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CONSTRUCTION

Project Management
Guide
.....................................

PART 1 // PLANNING
.....................................

. . . . . . BROUGHT TO YOU BY . . . . . .
CONSTRUCTION PROJECT MANAGMENT GUIDE Part 1 // Planning

TABLE OF CONTENTS

CHAPTER 1 - UNDERSTANDING AN ESTIMATES INFLUENCE


ON PROJECT PLANNING SUCCESS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Digging into the Estimate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Where to Look for Potential Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
An Estimates Influence on the Project Structure . . . . . . . . . . . . . . . . . . . 6
Pitfalls of Reassigned Costs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

CHAPTER 2 - ASSESSING RISK. . . . . . . . . . . . . . . . . . . . . . . . . 8


Take the Bite Out of Construction Project Risks . . . . . . . . . . . . . . . . . . . . 9
Categorize and Dominate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Risk Landscape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Assess and Manage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

CHAPTER 3 - PLAN FOR QUALITY . . . . . . . . . . . . . . . . . . . . . . . 15


Matching Quality Standards to the Task . . . . . . . . . . . . . . . . . . . . . . . . 20
Minimizing Material Quality Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

CHAPTER 4 - HOW TO SUCCESSFULLY


MANAGE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
More Data, More Types of Data . . . . . . . . . . . . . . . . . . . . . . . . 26
What to Manage? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Potential Problems with Management Systems . . . . . . . . . . . . . . . . 28
Exploring the Cloud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Ensure Accountability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

More Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
About Procore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
CHAPTER 1 Understanding the Estimates Influence on Project Planning Success 1

1
CHAPTER

................................................................
Understanding an Estimates Influence
on Project Planning Success
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2 CHAPTER 1 Understanding the Estimates Influence on Project Planning Success

Once a bid is won, or a project is


approved, the management of a project
begins. An estimate influences significant
aspects of the project management
process. It informs the structure of the
schedule, influences the processes used
during construction, and determines
resource use.

An estimate, in some respects, also sets


up self-fulfilling prophecies born from the
need to stay within a project budget.

If the budget for a portion of a project is


too low, project managers will search for
processes and resources that meet the
budget. The same applies if the budget
for a portion of a project is too high.

While project managers are typically


very familiar with construction processes,
there are many ways for any particular
part of a project to be completed, and
choosing one of lower-cost may appear
to be the best solution in light of the cost
estimated. Likewise, overengineering
can occur when estimating costs are high
enough to allow it.
CHAPTER 1 Understanding the Estimates Influence on Project Planning Success 3

There are other aspects related to the The reality of many projects is that
estimate that require close scrutiny. an estimate becomes a living thing,
Many times the estimate is prepared complete with constant revisions as
before submittals are completed or the actual construction nears. To be
owner selections are made. For project successful, project managers have
managers, this means they arent to look way ahead as they plan and
working with the complete picture anticipate aspects within the estimate
and will have a difficult time matching that are likely to derail the schedule.
resources, materials and processes to Identifying these in advance allows
the tasks. project managers to prepare for any
potential delays.
4 CHAPTER 1 Understanding the Estimates Influence on Project Planning Success

DIGGING INTO THE


ESTIMATE

Thoughtful estimators are worth their


weight in gold, but project managers
cant always expect to get the best.

And dont forget the element of


time. Estimators are often in a hurry
because project scopes arrive late
and bid days get moved up.

Ideally, estimators would have all


the time they need to consider the
tasks of a project and investigate the
processes they would like to use.
But unfortunately, this is wishful
thinking. Therefore, project
managers have to assume the
estimate theyre going to work
from is flawed, and do the
necessary work to locate those
flaws and prepare schedules that
reflect the realities of a project,
both from a cost and time
perspective.
CHAPTER 1 Understanding the Estimates Influence on Project Planning Success 5

WHERE TO LOOK FOR


POTENTIAL PROBLEMS:

GENERAL CONDITIONS - So many UNUSUAL EXPOSURES - This includes


things find their way into general aspects the contractor has not had
conditions that it can become a sort of much experience with, and therefore,
catchall for items where there isnt a estimating might not be as up to speed
clear assembly. But its also the place as it needs to be. For example, many
where many items end up for further contractors routinely work with trenches
scrutiny. These items might be unique to of shallow depth, two to four feet deep.
a particular area such as environmental An unusual exposure might include a
or regulatory aspects or the costs of particular job that requires trenches six
special insurances and permits. or more feet deep, requiring shoring and
other protective measures.
TIGHT DEADLINES - When project
bid schedules are condensed you can UNUSUAL PROCESSES - In construction
expect a lot more planning has gone there is often more than one way to
into preparing the estimate. These correctly do a particular installation.
assumptions often center on common The phrase, generally accepted
processes and expenses unique to the workmanship, is a catchall phrase that
particular shop. They may include best saves time from detailing every step
guestimates based upon a long track of a process. But when that phrase is
record of costs. The problem is, those attached to a process the contractors
might not be accurate if the assumed arent familiar with, the skys the limit as
supplier, for example, is not going to to what constitutes acceptable.
be involved in the job, or participants
change before a project gets underway.
6 CHAPTER 1 Understanding the Estimates Influence on Project Planning Success

AN ESTIMATES INFLUENCE ON
THE PROJECT STRUCTURE

An estimate creates a rough outline of a


schedule because a schedule is often built
linearly, evolving from start to finish. The
pitfalls that can arise involve the level of
detail included in the work breakdown
structure. When the work breakdown
structure is not adequately broken down
into individual tasks, and the schedule
follows suit, discrepancies arise that
creep into the plan. For example, a work
breakdown structure item derived from
an assembly can be missing components
when the assembly that was used on a
previous job is applied to a new job with
slightly different specifications.

PERMITS

DEMOLITION

LANDSCAPING

MATERIALS

LABOR
CHAPTER 1 Understanding the Estimates Influence on Project Planning Success 7

PITFALLS OF REASSIGNED COSTS

Ideally, estimates would remain accurate on all levels from start to finish. Cost
breakdowns per division wouldnt undergo an ounce of change and the amount
witnessed at the beginning of the project would resemble the amount at the end of
the project. This experience, however, does not represent the norm. In most cases,
expenses not only change throughout a project, but on a daily basis.

Inexperienced owners have difficulty viewing office overhead separately from profit
and assume their designers plans will finish without modifications of any kind.

These examples illustrate the extreme importance of accurate estimation that


includes risk assessment, potential delays and setbacks.
8 CHAPTER 2 Assessing Risk

2
CHAPTER

..........................
Assessing Risk
..........................
CHAPTER 2 Assessing Risk 9

TAKE THE BITE OUT OF


CONSTRUCTION PROJECT
RISKS

In the best-case scenario, managing


risk in construction begins during the
project feasibility stage. Rather than
hoping for the best and not preparing
for the worst, your team should
evaluate risk assessments as soon as
possible.

Surveys from 2005 and 2007 by


KPMG found significant contrasting
results when examining risk
assessments from an owners
perspective and a contractors
perspective. This is not a surprising
result since the two parties have
different relationships with the
project.

While this may seem like a problem,


it can actually be a benefit if both
parties communicate the potential
risks from their own perspective. It
is best to know any and all potential
risks as soon as possible so your
team can prepare for all types of risks
and not just ones from a particular
division.
10 CHAPTER 2 Assessing Risk

CATEGORIZE AND DOMINATE


Dont simply be aware of the risks, but evaluate their significance as related to
project objectives such as cost, time, quality, environment and safety. In the
article, Identifying Key Risks in Construction Projects: Life Cycle and Stakeholder
Perspectives, Dr Patrick, X.W. Zou, Dr Guomin Zhang and Professor Jia-Yuan Wang,
created a ranking order of project risks relative to each category.

Interestingly, tight project schedule was ranked as the top risk in all categories.
Unsuitable construction program planning arising from inadequate scheduling,
innovative design and/or the contractors lack of knowledge in planning was another
high-ranking risk. In order to avoid these risks, involve the contractor during the
design phase.
CHAPTER 2 Assessing Risk 11

Other risks arise from the sheer volume of information and participants involved
in projects. Contractors are challenged by the number of entities involved, which
can lead to gaps in communication if incorrectly managed. The best results come
when contractors focus on employing skilled planners and managers and implement
flexible and comprehensive project management tools.
12 CHAPTER 2 Assessing Risk

RISK LANDSCAPE

In a perfect world, there would always be ample employees qualified to perform


necessary work. Unfortunately this is not a reality. The increasing shortage of
construction workers and skilled managers is having a greater and greater impact
on projectsmainly increasing the risk of delays. This, in turn, increases the
importance of effectively monitoring the availability of personnel and maintaining
communications across all participants in order to minimize potential delays.

