Académique Documents
Professionnel Documents
Culture Documents
C 0 N 1 E N
o
Si . Top ic: Page
0 No,, No.
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1. COLD START UP OF U N I T 1
o
2. PLANNED SHUT DOWN OF UNIT 64
o
3. SHUT DOWN TO HOT STAND-BY OF UNIT 81
o
4. HOT RESTART OF UNIT 88
o
5. AUTOMATIC TURBINE RUN-UP SYSTEM AND 95
O SGC OIL LOGICS
Q 6. INTERLOCKS AND PROTECTIONS OF UNIT 116
0 7. CRITERIA CURVES FOR ROLLING THE TURBINE 145
AND SYNCHRONISING THE GENERATOR
o
8. THERMAL SCHEMATIC DIAGRAMS 152
O
o
n
o PROCEDURE FOR STARTUP OF THE UNIT FROM COLD CONDITION
E-6 Close STN BD OCA INCOMER BREAKER Stn. board QCA MCL2
o volt meter will show 6.6 KV.
E'-7 Close STN BOARD OCB INCOMER BREAKER Stn.Board OCB "
o
Voltmeter will show 6.6 KV. .'.
E-10 Close TIE BREAKER BETWEEN UNIT BD ICA & STN BD OCA. MCL1
Unit Board ICA voltmeter will show 6.6 KV. ' -r ^.^ ........ , ~ ,.
E -11 Close TIE BREAKER BETWEEN UNIT BD ICB & STN BDS OCB. "
tJ
Unit Board ICB voltmeter wil] show S.S KV.'
E-12 Close all 6.6 KV outgoing feeders at ICA & ICB. MCL1
E-13 Close incomer-1 and incomer-2 Bkr. to Board IDA. "
E-14 Close all 6 . 6 KV outgoing feeders at OCA & OCB. MCL2
E-.15 Close incomer-1 and incomer-2 Breaker to Bus ODA. MCL2
wait till GSW OVER HEAD TANK LEVEL HIGH alarm appears.
check following:
(IA07,IA10,IA8,IA11,IA09,IA12,IA01,IA04,IA02,IA05 IA03,IA06)
o
o
Start SAC-A & SAC-B and establish service air header pressure
f~) 4. Check Condenser water box vents are open initially and
r?s Ensure that all the water wall drains, header drains are
<p closed and ECO recirculation is open.
r*i Open locally water wall header drain valve B-95 and ini-
*j!_ j;.:-'''''" 2. The discharge valve of support bearing lub oil pump.
GSW-171.
GSW-172.
GSW-166.
- , - - ( - < i " . : * -
W JL C-
side .
AH- A/B ON
v
IDF-A MOTOR & FAN BEARING TEMPERATURE NOT HI
IDF-A OFF
mode.
-.
^ group sequence.
satisfied.
of FD Fan-A.
make it "ON'.
10
^ -START PERMISSIVES FOR FD FAN -A
o
^ - Start permissives of FD Fan-A can be observed on DAS CRT
\y
O FDF-A OFF
control on auto.
to -10 mm we.
12
O /<->Y> : KSTAP.LTSHTMC; ;>,Q% TO 1.0% A I R FLOW
O Open DAML'Kk MAD-IA till actual total air flow comes to 2130
. T/hr on TOTAL AIR FLOW ACT meter (30% to 40% air flow) .
furnace draft.
ffj)
/C-15 - CHARGING OF PRDS FROM OTHER UNIT ,<:?>
Ensure that PRDS header drains are open. f'-"
o
Open slowly the interconnecting valve locally between
o^ other PRDS and charge the PRDS header.
Observe that PRDS pressure comes to 12 kg sq.cm and
o temperature 200 deg.C on CWA-13 pannel close PRDS header
drain valves.
G
y
-":-16 - CHARGING OF SCAPH (STEAM COIL AIR PRE-HEATER)
G Ensure that the drain valve of SCAPH are open.
Open auxiliary steam valve AS-320 , AS-325, AS-3.26 of
O SCAPH locally.
o ^,?
Open steam valve AS-323 from CWA-15 pannel.
Q
"{ <' r n f L
_-18 - STARTING LDO PUMPS AND CHARGING LDQ SYSTEM f-^'7 'f
kg/cm2.
14
XJ
** are glowing.
Q TRIP, ALL FEEDERS OFF, ALL HOT AIR GATES CLOSED, ALL
f% glowing.
O Boiler MFR will reset and secondary air dampers will close
r% on auto.
O dampers on auto.
O panne1.
o
G is
C-21 z LIGHTUP OF BOILER WITH AB ELEVATION PAIR
1-3 OR 2^_ WITH LDO
After every 1/2 hour change over of oil gun pairs may be
made for uniform heating of furnace.
O set value.
o
O / C-23 STARTING HFO PUMP AND HFO HEATING f 'r C
'l''
Ensure that following valves are open locally.
O
^ Suction filter valves HOV-1, HOV-3.
17
Temperature of HFO will start raising and reaches about
120 deq.C. after 1 hour.
13
^ C-21 fri'AiriTNC; OK TUK'BINR TilJR.OII, SYS'l'KM
*"* ' E n s u r e t h a t MOT l e v e l is n o r m a l . S e l e c t C o o l e r N o . 1 .
0
Cruirqi.: i,.'oo.l <.,: r No. .1. from w a t e r s i d e ; by l o c a l l y o p e n i n g
o v,iivc;i GSW I1. <: G S W - 1 7 .
o
Start oil vapour extractor Fan-1 from CWA-16 desk.
O
Start Auxiliary oil pump-1.
' discharge
AOP-2 pressure of 4.6 kg/cm2.
o E n s u r e t h a t take
SLC auto
A u x i lstart
i a r y o trial
i l pump-1 1
is "ONby and SLC
o Similarly of AOP-1 making
^ , . .. Make SLC EMERGENCY OIL PUMP "ON1. Trip AUX OIL PUMP-1.
o
19
EOP ammeter will show 40 amps on CWA-16 desk.
2. AOP-1 is running.
V-63 (RFEG06).
DPRV -E (RFEG0 8) .
ES-4 Through local opera;:, ion, select seal oil cooler-A (RFEG.13)
ES-5 Through local oporai: .ion, close generator seal oil cooler '.'
LS-G Through local operation, seJect seal oil filter No. .'I
(RFHG09).
O - ESTABLISHING GENERATOR SEAL OIIi : SYSTEM
REF TAG
0 ES-7 Keep g e n e r a t o r s e a l o i l pumps A a n d B on manual CWA-17
ff mode.
O ' i '^' j
. w i l l p i c k up on a u t o . -.;,../;:;..-'.:.._ .
""" E S - 1 2 " S e l e c t p o s i t i o n - 3 of A / M - s e l e c t b i p ^ W i t c h of A . C . S . O . P "
G .-:;::: " ' : - ^ ^ ^ : \ -
ES-13 ..Press "OFF1 push button of S.OiLP-rB^ Check that SOP-A "
y
o . '?; : - :W:
will pick up on auto. ;.:.'-.:-
o . "V .'
ES-14 Select D.C. S.O.P A/M selector ^switch position on auto."
o
ES-15 Select position-2 of A/M selector switch of A.C. S.O.P "
21
C-26 CHARGING GENERATOR WITH HYDROGEN
Start JOP-1.
100 kg/cm2'.
22
^ Turbine speed will increase slowly and will come to
^ 120 rpm.
O - Put SLC COND pumps ^ON' and open valve CD-19 to 2 0%.
O 8 50 mm.
23
Select condensate Pump-A
Press ^ON1 push button of CONDENSATE PUMP-A to start
condensate pump-A.
Discharge Valve-A opens on auto.
open. .
level is maintained.
24
J
li> auto.
O auto.
O> 3y pressing raise push buttons of DEA HWL SET bring the
& set point to zero mm we on DEA HWL SET(High water level 2600).
-^ auto.
^ auto.
water side.-
25
m
BFP-A,B,C. Z
PERMISSIVES OF BFP-A. :
BFP-A Off
Aux.oil pump ON
on auto.
Put BFP-A group sequence on auto mode.
