Académique Documents
Professionnel Documents
Culture Documents
1. Name - Arvind K
6. Date of Dispatch -
Page 1
ASSIGNMENT
Purpose:
Scope:
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Quality management System
conformance in the design and execution of any project. The QMS concept
processes.
ensure quality has to be shifted back to the worker at site and his
supervisor.
most optimal design finally selected. Thus economy, quality and safety
personnel.
authority to them so that the quality objectives set by the owner are
achieved.
Quality Control:
examine, analyze and report the projects progress and conformance with
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2. Evaluating materials, processes and outputs through appropriate
Inspection:
Once quality standards and other things are laid out inspection
planned at properly to meet with the overall objective of the quality control.
could be following.
machine/equipment.
inspect, when the inspection will be carried out, how many units will be
For total quality control the following six phases are necessary (6Cs)
measurable
it.
quality
activities,
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v. Correction - Solve problems for non conformance. They may be
facilities.
performance. Quality control attempts to ensure just that much. The means
of quality control are tests, inspection, supervision and analysis of data etc.
are carried out on the site and the data analysis is done by experts in
office.
Specifications:
the standards and specifications for concrete and its various ingredients
same. Indian standards IS for concrete and its basic ingredients viz.,
cement aggregates coarse and fine, water admixtures and various aspects of
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concreting, its placement and final acceptance should be as per IS
specifications.
Tests:
which help in their selection as well as for ascertaining the quality of final
product. The test results are compared with the prescribed standards and
What to test:
suppliers warrantee but this does not mean that they are not to be tested.
In case of materials like aggregate and water the properties may vary
widely over time and space and proper selection has to done to meet the
engineering requirements.
The raw materials are processed to obtain the final product. The processing
not be having tests and they cannot be tested and the inadequacies if any
can known only when the final product is tested. In such situation the
specific tools that helps us make the right quality decision. These tools
comes from the area of statistics and are used to help identify quality
Descriptive Statistics:
Included are statistics such as the mean, standard deviation, the range and
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Involves inspecting a random sample of the output from a process and
that fall within a predetermined range. SPC answer the questions whether
Acceptance Sampling:
whether to accept the entire lot based on the results. Acceptance sampling
Quality Assurance:
necessary for promoting quality awareness at all levels and in all parts of the
project organizations.
department.
6. Quality circles.
7. Training.
important role in the prevention of both internal and external problems. The
product.
MANAGEMENT RESPONSIBILITIES:
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Management Commitment:
Top management comprises of CEO, MD, all Directors, all VPs, and
c) Quality objectives for the company are established & displayed at all site
locations and work places. Quality objectives are also defined for each
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e) Availability of resources for implementing Quality Management System
Customer Focus:
Responsibility: Primary Project In-Charge;
Assess Results
Inform customer
Reply to Customer complaints with action plan and target dates for
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Receive information about direct customer satisfaction from MIOF.
all sections
Quality Policy:
Top management has articulated Quality
Policy
objectives
REFERENCES:
Reference No.
Document
1. Specifications for High rise building National building by
National Building codes & Mumbai Mahanagar Regional
Development authority (MMRDA) building by laws
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2. Technical Specifications for residential building
Methodology:
engineer.
Different mix designs for various grades of concrete works for High
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supplied for adoption in construction works after due approval from the
engineers.
QC Engineers will be assigned to the Building work and Road work as and
Whenever required, material samples will be drawn for spot testing or tests
3. Only slabs and tiles shall be machine cut & factory made. The following
tolerances shall be applied (As per CPWD Specification) in the
dimensions of blocks, slabs & tiles.
5. Each stone shall be cut to required size and chisel dressed on all bed
and joints.
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7. Stones shall be laid in regular courses of not less than 15 cm in
height and shall be of the same height unless otherwise noted.
8. The depth of the joints 6 mm from face shall be uniform and as fine
as possible but shall not be more than 1.5 mm thick.