The litigious nature of societies today is another area with increasing risks. Disputes
tend to arise when there are discrepancies or variations in the design. Mitigating
these requires close coordination between the design team and contractors.
Contractors should also negotiate with the owner and design teams to not only
minimize their impact, but inform the design change itself.
CHAPTER 2 Assessing Risk 13

Disputes also arise from people who are not direct stakeholders. For example, noise,
dust, traffic, and environmental complaints are constantly increasing. Dont wait to
receive these complaints, but rather address them during the design and planning
phases.

The unfortunate reality is that contractors also have to alleviate risks posed by
subcontractors. One of the top risks for subcontractors is low management
competency. This arises from the nature of subcontract work, which requires
managing people, materials and equipment across multiple sites. When
subcontractors are especially skilled in their trades, they tend to attract more work
than they can manage. Besides ensuring subcontractors have the required job skills,
contractors should also consider their level of management competency.
14 CHAPTER 2 Assessing Risk

ASSESS AND MANAGE

Every project is unique with its own exceptional set of risks, but the process of
assessing and addressing them can be generally outlined in these eight stages.

01 Outline the process to determine and manage risks throughout the


projects lifetime.

02 Identify risks. Dont only name them describe their characteristics.

03 Determine the impacts of each risk and its likelihood of occurring. As


risks come into focus, determine which ones to directly mitigate.

04 Stakeholders review the risks as a whole and consider what their


overall effect will be on the budget and project completion.

05 Address the risks by describing the actions that will be taken to


resolve each one.

06 Assign responsibility.

07 Monitor and control risks.

08 Identify new risks as they arise, and solve them immediately, or plan
to manage them for as long as they are active risks.

Construction is a risky business and one where risks can arise at any time during the
project lifecycle. But with adequate risk assessment and planning, risks that pose the
greatest threat to projects can simply become items to manage.
CHAPTER 3 Plan for Quality 15

................
100%
................

3
CHAPTER

..........................
Plan for Quality
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16 CHAPTER 3 Plan for Quality

COMMUNICATION

The question of quality enters a project at


every stage, but most experts agree that
its the quality control strategies discussed
during the planning stages that set the tone
for ensuring a quality project actually gets
built.

Discussing quality planning at the beginning


of the project also helps make sure it
doesnt slip through the cracks in todays
world of speed building. The core tenet of
organizing for quality is communication.
CHAPTER 3 Plan for Quality 17

Brian Wessels, LEED AP BD+C, CESSWI, and project manager at Greiner Construction
says effective communication ensures the knowledge of specifications gets
transferred to everyone involved in the project.

He cites cloud-based project management software such as Procore, as offering one


of the best solutions to ensuring everyone has access to create, update and distribute
project documentation including data such as contracts, RFIs, submittals, drawings,
and photos.
18 CHAPTER 3 Plan for Quality

Areas of responsibility are closely


related to the system of communication
because they establish where the
buck stops when it comes to quality,
regardless of where or when the
question of quality arises during the
project.

If the lead carpenter is responsible for


ensuring walls are built to specification,
thats a nearly ideal situation because
you want decision-making at the lowest
possible level.

You have to assume the people


overseeing the work are qualified and
competent enough to perform that role.

If that is not the case, you should


consider reshuffling personnel to make
sure people exercising oversight have
the correct skills and experience. Once
trust is established, it stands to reason
that those who are closest to where the
work is performed are in the best place
to also oversee quality.
CHAPTER 3 Plan for Quality 19

You should make sure each person responsible for ensuring quality actually knows it
is their responsibility.

During the planning stages its a good idea to have a quality control meeting where
roles and responsibilities for quality are decided. This meeting should include
everyone with supervisory oversight, including subcontractors. But theres also a
larger quality picture that relates to all people on the project.

Wessels advises that quality control really comes down to the individual and whether
or not theyre invested in the project. If they are, theyll be motivated to do the right
thing, and if all share that investment, its part of the culture, and will go a long way
toward ensuring quality. He says its also key to make sure people have the right tools
such as the ability to easily see the latest specifications from a computer or smart
device. Wessels claims there are few projects today that have budgets allowing large
numbers of supervisors to be circulating around the site ensuring things are built
properly.
20 CHAPTER 3 Plan for Quality

MATCH QUALITY STANDARDS TO THE TASK


With performance specifications, the outcome is specified while the methods are left
to the builder.

The performance specification for a wall might require it be structurally appropriate


and sound, preventing moisture intrusion and insulated to a minimum standard.

With this type of specification, it is up to the contractor to decide how to build the
wall to meet the specifications within the cost allowed. Performance specifications
also provide an opportunity to incentivize quality. For example, contractors could be
eligible for bonus payments when the work in place exceeds the minimum standards.

Most projects have a combination of specifications and performance standards that


should be scrutinized in the planning stages with the goal of understanding what
they are requiring, and ensuring they meet local conditions.

For example, there could be instances where a certain material specified for use is
not available. Knowing this upfront allows you to source an alternative and have it
approved long before its needed.
CHAPTER 3 Plan for Quality 21

MINIMIZE MATERIAL QUALITY ISSUES

Ensuring components are installed and built correctly is just one aspect of
quality control.

Another, and probably more onerous aspect is verifying that materials and fixtures
used for construction are the right quality themselves.

In recent years, a spate of counterfeit electrical components bearing all the official
marks of certification has flooded the marketplace. Not only are these components
often made of substandard or dangerous materials, they havent really been certified
by Underwriters Laboratories. Other examples include drywall made with a material
that promotes mold growth and lumber with such high moisture that it not only
warps and twists in place, but encourages mold growth.
22 CHAPTER 3 Plan for Quality

A global marketplace feeds todays building environment. It is impossible to


guarantee everything going into a building is of high quality, but there are steps to
help minimize potential disasters.

During the planning stages, and even back in the estimating stages, there should be a
commitment to source from known vendors that have consistently delivered quality.
And even then, random checks on quality are a good idea.

During the planning stages, when products and materials are unknown, or are
available from previously unknown sources, it is prudent to get samples and test
them appropriately.

There are also highly critical components that should always be considered for
testing. Concrete is one of them. Once installed, concrete carries a major cost to
remove and replace, so ensuring the mix meets the specifications and is appropriate
for the weather is an inexpensive form of insurance. The process of ensuring the
quality of materials and products used in a project ends only when the project ends
and controls should be established throughout the timeline to make sure quality
remains high.
CHAPTER 3 Plan for Quality 23

With quality materials and workmanship accounted for in the planning stages and
an aggressive effort built into the duration of the project to monitor quality, projects
can be successfully completed at high quality, even in todays fast-paced building
environment.

From a project management perspective, the key lies in thorough planning.


24 CHAPTER 4 How to Successfully Manage Information

4
CHAPTER

....................................................................
How to Successfully Manage Information
....................................................................
CHAPTER 4 How to Successfully Manage Information 25

The amount of necessary information and documentation in a construction project


is enormous.

Maged Abdelsayed of Tardif, Murray & Assoc., consultants based in Quebec, Canada,
estimate a $10 million project generates 56,000 pages of documentation, or data.

Data includes things like contracts, RFIs and submittals, which are currently accessed
on an array of diverse technologies in 2014. As the ease of creating and sharing
data has increased, so too has the amount of data. While sharing and updating the
most current information for all participants seems daunting, the instant access
and availability to this documentation from anywhere also holds promise for new
capabilities.
26 CHAPTER 4 How to Successfully Manage Information

MORE DATA, MORE TYPES OF DATA

Construction professionals are discovering the real power buried in all the information
accumulated by projects and its purposes beyond the projects construction lifetime.

For example, new data mining and search technologies make it easier than ever to
compile as-builts after a projects completion.

Furthermore, harvesting BIM models, turning equipment specifications into building


maintenance and repair tools, drastically reduces the cost of maintenance of a facility.

With an increase in the amount of data and growing value, establishing an


information/data management system is a must. In Digital Archival of Construction
Project Information, authors list 49 different types of documents created on a typical
construction project in 23 different file formats.

Thankfully, construction software and cloud services can manage that amount
of documentation and file type diversity. Cloud offerings are indispensible in a
construction project as any of these files can be accessed from anywhere at any time.
CHAPTER 4 How to Successfully Manage Information 27

WHAT TO MANAGE?

Once a project actively begins construction, the following types of information should
be managed within one database:

01 Drawings

02 RFIs

03 Schedules

04 Budgeting

05 Punch Lists

06 Daily Log

07 Submittals and Transmittals

08 Directories

09 Photos
28 CHAPTER 4 How to Successfully Manage Information

POTENTIAL PROBLEMS WITH MANAGEMENT SYSTEMS

Once you choose a management system, its not a simple cakewalk from there.

You still need to train your team on the chosen software, accumulate and upload all
necessary documentation, and continually update the project information with any
changes.

