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M-4/120 M-5/130
gRAIN ORIENTED M-4/125 M-5/140
ELECTRICAL STEELS M-6
P r o d u c t D ata B u l l e t i n
Applications Potential
AK Steel Oriented Electrical Steels are used most effectively
in transformer cores having wound or sheared and stamped
laminations with the magnetic flux path entirely, or predominately,
in the rolling direction. They also are used in large generators and
other apparatus when the design permits the directional magnetic
characteristics to be used efficiently.
Table of Contents
Product Description........................................................................ 1
Specifications ................................................................................ 2
Surface Insulation & Lamination Factor Curves............................... 3
Representative Mechanical Properties............................................ 4
Magnetostriction............................................................................. 4
Thickness, Width, Camber & Flatness Tolerances............................ 5
Manufacturing Specifications . ....................................................... 6
Design Tables................................................................................. 7
Design Graphs
Core Loss Curves..................................................................... 11
Exciting Power Curves............................................................. 18
D-C Magnetization Curves....................................................... 25
D-C Hysteresis Loops.............................................................. 32
CARLITE grain oriented electrical STEELs
Product Description
Oriented Electrical Steels are iron-silicon alloys that were developed to provide
the low core loss and high permeability required for efficient and economical
electrical transformers. First produced commercially by AK Steel, these
magnetic materials exhibit their superior magnetic properties in the rolling
direction. This directionality occurs because the steels are specially processed
to create a very high proportion of grains within the steel which have similarly
oriented atomic crystalline structures relative to the rolling direction.
In iron-silicon alloys, this atomic structure is cubic and the crystals are most
easily magnetized in a direction parallel to the cube edges. By a combination
of precise steel composition, rigidly controlled cold rolling and annealing
procedures, the crystals of these oriented electrical steels are aligned with
their cube edges nearly parallel to the direction in which the steel is rolled.
Consequently, they provide superior permeability and lower core loss when
magnetized in this direction.
Since the inception of grain oriented electrical steels in 1933, AK Steel
Research has continued to develop new and improved grades to provide the
electrical industry with core materials for the manufacture of more efficient
electrical apparatus.
1
CARLITE grain oriented electrical STEELs
SPECIFICATIONS
In terms of maximum core loss, AK Steel CARLITE Grain Oriented Electrical Steel specifications are determined at 1.5 T and 1.7 T at 50 Hz. Core loss grading is
conducted using as-sheared single sheet test samples which are tested in accordance with ASTM test method A804. Induction is specified at 800 A/m.
Induction grading is conducted using stress relief annealed Epstein samples tested in accordance with ASTM test method A343. Samples are secured from
each end of the coil and the higher core loss and lower induction values are used for certification of conformance to product grade guarantees.
Guaranteed Core Loss and Lamination Factor
Maximum Core Loss Maximum Core Loss
Approximate Watts per kilogram Watts per pound
Equivalent Nominal Assumed Resistivity, Minimum Minimum
Product International Thickness, Density, -m, 50 Hz 50 Hz Induction at Lamination
Name Grade mm (in.) gm/cm x10-8 1.5 T 1.7 T 15 kg 17 kg 800 A/m, T Factor, %
M-3 0.23
M110-23S5 0.73 1.10 0.330 0.500 1.800 94.5%
CARLITE (0.009)
M-4/120 0.27
M120-27S5 0.82 1.20 0.370 0.545 1.800 95.0%
CARLITE (0.011)
M-4/125 0.27
M125-27S5 0.85 1.25 0.385 0.565 1.790 95.0%
CARLITE (0.011)
M-5/125 0.30
M125-30S5 7.65 51 0.86 1.25 0.390 0.565 1.800 95.5%
CARLITE (0.012)
M-5/130 0.30
M130-30S5 0.88 1.30 0.400 0.590 1.800 95.5%
CARLITE (0.012)
M-5/140 0.30
M140-30S5 0.92 1.40 0.415 0.635 1.780 95.5%
CARLITE (0.012)
M-6 0.35
M155-35S5 1.07 1.55 0.485 0.705 1.780 96.0%
CARLITE (0.014)
2
CARLITE grain oriented electrical STEELs
upper and lower lines are typical of those for CARLITE 3 insulated surfaces
as determined by the Franklin Test method (ASTM A717). However, the user
should recognize that the normally small variations in mill oxide and coating
0.003
thickness within a lot necessitate allowing for test values lower as well as
higher than those shown in the curves.
