DocumentCode: SP1/GEN/TMP/001

)(IGAT5

)(TestingMethodsforPipe,Valves&Fittings

T.T.F.
1388 / 11/ 20 : / 28 1388 / : / 20 1388 / :

Rev.03


: 5------------------------------------------- PIPING

1-1 5----------------------------------

1-2 )7-------------------------------------------------(Carbonsteel

1-3 )7--------------------------------------------------(Alloysteel

1-4 ) 8---------------------------------------------(Stainlesssteel

1-5 8-------------------------------------------------------

1-6 8---------------------------------------------------------------

1-7 9--------------------------------------------------------------

1-8 PIPING 9------------------------

1-8-1 )9---------------------------------------- (CARBONSTEEL

1-8-2 )11----------------------------------------(KilledC.S.

1-8-3 )11---------------------------------- (GalvanizedC.S.

1-8-4 )12----------------------------------------------(AlloySteel

1-8-5 )12----------------------------------------(StainlessSteel

1-9 13-------------------------------------------------------

1-9-1 ) ( 13------------------------------------------

1-9-2 13---------------

Page|2

1-9-3 14---------------------------------------

1-9-4 15--------------------------------

1-9-5 16-----------------------------------------

: 18-------------------------------------------------

2-1 18---------------------------------------------

2-1-1 18-------------------------------------------------

2-2 25--------------------------------------------------

38---------------------------------------------------------------------------
41---------------------------------------------------------------------------
: 47-------------------------------------

3-1 47-----------------------------------------------------------------------

3-2 48--------------------------------------------------------------------

3-3 49-------------------------------------------------------------

3-3-1 50--------------------------------------

3-3-2 50--------------------------------------

3-3-3 50-----------------------------------------------

3-3-4 51-------------------------------------------------------

3-4 52----------------------------------------------------------

3-5 56--------------------------------------------------------------

Page|3

3-6 58-----------------------------------------------

3-7 64-----------------------------------------------------------

Page|4

PIPING

1-1

:ASMEB31.1

:ASMEB31.2

:ASMEB31.3

:ASMEB31.4

:ASMEB31.5

:ASMEB31.8

:ASMEB31.9

:ASMEB31.11

:ASMESectionI

:ASMESectionII

:ASMESectionIII

:ASMESectionVIII

Page|5

:
1-1

3-1 4-1

Page|6

1-2 ):(Carbonsteel

400 C .
:

:A106C

:A106B

:A672GRCC60 16

:A53B

:A134

:API5L

1-3 ):(Alloysteel

400C.

:A335P11 400 C 470 C

:A335P22 480 C 550 C

:A335P91 500 C

:A335P92 560 C

Page|7

1-4 ) :(Stainlesssteel

.
:

:A312TP304

:A312TP316

:A312TP317

1-5 :

:ANSIB36.10 ) (Wroughtsteel

:ANSIB36.19 )(Stainlesssteel

1-6:

:ANSIB16.5 24

26 60
:ANSIB16.47

Page|8

1-7:

:API6D

1-8 PIPING :

1-8-1 )(CARBONSTEEL

) Galvanized C.S. ( ) Stainless Steel ( Alloy
) Steel ( ) Monel ( Titanium Zirconium

PVCGRP.....:

1300)( 15001600
.

45 S.S.&SupperA.S. :

4529 LowTemp.C.S.&A.S. :

29400 NormalC.S.:

Page|9

400538 S.S.&HighTemp.C.S.&A.S. :

538 S.S.&SupperA.S. :

)(NoScaling

S.S. .

)(Corrosion&Erosion

S.S. Monel
.

AlloySteel
.

Page|10

1-8-2 ):(KilledC.S.

.
.

1-8-3 ):(GalvanizedC.S.

) (C.S. ) (Zn
.

.

):(HotDipGalvanized

) (Zn
.
. 6 .

):(ColdGalvanized

. 8
.

Page|11

1-8-4 ):(AlloySteel

(C ) (Ni) (Mo) (Mn)

(N)(V) (Cb) )((Cu)(Ti)(Si) (Cr)...
.
.
:

: .

: .

: .

: .

: .

1-8-5 )(StainlessSteel

1012
) (Cr . :

S.S.=Fe+C+Ni+Cr

) :(Austenitic ) (Ni.

) :(Martensitic ) (Cr.

) :(Feritic ) (Fe.

Page|12

1-9

1-9-1 ) (

.
.
95

. .

. ) (

.

.
. .

1-9-2

. Caliper
.
.
.
.

Page|13

)(cups %60
%15 .
Caliper .

.
.
.
.

1-9-3

.
.
.
.
.


.
.

.
.
. .

Page|14

.
.


.
.
.

.


.

1-9-4

.



.

Page|15

.


.
.
.
.
vent
.
. vent
.
.

1-9-5

.
.
.

.

.

.
.

Page|16

drain .

Page|17

2-1

) (MaximumAllowableOperatingPressure

.
) ANSI/ASMEB31.4
( .

ANSI / ASME B31.8

) ( .

2-1-1

= P

(SMYS) (SpecifiedMinimumYieldStrength) =S

= t in

= F

Page|18



= E

= T

=D

Page|19

) ( 2-1

Page|20

) ( 2-2 F

Page|21

) (2-3 E

Page|22

) (2-4 T

)(2-5

Page|23

(2-6)

TEST REQUIREMENTS FOR PIPELINES AND MAINS TO OPERATE AT HOOP STRESSES OF 30% OR MORE OF THE
SPECIFIEDMINIMUMYIELDSTRENGTHOFTHEPIPE

(2-7)

Page|24

2-2

.

%125
) (MAOP
%110MAOP .
) %72 ( ) 2-6 (2-7 ) (SMYS
) %72 ( ) (SMYS
125% MAOP %90 SMYS .