Some of the most common problems experienced include:

Inability to find the right information when needed

Collecting all necessary data from numerous stakeholders

Difficulties in distributing information to many stakeholders

Not surprisingly, one of the chief contributors to these issues is the tendency for
management solutions to operate in their own silos with little interoperability with
other software. Therefore, a primary consideration when establishing information
systems for a project is the systems integration capabilities and supported browsers
and devices.
CHAPTER 4 How to Successfully Manage Information 29

There is also the difficulty of granting system access to members outside the
company, including vendors and subcontractors.

If a vendor can access the project schedule, they can see when specific materials
are needed and better coordinate delivery to the jobsite. Likewise, a subcontractor
having access to QC (Quality Control) documentation can easily locate quality
specifications related to a particular operation.

For example, if the specification of an item changes, and the change doesnt make it
to the vendor on time and the document record is updated accordingly, the wrong
item will most likely be delivered. A more efficient process involves having only one
file version accessible to everyone. That way, if any changes are made, everyone is
updated immediately.
30 CHAPTER 4 How to Successfully Manage Information

EXPLORING THE CLOUD

A popular alternative to using in-house systems for project management is a cloud-


based service.

Assuming the cloud vendor exercises sound security practices and an established
backup program, the benefits can extend beyond mere management. For example,
cloud systems dont require IT support and are usually pay-as-you-go, allowing you to
scale the service up or down based on your needs.

Look for these key aspects when choosing your project management solution:

Status tracking
Capacity to assign responsibility for tasks with due dates
Permission levels
RFIs and Submittal management
Simplified reporting that is customizable
Automated reminders and update notifications
Search filters
CHAPTER 4 How to Successfully Manage Information 31

ENSURE ACCOUNTABILITY

Once a system is chosen and implemented, the most difficult challenge is ensuring
your team remains accountable for their responsibilities. The software wont simply
run itself files must be uploaded, contact directories built, and documents
consistently updated.

The best defense for ensuring accountability is a good offense. Be sure to assign
responsibility, monitor progress, send reminders for upcoming due dates, and appoint
second points of contact to receive notifications if primary contacts are unavailable
or nonresponsive.
32 CHAPTER 4 How to Successfully Manage Information

Todays construction projects are more information intensive than ever and the trend
toward greater and greater amounts of data is only growing.

In the grand scheme of things, information gathering, application, and archiving


are creating new ways of information storage, use, and distribution. Construction
companies that wake to the realization of information as a commodity will find new
and better ways to use it and discover previously unavailable revenue streams.

The process starts with thorough project management planning with an eye toward
project data uses that live long beyond the individual project.

DRAWING
MANAGEMENT

ACCOUNTING

SCHEDULING

RFIs
CONSTRUCTION
Project Management
Guide
...........................................

PART 2 // SCHEDULING
...........................................

. . . . . . BROUGHT TO YOU BY . . . . . . .
CONSTRUCTION PROJECT MANAGMENT GUIDE Part 2 // Scheduling

TABLE OF CONTENTS

CHAPTER 5 - COMMUNICATING THE SCHEDULE . . . . . . . . . . . . . . 34


Meeting Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Document Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
The Spoken Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

CHAPTER 6 - A RESOURCE VIEW OF SCHEDULING . . . . . . 41


CPM Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
CPM Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Resource Scheduling and Lean Construction . . . . . . . . . . . . . . . . . . . . . . 47

CHAPTER 7 - THE EVOLVING CONSTRUCTION ENVIRONMENT . . 50


Practices for CPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

CHAPTER 8 - ADDRESSING SCHEDULE CHALLENGES . . . . . . . . . . 59


The Magic of Overlapping Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Paying Particular Attention to Labor . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Finding More Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Gaining Deeper Insights Into Requirements . . . . . . . . . . . . . . . . . . . . 67

CHAPTER 9 - MANAGING UNREALISTIC EXPECTATIONS . . . . . . 68


Unrealistic Dates with Valid Reasons . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Becoming the Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Unrealistic Dates With Invalid Reasons . . . . . . . . . . . . . . . . . . . . . . . . 72
Scope Changes and Planning Time . . . . . . . . . . . . . . . . . . . . . . . . 73
CONSTRUCTION PROJECT MANAGMENT GUIDE Part 2 // Scheduling

TABLE OF CONTENTS

CHAPTER 10 - ANALYZING THE SCHEDULE . . . . . . . . . . . . . . . . . 75


DCMA Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Other Analysis Helpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
About Procore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
CHAPTER 5 Communicating the Schedule 34

5
CHAPTER

................................................
Communicating the Schedule
................................................
35 CHAPTER 5 Communicating the Schedule

Construction project planners know


the details of the schedule inside and
out. They can look at a Gantt chart and
easily see the relationship between
tasks, the durations assigned and the
resources committed. They can also
readily recognize the critical paths and
see exactly how things are running and
if they are running behind schedule.
Unfortunately, few others in the
construction process are interested in
the symbols and graphs planners rely
on. This is why, as soon as the schedule
is designed, astute planners practice
the art of talking and writing in terms
tailored to their audiences.

In Choosing Project Success,


J.F. McCarthy emphasizes the
communication challenges planners face
when he writes, Many people do not like
to plan; they prefer to operate and react,
and many people cannot understand
interrelations between activities.
Furthermore, most people are incapable
of using the graphs, mathematical
symbols and tables that are part of
scheduling. This means the planners
become some of the only people in their
trade who understand these resources,
making them futile to everyone else
involved in the build. McCarthys advice
for those who develop the schedule is to
translate their contributions in laymans
terms and numbers.

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CHAPTER 5 Communicating the Schedule 36

Circulating a Gantt chart to work crews need straightforward communications


to illustrate their tasks, along with without ambiguity. For example: Install
their respective resources and time the electrical outlet boxes with the
constraints communicates very little to necessary wiring between June 10th and
them. However, the same chart, shared 20th. If you include an illustration for
with the subcontractor planners, will further clarification, McCarthy advises
not only be understood, but expected, providing a simple bar chart without
as they speak the same language of distracting critical path annotations.
planning and scheduling. Work crews
37 CHAPTER 5 Communicating the Schedule

MEETING UP

Project meetings focusing on communicating aspects of the schedule are crucial. In


part because you want to make sure the schedule is realistic for all those doing the
work, but also to get buy-in from all stakeholders. Gather detailed estimates from
subcontractors and others involved when creating the schedule and find out if there
are limitations that have arisen that were possibly overlooked.

Schedule meetings with your teams to keep everyone on the same page. However, try
to avoid scheduling them when other forms of communication will suffice. Meetings
are successful when:

Group decisions are necessary

They offer the best way to share information that requires collaboration

Its necessary for people to meet in person

People need to receive the information at the same time


CHAPTER 5 Communicating the Schedule 38

DOCUMENT MANAGEMENT

Its become more important to


have a firm handle on managing
communications, especially with all
the document storage options now
available. Project management solutions
such as Procore include document
management functions that greatly
simplify the organization of all project
documentation. From submittals and
change orders to RFIs and punch
lists, the right document management
solution makes sure actionable items
are acted upon, that notifications occur
on time and that people have the right
information when they need it.

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39 CHAPTER 5 Communicating the Schedule

THE
SPOKEN WORD

Managing verbal communications reasonable amount of time. But many


related to the schedule is a bit more dont document their interactions and
challenging since discussions often tend to rely solely on their memory
happen spontaneously, and even when to direct their responsibilities. If the
planned, there are technical and legal communication between the two was
limitations related to recording them. effective, meaning both parties clearly
Even if recording is an option, there understood what the other said and
are challenges of storing, sorting, meant, its likely both parties will make
searching and archiving audio files the appropriate and agreed-upon
to ensure they are quick and easy to decisions. But if the communication
locate. It often falls on the participants was muddled, or both parties left with
to create their own verbal or written a different understanding, the decisions
record of the conversations, within a most likely wont be aligned.
CHAPTER 5 Communicating the Schedule 40

The person talking tends to assume


their message is clear and precise,
but thats not always the case.
When those communicating share
a common ground, they have a
good chance of understanding
one another. However, when
people of different backgrounds
and professions communicate, the
possibility for error increases. To
make sure you understand one
another, you have to ask the simple,
and often over-looked, question,
Do you understand? If you dont
ask this when theres a possibility
of misunderstanding, you are
contributing to the confusion.
Effective listening, removing
distractions and occasionally
summing up what the other person
has said also helps make verbal
communications more effective.

The schedule is ultimately the tool


that will determine project success.
Ensuring it is communicated
accurately, consistently and
completely, with all stakeholders
involved, is the only way to utilize
its potential.
41 CHAPTER 6 A Resource View of Scheduling

6
CHAPTER

....................................................
A Resource View of Scheduling
....................................................
CHAPTER 6 A Resource View of Scheduling 42

CPM LIMITATIONS

Bottlenecking, due to limited resources


in high demand, can potentially be
resolved if schedules are created based
on available resources. For example, a
construction project with environmental
problems requiring a special team of
remediation experts may result in delays
if finding enough experts proves to be
impossible. A series of linked projects
dependent upon a common resource,
such as a construction crane, may cause
delays if, due to space and safety issues,
adding additional cranes is out of the
question. Taking the time to review
your schedule based on the resources
available, can save you time and money
and keep your project on track.