0.006
100000 Lamination Factor
0.009 Lamination factor is the measure of compactness of an electrical steel core.
This is also referred to as stacking factor and space factor. Lamination
Test Method
10000 0.061
The lamination factor of electrical steels is determined from measurements
0.084 of a stack of Epstein strips under known pressure in accordance with ASTM
A719. Figure 2 (below) illustrates how the ASTM lamination factor varies as a
0.14 function of pressure for AK Steel Oriented Electrical Steels. The values shown
are representative of the lamination factor determined by this test.
0.24
TEST
TESTPRESSURE - MPa
PRESSURE - MPa
1000 0.39
0.07 0.14 0.35 0.70 1.4 3.5 7.0
99.0
100 200 300 400 500 600 700 800 900 1000
TEST PRESSURE
TEST PRESSURE - -psi
psi
98.5
LAMINATION FACTOR - percent
97.5
97.0
96.5
96.0
95.5
10 20 50 100 200 500 1000
10 100 1000
TEST PRESSURE
TEST PRESSURE - psi
- psi
3
CARLITE grain oriented electrical STEELs
Magnetostriction
The magnetostriction coefficients are inherent to CARLITE Grain Oriented Electrical Steel
owing to the degree of grain orientation, low residual strain after thermal flattening and high
degree of residual tension imparted by the CARLITE 3 coating.
Comparative Magnetostriction
Magnetostriction x 108
60 Hz
Grade Thickness, mm (in.) 1.5 T 1.7 T
M-3 CARLITE 0.23 (0.009) -80 -94
M-4 CARLITE 0.27 (0.011) -93 -116
M-5 CARLITE 0.30 (0.012) -94 -125
M-6 CARLITE 0.35 (0.014) -97 -124
Test Method
The above data is meant for comparative purposes only and was developed using Epstein
specimens from representative samples which were prepared in accordance with ASTM
A876 and tested in accordance with ASTM A343. While there are no agreed upon standard
testing methods for magnetostriction, the data was acquired using an accelerometer-based
measurement of crossover-to-tip displacement of many individual Epstein strips which were
tested at a frequency of 60 Hz at the inductions shown above. The magnetostriction values
are, to our best knowledge, believed to be representative of commercially produced materials.
4
CARLITE grain oriented electrical STEELs
The aim thickness values are based on the test sample weight plus typical coating thickness such as
would be measured using a contacting micrometer. The typical coating thickness is 0.005 0.010 mm
(0.0002 0.0004 in.). Thickness measured at any point on the sheet not less than 10 mm (0.375 in.)
from an edge shall not deviate more than +/- 0.020 mm (0.0008 in.) from the average thickness of
the test lot or coil.
Width Tolerances
Specified Width, mm Tolerance over, mm Tolerance under, mm
To 100 mm inclusive 0.00 0.25
Over 100 mm to 225 mm, inclusive 0.00 0.25
Over 225 mm to 375 mm, inclusive 0.00 0.38
Over 375 mm to 914 mm, inclusive 0.00 0.50
914 mm, exact 1.50 1.50
Camber Tolerances
The deviation of a side edge from a straight line over a length of 2 m (80 in.), or a fraction thereof, shall
not exceed 2.54 mm (0.1 in.).
Flatness Tolerances
Because of the wide range of processing treatments employed to meet the published core loss values
for the various types and classes of flat rolled electrical steels, and because ordinary supplemental
flattening operations employed on other steel products cannot be used due to their effects on magnetic
quality, it has not been feasible to prepare flatness tolerance tables for flat rolled electrical steel. Some
applications, and certain types of fabricating techniques for construction of magnetic cores, are tolerant
of certain flatness deviations. However, it is generally recognized that sharp, short waves and buckles are
objectionable and should be avoided as much as possible. The producer should determine the flatness
requirements for its particular application and the suitability of this electrical steel.
