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  • Prestressed Spun Concrete Pruducts

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    Concrete spun pile Catalogue

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    Concrete spun pile Catalogue

    Droits d'auteur :

    © All Rights Reserved
    Téléchargez comme PDF ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    10 vues21 pages

    Prestressed Spun Concrete Pruducts

    Transféré par

    Heirwire
    Concrete spun pile Catalogue

    Droits d'auteur :

    © All Rights Reserved
    Téléchargez comme PDF ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    sur 21
    CONCRETE ENGINEERING PRODUCTS BERHAD (C0. No. B13) CONTENTS COMPANY'S PROFILE TYPES OF PRODUCT CEPCO PHC & CEPCO PC PILES Applications Special Features and Merits Production Process Structural Details Structural Properties Typical Connection Details Selection of Pile Hammer Pile Driving Formula, SPECIFICATION Manufacturing 1. Installation CEPCO PC POLES Applications and Features ‘Structural Details PAGE 13, 14 15 7 19 20 COMPANY’S PROFILE “Te Company was established in 1989 under the name of Conceta Engineering Products Sn [Bho wth te cbjacive f proccing high quay concrete engnaering products fo meet the feeds of he rapaly developing Malaysia and othe ASEAN counties nay 1991. ne Company assured the name of Concrete Engineering Products Baad when twas converted a public imited Company in January 1092, the Campary was sted onthe ‘Kala Lumpur Stock Exchange, ‘Tha Company curently operates thee factories (a wth ISO 9002 cation), sategiealy Tocated rhe’ most api growing regi ef Maya. The parteula ofthese facies are ec fellows Factory lection Year but ‘Annual rated capacity Piles Poles 1) Sungai PetaniFactory 198s 190,00 ters 5 1b) PasiGudang Factory ‘Line 11989100600 ons : Une 21003 430.000 ons = 2) awang Factory Line 1 = 1994 - 180.000 pices Une 2= 1999 250,000 tons * Ever sinoe ts founding, the Company has boon constant sving for product excolence and today enoys the repution of ing one o! he mark: leaders nth ragn on Processed Soun (Gostete fie and potes manviactnng mn recograon the preaucte cuporer dua. he factotes are contd under the fS0 8002 quality system. Apart fom serving he Wcel markt, he {Company ato exports eubslatl quanbty ls preduts to overseas market such as Singabot, Bruner Indonesia and Myra ‘Tha Company is structures ito ve main visions as fotows 1 Engineering Design and Research Sle and Technical Services © Producten 3 Fanci! Conta tatty Const ‘A divisions are managed by highly uated protessinals wih extensive and varied xparionce in hoe rospecive feds of speciation, rr Poway Pr Guta Fay TYPES OF PRODUCT CEPCO CEPCO PHC PILES ~ Super High Strength Prestressed Spun Conrete Pes = Manuacturos to recommendation of MS 1314: Precast Concrete Pes and JIS A S83? Pretersionea Spun High Seng Concrete Pee Spun concrete compressive strength of 78.5 Nien? CEPCO PC PILES = Prestressed Spun Conerte los = Manufactured to recommendation of MS 1314: Precast Concrte Pls and JS A S335 Pretensoned Spun Concrete Pla: Spun concrete compressive strength of 60 Nin? CEPCO PC POLES ~ Prestressed Spun Concrete Poles Manufactured to recommendation of IS A $309: Prtersioned and Rioforced Spun Concrete Poise CEPCO PHC PILES CEPCO PC PILES — Applications FOUNDATION PILES : «: cE RETAINING WALLS =: COLUMNS CEPCO PHC PILES CEPCO PC PILES — Special Features and Merits CEPCO PHC PILES AND CEPCO PC PILES LARGE BEARING CAPACITY Centtigal metodo ile aming produce igh stength dense cones which es age Seating caps te sue gen secon LARGE BENDING MOMENT CAPACITY The ects of pesrening. gee of sacton and hgh sang corcrete Qe fee orgs ening era capac, HIGHLY RELIABLE PRODUCTS: Cental epun and prodoed unde stinger acta conditions, he ples have uno and cured