine Workers Health Scheme
Medicals)
Sampling/analysis
Ventilation
Warning system/device
Smoke and fume inhalation Blast fume contaminate air intake Weather / wind direction Safety Alert 269
Location of personnel and equipment QGN20 Guidance Note for Management
of Oxides of Nitrogen in Open Cut
Blasting (PDF, 1 MB)
Smoke and fume inhalation Engine emissions Air pollution Act - low exhaust fume
standard

AS/NZS 1668 The use of ventilation and


Air quality air-conditioning in buildings
Design of exhaust outlets
Maintenance of engines
Smoke and fume Monitoring
Smoke and fume inhalation Fire Evacuation of persons
Permit
Hand held gas monitors Safety Bulletin 120
AS/NZS 1715 Selection, use and
Provision & use of personal protective maintenance of respiratory protective
equipment equipment
Smoke and fume inhalation Smoking Regular effective communication
Restricted area education
Smoke and fume inhalation Spontaneous combustion Evacuation of persons
Housekeeping management
AS/NZS 1715 Selection, use and
Provision & use of personal protective maintenance of respiratory protective
equipment equipment
Smoke and fume inhalation Spray painting AS/NZS 1668 The use of ventilation and
Air quality air-conditioning in buildings
AS 3853 Health and safety in welding
Fume monitoring and allied processes
Paint quality AS 1580 Paints and related materials
AS/NZS 1715 Selection, use and
Provision & use of personal protective maintenance of respiratory protective
equipment equipment
Regular effective communication
Risk assessment
Smoke and fume inhalation Welding and heating process AS/NZS 1668 The use of ventilation and
Air quality air-conditioning in buildings
AS 3853 Health and safety in welding
Fume monitoring and allied processes

AS/NZS 1715 Selection, use and


Provision & use of personal protective maintenance of respiratory protective
equipment equipment
Regular effective communication
Risk assessment
Dust
Click on buttons below to go to the risk, risk factors and appropriate controls.

Explosion of combustible
Inhalable dust Respirable dust Visibility
dust

Risks Mechanism/Risk Factors Controls Further information


Explosion of combustible dust Machine Generated Dust extraction system
Dust removal procedure
Dust suppression

AS/NZS 61241 Electrical apparatus for


Equipment design use in the presence of combustible dust
Equipment selection
Audiometric testing of work force
(Coal Mine Workers Health Scheme
Medicals)

AS 2430 Classification of hazardous


Risk assessment areas REPLACED BY AS/NZS 60079

Selection of non-combustible material


Inhalable or respirable dust Abrasive Blast Cleaning Competence
Dust extraction
Dust suppression
Prescribed dust levels
AS/NZS 1715 Selection, use and
Provision and use of personal maintenance of respiratory protective
protective equipment equipment
Restricted work areas

AS 1627.4 Metal finishing - Preparation


and pretreatment of surfaces - Abrasive
Risk analysis blast cleaning of steel
Shrouding
AS 2985 Workplace atmospheres -
Method for sampling and gravimetric
Silica content of abrasive material determination of respirable dust
Inhalable or respirable dust Machine Generated AS/NZS 1668 The use of ventilation and
Air conditioning air-conditioning in buildings

AS 2985 Workplace atmospheres -


Dust monitoring Method for sampling and gravimetric
determination of respirable dust
Safety Bulletin 151
Dust suppression
Prescribed dust levels
AS/NZS 1715 Selection, use and
Provision and use of personal maintenance of respiratory protective
protective equipment equipment
Removal of dust accumulation
Equipment/plant design
Restricted access to work area
Road construction material and
maintenance
Shrouding
Inhalable or respirable dust Wind Generated / Machine / Work AS/NZS 1668 The use of ventilation and
Activity Air conditioning air-conditioning in buildings
and maintenance
AS 2985 Workplace atmospheres -
Method for sampling and gravimetric
Dust monitoring determination of respirable dust
Safety Bulletin 151
Safety Bulletin 127
Dust suppression
Equipment/plant design

QGN21 Guidance Note for Management


of Diesel Engine Exhaust in
Prescribed dust levels Metalliferous Mines (PDF 210 KB)
AS/NZS 1715 Selection, use and
Provision and use of personal maintenance of respiratory protective
protective equipment equipment
Removal of dust accumulation
Restricted access to work area
Road construction material
Shrouding
Visibility Dust Dust suppression
Mine planning/scheduling
Protective vegetation
AS/NZS 1715 Selection, use and
Provision and use of personal maintenance of respiratory protective
protective equipment equipment
Removal of dust accumulation
Restricted work area
Road construction material/
maintenance
Shrouding (e.g.. design)
Heat
Click on buttons below to go to the risk, risk factors and appropriate controls.

Working with or near open Go to


Heat stress
flames of Contro

Risks Mechanism/Risk Factors Controls Further information


Heat stress Excessive heat from welding Selection and use of personal
protective equipment AS 1338 Filters for eye protectors
Shielding Safety Bulletin 93
Competence
AS 1674 Safety in welding and allied
Ventilation processes
AS 1674 Safety in welding and allied
Effective earthing processes
Audiometric testing of work force
(Coal Mine Workers Health Scheme
Medicals)
Welding job design
Heat stress Welding in confined spaces Competence
Correct selection and use of personal
and protective equipment Safety Bulletin 93
Exposure time limitations for persons
exposed to excessive heat (welding in
confined spaces) Safety Bulletin 93
AS/NZS 1715 Selection, use and
maintenance of respiratory protective
Ventilation equipment
AS 1674 Safety in welding and allied
Welding equipment design processes
AS 1674 Safety in welding and allied
Welding job design processes
Heat stress Excessive heat from
weather/environment Automation & mechanised processes

Observation of persons fitness for duty


Selection and use of personal
protective equipment Safety Bulletin 93
Shade Safety Bulletin 91
Worker hydration
Ventilation
Working with or near open flame Contact with flame Competence
Risk assessment
Selection and use of personal
protective equipment
Shielding
Fatigue
Click on buttons below to go to the risk, risk factors and appropriate controls.

Commuting after an
Acute sleep loss Commuting after night shift
extended shift

Extended roster Extended single shift Individual worker factors

Risks Mechanism/Risk Factors Controls


Less than adequate sleep leading to Long commute to the mine site on the Alter start time of first shift
acute sleep loss and impairment due first day shift
to fatigue Comprehensive fatigue training
Risk based journey
management/fatigue management
plans
Audiometric testing of work force
(Coal Mine Workers Health Scheme
Medicals)

Commute after extended single shift Mine workers working beyond 12 hours Risk based journey
leading to fatigue impairment and commuting to/from site management/fatigue management
plans

Comprehensive fatigue training


Well designed residential
accommodation
Commute after night shifts leading to a Fatigue due to cumulative sleep loss, Well designed residential
fatigue impairment while commuting i.e. sleep quality during day time sleep accommodation

Comprehensive fatigue training


Risk based journey
management/fatigue management
plans
fatigue impairment while commuting i.e. sleep quality during day time sleep

Risk based journey


management/fatigue management
plans

Consider buses or other arrangements


Cumulative sleep loss leading to Roster contains more than 3 Reduce number of consecutive night
fatigue impairment consecutive night shifts shifts or number of hours in night shifts

Well designed residential


accommodation

Comprehensive fatigue training

Consider commute after night shifts


Extended roster or a number of Roster contains more than 6 Well designed residential
consecutive shifts leading to fatigue consecutive shifts or 72 hours in a accommodation
impairment work week

Reduce number of consecutive shifts


or number of hours in shifts

Comprehensive fatigue training


Supervisor fatigue training

Review task and job design including


for number of breaks
Extended single shift leading to fatigue Mine workers working beyond 12 hours Risk based journey
impairment and commuting to/from site management/fatigue management
plans
Extended single shift leading to fatigue Mine workers working beyond 12 hours Risk based journey
impairment and commuting to/from site management/fatigue management
plans

Comprehensive fatigue training

Well designed residential


accommodation
Mine workers working overtime Fatigue risk management includes
overtime and call outs

Supervisor fatigue training

Less than adequate resources leading Fatigue risk management includes


to extended shifts planning for adequate resources

Mine workers working extended night Fatigue risk management for working
shifts extended night shifts

Supervisor fatigue training

Work design includes monotonous or Fatigue risk management includes role


other demanding tasks Review sitetask
of job and capacity
designforonidentifying
fatigue and
managing health issues and
Individual medical, psychosocial or Temporary or ongoing sleep quality psychosocial issues impacting on
other factors leading to cumulative issues impacting on fatigue sleep quality (see Risk Factor 7 in
sleep quality issues QGN 16)

Supervisor fatigue training


sleep quality issues

Employee assistance program


Other factors impacting on fatigue due Fatigue is a complex multifactorial Fatigue risk management includes
to roster or work design issue, a number of risk factors will comprehensive review and risk
interact and need to be managed management of all known roster and
work design factors

Effective auditing and review of the


SHMS

Investigations include sufficient skills


and support in identifying fatigue as a
causal factor
Fitness for Work
Click on buttons below to go to the risk, risk factors and appropriate controls.

Alcohol impairment Fatigue impairment Illicit drug impairment

Prescription drug
Psychological impairment Physical impairment
impairment

Risks Mechanism/Risk Factors Controls


Injury to self and others Abusive behaviour, fighting Prohibition
Fatigue impairment caused by less Less than adequate sleep prior to shift Completion of comprehensive fatigue
than adequate sleep (quality or start training including health, diet and sleep
quantity) quality issues

Supervisor fatigue training and site


procedures for fatigue impairment
Compliance with site SOP on FFW

Employees assistance program


Job design and planning considers
fatigue
Consider arriving night before for early
shift start
Medical or other individual issue Compliance with site SOP on FFW
causing less than adequate sleep including outside work arrangements

Consultation with GP, health


professional or Employee Assistance
provider

Supervisor fatigue training and site


procedures for fatigue impairment
Less than adequate sleep obtained by
end of roster (cumulative sleep debt)
Compliance with site SOP on FFW
Less than adequate sleep obtained by
end of roster (cumulative sleep debt)

Management of sleep opportunity

Use of black outs, noise controls,


reducing alcohol consumption,
nutrition, and other ways to manage
sleep quality

Supervisor fatigue training and site


procedures for fatigue impairment
Person impaired by influence of Consumption of alcohol causes Education
alcohol behavioural, psychomotor or other
effects leading to impairment

Effective communication
Employee assistance program
Exclusion from site

Eliminate workplace stress


Personal awareness
Prohibition of alcohol consumption on
site

Random mandatory testing


Site FFW SOP addresses prohibition
of alcohol and site policies manage
risks
Supervisor training and skills in
monitoring fitness for duty
Testing if suspicion of impairment
through consumption of alcohol, in
particular after incident or accident
Voluntary self testing
Person impaired by influence of Prescribed Medication Abuse Site FFW SOP addresses prescription
prescription drugs/over the counter or over the counter drugs causing
drugs impairment and site policies manage
risks
Supervisor training and skills in
monitoring fitness for duty
Employee assistance program
Person impaired by influence of Prescribed Medication Abuse
prescription drugs/over the counter
drugs

Education
Management of workplace stress
Alternate duties
Person impaired by influence of illicit Illicit Drug Abuse Education
drugs or substances Effective communication
Employee assistance program
Improve employee morale
Liaison with appropriate health
personnel and NMAs to monitor
systems for identifying additional illicit
drugs or substances to be included in
site testing, communication and
procedures
Management of workplace stress

Observation of persons fitness for duty


Site FFW SOP addresses prohibition
of identified drugs and substances
causing impairment and site policies
manage risks

Supervisor training and skills in


monitoring fitness for duty
Psychological impairment causing Stress or other factors
worker to be unfit for duty Appropriate policies, procedures and
training for dealing with known
workplace stressors
Education
Employee assistance program

Management of workplace stress

Mental health strategies

Periodic health assessment (Coal Mine


Workers Health Scheme Medicals)
Pre-employment health assessment
(Coal Mine Workers Health Scheme
Medicals)
Medical or psychiatric condition leading Alternate duties provisions
to psychological impairment Employee assistance program

Periodic health assessment (Coal Mine


Workers Health Scheme Medicals)

Mental health strategies


Physical impairment causing worker to Physical limitations or disability causes Education on nutrition
be unfit for work mine worker to be unfit for normal
tasks or job Periodic health assessment (Coal Mine
Workers Health Assessment Medicals)
Pre-employment health assessment
(Coal Mine Workers Health
Assessment Medicals)
Acclimatisation of workers
Provision for alternate duties matched
to worker capability
Risk management and redesign of
manual tasks and other ergonomics
hazards causing musculoskeletal
disorders
Workforce based health promotion and
assessment programs
Hazardous Chemicals
Click on buttons below to go to the risk, risk factors and appropriate controls.

Exposure to hazardous Pressure packs


substances

Risks Mechanism/Risk Factors Controls Further information


Exposure to hazardous substances Disposal of hazardous substances Competence
Globally Harmonised System of
Classification and Labelling of
Correct identification of hazardous Chemicals (GHS)
substances
Regular effective communication
Risk assessment
National Code of Practice for the
Control of Workplace Hazardous
Safe disposal procedures Substances [NOHSC: 2007 (1994)]
Audiometric testing of work force Preparation of Safety Data Sheets for
(Coal Mine Workers Health Scheme Hazardous Chemicals Code of Practice
Medicals) 2011 (PDF 1.25 MB)
Exposure to hazardous substances Storage of hazardous substances Adequacy of storage facilities Safety Alert 284
Auditing of storage facilities
Competence
Globally Harmonised System of
Correct identification of hazardous Classification and Labelling of
substances Chemicals (GHS)
Work Health and Safety Regulation
Design of storage facilities 2011 (3.22 MB)
National Code of Practice for the
Control of Workplace Hazardous
Hazardous substances register Substances [NOHSC: 2007 (1994)]
Purchasing control
Receival control
Regular effective communication
Risk assessment
Exposure To Hazardous Substances Transportation of hazardous Auditing of transport procedures
substances Competence
National Code of Practice for the
Correct identification and labelling of Control of Workplace Hazardous
hazardous substances Substances [NOHSC: 2007 (1994)]
Globally Harmonised System of
Classification and Labelling of
Design of transportation Chemicals (GHS)
Regular effective communication
Risk assessment
Preparation of Safety Data Sheets for
Hazardous Chemicals Code of Practice
2011 (PDF 1.25 MB)
Safety data sheets
Traffic procedures
Exposure to hazardous substances Use of hazardous substances Audit of chemicals on site Safety Alert 284
Safety Bulletin 132
Auditing of safe use Safety Alert 233
Adjustment of occupational exposure
limits (PDF 205 KB)
Competence Safety Alert 196
National Code of Practice for the
Correct identification and labelling of Control of Workplace Hazardous
hazardous substances Substances [NOHSC: 2007 (1994)]
Decanting procedure Significant incident 56
Establishment of State Register
Procedures for safe use of hazardous Significant incident 56
substances
Provision of safety data sheets Safety Alert 196
Regular effective communication
Risk assessment Safety Alert 233
Selection and use of personal Safety Alert 196
protective equipment
Pressure packs Flammable propellant being ignited by Exclude ignition source Safety Bulletin 13
puncture of pack
Pressure packs Release of stored energy by puncture Awareness
of pack Design of pressure pack
Pressure packs Toxicity from contact with contents Control use
Design
Identification Globally Harmonised System of
Classification and Labelling of
Chemicals (GHS)
Pressure packs Toxicity from contact with contents

Procedure for use


Protection
Pressure packs Toxicity from inhaling contents Control use
Design of pressure pack
Identification Globally Harmonised System of
Classification and Labelling of
Chemicals (GHS)
Procedure for use
Protection
Hygiene
Click on buttons below to go to the risk, risk factors and appropriate controls.

Disease Illness Go to Hierarch


of Controls

Risks Mechanism/Risk Factors Controls Further information


Disease Air conditioning units transmitting Location of vents
disease AS/NZS 3666 Air-handling and water
Preventive maintenance procedures systems of buildings
Managing the Work Environment and
Facilities Code of Practice 2011 (PDF
System design 440 KB)
System operation
Disease Inadequate facilities (bathing & Clean hygienic bathing facility
washing) Audiometric testing of work force
(Coal Mine Workers Health Scheme
Medicals)
Managing the Work Environment and
Facilities Code of Practice 2011 (PDF
Correct design of facility 440 KB)
Correct disposal of waste
Managing the Work Environment and
Facilities Code of Practice 2011 (PDF
Maintenance of Hygienic state 440 KB)
Disease Inadequate first aid Adequate supplies of first aid personal First Aid in the Workplace Code of
protective equipment Practice 2014 (PDF 242 KB)

Competence in administering First Aid


AS/NZS 4815 Office based health care
Hygienic first aid facilities facilities
First Aid in the Workplace Code of
Hygienic storage of first aid appliance Practice 2014 (PDF 242 KB)
Disease Inadequate sanitary control Correct disposal of waste product
Maintenance of Hygienic state
Managing the Work Environment and
Facilities Code of Practice 2011 (PDF
Provision of adequate toilet facility 440 KB)
Managing the Work Environment and
Facilities Code of Practice 2011 (PDF
Provision of hygienic toilet facility 440 KB)
Disease Substandard water quality Avoid contact with harmful water

Bath water supplied at acceptable Australian and New Zealand Guidelines


standard for Fresh and Marine Water Quality
Drinking water to be potable Australian Drinking Water Guidelines
Monitoring and testing by competent
personnel AS/NZS 5667 Water quality - Sampling
Disease Uncontrolled transmissions Regular effective communication
Illness Inadequate food storage facility Correct use of facility provided
Maintenance of appliance provided
Pest, hazard control program
Managing the Work Environment and
Provision of adequate Facilities Code of Practice 2011 (PDF
heating/preparation facility 440 KB)
Provision of adequate refrigeration
facility

Provision of adequate storage facility


Illness Inadequate sanitation
Correct disposal of waste products Managing the Work Environment and
Maintenance of Hygienic state Facilities Code of Practice 2011 (PDF
Maintenance of hygienic toilet facility 440 KB)
Managing the Work Environment and
Facilities Code of Practice 2011 (PDF
Provision of adequate toilet facility 440 KB)
Illness Inadequate waste disposal Correct disposal of food scraps
Illness Substandard water quality Avoid contact with harmful water

Bath water to be of an acceptable Australian and New Zealand Guidelines


standard for Fresh and Marine Water Quality
Drinking water to be potable Australian Drinking Water Guidelines

Monitoring of Bathing water for quality AS/NZS 5667 Water quality - Sampling

Monitoring of drinking water for quality AS/NZS 5667 Water quality - Sampling
Illness Unclean dining facility Cleaning procedure for facility
Managing the Work Environment and
Provision of facility to adequate Facilities Code of Practice 2011 (PDF
standard 440 KB)
Lighting
Click on buttons below to go to the risk, risk factors and appropriate controls.

Inadequate light

Risks
Mechanism/Risk Factors Controls Further information

Inadequate light Design of work area Equipment & building design AS 1680 Interior lighting
Ergonomic evaluation
Generated light AS 1680 Interior lighting
AS 1158 Lighting for roads and public
Maintenance of lighting equipment spaces
Monitoring lighting quality AS 1680 Interior lighting
Audiometric testing of work force
(Coal Mine Workers Health Scheme
Medicals)
AS 1319 Safety signs for the
Reflective sign quality occupational environment
Risk assessment
Inadequate light Human factors Managing the Work Environment and
Facilities Code of Practice 2011 (PDF
Design of equipment 440 KB)
Regular effective communication
Testing of sight (Coal Mine Workers Coal Mining Safety and Health
Health Assessment Medicals) Regulation 2001 (PDF 1.3 MB)
Hazardous Manual Tasks
Click on buttons below to go to the risk, risk factors and appropriate controls.

Incorrect manual handling

Risks Mechanism/Risk Factors


Incorrect manual handling Carrying of loads

Incorrect manual handling Lifting techniques

Incorrect manual handling Pushing/pulling


dous Manual Tasks
ontrols.

Go to Hierarchy
of Controls

Controls Further information


Equipment design
Hazardous Manual Tasks Code of
Ergonomic design Practice 2011
Limit load size

Provision of carrying points and device


Provision and use of personal
protective equipment
Audiometric testing of work force
(Coal Mine Workers Health Scheme
Medicals)
Hazardous Manual Tasks Code of
Risk assessment Practice 2011
Use of alternative structural material
Use of carrying points and device
Weight identification
Correct storage of loads
Packaging of goods
Provision of appropriate lifting points Safety Bulletin 133
Provision of lifting devices
Hazardous Manual Tasks Code of
Risk assessment of manual lifting task Practice 2011
Weight identification on loads
Competence
Equipment design Safety Bulletin 133
Hazardous Manual Tasks Code of
Ergonomic task design Practice 2011
Provision/use of pulling/pushing
devices Safety Bulletin 133
Hazardous Manual Tasks Code of
Risk assessment Practice 2011
Storage design
Use of alternative lighter equipment
Weight identification
Use of Inferior equipment Significant Incident 60
Go to
top of page
Go to
Hazard List

Go to Hierarchy
of Controls
Go to
top of page
Mine Worker Rehabilitation
Click on buttons below to go to the risk, risk factors and appropriate controls.

Recurrence or aggravation
of injury

Risks Mechanism/Risk Factors


Recurrence or aggravation of injury Inappropriate work
orker Rehabilitation
ontrols.

Go to Hierarchy
of Controls

Controls Further information


Ergonomic evaluation
Fitness for work
Rehabilitation process
Work capacity assessment
Audiometric testing of work force
(Coal Mine Workers Health Scheme
Medicals)
Go to
Hazard List

Go to Hierarchy
of Controls

Go to
top of page
Noise
Click on buttons below to go to the risk, risk factors and appropriate controls.

Hearing loss

Risks Mechanism/Risk Factors Controls Further information


Hearing loss Exposure to excessive noise levels Audiometric testing of work force (Coal
Mine Workers Health Assessment Coal Mining Safety and Health
Medicals) Regulation 2001 (PDF 1.3 MB)
AS 2436 Guide to noise and vibration
control on construction, demolition and
Design and specification of buildings maintenance sites
AS 2436 Guide to noise and vibration
control on construction, demolition and
Design and specification of equipment maintenance sites
Equipment maintenance / shielding
QGN22 Guidance Note for Management
of Noise in Mines (PDF 1.1MB)
Equipment selection criteria
Audiometric testing of work force Managing Noise and Preventing
(Coal Mine Workers Health Scheme Hearing Loss at Work Code of Practice
Medicals) (2011) (PDF 621 KB)

AS 1269 Occupational noise


Installation of noise level warning signs management
AS 1269.1 Occupational noise
management - Measurement and
Periodic monitoring of work areas to assessment of noise emission and
ascertain noise levels exposure

QGN22 Guidance Note for Management


of Noise in Mines (PDF 1.1MB)
Office of the Commissioner - Safety
Alert 004

Personal exposure limits ( 85 dBA) Managing Noise and Preventing


Physical barrier to restrict access Hearing Loss at Work Code of Practice
Physical separation (2011) (PDF 621 KB)
AS 1269.3 Occupational noise
Provision of personal protective management - Hearing protector
equipment program
Managing Noise and Preventing
Selection & use of personal protective Hearing Loss at Work Code of Practice
equipment in designated areas (2011) (PDF 621 KB)
Personal Protective Equipment
Click on buttons below to go to the risk, risk factors and appropriate controls.

Injury, disease or illness

Risks Mechanism/Risk Factors


Exposure to personal injury, disease or Deterioration of personal protective
illness equipment

Exposure to personal injury, disease or Inadequate maintenance of personal


illness protective equipment

Exposure to personal injury, disease or Incorrect selection of personnel


illness protective equipment

Exposure to personal injury, disease or Incorrect use of personal protective


illness equipment
Protective Equipment
ontrols.

Go to Hierarc
of Controls

Controls Further information

AS/NZS 1715 Selection, use and


maintenance of respiratory protective
Adherence to shelf life equipment
Competence in storage techniques
Correct storage
Auditing of equipment maintenance Safety Alert 284
Competence
Audiometric testing of work force
(Coal Mine Workers Health Scheme
Medicals)
Maintenance of equipment and
appliances
Auditing of equipment purchase
Competence
Purchasing procedures AS/NZS 1715 Selection, use and
maintenance of respiratory protective
equipment
AS 1269.3 Occupational noise
management - Hearing protector
program
Risk assessment
Auditing of personal protective
equipment use Safety Alert 284
Competence
Go to
Hazard List

Go to Hierarchy
of Controls

Go to
top of page
Physiological
Click on buttons below to go to the risk, risk factors and appropriate controls.

Fatigue Physiological damage

Risks Mechanism/Risk Factors


Fatigue Shiftwork

Physiological damage Repetitive strain

Physiological damage Vibration


Physiological Go to
Hazard List
priate controls.

Go to Hierarch
of Controls

Controls Further information


Age of work force
Job design
Quality free time
Roster design
Shift length
Audiometric testing of work force
(Coal Mine Workers Health Scheme
Medicals) Safety Alerts 246
Ergonomic design of work place
Job design in accordance with SAA HB 59 The human factor - A practical
HB10 approach to work systems design
Ergonomic design AS 2670 Evaluation of human exposure
to whole-body-vibration

AS ISO 5349 Mechanical vibration -


measurement and evaluation of human
exposure to hand-transmitted vibration
Work rotation

Go to
top of page
Go to
Hazard List

Go to Hierarchy
of Controls

Go to
top of page
Radiation
Click on buttons below to go to the risk, risk factors and appropriate controls.

Exposure to radiation

Risks Mechanism/Risk Factors


Exposure to radiation Ionising radiation sources

Exposure to radiation Laser devices

Exposure to radiation Ultraviolet radiation

Exposure to radiation Naturally occurring radioactive


materials
Radiation
ontrols.

Go to Hierarc
of Controls

Controls Further information


Competence
AS 2243.4 Safety in laboratories -
Equipment design ionising radiations
Isolation
Licence Radiation Safety Act 1999
Monitoring Safety Alert 81
Audiometric testing of work force
(Coal Mine Workers Health Scheme
Medicals)
Competence AS 2211 Safety of laser products
AS 2397 Safe use of lasers in the
Equipment design building and construction industry
Limitation of output
Location
Barrier creams
Cooling Safety Bulletin 115
Exposure time Safety Bulletin 93
Personal protective equipment Safety Bulletin 91
Risk assessment

Shade structure Sun protection in the workplace


Suitable Clothing
Water
Isolation
PPE
QGL1 Guideline for management of
Risk assessment Naturally Occurring Radioactive Material
(NORM) in metalliferous mines (PDF
288 KB)

Go to
top of page
Go to
Hazard List

Go to Hierarchy
of Controls

Go to
top of page
Risk Managem
Click on buttons below to go to the risk, risk factors and appropriate controls.

Accident investigation and


Competency and training
reporting

Sub activity Risks

Accident investigation and reporting Recurring event causing injury to


person

Accident investigation and reporting Recurring event causing injury to


person

Competency and training Lack of competency


Emergency procedures Lack of control in emergency situation

Emergency procedures Lack of control in emergency situation

Emergency procedures Uncontrolled emergency situation


Emergency procedures Uncontrolled emergency situation

Incident investigation and reporting Recurring significant incidents creating


high potential risk

Incident investigation and reporting Recurring significant incidents creating


high potential risk
Risk Management
ontrols.

Incident investigation and


Emergency procedures
reporting

Mechanism/Risk Factors Controls


Failure to put into place proper Statewide lost time accident reporting
corrective action system.
Minesite accident reporting system.
Management system to implement
corrective action.
Publication and analysis of results.

Audit of corrective action effectiveness.


Systematic accident investigation.
Lack of understanding of cause Analysis and publication of data.
Statewide lost time accident reporting
system.
Minesite accident reporting system.
Systematic accident investigation.
Falsified records Background checks, referee
Incorrect response
Competence in emergency response.

Implementation of corrective actions.


Provision of emergency management
system.
Evaluation of emergency situation.

Emergency response exercises.


Review of emergency exercise
effectiveness.
Lack of continuing awareness of
conditions Audit of monitoring system operation.
Competence.

Assessment of emergency potential.

Establishment of monitoring system.


Inadequate emergency planning and
response Competence in emergency procedure
Assessment of emergency potential
Inadequate emergency planning and
response

External assistance program


Provision of emergency management
system

Audit of preparedness
Provision of adequate emergency
supplies

Emergency response exercise


Failure to implement corrective action Systematic significant incident
investigation.
Minesite incident reporting.
Audit of effectiveness of corrective
action.
Management system to implement
corrective action.

Analysis and publication of significant


incidents.

Statewide significant incident reporting.


Lack of understanding of cause Minesite incident reporting.

Statewide significant incident reporting.

Analysis and publication of significant


incidents.

Systematic significant incident


investigation.
Go to
Hazard List

Go to Hierarchy
of Controls

Further information

Incident notification form (Form 5A)

Safety Bulletin 138


Safety Alert 302

Safety Bulletin 126


Recognised Standard 8 Conduct of
Mine Emergency Exercises (PDF 343
KB)

DNRM Managing natural disasters for


mining

Safety Bulletin 102

Safety Bulletin 126


Safety Bulletin 114
Safety Bulletin 137

Safety Alert 003 Office of Commissioner

Recognised Standard 8 Conduct of


Mine Emergency Exercises (PDF 343
KB)

Safety Bulletin 126


Qld Weather and Warnings

Recognised Standard 8 Conduct of


Mine Emergency Exercises (PDF 343
KB)
Safety Bulletins 138

Safety Alert 286

Go to
top of page
Safety Management
Click on buttons below to go to the risk, risk factors and appropriate controls.

Lack of control in Lack of control in fighting


emergency fire

Recurring significant Uncontrolled emergency


incidents situation

Risks Mechanism/Risk Factors


Lack of control in emergency situation Incorrect response

Lack of control in emergency situation Lack of continuing awareness of


conditions

Lack of control in fighting fire Deficient procedure

Lack of control in fighting fire Lack of fire fighting equipment


Lack of control in fighting fire Lack of skilled fire fighters

Recurrence or aggravation of injury Inappropriate work

Recurring event causing injury to Failure to put into place proper


person corrective action

Recurring event causing injury to Lack of understanding of cause


person

Recurring significant incidents creating Failure to implement corrective action


high potential risk

Recurring significant incidents creating Lack of understanding of cause


high potential risk

Uncontrolled emergency situation Inadequate emergency planning and


response
Uncontrolled emergency situation Inadequate emergency planning and
response

Uncontrolled event Changing circumstance

Uncontrolled event Operation not in accordance with


planned procedure

Uncontrolled event Uncontrolled risk


Uncontrolled event Unidentified risk
ety Management
ontrols.

Recurrence or aggravation Recurring event causing in


of injury injury

Go to Hierarchy
Uncontrolled event
of Controls

Controls Further information

Competence in emergency response


Recognised Standard 8 Conduct of
Mine Emergency Exercises (PDF 343
Emergency response exercises KB)
Evaluation of emergency situation
Audiometric testing of work force
(Coal Mine Workers Health Scheme
Medicals)
Provision of emergency management
system
Review of emergency exercise
effectiveness
Assessment of emergency potential Safety Alert 272

Audit of monitoring system operation


Competence
Establishment of monitoring system
Competence
Evaluation procedure
Exercise in fire drills
Fire fighting procedure

Implementation of corrective actions


Audit of fire fighting system
Plan of system
Provision of fire fighting apparatus and
materials
Provision of water reticulation system
and water supply
Risk Assessment
Competence
Exercise in fire drills
Provision of fire fighting teams
Hazardous Manual Tasks Code of
Ergonomic evaluation Practice 2011
Coal Mining Safety and Health Act 1999
Fitness for work (PDF 723 KB)
Rehabilitation process
Work capacity assessment
Workplace design

Audit of corrective action effectiveness


Management system to implement
corrective action
Minesite accident reporting system
Publication and analysis of results
Statewide lost time accident reporting
system
Systematic accident investigation
Analysis and publication of data
Minesite accident reporting system
Statewide lost time accident reporting
system
Systematic accident investigation Safety Alerts 286
Analysis And Publication Of Significant
Incidents

Audit of corrective action effectiveness


Management system to implement
corrective action
Minesite incident reporting Incident notification form (Form 5A)

Statewide significant incident reporting


Systematic significant incident
investigation Safety Alerts 295
Analysis And Publication Of Significant
Incidents
Minesite incident reporting Incident notification form (Form 5A)

Statewide significant incident reporting


Systematic significant incident
investigation
Assessment of emergency potential
Acclimatisation of workers, manage
heat stress, involve contractors, clear
emergency procedures for all
circumstances Safety Alert 310
Audit of preparedness
Managing the Work Environment and
Facilities Code of Practice 2011 (PDF
Competence in emergency response 440 KB)
Recognised Standard 8 Conduct of
Mine Emergency Exercises (PDF 343
Emergency response exercises KB)
External assistance program
Provision of adequate emergency
supplies
Provision of emergency management
system
Audit of risk management system Safety Bulletin 112
Design out risk Safety Bulletin 120
Hazard analysis Safety Bulletin 61
Provision of protective barrier Safety Alert 294
Safety Bulletin 122
Safety Bulletin 140
Safety Alert 309
MDG 1024 Guideline for Inrush Hazard
Management (PDF 205 KB)
MDG 3008 Guideline for Managing the
Risk of Inrush with Hydraulic Fill
Systems (PDF 230 KB)
Risk Assessment Safety Bulletin 145

QGN09 Guidance Note for Reviewing


the Effectiveness of Safety and Health
Risk management system Management Systems (PDF 116 KB)
Audit of procedure compliance Safety Bulletin 109
Competence Safety Bulletin 117
Competent auditor
Operating procedure Safety Alert 279
Audit of risk management system Safety Bulletin 36
Design out risk Safety Alert 303
Hazard analysis Safety Bulletin 16
Maintenance Safety Alert 295
Provision of protective barrier Safety Bulletin 12

Risk Assessment Safety Alert 005 Office of Commissioner


MDG 1024 Guideline for Inrush Hazard
Management (PDF 205 KB)
MDG 3008 Guideline for Managing the
Risk of Inrush with Hydraulic Fill
Systems (PDF 230 KB)
Risk management system Safety Alert 65
Hazard analysis Safety Alert 70
Hazard identification Safety Bulletin 122
Risk Assessment Safety Bulletin 44
MDG 1024 Guideline for Inrush Hazard
Management (PDF 205 KB)
MDG 3008 Guideline for Managing the
Risk of Inrush with Hydraulic Fill
Systems (PDF 230 KB)

QGN09 Guidance Note for Reviewing


the Effectiveness of Safety and Health
Risk management system Management Systems (PDF 116 KB)
Go to
Hazard List

Go to Hierarchy
of Controls
Go to
top of page
Slips and Trips
Click on buttons below to go to the risk, risk factors and appropriate controls.

Slips and trips

Risks Mechanism/Risk Factors


Slips and trips Inadequate housekeeping

Slips and trips Incorrect clothing

Slips and trips Incorrect construction of surfaces on


which people move or climb

Slips and trips Incorrect design of surfaces on which


people move or climb

Slips and trips Incorrect maintenance of surfaces on


which people move or climb
which people move or climb
lips and Trips
ontrols.

Go to Hierarc
of Controls

Controls Further information


Housekeeping of floor surface
Housekeeping of walk way
Warning sign of change in surface
condition
Provision of properly fitting clothing
AS 2210 Safety, protective and
Provision of safety footwear occupational footwear
Audiometric testing of work force
(Coal Mine Workers Health Scheme
Medicals)
Restricted access to area

Suitable construction of floor surface


AS 1657 Fixed platforms, walkways,
Suitable construction of ladder and stairways and ladders - Design,
access way construction and installation
AS 1657 Fixed platforms, walkways,
stairways and ladders - Design,
Suitable construction of walkway construction and installation
AS 1657 Fixed platforms, walkways,
stairways and ladders - Design,
Suitable design of lighting system construction and installation
Restricted access to area
AS 1657 Fixed platforms, walkways,
stairways and ladders - Design,
Suitable design of guardrail construction and installation
Suitable design of ladder and access AS/NZS 1668 The use of ventilation and
way air-conditioning in buildings
AS 1670 Fire detection, warning, control
Suitable design of lighting system and intercom systems
AS 1674 Safety in welding and allied
Suitable design of walkway processes
Lighting
Maintenance of floor surface

Maintenance of ladder and access way


Maintenance of walk way
Restricted access area
AS 1657 Fixed platforms, walkways,
stairways and ladders - Design,
Warning sign for maintenance work construction and installation
Go to
Hazard List

Go to Hierarchy
of Controls
Go to
top of page
Stored Energy
Click on buttons below to go to the risk, risk factors and appropriate controls.

Flying objects High energy impact

Risks Mechanism/Risk Factors


Flying objects Damage to pipes and hoses

Flying objects Incorrect use of high pressure


equipment

Flying objects Damage to persons / equipment

High energy impact Inappropriate modifications to high


pressure components
High energy impact Incorrect use of high pressure
equipment

Uncontrolled release of stored energy Damage to pipes and hoses


Uncontrolled release of stored energy Damage to pipes and hoses

Uncontrolled release of stored energy Incorrect use of high pressure


equipment
Stored Energy
ontrols.

Uncontrolled release of Go to Hierarc


stored energy of Controls

Controls Further information


Care and maintenance and regular
inspection
Correct marking
Correct selection of pipes and hoses
Correct use of equipment
Housekeeping
Audiometric testing of work force
(Coal Mine Workers Health Scheme
Medicals)
Significant incident 74
Risk assessment Safety Alert 17
Selection and use of personal
protective equipment
Competency
Safety Alert 17
Risk assessment Significant Incident 50
Risk assessment Safety Alert 265

Principal hazard management plans Safety Bulletin 117


Standard operating procedure review Safety Alert 293
Exclusion zones Safety Alert 283
Competency
Selection of competent repairers Safety Alert 63
Procedures for working with stored
energy Significant Incident 71
Safety Alert 224
Protective barrier
Selection and use of personal
protective equipment
Restricted access
Significant Incident 50
Risk assessment Safety Alert 224

Use of Personal Protective Equipment


Care and maintenance and regular
inspection Significant Incident 56
Correct marking
Correct selection of pipes and hoses
Correct use of equipment Safety Alert 60
Housekeeping Safety Alert 286
Safety Bulletin 139
MDG 41 Guideline for Fluid Power
System Safety at Mines (PDF 2.51 MB)

Isolation procedure for stored energy Safety Alert 1


Purchasing controls Safety Alert 273
Risk assessment Safety Alert 17
Competency
Safety Alert 275
Safety Alert 70
Procedures for working with stored Safety Alert 271
energy Safety Alert 1
Risk assessment Safety Alert 17
Go to
Hazard List

Go to Hierarchy
of Controls
Go to
top of page
Vibration
Click on buttons below to go to the risk, risk factors and appropriate controls.

Vibration

Risks Mechanism/Risk Factors


Vibration Operation of machinery

Vibration Operation of tools


Vibration
ontrols.

Go to Hierarc
of Controls

Controls Further information


Engineering design Safety Alert 30
Ergonomic design
Job design
Machine specification Safety Alert 30
AS 2670 Evaluation of human exposure
Measurement to whole-body-vibration
Audiometric testing of work force
(Coal Mine Workers Health Scheme
Medicals) Safety Alert 30
Preventive maintenance Safety Alert 30
Regular effective communication
Risk Assessment
Engineering design
Ergonomic design
Job design
Machine specification

AS ISO 5349 Mechanical vibration -


measurement and evaluation of human
Measurement exposure to hand-transmitted vibration
Monitoring by competent persons
Preventive maintenance
Regular effective communication
Risk assessment
Go to
Hazard List

Go to Hierarchy
of Controls

Go to
top of page
Working In or Near Water
Click on buttons below to go to the risk, risk factors and appropriate controls.

Biological Electrocution

Risks Mechanism/Risk Factors


Biological Contact with contaminated water

Electrocution Contact With Electrical Energy


Working In Or Near Water Or Liquid Immersion
ng In or Near Water
ontrols.

Working in or near water or Go to Hierarchy


liquid of Controls

Controls Further information


Barriers clothing
Competence
Limit personal exposure
Neutralising agents
Selection and use of personal
protective equipment
Audiometric testing of work force
(Coal Mine Workers Health Scheme
Medicals)
Earth leakage protection
Barriers Significant Incident 34
MDG 1024 Guideline for Inrush Hazard
Competence (in safe working) Management (PDF 205 KB)
MDG 3008 Guideline for Managing the
Risk of Inrush with Hydraulic Fill
Systems (PDF 230 KB)
Competence in rescue techniques
Provision of life saving equipment
Selection and use of personal
protective equipment
Rescue procedure
Risk assessment Significant Incident 34
Safety Bulletin 122
Safety Bulletin 140
Suitable access Significant Incident 34
Go to
Hazard List

Go to Hierarchy
of Controls

Go to
top of page
Working Near Fixed Equipment
Click on buttons below to go to the risk, risk factors and appropriate controls.

Caught by moving
Falls from heights
component

Risks Mechanism/Risk Factors


Caught by moving component Working on active equipment

Falling into moving component

Falls from heights Adverse environmental factors

Falls from heights Failure of personal safety equipment

Falls from heights Inadequate assessment of working


area

Falls from heights Inadequate design construction of


plant
Falls from heights Inadequate design construction of
plant

Falls from heights Safety equipment being wrongfully


used
Impact from object Falling from height
Near Fixed Equipment
ontrols.

Impact from object Go to Hierarchy


of Controls

Controls Further information


Procedure for work on active
equipment Safet Alert 291
Risk assessment of conditions AS 4024 Safety of machinery
Isolation of equipment
Installation, use and maintenance of
guarding
Audit of compliance with safety
protection procedures Safety Alert 291
Audiometric testing of work force
(Coal Mine Workers Health Scheme
Medicals)
Engineering design
Assessment of environmental
conditions
Communication
Restrict work in adverse conditions
Selection and maintenance of personal
safety equipment to meet
Competence
AS 1891 Industrial fall-arrest systems
Design of appropriate restraints and devices
Person's ability to work at heights
Risk assessment of work area by
competent person
Selection and use of personal safety
equipment
Selection and use of scaffolding AS 1576 Scaffolding

Selection and use of working platforms AS 1418 Cranes, hoists and winches
Use of lift boxes

Construct to risk assessment design


Modifications to plant
Plant design preconstruction & risk
assessment.
Audit for compliance of use
Competence in correct procedure
Access Procedure
AS 2294.1 Earth-moving machinery -
FOPS Protective structures - General
FOPS on mobile equipment
Guarding
Housekeeping
Isolation of the area
Preventive maintenance
Risk assessment
Selection and use of personal
protective equipment
Go to
Hazard List

Go to Hierarchy
of Controls
Go to
top of page
Working Environment
Click on buttons below to go to the risk, risk factors and appropriate controls.

Caught by moving
Asphyxiation
component

Disease Electrocution

Heat stress Ignition of flammable liquid

Insect bites Impact from object

Noise Respirable dust

Visibility

Risks Mechanism/Risk Factors


Asphyxiation Inadequate ventilation

Bites Ants

Caught By Moving Component Falling into moving component


Caught By Moving Component Working on active equipment

Combustible Dust Machine generated

Deep vein thrombosis (DVT) Pooling of venous blood in lower limbs


due to static posture or lack of muscle
movement

Disease Air conditioning units transmitting


disease

Disease Inadequate facilities (bathing and


washing)

Disease Inadequate first aid

Disease Inadequate sanitary control


Disease Inadequate sanitary control

Disease Substandard water quality

Disease
Uncontrolled transmissions
Electrocution Contact with electrical energy

Falls from heights Adverse environment factors

Falls from heights Failure of personal safety equipment

Falls from heights Inadequate assessment of working


area

Falls from heights Inadequate design construction of


plant

Falls from heights Safety equipment being wrongfully


used
Fire Chemical reaction

Fire Frictional heating


Fire Frictional heating

Fire Spontaneous combustion

Fire Uncontrolled heat source in building

Fire Uncontrolled use of flammable gas

Heat stress Excessive heat from welding

Heat stress Welding In Confined Spaces


Heat stress Welding In Confined Spaces

Ignition of hazardous chemicals Arc

Ignition of hazardous chemicals Friction

Ignition of hazardous chemicals Impact

Ignition of hazardous chemicals Open flame

Ignition of flammable liquid Arc

Ignition of flammable liquid Friction

Ignition of flammable liquid Impact

Ignition of flammable liquid Open flame


Ignition of gas Arc/Sparking

Ignition of gas Friction

Ignition of gas Impact

Ignition of gas Open flame

Impact from object Falls from heights

Impact of projectile Disintegration of moving parts


Impact of projectile Disintegration of moving parts

Impact of projectile Incorrect use of explosive hand tool

Impact of projectile Passage of vehicles


Impact of projectile Persons throwing objects
Injury to person by lifting equipment Incorrect selection of lifting equipment

Injury to person by lifting equipment Incorrect Use Of Lifting Equipment

Noise Exposure To Excessive Noise Levels


Respirable dust Abrasive blast cleaning

Respirable dust Machine generated

Respirable dust Wind generated


Smoke and fume inhalation Engine emissions

Smoke and fume inhalation Fire

Smoke and fume inhalation Smoking

Smoke and fume inhalation Spontaneous combustion

Smoke and fume inhalation Spray painting


Smoke and fume inhalation Spray painting

Smoke and fume inhalation Welding and heating process

Uncontrolled operation of equipment Equipment operation

Visibility Dust

Visibility Proximity
Visibility Proximity
king Environment
ontrols.

Combustible dust Deep vein thrombosis Go to Hierarc


of Controls

Falls from heights Fire

Ignition of Hazardous
Ignition of gas
Chemical

Injury to person by lifting


Impact of projectile
equipment

Uncontrolled operation of
Smoke and fume inhalation
equipment

Controls Further information


Evaluation Significant Incident 22
Monitoring quality and quantity
Procedure for work om designated
area
Restricted access barrier
Risk assessment
Sampling and analysis
Selection and use of personal
protective equipment
Ventilation
Warning system/device
Assessment of environmental Safety Alert 281
conditions
Assessment of environmental
conditions
Engineering design
AS/NZS 61241 Electrical apparatus for
Installation, use and maintenance of use in the presence of combustible dust
guarding
Risk assessment of conditions
Competence in working on active
equipment
Isolation of equipment
Procedure for work on active
equipment
Risk assessment of conditions
Dust extraction system
Dust removal process
Dust Suppression
AS/NZS 61241 Electrical apparatus for
use in the presence of combustible dust
Equipment design
Equipment selection

Regular and effective communication


Risk assessment

Selection of non-combustible material


Assessing fitness for work, including Safety Bulletin 141
personal risk factors e.g. clotting
disorders
Ergonomic seating
Awareness and education
Movement and exercise
Adequate hydration / minimising
consumption drinks that dehydrate
such as caffeinated drinks / alcohol
Location of vents
AS/NZS 3666 Air-handling and water
Preventive maintenance procedures systems of buildings
System design
System operation
Clean hygienic bathing facility
Clean hygienic hand washing facility
Correct disposal of waste
Maintenance of hygienic state
Adequate supplies of first aid personal
protective equipment

Competence in administering first aid


AS/NZS 4815 Office based health care
Hygienic first aid facilities facilities
First Aid in the Workplace Code of
Hygienic storage of first aid appliances Practice 2014 (PDF 242 KB)
Correct disposal of waste
Maintenance of hygienic state
Managing the Work Environment and
Facilities Code of Practice 2011 (PDF
Provision of adequate toilet facility 440 KB)
Managing the Work Environment and
Facilities Code of Practice 2011 (PDF
Provision of hygienic toilet facility 440 KB)
Avoid contact with harmful water
Australian and New Zealand Guidelines
Bath water supplied at acceptable for Fresh and Marine Water Quality
standard
Drinking water portable Australian Drinking Water Guidelines
Monitoring and testing by competent
personnel

Regular and effective communication


Earth leakage protection Safety Alert 42
Safety Alert 52
Earth continuity testing
Assessment of environmental
conditions
Communication
Restrict work in adverse conditions
Selection and maintenance of personal Safety Alert 184
safety equipment to meet Australian
Standards
Competence Safety Alert 34
AS 1891 Industrial fall-arrest systems
Design of appropriate restraints and devices
Lift boxes
Person's ability to work at heights
Risk assessment of work area by Safety Alert 34
competent person
Selection and use of personal safety
equipment
Selection and use of scaffolding AS 1576 Scaffolding
AS 1418 Cranes, hoists and winches
Selection and use of working platforms
Construct to risk assessment design
Modifications to plant
Plant design preconstruction and risk
assessment
Audit for compliance of use
Competenc in correct procedure Safety Alert 18
Competence
Disposal
Quantity
Safe storage
Competence
Design
Housekeeping
Inspection
Monitoring
Preventive maintenance
Competence
Fire fighting equipment
Isolation
Monitoring
Risk assessment
Stockpile management
AS 1851 Routine service of fire
Automatic fire suppression protection systems and equipment
Building construction
Building Fire Safety Regulation 2008
Early warning detection (PDF 607 KB)
Housekeeping
Provision of fire fighting equipment
Competence
Petroleum and Gas (Production and
Complying storage Safety) Act 2004 (3.57 MB)
Fire suppression system
Housekeeping
Location
Provision of fire fighting equipment
Quantities
Competence
Fire suppression system
Housekeeping
Location
Provision of fire fighting equipment
Quantities
Work Health and Safety Regulation
Storage 2011 (3.22 MB)
Competence
AS 1674 Safety in welding and allied
Complying ventilation processes
AS 1674 Safety in welding and allied
Effective earthing processes
Selection and use of personal
protective equipment
Shielding
Welding equipment design
Welding job design Safety Alert 87
Competence
Selection and use of personal
protective equipment
Limit time persons exposed to excess
heat
AS 1674 Safety in welding and allied
Ventilation processes
Welding equipment design
Welding job design

Provision of fire protection equipment


Risk assessment
Work Health and Safety Regulation
Storage 2011 (3.22 MB)
Inspection and maintenance
Risk assessment Safety Alert 80
Work Health and Safety Regulation
Storage 2011 (3.22 MB)
Work Health and Safety Regulation
Transport 2011 (3.22 MB)
Housekeeping
Provision of fire protection equipment
Risk assessment
Work Health and Safety Regulation
Storage 2011 (3.22 MB)

Provision of fire protection equipment


Work Health and Safety Regulation
Risk assessment 2011 (3.22 MB)
AS 1940 The storage and handling of
Storage flammable and combustible liquids
Inspection and maintenance
Work Health and Safety Regulation
Risk assessment 2011 (3.22 MB)
AS 1940 The storage and handling of
Storage flammable and combustible liquids
Handling
Provision of fire protection
Purchasing Procedures
Work Health and Safety Regulation
Risk assessment 2011 (3.22 MB)
AS 1940 The storage and handling of
Storage flammable and combustible liquids
Australian Dangerous Goods Code, 7th
Transport edition
Housekeeping
Provision of fire fighting equipment
Work Health and Safety Regulation
Risk assessment 2011 (3.22 MB)
AS 1940 The storage and handling of
Storage flammable and combustible liquids
Gas monitoring
AS/NZS 60079 Explosive atmospheres

Risk assessment Safety Alert 296


Storage protection equipment
Petroleum and Gas (Production and Safety) Act 2004 (3.57 MB)
Gas monitoring
Petroleum and Gas (Production and Safety) Act 2004 (3.57 MB)
Inspection and maintenance
Petroleum and Gas (Production and Safety) Act 2004 (3.57 MB)
Risk assessment
Petroleum and Gas (Production and Safety) Act 2004 (3.57 MB)
Storage
Gas monitoring
Petroleum and Gas (Production and Safety) Act 2004 (3.57 MB)
Handling
Purchasing procedures
Petroleum and Gas (Production and Safety) Act 2004 (3.57 MB)
Risk assessment
Petroleum and Gas (Production and Safety) Act 2004 (3.57 MB)
Storage
Petroleum and Gas (Production and Safety) Act 2004 (3.57 MB)
Transport
Petroleum and Gas (Production and Safety) Act 2004 (3.57 MB)
Gas monitoring
Petroleum and Gas (Production and Safety) Act 2004 (3.57 MB)
Housekeeping
Petroleum and Gas (Production and Safety) Act 2004 (3.57 MB)
Provision of fire fighting equipment
Petroleum and Gas (Production and Safety) Act 2004 (3.57 MB)
Risk assessment
Petroleum and Gas (Production and Safety) Act 2004 (3.57 MB)
Storage
Access procedure
AS 2294.1 Earth-moving machinery -
FOPS Protective structures - General
FOPS on mobile equipment
Guarding
Housekeeping Significant incident 77
Isolation of the area Safety Bulletin 117
Preventive maintenance
Risk assessment
Selection and use of personal
protective equipment
Engineering design
Guarding around rotating part
Housekeeping
Isolation
Minimise exposure by design
Preventive maintenance
Risk assessment
Selection and use of personal
protective equipment
AS 1873 Powder-actuated hand-held
Competence fastening tools
AS 1873 Powder-actuated hand-held
Compliance with design fastening tools
Correct design of explosive power AS 1873 Powder-actuated hand-held
tools fastening tools
AS 1873 Powder-actuated hand-held
Installation of barriers fastening tools
Preventive maintenance
Risk assessment
Safe use
Tool audit and inspection
Selection and use of personal
protective equipment
Housekeeping
Disciplined behaviour
Competence
Purchasing
Risk assessment
Selection, use, storage and
maintenance
Competency
Register and identification of Safety Alert 79
equipment
Audiometric testing of workers
AS 2436 Guide to noise and vibration
control on construction, demolition and
Design and specification of buildings maintenance sites
AS 2436 Guide to noise and vibration
control on construction, demolition and
Design and specification of equipment maintenance sites
Equipment maintenance
Equipment selection criteria
AS 1269.3 Occupational noise
management - Hearing protector
Hearing conservation program program

Installation of noise level warning signs


AS 1269.1 Occupational noise
management - Measurement and
Periodic monitoring for work areas to assessment of noise emission and
ascertain noise level exposure
Personal exposure limits (85 dBA)
Physical barriers to restrict access
Physical separation
AS 1269.3 Occupational noise
Provision of personal protective management - Hearing protector
equipment program
Selection/use of personal protective
equipment in designated areas
Competence
Dust Suppression
Prescribed dust levels
AS/NZS 1715 Selection, use and
Selection and use of personal maintenance of respiratory protective
protective equipment equipment
Restricted Work Area
AS 1627.4 Metal finishing - Preparation
and pretreatment of surfaces - Abrasive
blast cleaning of steel
Risk analysis
Shrouding
AS 2985 Workplace atmospheres -
Method for sampling and gravimetric
Silica content of abrasive material determination of respirable dust
AS/NZS 1668 The use of ventilation and
Air conditioning air-conditioning in buildings
AS 2985 Workplace atmospheres -
Method for sampling and gravimetric
Dust monitoring determination of respirable dust
Safety Bulletin 151
Dust suppression
Equipment/plant design
Prescribed dust levels Coal Mining Safety and Health
Regulation 2001 (PDF 1.3 MB)
Mining and Quarrying Safety and Health
Regulation 2001 (PDF 762 KB)

AS/NZS 1715 Selection, use and


Selection and use of personal maintenance of respiratory protective
protective equipment equipment
Removal of dust accumulation
Restricted access to work area
Road construction material and
maintenance
Shrouding
AS/NZS 1668 The use of ventilation and
Air conditioning air-conditioning in buildings
AS 2985 Workplace atmospheres -
Method for sampling and gravimetric
Dust monitoring determination of respirable dust
Dust Suppression
Equipment/plant design
Prescribed dust levels Coal Mining Safety and Health
Regulation 2001 (PDF 1.3 MB)
Mining and Quarrying Safety and Health
Regulation 2001 (PDF 762 KB)

Removal of dust accumulation


Restricted access to work area
Road construction material and
maintenance
Shrouding
AS/NZS 1715 Selection, use and
Selection and use of personal maintenance of respiratory protective
protective equipment equipment
Air Pollution Act - Low Exhaust Fume
Standard
AS/NZS 1668 The use of ventilation and
Air quality air-conditioning in buildings
QGN21 Guidance Note for Management
of Diesel Engine Exhaust in
Metalliferous Mines (PDF 210 KB)

Design of exhaust outlets


MDG 29 Guideline for the Management
of Diesel Engine Pollutants in
Underground Environments (PDF 436
Maintenance of engines KB)
Guidance on the Interpretation of
Workplace Exposure Standards for
Airborne Contaminants
Smoke and fume monitoring Safety Bulletin 127
Evacuation of persons
Permit
Selection and use of personal
protective equipment
Regular effective communication
Restricted area education
Evacuation of persons Safety Bulletin 120
Housekeeping management Safety Bulletin 61
Provision, training & use of personal AS 1674 Safety in welding and allied
protective equipment processes
Provision, training and use of personal
gas monitoring equipment
AS/NZS 1668 The use of ventilation and
Air quality air-conditioning in buildings
AS 3853 Health and safety in welding
Fume Monitoring and allied processes
AS 1627.4 Metal finishing - Preparation
and pretreatment of surfaces - Abrasive
blast cleaning of steel
Paint quality
AS/NZS 1715 Selection, use and
Selection and use of personal maintenance of respiratory protective
protective equipment equipment
Regular effective communication
Risk assessment
AS/NZS 1668 The use of ventilation and
Air quality air-conditioning in buildings
AS 3853 Health and safety in welding
Fume Monitoring and allied processes
AS/NZS 1715 Selection, use and
Selection and use of personal maintenance of respiratory protective
protective equipment equipment
Regular effective communication
Risk assessment
Competence

Conformity with positive lockout design


Design for positive lockout of
equipment
Fail safe design Safety Alert 21
Installation and maintenance of pre- Safety Alert 21
start alarms
Installation of positive lockout
mechanisms
Isolation of power source Safety Alert 91
Pre-start procedures
Regular effective communication Safety Alert 88
Risk assessment
Dust Suppression
Inadequate or incorrect information Safety Alert 66
Safety Alert 282
Safety Alert 21
Mine planning/scheduling
Protective vegetation
AS/NZS 1715 Selection, use and
Selection and use of personal maintenance of respiratory protective
protective equipment equipment
Removal of dust accumulation
Restricted work area
Road construction material and
maintenance
Shrouding
Training / procedures Safety Alert 266
Office of Commissioner Safety Alert 002
Detection systems
Go to
Hazard List

Go to Hierarchy
of Controls
Go to
top of page
Confined Spaces
Click on buttons below to go to the risk, risk factors and appropriate controls.

Working in confined spaces

Risks Mechanism/Risk Factors Controls


Working In Confined Spaces Cramped Working Conditions Design
Employee selection
Limited work periods
Risk assessment
Working In Confined Spaces Entrapment Isolation of equipment
Risk assessment
Working In Confined Spaces Exposure To Excessive Noise Levels Audiometric testing of work force
(Coal Mine Workers Health Scheme
Medicals)
Design and specification of buildings

Design and specification of equipment

Equipment maintenance
Equipment selection criteria
Hearing conservation program

Installation of noise level warning signs


Periodic monitoring of work areas to
ascertain noise levels

Personal exposure limits ( 85 dBA)


Physical barrier
Physical separation
Provision of personal protective
equipment

Selection & use of personal protective


equipment in designated areas

Working In Confined Spaces Inadequate Ventilation Air quality


Monitoring equipment
Personal Protective Equipment -
selection and use
Risk assessment
Self Contained Breathing Apparatus -
selection and use
Working In Confined Spaces Limited Egress And Entry Design
Effective communications
Employee selection
Risk assessment
Visibility
Go to
Hazard List

Go to Hierarchy
of Controls

Further information
AS 2865 Confined spaces

Significant Incident 47
Significant Incident 47
Coal Mining Safety and Health Act 1999
(PDF 723 KB)

AS 2436 Guide to noise and vibration


control on construction, demolition and
maintenance sites
AS 2436 Guide to noise and vibration
control on construction, demolition and
maintenance sites

AS 1269 Occupational noise


management
AS 1269.1 Occupational noise
management - Measurement and
assessment of noise emission and
exposure

AS 1269.3 Occupational noise


management - Hearing protector
program

Go to
top of page
Dredging
Click on buttons below to go to the risk, risk factors and appropriate controls.

Access (personnel and


Dredges as vessels
materials)

Winch ropes

Sub activity Risks


Access (Personnel and Materials) Person Being Immersed In Pond

Dredges as Vessels Dredge Capsizes


Dredges as Vessels Dredge Sinks

Freeboard Person Immersed Due To Loss Of


Freeboard

Mining Face Person Struck By Headline

Mining Face Person Trapped By Falling Material

Trailing Cables Cable Kinked


Trailing Cables Cable Kinked

Trailing Cables Cable Stretched

Trailing Cables Sheath Damage

Trailing Cables Water Ingress

Winch Ropes Person Struck By Winch Rope


Dredging
priate controls.

Freeboard Mining face

Mechanism/Risk Factors Controls


Access Punt Overturns
Risk assessment and working
procedure and see also the Working
Environment Section - Working In or
Near Water or Liquids
Dredge Or Service Line Moves Whilst Restricted access
Person Boarding Or Disembarking Operator visually checks progress on
or off dredge
Dredge operator to be notified prior to
boarding or disembarkation
Dredge to remain stationary while
person boarding or disembarking
Person Falls From Dredge, Service Provision of Personal Protective
Line Or Punt Equipment

Use of Personal Protective Equipment


Person Slips On Accessway Design of accessways on pontoons
Dredge Lists Through Sitting On High
Point Of Bottom Of Pond Correct bottom dredging technique
Inappropriate Design Correct design
Design of winch ropes
Overloading Minimum level of freeboard
Regular checks for freeboard
Strong Winds Correct anchor points
Moor dredge close to bank
Design of winch ropes
Waves Caused By Collapse Of Mining Method of working face
Face Use of correct winch ropes
Height of mining face
Waves Caused By Wind Action
Correct anchor points for winch ropes
Falling From Deck
Edge of deck protected by removable
handrails, chains or similar
Instability Caused By Inappropriate
"Add Ons" E.G. Pumps And Other No additions without checking with
Equipment design engineers
Insufficient Freeboard Minimum level of freeboard
Regular checks for freeboard
Freeboard alarms
Integrity Of Hull Breached Avoid violent contact from work
pontoons or punts
Hull kept sound and water tight
Regular inspections
Interior of hull compartments kept
clean
Ballast storage kept reasonably clear
of water
Siphoning Correct bilge pumping technique
Water Buildup In Compartments Not Sounding pipes or similar in each
Noticed compartment allow indication of water
level
Water Enters Through Open Hatchway Hatchways and other deck openings
Or Other Deck Opening fitted with watertight seals
Hatches and other deck openings
protected by coamings
Corrosion Of Pontoons Allowing Water
Entry Inspections
Cracks In Pontoons Due To Movement
Inspections
Damage To Pontoons Below Water Competency
Level Design
Overloaded Due To Windblown Tailings
Inspections
Water Entry Through Dredge Competency
Inspection Door Check water levels
Wear On Pontoons From Wire Ropes
Inspections
Headline Snaps Up/Sidewise Under Restrict access in area of headline or
Pressure danger zone
Headline Traverses Area Near Working Restrict access in area of headline or
Face danger zone
Collapse Of Face Restricted access to area near working
face
Direct Attachment Of Wire Sling Competence
Causing Short Radius Use of cradles
Service Line Kinked When Moved Lookout maintained when moving
Cable Caught Up While Being Moved
Visually observe movement operation
Clear area to move cable
Competence
Heavy Equipment Drives Over Cable Competence
Warning signs
Bury cable
Restrict access to heavy equipment
Suspend cable
Cable Underwater Suspend cable out of water
Damaged Sheath Regular inspection of cable
Repair any damage
Overloading Of Winch Rope Winch rope selection
Sudden Movement Of Winch Rope Check position of winch ropes
Competence
Move past winch ropes carefully
Winch Rope Cut By Cutter Mark position of winch ropes
Check position of winch rope
Competence
Moor dredge close to bank in adverse
conditions
Correct positioning of anchors
Move past winch ropes carefully
Winch Rope Worn And Snaps Under
Load Replace worn winch ropes
Winch Ropes Broken By Strong Winds
Aware of conditions
Go to
Hazard List

Trailing cables Go to Hierarchy


of Controls

Further information
Go to
top of page
Electrical (surface)
Click on buttons below to go to the risk, risk factors and appropriate controls.

All voltages High voltage

Sub activity Risks


All Voltages Burns

All Voltages Electric Shock


All Voltages Electric Shock

All Voltages Electric Shock

All Voltages Electric Shock

All Voltages Electrical Explosion


All Voltages Electrical Explosion

All Voltages Electrical Explosion

All Voltages Electrical Explosion

All Voltages Electrical Explosion


All Voltages Electrocution

All Voltages Electrocution

All Voltages Electrocution


All Voltages Explosion Dust

All Voltages Explosion Dust


All Voltages Explosion Explosives

All Voltages Explosion Explosives


All Voltages Explosion Fuel

All Voltages Explosion Fuel


All Voltages Explosion Gas

All Voltages Explosion Gas


All Voltages Fire

All Voltages Physical Impact (Falling)

All Voltages Physical Injury


All Voltages Respirable Dusts
All Voltages Severe Burns

All Voltages Uncontrolled Operation Of Equipment


High Voltage Electric Shock
High Voltage Electric Shock
High Voltage Electrocution

High Voltage Electrocution

Low/Medium Voltage Electric Shock


Low/Medium Voltage Electric Shock
Low/Medium Voltage Electric Shock
Low/Medium Voltage Electrocution

Low/Medium Voltage Electrocution


ctrical (surface)
priate controls.

Low / medium voltage

Mechanism/Risk Factors Controls


Electrical Flashover Access Barriers to comply with
Australian Standards
Burns management competence
Electrical Competence

Equip Crit-Elec Prot/Mech Prot/Equip


App/Duty Cycle/Env Fact

Equipment Design to comply with


Standards
High Volt Isol Equip-Acc Perm/Isol
Switch/High Volt Test
Low/Med Volt Isol Equip-Low/Medium
Voltage Test For Dead
Maint Of Elec Inst, Plant & Equip In A
Safe Operational Cond
Provision Of Personal Protective
Equipment
Safety Equip Purp Ins & Main Equip-
Sel/Use/Main/Testing
Selection And Use Of Clothing -
Electrical Workers
Selection And Use Of Personal
Protective Equipment
Technical Audits Of Installation
Use Of Tags, (Danger, Information,
Out Of Service)/ Pers Lock
Workplace/Job Familiarisation
Contact With Concealed Power Digging Procedures
Sources Via Digging
Operator Competence
Contact With Concealed Power
Sources Via Digging

Permit To Dig-Locate & Identify Power


Cables/Isol Power/Test & Prove Dead

Up To Date Drawings

Use Of Tags, (Danger, Information,


Out Of Service)/ Personal Lock

Contact With Concealed Power Drill/Cut Procedure-Locate & Ident


Sources Via Drilling/Cutting Power Sources/Isolate Power/use Safe
Tools/Test
Operator Competence
Up To Date Drawings
Use Of Tags, (Danger, Information,
Out Of Service)/ Personal Lock
Contact With Live Overhead Power Audit Of Clearance Of Overhead
Lines And Trailing Cables Electrical Lines

Earth Continuity Protection - High


Voltage Trailing Cables

Line Clearance

Min Con O/H-Loc Rd/Rd Line


Rerout/Upgrade Rd/Ug Ret/In Clear

Operator Competence
Traffic Mov Proc O/H Line Clear-Acc
Per/Check Clear/Iso O/H

Use Of Mechanical Barriers


Use Of Tags, (Danger, Information,
Out Of Service)/ Pers Lock/Pre-Mov
Insp

Use Of Warning Devices/Alarms


Use Of Warning/Clearance Signs
Environmental Factor: Heat Building Design/Layout
Environmental Factor: Heat
Equip Crit-Elec Prot/Mech Prot/Equip
App/Duty Cycle/Env Fact

Equipment Design

Housekeeping
Ip Rating

Location Of Electrical Equipment


Maint Of Elec Inst, Plant & Equip In A
Safe Operational Cond
Environmental Factor: Building Design/Layout
Humidity/Moisture Equip Crit-Elec Prot/Mech Prot/Equip
App/Duty Cycle/Env Fact

Equipment Design

Housekeeping
Ip Rating

Location Of Electrical Equipment


Maint Of Elec Inst, Plant & Equip In A
Safe Operational Cond
Environmental Factor: Lightning Building Design/Layout
Earthing

Equip Crit-Elec Prot/Mech Prot/Equip


App/Duty Cycle/Env Fact

Equipment Design

Housekeeping
Ip Rating

Lightning Arresters
Location Of Electrical Equipment
Maint Of Elec Inst, Plant & Equip In A
Safe Operational Cond
Uncontrolled High Energy Discharge Access Barriers
(Fault Levels)
Access To Low & High Voltage
Electrical Equipment
Earth Fault Current Limits
(Fault Levels)

Electrical Competence

Equip Crit-Elec Prot/Mech Prot/Equip


App/Duty Cycle/Env Fact

Equipment Design

Exclusion Of Foreign Objects (Ip


Rating)
High Volt Isol Equip-Acc Perm/Isol
Switch/High Volt Test
Housekeeping
Live Testing Procedures
Low/Med Volt Isol Of Equip - Low/Med
Volt Test For Dead
Mobile & Trans Equip - Earth Fault
Current Limitation
Notices And Signs

Prot Des-Grad Prot/E.L Dev/Current


Dev/Current Discrim/Ec Dev

Prot Set-Current Prot/E.L Dev/Current


Dev/Integ Cont Devices

Provision Of Personal Protective


Equipment
Restricted Access

Restricted Areas

Routine Testing
Safe Live Testing Of Energised
Conductors
Safety Equip Purp Ins/Main Elec
Equip-Sel/Use/Main/Testing
Sec Micro Computer & Prog Logic
Cont Software & Control Sys
Selection And Use Of Personal
Protective Equipment
Technical Audits Of Installation
Use Of Tags, (Danger, Information,
Out Of Service)/ Pers Lock/Pre-Mov
Insp
Workplace/Job Familiarisation
Contact With Live Overhead Power Earth Leakage Protection - High
Lines And Trailing Cables Voltage Trailing Cables
Earth Leakage Protection - Low & High
Voltage Overhead Lines
Direct Contact Adequate Mine Communications
Building Design/Layout
Electrical Competent Assistant

High Voltage Rescue Competency


High Voltage Rescue Procedure
Isolation Of Unused Equipment And
Conductors
Low/Medium Voltage Rescue
Competency
Low/Medium Voltage Rescue
Procedure
Maintenance & Testing Of Rescue
Equip
Mine Emergency Procedures
Provision Of Suitable Rescue
Equipment
Provision Of Suitable Test Equipment

Resuscitation Competence For


Electrical Workers
Standard Of Electrical Installations

Use Of Competent Assistants


Indirect Contact Adequate Mine Communications
Building Design/Layout
Maintenance & Testing Of Rescue
Equip
Mine Emergency Procedures
Provision Of Suitable Rescue
Equipment
Provision Of Suitable Test Equipment

Resuscitation Competence For Mine


Workers
Standard Of Electrical Installations
Unused Equipment And Conductors

High Energy Discharge (Electrical Building Design/Layout


Ignition) Building Location (Environment)
Competence
Controlled Dust Removal From
Electrical Equipment
Determination Of Hazardous Area

Dust Control
Equip Crit-Elec Prot/Mech Prot/Equip
App/Duty Cycle/Env Fact

Equipment Design

Housekeeping
Install Hazardous Area Equipment
Live Testing In Hazardous Area
Location Of Electrical Equipment
Maint Of Elec Equip-Plant & Inst In A
Safe Operational Cond
Provision Of Personal Protective
Equipment
Remove Electrical Equipment From
Hazard
Render Area Non Explosive
Selection And Use Of Personal
Protective Equipment
Workplace/Job Familiarisation
Static Electricity Clothing (Anti Static)
Competence
Controlled Dust Removal From
Electrical Equipment
Dust Control
Earthing

Equip Crit-Elec Prot/Mech Prot/Equip


App/Duty Cycle/Env Fact

Equipment Design

Location Of Electrical Equipment


Maint Of Elec Equip-Plant & Inst In A
Safe Operational Cond
Maint Proc Min Expl Risk Due To Static
Elec Work Hazard Area
Provision Of Personal Protective
Equipment
Routine Testing
Selection And Use Of Personal
Protective Equipment
Workplace/Job Familiarisation
High Energy Discharge (Electrical Building Design/Layout
Ignition) Building Location (Environment)
Competence
Determination Of Hazardous Area

Equip Crit-Elec Prot/Mech Prot/Equip


App/Duty Cycle/Env Fact

Equipment Design

Housekeeping
Install Hazardous Area Equipment
Live Testing In Hazardous Area
Location Of Electrical Equipment
Maint Of Elec Equip-Plant & Inst In A
Safe Operational Cond
Provision Of Personal Protective
Equipment
Remove Electrical Equipment From Ha

Render Area Non Explosive


Selection And Use Of Personal
Protective Equipment
Workplace/Job Familiarisation
Static Electricity Clothing (Anti Static)
Competence
Earthing

Equip Crit-Elec Prot/Mech Prot/Equip


App/Duty Cycle/Env Fact

Equipment Design

Location Of Electrical Equipment


Maint Of Elec Equip-Plant & Inst In A
Safe Operational Cond
Maint Proc Min Expl Risk Due To Static
Elec Work Hazard Area
Routine Testing
Selection And Use Of Personal
Protective Equipment
Workplace/Job Familiarisation
High Energy Discharge (Electrical Building Design/Layout
Ignition) Building Location (Environment)
Competence
Determination Of Hazardous Area

Equip Crit-Elec Prot/Mech Prot/Equip


App/Duty Cycle/Env Fact

Equipment Design

Housekeeping
Install Hazardous Area Equipment
Live Testing In Hazardous Area
Location Of Electrical Equipment
Maint Of Elec Equip-Plant & Inst In A
Safe Operational Cond
Provision Of Personal Protective
Equipment
Remove Electrical Equipment From Ha

Render Area Non Explosive


Selection And Use Of Personal
Protective Equipment
Workplace/Job Familiarisation
Static Electricity Clothing (Anti Static)
Competence
Earthing

Equip Crit-Elec Prot/Mech Prot/Equip


App/Duty Cycle/Env Fact

Equipment Design

Location Of Electrical Equipment


Maint Of Elec Equip-Plant & Inst In A
Safe Operational Cond
Maint Proc Min Expl Risk Due To Static
Elec Work Hazard Area
Provision Of Personal Protective
Equipment
Routine Testing
Selection And Use Of Personal
Protective Equipment
Workplace/Job Familiarisation
High Energy Discharge (Electrical Building Design/Layout
Ignition) Building Location (Environment)
Competence
Determination Of Hazardous Area

Equip Crit-Elec Prot/Mech Prot/Equip


App/Duty Cycle/Env Fact

Equipment Design

Housekeeping
Install Hazardous Area Equipment
Live Testing In Hazardous Area
Location Of Electrical Equipment
Maint Of Elec Equip-Plant & Inst In A
Safe Operational Cond
Provision Of Personal Protective
Equipment
Remove Electrical Equipment From Ha

Render Area Non Explosive


Selection And Use Of Personal
Protective Equipment
Workplace/Job Familiarisation
Static Electricity Clothing (Anti Static)
Competence
Earthing

Equip Crit-Elec Prot/Mech Prot/Equip


App/Duty Cycle/Env Fact

Equipment Design

Location Of Electrical Equipment


Maint Of Elec Equip-Plant & Inst In A
Safe Operational Cond
Maint Proc Min Expl Risk Due To Static
Elec Work Hazard Area
Provision Of Personal Protective
Equipment
Routine Testing
Selection And Use Of Personal
Protective Equipment
Workplace/Job Familiarisation
Malfunction Of Electrical Equipment Competence - Equipment Operation

Electrical Competence

Equipment Design

Fire Fighting Competence


Fire Fighting Equipment
Fire Suppression Systems
Housekeeping
Lightning Protection
Live Testing Procedures
Location Of Electrical Equipment
Maint Of Elec Equip-Plant & Inst In A
Safe Operational Cond
Prot Design-Grad Of Prot/El
Dev/Current Dev/Time Disc/Ec Dev
Prot Set-Current Set Of Prot/El
Dev/Current Dev/Integ Ec Dev
Routine Testing
Safe Live Testing Of Energised
Conductors
Safety Equip Purp Inst & Maint Elec
Equip-Sel/Use/Maint/Test
Workplace/Job Familiarisation
Electric Shock Refer To Working Environment Section

Equipment Failure Causing Electrical Access Barriers


Incidents Approved Adjust Or Port Equip/Levels
Or Emerg Shutdown System

Competence - Equipment Operation


For Testing Purposes
Earth Leakage Protection/Main And
Distribution Boards
Electrical Competence
Equip Crit-Elec Prot/Mech Prot/Equip
App/Duty Cycle/Env Fact

High Voltage Isol Equip-Acc Perm/Isol


Switch/High Volt Test
Isolation And Tagging Out Of Faulty
Equipment
Labelling Of Isolation Points

Live Testing Procedures


Low/Medium Volt Isolat Equip -
Low/Medium Volt Test For Dead
Notices And Signs

Operating Time Of Circuit Protection


Devices
Provision For Full Current Isolators For
Equip
Provision Of Emergency Shutdown
Devices
Provision Of Personal Protective
Equipment
Restricted Access

Restricted Areas

Safe Live Testing Of Energised


Conductors
Sec Micro Computer & Prog Logic
Cont Software & Control Sys
Selection And Use Of Clothing -
Electrical Workers
Selection And Use Of Personal
Protective Equipment
Use Of Tags, (Danger, Information,
Out Of Service)/ Pers Lock
Workplace/Job Familiarisation
Movement Of Dust By Compressed Air Controlled Dust Removal From
Electrical Equipment
Provision Of Personal Protective
Equipment
Selection And Use Of Personal
Protective Equipment
Electrical Flashover Earth Leakage Protection/Main And
Distribution Boards
Maint Of Elec Equip-Plant & Inst In A
Safe Operational Cond
Protection System Discrimination
Routine Testing
Selection And Use Of Clothing -
Electrical Workers
Workplace/Job Familiarisation
Fault In Electrical Equipment Approved Adjust Or Port Equip/Levels
Or Emerg Shutdown System

Competence - Equipment Operation


For Testing Purposes
Electrical Competence

Equip Crit - Env Fac/Mec Prot/Duty


Cycle/Equip App/Equip Prot
Equipment Design

Fail Safe Operation Of Equipment


Isolate Area Where Equipment Is
Being Run
Isolation And Tagging Out Of Faulty
Equipment
Isolation Of Equipment For Safe Work

Labelling Of Isolation Points

Maint Elec Plant, Equip & Inst In A


Safe Operational Cond
Prot Design-Grad Of Prot/El
Dev/Current Dev/Time Disc/Ec Dev
Prot Set-Current Set Of Prot/El
Dev/Current Dev/Integ Ec Dev
Provision For Full Current Isolators For
Equip
Provision Of Emergency Shutdown
Devices
Routine Testing
Sec Micro Computer & Prog Logic
Cont Software & Control Sys
Technical Audits Of Installation
Unused Equipment And Conductors
Use Of Tags, (Danger, Information,
Out Of Service)/ Pers Lock
Workplace/Job Familiarisation
Direct Contact With Live Conductors Access Barriers

Access To High Voltage Elec Equip

Check Back Feeds, Par Paths When


Working On Main Unitsor Alt Suppl

Check Back Feeds, Par Paths When


Working On Ring Main Units
Earth Continuity Protection - High
Voltage Trailing Cables
Electrical Competence

Equip Crit-Elec Prot/Mech Prot/Equip


App/Duty Cycle/Env Fact

Equipment Design

High Volt Equip-Acc Perm/Isol Switch


Sheet/H Volt Test Dead
High Voltage Safety Clearance

Isolation Of Equipment For Safe Work

Labelling Of Isolation Points

Live Testing Procedures


Notices And Signs

Provision For Full Current Isolators For


Equip

Provision Of Emergency Shutdown


Devices
Provision Of Personal Protective
Equipment
Restricted Access
Restricted Areas

Routine Testing
Safe Live Testing Of Energised
Conductors
Safety Equip Purp Inst & Maint Elec
Equip-Sel/Use/Maint/Test
Sec Micro Computer & Prog Logic
Cont Software & Control Sys
Selection And Use Of Clothing -
Electrical Workers
Technical Audits Of Installation
Up To Date Drawings
Use Of High Voltage Test Equipment

Use Of Tags, (Danger, Information,


Out Of Service)/ Pers Lock
Workplace/Job Familiarisation
Indirect Contact Building Design/Layout
Earth Continuity Protection - High
Voltage Trailing Cables
Earth Fault Current Limits

Earthing

Electrical Competence

Equip Crit-Elec Prot/Mech Prot/Equip


App/Duty Cycle/Env Fact

Equipment Design

High Volt Equip-Acc Perm/Isol Switch


Sheet/H Volt Test Dead
High Voltage Safety Clearance

Maint Of Elec Equip-Plant & Inst In A


Safe Operational Cond
Protection System Discrimination
Provision Of Personal Protective
Equipment
Routine Testing
Safety Equip Purp Inst & Maint Elec
Equip-Sel/Use/Maint/Test
Selection And Use Of Personal
Protective Equipment
Technical Audits Of Installation
Transp & Mobile Machines - Earth
Fault Current Limitation Dev
Use Of Tags, (Danger, Information,
Out Of Service)/ Pers Lock
Direct Contact Earth Leakage Protection - High
Voltage Distribution
High Voltage Rescue Competency
High Voltage Rescue Procedure
Live Testing Procedures
Maintenance And Testing Of Rescue
Equipment
Provision Of Suitable Rescue
Equipment
Safe Live Testing Of Energised
Conductors
Use Of High Voltage Test Equipment

Indirect Contact Earth Leakage Protection - High


Voltage Distribution
High Voltage Rescue Competency
High Voltage Rescue Procedure
Live Testing Procedures
Maintenance And Testing Of Rescue
Equipment
Provision Of Suitable Rescue
Equipment
Safe Live Testing Of Energised
Conductors
Use Of High Voltage Test Equipment

Defective Electrical Equipment Earth Leakage Protection/Main And


Distribution Boards
Electrical Competence

Inspection And Testing Of Hire


Electrical Equipment
Inspection And Testing Of Mine
Electrical Equipment
Inspection And Testing Of New
Electrical Equipment
Inspection Before Use Of Portable
Electrical Equipment
Routine Test & Tag Of Port Elec Equip

Routine Testing
Use Of Double Insulated Equipment
Workplace/Job Familiarisation
Direct Contact With Live Conductors Acc To Low/Med Voltage Elec Equip

Access Barriers

Check Back Feeds, Par Paths When


Working On Main Units
Control Voltage For Remote Wiring
Electrical Competence

Equip Crit-Elec Prot/Mech Prot/Equip


App/Duty Cycle/Env Fact

Equipment Design

Isolation Of Equipment For Safe Work

Labelling Of Isolation Points

Live Testing Procedures


Low/Medium Volt Isolat Equip -
Low/Medium Volt Test For Dead
Notices And Signs

Prevention Of Contact With Live Parts

Protection System Discrimination


Provision For Full Current Isolators For
Equip

Provision Of Clothing For Electrical


Workers
Provision Of Personal Protective
Equipment
Restricted Access
Restricted Areas

Safe Live Testing Of Energised


Conductors
Safe Use Of Arc Welding Equipment

Safety Equip Purp Inst & Maint Elec


Equip-Sel/Use/Maint/Test
Sec Micro Computer & Prog Logic
Cont Software & Control Sys
Selection And Use Of Clothing -
Electrical Workers
Selection And Use Of Ppe
Technical Audits Of Installation
Up To Date Drawings
Use Of Double Insulated Equipment
Use Of Isolation Transformers
Use Of Tags, (Danger, Information,
Out Of Service)/ Pers Lock
Workplace/Job Familiarisation
Indirect Contact Building Design/Layout
Earth Fault Current Limits

Earthing

Electrical Competence

Equip Crit-Elec Prot/Mech Prot/Equip


App/Duty Cycle/Env Fact

Equipment Design

Insulation Resistance

Low/Medium Volt Isolat Equip -


Low/Medium Volt Test For Dead
Low/Medium Voltage Safety
Clearances
Maint Of Elec Equip-Plant & Inst In A
Safe Operational Cond
Mobile & Transportable Equip - Earth
Fault Current Limitation
Protection System Discrimination
Provision Of Personal Protective
Equipment
Resistance Of Earthing System

Routine Testing
Selection And Use Of Personal
Protective Equipment
Technical Audits Of Installation
Use Of Tags, (Danger, Information,
Out Of Service)/ Pers Lock
Direct Contact With Live Conductors Earth Leakage Protection - Final
Subcircuits
Earth Leakage Protection 240V User
Outlets
Earth Leakage Protection/Main And
Distribution Boards
Live Testing Procedures
Low/Medium Voltage Rescue
Competency
Low/Medium Voltage Rescue
Procedure
Maintenance And Testing Of Rescue
Equipment
Provision Of Personal Protective
Equipment
Provision Of Suitable Rescue
Equipment
Safe Live Testing Of Energised
Conductors
Selection And Use Of Personal
Protective Equipment
Indirect Contact Earth Leakage Protection - Final
Subcircuits
Earth Leakage Protection 240V User
Outlets
Labelling Of Isolation Points

Live Testing Procedures


Low/Medium Voltage Rescue
Competency
Low/Medium Voltage Rescue
Procedure
Maintenance And Testing Of Rescue
Equipment
Provision For Full Current Isolators For
Equip
Provision Of Suitable Rescue
Equipment
Safe Live Testing Of Energised
Conductors
Selection And Use Of Personal
Protective Equipment
Go to
Hazard List

Go to Hierarchy
of Controls

Further information
AS 3000 Australian/New Zealand wiring
rules
Safety Alert 220
Electrical Safety Act 2002 (PDF 1.13
MB)

Safety Alert 45
AS 3000 Australian/New Zealand wiring
rules

Significant incident 68

Safety Alert 61

Safety Alert 231

Safety Alerts 220

Safety Alert 50
Safety Alert 103
Safety Alert 50
Safety Alert 103
Safety Alert 50

Safety Alert 103


Safety Alert 50
Safety Alert 103
Safety Alert 50

Safety Alert 103

AS/NZS 3007 Electrical equipment in


mines and quarries - Surface
installations and associated processing
plant
AS/NZS 3007 Electrical equipment in
mines and quarries - Surface
installations and associated processing
plant
Electrical Safety Act 2002 (PDF 1.13
MB)
AS/NZS 3007 Electrical equipment in
mines and quarries - Surface
installations and associated processing
plant
Significant Incident 44
AS/NZS 3007 Electrical equipment in
mines and quarries - Surface
installations and associated processing
plant
Safety Alert 174
AS/NZS 3007 Electrical equipment in
mines and quarries - Surface
installations and associated processing
plant
Safety Alert 174
AS 3000 Australian/New Zealand wiring
rules

AS 60529 Degrees of protection


provided by enclosures (IP Code)

Safety Bulletin 136

AS 3000 Australian/New Zealand wiring


rules

AS 60529 Degrees of protection


provided by enclosures (IP Code)

AS 3000 Australian/New Zealand wiring


rules

AS 3000 Australian/New Zealand wiring


rules

AS 60529 Degrees of protection


provided by enclosures (IP Code)

AS 3000 Australian/New Zealand wiring


rules
AS 3000 Australian/New Zealand wiring
rules
AS 3853 Health and safety in welding
and allied processes
Electrical Safety Act 2002 (PDF 1.13
MB)
Safety Alert 231

AS 3000 Australian/New Zealand wiring


rules
AS 60529 Degrees of protection
provided by enclosures (IP Code)

AS 1319 Safety signs for the


occupational environment

AS 3000 Australian/New Zealand wiring


rules
AS/NZS 3007 Electrical equipment in
mines and quarries - Surface
installations and associated processing
plant
Electrical Safety Act 2002 (PDF 1.13
MB)

AS 3000 Australian/New Zealand wiring


rules

AS 3000 Australian/New Zealand wiring


rules

Safety Alert 231

AS 3000 Australian/New Zealand wiring


rules
AS 3000 Australian/New Zealand wiring
rules

AS/NZS 60079 Explosive atmospheres

AS 3000 Australian/New Zealand wiring


rules

AS 3000 Australian/New Zealand wiring


rules

AS 3000 Australian/New Zealand wiring


rules
AS/NZS 60079 Explosive atmospheres

AS 3000 Australian/New Zealand wiring


rules

AS 3000 Australian/New Zealand wiring


rules

AS 3000 Australian/New Zealand wiring


rules
AS/NZS 60079 Explosive atmospheres

AS 3000 Australian/New Zealand wiring


rules

AS 3000 Australian/New Zealand wiring


rules

AS 3000 Australian/New Zealand wiring


rules
AS/NZS 60079 Explosive atmospheres

AS 3000 Australian/New Zealand wiring


rules

AS 3000 Australian/New Zealand wiring


rules

AS 3000 Australian/New Zealand wiring


rules
Safety Alert 13
Electrical Safety Act 2002 (PDF 1.13
MB)
AS 3000 Australian/New Zealand wiring
rules
Safety Alert 303

Safety Alert 75
Electrical Safety Act 2002 (PDF 1.13
MB)
AS 3000 Australian/New Zealand wiring
rules

AS 1319 Safety signs for the


occupational environment

AS 3000 Australian/New Zealand wiring


rules

AS 3000 Australian/New Zealand wiring


rules
AS/NZS 3007 Electrical equipment in
mines and quarries - Surface
installations and associated processing
plant
Safety Alerts 105

Safety Alert 75

Electrical Safety Act 2002 (PDF 1.13


MB)

AS 3000 Australian/New Zealand wiring


rules

AS 3000 Australian/New Zealand wiring


rules

AS 3000 Australian/New Zealand wiring


rules

AS 3000 Australian/New Zealand wiring


rules
AS 3000 Australian/New Zealand wiring
rules
AS 3000 Australian/New Zealand wiring
rules

Electrical Safety Act 2002 (PDF 1.13


MB)

AS 3000 Australian/New Zealand wiring


rules

AS 2067 Substations and high voltage


installations exceeding 1 kV a.c.