5
CARLITE grain oriented electrical STEELs
MANUFACTURING specifications
Thickness 0.23 mm (0.009 in.) M-3
0.27 mm (0.011 in.) M-4
0.30 mm (0.012 in.) M-5
0.35 mm (0.014 in.) M-6
Width Master coils are available in widths of 914 mm (36.0 in.) and
920 mm (36.22 in.).
Approximate Coil Weight 600 kg per 100 mm of width (335 lb per in. of width)
6
CARLITE grain oriented electrical STEELs
7
CARLITE grain oriented electrical STEELs
8
CARLITE grain oriented electrical STEELs
9
CARLITE grain oriented electrical STEELs
10
2.0
1.8
50 Hz
60 Hz
1.6
1.4
1.2
1.0
FLUX DENSITY - T
0.8
CARLITE grain oriented electrical STEELs
0.6
0.4
0.2
0.3
0.5
0.7
0.1
0.01
0.02
0.03
0.05
0.07
CORE LOSS - W/kg
11
2.0
1.8
50 Hz
60 Hz
1.6
1.4
1.2
1.0
FLUX DENSITY - T
0.8
CARLITE grain oriented electrical STEELs
0.6
Core Loss Curve M-4/120 CARLITE
0.4
0.2
0.3
0.5
0.7
0.1
0.01
0.02
0.03
0.05
0.07
CORE LOSS - W/kg
12
2.0
1.8
50 Hz
60 Hz
1.6
1.4
1.2
1.0
FLUX DENSITY - T
0.8
CARLITE grain oriented electrical STEELs
0.6
Core Loss Curve M-4/125 CARLITE
0.4
0.2
0.3
0.5
0.7
0.1
0.01
0.02
0.03
0.05
0.07
CORE LOSS - W/kg
13
2.0
1.8
50 Hz
60 Hz
1.6
1.4
1.2
1.0
FLUX DENSITY - T
0.8
CARLITE grain oriented electrical STEELs
0.6
Core Loss Curve M-5/125 CARLITE
0.4
0.2
0.3
0.5
0.7
0.1
0.01
0.02
0.03
0.05
0.07
CORE LOSS - W/kg
14
2.0
1.8
50 Hz
60 Hz
1.6
1.4
1.2
1.0
FLUX DENSITY - T
0.8
CARLITE grain oriented electrical STEELs
0.6
Core Loss Curve M-5/130 CARLITE
0.4
0.2
0.3
0.5
0.7
0.1
0.01
0.02
0.03
0.05
0.07
CORE LOSS - W/kg
15
2.0
1.8
50 Hz
60 Hz
1.6
1.4
1.2
1.0
FLUX DENSITY - T
0.8
CARLITE grain oriented electrical STEELs
0.6
Core Loss Curve M-5/140 CARLITE
0.4
0.2
0.3
0.5
0.7
0.1
0.01
0.02
0.03
0.05
0.07
CORE LOSS - W/kg
16
2.0
1.8
50 Hz
60 Hz
1.6
1.4
1.2
1.0
FLUX DENSITY - T
0.8
CARLITE grain oriented electrical STEELs
0.6
0.4
0.2
0.3
0.5
0.7
0.1
0.01
0.02
0.03
0.05
0.07
CORE LOSS - W/kg
17
2.0
1.8
50 Hz
60 Hz
1.6
1.4
1.2
1.0
FLUX DENSITY - T
0.8
CARLITE grain oriented electrical STEELs
0.6
0.4
EXCITING POWER Curve M-3 CARLITE
0.2
0.3
0.5
0.7
0.1
0.01
0.02
0.03
0.05
0.07
EXCITING POWER - VA/kg
18
2.0
1.8
50 Hz
60 Hz
1.6
1.4
1.2
1.0
FLUX DENSITY - T
0.8
CARLITE grain oriented electrical STEELs
0.6
0.4
0.27 mm Thick
EXCITING POWER - 50 and 60 Hz
Test: Parallel; ASTM A804
0.0
1
2
3
5
7
10
0.2
0.3
0.5
0.7
0.1
0.01
0.02
0.03
0.05
0.07
EXCITING POWER - VA/kg
19
2.0
1.8
50 Hz
60 Hz
1.6
1.4
1.2
1.0
FLUX DENSITY - T
0.8
CARLITE grain oriented electrical STEELs
0.6
0.4
0.27 mm Thick
EXCITING POWER - 50 and 60 Hz