song and gh ais HIGH RESISTANCE TO SULPHATE ATTACK AND STEEL REINFORCEMENT CORROSION the eesiaosng bars Wom eoroaen m ssauea, The hgh concrete dene as nae gh resancotosuphet tack, STRONG JOINT AND EASY TO FORM “heels nme that he fl rong oe wel ire EASY INSTALLATION, NOISELESS, NONVIBRATIVE INSTALLATION METHODS POSSIBLE \Varous tings of enain mets whch have gan sind ane wraton ects have CEPCO PHC PILES GEECO PC PLES ao er he wn aan ees andres de Re Me HIGHER STRUCTURAL STRENGTH SET a en i py ae MORE ECONOMICAL {£700 PC es canbe dren had big aa coe Noe Dg cpa IMPROVED OVERALL QUALITY ‘Overly file ua improved parc estncs ocoreson and supe stack EARLIER DELIVERY PERIOD CCEPCO PHC pis re or veg sare an he nora pleut a ghar conte ‘Smpraciesrengh beng achieved CEPCO PHC PILES CEPCO PC PILES — Production Process concrete Pacing CEPCO PHC PILES CEPCO CEPCO PC PILES — Structural Details REINFORCEMENT DETAILS elelelalalelels ei vorEpureg ae “roe $2 uP PABE 8 UoWRO}ED ius DNS 8 Gane ag aad 81pe>y “uum sec baer ste 6 a femonas~ 59610118 Sa pur NoRPUNOS 981 108 SB MEO POU ase) OS LOH Us HenuRand EDL ZEW SP im A a | = | = ve [ume | ae | oe | f ec % & Bh | cae ee | 8 ¢ oz | we | us ox] ocsene | me | ew | ee a = | me | a ce] coven | me | me | ee a i B So | Sete eu | i ¢ [= [ae [se [ce [ee |e am [ele [= | cz | w | se [on | e@ | ome | um rome | a | a | on | wo & [oe | oe | mass wee |e ze 10 oe ze | en 066292 eau" wzor a 08 a 19 08 00 # ag | SR | ah | Bee a foe |e ce | me em an | ear oe a |e] fae} «| = vs ve | a 8 1-8 a ‘oF my | 3 ¢ we [mee ro oe a oN | ne sma] 9 | oe | se seoueo ashe | sedans | meine wbeow =a Te | “io (sez eer) saiedoug jeanjonays — 00d) Said OHd 00d39 10 ‘ost8 Sau voqepunes sk "y08 SIs capo ps aj4eBOUND Und paNAEUBML AHL SEES YS PUES EIN vows Yana se sg wrRrED MAH a ie ze 8 we | zee | om | cee | rove | mie ve zo a | ee 0 % me [es [ee |e ez fe [am [et w= [fe [ee [ee [eee [oe [eee es alt= be le le se b= ber bela? e l=) >= =)=)ele)e lee) = >eleletel=)= 1= % 7m = pete >etet=)= ]@ H 3 aye pepe) =)= ) = as as oa oF ee we 9 v pews | eae > = wpe | de | alee wo |e [a] Se Se] 8 sssauseig | uBjom | recy eaaion er on sais] st | a eaten i aoe F9O\ WT ~ EO “Vv. (09 aperp) saledoig jeanjonss — SA 1ld Id ODdS9D CEPCO PHC PILES CEPCO PC PILES - Typical Connection Details LX ey. PLYWOOD AS FORMWORK |, BE ROUGHENED TO RECEIVE IN-SITU coun [HIT REINFORCEMENT DETAILS ee eet idl rs ace) ae [ao | = | « [sw] 2 5 [eo] 7 cn eo em eo | soo | 20 6 | 1050] 15. 6 | 750| 75 vo | 7 [rss] 20 | 7 |roso) 7s enim om elo ln oom em ln wooo | 2 | 10 | t900] 25 8 |r500| 75 Te above econmerdaton appear str spun pls ot itu carcete plug for marino pls hs © be designed based cn reaured asaing, 2 CEPCO PHC PILES CEPCO PC PILES — Selection of Pile Hammer TYPICAL ARRANGEMENT OF PILE ‘CUSHION BLOCKS _BEGOMMENDED HANMER SIZES a} ff 88 |8|8/8 |S |3|8/8 CEPCO PHC PILES CEPCO PC PILES — Pile Driving Formula Hiley Formula ost tequeny used metiod of estimating he asd capacity of Given pest us a arving formu Hoe, Hey formas shown asa yam formula ewe Wey PU" SIC 40, GIS” We Wy ‘ahora P+ utimata load capac ton) PL permissbie load eapacty on) ff hammer ficeney (2 = 1.00 for diesel harener (= 0,75 ler dop hammer actuate by ope ‘2d tition wine Coetcient of reituon 1 = 0.25 er concrete ple Ho» arop at hammer) H = 24 for aesethammer (Hop ofr) te perutation fat Blow. of sa") G, temporary compressen allowance fr ple head sane cap Cc, temporary compression allowance fr east ‘etermaton a pl sat) (= temporary compression alowance for quake ot ‘aura Values fr C1 C2 C3 for Hley Formula ee ae scree | aceite |e Cm) 0.003 006 0010 01s oon, ae Tones) em SPECIFICATION |. Manufacturing CCEPCO prestressed spun concrete ples goneraly comely wi he folowing specteaton- Standards Piles salle manufactured te comely wih the requirements o: 18S 9004 1986 —Founeation