.
.
192111 1 .
8
125%MAOP .
.
90%SMYS 95%
%100 SMYS
%90 SMYS %100 . SMYS
.

1
.MinimumFederalSafetyStandard (MAOP)(SMYS)

Page|25

.

.
.

. 2-1 .

) :( 2-1

Page|26

.
.
SMYS
%90 %95 %90 SYMS %100.

.
. 0.433
. 0.445 .
1.02 0.433
.
1000 1200
. %90
%90SMYS . 30"OD0.390"wtAPI5LX60.
200 (200feet0.433=86.6psg) 86.6psig
90% SMYS 1,404psig .
1,491psig 1,404psig 86,6 psig
%90 ASMYS 1,404psig .
%96 SMYS.

.
. ) (
. 2-3
Pig . Pig

Page|27

.
.

:2-2

Page|28

:2-3

:2-4

:2-5

Page|29

:2-6

0.5 .
100
. 2-6 .
.
.
. 2-5
.
.
70 150 ) (gpm
.
6 gpm 30 .

Page|30

.
. 15 30
.
3
. -
SMYS .
x y .
.

.

.

.
A.B .
.

.
-


.
.
.

Page|31

.
125psig .
195psig . 2-7
.

:2-7

10 psig 20 .
.
.
.

.
Air Lock ) (Air Lock .
AirLock .
.
. .
.

Page|32

. .
.
.

.
.

Page|33

:2-8

Page|34

.
.
.
.

.
.

) (

) (
100 30480

Page|35

. 2 -8 .
.
2 -9 .
rpm
. 2 -10
.
:2-9

Page|36

:2-10

Page|37

.

.

)(1
:
=L
= d
0psig = V

) (

.
) (5 -2 -1 .
.
(2)

:
=Vtp P T ) (
=Fwp
=Fpp
=Fpwt 60
(3) T

Page|38

:
psig = P
)(4

:
= D
= t
= T

)(5

:
= Fpt 60
60 ) 2-8 = F wt

(
)(6

Page|39

) -Fwt :(2-8

Page|40

18inOD0.375inw.t =
70 =
66 T =
1,800psig =

:
2-11 2-14
.

:
=D
=t
68 48 2-13

Page|41

:2-11
) 40 50 (

Page|42

:2-12
) 50 65 (

Page|43

:2-13
) 65 120 (

Page|44

:2-14
) 120 130 (

Page|45

.
]dp=[B2a]/[Dx(1v)/Et+C

:
= dp psig
= B ) (
= D
(3010)6 = v
= C
(1.116105per = a
= t
= T

9-2 50
1,450 2,925psig .

:2-9 50

Page|46

2 3 4

3-1

.
.

.
.

.

) ( .

2
Dewatering
3
Cleaning
4
Drying
Page|47

3-2

.
.
.
.

.
.
.
.

.
.

) ( 5

5
Gaslock
Page|48

3-3

. :

) ( 6

) (flushing

6BrushPig
7SandBlasting
8Pickling

Page|49

3-3-1

.
.

3-3-2

.
3 .
.

.

3 .
.

) ( .
.
.
.

3-3-3

.
.
.

Page|50

.
.
.
.
.
.

3-3-4

.
.
) (
. .
.

.
.
. .
.
.

) (
.
.

Page|51

3-4

. .
-80 .
-70 .
* -40 .
.
.
*DewPoint
.
7 -39
. 7 -39
.
+70 100 +70 .
1253 ) 150( .

)(

.
. 2

Page|52

.
.

.
.
.

.
.
.
.
.
.
.

.
.
.
.
.
.
.
96 .
.

Page|53

.

.
.

.
- .

.
.
. - .
.
.

.

. 50 .
.
.
.
.
.

. . )(BTU

Page|54

15
.

. * .

.
.
.

*OffShore

Page|55

3-5

: 3-1

Page|56

: 3-1 )(

Page|57

3-6

.
.
:
.

.
:

.
:

) .

Page|58

) . : (

.

.

.
) .
(.

:
-1 .
-2 .

.
.

.

.
.

.

Page|59

. ) 0.9686 = (1
28.054 . 28.264 28.013.

:
) ( .
.
.
.
.
.
.
:

) (AIT 914 .
1000-1500 psig
400 700 .
. .

.
) ( .

Page|60

.
) 70 ( ) (50 psig
.

. -
.

. :

-70
.
10 1000 psig .
900 psig 2200 psig .

-20 ) ( . -
20
.
.
.

.

Page|61

.
.

.

.

( : 3-1 80 )

- . -
.
. .
. ) 70
(50 . psig

. .

Page|62

3-2

600 psig .
. 140 .
psig ) 70
(50 . 6 BTU 45000
.
. 10

. 160
.
50 psig
.
50 psig

Page|63

600 . 70 psig

45000 .
.

) ( .

3-7

3-3 .
30 . ) (
20 .
20 .

)(D.P

) (.
SVP=0.6kpa :
20 ) (%20R.H :

-18 .
. -20 .
SVP
R.H

Page|64

-1
.
.

.
. 4
. .
.

-2
.

. :

-1
-2
-3

.

. .
12 .

Page|65

3-3

-3
.
.
.

.

Page|66

:
= Pi
= Pf
= Pv
= Se
= V
= Sp
= C
= M
= Dv
= Preq

Page|67

) ( .
.
. .

. .
.
.
0.26 kpa -10 . 0.104kpa
-20 . -20
0.1kpa ) ( .
100 36 10000
. -10
19.7 46.5 . -20
. .
. 3-4 3-2
.

:
.
.
.
.

Page|68

. SVP

. .
. .
.

: 3-4
3-4

Page|69

:3-2
WaterVapourPressureTable

:

.

Page|70