AS 3000 Australian/New Zealand wiring


rules

AS 1319 Safety signs for the


occupational environment
Safety Alert 174
AS/NZS 3007 Electrical equipment in
mines and quarries - Surface
installations and associated processing
plant

AS 3000 Australian/New Zealand wiring


rules
AS/NZS 3007 Electrical equipment in
mines and quarries - Surface
installations and associated processing
plant

Safety Alert 104


AS 3000 Australian/New Zealand wiring
rules
AS 3000 Australian/New Zealand wiring
rules
Electrical Safety Act 2002 (PDF 1.13
MB)

AS 3000 Australian/New Zealand wiring


rules

AS 2067 Substations and high voltage


installations exceeding 1 kV a.c.
Safety Alert 37

Safety Alert 109

Electrical Safety Act 2002 (PDF 1.13


MB)
Safety Bulletin 136

Safety Alert 72
Safety Alert 73
Safety Alert 26

Electrical Safety Act 2002 (PDF 1.13


MB)
Safety Alert 75

AS 3000 Australian/New Zealand wiring


rules
AS 3000 Australian/New Zealand wiring
rules
Safety Alert 189

Electrical Safety Act 2002 (PDF 1.13


MB)
Safety Bulletin 136

AS 3000 Australian/New Zealand wiring


rules

AS 3000 Australian/New Zealand wiring


rules
Safety Bulletin 136

AS 1319 Safety signs for the


occupational environment
AS 3000 Australian/New Zealand wiring
rules

AS/NZS 3007 Electrical equipment in


mines and quarries - Surface
installations and associated processing
plant

AS 3000 Australian/New Zealand wiring


rules
AS 3000 Australian/New Zealand wiring
rules

Safety Alert 6
Safety Alert 19
AS 1674.2 Safety in welding and allied
processes - Electrical

AS 3000 Australian/New Zealand wiring


rules
AS 3000 Australian/New Zealand wiring
rules
Electrical Safety Act 2002 (PDF 1.13
MB)

AS 3000 Australian/New Zealand wiring


rules
AS 3000 Australian/New Zealand wiring
rules

AS 3000 Australian/New Zealand wiring


rules
AS 3000 Australian/New Zealand wiring
rules

Safety Alert 189

AS 3000 Australian/New Zealand wiring


rules
AS 3000 Australian/New Zealand wiring
rules

Go to
top of page
Equipment Operation
Click on buttons below to go to the risk, risk factors and appropriate controls.

Impact of projectile Injury from equipment

Risks Mechanism/Risk Factors


Impact Of Projectile Disintegration Of Moving Parts

Injury To Person By Equipment Equipment component shattered by


external projectile

Injury To Person By Equipment Incorrect Selection Of Lifting


Equipment

Injury To Person By Equipment Incorrect Use Of Lifting Equipment

Uncontrolled Operation Of Equipment Failure of equipment components

Uncontrolled Operation Of Equipment Equipment Operation


Uncontrolled Operation Of Equipment Equipment Operation
pment Operation
ontrols.

Uncontrolled operation of Go to Hierarchy


equipment of Controls

Controls Further information


Engineering design
Guarding around rotating part
Housekeeping Safety Bulletin 118
Safety Bulletin 103
Isolation
Minimise exposure by design
Audiometric testing of work force Safety Alert 68
(Coal Mine Workers Health Scheme
Medicals)
Provision of Personal Protective
Equipment
Risk assessment Safety Alert 287
Selection and use of Personal
Protective Equipment
selection and use of correct equipment Significant incident 31
components
Equipment design
Competence
Purchasing
Risk assessment Significant incident 35
Selection, use, storage and Safety Alert 3
maintenance
Competency Safety Alert 28
Register and identification of Significant incident 66
equipment
Inadequate maintenance Significant incident 45
Inadequate equipment inspection Significant incident 67
Significant incident 49
Competence of Maintenance Significant incident 72
personnel
Competence
Conformity with positive lockout design Safety Alert 82
Design for positive lockout of
equipment
Fail safe design Safety Alert 4
Installation and maintenance of pre-
start alarms
Installation of Positive Lockout Significant incident 66
mechanisms
Isolation of power source Safety Alert 10
Pre-start procedures Significant incident 74
Regular effective communication
Risk assessment Safety Alert 291
Safety Bulletin 30
Go to
Hazard List

Go to Hierarchy
of Controls
Go to
top of page
Explosions (surface)
Click on buttons below to go to the risk, risk factors and appropriate controls.

Explosion of hazardous Explosion of flammable and


Explosion of flammable ga
chemical combustible liquid

Risks Mechanism/Risk Factors


Explosion Of Chemical Substance Excessive Heat

Explosion Of Flammable And Excessive Heat


Combustible Liquid

Explosion Of Flammable Gas Excessive Heat


losions (surface)
ontrols.

Go to Hierarc
Explosion of flammable gas
of Controls

Controls Further information


Safe use National Code of Practice for the
Control of Workplace Hazardous
Substances [NOHSC: 2007 (1994)]
Safety Bulletin 150
Heat reduction
Competence
Storage National Code of Practice for the
Control of Workplace Hazardous
Substances [NOHSC: 2007 (1994)]
Transport Australian Dangerous Goods Code, 7th
edition
Correct Disposal
Audiometric testing of work force
(Coal Mine Workers Health Scheme
Medicals)
Increase in ventilation
Risk Assessment
Storage AS 1940 The storage and handling of
flammable and combustible liquids
Competence
Classification of Hazardous area AS/NZS 60079 Explosive atmospheres

Temperature reduction
Correct disposal Work Health and Safety Regulation
2011 (3.22 MB)
Adequate Transport Arrangements Australian Dangerous Goods Code, 7th
edition
Correct use of Liquid
Classification of Hazardous areas AS/NZS 60079 Explosive atmospheres

Risk Assessment AS/NZS 60079 Explosive atmospheres

Competence AS/NZS 60079 Explosive atmospheres

Correct use of Gas AS 1596 The storage and handling of


LP gas
Gas installation AS 1596 The storage and handling of
LP gas
Storage Petroleum and Gas (Production and
Safety) Act 2004 (3.57 MB)
Temperature reduction AS 1596 The storage and handling of
LP gas
AS/NZS 60079 Explosive atmospheres

Transport Australian Dangerous Goods Code, 7th


edition
Ventilation AS 1596 The storage and handling of
LP gas
AS/NZS 60079 Explosive atmospheres

Correct disposal Petroleum and Gas (Production and


Safety) Act 2004 (3.57 MB)
Monitoring of gas levels Safety Alert 298
Go to
Hazard List

Go to Hierarchy
of Controls
Go to
top of page
Explosives Manufactur
Click on buttons below to go to the risk, risk factors and appropriate controls.

Fixed manufacturing units Mobile manufacturing units

Sub Activity Risks


Fixed Manufacturing Units Injurious Health Effects / Injury To
Personnel

Fixed Manufacturing Units Unexpected Detonation

Mobile Manufacturing Units Injurious Health Effects / Injury To


Personnel
Mobile Manufacturing Units Unexpected Detonation
Explosives Manufacture (surface)
priate controls.

Mechanism/Risk Factors Controls


Suitable equipment selection and
Burst Hoses/ Fittings design
Handling of Equipment Provision for protective equipment
Skin Contact With Explosive
Chemicals Operator competence
Slipping On Chemical Spills Fixed equipment design
Spillage From Bulk Storage House keeping

External Ignition Source - Contraband,


Lightning, Fires, Static Electricity Fire break

External Ignition Source - Contraband,


Lightning, Fires, Static Electricity Lighting

External Ignition Source - Contraband,


Lightning, Fires, Static Electricity Operator competence

External Ignition Source - Contraband,


Lightning, Fires, Static Electricity Restrictions of materials/articles

External Ignition Source - Contraband,


Lightning, Fires, Static Electricity Restrictions to plant location area

External Ignition Source - Contraband,


Lightning, Fires, Static Electricity Security fencing
Separate storage for individual
Poor Plant Design explosive/chemical
Poor Plant Design Suitable manufacturing plant design
Maintenance procedures, quality
Poor Plant Maintenance control of equipment, purchases

Burst Hoses/ Fittings Suitable equipment selection


Handling Of Equipment Provision of protective equipment
Skin Contact With Explosive
Chemicals Operator competence
Slipping On Chemical Spills Equipment design
Spillage From Bulk Storage House keeping
External Ignition Source - Contraband,
Lightning, Fires, Static Electricity Restrictions of materials/articles

External Ignition Source - Contraband, Restrictions on manufacturing vehicle


Lightning, Fires, Static Electricity refill areas
Suitable manufacturing vehicle
Poor Vehicle Design (design)
Maintenance procedures, quality
Poor Vehicle Maintenance control of equipment, purchases
Go to
Hazard List

Go to Hierarchy
of Controls

Further information
AS 2187 Explosives - Storage,
transport and use

AS 2187 Explosives - Storage,


transport and use

AS 2187 Explosives - Storage,


transport and use

AS 2187 Explosives - Storage,


transport and use

AS 2187 Explosives - Storage,


transport and use

AS 2187 Explosives - Storage,


transport and use

AS 2187 Explosives - Storage,


transport and use
AS 2187 Explosives - Storage,
transport and use
AS 2187 Explosives - Storage,
transport and use

AS 2187 Explosives - Storage,


transport and use
AS 2187 Explosives - Storage,
transport and use
AS 2187 Explosives - Storage,
transport and use

Go to
top of page
Explosive Tools
Click on buttons below to go to the risk, risk factors and appropriate controls.

Impact of projectile

Risks Mechanism/Risk Factors


Impact Of Projectile Incorrect Use Of Explosive Hand Tool
xplosive Tools
ontrols.

Go to Hierarchy
of Controls

Controls Further information


Risk assessment
AS 1873 Powder-actuated hand-held
Competence fastening tools
Provision of Personal Protective
Equipment
Preventive maintenance
AS 1873 Powder-actuated hand-held
Installation of barriers fastening tools
Tool audit and inspection

Use of Personal Protective Equipment


AS 1873 Powder-actuated hand-held
Compliance with design fastening tools
Correct design of explosive power AS 1873 Powder-actuated hand-held
tools fastening tools
Safe use
Go to
Hazard List

Go to Hierarchy
of Controls

Go to
top of page
Explosives Use (s
Click on buttons below to go to the risk, risk factors and appropriate controls.

Handling Storage

Sub Activity Risks


Handling Physical Injury
Storage of Explosives Injurious Health Effects

Storage of Explosives Unauthorised Possession

Storage of Explosives Unexpected Detonation


Transport of Explosives Unauthorised Possession

Transport of Explosives Unexpected Detonation


Use Of Explosives Disturbance Of Underground Mining
Operations

Use of Explosives Fire Ball

Use of Explosives Flyrock

Use of Explosives Flyrock In Confined Space

Use of Explosives Ignition Of Dust In Confined Space

Use of Explosives Noise


Use of Explosives Non-Detonation

Use of Explosives Noxious Fumes

Use of Explosives Noxious Fumes In Confined Space

Use of Explosives Unexpected Detonation


Use of Explosives Vibration
Explosives Use (surface)
priate controls.

Transport Use

Mechanism/Risk Factors Controls


Improper Handling Of Storage Disposal of used packages
Containers/ Packages
Proper lifting/handling techniques
Provision of lifting equipment
Provision of protective clothing
Quality control of packaging

Size restriction on packages

Suitable designed storage facility

Suitable designed transport vehicles

Inferior Packaging Disposal of used packages

Proper lifting/handling techniques


Provision of lifting equipment
Provision of protective clothing
Quality control of packaging

Size restriction on packages

Suitable designed storage facility

Suitable designed transport vehicles

Poor Manual Handling Proper lifting/handling techniques


Provision of lifting equipment
Provision of protective clothing
Quality control of packaging

Size restriction on packages

Suitable designed storage facility

Suitable designed transport vehicles


Inadequate Ventilation House keeping

Storage
Suitable Design

Ventilation

Theft Internal audit of stock


Security procedure

Suitable designed storage facilities


Deteriorated Explosives (Sensitivity) Disposal

Internal audit of stock


Detonator/Explosive Contact Internal audit of stock
Non-chemical reactive explosives

Separate stores for detonators &


explosives
Warning signs

Fire Fire breaks

Fire suppression

House keeping

Non flammable external construction

Prohibited articles & equipment

Safe site location

Warn signs

Heat Properly designed magazine

Impact Premise design/construction

Protective berms

Restricted vehicular access


Safe site location

Lightning Lightning conductors

Suitable designed premises


Radio Transmissions Power output restrictions

Transmission restrictions

Warning signs

Theft Internal audit of stock


Security procedures

Transport storage container


Deterioration Of Explosives Disposal
(Sensitivity)
Internal Audits of stock
Detonator/Explosive Contact Internal Audit
Separation zone between explosives
and detonators
Fire Explosive vehicle design

Fire fighting procedures


Fire suppression equipment

Prohibited smoking

Separation zone

Heat (Sun) Explosive vehicle design

Exposure limitations
Impact Prohibited certain articles/ equipment

Rollover / collision of vehicle


Separation zone between explosive
and detonators
Speed of vehicles
Use of properly designed explosive
vehicle
Lightning Explosive vehicle design

Exposure limitation during storms


Radio Transmissions Power output restrictions

Transmission restrictions

Warning signs in vehicles and blasting


area
Static Electricity Explosive vehicle design
Geographical Location Evacuation of personnel
Notification of blast
Geological Factors Evaluation of geology
Selection of explosive
Inadequate Blast Design Blast monitoring/analysis
Correct delay pattern
Evaluation of possible blast effects
Suitable blast design
Overcharging Conformity with blast design
Use Of High Energy Detonating Cord Evaluation of dust potential
Selection of correct initiating explosive

Wet area down


Detonation Of Misfires Competence in shotfiring
Procedure
Inappropriate Blast Design Suitable designed blasting pattern.
Incorrect Blasting Technique Competence in shotfiring
Procedure
Limited Protective Zone Evaluation of safety zones

Non Conformity With Correct Blast Competence in shotfiring


Design Conformity with design
Overcharging Of Blast Competence in shotfiring
Overcharging Of Blast Conformity with correct blast loading.

Unidentified Abnormalities Inground Strata evaluation


Conditions
Detonation Of Explosive Charges Blasting mat
Competence of shotfirer
Restricted personnel zone
Selection of explosive
Size of charge
Firing Of Explosive Charges Detonating medium
Make dust inert
Removal of dust
Restricted personnel zone
Use Permitted explosives
Monitoring/testing
Removal of gas
Restricted personnel zone
Use Permitted explosives
Atmospheric Conditions (Air Blast Evaluation of atmospheric condition
Only) (cloud cover)
Geographical Location Proximity of surface structure
consideration
Geological Factors Evaluation of geology
Selection of explosive
Inappropriate Blast Design Blast design
Inappropriate Blast Design
Blast monitoring/analysis
Competence in blast design
Correct delay pattern
Evaluation of possible blast effects
Overcharging Competence in shotfiring
Conformity with blast design
Faulty Initiating Equipment Testing of equipment
Inappropriate Blast Designs Competence in blast design
Inappropriate Shotfiring Technique Competence in shotfiring
New technology
Incompatible Explosive Product selection
Inferior Detonating Medium Quality product control
Inferior Quality Explosive Quality product control
Postponed Blast Detonation (Sleeping Conformity with manufacturer
Shot) recommendations
Restricted movements
Strata analysis
Suitable blast design
Unauthorised Explosive Prohibition
Wrong Connections Adherence to blast plan
Competence in shotfiring
Inappropriate Ventilated Area Competence in shotfiring
Provision adequate ventilation
Safety time periods
Incorrect Mixing Product quality control

Confined Space Evaluation of blasting area


Inappropriate Ventilated Area Competence in shotfiring
Provision for adequate ventilation
Incorrect Mixing Product quality control

Heat Source Sun Hot Ground Explosive selection


Ground temperature monitoring

Restrictions on exposure period


Shade protection from sun
Thermal barrier

Impact Restriction on equipment movement &


areas of movement
Improper Handling Handling procedures
Improper Handling Use of correct preparation & initiation
equipment
Lightning Awareness of potential storm activity

Mining Into Misfire Explosive recovery procedures


Naked Flames/Fire Prohibition on naked flames in
designated areas
Radio Transmission Restriction on operational areas

Restriction on power output

Sulphide Reaction Explosive selection


Strata analysis
Unauthorised Initiation Initiation apparatus under control of
authorised person
Atmospheric Conditions (Air Blast Evaluation of atmospheric condition
Only) (cloud cover)
Geographical Location Proximity of surface structure
consideration
Geological Factors Evaluation of geology
Selection of explosive
Inappropriate Blast Design Blast design
Blast monitoring/analysis
Competence in blast design
Correct delay pattern
Evaluation of possible blast effects
Overcharging Competence in shotfiring
Conformity with blast design
Go to
Hazard List

Go to Hierarchy
of Controls

Further information
AS 2187 Explosives - Storage, transport
and use
Significant incident 36

AS 2187 Explosives - Storage, transport


and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use
Significant incident 36
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use
AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use

AS 2187 Explosives - Storage, transport


and use

AS 2187 Explosives - Storage, transport


and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use

AS 2187 Explosives - Storage, transport


and use

AS 2187 Explosives - Storage, transport


and use
AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use
Safety Alert 318
AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use
AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use
Safety Alert 35
Safety Alert 35
Safety Alert 35
Significant incident 62

Significant incident 37

AS 2187 Explosives - Storage, transport


and use
AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use

AS 2187 Explosives - Storage, transport


and use

Safety Alert 73
AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use

Go to
top of page
Feeders - Reclaimers
Click on buttons below to go to the risk, risk factors and appropriate controls.

Accumulation of gas/loss
Entrapment
of oxygen

Tunnel explosion

Risks Mechanism/Risk Factors


Accumulation of Gas / Loss of Oxygen Person In/Near Hazardous Area

Entrapment Fire (In Buried/Trapped Machine)

Entrapment Flooding, Slumping, Fire, Explosion,


Structural Failure

Respirable Dust Person In/Near Hazardous Area

Person Falling/Tripping Contact With Accumulation Of Material/Spillage


In-Motion Machinery
Inadequate Guarding
Incorrect Work Methods
Tunnel Explosion Person In/Near Tunnel
ders - Reclaimers
ontrols.

Falls / trips and contact Go to Hierarc


Respirable dust
with moving parts of Controls

Controls Further information


Use Artificial Atmosphere Equipment

Ventilate To The Appropriate Standard

Automatic Engine Shutdown System

Automatic Fire Suppression Systems

Maintenance Of Fire Suppression


Systems
Situation Management Plan
Alternative Access
Control Drainage
Control Explosion Potential
Control Fire Potential
Design Of Structure
Maintenance Of Structure
Protection Of Structure
Assess Hazard - Reduce Exposure
Suppress Dust To Appropriate
Concentrations (see also Working
Environment Section)
Maintain Adequate Lighting
Maintain Clear Work Area
Provide Barriers
Hazard Assessment
Periodically Assess The Gas Potential
Of The Situation
Provide Ventilation Appropriate To The
Situation
Restrict Access
Equipment Condition Monitoring
Escape Routes And Evacuation Plan
Warning System
Heat Detection/Fire Warning Systems

Maintenance Of Heat Detection Fire


Warning System
Restrict Access
Go to
Hazard List

Go to Hierarchy
of Controls
Go to
top of page
Ground Control - Spo
Click on buttons below to go to the risk, risk factors and appropriate controls.

Access to and working Access to and working


Spoil dumps
under excavated face under spoil piles

Sub Activity Risks

Access to and working under Person falling into void


excavated face

Access to and working under Person hit by falling object


excavated face
Access to and working under Personnel/Machine engulfed in
excavated face material

Access to and working under Persons falling into void


excavated face

Access to and working under Vehicle/Mobile Equipment Rollover


excavated face
Access to and working under Spoil Person struck by falling object
Piles
Access to and working under Spoil Person/machine engulfed in material
Piles

Access to and working under Spoil Vehicle/Mobile Equipment Rollover


Piles
Access to and working under Spoil Vehicle/Mobile Equipment Rollover
Piles

Spoil Dumps Contact with H.V Transmission Lines

Spoil Dumps Person struck by falling objects

Spoil Dumps Person struck by falling objects

Spoil Dumps Person/Machine engulfed in material

Spoil Dumps Vehicle/mobile equipment rollover


Ground Control - Spoil Dumps
priate controls.

Spoil dumps

Mechanism/Risk Factors Controls

Collapse of subterranean void in Competency


blasted ground Method of work
Restricted access in suspect areas
Driving Equipment Over Face Competence
Control Direction Of Access And
Machine Working
Identify And Isolate Hazardous Edges

Restricted Access To Crest Areas Of


Face
Falling down a sink hole (washout) Competency
Inspection and monitoring to determine
existence of sink holes
Proper drainage
Restricted access in suspect areas
Falling Down Open Drill Holes Capped Drill Holes
Competency
Method Of Working
Restrict Access To Person
System To Maintain Awareness Of
Hazards
Object dislodged from face by blasting Activity to be planned so as to
maximise stand off and maintain a line
of retreat
Provision of Personal protective
equipment
Restrict access under face
Restrict operations requiring person on
ground below face
Use of Personal Protective Equipment

Object dislodged from face by machine Activity on ground to be planned so as


activity to maximise stand off and maintain a
line of retreat
Blast design
Evacuate person during blasting
Inspect and monitor face
activity

Provision of Personal protective


equipment
Restrict access under face
Restrict machine activity in areas
above where person on ground
Restrict operations requiring person on
ground below machine
Use of Personal Protective Equipment

Object dislodged from face by Activity to be planned so as to


rain/wind maximise stand off and maintain a line
of retreat
Restrict access under face
Restrict operations requiring person on
ground below face
Use of Personal Protective equipment

Object dislodged from face Activity to be planned so as to


maximise stand off and maintain a line
of retreat
Restrict access under face
Restrict operations requiring person on
ground below face
Use of Personal protective equipment

Collapse of material hanging on face Compliance with design


Proper scaling of face
Restricted access to base of face
Risk Assessment
Face failure Drainage
Method of working
Mine design
Restricted access to crest areas and
base of face
Risk Assessment
Falling down open drill holes Capped drill holes
Competency
Method of working
Restrict access to person
System to maintain awareness of
hazard
Driving equipment over face Competence
Control direction of access and
machine working
Identify and isolate hazardous edges
Restricted access to crest areas of
face
Object dislodged by blasting Activity to be planned so as to
maximise stand off and maintain a line
of retreat
Blast design
Provision of personal protective
equipment
Restrict access
Restrict operations requiring person on
ground below spoil piles
Use of personal protective equipment

Object dislodged by machine activity Activity to be planned so as to


maximise stand off and maintain a line
of retreat
Provision of personal protective
equipment
Restrict machine activity above areas
where person on ground
Restrict operations requiring person on
ground below working machines
Restricted access
Object dislodged by rain Activity to be planned so as to
maximise stand off and maintain a line
of retreat
Provision of personal protective
equipment
Restrict access
Restrict operations requiring person on
ground below spoil piles
Use of personal protective equipment

Object dislodged by slumping Activity to be planned so as to


maximise stand off and maintain a line
of retreat
Monitoring of spoil piles for movement

Proper drainage
Provision of personal protective
equipment
Restrict access
Restrict operations requiring person on
ground below spoil piles
Use of personal protective equipment

Object dislodged by weathering Activity to be planned so as to


maximise stand off and maintain a line
of retreat
Object dislodged by weathering

Monitoring of spoil piles for movement

Proper drainage
Provision of personal protective
equipment
Restrict access
Restrict operations requiring person on
ground below spoil piles
Use of personal protective equipment

Object dislodged by wind Activity to be planned so as to


maximise stand off and maintain a line
of retreat
Provision of personal protective
equipment
Restrict access
Restrict operations requiring person on
ground below spoil piles
Use of personal protective equipment

Use of personal protective equipment

Equipment/person falls into void Competence


Method of working
Operator aware of dangers
Restrict access
Risk Assessment
Slumping of spoil Competence
Design of spoil piles
Method of dumping
Monitoring of spoil piles for movement

Operator aware of dangers (regular


communication)
Preparation of base area for spoil
Restrict access
Risk Assessment
Uncontrolled release of mud in spoil Adequate drainage to prevent pondage

Competence
Restrict access
Risk assessment
System to maintain awareness of
hazards
Edge gives way under equipment Competence
Method of Working
Operator aware of dangers (identify
hazardous edges)
Edge gives way under equipment

Restrict access
Risk Assessment
Dump too close to overhead power Dump condition monitored
lines Dump design
Risk Assessment
Truck moves off dump with tray up Competence
Warning devices in equipment
Rock falling off equipment Dump condition monitored
No machinery works above person on
ground
Restrict/minimise the need for a
person to be on the ground
Rock rolling off dump Design of dumps
Restrict access
Edge of dump gives way Control drainage
Dump Design
Identify hazardous edges
Protective barriers
Restrict access
Risk Assessment
Working method
Slumping of dump material Control drainage
Dump design
Monitoring of movement
Restrict access
Risk Assessment
Working method
Uncontrolled release of mud in spoil Compacted top layer
Dump design
Proper drainage
Working method
Edge gives way under equipment Competence
Condition of dump regularly monitored

Identify and isolate hazardous edges

Method of working (e.g. dump short)


Restrict access
Equipment driven over edge Competence
Control direction of access and
machine movement
Identify and isolate hazardous edges

Method of working (minimise


hazardous edges)
Protective barriers
Restrict access
Risk Assessment
Go to
Hazard List

Go to Hierarchy
of Controls

Further information

Significant incident 46
Significant incident 40

Safety Alert 210

Significant incident 19
Safety Alert 58
Safety Alert 58

Safety Alert 58

Significant incident 53

Safety Alert 22
Safety Alert 22

Safety Alert 22
Significant incident 26
Safety Alert 77
Go to
top of page
Highwall Mining
Click on buttons below to go to the risk, risk factors and appropriate controls.

Ejection of material from


Collapse of person
drivage

Gas and coal dust ignition Highwall collapse

Injury to personnel Injury caused by


unauthorised entry

Rock falls

Risks Mechanism/Risk Factors


Collapse Of Person Illness

Ejection Of Water/Air/Mud/Material Sudden Drivage Collapse


From Drivage

Entrapment/Roof Fall Equipment

Entrapment/Roof Fall Roof Fall

Flooding Inappropriate Drainage Design

Gas and Coal Dust Ignition Electrical Heating/Sparking


Gas and Coal Dust Ignition Electrical Heating/Sparking

Gas And Coal Dust Ignition Frictional Heating

Gas And Coal Dust Ignition Grinding, Welding, Cutting,


Uncontrolled Ignition Source

Gas And Coal Dust Ignition Impact-Sparking


Gas And Coal Dust Ignition Lightning
Highwall Collapse Drivage Instability Due To Adjacent
Mining Effect

Highwall Collapse Drivage Instability Due To Unexpected


Geological/Structural Conditions

Highwall Collapse Instability Due To Under Size Pillars

Injury Caused By Incorrect Action By Inadequate Competency


Employee

Injury To Person In Drivage By Fall Of Roof And Rib Failure


Roof And Rib

Injury To Personnel Electrical

Injury To Personnel Outbreak Of Fire


Injury To Personnel From Entries Left With Unrestricted Access
Unauthorised Entry In Excavation

Inrush Aquifer Connection

Inrush Connection With Mine Working

Inrush From Surface Feature/Structure

Person Overcome By Atmospheric Failure Of Ventilation Equipment


Deficiency

Person Overcome By Atmospheric Noxious Gas


Deficiency

Person Overcome By Atmospheric O2 Deficiency


Deficiency

Rock Fall From Highwall/Low Wall/End Blast Damage


Wall Spoil Pile On Highwall
Rock Fall From Highwall/Low Wall/End Blast Damage
Wall Spoil Pile On Highwall

Rock Fall From Highwall/Low Wall/End Blast Vibration


Wall Spoil Pile On Highwall

Rock Fall From Highwall/Low Wall/End Equipment/Personnel/Services


Wall Spoil Pile On Highwall

Rock Fall From Highwall/Low Wall/End Geological Factor


Wall Spoil Pile On Highwall

Rock Fall From Highwall/Low Wall/End Machine Vibration


Wall Spoil Pile On Highwall

Rock Fall From Highwall/Low Wall/End Pillar/Web Collapse


Wall Spoil Pile On Highwall

Rock Fall From Highwall/Low Wall/End Rainfall


Wall Spoil Pile On Highwall

Rock Fall From Highwall/Low Wall/End Strong Wind


Wall Spoil Pile On Highwall

Rock Fall From Highwall/Low Wall/End Subsidence


Wall Spoil Pile On Highwall

Rock Fall From Highwall/Low Wall/End Weathering


Wall Spoil Pile On Highwall

Rock Fall From Highwall/Low Wall/End Wet Strata


Wall Spoil Pile On Highwall
Rock Fall From Highwall/Low Wall/End Wet Strata
Wall Spoil Pile On Highwall
ighwall Mining
ontrols.

Entrapment / roof fall Flooding Go to Hierarc


of Controls

Injury caused by incorrect Injury by fall of roof and rib


actions

Person overcome by
Inrush atmospheric deficiency

Controls Further information


Communication Procedure

Provision Of Communication System


Rescue Procedure
Conformity With Mining Plan
Convergence Monitoring
Extraction Sequence Plan
Geotechnical Study
Pillar Design
Restricted Area
Communication Procedure
Equipment Repair Procedure

Provision Of Communication System


Rescue Procedure
Communication Procedure

Provision Of Communication System


Rescue Procedure
Conformity With Mining Plan
Evacuation Of Personnel
Geotechnical Study
Mine Design
Atmosphere Monitoring For Ch4
E.R.A.E. Electrical Equipment
Equipment Design
Equipment Installed To Specification
Equipment Manufactured To
Specification
Equipment Selection
Machine Monitoring For Heating
Predetermination Of Gas
Quantity/Type/Source
Use Of Inert Gas
Ventilation Quantity And Velocity
Atmosphere Monitoring For CH4
Automatic Cut Off Of Cutting Power At
2% Methane General Body Gas
Concentrations
Equipment Design
Equipment Installation
Equipment Maintenance
Equipment Manufacturer
Machine Monitoring For Heating
Predetermination Of Gas
Quantity/Type/Source
Use Of Inert Gas
Ventilation Quantity And Velocity
Determination Of Restricted Activity In
Area
Procedure For Working In Restricted
Area
Prohibited Activity Area
Atmosphere Monitoring For Ignition
Potential
Automatic Cut Off Of Cutting Power At
2% Methane General Body Gas
Concentrations
Evaluation For Presence Of Incendive
Rocks
Mining Technique
Predetermination Of Gas
Quantity/Type/Source
Risk Assessment Of Explosion
Potential

Risk Assessment Use Of Light Alloy


Rock Mass Characterisation Including
Coal Seams
Use Of Inert Gas/Stone Dust/Water
Ventilation Quantity And Velocity
Water Spray Configuration
Water Spray Quantity
Lightning Conductor
Accurate Alignment/Guidance
Accurate Plans Of Other Workings
Conformity With Mining Plan
Geotechnical Study
Monitoring
Stowage Of Drivage
Continuous Updating Of Seam
Safety Bulletin 145
Structural Model
Delineation Of Hazard Zone
Detailed Highwall Mapping
Stowage Of Drivage
Accurate Alignment
Conformity With Mining Plan
Geotechnical Study
Guidance System
Stowage Of Drivage
Employment Selection
Recovery Competency
Underground Competency
Competent Person To Supervise
Excavation Activity
Monitoring
Risk Assessment Of Conditions By
Competent Person
Support
Atmospheric Monitoring
Equipment Design To Specification

Equipment Installation To Specification


Equipment Maintenance To
Specification
Equipment Manufacture To
Specification
Equipment Monitoring (Thermal
Sensing Of Equipment)

Equipment Selection To Specification


Fire Suppression Equipment
Inert Atmosphere
Remote Visual Monitoring
Atmospheric Monitoring
Equipment Design To Specification

Equipment Installation To Specification


Equipment Maintenance To
Specification
Equipment Manufacture To
Specification
Equipment Monitoring (Thermal
Sensing Of Equipment)

Equipment Selection To Specification


Evacuation Of Personnel
Fire Suppression Equipment
Inert Atmosphere
Procedure For Fire Fighting
Use Of Flame Retardant Material

Barricades/Fences With Danger Signs


Personnel Movement Restrictions To
Work Area
Sealing All Completed Drivages
Conformity With Mining Plan
Geotechnical Study
Mine Design
Conformity With Mining Plan
Geotechnical Study
Mine Design

Risk Assessment Of Potential Inrush


Conformity With Mining Plan
Geotechnical Study
Inrush Protective Procedures
Mine Design

Risk Assessment Of Potential Inrush Significant incident 16

Maintenance Of Ventilation Equipment


Monitoring Air Quality
Procedure For Ventilation Failure
Adequate Ventilation
Communication Equipment
Communication Procedures
Monitoring Air Quality
Self Rescuers
Adequate Ventilation
Communication Equipment
Monitoring Air Quality
Oxygen Self Rescuers
Rescue Procedures
Self Contained Breathing Apparatus
Blast Design
AS 2294.1 Earth-moving machinery -
Protective Canopy Protective structures - General
Remove Person
Scaling Down
AS 2294.1 Earth-moving machinery -
Protective Canopy Protective structures - General

Remove Person
Conformity With Mining Plan

Mining Plan
Geotechnical Study To Incorporate
Strata Below Seam & Stab
Protective Canopy
Removal Of Person From Hazardous
Area
AS 2294.1 Earth-moving machinery -
Protective Canopy Protective structures - General
Remove Person
Restrictive Zones For Equipment
Conformity With Mining Plan

Convergence Monitoring For Instability


Geotechnical Study To Determine Pillar
Design
Machine Alignment Control
Catchrill
AS 2294.1 Earth-moving machinery -
Protective Canopy Protective structures - General

Remove Person From Hazardous Area


Surface Drainage
Catchrill

Conformity With Mining Plan


Geotechnical Study
Long Term Planning
Monitoring For Subsidence
Catchrill
Presplitting
AS 2294.1 Earth-moving machinery -
Protective Canopy Protective structures - General
Provision Of Protective Bench

Remove Person From Hazardous Area


Scaling Down
Catchrill
Protective Canopy
Surface Drainage
Go to
Hazard List

Go to Hierarchy
of Controls
Go to
top of page
Mobile Equipment (su
Click on buttons below to go to the risk, risk factors and appropriate controls.

Maintenance of equipment Operation of equipment

Sub Activity Risks


Maintenance Of Equipment Injury To Person From Tyre Blowout

Maintenance of Equipment Injury to person from component


failure

Maintenance of Equipment Person Injured by collapse of


supported component
Operation of Equipment Contact With Hazardous Material

Operation of Equipment Electrocution

Operation of Equipment Injury Sustained Within Equipment

Operation of Equipment Injury To Person Falling Off Mobile


Equipment

Operation of Equipment Injury To Person Falling Off Mobile


Equipment Component
Operation of Equipment Injury To Person Falling Off Mobile
Equipment Component

Operation of Equipment Injury To Person From Tyre Blowout

Operation of Equipment Loss Of Control During Towing Of


Equipment
Operation of Equipment Mobile Equipment Moving Into Liquid

Operation of Equipment Operator Contact With Outside


Environment

Operation of Equipment Person Injured By Fires On Mobile


Equipment
Operation of Equipment Person Injured By Fires On Mobile
Equipment

Operation of Equipment Person Injured By Mobile Equipment


Rollover
Operation of Equipment Person Injured By Object Falling Off
Mobile Equipment
Operation of Equipment Person Injured By Object Falling Onto
Mobile Equipment

Operation of Equipment Person Injured During Equipment


Recovery
Operation of Equipment Person Injured In Mobile Equipment
Collision
Operation of Equipment Uncontrolled Movement potential for
injury
Mobile Equipment (surface)
priate controls.

Mechanism/Risk Factors Controls


Fitting And Refitting Tyres Maintenance procedure

Mobile Equipment design


Mobile Equipment maintenance

Mobile Equipment manufacture


Operator competence
Cracks in equipment Maintenance procedures

Inadequate support of component Part Competence

Provision of propping devices

Job safety Analysis

Mobile Equipment maintenance


Risk assessment

Maintenance Procedures

Procedures for transport of hazardous


materials
Contact With Underground Cables Cabling plan
Digging permit
Operator competence
Traffic restriction
Contact With And Damage To Trailing Cable handling procedures
Cable Competence
Equipment moving procedures
Restricted traffic access
Warning signs
Equipment Induced Factors Design of seat belt
Equipment movement procedure
Ergonomic designed control
Ergonomic designed seating
Ergonomically designed cabin
Machine access surface standard
Mobile Equipment maintenance
Operator competence
Personnel prescribed exposure
limits(Noise,Heat,Dust)
Provision of air conditioning
Reduced noise level
Use of seat belt
Falling From Lift Box Competence
Lifting equipment design
Lifting procedure
Horseplay Equipment movement procedure
Operator competence
Inappropriate Access/Alighting Facility Designed access systems

Mobile Equipment design


Mobile Equipment maintenance
Operator competence
Slippery Surface On Mobile Equipment Mobile Equipment design
Mobile Equipment maintenance
Operator competence
Lack Of Personal Restraining Devices Maintenance procedure
Lack Of Personal Restraining Devices
Operating procedure
Provision of personal restraining
devices
Use of personal restraining devices

Lack Of Restraining Guards/Sides Mobile Equipment design

Non Use Of Seating Passenger loading restriction


Provision of seating for passengers
Use of seating
Operator competence
Seat belts
Contact With High Voltage Electric isolation procedures
Equipment movement procedure
Height limitation
Isolation procedure
Mobile Equipment isolation procedure

Mobile Equipment raised body alarm

Operator competence
Protective barrier
Warning sign
Contact With Hot Ground Cooling of hot area
Equipment movement restriction
Operator competence
Site inspection
Lightning Strike Mobile Equipment isolation procedure

Inattention and Distraction Restrict personal mobile telephone use

Restrict access to social media


devices
Towing procedures
Mine induction for new employees -
awareness of inattention
Reduced Traction Operator competence
Prime mover towing capacity

Risk assessment of towing operation


Towed equipment braking system
relative to weight
Towing procedures
Severance Of Towing Connection Design of connection equipment
Maintenance of connection
Operator competence
Provision of appropriate connection
Provision of appropriate safety
chain/rope
Risk assessment
Towing procedures
Use of appropriate connection
Use of appropriate safety chain/rope

Equipment Inundation Equipment movement procedure


Equipment operating procedure
Hazard warning sign
Mobile Equipment design (enclosed
brake)
Mobile Equipment maintenance
Operator competence
Physical barrier
Reversing procedure
Inattention and Distraction Restrict personal mobile telephone use

Restrict access to social media


devices
Operating procedures
Mine induction for new employees -
awareness of inattention
Inattention and Distraction Restrict personal mobile telephone use

Restrict access to social media


devices
Operating procedures
Mine induction for new employees -
awareness of inattention
Uncontrolled Operator Movement Enclosed cabin
Ergonomic operator compartment
Protective structure
Risk assessment
Seat belts
Flammable Material Contact With Engine cooling system
Ignition Source
Flammable Material Contact With
Ignition Source Fire resistant fluid
Fire suppression system
Fuel line layout and design
Heat shielding of hot component

Mobile Equipment design


Mobile Equipment maintenance
Mobile Equipment manufacture
Oil line layout and design
Pre-start checks
Outbreak Of Fire When Refuelling Equipment access restriction
Operator competence
Refuel station design

Refuelling procedure
Brake Failure Mobile Equipment design

Mobile Equipment maintenance


Mobile Equipment selection
Operator competence
Regular dynamic brake testing

Changed Road Conditions Barriers


Operator competence
Road maintenance
Road width
Speed restriction
Warning sign
Cross Grade Movement On Steep Operator competency
Grade Restrict access to suitable equipment

Restrict personal access


Tilt alarm
Crushed Operator Cabin Mobile Equipment design
R.O.P.S

Environmental Factors (Road Visibility, Dust suppression (road watering)


Sun, Lights) Mobile Equipment maintenance
Operating procedure
Operator competence
Environmental Factors (Road Visibility,
Sun, Lights)

Road design
Road maintenance
Road marker
Tinted windscreen
Warning sign
Excessive Speed For Conditions Operator competence
Speed restriction
Warning sign
Fitness For Duty Prohibition of drug, alcohol use
Testing of workforce
Improper Tyre Inflation Pressures Mobile Equipment maintenance
Operator competence
Inattention and Distraction Restrict personal mobile telephone use

Restrict access to social media


devices
Operating procedures
Mine induction for new employees -
awareness of inattention
Mobile Equipment Being Moved In An Equipment movement procedure
Unstable Condition (Eg Truck Body In Loading/unloading procedure
Raised Position) Mobile Equipment control device
Mobile Equipment indicator device
Operator competence
Warning barrier
Mobile Equipment Movement On Ground preparation
Unstable Ground Operator competency
Restrict access to suitable equipment

Restricted personnel access


Work site inspection
Steering Failure Mobile Equipment design
Mobile Equipment maintenance
Operator competence
Tyre Blowout Mobile Equipment maintenance
Operator competence
Tyre maintenance procedure
Tyre selection
Unrestrained Object Mobile Equipment design
Operating procedure
Secure storage
Unrestrained Person Movement Design of restraints
Effective communication
Use of seat belts
Unstable Crest Edge Barriers
Unstable Crest Edge
Mobile Equipment
movement/procedure
Operator competency
Worksite inspection
Unstable Dump Edge Barrier
Dump procedure
Mobile Equipment
movement/procedure
Operator competency
Work site inspection
Unstable Load On Mobile Equipment Liquid equipment design

Liquid tank baffles


Loading procedure
Loading restriction
Mobile Equipment selection
Operator competence
Unstable Stock/ Spoil Pile Mobile Equipment
movement/procedure
Operator competency
Restrict access to personnel
Stockpile management
Work site inspection
Component Part Of Mobile Equipment Maintenance of equipment
Falling Off Operator competence
Pre-operation checks
Failure Of Lifting Or Securing Load restrictions (SWL's)
Equipment Loading procedures

Maintenance of lifting equipment


Operator competence
Provision of appropriate equipment
Use of appropriate lifting equipment
Incorrect loading procedures Load security
Loading procedure

Mobile Equipment design


Mobile Equipment maintenance
Operator competence
Load stability
Insecure Load Load security
Loading procedure
Mobile Equipment design
Mobile Equipment maintenance
Operator competence
Insecure Load

Speed restriction
Unstable Load Load stability
Loading procedure
Mobile Equipment design
Mobile Equipment maintenance
Operator competence
Temporary stoppage of equipment
Volume Overload Of Mobile Equipment Load indicators
Loading procedure
Loading restriction
Operator competence
Crushed Operator Cabin F.O.P.S.

Mobile Equipment design


Flyrock Barricades
Blast design
Blast procedure
Defined hazardous area
Restrict access to Hazard areas
Warning signs
Object Falling Onto Mobile Equipment Barriers
Defined hazardous area
Mobile Equipment movement
procedure
Warning signs
Work procedure
Rockfall Barriers to hazardous area
Defined equipment movement area
Mine design
Operator competence
Warning signs
Bogged Equipment Competence
Provision of recovery equipment
Restriction of personnel access
Risk Assessment
Equipment Falling Into Deep Competence
Excavation Provision of recovery equipment
Restriction of personnel access
Risk Assessment
Equipment Suspended On Bench Competence
Provision of recovery equipment
Restriction of personnel access
Risk Assessment
Inundated Equipment Competence
Inundated Equipment
Provision of recovery equipment
Restriction of personnel access
Risk Assessment
Overturned Equipment Competence
Provision of recovery equipment
Restriction of personnel access
Risk Assessment
Changed Road Conditions Competence
Operating restriction
Road design
Road maintenance
Road separation
Warning sign
Contact Whilst Parked Competence
Designated parking area
Direction sign
Parking procedure (parallel parking)
Excessive Speed Competence
Provision of brakes
Speed restriction
Warning sign
Inadequate Light Competence
Equipment movement procedure
Mobile Equipment design
Mobile Equipment maintenance
Mobile Equipment proximity device
Mobile Equipment warning light
Reflective sign
Speed restriction
Surface lighting
Warning sign
Inattention and Distraction Restrict personal mobile telephone use

Restrict access to social media


devices
Operating procedures
mine induction for new employees -
awareness of inattention
Interaction Between Light Mobile Competence
Equipment And Other Mobile Light vehicle movement procedure
Equipment
Mobile Equipment interaction
procedure
Mobile Equipment proximity warning
device
Equipment

Mobile Equipment proximity warning


device

Parallel parking
Use of warning system

Interaction Between On Site Service Competence


Mobile Equipment And Other Mobile Immobilisation of equipment
Equipment Mobile Equipment proximity warning
device
Parking
Parking procedures
Servicing procedure
Use of warning systems
Vehicle design
Warning sign
Lack Of Adhesion Competence
Equipment movement procedure
Mobile equipment maintenance
Road design
Road maintenance
Mobile Equipment Colliding With Competence
Person Designated equipment route
Designated personnel route
Emergency stop
Equipment movement procedure
Mobile Equipment design (horn, lights,
brakes)
Personnel movement procedure
Personnel restricted access
Physical barriers
Speed restriction
Warning sign
Mobile Equipment Falling Into Equipment design
Excavation Equipment movement procedure
Equipment operating procedure
Excavation warning sign
Mobile Equipment maintenance
Operator competence
Reversing procedure
Risk assessment of excavation
Safety berm
Tipping procedure
Mobile Equipment Hitting Overhead Cabling moved underground
Powerline/Cable Tower Cabling re-routing
Competence
Equipment movement procedure
Mobile Equipment Hitting Overhead
Powerline/Cable Tower

External to equipment warning device

Onboard proximity warning device


Power line layout
Raising power line
Warning sign
Mobile Equipment Movement In Mobile Equipment interaction
Congested Area (Around And In procedure
Tunnels, Buildings, Working Faces And Operator competence
Other Areas Restriction of equipment access
Use of equipment warning system
Warning sign
Mobile Equipment/Component Failure Component testing
Mobile Equipment design
Mobile Equipment maintenance
Operator check
Operator competence
Periodic brake test
Narrow Roadway Width Mobile Equipment separation
Optimum road width
Speed restriction
Traffic control
Traffic route
Overloading Extending Braking Competence
Distance Load indicator
Mobile Equipment design
Weight restriction
Overwatering Competence
Equipment selection
Road design
Road maintenance
Watering procedure
Restricted Vision From Within Mobile Competence
Equipment Mobile Equipment design
Mobile Equipment maintenance
Windscreen cleaning devices
Restricted Vision Due To Roadway Eliminating sign
Environment Operating procedure
Reflective sign
Removal of vision obstacle
Road design
Road edge clearance
Warning sign
Reversing Competence
Mobile Equipment alarm
Reversing

Mobile Equipment design


Mobile Equipment maintenance
Mobile Equipment proximity device
Reversing procedure
Failure to follow procedure Procedures
Maintenance
Go to
Hazard List

Go to Hierarchy
of Controls

Further information
Safety Alert 83
Safety Alert 29
Safety Bulletin 118
AS 4457.1- 2008 Earth-moving
machinery - off the road wheels, rims
and tyres - Maintenance and repair

Safety Alert 208

Safety Alert 83
Safety Alert 29
Safety Alert 208

Safety Alert 208


Safety Alert 71
Safety Bulletin 103
Safety Alert 274
Safety Alert 282
Safety Alert 211
Safety Alert 287
Safety Alert 187
AS/NZS 2538 Vehicle support stands

Significant incident 27
AS/NZS 2538 Vehicle support stands

Safety Alert 98
Safety Alert 118
AS/NZS 2538 Vehicle support stands

Significant incident 63
Safety Bulletin 131
AS/NZS 2538 Vehicle support stands
Safety Alert 187
AS/NZS 2538 Vehicle support stands

Significant incident 63
AS/NZS 2538 Vehicle support stands

Australian Dangerous Goods Code, 7th


edition

Safety Alert 37

Safety Bulletin 135

Safety Alert 78
Significant incident 46

Safety Bulletin 135

AS 3868 Earth-moving machinery -


Design guide for access systems

Safety Alert 300

Safety Alert 300


Safety Bulletin 135
AS 1891 Industrial fall-arrest systems
and devices
AS 1891 Industrial fall-arrest systems
and devices
AS 1418 Cranes, hoists and winches

Safety Alert 37

Safety Alert 37

Safety Bulletin 130

Department of Transport and Main


Roads - Driver Distraction
RACQ - Distraction and inattention

ISO 7464 Earth-moving machinery -


Method of test for the measurement of
drawbar pull
Safety Alert 217

AS 4177.4 Caravan and light trailer


towing components - Safety chains up
to 3500 kg capacity

Safety Bulletin 130

Safety Bulletin 130

Department of Transport and Main


Roads - Driver Distraction
RACQ - Distraction and inattention
Safety Bulletin 130

Significant incident 8
Significant incident 8

Significant incident 4

AS 1940 The storage and handling of


flammable and combustible liquids

AS 2958.1 Earth-moving machinery -


Safety - Wheeled machines - Brakes

Safety Alert 192

Safety Alert 192

AS 2958.1 Earth-moving machinery -


Safety - Wheeled machines - Brakes

AS 2294.1 Earth-moving machinery -


Protective structures - General
Significant incident 3
Safety Bulletin 130

Significant incident 17

Significant incident 17

Significant incident 3

Safety Alert 102


AS 2809 Road tank vehicles for
dangerous goods

Safety Alert 216

Safety Alert 67

Significant incident 13

Safety Alert 53
Safety Alert 320

Significant incident 17
Significant incident 17
Safety alert 57

Safety Alert 57

Safety Alert 53
AS 2294.1 Earth-moving machinery -
Protective structures - General
Safety Alert 53
Safety Bulletin 34
Safety Bulletin 135

Safety Bulletin 34

Safety Bulletin 34

Safety Bulletin 130

Safety Bulletin 135

Safety Alert 218


Safety Bulletin 135
Safety Alert 179

Safety Bulletin 34
Safety Alert 319

Safety Alert 218


Safety Alert 179
Safety Bulletin 135

Safety Alert 232

Safety Bulletin 112

Safety Bulletin 135

Safety Alert 210

Safety Alert 210


Safety Bulletin 135

Safety Alert 47

Safety Alert 299

Safety Alert 47
Safety Alert 194

Safety Alert 232

Safety Bulletin 135

Safety Alert 205


Safety Bulletin 135

Safety Bulletin 135


Significant incident 38
Significant incident 38

Safety Alert 279


Safety Alert 295
Safety Bulletin 135
Safety Bulletin 101
Safety Bulletin 90

Go to
top of page
Non-mobile equip
Click on buttons below to go to the risk, risk factors and appropriate controls.

Bins reclaimed from below Conveyors

Sub Activity Risks


Bins Reclaimed from below Entrapment in Burning Machine

Bins Reclaimed from below Inrush of Fluidised material into


working area

Bins Reclaimed from below Unknown Void

Conveyors Conveyor Fire

Conveyors Falling Tension Weight

Conveyors Injury To Person Caused By Conveyor


Spillage

Conveyors Person Falling Onto Conveyor


Conveyors Person Falling Onto Conveyor

Conveyors Person In Contact With Conveyor

Conveyors Person Struck By Or Caught By


Moving Conveyor
Other equipment Falling From Heights

Other equipment Structure Failure


Non-mobile equipment, bins and buildings
priate controls.

Other equipment, bins,


buildings

Mechanism/Risk Factors Controls


Fire in buried/trapped mobile machine. Engine shutdown systems.
Maintenance of fire suppression
systems
Situation management plan

Automatic fire suppression systems.


Accumulation and release of fluidised Keep person out of range of hazard.
material Control water additions to susceptible
material.
Attention to stockpile drainage.
Design to minimise inrush potential.

Assess hazard.
Person/mobile machine breaks Design of stockpile
through crust , falls into void System to prevent person/machine
passing near potential void.
System to maintain awareness of the
hazard
Method of working stockpile
System to monitor feeder operation.
Friction Heating Competence
Housekeeping
Inspection
Monitoring
Preventive maintenance
Risk assessment
Breakage Of Conveyor Components Conveyor component inspection
Conveyor component maintenance
Conveyor design
Conveyor guarding
Restricted access
Material Spillage Competence
Conveyor design
Conveyor loading
Working On Or Near Conveyors Competence
Conveyor guarding
Working On Or Near Conveyors

Emergency shutdown devices


Isolation procedures
Provision of conveyor isolators
Risk assessment

Work procedures
Uncontrolled Start Of Conveyor Competence

Conformity with positive lockout design


Design of positive of lockout of
equipment
Fail safe design
Installation and maintenance of pre-
start alarms
Installation of positive lockout
mechanisms

Isolation of power source


Pre-start procedures
Regular effective communication
Risk assessment
Contact With Conveyor Adequate access
Competence
Conveyor guards
Provision of emergency shutdown
devices
Risk assessment
Work procedures
Conveyor Roll Back Anti roll back device
Competency
Control conveyor load
Conveyor brake
Conveyor design

Conveyor maintenance
Damaged Belt Belt design
Belt inspection
Belt maintenance
Damaged belt detection
Restricted access
Uncontrolled Start Of Conveyor Competence

Conformity with positive lockout design


Design for positive lockout of
equipment
Uncontrolled Start Of Conveyor

Fail safe control system


Guarding of conveyor
Installation and maintenance of pre-
start alarms
Installation of positive lockout
equipment
Isolation procedures

Positive isolation of equipment


Regular effective communication
Restricted access
Risk assessment
Security of PLC control system
Adverse Environment Factors Assessment of environmental
conditions
Communication
Maintaining of environmental
conditions
Selection, use and maintenance of
Failure Of Personal Safety Equipment personal safety equipment to meet
Inadequate Assessment Of Working Appropriate Use of Lift boxes
Area Competence
Design of appropriate restraints
Person's ability to work at heights
Risk assessment of work area by
competent person
Selection and use of personal
protective equipment
Selection and use of scaffolding

Selection and use of working platforms


Inadequate Design Construction Of
Plant Construct to risk assessment design
Modifications to plant
Plant design preconstruction & risk
assessment
Safety Equipment Being Wrongfully Audit for compliance of use
Used Competence in correct procedure
Corrosion Auditing
Construction
Design
Maintenance
Manufacturer
Material selection
Monitoring
Protective coatings
Fatigue Design
Maintenance
Fatigue

Material selection
Monitoring
Inappropriate Modifications Authorisations
Current drawings
Design
Risk assessment
Specifications
Misuse Use for design purpose
Overloading Condition monitoring
Design
Housekeeping
Load markings
Use for specifications
Vibration Design
ildings Go to
Hazard List

Go to Hierarchy
of Controls

Further information

AS 1755 Conveyors - Safety


requirements REPLACED BY AS
60529
Safety Alert 291
AS 1755 Conveyors - Safety
requirements REPLACED BY AS
60529

AS 1755 Conveyors - Safety


requirements REPLACED BY AS
60529

AS 1755 Conveyors - Safety


requirements REPLACED BY AS
60529

AS 60204.1 Safety of machinery -


Electrical equipment of machines
AS 60204.1 Safety of machinery -
Electrical equipment of machines

AS 60204.1 Safety of machinery -


Electrical equipment of machines

Significant incident 21
Significant incident 52

Safety Alert 284


Safety Alert 177

Safety Bulletin 28

Significant Incident 65

Go to
top of page
Stockpile, Handling, Dum
Click on buttons below to go to the risk, risk factors and appropriate controls.

Feeders / reclaimers Spoil piles

Sub activity Risks


Feeders/Reclaimers Accumulation of gas/loss of oxygen

Feeders/Reclaimers Entrapment

Feeders/Reclaimers Excess respirable dust

Feeders/Reclaimers Person falling/tripping contact with


moving parts

Feeders/Reclaimers Tunnel Explosion

Feeders/Reclaimers Tunnel Fire


Spoil piles Entrapment in Burning Machine

Spoil piles Falling/Rolling Object

Spoil piles Inrush of fluid material into working


area

Spoil piles Person/Machine engulfed in material

Stockpiles Stockpile self-heating

Stockpiles Unknown Void

Tailings Dams/Mud Dumps Person/Machine engulfed in material


ckpile, Handling, Dump and Reclaim
priate controls.

Stockpiles Tailings dams / mud dumps

Mechanism/Risk Factors Controls


Person in/near hazardous area
Use artificial atmosphere equipment

Ventilate to the appropriate standard


Fire (in buried/trapped machine) Automatic engine shutdown system.

Automatic fire suppression system.


Maintenance of fire suppression
systems.
Situation management plan
Flooding, slumping, fire, explosion, Alternative access
structural failure Control drainage.
Control explosion potential
Control fire potential
Design of structure
Maintenance of structure
Protection of structure
Person in/near hazardous area Assess hazard - reduce exposure
Suppress dust to standards set
elsewhere
Accumulation of material/spillage Maintain adequate lighting
Maintain clear work area
Inadequate guarding Provide barriers
Incorrect work methods Hazard assessment
Person in/near tunnel Periodically assess the gas and dust
explosion potential of the situation

Provide ventilation appropriate to the


situation
Restrict access
Person in/near tunnel Equipment condition monitoring.
Escape routes and evacuation plan.
Heat detection/fire warning systems.

Maintenance of heat detection fire


warning system.
Restrict access
Fire in buried/trapped mobile machine. Automatic fire suppression systems.

Engine shutdown systems.


Maintenance of fire suppression
systems.
Situation management plan
Person struck by falling/rolling object Assess hazard
Keep person/machine clear of hazard
area
Accumulation and release of fluidised Assess hazard.
material Attention to stockpile drainage.
Control water additions to susceptible
material.
Design to minimise inrush potential.
Keep person out of range of hazard.
Slumping of material Assess hazard
Keep person clear of hazard area
Uncontrolled release of mud in spoil Assess hazard.
Control location and size of mud dump.

Keep persons clear of hazard area.


Maintain awareness of the potential
hazard.
Person/machine breaks through Assess hazard, predict potential
surface crust in heated spoil heated areas
Isolate heated areas
Method for working heated material
Monitor potential heated areas
Person/mobile machine breaks Design of stockpile
through crust , falls into void Method of working stockpile
System to maintain awareness of the
hazard
System to monitor feeder operation.
System to prevent person/machine
passing near potential void.
Person/machine breaks through crust, Keep person/machine clear of range
sinks into liquefied material Risk assessment
Uncontrolled release of liquefied Attention to drainage.
material. Licensed dams
Risk assessment.
Store liquid/liquefiable materials in a
suitable containment.
Go to
Hazard List

Go to Hierarchy
of Controls

Further information
Go to
top of page
Sumps and Drainage (surface)
Click on buttons below to go to the risk, risk factors and appropriate controls.

Entering an obscured
excavation

Risks Mechanism/Risk Factors


Entering Excavation Obscured By Boats Overturning/Sinking
Water Or Mud

Breaking Through Crust

Material Slipping Into Sump

Person Slipping In Muddy Conditions

Pontoon Sinking/Overturning
nd Drainage (surface)
priate controls.

Go to Hierarc
of Controls

Controls Further information


Competency
Selection Of Boat
Wearing Of Safety Gear
Mark Excavation Limits
Restrict Access
Sump Design
Inspections And Monitoring Of
Conditions
Mark Excavation Limits
Restrict Access
Competence
Correct Footwear
Properly Defined Procedures
Restrict Access
Design Of Pontoon
Regular Inspections
Regular Maintenance
Wearing Of Personal Protective
Equipment
Go to
Hazard List

Go to Hierarchy
of Controls

Go to
top of page
Stockpiles
Click on buttons below to go to the risk, risk factors and appropriate controls.

Being struck by falling /


Engulfment
rolling object

Inrush of fluid material Stockpile self-heating

Risks Mechanism/Risk Factors


Entrapment In Burning Machine Fire In Buried/Trapped Mobile Machine

Inrush Of Fluidised Material Into Accumulation And Release Of


Working Area Fluidised Material

Person Struck By Falling/Rolling Falling Material In Bin Or Hopper


Object

Person Near Stockpile


Person On Ground During
Load/Unload Operations

Person/Machine Engulfed In Material Slumping Of Stockpile Edge Results In


A Flow Of Material

Stockpile Self-Heating Person/Machine Breaks Through


Surface Crust In Heated Stockpile
Area
Stockpile Self-Heating Person/Machine Breaks Through
Surface Crust In Heated Stockpile
Area

Unknown Void Person/Mobile Machine Breaks


Through Crust, Falls Into Void

Vehicle/Mobile Equipment Rollover Inappropriate Retrieval Of Immobilised


Machine

Material Hangs Up In Body

Mobile Machine Overturns To The Side

Outside Wheels Sink In Soft Stockpile


Edge

Stockpile Edge Gives Way, Machine


Overturns Backwards

Vehicle Driven Over An Edge


Stockpiles
priate controls.

Entrapment in burning Go to Hierarc


Equipment rollover
machine of Controls

Unknown voids

Controls Further information

Automatic Fire Suppression Systems


Engine Shutdown Systems
Maintenance Of Fire Suppression
Systems
Situation Management Plan
Assess Hazard
Attention To Stockpile Drainage
Control Water Additions To Susceptible
Material
Design To Minimise Inrush Potential
Significant incident 65
Keep Person Out Of Range Of Hazard
Clean Down Hung-Up Material Before
Entry
Control Access By Persons To
Hazardous Areas
Isolate Sources Of Uncontrolled
Operation
Minimise The Need To Enter Bin
Keep Person Out Of Range
Assess Hazard
Control Pedestrians Around Operating
Machines
Assess Hazard
Control Drainage
Control Water Additions To Susceptible
Material

Keep Person/Machine Out Of Range


Method Of Working The Stockpile
Assess Hazard, Predict Potential
Heated Areas
Isolate Heated Areas
Method For Working Heated Material
Monitoring Potential Heated Areas
Design Of Stockpile
Method Of Working The Stockpile
System To Maintain Awareness Of The
Hazard

System To Monitor Feeder Operation

System To Prevent Person/Machine


Passing Near Potential Void
Risk Assessment (Refer 12.3)
Sound Retrieval Techniques (Refer
12.3)
Equipment Design
Equipment Selection
Remove Build Up
Design Of Stockpile
Direction Of Machine Movement
Risk Assessment

Side Slope Suitable To The Machine


Surface Compaction Standards
Maintain Concave Profile In Cross
Section Rather Than Convex
Method Of Working The Stockpile
Design Of Stockpile
Dump Short, Push Over Edge
Provision Of Protective Berm
Risk Assessment
Slow Speed Backup
Stability Of Stockpile Edge
Suitability Of Machine
Arrange Lighting To Avoid Shadows
Control Direction Of Access And
Machine Working
Significant incident 42
Identify And Isolate Hazardous Edges
Managing the Work Environment and
Method Of Working To Minimise Facilities Code of Practice 2011 (PDF
Hazardous Edges 440 KB)
Go to
Hazard List

Go to Hierarchy
of Controls
Go to
top of page
Trenching
Click on buttons below to go to the risk, risk factors and appropriate controls.

Working in and around


trenches

Risks Mechanism/Risk Factors


Working In And Around Trenches Contact With Underground Services

Falling Into Trench


Flooding Of Trench

Toxic Atmosphere

Trench Wall Failure


Trenching
priate controls.

Go to Hierarc
of Controls

Controls Further information


Adherence to digging procedure Dial before you dig
Digging procedure
Permit to dig
Up to date site plan
Work Health and Safety Act 2011 (WHS
Barriers Act 2011) (1.15 MB)
Design
Evacuation procedure
Excavation/ramping system
Strata control
Confined space procedures
Excavation procedure
Monitoring
Provision of Breathing Apparatus
Competence
Work Health and Safety Act 2011 (WHS
Design Act 2011) (1.15 MB)
Risk assessment
Work Health and Safety Act 2011 (WHS
Shoring Act 2011) (1.15 MB)
Work Health and Safety Act 2011 (WHS
Strata control Act 2011) (1.15 MB)
Go to
Hazard List

Go to Hierarchy
of Controls

Go to
top of page
Tailings dams and dumps
Click on buttons below to go to the risk, risk factors and appropriate controls.

Engulfment

Risks Mechanism/Risk Factors


Person/Machine Engulfed In Material Person/Machine Breaks Through
Crust, Sinks Into
Uncontrolled Liquefied
Release Material
Of Liquefied
Material
s dams and dumps
priate controls.

Go to Hierarchy
of Controls

Controls Further information


Keep Person/Machine Out Of Range
Attention To Drainage
Licensed Dams
Risk Assessment
Store Liquid/Liquefiable Materials In A
Suitable Containment
Go to
Hazard List

Go to Hierarchy
of Controls

Go to
top of page
Blind Shaft and Rais
Click on buttons below to go to the risk, risk factors and appropriate controls.

Equipment establishment Equipment operation

Sub activity Risks


Equipment Establishment Surface Equipment Failures And
Problems

Equipment Operation Contact With High Pressure

Equipment Operation Crushing And Contusion

Equipment Operation Crushing, Contusion And Suffocation


Of Underground Personnel
Of Underground Personnel

Equipment Operation Electrocution

Equipment Operation Eye Injury From Grit And Water

Equipment Operation Fire On Equipment

Equipment Operation Gas Ignition During Drilling


Equipment Operation General Injuries Due To Environment

Equipment Operation High Airborne Dust Levels

Equipment Operation High Noise Levels

Equipment Operation Subsidence/ Collapse Of Drill Unit Into


Bore

Equipment Operation Toxic Fumes

Lining Operations Asphyxiation Of Personnel In Bore

Lining Operations Injuries From Explosion Of Gas In


Bore
Lining Operations Injuries From Explosion Of Gas In
Bore

Lining Operations Injuries To Personnel From Liner


Elements

Lining Operations Injuries To Underground Personnel


From Fire, Smoke

Lining Operations Personnel Falls


Blind Shaft and Raise Boring
priate controls.

