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Corrosion Science
journal homepage: www.elsevier.com/locate/corsci
a r t i c l e i n f o a b s t r a c t
Article history: The paper deals with the determination of current and potential distribution in reinforced concrete ele-
Received 27 January 2009 ments partially submerged in seawater aimed at predicting the throwing power of cathodic prevention
Accepted 7 June 2009 applied by means of sacricial anodes. Experimental results from previous laboratory tests showed that
Available online 14 June 2009
the throwing power of cathodic prevention is higher compared to that of cathodic protection [1]. In order
to extend the results obtained on small-scale specimens to elements of higher dimensions, FEM numer-
Keywords: ical simulations of potential distribution were carried out. Several cases were considered, representative
A. Steel reinforced concrete
of conditions differing in electrochemical behaviour of steel bars, geometry of the pile and of sacricial
B. Modelling studies
C. Cathodic protection
anodes, concrete resistivity. The results allowed to discuss the role of different factors on the throwing
C. Pitting corrosion power that can be reached by using sacricial anodes immersed in the seawater to protect reinforcing
steel bars in the emerged part of a pile.
2009 Elsevier Ltd. All rights reserved.
0010-938X/$ - see front matter 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.corsci.2009.06.012
L. Bertolini, E. Redaelli / Corrosion Science 51 (2009) 22182230 2219
steel bars were still passive, even the highest bar, placed at 1 m r jrV 0 1
from the level of water, was under polarisation conditions that pre-
and
vented corrosion initiation (as indicated by 4-h potential decay
values higher than 100 mV [6]). Conversely, if steel bars were i jrV 2
already corroding, polarisation conditions sufcient for protection
where j indicates the conductivity (X1 m1), V is the potential (V)
(4-h decay >100 mV) could be reached only up to about 0.60.8 m
and i the current density (mA/m2) [12]. In the present work a nite
from the water level. This result is shown in Fig. 1, that plots the
element method was used to make calculations of potential distri-
4-h decay of bars placed at different heights in the two cases of
bution with a commercial software [13].
cathodic protection and prevention.
Owing to the higher electrical conductivity of metals compared
In order to extend these results to more realistic elements of
to that of concrete or seawater, the rebars and the anodes were as-
higher dimension and different geometry, numerical simulations
sumed to be equipotential regions, and were not considered in the
of current and potential distribution were carried out on models
domain where Laplaces equation was solved; their electrochemi-
representative of reinforced concrete piles containing steel bars
cal behaviour was introduced through proper boundary conditions
at different heights, protected with sacricial anodes placed in
at the boundary representing the interface with the electrolyte.
the water and connected to steel bars. Boundary conditions
Different boundary conditions were introduced. Polarisation
describing the electrochemical behaviour of bars and values of con-
curves describing the kinetics of electrochemical reactions were
crete resistivity were obtained from the results of previously men-
imposed at the steel/concrete interface, either in the form of But-
tioned experimental tests.
lerVolmer equations:
This paper presents the results of the numerical simulations: rst
the numerical model was calibrated with the results obtained from i i0 fexp2:303 V V 0 =ba exp2:303 V V 0 =bc g
experimental tests presented in [1]; then the models were used to 3
study the effect of different parameters on the throwing power of
or by introducing the limiting current of oxygen diffusion:
the techniques. Compared to existing literature on simulation of cur-
rent distribution in partially submerged concrete structures, this 1 exp2:303 V V 0 =bc
i 4
work aimed at making a systematic comparison between the cases 1 exp2:303 V V 0 =bc
of protection and prevention. Several cases were considered, repre- i0 ilim
sentative of conditions differing in geometry and dimension of ele- In the previous equations, i0 is the corrosion current density
ments, position and dimension of sacricial anodes, position of the (mA/m2), V0 the free corrosion potential (V), ilim the limiting cur-
water level, use of a blended cement that increases concrete resistiv- rent density of oxygen (mA/m2), ba and bc the anodic and cathodic
ity, with the aim of highlighting and quantifying the possible bene- slopes of the polarisation curves (mV/dec).
ts that can be achieved with cathodic prevention. For rebars embedded in the submerged concrete, simple condi-
tions of constant current density were applied, taking into account
2. General description of the models the limiting conditions due to lack of oxygen under both free
corrosion and cathodic polarisation:
The numerical models were aimed at determining the distribu-
tion of potential and current in a system describing a concrete
i iconst 5
element containing steel reinforcement partially immersed in sea- On the surface of the anodes, a condition of constant potential
water and protected with submerged sacricial anodes. In general, was imposed (i.e. the anode was assumed to be non-polarisable):
this problem requires to solve Laplaces Eq. (1) together with
V V an 6
Ohms law (2):
All the other boundaries, such as border of the geometry or
rebars not connected to the anode, were characterised by insula-
tion conditions:
i0 7
The resistivity of the concrete was selected taking into account
differences in the water content and chloride content in the concrete
along the height of the column, as it will be explained later. The
resistivity of seawater was assumed equal to 0.2 X m in all cases.