BS 8110 1985 — Stuer! Use OF Concrete 438 ASS 1967 -Pretensened Spun Concrete Pos ims 1914°Pt 11969 Spectieaton for Pracact Concrte Pls Material Portland Cement: shall be onary Ponand coment meting the requirements of BS. 12 ‘Aggregates: hal be clean orate thet durable and song, Scundess and the maximum armcrtof aust, clay organic mateo other deletora.s substances m the aggregate shal orform to he foquramenis oS. 682. Grading shal oe consistent win the raging ured Ine approved mx designe. Aggregai shall Be ustormy graded. The maximum size ot oaree apgragata shalt exceed 28 mm, nor 2 the Packs of pile, Fine aggregates shal be clean rer sar or washed river sand ana NOT sea or beach san. Water: used in mixing concrete shal be clean and ee rom njuious amounts fal, ac, als, sas, organic maleras or oher substance that be lsencus fo conette ose fand shall corform o te requrements of 85.3148, ‘Admistures: Adis used shall moe he requirements of. 575, ‘Stool Reinforcement: Prostiessing soo ba shal conor fo JIS G 2127 for pratensloneds constuction Detormed rerforing bare shal conto to BS, 4449, Joints: Joints shal const of soo plates meeting the Yequitements of 8S. A260, Grace ‘5A. appleable Ccastin-place concrote: Cast-n-pace concrete plug used in caning the pes shal be Stade 30 concrete 3. Manufacturing of Piles Pile shall be manutscured by he cenitgal casting process, Metal forms shal be usec ‘aa thay shal be well braced and slened again elermatons caused byte hydrostatic rescue of tne wat concrete whe Spann The meal forme shal have emao ants sn Irsie surtaes, The fees shall be access for adequate cleaning. ‘he portions of he ferms which fom the end surfaces of he pie sections must bo a us Plane perpendcus’ fo fhe as ofthe ascton winin he folowing foerances, Mant Somabie devaion for abuting end surtaces 1mm fr pls head end Surfaces Sem ana forpie tp end sutaces 25mm 15 ‘The concrete mix hal powge the most uniform possible strbuton of aggregates across the wa of he pe secions Fine and coarse agoregsos shal ave as ney as possi the Summ specic gravy The water fo cement faa by weigh shal not exceed 035, The ‘onciein shal Be Grade 6D oF 785 (im conformance to BS. 5400, Pan 7) and have & ‘minmoen somovesshe sengh of BO or 785 Nera wert ight (28) days ‘The spealreinorcament shal be outside the lengtusinal reinforcement. The spiral cage hallbe securely helsin poston ding the casing and epning operators ‘Te ples may be intial stam cured. Stam shall ot be applied ut 60 minutes have ‘lapsed feloning castng, The secton may thon be stoam cufee between 85°C and 70°C. ‘Steam shall se nvoduced that fo tmperaturoin tho curing chamois alced usr ‘Ato to secon has been staan cued fora mer ol (3) hours, the forms ay, te ‘onerete Pas reached auficint stengih fo sustain al handing eosses be removed fm {he secon. The ples shall not be fsen out ff cu chamber intl Yo temporal the curing charreer has boon gradual raduced fo at rovaing outside The curing shall be camed out by such a methes that may nl aft aoworcey Ne quali othe produc. “The methos of handling of he ple section shal be such that no damage to the concrete ‘ha oveur, Homever the minimum prestess inthe concrete ater losses shal be sequat eves stesso Insced by handing, ‘Th main body ofthe prestressed concrete ple shal, when subjected tothe beng tes. not develop cack of wan mexe than 0.05 mem under tne Calculated Cracking Bardng ome “he bending stench et sal be parermad by syppering the ple secon at pos locals 1i5 Lom fs ene (where Ls tho lang of tho ple sacbar). The vrteal cad shal be applied tthe conta ofthe span Two pss fam each et sha bos tested. Ione o! the fo does not out he tat eter, fou thor pls sectons shall be futher samples ant taste al our sats the toa, ben al pes no fl Wi be accepted chorea pes Intat at shal be rete ‘2h ands ofeach length