Lining operations

Mechanism/Risk Factors Controls


Collapse Of Equipment During Civil preparation of site
Erection/ Dismantling Foundation and equipment design
Proper assembly
Equipment maintenance
Equipment auditing
Operator competence
Operating procedure
Mobile Equipment Mishaps Operating procedure
Utilisation of suitable machines
Restriction of personnel to operate
machines
Suitable working surfaces
Personnel competence
Equipment maintenance
Equipment auditing
Blowout Of Hydraulic System Elements Design of equipment
Maintenance of equipment
Operating procedure
Protective equipment if necessary
Dropping Of Equipment Parts Or Liner Equipment maintenance
Sections Operating procedure
Maintenance procedure
Operator competence
Equipment maintenance
Operating procedure
Operator competence
Entanglement With Rotating Parts Equipment design
Equipment maintenance
Operating procedure
Maintenance procedure
Correct clothing in good repair
Guarding of dangerous parts
Bridging And Subsequent Bulk Design of cutter/reaming head
Release And Fall Of Plugs Of Down Maintenance of cutters
Borehole, Flushing Into Adjacent Bore Operating procedure
Bottom Area
Restriction of personnel access to bore
bottom and adjacent areas
Blockage clearance procedure
Falling Debris Flushes Irrespirable Design of cutter/reaming head
Atmosphere Into Bore Bottom And Maintenance of cutters
Adjacent Areas Operating procedure
Restriction of personnel access to bore
bottom and adjacent areas
Blockage clearance procedure
Adequate ventilation of bore bottom
area
Weathering Debris Falls Down Bore Restriction of personnel access to bore
From Unlined Surfaces After bottom and adjacent areas
Completion Of Bore
Contact With Live Parts Equipment design
Equipment maintenance
Maintenance procedure
Operating procedure
Indirect Contact Equipment design
Equipment maintenance
Lighting Strike On Boring Plant Lightning protection
Operating procedure in thunderstorms

Grit And Or Water Spray From Equipment design


Equipment Operating procedure
Equipment maintenance
Protective equipment if required
Electrical Fault Electrical design
Electrical maintenance
Equipment housekeeping
Operating procedure
Ignition Of Spilled/ Accumulated Oil Equipment maintenance
Equipment housekeeping
Equipment design
Operating procedure
Ignition Of Waste Material Equipment maintenance
Accumulations Equipment housekeeping
Operating procedures
Falling Debris Flushes Flammable Gas Ventilation or inertisation of borehole
Into Areas Adjacent To Bore Bottom Adequate ventilation of bore bottom,
Where Incendive Source Is Present and adjacent areas
Operating procedure
Restriction of activities near bore
bottom
Incendive Sparking At Cutter Head In Ventilation or inertisation of cutting
Presence Of Gas face and borehole
Maintenance of cutter head
Design of equipment
Sparks Dropped Down Bore From Operating procedure
Surface Welding/cutting procedure
Equipment design
Sparks Dropped Down Bore From
Surface

Restrictions of personnel
Restriction of surface locations of open
flames
Ventilation of bore
Skin Disorders Protective equipment
Cleansing of clothing
Adequate bathing facilities
Provision of medicinals
Materials selection
Chemical register
Slipping And Tripping Housekeeping
Adequate lighting
Footwear selection
Strains And Sprains Operator fitness
Operating procedure
Manual handling arrangements
Production Of Dust During Cutting Equipment design
Cutter head maintenance
Dust suppression measures
Breathing protection if necessary
Equipment Noise Emission Equipment design
Protective equipment to be provided
and worn if necessary
Exposure limitation
Collapse Of Bore Near Collar Zone Geotechnical assessment
Bore design
Bore support
Collar design
Emission Of Engine Exhaust Fumes Equipment design and location
Operating procedure
Maintenance procedure
Adequate ventilation of work area
Protective equipment if necessary
Emission Of Hydraulic Mists Or Equipment design
Oxidation Products Equipment maintenance
Operating procedure
Adequate ventilation of work area
Protective equipment if necessary
Oxygen Deficient Or Contaminated Adequate ventilation
Atmosphere In Bore Where Persons Ventilation auditing
Work Emergency egress
Communications
Ignition Of Gas In Bore From Other Adequate ventilation of bore
Ignition Sources Dropped E.g. Restriction of smoking at collar
Cigarettes, Burning Rags, Oil Etc. Housekeeping at collar
Ignition Of Gas In Bore As Liner Adequate ventilation of bore
Sections Are Welded Welding/cutting/grinding procedure
Ignition Of Gas In Bore From Other Limitation of flammable materials at
Ignition Sources Dropped E.g. collar
Cigarettes, Burning Rags, Oil Etc.
Buckling And/or Collapse Of Liner Design of liner
During Assembly And/or Placement Operating procedure
Lifting Equipment Failures And Design of equipment
Mishaps Maintenance of equipment
Competence
Operating procedure
Fire In Bore Initiated By Dropping Restriction of smoking at collar
Other Burning Material Into It Housekeeping at collar
Limitation of flammable material at
collar
Fire In Bore Initiated By Liner Welding Limitation of flammable material in
With Fumes/Fire Carried Into bore
Associated Workings Cutting/welding/grinding procedure
Conveyance Mishap In Bore Design of conveyance
Maintenance
Operating procedure
Operator competence
Falling Into Open Bore Guarding of bore collar
Housekeeping
Adequate lighting
Operating procedure
Safety harnesses if necessary
Falling Off Equipment Design of equipment
Guarding of walkways
Slipping Or Tripping In Work Areas Design of work area
Housekeeping of area and surrounds

Adequate lighting
Operating procedure
Go to
Hazard List

Go to Hierarchy
of Controls

Further information
Go to
top of page
Coal Producti
Click on buttons below to go to the risk, risk factors and appropriate controls.

Continuous conveyors / Continuous miner and


Bolting roof / rib at face
FCT roadheader

Free steered conveying Longwall and shortwall


Longwall extraction
vehicles removal and installation

Pillar extraction Scraper operation Shortwall extraction

Sub activity Risks


Bolting of Roof/Rib at Face Asphyxiation/ Poisoning

Bolting of Roof/Rib at Face Explosion Of Gas During Bolting

Bolting of Roof/Rib at Face Eye Injuries

Bolting of Roof/Rib at Face Fire Associated With Bolting Activities

Bolting of Roof/Rib at Face Injuries From Crushing, Fractures


Contusions
Bolting of Roof/Rib at Face Injuries From Crushing, Fractures
Contusions

Bolting of Roof/Rib at Face Injuries From Strains And Sprains


Bolting of Roof/Rib at Face Injuries From Strains And Sprains

Bolting of Roof/Rib at Face Lung Damage

Continuous Conveyors/FCT Operation Explosion Of Gas Along Unit

Continuous Conveyors/FCT Operation Fire On Unit

Continuous Conveyors/FCT Operation Hearing Damage

Continuous Conveyors/FCT Operation Injuries From Crushing, Fractures


Contusion
Continuous Conveyors/FCT Operation Lung Damage

Continuous Miner and Roadheader Asphyxiation / Poisoning


Operation in coal

Continuous Miner and Roadheader Burial of personnel


Operation in coal
Continuous Miner and Roadheader Burial of personnel
Operation in coal

Continuous Miner and Roadheader Drowning


Operation in coal

Continuous Miner and Roadheader Explosion of gas at face


Operation in coal

Continuous Miner and Roadheader Eye Injuries


Operation in coal
Continuous Miner and Roadheader Fire at face
Operation in coal

Continuous Miner and Roadheader Fires in associated workings


Operation in coal

Continuous Miner and Roadheader Hearing Damage


Operation in coal
Continuous Miner and Roadheader Hearing Damage
Operation in coal

Continuous Miner and Roadheader Injuries from crushing, fracture,


Operation in coal contusion

Continuous Miner and Roadheader Injuries from entanglement in


Operation in coal Continuous Miner cutter head
Continuous Miner and Roadheader Injuries from entanglement in
Operation in coal Continuous Miner cutter head

Continuous Miner and Roadheader Lung Damage


Operation in coal

Conventional Support at Face (E.g. Cuts And Abrasions


Timber, Steel Sets)

Conventional Support at Face (E.g. Eye Injuries


Timber, Steel Sets)
Conventional Support at Face (E.g. Injuries From Crushing, Fracture,
Timber, Steel Sets) Contusions
Conventional Support at Face (E.g. Injuries From Strains And Sprains
Timber, Steel Sets)

Conventional Support at Face (E.g. Lung Damage


Timber, Steel Sets)

Conventional Support at Face (E.g. Skin Disorders


Timber, Steel Sets)

Drill and blast production Asphyxiation Poisoning

Drill and blast production Burial Of Personnel

Drill and blast production Drowning


Drill and blast production Drowning

Drill and blast production Explosion Of Coal Dust At Face

Drill and blast production Eye Injuries

Drill and blast production Fire At Face

Drill and blast production Ignition Of Gas At Face

Drill and blast production Injuries From Crushing, Fractures


Contusion
Drill and blast production Injuries From Entanglement With Drill,
Scrapers Or Face Conveyors

Drill and blast production Lung Damage


Drill and blast production Sprains And Strains

Drill and blast production Unexpected Explosion

Free Steered Conveying Vehicles Asphyxiation / Poisoning


(e.g.. Shuttle Cars, Ram Cars, LHD,
Scoops) Operation

Free Steered Conveying Vehicles Engulfment


(e.g.. Shuttle Cars, Ram Cars, LHD,
Scoops) Operation

Free Steered Conveying Vehicles Explosion of coal dust on wheeling


(e.g.. Shuttle Cars, Ram Cars, LHD, road
Scoops) Operation

Free Steered Conveying Vehicles Eye Injuries


(e.g.. Shuttle Cars, Ram Cars, LHD,
Scoops) Operation
Free Steered Conveying Vehicles Fire on unit
(e.g.. Shuttle Cars, Ram Cars, LHD,
Scoops) Operation

Free Steered Conveying Vehicles Ignition of gas in wheeling roads or


(e.g.. Shuttle Cars, Ram Cars, LHD, shunts
Scoops) Operation

Free Steered Conveying Vehicles Injuries from crushing, fracture,


(e.g.. Shuttle Cars, Ram Cars, LHD, contusion
Scoops) Operation
Free Steered Conveying Vehicles Injuries from crushing, fracture,
(e.g.. Shuttle Cars, Ram Cars, LHD, contusion
Scoops) Operation
Free Steered Conveying Vehicles Lung Disease
(e.g.. Shuttle Cars, Ram Cars, LHD,
Scoops) Operation

Longwall Extraction Injuries From Crushing, Contusion,


Fractures
Longwall Extraction Injuries From Entanglement With
Operating Longwall Equipment

Longwall Extraction Explosion Of Gas Or Gas/Dust


Longwall Extraction Explosion/Fire In Goaf

Longwall Extraction Fire On Longwall Equipment

Longwall Extraction Lung Injuries

Longwall Extraction Eye Injuries

Longwall Extraction Asphyxiation/ Poisoning


Longwall Extraction Asphyxiation/ Poisoning

Longwall Extraction Drowning

Longwall Extraction Injuries To Surface Personnel


Consequent To Subsidence

Longwalls and Shortwall Removal and Injuries From Crushing, Contusion,


Installation Fractures
Longwalls and Shortwall Removal and Explosion Of Gas Or Gas/Dust On
Installation Face
Longwalls and Shortwall Removal and Fire/Explosion Related To Goaf
Installation

Longwalls and Shortwall Removal and Lung Injuries


Installation

Longwalls and Shortwall Removal and Asphyxiation/ Poisoning


Installation

Mobile Cutter Operation Injuries From Crushing, Fracture


Contusion
Mobile Cutter Operation Asphyxiation/Poisoning

Mobile Cutter Operation Burial Of Personnel

Mobile Cutter Operation Drowning

Mobile Cutter Operation Explosion Of Gas At Face

Mobile Cutter Operation Eye Injuries

Mobile Cutter Operation Fire At Face


Mobile Cutter Operation Fire At Face

Mobile Cutter Operation Fires In Associated Workings

Mobile Cutter Operation Hearing Damage

Mobile Cutter Operation Injuries From Crushing, Fracture


Contusion

Mobile Cutter Operation Injuries From Entanglement In Contact


With Cutter Boom

Mobile Cutter Operation Lung Damage


Mobile Cutter Operation Lung Damage

Mobile Loader Operation Asphyxiation Poisoning

Mobile Loader Operation Burial Of Personnel

Mobile Loader Operation Explosion Of Gas At Face

Mobile Loader Operation Eye Injuries

Mobile Loader Operation Fire At Face


Mobile Loader Operation Fire At Face

Mobile Loader Operation Fires In Associated Workings

Mobile Loader Operation Hearing Damage

Mobile Loader Operation Injuries From Crushing, Fracture


Contusion
Mobile Loader Operation Injuries From Entanglement In Contact
With Cutter Boom

Mobile Loader Operation Lung Damage


Mobile Loader Operation Lung Damage

Partial/Total Pillar Extraction Injuries From Crushing, Contusion,


Fractures And Burial
Partial/Total Pillar Extraction Explosion At Face

Partial/Total Pillar Extraction Explosion/Fire In Goaf


Partial/Total Pillar Extraction Explosion/Fire In Goaf

Partial/Total Pillar Extraction Asphyxiation/ Poisoning

Partial/Total Pillar Extraction Drowning

Partial/Total Pillar Extraction Injuries To Surface Personnel


Consequent To Subsidence

Scraper Operation Crushing, Fracturing, Contusion


Injuries
Scraper Operation Fires And Explosions

Scraper Operation Hearing Damage

Scraper Operation Lung Damage

Shortwall Extraction Injuries From Crushing, Contusion,


Burial
Shortwall Extraction Explosion At Face
Shortwall Extraction Explosion/Fire In Goaf

Shortwall Extraction Asphyxiation/ Poisoning

Shortwall Extraction Drowning


Shortwall Extraction Injuries To Surface Personnel
Consequent To Subsidence

Shortwall Extraction General Injuries Incurred In Shortwall


Face Area
Coal Production
priate controls.

Continuous miner and Conventional support at


Drill and blast
roadheader face

Longwall and shortwall


Mobile cutter Mobile loader
removal and installation

Shortwall extraction

Mechanism/Risk Factors Controls


Personnel Are Exposed To Fumes Adequate ventilation
Produced From Pneumatic Bolter Lubricant selection
Lubricant Mists Lubricator design/selection
Equipment maintenance
Fume auditing
Allowable fume levels
Bolters Cause Incendive Sparks In Adequate ventilation
Presence Of Gas Allowable gas levels
Gas monitoring/inspection
Awareness of rock properties
Wet drilling
Operating procedure
Anchor Chemicals Spun Off Drill Operating procedure
Chuck Into Operators' Eyes Eye protection where necessary
Burst Air, Water Or Hydraulic Hoses Operating procedure
Throw Material Into Operators' Eye Unit/hose maintenance
Eye protection where necessary
Drilling Cuttings, Wet Or Dry, Thrown Operating procedure
Into Operators Eyes Unit design to minimise effect
Eye protection where necessary
Incendive Sparks Ignite Layer Of Gas Prevention of gas layers
Detection/monitoring of gas layers
Wet drilling
Operating procedure
Provision of fire fighting equipment
Use of fire equipment
Falls Of Rib In Area Being Bolted Operating procedure
Inspection of rib
Provision of temporary support if
necessary
Operator competence
Falls Of Roof In Area Being Bolted Operating procedure
Inspection of roof
Provision of temporary support if
necessary
Operator competence
Protective supports on mobile bolters
or bolter equipped continuous miners

Falls Of Roof Or Rib Through Failure Operating procedure


Of Bolts System design
Bolt/anchor selection
Monitoring/inspection of roof and ribs

Operator competence
Personnel Entanglement In Bolting Operating procedure
Equipment And Hosing Operator competence
Personnel Fall From Elevating Bolting Operating procedure
Masts Through Slips Or Trips Competence
Design of bolters
Footwear
Guards and rails
Personnel Jammed Against Roof Or Operating procedure
Rib By Unplanned Move Of Mobile Operator competence
Bolter Or Bolter Equipped Continuous Interlocking of machine functions to
Miner prevent concurrent functions
Operator vigilance
Personnel Struck By Bolts Or Drill Operating procedure
Steels Mishandled By Operators Operator competence
Personnel Struck By Falling Roof Operating procedure
Plates, Straps Or Bars Temporary support of elements while
bolting takes place
Operator competence
Personnel Struck By Loose Whipping Selection of hoses
Hydraulic Or Pneumatic Hose Due To Maintenance of hoses
Hose Or Coupling Failure Prevention of hose damage
Operating procedure
Coupling locking devices
Personnel Struck By Loose Whipping Operating procedure
Water Or Air Hose When Pressure Has Operator competence
Been Applied
Personnel Inadvertently
Thrown Off Balance Due To Operating procedure
Torque Reaction Of Hand Held Bolters

Personnel Thrown Off Balance Due To Operator competence


Torque Reaction Of Hand Held Bolters

Improper Manual Handling Of Bolters Proper manual handling


And Bolting Material Operator competence
Improper Manual Handling Of Bolters
And Bolting Material
Mechanisation of materials handling

Operating procedure
Slipping And Tripping While Bolting Or Operator vigilance
Handling Bolters And Materials Operator competence
Operating procedure
Adequate lighting
Clean up of area prior to bolting
Bolting unit and area housekeeping
Personnel Breathe Air Laden With Adequate ventilation
Dust From Bolter Operation Allowable dust levels
Dust auditing (respirable)
Operating procedure
Dust suppression
Breathing protection where necessary

Personnel Breathe Air Which Has Adequate ventilation


Been Dust Contaminated In Intake To Ventilation system design
The Bolting Area Allowable dust levels
Dust auditing (respirable)
Limitations and controls on outbye
activities
Outbye dust suppression
Hot Spots Developed By Frictional Adequate ventilation
Rubbing Of System Components In Allowable gas levels
Presence Of Gas Gas monitoring/inspection
Operating procedure
Unit design
Unit maintenance/inspection
Frictional Rubbing Of Unit Operating procedure
Components Ignites Coal Dust/Oil Unit design
Accumulations Unit maintenance/inspection
Unit housekeeping
Provision of fire fighting equipment
Use of same
Personnel Exposed To High Noise Allowable noise levels/doses
Levels And Doses From Unit Operation Noise auditing
Unit design to minimise noise
Hearing protection where necessary

Limitation of exposure
Personnel Caught In Pinch Points Of
Operating procedure
Articulation Of Unit Unit design
Operator/personnel vigilance
Personnel Entangled In Conveyor Operating procedure
Mechanism Unit design
Operator/personnel vigilance
Personnel Jammed Between Unit And Operating procedure
Rib
Personnel Jammed Between Unit And
Rib Unit design
Operator/personnel vigilance
Inspection/monitoring of rib
Adequate lighting
Operator competence
Personnel Struck By Falling Rib Coal Adequate rib support
Inspection/monitoring of rib
Operating procedure
Personnel Struck By Falling Unit Operating procedure
Following Failure Of Monorail/Monorail Unit design
Supports Monorail design
Support design
Unit maintenance
Auditing of supports
Operator/personnel vigilance
Operator competence
Personnel Struck By Material Spilled Operating procedure
From Unit Unit design
Unit maintenance
Location of personnel
Operator/personnel vigilance
Personnel Struck/Jammed By Roof/Rib Operating procedure
Supports Dislodged By Unit Operator competence
Correct installation of supports
Personnel Breathe Air Laden With Adequate ventilation
Dust Caused By Operation Of Unit Allowable dust levels
Dust auditing (respirable)
Unit design
Dust suppression measures
Breathing protection where required
Continuous Miner breaks into an Knowledge of accumulation areas
accumulation of irrespirable and / or Operating procedure
noxious gas which inundates face and Adherence to plans
beyond
Accurate surveying of all workings
Recording of plans
Knowledge of strata behaviour
Barrier pillar provision
Outburst of gas from face Knowledge of seam gas conditions
Seam gas drainage
Operating procedure
Special protective devices and
equipment
Remote operation of Continuous Miner

Adequate ventilation
Outburst of material from Continuous Knowledge of outburst behaviour
Miner face Operating procedure
Special protective devices
Outburst of material from Continuous
Miner face

Outburst control measures


Remote operations of Continuous
Miner
Continuous Miner encounters an Knowledge of fluid accumulation
accumulation of fluid material which Operating procedure
inundates the face area and beyond Adherence to plans
Accurate surveying of all workings and
pertinent features
Recording of same
Knowledge of strata conditions and
behaviour
Barrier pillar provision
Continuous Miner picks strike Adequate ventilation
incendive sparks in accumulation of Allowable gas levels
gas Gas monitoring / inspections
Operating procedure
Awareness of rock properties
Awareness of presence of metallic
objects such as bolts in coalface and
at roof level
Continuous Miner shutdown
interlocked with gas monitor
Continuous Miner or the face or ribs Eye protection where required
throw coal particles Operating procedure
Accumulation of coal dust and / or oil Continuous Miner housekeeping
ignited by frictional rubbing of CM Continuous Miner maintenance
components Provision of fire fighting equipment
Use of fire fighting equipment
Ignition of gas layer by incendive Prevention of gas layer formation
sparks from miner picks Detection / monitoring of gas layer
formation
Continuous Miner shutdown
interlocked with gas monitor
Provision of fire fighting equipment
Correct use of fire fighting equipment

Spontaneous combustion in coal Knowledge of coal behaviour


accumulations from falls, rib spall or Operating procedure
dumping Clean up of workings
Clean up of combustible material other
than coal
Preparatory seals
Inspections / monitoring of workings
atmosphere
Personnel exposed to high noise levels Allowable noise levels / doses
and doses Noise auditing
Continuous Miner design to minimise
noise production
Personnel exposed to high noise levels
and doses

Hearing protection where necessary

Limitation of exposure
Falls of roof at and near face Adequate roof support
Inspector / monitoring of roof
Method of operation of Continuous
Miner
Adherence to plans
Operator competence
Protective canopy on Continuous
Miner
Personnel jammed between Operating procedure
Continuous Miner and Shuttle Car Operator vigilance
Allowable personnel locations while
Continuous Miner / Shuttle Car
Allowable concurrent activities
Adequate lighting on Shuttle Car
Warning device on Shuttle Car
Personnel jammed between face and Operating procedure
Continuous Miner Operator vigilance
Operator competence
Personnel jammed between rib and Operating procedure
Continuous Miner Operator vigilance
Allowable concurrent activities while
Continuous Miner operates
Operator competence
Adequate lighting
Adequate rib support
Inspection / monitoring of rib
Personnel struck by coal spillage from Operating procedure
Continuous Miner delivery boom Location of personnel
Personnel struck by dislodged roof / rib Operating procedure
supports Operator competence
Correct installation of supports
Personnel struck by falling rib coal Adequate rib support
Inspection / monitoring of rib
Operating procedure
Protective canopies on Continuous
Miner
Personnel struck or jammed by Operating procedure
delivery boom of Continuous Miner Operator vigilance
Allowable personnel locations
Allowable concurrent activities while
Continuous Miner operates
Operator competence
Personnel caught in operating cutter Operating procedure
head Operator competence
Operator vigilance
Personnel caught in operating cutter
head

Pre-start warning
Deadman control for operation
Personnel breathe air laden with dust Adequate ventilation
caused by Continuous Miner operation Allowable dust levels
Operating procedure
Breathing protection where required
Dust auditing (respirable)
Dust suppression on Continuous Miner

Personnel breathe air which has been Adequate ventilation


contaminated with dust in the intakes Ventilation system design
to the face Allowable dust levels
Dust auditing (respirable)
Limitations and controls on outbye
activities
Outbye dust suppression
Mishandling Of Materials Operating procedure
Operator competence

Mishandling Of Tools Operating procedure


Operator competence

Personnel Struck By Cuttings From Operating procedure


Support Members Or Dust From Roof Eye protection where necessary
Or Ribs
Falls Of Rib In Areas Being Supported Operating procedure
Inspection of rib
Operator competence
Adequacy of support placed
Falls Of Roof In Areas Being Operating procedure
Supported Inspection of roof
Provision of temporary support if
necessary
Operator competence
Adequacy of support placed
Falls Of Roof Or Rib Through Failure Operating procedure
Of Supports Placed Support system design
Operator competence
Monitoring/inspection of roof and ribs

Personnel Caught Or Struck By Operating procedure


Roof/Rib Support Members During Operator competence
Manual Handling
Personnel Struck By Falling Support Operating procedure
Members During Erection Activities Operator competence
Methods of temporary support during
placement
Personnel Struck By Tools Dropped Or Operating procedure
Mishandled During Support Erection Operator competence
Activities
Personnel Struck Or Jammed By Other Operating procedure
Machines Whilst Erecting Supports
Personnel Struck Or Jammed By Other
Machines Whilst Erecting Supports Operator competence
Adequate lighting
Operator vigilance
Improper Manual Handling Of Support Proper manual handling
Materials Operator competence
Operating procedure
Mechanisation or materials handling
Slipping And Tripping While Handling Operating procedure
And Erecting Supports Operator competence
Operator vigilance
Adequate lighting
Clean up of area prior to support
General area housekeeping
Personnel Breathe Air Which Has Adequate ventilation
Been Contaminated By Dust In Intakes Ventilation system design
To Support Area Dust auditing (respirable)
Limitation and control of outbye
activities
Outbye dust suppression
Allowable dust levels
Personnel Are Contaminated By Operating procedure
Support Materials Being Used Chemical register
De-barking of timber
Protective equipment where necessary

Blasting Breaks Into An Accumulation Barrier pillar provision


Of Irrespirable And/or Noxious Gas Knowledge of strata behaviour
Which Inundates Face And Beyond Adherence to plans
Operating procedure
Accurate surveying of workings
Recording of plans
Knowledge of accumulation areas
Outburst Of Gas From Face Adequate ventilation
Seam gas drainage procedure
Knowledge of seam gas conditions
Operating procedure
Personnel Breath Air Laden With Allowable fume levels
Blasting Fumes See Use of explosives
Fume auditing
Adequate ventilation
Operating procedure
Protective equipment if required
Outburst Of Material From Working Knowledge of outburst behaviour
Face Outburst control measures
Operating procedure
Blasting Or Drilling Encounters Barrier pillar provision
Accumulation Of Fluid Material Which Operating procedure
Inundates Face And Beyond
Blasting Or Drilling Encounters
Accumulation Of Fluid Material Which
Inundates Face And Beyond Recording all workings and pertinent
features
Knowledge of fluid accumulations
Adherence to plans
Accurate surveying of all workings and
pertinent features
Knowledge of strata conditions and
behaviour
Mishap With Explosives Ignites Dust See Explosives Use Section for
Controls When Using Explosives
Drill Jumbo Hydraulic Oil Blowout Jumbo maintenance
Eye protection where necessary
Dust From Blasting Eye protection where necessary
Adequate ventilation
Dust suppression after blasts
Dust From Drilling Eye protection where necessary
Dust suppression on drills
Flying Material From Blasting Personnel to take up safe locations
during blasting
Blasting procedure
Accumulations Of Coal Dust And Or Limitation of surface temperature
Oil Ignited By High Surface Jumbo maintenance
Temperatures On Drill Jumbo Provision of fire fighting equipment
Jumbo housekeeping
Use of fire fighting equipment
Ignition Of Gas Layer By Incendive Operating procedure
Sparks From Drill Knowledge of strata conditions
Provision of fire fighting equipment
Detection/monitoring of layer formation

Use of fire fighting equipment


Prevention of gas layer formation
Drill Strikes Incendive Sparks In Gas monitoring/inspection
Accumulation Of Gas Awareness of location of other metallic
objects in area being drilled
Allowable gas levels
Operating procedure
Adequate ventilation
Awareness of rock properties
Falls Of Roof At And Near Face While Inspection/monitoring or roof
Drilling And/or Charging Occurs Adequate roof support
Operating procedure
Operator vigilance
Adherence to plans
Falls Of Rib Or Face Coal As Drilling Adequate rib/face support
And/or Charging Occurs Operator vigilance
Operating procedure
Falls Of Rib Or Face Coal As Drilling
And/or Charging Occurs

Inspection/monitoring of ribs and face

Personnel Jammed Between Face Or Operating procedure


Rib By Unplanned Move Of Drill Jumbo Adequate lighting
Allowable personnel locations
Operator competence
Personnel Jammed Or Run Over By Parking procedure
Runaway Jumbo On Steep Gradients Operator competence
Brake maintenance/testing
Operating procedure
Provision of parking brakes
Personnel Struck By Dislodged Correct installation of supports
Roof/Rib Supports While Operating procedure
Drilling/Charging Operator vigilance
Personnel Struck By Flying Scraper Operating procedure
Rope Or Hoe Rope and anchorage inspection and
maintenance
Allowable personnel locations
Personnel Stumble Or Slip While Drill selection
Operating Drills Or Drop Them Onto Housekeeping at face
Themselves Operating procedure
Personnel Struck By Flying Material Personnel to take safe locations during
Propelled By Blasting blasting
Operating procedure
Blast design
Entanglement With Face Scraper Operating procedure
Conveyor Operator vigilance
Adequate lighting
Entanglement With Scraper Or Adequate lighting
Scraper Drive Operator vigilance
Operating procedure
Loose Clothing Entangled In Drill Operating procedure
Drill design
Clothing in good repair
Personnel Breath Air Laden With Dust Dust suppression after blasting
From Blasting Dust auditing (respirable)
Operating procedure
Adequate ventilation
Allowable dust levels
Breathing protection where necessary

Personnel Breath Air Laden With Dust Dust suppression on drills


From Drilling And Loading Breathing protection where required
Dust suppression on other equipment

Operating procedure
Dust auditing (respirable)
Adequate ventilation
Allowable dust levels
Personnel Slip/Trip While Drilling Or Operating procedure
Carrying Items Manual lifting procedure
Work area housekeeping
Adequate lighting
Contact With Misfired Explosive (Either Misfire reporting
By Drill, Loader Or Scraper) Misfire procedure
Operator vigilance
Prohibition of butt drilling
Inspection after blasting
Operation of unit cause toxic fumes Allowable fume levels
which are breathed by personnel Fume auditing
Adequate ventilation
Operating procedure
Unit maintenance / testing
Machine engulfed by material from
strata or other material during clean
up

Explosion at face ignites dust in Adequate ventilation


wheeling road Allowable dust levels
Inertisation of dust present
Dust auditing for combustibles
Runaway unit enters collision causing Operating procedure
dust to be thrown up and causing Operator competence
arcs / sparks which ignite dust Brake provisions
Brake maintenance / testing
Inertisation of dust present
Dust auditing for combustibles
Operation of the unit causes dust or Eye protection where necessary
particles to be thrown up and enter Operating procedure
eyes Design of unit
Fire on cable reel due to too many Operating procedure
wraps Operator competence
Provision of fire fighting equipment
Use of fire fighting equipment
Material caught in brakes ignite coal Operating procedure
dust / oil accumulation Brake design
Brake maintenance
Provision of fire fighting equipment
Use of fire fighting equipment
Fire on Shuttle Car cable reel due to Operating procedure
too many wraps, in presence of Operator competence
accumulation of gas Adequate ventilation
Gas monitoring / inspections
Falls of roof along wheeling roads on Adequate roof support
to Shuttle Car Inspection / monitoring of roof
Operating procedure
Falls of roof along wheeling roads on
to Shuttle Car

Canopy on Shuttle Car


Falls of roof, roof supports, rib due to Adequate roof / rib support
dislodgment by Shuttle Car Adequate clearances for Shuttle Car

Operating procedure
Operator competence
Canopy on Shuttle Car
Personnel jammed between Shuttle Operating procedure
Car and other equipment such as Operator and personnel competence
loaders, continuous miner, feeders,
etc. Operator and personnel vigilance
Personnel jammed between Shuttle Operating procedure
Car and rib Operator vigilance
Personnel and operator competence

Adequate lighting on Shuttle Car


Warning alarm on Shuttle Car
Personnel jammed by Shuttle Car Operating procedure
sliding due to cross grades of floor Operator competence
Personnel and operator vigilance
Personnel jammed or run down by Operating procedure
runaway Shuttle Car on steep Operator competence
gradients Provision of adequate brakes
Parking procedure
Brake maintenance
Brake testing
Personnel run down by Shuttle Car Operating procedure
Adequate lighting on Shuttle Car
Approach warning alarm
Operator and personnel competence

Operator and personnel vigilance


Personnel struck by lashing rope or Operating procedure
sling, broken while Shuttle Car Operator competence
attempts tostruck
Personnel tow anbyobject
objects propelled Operating procedure
from Shuttle Car (typically roof Operator competence
supports being unloaded) Personnel competence
Operator and personnel vigilance
Personnel struck by tensioned trailing Operating procedure
cable of Shuttle Car Personnel competence
Personnel vigilance
Personnel struck or jammed by objects Operating procedure
towed by Shuttle Car Operator competence
Personnel competence
Personnel vigilance
Shuttle Car operator crushed between Adequate clearance for Shuttle Car
Shuttle Car and roof (or strikes head Operating procedure
on roof or rib supports) Operator competence
Shuttle Car operator crushed between
Shuttle Car and roof (or strikes head
on roof or rib supports)
Canopy on Shuttle Car
Personnel breathe air laden with dust Adequate ventilation
caused by operation of unit Allowable dust levels
Dust auditing (respirable)
Operating procedure
Breathing protection where necessary

Dust suppression on unit and wheeling


roads
Personnel breathe air which has been Adequate ventilation
contaminated with dust in the intakes Ventilation system design
to the wheeling roads Allowable dust levels
Dust auditing (respirable)
Dust suppression on outbye activities

Personnel Struck By Coal Spalling Operating procedure


From Face Provision of face sprags
Design of roof supports
Adequate support density
Personnel Struck By Rib Material Operating procedure
Spalling From Gate Ribs In Front Adequate rib support
Abutment Zone Inspection/monitoring of ribs
Personnel Struck By Falling Roof Operating procedure
Material In Front Abutment Zones In Adequate roof support in gate roads
Gates Inspection/monitoring of roof
Personnel Struck By Roof Material Operating procedure
Falling From Ahead Of Support Support design
Cantilever Tips Along Faceline Adequate support density
Personnel Struck By Roof Material Operating procedure
Falling Between Roof Supports Support design
Adequate support density
Personnel Struck By Goaf Material Operating procedure
Rilling Between Supports Support design
Personnel Struck By Coal Thrown Off Operating procedure
Shearer Or Plough Shearer and drum design
Personnel Struck By Coal Falling Off Operating procedure
Stage Loader Stage loader design
Personnel Struck By Flying Haulage Operating procedure
Chain Design of haulage chain
Chain inspection/maintenance
Avoidance of chain haulage systems if
practical
Tensioning arrangements
Personnel Struck By Lashing Hoses Operating procedure
And/or High Pressure Hydraulic Fluid Design of hydraulic system
Through Hose Or Coupling Failure Hose and coupling selection
Personnel Jammed Between Face Operating procedure
Supports As They Are Brought Forward Operator competence
Personnel Jammed Between Face
Supports As They Are Brought Forward
Adequate lighting
Personnel Jammed Between Other Operating procedure
Elements Of Longwall Equipment As Operator competence
They Are Advanced
Personnel E.g.. Pantechnicon
Jammed Between Roof And Operating procedure
Supports While Packing Cavities
Above Support Canopies
Personnel Crushed By Pantechnicon Operating procedure
Units Which Fall Due To Failure Of Adequate monorail support
Support Monorail System Monorail/pantechnicon design
Personnel Caught In Major Roof Fall Design of roof supports
Due To Failure Of Roof Supports Knowledge of strata behaviour
Personnel Struck By Unplanned Design of roof supports
Movement Of Roof Support Which Operating procedure
Fails
Personnel Fall On To Face Conveyor Operating procedure
While Crossing It At Gate Ends Provision of bridges across conveyor

Personnel Area On Face Conveyor Operating procedure


When It Starts Up (Also Applies To Pre-start warning and delay
Stage Loader) Provision of lock-out control switches
on conveyors
Isolation procedure
Personnel Caught In Moving Parts Of Operating procedure
Longwall Elements Pre-start warning and delay
Guarding of moving parts wherever
practicable
Inspection/maintenance of equipment
and guards
Isolation procedure
Damage To Shearer Or Other Cables Adequate ventilation
In Gas Accumulation Allowable gas levels
Gas monitoring/inspection
Monitor interlock to power supply

Operating procedure for cable handling

Cable design and selection


Cable protection - earth leakage
Shearer Or Plough Picks Strike Adequate ventilation
Incendive Sparks From Strata Or Allowable gas levels
Support Canopies In Presence Of Gas Gas monitoring/inspection
Interlocking of monitor and power
supply
Awareness of strata properties
Awareness of proximity of support
canopies
Operating procedure
Operator competence
High Gas Emissions From Broken Pre-drainage of gas from coal
Coal Along Face And Belt System
Leads To Explosive Atmospheres In
Presence Of Ignition Source
High Gas Emissions From Broken
Coal Along Face And Belt System Operating procedure
Leads To Explosive Atmospheres In Adequate ventilation
Presence Of Ignition Source Allowable gas levels
Gas monitoring/inspection
Equipment protection
Large Quantities Of Coal Dust Dust suppression on shearer or plough
Produced And Deposited Along Face
And Return Gate Provides Fuel For Dust suppression along face line
Propagation Of Dust Explosion In Dust monitoring of combustibles
Presence Of Ignition Source
Inertisation of dust in return gate
Equipment protection
Accumulation Of Gas Ignited By Use See Explosives Use Section for
Of Explosives To Break Up Stone On Controls
Conveyors Or Free Roof Supports

Gas Migrating From Goaf Builds Up At Adequate ventilation


Face/Goaf Edge Where An Ignition Allowable gas levels
Source Occurs (Such As Arcs, Gas monitoring/inspections
Incendive Sparks) Design of ventilation system
Provision of bleeders
Design of extraction system
Control of ignition sources
Gas drainage techniques
Equipment protection
Gas Enters Goaf In Large Quantities Adequate ventilation
From Adjacent Seams Affected By The Allowable gas levels
Goaf And Floods The Face Area And Gas monitoring/inspections
Ignites From A Source Design of ventilation system
Design of extraction system
Gas drainage techniques
Knowledge of goaf behaviour
Knowledge of adjacent seam gas
characteristics
Equipment protection
Gas Enters Goaf In Large Quantities Adequate ventilation
From Abandoned Workings In Adjacent Gas monitoring/inspections
Seams Affected By The Goaf And Design of extraction system
Floods The Face Area Knowledge of workings in adjacent
seams
Knowledge of goaf behaviour
Gas drainage techniques
Equipment protection
Explosive Gas Or Gas/Dust Adequate ventilation
Atmosphere Is Driven Over Face Monitor tripped interlocks to isolate
Equipment And Ignition Source By electricity to face equipment
Wind Blast Associated With Goaf Fall Design of extraction sequence
Design of panel
Provision of bleeders
Atmosphere Is Driven Over Face
Equipment And Ignition Source By
Wind Blast Associated With Goaf Fall

Gas drainage techniques


Inertisation of dust/gas
Equipment protection
Spontaneous Combustion Of Coal In Design of extraction panel
Goaf Leads To Fire And/or Ignition Of Knowledge of coal behaviour
Gas Design of ventilation system
Monitoring of goaf gases
Provision of seals for rapid sealing of
goaf
Provision of inerting gases
Operating procedure
Incendive Sparking During Goaf Falls Knowledge of rock properties
Ignite Gas In Goaf Knowledge of spark sources
Design of ventilation system
Provision of inerting gases
Provision of seals for rapid sealing of
goaf
Monitoring of goaf gases
Gas drainage techniques
Operating procedure
Accumulations Of Coal Dust And/or Oil Housekeeping
Ignited By High Temperature Surfaces Maintenance of longwall equipment
On Longwall Equipment Limitation of surface temperature
Provision of fire fighting equipment
Use of fire fighting equipment
Accumulations Of Coal Dust And/or Oil Housekeeping
Ignited By Frictional Rubbing Of Maintenance of longwall equipment
Longwall Components Provision of fire fighting equipment
Use of fire fighting equipment
Personnel Breathe Air Contaminated Operating procedure
By Dust From Shearer Or Plough Or Allowable dust levels
Movement Of Roof Supports Dust auditing (respirable)
Dust suppression methods
Protective equipment if required
Remote control
Adequate ventilation
Personnel Breath Air Contaminated By Outbye dust suppression methods
Dust Entrained In Intake Airway Use of homotropal ventilation
Adequate ventilation
Allowable dust levels
Dust auditing (respirable)
Shearer, Plough, Crusher And/or Eye protection where required
Movement Of Supports Entrain Dust Operating procedure
And Other Particles
Irrespirable Into Air Stream
And/or Poisonous Gases Operating procedure
Are Expelled Into Working Areas By Monitoring of goaf gases
Wind Blasts Associated With Goaf Emergency procedure and equipment
Falls
Design of extraction system
Irrespirable And/or Poisonous Gases
Are Expelled Into Working Areas By
Wind Blasts Associated With Goaf
Falls

Design of ventilation system


Gas drainage techniques
Goaf Development Extends To Tap Operating procedure
Accumulation Of Fluid Material Which Design of extraction panels
Floods Goaf And Adjacent Workings Knowledge of locations of
(Accumulations Can Be In Strata, Old
accumulation of fluid materials
Workings Or On Surface)
Knowledge of strata behaviour
Surface diversion works
Adequate pumps
Goaf Cracking Extends To Surface And Design of extraction panels
Allows Ingress Of Floodwater To Flood Knowledge of strata behaviour
Workings Surface diversion works
Adequate pumps
Knowledge of surface features
Extraction Of Coal Causes Damage Or Knowledge of strata behaviour
Destruction Of Surface Constructions Design of extraction panels to limit
Due To Subsidence surface subsidence, tilts and strains

Personnel Struck By Falling Roof Operating procedure


While Bolting Out For Installation Or Temporary support if necessary
Recovery Of Face Design of powered roof supports
Inspection/monitoring of roof
Personnel Struck By Falling Face Coal Operating procedure
While Bolting Out For Installation Or Temporary support if necessary
Recovery Of Face Design of powered supports
(face sprags?)
Inspection/monitoring of face
Personnel Jammed Struck Or Operating procedure
Entangled By Roof/Rib Bolting Design of bolting equipment
Equipment
Personnel Entangled In Longwall Face Operating procedure
Conveyor While Bolting Out Roof Or Face conveyor lockout procedure
Face
Personnel Struck By Falls Of Roof Or Adequate roof and rib support in
Rib While Installing Elements Of installation area
Operating procedure
Longwall/ Shortwall Equipment Inspection/monitoring of roof and rib
Personnel Struck By Falling Roof As Adequate temporary roof support
Powered Supports Are Recovered Recovery operating procedure
Inspection/monitoring of roof
Personnel Jammed Between Elements Installation procedure
Of Equipment Or Between Elements Recovery procedure
And Face As Elements Are Moved Allowable personnel locations
Operator vigilance
Communications
Personnel Jammed By Mobile Operating procedure
Equipment Used To Move Longwall/ Design of equipment
Shortwall Equipment Elements Operator competence
Operator vigilance
Allowable personnel locations
Personnel Jammed By Mobile
Equipment Used To Move Longwall/
Shortwall Equipment Elements

Adequate lighting
Warning devices
Brake systems
Equipment testing/maintenance
Brake systems
Personnel Struck By Falling Elements Operating procedure
Dropped Due To Failure Of Mobile Design of mobile equipment
Equipment Moving Them Operator competence
Testing/maintenance of mobile
equipment
Personnel Struck By Whipping Ropes Operating procedure for winching
Of Winches Used To Move Design of winches, ropes and ancillary
Longwall/Shortwall Elements items
Allowable personnel locations
Adequate lighting
Communications/signalling
Personnel Struck By Falling Equipment Assembly procedure
Elements As They Are Assembled Or Dismantling procedure
Dismantled
Design of equipment
Lifting procedure
Support procedure
Design of lifting/support equipment
Personnel Entangled With Face Commissioning procedure
Conveyor/ Shearer During Face Face lockout procedure
Commissioning Warning devices
Operator competence
Face communication/signalling
Personnel Struck By Lashing Hoses As Commissioning procedure
They Are Pressurised Equipment design
Personnel Struck By Objects Propelled Design of system and components
By High Pressure Hydraulic Fluid Or
The Fluid Itself Through Blow Outs Or
Coupling Failures

Metal/Metal Incendive Sparks Struck In Adequate ventilation


Presence Of Gas As Longwall Allowable gas levels
Elements Are Moved Gas monitoring/inspection
Allowable metals for longwall
elements, tools and other equipment in
face area
Sudden Flashes Of Gas On To Face Adequate ventilation
As Roof Supports Are Recovered And Allowable gas levels
There Is An Ignition Source Gas monitoring/inspection
Roof support removal procedure

Knowledge of goaf performance


Gas drainage techniques
Return Airway Lost Or Restricted As Design of ventilation system
Face Is Recovered Leading To Build
Up Of Gas In Presence Of Ignition
Sources
Return Airway Lost Or Restricted As
Face Is Recovered Leading To Build Procedure for face recovery
Up Of Gas In Presence Of Ignition Allowable gas levels
Sources Gas monitoring/inspection
Adjustment of ventilation

Spontaneous Combustion Of Coal In Design of extraction panel


Goaf Occurs While Face Is Being Ventilation design
Removed Causing Fire And/or Ignition Knowledge of coal behaviour
Of Gas In Goaf
Monitoring of goaf gases
Operating procedure
Provision of seal for rapid sealing of
Goaf
Provision of inerting gases
Gas In Goaf Ignited By Shotfiring To See Explosives Use Activity Section for
Free Ironbound Roof Supports controls when using explosives
Personnel Breathe Air Contaminated Adequate ventilation
By Dust From Bolting Procedures As Dust suppression on bolters
Face Is Prepared For Salvage Allowable dust levels
Dust auditing (respirable)
Protective equipment if required
Personnel Breathe Air Contaminated Adequate ventilation
By Dust Entrained By Mobile Allowable dust levels
Equipment Moving Longwall Elements Dust auditing (respirable)
Or The Movement Of The Elements Protective equipment if necessary
Themselves
Dust suppression measures
Irrespirable/Poisonous Gases Adequate ventilation
Contaminate Face From Goaf As Design of ventilation system
Natural Goaf Gas Or As A Result Of Knowledge of goaf gases
Oxidation In Goaf Gas monitoring/inspection
Gas drainage/control arrangements
Falls Of Roof At And Near Face Adequate roof support
Inspection/monitoring of roof
Method of operation of cutter
Adherence to plans
Operator competence
Protective canopy on cutter
Personnel Jammed Between Face And Operating procedure
Cutter Operator vigilance
Operator competence
Personnel Jammed Between Rib And Operator procedure
Cutter Operator vigilance
Allowable personnel locations
Allowable concurrent activities while
mobile cutter operates
Adequate lighting
Adequate rib support
Inspection/monitoring of rib
Operator competence
Personnel Struck Or Jammed By Operating procedure
Cutter Boom Operator competence
Operator vigilance
Allowable personnel locations
Allowable concurrent activities while
mobile cutter operates
Cutter Breaks Into An Accumulation Of Accurate surveying of all workings
Irrespirable And/or Noxious Gas Which Recording of plans
Inundates Face And Beyond Operating procedure
Barrier pillar provision
Knowledge of strata behaviour
Adherence to plans
Knowledge of accumulation areas
Outburst Of Gas By Face Knowledge of seam gas conditions
Seam gas drainage
Remote operation of cutter
Operating procedure
Adequate ventilation
Special protective devices and
equipment
Outburst Of Material From Face While Knowledge of outburst behaviour
Cutting Operating procedure
Special protective devices
Outburst control measures
Remote operation of cutter
Cutter Encounters An Accumulation Of Knowledge of strata conditions and
Fluid Material Which Inundates The behaviour
Face Area And Beyond Accurate surveying of all workings and
pertinent features
Adherence to plans
Operating procedure
Recording of same
Knowledge of fluid accumulation
Barrier pillar provision
Cutter Picks Strike Incendive Sparks In Allowable gas levels
Accumulation Of Gas Adequate ventilation
Gas monitoring/inspections
Operating procedure
Awareness of rock properties
Awareness of presence of metallic
objects such as bolts in coalface and
at roof level
Cutter shutdown interlocked with gas
monitor
Cutter Or The Face Or Ribs Throw Eye protection where required
Coal Particles Operating procedure
Accumulations Of Coal Dust And/or Oil Cutter housekeeping
Ignited By Frictional Rubbing Of Cutter Cutter maintenance
Components
Accumulations Of Coal Dust And/or Oil
Ignited By Frictional Rubbing Of Cutter
Components Provision of fire fighting equipment
Use of fire fighting equipment
Cutter Picks Strike Incendive Sparks In Knowledge of ground conditions
Kerf, Ignite Gas Which Sets Up Pick maintenance
Standing Flame And In Turn Ignites Operating procedure
Coal Face Fire fighting procedure for standing
flames
Adequate ventilation
Ignition Of Gas Layer By Incendive Detection/monitoring of gas layer
Sparks From Cutter Picks formation
Prevention of gas layer formation
Cutter shutdown interlocked with gas
monitor
Provision of fire fighting equipment
Correct use of fire fighting equipment

Spontaneous Combustion In Coal Inspections/monitoring of workings


Accumulations From Falls, Rib Spall atmosphere
Or Dumping Operating procedure
Clean up of combustible material other
than coal
Clean up of workings
Knowledge of coal behaviour
Preparatory seals
Personnel Exposed To High Noise Allowable noise levels/doses
Levels And Cutter Doses From Cutter Cutter design to minimise noise
Operation production
Hearing protection where necessary
Limitation of exposure
Noise auditing
Face Collapses On Personnel While Operator procedure
Being Cut Provision of temporary face support
Personnel Run Down Or Jammed By Operating procedure
Runaway Cutter On Steep Grades Design of braking system
Brake testing/maintenance
Personnel Struck By Dislodged Operator competence
Roof/Rib Supports Operator procedure
Correct installation of supports
Personnel Struck By Falling Rib Coal Operator procedure
Adequate rib support
Inspection/monitoring of rib
Protective canopy on cutter
Personnel Caught In Operating Cutter Operating procedure
Boom Operator competence
Operating vigilance
Pre-start warning
Deadman control for cutter operation
Personnel Breathe Air Laden With Adequate ventilation
Dust Caused By Operation Of Cutter
Personnel Breathe Air Laden With
Dust Caused By Operation Of Cutter Operating procedure
Allowable dust levels
Breathing protection where required
Dust suppression on cutter
Dust auditing (respirable)
Personnel Breathe Air Which Has Outbye dust suppression
Been Contaminated With Dust In The Adequate ventilation
Intakes To The Face Ventilation system design
Allowable dust levels
Dust auditing (respirable)
Limitations and controls on outbye
activities
Loader Breaks Into An Accumulation Barrier pillar provision
Of Irrespirable And/or Noxious Gas Knowledge of strata behaviour
Which Inundates Face And Beyond Adherence to plans
Operating procedure
Accurate surveying of workings
Recording of plans
Knowledge of accumulation areas
Outburst Of Gas From Face Adequate ventilation
Seam gas drainage procedure
Knowledge of seam gas conditions
Operating procedure
Remote operation of loader
Special protective devices and
equipment
Outburst Of Material From Face Knowledge of outburst behaviour
Outburst control measures
Operating procedure
Special protective devices
Remote operation of loader
Loader Head Strikes Incendive Sparks Allowable gas levels
In Accumulation Of Gas Adequate ventilation
Gas monitoring/inspections
Operating procedure
Awareness of rock properties
Awareness of presence of metallic
objects such as bolts in coalface and
at roof level
Loader shutdown interlocked with gas
monitor
Loader Or The Face Or Ribs Throw Eye protection where required
Coal Particles Operating procedure
Accumulations Of Coal Dust And/or Oil Loader housekeeping
Ignited By Frictional Rubbing Of Loader maintenance
Loader Components Provision of fire fighting equipment
Use of fire fighting equipment
Cutter Picks Strike Incendive Sparks In Knowledge of ground conditions
Kerf, Ignite Gas Which Sets Up
Standing Flame And In Turn Ignites
Coal Face
Cutter Picks Strike Incendive Sparks In
Kerf, Ignite Gas Which Sets Up Pick maintenance
Standing Flame And In Turn Ignites Operating procedure
Coal Face Fire fighting procedure for standing
flames
Adequate ventilation
Ignition Of Gas Layer By Incendive Detection/monitoring of gas layer
Sparks formation
Prevention of gas layer formation
Loader shutdown interlocked with gas
monitor
Provision of fire fighting equipment
Correct use of fire fighting equipment

Spontaneous Combustion In Coal Knowledge of coal behaviour


Accumulations From Falls, Rib Spall Operating procedure
Or Dumping Clean up of workings
Clean up of combustible material other
than coal
Preparatory seals
Inspections/monitoring of workings
atmosphere
Personnel Exposed To High Noise Noise auditing
Levels And Cutter Doses From Loader Allowable noise levels/doses
Operation Loader design to minimise noise
production
Hearing protection where necessary

Limitation of exposure
Face Collapses While Loader Is Operator procedure
Working Blasting procedure
Falls Of Roof At And Near Face Adequate roof support
Inspection/monitoring of roof
Method of operation of cutter
Adherence to plans
Operator competence
Protective canopy on loader
Personnel Caught In Articulation Areas Operating procedure
Of Loader Design of loader
Personnel Caught In Operating Operating procedure
Gathering Head, Conveyors Or Bucket
System
Personnel Caught In Operating Operating competence
Gathering Head, Conveyors Or Bucket Operating vigilance
System Pre-start warning
Deadman control for loader operation

Personnel Jammed Between Face And Operating procedure


Loader Operator vigilance
Personnel Jammed Between Face And
Loader
Operator competence
Personnel Jammed Between Loader Operating procedure
And Shuttle Car Operator vigilance
Allowable concurrent activities
Adequate lighting on shuttle car
Warning device on shuttle car
Personnel Jammed Between Rib And Operator procedure
Loader Operator vigilance
Allowable personnel locations
Allowable concurrent activities while
mobile loader operates
Adequate lighting
Adequate rib support
Inspection/monitoring of rib
Operator competence
Personnel Run Down Or Jammed By Operating procedure
Runaway Loader On Steep Grades Design of braking system
Brake testing/maintenance
Personnel Run Over By Loader Operating procedure
Operating competence
Warning devices on loader
Adequate lighting on loader
Personnel vigilance
Personnel Struck By Coal Spillage Operating procedure
From Loader Delivery Boom Or Bucket Location of personnel
Personnel Struck By Dislodged Operator competence
Roof/Rib Supports Operator procedure
Correct installation of supports
Personnel Struck By Falling Rib Coal Operator procedure
Adequate rib support
Inspection/monitoring of rib
Protective canopies
Personnel Struck Or Jammed By Operator competence
Delivery Boom Of Loader Allowable personnel locations
Operating procedure
Operator vigilance
Allowable concurrent activities while
unit operates
Personnel Caught In Operating Cutter Operating procedure
Boom Operator competence
Operating vigilance
Pre-start warning
Deadman control for cutter operation

Personnel Breathe Air Laden With Adequate ventilation


Dust Caused By Operation Of Loader Operating procedure
Allowable dust levels
Personnel Breathe Air Laden With
Dust Caused By Operation Of Loader

Breathing protection where required

Dust suppression on cutter


Dust auditing (respirable)
Personnel Breathe Air Which Has Outbye dust suppression
Been Contaminated With Dust In The Adequate ventilation
Intakes To The Face Ventilation system design
Allowable dust levels
Dust auditing (respirable)
Limitations and controls on outbye
activities
Personnel Struck By Failed Rib As Rib Operating procedure
Heights Are Extended By Taking Adequate rib support
Bottom Or Top Coal Monitoring/inspection of ribs
Location of personnel
Protective structures on machines
Remote control
Personnel Struck By Failed Rib/Face Operating procedure
Material Loosened And Freed By Adequate rib support
Pressure Bumps During Pillar Location of personnel
Extraction Monitoring/inspection of face/ribs
Design of pillars
Design of extraction sequence
Protective structures on machines
Remote control
Personnel Struck By Rib Material Operating procedure
Loosened And Freed By Increasing Adequate rib support
Stress In Abutment Zones Inspection/monitoring of rib
Design of extraction sequence
Design of pillars
Location of personnel
Remote operation
Personnel Jammed Against Rib By Operating procedure
Equipment Moved By Pressure Bumps Location of personnel
During Extraction (Or Floor Heave) Design of extraction sequence
Design of pillars
Remote operation
Operator competence
Personnel Struck By Falling Face Coal Operating procedure
Freed By Increased Pressures On Temporary face support
Face During Extraction As Face Is Design of pillars
Drilled And/or Cut And/or Charged Design of extraction sequence
Supervision
Personnel Jammed Against Rib, Operating procedure
Between Machines, Or Run Over By Operator competence
Machines During Rapid Retreats Location of personnel
Ahead Of Goaf Falls Adequate lighting
Design of extraction sequence
Personnel Jammed Against Rib,
Between Machines, Or Run Over By
Machines During Rapid Retreats
Ahead Of Goaf Falls

Supervision
Personnel Struck By Roof Spall In Operating procedure
Roads In Abutment Zones During Adequate roof support
Extraction Monitoring/inspection of roof
Design of extraction sequence
Knowledge of strata behaviour
Protective structures on machines
Personnel Struck By Falling Goaf Prohibition of personnel in
Material unsupported goaf areas
Operator competence
Supervision
Personnel Caught In Sudden Roof Fall Operating procedure
While Extracting Lift Design of extraction sequence
Minimal lift exposure
Minimum time to mine lift
Lift dimensions
Stook provisions
Adherence to extraction sequence
Adequate roof support
Operator competence
Supervision
Protective structures on machines
Personnel Caught By Sudden Roof Operating procedure
Fall When Remnant Pillar Fails During Design of extraction sequence
Extraction Design of pillars
Personnel Caught In General Collapse Operating procedure
Of Workings Due To Sudden Design of extraction sequence
Progressive Pillar Failure (Creep) Design of pillars, barriers
Triggered By Extraction Design of panels
Personnel Caught In Roof Fall Due To Operating procedure
Inability To Retreat As Path Is Blocked Design of extraction sequence
By Other Equipment Operator competence
Supervision
Personnel Caught In Roof Fall Which Operating procedure
Runs Beyond Lift Design of extraction sequence
Provision of adequate roof support
Provision of breaker lines
Adherence to sequence
Adherence to procedure
Operator competence
Supervision
Personnel Caught By Roof Fall Operating procedure
Caused By Inability Of Roof Support To Design of roof support
Control Abutment Stresses Knowledge of strata behaviour
Inspection/monitoring of roof in
abutment zone
Design of extraction sequence
Personnel Caught By Roof Fall Operating procedure
Caused By Separation Of Lenticular
Partings (Feather Edges) In Roof From
Goaf Edge
Personnel Caught By Roof Fall
Caused By Separation Of Lenticular Knowledge of strata conditions
Partings (Feather Edges) In Roof From Design of roof support system
Goaf Edge Design of extraction sequence
Inspection/monitoring of roof
Personnel Struck By Material In And Operating procedure
From Goaf During Recovery Of Buried Adequate roof support
Equipment Operator competence
Supervision
Inspection/monitoring of goaf
Gas Migrating From Goaf Builds Up At Adequate ventilation
Face/Goaf Edge Where An Ignition Allowable gas levels
Source Occurs (Such As Arcs, Gas monitoring/inspections
Incendive Sparks)
Design of ventilation system
Provision of bleeders
Design of extraction system
Control of ignition sources
Gas drainage techniques
Equipment protection
Gas Enters Goaf In Large Quantities Adequate ventilation
From Adjacent Seams Affected By The Allowable gas levels
Goaf And Floods The Face Area And Gas monitoring/inspections
Ignites From A Source Design of ventilation system
Design of extraction system
Gas drainage techniques
Knowledge of goaf behaviour
Knowledge of adjacent seam gas
characteristics
Equipment protection
Gas Enters Goaf In Large Quantities Adequate ventilation
From Abandoned Workings In Adjacent Gas monitoring/inspections
Seams Affected By The Goaf And Design of extraction system
Floods The Face Area Knowledge of workings in adjacent
seams
Knowledge of goaf behaviour
Gas drainage techniques
Equipment protection
Explosive Gas Or Gas/Dust Adequate ventilation
Atmosphere Is Driven Over Face Monitor tripped interlocks to isolate
Equipment And Ignition Source By electricity to face equipment
Wind Blast Associated With Goaf Fall Design of extraction sequence
Design of panel
Provision of bleeders
Gas drainage techniques
Inertisation of dust/gas
Equipment protection
Spontaneous Combustion Of Coal In Design of extraction panel
Goaf Leads To Fire And/or Ignition Of Knowledge of coal behaviour
Gas Design of ventilation system
Spontaneous Combustion Of Coal In
Goaf Leads To Fire And/or Ignition Of
Gas
Monitoring of goaf gases
Provision of seals for rapid sealing of
goaf
Provision of inerting gases
Operating procedure
Incendive Sparking During Goaf Falls Knowledge of rock properties
Ignite Gas In Goaf Knowledge of spark sources
Design of ventilation system
Provision of inerting gases
Provision of seals for rapid sealing of
goaf
Monitoring of goaf gases
Gas drainage techniques
Operating procedure
Irrespirable And/or Poisonous Gases Operating procedure
Are Expelled Into Working Areas By Monitoring of goaf gases
Wind Blasts Associated With Goaf Emergency procedure and equipment
Falls
Design of extraction system
Design of ventilation system
Gas drainage techniques
Goaf Development Extends To Tap Operating procedure
Accumulation Of Fluid Material Which Design of extraction panels
Floods Goaf And Adjacent Workings Knowledge of locations of
(Accumulations Can Be In Strata, Old accumulation of fluid materials
Workings Or On Surface)
Knowledge of strata behaviour
Surface diversion works
Adequate pumps
Goaf Cracking Extends To Surface And Design of extraction panels
Allows Ingress Of Flood Waters To Knowledge of strata behaviour
Flood Workings Surface diversion works
Adequate pumps
Knowledge of surface features
Extraction Of Coal Causes Damage Or Knowledge of strata behaviour
Destruction Of Surface Constructions Design of extraction panels to limit
Due To Subsidence surface subsidence, tilts and strains

Falls Of Roof And/or Face Coal Due To Operating procedure


Damage By Scraper Hoe Of Supports Operator competence
Installation design
Personnel Entangled And Crushed Operating procedure
Between Scraper Hoe And/or Ropes, Operator competence
Rib Or Face Installation design
Allowable positions for personnel
during operation
Personnel Struck By Lashing Ropes Operating procedure
Following Rope Failure Or Coupling Operator competence
Failure Installation design
Personnel Struck By Lashing Ropes
Following Rope Failure Or Coupling
Failure
System maintenance
Inspection of ropes and couplings
Personnel Struck By Lashing Ropes Operating procedure
Or Runaway Hoe Following Return Operator competence
Sheave Failure Or Sheave Anchorage Installation design
Failure Sheave design
System maintenance
Sheave anchorage design
Friction Of Rope On Materials In Its Adequate ventilation
Path Causes Ignition Temperature To Installation design
Be Reached Operating procedure
Rope path kept free of rubbing
flammable materials
Provision of fire fighting equipment
Use of fire fighting equipment
Incendive Sparks Struck By Scraper Knowledge of presence of incendive
Hoe
materials
Operating procedure
System design
Adequate ventilation
Overheating Of Scraper Drive Operating procedure
Surfaces Design of system
Limitation of surface temperatures
High Noise Levels And Doses Allowable noise levels/doses
Produced By Scraper Drive And Noise audits
Systems Hearing protection if necessary
Design of system to minimise noise
production
Limitation of exposure
Personnel Breathe Air Contaminated Adequate ventilation
By Dust Created By Operation Of Allowable dust levels
Scraper Dust audits (respirable)
Operating procedure
System design
Dust suppression
Personnel Struck By Spalling Coal Operating procedure
From Face Line Adequate shortwall support density
Protective structures on machines
Remote control
Personnel Struck By Rib Material Or Operating procedure
Roof Material Freed By Increasing Adequate roof and rib support
Abutment Stress In Gate Locations Inspection/monitoring of abutment
zones in gates
Design of chain pillars
Personnel Struck By Roof Material Operating procedure
Falling Out Ahead Of Roof Support
Cantilever Tips Design of roof supports
Personnel Struck By Roof Material
Falling Out Ahead Of Roof Support
Cantilever Tips
Adequate roof support setting density

Protective canopies on continuous


miners and shuttle cars
Personnel Struck By Roof Material Operating procedure
Falling Between Supports Design of roof members of shortwall
supports
Adequate roof support setting density

Personnel Struck By Goaf Material Operating procedure


Rilling In Between Roof Supports Design of roof supports
Personnel Jammed Against Supports Operating procedure
By Other Mobile Equipment Operator competence
Design of roof supports
Personnel vigilance
Personnel Jammed Between Roof Operating procedure
Supports As They Are Re-Positioned Design of supports
Operator competence
Personnel vigilance
Personnel Caught In Major Roof Fall Design of roof supports
Due To Failure Of Shortwall Roof
Supports
Personnel Struck By Blown Hoses And Design of roof supports
Associated Fluids On Shortwall Roof Design of hosing
Supports
Personnel Run Over By Shuttle Car Operating procedure
Along Face Line Operator competence
Adequate lighting on face and shuttle
car
Warning device on shuttle car
Gas Migrating From Goaf Builds Up At Adequate ventilation
Face/Goaf Edge Where An Ignition Allowable gas levels
Source Occurs (Such As Arcs, Gas monitoring/inspections
Incendive Sparks)
Design of ventilation system
Provision of bleeders
Design of extraction system
Control of ignition sources
Gas drainage techniques
Equipment protection
Gas Enters Goaf In Large Quantities Adequate ventilation
From Adjacent Seams Affected By The Allowable gas levels
Goaf And Floods The Face Area And Gas monitoring/inspections
Ignites From A Source Design of ventilation system
Design of extraction system
Gas drainage techniques
Knowledge of goaf behaviour
Knowledge of adjacent seam gas
characteristic
Equipment protection
Gas Enters Goaf In Large Quantities Adequate ventilation
From Abandoned Workings In Adjacent Gas monitoring/inspections
Seams Affected By The Goaf And Design of extraction system
Floods The Face Area Knowledge of workings in adjacent
seams
Knowledge of goaf behaviour
Gas drainage techniques
Equipment protection
Explosive Gas Or Gas/Dust Adequate ventilation
Atmosphere Is Driven Over Face Monitor tripped interlocks to isolate
Equipment And Ignition Source By electricity to face equipment
Wind Blast Associated With Goaf Fall Design of extraction sequence
Design of panel
Provision of bleeders
Gas drainage techniques
Inertisation of dust/gas
Equipment protection
Spontaneous Combustion Of Coal In Design of extraction panel
Goaf Leads To Fire And/or Ignition Of Knowledge of coal behaviour
Gas Design of ventilation system
Monitoring of goaf gases
Provision of seals for rapid sealing of
goaf
Provision of inerting gases
Operating procedure
Incendive Sparking During Goaf Falls Knowledge of rock properties
Ignite Gas In Goaf Knowledge of spark sources
Design of ventilation system
Provision of inerting gases
Provision of seals for rapid sealing of
goaf
Monitoring of goaf gases
Gas drainage techniques
Operating procedure
Irrespirable And/or Poisonous Gases Operating procedure
Are Expelled Into Working Areas By Monitoring of goaf gases
Wind Blasts Associated With Goaf Emergency procedure and equipment
Falls
Design of extraction system
Design of ventilation system
Gas drainage techniques
Goaf Development Extends To Tap Operating procedure
Accumulation Of Fluid Material Which Design of extraction panels
Floods Goaf And Adjacent Workings
Knowledge of locations of
(Accumulation Can Be In Strata, Old
Workings Or On Surface) accumulation of fluid materials
Knowledge of strata behaviour
Surface diversion works
Adequate pumps
Goaf Cracking Extends To Surface And Design of extraction panels
Allows Ingress Of Floodwater To Flood Knowledge of strata behaviour
Workings Surface diversion works
Adequate pumps
Knowledge of surface features
Extraction Of Coal Causes Damage Or Knowledge of strata behaviour
Destruction Of Surface Constructions Design of extraction panels to limit
Due To Subsidence surface subsidence, tilts and strains

Personnel Slip/Trip While Negotiating Design of supports


The Support Line Provision of walkways
Adequate lighting
Operating procedure
Go to
Hazard List

Go to Hierarchy
Drill and blast
of Controls

Mobile loader

Further information
Safety Bulletin 148
Safety Alert 94
Safety Alert 183

Safety Alert 183

Safety Alert 189


Go to
top of page
Coal Storag
Click on buttons below to go to the risk, risk factors and appropriate controls.

Strata bunker systems Surge cars

Sub activity Risks


Strata Bunker Systems Asphyxiation

Strata Bunker Systems Crushing, Contusion And Fracture


Injuries To Personnel

Strata Bunker Systems Disruption Of Ventilation System

Strata Bunker Systems Explosion Of Dust Or Dust/Gas

Strata Bunker Systems Explosion Of Gas


Strata Bunker Systems Explosion Of Gas

Strata Bunker Systems Fire In Bunker

Strata Bunker Systems Hearing Damage

Strata Bunker Systems Lung Damage


Surge Cars Crushing, Contusion And Fracture
Injuries To Personnel

Surge Cars Lung Damage


Coal Storage
priate controls.

Mechanism/Risk Factors Controls


Heavy Noxious Gases Evolved From Adequate ventilation of feeder area
Coal Causes Irrespirable Atmosphere Allowable gas limits
In Feeder Area Gas auditing
Personnel Engaged In Bunker Adequate ventilation of bunker
Maintenance Are Overcome By Maintenance procedure
Irrespirable Or Noxious Gases In
Bottom Of Bunker Collapses Engulfing Design of bunker
Personnel Maintenance of structure
Operating procedure
Maintenance Personnel Fall Into Adequate lighting
Bunker Competence
Guarding of bunker entries
Maintenance procedure
Personnel Become Engulfed In Coal Design of bunker system
Flow Due To Sudden Release After Operating procedure
Hang Up Competence
Hang up clearing procedure
Personnel Become Entangled In Competence
Bunker Bottom Feeder System Design of feeder
Guarding of feeder
Maintenance of feeder
Operating procedure
Emptying Of Bunker Allows Extensive Bunker operation procedure
Short Circuiting Of Air Which Disrupts Provision of bunker level control
Main Ventilation Flow devices
Ventilation system design
Explosion Dust Cloud Is Caused At Adequate ventilation of feeder area
Bottom Of Bunker By Operation Of Design of feeder
Feeder Dust suppression measures
Operating procedure
Fire In Bunker In Presence Of Adequate ventilation
Explosive Dust Cloud Dust suppression measures
Inertisation of bin atmosphere
Operation Of Feeder Causes General Adequate ventilation of feeder area
Deposition Of Combustible Dust Allowable combustible dust limits
Capable Of Being Raised Into Combustible dust auditing
Explosive Cloud In Area Associated Dust Inertisation
With Feeder
Dust suppression measures
Electrical Fault On Equipment At Top Adequate ventilation of bunker
Of Bunker Causes Arcs/Sparks Which
Ignites Gas Evolved In Bunker
Electrical Fault On Equipment At Top
Of Bunker Causes Arcs/Sparks Which Allowable gas limits
Ignites Gas Evolved In Bunker Design of electrical equipment
Gas auditing
Maintenance of electrical equipment
Fire In Bunker In Presence Of Adequate ventilation of bunker
Flammable Gas Evolved From Coal Or Allowable gas limits
As A Result Of Fire Gas auditing
Pre-drainage of coal before mining
Mechanical Fault On Equipment At Top Adequate ventilation of bunker
Of Bunker Causes Frictional Heat Allowable gas limits
Build Up Which Ignites Gas Escaping Design of mechanical equipment
From Bunker Gas monitoring
Maintenance of mechanical equipment

Surface temperature limits


Temperature auditing
Electrical Fault In Feeder Equipment Design of electrical equipment
Causes Arc Which Ignites Coal At Earth fault limitation and trip
Bottom Of Bunker (Or Overheating Of Fire fighting equipment
Equipment, With Same Result)
Limitation of surface temperatures
Maintenance of electrical equipment
Operating procedure
Overload protection
Temperature auditing
Material Stored In Bunker Control of residence time
Spontaneous Ignites Fire fighting equipment
Operating procedure
Periodic cleaning of bunker
Mechanical Fault On Feeder Causes Feeder design
Friction Which Ignites Coal At Bottom Feeder maintenance
Of Bunker Fire fighting equipment
Limitation of surface temperature
Operating procedure
Sparks From Hot Work In Or Adjacent Competence
To Bunker Ignite Coal Control of hot work
Fire fighting equipment
Operation Of Feeders Causes Allowable noise levels and doses
Excessive Noise Levels And Doses Design of feeder
Maintenance of feeder
Noise auditing
Protective equipment
Excessive Dust Billows From Top Of Adequate ventilation of bunker top
Bunker Allowable respirable dust limits
Dust suppression measures
Protective equipment
Respirable dust auditing
Operation Of Feeder Causes Adequate ventilation of feeder area
Excessively Dusty Conditions Allowable respirable dust limits
Operation Of Feeder Causes
Excessively Dusty Conditions
Dust suppression measures
Operating procedure
Protective equipment
Respirable dust auditing
Personnel Jammed Between Surge Adequate lighting
Car And Shuttle Cars Competence
Operating procedure
Operator competence
Personnel Jammed Between Surge Competence
Car And Rib As They Pass Operating procedure
Provision of personnel passageway
Adequate rib support
Personnel Struck By Material Falling Competence
Over Sides Of Surge Car As They Operating procedure
Pass Surge car design
Personnel Unable To Escape Inbye Adequate rib support
Roof/Rib Falls As Surge Car Blocks Adequate roof support
Escapeway Design of car
Provision of escape passage for
personnel
Personnel Unable To Properly Handle Competence
Material Past Car Resulting In Injury Manual handling procedure
Operating procedure
Provision of passage past car
Dust From Operation Of Surge Car Adequate ventilation
Contaminates Intake To Face Allowable dust limits
Personnel Dust suppression
Operating procedure
Protective equipment
Respirable dust auditing
Go to
Hazard List

Go to Hierarchy
of Controls

Further information
Go to
top of page
Drifting Operati
Click on buttons below to go to the risk, risk factors and appropriate controls.

Charging and firing shot Drilling out

Lining and support Muck excavation

Surface muck disposal Surface / portal operations

Sub activity Risks


Charging and Firing Shots Accumulation Of Noxious Blast Fumes

Charging and Firing Shots Asphyxiation

Charging and Firing Shots Blast Damage Causes Follow On


Hazards To Personnel
Charging and Firing Shots Eye Injuries From Propelled Stone And
Grit
Charging and Firing Shots Flyrock

Charging and Firing Shots High Noise Levels

Charging and Firing Shots Misfires

Charging and Firing Shots Overpressure Wave Causing


Personnel Injuries

Drilling Out Asphyxiation


Drilling Out Asphyxiation

Drilling Out Eye Injury From Grit And/or Spray

Drilling Out General Injuries Due To Environment

Drilling Out High Airborne Dust Levels

Drilling Out High Noise Levels


Drilling Out Ignition Of Gas

Drilling Out Loose Whipping Hose Injuries To


Personnel
Drilling Out Loose Whipping Hose Injuries To
Personnel

Drilling Out Lubrication Fumes

Drilling Out Operator Entanglement With Hoses Or


Drills

Drilling Out Uncontrolled Movement Of Materials


And/or Equipment Causing Crushing
And Contusion
Drilling Out Unexpected Contact With Explosives

Electrical Equipment use Electrocution


Electrical Equipment use Fire

Electrical Equipment use Unexpected Explosion

Furnishing of Drift Asphyxiation

Furnishing of Drift Chemical Absorption By Personnel

Furnishing of Drift Crushing, Contusion, Jamming And


Fracture Injuries To Personnel

Furnishing of Drift Falls By Personnel

Furnishing of Drift Fire In Flammable Furnishings


Furnishing of Drift Fire In Flammable Furnishings

Furnishing of Drift Gas Ignition

Furnishing of Drift High Dust Levels Causing Lung


Damage And Eye Injuries

Furnishing of Drift Noxious Fumes Causing Personnel


Injury

General Drift Equipping Crushing, Contusion And Fracture


Injuries To Personnel
General Drift Equipping Strain And Sprain Injuries

Lining and Support Asphyxiation

Lining and Support Chemical Burns To Personnel

Lining and Support Crushing, Contusions And Fracture


Injuries
Lining and Support Falls By Personnel

Lining and Support Fire In Timber Supports

Lining and Support Gas Ignition

Lining and Support High Airborne Dust Levels


Lining and Support High Velocity Spray Of Concrete
Strikes Personnel

Lining and Support Immersion Of Personnel Caused By


Flooding Of Drift

Lining and Support Noxious Fumes Causing Lung


Damage And/or Poisoning Of
Personnel

Muck Excavation Asphyxiation


Muck Excavation Asphyxiation

Muck Excavation Excavator Operation Or Malfunction


Causing Injury To Personnel

Muck Excavation Fall Of Face After Or During


Excavation Causing Crushing And
Contusion To Face Personnel
Excavation Causing Crushing And
Contusion To Face Personnel

Muck Excavation Falls Of Roof And/or Sides At Face


During Mucking Out Causing Crushing
Or Contusion To Muck Pile Excavator
Operators

Muck Excavation Gas Ignition

Muck Excavation General Injuries Due To Environment


Muck Excavation General Injuries Due To Environment

Muck Excavation Grit And Spray Causing Eye Injury

Muck Excavation High Airborne Dust Levels

Muck Excavation High Noise Levels

Muck Excavation Noxious Fume Emission From


Excavator
Muck Excavation Noxious Fume Emission From
Excavator

Muck Excavation Spilled/Falling/ Runaway Muck


Causing Crushing Or Contusion To
Muck Pile/ Excavator Operators

Muck Excavation Unexpected Contact With Explosives

Portal Construction Failure And/or Collapse Of Portal


Lining
Portal Construction Failure And/or Collapse Of Strata
During Excavation

Portal Construction Immersion Of Personnel Through


Flooding From Surface Runoff

Portal Construction Surface Equipment Failure And


Problems
Pressure Grouting Environmental Pollution Causing
Poisoning

Pressure Grouting Injuries From Grouting Chemicals

Pressure Grouting Injuries From High Pressure Blowouts

Pressure Grouting Wall, Floor And Lining Damage


Causing Risk To Personnel
Pressure Grouting Wall, Floor And Lining Damage
Causing Risk To Personnel

Probe Drilling High Pressure Blowout Injuries

Probe Drilling Personnel Injuries From Unexpected


Large Gas Inflows

Surface Muck Disposal Crushing And Contusions And Impact


Injuries To Personnel

Surface Muck Disposal Unexpected Explosion

Surface/Portal Operations Crushing, Contusion, Fracture And


Jamming Injuries To Personnel
Surface/Portal Operations Crushing, Contusion, Fracture And
Jamming Injuries To Personnel

Surface/Portal Operations Personnel Injuries From Falls

Surface/Portal Operations Unexpected Explosion


Drifting Operations
priate controls.