Table 1
Boundary conditions and parameters used in the models describing the experimental tests.
Fig. 4. Comparison between distribution of potential obtained from experimental tests and from the numerical models for the specimen with 3% chlorides (a, cathodic
protection) and the specimen without chlorides (b, cathodic prevention). Also free corrosion potential values (V0) are indicated.
2222 L. Bertolini, E. Redaelli / Corrosion Science 51 (2009) 22182230
Table 2
Values of parameters considered in the analysis of sensitivity in the models describing
the experimental tests (only the indicated parameter was varied with respect to the
value of the initial case, indicated in brackets).
Fig. 5. Comparison between distribution of potential obtained from the numerical models with different values of resistivity of concrete in the emerged part (values in X m)
for the specimen with 3% chlorides (a, cathodic protection) and the specimen without chlorides (b, cathodic prevention). Also experimental values are indicated.
L. Bertolini, E. Redaelli / Corrosion Science 51 (2009) 22182230 2223
Finally, also the case in which the column had a height of 2.4 m
instead of 1.2 m was considered, leaving unchanged all parameters
with respect to the initial simulation (obviously in the added part
Fig. 9. Ratio between the cathodic polarisation of the last bar (DElast) and the
of the pile all conditions were equal to those in the emerged part).
cathodic polarisation of the last bar in the reference case (DElast,ref) as a function of
the ratio between parameter P and parameter P in the reference case (Pref). White The results of potential distribution are shown in Fig. 10. In the
symbols refer to cathodic protection, black symbols to cathodic prevention. column with chlorides the potential of the immersed bar was
Fig. 10. Comparison between distributions of potential obtained from the numerical models for the column 1.20 m high and for the column 2.40 m high, in the case with 3%
chlorides (a, cathodic protection) and without chlorides (b, cathodic prevention). Also free corrosion potential values (V0) are indicated.
2224 L. Bertolini, E. Redaelli / Corrosion Science 51 (2009) 22182230
1.03 V/SCE; moving towards the top of the column the potential a sacricial anode, placed on the surface of the concrete. The an-
increased up to a value of 0.2 V/SCE (i.e. the free corrosion poten- ode was also circular, with a height b equal to 0.2 m and a thick-
tial) which characterised rebars from 1.28 to 2.24 m: these rebars ness of 0.05 m, and was placed around the concrete pile 0.20 m
did not receive any appreciable current from the anode. Consider- below the average level of seawater. The position of the anode a
ing the criterion of a cathodic polarisation of 100 mV, rebars were was dened as the distance between the upper edge of the anode
protected up to about 0.56 m from the level of the water. In the and the bottom of the sea, and was equal to 0.8 m in the reference
column without chlorides the rebars were protected up to 1.2 m, case. The width of the domain representing seawater was equal to
as for the shorter column. However, in this case the potential 1 m in all cases.
had a value of 0.15 V/SCE at 2.24 m, so even on the last rebar Initially, a three-dimensional model was considered. Numerical
the cathodic polarisation (DElast) was 50 mV. Considering the cur- simulations showed that the results of these 3-D models were
rent density, the lowest rebars received roughly the same current practically the same if the presence of the vertical bar was
with respect to the column 1.20 m high, then the current neglected and only the spiral bar was considered. This allowed,
decreased: for instance, in the case without chlorides, the rebar because of the axial-symmetric geometry, to reduce the problem
at 1.12 m received a current of 0.290 mA/m2 in the column to two dimensions, and, therefore, to reduce the complexity of
1.20 m high, and 0.164 mA/m2 in the column 2.40 m high. The total the model and the computational time required to solve it and to
current fed by the anode did not change (0.18 mA in this case), so analyse the results [15].
