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Nguyen
Y. H. D. Chua
K. S. Tun
Department of Mechanical Engineering,
Effect of Addition of 23
National University of Singapore,
9 Engineering Drive 1,
and Copper Particulates and
Singapore 117576
Heat Treatment on the Tensile
J. Chan Response of AZ61 Magnesium
R. Kwok
Singapore Tecfinologies Kinetics Ltd
Alloy
(ST Kinetics),
In this paper, AZ61 magnesium alloy composites containing nanoalumina and micron-
249 Jaian Boon Lay, sized copper particulates are synthesized using the technique of disintegrated melt depo-
Singapore 619523 sition followed by hot extrusion. The simultaneous addition of nano-Al2Os and copper
particulates led to an overall improvement in both microstructural characteristics in
terms of distribution and morphology of secondary phases and mechanical response of
W. L. E. Wong AZ61. The presence of nanoalumina particulates broke down and dispersed the second-
Sctiooi of f\/leotianical and Systems Engineering, ary phase MgjyA2. The 0.2% yield strength increased from 216MPa to 274 MPa. The
Newcastle university International Singapore, ductility increased from 8.4% to 9.3% in the case of the AZ6I-I.5AI2O3 sample. The
180 Ang Mo Kio Avenue 8, results of aging heat treatment in the case of the AZ61-1.5AI2O3-ICU sample showed sig-
Block P Room 220, nificant improvement in both tensile strength, ductility, and work offracture (54% incre-
Singapore 569830 ment). An attempt is made to correlate the tensile response of composites with their
microstructural characteristics. [DOI: 10.1115/1.4023769]
M. Gupta^
Department of Mechanicai Engineering, Keywords: magnesium, nanocomposite, mechanical behavior, microstructure, solidification
National university of Singapore,
9 Engineering Drivel,
Singapore 117576
e-maii: mpegm@nus.edu.sg
Journal of Engineering Materials and Technology JULY 2013, Vol. 135 / 031004-1
Copyright 2013 by ASME
Fig. 1 Precasting materiais preparation
a 160-mm-diameterbiUet. Fifty-nanometer alumina particulates and present in the samples. The samples were polished and exposed to
50-/xm-sized copper powder were supplied by Baikowski (Japan) Cu Ka radiation (A = 1.54056 A deg) using a scanning speed of
and Alfa Aesar's company with purity of 99.9%, respectively. 2 deg/min.
Arrays of holes with 10 mm diameter and 50 mm depth were com-
puter numerical control dried in AZ61 blocks to contain nano- 2.3 Microstructure Characterization. Microstructural char-
AI2O3 and Cu powders (see Fig. 1). Firstly, 1.5% volume percentage acterization studies were conducted on metallographically
of 50-nm AI2O3 particulates was added into AZ61. Subsequently, polished extruded samples to investigate morphological character-
three different volume percentages of Cu (1, 2, and 3 vol.%) were istics of grains, reinforcement distribution, and interfacial integ-
added into AZ6I-I.5AI2O3 composite (Table 1). The 40-mm-diame- rity between the matrix and reinforcement. The etchant solution
ter cast ingots were produced using the DMD technique, which is was made using lO-cm' acetic acid, 5-cm^ picric acid, and
fully described elsewhere [16]. The ingots were machined down to 95-cm^ ethyl alcohol to reveal the grain boundaries for micro-
36 mm diameter and hot extmded at 350 C to 8-mm-diameter rods. structural analysis. Field emission scanning electron microscopy
Aging heat treatment was carried out at 150 C for 5 h on the (FESEM)-S4300 equipped with energy dispersive spectroscopy
selected AZ6I-I.5AI2O3-ICU composite [18]. All characterizations, was used. Image analysis using the Scion system was carried out
including density measurement. X-ray, microstructure, coefficient of on the multiple images (0.18 mm x 0.24 mm) to determine the
thermal expansion, microhardness, tensile testing, and fracture morphology of second phases.
study, were carried out on extruded rods in the present study [17].