9. The curing shall be done for a period of at least 7 days. After curing
it shall be rubbed with carborandum stone of different grades
numbers 60,120 & 320 in succession and cleaned & washed with a
solution of oxalic acid.
10. Sample size & criteria of conformity shall be as follows( As per CPWD
Specifications ):
2. The length of all four sides shall be measured correct to 0.1 mm and
average length and breadth shall not vary more than +/- 0.8 mm from
specified dimensions. The tolerance for thickness shall be up to +/-
0.4 mm.
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3. Base concrete (RCC slab) shall be cleaned, wetted & mopped. Bedding
of cement mortar (1:3) shall be laid with average thickness 10 mm
while thickness under any portion of the tiles shall not be less than 5
mm.
5. Tiles shall be soaked in water, washed clean and shall be fixed in this
grout with gentle tapping with wooden mallet.
Brick Work
a) Efflorescence.
b) Crushing strength.
c) Water Absorption.
d) Dimension Check.
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No. of For characteristic specified For dimensional
Bricks in the for individual bricks characteristic of
lot No. of bricks Permissible group of 20 bricks
to be no of No. of bricks to
selected defective in be chosen
the sample
2001-10000 20 1 40
10001-35000 32 2 60
35001-50000 50 3 80
6. Bricks shall be soaked in water before use for a period for the water
to just penetrate the whole depth of brick.
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9. While laying the brickwork the frog should be face up. The joints shall
be racked to an average depth of 10 mm. When plaster or pointing to
be done the joints should be streaked flush.
10. Curing shall be done for atleast seven days or as per specification.
External drainage
1. All line out of layout designed for pipelines, manhole and inspection
chambers shall be marked on the ground.
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3. The required bed of slope shall be provided as per drawing in the
pipeline to create required velocity.
5. Sufficient spun yarn shall be forced into the socket and required
depth should be available for filling the caulking material. If the
caulking material is lead then it shall be poured in one action and when
the lead is thoroughly fluid.
6. C.I. vent pipe shall be provided at the head of drain and cowl is
provided at the top.
Stoneware pipes
2. The minimum diameter of the pipes for outside drainage shall not be
less than that specified in the drawing.
3. The pipe trench for laying the pipes shall be of sufficient width to
have easy jointing and caulking activity. The required gully traps and
manholes shall be provided at the pipe junction as per drawing.
5. Sufficient time shall be allowed for the joints to set and then
trenches filled, watered and compacted.
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Sanitary and plumbing- CI pipes
1. The pipes shall be checked for specified quality and its water
tightness.
2. The pipes shall be laid in position with the socket ends facing uphill
irrespective of the direction of flow.
1. Pipes laid under ground shall be atleast 0.5m below G.L. or as specified
on grads as specified.
2. Pipes before laying shall be checked for visible damage (broken
edges, cracking or spallation of pipes) if any. If detected the
defective pipes shall be rejected.
3. After laying pipes same shall be tested under water pressure at least
100 lbs per sq. inch unless otherwise specified or mentioned.
4. Joints shall be filled with cement or any other specified material with
proper caulking finishing etc.
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5. Pipe work shall be laid in such a way that it is accessible for
inspection, replacement & repairs (as far as not to be buried in walls
and solid floors).
6. Service pipe or supply pipe shall be connected directly to W.C. All such
suppliers should be connected from cisterns which shall be supplied
from storage tank.
Plastering work
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12. The 2nd or the finish coat shall be struck uniformly over the first
coat and firmly pressed and levelled by using a 3.0 to 4.0 mts. Long
aluminum batten.
13. All the edges, angles, arises and junctions shall be vertical and
horizontal.
14. When the work is suspended at the end of the day, the plaster shall
be left, cut clean to the line both horizontally and vertically. When
plastering is to be resumed, the edge of the old work shall be scraped,
cleaned and wetted with water before plaster is applied to the
adjacent areas.