26
'v >'
J -V
Select BFP-A from CWA-13 desk. cf - v ^''
[x r-r-
Make BFP Group Control 'ON1 . ,,c'r * W~'
^ BFP-A will start and stay at s t e p - 0 9 /
BFP B &. (.' w.i ! 1. come to stand by mode: and stays at step-03
O valve
27
C-34 FEED CONTROL STATION IN OPERATION (LOW LOAD LINE)
Ensure that drain valves of feed lines are open & closed
after charging.
Put ECO I/L ISO VALVE-E2 sub group sequence on auto and
make it on.
ECO I/L bypass valve will open and then main valve-E2
<
28
V >'
m
hi
C
~36 GIVING BOILER BLOW DOWN AT 10kg/cm2 DRUM PRESSURE V.p . ( \,y
^ green lamp will glow and MFR "RESET1 lamp will vanish.
will close.
o
Secondary air and fumace/windbox DP dampers will open
O
full on interlock, ICJO1'.
0
All purge permissive lamps will glow and "PURGE" ready
elevation.
30
I >
m
o
o
Open (M IDIUVIM ^; r ^ ^ s s v MS.-202.
;
^r^ MS5? M.s-212.
o
3FR TCV MS-226.
:
.Ai:\[R DRN MS-224 .
l f
- ^ ; - . - ^ \ / ; - "
IP
Open AS-373 valve and adjust ejector steam pressure set
to 6 kg/cm2.
pressure to 6 kg/cm2.
Open starting ejector steam valve AS-2 and air valve SM-16
32
Put LPBP control on ciuLc; ar1/.: make LPBP automatic
o control interface ""ON1 .
Set HPBP down steam temp, to 230 deg.C and open valves
o
Press middle push button of PRDSE-1 (FD-343) to keep
it on auto.
PRDS-1 TEMPERATURE ACT v/ill show 2 00 deg. C.
Adjust PRDS pressure set point at 12 kg/cm2.
on auto.
valve Y-B.
34
f) SW-5 Through local operation open the inlet valve Y-23
fji to polishing unit.. . .-
SW-7 ': Turn the selector, switch of GENERATOR CW PUMP A/M S/S to
glowing:
CR/H NRV LHS CLOSED.
CR/H NRV RHS CLOSED.
HP STOP VALVE-1 CLOSED.
HP STOP VALVE-2 CLOSED.
INTERCEPTOR VALVE-1 CLOSED.
INTERCEPTOR VALVE-2 CLOSED.
Press "GM: push button of KP/IP TRIM DEVICE.
Ensure that tracking device i's "OFF1 .
Ensure co keep following SLCs are in "ON' postion:
36
m
and stabilize.
ViMSVMS f) 3
VMSVMS \c ? 4
ViMCVMC 5
VMCVMC 6
ViMSVMS 3
\ ,
N-
,"''"' " (except A-4) open.
5.5 kg/cm2.
opening reduces.
temperature).
40
J
IPT overall expansion < 13mm
Axial shift -1.0 tomm +1.0mm
^ Turbine bearing vibrations 12 microns
^ Turbine lub oil Temperature 44 Deg C
<Q Turbine shaft vibrations at HPT,IPT,LPT < 120 microns.
<Q Turbine can also be rolled through ATRS provided all
f>\ . release conditions are satisfied.
r*\ Put SGC turbine on auto and make it "ON1 .
o
ly, ATRS programme will run and follow various steps in
O, sequence (refer ATRS logic) .
Q C-48 LINE UP FOR SYNCHRONISATION OF GENERATOR WITH GRID
Q .... SY-1 Select the bus to which Generator is to be
0 connected and through local operation close
Q ' isolator (Grid side) 29-AE or 29-BE (REFD-01).
Q SY-2 Through local operation close isolator 29-AE
(GT side) (REFD-04).
Ensure that"Field breaker circuit healthy1 CWA17
0 indication is available.
O .'
41
z MANUAL SYNCHRONISATION OF GENERATOR
SY-6 Ensure that "Gen. ckt. Bkr. spring charged1 CWA17
indication is available.
r[
SY-7 Select "check'position of "Syn SS-1 for -n^- CWA17
:ftfr*
(&> main breaker1 key switch. a^ "
to make it "OFF' ..
SY-6A Insert key in "Syn SS-1 for main breaker1 and turn "
42
SY-9A :Turn the "Synchroscope SS' to position "1 ' CWA17
AFTER SYNCHRONISATION
AIV '' ' p> Ensure closing of all MAL drains on auto after
, \i c y.n* synchronization.
43
Axial shift . -1.0 to +1.0 mm
at HPT,IPT,LPT
HPCV position(approx). 20 %
after synchronization/
44
C-51 CHARGING OF HYDROGEN COOLING SYSTEM
within limit.
o
45
STARTING PA FAN-A
SA bowl DP OK
NO MFR Trip
Seal air DP will build up and seal air bowl DP O.K. and
J
' 5. Pulveriser discharge valve open
o
6. Tempering .air valve open
O
7. Bunker gate open
o
^ 8. Cold air gate open
o
9. Pulveriser outlet temperature < 94 Deg. C.
o
10. Pulveriser ignition permit
11. No auto pulveriser start command
o 12. Pulveriser OFF'
o
13. Seal air header/bowl DP OK
o
14. No pulveriser trip
15. Pulveriser ready
w
Ensure that bunker gates CD-1A, CD-2A, CD-3A are open
O '
locally.
Ensure Mill-A oil cooler inlet valve open locally.
o
GSW-217 and outlet valve GSW-219 open locally.
o
Ensure lub.oil pump-1 A & 2A suction and discharge ^
on auto. . ^
Open the dampers to an such extent that actual mill outlet '-
Put PAD-2A and PAD-4A on auto to maintain mill outlet temp. <~
48
o
o
-START UP OF PULVERISER
: ON AUTO
o
~ Coal Mill-A can be started on "Auto mode1 by putting
O elevation on auto.
f^ Open PA fan discharge valve and give "ON'command to
f% pulveriser.
,..%, PA Fan-A,Coal mill-A and coal feeder-A will start on auto
f* Hot air gate also opens on auto.
f^ Ensure to keep 02 TRIM SET on manual mode.
.r& C-54 - TO PUT AIR FLOW CONTROL ON AUTO
49
o
C-56 CARRY OUT AUXILIARY SUPPLY CHAANGE OVER FROM STATION
TOUNTTBUS-1CA
Ensure that breakers 1-CA and l-CB are in service and DC control supply is
W .
AS -1 BTSP-I is 'IN' and selection is on "MAN FAST'.
Ensure that Bus transfer system ready for Fast Transfer & Bus transfer system
AS-2 Press the'TEST4 push button on the back panel (BTPS 01).
TC BKR CB1 CLOSE test mode' window, TIE BKR CB-2 open 'test mode1
BUTTON: All the above indications will disappear "READY FOR TRFR"
AS - 3 Pre ss 'READY FOR TRFR% push button. *VC BKR CB-1 CLOSE window,
& "TIE BKR CB-2 OPEN' window on FACIA WINDOW FW-1 will glow
"READY FOR TRFR" lamp will disappear and will glow again.
UNIT BD1CA INCOMER BKR' & "TIE BKR. BET. 1CA & OCA'
AS - 5 Turn the discrepancy switch of ICA I/C BKR to 'ON' and discrepancy
Ensure that 'Bus transfer system ready for Fast Transfer & Bus Transfer
^ AS-8 Press the "TEST RESET1 button. All the above indications
Q AS-9 Press "READY FOR TRFR1 push button "I/C BKR CB-1 CLOSE1
rt window Sc "TIE BKR CB2 OPEN1 window on FACIA WINDOW FW1 will
,<QN . glow "READY FOR TRFR1 lamp will disappear and will glow
f^ ' again. "UNIT BD ICB INCOMER BKR'& 'TIE BKR. BET.ICB & OCB'
f% discrepancy switches will flicker on MCL-1.
Q Open LPH-1 EXT STM ISO EX-9 to charge LPH-1 from steam
<Q side.
51
Press^OP' push button of LPH-2.EXT STM ISO EX-10 to charge
Note:
than 15% & SLC drains is "ON1 MAL valves-55, 54 will close.
Put LPH-2 level control on auto. First set NWL and HWL
level.
auto.
Open LPH-3 EXT STM ISO EX-11 to charge LPH-3 from steam
LP heaters.