Test: Parallel; ASTM A804
0.0
1
2
3
5
7
10
0.2
0.3
0.5
0.7
0.1
0.01
0.02
0.03
0.05
0.07
EXCITING POWER - VA/kg
20
2.0
1.8
50 Hz
60 Hz
1.6
1.4
1.2
1.0
FLUX DENSITY - T
0.8
CARLITE grain oriented electrical STEELs
0.6
0.4
0.30 mm Thick
EXCITING POWER - 50 and 60 Hz
Test: Parallel; ASTM A804
0.0
1
2
3
5
7
10
0.2
0.3
0.5
0.7
0.1
0.01
0.02
0.03
0.05
0.07
EXCITING POWER - VA/kg
21
2.0
1.8
50 Hz
60 Hz
1.6
1.4
1.2
1.0
FLUX DENSITY - T
0.8
CARLITE grain oriented electrical STEELs
0.6
0.4
0.30 mm Thick
EXCITING POWER - 50 and 60 Hz
Test: Parallel; ASTM A804
0.0
1
2
3
5
7
10
0.2
0.3
0.5
0.7
0.1
0.01
0.02
0.03
0.05
0.07
EXCITING POWER - VA/kg
22
2.0
1.8
50 Hz
60 Hz
1.6
1.4
1.2
1.0
FLUX DENSITY - T
0.8
CARLITE grain oriented electrical STEELs
0.6
0.4
0.30 mm Thick
EXCITING POWER - 50 and 60 Hz
Test: Parallel; ASTM A804
0.0
1
2
3
5
7
10
0.2
0.3
0.5
0.7
0.1
0.01
0.02
0.03
0.05
0.07
EXCITING POWER - VA/kg
23
2.0
1.8
50 Hz
60 Hz
1.6
1.4
1.2
1.0
FLUX DENSITY - T
0.8
CARLITE grain oriented electrical STEELs
0.6
0.4
EXCITING POWER Curve M-6 CARLITE
0.2
0.3
0.5
0.7
0.1
0.01
0.02
0.03
0.05
0.07
EXCITING POWER - VA/kg
24
2.0
1.8
1.6
1.4
1.2
1.0
FLUX DENSITY - T
0.8
CARLITE grain oriented electrical STEELs
0.6
0.4
D-C MAGNETIZATION CURVE M-3 CARLITE
1
2
3
5
7
10
20
30
50
70
100
200
300
500
700
1000
2000
3000
5000
7000
10000
25
2.0
1.8
1.6
1.4
1.2
1.0
FLUX DENSITY - T
0.8
CARLITE grain oriented electrical STEELs
0.6
0.4
0.0
1
2
3
5
7
10
20
30
50
70
100
200
300
500
700
1000
2000
3000
5000
7000
10000
26
2.0
1.8
1.6
1.4
1.2
1.0
FLUX DENSITY - T
0.8
CARLITE grain oriented electrical STEELs
0.6
0.4
0.0
1
2
3
5
7
10
20
30
50
70
100
200
300
500
700
1000
2000
3000
5000
7000
10000
27
2.0
1.8
1.6
1.4
1.2
1.0
FLUX DENSITY - T
0.8
CARLITE grain oriented electrical STEELs
0.6
0.4
0.0
1
2
3
5
7
10
20
30
50
70
100
200
300
500
700
1000
2000
3000
5000
7000
10000
28
2.0
1.8
1.6
1.4
1.2
1.0
FLUX DENSITY - T
0.8
CARLITE grain oriented electrical STEELs
0.6
0.4
0.0
1
2
3
5
7
10
20
30
50
70
100
200
300
500
700
1000
2000
3000
5000
7000
10000
29
2.0
1.8
1.6
1.4
1.2
1.0
FLUX DENSITY - T
0.8
CARLITE grain oriented electrical STEELs
0.6
0.4
0.0
1
2
3
5
7
10
20
30
50
70
100
200
300
500
700
1000
2000
3000
5000
7000
10000
30
2.0
1.8
1.6
1.4
1.2
1.0
FLUX DENSITY - T
0.8
CARLITE grain oriented electrical STEELs
0.6
0.4
D-C MAGNETIZATION CURVE M-6 CARLITE
1
2
3
5
7
10
20
30
50
70
100
200
300
500
700
1000
2000
3000
5000
7000
10000
31
1.8
1.6
1.4
1.2
1.0
0.8
FLUX DENSITY - T
CARLITE grain oriented electrical STEELs