the current received by the bars at higher heights was caught from In the two-dimensional model, boundary conditions followed
those at lower heights, and this explains the lower polarisation of those described for the model of the experimental tests: the bars
bars at the same height. in the immersed part of the pile had a constant current density;
bars in the rst emerged part with height h (0.24 m in chloride-
contaminated concrete and 0.16 m in chloride-free concrete) had
4. Simulations of marine piles an expression of the polarisation curve limited by oxygen diffu-
sion (Eq. (4)), with changes of some parameters with respect to
In order to extend the results of the experimental tests to values in Table 1 to account for the different heights from the
geometries and dimensions of the columns more likely to occur water level: in the pile with chlorides values of V0, i0 and ilim
in reality, the numerical model was applied to a partially sub- were 420 mV/SCE, 20 and 160 m/m2, while in chloride-free
merged concrete pile containing reinforcing bars on its entire concrete they were 480 mV/SCE, 12.5 and 33 mA/m2. The
height. A reference case was dened where the pile had a radius remaining upper bars were described with ButlerVolmer
R equal to 0.25 m, a total height of 3 m and the depth of the sea- expressions (Eq. (3)) with the same values of parameters as
water in which it was permanently submerged (D) was equal to those in Table 1. The potential imposed to the anode was
1 m (so the height above the water level was 2 m). The pile is 1.05 V/SCE (this condition was applied only on the boundaries
sketched in Fig. 11, where details of geometric parameters are in contact with seawater, the boundary in contact with concrete
also given. The pile contained eight vertical bars (12 mm in diam- was assumed isolated).
eter) and spiral reinforcement (10 mm in diameter); the spacing Also concrete resistivity values were chosen in the same way as
of the spiral reinforcement p was 0.15 m. The concrete cover c for the previous models, i.e. values representative of saturated
was equal to 30 mm. All the rebars were short-circuited as a con- concrete up to a height H + h and values representative of aerated
sequence of direct contact and they were electrically connected to concrete for heights higher than H + h. This led to resistivity values
of 30 X m up to 1.24 m for concrete with chlorides and 100 X m up
to 1.16 m for concrete without chlorides; the resistivity in the
remaining part of the pile was 200 and 1500 X m, respectively.
These values can reasonably be considered representative of a calm
sea with low tides. This model was solved with a mesh of approx-
imately 15,500 triangular elements.
Figs. 12 and 13 show the potential and current distributions in
the pile. Both in the case of cathodic protection and in the case of
cathodic prevention, the potential of rebars in the immersed part
was close to 1.05 V/SCE, i.e. the potential of the anode. In the
emerged part of the pile the potential progressively increased: in
chloride-contaminated concrete a value of 0.2 V/SCE (i.e. equal
to V0) was reached at a height of 1.2 m, indicating that above this
height the cathodic polarisation was nil, while in chloride-free con-
crete the potential of the last bar was 0.16 V/SCE (lower than the
V0 value of 0.1 V/SCE).
Applying the 100-mV criterion to the difference between the
calculated potential and the free corrosion potential V01, if rebars
had an active behaviour, the cathodic polarisation was lower than
100 mV above 0.6 m from the level of seawater; if rebars were
passive, even the polarisation of the rebar at 1.2 m from the level
of seawater was higher than 100 mV, and it was 60 mV at the top
of the pile. The current that rebars received in chloride-free con-
crete was lower than the current that was received by the rebars
1
For the immersed rebars, that were characterised by a boundary condition of
constant current density, a free corrosion potential of 0.8 V/SCE was considered to
Fig. 11. Geometry of the marine pile in the reference case. evaluate the cathodic polarisation.
L. Bertolini, E. Redaelli / Corrosion Science 51 (2009) 22182230 2225
Fig. 12. Distribution of potential obtained from the numerical models in the reference case for the pile with chlorides (a, cathodic protection) and without chlorides (b,
cathodic prevention). Also free corrosion potential values (V0) are indicated.
Table 3
Variations of parameters with respect to the reference case (depicted in Fig. 11) in the models of marine piles (variations are with respect to the reference case whose parameters
are indicated in brackets).
