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5/2/2017 Lesson5WeldingFillerMetalsforStainlessSteels

Current
Lesson1 Chapter
LESSONV
TheBasicsofArc Tableof
Welding Contents
5.11WELDINGDISSIMILARSTEELS

Lesson2
Stainlesssteelsareexpensiveandthehigherthealloycontentofthesteel,thehigherthecost.
CommonElectric
ArcWelding Themostefficientdesignofastructurecallsfortheuseofthehigheralloysteelsonlywhere
Processes
theyareneeded.Suchadesignmaycallforseveraldifferentsteelstobeused.Asmentioned
above,thereisnoproblemofelectrodeselectionwhenweldingstainlesssteelsoranysteelto GoToTest
Lesson3
asteelofthesametype.Simplymatchtheelectrodetothesteels.Whenachangefromone
CoveredElectrodes
forWelding typeofsteeltoanother(calledatransitionweld)ismade,caremustbegiventotheselection Print
MildSteels
oftheelectrodeused.

Lesson4 5.11.0.1 Therearetwogeneralconditionsandrulesforelectrodeselectiontowelddissimilar Glossary


CoveredElectrodes
forWeldingLowAlloy steels.
Steels
a. Whenthesteelsaresimilarmetallurgicallybutdissimilarchemically,matchthe
electrodetothelowerchemicalcompositionorlessexpensivesteel.Forexample,type310
Lesson5
WeldingFillerMetals steel(25%chromium,20%nickel)issometimesweldedtotype304steel(19%chromium,
forStainlessSteels
10%nickel).Bothtypesareaustenitic.Type304steel,whichisweldedwith308electrodes,
islessexpensive,sothatweldwouldbemadewithtype308electrodesratherthantype310 TurnPages
Lesson6 electrodes.
Carbon&LowAlloy
SteelFillerMetals
GMAW,GTAW,SAW b. Whenthesteelstobejointedaredifferentmetallurgicallyandchemically,the

electrodeisselectedtoprovideatough,crackresistantweldbetweenthetwosteels.For

Lesson7 example,304stainlesssteelisfrequentlyweldedtomildstructuralsteel.Corrosionresistance Search


FluxCoredArc Chapter
cannotbepartoftheproblembecausemildsteelisononesideofthejointwithpracticallyno (Faster
ElectrodesCarbon
LowAlloySteels corrosionresistancecomparedtothestainlesssteel.Ifthisweldismadewithmildsteel Download)

electrodestomatchthemildsteelsideofjoint,theweldmetalwouldbeenrichedbythewash Search
Document
inofchromiumandnickelfromthestainlessside.Thisintermediatechromenickelisusually
Lesson8 (Slower
Hardsurfacing hardandcracksensitive.Iftheweldismadewithtype308electrodestomatchthestainless Download)
Electrodes
steelsideofthejoint,thechromiumandnickelcontentsoftheweldmentaredilutedbythemild
steelsideofthejointtoanintermediatelevelthatwouldagainprobablybehardandcrack
Lesson9 sensitive.Whenweldingmildsteeltostainlesssteel,aproportionof18%chromiumand8%
Estimating&
ComparingWeld nickelisdesirableinthewelddeposittoproducesoundwelds,with17%chromiumand7%
MetalCosts nickelbeingtheminimumallowableamounts.

5.11.0.2 ThefollowingexamplesinFigure14showtheresultsofmakingatransitionweldof
Lesson10
ReliabilityofWelding mildsteelto304stainlesssteelwiththreedifferentelectrodes.
FillerMetals

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