Electrical equipment Furnishing of drift

Portal construction Pressure grouting

Mechanism/Risk Factors Controls


Blast Damage To Ventilation Apparatus Blast design
Location and protection of ventilation
Apparatus
Restoration of ventilation
Operating procedure
Inadequate Ventilation Arrangements Adequate ventilation system to ensure
rapid removal and dilution of fumes at
muck pile level
Watering down of muck pile
Inspection after blast
Oxygen Deficient Atmosphere In Drift Adequate ventilation
Or Face Ventilation auditing
Emergency egress
Ability to reverse ventilation
Damage To Drift Supports On Lining Blast design
Through Flyrock And/or Vibration Blast execution
Lining/support design
Standback distance of lining/support
from blast
Restoration of lining/support
Timing of blast
Post blast inspections
Damage To Portal Lining And Surface Blast design
Equipment Through Flyrock And/or Blast execution
Overpressure Portal design
Surface procedure during blasting
Location and design of surface
equipment
Damage To Sinking Equipment Blast design
Through Flyrock And/or Overpressure Blast execution
Location of equipment
Damage To Sinking Equipment
Through Flyrock And/or Overpressure

Protection of equipment
Design of equipment
Post blast inspection
Repairs to equipment
Blowing Out Shotholes With Blowpipe Operating procedure
Prior To Charging Eye protection if necessary
Flyrock From Blast Strikes Personnel Safe location for personnel during
blasting
Blasting procedure
Use Of Blowpipe To Clean Out Holes Operating procedure
Prior To Charging Ear protection if necessary
Blow Out Of Unexploded Charges Proper placement of charge column
and detonator

Proper confinement of charges


Operating procedure
Competence
Cut Offs Shot pattern design
Care in use of delays
Operating procedure
Competence
Detonator Lead Wires Broken During Charging procedure
Charging Continuity checks
Competence
Faulty Initiator Selection/design
Maintenance
Operating procedure, initiator checks
Competence
Fly Rock Damage To Firing Line Check line for continuity prior
to firing
Protect firing line
Blast design
Operating procedure
Competence
Incorrect Coupling Of Nonel Type Operating procedure
Leads Competence
Connection type
Nonel Type Tube Leads Broken During Charging procedure
Charging
Short Circuiting On Floor Shotfiring circuit design
Avoidance of high voltage circuits
Proper joints in wet conditions
Operating procedure
Competence
Overpressure Wave From Blast Safe location for personnel during
blasting
Blasting procedure
Oxygen Deficient Atmosphere In Drift Adequate ventilation
Or Face Ventilation auditing
Oxygen Deficient Atmosphere In Drift
Or Face
Emergency egress
Ability to reverse ventilation
Blowout Of Hydraulic Lines Or Hoses Operational procedures
Maintenance of equipment
Protective equipment to be provided
and worn if necessary
Grit And Or Water Thrown Up By Drills Operational procedures
Or Hoses Drill design
Protective equipment to be provided
and worn if necessary
Maintenance of equipment
Skin Disorders Protective clothing
Cleansing of clothing
Adequate bathing facilities
Provision of medicinals (such as
barrier cream)
Materials selection
Slipping And Tripping Operating care
Standard of floor clean up
Adequate dewatering
Adequate lighting
Footwear selection
Housekeeping
Strains And Sprains Competence
Operator fitness
Drilling procedure
Equipment selection
Equipment handling arrangements
Contamination Of Intake Air Location of surface dumps
Dumping procedure
Surface dust suppression
Dust suppression in drift
Ventilation arrangements
Dust auditing
Design of muck removal system
Breathing protection
Production Of Dust By Drills Dust suppression on drills
Maintenance of equipment
Adequate ventilation
Auditing of respirable dust
Adherence to dust standards
Breathing protection
Drill Noise Drill design/selection
Noise auditing
Exposure limitation
Protection equipment
Drill Powerpack Noise In Electro- Machine design
Hydraulic Jumbo Units Noise auditing
Drill Powerpack Noise In Electro-
Hydraulic Jumbo Units
Exposure limitation
Protective equipment
Electrical Arc/Spark In Accumulation Of Design of electrical equipment
Gas Adequate ventilation
Ventilation auditing
Gas auditing
Reporting of gas
Location of electrical equipment
Maintenance of equipment
Internal Combustion Engine Ignites Adequate ventilation
Gas Accumulation Ventilation auditing
Gas auditing
Reporting of gas
Design of internal combustion engine

Internal combustion engine


maintenance
Internal combustion engine operation

Competence of operator
Metal To Metal Sparking In Adequate ventilation
Accumulation Of Gas Ventilation auditing
Gas auditing
Reporting of gas
Selection of metals in explosion risk
zones
Metal/Rock Sparking In Accumulation Adequate ventilation
Of Gas Ventilation auditing
Gas auditing
Reporting of gas
Knowledge of rock properties
Use of water sprays on tools
Naked Flame In Accumulation Of Gas Adequate ventilation
Ventilation auditing
Gas auditing
Reporting of gas
Hot work control
Contraband control
Static Discharge In Accumulation Of Adequate ventilation of face and drift
Gas Ventilation auditing
Gas auditing
Reporting of gas
Earthing arrangements
Use of antistatic materials
Air Or Water Turned On To Open Operating procedure
Ended Hose Inadvertently Competence
Blown Out Hoses Prevention of damage to hoses
Inspection of hoses
Blown Out Hoses

Maintenance of hoses
Proper hose construction
Proper hose installation
Over Pressure Compressor settings
Compressor maintenance
Pressure regulators
Parted Couplings Coupling design
Installation of coupling locks
Examination of equipment prior to
drilling
Fitting compatibility
Emission Of Lubricant Or Oxidation Lubricant type
Products From Drill Exhausts Drill design/selection
Lubricator design/selection
Drill maintenance
Lubricator maintenance
Fume auditing
Adequate ventilation of work area
Allowable fume limits
Emission Of Lubricant Or Oxidation Lubricant type
Products From Equipment Associated Equipment design/selection
With Drills Lubricant design/selection
Equipment maintenance
Fume auditing
Adequate ventilation of work area
Hose Whip Procedure
Non pressurisation of loose hoses
Securing of hoses
Loose Clothing Entangled In Drill Proper clothing in good repair
Supervisor's checks
Drill design
Operating procedure
Accidents While Unloading, Positioning Operating procedures
And Assembling Drilling Equipment In Adequate lighting
Face Area Competence
Fall Of Face During Drilling Inspection of face prior to
commencement of drilling
Barring down loose, hanging material
Temporary support of face prior to
commencement of drilling
Remote control of drills
Fall Of Roof During Drilling Inspection of roof before
commencement of drilling
Barring down loose, hanging material

Temporary or permanent support of


roof in face area prior to
commencement of drilling
Use of shield systems at face
Remote control of drills
Fall Of Sides During Drilling Inspection of sides before
commencement of drilling
Barring down loose hanging material
Temporary or permanent support of
sides in face area prior to
commencement of drilling
Use of shield systems at face
Remote control of drills
Malfunction Of Drilling Jumbo Booms Operating procedure
Operator competence
Equipment maintenance
Runaway Equipment In Drift Reaching Equipment operational procedure
Face Area Equipment inspection
Equipment maintenance
Equipment braking systems
Equipment securement procedure
Provision of collision barriers such as
drop warwicks
Limitation of concurrent activities in
drift
Equipment operator competence
Signalling arrangements
Transport control at portal
Drilling Into Butts Containing Misfires Proper clean up after blast and
excavation
Inspection of drilling face
Adequate dewatering to allow face
inspection (toe holes)
Correct reporting and treatment of
misfires
Prohibition of butt drilling
Contact With Live Parts Design of equipment
Proper installation
Inspection, testing and maintenance
Earth leakage protection
Interlocking
Damage To Equipment And Cables By Design of equipment
Flyrock, Etc. Exposing Live Parts Location of equipment
Protection of equipment
Inspection, testing and maintenance
Inadequate Earthing Arrangements Proper earthing arrangements and
During Welding Procedures connections
Operator competence
Indirect Contact Design of equipment and system
Inspection, testing and maintenance
Indirect Contact

Earth fault limitation


Ignition Of Flammable Material Due To Location of equipment
Electrical Equipment Malfunction (E.g.. Maintenance, testing, inspection
Arc Ignites Timber Buntons) Protection of equipment
Fire fighting provisions
Electrical Arcs/Sparks In Presence Of Adequate ventilation
Gas Ventilation auditing
Design of equipment
Protection of equipment
Inspection of equipment
Maintenance of equipment
Oxygen Deficient Atmosphere In Drift Adequate ventilation
Or Face Ventilation auditing
Emergency egress
Ability to reverse ventilation
Contact With Noxious Chemicals Such Knowledge of chemicals used
As Protective Coatings Applied To Application procedure
Furnishings Protective equipment if required
Chemical register
Selection of materials
Furnishings Are Dropped During Installation procedure
Installation Competence
Furnishings Are Dropped During Installation procedure
Installation Due To Equipment Failure Lifting and slinging procedure
Selection of equipment
Equipment maintenance
Furnishings Collapse Or Fall Due To Installation procedure
Incorrect Installation Or Failure Of Design of structures
Anchorages For Support Design of anchorages
Anchorage installation
Furnishings Collapse After Collision By Installation procedure
Mobile Or Tracked Equipment Adequate clearances for vehicular
passage
Winding procedure
Transport procedure
Mobile equipment competence
Equipment maintenance
Personnel Are Struck Or Jammed By Installation procedure
Equipment Used To Install Furnishings Mobile equipment competence
Maintenance of equipment
Location of personnel
Personnel Fall Off Structures Or Installation procedure
Machines While Installing Furnishings Design of structures
Use of harnesses if required
Ignition By Naked Flame Welding and cutting procedure
Limitation on naked flames
Control on contraband
Fire fighting provision
Ignition By Sparks Falling From Surface cutting and welding procedure
Surface
Surface environment
Control of flammable materials near
shaft collar
Surface housekeeping
Fire fighting provision
Electrical Arc/Spark Ignition In Design of electrical equipment
Accumulation Of Gas Maintenance of equipment
Inspection of equipment
As for static discharge
Metal To Metal Sparking In As for static discharge
Accumulation Of Gas Selection of materials
Naked Flame Ignition In Accumulation Cutting/welding arrangements
Of Gas (refer to primary act)
Contraband control
As for static discharge
Static Discharge In Accumulation Of Adequate ventilation of dilute gas
Gas emitted near sinking floor
Adequate ventilation in shaft
Inspections monitoring for gas
Reporting of gas procedure
Operating procedure
Antistatic materials
Competence
Dust From Drilling And Grinding Adequate ventilation
Operations As Furnishings Are Fixed Ventilation auditing
To Shaft Wells Protective equipment is required
Fumes From Paints, Sealers And Adequate ventilation
Protective Coatings Applied To Ventilation auditing
Furnishings Protective equipment if required
Chemical register
Selection of materials
Internal Combustion Fumes Adequate ventilation
Contaminate Drift Air Fume auditing
Design of internal combustion engine

Internal combustion engine


maintenance
Collapse Of Suspended Pipes Or Method of support
Cables On To Personnel Installation procedure
Maintenance
Clearances
Competence
Collapse Of Ventilation Ductwork On Design of ducting
To Personnel Installation procedure
Maintenance
Competence
Improper Manual Handling Of Material Manual handling procedure
And Equipment Competence
Oxygen Deficient Atmosphere In Drift Adequate ventilation
Or Face Ventilation auditing
Emergency egress
Ability to reverse ventilation
Contact With Concrete, Additives, Concreting procedure
Grouts, Or Water Contaminated With Grouting procedure
Them Water control at face
Chemical register
Selection of materials
Protective clothing
Concrete Lining Collapses After Drift surface preparation prior to pour
Stripping Because Of Groundwater Installation procedure
Flushing Through Pour, Weakening It Groundwater diversion and relief
Sealing of major water flows prior to
concreting by grouting or other means

Falls Of Roof Before Or During Adequate roof control


Support Operations Roof support installation procedure
Use of temporary support (including
forepoling and spiling)
Use of tunnelling shields in very poor
ground
Barring down of roof to solid as
excavation takes place
Lining installation procedure
Falls Of Sides Before Or During Adequate rib control
Support Rib support installation procedure
Use of temporary support (incl. spiling)

Use of tunnelling shields


Barring down of sides to solid as
excavation occurs
Lining installation procedure
Formwork Bursts And Dumps Concrete Design of formwork
As Concrete Liner Is Emplaced Installation procedure
Liner Set Elements Are Dropped On Lining procedure
Personnel During Handling/ Installation Competence
Design of sets
Lining Sets Collapse As They Are Lining procedure
Being Installed Competence
Design of sets
Personnel Are Jammed By Movement Lining procedure
Of Shield Or Excavator During Lining/ Operator competence
Support Placement Prohibited locations for personnel
Shield operation procedure
Excavator operation procedure
Personnel Are Struck Or Jammed By Operating procedure
Mobile Or Other Equipment Used To Location of personnel
Erect Lining Operator competence
Maintenance of equipment
Design of mobile equipment brake
Personnel Fall From Structures Or systems
Competence
Machines In Drift While Erecting Lining procedure
Support/Lining Use of harnesses where necessary
Ignition By Naked Flame Hot work procedure
Limitation of naked flames
Contraband control
Fire fighting provisions
Avoidance of use of timber if possible
Electrical Arc/Spark Ignition In Design of electrical equipment
Accumulation Of Gas Maintenance of equipment
Inspection of equipment
As for static discharge
Metal To Metal Sparking In As for static discharge
Accumulation Of Gas Selection of materials
Naked Flame Ignition In Accumulation Cutting/welding arrangements
Of Gas (refer to primary act)
Contraband control
As for static discharge
Static Discharge In Accumulation Of Adequate ventilation of dilute gas
Gas emitted near sinking floor
Adequate ventilation in shaft
Inspections monitoring for gas
Reporting of gas procedure
Operating procedure
Antistatic materials
Competence
Contamination Of Intake Air Location of dumps
Dumping procedure
Surface dust suppression
Auditing of dust
Breathing protection if necessary

Adherence to dust standards

Suppression of dust from other


operations at upper levels in the shaft

Production Of Dust By Drills Dust suppression on drills


Proper maintenance of drills and
suppressors
Adequate ventilation of drilling floor
Auditing of dust
Breathing protection if necessary
Adherence to dust standards
Concrete Pumping Lines Burst Design of system
Operating procedure
Maintenance of system
Protective equipment
Shotcrete Spray Or Rebound Shotcreting procedure
Competence
Protective equipment
Failure Of Ice Wall In Frozen Freeze design
Formation Through Inadequate Freeze execution
Thickness/Formation Ice wall monitoring
Emergency egress
Failure Of Lining Under Hydrostatic Lining design
Pressure Hydrology assessment
External pressure reduction methods
for aquifer
Emergency egress
Excessive Internal Combustion Engine Adequate ventilation
Fumes Contaminate Intake Air Fume auditing
Design of internal combustion engine

Maintenance of internal combustion


engine
Ventilation reversal
Fire Occurs In Drift Contaminating Minimisation of flammable material in
Intake Air To Face Crew drift
Control of hot work
Provision of fire fighting equipment
throughout drift
Fire extinguishers on mobile drift
equipment
Maintenance of mobile equipment
Operator competence
Maintenance of internal combustion
engines
Ability to reverse ventilation
Communication from face to surface

Emergency procedure
Self rescuers
Leakage Of Refrigerant From Strata Leakage sensor alarms
Freezing Plant Into Intake Air System shut down controls
Adequate ventilation
Ventilation reversal
Plant maintenance
Plant location
Emergency procedure
Oxygen Deficient Atmosphere In Drift Adequate ventilation
Or Face
Oxygen Deficient Atmosphere In Drift
Or Face Ventilation auditing
Emergency egress
Ability to reverse ventilation
Brake Failure Causing Jamming Of Machine design
Personnel By Excavating Machine/ Operating procedure
Loader Inspection of machine
Maintenance of machine
Testing of machine
Broken Scraper Rope With Selection/specification of rope to
Subsequent Rope Whip match duty
Inspection of rope
Maintenance of rope
Coupling devices
Prohibited areas when scraper is
working
Operating procedure
Entanglement In Ropes Or Plough Operating procedure
Prohibited areas when scraper is
working
Failure Of Scraper Anchorage Allowing Design of scraper
Scraper Winch Unit To Move Design of anchorage
Operating procedure
Failure Of Scraper Sheave Anchor Design of anchor
With Subsequent Rope Whip Design of sheave
Placement of anchor
Prohibited areas when scraper is
working
Operating procedure
Inadvertent Starting Of Equipment Operating procedure
Isolation procedure
Limitation of personnel to operate
Operator competence
Incorrect Operation Of Excavating Operating procedure
Machine Operator competence
Limitation of personnel to operate
Poor Visibility For Excavator Operator Adequate lighting
Machine design
Adequate ventilation to remove dust,
fumes and vapours
Slew Jamming Of Personnel By Operating procedure
Excavating Machine/Loader Prohibited areas when cutting/loading
takes place
Blast Damage To Face Revise blast design
Progressive barring down of face as it
is exposed
Placement of temporary support as
required
Inspection of face
Excessively Weak Strata Adoption of specialised excavation
techniques
Forward grouting
Resin injection
Face Weakened Or Overhung During Revise cutting sequence
Excavator Cutting Sequence Inspection of face
Placement of temporary support
Excessively Weak Ground Adoption of specialised excavation
techniques
Forward grouting
Resin injection
Roof/Wall Failure Near Face Inspection of roof before and during
mucking/cutting
Barring down of loosened roof rock
Placement of temporary and
permanent support as required
Limitation of exposed roof sides span

Roof/Wall Failure Near Face Due To Revision of blast design to reduce


Blast Damage damage
Inspection of roof before and during
mucking/cutting
Barring down of loosened roof rock
Placement of temporary and
permanent support as required
Limitation of exposed roof sides span

Electrical Arc/Spark Ignition In Design of electrical equipment


Accumulation Of Gas Maintenance of equipment
Inspection of equipment
As for static discharge
Metal To Metal Sparking In As for static discharge
Accumulation Of Gas Selection of materials
Naked Flame Ignition In Accumulation Cutting/welding arrangements
Of Gas (refer to primary act)
Contraband control
As for static discharge
Static Discharge In Accumulation Of Adequate ventilation of dilute gas
Gas emitted near sinking floor
Adequate ventilation in shaft
Inspections monitoring for gas
Reporting of gas procedure
Operating procedure
Antistatic materials
Competence
Skin Disorders Protective clothing
Cleansing of clothing
Adequate bathing facilities
Skin Disorders

Provision of medicinals (such as


barrier cream)
Materials selection
Slipping And Tripping Operating care
Standard of floor clean up
Adequate dewatering
Adequate lighting
Footwear selection
Housekeeping
Strains And Sprains Competence
Operator fitness
Drilling procedure
Equipment selection
Equipment handling arrangements
Contaminated Intake Air Operating procedures
Protective devices, if required
Grit And/or Water Thrown Up During Operating procedure
Excavation Excavator design/selection
Protective devices, if required
Contamination Of Intake Air Location of surface dumps
Dumping procedure
Surface dust suppression
Design of muck removal
arrangements in drift
Ventilation arrangements
Dust suppression in drift
Auditing of dust
Protective equipment to be provided
and worn if necessary
Production Of Dust During Muck Adequate ventilation of excavation
Excavation area
Dust suppression arrangements
Auditing of dust
Machine maintenance
Breathing protection to be provided
and worn if necessary
Background Noise Machine design
Noise auditing
Protective equipment to be provided
and worn if required

Limitation of exposure
Excavator Noise Excavator design
Noise auditing
Protective equipment to be provided
and worn if required
Limitation of exposure
Emission Of Internal Combustion Adequate ventilation of work area
Fumes
Emission Of Internal Combustion
Fumes Engine design
Engine maintenance
Fume auditing
Operating procedure
Emission Of Lubricant Fumes Adequate ventilation of work area
Excavator design
Excavator maintenance
Fume auditing
Operating procedure
Emission Of Oil Mists Adequate ventilation of work area
Excavator design
Excavator maintenance
Fume auditing
Operating procedure
Muck Pile Face Rolls Down On Excavation sequence to avoid steep/
Operators overhanging muck faces
Prohibition of personnel working
adjacent to steep/overhanging faces

Muck Spilled From Conveyances On Design of conveyances


To Nearby Personnel Operating procedure
Avoidance of overloading conveyances

Prohibited zones around conveyances

Operator competence
Muck Spilled/Thrown From Excavator Design of excavator
On To Nearby Personnel Operating procedure
Prohibited zones around excavator
during operation
Operator competence
Uncontrolled Runback Of Muck On Design of conveyors
Conveyors Striking Face Area Maintenance of conveyors
Personnel Sizing of muck placed on conveyors

Excavating Into Unshot Or Misfired Inspection after firing


Explosives Procedure on discovery of unshot
explosives
Operator vigilance during excavation

Collision Caused Internal Damage To Restriction of equipment types in


Portal Lining portal
Transport procedure in drift
Explosion Damage from Blasting See Explosives Use Section for
Controls
Ground Collapses On To Lining Proper geotechnical study
Proper lining design
Adherence to design
Ground Collapses On To Lining

Temporary construction strengthening


of liner
Heavy Equipment Traffic Over Lining design
Backfilled Portal Prohibition of heavy traffic over portal

High Water Pressure Outside Lining Adequate design for conditions


Depressurising arrangements
Improper Back Filling Around Portal Lining design
Lining Backfilling design
Adherence to design
Operating procedure
Improperly Executed Lining Adherence to design
Construction Quality control of lining materials
Construction method
Internal Fire/Heat Damage Restrictions on use of flammable
materials
Restrictions on storage of flammable
materials
Procedures for passage of flammable
material
Fire fighting provisions
Blast Damage Blast design
Blast execution
Unexpectedly Weak Ground Proper geotechnical study
Correct excavation design
Adherence to design
Temporary support methods
Inspection
Failure Of Drainage System Drainage system design
System maintenance
Pumping provisions
Failure warning system
Failure Of Pumps Pump system design
Pump system maintenance
Failure warning system
Incorrect Topographical Location Recognition of flood prone areas
Catchment assessment
Pluviographic assessment
Location of portals
Adequate drainage
Pumping provisions
Fires And Explosions Arising From Site clearing
Fires Site housekeeping
Location of flammable materials
storage
Provision of fire fighting equipment
Competence
Formwork Failure Design of forms
Formwork Failure
Concrete pouring procedure
Mobile Equipment Mishaps (Excluding Correct operating procedure
Cranes On Sinking/Winding Duties) Utilisation of suitable machines
Suitable working surface
Equipment maintenance
Equipment inspection
Competence
Structural Failure Adequate design
Proper assembly
Correct civil preparation of site
Equipment maintenance
Equipment inspection
Grout Chemicals Find Way Into Operating procedure
Groundwater And Drainage Regimes Grout campaign design
Understanding of groundwater and
drainage regimes
Spillage containment
Pollutant storage
Pollutant treatment
Selection of chemicals
Register of chemicals
Spray Or Spillage Of Hazardous Operating procedure
Chemicals Grout campaign design
Protective equipment to be worn
Selection of chemicals
Adequate ventilation of working and
mixing areas
Register of chemicals
Bursting Grout Pipe Or Hoses Specification of hose and pipes
Specification of grout pumps
Grouting pressure
Protective devices
Physical shielding
Pressure monitoring/relief
Operating procedure
Hose Couplings Part Causing Spray Coupling design
And Lashing Coupling locks
Grout campaign design
Pressure monitoring relief
Operating procedure
Standpipe Packer Failure Leading To Packer design
Standpipes And Hoses Jet Lashing Safety chains
Out Of The Grout Hole Grout campaign design
Pressure monitoring/relief
Operating procedure
System Blockages Pressure monitoring/relief
Operating procedure
Grout In Excess Quantities And Grout campaign design
Pressure Fractures Wall And Floor
Rock And/or Shaft Lining
Grout In Excess Quantities And
Pressure Fractures Wall And Floor Design of shaft lining to resist grouting
Rock And/or Shaft Lining pressure
Operating procedure
Limit grouting pressure
Probe Drill Strikes High Pressure Hydrological assessment of drift line
Aquifer And Blowout Occurs Provision of standpipe blowout
protection if high pressures are
expected
Type of drill used
Operating procedure
Probe Drill Strikes Major Gas Feeder Adequate ventilation
And Uncontrolled Outflow Occurs Provision of standpipe blowout
protection and control
Strata assessment
Emergency egress provision
Personnel At Collar Level Showered Design of tipping mechanism
By Spilled Muck During Tipping Tripping procedure
Overloading prohibition
Prohibited areas designated during
tipping
Provision of guarding
Personnel Caught In Kibble Tipping Tipping procedure
Mechanism Equipment maintenance procedure
Prohibited areas designated during
tipping
Provision of guarding
Personnel Crushed By Landing Kibble Tipping and landing procedure
Or Moving Kibble At Surface Level Prohibited areas designated
Provision of guarding
Personnel Injured By Mobile Disposal procedure
Equipment Used In Muck Disposal Designation of prohibited areas
Operations Personnel competence
Roll Overs Of Tip Trucks And Other Disposal procedure
Muck Disposal Mobile Equipment On Adequate area lighting in dark hours
Dumps Mobile equipment selection
Mobile equipment inspection
Mobile equipment maintenance
Spilled Muck Showers Into Shaft Tipping procedure
Collar sealing/deflection arrangements

Detonation Of Unexploded Charges Underground misfire procedure


Loaded Out In Muck As It Is Tipped, Disposal procedure for misfired
Dumped Or Levelled material recovered
Operator vigilance
Mishaps In Handling Of Material On Operating procedure
Surface Slinging and lifting of loads
Location of personnel
Communication
Mishaps In Handling Of Material On
Surface

Adequate lighting
Competence
Personnel Jammed Or Run Down By Operating procedure
Trolleys/ Vehicles During Shunting Shunting procedure
Operations Braking/spragging arrangements
Design of surface shunts
Trolley Or Vehicle Runs Away And Into Operating procedure
Drift Shunting procedure
Braking/spragging arrangements
Maintenance of equipment
Design of surface shunts
Coupling procedure
Provision of portal drop guard
(warwick)
Provision of portal catch points
Fall From Drift Headframe Adequate guarding of stairs and
walkways on headframe
Adequate lighting
Use of harnesses if required
Fall From Equipment Being Handled Operating procedure
Competence
Use of harnesses if required
Fall From Portal Structure Or Adequate guarding of structure edges
Wingwalls
Adequate lighting
Rough Handling Of Explosives During Explosives loading/transport procedure
Loading For Transport In Drift
Go to
Hazard List

General drift equipping Go to Hierarchy


of Controls

Probe drilling

Further information
Significant incident 51
Significant incident 16
Go to
top of page
Electrical (underground) Go to
Hazard List
Click on buttons below to go to the risk, risk factors and appropriate controls.

Go to Hierarchy
Au xiliary fans Battery operated vehicles Bo lters Ca bles and equip men t Cap lamp s
of Con trols

Con tinu ou s conveyo rs / C ontinu ous m iners and Environ men tal mo nito ring
Drills Electrical explod ers
FCT road headers eq uip ment

F ree steered co nveying General - h igh , mediu m an d


Gas drain age - earthing Gen eral co mm unication s Hig h voltage
veh icles low voltage

L ong wall / sh ortwall


Ligh tin g requ irem ents Lig htin g p ro tection Lo w vo ltage Med ium voltag e
eq uip ment

Mo bile cutters Mo bile lo aders Motor regeneration PLC co ntro l systems Po wer reticu lation

Rad io com mu nicatio n


Scrapers SWER lin es Test equip men t Transfo rmer insul ation
eq uip ment

Ventilation

Sub activ ity Risks Mechanism/Risk Factors Controls Further information


Auxiliary Fans Gas Ignition High Levels Of Gas Plus Ignition Monitoring
Source Power disconnection
Battery Operated Vehicles Electric Shock/ Electrocution Similar T o Mains System In accordance with normal electrical
controls AS 1915 Electrical equipment for
explosive atmospheres - Battery-
operated vehicles
Battery Operated Vehicles Gas Electric Spark Etc. In accordance with normal electrical
controls AS 1915 Electrical equipment for
explosive atmospheres - Battery-
operated vehicles
Battery Operated Vehicles General Mobile Vehicle Hazards, General Mechanical Mechanisms In accordance with normal electrical
Brakes Etc. controls for mobile vehicles AS 1915 Electrical equipment for
explosive atmospheres - Battery-
operated vehicles
Battery Operated Vehicles Hydrogen Gas Explosion Release Of Hydrogen From Lead Acid Explosion control
Batteries Plus Ignition Source AS 1915 Electrical equipment for
explosive atmospheres - Battery-
operated vehicles
Similar controls as per gas (methane) AS 1915 Electrical equipment for
explosive atmospheres - Battery-
operated vehicles
Ventilation of area where vehicle is AS 1915 Electrical equipment for
used explosive atmospheres - Battery-
operated vehicles
Ventilation plugs on cell AS 1915 Electrical equipment for
explosive atmospheres - Battery-
operated vehicles
Bolters Explosion Of Dust During Bolting Major Arc On Bolting Unit In Presence Adequate ventilation
Of Combustible Dust Allowable dust levels
Dust auditing for combustibles
Electrical protection - fault limitation
Explosion protected enclosures
Inertisation of dust present
Damage To Cable Supplying Bolting Adequate ventilation
Unit In Presence Of Gas Allowable gas levels
Cable handling
Cable protection - earth leakage
Gas monitoring/inspections
Operating procedure
Fault On Cable Supplying Bolting Unit Adequate ventilation
In Presence Of Gas Allowable gas levels
Cable design/selection
Cable repair standards
Cable testing/maintenance
Gas monitoring/inspections
Internal Arcing Or Sparking In Bolter Adequate ventilation
Ignites Gas Accumulation Allowable gas levels
Explosion protected enclosures
Gas monitoring/inspections
Bolters Fire Associated With Bolting Activities Arc Fault Or Sparks In Bolter Or Detection/monitoring of gas layers
Supply Cable Ignite Layer Of Gas Explosion protected enclosures
Machine and cable maintenance
Operating procedure
Prevention of gas layers
Provision of fire fighting equipment
Use of fire fighting equipment
Overheating Of Unit Supply Cable Cable design/selection
Procedure to position excess cable
loops or wraps to minimise heat build
up
Provision of fire fighting equipment
Use of fire fighting equipment
Cables & Equipment Electric Shock/ Electrocution Failure Of T est Equipment Competence
Earth continuity protection (testing of
trailing cables)
Earth Leakage protection
Earthing
Isolation procedures Safety Alert 74
Routine testing
T echnical audits
Testing procedures for energised Safety Alert 61
equipment
Cables & Equipment Fire Cable Damage Cable handling
Cable selection and design
Earth fault limitation
Earth leakage protection
Equipment Overheating Duty cycle
Effective cooling
Equipment design
Maintenance
Overload protection
System design
Thermal protection of consumer
devices
Equipment Overload Overload protection
T hermal protection
Cap lamps Ignition Of Gas Open Sparking From Caplamp IS caplamp category i.a. or i.s

Caplamps Lack Of Illumination Causing Injury, Inadequate Level Of Light Output Design of caplamp
Operational Errors Etc. From Caplamp
Insufficient Capacity Of Caplamp Lumen output tests
Continuous Conveyors/FCT Explosion Of Dust Along Unit Battery
Major Arc In Unit Or Associated Cables Adequate ventilation
In Presence Of Combustible Dust Allowable dust levels
Dust auditing for combustibles
Electrical protection - earth fault
Explosion protected enclosures
Inertisation of dust present
Operating procedure
Continuous Conveyors/FCT Explosion Of Gas Along Unit Cable Damage During Operation Of Adequate ventilation
Unit In Accumulation Of Gas Allowable gas levels
Cable location and handling
Cable protection - earth leakage
Gas monitoring/inspection
Operating procedure
Unit design
Cable Fault In Gas Accumulation Adequate ventilation
Allowable gas levels
Cable design/selection
Cable repair standards
Cable testing/maintenance
Gas monitoring/inspection
Internal Electrical Arcing Or Sparking Adequate ventilation
In Unit Ignites Gas Accumulation Allowable gas levels
Explosion protected enclosures
Gas monitoring/inspection
Continuous Conveyors/FCT Fire On Unit Accumulation Of Coal Dust/Oil Ignited Provision of fire fighting equipment
By Cable Arc Unit housekeeping
Unit maintenance
Use of fire fighting equipment
Continuous Miners and RoadheadersExplosion of coal dust at face Major arc in Continuous Miner or CM Adequate ventilation
cable in presence of combustible dust Allowable dust levels
Cable testing and maintenance
Dust auditing for combustibles
Electrical protection, earth fault
limitation
Explosion protected equipment
Inertisation of combustible dust
present
Operating procedure
Continuous Miners and RoadheadersExplosion of gas at face Continuous Miner cable damage in gas Adequate ventilation
accumulation Allowable gas levels
Cable design / selections
Earth Leakage Protection for Cables
Gas monitoring / inspection
Operating procedure for cable location
and handling
Continuous Miner cable fault in gas Adequate ventilation
accumulation Allowable gas levels
Cable design / selection
Cable repairs and standards
Cable testing and maintenance
Earth Leakage Protection For cables
Gas monitoring / inspections
Internal electrical arcing or sparking in Adequate ventilation
CM ignites gas accumulation Allowable gas levels
Continuous Miner shutdown
interlocked to gas monitor
Explosion protected design
Gas monitoring inspections
Continuous Miners and RoadheadersFire at face Accumulations of dust and / or oil or Cable maintenance
other flammable materials ignited by a Continuous Miner housekeeping
fault on CM machine or supply electric
cables Continuous Miner maintenance Safety Alert 315
Earth Leakage protection For Cables
Overheating of Continuous Miner cable Cable design / selection
Procedure to position excess cable
loops to minimise heat build up
Provision of fire fighting equipment
Use of fire fighting equipment
Drills Explosion Of Coal Dust At Face Major Arc Fault In Drill/Drill Jumbo Or Allowable dust levels
Supply Cable In Presence Of Dust auditing for combustibles
Combustible Dust Electrical protection
Inertisation of combustible dust
Operating procedure
Drills Fire At Face Ignition Of Gas Layer Due To Electrical Adequate ventilation
Fault In Drill Design of drill
Explosion protection
Ignition Of Gas Layer From Cable Adequate ventilation
Fault Cable design/selection
Cable protection - earth leakage
Overheating Of Trailing Cable On Drill Limitation of excess cable wraps on
Jumbo Cable Reel reel
Operating procedure
Provision of fire fighting equipment
Use of fire fighting equipment
Drills Ignition Of Gas At Face Cable Damage On Drill Or Drill Jumbo Adequate ventilation
Cable In Accumulation Of Gas Allowable gas levels
Cable design/selection
Cable protection - earth leakage
Gas monitoring/inspection
Operating procedure
Operating procedure
Electrical Fault On Drill Or Drill Jumbo Adequate ventilation
In Gas Accumulation Allowable gas levels
Drill design
Explosion protection rating
Gas monitoring/inspection
Maintenance/inspection of drills
Operator competence
Electrical Exploders Ignition Of Gas Electric Circuits From Exploders T imed electric cut-off
Environmental Monitoring EquipmentFire Failure Of Monitoring Of System Alarm for system failure
Back-up electrical supply
System reliability
Environmental Monitoring EquipmentIgnition Of Gas Open Sparking From Monitoring Competence of installation in explosion
Equipment risk zones
Explosion protected power supplies in
explosion risk zones Safety Alert 317
Is category 'a' for gas monitors
Free Steered Conveying Vehicles Explosion of coal dust on wheeling Explosion of battery pack ignites dust Battery design
(e.g.. Shuttle Cars, Ram Cars, LHD, road Battery maintenance
Scoops)
Battery protection
Dust auditing for combustibles
Inertisation of dust present
Major arc fault in unit or on supply Adequate ventilation
cable ignites coal dust Allowable dust levels
Dust auditing for combustibles
Electrical protection (fault)
Explosion protected equipment
Inertisation of dust present
Operating procedure
Free Steered Conveying Vehicles Fire on unit Arcing of battery pack Design of battery system
(e.g.. Shuttle Cars, Ram Cars, LHD, Housekeeping of unit
Scoops)
Maintenance of unit
Operating procedure
Protection of batteries
Use of fire fighting equipment
Cable fault or damage ignites Machine design
accumulation of coal dust / oil Machine housekeeping
Machine maintenance
Use of fire fighting equipment
Free Steered Conveying Vehicles Ignition of gas in wheeling roads or Arcing inside enclosures in presence Adequate ventilation
(e.g.. Shuttle Cars, Ram Cars, LHD, shunts of gas Explosion protected design
Scoops) Gas monitoring / inspection
Adequate ventilation
Design of battery system
Gas inspection / monitoring
Maintenance of unit
Operating procedure
Protection of batteries
Shuttle Car cable damage in gas Adequate ventilation
accumulation Allowable gas levels
Free Steered Conveying Vehicles Ignition of gas in wheeling roads or
(e.g.. Shuttle Cars, Ram Cars, LHD, shunts
Scoops)

Shuttle Car cable damage in gas


accumulation
Cable inspection / maintenance
Earth Leakage Cable Protection
Gas monitoring / inspections
Operating procedures
Operator competence
Shuttle Car maintenance
Shuttle Car cable fault in gas Adequate ventilation of roads and
accumulation shunts
Allowable gas levels
Cable design / selection
Cable repairs
Cable testing / maintenance
Earth Leakage Cable Protection
Gas monitoring / inspections
Gas Drainage-Earthing Requirements Ignition Of Gas Different Electrical Potentials Earthing and bonding to each other
and
strata
General - High, Medium and Low Electrical Explosion Environment Factors A) Equipment design (A,B,C)
Voltage Humidity/Moisture B) Lightning C) Equipment maintenance
Heat D) Dust Equipment selection criterion (A,B,C)
IP Rating (A and D)
Equipment Damage Control/Location/ ARC fault containment
Protection Earth and bonding (B)
Surface overhead line earthing
Unrestricted Earth Faults Earth fault current limitation
Electrical system earth at surface only

Integrity of earthing
General - High, Medium and Low Ignition of Gas Cable Damage Cable handling
Voltage Cable installations
Cable selection and design
Earth continuity (trailing cables)
Earth fault limitation
Earth leakage protection
Electric Arc Maintenance
Arc fault containment
Earth fault current limitation
Electric Spark (Normal Operation) Certified explosion protected
equipment Safety Bulletin 43
Electric Spark (Induction) Bonding
Earthing
Installation/Location
Shielding
Ventilation - monitoring and tripping
Lasers Limit output (3A)
Static Electricity Construction of equipment
Design of equipment
Installation of equipment
Maintenance of equipment
General - High, Medium and Low Impact Falling Physical Impact As A Result Of Electric Clothing Safety Alert 92
Voltage Shock Codes of practice
Competence
Danger tag
Earth Continuity protection (trailing
cables only)
Earth fault current limitation
Earth Leakage protection
Equipment design
Equipment purchasing
Equipment selection criteria
Isolation procedures
Isolation procedures switching sheets

Isolation procedures work sheets


Out of service tags
Safety equipment
System design
T echnical audits
Working procedures
General - High, Medium and Low Physical Injury Burns 1 amp on main switchboard
Voltage Clothing
Competence
Danger tag
Equipment design
Equipment purchasing
Equipment selection criteria
Isolation procedures
Isolation procedures switching sheets

Isolation procedures work sheets


Out of service tags
Safety equipment -earth leakage
protection
T echnical audits
Equipment Failure Building design/layout
Clothing
Competence
Danger tag
Drawings
Earth Continuity protection (trailing
cables only)
Earth Fault current limitation
Earth Leakage protection
Equipment design
Equipment purchasing
Equipment selection criteria
Isolation procedures
Isolation procedures switching sheets

Isolation procedures work sheets


Maintenance procedures
Operating procedure
Out of service tags
Over Current protection
Routine testing
Security control systems
Security PC & PLC software
System design
T echnical audits
T esting of energised equipment
Operator Error Competence
Equipment design
Equipment selection criteria
Interlocking
Operating procedure
Out of service tags
Security PC & PLC software
System design
T echnical audits
Testing procedures of energised
equipment
General Communications General Hazards Failure Of Communication System Cable selection
Competence of installers and
maintainers
Personnel training in operating the
system
Reliability of system
Routine system testing
High Voltage (>) Dust Explosion High Energy Discharge Equipment design
Equipment selection
High Voltage (>) Electrical Explosion Arc Faults High Energy Discharge Circuit breaker discrimination

Competence
Control voltage limitation (110V remote
wiring)

Danger tag
Earth Continuity protection (trailing
cables only)
Earth Fault current limitation
Earth Leakage protection
Equipment design
Equipment purchasing
Equipment selection criteria
Interlocking
Isolation procedures
Isolation procedures switching sheets

Isolation procedures work sheets


Maintenance procedures
Notices
Out of service tags
Over Current protection
Restricted areas
T echnical audits
Uncontrolled High Energy Discharge Equipment design
Equipment selection criteria
Interlocking
Location (physical protection)
Maintenance procedures
Notices
Protection design power system
studies
Protection design protection settings

Restricted areas
Routine testing
Uncontrolled High Energy Discharge Competence
(Fault Levels) Exclusion of foreign objects (IP Rating)

Isolation procedures
Security control systems
T echnical audits
Workplace/job familiarisation
High Voltage (>) Electrocution Direct Contact Competence
Control voltage limitation
Earthing
Equipment design
First Aid training
Interlocking
Isolation procedures
Location (physical protection)
Notices
Restricted areas
Security of control systems
Security of PC & PLC software
Selection, use, testing and Significant incident 61
maintenance of safety equipment
T echnical audits
Workplace/job familiarisation
Indirect Contact Circuit breaker discriminations
Competence
Control voltage limitation (110V)
remote wiring
Earth Continuity protection (trailing
cables only)
Earth fault current limitation
Earth Leakage protection
Earthing
Equipment design
Equipment selection criteria
Interlocking
Isolation procedures
Notices
Regular update of drawings
Routine testing
Selection and use of Personal
Protective Equipment
T echnical audits
High Voltage (>) Physical Injury Inadequate T esting Codes of practice
Competence
Earth continuity protection (trailing
cables only)
Earth Leakage protection
Equipment selection criteria including
testing equipment
Isolation procedures
T echnical audits
Lighting Requirements Physical Injury Lighting Levels Inadequate Adequate lighting where people
frequent often or regularly. Permanent
machinery and electric switchgear are
installed not including?

Location Incorrect Adequate lighting where people


frequent often or regularly. Permanent
machinery and electric switchgear are
installed not including?

Lightning Protection Electrocution Indirect Contact Earthing and bonding of all exposed
underground metal structure including
pipe work prior to going underground

With overhead power supplies to the


mine portal, install arresters on
overhead lines prior to going
underground
Lightning Protection Ignition Of Gas Open Sparking On Exposed Metalwork Integrity of substation earthing system
Caused By Lightning Strikes On The
Surface With overhead power supplies to the
mine portal, install arresters and earth
wires on overhead lines prior to going
underground
Earthing and bonding of all exposed
underground metal structure including
pipe work prior to going underground

Longwall/Shortwall Equipment Explosion Of Gas Or Gas/Dust Arc Fault On Shearer Or Other Cable Adequate ventilation
In Presence Of Gas Allowable gas levels
Cable design/selection
Cable repair standards
Cable testing/maintenance
Gas monitoring/inspection
Monitor interlock to power supply
Internal Electrical Arc Fault In Longwall Adequate ventilation
Equipment Ignites Gas Accumulation Allowable gas levels
Explosion protected design
Gas monitoring/inspections
Interlocking of monitor and power
supply
Arc Fault On Cables During Allowable gas/dust levels
Installation/ Recovery In Presence Of
Gas/Dust
Longwall/Shortwall Equipment Explosion Of Gas Or Gas/Dust

Arc Fault On Cables During


Installation/ Recovery In Presence Of Cable protection - earth leakage, earth
Gas/Dust fault
Dust monitoring for combustibles
Gas monitoring/inspection
Inertisation of dust
Operating procedure for cable handling

Adequate ventilation
Arc Fault Within Electric Equipment Adequate ventilation
Enclosures During Recovery/ Allowable gas/dust levels
Installation In Presence Of Gas
Dust monitoring for combustibles
Explosion protected design
Gas monitoring/inspection
Inertisation of dust
Longwall/Shortwall Equipment Fire On Longwall Equipment Overheating Of Power Cable Loops Procedure to position cable loops on
On Pantechnicon pantechnicon to minimise heat build up

Provision of fire fighting equipment


Use of fire fighting equipment
Low Voltage (<) Dust Explosion High Energy Discharge Dust control
Equipment design
Equipment selection criteria
Low Voltage (<) Electrical Explosion Uncontrolled High Energy Discharge Circuit breaker discrimination
(Fault Levels) Competence of installation and
Equipment design
Equipment selection criterion
Exclusion of foreign objects (I.P rating) AS 60529 Degrees of protection
provided by enclosures (IP Code)
Interlocking
Isolation procedures
Location (physical protection)
maintenance personnel Safety Alert 308
Notices
Operating procedures
Protection design
Protection setting
Restricted areas
Routine testing
System design (fault levels)
T echnical audits
Testing procedures for energised
equipment
Low Voltage (<) Electrocution Direct Contact Competence
Control voltage limitation for remote
wiring
Earth continuity protection (trailing
cables only)
Earth Leakage protection 30 ma (240V
GPO)??
Earthing
Equipment design
Equipment selection criteria
Interlocking
Isolation procedures
Notices and signs
Restricted areas
Routine testing
Security of control systems
Security of PC & PLC software
T echnical audits
Testing procedures for energised
equipment
Indirect Contact Circuit breaker discriminations
Competence of installation and
Earth fault current limitation
Earthing
Equipment design
Equipment selection criteria
maintenance personnel
Regular update of drawings
Routine testing
T echnical audits
Low Voltage (<) Explosion Arc Faults Determination of hazardous area (HA)

Install hazardous area equipment


(HAE)
Remove electrical equipment from HA

Render area non-hazardous


Induction Earthing and bonding
Equipment design
Equipment location
Screening
Medium Voltage (>, <) Dust Explosion High Energy Discharge Dust control
Equipment design
Equipment selection criteria
Medium Voltage (>, <) Electrical Explosion Uncontrolled High Energy Discharge Circuit breaker discrimination
(Fault Levels)
Competence of installation and
Equipment design
Equipment selection criterion
Exclusion of foreign objects (I.P rating) AS 60529 Degrees of protection
provided by enclosures (IP Code)
Interlocking
Isolation procedures
Location (physical protection)
maintenance personnel
Notices and signs
Operating procedures
Protection design
Protection setting
Restricted areas
Routine testing
System design (fault levels)
T echnical audits
Testing procedures for energised
equipment
Medium Voltage (>, <) Electrocution Direct Contact Competence
Control voltage limitation for remote
wiring
Earth continuity protection (trailing
cables only) Safety Alert 43
Earth Leakage protection 30ma (240V
GPO)??
Earthing
Equipment design
Equipment selection criteria
Interlocking
Isolation procedures
Notices and signs
Restricted areas
Routine testing
Security of control systems
Security of PC & PLC software
T echnical audits
Testing procedures for energised
equipment
Indirect Contact Circuit breaker discriminations
Competence of installation and
maintenance personnel
Earth fault current limitation
Earthing
Equipment design
Equipment selection criteria
Regular update of drawings
Routine testing
T echnical audits
Medium Voltage (>, <) Explosion Arc Faults Determination of hazardous area (HA)

Install hazardous area equipment


(HAE)
Remove electrical equipment from HA

Render area non-hazardous


Induction Earthing and bonding
Equipment design
Equipment location
Screening
Mobile Cutters Explosion Of Coal Dust At Face Major Arc In Cutter Or Cutter Cable In Adequate ventilation
Presence Of Combustible Dust Allowable dust levels
Dust auditing for combustibles
Electrical protection - earth fault
limitation
Explosion protected equipment
Inertisation of combustible dust
present
Operating procedure
Mobile Cutters Explosion Of Gas At Face Cutter Cable Damage In Gas Adequate ventilation
Accumulation Allowable gas levels
Cable design/selection
Cable protection
Gas monitoring/inspection
Operating procedure for cable location
and handling
Cutter Cable Fault In Gas Adequate ventilation
Accumulation Allowable gas levels
Cable design/selection
Cable protection - earth leakage
Cable repair and standards
Cable testing and maintenance
Gas monitoring/inspection
Internal Electrical Arcing Or Sparking Adequate ventilation
In Cutter Ignites Gas Accumulation Allowable gas levels
Cutter shutdown interlocked to gas
monitor
Explosion protected design
Gas monitoring/inspections
Mobile Cutters Fire At Face Accumulations Of Dust And/or Oil Or Cable maintenance
Other Flammable Materials Ignited By Cable protection - earth leakage
A Fault On Cutter Machine Or Supply
Cutter housekeeping
Electric Cables
Cutter maintenance
Overheating Of Cutter Cable Cable design/selection
Procedure to position excess cable
loops to minimise heat build up
Provision of fire fighting equipment
Use of fire fighting equipment
Mobile Loaders Explosion Of Coal Dust At Face Major Arc In Loader Or Loader Cable Adequate ventilation
In Presence Of Combustible Dust Allowable dust levels
Dust auditing
Electrical protection - earth fault
limitation
Explosion protected equipment
Inertisation of combustible dust
present
Operating procedure
Mobile Loaders Explosion Of Gas At Face Internal Electrical Arcing Or Sparking Adequate ventilation
In Loader Ignites Gas Accumulation Allowable gas levels
Explosion protected design
Gas monitoring/inspections
Loader shutdown interlocked to gas
monitor
Loader Cable Damage In Gas Adequate ventilation
Accumulation Allowable gas levels
Cable design/selection
Cable protection - earth leakage
Gas monitoring/inspection
Operating procedure for cable location
and handling
Loader Cable Fault In Gas Adequate ventilation
Accumulation Allowable gas levels
Cable design/selection
Cable repair and standards
Cable testing and maintenance
Gas monitoring/inspection
Mobile Loaders Fire At Face Accumulations Of Dust And/or Oil Or Cable maintenance
Other Flammable Materials Ignited By Cable protection - earth leakage
A Fault On Machine Or Supply Electric Loader housekeeping
Cables
Loader maintenance
Overheating Of Loader Cable Cable design/selection
Procedure to position excess cable
loops to minimise heat build up
Provision of fire fighting equipment
Use of fire fighting equipment
Motor Regeneration Electrocution/ Electric Shock Direct Contact With Terminals Of T esting procedures
Motor Regeneration Gas Ignition "DrivenCaused
Spark Motor"/Regeneration Or
By "Driven Motor"/ Operation and maintenance
Stored EnergyOr
Regeneration Devices
Stored Energy procedures
Devices Installation of shorting contactor
Notice and signs
PLC Control Systems Dust Ignition Control Failure Failsafe design
Operational procedures and control for
security and integrity
PLC Control Systems Gas Ignition Control Failure Failsafe design
Operational procedures and control for
security and integrity
PLC Control Systems Physical Injury Control Failure Failsafe design
Operational procedures and control for
security and integrity
Power Reticulation Underground Fire Electrical Equipment Failure Earth fault current limitation
General electrical protection
Radio Communication Equipment Burns T o Human Body Microwaves Limit power output to 8W
Radio Communication Equipment Ignition Of Gas Corona Effect Limit power output to 8W
Overheating Of Antenna Limit power output to 8W
Scrapers Fires And Explosions Electrical Fault On Scraper Drive Adequate ventilation
Equipment inspection and
Explosion protected design
maintenance
Operating procedure
Fault On Cable Supplying Scraper Adequate ventilation
Drive Cable and fault protection
Cable maintenance/inspection
Design/selection of cables
SWER Lines Underground InteractioElectrocution/ Electric Shock T ouch Potential Bonding and earthing systems

SWER Lines Underground Interactio Prevention Of Detonation Of Potential Difference In Strata - Stray current tests
Explosives Initiating Shots Shot firing procedures
T est Equipment Detonation Of Explosives Rf Output Explosives Use Procedures
Limit power output to 8 W
Stray Current Bonding
Earthing
Shielding
T est Equipment Detonation Of Explosives

Stray Current

Strata
T esting for current
T est Equipment Ignition Of Gas Electrical Sparking Correct testing equipment
Establish a NERZ
Gas monitoring
Reduce potential for windrush
Risk assessment
T esting procedures
Use Of Uncertified Equipment E.g.. Establish a NERZ
Video Cameras And Miscellaneous Risk assessment
Test Equipment.
T est Equipment Interference With Electric Controls Rf Output Limit power output
Screening of equipment
Unique control system
T ransformers Insulation Fire Insulating Medium Ignition (Liquid) Containment by bunding
Containment by fogging
Electrical protection AS/NZS 4871 Electrical equipment for
mines and quarries
Location
Location monitoring
Use non-flammable medium
Ventilation
T ransformers Insulation Smoke Insulating Medium Ignition (Liquid) Fogging
Use non-flammable medium
Ventilation
Ventilation Gas Ignition By Electrical Source Ventilation Failure Disconnection of electrical supplies to
all areas affected by ventilation failures
(does not include Ex.ia and Ex.is
equipment)
Provision of standby ventilation system

Testing of standby ventilation system


Go to
top o f p age
Explosive Mixtures
Click on buttons below to go to the risk, risk factors and appropriate controls.

Combustible dust Flammable gas


at face at face

Flammable gas
accumulation

Risks Mechanism/Risk Factors


Combustible dust accumulating at the Coal / combustible dust present
face

Flammable gas accumulating at the Failure to adequately capture methane


face
Flammable gas accumulating at the Flammable gas from pressurised gas
face cylinders

Flammable gas accumulating at the Hydrogen from battery


face
Flammable gas accumulating at the Inappropriate control of ventilation and
face circulation problems

Flammable gas accumulating at the Methane escape from drainage range


face
Flammable gas accumulating at the Methane from sealed area
face

Flammable gas accumulating at the Methane from seam or strata


face
Flammable gas accumulating at the Migration of gas from goaf
face

Flammable gas accumulating at the Roof cavity and floor depression


face effects
Flammable gas accumulating at the Vaporised oils and fuels coming into
face contact with hot metal

Flammable gas mixture accumulating Air introduced via subsidence or


in goaf boreholes or cracks

Flammable gas mixture accumulating Damaged or ineffective stoppings &


in goaf seals
Flammable gas mixture accumulating Distillation gas from heating of coal
in goaf (spontaneous combustion)

Flammable gas mixture accumulating Failure to seal


in goaf

Flammable gas mixture accumulating Introduction of oxygen caused by air


in goaf flow patterns
Flammable gas mixture accumulating Methane post-drainage causing O2
in goaf ingress

Flammable gas mixture accumulating Migration of atmosphere through


in goaf stoppings & seals

Flammable gas mixture accumulating Pillar failure allowing oxygen ingress


in goaf
Flammable gas mixture accumulating Pressure differential causing oxygen
in goaf ingress

Flammable gas mixture accumulating Seam gas evolution, including adjacent


in goaf seams

Flammable gas mixture and coal dust Flammable atmosphere of methane-


suspension accumulating at face coal dust-air
Flammable gas accumulation Confined space gas generated
plosive Mixtures
priate controls.

Flammable gas Flammable gas and coal Go to Hierarc


in goaf dust at face of Controls

Controls Further information


Cutting direction / speed Proceedings of the Seventh Annual
Conference 1988
Extraction system for dust 25th International Conference of
Safety in Mines Research
Institutes
Homotropal ventilation
1991 Mine
Safety and Health Congress 1987
Inertisation of goaf New Technology
in Mine Health and Safety 1992
Pick maintenance Proceedings of the
23rd International Conference 1989
Removal of dust Safety in Mines
Research: Proceedings of the 21st
Surfactants International
Conference of Safety in
Mines Institutes 1985
Trickle dusting Safety in Mines Research:
Proceedings of the 22nd International
Washing of longwall supports
Conference of Safety in Mines Institutes
Water infusion 1988
Prediction of Gas Emission from
Water suppression Longwall Face 1981

Audit and review Proceedings of the Seventh Annual


Conference 1988
25th International Conference of
Design-system, pump, procedures, Safety in Mines Research
control system Institutes
1991 Mine
Drainage time pre- Safety and Health Congress 1987
mining/measurement of residual New Technology
content in Mine Health and Safety 1992
Gas management plans Proceedings of the
23rd International Conference 1989
Safety in
Improved standards Mines Research: Proceedings of the
21st International
Conference of Safety in
Mines Institutes 1985
Safety in Mines Research:
Proceedings of the 22nd International

Conference of Safety in Mines Institutes


1988
Proceedings of the
23rd International Conference 1989
Safety in
Mines Research: Proceedings of the
21st International
Conference of Safety in
Installation and maintenance Mines Institutes 1985
Safety in Mines Research:
Proceedings of the 22nd International
Pressure sensors
Conference of Safety in Mines Institutes
1988
Prediction of Gas Emission from
System monitoring Longwall Face 1981

Limitation of use Proceedings of the Seventh Annual


Conference 1988
Working Smarter 1991
25th International
Conference of Safety in Mines Research

Procedures Institutes 1991


Mine Safety and Health
Congress 1987
New Technology in Mine Health
and Safety 1992
Proceedings of the 23rd
Restrictions on cylinder size International Conference 1989
Safety in Mines
Research: Proceedings of the 21st
International
Conference of Safety in
Mines Institutes 1985
Safety in Mines Research:
Use of acetylene in face areas-
Proceedings of the 22nd International
protection of equipment (evaluation of
oxyacetylene)
Conference of Safety in Mines Institutes
1988
Prediction of Gas Emission from
Longwall Face 1981
Battery design Proceedings of the Seventh Annual
Conference 1988
Working Smarter 1991
25th International
Conference of Safety in Mines Research

Institutes 1991
Mine Safety and Health
No charging at the face Congress 1987
New Technology in Mine Health
and Safety 1992
Proceedings of the 23rd
International Conference 1989
Safety in Mines
Research: Proceedings of the 21st
International
Conference of Safety in
Mines Institutes 1985
Safety in Mines Research:
Proceedings of the 22nd International

Conference of Safety in Mines Institutes


1988
Prediction of Gas Emission from
Longwall Face 1981
and Safety 1992
Proceedings of the 23rd
International Conference 1989
Safety in Mines
Research: Proceedings of the 21st
International
Conference of Safety in
Operating procedures
Mines Institutes 1985
Safety in Mines Research:
Proceedings of the 22nd International

Conference of Safety in Mines Institutes


1988
Prediction of Gas Emission from
Longwall Face 1981
Appointment of ventilation officer Proceedings of the Seventh Annual
Conference 1988
Competency of personnel/training Working Smarter 1991
25th International
Directional airflow monitoring Conference of Safety in Mines Research
Equipment monitoring Institutes 1991
Mine Safety and Health
Improved standards
Congress 1987
Mine design New Technology in Mine Health
and Safety 1992
Mining method Proceedings of the 23rd
International Conference 1989
Operational procedures Safety in Mines
Requirement for regular total Research: Proceedings of the 21st
ventilation survey International
Conference of Safety in
Requirement full ventilation simulation
Mines Institutes 1985
before commencement
Safety in Mines Research:
Safety management plans - Proceedings of the 22nd International
gas/ventilation management
Standards for ventilation Conference of Safety in Mines Institutes
1988
Ventilation design Prediction of Gas Emission from
Longwall Face 1981
Alternative materials Safety Alert 96

Automatic shutdown systems Proceedings of the Seventh Annual


Conference 1988
Improved standards Working Smarter 1991
25th International
Conference of Safety in Mines Research
Methane drainage safety plan,
including risk assessment Institutes 1991
Operating procedures dealing with Mine Safety and Health
methane drainage installation Congress 1987
New Technology in Mine Health
Optimum location-return airway, low and Safety 1992
traffic Proceedings of the 23rd
Protective coatings International Conference 1989
Safety in Mines
Research: Proceedings of the 21st
Quality control-materials, design, International
installation; design to withstand Conference of Safety in
different types of impacts
Mines Institutes 1985
Safety in Mines Research:
Proceedings of the 22nd International

Conference of Safety in Mines Institutes


1988
Prediction of Gas Emission from
Longwall Face 1981
International Conference 1989
Safety in Mines
Research: Proceedings of the 21st
International
Conference of Safety in
Mines Institutes 1985
Safe working procedures Safety in Mines Research:
Proceedings of the 22nd International

Conference of Safety in Mines Institutes


1988
Prediction of Gas Emission from
Longwall Face 1981
System identification Safety Alert 95
Development and introduction of Proceedings of the Seventh Annual
approved standards for sealing Conference 1988
operations improved design. Working Smarter 1991
25th International
Limits on Gas Concentration in Intake Conference of Safety in Mines Research
Airways
Institutes 1991
Mine Safety and Health
Congress 1987
Positive pressures
New Technology in Mine Health
and Safety 1992
Proceedings of the 23rd
International Conference 1989
Safety management plans Safety in Mines
Research: Proceedings of the 21st
International
Conference of Safety in
Seal design Mines Institutes 1985
Safety in Mines Research:
Proceedings of the 22nd International

Seal maintenance Conference of Safety in Mines Institutes


1988
Prediction of Gas Emission from
Longwall Face 1981
Gas management plans Proceedings of the Seventh Annual
Conference 1988
Working Smarter 1991
Improved standards 25th International
Conference of Safety in Mines Research

Methane drainage Institutes 1991


Mine Safety and Health
Congress 1987
Methane drainage management plans New Technology in Mine Health
and Safety 1992
Proceedings of the 23rd
Prohibition of certain mining methods International Conference 1989
in particular conditions Safety in Mines
Research: Proceedings of the 21st
Requirements for methane drainage International
under specified circumstances (pre- Conference of Safety in
mining and during mining) Mines Institutes 1985
Safety in Mines Research:
Sequence of mining Proceedings of the 22nd International

Conference of Safety in Mines Institutes


1988
Prediction of Gas Emission from
Longwall Face 1981
International
Conference of Safety in
Mines Institutes 1985
Safety in Mines Research:
Proceedings of the 22nd International

Conference of Safety in Mines Institutes


Use Non- Caving Mining Methods 1988
Prediction of Gas Emission from
Longwall Face 1981
Appropriate ventilation practices Proceedings of the Seventh Annual
Conference 1988
Working Smarter 1991
Improved standards 25th International
Conference of Safety in Mines Research
Inertisation Institutes 1991
Mine Safety and Health
Methane leaching Congress 1987
New Technology in Mine Health
and Safety 1992
Mine layout - direction of extraction Proceedings of the 23rd
International Conference 1989
Safety in Mines
Pre- and post mining gas drainage Research: Proceedings of the 21st
International
Conference of Safety in
Support design Mines Institutes 1985
Safety in Mines Research:
Proceedings of the 22nd International
Ventilation / gas management plans
Conference of Safety in Mines Institutes
Work of ventilation officers 1988
Prediction of Gas Emission from
Longwall Face 1981
Appropriate longwall shield pressures Proceedings of the Seventh Annual
Conference 1988
Working Smarter 1991
Auxiliary ventilation devices 25th International
Conference of Safety in Mines Research
Design, evaluation and review of Institutes 1991
ventilation systems Mine Safety and Health
Congress 1987
Enhanced geotechnical prediction
New Technology in Mine Health
and Safety 1992
Geotechnical mapping Proceedings of the 23rd
International Conference 1989
Safety in Mines
Improved ventilation modelling Research: Proceedings of the 21st
techniques International
Conference of Safety in
Injection grouting Mines Institutes 1985
Safety in Mines Research:
Proceedings of the 22nd International
Pre-mining geological evaluation
Conference of Safety in Mines Institutes
1988
Standard operating procedures Prediction of Gas Emission from
Longwall Face 1981
Design guidelines Proceedings of the Seventh Annual
Conference 1988
Working Smarter 1991
Fire suppression Safety management
25th International
plans
Conference of Safety in Mines Research
Fire suppression systems
Institutes 1991
Mine Safety and Health
Maintenance Congress 1987
New Technology in Mine Health
Procedures-refuelling, storage and Safety 1992
Proceedings of the 23rd
International Conference 1989
Prohibition of some solvents Safety in Mines
Research: Proceedings of the 21st
Promote use of non-flammable oils International
Conference of Safety in
Mines Institutes 1985
Provision of fire fighting equipment Safety in Mines Research:
Proceedings of the 22nd International
Specification of flash point of fuel for
non petrol engines Conference of Safety in Mines Institutes
1988
training Prediction of Gas Emission from
Longwall Face 1981
Records of bore logs and review of Recent Developments in Underground
ground water profile Coal Mining in the
Bowen Basin 1993
25th International
Require total sealing of some
Conference of Safety in Mines Research
boreholes
Institutes 1993
Requirement to seal boreholes Proceedings of Coal Industry Safety
Conference 1996
Chapter 7. Ignitions by Flames
Development of a
Safety Management Plans
Goaf Pipe Gas Sampling Technique in

Detecting Spontaneous Combustion in


Select non-caving methods Collieries
Gas in Australian Coals : a Symposium
on Seam Gas
Audits Recent Developments in Underground
Coal Mining in the
Automatic monitoring of seals
Bowen Basin 1993
Development and introduction of 25th International
approved standards for sealing Conference of Safety in Mines Research
operations
Fewer seals Institutes 1993
Proceedings of Coal Industry Safety
Improved design Conference 1996
Induced inertisation Chapter 7. Ignitions by Flames
Inspection Development of a
Goaf Pipe Gas Sampling Technique in
Repairs
Detecting Spontaneous Combustion in
Collieries
Gas in Australian Coals : a Symposium
on Seam Gas
Proceedings of Coal Industry Safety
Conference 1996
Chapter 7. Ignitions by Flames
Development of a
Goaf Pipe Gas Sampling Technique in

Requirement for risk assessment as Detecting Spontaneous Combustion in


part of design Collieries
Gas in Australian Coals : a Symposium
Standard working procedures on Seam Gas
Flooding and natural inertisation Recent Developments in Underground
Coal Mining in the
Good ventilation design Bowen Basin 1993
25th International
Induced atmosphere inertisation and Conference of Safety in Mines Research
flooding
Institutes 1993
Monitoring Proceedings of Coal Industry Safety
Conference 1996
Chapter 7. Ignitions by Flames
Development of a
Spontaneous Combustion
Goaf Pipe Gas Sampling Technique in
Management Plan
Detecting Spontaneous Combustion in
Collieries
Gas in Australian Coals : a Symposium
on Seam Gas

Audit of system/risk Recent Developments in Underground


assessments/design basis Coal Mining in the
Bowen Basin 1993
Competence of personnel
25th International
Conference of Safety in Mines Research
Independent assessment
Institutes 1993
Inspection and checking Proceedings of Coal Industry Safety
Conference 1996
Chapter 7. Ignitions by Flames
Management practices-safe operating Development of a
procedures Goaf Pipe Gas Sampling Technique in
Review of sealing requirements
Detecting Spontaneous Combustion in
Collieries
Single heading development methods Gas in Australian Coals : a Symposium
- elimination of cut-throughs in gate- on Seam Gas
roads
Face support design, configuration and Recent Developments in Underground
movement Coal Mining in the
Bowen Basin 1993
25th International
Induced inertisation and flooding
Conference of Safety in Mines Research

Institutes 1993
More detailed ventilation analysis Proceedings of Coal Industry Safety
particularly partial extraction other goaf Conference 1996
areas Chapter 7. Ignitions by Flames
Development of a
Real time ventilation monitoring and
Goaf Pipe Gas Sampling Technique in
control
Detecting Spontaneous Combustion in
Collieries
Gas in Australian Coals : a Symposium
on Seam Gas
Conference 1996
Chapter 7. Ignitions by Flames
Development of a
Goaf Pipe Gas Sampling Technique in

Detecting Spontaneous Combustion in


Ventilation design Collieries
Gas in Australian Coals : a Symposium
on Seam Gas
Automatic monitoring and subsequent Recent Developments in Underground
actions if problem is detected Coal Mining in the
Bowen Basin 1993
25th International
Gas Management Plan and Methane Conference of Safety in Mines Research
Drainage Plan (Safety Management
Plans) Institutes 1993
Proceedings of Coal Industry Safety
Conference 1996
Inspections and Audits Chapter 7. Ignitions by Flames
Development of a
Goaf Pipe Gas Sampling Technique in

Redundancy in detection systems- Detecting Spontaneous Combustion in


especially separate control and Collieries
alarm/shutdown systems Gas in Australian Coals : a Symposium
on Seam Gas
Audits Recent Developments in Underground
Coal Mining in the
Bowen Basin 1993
Automatic monitoring of seals 25th International
Conference of Safety in Mines Research

Development systems for fewer seals Institutes 1993


Proceedings of Coal Industry Safety
Conference 1996
Fewer seals Chapter 7. Ignitions by Flames
Development of a
Goaf Pipe Gas Sampling Technique in
Inspection
Detecting Spontaneous Combustion in
Collieries
Requirement for risk assessment as Gas in Australian Coals : a Symposium
part of design on Seam Gas
Evaluation, planning and design Recent Developments in Underground
Coal Mining in the Bowen Basin 1993
25th
International Conference of Safety in
Increase support (pillar size) Mines Research Institutes 1993
Proceedings of Coal
Industry Safety Conference 1996
Chapter 7. Ignitions
Injection grouting by Flames
Development of a Goaf Pipe Gas
Sampling Technique in
Detecting
Spontaneous Combustion in Collieries
Inspections
Gas in
Australian Coals : a Symposium on
Seam Gas
Approved standards for seals Recent Developments in Underground
Coal Mining in the
Bowen Basin 1993
Balancing ventilation across the goaf 25th International
Conference of Safety in Mines Research

Monitoring of seals Institutes 1993


Proceedings of Coal Industry Safety
Conference 1996
Monitoring of ventilation Chapter 7. Ignitions by Flames
Development of a
Goaf Pipe Gas Sampling Technique in
Safety Management Plans
Detecting Spontaneous Combustion in
Collieries
Well designed ventilation system for Gas in Australian Coals : a Symposium
mine on Seam Gas

Auxiliary ventilation Recent Developments in Underground


Coal Mining in the
Good ventilation design Bowen Basin 1993
25th International
Induced inertisation and flooding Conference of Safety in Mines Research
Non-caving (mining-first workings only) Institutes 1993
Proceedings of Coal Industry Safety
Physical inspection
Conference 1996
Post-mining methane drainage Chapter 7. Ignitions by Flames
Development of a
Pre-mining methane drainage Goaf Pipe Gas Sampling Technique in

Pressure balancing Detecting Spontaneous Combustion in


Collieries
Requirement for monitoring Gas in Australian Coals : a Symposium
on Seam Gas
Safety Management Plans

Ventilation of goaf in caving systems


(use of bleeder systems)
Ventilation/partial extraction

Water flooding and natural inertisation


(CO2)
Cable, airline maintenance Proceedings of the Seventh Annual
Conference 1988
25th International Conference of
Control of gas cylinder handling,
Safety in Mines Research
storage and usage
Institutes
Control on use of explosives 1991 Mine
Safety and Health Congress 1987
New Technology
Dust suppression in Mine Health and Safety 1992
Proceedings of the
23rd International Conference 1989
Safety in Mines
Research: Proceedings of the 21st
International
Conference of Safety in
Mines Institutes 1985
Safety in Mines Research:
Proceedings of the 22nd International
Institutes
1991 Mine
Safety and Health Congress 1987
New Technology
in Mine Health and Safety 1992
Proceedings of the
Gas detection 23rd International Conference 1989
Safety in Mines
Research: Proceedings of the 21st
Improved dust suppression International
techniques. Conference of Safety in
Partial extraction to prevent goaf fall Mines Institutes 1985
Safety in Mines Research:
Proceedings of the 22nd International
Safety management plans
Conference of Safety in Mines Institutes
Trickle dusting 1988
Prediction of Gas Emission from
Longwall Face 1981
Ventilation

Ventilation, maintenance, regular Safety Alert 280


inspection
Go to
Hazard List

Go to Hierarchy
of Controls
Go to
top of page
Explosives use (underground)
Click on buttons below to go to the risk, risk factors and appropriate controls.

Blast injuries in adjacent Destabilisation of roof,


work places sides and structures

Ignition of coal dust by Ignition of gas


shotfiring at face

Personnel contact with Personnel injuries from


noxious shotfiring fumes blast overpressure

Unexpected explosion

Risks Mechanism/Risk Factors


Blast injuries to personnel in adjacent Blast effects
working places

Destabilisation of roof, sides supports Blast effects


and/or structures

Fire At Face Misuse Of Or Mishap With Explosives

Formation of excessive noxious fumes Adverse ground conditions in which


explosives are placed

Formation of excessive noxious fumes Deterioration of explosive due to


storage conditions
Formation of excessive noxious fumes Deterioration of explosive due to
storage conditions

Formation of excessive noxious fumes Inadequate explosive reaction

Formation of excessive noxious fumes Inadequate manufacturing control

Ignition of coal dust by shotfiring Blown out shot

Ignition of coal dust by shotfiring Combustible dust accumulation at and


near shotfiring location

Ignition of coal dust by shotfiring Duration of shot

Ignition Of Gas At Face Misuse Of Or Mishap With Explosives

Ignition of gas by shotfiring Blown out shot


Ignition of gas by shotfiring Blown out shot

Ignition of gas by shotfiring Duration of shot

Ignition of gas by shotfiring Flammable gas accumulation at and


near shotfiring location

Ignition of gas by shotfiring Incendive explosives

Initiation of fire by shotfiring Blown out shot

Initiation of fire by shotfiring Duration of shot

Initiation of fire by shotfiring Presence of flammable material at or


near shotfiring location

Initiation of fire by shotfiring Use of high temperature deflagrating


type explosives

Personnel contact with noxious Inadequate ventilation of blast area


shotfiring fumes
Personnel contact with noxious Inadequate ventilation of blast area
shotfiring fumes

Personnel contact with noxious Fumes transported to other working


shotfiring fumes places by ventilation current

Personnel injuries from blast Blast overpressure


overpressure

Personnel injuries from fragments and Flying objects propelled by blast


flyrock

Unexpected detonation Chemical reaction of explosives with


charged ground

Unexpected detonation Drilling, cutting or loading material


containing misfired explosives

Unexpected detonation Incorrect loading procedure

Unexpected detonation Incorrect primer preparation


Unexpected detonation Incorrect primer preparation

Unexpected detonation Incorrect selection of explosive type to


suit unusual ground conditions (such
as hot ground)

Unexpected detonation Inductive initiation

Unexpected detonation Lack of quality control during


manufacture

Unexpected detonation Mishap during temporary underground


storage

Unexpected detonation Personnel incompetence

Unexpected detonation Rough handling of detonator

Unexpected detonation Rough handling of primer (during


transport preparation, charging and
dealing with misfires)

Unexpected detonation Stability deterioration due to age


Unexpected detonation Static electricity build up

Unexpected detonation Stray current initiation

Unexpected detonation Tampering by personnel

Unexpected detonation Transport mishap

Unexpected Explosion Misuse Of Or Mishap With Explosives


es use (underground)
priate controls.

Formation of excessive Go to Hierarc


Fire at face
noxious fumes of Controls

Ignition of gas Initiation of fire


by shotfiring by shotfiring

Personnel injuries from


Unexpected detonation
fragments and flyrock

Controls Further information


Accurate survey and measurement of
places
Blast design
Competence
Establish adjacent personnel presence

Evacuation of personnel in adjacent


places
Operating procedure
Restriction of access
Sufficient barrier thickness
Blast design
Competence
Inspection after shot
Operational procedure
Protection of structures
Restoration of support after shot
Restriction of access
Support/structure design
See Use of explosives For Controls QGN11 Guidance Note for Handling
When Using Explosives Explosives (Underground) (PDF 412
KB)
Competence
Establish ground conditions Safety Alert 89
Selection of explosive type
Competence
Purchasing procedure
Stock auditing
Stock rotation AS 2187 Explosives - Storage, transport
and use
Storage facilities design AS 2187 Explosives - Storage, transport
and use
Storage procedures
Competence
Issuing procedure AS 2187 Explosives - Storage, transport
and use
Limitation of quantity stored
Receival procedure
Stock auditing
Stock rotation AS 2187 Explosives - Storage, transport
and use
Storage procedure AS 2187 Explosives - Storage, transport
and use
Adequate tamping
Blast design
Check condition of explosive before
use
Competence
Initiation method
Loading procedure
Priming procedure
Selection of explosive type
Audits of quality
Purchasing procedure
Quality assurance
Adequate tamping
Blast design
Competence
Loading procedure
Operating procedure
Shot placement
Competence
Inertisation of dust present
Inspection for presence prior to
initiation
Operating procedure
Blast design
Competence
Limitation of duration
Limitation of firing pulse
See Explosives Use Section for
Controls When Using Explosives
Adequate tamping
Blast design
Charging procedure
Competence
Loading procedure
Shot placement
Blast design
Competence
Limitation of duration of shot
Limitation of firing pulse
Adequate ventilation of site
Competence
consequent to shotfiring
Determination of presence prior to
initiation
Inspection after shot
Loading procedure in gassy holes
Minimal disruption to ventilation
Restoration of ventilation after
shotfiring
Competence
Detonator type
Explosive type
Loading, tamping and firing procedure

Purchasing procedure
Adequate tamping
Blast design
Charge quantity limit
Competence
Loading procedure
Operating procedure
Shot placement
Blast design
Competence
Limitation of duration
Limitation of firing pulse
Competence
Inspection of site
Operating procedure
Removal of flammable material from
site
Competence
Purchasing procedures
Selection of explosive type
Stock audit procedures
Competence
Evacuation of personnel
Fume dilution time
Operating procedure
Prevention of inadvertent entry
Restoration of ventilation after shots
Ventilation controls
Ventilation design
Ventilation inspection after shot
Ventilation inspection prior to shot
Competence
Degree of dilution of gases
Evacuation of personnel
Location of adjacent personnel
Location of shotfiring
Shotfiring procedure
Ventilation design
Blast design
Competence
Evacuation of nearby personnel
Inspection of adjacent area prior to
blast
Operating procedure
Restriction of access
Blast design
Competence
Establish nearby personnel presence

Evacuation of nearby personnel


Housekeeping
Operating procedure
Restriction of access
Competence
Misfire procedure AS 2187 Explosives - Storage, transport
and use
Misfire reporting
Operating procedure
Selection of explosive types
Competence Significant incident 51
Inspection after firing Significant incident 51
Misfire procedure AS 2187 Explosives - Storage, transport
and use
Misfire reporting
Operating procedure Significant incident 51
Operator vigilance
Access limitation
Competence
Operating procedure
Tools used AS 2187 Explosives - Storage, transport
and use
Access limitation
Competence
Location of preparation
Operating procedure
Tools provided AS 2187 Explosives - Storage, transport
and use
Blast design AS 2187 Explosives - Storage, transport
and use
Competence
Selection of explosive types
Competence
Container used
Handling procedure
Loading procedure
Location of radio transmitters
R.F. output AS 2187 Explosives - Storage, transport
and use
Type of radio transmitters
Competence
Purchasing procedure
Quality control
Access limitation
Audit procedure
Competence
Container security
Container used
Excess return
Operating procedure
Safe location for storage
Separation of explosive type AS 2187 Explosives - Storage, transport
and use
Competence
Proper supervision
Access limitation
Competence
Container used
Misfire procedure
Operating procedure
Transport arrangements
Access limitation
Competence Safety Alert 62
Container used
Misfire procedure
Operating procedure
Transport arrangements
Competence
Disposal procedure AS 2187 Explosives - Storage, transport
and use
Purchasing procedure
Receival procedure
Stock auditing
Stock rotation AS 2187 Explosives - Storage, transport
and use
Competence
Disposal procedure AS 2187 Explosives - Storage, transport
and use
Separation of explosive type AS 2187 Explosives - Storage, transport
and use
Stock auditing
Storage facilities design AS 2187 Explosives - Storage, transport
and use
Storage facilities maintenance AS 2187 Explosives - Storage, transport
and use
Storage procedures AS 2187 Explosives - Storage, transport
and use
Antistatic charging hose
Competence
Earthing procedure
Handling procedure
Loading procedure
Method of initiation
Recognition of static build up
phenomenon
Storage location
Transport procedure
Competence
Container used
Earthing and isolation electrical
equipment/apparatus
Electrical storm precautions
Firing procedure
Hazard recognition AS 2187 Explosives - Storage, transport
and use
Loading procedure
Primer handling procedure
Access limitation
Container security AS 2187 Explosives - Storage, transport
and use
Storage security AS 2187 Explosives - Storage, transport
and use
Competence
Container used
Operating procedure
Separation of explosive type AS 2187 Explosives - Storage, transport
and use
Transport vehicle design
See Explosives Use Section for
Controls When Using Explosives
Go to
Hazard List

Go to Hierarchy
of Controls
Go to
top of page
Go to
top of page
Fire
Click on buttons below to go to the risk, risk factors and appropriate controls.