52
_ C-5 9 TAKING FEED CONTROL STATION FULL LOAD LINE INTO OPERATION
t'S ' ~ '"" " "" """ ~ "
^ This is to be done at a load oJ: about 50 MW.
O
53
Put all the above dampers on auto.
Start coal feeder-B manually.
elevation.
to 100 ME.' .
BFP-B.
BFP-B.
on manual.
5.4
o
m
Q to 12 kg/cm2.
<U> With the help of spray control valves S-61 and S-67
and FD-11.
and FD-11A.
56
C-68 ESTABLISHING SECOND AIR CYCLE
o
Before tciking pulveriser-C in service start another air
o
cycle . Start IDB & FDB.
. .-
Equalize the loading of ID Fan-A & ID Fan-B and FD Fan-A
-. and FD Fan-B.
5
_ Increase HP/LP bypass pressure set point to 125 kg/cm2.
CJ)
^ Ensure that deaerator pegging steam changeover takes place
~ C-69 ESTABLISHING
: PULVERISER - C
o
r>. Start pulveriser-C and further increase the load by load
g^ reference .
f^ Increase the load to 126 MW by raising load
^ C-70 INCREASING LOAD TO 126 MW
,Q reference. If BFPB is not started on manual it will pick
57
C-72 CHARGING OF HP HEATER _5 FROM STEAM SIDE
58
^ Load initially will reduce marginally.
f%
v>
Spray will reduce.
Economiser inlet temperature will increase.
Observe feed water temperature & outlet of HPH-5 & HPH-6.
TO PUT HP HEATERS LEVEL GROUP PROTECTION ON AUTO.
Put FW I/L ISOL VALEV GROUP on auto.
o
Put FW 0/L ISOL VALVE GROUP on auto.
o
Put HEATER-5BP VALVE GROUP on auto.
o
59
C-77 TO WITHDRAW OIL SUPPORT FROM AB ELEVATION
MASTER on auto.
60
To take CMC mode in service adjust unit target load GRAD
0
SET POINT to 50% and ensuring zero deviation between UDC
PRESSURE SET POINT & actual MS pressure to make CMC "ON'
Put UDC pressure set point on auto. Put HPBP pressure set
point on auto.
61
F'eed w;;ii:.r temperature at; economi ser .i.n.lc.-r; 24-1 Deg. C
HP overall expansions 26 , mm
IP^overa LI expansion;: , 13.. mm '.:.
-1.0 to +1 . 0 mm
Turbine bearing vibrations < 12 microns
62
o
LPH-3 level 410 mm
LPH-2 level 350 mm
Ejector steam pressure 7 Kg/cm2
Hydrogen purity 99 % ,
mode.
64
Mill-D amperage will reduce. TSE will show 180 MW.
flow reduces.
G
SC-5 LOAD REDUCTION TO 165 MW
Brina unit load target set ooint to 165 MW to reduce the
o
load to 165 MW.
o
SC-6 PULVERISER ^D SHUTDOWN
0
_ Put Feeder-D from auto to manual from CWA-12 desk.
. . .. Reduce FEEDER-D speed gradually to minimum. .
^ RC FEEDER-D amperes will slowly reduce.
When current of mill-D is minimum then stop FEEDER-D
G
by making it off manually.
%J>
"No coal flow" annunciation corresponding to Mill-D
O
^ will glow.
^ pulveriser-D.
(5 RC Feeder-D.
ry, Pulveriser
* -Xo e..ef D djalso
(? can be 65
shutdown on auto mode.
n V,
2_ PROCEDURE TO SHUTDOWN PULVERISER-D ON AUTO MODE
66
SC-9 CUT OFF HP HEATERS FROM WATER SIDE
-CL1 bulb
FD-130 and of
FD-131.
GR BYPASS VALVE FD-16 will glow.
V
^ . CL' bulb of GR BYPASS VALVE FD-17 will glow .
o
~. Open dump valve FD-125 from desk.
respectively.
HEA IGNITORS.
RETRACTED.
68
SC-13 LOAD REDUCTION TO ll_0 MW
^ SC-6.
comes to minimum.
close it fully.
70
m
O SC-19 REDUCTION OF LOAD TO 50 MW
71
"I/C BKR CB-1 0?3Nr Test mode window on FACIA WINDOW FW-1
will glow.
AS-3 Press "READY FOR TRFR1 push button."I/C BKR CB1 OPEN'
1CA INCOMER BKR1 & "TIE BKR between ICA & OCA'discrepancy
Bus transfer system ready for Fast Transfer & Bus Transfer
System IN indications are available on BTSP-2.
AS-7 Press the "TEST1 push button on the back panels (BTPS-02)
panel glows.
72
AS-8 Press the "TMST RESET1 button. All the above
^ AS-9 Press "READY FOR TRFR 1 push button"I/C BKR CB1 OPEN 1
r "TIE BKR CB2 CLOSE 1 window on FACIA WINDOW FW1 will glow.
Q CLOSE EXT STKi ISO VALVE EX-9 to cut off steam to LPH-1.
Q Close EXT ST:>\ ISO VALVE EX-10 to cut off steam to LPH-2.
L) 73
Open EX-101 extraction line drain valve locally.
Close EXT STM ISO VALVE EX-11 to cut off steam to LPH-3.
3 0 MW.
74
"OFF1 bulb of EXCITATION OFF will glow.
^ Field current will become zero.
,K Field volts will become zero.
O
1^ AUTO POT MIN bulb will lit.
75
Turbine can also be shutdown through ATRS (SGC Turbine) at'
210 MW load.
CWA-17.
SC-29 SHUTDOWN OF BOILER
MFT-1 and MFT-2 lamps will glow and MFR "RESET'lamp will
be OFF.
All oil guns will be OFF. HO trip valve will close on auto
76
& SC-30 KILL CONDENSER VACUUM
^ CWA-13 desk.
Ky
SC-34 CLOSING OF BOILER OUTLET VALVES
O
Close boiler outlet valves MS-301 & 302 from CWA-13 desk.
77
SC-35 SHUTDOWN OF BFP-A
Press "OFF'push button of BFP-A motor.
AOP will pickup on auto.
BFP-A cooling water valve will close on auto.
Close Discharge valve from CWA-13 desk.
BFP-A suction flow will become minimum.
BFP-A suction pressure reduces.
BFP-A can be shut down in group sequence also.
SC-36 SHUTDOWN OF SECOND AIR CYCLE(ID FAN A & FD FAN A)
interlock.
78
5 SC-41 OPENING OF BOILER SIDE VENTS
*k When drum pressure reaches 3 kg/cm2 open drum Vent valve
f% B-5 locally.
Q Open locally super heater vent valves S-40, S-21,
9 - S-25, S-30 and drain valves S-15, S-16, S-17.
Q> Open RH vent valves R-l and R-4.
G Close COND CW I/L valve CW-48 & CW-49, COND CW O/L valve
CW-55 Sc CW-56.
o
Q
G
Q
80
C-38 SHUTDOWN THE AIR HEATER-B
All the dampers in flue gas path and air path will open
79
PROCEDURE FOR SHUT DOWN OF UNIT FOR HOT STANDBY
o
When unit trips' from full load (210 MW) on any protec-
Q tion or load through off or is to be tripped manually
for any abnormal condition,follow the procedure as
Q) mentioned below.
O HS-2 TRIPPING THE TURBINE MANUALLY
81
Turbine speed reduces gradually,
EXTRACTION NRVS A-2,'A-3,A-4 and A-5 will close
Drain extraction valves MAL-47, MAL-51, MAL-54 and
MAL-55 will open
After closure of Extractiton valves, the following
drain valves will open
Ex-101,Ex-102,Ex-103,Ex-108,Ex-112 ,Ex-110.
(V) Gland steam Leak off valve will close and supply valve
will open
EX-301 extraction valve will close and CR-306 will
open to maintain D/A pressure.
Condensate flow to D/A will reduce.
BFP-A scoop position & amps will reduce,
BFP-B scoop position & amps will reduce,
GT oil pump will become OFF on interlock.
82
I-IS-2 ^'L^IM 2Z hR HEATERS EXTRACTION STEAM VALVES
s* Close LPH-1 EXT STM ISO EX-9^
HS-5
Q Take oil support at AB elevation HFO pressure 6 kg/cm2
0 and atomising steam pressure of 8 kg/cm2.