15. The surface shall than be firmly trowelled and sponge floated to
remove excess moisture and bring the sand to the surface. The
surface thus prepared shall be uniformly roughened for texture.
16. The surface of plaster shall be kept wet for at least 7 days and shall
be protected from the sun (covering it by suitable method).
surrounding people.
for the Project. Personnel handling admixtures or other chemicals will use
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Care shall be taken during dismantling the structures against fall of
materials from top. All excavation shall be provided with slope or bench.
Appendix I
Management of QC / Materials System Flowchart.
Project In-
Charge
Material
Engineer
QC Engineer Central
Laboratory
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QC QC QC QC
Supervisor Supervisor Supervisor Supervisor
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Appendix II
Quality Control Inspection Plan ( QCIP)
Sl. Test Test Sampling Ref Test Acceptance Test As Test Remar
NO Required Ref. & Process Location Criteria per Frequency ks
Concrete Works material and field control
1 Petro Cl.1007, Sample from External IS 2386 Initially 1
graphic Cl. 1008 source of Pt 8 set of 3
examination coarse and specimens
of Coarse fine for each
and fine aggregate i.e source of
aggregate quarry , river supply,
bed from subsequent
where rock / ly when
boulders, sand warranted
are to be by change
collected. of source /
quality.
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Appendix II
Quality Control Inspection Plan ( QCIP)
Sl. Test Test Sampling Ref Test Acceptance Test As Test Remar
NO Required Ref. & Process Location Criteria per Frequency ks
2 Alkali Cl.1007, Crushed External Material IS 2386 Initially 1
Aggregate Cl. 1008 sample from shall be Pt 7 set of 3
reactivity proposed Innocuous specimens
source of for each
coarse and source of
fine supply,
aggregate i.e subsequent
quarry , river ly when
bed from warranted
where rock / by change
boulders, sand of source /
are to be quality.
collected.
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Appendix II
Quality Control Inspection Plan ( QCIP)
Sl. Test Test Sampling Ref Test Acceptance Test As Test Remar
NO Required Ref. & Process Location Criteria per Frequency ks
3 Specific Cl.1007, -do- Site lab - IS 2386 Initially 1
Gravity of Cl.1008 Pt 3 set of 3
aggregates specimens
for each
source of
supply,
subsequent
ly when
warranted
by change
of source /
quality
otherwise
on monthly
basis.
4 Water Cl.1007, -do- Site lab - IS 2386 Initially 1
absorption Cl.1008 Pt 3 set of 3
of coarse specimens
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Appendix II
Quality Control Inspection Plan ( QCIP)
Sl. Test Test Sampling Ref Test Acceptance Test As Test Remar
NO Required Ref. & Process Location Criteria per Frequency ks
and fine for each
aggregates source of
supply.
Subsequen
tly, one
test for
coarse
aggregate
and two
tests for
fine
aggregate
per day.
5 Deleterious Cl.1007, -do- External IS 2386 Initially 1
material for Cl.1008 Pt 2 set of 3
aggregate. specimens
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Appendix II
Quality Control Inspection Plan ( QCIP)
Sl. Test Test Sampling Ref Test Acceptance Test As Test Remar
NO Required Ref. & Process Location Criteria per Frequency ks
Coarse Coal = / < 1% for each
aggregate Clay lump = / source of
< 1% supply,
subsequent
Finer than ly when
75= / < 3% warranted
Total = / < by change
5% of source /
Fine Coal = / < 1% quality
aggregate Clay lump = /
< 1%
Finer than
75= / < 3%
Shale: = / <
1%
Total = / <
5%
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Appendix II
Quality Control Inspection Plan ( QCIP)
Sl. Test Test Sampling Ref Test Acceptance Test As Test Remar
NO Required Ref. & Process Location Criteria per Frequency ks
6 Soundness Cl. 1007 -do- External Sodium IS 2386 Initially 1 In
(5 cycles) of Sulphate = / Pt 5 set of 3 case
coarse < 12% specimens for
aggregate Magnesium for each aggreg
Sulphate = / source of ate
< 18% supply, water
subsequent absorp
Soundness Sodium ly when tion
(5 cycles) of Sulphate = / warranted exceed
fine < 10% by change s 2%
aggregate Magnesium of source /
Sulphate = / quality.