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43 CHAPTER 6 A Resource View of Scheduling

A resource-based approach is often used in conjunction with the Critical Path Method
(CPM), but there may be some projects where using this as the exclusive scheduling
technique is appropriate. Consider a project where short-supply resources are
needed for more than one task, making it impossible for the CPM to work. As Chris
Hendrickson, Department of Civil and Environmental Engineering, Carnegie Mellon
University states, this happens because CPM scheduling assumes that no resource
availability problems or bottlenecks will arise. There are also additional methods for
dealing with resource limitations. For example, the scheduler could set up resource
constraints first and then add precedence constraints. Another option would be to
set up resource-challenged activities into groups that receive special attention.
CHAPTER 6 A Resource View of Scheduling 44

Regardless of the chosen process, the schedule must ultimately reflect the
resource limitations and effectively deal with them, or the issues have to be dealt
with manually. One such manual approach is a reservation system for handling
resource bottlenecks in which the resource in short supply is identified early in the
planning stages. Therefore, participants that need the resource can reserve it at a
predetermined time. In computer-managed projects, this process has been further
refined by independent software agents and referred to as a Multi-Agent System.
The agents are autonomous, each representing either a process or a resource,
and negotiate the right matches between processes and resources. According
to T. Horenburg, J. Wimmer & W. A. Gnthners paper, Resource Allocation in
Construction Scheduling based on Multi-Agent Negotiation, these systems have
been tested and proven highly reliable and capable of returning high-quality solutions
for resource-constrained project scheduling problems.

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45 CHAPTER 6 A Resource View of Scheduling

CPM OPTIONS
CPM scheduling alone can accommodate beneficial to deal with the resource
all resource constraints, or can be issues first. Furthermore, it may be
done in concert with resource-based advantageous in some instances to
scheduling. For example, when there is proceed by following both approaches
only an occasional resource limitation, at the same time. There are many
you could start with the CPM and different ways to deal with scheduling
address the resource constraints as problems including those arising from
needed. If there are multiple resource resource constraints and many times it
constraints, then it might be more simply means modifying the CPM.
CHAPTER 6 A Resource View of Scheduling 46

Hendrickson outlines a process beginning with the CPM, in which you lay out tasks,
durations and resources in their proper order. Predictably, youll experience deviations
in the start times of activities and if you schedule each activity to start at its earliest
possible time, resource constraints may appear. The next step is to pick the activity
that is resource-challenged and has the CPM late-start time earlier than any other
resource-challenged activities that have all their predecessor requirements filled.
Then, shift the start times of all those activities to later times. As new conflicts arise,
continue applying the rule all the way through to the end of the project. When
choosing what order to consider the resources, select important ones first, meaning
those with higher costs or most likely to cause bottlenecks. Taking care of these early
makes other decisions much easier.
47 CHAPTER 6 A Resource View of Scheduling

RESOURCE SCHEDULING
AND LEAN CONSTRUCTION

As more construction projects adopt


lean construction principles, the
corresponding need for very clear views
of what the project requires increases.
For example, in most schedules, the
activities and resources necessary for
transitioning from one task to the next
remain largely invisible. The preparation
work needed for just beginning a task
is seldom shown, yet it is a time and
resource-using activity. The delivery of
materials and equipment, the movement
of tools and supplies, the preparation
of surfaces, setting up workspaces,
acquiring missing components and
many other activities are essentially
being added to the timeline without
specifically being accounted for. While
resources such as materials, manpower,
tools and equipment are necessary to
accomplish an activity, there are also
sleeper resources that can bottleneck
just as much as not having the right
size fastener. These informational
resources include contracts, drawings,
specifications, RFIs, approvals and all
other prerequisites that inform the
means of a task.
CHAPTER 6 A Resource View of Scheduling 48

In the paper, Integrated Production


Scheduler for Construction Look-
Ahead Planning, the authors
explore how an Integrated
Production Scheduler (IPS) System
can effectively manage issues
arising from missing resources at
any stage of the schedule, even
those that are invisible. The system
relies on a person designated
as the Integrated Production
Scheduler to act on behalf of all
the stakeholders from project
managers to suppliers. It develops
the look-ahead schedule with a
short-term, detailed focus that
is critical to keeping a project on
track once underway. IPS identifies
the information and resource
constraints that are most likely to
derail the timeline, and focuses on
them to minimize their impact.

This process is ongoing and


involves establishing a series of four
buffers, as described by David, K.
H. Chua and Li Jun Shen, in their
paper, Constraint Modeling and
Buffer Management with Integrated
Production Scheduler. The buffers
discussed are not constraint
buffers, but schedule buffers put in
place to focus on critical resources
and information requirements to
control delivery and availability.
Once suppliers confirm the
availability of their constraint items,
the activity they relate to is placed
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on the look-ahead schedule.
49 CHAPTER 6 A Resource View of Scheduling

Construction planners and schedulers handle the variables of resources from the
inception of the project until completion, and sometimes beyond that. When resource
and information constraints are light, the CPM works well on its own. However, as the
number and complexity of resource and information constraints increase, it can be
beneficial to incorporate alternative scheduling processes.

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CHAPTER 7 The Evolving Construction Environment 50

7
CHAPTER

...................................................................
The Evolving Construction Environment
...................................................................
51 CHAPTER 7 The Evolving Construction Environment

For more than 60 years, construction charts with dates and durations based
has largely relied on a single type of only on the experience or best estimates
scheduling process, the Critical Path of the planners, according to Patrick
Method (CPM). The seeds of CPM were Weaver FAICD, FCIOB, PMP and Director
started by DuPont in the early 1940s of Mosaic Project Services Pty Ltd.
and then developed into a project Needless to say, the planners werent
modeling technique in the late 1950s by always right, especially on complex
Morgan Walker and James E. Kelley, a construction projects. Planners had only
mathematician who had been working their personal opinions on the potential
on linear progression. length of delays when things went
wrong, causing contractors and owners
Until the advent of CPM, project to flood projects with resources, often at
schedules were governed by Gantt a very high cost.
CHAPTER 7 The Evolving Construction Environment 52

CPM has been used for horizontal construction projects like roads, bridges and
dams, but faulted as not being effective at modeling the spatial activities involved
in these types of projects. An alternative method of scheduling called the Repetitive
Scheduling Method (RSM), as outlined by Robert B. Harris and Photios G. Loannou
in their paper, Repetitive Scheduling Method, helps ensure the continued use of
resources once deployed and overcomes CPMs limitations arising from its focus on
precedents and resource availabilities.
53 CHAPTER 7 The Evolving Construction Environment

CPM is also being challenged on


the vertical construction front by
scheduling techniques that enhance
building information modeling and lean
construction, with RSM and location-
based scheduling (LBS) being the main
challengers. Where CPM focuses on
time, LBS focuses on resources. LBS,
however, is not a new idea, having been
successfully used in the construction
of the Empire State Building, which
set records for its construction rate,
according to Natalia Rodriguez Martinez
in her doctoral thesis.

LBS assigns and tracks crews as they


proceed through a series of repetitive
tasks in different locations. Instead of
task duration timelines for the chart,
LBS has flowlines that quickly show the
speed of crews relative to one another.
Building Information Modeling (BIM) fits
naturally with LBS because it provides
more information that is actionable from
a scheduling perspective, according to
Capital Project Management, Inc. For
example, schedulers could use material
quantities shown on each floor to decide
crew sizes and assign timeframes and
productivity.

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CHAPTER 7 The Evolving Construction Environment 54

PRACTICES FOR CPM

No one expects CPM to go away anytime soon, especially with more than 90% of
construction firms using it today, but as new technologies such as BIM continue
making inroads into the sector, changes in the processes that take advantage of
the benefits arising from those new technologies will continue to gain speed. In
the meantime, CPM will hold its dominance not only because of its familiarity, but
because other project scheduling processes are not as well vetted when it comes to
legal aspects such as proving delay claims. CPM is also intertwined with the earlier
project management processes like planning.
55 CHAPTER 7 The Evolving Construction Environment

Ultimately, the values derived from the planning stage are plugged into a CPM
scheduling application such as MS Project or Primavera, which can then be integrated
into software programs like Procore. These schedules are available online for easy
viewing and sharing, along with all the other aspects of the project. The following
items form the basis of the schedule:

01 Tasks

02 The relationships, or dependencies between tasks

03 The time for completing each task

04 Stopping points that feed successive tasks or that


feed the projects end

Once these are entered into the application, you can see the duration of tasks, and
of the overall project, along with the earliest and latest a task can start without
affecting the projects schedule. You can use analysis tools to get various views of
tasks, durations and the projects critical path to completion. The real advantage
is that whenever you change resources, tasks, time, or dependencies, the changes
automatically trigger a recalculation of time-to-completion and adjust other affected
parameters. This makes it convenient for carrying out what-if scenarios, and makes
it highly efficient when changes become necessary.