Q Stop FEEDER-D
o
O 33
Stop PA Fan-D
Stop PULVERISER-D
comes to minimum
approximately.
34
O HS-8 ADJUST THE HP BYPASS SET VALUE TO 130 kq/cm2
85
- CEP-A in service
- CW pump-1 in service
- CW pump-2 in service
CST level 2 90 0 mm
86
D/A level 2700 mm
O
^ D/A temperature 160 Deg.
^ Hotwell level 850 . mm
0 HP overall expansion < 2 6 mm
Q IP overall expansion < 13 mm
0) ... Turbine bearing vibrations * < 12 microns
0 Turbine shaft vibrations at HPT,IPT,LPT < 120 microns
iQ Turbine lub oil temperature 44 Deg.C
0 Ejector steam pressure 7 Kg/cm2
Q PRDS pressure 12 Kg/Cm2
Q PRDS temperature 2 00 Deg.C
Q CRH pressure after attemperator 2 9 Kg/Cm2
Q CRH temperature attemperator 3 70 Deg.C
0 HRH Reheater steam temperature 53 0 Deg.C
Q Stator water flow 27 M3/hr
(3 LP exhaust temperature 4 7 Deg.C
Q Burner tilt +13 deg
Q GSW tank level 3160 mm
O Seal steam pressure 0.15 Kg/Cm2(gauge)
G xxxxxxxxx
G
o
o
87
HOT RESTART OF THE UNIT AFTER SHORT SHUTDOWN
ters:
closed, and CRH NRVs are closed. Make "ON1 HP/IP TRIM
g% observe that HP stop Valves V-l and V-2 are open. Then
89
HRS-3 OBSERVATION OF TURBOVISORY PARAMETERS
att4.;*Xial: Shift-;'; '"; ''':- '''"[s: t'il-:" ;;:o ' ' !"
90
Q) and main CB control switch 52 AE closes. Observe mini-
^ power factor.
91
HRS-7 INCREASING LOAD UPTO 100 MW.
former.
92
&
auto.
Q
93
HRS-13 WITHDRAW HO GUNS FROM AB ELEVATION.
(ULDSP).
HRS-17
xxxxxxx
94
S6
an-Nnn aNismi
It is apparent that each functional group continues to
MODE- OF OPERATION
ria1 .
96
m
^ tion.
97
It is also possible to manually start the plant upto any
Operation Release
1. Starting device 0%
9. Synchronizer "OFF'
Step-1
98
o
_ 4. HP control valve -2 closed
O Step:3
99
Criteria for Step-4
Step:4
100
G . . Step-5:
101
Criteria for Step-9
Step-9:-
Step-10:
1. Drains no fault
102
V /
0
15. HYD cooler CW pressure >2.5 kg/sq.cm.pa
o
16. Liquid in GEN not present
0
~ 17. Generator SW CONDUCTIVITY <5 MHO
Q
> Step-ll
103
frOT
XYW>
I j e q s dT aiA'ST
XYW >
^?eqs dH HIA"*T
XYW> XTSBX IJ^S dH SIA'ET
XYW> V JOJCJ 1JVVIS dH aiA'ST
Step-17
Step-18
Ster-20
3. Generator Voltage 15 KV
Step-21
1. GENERATOR BREAKER ON
^ Step-22
Step-23
o No command issued-MON time 2 seconds.
i f *
Criteria for Step-24
1. Wait time 2 seconds.
Step-24 .
<r "*
Starting device raised- MON time 60 seconds.
Step-51
1. SLC drains ON
Step-52
107
V
Step-53
1. SYNCHRONISER OFF
Step-5S:
Step-56 '
108
o
o
f% ATRS SGC OIL LOGICS-Shut down programme:
f| ' 1- Temp. HP casing top 50% <100 deg.C.
Q 2. Temp. HP casing bottom 50% <100 deg.C.
Q Step-51
0 SLC turbing gear OFF - MON time 60 seconds. Gate valve
O gearing closed.
0 Criteria for Step-52
0 1. SLC turning gear OFF
O 2. Gate valve gearing closed
O Step: S2_:
0 No command issued Mon time blocked
G Criteria for Step-53
0 1. Turbine speed <10 rpm
Step-53
O No command issued - MON time blocked
O Criteria for Step-54
O 1. Waiting time 1000 seconds.
O Step-54
Q SLC JOP-1 OFF- MON time 4 seconds. SLC JOP-2 OFF
^ SLC oil temp. CONTROL OFF, JOP-1 OFF
^ Criteria for Step-55
O 1. SLC JOP-1 OFF
O 2. SLC JOP-2 OFF
O 3. SLC oil temperature CONTROL OFF
G 4. JOP-1 OFF
<Kj
5. JOP-2 OFF
O
109
/'>
SLC AOP-X OFF
SLC AOP-2 OFF
SLC BOP OFF
AOP-1 OFF
AOP-2 OFF
Oil temperature CONTROL valve closed.
Criteria for step-56 . :
gate valves.
After generator breaker opens command is given for 3 second:;
to open vacuum breaker if trip oil pressure does not I:"a 1 1 bo i ,w
5 kg/sq.cm and emergency stop valve does not close wii hiii 10
seconds annunciation" FIRE PROTECTION NOT COMPLETE' a y>\ ", r ::.
110
o
!'' -I
F u e f r o I eel:, i o n 2. w h e n p].';!:e<] r cciii IK . .1 i
F u r t h e r It g i v e s thi.
^ , SLC A0P-2vv'-:-.
Q J O P - 1 PROT/OFF '- -
0 ' Operation R e l e a s e s : . . .
111
CriJteria for step- 3-
.1 . . Auxiliary oil pump (1) ON
2. Pressure-oil pressure > 4.8 kg/Sq.cm.
Step-3
112
o
Criteria for Step-6
Fulfilment of all the above commands
Step-7
o
No command issued - Monitoring time 200 seconds
r^ Step-10
113
T-dOr
.I9-4B9JG st. psadf-; r9u-cq:tn^ gi
M H
'-l '-13 AT 6 3T
5.td T.TO-HO
I-dOV
XT "'1-V u o
T-P^TMS 03 QSAIB ST
ST s.xasssad '[TO HO
sd-c.zq e-a
q-qns
,i.3O diu:id [ t o Ao
'ii'oj ^
Sub-loop Control-Jack Oil Pump-2
o
When SLC JOP-2 is ON
o
If JOP-1 trips
OR if jack oil pressure is <120 kg/sq.cm.
o
O Command is given
1. To switch ON JOP-2
_ 2. To switch OFF JOP-1
xxxxx
115
210MW UNIT AUXILIARIES INTERLOCKS & PROTECTIONS
conditions)
be given for-
116
li
o
^ 3. ID Fan-B bringing the regulating damper to close
o
^ position
4. Permission to start either FD fan-A or FD fan-B
o
1.3 Starting ID fan-B (ID fan-A is off)
given for:
1. Opening the outlet damper of ID fan-B
2. Opening the inlet damper of ID fan-B
G
3. Opening the regulating damper of ID Fan-B to wide open
position.
117
4. Disconnecting the regulators impulse from acting
open position
conditions).
deg.C.
118
o
Q) posi t: ior. .
open)
1. ID Fan-A or ID Fan-B is on
be given for:
control.
: 120
o
^ condition.
position.
Q
4. Opening of outlet damper of FD fan-B
o 5. To open the emergency scanner air damper
6. Boiler tripping
7. The outlet damper of FD fan-A shall remain open.
o
o
o
2.5 Tripping of FD fan-B X?J2 fan-A is off)
Interlocks similar to those of 2.4 shall hold for this
condition. . .
95/85 deg.C.
this condition.
following conditions
122
1. FD Fan-B trips (provided FD Fan-A is in service)
o 2. FD Fan-13 motor bearing temperature too high >90 deg. C
o
^ (prior to this, FD fan-B motor bearing temperature high
0
_ shall be annunciated in UCB)
O
,f% 2. FD Fan-B bearing temperature too high >105 deg. C
U be annunciated in UCB .
0 this condition.