Table 4
Summary of results obtained from the numerical simulations for the different scenarios considered: Hp, height of protection from the water level; DElast, cathodic polarisation of
the rebar on top of the pile; ilast, cathodic current density received by the rebar on top of the pile; and Ian, total current fed by the anode.
of the anode a did not show any effect: for a given depth of sea the rebars slightly decreased at all heights and so the cathodic
water, the position of the anode had no inuence on the current polarisation. The rebars were protected up to 1.2 m in chloride-
and potential distributions. free concrete and up to 0.6 m in chloride-contaminated concrete,
Variations of the water level were also considered in order to however, considering the height from the water level the height
simulate conditions of high or low tides (Fig. 16). When the of protection was 1.7 m and 1.1 m, respectively. The results of
depth of the water was increased to 1.5 m (Fig. 16a), leaving these models indicated that if the water level decreases
the same boundary conditions on the rebars and the same con- temporarily and the concrete previously in contact with seawater
crete resistivity as in the reference case, the current density re- remains water-saturated, the anode can still supply the same
ceived by the rebars increased with respect to the reference case, current as when it was immersed, provided that there is good
and so did the cathodic polarisation, in particular in the case of electrolytic contact between anode surface and concrete surface
cathodic prevention (Figs. 17 and 18). Rebars up to a height of to support current ow. Finally, also the case of depth of seawater
1.62 m (i.e. about 1.12 m from the level of the sea) were of 1.5 m with a height of saturated concrete of 1.5 m (+0.24 or
protected in the case of cathodic prevention, while only up to 0.16 m as usual) was considered (Fig. 16c). The results of potential
0.9 m (i.e. about 0.4 m from the water level) in the case of distribution are presented in Fig. 19 and compared with the case
cathodic protection. When the depth of the water was decreased of high tide (i.e. with height of saturated concrete equal to 1 m).
to 0.5 m (Fig. 16b), leaving the anode above the water level3, as This case may be considered representative of a high tide that
in the case of a low tide, the cathodic current density received by lasts enough to induce saturation of concrete. In this case it was
chosen to apply a condition of constant current density (Eq. (5))
on the immersed rebars. It can be observed that the increase in
the water level together with the saturation of immersed con-
3
In this case the surface of the anode that erogated the current was the one in crete brings about a considerable increase in the height of protec-
contact with the concrete surface and the boundary condition of rebars in water-
saturated concrete were characterised by Eq. (4) with V0 = 0.7 V/SCE in both cases,
tion (in agreement with the results obtained varying the anode
and i0 = ilim = 4 mA/m2 in chloride-contaminated concrete and i0 = ilim = 1 mA/m2 in position, that showed that the height of protection is not
chloride-free concrete. affected by the position of the anode below the water level). In
L. Bertolini, E. Redaelli / Corrosion Science 51 (2009) 22182230 2227
Fig. 14. Comparison between distributions of current density obtained from the numerical models with different values of radius R for the pile with chlorides (a, cathodic
protection) and without chlorides (b, cathodic prevention).
Fig. 16. Geometry of the marine pile after variations of the depth of seawater D (a and b) and of the depth of the seawater D together with the height of the saturated concrete
H (c).
early stages of corrosion, i.e. when only the bars within a 5. Conclusions
few tens of centimetres above the sea level have been depassi-
vated, then it may be effective in reducing the effects of corro- A numerical model was developed that was able to simulate
sion both in the emerged and submerged bars. This suggests experimental results on reinforced concrete specimens subjected
that, even in the case where corrosion has already initiated, to cathodic protection and prevention, in order to investigate
the earlier the sacricial anodes are applied, the greater their the throwing power of protection with immersed sacricial
effectiveness is. anodes.
L. Bertolini, E. Redaelli / Corrosion Science 51 (2009) 22182230 2229
Fig. 17. Comparison between distributions of potential obtained from the numerical models with different values of depth of seawater D for the pile with chlorides
(a, cathodic protection) and without chlorides (b, cathodic prevention).
Fig. 18. Comparison between distributions of current density obtained from the numerical models with different values of depth of seawater D for the pile with chlorides
(a, cathodic protection) and without chlorides (b, cathodic prevention).
Fig. 19. Comparison between distributions of potential obtained from the numerical models with depth of seawater D = 1.5 m and different values of height of saturated
concrete H for the pile with chlorides (a, cathodic protection) and without chlorides (b, cathodic prevention).
2230 L. Bertolini, E. Redaelli / Corrosion Science 51 (2009) 22182230
References
Fig. 21. Comparison between distributions of potential obtained from the numerical models with and without the anode for the pile with chlorides (a, cathodic protection)
and without chlorides (b, cathodic prevention). Also free corrosion potential values (V0) are indicated.