Ignition of hazardous
Fire
chemical

Risks Mechanism/Risk Factors


Fire Chemical Reaction

Fire Frictional Heating

Fire Spontaneous Combustion

Fire Uncontrolled Heat Source In Building

Fire Uncontrolled Use Of Flammable Gas

Fire Uncontrolled Use Of Flammable Liquid


Ignition Of Chemical Substance Arc

Ignition Of Chemical Substance Friction

Ignition Of Chemical Substance Impact

Ignition Of Chemical Substance Open Flame

Ignition Of Flammable Liquid Arc

Ignition Of Flammable Liquid Friction

Ignition Of Flammable Liquid Impact

Ignition Of Flammable Liquid Open Flame

Ignition Of Gas Arc/Sparking

Ignition Of Gas Friction


Ignition Of Gas Friction

Ignition Of Gas Impact

Ignition Of Gas Open Flame


Fire
priate controls.

Ignition of flammable liquid Ignition of gas Go to Hierarc


of Controls

Controls Further information


Competence
Disposal
Quantity
Safe storage
Competence
Design
Housekeeping
Inspection
Monitoring
Preventive maintenance
Competence
Fire fighting equipment
Isolation
Monitoring
Risk assessment
Stockpile management
Automatic fire suppression AS 1851 Routine service of fire
protection systems and equipment
Building construction
Early warning detection
Housekeeping
Provision of fire fighting equipment
Regular tests of F.F equip
Competence
Fire fighting equipment
Fire suppression system
Housekeeping
Location
Quantities
Storage Petroleum and Gas (Production and
Safety) Act 2004 (3.57 MB)
Competence
Fire fighting equipment
Fire suppression system
Housekeeping
Location AS 1940 The storage and handling of
flammable and combustible liquids
Quantities
Storage AS 1940 The storage and handling of
flammable and combustible liquids
Provision of fire protection equipment

Risk assessment
Storage AS 3780 The storage and handling of
corrosive substances
Inspection and maintenance
Risk assessment
Storage AS 3780 The storage and handling of
corrosive substances
Transport, Dangerous Goods Act AS 1678 Emergency procedure guide -
Transport
Housekeeping
Provision of fire protection equipment

Risk assessment
Storage AS 3780 The storage and handling of
corrosive substances
Provision of fire protection equipment

Risk assessment
Storage
Inspection and maintenance
Risk assessment
Storage AS 1940 The storage and handling of
flammable and combustible liquids
Handling
Provision of fire protection
Purchasing procedures
Risk assessment
Storage AS 1940 The storage and handling of
flammable and combustible liquids
Transport
Housekeeping
Provision of fire protection equipment

Risk assessment
Storage AS 1940 The storage and handling of
flammable and combustible liquids
Gas monitoring
Risk assessment AS/NZS 60079 Explosive atmospheres

Storage protection equipment


Gas monitoring Petroleum and Gas (Production and
Safety) Act 2004 (3.57 MB)
Inspection and maintenance
Petroleum and Gas (Production and
Safety) Act 2004 (3.57 MB)

Risk assessment
Storage
Gas Monitoring
Handling Petroleum and Gas (Production and
Safety) Act 2004 (3.57 MB)
Purchasing procedures
Risk assessment Petroleum and Gas (Production and
Safety) Act 2004 (3.57 MB)
Storage
Transport
Gas monitoring Petroleum and Gas (Production and
Safety) Act 2004 (3.57 MB)
Housekeeping
Provision of fire protection equipment

Risk assessment
Storage
Go to
Hazard List

Go to Hierarchy
of Controls
Go to
top of page
Fire Fighting
Click on buttons below to go to the risk, risk factors and appropriate controls.

Lack of control in fighting


fire

Risks Mechanism/Risk Factors


Lack Of Control In Fighting Fire Deficient Procedure

Lack Of Control In Fighting Fire Lack Of Fire Fighting Equipment

Lack Of Control In Fighting Fire Lack Of Skilled Fire Fighters


Fire Fighting Go to
Hazard List
priate controls.

Go to Hierarchy
of Controls

Controls Further information


Competence
Exercise in fire drills
Fire Fighting Procedure
Implementation of corrective action.
Audit of fire fighting system. Safety Alert 51
Plan of system.
Provision of fire fighting apparatus and
material.
Provision of water reticulation system
and water supply.
Risk assessment.
Competence.
Exercise in fire drills.
Provision of fire fighting teams.
Managing the Work Environment and
Facilities Code of Practice 2011 (PDF 440
KB)
Go to
Hazard List

Go to Hierarchy
of Controls

Go to
top of page
Gas
Click on buttons below to go to the risk, risk factors and appropriate controls.

Methane gas layering

Risks Mechanism/Risk Factors


Methane gas Layering leading to coal dust or gas
explosions
Gas
priate controls.

Go to Hierarc
of Controls

Controls Further information


Hand held monitors
Detection of methane layering Hand held gas monitors and extension
probes
Safety Alert 122
Principal Hazard Management system QGN09 Guidance Note for Reviewing
the Effectiveness of Safety and Health
Management Systems (PDF 116 KB)

Mining and Quarrying Safety and Health


Act 1999 (PDF 655 KB)
Coal Mining Safety and Health Act 1999
(PDF 723 KB)
Go to
Hazard List

Go to Hierarchy
of Controls

Go to
top of page
General Construction (un
Click on buttons below to go to the risk, risk factors and appropriate controls.

Rising / stripping face


General construction work
operations

Sub activity Risks


General Construction Work Asphyxiation

General Construction Work Crushing, Contusion And Fracture


Injuries To Personnel
General Construction Work Explosion Of Dust

General Construction Work Explosion Of Gas At Work Site

General Construction Work Hearing Damage

General Construction Work Lung Damage


General Construction Work Lung Damage

General Construction Work Outbreak Of Fire Risking Injury To


Personnel

General Construction Work Sprain And Strain Injuries To


Personnel

General Construction Work UNEXPECTED DETONATION OF


EXPLOSIVES IN USE OR
TRANSPORT
Rising/Stripping Face operations Asphyxiation

Rising/Stripping Face operations Crushing Injuries To Persons In


Travelways
Rising/Stripping Face operations Crushing Injuries To Persons In
Travelways

Rising/Stripping Face operations Electrocution Of Operator

Rising/Stripping Face operations Fire In Rise

Rising/Stripping Face operations High Airborne Dust Levels

Rising/Stripping Face operations High Noise Levels


Rising/Stripping Face operations High Noise Levels

Rising/Stripping Face operations Ignition Of Flammable Dust In Rise

Rising/Stripping Face operations Ignition Of Gas


Rising/Stripping Face operations Injuries To Personnel By Whipping
Hoses

Rising/Stripping Face operations Injuries To Personnel From Falls


Rising/Stripping Face operations Strangulation Of Operator By
Entanglement With Hoses/Drills

Rising/Stripping Face operations UNEXPECTED DETONATION OF


EXPLOSIVES AT FACE OF RISE
Rising/Stripping Rise Base operations Crushing, Contusion Or Fracture
Injuries To Personnel
Rising/Stripping Rise Base operations High Airborne Dust Levels
eneral Construction (underground)
priate controls.

Rising / stripping rise base


operation

Mechanism/Risk Factors Controls


Noxious Gases Accumulate in Adequate ventilation
Construction Area Due To Interruption Gas auditing
to Normal Ventilation or Inadequate Operating procedure
Ventilation
Ventilation auditing

Equipment Or Structural Parts Are Correct slinging and lifting


Dropped On Or Strike Personnel Maintenance of equipment
During Emplacement Operating procedure
Operator competence
Partly Completed Or Completed Adherence to design
Structures Fail And Collapse Striking Design of structures
Personnel Operating procedure
Personnel Are Struck By Material Competence
During Manual Handling Of It Manual handling procedure
Personnel Are Struck By Rope Lash As Maintenance of equipment
Equipment Is Dragged Or Lifted Into Operating procedure
Place (With Or Without Equipment Prohibited locations
Failure) Selection of equipment
Personnel Crushed By Rilling Material Competence
Or Rock While Excavating/ Loading Operating procedure
Out
Personnel Fall Into Excavations Or Adequate lighting
From Structures Competence
Guarding of excavations edges
Guarding of walkways on structures
Operating procedure
Use of harnesses
Personnel Slip, Trip And/or Fall In Adequate lighting
Work Area Competence
Operating procedure
Work area housekeeping
Personnel Struck Or Jammed By Operating procedure
Mobile Equipment In Use Operator competence
Prohibited locations for personnel
Rib Failure Leads To Fall Of Material Adequate rib support
Striking Personnel Competence
Inspection of ribs before and during
work
Maintenance of supports
Operating procedure
Roof Failure Leads To Fall Of Material Adequate roof support
Striking Personnel Competence
Inspection of roof before and during
work
Maintenance of supports
Operating procedure
Combustible Dust Cloud Is Raised Design of electrical equipment
During Work And Ignited By A Source Design of internal combustion engines
in use
Dust auditing
Dust Inertisation
Dust suppression
Maintenance of electrical equipment
Maintenance of internal combustion
engines
Operating procedure
Restriction of hot work
Shotfiring procedures
Accumulation Of Flammable Gas Is Adequate ventilation
Ignited By A Source During Work Design of electrical equipment
Design of internal combustion engines
in use
Equipment shutdown linked to gas
monitors
Maintenance of electrical equipment
Maintenance of internal combustion
engines
Operating procedure
Proper earthing of equipment
Restrictions of hot work
Selection of materials to avoid
sparking
Shotfiring procedure
Ventilation monitoring
Excessive Noise Levels Occur From Exposure limitation
Construction Activities Noise level auditing
Operating procedure
Use of protective equipment
Excessive Respirable Dust Is Raised Adequate ventilation
During Construction Activities
Excessive Respirable Dust Is Raised
During Construction Activities Dust auditing
Dust suppression measures
Operating procedure
Use of protective equipment
Ignition Of Flammable Material By Hot Hot work procedure
Work Provision of fire fighting equipment
Restriction of hot work
Ignition Of Flammable Material Due To Equipment housekeeping
Equipment Malfunction Maintenance of equipment
Operating procedure
Provision of fire fighting equipment
Personnel Slip Or Trip Adequate lighting
Area housekeeping
Competence
Operating procedure
CHEMICAL REACTION OF Competence
EXPLOSIVES WITH CHARGED Misfire procedure
GROUND
Misfire reporting
Operating procedure
Selection of explosive types
DRILLING, CUTTING OR LOADING Competence
MATERIAL CONTAINING MISFIRED Inspection after firing
EXPLOSIVES Misfire procedure

Misfire reporting
Operating procedure
Operator vigilance
INCORRECT LOADING PROCEDURE Access limitation
Competence
Operating procedure
Tools used

INCORRECT PRIMER Access limitation


PREPARATION Competence
Location of preparation
Operating procedure
Tools provided

INCORRECT SELECTION OF Blast design


EXPLOSIVE TYPE TO SUIT
UNUSUAL GROUND CONDITIONS Competence
(SUCH AS HOT GROUND) Selection of explosive types
INDUCTIVE INITIATION Competence
Container used
INDUCTIVE INITIATION

Handling procedure
Loading procedure
Location of radio transmitters
R.F. output

Type of radio transmitters


LACK OF QUALITY CONTROL Competence
DURING MANUFACTURE Purchasing procedure
Quality control
MISHAP DURING TEMPORARY Access limitation
UNDERGROUND STORAGE Audit procedure
Competence
Container security
Container used
Excess return
Operating procedure
Safe location for storage
Separation of explosive type

PERSONNEL INCOMPETENCE Competence


Proper supervision

ROUGH HANDLING OF Access limitation


DETONATOR Competence
Container used
Misfire procedure
Operating procedure
Transport arrangements
ROUGH HANDLING OF PRIMER Access limitation
(DURING TRANSPORT Competence
PREPARATION, CHARGING AND Container used
DEALING WITH MISFIRES) Misfire procedure
Operating procedure
Transport arrangements
STABILITY DETERIORATION DUE Competence
TO AGE Disposal procedure

Purchasing procedure
Receival procedure
Stock auditing
Stock rotation

STABILITY DETERIORATION DUE Competence


TO STORAGE CONDITIONS. (HEAT, Disposal procedure
WATER, VENTILATION, ETC.)
STABILITY DETERIORATION DUE
TO STORAGE CONDITIONS. (HEAT,
WATER, VENTILATION, ETC.)
Separation of explosive type

Stock auditing
Storage facilities design

Storage facilities maintenance

Storage procedures

STATIC ELECTRICITY BUILD UP Antistatic charging hose


Competence
Earthing procedure
Handling procedure
Loading procedure
Method of initiation
Recognition of static build up
phenomenon
Storage location
Transport procedure
STRAY CURRENT INITIATION Competence
Container used
Earthing and isolation electrical
equipment/apparatus
Electrical storm precautions
Firing procedure
Hazard recognition

Loading procedure
Primer handling procedure
TAMPERING BY PERSONNEL Access limitation
Container security

Storage security

TRANSPORT MISHAP Competence


Container used
Operating procedure
Separation of explosive type

Transport vehicle design


Irrespirable Atmosphere Accumulates Adequate ventilation
In Rise (Gas Or Fumes) Operating procedure
Use of forcing ventilation in rises
Ventilation auditing
Collapse Of Muck Chute In Segmented Design of rise
Rise
Collapse Of Muck Chute In Segmented
Rise Design of support of chute
Operating procedure
Fall Of Ground Due To Failure Of Design of supports
Supports Installation procedure
Maintenance of supports
Fall Of Unsupported Ground At Face Clean up/barring down procedure
Of Rise Inspection of face area
Placement of support
Re-entry procedure after blasting
Operator Struck By Design of material handling
Timber/Steel/Concrete Supports Operating procedure
Through Mishandling And
Contact With Live Parts Uncontrolled Equipment design
Maintenance
Maintenance procedure
Operating procedure
Indirect Contact Equipment design
Maintenance
Ignition By Contraband Prohibition of contraband
Ignition Of Flammable Material By Cutting/grinding/welding procedure
Cutting/ Grinding/Welding Sparks Or Inspection procedure
Direct Contact By Flame Minimisation of flammable material
Provision of fire fighting equipment
Ignition Of Flammable Material By Design of electrical equipment
Electrical Arcs Or Sparks Maintenance
Minimisation of flammable material
Operating procedure
Provision of fire fighting equipment
Contamination Of Intake Air Adherence to dust standards
Auditing of dust
Breathing protection if necessary
Suppression of dust from other
activities in intakes
Dust Contamination From Movement Adequate ventilation
Of Excavated Material In Rise Or Breathing protection
Chutes Dust auditing
Dust suppression
Operating procedure
Production Of Dust By Drills Adequate ventilation
Adherence to dust standards
Breathing protection if necessary
Dust auditing
Dust suppression on drills
Maintenance
Background Noise Equipment design/selection
Exposure limitation
Background Noise

Location of equipment
Noise auditing
Protective equipment to be provided
and worn if necessary
Drill Noise Drill design/selection
Exposure limitation
Noise auditing
Protective equipment to be provided
and worn if necessary
Blown Out Shot Clean up and removal of dust
Dust monitoring
Inertisation of dust
Shotfiring procedure
Electrical Arc Clean up and removal of dust
Design of electrical equipment
Dust monitoring
Inertisation of dust
Maintenance
Mishap With Oxy-Cutting Equipment Clean up and removal of dust
Cutting procedure
Dust monitoring
Inertisation of dust
Ignition By Cutting/ Grinding/Welding Adequate ventilation
Sparks Cutting/grinding/welding procedure
Inspection procedure
Ventilation monitoring
Ignition By Electrical Arcs Or Sparks Adequate ventilation
Design of electrical equipment
Inspection procedure
Maintenance of equipment
Operating procedure
Ventilation monitoring
Ignition Of Gas Accumulation By Adequate ventilation
Contraband Inspection procedure
Prohibition of contraband
Ventilation monitoring
Ignition Of Gas Accumulation By Adequate ventilation
Shotfiring Inspection procedure
Shotfiring procedure
Ventilation monitoring
Ignition Of Gas By Thermite Reaction Adequate ventilation
Inspection procedure
Restricted materials
Selection of materials
Ventilation monitoring
Static Electrical Discharge Adequate ventilation
Choice of materials
Earthing arrangements
Inspection procedure
Ventilation monitoring
Air Or Water Turned On To Open Competence
Ended Hose Inadvertently Operating procedure
Blown Out Hoses Hose maintenance
Inspection of hoses
Prevention of damage to hoses
Selection of hoses
Over Pressure Compressor maintenance
Compressor settings
Pressure regulation
Parted Couplings Coupling design
Fitting compatibility
Inspection of equipment
Installation of locks
Collapse Of Ladders Design of ladderways
Maintenance of ladderways
Collapse Of Staging/ Working Design of staging
Platform/ Scaffolding Maintenance of staging
Operating procedure
Scaffolding competence
Failure Of Or Detachments Of And Fall Design of cage system
Of Rise Cage Through Overwinding Or Maintenance of system
Mechanical/Electrical Failures Operating competence
Operating procedure
Signalling/communications
Winding limit switches
Fall From Face Staging/Working Competence
Platform/Scaffolding Design of work area
Harnesses if necessary
Operating procedure
Fall From Ladderways Competence
Design of ladderways
Operating procedure
Fall Out Of Rise Cage Cage maintenance
Design of cage
Harnesses if necessary
Operating procedure
Personnel Fall Into Rise/Chute Entry Competence
While Clearing Shot And Stripped Operating procedure
Material Into It Or While Walking On Provision of grate cover over entry
Stripped Floor
Use of harnesses
Blown Out Hoses As for "Blown Out Hoses" in the
"Injuries to Personnel by Whipping
Hoses" Hazard in this same Activity
Loose Clothing Entangled In Drill Drill design
Operating procedure
Paper clothing in good repair
Supervisor
CHEMICAL REACTION OF Competence
EXPLOSIVES WITH CHARGED Misfire procedure
GROUND
Misfire reporting
Operating procedure
Selection of explosive types
DRILLING, CUTTING OR LOADING Competence
MATERIAL CONTAINING MISFIRED Inspection after firing
EXPLOSIVES Misfire procedure

Misfire reporting
Operating procedure
Operator vigilance
INCORRECT LOADING PROCEDURE Access limitation
Competence
Operating procedure
Tools used

INCORRECT PRIMER Access limitation


PREPARATION Competence
Location of preparation
Operating procedure
Tools provided

INCORRECT SELECTION OF Blast design


EXPLOSIVE TYPE TO SUIT
UNUSUAL GROUND CONDITIONS Competence
(SUCH AS HOT GROUND) Selection of explosive types
INDUCTIVE INITIATION Competence
Container used
Handling procedure
Loading procedure
Location of radio transmitters
R.F. output

Type of radio transmitters


LACK OF QUALITY CONTROL Competence
DURING MANUFACTURE Purchasing procedure
LACK OF QUALITY CONTROL
DURING MANUFACTURE
Quality control
MISHAP DURING TEMPORARY Access limitation
UNDERGROUND STORAGE Audit procedure
Competence
Container security
Container used
Excess return
Operating procedure
Safe location for storage
Separation of explosive type

PERSONNEL INCOMPETENCE Competence


Proper supervision
ROUGH HANDLING OF Access limitation
DETONATOR Competence
Container used
Misfire procedure
Operating procedure
Transport arrangements
ROUGH HANDLING OF PRIMER Access limitation
(DURING TRANSPORT Competence
PREPARATION, CHARGING AND Container used
DEALING WITH MISFIRES) Misfire procedure
Operating procedure
Transport arrangements
STABILITY DETERIORATION DUE Competence
TO AGE Disposal procedure

Purchasing procedure
Receival procedure
Stock auditing
Stock rotation

STABILITY DETERIORATION DUE Competence


TO STORAGE CONDITIONS. (HEAT, Disposal procedure
WATER, VENTILATION, ETC.)
Separation of explosive type

Stock auditing
Storage facilities design

Storage facilities maintenance

Storage procedures
STATIC ELECTRICITY BUILD UP Antistatic charging hose
Competence
Earthing procedure
Handling procedure
Loading procedure
Method of initiation
Recognition of static build up
phenomenon
Storage location
Transport procedure
STRAY CURRENT INITIATION Competence
Container used
Earthing and isolation electrical
equipment/apparatus
Electrical storm precautions
Firing procedure
Hazard recognition

Loading procedure
Primer handling procedure
TAMPERING BY PERSONNEL Access limitation
Container security

Storage security

TRANSPORT MISHAP Competence


Container used
Operating procedure
Separation of explosive type

Transport vehicle design


Chute Collapses From Loads Of Design of chute system
Material Carried, Striking Personnel
Chute Doors Allow Rush Of Material Chute operating procedure
Which Strikes Personnel Competence
Design of chute doors
Provision of rock flow control
Excavated Material Falling Down Rise Design of rise base are or bottom of
Or Chutes Strikes Personnel Working chutes
At Base Of Rise (Also Applies To Other Operating procedure
Falling Material In Rise) Prohibited areas for personnel
Personnel Struck Or Jammed In Chute Chute operating procedure
Area By Muck Loading Equipment Mucking equipment operating
procedure
Operator competence
Personnel Struck Or Jammed In Chute
Area By Muck Loading Equipment

Prohibited areas
Sudden Rush Of Material Following Blockage clearance procedure
Bridging/ Lockage In Chute Strikes Competence
Personnel
Air Is Contaminated By Dust From Adequate ventilation
Loading Of Excavated Material From Breathing equipment if necessary
Chutes Or Rise Base Dust auditing
Dust suppression for loading
operations
Operating procedure
Ventilation auditing
Go to
Hazard List

Go to Hierarchy
of Controls

Further information

Safety Alert 316


Significant incident 77

Safety Bulletin 134


AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use

AS 2187 Explosives - Storage, transport


and use

AS 2187 Explosives - Storage, transport


and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use

AS 2187 Explosives - Storage, transport


and use

AS 2187 Explosives - Storage, transport


and use

AS 2187 Explosives - Storage, transport


and use
AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use

AS 2187 Explosives - Storage, transport


and use
AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use
Safety Bulletin 134

Safety Bulletin 134

Safety Bulletin 134

Safety Bulletin 134


Safety Bulletin 134

Safety Bulletin 134


AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use

AS 2187 Explosives - Storage, transport


and use

AS 2187 Explosives - Storage, transport


and use
AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use
AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use

AS 2187 Explosives - Storage, transport


and use

AS 2187 Explosives - Storage, transport


and use
AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use
AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use
AS 2187 Explosives - Storage, transport
and use

AS 2187 Explosives - Storage, transport


and use
Go to
top of page
Ignition Sources
Click on buttons below to go to the risk, risk factors and appropriate controls.

Borehole access Chemical reaction

Frictional Human factors

Risks Mechanism/Risk Factors


Borehole Access Burning embers or flames from surface
fires

Borehole Access Hot particles from welding cutting


around top of borehole

Borehole Access Sparking from fill material dropped


down boreholes

Chemical Reaction Exothermic chemical reactions

Chemical Reaction Light alloy reactions Hot spark as


ignition source

Electrical Batteries - Ignition of methane or


hydrogen
Electrical Batteries - Ignition of methane or
hydrogen

Electrical Cable damage/component failure/short


circuit causing external electrical
arcing (to apparatus)
Electrical Damaged cap lamp exposing hot
filament as an ignition source
Electrical Different earth potentials causing
flashes

Electrical Equipment unsuitable as installed/


faulty/ damaged/ modified

Electrical Frictional static discharge caused by


compressed air or air movement
Electrical Frictional static discharge caused by
compressed air or air movement

Electrical Lightning strike on surface - conveyor


structure conducting current
underground
Electrical Live testing

Electrical Voltage surges


Electrical Voltage surges

Explosives Inappropriate use/misuse

Explosives Remains of explosives burning in shot


hole
Explosives Remains of explosives burning in shot
hole

Frictional Frictional heat contact of steel with


rock
Frictional Impact/sparking - rock on rock

Frictional Impact/Sparking - steel on steel

Frictional Piezo electric discharge caused by


rock or metal stressing (or striking)
crystal

Human Factors Sabotage


Human Factors Sabotage

Human Factors Use of Contraband underground

Mechanical Contact of dry brake shoes on friction


surface

Mechanical Cutting, welding, grinding, equipment


use
Mechanical Cutting, welding, grinding, equipment
use

Mechanical External surfaces internal


combustion engines

Mechanical heat generated by failure of


mechanical component

Mechanical Hot exhaust particles vented to


atmosphere
Mechanical Hot exhaust particles vented to
atmosphere

Spontaneous Combustion Air moving slowly over or through


broken/uncompacted coal

Spontaneous Combustion appropriate preventative action not


taken after indicators observed or
detected

Spontaneous Combustion Failure in early detection prior to


reaching 600 degrees C
Spontaneous Combustion Failure in early detection prior to
reaching 600 degrees C

Spontaneous Combustion Failure to act

Spontaneous Combustion General Standards Housekeeping


Spontaneous Combustion Inappropriate mine design

Spontaneous Combustion Propensity of coal to spontaneously


combust
nition Sources Go to
Hazard List
priate controls.

Electrical Explosives Go to Hierarc


of Controls

Mechanical Spontaneous combustion

Controls Further information


audit of boreholes Safety Alert 46
cap holes
fill holes Minesafe International 1990;
fire breaks Conference Papers
flash arrester
audit of boreholes Safety Alert 59
requirement for risk assessment before
welding/cutting is undertaken Safety Alert 59
choice of materials
ensure positive ventilation Minesafe International 1990;
requirement for risk assessment before Conference Papers
hydraulic filling is undertaken
requirement for risk assessment before
stowage is undertaken
audits
Awareness of possible reactions
controls on introduction of new
materials
procedures
training/competence
purchasing policy
Restrictions on use of aluminium,
especially in face areas Proceedings on the Fourth International
Colloquium on Dust
risk assessments on use Explosions
1990 South
African Conference on Explosion
Protected Electrical
Apparatus
1993 Safety
in Mines: Proceedings of the 21dt
International
Conference of Safety in Mines
Research Institutes 1985

fuses
maintenance Safety Alert 280
procedures/training
Safety Management Plans Proceedings on the Fourth International
Colloquium on Dust
Explosions
1990 South
African Conference on Explosion
Protected Electrical
Apparatus
1993 Safety
in Mines: Proceedings of the 21dt
International
Conference of Safety in Mines
Research Institutes 1985
Electrostatic Charging and
Ignition of Dusts : Institution of
Chemical
Engineers Symposium Series; 58 p. 1
10 1980
Ignition and Combustion of Dust Clouds
in Hot Environments :
Institution of
Chemical Engineers Symposium Series;
8 p.
209 217 1980
Spontaneous Ignition of Methane
Measurement of Methane :
Measurement and
Chemical Model : Symposium on

Combustion v.20 p. 1833 1843 1984


all repairs to be conducted at quality
assured workshop
battery or diesel equipment as
replacement for electrical systems
cable management system-ensure
specifications are met, procedures;
electrical maintenance; improved cable
design
cableless systems
Controls on mine atmosphere and
electrical equipment
education/training; procedures Proceedings on the Fourth International
engineering control safeguard alarms Colloquium on Dust
Explosions
1990 South
housekeeping; mining practice; design
African Conference on Explosion
of equipment/systems
Protected Electrical
requirement for analysis of electrical Apparatus
systems - fault analysis and load flow 1993 Safety
in Mines: Proceedings of the 21dt
roadway maintenance International
services layout Conference of Safety in Mines
Research Institutes 1985
Research Institutes 1985
Use of high voltage at the face, Electrostatic Charging and
dependent on outcome of research Ignition of Dusts : Institution of
work. Chemical
Engineers Symposium Series; 58 p. 1
10 1980
Ignition and Combustion of Dust Clouds
in Hot Environments :
Institution of
Chemical Engineers Symposium Series;
8 p.
209 217 1980
Spontaneous Ignition of Methane
Measurement of Methane :
Measurement and
Chemical Model : Symposium on

Combustion v.20 p. 1833 1843 1984


Proceedings on the Fourth International
education/training Colloquium on Dust
Explosions
1990 South
African Conference on Explosion
Protected Electrical
Apparatus
1993 Safety
in Mines: Proceedings of the 21dt
International
maintenance Conference of Safety in Mines
Research Institutes 1985
Electrostatic Charging and
Ignition of Dusts : Institution of
Chemical
Engineers Symposium Series; 58 p. 1
10 1980
Ignition and Combustion of Dust Clouds
in Hot Environments :
Institution of
Chemical Engineers Symposium Series;
8 p.
209 217 1980
Spontaneous Ignition of Methane
Measurement of Methane :
Measurement and
Chemical Model : Symposium on

Combustion v.20 p. 1833 1843 1984


Proceedings on the Fourth International
electrical system design Colloquium on Dust
Explosions
1990 South
African Conference on Explosion
Protected Electrical
Apparatus
1993 Safety
in Mines: Proceedings of the 21dt
International
Conference of Safety in Mines
Research Institutes 1985
Electrostatic Charging and
Ignition of Dusts : Institution of
Chemical
Engineers Symposium Series; 58 p. 1
10 1980
Ignition and Combustion of Dust Clouds
in Hot Environments :
Institution of
Chemical Engineers Symposium Series;
8 p.
209 217 1980
Spontaneous Ignition of Methane
Measurement of Methane :
Measurement and
Chemical Model : Symposium on

Combustion v.20 p. 1833 1843 1984


publication of information on earthing
in trailing cables and associated
systems.
requirement for competent personnel

training / competency

audit of all equipment at all mines


audits
better QA systems that deliver quality;
specifications; improved
competencies.
operating and maintenance
procedures
specifications
training Safety Alert 207
alternatives to use of compressed air Proceedings on the Fourth International
Colloquium on Dust
Explosions
anti-static hose 1990 South
earthing - bonding African Conference on Explosion
installation/maintenance/materials Protected Electrical
Protected Electrical
requirement for unique couplings for Apparatus
air hoses 1993 Safety
in Mines: Proceedings of the 21dt
International
Conference of Safety in Mines
Research Institutes 1985
Electrostatic Charging and
Ignition of Dusts : Institution of
Chemical
Engineers Symposium Series; 58 p. 1
10 1980
Ignition and Combustion of Dust Clouds
in Hot Environments :
Institution of
Chemical Engineers Symposium Series;
8 p.
209 217 1980
Spontaneous Ignition of Methane
Measurement of Methane :
Measurement and
Chemical Model : Symposium on

Combustion v.20 p. 1833 1843 1984


training
widen the requirement for fire resistant
anti-static hoses
awareness/training
Proceedings on the Fourth International
insulate surface and underground
Colloquium on Dust
structures
Explosions
publication of information on earthing 1990 South
generally African Conference on Explosion
Protected Electrical
Apparatus
1993 Safety
in Mines: Proceedings of the 21dt
International
Conference of Safety in Mines
Research Institutes 1985
Electrostatic Charging and
Ignition of Dusts : Institution of
Chemical
Engineers Symposium Series; 58 p. 1
10 1980
Ignition and Combustion of Dust Clouds
in Hot Environments :
Institution of
Chemical Engineers Symposium Series;
8 p.
209 217 1980
Spontaneous Ignition of Methane
Measurement of Methane :
Measurement and
Chemical Model : Symposium on

Combustion v.20 p. 1833 1843 1984


safety management plans
sealing of boreholes
separate lightning earthing system
eliminate live testing in proximity to the
face or gassy areas
elimination of need for live testing Proceedings on the Fourth International
gas testing Colloquium on Dust
live testing to be conducted under strict Explosions
controls; e.g.. elimination of gas and 1990 South
coal dust African Conference on Explosion
procedures Protected Electrical
Apparatus
Prohibition of live testing
1993 Safety
system design/component in Mines: Proceedings of the 21dt
design/internal diagnostic International
Conference of Safety in Mines
Research Institutes 1985
Electrostatic Charging and
Ignition of Dusts : Institution of
Chemical
Engineers Symposium Series; 58 p. 1
10 1980
Ignition and Combustion of Dust Clouds
in Hot Environments :
Institution of
Chemical Engineers Symposium Series;
8 p.
209 217 1980
Spontaneous Ignition of Methane
Measurement of Methane :
Measurement and
Chemical Model : Symposium on

Combustion v.20 p. 1833 1843 1984


training
auditing
electrical protection Proceedings on the Fourth International
Colloquium on Dust
electrical system design Colloquium on Dust
Explosions
1990 South
African Conference on Explosion
Protected Electrical
Apparatus
1993 Safety
in Mines: Proceedings of the 21dt
International
Conference of Safety in Mines
Research Institutes 1985
Electrostatic Charging and
Ignition of Dusts : Institution of
Chemical
Engineers Symposium Series; 58 p. 1
10 1980
Ignition and Combustion of Dust Clouds
in Hot Environments :
Institution of
Chemical Engineers Symposium Series;
8 p.
209 217 1980
Spontaneous Ignition of Methane
Measurement of Methane :
Measurement and
Chemical Model : Symposium on

Combustion v.20 p. 1833 1843 1984


equipment specification
longwall 3.3kV cables may be rated at
6.6kV
pre-installation checks
restrictions on system voltage levels

alternatives-minimise use
20th International Conference of Safety
in Mines Research
Institutes 1983
25th International
Conference of Safety in Mines Research

Institutes 1993
Probability of Methane or Coal Dust
Ignition by Mining
Explosives : Archivum
Combustionis; v.2 no. 1982

safe operating procedures


stock control
supervision
training/competence
safe appropriate shotfiring practices
training
use of permitted explosives 20th International Conference of Safety
in Mines Research
Institutes 1983
25th International
Conference of Safety in Mines Research

Institutes 1993
Probability of Methane or Coal Dust
Ignition by Mining
Explosives : Archivum
Combustionis; v.2 no. 1982
alternative cutting technology
awareness; alternative materials
cutting tool maintenance, technology

encase cutting head in foam


explosion prevention and suppression
systems;
inspection; inertisation, ventilation,
equipment design
mining practice; horizon control on
longwall faces; selection of mining
horizon
pick path spraying; full encasement of
roof bolts
training
water and compressed air sprays as
being trialled in South Africa
water cooling/suppression; ignition A Review of Experiments on the Ignition
suppression system; ignition of Inflammable Gases by
prevention system Frictional
Sparking 1956
Suppression of Explosions Caused
by Frictional Sparking : Euro

Abstracts Section II v.6, no .3 p204


206 1980
Methane Ignition by Rock Friction :
Minfo no.29 p. 24-25 1990
The Thermal Response
of Rock to Friction in the Drag Cutting
Process
Journal of Structural Geology v 11 p.
919 931 1989
assessment of incendive mine roof A Review of Experiments on the Ignition
rocks to be covered in mine safety of Inflammable Gases by
management plans Frictional
Sparking 1956
Suppression of Explosions Caused
by Frictional Sparking : Euro

Abstracts Section II v.6, no .3 p204


206 1980
Methane Ignition by Rock Friction :
Minfo no.29 p. 24-25 1990
The Thermal Response
of Rock to Friction in the Drag Cutting
Process
Journal of Structural Geology v 11 p.
919 931 1989
control atmosphere
maintenance Significant incidents 78
partial extraction
pillar design
equipment design of Inflammable Gases by
Frictional
house keeping Sparking 1956
ignition prevention systems Suppression of Explosions Caused
mining practices by Frictional Sparking : Euro
training
Use no steel rib bolts where contact Abstracts Section II v.6, no .3 p204
with cutting machine is likely 206 1980
Methane Ignition by Rock Friction :
Minfo no.29 p. 24-25 1990
The Thermal Response
of Rock to Friction in the Drag Cutting
Process
Journal of Structural Geology v 11 p.
919 931 1989
use of alternative materials
waterspray systems
A Review of Experiments on the Ignition
control atmosphere of Inflammable Gases by
Frictional
Sparking 1956
Suppression of Explosions Caused
by Frictional Sparking : Euro

Abstracts Section II v.6, no .3 p204


206 1980
Methane Ignition by Rock Friction :
Minfo no.29 p. 24-25 1990
The Thermal Response
of Rock to Friction in the Drag Cutting
Process
Journal of Structural Geology v 11 p.
919 931 1989
counselling and employee assistance
programs
medical assessments Papers presented at the symposium on
Safety in Coal Mining
1987
Proceedings
of the 23rd International Conference of
Safety in
Mines Research Institutes
1989
mining culture
monitoring of circumstances
peer observation
procedures
searches
security systems
education
management to develop strategies
peer pressure/observation Papers presented at the symposium on
Prohibition / Limitation of use Safety in Coal Mining
1987
Proceedings
of the 23rd International Conference of
Safety in
Mines Research Institutes
1989
searches
training
defect reporting
General requirement for totally
enclosed brakes
maintenance and operational checks Papers Presented at the Symposium on
Safety in Coal Mining
1987
Proceedings of the 23rd
International Conference of Safety in
Mines
Research Institutes 1989
Ignition Properties of
Mechanical Sparks and Hot Surfaces in

Dust/Air Mixtures : Papers Presented at


Conference on
Flammable Dust Explosion in
Nov, 1988 p. 152 164 1989
procedures
reduce grades
road condition
training
Use of enclosed brakes
design-minimise, eliminate, planning Safety Alert 272

improved technology

Safety Alert 180


inspection
procedures-adherence, supervision
training
use of Infra Red detection of heat Safety Alert 180
design guidelines Papers Presented at the Symposium on
Safety in Coal Mining
1987
Proceedings of the 23rd
International Conference of Safety in
Mines
Research Institutes 1989
Ignition Properties of
Mechanical Sparks and Hot Surfaces in

Dust/Air Mixtures : Papers Presented at


Conference on
Flammable Dust Explosion in
Nov, 1988 p. 152 164 1989
machine cleaning
maintenance
Surface temperature limitation to 150
degrees Safety Alert 225
training
use of Infra Red detection Safety Alert 25
brake tests and pre-shift inspections

competence of personnel (upstream) -


Papers Presented at the Symposium on
supervisors and engineers
Safety in Coal Mining
1987
Proceedings of the 23rd
International Conference of Safety in
Mines
Research Institutes 1989
Ignition Properties of
Mechanical Sparks and Hot Surfaces in

Dust/Air Mixtures : Papers Presented at


Conference on
Flammable Dust Explosion in
Nov, 1988 p. 152 164 1989

design audits
housekeeping
maintenance system, defect reporting
and actions
maintenance to be covered by
Safety Bulletin 119
standard operating procedures
QA
restrictions on flammable oils
vehicle brakes to be fully enclosed
fuel quality
maintenance
training
use battery vehicles
water scrubbers
communication of change
defect reporting and action
design; instrumentation and monitoring
(correct location); appropriate Proceedings of the 22nd International
materials Conference of
Safety in Mines
effective auditing-knowledge, Research Institutes 1988
compliance Safety in Mines Research:
inertisation Proceedings of the 21st International
Safety Management Plans
standard work procedures Conference of Safety in
Mines Institutes 1985
Coal Industry Safety
Conference in Conjunction with Hazcoal

Management 1996
Proceedings of the 23rd
International Conference of
Safety in
Mines Research Institutes 1989

Work of ventilation officer Safety Bulletin 134


auditing and review Safety Bulletin 134
communication/education/training
Expert / scenario training models 25th International Conference of Safety
external expertise in Mines Research
management plan : procedures for Institutions 1993
initial and subsequent response Proceedings of
monitoring systems the 21st International Conference of
Safety Management Plan Safety
in Mines Research Institutes
ventilation model predictive tools 1985
Proceedings of the 22nd International
Conference of
Safety in Mines
Research Institutes 1987
Development of Methods
for the Early Detection of

Spontaneous Combustion Using


Specific
Indicator Gases 1991

Spontaneous Combustion
Seminar 6-8 November 1995
better education and understanding -
gasses flow, gas sampling and sample
frequency
improved instruments and systems -
electronic noses
monitoring system and management
plan; education and training;
maintenance and calibration; good
background data; legislation; use of
indicators and analysis; use of new
technology; auditing and review-
internal and external; requirement to
keep records

spontaneous combustion management


plans
thermography techniques
alarm protocols 25th International Conference of Safety
management plan-procedures, in Mines Research
protocols, clearly defined responses Institutions 1993
and responsibilities; plan review; power Proceedings of
backup; education and training; the 21st International Conference of
internal and external independent Safety
audits; emergency exercises; in Mines Research Institutes
attitude/discipline; legislation 1985
Proceedings of the 22nd International
Conference of
Safety in Mines
Research Institutes 1987
Development of Methods
for the Early Detection of

Spontaneous Combustion Using


Specific
Indicator Gases 1991

Spontaneous Combustion
spontaneous combustion management Seminar 6-8 November 1995
plans
continuous awareness
documentation of standards and safety
management plans
mining clean up Safety Bulletin 134
mining practice An Approach to Safe Design of Mine
Workings Against the
Risk of
Spontaneous Combustion 1985
Proceedings of the
21st International Conference of Safety

in Mines Research Institutes 1985


Draft Technical
Guidelines for Environmental

Management for Mining in Queensland


1993
safe working procedures
training
comparative analysis of mine
ventilation systems
exploration; design audit; operational Papers Presented at the Symposium on
audit; competence of personnel Safety in Coal
Mining 1987
Proceedings of the
23rd International Conference of

Safety in Mines Research Institutes


1989 Safety
in Mines Research: Proceedings of the
21st International

Conference of Safety in Mines Institutes


1985
obtaining sufficient information during
the exploration phase
risk assessment of development
proposal submitted prior to
commencement of operations
Safety Management Plan, Safety Bulletin 134
all mines carry out sampling and Suggested References : Papers
propensity tests presented at the Symposium of Safety
in Coal Mining
1987
A Study of the
Propensity of Queensland Coals to

Spontaneous Combustion 1979


Proceedings of the
21st International Conference of Safety
in
Mines Research Institutes 1985
change inherent moisture content -
Safety Bulletin 134
water infusion
Go to
Hazard List

Go to Hierarchy
of Controls
Go to
top of page
Irrespirable Atmosphere Operations
Click on buttons below to go to the risk, risk factors and appropriate controls.

Breathing apparatus failure Explosion Impaired visibility Physical injury Psychological trauma

Sub activity Risks Mechanism/Risk Factors Controls Further information


Breathing Apparatus Failure Cessation or Reduction of Normal Breathing Apparatus Failure Auxiliary Breathing Apparatus
Air/Oxygen Supply Auxiliary Breathing Apparatus/reserve
supply
Competence
Equipment storage AS/NZS 1715 Selection, use and
maintenance of respiratory protective
equipment
Instrument tests
Irrespirable atmosphere competence
Maintenance
Rotational use of Breathing Apparatus

Systematic use of all Breathing


Apparatus
Team preparation checks
Team response
Breathing Apparatus Failure Exceed Breathing Apparatus Supply Breathing Apparatus Failure Auxiliary Breathing Apparatus/reserve
Duration supply
Communication
Competence
Irrespirable atmosphere competence

Operational planning
Team preparation checks
Team response
Breathing Apparatus Failure Exceed Breathing Apparatus Supply Breathing Apparatus Failure Through Auxiliary Breathing Apparatus/reserve
Duration Inadequate Planning supply
Communication
Irrespirable atmosphere competence

Operational planning
Standbye team
Team preparation checks
Team response
Breathing Apparatus Failure Excessive Air/Oxygen Usage Breathing Apparatus Failure Auxiliary Breathing Apparatus/reserve
supply
Competence
Equipment storage AS 1891 Industrial fall-arrest systems
and devices
Instrument tests
Irrespirable atmosphere competence

Maintenance
Personal suitability for use of specific
equipment
Rotational use of Breathing Apparatus

Systematic use of all Breathing


Apparatus
Team preparation checks
Team response
Breathing Apparatus Failure Excessive Carbon Dioxide In Breathing Breathing Apparatus Failure Apparatus service procedure
Circuit Auxiliary Breathing Apparatus
Auxiliary Breathing Apparatus/reserve
supply
Competence
Irrespirable atmosphere competence

Irrespirable atmosphere competence

Maintenance
Rotational use of Breathing Apparatus

Stock control of absorbent


Systematic use of all Breathing
Apparatus
Team response
Breathing Apparatus Failure Ingress Of Ambient Atmosphere Into Breathing Apparatus Failure - Apparatus servicing procedure
Apparatus Breathing Circuit Defective Seal At Face/Mouth Piece, Auxiliary Breathing Apparatus/reserve
Nose Clip - Defective Mechanical supply
Connection - Defective Component -
Competence
Damage During Use
Equipment storage AS 1891 Industrial fall-arrest systems
and devices
Instrument tests
Irrespirable atmosphere competence

Managing the Work Environment and


Facilities Code of Practice 2011 (PDF
440 KB)
Personal suitability for use of specific
equipment
Positive pressure type Breathing
Apparatus
Rotational use of Breathing Apparatus

Team preparation checks


Team response
Breathing Apparatus Failure Sudden Failure Of High Pressure Breathing Apparatus Failure Auxiliary Breathing Apparatus /reserve
Component supply
Competence
Instrument tests
Irrespirable atmosphere competence

Maintenance
Team response
Explosion Contaminated Atmosphere Reaching Fall In Barometric/ Ventilation Pressure Availability of adequate transport
The Free Air Base Availability of Breathing Apparatus for
all personnel
Location of Free Air Base
Monitoring
Withdrawal of personnel
Availability of adequate transport
Availability of Breathing Apparatus for
all personnel
Communication
Location of Free Air Base
Monitoring
Withdrawal of personnel
Explosion Explosion Causing Injury To Personnel Explosive Mixture Of Gases Communication
Competence in gas monitoring and
interpretation
Continuous gas monitoring
Inertisation
Provision of hand-held gas test
instruments
Ventilation management
Withdrawal of personnel
Explosion Explosion Causing Injury To Personnel Ignition Source Assess/eliminate external sources
where possible
Communication
Restricted use of aluminium
Restricted use of materials
Use of Ex. ia equipment
Incorrect Reading Displayed By Gas Atmosphere sample for cross
Test Instrument reference
Calibration/maintenance
Pre-use checks
Use of two instruments
Production Of Water Gas Selection of fire fighting methods
Ventilation control
Ventilation management
Recirculation Of Flammable Gases - directly
Over Ignition Source - directly
- flooding
- flooding
- inertisation
- inertisation
- remote sealing
- remote sealing
Communication
Extinguish fire
Gas testing/monitoring/analysis/
interpretation
Interpretation of Situation
Operational planning
Remove ignition sources
Ventilation monitoring/management
Uncontrolled Atmosphere Produced Communication
By: - Fall In Barometric/ Ventilation Gas monitoring
Pressure - Massive Roof Fall - Operational planning
Physical Property Of Gas Reference to barometric records
Risk assessment
Ventilation control
Withdrawal of personnel
Impaired Visibility Impaired Visibility Face Piece/Eye Goggles Equipment selection
Use of anti-mist agents
Vision screening
Smoke/Fine Dust In Suspension/High Adequate route indicators
Expansion Foam Eye protection
Use of team link-line/life line
Ventilation
Physical Injury Burns Impaired Visibility Forward probing
Infra-red imager
Physical Injury Irrespirable Atmosphere resulting in Assess underground environment Safety Alerts 304
death Safety and Health Management QGN09 Guidance Note for Reviewing
Systems the Effectiveness of Safety and Health
Management Systems (PDF 116 KB)

Hand held gas monitors and extension


probes
Physical Injury Heat Stress High Effective Temperature Assess underground environment
Distribution of workload
Equipment selection
Operational planning
Personal heat tolerance awareness
Personnel observation (monitoring)
Pre-hydration
Suitable clothing
Trainer assessment
Ventilation
Physical Injury Infection Illness Incorrect Treatment Of Injuries First aid competence
First aid supplies
Physical Injury Infectious Disease Transmission Wearing Breathing Apparatus Apparatus cleaning/disinfection
Medical assessment Building Fire Safety Regulation 2008
(PDF 607 KB)
Physical Injury Infectious Disease Transmission Wearing Breathing Apparatus

Procedure
Physical Injury Irrational Behaviour Stressors Competence
Personnel observation
Post-incident de-briefing
Preconditioning
Psychological assessment
Team preparation checks
Team response
Physical Injury Physical Debilitation Alcohol/Drugs Fitness for duty test (alcohol)
Medical/health assessment Building Fire Safety Regulation 2008
(PDF 607 KB)
Team preparation checks
Physical Stress Compounded By Competence
Wearing Breathing Apparatus Distribution of workload
Medical/fitness assessment Building Fire Safety Regulation 2008
(PDF 607 KB)
Personnel observation
Physical Injury Scalds Uncontrolled Fire-Fighting By Products Intake approach
Selection of fire-fighting methods
Suitable clothing and Personal
Protective Equipment
Ventilation
Psychological Trauma Irrational Behaviour Stressors Competence
Personnel observation
Post-incident de-briefing
Psychological assessment
Team preparation checks
Team response
Psychological Trauma Physical Debilitation Alcohol/Drugs Fitness for duty test (alcohol)
Medical/health assessment Building Fire Safety Regulation 2008
(PDF 607 KB)
Team preparation checks
Physical Stress Compounded By Competence
Wearing Breathing Apparatus Distribution of workload
Medical/fitness assessment Building Fire Safety Regulation 2008
(PDF 607 KB)
Personnel observation
Training emphasis
Mechanical
Click on buttons below to go to the risk, risk factors and appropriate controls.

Compressors and pressure


Bolters
vessels

Drills Fans

Lifting equipment Longwall

Services / pipes Shuttle cars

Underground installation /
Winding and haulage
maintenance

Sub activity Risks

Bolters Fire Associated With Bolting Activities

Bolters Hearing Damage

Bolters Personnel Burns

Compressors & Pressure Vessels Bursting Under Pressure


Compressors & Pressure Vessels Bursting Under Pressure

Compressors & Pressure Vessels Caught By Moving Parts

Compressors & Pressure Vessels Contaminated Air

Compressors & Pressure Vessels Excessive Noise

Compressors & Pressure Vessels Explosion


Compressors & Pressure Vessels Fire
Continuous Haulage/Face Contact Moving Components

Continuous Haulage/Face Crushed Against Face/Rib

Continuous Haulage/Face Discharge Of Stored Energy

Continuous Haulage/Face Excessive Dust


Continuous Haulage/Face Excessive Dust

Continuous Haulage/Face Falling Material

Continuous Haulage/Face Fire

Continuous Haulage/Face Struck By/ Caught Between

Continuous Asphyxiation Poisoning


Miners//Cutters/Loaders/Roadheaders

Continuous Contact With Moving Parts


Miners//Cutters/Loaders/Roadheaders
Continuous Crushed Against Rib/Roof/Face
Miners//Cutters/Loaders/Roadheaders

Continuous Discharge Stored Energy


Miners//Cutters/Loaders/Roadheaders

Continuous Excessive Dust


Miners//Cutters/Loaders/Roadheaders
Continuous Excessive Dust
Miners//Cutters/Loaders/Roadheaders

Continuous Excessive Noise


Miners//Cutters/Loaders/Roadheaders

Continuous Excessive Vibration


Miners//Cutters/Loaders/Roadheaders

Continuous Explosion Of Gas At Face


Miners//Cutters/Loaders/Roadheaders

Continuous Eye Injuries


Miners//Cutters/Loaders/Roadheaders

Continuous Falling Material


Miners//Cutters/Loaders/Roadheaders
Continuous Falling Material
Miners//Cutters/Loaders/Roadheaders

Continuous Fire at face


Miners//Cutters/Loaders/Roadheaders

Continuous Fire/Ignition
Miners//Cutters/Loaders/Roadheaders

Continuous Over Exertion


Miners//Cutters/Loaders/Roadheaders

Continuous Personnel Burns


Miners//Cutters/Loaders/Roadheaders
Continuous Personnel Burns
Miners//Cutters/Loaders/Roadheaders

Continuous Struck By/Caught Between


Miners//Cutters/Loaders/Roadheaders
Conveyors Collapse Elevated Conveyor

Conveyors Contact Moving Parts


Conveyors Discharge Stored Energy

Conveyors Explosion

Conveyors Falling/Flying Material

Conveyors Fire
Conveyors Fire On Unit

Conveyors Inhalation Of Noxious Gas

Conveyors Runaway Belt

Drills Hearing Damage

Drills Personnel Burns

Drills Uncontrolled movement of drill Rods


Drills Personnel Burns

Fans Contact With Moving Parts

Fans Explosion

Fans Fire

Fans Noise

Free Steered Vehicles Explosion of coal dust on wheeling


road

Free Steered Vehicles Falling Object

Free Steered Vehicles Fire


Free Steered Vehicles Fire

Free Steered Vehicles Fire on unit

Free Steered Vehicles Hearing Damage

Free Steered Vehicles Ignition of gas in wheeling roads or


shunts

Free Steered Vehicles Noise


Free Steered Vehicles Personnel Burns

Free Steered Vehicles Personnel Contact With Moving


Vehicle

Free Steered Vehicles Transfer Of Machine Energy

Free Steered Vehicles Vehicle Contact With Stationary Object

IC Engine Systems Asphyxiation/ Poisoning

IC Engine Systems Contamination Of Atmosphere By Lpg


Or Cng Fuel

IC Engine Systems Contamination Of Atmosphere By Lpg


Or Cng Fuel
IC Engine Systems Contamination Of Atmosphere By Lpg
Or Cng Fuel

IC Engine Systems Explosion Of Flammable Gas In


Atmosphere

IC Engine Systems Explosion Of Gas Or Gas/Dust On


Face
IC Engine Systems Eye Injuries

IC Engine Systems Fire

IC Engine Systems Fire And Explosion In Lpg And Cng


Engine

IC Engine Systems Inhalation Of Noxious Gas


IC Engine Systems Inhalation Of Noxious Gas

IC Engine Systems Tissue Damage From Cold Parts In


Lpg Or Cng Engines

IC Engine Systems Uncontrolled Heat Source

IC Engine Systems Uncontrolled Movement

Installation/Maint Activities Fire

Lifting Equipment Uncontrolled Falling Objects


Longwall Contact Moving Components

Longwall Crushed Against Rib/Face

Longwall Discharge Stored Energy


Longwall Excessive Dust

Longwall Excessive Noise

Longwall Eye Injuries

Longwall Fire

Longwall Fire At Face

Longwall Fire On Longwall Equipment


Longwall Fire On Longwall Equipment

Longwall Hearing Damage

Longwall Material Falling Or Projected

Longwall Struck By/ Caught Between

Railed Vehicles inc Monorail Contact With Roadway

Railed Vehicles inc Monorail Fire


Railed Vehicles inc Monorail Noise

Railed Vehicles inc Monorail Operator Contact With Machine

Railed Vehicles inc Monorail Personnel Contact With Moving


Machine

Railed Vehicles inc Monorail Personnel Contact With Outside


Environment

Railed Vehicles inc Monorail Transfer Of Machine Energy

Railed Vehicles inc Monorail Vehicle Contact With Other Vehicle

Services/General Contact With Moving Parts

Services/General Muscular Damage


Services/General Uncontrolled Release Of Pressure
Energy

Services/Hoses Static Electricity From Hose

Services/Hoses Uncontrolled Release Of Energy

Services/Pipes Falling Pipes

Services/Pipes Release Of Stored Energy From Pipes

Shuttle Cars Contact With Moving Parts

Shuttle Cars Crushed Against Rib/Face/Roof


Shuttle Cars Discharge Of Stored Energy

Shuttle Cars Excessive Dust

Shuttle Cars Excessive Noise

Shuttle Cars Excessive Vibration

Shuttle Cars Falling Material


Shuttle Cars Fire

Shuttle Cars Struck By/ Caught Between

Towing of Loads Caught Between

Towing of Loads Rollover

Towing of loads Runaway


Towing of Loads Runover

U/G Coal Storage Explosion

Underground Coal Storage Fire

U/G Coal Storage Respiratory Damage

U/G Coal Storage Uncontrolled Event Leading To


Physical Injury
Underground Fuel Storage Exposure To Fumes And Heat

Underground Fuel Storage Fire

Underground Fuel Storage Uncontrolled Release Of Flammable


Fuel
Underground Installation/Maint Asphyxiation

Underground Installation/Maint Contact With Moving Parts

Underground Installation/Maint Electrocution

Underground Installation/Maint Excessive Light/ Radiation

Underground installation/Maint Explosion Of Gas Or Gas/Dust On


Face

Underground installation/Maint Fire At Face

Underground Installation/Maint Flying Objects Striking Eye


Underground Installation/Maint Inhalation Of Toxic Substance

Underground Installation/Maint Irrespirable Atmosphere

Underground Installation/Maint Noise

Underground Installation/Maint Struck By Uncontrolled Falling Objects

Underground Installation/Maint Tissue Damage

Underground Installation/Maint Tripping And Falling

Underground Installation/Maint Uncontrolled Movement Of Loads


Underground Installation/Maint Uncontrolled Movement Of Loads

Winding/Haulage Accumulation Of Flammable Liquid

Winding / Haulage Accumulation Of Methane From


Drainage System

Winding/Haulage Collision Between Conveyance And


Shaft Equipment

Winding/Haulage Collision Between Conveyances

Winding/Haulage Conveyance Hang Up

Winding/Haulage Fire
Winding/Haulage Fire

Winding/Haulage Flooding

Winding/Haulage Objects Falling Down Shaft


Winding/Haulage Persons Held In Shaft

Winding/Haulage Transfer To U/G Storage

Winding/Haulage Uncontrolled Movement


Winding/Haulage Uncontrolled Movement Of
Conveyance
Mechanical
priate controls.

Continuous miners, cutters,


Continuous haulage / face loaders, roadheaders

Free steered vehicles IC engine systems

Railed vehicles including Services


monorail (general)

Towing loads Underground coal storage

Mechanism/Risk Factors Controls


Accumulations Of Coal Dust/Oil Ignited Limitation of unit surface
By High Surface Temperatures Of Provision of fire fighting equipment
Bolting Unit temperatures
Unit housekeeping
Unit maintenance
Use of fire fighting equipment
Personnel Exposed To High Noise Allowable noise levels/doses
Levels And Doses From Bolting Bolter design to minimise noise
Operations production
Hearing protection where necessary

Limitation of exposure
Noise auditing
Personnel Contact With Hot Hydraulic Hose selection/maintenance
Oil From Burst Hoses On Bolter Units Temperature limitation in hydraulic
circuits
Unit maintenance
Personnel Contact With Hot Surfaces Protective equipment if required
On Bolter Or Drills Unit surface temperature limitations
Wet drilling
Inadequate Design Design control
Inadequate Maintenance Competence
Inspection
Maintain schedule
Metal Fatigue Design
Inspection
NDT testing
Over Pressurisation Inspection
Maintenance
Pressure gauges
Relief valves
Safety valves
Physical Damage Barriers
Correct location
Installation
Risk assessment
Sitting of pipeline
Exposed Moving Parts Guarding
Location
Breathing Of Contaminated Air, Oil Or Correct oil selection
Vapour Dilution by ventilation
Maintenance
Oil traps
Personal Exposure Design limitation
Limit exposure time
Maintenance
Provide Barriers
Contaminated Air Supply (Methane) Fixed location in NERZ
Belt Slip Design of drive
Fire resistant belts
Maintenance
Compressed Air Recirculation Through Maintenance schedule
Faulty Valves Temperature gauges
Temperature limiting device 150
degrees
Contaminated Supply (Dust) Fixed location in NERZ
Inlet filters
Failure Of Cooling System Cleanliness of surfaces
Flow gauges
Maintenance
Temperature gauges
Temperature limiting device 150
degrees
Mechanical Failure Of Bearings Design
Lubrications
Maintenance
Temperature limiting device 150
degrees
Temperature monitoring of bearings
Vibration monitoring of bearings
Overheating Of Surfaces Adequate cooling system
Housekeeping
Overheating Of Surfaces

Location of compressor
Maintenance
Temperature limiting devices 150
degrees
Falling Onto Moving Parts Design (minimise exposure)
Isolation
Maintenance
Work procedure
Unexpected Operation Of Machine Competence
Design (prestart warning)
Isolation
Work procedure
Failure M/C Component Design
Machine maintenance
Machine Side Slip Design (adequacy)
Operate competence
Work procedure
Malfunction Of Remote Control Correct equipment selection
Design
Machine maintenance
Work procedure
Operator/Bystander Error Design (Ergonomics)
Lighting
Operator competence
Work procedure
Runaway On Slope Design (fail safe brakes)
Machine maintenance
Operator competence
Work procedure
Burnt By Hot Fluid Competence
Design (minimise exposure)
Isolation
Maintain
Work procedure
Hit By Component Propelled By Strain Competence
Energy (Belt, Chain) Design (minimise exposure)
Maintenance
Work procedure
Hit By Pressurised Fluid Competence
Design (minimise exposure)
Isolation
Maintenance
Work procedure
Exposure Design (minimise dust)
Limit exposure levels
Maintenance
Provide barriers
Ventilation
Exposure Design (minimise noise levels)
Limit exposure levels
M/c maintenance
Provide barriers (Personal Protective
Equipment)
Falling From M/C Barriers
Competence
Design (minimise exposure)
Work procedure
Rib Failure Competence
Work procedure
Roof Fall Competence
Work procedure
Frictional Rubbing Antistatic/fire resistant belting
Competence
Design (minimise possibility)
Inspect
Maintenance
Minimise combustible
High Surface Temperature Inspect
Limit surface temp 150 degrees
Minimise combustible
Mechanical Failure (Machine Falling) Competence
Design
Inspection
Testing
Work procedure (also see roof bolting
section)
Suspension Failure Design
Inspection
Testing
Work procedure
Unplanned Movement Of Machine Competence
Design (fail safe brakes)
Isolation
Work procedures
Loader Exhaust Accumulates To Adequate ventilation
Dangerous Levels Fume auditing
Loader engine design
Loader engine maintenance
Operating procedure
Falling Onto Moving Parts Barrier/guards
Competence
Design minimise risk
Isolation
Maintenance
Work procedures
Unexpected Operation Of M/C Competence
Unexpected Operation Of M/C
Design (prestart warning)
Isolation
Work procedure (maintenance)
Bystander Error Competence
Lighting
Work procedure
Failure Of Component Design
Machine maintenance
Failure Of Machine Component Design (adequacy for purpose)
Machine maintenance
Work procedures
Machine Slip Design (adequacy for purpose)
Operator competence
Work procedure
Malfunction Of Remote Control Correct equipment selection
Design (fail safe)
Equipment maintenance
Work procedure
Operator Error Lighting
Machine design (ergonomic)
Operator competence
Work procedure
Runaway On Slope Fail safe brakes (m/c design)
Machine maintenance
Operator competence
Work procedure
Burnt By Hot Fluid Competence
Design (minimise risk)
Isolation
Maintain
Work procedures
Flying Tyre Lock Ring Maintain
Work procedures
Work procedures
Hit By Component Propelled By Strain Competence
Energy (Chain Etc) Design (minimise risk)
Isolate
Maintain
Remove energy
Work procedures
Hit By Pressurised Fluid Competence
Design (minimise risk)
Isolation
Maintain
Work procedures
Exposure Competence
Design (Minimise Risk)
Limit exposure
Exposure

Maintenance
Provide barriers (Personal protective
equipment)
Exposure Competence
Limit exposure (time)
Limit noise levels (m/c design)
Maintenance
Provide barriers (Personal protective
equipment)
Exposure Competence
Design (minimise risk)
Limit personal exposure
Maintenance
Provide barriers
Provide barriers (seats)
Work procedures
Fuel Line Ruptures Spraying Fuel On Adequate ventilation
To Hot Engine Surface Igniting And So Allowable gas levels
Igniting Gas Design of engine
Gas monitoring/inspections
Limitation of surface temperature
Maintenance of engine
Operating procedure
Loader Engine Backfires Igniting Gas Adequate ventilation
Allowable gas levels
Engine design
Engine intake flametraps
Engine maintenance
Gas monitoring/inspections
Loader Engine Exhaust Ignites Gas Adequate ventilation
Present Allowable gas levels
Design of engine exhaust
Engine maintenance
Exhaust flametraps
Gas monitoring/inspections
Limitation of exhaust temperature
Loader Engine Overheats Igniting Gas Engine cooling system design
Engine system maintenance
Low level coolant cut out
Overheating cutouts
Temperature limits
Continuous Miner hydraulic oil blowout Continuous Miner maintenance
Eye protection where required
Cutter Hydraulic Oil Blowout Cutter maintenance
Eye protection where required
Loader Hydraulic Oil Blowout Eye protection where required
Loader maintenance
Falling From Machine Competence
Falling From Machine
Minimise exposure (m/c design)
Work procedure
Falling From Vehicle Competence
Machine design
Maintenance (roadway)
Work procedure
Rib Failure Competence
Provide barrier (m/c design)
Work procedure
Roof Fall Competence
Maintenance
Provide barrier (m/c design)
Work procedure (mining)
Accumulation of coal dust and / or oil Continuous Miner housekeeping
ignited by high Continuous Miner Continuous Miner maintenance
temperature surfaces on Limitation of Continuous Miner surface
temperatures
Provision of fire fighting equipment
Use of fire fighting equipment
Accumulations Of Coal Dust And/or Oil Limitation of mobile loader surface
Ignited By High Temperature Surfaces temperatures
on loader Loader housekeeping
Loader maintenance
Provision of fire fighting equipment
Use of fire fighting equipment
Accumulations Of Coal Dust And/or Oil Cutter housekeeping
Ignited By High Temperature Surfaces Cutter maintenance
On Cutter Limitation of mobile cutters surface
temperatures
Provision of fire fighting equipment
Use of fire fighting equipment
Frictional Rubbing Competence
Design (minimise risk)
Fire fighting equipment
Inspect
Maintenance
Minimise combustibles
High Surface Temperature Fire fighting equip (
Inspect
Limit surface temp (design) 150
Degrees
Minimise combustibles
Exposure Competency
Design (ease of maintenance)
Maintain environment
Work procedure
Personal Contact With Hot Hydraulic Cutter maintenance
Oil From Burst Hoses Or Elements Of Hose selection
System
Personal Contact With Hot Hydraulic
Oil From Burst Hoses Or Elements Of
System Hose selection
Loader maintenance
Temperature limitation in hydraulic
circuits
Temperature limitation in hydraulic
circuits
Continuous Miner maintenance
Hose selection
Temperature limitation in hydraulic
circuits
Personnel contact with hot surfaces on Continuous Miner surface temperature
Continuous Miner limitation
Protective equipment if required
Personnel Contact With Hot Surfaces Cutter surface temperature limitation
On Cutter
Protective equipment if required
Personnel Contact With Hot Surfaces Loader surface temperature limitation
On Loader
Protective equipment if required
Contact With Roof Supports Competence
Design (barriers)
Work procedure
Drill Rigs Move Covers Falling Competence
Design (minimise risk)
Work procedure
Falling Onto Moving Part Competence
Illumination
Isolation (maintenance)
Maintain (guards)
Minimise exposure (design)
Work procedures
Head Drops Competence
Work procedure
Hit By Loose Objects Barrier (m/c design)
Competence
Housekeeping
Work procedure
Mechanical Failure (Machine Falling) Competence
Design
Inspection
Testing
Work procedure (see roof bolting)
Suspension Failure Inspection
Isolation
Testing
Work procedures
Tail Movement Competence
Design (minimise risk)
Tail Movement

Work procedure
Unexpected Operation Of M/C Competence
Design (prestart warning)
Isolation
Work procedures
Unplanned Movement of M/C Competence
Design (ease of maintenance)
Design (fail safe)
Work procedure
Unplanned Movements M/C Parts Competence
(Unpowered) Design (minimise possibility)
Isolation
Work procedure (maintenance)
Structural Failure - Deterioration - Competence
Overloading - Substandard
Installation Design (adequacy for duty)
Inspection
Installation procedures
Maintenance
Suspension Failure (Anchor Point Competence
Failure) Design (adequacy application)
Inspection
Installation procedure
Testing of anchorage
Suspension Failure (Component Competence
Failure) Design (adequacy application)
Inspection
Maintenance
Caught In - Idlers - Pulleys - Take Competence
Ups Design (provide guards)

Emergency stops
Isolation
Lighting
Maintenance
Prestart warning

Work procedures
Falling Onto Moving Parts Competence
Design (provide crossings)
Design (provide guards)
Isolation procedure
Lighting
Maintenance
Work procedures
Man Riding Clearance
Competence in use
Design (provide crossings)
Design (provide guards)
Man Riding

Getting off points


Getting on points
Inspection
Isolation procedure
Lighting
Limitations of man riding
Maintenance
Overtravel trips
Procedure for use
Speed control
System design
Unexpected Operation Of Equipment Competence
Isolation procedure

Prestart warning
Hit By Component Propelled By Stored Competence
Energy Design (minimise risk)
Isolate stored energy
Maintenance
Work procedure
Conveyor Fire In Return Airway Automatic shutdown
CH4 Monitoring
CO monitoring
Ventilation control
Overloading Competence
System design
Substandard Operations/ Conditions - Competence
Belt Wander - Belt Torn - Conveyor Design (adequacy for purpose)
Too Steep Design (provide carriers in elevated
conveyors)
Inspection
Installation procedure
Maintenance
Collapsed Bearings Design of idlers
Fire resistant belting
Fire suppression system (see fire
fighting)
Housekeeping
Inspection
Maintenance
Frictional Heating Of Structure By Belt alignment switches
Conveyor Belt Crowned drive drums
Design of structure
Fire resistant belting
Fire suppression system
Risk assessment
Tracking rollers
Frictional Ignition By Belt Rubbing On Design of belt capacity
Coal Spillage
Frictional Ignition By Belt Rubbing On
Coal Spillage Design of transfer
Fire resistant belting
Housekeeping
Inspection
Overheating In Fluid Coupling Competence
Design
Fire resistant fluid
Installation
Maintenance
Accumulations Of Coal Dust/Oil Ignited Limitation on surface temperatures
By Hot Surfaces On Unit Provision of fire fighting equipment
Unit housekeeping
Unit maintenance/inspection
Use of fire fighting equipment
Inhalation Of Fumes From Fire Fire prevention system
Installation in return air
Ventilation Plan
Dust Generated At Transfer Design of loading and transfer point
Ventilation flow
Water suppression
Adverse Grades Anti run back
Braking system
Equipment Failure - Anti Run Back - Competence
Brakes - Belting - Joints Design (adequacy for duty)
Inspection
Maintenance
Failure Temporary Joint Competence
Design (adequacy for duty)
Installation procedure
Unplanned Movement During Competence
Installation Of Temporary Joint Design (adequacy equipment for duty)

Procedure
Personnel Exposed To High Noise Allowable noise level/doses
Levels And Doses From Drilling Equipment design to minimise noise
Equipment, Scrapers, Loaders And production
Face Conveyors
Hearing protection where necessary

Limitation of exposure
Noise auditing
Personnel Contact With Hot Hydraulic Hose design/selection
Oil From Burst Jumbo Or Drill Hoses Jumbo/hose maintenance
Or Other Elements Of Hydraulic Temperature limitation in hydraulic
System circuits
Failure of equipment Operator competence

Machine maintenance
Operating procedures
Personnel Contact With Hot Surfaces Jumbo surface temperature limitation
On Drills Or Drill Jumbo
Operating procedure
Protective equipment if required
Exposed Moving Parts Guarding
Maintenance
Risk assessment
Incendive Spark Anti-spark rings
Certified equipment in ERZ
Limit air quality
Maintenance
Vibration monitoring
Spark Caused By Damaged Housing Mechanical design
Operational procedure
Protective skids/on auxiliary fan
Sparking Caused By Foreign Object Air quality limit
Housekeeping
Installation of auxiliary fan
Mesh screen on intake
Start up procedures
Bearing Failure Certified equipment in ERZ
Maintenance
Temperature limits
Thermal cut outs
Thermal monitoring
Vibration monitoring
Frictional Heating Of Rotating Part Certified equipment in ERZ
Fire resistant materials
Maintenance
Thermal monitoring
Personal Exposure Design limitation
Limit exposure time
Maintenance
Provide barriers (Personal protective
equipment)
Explosion of Internal Combustion Adequate ventilation
Engine ignites dust Dust auditing for combustibles
Engine maintenance
Engine maintenance
Explosion protected IC engine
Inertisation of dust present
Operating procedure
Machine Contact With Supports Or Protective structure
Roadway Risk assessment
Roadway design
Frictional Heating Of Brakes Design temperature limitation 150
degrees
Enclosed brake systems
Frictional Heating Of Brakes

Fire fighting equipment


Maintenance
Mechanical Failure Of Bearings Design
Fire fighting equipment
Lubrication
Maintenance
Burst hydraulic hose sprays on to high Limitation of surface temperature
temp surface OR Diesel fuel sprayed Machine design
on hot surface Machine housekeeping
Machine maintenance
Provision of fire fighting equipment
Use of fire fighting equipment
High surface temperature ignite Machine housekeeping
accumulation of coal dust / oil Machine maintenance
Operating procedure
Provision of fire fighting equipment
Surface temperature limitation
Use of fire fighting equipment
Personnel exposed to high noise levels Allowable noise levels / doses
and doses from unit operation Hearing protection where necessary

Limitation of exposure
Noise auditing
Unit design to minimise noise
production
High surface temperatures in Adequate ventilation
accumulation of gas Gas monitoring / inspection
Maintenance
Operating procedure
Overtemp cut offs
Surface temperature limitation
Operation of Internal Combustion Adequate ventilation
Engine Design of Internal Combustion Engine

Engine maintenance
Engine shutdown control
Explosion proofing of IC engine
Gas monitoring / inspection
Operating procedure
Overheated brakes in presence of gas Adequate ventilation
Brake design
Brake maintenance
Operating procedure
Personnel Exposure Design (limitation)
Limit exposure
Maintenance
Provide barriers (Personal protective
equipment)
Personnel contact with hot hydraulic Hose selection
oils Temperature limitation in hydraulic
circuits
Unit maintenance
Personnel contact with hot surfaces on Protective equipment if required
unit Unit surface temperature limitations
Uncontrolled Movement (See Mining Operations)
Brake systems

Dynamic brake test


Lighting system
Maintenance
Operating procedure (Traffic)
Operator competence
Restricted access
Risk assessment (refer also to Safety
Management Section)
Steering systems
Vibration Assessment
Ergonomic seating
Machine design
Uncontrolled Movement Brake systems

Dynamic brake test


Lighting system
Maintenance
Operating procedure
Operator competence
Restricted access
Risk assessment
Steering systems
Vehicle Design
Personnel Breathe Air Contaminated Adequate ventilation
By Fumes From Internal Combustion Allowable fume levels
Engine Equipment Fume auditing
Internal combustion engine design
Internal combustion engine
maintenance
Leak From Pipes Certified competence

Design

Maintenance

Restrict operation to NERZ


Ventilation
Ruptured Tank Design
Mechanical protection
Ruptured Tank

Restrict access to ERZ


Ventilation procedure
Incendive Spark From Electrical Maintenance
Cables In Hazardous Area Mechanical protection for cable
Limit use of light alloys
Maintenance
Protection of light alloy
Static Electricity In Hazardous Area Anti static compressor hose
Anti static fans
Anti static V belts
Explosive protected certified engine
system
Vehicle Running In Explosive Risk Certified electrical equipment
Zone Explosive protected certified engine
system
Flameproof exhaust
Flameproof inlet
Limit surface temperature 150 degrees

Limit surface temperature to 150


degrees
Maintenance
Maintenance
of non certified vehicles
Restrict access to hazardous area
Ventilation
Internal Combustion Engine Exhaust Adequate ventilation
Or Backfire Through Intake Ignites Gas Allowable gas levels
Accumulation Design of internal combustion engine
intakes and exhaust systems

Gas monitoring/inspection
Internal combustion engine
maintenance
Internal combustion engine operating
procedure
Overheating Of Internal Combustion Adequate ventilation
Engines In Presence Of Dust/Gas Allowable gas levels
Gas monitoring/inspection
Internal combustion engine design
Internal combustion engine
maintenance
Mobile equipment operating procedure

Provision of high temperature cut outs


Excessive Fumes And Irritants From Adequate ventilation
Internal Combustion Engines On
Equipment Used To Install/Remove
Longwall Elements
Compressor Outlet Hose Overheating Fire resistant hose

Frictional Rubbing Of V Belt Engine design


Fire resistant belt
Maintenance
Fuel On Hot Surfaces Limit surface temperature 150 degrees

Refuelling procedure
Restrict to fuel with vapour ignition
temperature greater than 450 Degrees

Hot Exhaust Impacting Flammable Limit exit temperature of exhaust to


Material 150 degrees
Overheated Engine Surface Automatic shut down for overtemp
Engine cleanliness
Engine cooling capacity
Engine design
Limitation of temperature 150 degrees

Maintenance
Water jacketed manifolds

Uncontrolled Sparks From Exhaust Spark arresters


Leak Onto Electrical Equipment Certified competence

Design

Electrical design
Electrical maintenance
Maintenance

Screwed plug adaptors


Spark plugs shrouded
Leak Onto Hot Surface Certified competence

Design

Limit surface temperature 150 degrees

Maintenance
Pollution From Exhaust Catalytic converter
Environmental limit
Monitoring
Operating limit traffic rules
Pollution From Exhaust

Use of non polluting fuel


Ventilation quantity
Inadvertent Contact Certified competence (Gas Act)
Identification

Contact With Hot Exhaust Gas Control position of exhaust exit from
machine
Brake Failure Design factors of safety
Fail safe design
Maintenance
Non Destructive Testing of
components
Periodic performance tests
Secondary systems
Rope Failure Assessment of breaking strength
Correct selection

Load/cycle assessment of rope life


Maintenance (lubrication)
Periodic inspections
Periodic Non Destructive tests
Flammable Substances Spraying Onto Fuel dispensing procedure
Hot Surface Limit potential/design
Limit surface temperature
Maintenance procedure
Proper Storage and control of
flammable substances
Hot Work (Oxy/Acetylene) Competence
Grinding/Welding (Cont.) Fire fighting equipment
Fire proof area
Housekeeping
Minimise need through design
Operational limits
Prohibit in ER Zones
Removal of flammable objects
Risk assessment
Ventilation control
Work procedures
Failure Of Lifting Equipment Hoist/crane design
Hoist/crane maintenance
Inspection
Lifting capacity identification
Non Destructive Testing of hoist/crane
parts
Failure Of Lifting Sling Competence
Correct selection of slings
Inspection of slings
Maintenance of slings
Failure Of Lifting Sling

Out of use storage


Sling capacity tags
Incorrect Slinging Of Load Assessment
Competence
Work procedure
Overloading Competence
Marking of load weights
Risk assessment
Transfer Of Kinetic Energy Barriers (Personal Protective
Equipment)
Falling Onto Moving Parts Barriers
Competence
Design (minimise risk)
Isolation
Lighting
Maintenance (guards)
Work procedure
Unexpected Operation And Machine Competence
(Supports Shearer, Afc, Sizer) Design (prestart warning)
Isolation
Lighting
Work procedure
Component Failure Competence
Design (adequacy for application)
Maintenance
Work procedure
Misuse/Malfunction Remote Control Competence
Design (application specific, fail safe)

Design (ergonomic principles)