2.4 Coefficient of Thermal Expansion. The coefficients of
2.1 Density Measurement. Density (p) measurements were thermal expansion (CTE) of monolithic and composite samples
performed in accordance with Archimedes' principle on three ran- were determined by measuring the displacement of the samples as
domly selected polished samples of monolithic AZ61 and AZ61-Cu- a function of temperature in the temperature range 50-400 C
AI2O3 materials taken from the extruded rods. Distilled water was using an automated SETARAM 92-16/18 thermomechanical ana-
used as the immersion fluid. The samples were weighed using an lyzer. The samples with 8 mm diameter and 10 mm height were
A&D ER-182 A electronic balance with an accuracy of 0.0001 g. heated at 5 K/min , and the argon gas flow rate was maintained at
Theoretical densities of materials were calculated, assuming they are 1.21/min^'.
fully dense, to measure the volume percentage of porosity in the end
materials. Rule of mixture was used in both calculations.
2.5 Microhardness. Microhardness measurements were
made on the polished samples. Vickers microhardness was meas-
2.2 X-Ray Diffraction Studies. An automatic Shimadzu ured using a Shimadzu-HMV automatic digital microhardness tes-
LAB-X XRD-6000 diffractometer was used to identify phases ter using 25-gf-indenting load and a dwell time of 15 s.
Composition AZ61 (wt%) AI2O3 (Wt %) Cu (wt %) Deposition yield (%) CTE (/jm/mK)
3.2 Microstructural Characterization. Table 2 shows the 3.3 Coefficient of Thermal Expansion. The results of CTE
X-ray diffraction phase analysis of all samples. The secondary in Table 1 show that the presence of nano-Al2O3 particulates and
phase Mgi7Ali2 was formed in both monolithic and composite the progressive addition of Cu particulates alloying element
samples. Secondary phases Mg2Cu and MgAlCu were formed in decreased the average CTE values of monolithic AZ61. The
addition to the Mgi7Al|2 phase in micron-Cu-containing samples. results suggest an appropriate integration of AZ61 magnesium
No elemental copper peaks were detected in the case of AZ31- alloy with nano-Al2O3 particulates and Cu particulates alloying
I.5AI2O3-ICU nanocomposites. Copper peaks, however, were element, which have low CTE values (7.4 x 10^ K"' and
detected for samples containing 2 and 3 vol.% of copper. 17.4 X 10 K~' for alumina and copper, respectively) and the
The results of microstructural characterization revealed pres- ability of the reinforcements to effectively constraint the expan-
ence of nearly equiaxed grains in both monolithic and composite sion of the matrix, as demonstrated in prior studies [10,14].
samples. Secondary phases were predominantly located at grain The decreasing values in CTE can also be attributed to the pres-
boundaries. Scion software was used to analyze grain size and ence of Cu-based phases, such as Mg2Cu and AlCuMg, which
grain aspect ratio. The results revealed that presence of nanoalu- suggest that the composites are more dimensionally stable as a
mina and/or copper particulates reduced the grain size of magne- function of temperature than the monolithic AZ61. The results are
sium alloy AZ61 marginally. The results also indicated that grain consistent with similar findings made by investigators on other
Composition Theo, density (g/ctn^) Exp. dertsity (g/cm^) Porosity (%) Grain size (/im) Aspect ratio
Composition Amount (vol.9 Diameter (/im) Aspect ratio Interparticulate spacing (/jm)"
"Interparticulate spacing, = df \/'n./Af 1 j ; d is diameter and/is volume fraction of secondary phases [19].
Composition Hardness (Hv) 0.2 YS (MPa) UTS (MPa) Failure strain (%) WoF (MJ/m^)
AZ61 - I.5ALO3-2CU ^
Journal of Engineering Materials and Technology JULY 2013, Vol. 135 / 031004-7
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