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CHAPTER 7 The Evolving Construction Environment 56

There is a tendency for planners to expect the schedule to handle


too many processes. Andy Roeser, P.E., PSP, when speaking at a
Construction Critical Path Method conference, called such overloads
of a CPM, schedule divergence. In effect, these additional
constraints and conditions that dont fit the CPM schedule render it
ineffective. A CPM schedule is generally designed to:

Manage time and risk

Show project stakeholders the scope of


involvement

Move the plan to an actionable state

Show items that will affect the plan


57 CHAPTER 7 The Evolving Construction Environment

According to Roeser, the kinds of additions thrown into a CPM schedule that can
cause it to divert from its intended purpose include:

01 Too much data

02 Incorporating change management and using the


CPM as a claims and payment tool

03 Not incorporating changes in a timely and


accurate manner

04 General contractors and construction managers


not communicating the plan

05 Updating the CPM incorrectly

In particular, it can be dangerous to have too many people interacting with the
schedule. As new requirements are added, such as tracking change orders and cost
data of resources, the schedule becomes increasingly overloaded with information,
inhibiting its effectiveness and rendering it useless. While prudent to limit the kinds
and amounts of data resources used in CPM, theres evidence that incorporating
information flows can be beneficial.

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CHAPTER 7 The Evolving Construction Environment 58

The authors of Information Flow


Integrated Process Modeling
used a case study to examine how
incorporating information dependencies
into a CPM schedule can detect
information loops and find conflicting
process relationships. The authors first
identified the information dependencies
and incorporated them into the
schedule. They found they could reduce
information conflicts such as those
that arise when stakeholders dont
receive critical scheduling information,
a technique especially relevant for lean
construction practices. Construction
projects are infused with greater and
greater levels of complexity as delivery
options, design methods, materials,
and construction methods evolve.
When CPM is not specified by owners,
construction planners should take
advantage of alternative scheduling
processes that best fit their building
needs.
59 CHAPTER 8 Addressing Schedule Challenges

8
CHAPTER

.....................................................
Addressing Schedule Challenges
.....................................................
CHAPTER 8 Addressing Schedule Challenges 60

Construction project schedules go through predictable cycles of changes as more


and more specifics of the project are revealed, and the plan, in its entirety, is fine-
tuned. But even as the last item is placed on the timeline, there are some schedules
that require extra finesse to make them truly workable. These schedules often suffer
from resource constraints and excessive tasks creating lag time. Most commonly,
as the projected costs move from vague to clear, there is often a last-ditch effort to
move costs back in line with the original budget.

Building a schedule that minimizes costs usually relies on optimizing the lower tasks
to such extremes that they push out project completion. The knee-jerk reaction to
those results often leads planners to go too far in the other direction and schedule all
tasks equally. Using overtime because of a compressed schedule leads to higher labor
costs, but as Chris Hendrickson, author of Project Management for Construction
points out, it can also lead to increased accidents and lower quality work. Both which
lead to higher costs.
61 CHAPTER 8 Addressing Schedule Challenges

When you apply this approach systematically, you will reduce the projects duration
to a point where another path becomes the critical path. Continue this process
until youre satisfied with the cost/duration ratio. From there, you can optimize the
schedule by alternating between both approaches. This process will also show you
when the project deadline is unattainable. These processes are most effective when
there are resource constraints and when the time-cost balance for tasks isnt known
ahead of time.

Tweaking the schedule by adjusting durations and the cost of items directly confronts
issues with the projects total budget and completion time. Other schedule problems
such as resource constraints, excessive lag times and missing requirements are often
the result of incorrect assumptions made either in the estimating or planning stage
that ultimately informed the initial decisions. Solving these challenges comes down to
reviewing and correcting earlier assumptions.
CHAPTER 8 Addressing Schedule Challenges 62

THE MAGIC OF OVERLAPPING TASKS

Gantt Charts look most alluring when


all the lines connecting tasks drop
straight down from the end of one to the
beginning of another. But most of the
time, these charts arent so symmetrical
or predictable. Its actually a good thing
many tasks on most project portions
comfortably overlap each other. This
presents the opportunity to refine the
schedule and make up for resource
constraints and excessive lag times.

For example, painting can begin long


before the entire house has been rocked.
Plumbing can proceed on one portion of
the fifth floor while wire is being pulled
on another. Moving successor task start
times to the earliest time possible can
easily result in significant reductions in
durations and costs. The trick is to do so
cautiously so as not to upset the rhythm
of each task. If the drywall installers are
working in the back of the house and
the only way to get the materials into
the work area is to come through the
entrance hallway, its probably best not
to have painters working in that hallway.
And if HVAC ductwork isnt installed
above the furnace, then having plumbers
install the hot water heater in the same
utility closet might be taxing for not only
the space, but the crew as well.

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63 CHAPTER 8 Addressing Schedule Challenges

However, tightly scheduling tasks


where there are space limitations is
not entirely out of the question. If
you are working with skilled crews
you know well, and the return on
time or cost savings seems worth it,
employing exceptional and timely
coordination could make it work
without any negative side effects.
CHAPTER 8 Addressing Schedule Challenges 64

PAYING PARTICULAR ATTENTION TO LABOR


Another opportunity to tackle challenging schedules is to re-examine how the mix of
resources is being deployed. In this case, you start by looking closely at activities on
the critical path. By increasing the manpower on a task, work will be completed faster
assuming:Sometimes, replacing labor with mechanization can Sometimes, replacing
labor with mechanization can radicall
There is room for everyone to work efficiently
Everyone has the necessary skills and tools
The predecessor task is far enough ahead so
the increased momentum of the successor
task wont cause the two to crash
The necessary equipment and materials
are available

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65 CHAPTER 8 Addressing Schedule Challenges

Sometimes, replacing labor with mechanization can radically reduce time and cost
constraints. Machines are tireless and unaffected by mood, attitude and comfort
level, and provided you have the necessary resources for operating and maintaining
equipment, can become your greatest asset in addressing schedule limitations. It is
critical, however, to know the limitations of machines and the resources that surround
them. Machines that are utilized inefficiently, or that compromise their strengths, will
inevitably become problems. If machines arent reliable and well maintained, higher
costs and longer durations will result.
CHAPTER 8 Addressing Schedule Challenges 66

FINDING MORE TIME

You have to factor productivity into any schedule when you want to extend the
workday calendar. Having a six day week without bringing in fresh crews for the sixth
day increases the risk of higher costs due to overtime pay, heightened accident risks,
and lower productivity. Its better to simply extend the work week to seven days and
arrange the crews to average 30 to 40 hours a week. Crews stay fresh longer, accident
potential decreases, productivity is higher and overall task durations are shortened, all
without increasing costs. Be aware of the importance of buy-in from all parties when
interrupting the traditional work week and remember to factor in all local labor laws.
67 CHAPTER 8 Addressing Schedule Challenges

GAINING DEEPER INSIGHTS


INTO REQUIREMENTS

In the imperfect world of construction schedules, there is great value in having


a second pair of experienced eyes to overlook the schedule. In particular, the
project manager should review and inform the rest of the team on the progress of
the schedule. There are likely things that only the PM knows, as they are privy to
negotiations surrounding the duration of various participants tasks. There may also
be global constraints only known at the highest levels and special considerations
related to labor and equipment that are part of contractual obligations or other
encumbrances and requirements.
CHAPTER 9 Managing Unrealistic Expectations 68

9
CHAPTER

..........................................................
Managing Unrealistic Expectations
..........................................................
69 CHAPTER 9 Managing Unrealistic Expectations

While each project has an estimated completion date, construction projects are
notorious for requiring many adjustments to scope throughout the process. Owners,
bankers and others involved at the highest levels always consider the project in
terms of completion because, as everyone knows, the longer a project is under
construction, the more it costs. The goal is to get it built as quickly as possible, so the
product can move into its most useful stage where the highest returns on investment
are possible.
CHAPTER 9 Managing Unrealistic Expectations 70