> b) The inlet dampers and the outlet dampers in the gas path
' deg.C.
o
12 3
c) Impulse shall be given for closing of the inlet and
is applicable .
is OFF) is applicable .
3.6 Both AHs are working when AH^A' trips & AH^B' continue _to
run.
closed.
124
,f> 3 -7 Both AHs are working when AH"B' trips and AH 'A1 continue
f% t_o run
0 applicable .
^> a) If the working AH trips, the operator shall try for re-
a) If both AHs A & B trip, the operator may try for re-
the boiler.
0
3.10 Interlocks for lub oil pumps of support bearing
^ 2 x 100% lub oil pumps has been provided for the support
o
bearing. Any of the two lub oil pumps can be preselected
2) The standby oil pump shall start when the main oil pump
r^ 3) The main oil pump/standby oil pump shall trip when the
Q value(30 deg.C)
o
125
3.11 Interlocks for lube oil pumps of guide bearing
2 x 100% lub oil pump has been provided for the guide
simultaneously.
5.0 FD FAN-B LUB OIL/CONTROL OIL SYSTEM (FD LUB OIL PUMPS)
126
2. Pump-B will start automatically with a time delay of
60 seconds if oil pressure falls below a set value
0
- and the pump-A is working provided A/M switch is in
~ auto position.
n manual position.
O local.
or in open position.
127
c) With lockable remote/local selector switch, start/stop
BYPASS VALVES
valve
may be closed.
opened.
closed.
characteristics.
PA FAN INTERLOCKS
1. No MFR trip
12 8
11
Q b) PA fan tripping
0 2.MFR trip
0 a) 3 seal air fans are provided s/b fan picks up when seal
^!' b) If any one of the two seal air fans trips or seal air
'** And if 3rd fan does not start the mills will get trip
x
--' command from top downwards .
^ 12 9
c) Each seal air fan has an associated outlet damper.
4. Pulveriser Off
6. PA fan off.
11. PULVERISER ,
a) Ignition permissive
elevation.
130
2. When there is an auto stop order when pulveriser
is in auto mode
o 3. Oil level in main oil tank is very low.
c) Pulveriser permissives
131
f) Seal air DP low < 115 mmwc
(22A) will trip the feeder and closes hot air gate
close hot air gate and will open cold air damper.
132
^ Following conditions will initiate MFT
&
Boiler will trip on any of the following conditions:
1. Both ID fans off
Q>
2. Both FD fans off
3. Emergency trip button operated(initiated by operator)
4. Furnace pressure very low - 250 mmce
_^ Scanner Fans
are satisfied-
133
1. Deaerator level normal
following conditions
325 T/hr
than 12 deg.C.
134
0 2.2 Condensate Extraction Pumps
0 2.2.1 Start permissive conditions-
0 Hot well level not low >3 00 mmwc
2 .4.1 AOP-1
o When SLC AOP-1 is ON and AOP-2 trips or oil pressuure is
^ less than 4.8 kg sq.cm. AOP-1 will pickup. When turbine
w
trips and turbine speed comes to 2850 rpm AOP-1 will pick
135
2.4.2 DC EMERGENCY OIL PUMP
1. To switch ON JOP-2
will trip.
136
O
I . l-.'.Lectr ic I:, rip vacuum low : 0.3 kg s q. cm
2. l-'ire Protection I &. 1.1 operated
O 9oLL
3. Main Oil tank level low 700 mm
'
4. M S temperature < 480 deg.C
- -
o
I ? . >>(: i -.;; i .1 .(:?( I 1 1 % i, !::'*. o l . r a t e d 3 p e e d
G
.1.3. l i u b . o i .1 h e a d e r p r e s s u r e l o w < 1 . 2 kg s q . c m .
O
o
137
DEAERATOR LEVEL CONTROL
2760mm
138
o
o
o
HP HEATER GROUP BYPASS PROTECTION
It will operate if any one of the HPH's level goes
very high . It will isolate both the heaters from
steam side and affected heater from water side .
o
Valvess FD-130 & FD-131 will open to close valves
o
FD-16 & FD-17. Drip valve FD-125 will also open.
O
G
O
O
o
o
o
o
o
139
C. GENERATOR PROTECTIONS & INTERLOCKS
1.0 FAULT SETTING CAUSE EFFECT
_. ____.___.-_.-
140
o
n
O
o
G
:j i:
10.NEGATIVE Unbalance loading Excessive rotoi
pH.SEQ.4 6G heating C
87G
Breakers.
isolators.
o
O permitted.
143
3. EMERGENCIES ON CWA-17 .
full Generation.
xxxxx
744
sin
K W
to CO
o o o
o
o
o
o
o
3
o o W
X / / \ to
B
/ V 11
:
A B
5
D
o
\/ / X "8" I
/ / X MEN
1
H3
1
o
O
/ x
/ XX
5
a
I
& VXX
n co
o o
a o
3 @b
B
/ / ' // / / // / / / Xx If
/ / / "I 7 / / / / 5
o
o is
o
/ ,8 // /
/ / /
X 8
o
o
/ / / / X t 1
p
o
CO
CRITERIA X 2 OPENING OF HP STOP VALVES y i'
TEMP SATURATED > MID WALL TEMP HP CONTROL VALVE + X2
(OC)
V \ \ \ \\ \ V7
\
\ \
500
3 MMEmm
\\ A y \
\
, y> 7
400 V \\ \
\ \ \
\ \
y
/
V N\ \ \\ \ /
Y/
ON
v
^ /
300
TEMP
xN
vy
SATURATED STEAM
Y\
RE( ffiNL )ED
200
/
V
100
/
o
/
0 100 200 300 400 500 (OC)
MID WALL TEMP HP CONTROL VALVE
r
) i ) (
O p P c -Q- o -a o -o-p- o -o-o- o o-o- o o C:>
X 3 - OPEHXHG HP STOP VALVES
MS TEMP BEF HP BYPASS < MIDWALL TEMP HP CONTROL VALVE + X3
(OC)
V\ \ \ \ V y \
y
500
y y y
V \\ \ \y y \
400
\\
v
\\ \x
y
y
MS TEMP
300
y yy1
BEF HP BYPASS
y y REi fflNL1ED
200 -X3
/
/
100
/
0 / 100 200 300 400 500 (0C)
MID MALL TEMP HP CONTROL VALVE
CRXTEEUA K 4-TURBINE ROLLING ON STEAM BEF RAISING SPEED TO 600 RPM
MS TEMP BEF HP STOP VALVES > MS TEMP SATURATED + X4
(OC)
500
/
x \
A
/ \x
400
XX \
XI \\
00
RE'COMMEN DED \ \
MS TEMP 3 0 0
BEF HP STOP
XX \ \
AX\ \ \
VALVES
200
\ \
100 A x\
/ r\ \
NO:V RE:COM'MENDED
\
\
\
i \
X \
\\
\ \
n X\ \
0 100 200
\
300
\ \
400
\ \
500 (OC)
MAIN STEAM TEMP SATURATED
(fe
C) ( ) ( ) C) ( > ('')
o cc o oo o o a o o n
CRITERIA X 5- TURBINE ROLLING ON STEAM BEF RAISING SPEED TO 600RPM
o oo mo
TEMP BEF HP STOP VALVE 1 > MIDWALL TEMP (EVALUATED) HP SHAFT + X5
TEMP BEF HP STOP VALE 2 >MIDWALL TEMP HP CASING + X5
(OC)
500
400
RECOMMENDED
MS TEMP 300
BEF HP STOP
VALVES
200 \ 1\ l\ K I\
\X5 NOT RECOMMENDED
100
(OC)
500 ?