Maintenance
Work procedure
Operator/Bystander Error Competence
Isolation
Lighting
Work procedure
Runaway Shearer On Slope Competence
Design
Maintenance
Work procedure
Burnt By Hot Fluid Competence
Design (minimise risk)
Isolation
Maintenance
Work procedure
Hit By Component Propelled By Strain Competence
Energy (Chain, Hoses) Design (minimise risk)
Maintenance
Hit By Component Propelled By Strain
Energy (Chain, Hoses)

Work procedure
Hit By Pressurised Fluid Competence
Design (minimise risk)
Isolation
Maintenance
Work procedure
Exposure Competence
Design (minimise)
Limit exposure levels
Maintenance
Provide barriers (Personal Protective
Equipment)
Ventilation
Work procedure
Exposure Design (limit noise level)
Limit exposure levels
Maintenance
Provide barriers (Personal Protective
Equipment)
Excessive Fumes And Irritants From Allowable fume levels
Internal Combustion Engines On Engine design
Equipment Used To Install/Remove Engine maintenance
Longwall Elements
Fume auditing
Hydraulic Fluid Blowouts Eye protection where required
Maintenance of hydraulic system
Hydraulic Fluid Blowouts As Face Is Eye protection where required
Being Installed Or Removed And Operating procedure
Elements Are Connected In Circuit
Frictional Rubbing Competence
Design (minimise risk)
Fire fighting equipment
Inspection
Maintenance
Minimise combustibles
High Surface Temperature Competence
Fire fighting equipment
Inspect
Limit surface temperature 150 degrees

Minimise combustibles
Accumulations Of Coal Dust And/or Oil Auditing of surface temperature
Ignited By High Temperature Surfaces Equipment housekeeping
On Equipment Used To Install/Remove High temperature cut outs
Longwall
Limitation of surface temperature
Maintenance of equipment
Provision of fire fighting equipment
Use of fire fighting equipment
Overheating Of Hydraulic Pumps Due Design of fluid reservoirs
To Cavitation Or Low Fluid Levels Design of pumps
Causing Pumps To Run Dry
Overheating Of Hydraulic Pumps Due
To Cavitation Or Low Fluid Levels
Causing Pumps To Run Dry Monitoring
Provision of alarms, sensors and cut
out units
Personnel Exposed To High Noise Allowable noise levels/doses
Levels And Doses From Equipment Equipment design to minimise noise
Used To Install/Remove Longwall production
Elements
Hearing protection where necessary

Limitation of exposure
Noise auditing
Operating procedure
Personnel Exposed To High Noise Allowable noise levels/doses
Levels And Doses From Longwall Equipment design to minimise noise
Equipment Operation production
Hearing protection where necessary

Limitation of exposure
Noise auditing
Operating procedure
Cutting Under Unusual Or High Competence
Conditions Design (adequacy for application)
Provide barriers
Work procedure
Material Falling From Or Between Competence
Chocks Design (minimise risk)
Work procedure
Material From Sizer Competence
Design (minimise risk)
Maintenance
Work procedure
Unplanned Movement Of Machine Competence
(Shearer, Supports) Design (minimise possibility)
Isolation
Lighting
Work procedure
Derailment Curve elevation
Speed limitations traffic rules
Track design
Track installation procedure
Track maintenance
Frictional Heating Of Brakes Design limitation of temperature 150
degrees
Enclosed brake systems
Fire fighting equipment
System design
Mechanical Failure Of Bearings Equipment design
Fire fighting equipment
Mechanical Failure Of Bearings

Lubrication
Maintenance
Personnel Exposure Design (limit noise)
Limit exposure
Maintenance
Provide barriers (Personal Protective
Equipment)
Uncontrolled Movement Of Person Air bag
Ergonomic operators compartment
Seat belts
Uncontrolled Movement Access restrictions
Braking system
Clearances
Competence
Equipment design
Gradient limitation for traction locos
Lighting system
Maintenance
Maintenance procedure
Operating procedure
Periodic dynamic brake test
Sanders
Swinging Loads Clearances
Load profile, (traffic rules)
Uncontrolled Movement Of Person Enclosed compartment
Ergonomic operator compartment
Protective structure
Seat belts
Vibration Assessment
Ergonomic seating
Machine design
Uncontrolled Movement Access restrictions
Braking system
Clearances
Competence
Equipment design
Gradient limitation for traction locos
Lighting system
Maintenance
Maintenance procedure
Operating procedure
Periodic dynamic brake test
Sanders
Unprotected Rotating Elements Design (minimise risk)
Provide barrier (guards)
Manual Handling Competence
Ergonomic design of work area
Load minimisation/design
Burst Hydraulic Hoses Design
Housekeeping
Inspection
Maintenance
Burst Hydraulic Hoses Selection
Incorrect Use Of Hydraulic Equipment Competence
Correct selection of equipment
Operating procedure
Compressed Air Transmission Anti-static hoses
Conductive couplings
Earthing
Stone Dust Spraying Anti-static hoses
Conductive couplings
Earthing
Burst Air/Hose Correct use
Design
Installation
Unrestrained Hose Installation
Failed Suspension System Competence
Inspection of suspension
Installation procedure
Strata failure
Suspension design
Burst Pipe/Joints Competence
Correct selection
Inspection
Installation procedure
Maintenance
Falling Onto Moving Parts Barriers/guards
Competence
Design minimise risk
Isolation
Maintenance
Work procedures
Unexpected Operation Of M/C Competence
Design (minimise risk)
Isolation
Work procedures (maint)
Bystander Error Competence
Lighting
Work procedure
Failure Of Component Design
Machine maintenance
Operator Error Lighting
Machine design (ergonomic)
Operator competence
Work procedure
Runaway On Slope Fail safe brakes (m/c design)
Runaway On Slope
Machine maintenance
Operator competence
Work procedure
Burnt By Hot Fluid Competence
Design minimise exposure
Isolation
Maintenance
Work procedure
Flying Tyre Lock Ring Competence
Maintenance
Work procedure
Hit By Components Propelled By Competence
Strain Energy Design (minimise risk)
Isolate
Maintenance
Remove energy
Work procedure
Hit By Pressurised Fluid Competence
Design (minimise risk)
Isolation
Maintenance
Work procedure
Exposure Competence
Design (minimise risk)
Limit exposure
Maintenance
Provide barriers (Personal Protective
Equipment)
Exposure Competence
Design (limit levels)
Limit exposure
Maintenance
Provide barriers (Personal Protective
Equipment)
Exposure Competence
Design (minimise risk)
Limit personal exposure
Maintenance (machine)
Maintenance (road)
Provide barriers (seats)
Work procedure
From Vehicle Competence
Machine design
Maintenance (roadway)
Work procedure
Roof Fall Rib Failure Competence
Provide barrier (machine design)
Work procedure
Frictional Rubbing Competence
Design (minimise risk)
Fire fighting equipment
Inspect
Maintenance
Minimise combustibles
High Surface Temperature Fire fighting equipment
Inspect
Limit surface temp (design) 150
degrees
Minimise combustibles
Contact With Roof Supports Competence
Design (barriers)
Work procedures
Hit By Loose Objects Barrier (machine design)
Competence
House keeping
Work procedures
Unplanned Movement M/C Parts Competence
(Unpowered) Design (minimise possibility)
Work procedure (maintenance)
Caught In Articulation Point Competence
Design
Procedure
Incorrect Operation Competence
Operating procedure
Lack Of Awareness Competence
Lightning
Reversing alarm
Reversing procedure
Structural/Coupling Failure Competence
Correct loading
Design
Incorrect Procedure Competence
Operating procedure
Overloading Competence
Loading procedures
Structured Failure Equipment design
Inspection
Maintenance
Operating procedure
Brake Failure Design
Inspection
Maintenance
Test
Excessive Gradients Design
Operating procedures
Incorrect Procedures Competency
Incorrect Procedures
Speed limits
Structure Failure Design
Maintenance
Inappropriate Grade Equipment design
Procedure
Roadway conditions
Roadway design
Incorrect Operation Competence
Procedures
Lack Of Awareness Competence
Lighting
Procedures
Reversing alarm
Structure/Component Failure Competence
Correct loading
Design
Spark In Explosive Levels Of Methane Certified equipment
In Vicinity Of Storage Areas Design
Monitoring (Environment)
Ventilation
Spontaneous Combustion Environment monitoring
Operational procedure
Risk assessment
Storage limitations
Temperature monitoring
Inhalation Of Dust Design of transfers points
Dust suppression
Provision of barrier (Personal
Protective Equipment)
Ventilation
Falling From Heights Barriers (Personal Protective
Equipment)
Competence
Guard rails
Inspection procedure
Maintenance procedure
Struck By Falling Objects Design
Provision guards
Provision of Personal Protective
Equipment
Structural Failure Access restrictions
Bin level control
Design
Inspection
Maintenance

Risk assessment
Uncontrolled Flow Of Material Blocked strata bin procedure
Uncontrolled Flow Of Material
Competence
Design of bin cone/discharge shute
Operating procedure
Uncontrolled Fire Area isolation
Automatic fire alarm

Automatic fire suppression system


Bunding

Emergency procedures
No flammable construction material
Periodic inspection of vents
Tank deluge spray
Tank vent to surface
Ventilation direct to return
Grass Fire Deluge fire system

flammable material
Keep area free of
Lightning Strike Lightning protection of surface
Naked Flame Design
Procedures
Re-Fuelling Diesel Vehicle Electrical controls
Eliminate gravity feed
Illuminate area
Limitation diesel engine
Minimise spillage through design
Separation distance between bulk
storage and re-fuelling point
temperature
Static Electricity Design

Earthing
Fuel velocity limitation
Vehicle Impact Barriers
Illumination
Operating procedures
Damaged Pipe Tank Or Valve Area to be bunded
Design

Hazop study
Maintenance
Monitoring system
Regular inspection
Overfilling Of Underground Tank Design

Hazop study
Overfilling Of Underground Tank

Illuminate area
Surface decant tank smaller than
underground tank
Spillage Area to be bunded

Housekeeping
Non absorbent floor
Confined Work Environment Barriers
Breathing apparatus
Isolation procedure
Exposed Moving Objects/Parts Barriers (Personal Protective
Equipment)
Guarding
Lighting
Work procedures
Confined Work Environment conditions
Eliminate or control wet
Observer
Work area design
Work procedure
Electric Arc From Welding Barriers (Personal Protective
Equipment)
Competence

Screened areas
Cutting, Welding Or Grind Operations Adequate ventilation
Ignite Gas Allowable gas levels
Gas monitoring/inspection
Observance of conditions for cutting,
grinding and welding
Accumulations Of Flammable Material grinding and welding
Ignited By Cutting, Welding, Grinding Observance of conditions for cutting,
Operations
Operating procedure
Provision of fire fighting equipment
Removal/Inertisation of flammable
materials
Use of fire fighting equipment
Installation Maintenance Activity Barriers (Personal Protective
Equipment)
Work procedures
Uncontrolled Hazardous Substances Controlled used of hazardous
substance

Disposal procedures for hazardous


substance

Environmental limits

Operational controls on diesel vehicles

Storage procedures for hazardous


substance
Ventilation
Work procedures for welding/cutting

Confined Work Environment Breathing apparatus


Ergonomic evaluation
Limit of exposure
Ventilation
Work area design
Work procedures
Personal Exposure Barriers (Personal Protective
Equipment)
Equipment design
Limit exposure time
Provision of equipment test areas
Incorrect Lifting Procedures Barriers
Lifting equipment
Manual handling competence
Work procedures
Lifting Equipment Failure Barriers
Competence
Equipment design
Equipment maintenance
Equipment selection
Lifting procedures
Contact With Solvents And Other Barrier creams
Objects Barriers (Personal Protective
Equipment - gloves, etc)
Mechanised cleaning
Use of proper cleaning fluids
Unsatisfactory Floor Surfaces Correct footwear Personal Protective
Equipment
Housekeeping
Work area design
Manual Handling Competence
Ergonomic workstations
Manual Handling

Minimisation of loads/design
Risk assessment
Work procedure
Fuel Pipeline Rupture Clearances
Design
Inspection
Failure Of Pipeline Clearances/separation
Design
Limitation to upcast
Monitoring
Incorrect Action Of Decking Equipment Fall safe clearance
Interlocking system
Maintenance
Periodic testing
Overwind Arresting devices on friction winder
Design of headframe

Operating procedure
Operator competence for manual
operations
Overwind control
Provision of buffer at shaft bottom
Guide Failure Correct tension on guide ropes

Design of fixings
Design of guides

Inspections
Maintenance
Selection of guide ropes
Uncontrolled Lateral Movement Clearances between conveyance

Conveyance inspection
Guides

Shaft inspections
Operational Malfunction Clearances
Design of guides
Design of shaft infrastructure
Inspections/shafts and conveyances

Maintenance
Operational interlocks
Frictional Ignition Design
Frictional Ignition
Inspection
Removal of flammable material
Selection of materials
Hot Work Procedures Competence of welder
Inertisation of flammable materials
Inspection of area
Provision of firefight equipment
Removal of flammable materials
Removal of work from location
Risk assessment
Work procedure
Inundation At Surface Collar design
Inspection
Inundation From Shaft Inspection
Lining
Pipe Failure Design
Inspection
Maintenance
Component Failure (Pipes, Chains, Anchorage test
Cables) Design
Inspection
Installation procedure
Maintenance
Inappropriate Maintenance Procedure Guards
Personal Protective Equipment
Removal of work away from shaft
Restraining devices
Restriction of access
Risk assessment
Incorrect Loading Procedures Of Communications
Unusual Loads Procedures for slinging
Risk assessment
Signalling system
Skip Malfunction Design of loading system
interlocking
Interlocking on skip doors

Maintenance
Skip positioning
Structure Failure (Shaft Wall Lining Design
Collar) Inspection
Maintenance
Component Failure Design
Guards/gates
Inspection
Unusual Work Risk assessment
Unusual Work
Safety awareness and Personal
Protective Equipment
Work procedure
Component Failure Or Power Trip Brake design
Communication
Emergency procedure
Hang Up On Mined Materials Strata Design
(Bunkers) Removal procedure
Restrict access
Component Failure Design of conveyance
Design of headframes
Design of suspension equipment

Design of winder
Load/cycle assessment

Maintenance
Periodic inspection
Periodic Non Destructive Tests
Excessive Deceleration/ Acceleration Automatic control
Conveyance position indicated
Landing control devices
Operating procedure
Operator competence for manual
operation
Speed indicators/manual operation
Incorrect Operation Communication system
Failure safe system
Operating procedures
Operational interlocking system design

Operator competence for manual


operation
Signalling system
Overspeed Automatic control
Fail safe brake system
Maintenance
Operating procedure
Operator compet - manual operation

Speed indicators for manual operation

Speed limiting devices


Overwinding Conveyance arresters in headframe

Conveyance location system or


manual operation
Fail safe systems
Overwinding

Operator competence for manual


operators
Overwind limiting devices
Periodic testing of o/w limiting devices

Shaft button buffers


Slack rope protection
Slip protection on friction winders
Rope Tangle Balance Rope Design
Inspection
Installation procedure
Failure Of Rope Or Suspension Device conveyance
Overspeed brakes in slope haulage
Go to
Hazard List

Go to Hierarchy
Conveyors
of Controls

Installation and
maintenance activities

Services
(hoses)

Underground fuel storage

Further information

AS 1210 Pressure vessels

AS/NZS 3788 Pressure equipment - In-


service inspection
AS 1210 Pressure vessels
AS/NZS 3788 Pressure equipment - In-
service inspection
Significant incident 54
Significant incident 54

Safety Alert 36

Safety Alert 56

Safety Alert 56
Safety Alert 33

Safety Alert 23

Safety Alert 23

Safety Alert 23

Significant incident 12

Significant incident 12
Significant incident 12
Significant incident 57
Safety Alert 8
AS 2958.1 Earth-moving machinery -
Safety - Wheeled machines - Brakes

Significant incident 54

AS 3785.5 Underground mining - Shaft


equipment - Headframes

Safety Alert 54

Petroleum and Gas (Production and


Safety) Act 2004 (3.57 MB)
AS/NZS 1425 LP Gas fuel systems for
vehicle engines
AS 2746 Working areas for gas-fuelled
vehicles

AS/NZS 1425 LP Gas fuel systems for


vehicle engines
AS/NZS 3584 Diesel engine systems for
underground coal mines

AS/NZS 3584 Diesel engine systems for


underground coal mines
AS/NZS 3584 Diesel engine systems for
underground coal mines

AS/NZS 3584 Diesel engine systems for


underground coal mines

AS/NZS 3584 Diesel engine systems for


underground coal mines

Petroleum and Gas (Production and


Safety) Act 2004 (3.57 MB)
AS/NZS 1425 LP Gas fuel systems for
vehicle engines

AS 2746 Working areas for gas-fuelled


vehicles

Petroleum and Gas (Production and


Safety) Act 2004 (3.57 MB)
AS/NZS 1425 LP Gas fuel systems for
vehicle engines

AS 2740 Wedge-type sockets


AS/NZS 1425 LP Gas fuel systems for
vehicle engines

AS 3569 Steel wire ropes - Product


specification

AS 1418 Cranes, hoists and winches


Significant incident 43

Safety Alert 55
Significant incident 28

Safety Alert 76
Safety Alert 60
AS 1269 Occupational noise
management

AS 1269 Occupational noise


management

Safety Alert 31

Safety Alert 31

Safety Alert 31
Safety Alert 215

Safety Alert 286

Safety Alert 286

Safety Alert 204

Safety Alert 204

Safety Alert 26
Safety Alert 217
AS 1670 Fire detection, warning, control
and intercom systems

AS 1940 The storage and handling of


flammable and combustible liquids

AS 2118 Automatic fire sprinkler


systems

AS/NZS 1768 Lightning protection

AS 1680 Interior lighting

AS/NZS 1020 The control of undesirable


static electricity
AS/NZS 1768 Lightning protection

AS 1680 Interior lighting

AS 1692 Steel tanks for flammable and


combustible liquids

AS 1940 The storage and handling of


flammable and combustible liquids
AS 1680 Interior lighting

AS 1940 The storage and handling of


flammable and combustible liquids

AS 1680 Interior lighting


AS 3785.5 Underground mining - Shaft
equipment - Headframes

AS 3785.6 Underground mining - Shaft


equipment - Guides and rubbing ropes
for conveyances

AS 3785.6 Underground mining - Shaft


equipment - Guides and rubbing ropes
for conveyances

AS 3785.4 Underground mining - Shaft


equipment - Conveyances for vertical
shafts

AS 3785.6 Underground mining - Shaft


equipment - Guides and rubbing ropes
for conveyances
AS 3785.4 Underground mining - Shaft
equipment - Conveyances for vertical
shafts
AS 3785 Underground mining - Shaft
equipment
AS 3637 Underground mining -
Winding suspension equipment

AS 3785 Underground mining - Shaft


equipment

AS 3785 Underground mining - Shaft


equipment

AS 3785 Underground mining - Shaft


equipment
Go to
top of page
Mine Design
Click on buttons below to go to the risk, risk factors and appropriate controls.

Control of multiseam
Control of gas
interaction

Pollution control Provision of escape routes

Sub activity Risks

Control of Gas Enhanced Risk Of Explosion

Control of Multiseam Interaction Any Situation Arising From Extraction


In One Seam Causing Risk Of Injury
To Personnel Working In Other
Adjacent Seams

Control of Outbursts Impact, Burial, And Asphyxiation Of


Personnel And/or Enhanced Risk Of
Explosion
Control of Pillar and Excavation Unexpected Failure Of Workings Risk
Behaviour Injury To Underground Personnel

Inundation Control Contamination Of Water Underground


Causing Risk To Personnel

Inundation Control Drowning Of Underground Personnel


Pollution Control Contamination Of Water Underground
Causing Risk To Personnel

Provision of Escape Routes Entrapment Of Personnel


Underground
Spontaneous Combustion Control Development Of Heatings In The Mine
Subsidence Control Inundation Of Surface Causes Risk To
Personnel

Subsidence Control Physical Damage To Surface


Structures With Associated Risk Of
Injury To Personnel In And Around
Them

Surface Design Crushing, Contusion And Fracture


Injuries To Personnel
Surface Design Explosion Injuries To Surface
Personnel

Surface Design Inability To Control Mine Ventilation


Causing Risk To Underground
Personnel
Mine Design
priate controls.

Control of pillar and


Control of outbursts
excacation behaviour

Spontaneous combustion
Subsidence control
control

Mechanism/Risk Factors Controls


Excessive Emission Of Gases Into Application of post drainage methods
Workings Of Mine
Application of pre-drainage methods
Characterisation of gas emission
characteristics of all gas reservoirs
likely to be tapped by mining
Cognizance of barometric variation
Design of ventilation system to cope
with expected emission rates
Monitoring of ventilation system
Use of partial extraction systems to
minimise reservoir intersection
Any Interseam Interaction Such As Alignment of workings
Subsidence, Cracking, Gas Migration, Assessment of geology
Stress Concentration And Design of extraction methods
Spontaneous Combustion
Gas drainage
Geotechnical modelling of effects of
extraction on conditions in adjacent
seams
Maximisation of extraction
Monitoring of conditions to calibrate
modelling
Sequence of seam extraction
Time of seam extraction
Use of goaf stowage
Use of partial extraction
Sudden Outbursts Of Coal And Gas Application of any practicable
From Working Places exploration tools to locate zones of
enhanced risk such as faults and
shears
Application of pre-drainage of gas
Characterisation of gas content and
pressure in coal seams to be worked
Design of special methods and
equipment to be used in risk zones
Development of operating procedure

Mapping of risk zones


Progressive Pillar Failure Leads To As per mechanism - Sudden pillar
General Creep In Workings failure
Design of barrier pillars
Division of workings into panels
Provision of barrier pillars to isolate
panels where appropriate
Remnant Pillars Left In Goaf Cause Design of extraction system to
Stress Redistribution And Failures In minimise remnants
Adjacent Working Places Operating procedure
Operation of system in accordance
with design
Roof, Rib And/Or Floor Failure Occurs Adequate floor control
Adequate rib support/control
Adequate roof support/control
Assessment of geology
Geotechnical modelling of likely roof,
floor and pillar response as aid to
design
Monitoring of workings to calibrate
model and assess effects of support

Operating procedure
Sudden Pillar Failure Adherence to design
Assessment of geology
Design of pillars and extraction layouts
in accordance with calibrated model

Modelling of pillar behaviour


Monitoring of pillar behaviour to
calibrate model
Polluted Or Mineralised Water From Design of monitoring of water quality
Workings Or Surface Causing Pollution
Where Persons Are At Work Design of sanitary systems
Barriers Against Old Working And Accurate surveying of new workings
Other Mines Failing Under Hydrostatic near old ones
Pressure Adherence to design
Design of barrier to resist full
hydrostatic pressure
Register of plans of old workings

Goaf Development Intersects And Adherence to design


Drains Surface Accumulation Of Water, Communications
Rivers, Lakes, Sea, Peat Bogs, Mud, Emergency procedure
Slimes Or Anything Else Which Can
Flow As A Liquid
Goaf Development Intersects And
Drains Surface Accumulation Of Water,
Rivers, Lakes, Sea, Peat Bogs, Mud,
Slimes Or Anything Else Which Can Exploratory drilling
Flow As A Liquid
Geomechanical modelling of goaf
formation

Maintenance of surface plans locating


all surface and sub surface fluid
accumulations
Operating procedure
Provision of adequate pump capacity

Use of partial extraction


Goaf Development Intersects Major Adherence to design
Aquifer Communications
Emergency procedure
Exploratory drilling data
Geomechanical modelling of goaf
formation
Hydro geological investigation
Operating procedure

Possession of information on aquifers

Provision of adequate pump capacity

Use of partial extraction


Pillar Failure And Creep Allow Goaf Adherence to design
Formation Which Taps Accumulation
Of Fluid Material
Communications
Emergency procedure
Geomechanical design of pillars to
resist failure
Monitoring of pillar response
Operating procedure

Provision of adequate pump capacity

Roof Fall In Solid Workings Taps Adequate roof control measures


Overlying Aquifer Or Accumulation Adherence to design
Awareness of location of aquifers and
accumulations
Communications
Emergency procedure

Operating procedure
Provision of adequate pump capacity

Solid Workings Directly Intersect Accurate surveying of surface


Aquifer Or Accumulations accumulations
Accurate surveying of workings
Adherence to design

Awareness of location of aquifers and


accumulations
Communications
Emergency procedure
Maintenance of plans showing surface
accumulations
Operating procedure
Probe drilling
Provision of adequate pump capacity

Surface Flooding Enters Mine Through Awareness of pluviographic records


Goaf Or Mine Entries and design
Care in goafing under flood plains
Communications
Emergency procedure
Location of mine entries above flood
level
Mapping of flood levels
Provision of adequate pump, drainage
or surge capacity in entry locations

Provision of surface inundation plans

Unexpected Break Through To Accurate surveying of all workings,


Flooded Old Workings current and old
Adherence to design

Communications
Drainage of old workings
Emergency procedure
Exploratory drilling
In seam seismic detection of old
workings
Maintenance of updated plans
Operating procedure
Plan register
Provision of adequate pump capacity
Provision of barrier pillars
Working Contact Fault Which Acts As Adherence to design
Flow Path From Accumulation Communications
Emergency procedure
Exploration program to locate faults

Fault grouting
Maintenance of plans showing faults

Operating procedure

Probe drilling
Provision of adequate pump capacity
Workings Or Goaf Intersect An Open Accurate surveying of boreholes
Borehole Which Acts As A Channel Communications
From Accumulation Emergency procedure
Maintenance of plans of borehole
locations
Operating procedure

Provision of adequate pump capacity


Sealing and plugging of surface
boreholes where there may be risk of
water ingress through them
Polluted Or Mineralised Water From Design of systems to prevent pollution
Workings Or Surface Causing Pollution of water underground
Where Persons Are At Work Provision of catch and holding dams

Storage of mine water in old workings

Treatment of mine water prior to use

Use of mine water in closed system for


process water and dust suppression

Any Incident Which Renders Designation of second egress ways by


Impassable The Normal Passage Of signs and plans
Access To Any Part Of The Mine Education of workforce on second
egress
Evacuation procedure for mine
Proper maintenance of second egress
ways
Provision of at least two separate and
trafficable entrances to the mine and to
all working parts within the mine except
for single entries being driven
Provision of communications to
surface from the base of any shaft
used as egress way
Provision of ladders or other
equipment in all vertical or steep
passages used as second egress ways

Provision of refuges
Provision of walkways over any
obstructions in the second egress way
(e.g.. overcasts)
Risk assessment for single entry
workings to develop procedure for
operation and evacuation
Accumulations Of Fallen Roof/Rib Coal Adequate rib support
Heat Adequate roof support
Design of working to minimise crush of
ribs and uncontrolled roof movement

Maximisation of coal extraction from


seams
Rapid extraction of pillars following
their development
Removal or inertisation of fallen
material where it poses a threat of
heating
Air Enters And Traverses Sealed Goaf Design of ventilation system to
Areas Causing Heatings minimise adverse effects
Integrity and design of seals
Isolation of individual goaves
Maintenance of seals
Minimisation of ventilations pressures
across seals and across goaf areas

Particular care with ventilation circuits


behind and around goaf areas

Provision of adequate barrier pillars for


goaves
Provision of pressure equalisation for
seals
Routine monitoring of atmospheres of
sealed areas
Use of inertants
Air Is Allowed To Traverse Goaf Areas Avoidance of bleeder ventilation
At A Rate Which Promotes Oxidation systems where coal is prone to heating
But Which Does Not Remove Heat
Formed Consistency of coal extraction
Air Is Allowed To Traverse Goaf Areas
At A Rate Which Promotes Oxidation
But Which Does Not Remove Heat
Formed
Design decision to either fully ventilate
goaf with associated monitoring or to
avoid ventilation of goaf

Design of panels to maximise pooling


of natural inertants in goaf areas

Isolation of adjacent panels


Speed of panel extraction - life of
panels
Use of C-Pattern ventilation
Use of introduced inertants
Coal Has A Rapid Oxidation Design of mine to minimise risk of
Characteristic And Tends To Self Heat spontaneous combustion
Provision of monitoring and
interpretation to warn onset of heatings

Testing of coal characteristics to gain


some warning and testing of coal
characteristics to assist interpretation
of progress of heatings

Goaf Formation Causes Cracking Atmospheric monitoring and


Which Provides Airways To Overlying interpretation
Or Underlying Seams Which Then Design of ventilation system to
Begin To Heat maintain naturally inert atmosphere in
goaf
Introduction of inertants to goaf
Proper understanding of goaf
formation effects
Use of partial extraction methods to
prevent full goaf formation
High Ventilation Pressure Differentials Atmospheric monitoring and
Promote Leakage Of Air Through interpretation
Pillars And Outcrops Design of pillars to minimise crush
Design of ventilation system to
minimise pressure
Maintenance of clear airways
Provision of adequate barriers to
outcrops
Provision of adequate pillar
dimensions between intakes and
returns
Sealing of critical airway surfaces
Use of multiple intakes and returns to
lower pressure
Ventilation System Draws Air Into Goaf Atmospheric monitoring and
Through Cracks To Surface Or interpretation
Adjacent Workings, Promoting Heating
Ventilation System Draws Air Into Goaf
Through Cracks To Surface Or
Adjacent Workings, Promoting Heating Progressive sealing of surface cracks
over goaf
Provision of adequate barrier pillars to
adjacent panels and mains to prevent
cracking and leakage
Sealing of all adjacent abandoned
workings
Use of partial extraction systems to
prevent cracking
Subsidence Troughs On Surface Are Goaf stowage
Flooded By Rain Run Off Or Monitoring of subsidence to assess
Intersection With Water Streams extent of land subject to inundation
Provision of artificial drainage of
troughs (pumps stations etc.)
Provision of pillars below critical
features such as buildings, streams or
lakes
Re-profiling of surface to provide
drainage of troughs
Use of partial extraction
Variation of panel design to limit trough
depth
Ground Movement Causes Excessive Assessment of geology
Tilts And Surface Strains Resulting In Design and strengthening of surface
Destruction Of Structures structures
effects
Goaf stowage
Modelling of possible effects of coal
extraction
Monitoring of subsidence to calibrate
model for extended prediction
Provision of pillars below critical
structure features or other measures to
prevent injury
Use of partial extraction
Variation of panel design to limit
Members Of Public Can Enter Obligation to securely and permanently
Abandoned Workings Or Fall Into seal all entrances to abandoned
Abandoned Excavations underground workings as soon as they
are abandoned
Obligation to securely fence or
otherwise make safe all other
hazardous excavations
Members Of Public Can Fall From Obligation to dismantle or otherwise
Abandoned Surface Structures make secure surface structures upon
abandonment
Members Of The Public Are Able To Provision of security measures at mine
Enter Mine Workings entrances
Personnel Struck By Falling Rocks At Provision of protective portal structures
Highwall Portal Sites
Stabilisation of highwalls above portal
sites
Engulfed By Explosion While Sealing Design of preparatory means of rapid
Mine Entrances In Event Of Fire Below sealing of mine entrances with minimal
Ground risk to personnel
Minimum use of personnel
Operating procedure for sealing
Explosion In Mine Extends To Surface Location of surface buildings out of line
Buildings of possible blast effects
Fan Installation Destroyed By Design of fan to resist explosion
Explosion In Mine damage
Go to
Hazard List

Inundation control Go to Hierarchy


of Controls

Surface design

Further information
Significant incident 18

MDG 1024 Guideline for Inrush Hazard


Management (PDF 205 KB)
MDG 1024 Guideline for Inrush Hazard
Management (PDF 205 KB)
Safety Bulletin 122

MDG 1024 Guideline for Inrush Hazard


Management (PDF 205 KB)

MDG 3008 Guideline for Managing the


Risk of Inrush with Hydraulic Fill
Systems (PDF 230 KB)
Safety Bulletin 122

MDG 3008 Guideline for Managing the


Risk of Inrush with Hydraulic Fill
Systems (PDF 230 KB)

MDG 1024 Guideline for Inrush Hazard


Management (PDF 205 KB)
Safety Bulletin 122

Safety Bulletin 122

MDG 3008 Guideline for Managing the


Risk of Inrush with Hydraulic Fill
Systems (PDF 230 KB)
Safety Bulletin 122

MDG 3008 Guideline for Managing the


Risk of Inrush with Hydraulic Fill
Systems (PDF 230 KB)

MDG 1024 Guideline for Inrush Hazard


Management (PDF 205 KB)

Safety Bulletin 122

MDG 3008 Guideline for Managing the


Risk of Inrush with Hydraulic Fill
Systems (PDF 230 KB)
MDG 1024 Guideline for Inrush Hazard
Management (PDF 205 KB)
MDG 3008 Guideline for Managing the
Risk of Inrush with Hydraulic Fill
Systems (PDF 230 KB)

Safety Bulletin 122


MDG 3008 Guideline for Managing the
Risk of Inrush with Hydraulic Fill
Systems (PDF 230 KB)

Safety Bulletin 122


MDG 1024 Guideline for Inrush Hazard
Management (PDF 205 KB)

Safety Bulletin 122

MDG 3008 Guideline for Managing the


Risk of Inrush with Hydraulic Fill
Systems (PDF 230 KB)

Significant incident 69

Safety Alerts 301


Safety Bulletin 134

Safety Bulletin 134

Safety Bulletin 134


Safety Bulletin 134
Safety Bulletin 134

Safety Bulletin 134


Safety Bulletin 140

Safety Bulletin 140


Go to
top of page
Communication Service
Click on buttons below to go to the risk, risk factors and appropriate controls.

Communications

Sub activity Risks


Communications Ignition Of Gas By Electrical
Communication Systems Below
Ground

Communications Inability To Seek Help Or Alert Wider


Community In Event Of Accident/
Emergency

Communications Inability To Communicate Between


Surface And Underground Locations
Causing Risk To Personnel

Communications Inaction Or Wrong Actions


Endangering Personnel
Communication Services
priate controls.

Mechanism/Risk Factors Controls


See "Ignition of Gas" hazard under See "Ignition of Gas" hazard under
"Electrical Activities" Section on "Electrical Activities" Section on
Environmental Monitoring Equipment Environmental Monitoring Equipment

No System Of Communications From Competence of personnel to use


Mine Site To Wider Community communications system
Provision of system of communication
from mine to wider community

Communication System Fails Competence in operation of systems


Procedure when system fails
Provision of alternative/back up
systems
System auditing
System maintenance
No System Of Communications In Competency in use of system
Place Provision of system of communications
between surface and key underground
locations
Failure To Pass On Verbal Messages Competence

Failure To Read/Note/ Act Upon Clear job descriptions of


Important Information responsibilities
Designation of responsibility to
note/act upon reports/records
Provision of system to transfer
information over shift breaks
Requirement to sign off on action
taken
Failure To Report/Record Important Recording of apprehension of danger
Information
Recording of combustible dust audit
results
Failure To Report/Record Important
Information

Recording of equipment issues


requiring attention
Recording of fume audit results
Recording of gas audit results
Recording of incidents threatening
danger
Recording of issues requiring
surveillance
Recording of respirable dust audit
results
Recording of variations/departures
from plan
Retention/processing of record to
establish history/trends
Misunderstanding Of Verbal Messages Competence
Provision of clear and precise
instructions/messages
Receiver to verify understanding
Understanding of language
Misunderstanding Of Written Adequate literacy
Messages Or Instructions Competence
Procedure to disseminate messages

Provision of clear and precise


instructions/messages
Receiver to verify understanding
Personnel Are Not Prepared Or Competence in emergency procedure
Competent To Deal With Emergency
Communications Emergency procedure
Establishment of operation base
Evaluation of practice
Practice runs
Requirement for emergency procedure

Use of duty cards


Personnel Are Not Properly Informed Auditing of performance
Of Operation Methods, Their Duties Clear job descriptions/duties set for
And Responsibilities personnel
Feedback from personnel
Procedure for reading/action on
reports
Provision of planning information
Provision of training sessions
Quality of presentations
Recording of training given
Refresher training
Testing of competence and
understanding
Use of notice sheets and boards
Use of safety meetings
Go to
Hazard List

Go to Hierarchy
of Controls

Further information

Safety Alert 270


Safety Alert 268
Go to
top of page
Restricted Items
Click on buttons below to go to the risk, risk factors and appropriate controls.

Battery powered items Light alloys

Sub activity Risks


Battery Powered Items Ignition Source
Battery Powered Items Loss Of Reasoning And Physical Ability

Light Alloys Ignition Source

Pressure Packs Flammable Propellant Being Ignited

Pressure Packs Loss Of Awareness Of Hazards


Pressure Packs Toxicity
Smoking Implements and Contraband Explosion of gas at face

Smoking Implements and Contraband Explosion Of Gas Or Gas/Dust

Smoking Implements and Contraband Fire

Smoking Implements and Contraband Ignition Source


Restricted Items
priate controls.

Smoking implements and


Pressure packs
contraband

Mechanism/Risk Factors Controls


Non Intrinsically Safe Battery Powered Competence
Items Watch?
Substance Camera?
Abuse, Alcohol,Radio?
Drug In Random checks on personnel
Explosive Risk Area.
Incendive Sparking Of Light Alloys Audit of compliance
From Frictional Contact With Ferrous Competence (refer to Induction)
Oxides In Explosive Risk Areas. Construction of suitable barriers (e.g..
protective coating)
Identification of products
Procedures for use in hazardous zone

Non Intrinsically Safe Battery Powered Exclusion of items from ERZ's


Items Watch? Camera? Radio? In
Explosive Risk Area.
Puncture Of Pack Design of pressure pack
Exclude flammable propellants
Sleeping Supervision and prohibition
Inhalation Ventilation
Use of contraband material in the face Adequate ventilation
area Allowable gas levels
Auditing of contraband
Gas monitoring / inspections
Prohibition of contraband
Use Of Contraband Material In The Adequate ventilation
Face Area Gas monitoring/inspections
Prohibition of contraband
Use Of Contraband Auditing of contraband
Prohibition of contraband
Use Of Contraband Material In Awareness
Presence Of Gas Gas monitoring/inspections
Prohibition of contraband
Prohibition and Exclusion Underground

Random checks
Visitor declaration and checks
Go to
Hazard List

Go to Hierarchy
of Controls

Further information

Safety Alert 32
Go to
top of page
Sealing Operatio
Click on buttons below to go to the risk, risk factors and appropriate controls.

Sealing of general fires Sealing of goaves

Sub activity Risks


Sealing of General Fires Asphyxiation, Poisoning

Sealing of General Fires Burns To Personnel

Sealing of General Fires Crushing, Contusion, Fracture And


Blast Overpressure Injuries
Sealing of General Fires Explosion Of Gas/Dust
Sealing of General Fires Heat Stroke

Sealing of Goaves ASPHYXIATION, POISONING OF


PERSONNEL
Sealing of Goaves CRUSHING, CONTUSION AND
FRACTURE INJURIES

Sealing of Goaves EXPLOSION OF GAS/DUST


Sealing of Goaves UNEXPECTED EXPLOSION OF
GAS/DUST
Sealing of Goaves (Active Fire in Goaf) Explosion Of Gas/Dust
Sealing of Goaves (Subject to Asphyxiation, Poisoning Of Personnel
Spontaneous Combustion)
Sealing of Goaves (Subject to Crushing, Contusion And Fracture
Spontaneous Combustion) Injuries
Sealing of Goaves (Subject to Explosion Of Gas/Dust
Spontaneous Combustion)

Sealing of Goaves (Subject to Unexpected Explosion Of Gas/Dust


Spontaneous Combustion)
Sealing Operations
priate controls.

Sealing of goaves (active Sealing of goaves (subject


fire in goaf) to spon com)

Mechanism/Risk Factors Controls


Products Of Combustion Overcome Competence
Sealing Personnel (Either Monitoring of noxious gases at seal
Underground Or At Surface) sites
Operating procedure
Use of mechanical sealing methods at
surface
Use of self contained breathing
equipment
Fire Intensity Causes Air Reversal And Evacuation procedure
Sealing Personnel Are Engulfed In Hot Monitoring of state of fire
Gases Operating procedure
Protective clothing
Heat Intensity At Return Seal Site Monitoring of state of fire
Burns Personnel Operating procedure
Protective clothing
Remote placement of return seals
Personnel Engaged In Sealing Surface Minimal use of personnel
Entries Are Engulfed In Flame Out Monitoring of state of fire
Operating procedure for surface entry
sealing
Provision of fire doors or rapid sealing
methods at surface
Use of mechanical methods to effect
sealing
Personnel Engaged In Sealing Mechanical methods of sealing
(Surface Or Underground) Are Minimisation of personnel involved
Engulfed In Explosion Monitoring of state of fire
Operating procedure for surface
sealing
Prohibition of personnel at seal sites
after sealing, until fire is out and inert
atmosphere exists behind seals
Prohibition of personnel in line of
possible blast effects
Provision of fire doors or rapid sealing
methods at surface
Remote sealing
Fire Burns Through Ventilation Awareness of location of fire and
Structures And Causes Ventilation ventilation structures
Disruption Which Allows Combustion
Products And Distilled Gases To Ignite Awareness of risk
Competence
Control of ventilation
Maximisation of sealing speed
Monitoring of fire gases
Monitoring of ventilation
Operating procedure
Remote placement of seals
Sealing of surface entries as
alternative
Use of inertants and retardants to limit
fire intensity and spread
Fire Causes Roof Fall Which Throws Awareness of presence of combustible
Up Cloud Of Coal Dust Which Is dust
Ignited By Fire
Awareness of presence of combustible
dust
Awareness of risk
Awareness of risk
Combustible dust auditing
Combustible dust auditing
Combustible dust Inertisation
Combustible dust Inertisation
Fire Reaches Such Intensity That It Awareness of risk
Establishes Its Own Ventilation Competence
Circulation And Causes Recirculation Control of ventilation
Of Combustion Products Over Fire
Maximisation of sealing speed
With Subsequent Ignition (And/or
Reverses Main Ventilation Current Monitoring of fire gases
Drawing Gas From Goaf Areas To Fire Monitoring of ventilation
Operating procedure
Provision of fire doors or other rapid
sealing means at surface
Remote placement of seals
Sealing of surface entries as
alternative
Simultaneous erection of intake and
return seals
Use of inertants or retardants to limit
intensity of fire during sealing
Heat Intensity At Sealing Sites Evacuation procedure
Overcomes Personnel
Monitoring of state of fire
Monitoring of temperature at sealing
sites
Operating procedure
Provision of cooling methods
Use of protective clothing
FALL IN GOAF AFTER SEALING Adequate ventilation
BLOWS DOWN SEALS AND Design of seals to withstand wind blast
FLUSHES OUT CLOUD OF NOXIOUS
GAS WHICH CONTAMINATES
Location of seals to be ventilated by air
NEARBY AREAS
not passing to other active workplaces

Noxious gas monitoring behind seals

Noxious gas monitoring in adjacent


workplaces
FALL IN GOAF DURING SEALING Competence
FLUSHES OUT CLOUD OF NOXIOUS Monitoring of goaf behaviour during
GAS WHICH OVERCOMES sealing
ADJACENT PERSONNEL AT SEAL
Monitoring of noxious gases in goaf
SITES
during sealing
Operating procedure
Self contained breathing equipment
competence
Self contained breathing equipment
procedure
Use of self contained breathing
equipment
PERSONNEL ERECTING RETURN Competence
SEALS ARE OVERCOME BY Monitoring of noxious gases
NOXIOUS GOAF GASES Operating procedure
Self contained breathing equipment
competence
Self contained breathing equipment
procedure
Use of self contained breathing
equipment
THROUGH POOR CONSTRUCTION Adequate ventilation
OR SUBSEQUENT DETERIORATION Competence
SEALS LEAK NOXIOUS GASES TO Design of seals
OTHER WORKING PLACES
THROUGH POOR CONSTRUCTION
OR SUBSEQUENT DETERIORATION
SEALS LEAK NOXIOUS GASES TO
OTHER WORKING PLACES
Location of seals to be ventilated by air
not passing to other active working
places
Maintenance of seals
Monitoring of noxious gas behind seals

Monitoring of seal conditions


Noxious gas monitoring in adjacent
workplaces
Operating procedure
FALL IN GOAF AFTER SEALING blasts expected
BLOWS OUT SEALS INJURING Design of seals to withstand wind
NEARBY PERSONNEL Minimisation of personnel in vicinity
of seals likely to be affected
Proper construction of seals
PERSONNEL FALL WHILE Competence
CONSTRUCTING HIGH SEALS Operating procedure
Proper tools and equipment
PERSONNEL STRUCK BY Competence
COLLAPSE OF PARTIALLY Design of seals
CONSTRUCTED SEAL AS A RESULT Operating procedure
OF POOR WORKMANSHIP
PERSONNEL STRUCK BY FALLING Adequate rib support
ROOF OR RIB MATERIAL WHILE Adequate roof support
CONSTRUCTING SEALS Competence
Design of seals
Operating procedure
PERSONNEL STRUCK BY Competence
MISHANDLED MATERIAL DURING Operating procedure
CONSTRUCTION
UNEXPECTED FALLOFIN
HIGH SEALS
GOAF AS Design of seals to withstand blast
SEALING IS UNDERWAY CAUSES effects
WIND BLAST WHICH IMPACTS ON Knowledge of goaf behaviour
SEAL SITES
Minimisation of personnel involved
Monitoring of goaf during sealing
Operating procedure
with job
ACTIVE FIRE IGNITES GAS AND/OR Awareness of risk
PRODUCTS OF COMBUSTION Competence
CAUSING EXPLOSION DURING Evacuation procedure
SEALING
Flooding or Inertisation to quell fire
prior to sealing
Minimisation of personnel
Monitoring of goaf atmosphere to
determine progress of heatings
Operating procedure
Prohibition of conventional sealing
methods once fire is active in goaf
containing methane
Remote sealing installation (e.g.. fly
ash seals)
Sealing at surface
Speed of sealing
FALL IN GOAF AFTER SEALING Adequate ventilation
FLUSHES OUT GAS CLOUD INTO air not passing to other active
ADJACENT AIRWAYS WHERE A Design of seals to withstand wind
SOURCE OF IGNITION OCCURS blasts
Gas detector activated equipment
Gas monitoring in adjacent
Location of seals to be ventilated by
shutdown
working places
workplaces
FALL IN GOAF DURING OR AFTER and seals area prior to sealing
SEALING STIRS GAS AND/OR DUST during and after sealing
INTO AIR AND PROVIDES SOURCE explosive atmosphere exists behind
OF IGNITION
Inertisation of goaf
Knowledge of goaf behaviour
Knowledge of possible incendive
Monitoring of atmosphere of goaf
Operating procedure for mine while
seals
sources in goaf
Stone dusting of accessible goaf edge

FALL OF GOAF DURING SEALING Awareness of risk


THROWS UP CLOUD OF GAS/DUST Competence
WHICH IS IGNITED BY FIRE Evacuation procedure
Flooding or Inertisation to quell fire
prior to sealing
Minimisation of personnel
Monitoring of goaf atmosphere to
determine progress of heatings
Operating procedure
Prohibition of conventional sealing
methods once fire is active in gassy
goaf
Remote sealing installation (e.g.. fly
ash seals)
Sealing at surface
Speed of sealing
THROUGH POOR CONSTRUCTION air not passing to other active
OR SUBSEQUENT DETERIORATION Competence
SEALS LEAK GAS INTO OTHER Design of seals
WORKINGS WHERE SOURCE OF
Gas detector activated equipment
IGNITION EXISTS
Gas monitoring in adjacent
Location of seals to be ventilated by
Maintenance of seals
Monitoring of seal conditions
Operating procedure
shutdown
working places
workplaces
AFTER SEALING A FIRE DEVELOPS Awareness of risk
IN GOAF FROM RESIDUAL OXYGEN Evacuation of mine until goaf becomes
SEALED IN AND EITHER IGNITES inert, if a heating is underway
GAS PRESENT OR DISTILLED
GASES AND COMBUSTION
PRODUCTS Inertisation of goaf atmosphere
Monitoring/interpretation of
atmosphere behind seals
Provision of well located sampling
points through seals
AIR IS ABLE TO ENTER GOAF Awareness of risk
THROUGH CRACKING TO Inertisation of goaf
SURFACE, CRACKED BARRIER Maintenance of seals
PILLARS, OR BOREHOLES AND
Monitoring of goaf atmosphere
ACTIVATE FIRE
Provision of adequate barrier pillars
between panels and from main
headings
Sealing of surface ingress points by
blanket dozing and borehole plugging

Use of pressure equalisation chambers

Working mine on panel system


AIR IS ABLE TO ENTER GOAF Awareness of risk
THROUGH CRACKS TO OTHER Sealing of overlying workings
OVERLYING WORKINGS AND
BECAUSE OF IMPOSED PRESSURE Awareness of risk
ACTIVATE
GRADIENTS FIRE
FROM VENTILATION Inertisation of goaf
SYSTEM SEALS LEAK AIR INTO Maintenance of seals
GOAF WHICH ACTIVATES FIRE AND
Modification of ventilation circuit at
IGNITES GAS
sealing sites to rescue pressure
gradients
Monitoring of goaf atmosphere
Provision of pressure balance
chambers
DURING SEALING OPERATIONS Avoiding of changing conditions of
VENTILATION FLOW INTO GOAF IS ventilation during sealing as far as is
REDUCED BY CONTROLS OTHER practicable
THAN SEALS AND CHANGED
CONDITIONS CAUSE Awareness of risk
ACCELERATED HEATING AND FIRE Competence
Monitoring of goaf gas conditions
Monitoring of ventilation
Operating procedure
Speed of sealing
FALL IN GOAF RUPTURES SEALS Design of seals to withstand wind blast
AND ALLOWS RAPID INGRESS OF Monitoring of goaf atmosphere
AIR TO GOAF WHICH ACTIVATES Rapid repair of seals
FIRE AND IGNITES GAS
SEALING OPERATION IS TOO SLOW Competence
AND HEATING DEVELOPS TO FIRE Design of seals
WHICH IGNITES GAS IN GOAF Early warning of heatings from goaf
gas monitoring
Evacuation procedure
Inertisation of goaf atmosphere
Minimum number of entries to each
panel
Monitoring of goaf gas during sealing
operations
Operating procedure
Provision of preparatory seals
Provision of stockpiled sealing
materials at seal sites
Sealing at preparatory site
Simultaneous erection of all seals
Speed of sealing
SEALS DETERIORATE AFTER Awareness of risk
SEALING AND ALLOW INGRESS OF Inertisation of goaf atmosphere
AIR WHICH ACTIVATES FIRE AND Maintenance of seals
IGNITES GAS
Monitoring of atmosphere behind seals

Monitoring of seals
Active Fire Ignites Gas And/or Awareness of risk
Products Of Combustion Causing Competence
Explosion During Sealing Evacuation procedure
Flooding or Inertisation to quell fire
prior to sealing
Minimisation of personnel
Monitoring of goaf atmosphere to
determine progress of heatings
Operating procedure
Prohibition of conventional sealing
methods once fire is active in goaf
containing methane
Remote sealing installation (e.g.. fly
ash seals)
Sealing at surface
Speed of sealing
Fall Of Goaf During Sealing Throws Up Awareness of risk
Cloud Of Gas/Dust Which Is Ignited By Competence
Fire Evacuation procedure
Flooding or Inertisation to quell fire
prior to sealing
Minimisation of personnel
Monitoring of goaf atmosphere to
determine progress of heatings
Operating procedure
Prohibition of conventional sealing
methods once fire is active in gassy
goaf
Remote sealing installation (e.g.. fly
ash seals)
Sealing at surface
Speed of sealing
Fall In Goaf After Sealing Blows Down Adequate ventilation
Seals And Flushes Out Cloud Of Design of seals to withstand wind blast
Noxious Gas Which Contaminates
Nearby Areas
Location of seals to be ventilated by air
not passing to other active workplaces

Noxious gas monitoring behind seals

Noxious gas monitoring in adjacent


workplaces
Fall In Goaf During Sealing Flushes Competence
Out Cloud Of Noxious Gas Which Monitoring of goaf behaviour during
Overcomes Adjacent Personnel At sealing
Seal Sites
Monitoring of noxious gases in goaf
during sealing
Operating procedure
Self contained breathing equipment
competence
Self contained breathing equipment
procedure
Use of self contained breathing
equipment
Personnel Erecting Return Seals Are Competence
Overcome By Noxious Goaf Gases Monitoring of noxious gases
Operating procedure
Self contained breathing equipment
competence
Self contained breathing equipment
procedure
Use of self contained breathing
equipment
Through Poor Construction Or Adequate ventilation
Subsequent Deterioration Seals Leak Competence
Noxious Gases To Other Working Design of seals
Places
Location of seals to be ventilated by air
not passing to other active working
places
Maintenance of seals
Monitoring of noxious gas behind seals

Monitoring of seal conditions


Noxious gas monitoring in adjacent
workplaces
Operating procedure
Fall In Goaf After Sealing Blows Out Design of seals to withstand wind
Seals Injuring Nearby Personnel blasts expected
Minimisation of personnel in vicinity of
seals likely to be affected
Proper construction of seals
Personnel Fall While Constructing Competence
High Seals Operating procedure
Proper tools and equipment
Personnel Struck By Collapse Of Competence
Partially Constructed Seal As A Result Design of seals
Of Poor Workmanship Operating procedure
Personnel Struck By Falling Roof Or Adequate rib support
Rib Material While Constructing Seals Adequate roof support
Competence
Design of seals
Operating procedure
Personnel Struck By Mishandled Competence
Material During Construction Of High Operating procedure
Seals
Unexpected Fall In Goaf As Sealing Is Design of seals to withstand blast
Underway Causes Wind Blast Which effects
Impacts On Seal Sites
Knowledge of goaf behaviour
Unexpected Fall In Goaf As Sealing Is
Underway Causes Wind Blast Which
Impacts On Seal Sites

Minimisation of personnel involved with


job
Monitoring of goaf during sealing
Operating procedure
Fall In Goaf After Sealing Flushes Out Adequate ventilation
Gas Cloud Into Adjacent Airways Design of seals to withstand wind
Where A Source Of Ignition Occurs blasts
Gas detector activated equipment
shutdown
Gas monitoring in adjacent workplaces

Location of seals to be ventilated by air


not passing to other active working
places
Fall In Goaf During Or After Sealing Inertisation of goaf
Stirs Gas And/or Dust Into Air And Knowledge of goaf behaviour
Provides Source Of Ignition Knowledge of possible incendive
sources in goaf
Monitoring of atmosphere of goaf
during and after sealing
Operating procedure for mine while
explosive atmosphere exists behind
seals
Stone dusting of accessible goaf edge
and seals area prior to sealing
Through Poor Construction Or Competence
Subsequent Deterioration Seals Leak Design of seals
Gas Into Other Workings Where Gas detector activated equipment
Source Of Ignition Exists shutdown
Gas monitoring in adjacent workplaces

Location of seals to be ventilated by air


not passing to other active working
places
Maintenance of seals
Monitoring of seal conditions
Operating procedure
After Sealing A Fire Develops In Goaf Awareness of risk
From Residual Oxygen Sealed In And Evacuation of mine until goaf becomes
Either Ignites Gas Present Or Distilled inert, if a heating is underway
Gases And Combustion Products
Inertisation of goaf atmosphere
Monitoring/interpretation of
atmosphere behind seals
Either Ignites Gas Present Or Distilled
Gases And Combustion Products

Provision of well located sampling


points through seals
Air Is Able To Enter Goaf Through Awareness of risk
Cracking To Surface, Cracked Barrier Inertisation of goaf
Pillars, Or Boreholes And Activate Fire Maintenance of seals
Monitoring of goaf atmosphere
Provision of adequate barrier pillars
between panels and from main
headings
Sealing of surface ingress points by
blanket dozing and borehole plugging

Use of pressure equalisation chambers

Working mine on panel system


Air Is Able To Enter Goaf Through Awareness of risk
Cracks To Other Overlying Workings Sealing of overlying workings
And Activate Fire

Because Of Imposed Pressure Awareness of risk


Gradients From Ventilation System Inertisation of goaf
Seals Leak Air Into Goaf Which Maintenance of seals
Activates Fire And Ignites Gas
Modification of ventilation circuit at
sealing sites to rescue pressure
gradients
Monitoring of goaf atmosphere
Provision of pressure balance
chambers
During Sealing Operations Ventilation Avoiding of changing conditions of
Flow Into Goaf Is Reduced By Controls ventilation during sealing as far as is
Other Than Seals And Changed practicable
Conditions Cause Accelerated Heating
And Fire Awareness of risk
Competence
Monitoring of goaf gas conditions
Monitoring of ventilation
Operating procedure
Speed of sealing
Fall In Goaf Ruptures Seals And Allows Design of seals to withstand wind blast
Rapid Ingress Of Air To Goaf Which
Activates Fire And Ignites Gas

Monitoring of goaf atmosphere


Rapid repair of seals
Sealing Operation Is Too Slow And Competence
Heating Develops To Fire Which Design of seals
Ignites Gas In Goaf
Sealing Operation Is Too Slow And
Heating Develops To Fire Which
Ignites Gas In Goaf Early warning of heatings from goaf
gas monitoring
Evacuation procedure
Inertisation of goaf atmosphere
Minimum number of entries to each
panel
Monitoring of goaf gas during sealing
operations
Operating procedure
Provision of preparatory seals
Provision of stockpiled sealing
materials at seal sites
Sealing at preparatory site
Simultaneous erection of all seals
Speed of sealing
Seals Deteriorate After Sealing And Awareness of risk
Allow Ingress Of Air Which Activates Inertisation of goaf atmosphere
Fire And Ignites Gas Maintenance of seals
Monitoring of atmosphere behind seals

Monitoring of seals
Go to
Hazard List

Go to Hierarchy
of Controls

Further information
Go to
top of page
Shaft Sinkin
Click on buttons below to go to the risk, risk factors and appropriate controls.

Blowing over floor Brace operations

General shaft equipping Lining and support

Probe drilling Surface muck disposal

Sub activity Risks


Blowing Over Floor Eye Injuries From Propelled Dirt And
Grit
Blowing Over Floor High Dust Levels

Blowing Over Floor Ignition Of Gas

Blowing Over Floor Unexpected Explosion

Brace Operations Crushing And Contusion Injuries To


Personnel

Brace Operations Injuries To Personnel From Falling


Brace Operations Unexpected Explosion

Charging and Firing Shots Accumulation Of Noxious Blast Fumes

Charging and Firing Shots Blast Damage Causing Follow On


Hazards To Personnel

Charging and Firing Shots Eye Injuries From Propelled Stone And
Grit
Charging and Firing Shots High Noise Levels

Charging and Firing Shots Misfires


Charging and Firing Shots Misfires

Drilling Out Eye Injury From Grit And Spray

Drilling Out Gas Ignition


Drilling Out General Injuries Due To Environment

Drilling Out High Airborne Dust Levels

Drilling Out High Noise Levels

Drilling Out Loose Whipping Hose Injuries To


Personnel
Drilling Out Loose Whipping Hose Injuries To
Personnel

Drilling Out Lubrication Fumes

Drilling Out Operator Entanglement With Hoses Or


Drills

Drilling Out Uncontrolled Movement Of Materials


And/or Equipment Causing Crushing
And Contusions
Drilling Out Unexpected Contact With Explosives

Furnishing Installation Chemical Absorption By Personnel

Furnishing Installation Crushing, Contusion And Jamming


Injuries

Furnishing Installation Falls By Personnel

Furnishing Installation Fire In Flammable Furnishings

Furnishing Installation High Dust Levels Causing Lung


Damage And Eye Injuries

Furnishing Installation Noxious Fumes Causing Personnel


Injury

General Shaft Equipping Asphyxiation


General Shaft Equipping Asphyxiation

General Shaft Equipping Crushing And Contusion Injuries To


Personnel

General Shaft Equipping Drowning

General Shaft Equipping Inefficient Personal Injury Amelioration


Provisions

Lining and Support Asphyxiation Of Personnel


Lining and Support Chemical Burns To Personnel

Lining and Support Crushing, Contusion And Jamming


Accidents Caused By Shaft
Conveyances

Lining and Support Crushing, Contusion And Jamming


Injuries From Furnishings

Lining and Support Crushing, Contusion And Jamming


Injuries From Lining Materials
Lining and Support Crushing, Contusion And Jamming
Injuries From Lining Materials
Lining and Support Crushing, Contusion And Jamming
Injuries From Wall Failures

Lining and Support Falls By Personnel

Lining and Support Fire In Timber Supports

Lining and Support High Dust Levels Causing Eye And


Lung Injuries

Lining and Support High Velocity Spray Of Concrete


Strikes Personnel

Lining and Support Ignition Of Gas

Lining and Support Immersion Or Drowning Of Personnel


Caused By Flooding Of Shaft
Lining and Support Immersion Or Drowning Of Personnel
Caused By Flooding Of Shaft

Lining and Support Injuries To Personnel Through


Dropping Of Formwork

Lining and Support Injuries To Personnel Through


Dropping Of Formwork Or Associated
Items

Lining and Support Noxious Fumes Causing Lung


Damage And/or Poisoning Of
Personnel

Muck Excavation Excavating Equipment Causes


Crushing Or Contusion Of Muck Pile
Operators
Muck Excavation Excavating Equipment Causes
Crushing Or Contusion Of Muck Pile
Operators

Muck Excavation Eye Injuries From Grit And Spray

Muck Excavation Falling Muck Causing Crushing Or


Contusion Of Muck Pile Operations

Muck Excavation Falling Mullock Crushing Contusion Of


Muck Pile Operators
Muck Excavation Falling Mullock Crushing Contusion Of
Muck Pile Operators

Muck Excavation Falling Sides Causing Crushing Or


Contusion Of Muck Pile Operators

Muck Excavation Gas Ignition


Muck Excavation Gas Ignition

Muck Excavation General Injuries Due To Environment


Muck Excavation High Airborne Dust Levels

Muck Excavation High Noise Levels

Muck Excavation Internal Combustion Engine Excavator


Fumes

Muck Excavation Kibble Movement Causes Crushing Or


Contusion Of Muck Pile Operators
Muck Excavation Lubrication Fumes

Muck Excavation Unexpected Contact With Explosives

Pre-Sink and Collar Construction Drowning Of Personnel Due To


Flooding Of Operation From Surface
Run Off

Pre-Sink and Collar Construction Failure And/or Collapse Of Collar And


Pre-Sink Lining

Pre-Sink and Collar Construction Surface Equipment Failure And


Problems
Pressure Grouting Environmental Pollution Causing
Poisoning

Pressure Grouting Injuries From Grouting Chemicals

Pressure Grouting Injuries From High Pressure Blowouts

Pressure Grouting Wall, Floor And Lining Damage


Causing Risk To Personnel

Probe Drilling Drill Blowback Personnel Injuries


Probe Drilling Drill Blowback Personnel Injuries

Probe Drilling Drowning Of Personnel Due To


Flooding Of Shaft

Probe Drilling Personnel Injuries From Unexpected


Large Gas Inflows

Surface Muck Disposal Crushing, Contusion And Impact


Injuries To Personnel

Surface Muck Disposal Unexpected Explosion

Use of Electrical Equipment Electrocution


Use of Electrical Equipment Electrocution

Use of Electrical Equipment Fire

Use of Electrical Equipment Unexpected Explosion

Winding Asphyxiation

Winding Collision With Collar Doors

Winding Conveyance Attachments Failure


Winding Conveyance Failures

Winding Crushing, Contusion And Jamming Of


Personnel In Conveyance

Winding Drowning

Winding Falls By Personnel


Winding Hang Up And Subsequent
Uncontrolled Release Of Guide
Frames

Winding Hang Up And Subsequent


Uncontrolled Release Of Guide
Frames

Winding Headframe Problems Causing


Potential For Personnel Injuries
Winding Obstructions In Winding Path

Winding Overwinding Accidents

Winding Rope Malfunctions Causing Potential


For Injury To Personnel
Winding Unexpected Explosion

Winding Winder Failures


Winding Winder Failures
Shaft Sinking
priate controls.

Charging and firing shots Drilling out

Pre-sink and collar


Muck excavation
construction

Use of electrical equipment Winding

Mechanism/Risk Factors Controls


Material Thrown Up By Blowpipe Eye protection if necessary
Operating procedure
Contamination Of Intake Air Auditing of dust
Breathing protection if necessary
Dumping procedure
Location of dumps
Surface dust suppression
Dust Raised By Blow Pipe Adequate ventilation of sinking floor
Breathing protection if necessary
Use of air and water in dry conditions

Static Discharge From Blowpipe In Adequate ventilation to remove gas


Presence Of Gas Earthing arrangement
Selection of materials
Blowpipe Contacts Unexploded Inspection for lead wires or initiating
Detonator In Butt tubes
Operating procedure
Heavy Material Handling Mishaps At Adequate lighting of working area
Brace Level Material handling procedure
Personnel competence
Prohibited areas designated
Signalling communication
arrangements
Slinging and lifting of loads
Falling From Headframe Adequate guarding of stairs and
working areas on headframe
Adequate lighting of working areas
Use of harnesses if required
Falling Into Shaft From Brace Adequate guarding of brace entries to
shaft
Adequate lighting of brace
Falling Into Shaft From Brace

Brace procedure
Proper operation of collar doors
Use of harness if required
Inductive Initiation Of Primed Handling procedure
Explosives During Loading For Location of radio transmitters
Transport Down Shaft State of primers
Loading/transport procedure
Rough Handling Of Explosives During
Loading For Transport Down Shaft
Stray Current Or Static Electrical Containers used
Initiation Of Primed Explosives During Earthing of electrical equipment
Loading For Transport Down Shaft Handling procedure
State of primers
Blast Damage To Ventilation Apparatus apparatus
Blast design
Location and protection of ventilation

Operating procedure
Restoration of ventilation
Inadequate Ventilation Arrangements Adequate ventilation system to ensure
rapid removal and dilution of fumes at
muck pile level
Inspection after blast
Watering down of muck pile
Damage To Collar And Surface Blast design
Equipment Through Flyrock And/or Blast practice
Overpressure Collar procedure during blasting
Damage To Lining Through Flyrock Blast design
And/or Vibration Blast practice
Lining design
Standback distance of lining from blast

Timing of blast
Damage To Stage And Apparatus Blast design
Through Flyrock And/or Overpressure Blast practice
Stage design
Stage location procedure
Failure Of Ice Wall In Frozen Shafts Blast design
Due To Blast Shock/Vibration Leading Blast practice
To Flooding Emergency egress provisions
Inspection after blast
Blowing Out Shotholes With Blowpipe Eye protection if necessary
Prior To Charging Operating procedure
Use Of Blowpipe To Clean Out Holes Ear protection if necessary
Prior To Charging Operating procedure
Blow Out Of Unexploded Charges Competence
Operating procedure
Proper confinement of charges
Blow Out Of Unexploded Charges

Proper placement of charge column


and detonator
Cut Offs Care in use of delays
Competence
Operating procedure
Shot pattern design
Detonator Lead Wires Broken During Charging procedure
Charging Competence
Continuity checks
Faulty Initiator Competence
Maintenance
Operating procedure, initiator checks
Selection/design
Fly Rock Damage To Firing Line Blast design
Check line for continuity prior
Competence
Operating procedure
Protect firing line
to firing
Incorrect Coupling Of Nonel Type Competence
Leads Connection type
Operating procedure
Nonel Type Tube Leads Broken During Charging procedure
Charging
Short Circuiting On Floor Avoidance of high voltage circuits
Competence
Operating procedure
Proper joints in wet conditions
Shotfiring circuit design
Contaminated Intake Air Operating procedure
Protective equipment if required
Grit And/or Water Thrown Up By Drills Drill design/selection
Or Hoses Operating procedure
Protective equipment, if required
Electrical Arc/Spark Ignition In As for static discharge
Accumulation Of Gas Design of electrical equipment
Inspection of equipment
Maintenance of equipment
Metal To Metal Sparking In As for static discharge
Accumulation Of Gas Selection of materials
Naked Flame Ignition In Accumulation As for static discharge
Of Gas Contraband control
Cutting/welding arrangements
Static Discharge In Accumulation Of Adequate ventilation in shaft
Gas Adequate ventilation of dilute gas
emitted near sinking floor
Antistatic materials
Competence
Static Discharge In Accumulation Of
Gas

Inspections monitoring for gas


Operating procedure
Reporting of gas procedure
Skin Disorders Adequate bathing facilities
Cleansing of clothing
Materials selection
Protective clothing
Provision of medicinals (such as
barrier cream)
Slipping And Tripping Adequate dewatering
Adequate lighting
Footwear selection
Housekeeping
Operating care
Standard of floor clean up
Strains And Sprains Competence
Drilling procedure
Equipment handling arrangements
Equipment selection
Operator fitness
Contamination Of Intake Air Adherence to dust standards
Auditing of dust
Breathing protection if necessary
Dumping procedure
Location of dumps
Suppression of dust from other
operations at upper levels in the shaft

Surface dust suppression


Production Of Dust By Drills Adequate ventilation of drilling floor
Adherence to dust standards
Auditing of dust
Breathing protection if necessary
Dust suppression on drills
Proper maintenance of drills and
suppressors
Background Noise Equipment design/selection
Exposure limitation
Noise auditing
Protective equipment to be provided
and worn if required
Drill Noise Drill design/selection
Exposure limitation
Noise auditing
Protective equipment to be provided
and worn if required
Air Or Water Turned On To Open Competence
Ended Hose Inadvertently Operating procedure
Blown Out Hoses Inspection of hoses
Maintenance of hoses
Prevention of damage to hoses
Proper hose construction
Proper hose installation
Over Pressure Compressor maintenance
Compressor settings
Pressure regulators
Parted Couplings Coupling design
Examination of equipment prior to
drilling
Fitting compatibility
Installation of coupling locks
Emission Of Lubricant Or Oxidation Adequate ventilation of work area
Products From Drill Exhausts Allowable fume limits
Drill design/selection
Drill maintenance
Fume auditing
Lubricant type
Lubricator design/selection
Lubricator maintenance
Emission Of Lubricant Or Oxidation Adequate ventilation of work area
Products From Equipment Associated Equipment design/selection
With Drills Equipment maintenance
Fume auditing
Lubricant design/selection
Lubricant type
Hose Whip Non pressurisation of loose hoses
Procedure
Securing of hoses
Loose Clothing Entangled In Drill Drill design
Operating procedure
Proper clothing in good repair
Supervisor's checks
Accidents While Unloading Equipment Adequate lighting
At Shaft Bottom Conveyance design
Operating procedure
Signalling/communications
Fall Of Sides During Drilling Adequate support of sides
Inspection of walls
Limitation of exposed walls
Proper barring down of sides as
excavation proceeds
Falling Equipment Or Material In Shaft in shaft
Limitations on concurrent activities
Proper conveyances
Proper equipment handling and
securing and procedure
Falling Equipment Or Material In Shaft

Security at collar level


Security at stage level
Signalling communication
arrangements
Drilling Into Butts Containing Misfires Adequate dewatering of floor to allow
inspection
Alternatives to detonators
Blowing over floor
Competence
Correct reporting and treatment of
misfires
Explosive type
Inspection of cleaned floor
Operating procedure
Prohibition of drilling in butt holes
Proper clean up after blast and load
Contact With Noxious Chemicals Such Application procedure
As Protective Coatings Applied To Chemical register
Furnishings Knowledge of chemicals used
Protective equipment if required
Selection of materials
Timber/Steel/Concrete Sets Or Pipes Clear winding path
And Cables Fall Down Shaft After Guide provision
Snagging On Obstructions Materials transport arrangement
Slinging and suspension procedure
Personnel Fall From Furnishings Design of working platform
During Installation Procedure Installation procedure
Use of safety harness if required
Ignition By Naked Flame Control on contraband
Fire fighting provision
Limitation on naked flames
Welding and cutting procedure
Ignition By Sparks Falling From Control of flammable materials near
Surface shaft collar
Fire fighting provision
Surface cutting and welding procedure

Surface environment
Surface housekeeping
Dust From Drilling And Grinding Adequate ventilation
Operations As Furnishings Are Fixed Protective equipment is required
To Shaft Walls Ventilation auditing
Fumes From Paints, Sealers And Adequate ventilation
Protective Coatings Applied To Chemical register
Furnishings Protective equipment if required
Selection of materials
Ventilation auditing
Dual Failure Of Power Supply To Alternate means of egress
Winders And Fan Stranding Personnel
In Gassy Shaft
Dual Failure Of Power Supply To
Winders And Fan Stranding Personnel Alternative ventilation arrangements
In Gassy Shaft Emergency power supply for fan
Collapse Of Pipes Or Cables On To Design of pipe ranges and cable runs
Personnel including method of support
Inspection procedure
Installation procedure
Maintenance procedure
Design of ducting arrangements
including method of support
Inspection procedure
Installation procedure
Maintenance procedure
Failure Of Power Supply To Winders Alternate method of egress other than
And Pumps Leaving Personnel stage winder
Stranded At Bottom Of Wet Shaft Emergency power supply
Emergency power supply for pumps
Provision of means of escape from
sinking stage to shaft floor
Pumping arrangements
Failure Of Winding Equipment Leaving Alternate means of egress by stage
Personnel Stranded At Bottom Of Wet winder
Shaft Provision of means of escape from
sinking stage to shaft floor
Pumping arrangements
Inadequate Recovery From Shaft Of Arrangements for emergency egress
Injured Personnel from shaft
Equipment for transport in shaft
Procedure for transport of injured
personnel in shaft
Inadequate Surface Facilities Provision of first aid personnel
Provision of properly equipped first aid
room
Inadequate Transfer Arrangements Provision of access to site
Provision of evacuation arrangement
to doctor/hospital
Provision of external communications
arrangements
Contamination Of Intake Air By Adequate design
Asphyxiates Chemical register
Emergency egress
Procedures for use in shafts
Storage arrangements for
contaminants
Oxygen Deficient Or Contaminated Adequate ventilation
Atmosphere At Lining Level Emergency egress
Maintenance of ventilation standards
Signalling/communications
Ventilation auditing
Oxygen Deficient Or Contaminated
Atmosphere At Lining Level

Ventilation monitoring
Release Of Gases From Damaged Emergency egress
Gas Containers Signalling/communication
Storage and operating procedure for
gas containers
Contact With Concrete And/or Concreting procedures
Additives Proper use of additives
Protective clothing if required
Register of chemicals
Selection of chemicals
Personnel Jammed Between Stage Prohibited areas
And Lining When Stage Is Moved Signalling/communication arrangement

Stage design
Stage winding procedure
Personnel Struck By Conveyances Guarding of conveyance passageways
Passing Through Stage through stage
Operating procedure
Prohibited areas
Signalling/communication arrangement

Stage design
Winding procedure
Personnel Are Jammed Between Operating procedure
Furnishings And Shaft Conveyances Prohibited locations
Timber/Steel/Concrete Sets Or Pipes Brace procedure
And Cables Break Loose And Fall As Correct rope selection
They Are Being Placed In Position Correct suspension selection
Installation procedure
Materials transport arrangement
Rope and suspension
maintenance/inspection
Slinging procedure
Suspension procedure
Unloading procedure
Timber/Steel/Concrete Sets Or Pipes Brace procedure
And Cables Fall Down Shaft Through Correct rope selection
Rope Or Suspension Failure Or Correct suspension selection
Improper Suspension Or Transport Materials transport arrangement
Rope and suspension
maintenance/inspection
Slinging procedure
Suspension procedure
Concrete Kibble Falls Down Shaft Correct rope selection
Through Rope Or Suspension Failure Kibble design
Or Improper Suspension Or Loading Kibble loading procedure
Kibble maintenance
Kibble suspension
Concrete Kibble Falls Down Shaft
Through Rope Or Suspension Failure
Or Improper Suspension Or Loading

Rope and suspension maintenance


Transport procedure
Concrete Lining Fails And Falls Out Groundwater diversion arrangements
Because Of Groundwater Flushing
Through Pour Operating procedure
Wall preparation prior to pouring
Concrete Spilled Into Shaft From Burst Design/installation of concrete piping
Falling Main
Inspection of falling mains
Maintenance of falling mains
Operating procedure
Concrete Spilled Into Shaft On To Door gate design
Personnel Due To Failure Of Kibble Kibble design
Dump Door Gates Kibble inspection
Kibble maintenance
Operating procedure
Brace procedure
Kibble loading arrangement
Formwork Bursts Or Collapses As Design of formwork
Concrete Is Poured Operating procedure
Free Fall On To Personnel Of Spilled Clear winding path
Concrete In Shaft Due To Tipping Of Kibble design
Concrete Kibble Kibble guide arrangement
Kibble suspension arrangement
Kibble winding procedure
Maintenance of equipment
Signalling/communication arrangement

Timber/Steel Sets Fall As They Are Brace procedure


Being Placed In Position Correct rope selection
Material landing/unloading procedure

Material transport arrangements


Rope and suspension maintenance
Rope inspection
Signalling procedure/codes
Slinging procedure
Suspension procedure
Timber/Steel Sets Fall Down Shaft Brace procedure
Through Rope Or Suspension Failure Correct rope selection
Or Improper Suspension Or Loading Material landing/unloading procedure

Material transport arrangements


Rope and suspension maintenance
Rope inspection
Signalling procedure/codes
Slinging procedure
Suspension procedure
Wall Spalling Or Collapse As Baring down walls to solid during
Formwork Or Lining Is Being Placed excavation
Excavation and blast design
Form and lining placement procedure

Placement of temporary support as


required as walls are exposed during
excavation
Falling From Sinking Stage During Operating procedure
Lining Activities Safety harnesses if required
Stage deck housekeeping
Stage design
Ignition By Naked Flame Control of contraband
Fire fighting provisions
Limitation on naked flames
Welding and cutting procedures
Rebound From "Dry" Shotcreting Adequate ventilation
Machine Operations Operating procedure
Protective equipment if required
Shotcreting equipment design
Mixing Kettle Bursts Concrete transport design
Mixing kettle design
Operating procedure
Protective equipment if required
System inspection
System maintenance
Shotcrete Spray Or Rebound Protective equipment if required
Shotcreting procedure
Metal/Metal Sparking Presence Of Gas Adequate ventilation
Operating procedure
Selection of materials
Ventilation auditing
Naked Flame In Presence Of Adequate ventilation to
Flammable Gas Control of contraband
dilute/remove gas
Limitation of naked flames
Ventilation auditing
Static Sparking From Shotcrete Adequate ventilation
Machine Or Hoses In Presence Of Gas Selection of equipment
Selection of materials
Shotcreting equipment earthing
Ventilation auditing
Welding/Cutting Sparks In Presence Adequate ventilation
Of Gas Ventilation auditing
Welding/cutting procedure in shaft and
above shaft
Failure Of Ice In Frozen Shafts Communications in shaft
Through Inadequate Formation Emergency egress
Failure Of Ice In Frozen Shafts
Through Inadequate Formation
Freeze design
Freeze execution
Monitoring procedure
Failure Of Shaft Lining Under External Communications in shaft
Hydrostatic Pressure Emergency egress
External pressure reduction methods
Hydrology quantification
Lining design
Curb Ring Or Other Form Supports Control of concrete pressure build up
(Bolts, Stirrup Hangers, Etc.) Fail during pour concrete pour procedure
Curb ring design
Form support design
Operating procedure
Support Ropes Fail Adequate form transport apparatus
Correct rope condition
Correct rope selection
Form suspension design
Link design
Link maintenance
Operating procedure
Rope maintenance
Signalling/communication
arrangements
Form Key Or Other Objects Dropped Form design
During Stripping Safety attachment to key
Stripping procedure
Form Slips Off Lining When Key Is Form design
Removed Safety attachment of form
Stripping procedure
Suspension Gear Is Overstressed Form design
While Attempting To Pull Form From Pull limitation
Adhering Lining Signalling/communication
arrangements
Stripping procedure
Suspension gear maintenance
Suspension gear rating
Leakage Of Refrigerant Gases From Emergency procedure
Shaft Freezing Plant. (e.g. Ammonia) Leakage sensor alarms
Location of plant
Plant auditing
Plant maintenance
Plant ventilation
System shut down controls
Incompetent Operation Of Excavator Operating procedure
Operator competence
Restriction of personnel to operate
Malfunction Of Excavator Excavator design
Excavator inspection
Malfunction Of Excavator