< 15%
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Appendix II
Quality Control Inspection Plan ( QCIP)
Sl. Test Test Sampling Ref Test Acceptance Test As Test Remar
NO Required Ref. & Process Location Criteria per Frequency ks
7 LA abrasion Cl. 1007 -do Site lab a) = / < 50% IS 2386 Initially 1
value of for concrete Pt 4 set of 3
coarse b) for specimens
aggregate concrete for each
wearing coat source of
= / < 30% supply,
subsequent
ly when
warranted
by change
of source /
quality
otherwise
on monthly
basis.
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Appendix II
Quality Control Inspection Plan ( QCIP)
Sl. Test Test Sampling Ref Test Acceptance Test As Test Remar
NO Required Ref. & Process Location Criteria per Frequency ks
8 Aggregate Cl. 1007 -do Site lab a) = / < 45% IS 2386 -do-
impact value for Pt 4
of coarse concrete
aggregate b) for
concrete
wearing
coat = / <
30%
9 Flakiness Cl. 1007 Crushed Site lab = / < 35% IS 2386, Initially 1
Index for aggregate Pt 1 set of 3
coarse from crusher specimens
aggregate or any other for each
proposed source of
source. supply,
subsequent
10 Aggregate Cl.1007 Crushed External / a)= / < 45% IS 2386, Initially at
crushing aggregate Site lab. for Pt 4 time of
value from crusher concrete approval of
or any other b) = / < 30% source.
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Appendix II
Quality Control Inspection Plan ( QCIP)
Sl. Test Test Sampling Ref Test Acceptance Test As Test Remar
NO Required Ref. & Process Location Criteria per Frequency ks
proposed for
source concrete
wearing
coat.
11 Gradation Table Crushed Site lab. - IS 2386, Initially
coarse 900-6 aggregate Pt.1 before mix
aggregate from design for
proposed approval of
source. source.
Subsequen
tly, one
Subsequently test for
from stock every days
pile at site. work of
each
fraction of
coarse
aggregate.
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Appendix II
Quality Control Inspection Plan ( QCIP)
Sl. Test Test Sampling Ref Test Acceptance Test As Test Remar
NO Required Ref. & Process Location Criteria per Frequency ks
12 Gradation Table Fine Site lab. F.M. of sand IS 2386, Initially
fine 900-6 aggregate shall not be Pt.1 before mix Fine
aggregate from >2 and < 3.5- design for aggreg
proposed approval of ate
source. source. confor
Subsequen ming
tly, one to
test for zone
Subsequently every days 1V as
from stock work of per
pile at site. each table-
fraction of 4 of
coarse IS383
aggregate. shall
not be
used
for
reinfor
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Appendix II
Quality Control Inspection Plan ( QCIP)
Sl. Test Test Sampling Ref Test Acceptance Test As Test Remar
NO Required Ref. & Process Location Criteria per Frequency ks
ced
concre
te.
13 Gradation of Blended Site lab. As per IS IS 2386, Initially
all in aggregate 383 table -5 Pt.1 during mix
aggregate design.
Subsequen
tly one
test for
every days
work.