UNREALISTIC DATES WITH VALID REASONS


There are times when the completion with the often difficult task of making
date is driven by a strict and quickly expectations more realistic. According
approaching deadline. If a tax credit to Claude Emond, project management
expires at the end of the year, investors consultant, coach and trainer, if you
will attempt to harness the tax continue with an unrealistic schedule,
advantages before December 31st. Solid you could face the following negative
deadlines like these cant be adjusted results:
and if the principles havent provided
enough time for thorough planning and The team wont be able to buy-in
execution, the project will inevitably face The schedule will fail to deliver
problems. Hopefully, those in charge of
Youll be the scapegoat for the missed
deciding the scope trust the planners to
deadline
make appropriate adjustments and take
into account the lack of time. Otherwise, Youll be asked why you didnt inform
those creating the schedule are left people of the schedule problem
71 CHAPTER 9 Managing Unrealistic Expectations

BECOMING THE SOLUTION

To handle this situation, you must make sure you are working with up-to-date
information and that youve created a plan with input from team members that
reflects the shortest time to completion. If, after youve tried crashing, fast-tracking,
and applying alternative estimates of critical path activities, you end up with a plan
that fails to meet the deadline, the next step is to ask management if the project
length youve arrived at is acceptable. If not, youll need to come up with alternatives,
according to Rita Mulcahy, PMP. There may be options you can present that will
address the problem and bring the project in on time. These include:

01 Scope changes that eliminate or shorten portions


of the project

02 Different methods such as using prefabricated


components

03 Increasing resources

04 Specifying receipt of certain information by a


certain date

05 Changing particular quality specifications

The benefits of following this process, according to Mulcahy, include:

Pushing back in a positive way


Involving management in a way that gets buy-in
Arriving at a realistic project schedule

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CHAPTER 9 Managing Unrealistic Expectations 72

UNREALISTIC DATES WITH INVALID REASONS

There are times when a project deadline could be used in a manipulative way.
An owner or project manager will sometimes set unrealistic deadlines hoping to
pressure the team to pull it off. In one way, unrealistic deadlines that are founded on
a real need can spur teamwork and ultimately provide a sense of accomplishment,
says Vincent McGevna, PMP. But when deadlines are superficial, they can become
problems for the following reasons:

They encourage shortcuts that result in defects


They muddle the availability of resources
They put pressure on those responsible for the late-in-project successor tasks
They force project participants to fix defects from one task, while working on the
next task

This is another situation where communication is critical. Project managers and


planners are retained for their expertise and when they dont demonstrate their
know-how and set potentially damaging expectations, they do a disservice to
the client, and themselves. There is often the fear of being regarded as less than
competent if you tell project owners that their dates are unachievable. The opposite
is actually true, however, assuming the homework has been done and the deadline is
proven unrealistic.
73 CHAPTER 9 Managing Unrealistic Expectations

SCOPE CHANGES AND PLANNING TIME

Scope changes can be another source of unrealistic expectations and often continue
to be so long after the schedule is complete and the project is in the construction
phase. Those changes have to be dealt with as they occur, but changes that take
place while the schedule is being assembled require accommodation before
construction begins.

Changes in scope requirements during the project planning stage can sometimes
result from new information being revealed. For example, as estimators and planners
receive information about site conditions, they may detect situations that require
remediation or extra work. Poor drainage, unsuitable soil conditions, access problems
and complications with utilities are often exposed in these early planning stages.

These and many other factors will ultimately push the desired completion date if they
cant be mitigated. When these changes continue in frequency and volume to the
point where they affect the time available for planning and scheduling, something
must be done. Just as a plumber requires a minimal amount of time to complete a
task, so too does a planner. In the absence of adding planners to the job, the issue of
not providing enough time to properly plan must be confronted.
CHAPTER 9 Managing Unrealistic Expectations 74

This situation is often more difficult than Regardless of the project, it is the level of
tasks on the timeline because its easier trust management in estimators, planners
to view scheduling as a non-contributing and project managers that influences
factor to project completion. But in the how their take on unrealistic expectations
final analysis, inadequate timing always and unrealistic schedules is regarded.
leads to a poorly planned project that When the trust isnt there, the project will
does not meet expectations. undoubtedly fail on many levels.
75 CHAPTER 10 Analyzing the Schedule

10
CHAPTER

.......................................
Analyzing the Schedule
.......................................
CHAPTER 10 Analyzing the Schedule 76

Drafting the project schedule is an important step in the construction process as


it guides the direction of the project. For simple projects with short durations and
less than one hundred tasks or components, the first draft may provide enough
information to implement the project. For more complex projects, however, there are
usually subsequent drafts required to better address issues such as lengthy critical
path and project completion date extensions. Other areas where additional analysis
may be needed include:

01 Tasks, resources and assignments that dont flow


logically, or that need special considerations

02 Costs that exceed activity or project budgets

03 Over allocation of resources

04 Achieving a better fit of allocated resources to


tasks

05 Adjusting task relationships

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77 CHAPTER 10 Analyzing the Schedule

The best way to make these adjustments your process clearly. Be consistent from
manually is to utilize project one project to the next as it will help
management software. For example, define your review process and work
Microsoft Project includes a number style and allow others to follow along.
of ways to adjust what is displayed There are many different approaches to
and how it is displayed so you can see analyzing the schedule and you should
problem areas, share information and pick one that matches not only your
improve the schedule. By selecting work style, but the types of projects
the appropriate views, you can locate you work on. For example, the Defense
problems within the schedule that you Contract Management Agency 14 Point
wouldnt necessarily see otherwise. Assessment is required for government
However you plan to do your schedule projects and provides a step-by-step
review, put it in writing and describe process for analyzing a schedule.
CHAPTER 10 Analyzing the Schedule 78

DCMA ANALYSIS

When analyzing a schedule, make sure


it is logical. For a logical framework, you
must ask yourself why the project is
being done, what the expected outcome
will be, how the project will be achieved,
the means required for success, and the
overall project cost. While these items
will most likely not appear on a timeline,
as a resource or on a task list, they are
still crucial components of a successful
project plan.

Timelines, however, do
possess logical characteristics
as well. Any task on the
timeline that does not fit the
criteria of the project is a
mistake. Likewise, if tasks are
not appropriately linked as
predecessors and successors,
its a red flag that must be
examined closely.

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79 CHAPTER 10 Analyzing the Schedule

Two other key factors to review on a this standard to evaluate the schedule
schedule include the number of leads in before the project begins, most, if not
predecessor relationships on incomplete all, of the tasks will be incomplete.
tasks and the number of lags on
incomplete tasks. There should not be By counting the number of start-to-
any leads in predecessor relationships, start, finish-to-finish and start-to-
due to the critical path and their finish relationships for incomplete
negative affect on analytics. When it tasks, youll be able to make sure that
comes to lags, those numbers should be at least 90% of your schedule uses
kept to 5% or less. Because the DCMA the finish-to-start relationship. Also,
14 Point Assessment is designed to look at the number of start-to-finish
be completed throughout a projects relationships and see how often they
reporting cycle, total tasks, completed are used. These should be rare and if
tasks and incomplete tasks are all used at all, should be accompanied
included in the metric. If youre using with sound justification.
CHAPTER 10 Analyzing the Schedule 80

Make sure that incomplete tasks do


not include more than 5% of hard
constraints because the schedule will
then become illogical. Likewise, they
should not contain more than 5% of
floats exceeding 44 days, and should not
be missing predecessors or successors.
Check for tasks with floats that are
negative and adjust the schedule as
necessary to eliminate them.

Next, look for incomplete tasks with high


duration, like those exceeding 44 days.
You should try to keep those instances
to less than 5%. These tasks will most
likely not be broken down enough to be
manageable and provide transparency
into exact timing and cost. Also, look
for invalid dates. There shouldnt be any
start or finish dates occurring after the
end of the project or after the end of a
particular reporting period. Then, make
sure that all tasks have either hours or
dollar amounts assigned to them and
check to see if the project completion
date has a negative total float number.
Two other analyses to perform are
the Critical Path Length Index and the
Baseline Execution Index, both of which
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is underway.
81 CHAPTER 10 Analyzing the Schedule

OTHER ANALYSIS HELPERS

You might decide to look for help with the schedule analyzing process. Short, simple
projects as well as those that are long and complex can benefit from outside analyses.
This could be done by consulting planners or by individuals with similar project
experience. There are also software programs available that can perform schedule
analyses and flag troubled areas. Here are a few of these software programs:

Schedule Cracker analyzes the schedule and addresses problems that occur in seven
main areas. It finds these issues and gives insight to the schedule by including cost
metrics analyses, highlighted activities with alarming conditions, and showing the
places where closer inspection is needed, such as abnormal activities. This tool also
tells you how closely the schedule fits the Defense Contract Management Agency
14 Point Assessment requirements and compares a base schedule against a revised
schedule, analyzes the trends, and performs an earned-value analysis.

Acumen Fuse is a diagnostics tool that pinpoints and resolves shortcomings in a


matter of minutes. It uses industry-wide standards and allows users to define their
own standards as well. This software checks for logic, float, sequence of activities, level
of detail, costs and risks, and earned value. It too compares changes over time and
analyzes single or multiple project files. Once the analysis is completed, the tool then
summarizes the results to include a quality indicator score that can be used to assess
the schedules quality against industry benchmarks.