\ ^
\s
\ \
iECtmd WJE
\ \ \
\
\ \
y
/
A
y
- * -v
1
A\ \ \ \ /
400
VA\ \ V y
A
in
o
MS TEMP
300
v
V
\]
y,y n A /
BEF HP BYPASS
200 y -xe Y J
l
RE(70MbZENL
100
j K ft""
o /
0 100 200 300 400 500 (OC)
MID WALL TEMP (EVALUATED)HP SHAFT
() v V) o o f) o n
()
( p p p. r G
-' w
w v.y v. ___ a O W OO
X 7 CONDITION BEF SYNCHRONISATION
STEAM TEMP BEF LP BYPASS < MIDWALL TEMP (evaluated) IP SHAFT +X7
(OC)
V\ \ \ \ \
\ \ v
v> A
y /
/
500
400 V \ \
\1\\\ W X
\
\
/
HRH-: TEMP
BEF LP BYPASS
300
\\ >> /
/
RECZOMb1ENL>ED
200 -x 7 /
100
/ / /
i'
SCAF-A SCAD2A
TO SCANNER
AIR COOLING
DUCT
(BLADE PITCH
CONTROL)
SAD1A
(BLADE PITCH
CONTROL)
SAD IB
FROM
ATMOS
CHIMNEY
b r O 4 )FRQM FURNACE
FG SIDE
IDF-A
Q
H
-0 GD 6 A
(IGV)
IDF-B
GD1B
-> s;
GD2B GD3B "-B; GD4B
-i-
GD7B
FG SIDE
(IGV)
210MW SIMULATOR
NPTI HAGPUR
AG02 Flue Gas flow
REF:97-288-00212
>aqOl> PAD5A
PAD1A
FROM HOT PA RHS
LINE PAD2A
PAF-A
PAD IB
PAD2B PAD5B ^ ^ PAF-B
PAD1C
-J2- PAD2C PAD5C TO PULVARISERS
PAF-C
PAD ID a,
PAD2D
PAD5D PAF-D
en PAD IE
FROM HOT PA LHS PAD2E PAD5E
LIHE PAD IF
>ag01 >
PAD2F PAD5F
>ag01 > PAF-F
COLD PA RHS
PAD3A PAD 4 A
PAD3B PAD4B
PAD3C PAD4C
PAD3D PAD4D
O <]) o
r '!
coccco ooo o 5_ a o j O O Q 4 O
CONTROL OIL RETURN
FDF-A OIL TO
CONTROL VANE
FDF-A OIL TO
BEARINGS
'FDFL-2A FDLOA12
FDF-B OIL TO
S7 NZ CONTROL VANE
FDF-B OIL TO
BEARINGS
SLD8B
B SAF-A FLT-A
en
SLD8C
C C fsO3> FROM
* SLD7B Atinos
SAF-B FLT-B
TO SEAL
AIR VALVES
OF MILLS SLD8D
SLD7C
E C fsO5">
SLD8F
210 Mw SIMULATOR
NPTI HAGPUR
AG05 Seal Air Fans
Ref:0-97-291-00602
l' '\ f "\ f )
r^t r(>-a >
c; a;.) c O O O O G O O O 0 oO Q o Q a ma
TO SH INLET h d r E22
ECO OUTLET TO BLR DRUM
SVB1
Drum Vent B5
phosphate
B41 dosing
DRUM
vi w B69
a a
D c t 1
oo e 1 CBD
W M
N E r s
R EBD
S
B99 GXD B100
I
RING HEADER B
ECO REC
D
T
EH 3
B9 5
INITIAL B97
ft
IBD EN 2A I I EN 2B
FILLING LINE B98
E10
FROM BLR B9 6 L EH 1
E2A
FEED NATER FROM
FILL PUMP FEED REGULATING
STATION
I E9
B
D
T _
ILIE2
ECO INLET VALVE 210MW SIMULATOR
DRAIN NPTI NAGPUR
EEF:0-00-047-41236 BR01 Drum & E c o
." JStart 1^1 verity
X 0 S3 3>- C sa f e t y WS301
S H H 14
FSH
NS202
S H H 13
KS214
S H H 12
IBDT PSH IBDT
BLOWING
S H H 11
STEAM
DESH S77
-t
01 S H H 10
70
SH vent
S H H 9
S H H 7
SHH3Ai t FROM FRS
t t TJEXTN
s w eM
T
SHH8 S59
,H S71
<H
S61'
S67 0
SHH5 S58 S70
S60
, S21 S57 S66
SHH2
S69
-) o O o r^ ::^ ri> o c^ () a
cocc 1OOGOO o o o o
TO IPTurbine TO IPTurbine
msO3
KH SPBAY
CONTROL STN FROM HPT
FROM HPT EXHAUST
EXHAUST
BH SPRAY
BLOCK VALVE
210MW SIMULATOR
NPTI NAGPUR
00 0QC00OOO0O0O
00 00 00 00 00 00 00
I I I I I I I I I
I I i i i i i i i to r o r o r o t o r o r o to ro
k i} J:L i?_PLL G P J^Q. Q J5= o
I CD-7
2 Z
21OMW SIMULATOR
spray HPTI HAGPUR
CSO1 Condenser System
REF:PE-0-09 0^100-004
TO DEAERATOR
CD-3 5 X
CD-32
EXT STEAM FROM
-H msO4 LPT 3rd STAGE
CD-33 A LP HEATER-3
CD-31 />
S- *fi
M 1 P
Op-
-H- EXT STEAM FROM
LPT 5th STAGE
0
CD-29
CD-30J LP HEATER-2
-H
CD-25
GD-16
DRAIN COOLER
CD-:
CONDENSATE FROM
GSC
-M -4-<cs01<
CD-60 CD15 CD_14 CD-13
EXCESS FLOW
TO CST
dmOl y -M- 210MW SIMULATOR
CD 24
~ CD-23 HPTI NAGPUR
REF:PE-0-090-100-004 CS02 LP H e a t e r s
a ^ o '{'y ('
^ C)
c c ooo
O 9 < O
^j Q Q t Cj
cwO2<
cwO3 <
OUTLET cw O7J> OUTLET FROM
COOLERS COOLERS TO
(Hot vater) CH SUMP
-, CH SUMP
1
c w O9>- cwO5 < (Hot vater)
Cff cwQ6
CW SUMP
". TOWERS:
I 1
CW-55 / ) /-) CW-56 , , v ..
O *
! !
COHD-A&B CW-40(?
CW-3 9
CW-12 CW-16 CW-14
CW-42
CW-48 (M> / CW-49
CW-44
To GS 0/H tank
210MW SIMULATOR
cwO2 HPTI HAGPUR
CW to GT,stator vater CW01 C i r W a t e r s y s t e m
and turbine lub o i l coolers
cooling water
from cw system
< cw01<
cooling water
from GS svstera
GSW501
GSW500 ][ T GSW10 I GSW15 ][ GSW16
TO CW SUMP
., 210MW SIMULATOR
HPTI NAGPUR
CW02 Cir Water System
cc c
c o o o . o o o o o o o o o o oo o #o
From GS pumps
To coolers
GSW 3 0
CN43
(Hot water)
T
GSW 38 GSN 40
STUFFING
BOX
COOLER
i
GSW 42 GSW 45. *
COOLER
GSW 47
w s
u
M 210MW SIMULATOR
P
HPTI NAGPUR
CW04 G S Water System
() f
< ) C) ( )
c C c c
C O O O O O O O O O O O 0 Q Q Q Q o Q
CW - General Service Water System CW05
From GS cooling
vater HDR
CW57
BFP-B BFP-B
BFP-B BFP-B BFP-B
BEARIHG WORKING
BOOSTER SEAL LUB OIL
PUMP COOLER AND COOLER OIL
STUFFIHG COOLER
BOX
GSH 50 GSW 52 COOLER GSW 54 GSW 56 GSW 59
To CW SUMP
(Hot Water)
210 MW SIMULATOR
HPTI HAGPUR
CW05 G S Water System
VI
c From GS cooling
w water header
0
CW69
00
210MW SIMULATOR
HPTI NAGPUR
CW06 G S W a t e r S y s t e m
o r n () m ,)
o oo o oo o O O Q O Q O O d> O
FROM GS COOLING
WATER HEADER
CSV 201 ]' GSW 203 ][ GSW 205X GSW 207 Y GSW 209^^ GSW 21l][cSW 24O] [ GSW 242T GSW 213 A GSW 222T GSW 2lT GSW 218T
B D B la
L
GSW 202 A GSW 204T GSW 206 A GSW 208 A GSW 210 A L GSW 212>kGSW 241A GSW 243IA GSW 214 AA GSW 224 A G S W ^^ GSW 220A
GSW 214
T o CW
SUMP 210MW SIMULATOR
HPTI NAGPUR
CW07 G S Water System
<S From GS cooling
CY/03
-^ water Header
GSW 219 I GSW 223 J GSW 227 GSW 231 ][ GSW 23 5 j GSW 238
cwO3
MILL OIL MILL OIL TO CW SUMP
COOLERS COOLERS (HOT WATER)
210MW SIMULATOR
HPTI HAGPUR
CW08 G S Water System
(') () (>
c cc c c c o c c o o o o o o o o o Q <& O
CW - General Service Water System CW09
cwO3 <C From GS cooling
water header
GSW 174 V GSW 173,, GSW 178 .p GSW 177 ,, GSW 167 GSW 168 v GSW 163,, GSW 164,,
IB 2A
GSW 172 GSW 171 GSW 17 6 GSN 17 5 GSW 165 GSW 166 GSW 179 GSW 180
210MW SIMULATOR
T
DM 1R S T A T R WATER
DM-18 SYSTEM
- M i K eg Oil
DM
lDM-15
OVERHEAD
TANK
DM-12
DM-14
-M DM-32
Bypass valve DM-3 3 DM-31
DR-37 J C S T
{ cs01>
DM MAKEUP TO -M- - -M
CONDENSER DM-36 DM-35 DM-34
From DM
DR-38 J
f BLR FILL
PUMP
DM-1(UM MAKEUP)
DM PUMP1 ..