Excavator maintenance
Muck Pile Operators In Wrong Floor supervision
Locations Mucking procedure
Poor Visibility For Excavator Operator Adequate lighting
Adequate ventilation to remove dust,

fumes and vapours


Contamination Of Intake Air Operating procedure
Protective equipment if required
Grit And/or Water Thrown Up During Operating procedure
Muck Loading Protective equipment if required
Loaded Kibble Accelerated Jerkily Competence
Winding procedure to avoid jerky
cycles
Loaded Kibble Snagged At Stage Or Competence
Collar Level Kibble guides design
Winding procedure to include due care
at these levels
Mud/Rocks Adhering To Exterior Sides Braceman to check for adhering
Or Bottom Of Kibble Falls Off During material and remove it before kibble is
Wind lowered
Floorman to check for adhering
material and remove it before kibble is
signalled away
Overloading Of Kibbles Excavator operator's procedure to
include no overloading
Floormen not to signal away
overloaded kibbles
Muck Pile Rolls Down On Operators Proper excavation sequence to avoid
steep muck faces
Muck Spillage At Surface Falls Down Kibble dumping design
Shaft Kibble unloading procedure
Provision of collar doors or deflectors
Wall Rock Collapse As Muck Pile Is Inspection of walls
Lowered Placement of temporary support as
required
Progressive barring down of walls as
muck pile is lowered
Wall Rock Collapse Through Blast Blast design
Damage Inspection of walls
Placement of temporary support as
required
Progressive barring down of walls as
muck pile is lowered
Electrical Arc/Spark Ignition In Adequate ventilation
Accumulation Of Gas Design of electrical equipment
Earthing arrangement
Electrical protection
Electrical Arc/Spark Ignition In
Accumulation Of Gas

Inspection of equipment
Inspections for gas
Maintenance of equipment
Monitoring
Operating procedure
Reporting of gas
Internal Combustion Engine Ignition Of Adequate ventilation
Accumulation Of Gas Design of engine
Earthing arrangement
Engine shutdown provision
Inspection of engine
Inspections for gas
Maintenance of engine
Monitoring
Operating procedure
Reporting of gas
Metal To Metal Sparking In Adequate ventilation
Accumulation Of Gas Earthing arrangement
Inspections for gas
Monitoring
Reporting of gas
Selection of materials
Naked Flame Ignition In Accumulation Adequate ventilation
Of Gas Contraband control
Cutting/welding/grinding arrangements

Earthing arrangement
Inspections for gas
Limitation on naked flames
Monitoring
Reporting of gas
Static Discharge In Accumulation Of Adequate ventilation
Gas Earthing arrangement
Inspections for gas
Monitoring
Reporting of gas
Selection of materials
Skin Disorders Adequate bathing facilities
Cleansing of clothing
Materials selection
Protective clothing
Provision of medicinals (such as
barrier cream)
Slipping And Tripping Adequate dewatering
Adequate lighting
Footwear selection
Housekeeping
Operating care
Slipping And Tripping

Standard of floor clean up


Strains And Sprains Competence
Drilling procedure
Equipment handling arrangements
Equipment selection
Operator fitness
Contamination Of Intake Air Auditing of dust
Breathing protection if necessary
Dust suppression arrangements
Location of dumps
Surface dumping procedure
Ventilation design
Production Of Dust During Loading Of Adequate ventilation of muck pile
Muck Auditing of dust
Breathing protection if necessary
Dust suppression
Background Noise Equipment selection/design
Limitation of personal exposure
Noise auditing
Protective equipment to be provided
and worn if required
Excavator Noise Excavator design/selection
Limitation of personal exposure
Noise auditing
Protective equipment to be provided
and worn if required
Internal Combustion Engine Emissions Adequate ventilation of work area
Allowable fume levels
Engine design
Engine Maintenance
Engine operation procedure
Fume auditing
Protective equipment if required
Incorrect Securing Of Rope To Kibble Braceman to check connections and
hooks
Competence
Design of connector
Operating procedure
Kibble Lands On Operators Competence
Floor supervision
Signalling/communication
arrangements
Winding procedure
Kibble Rolls Over On Muck Pile Competence
Kibble design
Kibble loading procedure
Muck pile excavation sequence
Proper muck pile land procedure
Kibble Rolls Over On Muck Pile

Proper muck pile landing location


Emission Of Lubricant Or Oxidation Adequate ventilation of work area
Products From Pneumatic Excavator Excavator design
Exhausts Excavator maintenance
Fume auditing
Lubricant type
Protective devices if required
Excavating Into Unshot Explosives Inspection after firing
Operator vigilance during mucking
Procedure on discovery of unshot
explosives
Incorrect Topographical Location Adequate drainage design
Personnel evacuation
Proper drainage maintenance
Pumping arrangements
Adequate drainage design and
performance
Assessment of catchment conditions
Avoidance of flood prone areas
Design of shaft collar
Pluviographic assessment
High Water Pressures Outside Lining Adequate design for conditions
Depressurising arrangements
Hydro geological study
Improperly Executed Lining Adherence to design
Construction Quality control of lining materials
Unexpectedly Weak Ground Adherence to design
Proper geotechnical study
Proper lining design
Adherence to design during
construction
Excavation design
Inspection of ground
Proper geotechnical study
Temporary support methods
Fires And Explosions Arising From Competence
Fires Location of flammable materials
storage
Provision of fire fighting equipment
Site clearing
Site housekeeping
Formwork Failure Concrete pouring procedure
Design of forms
Mobile Equipment Mishaps (Excluding Competence
Cranes On Sinking/Winding Duties) Correct operating procedure
Equipment inspection
Equipment maintenance
Suitable working surface
Mobile Equipment Mishaps (Excluding
Cranes On Sinking/Winding Duties)

Utilisation of suitable machines


Structural Failure Adequate design
Correct civil preparation of site
Equipment inspection
Equipment maintenance
Proper assembly
Grout Chemicals Find Way Into Grout campaign design
Groundwater And Drainage Regimes Operating procedure
Pollutant storage
Pollutant treatment
Register of chemicals
Selection of chemicals
Spillage containment
Understanding of groundwater and
drainage regimes
Spray Or Spillage Of Hazardous Adequate ventilation of working and
Chemicals mixing areas
Grout campaign design
Operating procedure
Protective equipment to be worn
Register of chemicals
Selection of chemicals
Bursting Grout Pipe Or Hoses Grouting pressure
Operating procedure
Physical shielding
Pressure monitoring/relief
Protective devices
Specification of grout pumps
Specification of hose and pipes
Hose Couplings Part Causing Spray Coupling design
And Lashing Coupling locks
Grout campaign design
Operating procedure
Pressure monitoring relief
Standpipe Packer Failure Leading To Grout campaign design
Standpipes And Hoses Jet Lashing Operating procedure
Out Of The Grout Hole Packer design
Pressure monitoring/relief
Safety chains
System Blockages Operating procedure
Pressure monitoring/relief
Grout In Excess Quantities And Design of shaft lining to resist grouting
Pressure Fractures Wall And Floor pressure
Rock And/or Shaft Lining Grout campaign design
Limit grouting pressure
Operating procedure
Probe Drill Strikes High Pressure Design of drills used
Aquifer And Blow Outs
Probe Drill Strikes High Pressure
Aquifer And Blow Outs Hydrological assessment of shaft area

Provision of standpipe blowout


protection if high pressures are
expected
Probe Drill Strikes Large Aquifer With Drill only through valve equipped
Uncontrolled Outflow standpipes if high flows are expected

Emergency egress from shaft floor


Hydrological assessment of shaft area

Provision of standpipe valves


Probe Drill Strikes Major Gas Feeder Adequate ventilation
Emergency egress provisions
Provision of standpipe blowout
protection and control
Strata assessment
Personnel At Collar Level Showered Design of tipping mechanism
By Spilled Muck During Tipping Overloading prohibition
Prohibited areas designated during
tipping
Provision of guarding
Tripping procedure
Personnel Caught In Kibble Tipping Equipment maintenance procedure
Mechanism Prohibited areas designated during
tipping
Provision of guarding
Tipping procedure
Personnel Crushed By Landing Kibble Prohibited areas designated
Or Moving Kibble At Surface Level Provision of guarding
Tipping and landing procedure
Personnel Injured By Mobile Designation of prohibited areas
Equipment Used In Muck Disposal Disposal procedure
Operations Personnel competence
Roll Overs Of Tip Trucks And Other Adequate area lighting in dark hours
Muck Disposal Mobile Equipment On Disposal procedure
Dumps Mobile equipment inspection
Mobile equipment maintenance
Mobile equipment selection
Spilled Muck Showers Into Shaft
Collar sealing/deflection arrangements
Tipping procedure
Detonation Of Unexploded Charges Disposal procedure for misfired
Loaded Out In Muck As It Is Tipped, material recovered
Dumped Or Levelled Operator vigilance
Underground misfire procedure
Contact With Live Parts Design of equipment
Earth leakage protection
Contact With Live Parts

Inspection, testing and maintenance


Interlocking
Proper installation
Damage To Equipment And Cables By Design of equipment
Flyrock, Etc. Exposing Live Parts Inspection, testing and maintenance
Location of equipment
Protection of equipment
Inadequate Earthing Arrangements Operator competence
During Welding Procedures Proper earthing arrangements and
connections
Indirect Contact Design of equipment and system
Earth fault limitation
Inspection, testing and maintenance
Ignition Of Flammable Material Due To Fire fighting provisions
Electrical Equipment Malfunction (E.g.. Location of equipment
Arc Ignites Timber Buntons) Maintenance, testing, inspection
Protection of equipment
Electrical Arcs/Sparks In Presence Of Adequate ventilation
Gas Design of equipment
Inspection of equipment
Maintenance of equipment
Protection of equipment
Ventilation auditing
Lowering Of Personnel Into An Access to signal line/ communications
Irrespirable Atmosphere during wind
Adequate ventilation
Shaft inspection procedure
Speed of man winding
Ventilation auditing
Ventilation monitoring
Doors Unopened During Wind Braceman's procedure
Design of door activation mechanism
Maintenance of mechanism
Testing of door mechanism
Premature Closing Of Doors Bracemen's procedure
Design of door activation mechanism
Maintenance of mechanism
Testing of door mechanism
Corrosion Of Attachments Attachment design
Attachment inspection
Attachment maintenance
Replacement criteria
Fatigue Of Attachments Attachment design
Attachment inspection
Attachment maintenance
Proper load level
Proper winding procedure
Replacement criteria
Wear Of Attachments Attachment design
Attachment inspection
Attachment maintenance
Proper load level
Proper winding procedure
Replacement criteria
Conveyance Damage Due To Collision Proper guide arrangements
In Shaft Proper winding speeds and
accelerations
Winding procedure
Conveyance Fails Through Conveyance design
Overloading Loading procedure
Corrosion Of Conveyance Conveyance design
Conveyance inspection
Conveyance maintenance
As for "Overwinding Accidents" Hazard
Overwinding And Collision in this same activity area
Struck By Objects Falling Down Shaft Brace procedure
Equipment/loading procedure

Inspection and housekeeping in shaft


Winding procedure
Struck By Other Equipment In Allowable equipment in conveyance
Conveyance during manriding
Manriding procedure
Lowering Of Personnel Into Flooded Access of signal line/ communications
Shaft during wind
Shaft inspection procedure
Speed of man winding
Testing winding procedure
Collision With Collar Doors While As for "Collision With Collar Doors"
Transporting Personnel Hazard in this same activity area
Manriding procedure
Winding speed
Conveyances Strike Obstruction In
Shaft While Transporting Personnel As for "Obstructions in Winding Path"
And Tip hazard in this same actity area
Design of conveyance
Manriding procedure
Fall From Conveyance While Alighting Access to signal line/ communications
On Stage at stage
Adequate lighting
Manriding procedure
Stage design
Stage landing procedure
Kibble Rolls Over Upon Landing On
Uneven Bottom Access to signal line/ communications
Landing location
Kibble Rolls Over Upon Landing On
Uneven Bottom

Landing procedure
Overloading Of Conveyance With Design of conveyance
Personnel Manriding procedure
Overwinding While Transporting As for "Overwinding Accidents" hazard
Personnel in this same activity area
Conveyance arresters in headframe
Manriding procedure
Winding speed
Personnel Riding On Side Ob Kibble Manriding procedure
Prohibition of side riding
Slipping From Conveyance While Landing procedure
Alighting At Brace And Falling Through Manriding procedure
Collar Doors Into Shaft Prohibition of manriding on loaded
Slipping On Muck While Riding On Loadkibbles
Deterioration Of Guide Shoes Design of guide shoes
Inspection of guide shoes
Maintenance of guide shoes
Test winding procedure
Guide Deterioration Design of guide shoes
Design of guides
Inspection of guides and furnishings
Maintenance of guides
Test winding procedure
Incorrect Installation Of Guides And Design of guides and frames
Frames Inspections of guides
Installation procedure
Maintenance of guides
Test winding procedure
Fire Damage To Structure Fire fighting provision
Flammable material storage
Housekeeping
Selection of materials
Lightning Strike Lightning earthing
Sheaves Cause Rope Damage Correct sheave design
Fleeting angles
Sheave inspection
Sheave maintenance
Wear monitoring
Structural Deterioration Failure checks
Inspection
Maintenance
Protective coatings
Structural Failure Through Overloading Access to components
Construction procedure
Inspection
Maintenance
Operating procedure
Structural design
Conveyances Strike Obstruction In Clear winding path
Shaft Design of shaft
Guide and furnishings maintenance
Provision of guides
Test winding procedure
Brake System Failure Brake system design
Brake system maintenance
Prevention of lubricant contamination
of brake paths
System testing
Controller Failure Controller inspection
Controller maintenance
Controller testing
Incorrect Controller Settings Controller setting procedure
Test winding after resetting controller
Incorrect Indexing Controller setting procedure
Declutching procedures
Indexing procedures
Test winding after indexing
Incorrect Location Of Stage In Shaft Marking of location
Procedure for moving stage
Test winding
Incorrect Signal Given Operator competence
Signal code selection
Signalling/communication procedure
Limit Switch Failure Correct limit switch location
Correct limit switch setting
Switch maintenance
Switch testing
Operator fatigue Controller and limit switches
Dead man control
Medical/physical standards
Operator competence
Partial/total automation
Winding procedure
Overspeed Landing Controller settings
Medical/physical standards
Operator competence
Excessive Wear Maintenance
Replacement criteria
Selection of rope
Fatigue Maintenance
Non destructive testing
Replacement criteria
Selection of rope
Rope Damage And Jamming On Booking monitors
Winder Drum Through Failure To Drum design
Correctly Book Fleet angle
Rope Damage And Jamming On
Winder Drum Through Failure To
Correctly Book
Operating procedure
Rope inspection
Rope installation procedure
Rope maintenance
Rope selection
Rope Damage From Kinking Inspection
Maintenance
Operating procedure
Rope Damage Through Excessive Drum diameter
Bending Strain Rope inspections
Rope maintenance
Rope selection
Sheave diameter
Rope Damage Through Inadequate Rope inspection
Lubrication, Corrosion Etc. Rope lubrication
Rope maintenance
Rope Failure At Capell Capell inspection
Capell installation procedure
Capell maintenance
Capell selection
Limitation of winding shock through
winding procedure
Rope Spin Causing Load Spin In Provision of anti-spin devices
Shaft Rope installation procedure
Rope selection
Rope Stretch Through Jamming Of Conveyance clearance in shaft
Conveyance In Shaft During Wind Guide inspection
Guide maintenance
No obstructions in winding path
Proper state guide arrangements
Collision With Collar Doors While Appropriate Winding speeds
Transporting Explosives As for "Collision With Collar Doors"
hazard in this same activity area
Explosives transport procedure
Conveyances Strike Obstructions In As for " Obstructions in Winding Path"
Shaft And Tip While Transporting hazard in this same activity area
Explosives Explosive transport procedure
Winding speed
Overwinding While Transporting As for "Overwinding Accidents" hazard
Explosives in this same activity section
Containers used
Explosive transport procedure
Winding speed
Brake Application Failures Brake system design
Maintenance inspection
Maintenance procedure
Operating procedure
Operator competence
Brake Component Failures Brake system design
Maintenance inspection
Maintenance procedure
Drum Collapse Drum design
Maintenance inspection
Maintenance procedure
Proper spec. for duty
Drum Shaft Failure Component design
Maintenance inspection
Maintenance procedure
Electrical Component Failures Component design
Maintenance inspection
Maintenance procedure
System design
Foundation Failure Foundation design
Installation procedure
Gearing Failure Component design
Maintenance inspection
Maintenance procedure
Proper lubrication
Go to
Hazard List

Go to Hierarchy
Furnishing installation of Controls

Pressure grouting

Further information
Safety Alert 313
Go to
top of page
Strata Control
Click on buttons below to go to the risk, risk factors and appropriate controls.

Control of multi seam Control of ribs

Sub activity Risks


Control of Multi Seam See under the Mine Design Activity -
Control of Multiseam Interaction
Control of Ribs Personnel Are Struck By Falling Rib
Material
Floor Control Injuries To Personnel From
Undertaking Floor Control

Floor Control Personnel Injuries Arising From Floor


Movement

Roof Control Injuries From Placing Support


Roof Control Personnel Are Struck By Falling Roof
Material
Strata Control
priate controls.

Floor control Roof control

Mechanism/Risk Factors Controls


See under the Mine Design Activity - See under the Mine Design Activity -
Control of Multiseam Interaction Control of Multiseam Interaction
Rib Bolts Fail To Anchor And/or Competence
Provide Adequate Support Correct installation
Design of bolt pattern
Type and length of bolt and anchor
Rib Bolts Fail To Anchor Through Loss Use of grout injection consolidation
Of Chemical Grout Into Cracks Or Use of passive supports
Shears
Rib FailsInAnd
RibsFalls As It Is Being Determination of maximum span of
Supported unsupported rib
Operating procedure
Use of temporary and protective
supports
Rib Fails Beyond Bolted Horizon Use of grout injection consolidation
Use of longer bolts
Use of passive supports
Rib Spall Occurs Between Supports Density of rib support
Provision of continuous support
mediums
Rib Support While Adequate For Solid Monitoring of rib supports
Drivage Fails Under Secondary Strengthening of supports in abutment
Abutment Loads zones
Rib Was Not Supported Allowing It To Provision of adequate rib support
Fail And Fall where failure would otherwise occur
Ribs Fail And Spall Suddenly During with risk to personnel
Adherence to design
Pillar Extraction Operations Design of extraction system to
minimise abutment loadings
Provision of adequate support
Remote operation of machines
Adherence to design
Design of extraction system to
minimise abutment loadings
Provision of adequate support
Remote operation of machines
Ribs Spall Extensively And Suddenly Pillar design
Because Pillars Are Too Small And
Highly Loaded
As for the "Mine Development" - " As for the "Mine Development" - "
General Underground Construction" General Underground Construction"
Activity area Activity area
Floor Heave Causes Rough Travelling Bolting of floor
Conditions Resulting In Poor Vehicle Brushing, regrading and maintenance
Control And Jolting And Jarring of travelling surfaces
Floor Heave Closes Airways, Bolting of floor
Disrupting Ventilation System Brushing and maintenance of airway
floors
Floor Heave Disrupts Conveyors Brushing of conveyor road floors to
Causing Excessive Spillage And Fire maintain and regrade conveyors
Risk Floor bolting
Support of conveyors from roof
Floor Heave Is Worsened By Small Design of pillars to minimise floor
Pillars Punching Into Soft Floor punching
Floor Heave Tilts And Disrupts Fixed Bolting of floor at critical fixed
Equipment Causing Dangerous equipment locations
Malfunctions Brushing of floor to maintain fixed
equipment locations and safe
operation
Support of critical equipment from roof

Sudden Floor Bumps During Pillar Design of extraction system to


Extraction Cause Machines To Move minimise pressure bumps
And Jam Personnel Location of personnel
Use of remote control on machines
Sudden Floor Bumps During Pillar Design of extraction system to
Extraction Cause Spinal Jolts minimise pressure bumps
Use of remote control on machines in
bump prone areas
Personnel Are Struck By Spraying Competence
Grout From Burst Lines Or Leakage Equipment maintenance
Operating procedure
Protective equipment
Personnel Are Struck When Support Competence
Elements Or Equipment Is Dropped Operating procedure
Personnel Become Entangled In Avoidance of loose clothing
Bolting Equipment Competence
Operating procedure
Personnel Inhale Excessive Dust From Adequate ventilation
Dry Drilling Dust auditing (respirable)
Operating procedure
Personnel Inhale Excessive Dust From
Dry Drilling

Protective equipment
Provision of dust extraction and/or
suppression
Personnel Inhale Fumes From Drilling Adequate ventilation
Equipment (Lubricants Etc.) Chemical register
Fume auditing
Operating procedure
Protective equipment
Selection of lubricants
Personnel Jammed By Mobile Competence
Equipment In Use To Place Supports Operating procedure
Operator competence
Personnel Suffer Strains Or Sprains Competence
While Handling Equipment Or Support Manual handling procedure
Elements Operating procedure
Personnel Suffer Adverse Reactions Chemical register
From Contact With Chemical Anchor Competence
Or Grout Material Operating procedure
Protective clothing and equipment
Personnel Suffer Skin Damage And Barking of timber used
Disorder From Handling Supports Protective equipment
Selection of supports
Bolts Fail To Anchor Due To Loss Of Grouting to consolidate ground prior to
Chemical Grout Into Bed Separation bolting
Cracks Or Sheared Or Broken Ground Use of passive supports
Cavities Form On Face Or Gate Roads False roofing and packing of cavities
Preventing Longwall/ Shortwall including pump packing methods
Supports From Contacting Roof

Falling Goaf Rills Through Longwall Or Design of supports


Shortwall Supports Provision of anti-rill shielding
Floor And/or Roof Convergence Adequate contact of support with strata
Distorts Steel Sets Causing Them To to distribute load
Fly Out Of Place And/or Allow Roof To Correct installation
Fall Design of sets
Provision of yielding devices
Saddling cross supports
Floor Heave Or Rapid Roof Maintenance of supports
Convergence Breaks Props And Use of pointed yielding props
Promotes Roof Fall Use of softwood caps for yield control

Goaf Fall Triggers A Running Fall Competence


Beyond Goaf Edge Provision of adequate breaker lines
Personnel Are Struck By Falling Goaf Adherence to planned extraction
Competence
Personnel Are Struck By Falling Goaf

Prohibition of personnel in goaf areas


which are unsupported
Provision of adequate goaf edge
support
Provision of breaker lines on goaf edge

Roof Bolts Fail To Anchor And Provide Competence


Support Correct installation
Design of bolt pattern
Type and length of bolt and anchor
Roof Fails Above Bolted Horizon Use of cable bolts
Use of longer bolts
Use of passive supports
Roof Fails And Falls As It Is Being Competence
Bolted Installation procedure
Observance of maximum allowable
unsupported span
Use of temporary supports in bolting
area
Roof Fails And Falls Between Face Correct installation
And Lead Set As Sets Are Being Stood Determination of maximum allowable
unsupported span
Provision of forepoling and/or
temporary props
Roof Falls Ahead Of Adequate strength of supports
Longwall/Shortwall Powered Supports Maintenance of support performance

Monitoring of support performance


Roof Rills Down As Broken Ground Is Operating procedure
Being Excavated/Supported Use of forepoling
Use of rein injection or other grouting
to consolidate broken ground

Use of spiling
Roof Support While Adequate For Monitoring of support
Solid Drivage Fails Under Secondary Strengthening of support in abutment
Abutment Loads zones
Use of cable bolting
Roof Was Not Supported Allowing It To Provision of adequate roof support
Fail And Fall where failure would otherwise occur
with risk to personnel.
Strata Breaks Up Generally Around Consolidation of broken ground by
Longwall/Shortwall Supports bolting/grouting
Preventing Them To Function
Effectively
Sudden Creep Occurs Through Pillar Adherence to design
Failure Design of extraction sequence
Design of pillars
Sudden Failure Occurs During Pillar Adequate temporary support
Extraction Adherence to design
Avoidance of abutment zones
Design of extraction sequence
Speed of extraction
Support Legs Are Dislodged By Falling Adequate clearance for machines
Rib Or Contact With Mobile Machines Adequate rib support where required
Causing Cross Support And Roof To
Fall Operator competence
Saddling or otherwise securing of
cross supports
Timber Supports Are Insufficient To Competence
Prevent Roof Failure Correct installation of support
Design of support system
Use of alternatives to timber
Timber Supports Deteriorate In Time Auditing of supports
And Allow Roof Failure Maintenance of supports including
replacement
Timber type and strength
Go to
Hazard List

Go to Hierarchy
of Controls

Further information

Safety Bulletin 14

Safety Alert 44
Significant incident 10

Safety Alert 44

Safety Alert 44
safety alert 90
Go to
top of page
Transport
Click on buttons below to go to the risk, risk factors and appropriate controls.

Armoured conveyor
Belt feeder / breaker units
transfer of material

Conveyor transfer of Conveyor transfer of


materials personnel

FSV transfer of material FSV transport of personnel

FSV powered by trailing Locomotive and rail


cable systems

Pick-up loaders in-line


Rail haulage (general)
operation

Shaft transfer of Shaft transfer


materials of personnel

Sub activity Risks


Armoured Conveyor transfer of Crushing, Contusion Or Fracture
Materials/Equipment Injuries

Belt Feeder/Breaker Units Crushing, Contusion And Fracture


Injuries To Personnel

Belt Feeder/Breaker Units Fire


Belt Feeder/Breaker Units Fire

Bulk Winding Systems Blockage Of Shaft Causing Risk To


Underground Personnel

Bulk Winding Systems Crushing, Contusion And Fracture


Injuries
Bulk Winding Systems Explosion Of Dust And/or Dust/Gas In
Shaft

Bulk Winding Systems Explosion Of Gas In Shaft


Bulk Winding Systems Explosion Of Gas In Shaft

Bulk Winding Systems Fire In Shaft Causing Asphyxia Of


Underground Personnel

Bulk Winding Systems Hearing Damage

Bulk Winding Systems Lung Damage

Coal Skips to Cage Transfers Crushing Contusion And Fracture


Injuries To Personnel
Injuries To Personnel

Coal Skips to Cage Transfers Explosion Of Dust

Coal Skips to Cage Transfers Explosion Of Gas

Coal Skips to Cage Transfers Fire

Coal Skips to Cage Transfers Hearing Damage

Coal Skips to Cage Transfers Lung Damage

Conveyor Belt System Asphyxiation

Conveyor Belt System Crushing, Contusion And Fracture


Injuries To Personnel
Conveyor Belt System Crushing, Contusion And Fracture
Injuries To Personnel
Conveyor Belt System Explosion Of Dust

Conveyor Belt System Explosion Of Gas


Conveyor Belt System Fire On System
Conveyor Belt System Hearing Damage

Conveyor Belt System Heat Exhaustion

Conveyor Belt System Lung Damage


Conveyor Belt System Lung Damage

Conveyor transfer of Crushing, Contusion Or Fracture


Materials/Equipment, Forward or Injuries
reversed belt

Conveyor transport of Personnel Crushing, Contusion And Fracture


Injuries
Direct Rope Haulage Crushing, Contusion And Fracture
Injuries To Personnel
Direct Rope Haulage Explosion Of Dust

Direct Rope Haulage Explosion Of Gas

Direct Rope Haulage Fire On System

Extendable Belt System Crushing, Contusion And Fracture


Injuries To Personnel
Extendable Belt System Crushing, Contusion And Fracture
Injuries To Personnel

Free Steered Vehicles (General) Crushing, Contusion And Fracture


Injuries To Personnel
Free Steered Vehicles (General) Explosion Of Dust

Free Steered Vehicles (General) Explosion Of Gas


Free Steered Vehicles (General) Explosion Of Gas

Free Steered Vehicles (General) Fire On Vehicle

Free Steered Vehicles (General) Hearing Damage

Free Steered Vehicles (General) Lung Damage

FSV transfer of Materials/Equipment Asphyxiation/ Poisoning

FSV transfer of Materials/Equipment Crushing, Contusion And Fracture


Injuries
FSV transfer of Materials/Equipment Crushing, Contusion And Fracture
Injuries

FSV transfer of Materials/Equipment Crushing, Contusion And Fracture


Injuries

FSV transfer of Materials/Equipment Electrocution


FSV transfer of Materials/Equipment Electrocution

FSV transfer of Materials/Equipment Explosion Of Dust Or Dust/Gas

FSV transfer of Materials/Equipment Explosion Of Gas

FSV transfer of Materials/Equipment Fire


FSV transfer of Materials/Equipment Hearing Damage

FSV transfer of Materials/Equipment Crushing, asphyxiation

FSV transfer of Materials/Equipment Lung damage

FSV transport of Personnel Crushing, Contusion And Fracture


Injuries
FSV transport of Personnel Explosion Of Gas

FSV transport of Personnel Hearing Damage

FSV transport of Personnel Lung Damage

FSV's Battery Powered Crushing, Contusion And Fracture


Injuries To Personnel
FSV's Battery Powered Crushing, Contusion And Fracture
Injuries To Personnel

FSV's Battery Powered Electrolyte Burns To Personnel

FSV's Battery Powered Explosion Of Dusts

FSV's Battery Powered Explosion Of Gas

FSV's Battery Powered Fire


FSV's Battery Powered Fire

FSV's Direct Loading onto Belts CRUSHING, CONTUSION AND


FRACTURE INJURIES TO
FSV's Direct Loading onto Belts PERSONNEL
FIRE ON BELT SYSTEM

FSV's Direct Loading onto Belts LUNG DAMAGE

FSV's Powered by Internal Asphyxiation Of Personnel (Or


Combustion Engines Poisoning)

FSV's Powered by Internal Explosion Of Dust


Combustion Engines

FSV's Powered by Internal Explosion Of Gas


Combustion Engines
Combustion Engines

FSV's Powered by Internal Fire On Equipment


Combustion Engines

FSV's Powered by Internal Lung Damage


Combustion Engines

FSV's powered by Trailing cable Crushing, Contusion And Fracture


Injuries To Personnel

FSV's powered by Trailing cable Electrocution Of Personnel

FSV's powered by Trailing cable Explosion Of Dust


FSV's powered by Trailing cable Explosion Of Gas

FSV's powered by Trailing cable Fire

Locomotive & Rail Systems of Haulage Crushing, Contusion And Fracture


Accidents To Personnel
Locomotive & Rail Systems of Haulage Crushing, Contusion And Fracture
Accidents To Personnel
Locomotive & Rail Systems of Haulage Electrolyte Burns To Personnel

Locomotive & Rail Systems of Haulage Explosion Of Dust

Locomotive & Rail Systems of Haulage Explosion Of Gas

Locomotive & Rail Systems of Haulage Fire On System


Locomotive & Rail Systems of Haulage Fire On System

Locomotive & Rail Systems of Haulage Hearing Damage

Locomotive & Rail Systems of Haulage Lung Damage, Asphyxiation, Poisoning


Materials/Equipment loading & Asphyxiation, Poisoning
unloading

Materials/Equipment loading & Crushing, Contusion And Fracture


unloading Injuries
Materials/Equipment loading & Lung Damage
unloading

Materials/Equipment loading & Slips, Sprains And Strains


unloading

Monorail transfer of Crushing, Contusion And Fracture


Materials/Equipment Injuries

Personnel Transport Crushing, Contusion and Fracture


Injuries
Pick-Up Loaders- In-Line operation Crushing, Contusion and Fracture
Injuries

Pick-Up Loaders- In-Line operation Explosion Of Gas Or Dust

Pick-Up Loaders- In-Line operation Lung Damage

Pick-Up Loaders- In-Line operation Asphyxiation/ Poisoning Of


Underground Personnel

Rail Haulage (General) Crushing, Contusion And Fracture


Injuries To Personnel
Rail Haulage (General) Disruption To Ventilation Causing Risk
Of Injury To Underground Personnel

Rail Haulage (General) Explosion Of Dust

Rail Haulage (General) Explosion Of Gas


Rail Haulage (General) Fire On System

Rail Haulage (General) Lung Damage

Rail Haulage (General) Slips, Trips, Sprains And Strain Injuries


To Personnel
Rail Haulage transfer of Asphyxiation, Poisoning
Materials/Equipment

Rail Haulage transfer of Crushing, Contusion And Fracture


Materials/Equipment Injuries
Rail Haulage transfer of Electrocution
Materials/Equipment

Rail Haulage transfer of Explosion Of Dust


Materials/Equipment

Rail Haulage transfer of Explosion Of Gas


Materials/Equipment
Rail Haulage transfer of Fire
Materials/Equipment

Rail Haulage transfer of Hearing Damage


Materials/Equipment
Rail Haulage transfer of Hearing Damage
Materials/Equipment

Rail Haulage transfer of Lung Damage


Materials/Equipment

Rail transport of Personnel Asphyxiation, Poisoning

Rail transport of Personnel Crushing, Contusion And Fracture


Injuries
Rail transport of Personnel Fire
Rail transport of Personnel Hearing Damage

Rail transport of Personnel Lung Damage

Rope Hauled sled transfer of Crushing, Contusion And Fracture


Materials/Equipment Injuries

Shaft transfer of Materials/Equipment Crushing, Contusion And Fracture


Injuries
Shaft transfer of Materials/Equipment Crushing, Contusion And Fracture
Injuries
Shaft transfer of Materials/Equipment Electrocution Of Personnel

Shaft transfer of Materials/Equipment Fire In Shaft Causing Asphyxiation Of


Personnel

Shaft Transfer of Personnel Crushing, Contusion And Fracture


Injuries
Winding Coal Skips in Cages Blockage Of Shaft Causing Risk To
Underground

Winding Coal Skips in Cages Crushing, Contusion And Fracture


Injuries
Winding Coal Skips in Cages Explosion Of Dust Or Dust/Gas
Winding Coal Skips in Cages Explosion Of Gas In Shaft
Winding Coal Skips in Cages Fire In Shaft Causing Asphyxiation Of
Underground Personnel

Winding Coal Skips in Cages Hearing Damage

Winding Coal Skips in Cages Lung Damage


Transport
priate controls.

Coal skips to cage


Bulk winding systems
transfers

Direct rope haulage Extendable belt system

FSV direct loading onto


FSV powered by battery
belts

Monorail transfer of
Materials loading
materials

Rail haulage (transfer


Rail transport of personnel
of material)

Winding coal skips in


cages

Mechanism/Risk Factors Controls


Materials Or Equipment Jams Against AFC stopping arrangements
Face Or Spill Plates, Frees And Competence
Spears Into Shield Line, Striking Location of personnel on face
Personnel
Operating procedure
Signalling/communications
Materials Or Equipment Passes AFC stopping arrangements
Intended Stopping Point And Crashes Competence
Into Drive, Striking Personnel Operating procedure
Signalling/communications
Personnel Become Caught In A.F.C. Competence
When It Starts While They Are Isolation procedure
Attempting To Unload Material From It Operating procedure
Signalling/communications
Feeder Loads Belt Off Centre Enabling Correct installation of feeder
Lumps Of Coal To Fall From Belt On Operating procedure
To PassingStruck
Personnel Personnel
By Material Thrown Equipment design
From Breaker Element Maintenance
Operating procedure
Shielding of breaker
Feeder Loads Belt Off Centre Causing Belt system inspection
Belt To Miss Track, Rub On Structure Belt tracking trip switches
And Cause Frictional Heating
Feeder Loads Belt Off Centre Causing
Belt To Miss Track, Rub On Structure
And Cause Frictional Heating Correct installation of feeder
Operating procedure
Feeder Overloads Belt Causing Correct installation of feeder
Spillage Around Bottom Idlers And Correct regulation of feed rate
Return Pulley Where Frictional Heat Housekeeping of feeder, boot end and
Causes Coal Ignition belt system
Operating procedure
Skip Strikes Buntons Or Walling Controller settings
Causing Collapse Which Blocks Shaft Design of shaft and lining
Maintenance of guides
Operator competence
Provision of guides
Second means of egress from mine
Winding procedure
During Skip Unloading Material Falls Design of system
Down Shaft Maintenance of system
Operating procedure
Safety area at pit bottom
Spillage protection
Failure Of Loading Guides To Retract Competence
As Wind Begins Causes Destruction Design of loading system
Of Loading Area Interlocking of loading guides with
winder sequence
Operating procedure
Faulty Bottom Dump Doors Allow Coal Design of skip
To Fall During Wind Maintenance of skip
Safety area at pit bottom
Overloaded Material Falls From Skip Operating procedure
During Wind And Strikes Pit Bottom Overloading prevention
Personnel Safety area at pit bottom
Personnel Become Entangled In Skip Competence
Loading And Measuring Equipment Design of system
And/or Feeders Guarding of mechanisms
Operating procedure
Skips Collide In Mid Shaft Causing Controller settings
Material And/or Skips To Fall Guide maintenance
Operator competence
Provision of guides
Safety area at pit bottom
System design
Winding procedure
Winding speed and acceleration limits

Skips Collide With Shaft Walling Or Adequate clearances in shaft


Furnishing Causing Fall Of Material Controller settings
Guide maintenance
Operator competence
Provision of guides
Skips Collide With Shaft Walling Or
Furnishing Causing Fall Of Material

Safety area at pit bottom


System design
Winding procedure
Winding speed and acceleration limits

Winding Rope Or Suspension Gear Controller settings


Fails Allowing Skip To Fall In Shaft Operator competence
Rope maintenance
Rope rejection criteria
Safety area at pit bottom
Selection and design of rope
Selection and design of suspension
gear
Suspension gear maintenance
Winding procedure
Winding speed and acceleration limits

Fine Coal Dust From Winding Adequate ventilation


Operation Deposits In Intakes Creating Allowable combustible dust limits
Suitable Conditions For Formation Of Combustible dust auditing
Explosive Clouds
Dust Inertisation
Dust suppression measures
Use of upcast for winding
Rope Or Suspension Gear Failure Allowable combustible dust levels
Allows Skip To Fall Creating Sparks In Combustible dust auditing
Presence Of Dust Cloud Dust Inertisation
Dust suppression measures
See also the controls for the "Winding
Coal Skips in Cages" - "Explosion of
Dust or Dust/Gas" in this same activity
area
Skip Strikes Object In Shaft Causing Allowable combustible dust levels
Incendive Sparks In Presence Of Dust Combustible dust auditing
Cloud Dust Inertisation
Dust suppression measures
See also the controls for the "Winding
Coal Skips in Cages" - "Explosion of
Dust or Dust/Gas" in this same activity
area
Skips Strikes Electrical Cable Causing Allowable combustible dust levels
Arcs And Sparks In Presence Of Dust Combustible dust auditing
Cloud Dust Inertisation
Dust suppression measures
See also the controls for the "Winding
Coal Skips in Cages" - "Explosion of
Dust or Dust/Gas" in this same activity
area
Rope Or Suspension Gear Failure Adequate ventilation
Allows Skip To Fall Creating Sparks In
Presence Of Gas
Rope Or Suspension Gear Failure
Allows Skip To Fall Creating Sparks In Allowable gas levels
Presence Of Gas Controller settings
Gas auditing
Operator competence
Rope maintenance
Rope rejection criteria
Selection and design of rope
Selection and design of suspension
gear
Suspension gear maintenance
Winding procedure
Winding speed and acceleration limits

Skip Strikes Electrical Cables In Shaft Adequate ventilation


Causing Sparks And Arcs In Presence Allowable gas levels
Of Gas Gas auditing
Locating of cables
Protection of cables
Skip Strikes Object In Shaft Causing Adequate ventilation
Incendive Sparks In Presence Of Gas Allowable gas limits
Clear winding path
Gas auditing
Selection of materials for skip
constructions
Skip Strikes Electrical Cable Causing Location of electrical cables
Arc Which Ignites Flammable Material Maintenance of guides
Protection of cables
Provision of guides
Second means of egress from mine
Use of upcast for winding
Winding procedure
Skip Loading Causes Excessive Noise Allowable noise levels and doses
Levels And Doses Design of loading system
Limitation of exposure
Noise auditing
Operating procedure
Protective equipment
Dust From Loading And Winding Adequate ventilation
Operations Contaminates Intake Air Allowable respirable dust limits
Dust suppression measures
Respirable dust auditing
Use of upcast for winding
Personnel Are Jammed Against Shaft Competence
Gates By Skips In Motion Design of cage charging apparatus
Design of skip shunts at plat
Operating procedure
Personnel Become Entangled With Competence
Cage As It Begins Motion Operating procedure
Personnel Become Entangled With
Cage As It Begins Motion
Shaft communications/signalling
Personnel Fall Into Shaft At Plat Levels Competence
Shaft gates
High Air Velocity At Shaft Plat Deposits Allowable combustible dust limits
Fine Coal Dust From Skips In Pit Combustible dust auditing
Bottom Area Where It Is Raised Into Design of electrical equipment
An Explosive Cloud By An Electric Arc
Dust Inertisation
Fault
Dust suppression measures
Location of electrical equipment
Use of upcast for coal winding
Ventilation design of inset and pit
bottom area
High Gas Emission From Coal In Skips Adequate ventilation of pit bottom area
Develops Explosive Atmosphere
Which Is Ignited By Source Allowable gas levels
Coal of ignition sources at pit bottom
Gas auditing
Pre-drainage of coal prior to coal
mining
Use of upcast shaft for coal winding
Through Hot Surfaces On Apparatus Design of decking equipment
Grease/Oil Spillages Or Coal Dust Is Housekeeping
Ignited On Mechanical Skip Decking Maintenance
Equipment
Operating procedure
Surface temperature limits
Temperature auditing
High Noise Levels From Decking Allowable noise levels/doses
Operations Design of decking system
Limitation of exposure
Noise auditing
Protective equipment
High Air Velocity In Pit Bottom Area Allowable respirable dust limits
Raises Dust From Skips Into Intake Air Dust suppression measures
Respirable dust auditing
Use of upcast shaft for coal winding
Ventilation design of inset and pit
bottom area
Fumes From Fire On Belt System Fire detection/alarm systems
Contaminate Intake Air Provision of self rescuers
Reduction of ventilation flow on belt
roads
Separate ventilation of belt roads
Use of homotropal ventilation
Ventilation design
Personnel Are Entangled In Belt Or Belt cleaning procedure
Drive While Passing, Cleaning Or Belt maintenance procedure
Maintaining It Belt operating procedure
Competence
Personnel Are Entangled In Belt Or
Drive While Passing, Cleaning Or
Maintaining It

Correct clothing
Correct tools
Hair protection
Isolation procedure
Pull wire switches
Suitable guarding
Personnel Are Struck By Collapsing Chute and transfer design
Transfer Chute Due To Overloading Chute full detection/shutoff
Drive brakes
Sequential startups and stops
System design
System overload detection and
shutdown
Personnel Are Struck By Material Competence
Bouncing Down The Belt When It Cushioned loading
Stops, Having Previously Been In Design of system
Unstable Equilibrium Impact guards along belt
Operating procedure
Restriction of gradients
Sizing of material
Personnel Are Struck By Material Competence
Bouncing On Belt In Unstable Cushioned loading of course on bed of
Equilibrium Due To Gradient fines
Design of system
Operating procedure
Restriction of gradient
Sizing of material
Personnel Are Struck By Material Flow guidance elements
Leaving Transfer Points, Not Properly Guarding
Directed And Controlled Operating procedure
System design
Transfer point design
Personnel Are Struck By Material Design of system
When Belt Runs Backward Down Dip Provision of anti-run back devices
After Stopping Provision of drive brakes
Personnel Are Struck By Runaway Belt Design of system
As Belt/Material Runs Back Down Dip Limitation of personnel in dip belt
After A Belt Breakage roads
Maintenance of system
Operating procedure
Personnel Are Struck By Spillage From Chute and transfer design
Blocked Or Overloaded Inter-Belt Chute full detection/shutoff
Transfer Points Drive brakes
Guarding of transfer points
Sequential startup and stops
System design
System overload detection and
shutdown
Personnel Are Thrown From Belt Isolation procedure
When It Starts While They Are Maintenance/inspection procedure
Working On It Pre-start warning
Pull wire switches
Personnel Are Thrown From Belt While Competence
Crossing It Crossing procedure
Pre-start warning
Provision of crossing bridges
Provision of lock-out pull wire switches
along belt
Personnel Become Entangled In Blockage clearance procedure
System Or Buried While Attempting To Emergency stop switches
Clear Transfer Blockages Isolation procedure
Transfer point design
Personnel Passing By Belt Are Struck Adequate walkways beside belts
By Material Falling From It Belt design and installation
Belt loading procedure
Belt maintenance
Guarding of belt overpasses
Dust From Belt System Is Ignited By A Adequate ventilation
Fire On The System Combustible dust auditing
Combustible dust limits
Dust Inertisation
Dust suppression measures
Limitation of ventilation velocity on belt
roads
See also Controls for " Fire on System"
Hazard in this same activity area

Dust From Belt System Operation Adequate ventilation


Accumulates At A Source Of Ignition Allowable combustible dust limits
Away From Belt Combustible dust auditing
Design of system
Dust Inertisation
Dust suppression measures
Homotropal ventilation to prevent inbye
dust travel
Limitation of ventilation velocity on belt
roads
Separate ventilation of belt roads
Fire On Belt System In Presence Of Adequate ventilation
Accumulation Of Flammable Gas Allowable gas levels
Gas auditing
See also Controls for " Fire on System"
Hazard in this same activity area

Shutdown systems
Ventilation auditing
Gas Evolved From Coal On Belt Leads Adequate ventilation
To An Explosive Atmosphere In Belt Allowable gas levels
Road In Presence Of An Ignition Gas auditing
Source (Also Contaminates Intakes To Gas pre-drainage of coal prior to
Other Places) mining
Homotropal ventilation
Separate ventilation of belt roads
Static Sparking From Belt In Presence Adequate ventilation
Of Accumulation Of Flammable Gas Allowable gas levels
Gas auditing
Shutdown systems
Use of anti-static belting
Ventilation auditing
Arc Fault In Enclosure Ignites Design of electrics
Flammable Material In Vicinity Drive housekeeping
Earth fault protection
Maintenance of electrics
Arc Fault On Power Cables At Drive Design of drive
Ignites Flammable Material In Vicinity Design/selection of cables
Drive housekeeping
Earth fault protection
Protection of cables
Bearing Failure In Drive Causes Drive housekeeping
Overheating Which Ignites Drive maintenance
Dust/Spillage System design
System monitoring/inspection
Chute Or Transfer Point Fills With Coal Chute full detection/shutdown
Which Belt Continues To Run Through System maintenance
And Coal Is Ignited By Friction System monitoring/inspection
Transfer point design
Failed Idlers/Rollers Generate Belt system housekeeping
Frictional Heat Which Ignites Belt/Coal Belt system inspection/monitoring
When System Stops Belt system maintenance
Fire fighting equipment
Idler and roller bearing design and
selection
Operating procedure
Use of fire resistant belt
Failed Idlers/Rollers Generate Belt system housekeeping
Frictional Heat Which Ignites Spillage Belt system inspection/monitoring
Around Them Belt system maintenance
Fire fighting equipment
Idler/roller design/selections
Operating procedure
Fall Of Rib/Roof Coal Or Timber On Adequate clearance of belt from rib
Belt Still Allows It To Operate But Belt and support
Friction Ignites Coal, Timber And/or Adequate rib support
Belt Adequate roof support
Fall Of Rib/Roof Coal Or Timber On
Belt Still Allows It To Operate But Belt
Friction Ignites Coal, Timber And/or
Belt
Fire fighting equipment
Maintenance of belt roads
System monitoring/inspection
Use of flame resistant belt
Fine Coal Is Carried Back On Fire fighting equipment
Underside Of Belt And Accumulates At Operating procedure
Return Roller Where It Is Ignited By Provision of belt cleaning devices
Friction (Or On Idlers With Same System housekeeping
Result)
System maintenance
System monitoring/inspection
Slip Occurs Between Drive Pulley And Drive housekeeping
Belt Causing Friction Which Ignites Fire resistant belt
Belt, Drive Lagging And/or Coal Fire resistant lagging
Spillage In Area Slip detection/shutdown
System design
System maintenance
System monitoring/inspection
Spillage From Off-Track Top Belt Is Fire fighting equipment
Carried Back To Return Roller, Operating procedure
Accumulates There, And Is Ignited By System housekeeping
Friction System inspection/monitoring
System maintenance
Spillage Is Allowed To Accumulate Fire fighting equipment
Around Idlers And Rollers So That Operating procedure
Friction From Their Motion Ignites It System housekeeping
System inspection/monitoring
System maintenance
System Overloading Causes Motor Drive housekeeping
Overheating And Ignites Dust On Limitation of surface temperature
Motors Operating procedure
Overload detection/shutdown
System design
Temperature auditing/shutdown
Noise From Drives Or System Allowable noise levels and doses
Exceeds Allowable Limits Where Equipment design
Personnel Work Or Pass Equipment maintenance
Limitation of exposure
Protective equipment
Heat From Belt System Contaminates Adequate ventilation
Intake Air Allowable effective temperatures
Belt system design
Effective temperature auditing
Separate ventilation of belt system
Use of homotropal ventilation
Ventilation design
Dust From System Contaminates Adequate ventilation
Intake Air Allowable respirable dust limits
Dust suppression arrangements
Dust From System Contaminates
Intake Air

Limitation of ventilation velocity in belt


roads
Operating procedure
Respirable dust auditing
System design
Use of homotropal ventilation
Materials Or Equipment Falls Off Belt Competence
And Strikes Personnel Operating procedure
Materials Or Equipment Jams To Roof Adequate roof clearances
And Breaks Belt Which Runs Away To Competence
Dip, Striking Personnel Operating procedure
Materials Or Equipment Passes Belt stopping arrangements
Intended Stop Point And Crashes Into Competence
Drive Or Boot, Striking Personnel Operating procedure
Signalling/communications
Personnel Are Struck By Material Competence
And/or Thrown From Belt While Isolation procedure
Unloading Materials When Belt Starts Operating procedure
Unexpectedly Signalling/communications
Belt Runs Off-Track And Tips Competence
Personnel Off Or Into Idlers Design of installation
Installation procedure
Off-track tripping devices
Operating procedure
Pull wire stop switches
System maintenance
Clothes, Etc Become Entangled In Clothing in proper order
Idlers Dragging Personnel Into Them Competence
Design of installation
Operating procedure
Pull wire stop switches
Clothes, Etc. Catch On Obstruction Clothing, etc. in proper order
Just As Person Jumps From Belt, Competence
Pulling Him Down Design of disembarkation points
Operating procedure
On Steeply Dipping Belts, Coal/Stone Competence
In Unstable Equilibrium Bouncing Operating procedure
Mode Strike Riding Personnel Sop belt after clearing time and allow
further delay to clear bouncing material

Personnel Are Injured By Coal Or Operating procedure


Stone On Belt Prohibition of simultaneous use of belt
for personnel and coal/stone
Personnel Are Injured Through Impact Competence
With Idlers As They Jump On Belt Design of belt at embarkation points
Operating procedure
Personnel Are Thrown To Floor Or Adequate lighting
Into Obstructions As They Alight From Competence
Belt
Personnel Are Thrown To Floor Or
Into Obstructions As They Alight From
Belt Design of disembarkation points to
provide run-out distance and guard
and guidance rails
Operating procedure
Operating speed
Personnel Gripping Sides Of Belt Have Competence
Hands Struck/Caught In Idlers Design of installation
Operating procedure
Personnel Overshoot Disembarkation Competence
Point And Are Fed Into Drive/Chutes Operating procedure
Provision of trip switches to detect
personnel on belt past disembarkation
point
Warning signs
Personnel Standing Ready To Get Off Competence
Belt Are Unbalanced By Sudden Belt Design of system
Stoppage, And Fall Off Belt Operating procedure
Operating speed
Provision of grab rails
Stoppage warning
Personnel Strike Roof Or Rib While Adequate rib clearance
Being Conveyed Adequate roof clearance
Competence
Operating procedure
Personnel Caught Between Rope And Competence
Rib On Corner Deflection Limitation of personnel on haulage
roads
Operating procedure
Pre-start warning
Prohibited locations
Warning signs
Personnel Entangled In Rollers Or Competence
Deflection Sheaves And Tommy Dodds Limitation of personnel on haulage
roads
Operating procedure
Personnel Struck By Runaway Skips Correct loads
Caused By Haulage Engine Brake Design of system
Failure Or Malfunction Maintenance of brakes
Operating procedure
Operator competence
Provision of refuges
Personnel Struck By Runaway Skips Competence
Caused By Incorrect Coupling To Rope Coupling design
Coupling maintenance
Coupling procedure
Operating procedure
Operator competence
Provision of refuges
Personnel Struck By Runaway Skips Correct loads
Caused By Rope Breakage Correct track installation
Haulage design
Operating procedure
Operator competence
Provision of refuges
Provision of rollers and guides
Rope maintenance
Rope rejection criteria
Rope repairs
Rope selection
Track maintenance
Personnel Struck By Skips Pulled Off Correct track installation
Track Due To Misalignment Of Track Design of system
And Rope Limitation of personnel on haulage
roads
Provision of deflectors
Provision of refuges
Track auditing
Track maintenance
Fire On Haulage System In Presence Allowable combustible dust limits
Of A Combustible Dust Cloud Combustible dust auditing
Dust Inertisation
Dust suppression measures
See also the controls for the Hazard -
"Fire on System" in this same activity
area
Fire On Haulage System In Presence Adequate ventilation
Of Accumulation Of Flammable Gas Allowable gas limits
Gas auditing
See also the controls for the Hazard -
"Fire on System" in this same activity
area
Ventilation auditing
Rope Dragging Over Flammable Design of system
Material Causes Sufficient Friction To Maintenance of rollers/guides
Ignite It Minimisation of flammable material in
haulage roads
Provision of rollers and guides for rope

Rope Rollers Suffer Failed Bearings Design of rollers


And/or Develop Sufficient Frictional Housekeeping on haulage road
Heat To Ignite Adjacent Flammable Maintenance of rollers
Material
Personnel Become Entangled In Belt Competence
While Installing Structure/ Idlers Or Equipment design
Retracting Them Operating procedure
Personnel Become Entangled In Competence
Extendible Belt Structure As It Is Equipment design
Extended Or Retracted
Personnel Become Entangled In
Extendible Belt Structure As It Is
Extended Or Retracted Operating procedure
Operator of FSV Struck By Falling Rib Adequate rib support
Equipment design
Provision of protective structure for
operator
Operator Of FSV Is Struck By Fall Of Adequate roof support
Roof (Either Independent Or Caused Operator competence
By Dislodgment Of Roof Supports Due Provision of F.O.P. canopy for operator
To Collision With M/C)
Operator Of FSV Strikes Or Is Adequate roof height
Jammed Against Roof Equipment design
Operating procedure
Operator competence
Provision of canopies
Personnel Caught In Articulation Points Competence
Of Equipment Isolation procedure
Maintenance procedure
Operating procedure
Operator competence
Pre-start warnings
Prohibition of personnel in certain
locations
Personnel Caught Up In Equipment Competence
Mechanisms During Operation Isolation procedure
Maintenance procedure
Operating procedure
Operator competence
Personnel Jammed Between Machines Competence
Maintenance procedure
Operating procedure
Operator competence
Pre-start warnings
Personnel Run Down Or Jammed As A Correct load
Result Of A Runaway Due To Operating procedure
Operation On Excessive Gradients Operator competence
Unit design to suit gradient
Personnel Run Down Or Jammed As A Brake design (run and park)
Result Of A Runaway Due To Brake Brake maintenance
Failure Correct gradients
Correct load
Operating procedure
Operator competence
Warning devices
Personnel Run Down Or Jammed As Competence
Equipment Slides Into Rib Due To Equipment design to suit cross
Cross Gradient Of Floor gradients experienced
Operating procedure
Operator competence
Personnel Run Down Or Jammed As Competence
Equipment Starts Operating procedure
Operator competence
Pre-start warnings
Personnel Run Down Or Jammed Adequate lighting
Because Operator's Vision Of Them Is Equipment design for sightlines
Obscured Operating procedure
Operator competence
Prohibition of personnel in certain
locations
Personnel Run Down Or Jammed Adequate lighting
Because They Are Unaware Of Approach warning devices
Equipment Approach Competence
Operating procedure
Personnel Run Down Or Jammed Due Operating procedure
To Lack Of Clearance In Wheeling Prohibition of personnel in wheeling
Road road
Provision of adequate clearances for
equipment
Provision of refuges
Personnel Struck By Material As It Is Competence
Discharged From Equipment Operating procedure
Operator competence
Prohibition of personnel from dumping
zones
Personnel Struck By Overloaded Equipment design
Material Falling From Equipment Operating procedure
Operator competence
Prohibition of overloading
Collision Of Runaway Vehicle Raises Adequate ventilation
Dust Cloud And Causes Incendive Combustible dust auditing
Sparks Combustible dust limits
Dust Inertisation
Dust suppression
Equipment maintenance
Operating procedure
Operator competence
Fire On Vehicle In Presence Of Dust Adequate ventilation
Cloud Combustible dust auditing
Combustible dust limits
Dust Inertisation
Dust suppression
See also the controls for the hazard
"Fire on vehicle" in this same activity
area
Fire On Vehicle In Presence Of Gas Adequate ventilation
Accumulation Auditing of gas levels
Auditing of ventilation
Fire On Vehicle In Presence Of Gas
Accumulation

Flammable gas limits


See also the controls for the hazard
"Fire on vehicle" in this same activity
area
Escaping Hydraulic Fluid Impinges On Design of hydraulic system
Hot Surfaces And Ignites Limitation of surface temperatures
Machine maintenance
Provision of fire fighting equipment
Selection of hydraulic fluids
Temperature auditing
Overheating Of Brake System Ignites Brake system design
Accumulation Of Flammable Material Housekeeping of unit
Maintenance
Operating procedure
Operator competence
Provision of fire fighting equipment
Surface temperature limits
Overheating Of Other Machine Parts Equipment design
Due To Friction Ignites Accumulation Equipment maintenance
Of Flammable Material Housekeeping of unit
Operating procedure
Operator competence
Provision of fire fighting equipment
Surface temperature limits
Personnel Are Exposed To High Levels Equipment design
And Doses Of Noise Caused By Limitation of exposure
Equipment Operation Noise auditing
Noise level and dose limits
Use of protective equipment
Operation Of F.S.V. Causes High Adequate ventilation
Levels Of Respirable Dust Design of vehicle
Dust suppression on wheeling roads
and at loading point
Operating procedure
Protective equipment
Respirable dust auditing
Respirable dust limits
F.S.V. Or Groups Of Them Used To Adequate ventilation
Move Heavy Loads Contaminate Allowable fume limits
Atmosphere From Internal Combustion Competence
Engines
Fume auditing
Fume dissipation arrangements
Internal combustion engine design
Internal combustion engine
maintenance
Operating procedure
F.S.V. Or Load, Particularly If It Is Adequate clearances
Towed Or Skidded Strikes Roof Or Rib Competence
Supports And Causes Roof/Rib Fall
F.S.V. Or Load, Particularly If It Is
Towed Or Skidded Strikes Roof Or Rib
Supports And Causes Roof/Rib Fall Operating procedure
Rib support
Roof support
Skidding procedure
Towing procedure
Load And/or Gradient Cause F.S.V. To Brake design (run and park)
Runaway Due To Brake Failure Brake maintenance
Competence
Gradient limits
Load limits
Operating procedure
Material/Equipment Falls From F.S.V. Competence
Or Trailer Striking Adjacent Personnel Loading procedure
Operating procedure
Securing of loads
Operator Is Crushed Or Dragged Competence
When Attempting To Jump Off Operating procedure
Runaway Provision of protective enclosure for
operator
Personnel Are Jammed By F.S.V. Or Adequate clearances
Load As It Passes Adequate lighting
Approach warning devices
Competence
Operating procedure
Personnel Are Struck Or Jammed By Competence
F.S.V. Or Trailer As Units Are Shunted Operating procedure
At StorageAre
Personnel Locations
Struck By Broken Flying Competence
Rope Used To Skid Or Tow Material Or Maintenance of ropes and blocks
Equipment Operating procedure
Selection of ropes and blocks
Skidding procedure
Towing procedure
Trailer Couplings Fail Or Detach Competence
Allowing Trailer To Slow To Rib Coupling design
Jamming Personnel Or Run Away Coupling maintenance
Running Them Down Coupling procedure
Operating procedure
Trailer Tips Over After Detachment Adequate condition of shunt, in terms
From F.S.V. At Shunt Allowing Material of gradient, floor, spillage etc.
To Strike Personnel Competence
Shunting/detaching procedure
Trailer Wheels Come Off Or Collapse Competence
Allowing Load To Pitch Sideways Operating procedure
Jamming Personnel In Rib Trailer design
Trailer maintenance
F.S.V. Or Load Strikes Cables Or Adequate clearances
Electrical Equipment And Becomes Competence
Live Earth leakage and fault protection
F.S.V. Or Load Strikes Cables Or
Electrical Equipment And Becomes
Live
Location of electrical equipment and
cables
Operating procedure
Protection of cables and equipment
On Coming To Rest Runaway F.S.V. Adequate clearances
And/or Load Raises Cloud Of Adequate ventilation
Explosive Dust And Causes Sparks Allowable combustible dust limits
Brake design
Brake maintenance
Combustible dust auditing
Combustible dust Inertisation
Competence
Earth Fault electrical protection
Gradient limits
Load limits
Location of cables/equipment
Operating procedure
Protection of cables/equipment
Speed limits
Ventilation auditing
F.S.V. Operates In An Explosive Adequate ventilation
Atmosphere And Provides Ignition Allowable gas levels
Source Competence
F.S.V. shutdown interlocked with gas
sensors
Gas auditing
Operating procedure
F.S.V. Or Load Strikes Electrical Cable Adequate clearances
Or Equipment Causing Arcs/Sparks In Adequate ventilation
Presence Of Gas Allowable gas levels
Competence
Gas auditing
Location of cables and equipment
Operating procedure
Protection of equipment
Excessive Loads Causes Overheating Brake design
Of Brakes And Ignition Of Flammable Brake maintenance
Material Competence
F.S.V. housekeeping
Fire fighting equipment
Load limits
Operating procedure
Excessive Loads Causes Overheating Competence
Of Internal Combustion Engine On Engine maintenance
F.S.V. And Ignition Of Flammable F.S.V. housekeeping
Material Fire fighting equipment
High temperature cut offs
Internal combustion engine design
Of Internal Combustion Engine On
F.S.V. And Ignition Of Flammable
Material

Load limits
Operating procedure
Surface temperature auditing
Noise From F.S.V. Haulage Exceeds Allowable noise levels and doses
Limits And Doses F.S.V. design
Noise auditing
Operating procedure
Protective equipment
Machine engulfed by material during Operating procedure
cleanup operations Operator competence
Protective equipment
Enclosure of personnel in protective
cabins
Design of vehicle to effect enclosure of
personnel
Operation Of F.S.V. Particularly If Load Adequate ventilation
Is Skidded Contaminates Air With Allowable respirable dust limits
Dust Dust suppression measures
Operating procedure
Operator competence
Protective equipment
Respirable dust auditing
Body Parts Protruding From Vehicle Adequate rib clearance
Strike Roof Or Rib Adequate roof clearance
Design of vehicle to effect enclosure of
personnel
Operating procedure
Operator competence
Brake Failure Causes Runaway And Brake design (roll and park)
Crash Brake maintenance
Operating procedure
Operator competence
Provision of emergency brakes
Collision Between Vehicles In Same Adequate lighting
Road Approach warning devices
Block signal control
Marshalling control
Operating procedure
Operator competence
Safe distances between vehicles
Flaking Roof Or Rib Material Falls Adequate rib support
Striking Personnel In/On Vehicle Adequate roof support
Enclosure of personnel in protective
cabins
Loss Of Control While Operating On Gradient limitations
Steep Gradients Or At High Speed Operating procedure
Causes Crash Operator competence
Speed limitation
Loss Of Control While Operating On
Steep Gradients Or At High Speed
Causes Crash

Vehicle design
Vehicle maintenance
Personnel Are Dragged Or Run Over Competence
While Attempting To Get On Or Off Operating procedure
Moving Vehicles Operator competence
Prohibition of getting on/off moving
vehicles
Signalling/communications
Personnel Are Jolted Off Vehicle Operating procedure
During Starting, Stopping Or Operation Operator competence
Prohibition of persons riding on
vehicles other than in proper seating
arrangements
Personnel Are Thrown About In Vehicle Design of seating
Due To Rough Road Surface Design of vehicle
Maintenance of transport road
surfaces
Operating procedure
Operator competence
Towed Units Become Uncoupled And Competence
Runaway Coupling design
Coupling maintenance
Coupling procedure
Use of safety chains
Vehicle Strikes Roof/Rib Causing Fall Adequate rib clearance
Of Material Which Strikes Personnel Adequate rib support
Adequate roof clearance
Adequate roof support
Operating procedure
Operator competence
Because Of Mobility Of Off-Track Adequate ventilation
Vehicles, Vehicle Passes Into E.R.Z. Allowable gas limits
For Which It Was Not Designed And Engine/motor cut-out interlocked to
Ignites Gas Accumulation gas sensors
Gas auditing
Operating procedure
Operator competence
Noise From Transport Vehicles Allowable noise levels and doses
Exceeds Allowable Limits Noise auditing
Protective equipment
Vehicle design
Vehicle soundproofing
Vehicle Or Train Raises Respirable Adequate ventilation
Dust Into Air Allowable respirable dust levels
Dust suppression on transport roads

Respirable dust auditing


Battery Comes Loose During Competence
Operations And Strikes Personnel Or
Operator
Battery Comes Loose During
Operations And Strikes Personnel Or Correct fastening of battery to frame
Operator Equipment design
Battery Falls On Personnel While Battery handling procedure
Being Transferred At Charging Bay Competence
Use of correct equipment for battery
transfer
Electrolyte Leaks From Battery And Battery design
Contacts Personnel Battery housekeeping
Cell vent design
Charging procedure
Operating procedure
Protective equipment
Fire On Battery Causes Explosion As for " fire" hazard- "battery to frame
Showering Personnel With Electrolyte earth fault" mechanism in this same
activity area
Emergency wash down provision
Mishap While Topping Batteries With Chemical register
Electrolyte Emergency wash down provision
Operating procedure for battery
maintenance
Protective equipment
Fire In Presence Of Cloud Of Adequate ventilation
Combustible Dust Combustible dust auditing
Combustible dust limits
Dust Inertisation
Dust suppression
See under "Fire" hazard in this same
activity area
Fire In Presence Of Flammable Gas Adequate ventilation
From Coal Allowable gas levels
Gas auditing
See under "Fire" hazard in this same
activity area
Ventilation auditing
Fire In Presence Of Hydrogen Evolved Adequate ventilation of batteries under
From Batteries charge or standing
Adequate ventilation of battery in use
Allowable gas levels
Design of charging stations
Design of equipment
Gas auditing
See under "Fire" hazard in this same
activity area
Ventilation auditing
A Battery To Frame Or Earth Fault Battery design
Develops And Causes Major Arcing Competence
And Fire Fault detection devices
Fault isolation devices
A Battery To Frame Or Earth Fault
Develops And Causes Major Arcing
And Fire

Fire fighting equipment


Operating procedure
Control And/or Braking Register Banks Equipment design
Become Overheated Limitation of surface temperatures
Operating procedure
Operator competence
Over temperature cut offs
IRREGULARLY OR OVERLOADED Operating procedure
MATERIAL ON BELT FALLS OFF Operator competence
ALONG BELT LINE OR
F.S.V. OVERLOADS AT CAUSING
BELT Belt inspection
SPILLAGE WHICH ACCUMULATES Belt maintenance
AROUND IDLERS AND/OR RETURN Operating procedure
ROLLER AND IS IGNITED BY
Operator competence
FRICTIONAL HEAT
Spillage housekeeping
F.S.V. STRIKES AND MISALIGNS Belt inspection
BELT/BOOT ENABLING FRICTIONAL Belt maintenance
RUBBING OF BELT TO IGNITE COAL Operating procedure
SPILLAGE Operator competence
Spillage housekeeping
LOADING ACTIVITIES CAUSE DUST Adequate ventilation
CONTAMINATION OF INTAKE TO Dust auditing
WORKING PLACES Dust suppression arrangements
Operating procedure
Operator competence
Protective equipment
Ventilation auditing
Inhalation Of Excessive Adequate ventilation
Concentrations Of Exhaust Fumes Allowable fume levels
Design of engine system
Fume auditing
Maintenance of engine system
Operating procedure
Protective equipment
Ventilation auditing
Fire On Unit In Cloud Of Flammable Adequate ventilation
Dust Allowable combustible dust levels
Combustible dust auditing
Dust Inertisation
Dust suppression
See also controls for the hazard "Fire
on equipment" in this same activity
area
Fire On Unit In Accumulation Of Gas Adequate ventilation
Allowable gas limits
Gas auditing
See also controls for the hazard "Fire
on equipment" in this same activity
area
Ventilation auditing
Escaping Fuel Contacts Hot Parts And Design of fuel system
Ignites Fire fighting equipment
Fuel cut off systems
Limitation of surface temperatures
Maintenance of equipment
Temperature auditing
Type of fuel
Inhalation Of Engine Exhaust Adequate ventilation
Particulates Allowable levels of particulate
emissions
Engine system design
Engine system maintenance
Exhaust filtration
Operating procedure
Particulate auditing
Protective equipment
Ventilation auditing
Personnel Become Entangled In Cable changing procedure
Trailing Cable Reeling Mechanism Competence
Isolation procedure
Maintenance procedure
Personnel Jammed Into Rib Or Competence
Supports By Trailing Cable Passing Operating procedure
Around Corner
Personnel Struck By Cable And/or Competence
Anchorage Unit When Anchorage Operating procedure for cable
Points Fails anchorage
Personnel Tripped, Thrown Or Struck Competence
By Cable Whip As Reeling Mechanism Operating procedure
Starts Operator competence
Pre-start warnings
Procedure for working in proximity of
trailing cables
Faulty Cable Allows Contact With Live Cable design and selection
Conductors Cable repairs
Cable testing, inspection and
maintenance
Inductive Charge On Cable Causes Cable design and selection
Shock
Major Earth Fault Causes Hazardous Earth fault limitation
Touch Potentials
Arc In Enclosure In Presence Of Cloud Adequate ventilation
Of Flammable Dust Combustible dust auditing
Combustible dust limits
Dust Inertisation
Dust suppression
Enclosure design
Enclosure maintenance
Fire In Presence Of Cloud Of Adequate ventilation
Flammable Dust Combustible dust auditing
Combustible dust limits
Dust Inertisation
Dust suppression
See also controls for hazard "Fire" in
this same activity area
Arc In Electrical Enclosure In Adequate ventilation
Accumulation Of Flammable Gas Allowable gas levels
Enclosure design
Enclosure maintenance
Gas auditing
Ventilation auditing
Fire In Presence Of Accumulation Of Adequate ventilation
Flammable Gas Allowable gas levels
Gas auditing
See also controls for hazard "Fire" in
this same activity area
Ventilation auditing
Inductive Sparking From Cable In Adequate ventilation
Accumulation Of Gas Allowable gas levels
Design of cable and selection
Gas auditing
Ventilation auditing
Arc On Trailing Cable Ignites Adjustment of reeler
Flammable Material In Vicinity Cable maintenance/testing
Cable protection devices
Competence
Design of cable
Fault protection devices
Fire fighting equipment
Maintenance of machine
Operating procedure
Excess Trailing Cable In Use But Competence
Stored In Loops On Floor Allows Fire fighting equipment
Excessive Heat Build Up Operating procedure for Trailing
Cables
Panel housekeeping
Too Many Laps On Cable Reel Causes Competence
Heat Build Up Fire fighting equipment
Machine housekeeping
Operating procedure for Trailing
Cables
Driver/Shunter Injured Due To Impact Adequate clearances from objects in
With Objects In Path Of Haulage and adjacent to path of haulage
Adequate lighting
Auditing of haulageways
Operating procedure
Driver/Shunter Injured Due To Impact
With Objects In Path Of Haulage

Operator competence
Driver/Shunter Injured Due To Impact Adequate rib clearance
With Roof And Or Rib Material Adequate rib support
Adequate roof clearance
Adequate roof support
Auditing of haulageways
Operating procedure
Driver/Shunter Injured From Collision Adequate lighting
With Other Rake On Line Operating procedure
Operator competence
Provision of block control system
Provision of double track
Driver/Shunter Injured From Operating procedure
Derailment Due To Excessive Speed Operator competence
Driver/Shunter Injured From Adequate rib support
Derailment Due To Objects On Track Adequate roof support
Operating procedure
Operator competence
Track condition auditing
Track maintenance
Driver/Shunter Injured From Operating procedure
Derailment Due To Poor Track Operator competence
Track conditions auditing
Track installation procedure
Track maintenance
Driver/Shunter Injured Through Operating procedure
Jumping From Runaway Operator competence
Driver/Shunter/Others Injured In Brake design
Runaway Caused By Brake Failure Brake maintenance
Operating procedure
Operator competence
Driver/Shunter/Others Injured In Design of system to suite grades
Runaway Caused By Operation On Load limits
Excessive Gradients Operating procedure
Operator competence
Provision for special braking systems
(sanding, skid shoes, sprags)

Speed limits
Driver/Shunter/Others Injured In Load limits
Runaway Caused By Overloading Operating procedure
And/or Excessive Speed Operator competence
Speed limits
Driver/Shunter/Others Injured In Adequate standard of track
Runaway Caused By Track Locomotive maintenance
Deterioration (E.g.. Wet And Muddy Operating procedure
Conditions) Operator competence
Sanding systems
Driver/Shunter/Others Injured In
Runaway Caused By Track
Deterioration (E.g.. Wet And Muddy
Conditions)

Track maintenance
Personnel Injured From Runaway Competence
Caused By Incorrect Coupling Or Coupling procedure
Coupling Failure Design of couplings
Maintenance of couplings
Operating procedure
Use of safety chains
Personnel Injured From Runaway Operator competence
Caused By Incorrect Shunting Shunter competence
Shunting procedure
Electrolyte Spillage From Traction Battery maintenance
Batteries Contacts Loco Operator/And Charging procedure
Or Shunter Clean up of spills of electrolyte
Design of battery
Design of battery vents
Design of locomotive
Operating procedure
Explosion Of Traction Battery Showers See also controls for the Hazard -
Personnel With Electrolyte "Explosion of Gas" in this same activity
area
Fire On Locomotive In Presence Of Allowable combustible dust limits
Cloud Of Combustible Dust Combustible dust auditing
Dust Inertisation
Dust suppression on haulageways
See also controls for the Hazard - "Fire
on System" in this same activity area

Fire On Locomotive Ignites Adequate ventilation


Accumulation Of Gas Allowable gas limits
Gas auditing
See also controls for the Hazard - "Fire
on System" in this same activity area

Ventilation auditing
Fire On Locomotive Ignites Hydrogen Adequate ventilation of batteries during
From Traction Batteries operation
Allowable gas limits
Design of batteries and vents
Gas auditing
See also controls for the Hazard - "Fire
on System" in this same activity area

Ventilation auditing
Arcs Occur Along Rail On Trolley Wire Avoidance of rail return
Systems Using Rail Returns, Igniting Clean up of flammable material along
Flammable Material rails
Design of trolley wire system
Proper bonding of return rails
Brake Shoes Overheat, Igniting Alternative braking systems
Flammable Material Brake maintenance
Design of brakes and shoes
High temperature cutouts
Operating procedure
Operator competence
Surface temperature limits
Braking Or Control Resistor Banks On Design of braking system
Electric Locomotive Overheat And High temperature cut offs
Ignite Flammable Material Limitation of surface temperature
Operating procedure
Temperature auditing
Internal Combustion Engine Fuel Cleanup of fuel spillages
Leaks And Is Ignited By An Ignition Design of fuel system
Source Fire fighting equipment
Maintenance of fuel system
Selection of fuel
Internal Combustion Engine On Engine maintenance
Locomotive Overheats And Ignites Fire fighting equipment
Contacting Flammable Material High temperature cutoffs
Internal combustion engine design
Limits on surface temperature
Locomotive housekeeping
Temperature auditing
Internal Combustion Engine On Fire fighting equipment
Locomotive Throws Sparks Through Internal combustion exhaust system
Exhaust Which Ignite Flammable design
Material Maintenance of exhaust system
Provision of flametraps
Traction Battery Develops An Earth Or Design of battery
Frame Fault And Arcs Igniting Fault detection devices
Flammable Material Fault isolation devices
Fire fighting equipment
Trolley Wire System In Short Circuited Design of trolley wire system
Due To Roof Falls Or Cross Contact Of Fault detection devices
Any Form, Causing Arcing Which Fault shutdown devices
Ignites Flammable Material
Personnel Are Exposed To Excessive Allowable noise levels/doses
Noise From Loco/Rake Design of system
Limitation of exposure
Noise auditing
Protective equipment
Soundproofing of loco
Fumes From Loco Internal Combustion Adequate ventilation
Engine Contaminate Air Breathed By Allowable fume levels
Personnel Design of engine
Design of exhaust system
Fume auditing
Limitation of exposure
Engine Contaminate Air Breathed By
Personnel