15
CHAPTER 10 Analyzing the Schedule 82

Steelray Project Analyzer says it can evaluate your project schedule for quality and
performance in minutes. It also has a coach that helps you fix problems using
actionable guidelines. This software calculates the longest paths, detects circular
chains of activities, assesses the schedule against the 14 DCMA points, compares
schedules, provides a scorecard and justification, analyzes by phase/period and
allows you to interact with UN/CEFACT files.

Because project schedules are usually built in a fluid and dynamic environment, they
require constant adjustment. Once the project is ready to implement, a thorough
review of the project schedule will pave the way for success.
CONSTRUCTION
Project
Management
Guide
.................

PART 3
.................

PROJECT
CONTROLS

. . . . . . BROUGHT TO YOU BY . . . . . . .
CONSTRUCTION PROJECT MANAGMENT GUIDE Part 3 // Project Controls

TABLE OF CONTENTS

CHAPTER 11 - CONTROLLING PROJECT COSTS . . . . . . . . . . . . . . . . . 84


Using the Right Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Procuring Effectively . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Activities Out of Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Scope Creep . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Increases in Material Costs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

CHAPTER 12 - QUALITY CONTROL IN ACTION . . . . . . . . . . . . . . . . . . . 91


Quality Begins and Ends with People . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Total Quality As a Goal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Phases of Quality Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

CHAPTER 13 - CONTROLLING THE SCHEDULE . . . . . . . . . . . . . . . . 97


Communicate and Observe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
The Harbinger of Complexity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

ABOUT PROCORE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106


CHAPTER 11 Controlling Project Costs 84

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85 CHAPTER 11 Controlling Project Costs

Using cost controls during a project provides the necessary assurance that spending
wont exceed the budget. When cost controls are used at the activity or task
level, they also help locate problem areas within the schedule and encourage new
efficiencies. If costs for a particular activity rise too fast relative to the percent
complete, then adjustments may be in order. These adjustments might include:

Changes in scope
Adjusting crew size
Attending to factors interfering with timely completion
Increasing management control over material and equipment aspects
CHAPTER 11 Controlling Project Costs 86

Once construction is underway, its very unrealistic, then its time for a meeting
difficult to address cost problems arising with management, and quickly. If
from mistakes or oversights that should attention was put into planning a realistic
have been dealt with during the planning project, with achievable deadlines and
stages. If theres an inadequate work budget, utilizing the cost controls set in
breakdown structure, budgets that have place will help mitigate budget problems
been highly reduced in order to increase once the project is underway.
competitiveness, or an overall budget is
87 CHAPTER 11 Controlling Project Costs

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USING THE RIGHT TOOLS

According to the Construction Users Roundtable, or CURT, project costs should be


reviewed every month with an effort to track all fixed-price contracts. Some projects,
however, benefit from weekly or even daily tracking. When a project starts to get into
trouble, increasing the frequency of budget reviews adds a margin of safety to both
cost and timing.

One of the more difficult aspects of cost control is managing reimbursable costs.
These require tracking work progress and purchases already spent against the
budget. If these arent reviewed or managed well, predicting the final cost of
assembly, task or activity will be challenging. Review the tools youre using and make
sure youre not overlooking features that will provide transparency. If needed, find
new, more effective tools.

Changes in project scope due to the emergence of new information are inevitable
in construction. Its not a question of whether, but rather when the next change will
take place. If you have project management software like Procore, change orders are
quickly and easily tracked from cradle to payout and beyond. Construction software
helps ensure cost changes continue to fit into the project budget and approved
changes are transparent and tracked in real time with all parties involved.
CHAPTER 11 Controlling Project Costs 88

Just as costs must be tracked, they


should also be reported. It does no
good to have growing cost reports sit
buried in an inbox or budget report.
Items on the verge of and those already
running over cost should be called
out for attention, whether in a clearly
marked section of the budget report or
in red type on a ledger. How close an
activity is to going over budget depends
on more than just the amount spent to
date in relation to the total budget for
the activity the amount of remaining
work is also a major consideration.

There is no shortage of construction


accounting software and cloud offerings
that handle the accounting aspects of
the project. The best options are able
to record costs based on cost accounts
that track, as closely as possible, the
activity or task level. Getting to this
level is essential if you want to track in
extreme detail where money is being
spent. You might have a project budget
of $2,000,000 for carpentry, but if you
dont break costs down into wall versus
roof carpentry, then its much harder
to know exactly where the carpentry
budget is causing you to dip into the
red. Additionally, at project closeout,
you will miss valuable data that could
inform decisions on future projects.

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89 CHAPTER 11 Controlling Project Costs

PROCURING EFFECTIVELY

According to Edward Opall, CPA, CCIFP, and director at EisnerAmper, Real Estate
Construction Services Group, the best opportunity for reducing costs and increasing
profitability on a construction project is to have effective procurement. This
extends beyond consumables to subcontractors as well. Developing and using a
strategic purchasing plan and packaging all the components of work products gives
contractors the best opportunities for competitive pricing according to Opall. He also
stresses the importance of incorporating unit prices, labor rates and alternates into
purchasing decisions.
CHAPTER 11 Controlling Project Costs 90

There are multiple reasons why project costs begin to escalate. A few of the common
ones to watch out for include:

ACTIVITIES OUT OF SEQUENCE

Construction is a social business that requires interaction between many participants,


in which unofficial negotiations are always taking place. Sometimes these
negotiations take place because the planners were incorrect, but more likely, on a
well-planned job, they take place because its in the best interest of those negotiating
the change. These negotiations often end up rearranging the order of activities. For
example, drywall installers might try to get ahead of schedule by requesting to work
alongside electricians, installing the drywall while the electrical wire is being pulled.
Besides potentially getting into each others way, there is an increased likelihood of
making a mistake and installing drywall over a spot where the wire hasnt been pulled
yet. Perhaps material costs will come out of the subcontractors allowance, but time
will be lost and the cost of electricians may increase for delays.

SCOPE CREEP

Scope creep is a phenomenon that occurs during project execution and is often so
gradual it goes unnoticed. The likely culprits are new products or features being
added and upgraded, or design changes that escalate time and costs without
increasing the budget. Sometimes called value for free, this cost escalator can only
be adequately handled in the very early stages. If a project has had many changes in
scope before construction began, and there has been a lot of back and forth amongst
participants on the design and critical project aspects, then it could be advantageous
to institute daily or weekly budget monitoring in the early stages of the project so
you can detect creep very early on.

INCREASES IN MATERIAL COSTS

Even when contracts include language to protect contractors from rapidly rising
material costs, this can still become a cost problem. A 9% rise in rebar cost is not
recoverable if the contract specifies the cost must rise 10% or more before its eligible
for reimbursement. That 9% increase is a significant cost for the contractor to bear.
The solution might include a thorough review of the quantities of the material used
and determining if there are options for reducing that amount. Other options include
changing suppliers or submitting alternative materials as a substitute. Beyond making
sure the project stays within budget, cost controls are really the measure of how well
the project is planned, and in the end, how well it is managed.
91 CHAPTER 12 Quality Control in Action

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CHAPTER 12 Quality Control in Action 92

QUALITY BEGINS AND ENDS WITH PEOPLE

The quality control plan is created early in the project lifecycle and becomes the
guide for assuring quality as the project is built. While quality begins and ends with
those doing the work, conversely, few things are more detrimental to quality than
a lack of time. When rushed, there is a natural tendency to focus on completion.
This focus on the endpoint rather than the process compromises quality because
details are often overlooked and shortcuts are taken. The cost of rushing becomes
painfully clear when activities have to be duplicated to get the quality up to the level
of specification. If you dont have enough bandwidth to do the job correctly the first
time, how will you have enough to do it correctly a second time?

Lack of proper training and subpar skillsets also contribute to poor quality. Whenever
new and unfamiliar materials or processes are introduced, there will inevitably be
a shortage of necessary skills and understanding to perform the task. Often times
when a new process is introduced, training is abbreviated or skipped altogether to
accelerate progress. This drastically decreases quality control as teams are never
properly trained to execute the job to company standards and often work under their
own personal assumptions of quality. When dealing with these factors affecting
quality at the task level, the best answer is to have experienced leaders. Foremen,
project managers, and superintendents who know how to lead, inspire, coach,
counsel, and effectively discipline will be able to address problems most effectively.
93 CHAPTER 12 Quality Control in Action

TOTAL QUALITY AS A GOAL

There is something to be said about a total quality approach to construction


projects. When using total quality, no defects can occur anywhere in the process.
From a permanent perspective, this is an unrealistic goal, but according to project
management experts, it helps prevent organizations from ever reaching the point of
taking quality for granted. Assuming total quality control is adopted at the beginning
of the project, all design considerations should be scrutinized from this perspective.
Materials, processes, and equipment must also be analyzed for the desired level of
quality and subcontractors and vendors thoroughly vetted.
CHAPTER 12 Quality Control in Action 94

During construction, the effort then


focuses on ensuring the quality
standard is met. This adds a layer of
tests to ensure inputs to the process
have zero defects and that the
processes themselves are performed
accordingly. In the wake of material
defects like moldy drywall and
counterfeit electrical parts, its now
more common for those purchasing
construction materials to choose
their sources carefully and to ask for
certifications and samples to confirm
the items meet specifications.