DM WATER DM-2 DM-3 DM-7
STORAGE TANK TO BLR INITIAL
INITIAL FILLING FILLING
DR-3 6 X DM-8
DM-4 DM-6
drn
"^ DM PUMP2 210 Mtf SIMULATOR
NPTI NAGPUR
Ref:PE-0-090-100-021 DM01 DM makeup System
Tfc
o o n n n
C C C C C o o o c o o o o o o o o o Q Q Q O O d> O I
DRAINS/DRIP
DR-304 TO HOTWELL
6
TO DEA
DR-6 DFB-3
DR-3 2
DR-15 DR-21 DC
DR-18 i t
DR-17 -M-
DR-23 DR-24 DFB-1
DR-19 <
DR-3 5
MAIN EJECTORS
B
DR-14
DR-3 4^
210MW SIMULATOR
DR-13 HPTI HAGPUR
-M DR01 Htr Drains
-M- REF:0-090-100-003
DR-08
main b u s - 1
main b u s - 2
transfer bus
29BE 29BG
29AE 2 9 AC
29AG
gcb 52E 29BC TR b u s
29CE s t n - 2 CB Breaker
s t n - 1 CB |\?l 52C 52B
29DE 29CC 29CG
29DG
29DC
GT
Stn Stn
Xmer1 Xmer-2
( ) C') (') (
a
SCI
o
o a
o
o o
H1
o a
o
Hl
o
oo
o Cd O
o
sGD-o i-1 O
h1
r+
0
o n
cr cr
o CO
0
0
P)
NJ O
<S>
Vi
0 O
o
o
to
<$>
WOHWOP
to
a h
Vi o
oa
o
oHoa
0
from Stn-ltr from Stn-1 tr
edO4>
CS20 to bus ocf
to bus ocd
210MW SIMULATOR
HPTI NAGPUR
ed5j>to bus odj ED03 6.6KV-415V
SUPPLY SYSTEM
from oca
from stn-2
e
from ocb from stn-2 d
0
I/T
ODDT02 WTR iSPARE
SPARE T/F
ODCT02 ODGT02
ODDT02 SPARE
load ODCT02 ODGT02 I T WTR SPARE
t/f load
load load t/f load t / f load
edO3 edO3>
>
from oca from ocb
210MW SIMULATOR
HPTI NAGPUR
ED04 6 . 6 K V - 4 1 5 V
SUPPLY SYSTEM
V
from bus Ida2 from bus odal e
d from bus oda2
0
co
To UPS1 2 2 2
4 4 2
To UPS2 V V 0 t o bus
C C V odk
H H D to
R R C ups
G G (sby)
R R /^N
T DG SET
to 220v t o -24v to T
Chgrl chgr i t o -24v chgr2 t o 220v
(main) chgr2 chgr(sby)
to +24v
chgri
210MW SIMULATOR
HPTI NAGPUR
ED05 DG s e t System
( )
O C)
c
/ " ^ ,''"'-'
c o c c c o o o o o o o o o o o o o o o o o o o o o ^ o o o Q
GENERATOR
EXPN TANK MAGNETIC FILTER
-M
Y62
STATOR Y15 J Y16
HINDGINGS
mech i
fltrs!
Y17
STATOR WATER
PUMPS Y8
YS COOLERS
DM MAKEUP
-M-
-M- Y9 Yll
Y7
c c
EJECTOR w w Y10 Y12
w
210MW SIMULATOR
DRAIN HPTI NAGPUR
EG01 STATOR WATER SYSTEM
GEN SEAL OIL SYSTEM TURB EXE
END END
TO
ATMOS
V_l
OIL VAPOUR LsSfc?8
FANS
OIL DRAIN
FROM GEN BRGS
D
PC-2
VS5
-M-
TO ATKOS J1
OVERFLOW seal oil
TO LUB OIL
SYSTEM
storage
tank Vll
0
o
SEAL OIL OIL FROM
TANK
Gtoverning system
I SOP-2
SOP-l
0 DC SOP
V63
-M-
V18
v62
210MW SIMULATOR
HPTI NAGPUR
EG02 SEAL OIL SYSTEM
n o n n n> n
n
c c c c c c c
o o o O O O O O O O O O O Q O O O O O ^ O O Q O Q
VENT
H35
H2 HEADER
H2 c o o l e r from GS
c
w
Ii2 FULING
LINE 1 to CW
sump
cooling
water
header
H34
C02 FILLING
B
LLD LINE
H2 DRIERS
? AAA
DRAIN 210 Mw SIMULATOR
NPTI NAGPUR
H2 Cylinders CO2 Cylinders TVENT
ATMOS
TO EG03 H2 Cooling
VENT TO system
ATKOS
GEN-T/F
EXCITATION
TRANSFORMER
0
PT
FIELD
BREAKER
CONTROL
FIELD FLASHING
NPTI NAGPUR
210Mw SIMULATOR
EG04 Excitation System
\ I. I { I
<) O
ccccc o o o oooooooooo o o Q Q Q 3
COAL BUNKER
MILL - A -M-
RETURN OIL
SUMP
FLTR 1&
FROM
P A FAN
FROM SEAL
AIR FAN
FLTR 2A
210MW SIMULATOR
HPTI NAGPUR
REF:1-97-291-00602 MILLING SYSTEM FOR MILLS A/B/C/D/E/F FS01 Mill-A System
LFO SUCTION
LOT
RETH
LGV6
LGV2 J LGV4
LGV7 LGV9
^ 1GV8 LGV10
Jk. LGV12
-a
LO p r CV
HFO SUCTION
FOJITR
on on
SRAXNER1 STRAINER2
Heater-2
HGV2
HGV28
^ HCT-22
PUMP 1 ]LHGV24
00
s
AUX STEAK
s 0
FROM PRDS HO3 5 "
0
(Long rec vlv)"1
7
FO HDR
f
1 mi ::HD mi L
Q HD *-i '&) mi ^ mi HD B
OS27/I
cv
G3
i-B- LX
TO AB
ELEVATION
m|
r b
1
t
>^>
r
b b b r
r r r r
r 0
0 0 0 0 0
ATOM STEAM 0 4
4 4
V4y V4>
f r o m PRDS w
ELEV-CD ELEV-EF
( o i l guns) 210 Mw SIMULATOR
( o i l guns)
NPTI NAGPUR
FSogHFO SYSTEM
Cond from
FEED WATER SYSTEM LP H t r s
VENT -c J
CR309 - x INITIAL FILLING LINE
CR308 DM50 j[ . Iron B o i l e r f i l l pump
SM18 fift
M
Aux stam FC312
from PRDS < M- M FC308
& CRH l i n e CR305 CR307 Aux steam from
FC304 DEflERaTORJ. PRDS for FST
CR306 AS 3 70 ^ h e a t i n g
msO4 *)- I 1
i..-
"7Peg sbm
*Y from Ext4 FEED STORAGE TANK 1 -( drOl)
Fc3io TFC302 FD19
y Drip from HP
Heaters
(Rec Valve) I FC30|fi
DR313
\
CO DR315i[
(Dis Valve)
IFD304 FD1
chemical
dosing J DR314
-M-
FS301
IBDT
,, FD304A
C\ FD305
-M-
TO HP FS302
HEATERS BFP-B it
FD305A
FD3
0 FD306
n o : n () O C) Ife
c c c c
<n o o o o o o o o o o o o o o o Q O G 3 O
FD32 5
-4
Extraction steam
from IPT
FW TO PRDS spray
FW TO HP Bypass spray
Feed water from BFP
<fw01<
ATOMISING AIR
TO LO GUNS
Co
(70
210MW SIMULATOR
HPT I NAGPim
IA01 Inst S Service
Air System
o a o v)
o a o IB
r,
c o c c o
^,-s ^ ^
W v.