0.6
0.4
M-3 CARLITE GOES
0.23 mm Thick
D-C HYSTERESIS LOOPS M-3 CARLITE
32
1.8
1.6
1.4
1.2
1.0
0.8
FLUX DENSITY - T
CARLITE grain oriented electrical STEELs
0.6
0.4
M-4/120 CARLITE GOES
0.27 mm Thick
0.2 D-C HYSTERESIS LOOPS
Peak Magnetic Flux Densities of
1.0, 1.3, 1.5, and 1.7 T
Change of Scale
D-C HYSTERESIS LOOPS M-4/120 CARLITE
33
1.8
1.6
1.4
1.2
1.0
0.8
FLUX DENSITY - T
CARLITE grain oriented electrical STEELs
0.6
0.4
M-4/125 CARLITE GOES
0.27 mm Thick
0.2 D-C HYSTERESIS LOOPS
Peak Magnetic Flux Densities of
1.0, 1.3, 1.5, and 1.7 T
Change of Scale
D-C HYSTERESIS LOOPS M-4/125 CARLITE
34
1.8
1.6
1.4
1.2
1.0
0.8
FLUX DENSITY - T
CARLITE grain oriented electrical STEELs
0.6
0.4
M-5/125 CARLITE GOES
0.30 mm Thick
0.2 D-C HYSTERESIS LOOPS
Peak Magnetic Flux Densities of
1.0, 1.3, 1.5, and 1.7 T
Change of Scale
D-C HYSTERESIS LOOPS M-5/125 CARLITE
35
1.8
1.6
1.4
1.2
1.0
0.8
FLUX DENSITY - T
CARLITE grain oriented electrical STEELs
0.6
0.4
M-5/130 CARLITE GOES
0.30 mm Thick
0.2 D-C HYSTERESIS LOOPS
Peak Magnetic Flux Densities of
1.0, 1.3, 1.5, and 1.7 T
Change of Scale
D-C HYSTERESIS LOOPS M-5/130 CARLITE
36
1.8
1.6
1.4
1.2
1.0
0.8
FLUX DENSITY - T
CARLITE grain oriented electrical STEELs
0.6
0.4
M-5/140 CARLITE GOES
0.30 mm Thick
0.2 D-C HYSTERESIS LOOPS
Peak Magnetic Flux Densities of
1.0, 1.3, 1.5, and 1.7 T
Change of Scale
D-C HYSTERESIS LOOPS M-5/140 CARLITE
37
1.8
1.6
1.4
1.2
1.0
0.8
FLUX DENSITY - T
CARLITE grain oriented electrical STEELs
0.6
0.4
M-6 CARLITE GOES
0.35 mm Thick
D-C HYSTERESIS LOOPS M-6 CARLITE
38
AK Steel BV International
Rat Verleghstraat 2A
4815 NZ Breda
+31 (0)76 523 73 00
www.aksteel.eu
The information and data in this document are accurate to the best of our knowledge
and belief, but are intended for general information only. Applications suggested for the
materials are described only to help readers make their own evaluations and decisions,
and are neither guarantees nor to be construed as express or implied warranties of
suitability for these or other applications.
Data referring to material properties are the result of tests performed on specimens
obtained from specific locations of the products in accordance with prescribed
sampling procedures; any warranty thereof is limited to the values obtained at such
locations and by such procedures. There is no warranty with respect to values of the
materials at other locations.
AK and the AK Steel logo are registered trademarks of the AK Steel Corporation.
Revision 06.04.12