14 Workability Table At concrete At plant As per table IS 516 One test Values
of fresh 900-6 batching plant site and 1700 -4 per each stated
concrete and site of field vehicle, in
( slump test) construction. both at table
concrete 1700
batching 4 are
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Appendix II
Quality Control Inspection Plan ( QCIP)
Sl. Test Test Sampling Ref Test Acceptance Test As Test Remar
NO Required Ref. & Process Location Criteria per Frequency ks
plant and not for
site of pumpa
pouring at ble
start of concre
work. te. For
Subsequen pumpa
tly as ble
required. concre
te min.
slump
requir
ement
is
around
120
mm.Fo
r
Transi
t
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Appendix II
Quality Control Inspection Plan ( QCIP)
Sl. Test Test Sampling Ref Test Acceptance Test As Test Remar
NO Required Ref. & Process Location Criteria per Frequency ks
Mixer
minimu
m
slump
is 50
mm
15 Strength of Cl.1716. Cube test Site lab. As per IS 516
As per
concrete 2.3 Cl.1716.2.5 frequency
of
collection
16 Cement Cl.1006 At As per IS As per IS of
MTCsamples.
for Except
( OPC 53 manufacturer At 12269 12269 every ing
grade ) s plant. manufactur batch of bridge,
ers lab. cement Cemen
>225 m2/kg t of
1.Fineness -do- other
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Appendix II
Quality Control Inspection Plan ( QCIP)
Sl. Test Test Sampling Ref Test Acceptance Test As Test Remar
NO Required Ref. & Process Location Criteria per Frequency ks
2.Soundness <10 grades
(i)Lechatlier -do- also
method can be
<0.8 used
(ii)Autoclave as
method approv
At site
3. Standard - ed by
Consistency the
At site Engine
4.Temp.durin 27 degree
At site er or
g testing Celcius
his
5.Initial & >30 min,< repres
Final Setting At site 600 min. entativ
time e.
At site
6.Compressiv >27MPa at 3
e Strength days
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Appendix II
Quality Control Inspection Plan ( QCIP)
Sl. Test Test Sampling Ref Test Acceptance Test As Test Remar
NO Required Ref. & Process Location Criteria per Frequency ks
Chemical External As per IS As per IS Frequency
Requirement 12269 12269 for
s External
test:
1.Lime >0.8<1.02
Saturation 1 test in 6
>0.66 Months
Factor
<3.0 MTC for
2.Alumina
iron Ratio <6.0 every
<3.0 batch of
3.Insoluble
cement
residue
4.Magnesia <4.0
5.Sulphuric
Anhydride
Not
6.Total loss specified
on Ignition
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Appendix II
Quality Control Inspection Plan ( QCIP)
Sl. Test Test Sampling Ref Test Acceptance Test As Test Remar
NO Required Ref. & Process Location Criteria per Frequency ks
7.Total
alkalis as <0.1
Na2o
8.Total
Not
chlorides
specified
9.Tricalcium
Aluminate
17 Concrete Cl.1012 At At <0.2%* IS 6925 MTC for Unifor
admixture & manufacturer manufactur Each mity
IS:9103 s Plant ers Lab. lot/samplin test
> 3%* g from from
1.Chloride 1* every extern
content >1%* consignmen al test
2.Dry t house
within 2%* As per IS @ 1
Material 9103
content test /
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Appendix II
Quality Control Inspection Plan ( QCIP)
Sl. Test Test Sampling Ref Test Acceptance Test As Test Remar
NO Required Ref. & Process Location Criteria per Frequency ks
3.pH value *All based 7000
on the value Lts.
4.Ash
declared by Accept
content
the able
5.Relative manufacture limits
Otherdensity
major manufactured products
1. Reinforceme Cl.1009. At At Fe 415 IS 228, MTC for
nt steel bar 3 manufacturers manufact Grade IS 1608, every
plant urers lab A) Chemical IS 1559, batch of
A) Chemical
IS 1786 reinforcem
test test
ent steel.
Carbon = / <
0.30+.02 %
Frequency:
Sulphur = / < 0.06 +
1 test in
0.005 %
500 MT
Phosphorus = / < 0.06 +
0.005 %
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Appendix II
Quality Control Inspection Plan ( QCIP)
Sl. Test Test Sampling Ref Test Acceptance Test As Test Remar
NO Required Ref. & Process Location Criteria per Frequency ks
B) Physical External B) Physical
test At Site. test
0.2% proof 415 N /
stress sqmm.