Maintenance of engine
Maintenance of exhaust system
Operating procedure
Operator competence
Ventilation auditing
Internal Combustion Engine F.S.V. Adequate ventilation
Loading/Unloading Contaminates Air Allowable fume levels
With Exhaust Fumes Competence
Fume auditing
Operating procedure
Large Loads (E.G. Continuous Miners) Adequate loading ramp
Slew Off Rail Cars As They Are Being Anchorage of rail car
Loaded Jamming Or Crushing Competence
Adjacent Personnel
Loading procedure
Location of personnel
Signalling/communications
Large Loads (E.G. Driveheads) Being Block anchorage arrangements
Unloaded Using Rope And Tackle Location of personnel
Systems Cause Rope Block Or Anchor Maintenance of ropes and tackle
Failure With Flying Rope Striking Rope and tackle unloading procedure
Personnel
Selection of equipment
Signalling/communications
Slinging and lifting procedure
Loose Material (E.G. Timber) Rills Off Competence
Load Striking Personnel Operating procedure
Securing arrangements
Material Being Manually Handled From Competence
Carrier Is Mishandled And Dropped, Manual handling procedure
Striking Personnel
Material Is Wrongly Slung From F.S.V. Competence
And Falls Free, Striking Personnel Maintenance of slings
Selection of slings
Signalling/communications
Slinging/lifting procedure
Material/Equipment Is Knocked From Competence
Carrier By F.S.V. Unit Attempting To Location of personnel
Unload It, Striking Personnel Operating procedure
Material/Equipment Overloads F.S.V. Brake maintenance
Braking System And Unit Runs Away, Brake system design
Striking Personnel Competence
Load limits
Location of personnel
Operating procedure
Material/Equipment Overloads F.S.V. Competence
Which Drops It, Striking Personnel Load limits
Location of personnel
Operating procedure
Material/Equipment Slung From F.S.V. Competence
Swings As F.S.V. Moves, Striking
Personnel
Material/Equipment Slung From F.S.V.
Swings As F.S.V. Moves, Striking Location of personnel
Personnel Operating procedure
Slinging procedure
Personnel Are Jammed Against Rib Or Competence
Carrier As F.S.V. Manoeuvres To Location of personnel
Unload/Load Material/ Equipment Operating procedure
Operation Of F.S.V. Loading/Unloading Adequate ventilation
Contaminates Air With Respirable Dust Allowable respirable dust limits
Competence
Operating procedure
Respirable dust auditing
Personnel Attempt To Lift Excessively Competence
Heavy Material Or Carry It Manual handling procedure
While Carrying Material Personnel Competence
Stumble Or Slip, Changing Weight Manual handling procedure
Distribution And Causing Strain
Monorail, Grippers Or Suspension Competence
Fails Under Load And Allows Design of support system
Equipment To Fall On Personnel Design of system
Load limits
Operating procedure
Personnel Are Jammed Into Rib By Adequate rib clearance
Suspended Load As Monorail Competence
Operates Design of system
Location of personnel
Operating procedure
Pre-start warning
Signalling/communications
Traction System Or Anchorage System Braking and anchorage competence
Fails Allowing Equipment To Slide Competence
Freely Down Dip Of Monorail, Striking Design of system
Personnel
Operating procedure
Personnel Are Caught Between Competence
Moving Drift Rope And Rollers Prohibition of crossing moving ropes
Personnel Are Dragged And/or Run Competence
Over By Drift Rake When Attempting Embarkation procedure
To Get On Or Off Moving Rake Prohibition of embarkation/
disembarkation unless rake is at rest
Signalling/communications
Personnel Are Guillotined By Cage Competence
While Attempting To Get On Or Off Embarkation procedure
Moving Cage Signalling/communications
Personnel Fall Into Shaft At Entrances Competence
Embarkation procedure
Minimal clearances between cage and
landings
Provision of shaft gates
Passing Personnel Become Entangled Adequate lighting
In Pick-Up Loader As It Operates
Competence
Operating procedure
Operator competence
Provision of passage for personnel
Personnel Jammed Between Loader Adequate lighting
And Shuttle Car Or Stockpile And Competence
Inbye Car Operating procedure
Operator competence
Personnel Struck By Rib Fall While Adequate rib support in passage area,
Passing Loader/Stockpile Or Operating operation area
Loader Operating procedure
Personnel Unable To Escape Roof/Rib Adequate rib support
Falls On Inbye Side Of Loader As Adequate roof support
Escape Way Is Blocked Operating procedure
Provision of escape passage for
personnel
Personnel Unable To Properly Handle Competence
Materials Past Loader And Stockpile Manual handling procedure
On Floor Causing Consequent Injuries Operating procedure
Provision of passage for personnel
Floor Stockpile Impedes Adequate Gas auditing
Ventilation Of Area Inbye Of It Operating procedure
System design
Ventilation auditing
Dust From Pick-Up Operation Adequate ventilation
Contaminates Intake To Face Allowable dust limits
Personnel Dust suppression
Operating procedure
Protective equipment
Respirable dust auditing
Fire On Haulage Contaminates Intake Adequate ventilation
Air To Other Workplaces With Design of ventilation system
Irrespirable Fumes Fume detection/alarm systems
Homotropal ventilation
Prevention of fire
Provision of self rescuers
Separate ventilation of haulage roads
Personnel Become Entangled In Skip Competence
Tippler Equipment Design of tippler
Operating procedure
Provision of guarding
Personnel Caught Between Moving Communications
Skips While Coupling Or Uncoupling Competence
Them Coupling/uncoupling procedure
Personnel Caught Between Skips Competence
While Attempting To Pass, As The Operating procedure
Skips Move
Personnel Caught Between Skips
While Attempting To Pass, As The
Skips Move Prohibition of personnel passing
between skips in rake
Personnel Fall Into Skip Dumping Bins Competence
Or Bunkers Design of bunkers
Guarding of bunker entrances
Operating procedure
Personnel Jammed Between Rakes Of Competence
Skips On By-Pass Shunts Operating procedure
Restriction of personnel between rakes

Personnel Jammed Between Rib And Adequate walkway(s) beside track


Skip (clearance)
Competence
Operating procedure
Restriction of personnel in
haulageways
Warning signs in tight places
Personnel Struck By De-Railed Skip Design of system
Equipment maintenance
Limitations of personnel on haulage
roads
Operating procedure
Speed restrictions
Track housekeeping
Track installation
Track maintenance
Personnel Struck By Runaway Skip Braking procedure
Coupling procedure
Design of track
Limitation of personnel on haulage
road
Maintenance of equipment
Maintenance of track
Operating procedure
Provision of catch points
Provision of de-railing devices
Provision of drop bar barriers
Shoe skidding procedure
Shunting procedure
Spragging procedure
Personnel Struck By Unplanned Competence
Movement Of Skip During Re-Railing Re-railing procedure
Shunter/Setrider Falls From Moving Competence
Rake And Is Run Over Shunting/setriding procedure
Shunter/Setrider Gives Wrong Signal Communications procedure
And He Or Others Are Crushed Or Run Competence
Down By Rake Movement Operating procedure
Operator competence
Shunter/Setrider Slips, Trips And Falls Competence
In Front Of Moving Skip And Is Run Housekeeping in work area
Over Shunting/setriding procedure
Shunter/Setrider/Others Have Clothing Adequate clearance in walkways
Entangled In Rake And Are Dragged beside haulage
By It Avoidance of loose clothing
Clothing in good repair
Competence
Operating procedure
Runaway Or Skips In Motion Strike Adequate roof clearance on haulage
And Dislodge Roof Supports Causing roads
Fall Which Blocks Airway Adequate roof support
Alternative airways
Design of haulage
Operating procedure
Ventilation system design
Runaway Or Skips In Motion Raise Adequate ventilation
Dust Cloud And Strike Electrical Allowable combustible dust levels
Equipment Causing Sparks Or Arcs Care in placement of cables and
And/or Runaway Skips Raise Dust electrical equipment in haulage roads
Cloud On Impact And Also Cause
Incendive Sparks
Combustible dust auditing
Design of skips to minimise dust and
coal spillage
Dust Inertisation in roads
Good standard of track
Operating procedure
Overloading restrictions
Protection of electrical equipment
Restriction of ventilation velocity in
haulage roads
Selection of materials for skips and
other objects in haulage roads
Flammable Gas Is Evolved From Coal Adequate ventilation of haulage ways
In Skips So As To Create Explosive and shunts
Atmosphere In Haulage Way Or Allowable gas limits
Shunts And Ignition Source Is Present
Control of ignition sources
(Also Contaminates Intake To Other
Places) Gas auditing
Gas pre-drainage of coal to limit gas
evolution in mined coal
Homotropal ventilation
Operating procedure
Separate ventilation of haulage roads

Runaway Skip Causes Incendive Adequate ventilation


Sparks In Presence Of Gas Upon Allowable gas levels
Collision Gas auditing
Operating procedure
Runaway Skip Causes Incendive
Sparks In Presence Of Gas Upon
Collision

Selection of materials for skips and


other objects in haulage roads
Runaway Skip Strikes Electrical Adequate ventilation
Equipment In Accumulation Of Gas Allowable gas levels
And Causes Sparks Or Arcs Care in placement of cables and
electrical equipment in haulage roads

Gas auditing
Operating procedure
Protection of electrical equipment
Overheated Bearings Ignite Operating procedure
Flammable Material Such As Lubricant Skip design
Or Coal Dust Skip maintenance
Surface temperature limits
Temperature auditing
Rake Or Runaway Strikes Electric Design of electrical equipment
Equipment Or Cables Causing Arcing Earth fault limitation
Which Ignites Flammable Materials Fire fighting equipment at electrical
installations
Housekeeping in area of electrical
equipment
Location of electrical equipment
Operating procedure
Overcurrent protection
Protection of electrical equipment
Operation Of Haulage Creates Dust Adequate ventilation
Which Contaminates Intake Air Allowable respirable dust limits
Design of skips to minimise dust and
coal spillage
Dust suppression measures
Good standard of track
Homotropal ventilation
Operating procedure
Overloading restrictions
Respirable dust auditing
Restriction of ventilation velocity in
haulage roads
Separate ventilation of haulage roads
Personnel Suffer Sprains Or Strains Competence
While Re-Railing Skips Re-railing procedure
Shunter Suffers Sprain/Strain While Competence
Coupling/Uncoupling Skips Coupling design
Coupling/uncoupling procedure
Shunter/Setrider Slips Or Trips While Adequate lighting
Carrying Out Duties Adequate walkways beside track
Competence
Good standard of trackwork
Housekeeping in work areas
Shunter/Setrider Slips Or Trips While
Carrying Out Duties

Operating procedure
Internal Combustion Engine Adequate ventilation
Locomotive Or Groups Of Them Allowable fume levels
Hauling Loads Contaminate Competence
Atmosphere With Exhaust Fumes
Exhaust system design
Exhaust system maintenance
Fume monitoring
Internal combustion engine design
Internal combustion engine
maintenance
Operating procedure
Brake Failure On Locomotive Competence
Resulting In Runaway Which Strikes Design of brakes (park and run)
Personnel Gradient limits
Load limits
Maintenance of brakes
Operating procedure
Sander maintenance
Speed limits
Use of skid shoes and sanders
Couplings Fail Or Decouple In Use Competence
Allowing Loaded Cars To Runaway, Coupling design
Striking Personnel Coupling maintenance
Operating procedure
Track installation
Track maintenance
Use of safety chains
Greasy Or Wet Track Conditions Competence
Cause A Skidding Runaway Striking Load limits
Personnel Operating procedure
Sander maintenance
Speed limits
Track installation
Track maintenance
Use of skid shoes and sanders
Incorrect Shunting Procedure On Competence
Grades Cause A Runaway Which Shunting procedures
Strikes Personnel Use of blocking shoes
Load And/or Gradient Are Too Much Competence
For Locomotive Braking Capacity Design of brakes (park and run)
Resulting In Runaway Which Strikes Gradient limits
Personnel Load limits
Maintenance of brakes
Operating procedure
Sander maintenance
Speed limits
Use of skid shoes and sanders
Competence
Operating procedure
Protective enclosure for operation and
shunter
Personnel Are Jammed Against Rib By Competence
Derailment Due To Poor Trackwork Or Operating procedure
Material On Track Track installation
Track maintenance
Personnel Are Jammed Against Rib By Adequate clearance for loads
Large Overhanging Or Protruding Approach warning devices
Loads Competence
Operating procedure
Personnel Are Jammed Against Rib Or Adequate clearances
Face As Cars Are Located In Shunts Competence
Shunting procedure
Signalling/communications
Personnel Are Jammed Between Cars Competence
When Train Moves Operating procedure
Pre-start warning
Prohibition of crossing trains
Signalling, communications
Personnel Are Jammed Or Struck By Competence
Derailment Due To Excessive Speed Operating procedure
Speed limits
Track installation
Track maintenance
Personnel Are Struck By Material Loading procedure
Falling From Cars In Motion Operating procedure
Securing of loads
Speed limits
Trackwork installation
Trackwork maintenance
Personnel Are Struck By Cars Which Blocking shoes
Were Parked At Track End But Which Car parking procedure
Roll Over The Track End Competence
Spragging props
Track end buffers
Use Of Drop warwicks
Personnel Are Struck By Falling Adequate rib support
Material Caused By Derailed Train Adequate roof clearance
Dislodging Roof/Rib Supports Adequate roof support
Competence
Operating procedure
Speed limits
Track installation
Track maintenance
Personnel Are Struck By Falling Adequate/rib clearance for loads
Material Caused By Large Loads Competence
Striking Roof/Rib Operating procedure
Personnel Are Struck By Falling
Material Caused By Large Loads
Striking Roof/Rib
Rib support
Roof support
Personnel Are Struck By Runaway Of Competence
Heavy Load Hauled By Multiple Multiple locomotive operating
Locomotives Through Breakdown Of procedure
Communications Between Signalling/communications
Locomotives In Group
Locomotive Or Load Strikes Cables Or Competence
Electrical Equipment And Becomes Earth leakage and fault protection
Live (Either Normal Motion Or As Location of cable equipment
Runaway)
Operating procedure
Protection of cables/equipment
Fire On Train In Presence Of Explosive Adequate ventilation
Dust Cloud Allowable combustible dust limits
Combustible dust auditing
Dust Inertisation
See also controls for Hazard - "Fire" in
this same activity area
Locomotive Or Load Strikes Cables Or Adequate ventilation
Electrical Equipment Causing Major Combustible dust auditing
Arc Which Ignites Dust Cloud (Either Combustible dust levels
Normal Motion Or Runaway Condition) Competence
Dust Inertisation
Location of cables/equipment
Operating procedure
Protection of cables/equipment
Runaway Crashing At Track End Adequate ventilation
Raises Dust Cloud And Causes Sparks Combustible dust auditing
Combustible dust limits
Competence
Dust Inertisation
Operating procedure
Fire On Train In Presence Of Gas Adequate ventilation
Allowable gas limits
Gas auditing
See also controls for Hazard - "Fire" in
this same activity area
Operation Of Internal Combustion Adequate ventilation
Engine Of Locomotive In Presence Of Allowable gas limits
Gas Competence
Design of internal combustion engine

Engine cut out interlocked to gas


sensors
Gas auditing
High temperature cut-outs
Inlet/exhaust flame traps
Maintenance of engine
Operating procedure
Surface temperature limits
Arc Fault On Traction Battery CausesBattery design
General Fire Battery maintenance
Battery to frame and earth fault
Competence
detection and cut out equipment
Operating procedure
Due To Loads Imposed And Braking Competence
Requirements Control Resister Banks Electric brake and resister design
On Electric Locomotives Overheat Gradient limits
Igniting Flammable Material Load limits
Locomotive housekeeping
Operating procedure
Speed limits
Temperature cut outs
Temperature limits
Due To Loads Imposed Locomotive Competence
Engines/ Motors Become Overheated Engine design
And Ignite Flammable Material Engine maintenance
Gradient limits
Load limits
Locomotive housekeeping
Motor design
Motor maintenance
Operating procedure
Temperature cut outs
Temperature limits
Excessive Loads/Speeds Causes Brake design
Overheating Of Brakes On Locomotive Brake maintenance
Which Ignites Flammable Material Competence
Fire fighting equipment
Load limits
Locomotive housekeeping
Operating procedure
Speed limits
Temperature auditing
Temperature limits
Locomotive Or Load Strikes Cable Or Adequate clearances
Other Electrical Equipment Causing Competence
Arcs/Sparks Which Ignite Flammable Fault protection
Material (Either Normal Motion, Location of cables and equipment
Runaway Or Derailment Condition)
Operating procedure
Protection of cables and equipment
Noise From Haulage Exceeds Allowable noise levels and doses
Allowable Noise Levels And Doses Design of haulage system
Limitation of exposure
Maintenance of haulage system
Noise monitoring
Noise From Haulage Exceeds
Allowable Noise Levels And Doses

Protective equipment
Operation Of Haulage System Raises Adequate ventilation
Respirable Dust Into Intake Air Allowable respirable dust limits
Dust suppression on haulage roads
Respirable dust auditing
Locomotive Or Vehicle Internal Adequate ventilation
Combustion Engine Or Groups Of Allowable fume levels
Them Contaminate Air With Exhaust Fume auditing
Fumes
Internal combustion engine design
Internal combustion engine
maintenance
Internal combustion exhaust system
design
Internal combustion exhaust system
maintenance
Body Parts Strike Rib Or Roof During Adequate clearances
Operation Of Transport Design of transport vehicles
Protective enclosures for personnel
Brakes Fail On Steep Gradient Brake design
Causing Runaway And/or Crash Brake maintenance
Emergency braking system
Operating procedure
Operator competence
Speed limits
Couplings Between Transport Vehicles Competence
Fail Or Uncouple Allowing Runaway Coupling design
Coupling maintenance
Coupling procedure
Use of safety chains
Derailment Of Transport Vehicle Adequate rib support
Adequate roof support
Operating procedure
Operator competence
Speed limits to suit track
Track installation
Track maintenance
Jolting During Starting Or Stopping Or Operating competence
From Track Causes Personnel To Fall Operating procedure
From Vehicle Prohibition of personnel other than
those accommodated in locomotive
cabins from riding on other than
purpose built vehicles
Proper seating arrangements
Track installation
Track maintenance
Personnel Are Dragged Or Run Over Competence
While Attempting To Get On Or Off Operating procedure
Transport In Motion Signalling/communications
Personnel Are Struck By Falling Roof Adequate rib support
Or Rib Material Adequate roof support
Protective vehicle cabins
Transport Vehicles Or Train Collides Adequate lighting
With Other Vehicles Or Train On Same Block light systems
Line Marshalling control procedure
Operating procedure
Operator competence
Safe distances between units
Signalling/communications
Vehicle Runs Off Track End Operating procedure
Operator competence
Track end warning signs
Arc Fault Occurs On Traction Battery Battery design
Battery maintenance
Battery to frame and earth fault
detectors
Fault cut outs
Self rescuers
Signalling/communications
Brakes On Vehicle Or Locomotive Brake design
Overheat, Igniting Flammable Material Brake maintenance
Fire fighting equipment
Operating procedure
Operator competence
Self rescuers
Signalling/communications
Speed limits
Vehicle/locomotive housekeeping
Control Register Banks Overheat, Fire fighting equipment
Igniting Flammable Material High temperature cut outs
Operating Temperature limits
Resistor area housekeeping
Resistor design
Signalling/communications
Temperature auditing
Use Of Self rescuers
Internal Combustion Engine Or Motor Engine/motor housekeeping
On Locomotive Or Vehicle Overheats, Fire fighting equipment
Igniting Flammable Material High temperature cut-outs
Internal combustion engine design
Internal combustion engine
maintenance
Motor design
Motor maintenance
Operating procedure
Operator competence
Self rescuers
Signalling/communications
Speed limits
Temperature auditing
Temperature limits
Noise From Transport Vehicles Allowable noise levels and doses
Exceeds Allowable Limits Noise auditing
Protective equipment
Vehicle design
Vehicle soundproofing
Vehicle Or Train Raises Respirable Adequate ventilation
Dust Into Air Allowable respirable dust levels
Dust suppression on transport roads
Respirable dust auditing
Equipment On Sleds Fall Off Them Correct securing of equipment
Striking Personnel Design of system
Operating procedure
Adequate clearance
Adequate rib support
Competence
Operating procedure
Personnel Become Entangled In Sleds Competence
As They Are Moved Operating procedure
Pre-start warning
Sleds In Motion Jam Personnel To Rib Adequate clearance
Competence
Operating procedure
System Overloads And Breaks Winch Competence
Anchorage Allowing Winch To Design of system
Suddenly Move Striking Or Jamming Location of personnel
Personnel Method of anchorage
Operating procedure
Overload cut-outs on winch
System Overloads Breaking Winch Competence
Rope Which Flies And Strikes Design of system
Personnel (Couplings May Also Snap) Location of personnel
Maintenance of couplings
Maintenance of ropes
Operating procedure
Overload cut-outs on winch
Selection of couplings
Selection of ropes
System Overloads Where Anchorage Adequate roof support
Is By Staker Prop To Roof And This Competence
Disturbs Roof Support Causing Roof Design of system
Fall, And/or Flying Staker Prop Which Location of personnel
Strikes Personnel
Operating procedure
Couplings Fail And Allow Free Fall To Coupling design
Pit Bottom In Inclined Shaft Coupling selection
Couplings Fail And Allow Free Fall To
Pit Bottom In Inclined Shaft
Load limits
Operating procedure
Provision of safety chains
Load Causes Rope Or Suspension Load limits
Gear Failure And Allows Free Fall To Maintenance of ropes
Pit Bottom Maintenance of suspension gear
Operating procedure
Rejection criteria for ropes
Selection of ropes
Selection of suspension gear
Load Is Too Heavy For Braking System Brake design
And Runaway To Pit Bottom Occurs Brake maintenance
Competence
Load limits
Operating procedure
Operating speed limits
Load Lurches While In Motion And Adequate strength of lining and shaft
Strikes Shaft Lining/Furnishings support
Causing General Collapse Competence
Operating procedure
Securing of load
Personnel Are Jammed Against Walls Adequate load clearances
Of Inclined Shaft By Load (Normal Prohibition of personnel in drift when
Speed Or Runaway Condition) heavy loads are being moved
Provision of refuges
Securing of load
Operating procedure
Rough Track Or Material On Track Coupling design
Causes De-Coupling Of Load And Operating procedure
Free Fall To Pit Bottom In Inclined Operating speed limits
Shaft Provision of safety chains
Track installation
Track maintenance
Material/Equipment Runs Away And Competence
Falls Into Shaft Operating procedure
Provision of catch points in rail
systems at shaft entrance
Provision of shaft safety gates
Personnel Are Bumped Into Shaft, Adequate clearances
Jammed Or Crushed As Material Or Competence
Equipment Is Loaded Into Cage Or Operating procedure
Slung In Shaft Provision of shaft safety gates
Use of harnesses
Personnel Caught By Unexpected Communications/signalling
Load Movement Due To Wrong Competence
Signals Given Operating procedure
Slinging In Shaft Is Faulty And Allows Competence
Material/Equipment To Fall Maintenance of slinging equipment
Slinging In Shaft Is Faulty And Allows
Material/Equipment To Fall
Selection of slinging equipment
Slinging procedure
Weight Of Material/ Equipment Braking maintenance
Overloads Braking Systems And Braking system design
Allows Runaway Into Shaft Competence
Operating procedure
Prevention of overloading
Load Strikes Electrical Cables Or Adequate clearance for load
Equipment And Becomes Live Earth leakage and fault protection
Location of cables and equipment
Operating procedure
Protection of cables and equipment
Load Strikes Electrical Cables Causing Adequate clearance for load
Arc Which Ignites Flammable Material Location of cables
Operating procedure
Protection of cables
Second means of egress
Couplings Between Cars In Drift Rake Coupling design
Fall Or Decouple Coupling maintenance
Coupling procedure
Track installation
Track maintenance
Use of safety chains
Derailed Drift Rake Causes Collapse Adequate rib support
Of Roof Or Ribs Adequate roof support
Maintenance of drift cars
Track installation
Track maintenance
Winding procedure
Winding speed limits
Derailment Of Drift Rake Maintenance of drift cars
Track installation
Track maintenance
Winding procedure
Winding speed limits
Excessive Winding Acceleration Acceleration limits
Injures Personnel In Cage Controller maintenance
Controller settings
Operator competence
Winding procedure
Large Loads (E.G. Continuous Miners) Adequate loading ramp
Slew Off Rail Cars As They Are Being Anchorage of rail car
Loaded Jamming Or Crushing Competence
Adjacent Personnel Loading procedure
Location of personnel
Signalling/communications
Large Loads (E.G. Driveheads) Being Block anchorage arrangements
Unloaded Using Rope And Tackle Location of personnel
Systems Cause Rope Block Or Anchor
Failure With Flying Rope Striking
Personnel
Large Loads (E.G. Driveheads) Being
Unloaded Using Rope And Tackle
Systems Cause Rope Block Or Anchor Maintenance of ropes and tackle
Failure With Flying Rope Striking Rope and tackle unloading procedure
Personnel
Selection of equipment
Signalling/communications
Slinging and lifting procedure
Material Falls Down Shaft Striking Adequate enclosure of cage
Personnel In Cage Brace procedure
Protective shield on top of cage
Shaft maintenance
Material From Roof Or Rib Strikes Adequate rib support
Personnel On Rake Adequate roof support
Enclosure of personnel in protective
cabins
Overwind Breaks Rope Or Detaches Controller settings
Cage Of Personnel Allowing It To Fall Decking speed limits
Down Shaft (Or Rake In Drift) Operator competence
Pit top cage arresters
Signalling/communications
Winding limit switches
Winding procedure
Overwind Crashes Cage Of Personnel Controller settings
(Or Rake) Into Pit Bottom Decking speed limits
Operator competence
Pit bottom buffers
Winding limit switches
Winding procedure
Personnel Fall Off Rake To Floor Competence
Design of transport vehicle
Proper protection of personnel
Personnel In Cars Or Cages Are Prohibition of winding personnel with
Struck By Moving Material/ Equipment bulky material in same conveyance
In Same Conveyance During Wind

Personnel In Drift Rakecars Are Struck Adequate enclosure and/or adequate


By Brushing Against Close Roof Or Rib clearances for cars

Personnel Trip And Fall At Adequate lighting


Embarkation Point Area housekeeping
Competence
Ground/floor conditions at embarkation
points
Rope Or Suspension Gear Fails Acceleration limits
Allowing Free Fall Of Cage Or Rake Automatic retardation braking
Controller settings
Dump brake systems on rake
Gripper systems for guides
Operator competence
Allowing Free Fall Of Cage Or Rake

Rope maintenance
Rope selection
Suspension gear maintenance
Suspension gear selection
Winding procedure

Cage Strikes Buntons Or Walling Controller settings


Causing Collapse Which Blocks Shaft Design of shaft and lining
Maintenance of guides
Operator competence
Provision of guides
Second means of egress from mine
Winding procedure
Skip Comes Loose During Wind Controller settings
Causing Collapse Which Blocks Shaft Design of cages to provide skip
location and locking arrangements
Design of shaft and lining
Maintenance of guides
Operator competence
Provision of guides
Second means of egress from mine

Winding procedure

At Surface Brace Personnel Fall Into Brace operating procedure


Shaft Competence
Guarding of shaft entrances by
automatic shaft gates
At Surface Brace Skips Run Into Open Competence
Shaft And Fall, Possibly Causing Pit bottom safety area
Consequent Destruction And Fall Of Provision of automatic shaft gates
Furnishings Lining And Cages Surface operating procedure
Brace Or Plat Personnel Become Competence
Jammed In Decking Equipment Or Design of decking equipment
Between Skips During Decking Guarding of equipment
Operating procedure
Cage Strikes Keps At Intermediate Competence
Level During Wind Causing Material Interlocking of keps with winder
And/or Cage To Fall To Pit Bottom Operating procedure for keps
Prohibition of keps at intermediate
levels
Cages Collide In Mid Shaft Causing Guide maintenance
Fall Of Material To Pit Bottom Operator competence
Provision and design of guides
Safety area at pit bottom
Winding procedure
Winding speed and acceleration limits
Cages Collide With Shaft Walling Adequate shaft clearances
Material Causing Fall Of Material To Pit Auditing of shaft condition
Bottom Guide maintenance
Operator competence
Provision of guides
Safety area at pit bottom
Winding procedure
During Wind Skips Move In Cage Competence
Contacting Shaft Walls, Buntons Etc. Decking procedure
Allowing Material To Fall To Pit Bottom Design of cages to provide skip
Or In Worst Case Causing Rope location and locking arrangements
Failure And Fall Of Cage
Operator competence
Safety area at pit bottom during winds

Winding procedure
Wind Begins With Skip Only Partly In Communication/signalling
Cage Causing It To Strike Inset Roof Competence
Resulting In Collapse Of Inset Interlocking of shaft gates and keps
with winder
Operating procedure
Operator competence
Winding procedure
Winding Rope Fails Allowing Fall Of Operator competence
Cage To Pit Bottom Rope maintenance
Rope rejection criteria
Safety area at pit bottom
Selection and design of rope
Winder controller settings
Winding acceleration limits
Winding load limits
Winding procedure
Rope Or Suspension Gear Failure Adequate ventilation
Allows Cage To Fall Raising Sparks Allowable dust levels
And Combustible Dust Cloud Allowable gas levels
Combustible dust auditing
Dust Inertisation
Gas auditing
Operator competence
Rope maintenance
Rope rejection criteria
Selection and design of rope
Selection and design of suspension
gear
Suspension gear maintenance
Winder controller settings
Winding acceleration limits
Winding procedure
Skip Comes Loose In Cage And Adequate ventilation
Strikes Electrical Cable In Shaft
Causing Arc Which Throws Up
Combustible Dust Cloud From
Deposited Dust
Skip Comes Loose In Cage And
Strikes Electrical Cable In Shaft Allowable combustible dust levels
Causing Arc Which Throws Up Allowable gas levels
Combustible Dust Cloud From Combustible dust auditing
Deposited Dust
Competence
Decking procedure
Design of cages to provide skip
location and locking arrangements
Dust Inertisation
Gas auditing
Location of electrical cables in shaft
Operator competence
Protection of cables
Winding procedure
Skip Comes Loose In Cage And Adequate ventilation
Strikes Object In Shaft Causing Allowable combustible dust levels
Incendive Sparks In Dust Cloud Allowable gas levels
Combustible dust auditing
Competence
Decking procedure
Design of cages to provide skip
location and locking arrangements
Dust Inertisation
Gas auditing
Operator competence
Winding procedure
Rope Failure Allows Cage To Fall Adequate ventilation
Causing Showers Of Sparks Either Allowable gas levels
From Guides Or At Collision Point In Gas auditing
Presence Of Gas
Operator competence
Rope maintenance
Rope rejection criteria
Selection and design of rope
Winder controller settings
Winding acceleration limits
Winding load limits
Winding procedure
Skip Comes Loose In Cage And Adequate ventilation
Strikes Object In Shaft Causing Allowable gas levels
Incendive Sparks In Presence Of Gas Competence
Decking procedure
Design of cages to provide skip
location and locking arrangements
Gas auditing
Operator competence
Winding procedure
Skip Comes Loose In Cage And Adequate ventilation
Strikes Electrical Cable In Shaft Allowable gas levels
Causing Arcs And Sparks Competence
Skip Comes Loose In Cage And
Strikes Electrical Cable In Shaft
Causing Arcs And Sparks
Decking procedure
Design of cages to provide skip
location and locking arrangements
Gas auditing
Location of electrical cables in shaft
Operator competence
Protection of cables
Winding procedure
Cage Strikes Electrical Cable In Shaft Location of electrical cables in shaft
Which Arcs And Ignites Flammable Maintenance of guides
Material Such As Timberwork Protection of electrical cables
Provision of guides
Second means of egress from mine
Use of upcast for winding
Winding procedure
Skip Comes Loose During Wind Competence
Striking Electrical Cable Which Arcs Decking procedure
And Ignites Flammable Material Design of cages to provide skip
location and locking arrangements
Location of electrical cables in shaft
Maintenance of guides
Protection of electrical cables
Provision of guides
Second means of egress from mine
Use of upcast for winding
Excessive Noise Levels And Doses Are Winding procedure
Caused By Decking Operations Allowable noise levels and doses
Design of decking equipment
Limitation of exposure
Noise auditing
Dust From Winding Operation Protective equipment
Contaminates Intake Air Adequate ventilation
Allowable respirable dust levels
Design of cages and skips
Dust suppression measures
Respirable dust auditing
Use of upcast for winding
Go to
Hazard List

Go to Hierarchy
Conveyor belt system of Controls

Free steered vehicle


(general)

FSV powered by internal


combustion

Personnel transport

Rope hauled sled transfer


of materials

Further information

Safety Alert 311


Significant incident 47

Safety Alert 15

Safety Alert 15
Safety Alert 206
Safety Alert 85
Go to
top of page
Ventilation
Click on buttons below to go to the risk, risk factors and appropriate controls.

Air flow control Air flow control


(goaves and wastes) (coal faces)

Auxiliary fan Auxiliary fan


(multiple unit exhausting) (push / pull system)

Booster fan
Brattice use
(multiple units)

Gas drainage Main fan reversal

Parallel fan operation Parallel fan operation


(at one shaft) (at different locations)

Surface fan operation Ventilation ducting

Sub activity Risks


Air Flow control - Goaves and Wastes Enhancement Of Risk Initiation Of
Spontaneous Combustion
Air Flow control - Goaves and Wastes Risk Of Gas Explosion

Air Flow control -Coal Faces Inadequate Control Of Coal Dust


Produced From Mining At Face

Air Flow control -Coal Faces Risk Of Explosion Due To Presence Of


Flammable Gas

Air Flow control -Coal Haulage ways Risk Of Combustible Dust Explosion
Air Flow control -Coal Haulage ways Risk Of Combustible Dust Explosion

Air Flow control -General Asphyxiation, Poisoning Of Inbye


Personnel Due To Contamination Of
Air Intake

Air Flow control -General Excessive Temperature And Humidity


Of Intake Air
Air Flow control -General Ignition Or Enhancement Of
Spontaneous Combustion

Air Flow control -General Lung Damage To Underground


Personnel
Air Flow control -General Risk Of Explosion Due To
Contamination Of Intake Air With
Flammable Gas In Excess
Concentrations

Air Flow control -General System Fails To Provide Adequate Air


Flow And Distribution
Air Flow control -Working Locations Asphyxiation, Poisoning

Air Flow control -Working Locations Eye Injuries

Air Flow control -Working Locations Heat Exhaustion Effects On Personnel


At Location
Air Flow control -Working Locations Heat Exhaustion Effects On Personnel
At Location

Air Flow control -Working Locations Lung Damage

Air Flow control -Working Locations Risk Of Explosion Due To Presence Of


Flammable Gas

Auxiliary Fan Multiple Units Fan System Results In Recirculation


Exhausting in same Panel With Consequent Dangerous Rise In
Gas Content

Auxiliary Fan Push/Pull System Recirculation Causing Dangerous


Operation Increase In Gas Content

Auxiliary Fan Single Unit Exhausting Fan Malfunction Causes Fire On And
Operation At Installation Site
Auxiliary Fan Single Unit Exhausting Fan Malfunction Causes Fire On And
Operation At Installation Site

Auxiliary Fan Single Unit Exhausting Fans Causes Recirculation Of Face Air
Operation With Rise In Gas Content And Risk To
Face Personnel

Auxiliary Fan Single Unit Exhausting Formation Of Potentially Explosive


Operation Returns

Auxiliary Fan Single Unit Exhausting Hearing Damage


Operation

Auxiliary Fan Single Unit Exhausting Ignition of Gas


Operation
Auxiliary Fan Single Unit Exhausting Insufficient Flow At Face Leads To Gas
Operation And Dust Build Up Causing Risk To
Face Personnel

Auxiliary Fan Single Unit Exhausting Insufficient Flow At Face Leads To Gas
Operation And Dust Build Up Causing Risk To
Face Personnel

Auxiliary Fan Single Unit Exhausting Risk To Face Personnel Due To


Operation Damage Or Destruction Of Fan

Auxiliary Fan Single Unit Forcing Lung Damage To Underground


Operation Personnel

Auxiliary Fan Single Unit Forcing Sudden Rise In Gas Concentration On


Operation Fan Stoppage
Booster Fan, Single Fan Operation Fire In Fan Installation
Booster Fan, Single Fan Operation Gas Explosion Initiated By Fan

Booster Fan, Single Fan Operation Hearing Damage To Underground


Personnel

Booster Fan, Single Fan Operation Injuries To Personnel Through Contact


With Fans
Booster Fan, Single Fan Operation Risk To Underground Personnel Due
To Fan Damage

Booster Fan, Single Fan Operation Risk To Underground Personnel Due


To Fan Malfunction

Booster Fan, Multiple Fans at One Risk To Underground Personnel Due


Location Operation To Fan Malfunction
Booster Fan, Multiple Fans at One Risk To Underground Personnel Due
Location Operation To Fan Malfunction

Booster Fan, Multiple Fans at One Risk To Underground Personnel Due


Location Operation To System Malfunction

Brattice use Brattice Fails To Provide Adequate


Flow Control
Brattice use Creation Of Potential For Dust
Explosion

Brattice use Crushing, Contusion, Fracture, Slips,


Trips And Sprain Injuries To Personnel

Brattice use Rapid Spread Of Fire

Brattice use Risk Of Explosion

Control of Heatings Exposure Of Underground Personnel


To Risk Of Fire And/or Explosion
Injuries

Environmental Monitoring Risk Of Injury To Personnel Due To


Unrecognised Changes To Mine
Atmosphere
Environmental Monitoring Risk of injury to personnel due to
ignition or explosion

Fan Construction Asphyxiation Of Assembly Personnel

Fan Construction Burn Injuries To Personnel

Fan Construction Crushing, Contusion And Fracture


Injuries To Personnel
Fan Construction Electrocution

Fan Construction Injuries From Explosion At


Construction Site

Fan Construction Injuries From Falls By Construction


Personnel

Fan Construction Lung Injuries

Fan Construction Poisoning Of Assembly Personnel

Gas Drainage Creation Of Explosive Atmosphere In


Goaf Areas

Gas Drainage Crushing, Contusion And Fracture


Injuries
Gas Drainage Crushing, Contusion And Fracture
Injuries

Gas Drainage Explosion Of Gas At Drill Site (Also


Gas Fire At Drill Site)

Gas Drainage Explosion Of Gas In Drainage Pumps

Gas Drainage Explosion Of Gas In Ranges

Gas Drainage Fire Or Explosion Of Gas Escaping


From Gas Ranges
Gas Drainage Heatings Caused In Goaf

Gas Drainage Risk To Personnel Caused By Intense


Gas Fire At Range Outlet

Gas Drainage Underground Personnel Asphyxiated


Or Poisoned By Gas Escaping From
Drainage Ranges

Gas Drainage Underground Personnel Asphyxiated


Or Poisoned By Gas Escaping From
Drainage Ranges

Main Fan Reversal Risks To Underground Personnel Due


To Reversal Of Airflow
Main Fan Reversal Risks To Underground Personnel Due
To Reversal Of Airflow

Main Forcing Fan Operation Rapid Rise In Gas Emission


Underground Causing Risk To
Personnel

Outburst Zone ventilation Asphyxiation Or Poisoning Of


Personnel

Outburst Zone ventilation Destruction Of Ventilation System

Outburst Zone ventilation Ignition Of Outburst Gas Flow

Overcasts Crushing, Contusion, Or Fracture And


Slip And Fall Injuries To Personnel

Overcasts Explosion Of Flammable Gas During


Construction

Overcasts Overcast Fails To Adequately Control


Air Flow
Overcasts Overcast Is A Fire Hazard

Parallel Fan Operation at One Shaft Risk To Underground Personnel Due


To Failure Of Parallel Fans To Perform
Adequately

Parallel Fan Operations at Different Risk To Underground Personnel Due


Locations To Failure Of Parallel Fans To Perform
Adequately
Scrubbers and Extractors Hearing Damage

Scrubbers and Extractors Risk Of Gas Explosion

Seals Injuries To Underground Personnel


Resulting From Seal Failure
Stoppings Crushing, Contusion And Fracture
Injuries To Personnel

Stoppings Stoppings Are Potential Fire Hazards


In Themselves

Stoppings Stoppings Fail To Adequately Control


Air Flow

Surface Fan Operation Hearing Damage

Surface Fan Operation Risk To Underground Personnel Due


To Complete Failure Of Fan
Surface Fan Operation Risk To Underground Personnel Due
To Failure Of Fan To Perform
Adequately

Surface Fan Operation Risk To Underground Personnel Due


To High Flammable Gas Levels In
Flow Through Fan (I.e.. In Explosive
Range)
Surface Fan Operation Risk To Underground Personnel Due
To High Flammable Gas Levels In
Flow Through Fan (I.e.. In Explosive
Range)

Surface Fan Operation Spontaneous Combustion Of Coal


Where Fan Is Inset To Coal Portal
(I.e.. Highwall Installation)

Ventilation Ducting Crushing, Contusion, Fracture, Slips,


Trips, And Sprain Injuries To Personnel

Ventilation Ducting Ducting Fails To Provide Adequate


Flow

Ventilation Ducting Risk Of Explosion


Ventilation
priate controls.

Air flow control Air flow control


(coal haulage ways) (general)

Auxiliary fan Auxiliary fan


(single unit exhausting) (single unit forcing)

Control of heatings Environmental monitoring

Main forcing fan operation Outburst zone ventilation

Scrubbers and extractors Seals

Mechanism/Risk Factors Controls


Pressure Gradients Over Goaf Do not use bleeder systems
Enables Access Of Oxygen But Allows Inert goaves
Heat Build Up Inspection/auditing of goaf conditions
at accessible locations
Limit extent of goaf areas by means of
barriers
Limit use of bleeder systems to times
less than incubation period
Mine layout design
Pressure balance seals
Provide effective seals on all unused
access points to goaf
Ventilation system design
Sluggish Or Poorly Controlled Inspection/auditing of conditions in
Ventilation Of Unused Workings unused but ventilated workings
Provides Oxygen But Allows Heat Build Provision of adequate control for
Up ventilation in unused workings
Provision of adequate flows to
dissipate heat
Sealing of unused workings
Gas From Goaf Migrates From Goaf Automatic equipment shutdown when
Edge Into Active Working Areas (Due T.L.V.'s are exceeded
To Barometric Or Other Causes) Gas auditing in working areas
Gas level T.L.V.'s
Provision of adequate flows to dilute
goaf edge gas make
Provision of bleeder ventilation
Provision of gas drainage from goaf
areas
Ventilation system design
Sluggish Or Poorly Controlled Inspection/auditing of conditions in
Ventilation Of Unused Workings Allows ventilated, unused workings
Formation Of Dead Spots Or Gas Provision of adequate flows in unused
Layering And The Accumulations Are workings
Capable Of Being Expelled Into Active
Workings By Roof Falls Or Other Provision of adequate ventilation
Causes controls in unused workings
Sealing of unused workings
Inadequate Velocity Profile At Face Correct location of brattice intake
Correct location of ventilation duct
intake
Dust auditing
Operating procedure
Insufficient Airflow To Dilute And Dust auditing
Remove Dust Dust suppression arrangements on
coal production equipment
Operating procedure
Provide adequate flow
Inadequate Velocity Profile At Face Correct location of brattice intake
Causes Localised Concentrations Or Correct location of vent duct intake
Layering Flammable gas auditing
Operating procedure
Provide adequate flow
Provision of auxiliary circulation
devices such as on board fans and
scrubbers and venturi dissipaters
Ventilation System Draws Gas From Care in use of auxiliary fans in
Goaf Edge Over Face Equipment In extraction panels
Extraction Panels Correct location of brattice intakes
Correct location of temporary brattice
stoppings
Correct location of ventilation duct
intake
Flammable gas auditing
Operating procedure
Ventilation system design
Airflow In Coal Haulage Ways Picks Combustible dust auditing Inertisation
Up And Distributes Coal Dust Through of deposited coal dust in workings
Workings
Airflow In Coal Haulage Ways Picks
Up And Distributes Coal Dust Through
Workings
Controls to limit air velocity in haulage
ways
Dust suppression on haulage
operations
Segmentation of haulage ways from
other intake airways
Use of homotropal ventilation for
haulageways
Failure Event In Sealed Area Blows Competence
Out Seals And Stopppings Provision of adequate seals to resist
Contaminating Inbye Intakes failure
Provision of emergency fresh air
supply bases
Provision of noxious gas detection and
alarm systems
Provision of oxygen self rescuers
System auditing
Failure To Generate Adequate Intake Provision of an intake and return air
Flow path to each location requiring
ventilation
System auditing
System design
Internal Combustion Engine Exhausts Adequate flow to effect dilution
In Intakes Cause Excessive Internal combustion engine design
Concentration Of Contaminants Limitation on use of internal
combustion engines
System auditing
T.L.V.'s for internal combustion engine
exhaust contaminants
Noxious Gases From Old And Waste Division of mine into ventilation splits
Workings Or Goaves Contaminate Effective sealing of old and waste
Intake Air workings and goaves as soon as
possible after completion
Intake airflow to travel free of old and
waste workings and goaves
Seals to be ventilated only be return air

System auditing
Excessively Wet Intake Roadways In Effective temperature auditing
High Temperature Environment Humidity T.L.V.'s
Provision of adequate flow rates
Reduction of wetness of intake airways

Ventilation system design


High Ambient Surface Air Conditions Effective temperature auditing
Provision of adequate flow rates
Provision of air conditioning
Temperature T.L.V.'s
High Ambient Surface Air Conditions

Ventilation system design


Intake Air Contaminated By Excessive Limitation of heat output by equipment
Heat Inflows From Equipment to airstream
Provision of adequate flow rates
Provision of air conditioning
System auditing
Temperature T.L.V.'s
Ventilation system design
Intake Air Contaminated By Excessive Provision of adequate flow rates
Heat Inflows From Strata Provision of air conditioning
System auditing
Temperature T.L.V.'s
Ventilation system design
Excessive Pressure Differentials Care with use of bleeder and back
Imposed Across Goaves And Sealed return ventilation systems
Areas Integrity of seals
Mine layout design
Pressure equalisation arrangements
for goaf seals at risk of leakage
Reduction of overall pressure
differentials by provision of adequate
airways
Spontaneous combustion auditing
System auditing
Ventilation system design
Excessive Pressure Differentials Adequate pillar dimensions to prevent
Intakes To Returns Causing Air pillar crush between intakes/returns
Leakage Through Strata And Coal
Adequate roof/rib support to prevent
excessive bed separation and
establish airflow paths
Close sealing of joints with coal
surfaces at control structure sites
Provision of adequate airway cross
sections to reduce pressure
differentials
Sealing of airway surfaces
Spontaneous combustion auditing
System auditing
Ventilation system design
High Intake Air Velocities Cause Mine design
Excessive Respirable Dust Pick-Up In Provision of adequate intake airway
Air Flow In Intake Airways cross sectional area to limit airflow
velocities to less than excess pick-up
velocity
Reduction/suppression of dust
deposition in intake roadways
Respirable dust auditing
Respirable dust T.L.V.'s
System auditing
Contamination By Gas From Nearby Face of sealed areas to be ventilated
Wastes, Goaves, Old Workings only by return air
Gas emitting old and waste workings to
be effectively sealed as soon as
practicable after completion
Intake airflow to travel free of old and
waste workings and goaves
Mine design
System auditing
Failure Event In Sealed Area Blows Provision of adequate seals to resist
Out Stopping And Seals Contaminating failure
In Bye Intakes Provision of E.R.Z. change detection
and isolation devices on face
equipment and other equipment likely
to be effected
System auditing
Failure To Generate Adequate Intake Provision of an intake and return air
Flow path to each location requiring
ventilation
System auditing
System design
Intake Flow Incapable Of Diluting Limitation of intake length
Intake Strata Emissions Mine layout design
Pre-drainage of gas from coal
seam/strata
Prescribed concentration T.L.V.'s
Provision of flanking returns
System auditing
Disruption To An Airway To One Face Provision of separate sputs to each
Results In Loss Of Flow To Entire working district
System System auditing
System design
Doors Left Open Allowing Short Competence
Circuiting To Returns Operating procedure for use of doors

Single doors to be self closing


System auditing
Excessive Flows At Some Locations Provision of regulators to balance
Starve Other Locations system flow regime
System auditing
System design
Excessive Leakage Through Stoppings Doors to be used only where access
Doors, And Overcasts between intakes and returns is
required
Excessive Leakage Through Stoppings
Doors, And Overcasts

Single doors to be self closing,


otherwise a double door air lock must
be used
Structures to be soundly constructed
and minimise leakage
System auditing
Excessive Resistance Allows Flow Airways to be of adequate cross
Paths sectional area
System auditing
System design
Failure To Create Adequate Flow Path Provision of an intake and return air
Controls path to each location requiring
ventilation
System auditing
System design
Pressure Pulse Destroys Controls And Construction of stoppings, doors and
Allows Short Circuiting overcasts to be sound enough to resist
damage from pressure pulses from
normal falls of ground
Regulators Wrongly Adjusted Competence
Only competent personnel to adjust
regulators
System auditing
Roof/Rib Falls Choke Airways Adequate support of airways
Clean up of fallen material obstructing
air flow
Periodic inspection of main airways to
ensure clear
System auditing
Short Circuiting Of Air From Intakes To Stoppings and/or doors or overcasts to
Returns be constructed in each passage
connecting intakes and returns which
would otherwise allow short circuiting

System auditing
Airflow Insufficient To Adequately Fume auditing
Dilute Noxious Fumes Or Gases Fume T.L.V.'s
Produced Or Emitted At Location Gas auditing
Maintenance of internal combustion
engines in use at location or intakes to
it
Noxious gas T.L.V.'s
Provision of adequate airflow
Airborne Dust Enters And Irritates Dust suppression arrangements
Eyes Of Personnel Eye protection equipment
Limitation of air velocities
Excessive Effective Temperatures Effective temperature auditing
Effective temperature T.L.V.'s
Excessive Effective Temperatures

Increase airflow
Minimum velocity requirement
Provision of air conditioning
System auditing
Airflow Insufficient To Control Dust Allowable respirable dust T.L.V.'s
Production At Place Correct distribution of airflow at
location
Dust auditing
Dust suppression arrangements on
equipment/activities
Increase airflow
Protective equipment
Intake To Location Contaminated By Control of dust in intakes
Dust Limitation of intake velocities
Provision of separate intake to place,
not coursed from other dust producing
locations
Ventilation system design
Airflow Insufficient To Adequate Dilute Flammable gas auditing
Flammable Gases Emitted At Location Flammable gas T.L.V.'s
Operating procedure
Provision of adequate airflow
Velocity Profile Fails To Prevent Establish correct velocity profile by
Layering Of Flammable Gas provision of ventilation control
structures (e.g.. sails, flaps, etc.)
Flammable gas auditing
Operating procedure
Proper distribution of airflow at location

Incorrect Placement Of Fans All fans to exhaust to return airways


unless special design (controlled
recirculation principle)
Ventilation not to be series coursed
unless special design
Incorrect Sizing Of Fans Main ventilation current to point of fans
installation must always exceed the
combined open circuit capacity of the
fans
System auditing
System design
Incorrect Balancing Of Forcing And Correct sizing of forcing and
Exhausting Fan Capacities exhausting fan units
System auditing
System design
Bearing Failure In Motor Of Fan Bearing design/selections
Results In Frictional Ignition Fan design
Motor design
System auditing
Bearing Failure In Motor Of Fan
Results In Frictional Ignition

System maintenance
Electrical Arc Ignites Flammable Area housekeeping
Material In Area Electrical design
Electrical maintenance
Electrical protection
Flammable Material Is Sucked Into Fan design
Fan And Becomes Entangled Leading Fan performance auditing
To Frictional Ignition Housekeeping
Provision of intake grid
Fan Continues To Operate After Main Auditing of ventilation system
Ventilation Circuit Failure (Main Fan Auxiliary fan auditing
Failure Or Blockage Of Returns) Interlocking of auxiliary fan to main
ventilation circuit performance
Maintenance of main ventilation
airways
Fan Outlet In Wrong Location Fan outlet always to be directed in
same sense as main ventilation return
air current
System auditing
System design
Incorrect Sizing Of Fan Open circuit flow of fan always to be
less than flow of main ventilation
current at installation point
System auditing
System design
Fan Exhaust Deposits Fine Coal Dust Auditing of coal dust in returns
Capable Of Being Raised Into Combustible dust T.L.V.'s
Explosive Cloud In Return Airway Dust removal systems (such as
scrubbers)
Installation design
Provision of return trickle dusters
Retreatment of returns
Noise Output Of Fan Exceeds Allowable exposures
Allowable Limits Fan design
Limitation of exposure
Noise auditing
Protective equipment
Silencers
Face Breaks Into Gas Accumulation Fan operating procedure
Which Is Drawn Into Duct/Fan Mining procedure
Provision of gas sensor/cutoffs
Fall Of Goaf Flushes Gas Into Duct Operating procedure for fan in
extraction panel
Provision of gas sensor/cutoff
Fan Restarted After Stoppage Draws Design of electrics
An Explosive Plug Through And Design of fan
Causes Sparks Earthing of fan and ducts
Fan Restarted After Stoppage Draws
An Explosive Plug Through And
Causes Sparks
Inspection/monitoring for gas prior to
starting
Intake dilution control
Procedure for starting fan
Procedure to disperse gas
concentrations
Provision of gas sensor/cutoffs
Intake Of Duct Placed Too Close To Operating procedure for fan in
Goaf Edge During Extraction, And extraction panel
Draws In Goaf Gas Provision of gas sensor/cutoff
Fan operating procedure
Mining procedure
Provision of gas sensor/cutoff
Ducts Crushed And Closed By Impact Duct installation procedure
Of Fallen Coal, Rock Or Machinery Duct maintenance
System auditing
Fan Stoppage Cessation of face operations when fan
stops
Fan auditing
Fan operating procedure
Incorrect Sizing Of Fan For Imposed Performance auditing
Duty System design
Intake To Duct Left Too Far Back From Duct installation procedure
Face To Create Correct Velocity Profile Performance auditing
At Face
Leaky Duct Work Duct installation procedure
Duct maintenance
Duct selection and design
System auditing
Fan Struck By Falling Roof/Rib Location of fan
Material Provision of adequate roof/rib support

Fan Struck By Mobile Equipment Location of fan


Operating procedure for mobile
equipment
Operator competence
Excessive Airborne Dust Levels Are Design of system
Carried From Face Area To Other Provision of protective equipment
Places Where Persons Work Reversion of exhausting system
Fan Stoppage Reduces Imposed Design of system
Pressure And Allows Increased Reversion to exhausting system
Emission Rates
Electrical Arc And/or
From FanExpansion
Equipment Automatic fire protection devices
Ignites Nearby Flammable Material Equipment design
Fire proofing of installation
Housekeeping
Maintenance
Frictional Heat Build Up Leads To Automatic fire protection devices
Ignition Of Flammable Material (From Equipment design
Bearings And Other Sources) Equipment maintenance
Frictional Heat Build Up Leads To
Ignition Of Flammable Material (From
Bearings And Other Sources)
Fireproofing of installation
Housekeeping
Continued Operation Of Fan In Auxiliary equipment design
Excessive Gas Concentrations With Fan design
Associated Sparking, Electrical Fault Fan maintenance
Or Frictional Heating
Flammable gas limits
Interlocking of fan to gas monitors
Interlocking of fan to main surface fans

Prohibition of operation unless surface


fans are running
Ventilation auditing
Starting Fan In Excessive Gas Auxiliary equipment design
Concentration With Associated Fan design
Sparking From Fan Or Electrical Fault Fan maintenance
Flammable gas limits
Interlocking of fan with gas monitors
Interlocking of fan with main surface
fans
Prohibition of booster operation unless
main fans are running
Ventilation auditing
High Noise Levels In Vicinity Of Competence
Booster Fan Exposure limits
Fan design
Limitation of exposure
Noise auditing
Protective equipment
Personnel Come Into Contact With Adequate guarding
Rotating Parts Competence
Loose Material Sucked Into Fan Design of installation
Resulting In Damage Or Destruction General housekeeping to minimise
loose material
Provision of intake grids
Excess Leakage Fan design
Fan performance auditing
Installation design
Isolation door control
Fan Fails To Perform To Design Output Fan design
Fan performance auditing
Ventilation system design
Recirculation Through Fan Fan performance auditing
Maintenance of ventilation controls in
correct order
Ventilation system auditing
Ventilation system design
In The Event Of Fan Shutdown Entire Installation design
Air Path Is Blocked By Closed Isolation
Doors
In The Event Of Fan Shutdown Entire
Air Path Is Blocked By Closed Isolation Override for isolation doors to allow
Doors main circuit to function
System monitoring and alarm systems

One Or More Fans In The Group Fail Auto shut down arrangements
And Allow Recirculation Back Through Fan installation performance
Them monitoring
Installation design
Provision of isolation doors on
individual fans
Recirculation As Outlined In First Auto shut down arrangements
Mechanism Allows Progressive Build Fan installation performance
Up Of Flammable Gas Concentrations monitoring
Gas monitoring at fan
Installation design
Interlocking of fans with gas monitors
Provision of isolation doors on
individual fans
Because Of Stoppage Of Some Fans Anti-stall detections and shutdown
In System General Imbalance Causes devices
Surging/Stall Failure In Remaining Interlocking of all fans in system
Fans through surveillance units
System auditing
System design
Some Fans In System Fail/Stop Interlocking of fans through system
Causing Flow Reversals/Recirculation surveillance
With Heat And Gas Build Up Interlocking of fans to surface main
fans
System auditing
System design
System Of Fans Fails To Perform To System auditing
Expectation Resulting In Reduced System design
Flow With
Brattice Heat
Line And GasBy
Collapsed Content
ImposedBuild Adequate support structures
Ventilation Pressure Competence
Erection procedure
Brattice Line Holed By Fallen Roof/Rib Erection procedure
Material Or Torn By Mobile Equipment Mobile equipment operating procedure

Operator competence
Repairs to damage
System auditing
Excessive Leakage Avoidance of excessively long brattice
runs
Competence
Erection procedure
Repair of damage
System auditing
Insufficient Airway Cross-Section Competence
Insufficient Airway Cross-Section
Erection procedure
System auditing
Coal Dust From Brattice Paths Is Addition of inertant stone dust to return
Distributed And Deposited In Return air at end of narrow side return or
Airways return junction
Combustible dust auditing
Combustible dust T.L.V.'s
Periodic retreatment of return airways
with stone dust
Handling Mishaps While Transporting Competence
And Erecting Brattice Erection procedure
Handling procedure
Transport procedure
Roof Or Rib Material Falls On Adequate support of rib
Personnel During Brattice Installation Adequate support of roof
Competence
Erection procedure
Structures On To Which Brattice Is To Competence
Be Fastened Dislodge And Strike Erection procedure
Personnel
Flammable Brattice Material Once Selection of flame resistant material for
Ignited Burns Rapidly brattice sheet
Brattice In Use Develops Static Charge Brattice to be antistatic or conductive
Sufficient To Cause Spark Discharge

Alteration To Ventilation Of Site Of Inertisation procedure


Heating Resulting In Worsening Of Spontaneous combustion control
Problem procedure
Failure To Correctly Control Ventilation Monitoring of ventilation of site
Changes To Heating Site As Sealing Sealing procedure
Takes Place
Failure To Detect Heating In Early Mine design
Stages To Enable Effective Control Spontaneous combustion
auditing/monitoring
Ventilation system design
Premature Resort To Sealing When Heating control procedure
Direct Attack On Heating Was Possible

Difficulty In Obtaining Representative Height location of sampling points to


Results For Tube Or Portable Systems limit layering effects
From Behind Seals Location of sampling point intakes far
enough inbye seals to avoid seal edge
contamination
Location of sampling points on both
intake and return side seals
Provision of adequate sampling points
in selected seals at time of sealing

Failure To Establish Action And Alarm Competence


Levels
Failure To Establish Action And Alarm
Levels Interpretation of monitoring results to
establish mine norms
Interpretation of results of monitoring
indicator gases to define action and
alarm levels above the norm values

Limits for airborne dust


Limits for flammable gas
Limits for noxious gases
Limits for temperature and humidity
Limits for ventilation velocity
Failure To Establish Background Competence
Status Conditions For Mine Establishment of system of monitoring

Interpretation of results to establish


normal values
Recording of results
Failure To Establish Environmental Competence
Monitoring Establishment of a rigorous system to
regularly monitor at defined locations
and times the mine atmospheric
conditions in respect of: a. Flammable
gases, b.Indicator gases, c.Noxious
gases, d. temperature and humidity, e.
Airborne dust, f.

Recording of results of measurements

Failure To Integrate Gas Readings Competence


With Ventilation Readings To Develop Integration of gas and ventilation
Absolute Emission results
Ventilation readings to be obtained at
suitable locations to enable integration

Failure To Recognise Trends In Competence


Results Interpretation of results
Recording of results to establish
history of norms for mine
Trend analysis of results
Machine Mounted Monitors Do Not Equipment classes to be fitted with
Have Their Intakes Located Properly monitors
To Give Appropriate Response Location of monitor intakes on
machines
Machine Mounted Monitors Fail To Competence
Trip Machines Design of monitor
Maintenance of monitor
Prohibition of altering settings
Machine Mounted Monitors Fail To
Trip Machines

Prohibition of overriding monitor except


in defined conditions
Trip setting adjustments
Malfunction And Drift In Hand Held Calibration of instruments
Instruments Causes Erroneous Design of instruments
Results Frequency of calibration
Maintenance, care and operation of
instruments
Operator competence
Selection of instruments
Testing of instruments
Malfunction Or Drift In Machine Calibration of monitors
Mounted Monitors Causes Erroneous Design of monitors
Results Or Failure To Alarm And Trip Frequency of calibration
Location of monitors
Maintenance of monitors
Selection of monitors
Testing of monitors
Misinterpretation Of Results Of Competence
Environmental Monitoring Establishment of norms
Retention of records of results to
facilitate analysis
Misreading Or Misuse Of Hand Held Maintenance, care and operation of
Instruments Causes Erroneous instruments
Results Operator competence
Selection of instruments
Readings Taken In Wrong Locations Competence
Causing Misleading Results Establishment of locations at which
readings are to be taken
Establishment of system of monitoring

Readings Taken Too Infrequently To Automation of system to become


Pick Up Changes Early Enough continuous
Competence
Establishment of frequency of tests
and readings
Establishment of system of monitoring

Increase of frequency when abnormal


results occur
Interpretation of results
Use of alarm and action levels
Remote General Sensor Heads Drift, Calibration of sensor heads
Poison Or Malfunction Giving Competence
Erroneous Results Design of sensor heads
Frequency of calibration
Location of sensor heads
Maintenance of sensor heads
Poison Or Malfunction Giving
Erroneous Results

Proper installation
Testing of sensor heads
Telemetry Lines From Remote Sensor Competence
Heads Are Damaged And Fail To Location of telemetry lines to avoid
Transfer Information damage
Proper installation
Testing of lines
Tube Bundle Surface Analysers Or Calibration with standard gases
Chromatographs Drift And Give Care and maintenance
Erroneous Results Correct installation
Design of equipment
Frequency of calibration
Operation of equipment
Operator competence
Testing
Tube Bundle Tubes Are Blocked, Care in installation of tubes
Kinked Or Damaged Giving No Or Competence
False Results Location of tubes to avoid damage
Maintenance of tube systems
Failure to recognise delay in monitor Limits for flammable gas
response times Location of monitor intakes on
machines
Alarm levels recognise monitoring
response delays
Maintenance, care and operation of
instruments
Noxious Or Irrespirable Gases From Adequate ventilation
Workings Overcome Construction Provision of protective equipment if
Personnel At Fan Site necessary
Ventilation auditing
Hot Work Causes Fire Outbreak At Control of hot work
Construction Site (Surface Or Housekeeping to remove flammable
Underground) materials
Operating procedure
Provision of fire fighting equipment
Elements Of Fan Undergo Assembly procedure
Uncontrolled Movement During Crane operator competence
Assembly, Striking Or Jamming Fan design
Personnel
Selection of tools and equipment
Slinging and lifting methods
Workcrew competence
Personnel Struck By Falling Highwall Proper highwall preparation prior to
Material Where Fan Is Constructed construction of fan
Beneath Highwall Provision of protective structures to
shield personnel
Personnel Struck By Falling Rib Adequate rib control prior to and during
Material While Erecting An construction
Underground Booster Or Auxiliary Fan
Personnel Struck By Falling Rib
Material While Erecting An
Underground Booster Or Auxiliary Fan Inspection of state of ribs to establish
safety before work begins
Adequate roof control prior to and
during construction
Inspection of roof to establish safety
before work begins
Personnel Contact Live Parts During See controls under "Electrical -
Construction Installation and Maintenance" Activity
Personnel Electrocuted By Electric Competence
Welding Equipment Operating procedure
Hot Work Ignites Gas At Booster Or Adequate ventilation
Auxiliary Fan Site Assembly procedure
Control of hot work
Ventilation auditing
Sparks From Hot Work Fall Into Assembly procedure
Unventilated Shaft Gas Accumulation Auditing of ventilation
Control of hot work
Provision of temporary ventilation
Sparks From Hot Work Ignite Gas In Assembly procedure
Surface Fan Portal (Highwall Auditing of ventilation
Installation) Control of hot work
Provision of temporary ventilation
Personnel Fall Into Shaft About Which Assembly procedure
Fan Is Being Constructed Guarding of shaft entry points and
collar area
Use of harnesses
Personnel Fall Off Fan Structure Or Assembly procedure
Associated Structures Provision of guarding
Provision of steps and ladders
Provision of walkways
Use of harnesses
Personnel Breath Dust From Adequate ventilation
Sandblast Operations Operating procedure
Protective equipment
Fumes Or Contact With Chemicals Adequate ventilation
Used For Cleaning Or Coating Fan Chemical register
Equipment During Construction Operating procedure
Protective equipment
Post Drainage Of Goaf Removes Gas Allowable gas quality
Faster Than It Is Emitted Allowing Air Monitoring of goaf gases near seals
Ingress Through Seals and in drainage ranges
Post drainage operating procedure
System shutdown linked to monitoring

Personnel Entangled In Drill Competence


Equipment Drill operating procedure
Personnel Struck By Falling Pipework Competence
Personnel Struck By Falling Pipework
During Or After Installation Of Range installation procedure
Drainage
PersonnelRanges
Struck By Material Ejected
Anti-blowout protection devices
From Drill Hole By Gas Pressure Competence
Drill collar arrangements
Drill operating procedure
Personnel Struck Or Jammed By Operating procedure for transport of
Drainage Equipment As It Is equipment
Transported Or Moved Operating procedure for use of
equipment
Operator competence
Gas Accumulates After Escaping From Competence
Drill Hole And Is Ignited Devices to collect gas at collar of hole
and conduct it away
Drill operating procedure
Explosion protection of equipment
Gas detection and shutdown on drilling
equipment
Gas monitoring in area
Ventilation of drill site
Explosive Mixture Develops In Pumps Allowable gas quality
Or Is Fed To Them And A Pump Fault Automatic shutdown of pumps if
Occurs oxygen contamination occurs outside
limits
Design of pumps
Flame trapping of system
Gas quality monitoring
Maintenance of pumps
Explosive Mixture Is Allowed To Pass Earthing of range system
Through Ranges And Ignition Source Flametraps at outlets
Exists (E.g.. Static Build Up, Naked Gas quality monitoring
Flame Or Lightning Strike At Outlet)
Lightning protection at outlet to
surface
Shutdown and purge of system if
oxygen contamination occurs
Ranges Leak Gas monitoring in area
Range installation procedure
Range maintenance
Ranges not to be installed in to
working location intakes
Ventilation of area
Ranges Or Fittings Fail Due To High Design of fittings
Gas Pressures Design of ranges
Gas monitoring in area
Maintenance of system
Ranges Or Fittings Damaged By Collar shutoff valves
Impact Of Mobile Equipment Explosion protection of equipment
Gas sensing and shutdown devices on
equipment
Ranges Or Fittings Damaged By
Impact Of Mobile Equipment

Operating procedure for mobile


equipment in region of gas ran7ges
Operator competence
Ranges Or Fittings Damaged By Roof Adequate rib support
Or Rib Falls Adequate roof support
Collar shutoff valves
Design of fittings
Design of ranges
Maintenance of system
Post Drainage Of Goaf Removes Gas Drainage system shutdown linked to
Faster Than It Is Emitted Allowing Air monitoring
Ingress Through Seals Monitoring of goaf gases near seals
and in drainage ranges
Post drainage operating procedure
Vented Gas Is Ignited At Outlet Heat detection activation of inertant
purge to outlet
Heat detection activation of shutdown
valves
Provision of accessible shutdown
valves
Ranges Leak Gas monitoring in area
Range installation procedure
Range maintenance
Ranges not to be installed in to
working location intakes
Ventilation of area
Ranges Or Fittings Fail Due To High Design of fittings
Gas Pressures Design of ranges
Gas monitoring in area
Maintenance of system
Ranges Or Fittings Damaged By Collar shutoff valves
Impact Of Mobile Equipment Explosion protection of equipment
Gas sensing and shutdown devices on
equipment
Operating procedure for mobile
equipment in region of gas ranges
Operator competence
Ranges Or Fittings Damaged By Roof Adequate rib support
Or Rib Falls Adequate roof support
Collar shutoff valves
Design of fittings
Design of ranges
Maintenance of system
Gas From Goaves And Former Complete knowledge of mine
Returns May Be Swept Into Former ventilation design and consequences
Intakes, Completely Changing Zones of reversal
Of Explosion Risk
Monitoring of underground atmosphere
Gas From Goaves And Former
Returns May Be Swept Into Former
Intakes, Completely Changing Zones
Of Explosion Risk

Reversal operating procedure


Fan Stoppage Or Failure Causes Evacuation of personnel
Reduction In Imposed Ventilation Fan auditing and alarms
Pressure Allowing Gas To Gas To Fan maintenance to reduce risk of
Expand In Blind Goaves And/or Emit stoppage/failure
More Freely From Coal
Irrespirable Gas Outbursting From Excess ventilation capacity to rapidly
Face Overcomes Personnel control gas
Operating procedure
Outburst detection and alarm devices
Provision of emergency fresh air
supply bases
Provision of oxygen self rescuers
Remote operation of equipment
Force Of Outburst Destroys Ventilation Ventilation structures and controls to
Controls be designed to withstand expected
outburst pulse
Flammable Gas Outbursting From ERZ change detection devices to shut
Face Is Ignited down all equipment
Excess ventilation capacity in place to
rapidly control gas
Operating procedure
Outburst detection and alarm devices
Remote, inerted operation of
equipment
Overcast Structure Collapses On Competence
Personnel During Construction Or After Erection procedure
Completion Structure design
Personnel Fall From Structure While Competence
Assembling It Erection procedure
Provision of harnesses and guarding if
necessary
Structure design
Personnel Struck By Falls Of Ground Adequate rib support
During Overcast Excavation Adequate roof support
Competence
Excavation procedure
Inadequate Ventilation Of Cavity Adequate ventilation of cavity
Excavated For Overcast Allows Gas To excavated
Accumulate And/or Layer Competence
Gas auditing
Limited Airway Cross Section Chokes Design of overcast
Air Flow Erection procedure
Overcast Allows Excessive Leakage Adequate sealing of joints
And Short Circuiting Of Air Flow Adequate sealing of roof, floor and rib
junctions
Competence
Design of overcast
Erection procedure
Overcast Fails Due To Pressure Pulse Competence
From Roof Falls Erection procedure
Overcast structure design
Recognition of wind blast potential and
effects
Overcast Is Comprised Of Highly Overcast design
Flammable Material If Heated Selection of fire resistant material
Flow Surges Due To Incorrect Fan design and selection
Matching Of Fan Characteristics Fan performance auditing
Fan pitch and speed settings and
control
Mine ventilation design
Loss Of Natural Ventilation Flow When Fan design
Both Fans And Associated Isolation Manual override to re-open isolation
Doors Shut Down doors
Ventilation circuit monitoring and
alarms
One Fan Pulls Air Flow Back Through Fan design and selection
The Other While Both Are In Operation Fan performance auditing
Fan pitch and speed settings
One Fan Short Circuits Air Directly Fan design
Through The Second Fan When The Fan performance monitoring
Second Fan Stops Provision of automatic or manual
isolation doors for each fan
With Fans In Operation Required Air Detection of change in mine
Flow And Pressure Not Achieved characteristic
Fan design and selection
Fan performance auditing
Matching of installation to mine
characteristic
Flow Surges Due To Resonance In Correct matching to mine characteristic
System
Fan pitch and speed settings
Fan selection and design
Ventilation system and fan auditing
Incorrect Flow Distribution Of Air Correct matching to mine characteristic
Underground
Fan pitch and speed settings
Fan selection and design
Ventilation system and fan auditing
Ventilation system design
When One Fan Shuts Down Air Flows Fan design
Are Deranged And Reserved Due To Monitoring of fan system
Air Intake Through It Provision of automatic isolation doors

With Fans In Operation Required Air Detection of change in the mine


Flow And Pressure Are Not Achieved characteristic
Fan design and selection
With Fans In Operation Required Air
Flow And Pressure Are Not Achieved

Fan performance auditing


Matching of installation to mine
characteristic
Noise From Scrubber Or Extractor Allowable noise levels and doses
Exceeds Threshold Limits Limitation of exposure
Protective equipment
Scrubber/extractor design
Machine Extractor/ Scrubber Sets Up Airflow to machine always to exceed
Recirculation In Face Area scrubber/extractor capacity
Gas auditing
Machine shutdown linked to gas
monitor results
Scrubber/extractor design
Goaf Seals Blown Out By Fall With A Design of seals
Flush Of Gas Into Adjacent Workings Gas detection and shutdown
Which Is Ignited provisions on equipment affected
Integrity of seals to withstand wind
blast
Seals ventilated by return air
High Pressure Gas Builds Up Behind Integrity of seals
Seals And Leaks Out Contaminating Post drainage of gas from goaf
Nearby Atmosphere Pressure relief arrangements
Seals ventilated by return air
Seals On Goaf Area Blown Out By Fall Design of seals
In Goaf During Or After Seal Erection, Integrity of seals
With Material From Seals Striking Knowledge of goaf condition
Personnel Risk assessment on likelihood of
occurrence
Sealing procedure
Seals To Control Heating Are Evacuation of personnel until stable
Completed But Conditions Of conditions exist behind seals
Explodibility Behind Them Is Not Gas monitoring
Known And Major Explosion Results Inertisation of goaf
Provision of sampling arrangements
for sealed area
Sealing procedure
Seals To Control Heating Are Erected Goaf Inertisation during sealing
Too Slowly, Allowing Fire Outbreak And Provision of preparatory seals
Ignition Of Gas In Goaf Provision of stockpiles of sealing
material
Seal design
Sealing procedure
Seals To Control Heating Leak Competence
Sufficiently To Enable Heating To Monitoring of conditions behind seals
Continue With Risk Of Delayed
Explosion Pressure equalisation on seals
Seal design
Sealing procedure
Sufficiently To Enable Heating To
Continue With Risk Of Delayed
Explosion

Ventilation system design


Brick Stopping Collapses On Competence
Personnel While Being Constructed Or Erection procedure
On Completion Site preparation
Stopping design
Falls Of Roof Or Rib Material Strike Adequate rib support
Personnel During Construction Adequate roof support
Competence
Erection procedure
Handling Mishaps While Erecting Competence
Stoppings Or Regulators Erection procedure
Materials handling procedure
Material Used For Stopping Self Heats Selection of fire resistant material
Selection of non self heating material
Stopping design
Stopping Is Comprised Of Highly Selection of fire resistant material
Flammable Material If Heated Stopping design
Stopping Allows Excessive Leakage Adequate sealing of joints
Adequate sealing of roof, floor and rib
junctions
Competence
Erection procedure
Selection of materials
Stopping design
Stopping Collapses Under Imposed Competence
Pressure Differential Erection procedure
Stopping design
Stoppings Blow Down Due To Competence
Pressure Pulse From Roof Falls Erection procedure
Recognition of wind blast potential and
effects
Stopping design
Noise Output From Fan Exceeds Allowable noise levels and doses
Allowable Limits Fan design
Fan silencers
Limitation of exposure
Noise auditing
Protective equipment
Failure Of Power Supply Lines For Any Alternative back up power supply
Reason E.g.. Lighting Strike Monitoring/alarm system
Fan De-Blades Due To Continuous Fan design
Operation In Stall Mode Fan performance auditing
Provision of emergency back-up fan
Shutdown monitoring/protection
Fan Drive Motor Fails Drive and motor auditing
Drive and motor design
Drive and motor maintenance
Provision of emergency back-up fan
Fan Drive Motor Fails

Provision of spares
Fan Impellor Bearings Seize Bearing monitors
Fan design
Fan maintenance
Fan performance auditing
Provision of emergency back-up fan
Surface Fire Destroys Supply Power Alternative back up power supply
Lines Fire protection of power lines
Excessive Short Circuit Leakage Fan design
Through Fan Structure And Fan inspection
Connections (Gaps And Corrosion) Fan maintenance
Fan performance auditing
Fan Blade Pitch Wrongly Set Fan design
Fan performance auditing
Fan Characteristic Not Matched To Competence
Duty Requirement Fan design
Fan performance auditing
Mine design
Ventilation circuit design
Fan Operates In Stall Region Fan design
Fan performance auditing
Ventilation circuit design
Fan Performance Changes Due To Fan inspection
Dust Build Up On Blades And In Fan maintenance
Housing Fan performance auditing
Fan Performance Progressively Fails Fan inspection
Due To Blade Erosion Fan maintenance
Fan performance auditing
Water control in upcast shaft
Fan Surges Due To Water Droplet Fan design
Cloud In Upcast Shaft Fan performance auditing
Limitation of shaft air velocity
Shaft design
Water control in shaft
Mine Characteristic Changes Due To Fan performance auditing
Blockage Through Falls In Return Periodic inspection of return airways
Airway To Fan Repair of return airways
Mine Characteristic Changes Due To Design of underground control
Failure Of Underground Controls, E.g.. structures
Failed Stoppings, Open Doors, Etc. Fan performance auditing
Operating procedure for using doors
Wrong Fan Speed Fan design
Fan performance auditing
Fan Impellor Causes Sparking While Design of fan
High Gas Concentrations Pass Evacuation of underground personnel
Through It
Gas monitoring and alarms
Maintenance of fan
Fan Impellor Causes Sparking While
High Gas Concentrations Pass
Through It

Metals used in fan


Operating procedure to deal with gas
plugs
Sources Of Ignition Exist External To Evacuation of underground personnel
Fan While High Gas Concentrations
Pass Through It E.g.. Lighting, Bush Gas monitoring and alarms
Fire Operating procedure to deal with gas
plugs
Air Leakage Through Coal To Fan Due Mine ventilation design
To Imposed Fan Pressure Gradient Minimisation of fan static pressure
Monitoring of return atmosphere at fan
for spontaneous combustion
Portal and inset design and sealing
Handling Mishaps While Erecting And Competence
Connecting Ductwork Connection procedure
Erection procedure
Handling procedure
Transport procedure
Roof Or Rib Material Falls On Adequate support of rib
Personnel During Duct Installation Adequate support of roof
Competence
Erection procedure
Suspended Ducting Falls And Strikes Care in use of mobile equipment
Personnel Operator competence
Suspension procedure
Duct Incorrectly Matched To Fan System auditing
Characteristic System design
Ductwork Leakage Causes Short Connection procedure
Circuiting Of Air Maintenance of ducts
System auditing
Ducting In Use Develops Static Earthing arrangements
Electrical Charge Sufficient To Cause Selection of anti-static or conductive
Spark Discharge material for duct construction
Go to
Hazard List

Air flow control Go to Hierarchy


(working locations) of Controls

Booster fan
(single units)

Fan construction

Overcasts

Stoppings

Further information
Safety Bulletin 19
Safety Bulletin 18
Safety Alert 268
Go to
top of page

Vous aimerez peut-être aussi