Total quality approach from a


personnel perspective involves
the workers and requires them to
monitor their own quality of work,
participate in meetings, and suggest
improvements. By some accounts,
total quality control is very difficult
to carry out in construction and
may set too high a standard. Others
suggest that rather than making the
measurement of zero defects the focal
point, it is more realistic to see total
quality as a commitment to continual
improvement.

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95 CHAPTER 12 Quality Control in Action

PHASES OF QUALITY CONTROL

According to the U.S. Army Corps of Engineers, one way to look at the quality process
is to view it in three phases.

In the PREPARATORY PHASE, those tasked with quality roles:

Review plans and specifications


Verify submittals are approved
Review the testing plan
Check preliminary work
Physically examine materials
Discuss construction methods
Review safety

In the INITIAL PHASE, those tasked with quality roles:

2 Establish the quality required


Resolve conflicts
Ensure testing is done
Review safety

And in the FOLLOW-UP PHASE, those tasked with quality roles:

3
Ensure contract compliance
Maintain quality
Ensure testing reports are submitted
Ensure necessary rework is completed

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CHAPTER 12 Quality Control in Action 96

In any case, all parties involved are responsible for ensuring quality. Some of these
titles include: Quality Control (QC) Manager, QC Specialists, Superintendent,
Subcontractor, Foreman and [the owners] QC Representative. For continuity, its
important that substitutions of people are kept to a minimum and adequate records
of meetings are kept.

As with most aspects of managing construction projects, its the planning phase
thats most important and helps ensure a quality environment is created. Without the
necessary plans and processes in place before construction begins, quality is simply
an afterthought. Once construction is underway, its a matter of following the plan
and ensuring the right people are in key positions.

Project management
CHAPTER 13 Controlling the Schedule 97

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98 CHAPTER 13 Controlling the Schedule

Controlling the schedule requires a combination of


planning, skill and luck. This is a multi-dimensional activity
that puts you up against a laundry list of things that can
go wrong. Essentially, during the construction phase of a
project, it is the project managers job to find and solve
problems, which can sometimes feel like detective work.

It isnt practical or effective to look for major cost savings


once construction is underway unless youre going
to remove a portion of the project. The focus during
this stage of managing a construction project should
instead be making sure the project is built according to
specification. Part of this process includes tracking costs
to those budgeted as it provides another indicator of
project performance. Additionally, you want to measure
how closely the plan is being followed and uncover any
deviations. With a clear, in-depth view of the schedule,
and a way to track and monitor actual progress, you can
see if things are on track or about to derail.

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CHAPTER 13 Controlling the Schedule 99

COMMUNICATE AND OBSERVE

The key indicator to watch closely is the critical path and the activities it includes.
Ideally, there will be communication and observation systems in place to supply real
time feedback on the activities as they are underway. For example, Procores project
management solution includes a system of notifications that not only remind you of
important milestones, but also generate automatic follow-ups inquiring about the
completion of activities.

Walking around the project provides tactile and visual information about how work is
progressing. Its one thing to get an email from a subcontractor telling you a portion
of the work is 75% complete, but quite another when you visit the location and are
able to see, in person, that the project is actually only 50% complete. There are also
various inspections by third parties that can help validate the complete picture. Its
very important to rely on more than a single type of input when gauging the progress
of the project.
100 CHAPTER 13 Controlling the Schedule

Along with clear communications and


personal observations, you can utilize
the project budget to compare with
the work in place and get another view
of progress as well as the quality of
completion. Ramping up an operation
will often consume more of an activitys
budget than originally planned, but once
that activity is in motion, the costs often
level out. So when using the budget as
an indicator, you have to simultaneously
keep the big picture of the activity in
mind while scrutinizing the work that
leads up to it. Keeping a very high
level of detail in the cost accounts will
also provide a better view into whats
happening.

Over time, youll see patterns emerge


in the velocity of outgoing expenses.
This is particularly true in projects that
have many repetitive installations. For
example, on a mixed-use high rise, where
some floors are residential, there will be
repetitive installations of bathrooms and
kitchens. As those items are completed
on the initial floors, you can see a pattern
of expense that can become indicative of
future problems.

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CHAPTER 13 Controlling the Schedule 101

When you have predictable costs on a


portion of the project that begin to stray
from the norm, its time to look more
closely at the activities involved to see
if changes have crept into the process.
Productivity is affected by many things
like the weather or the material availability
of unique equipment. Its largely up to the
project manager to discover the reasons
for deviations from the schedule and then
design solutions.

Within large project milestones, there


are usually incremental milestones that
represent smaller accomplishments. When
you combine your own observations with
those of other stakeholders, and track
the budget of the activity, you will have a
well-rounded view of the actual status of
the project.
102 CHAPTER 13 Controlling the Schedule

THE HARBINGER OF COMPLEXITY

Even though construction projects run on schedules, linear activities are


largely self-organizing and as Robert C. McCue, P.E., consulting engineer
with MDC Systems points out, they will proceed at some pace regardless
of the scheduled time allotted. McCue maintains that construction
schedules, with their assumptions of consistent input and output
relationships yielding constant completion percentages, are overly
simplistic, leading to incorrect decisions as complexity increases.
His prescription is to be constantly vigilant and watch for the
following signs:

The system used to track completion becomes unreliable


The critical path has increasing numbers of critical activities
Updates to the CPM schedule are outdated before
being posted
Critical activities exceed 50% on unfinished work
Additional labor doesnt increase completion rates
Traditional management tools become
unreliable
Schedule influencers feel frustrated
with their inability to mitigate events
CHAPTER 13 Controlling the Schedule 103

McCue makes a call for creativity when complexity begins taking hold of a project.
This can include going through trial and error tests to see what solutions present
themselves. Encouraging team members to explore different approaches and test the
most likely resolutions expands the available solutions exponentially.

Construction projects are unique in their dynamic nature with disparate organizations
that have competitive incentives. Even the most meticulously planned projects create
surprises, so watch out for the following culprits that may interrupt your schedule:

Extraordinary weather events


Emergency adjustments to the scope
Catastrophe near or on site
Manpower, equipment or material shortages caused by unusual events

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104 CHAPTER 13 Controlling the Schedule

Its not possible to plan for these risks so if the owners are still going to continue
with the build, the next step is to carefully and quickly plan a recovery strategy. For
example, a large concrete-intensive project starting up in the vicinity may negatively
affect the local supplies of rebar. Keeping an eye on the long-term view includes
watching for changes occurring outside of the project that can subsequently affect
your own project. For events that foretell a problem, like missed deadlines not on
the critical path and contingencies inadequately planned for, take a step back and
reformulate your short-term schedule and test for its effects on the critical activities.
Otherwise, look for opportunities to make up for lost time and resources, in order to
get the critical path back on schedule.

A large part of controlling the schedule comes down to continually assessing


risks and staying alert to changes. Change is the only constant, so adopting an
accepting attitude will help keep you and the schedule flexible. With flexibility comes
adaptability, a natural and effective response to change.

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CHAPTER 13 Controlling the Schedule 105

CONCLUSION
Managing construction projects can be an incredibly challenging undertaking. Every
time a new project starts, it is a wholly new process. Maybe some participants will
stay the same, but the territory, scope, materials, processes and equipment will
constantly change. Each owner has different goals from the next, and in all, most
aspects of one project wont resemble any others.

There is no substitute for planning. How well things are planned will determine the
overall success of the project. While excellent planning wont guarantee a successful
project, it can eliminate one of the major reasons why some construction projects fail,
and why others dont measure up to expectations.

If youre new to project management, we hope this three-part Project Management


Guide taught you new techniques that will serve you well. If youre experienced,
perhaps it served as a refresher, introduced new concepts and perspectives, and
increased your understanding of the profession. With your next project on the
horizon, we hope you regularly revisit these pages for reminders, guidance, and
inspiration.

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106 CONSTRUCTION PROJECT MANAGMENT GUIDE Part 3 // Project Controls

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PRODUCED BY Procore Technologies, Inc.

Procore is a cloud-based construction management software application. We strive


to make your project management effortless, one task at a time. With Procores
easy-to-use and collaborative software, you can manage projects at anytime, from
anywhere, with any Internet-connected device.

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