Elongation 14.5 %
Bend test Satisfactory
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Appendix II
Quality Control Inspection Plan ( QCIP)
Sl. Test Test Sampling Ref Test Acceptance Test As Test Remar
NO Required Ref. & Process Location Criteria per Frequency ks
a) shape & Cl.4.1.1 At At a) strips, As per To be
form of manufacturers manufact grids, sheets designed checked at
appendi plant urers dimension random
b) Physical x -1 lab / lab. b) BS EN IS 228, b) test
of
and 10025 or IS 1608, result for
specialise
mechanical equivalent of is1559 each lot of
d agency.
properties IS 2062 material
c) c) as per IS 4826 c) do -
Galvanisation specification
thickness of
specialised
agency.
Page 46
MATERIAL NAME OF THE TEST FIELD/ MIN. QUANTITY FREQUENCY OF TEST/
LABORATORY OF MATERIAL SAMPLING
TEST REQUIRED
Brick / a) Efflorescence Field As desired by the 20 bricks chosen at random
Tile bricks/ Engineer for every 100,000 bricks
Concrete b) Water absorption Laboratory - for each brick field.
block
c) Compressive Laboratory -
Strength
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MATERIAL NAME OF THE TEST FIELD/ MIN. QUANTITY FREQUENCY OF TEST/
LABORATORY OF MATERIAL SAMPLING
TEST REQUIRED
Flush a) Test for end Laboratory 11 Shutters 6 nos. 0 to 65
shutters/ immersion 13 nos. 66 to 110
Plywood 20 nos. 111 to 180
b) Test for glue Laboratory As reqd. by the 32 nos. 181 to 300
adhesion Engineer
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MATERIAL NAME OF THE TEST FIELD/ MIN. QUANTITY FREQUENCY OF TEST/
LABORATORY OF MATERIAL SAMPLING
TEST REQUIRED
Granite Hardness test - do - - do - *
marble
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WATER PROOFING
Stage 1:
After the lean concrete has been laid to receive the RCC raft, a
345 mm thick brick toe wall in Cement Mortar 1:6 shall be constructed,
on the perimeter of the area to be water proofed. The height of this
wall shall be equal to the thickness of the RCC Raft. The brick toe wall
shall be paid separately under the item of Brick work.
Stage 2:
Base
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used it shall be mixed in the ratio of 400 gms per 50 kg. Of
cement unless specified otherwise.
NB: The above specification shall also be followed for the roof of
basement.
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Stage 3: Grouting of Concrete
Raft
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Scope of Work
MATERIALS:
Tapecrete
Waterproofing General
Page 53
The surface shall be allowed to dry for about 4 to 6 weeks,
after the curing period is over.
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Waterproofing and Testing
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method of check, sampling size
agreement.
planned arrangements.
alternative use,
By degrading or by scraping.
Page 56
Officers & their qualifications:
1. Project manager
Qualification: Should be Graduate with additional qualification of
masters in Project management from a reputed institute.
Experience: Should have minimum 20 years exp. Out of which
Last five should have worked in similar capacity with lots of
impetus on quality control and assurance.
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Experience: Should have minimum 15 years exp. Out of which last
ten should have worked in similar capacity monitoring and
controlling quality.
7. Store keeper
Qualification: Should be Graduate from a reputed institute.
Should be versed with latest material management procedures.
Experience: Should have minimum 5-7 years exp. Out of which
last three should have worked in similar capacity monitoring and
controlling quality.
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Experience: Should have minimum 5 years exp. Out of which last
three should have worked in similar capacity monitoring and
controlling quality.
Page 60
Reporting to Whom
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Ignorance of Rules, Regulations and Bylaws shall not constitute a
basis for any claim at any stage of work
Delays
Page 63
Bibliography/ Readings:
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