C O O O O O Q O O O 0 O
O 0 O O CD CG
v
- LEflKOFF STERM
T0 G S C lVo
MAW80AASD1 ^
2 t 2 I
V ^ '
IPT LPT
HPT
Vf ^
"^ LEAKDFF
GLAND SEAL STEAM HDR
STEAM to c a n d
QsOl}
csOl )
DRAIN TO COND
AIK STEAM
TO GLAND ST WJR
"SmsOb
210MW SIMULATOR
MAW10AA501 MAWIOAAOOI(CV) HPTI HAGPUR
MS01 S e a l Steam System
REF:01310015121
HP BYPASS SYSTEM KS311
(HPBP Warmup
REF:0-090-100-002 valve)
HPBP-1
TO REHEATER CRH L i n e
br03
CRH NRV
65
FROM SH
brO2
MS l i n e
DEA PEG
STEAM
o
Ext steam
to HPH6
A Aux Steam f
To PKDS
CR
208 T
brO2
MS l i n e DRAINS TO
FROM SH COND
CRH MRV
_brO3>
TO REHEATER CRH l i n e
WS224
66 I*)
CKH LINE
DRN TO COND
i 210MW SIMULATOR
FD331
J-IQ J-ffJ HPTI NAGPUR
BPE2
MS02 HP Bypass system
TV SPRAY BDvalve
HR311Y-V '
fl]LPBP-1
HBH LINE
FROM BLR
SV3
210MW SIMULATOR
Atmos HPTI KAGPUR
HR232 Dm to cond
REF:0-090-100-002 MS03 LP B y p a s s S y s t e m
I")EX301
IP TURBINE LP TURBINE
LBS40 LBS40 J
AP001 AAOO1 ^
210MW SIMULATOR
0-090-100-002 HPTI HAGPUR
MS04 Extractions from
Turbines
) C) O i''; ( ) fl
f
vy oooooo Q m Q O ^ O
P R D S SYSTEM
AS370
TO FST HEATING
FROM CRH LINE
Y T0 DEA pEGGrNG
CR301 X w I AS365 i0
M AUX STEAM HDR
AS 376
y * -m +m*\S-l-l
TO GLAND AS368
m
STEAM HDR s AS320
0 AS375 j t EJECTOR STEAM HDR
scflPH-a HEATING
1
CaqOl ) M-
AS326
-+k-
AS323
STEAM TO HFO
AS2 y^Aj AS3 ,,: AS4T
AS 10
'V FD332
>msO2> DSH $4
AS307 'f" AS309 ra346
FD336 m335
FROM F W LINE
FROM M S LINE
>^- M-
FD339
AS310 AS311(\L'" FD340 FD338
210MW SIMULATOR
AS308-Hig^i capacity Pr CV AS305-Lov capacity Pr CV HPTI HAGPUR
REF:0-090-100-002 &
0-00-301-30259 FD343-Hicjh capacity temp CV FD336-Lov capacity temp CV MS05 Aux Steam & PRDS
TB - Lub Oil System
JACKING OIL HEADER
V?
M
Oil vapour
Ext FAN
2 2 i GOVERNING OIL
FOR SEALING
(egO2)
J*3 ,
I TEMP CONTROL
VALVE TO SOST
J0P1 JOP2
LUB O H
COOLERS
cooling
water 210MW SIMULATOR
HPTI NAGPUR
TB01 Turbine Lub oil
REF:11310015101 System
) [ft
C C O O C; O O "0 O O Q o G O ^ f? 0 O G
HRH Line l e f t
MS l i n e l e f t
CRH l i n e ( L ) -
ESV-1
iv-l
Vf-2 1
i
IPCV-2
HPCV-2
-* TO CONDENSER
CRH l i n e ( R ) - ESV-2
210 MW SIMULATOR
NPTI NAGPUR
TSE INDICATOR TB04 TSE
{ i : ) (' i ! . >
o c c c c c: c o CD , o o o o o o o o o o o o O O- Q 0 O
Nact
MANUAL
ATRS SPEED REF LIH SPEED VALVE ELECTRO HYDRAULIC
AUTO REF Nref "CONTROLER POSITION HYDRAULIC MIH
SYNC Hr dn/dt CNTRL CONVERTER
Track-
SPEEDER GEAR
TSE IMFL Track M
MAX
Fact
MIH N HPCV & IPCV
Pr
Prlim
H
-o- CONTROLER
SYNC
Track- Pact
dp/dt Track
LOAD MANUAL
GRAD f Fact LOAD
PRESSURE
COHTROLER
TURB Hact
FREQ LIMIT
INFL
Fref- Pact
dp
'PRsetpt
PRact
210 MW SIMULATOR
NPTI HAGPUR
TC01 EHC
LEAK OFF
VLV POS
MANUAL/AUTO MANUAL/AUTO
Leakoff
PID valve
MANUAL
SET MAW50AA001
POINT hact
MAW50CG001
SEAL
SEAL s t e a m STEAM
VLV POS HEADER
CONTRL
CO
SET PI
V VALVE
SET PT
PID steam
POINT valve
DEVTN
MAW10AA001
Pact
MAW10CP001
2 1 0 Mtf SIMULATOR
HPTI NAGPUR
TC02 Seal Steam Control
k
n O ( ' (:
>
n n n
C r" r c 0 0^ oo^
o o o o O O Q 0 0 O
MAV42 O
CT011
1 OIL TEMP CV
I I
O O
MRV41 CONTROLLER
ftAOOl Ji
AS 11
Luto o i l MCC
coolers
MS L I N E o
MflAlOAAOOl
MAA10AA002
i MaLllAAOll
AS12 CONTROLLER
g
o TSE INFL
HPT
L- MCC AS12 CONTROLLER
MCC
MAA20AA002 *
MflA20AA001 A
HAL12AA011
MS LIKE
210 MW SIMULATOR
HPTI HAGPUR
TC04 HPCV WARMUP CNTRL
KAV21AP001
Test o i l TRIP OIL
MAIH
TRIP STOP VALVES
VALVE
KAX51AA001 ?.tAXSlAA002
MAV21AP001
AUX. TRIP OH
SOL FOR
LS RELAY
MAV21KP001
MAIH
o OIL SEC OIL
PVMP TO IPCV
HYDRAULIC
STARTUP
Gffi'ERNOR tfAX46AAUll
OIL TO
STOP
VALVES SOL FOR HP/IP
HP/IP
TRIM
PRD.V1RY IS RELAY TRIM
DEVICE DEVICE
OH
TRIP OIL
210 MW SIMULATOR
REF:0-100-00-40013 HPTI HAGPUR
TC08 Governing System
... OVER SPEED TRIP
THRUST BRG TRIP
CONTROL OH
FILTER RTV MTV
r -- LOW VACCUM TRIP
~AUX STARTUP On TO
RESET PROTECTIONS
CONTROL OH -CONTROL OIL
LOAD
CHANGE STARTING SHEDDING
FttTER R1T OVER AND LOAD RELAY
VALVE LIMITING SPEED
CONTROL OIL CHANGER
DEVICE
ELECTRO
HYDRAULIC HYDRAULIC TRIP
GOVERNOR
AMPLIFIER CONVERTOR on
8-
IV
MAIN 11 STARTUP On
on TO RESET IPCV
ESV & ISV
CONTROL On TO DRAIN
LORD
SHEDDING Load
RELAY
IPT LPT
CONTROL OIL
210 MW SIMULATOR
NPTI NAGPUR
TC09 Governing System
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