ot ple i tobe provided with a steel end pat. The ends ofthe pretressing seo bars en be fe fa the stool ond plate sch tat the hl presesaing ‘ore ranemites vec ote steel end la The enc ol he resessing sel bars shal ‘be fushod wi) the top oF the see! end piste. The end sutace of he ste! end pst shal ‘en plane which sa ght anglos fo he loncgtcinal a fhe pla “Te bare! ofthe see! casing welded tote endplate sha be fuse wih the bar of the Concise sh of the pie, my chamler fo accommedete the requtod dapih ef walane ‘ion ho lengths ple sete, 16 \When a staan or a hammer used fr ving any type fps otn he vue ans proteua of tar oa racommended by tie mardactie ofthe hae: shal be Famtared ata tines fo ensure tl energy ol the ding bows. Belore pie driving [Satara the Contactor shall provide writen cortfeaton to the Enginet that Ble hammer, compressors and valves have been ipoctedand fun to ben 008 ‘woking condton 2.2 Reduction of Hammer Eneray ‘nen he postin apo ted rei hole or when the pot ofa prstessad ‘oneret pis is pasting hough st sl so that hore Ite or no feltance > ‘enetvaion ofthe pie, hero's 2 possibly tat longitudinal tal sesses may b> §otup.n tho lle sak by tho elas shock waves traveling up and down to le Fer such driving Sondsians, he length of stoke of he harmer shal be recuooe Fate othe pes due to longitudinal tensa svesses caused by excascve div Shale the Contactors respansby. 2.3 Pile Cushion Block ‘The heads of al presvessed concrete cyinder ples shall be protected wih a sot ‘Wood cushion blk atleast 18cm ck io ecaly and unfory itibuty hare! Blow enorgy. The Block shatbe composed of ayers of 20 en Megyaco maine yn br aperaved equa and ot sich dimensions as To comply cover the concrels Crossctacion ofthe pla. The cushion block shal be inspected posocialy aura ‘Sing and ne srving shall be done wath a beck that has been uly won Compressed with ure. Custion ticks must be replaced when compressed "iether orginal tscxnes, ton badly worn or when buring 24 Driving ‘The pls shal be ariven to he arbing resistance op alavation as determined by the Engineer om pl load et. The maura alowabe varaton a he Bull end of he pl shall be 150 rem ary eecton tem the locaton shown onthe Drawing or ae ‘rected by the Engineer Ay variation Beyond these its shat be alowed OF}CI3 [fine ace dacretion of he Engineer, Cutting Off and Capping Piles ‘Tops of foundation piles shall be embedded inthe concrete footing or ple captor 8 ‘nin dopn of TS mm iieasres core nec pl). When he top elevation opie 'S bolo the lovaton of he bat of te cap, the le sal anproved bythe Enghea: ‘be bul up em the bu fhe pl to he elevate of the botom a he cap by an approved ‘metre The cuts shal be made aceurtalyncean,sagh ines; care chal be one {0 avod dameging te femanng ple and to ensure fll Basing between the Tootnge ot ‘caps and ples ‘Tho inside ofthe pile shal bs roughened (by sandblasting or bush hammering) order Improve the bonding srengih between tne castinplace concrete plug ard Ihe roca ‘oneret ple 18 CEPCO PC POLES — Applications and Features Prestressed spun concrete poles are manutactzed by the apslicaton of the technique of pietensioning and centlugal compaction. Tis preauct socular and Nalow in eoes-scon Sra ar suparorin stength and eet to pales other tucturalmatorils ‘The advantages of prestressed spun concret poles are as follows: 1 Creular structure enables hese poles to resist imposed cad in al ection, 1 Smooth and pleasing appearance 1 Sem-permanent and mainienancestee, # Less susceptible to doveloping cracks han conventional concrete poles dung handing and wansportaten. ‘+ Mass produeton and ecanamica in cost, ‘© Ary stamens, such as stop bots, can be ited easly and securely ‘The relat of prestressed soun concrete poles manufactured unde singant quality conto

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