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JMBZ-QPR-0132R5

QUALITY MANAGEMENT SYSTEM


Zeppelin Systems Latin America

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Certified Company- ISO 9001 since 2005
JMBZ-QPR-0132R5

- Certified CRCC PETROBRAS since 2012


7000050703-1- Petrobras- CRCC- Valid until 03-03-2017
7000051150-0-Petrobras- DRS- So Paulo- Valid until 03-03-2017

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Certified EN 1090-2 EXC 1 to EXC 3 - since 2016
JMBZ-QPR-0132R5

After international audit by TV last January 2016, Zeppelin Systems LA, proudly informs that is
the first company in Latin America qualified in execution weld (EXC 3), for structure in Carbon
steel of European standard EN 1090-2.
Source: http://www.certipedia.com

Certificate of
Qualification for
manufacturing and
welding in structures of
Carbon Steel EN 1090-2 =
EXC 1 to 3 according to
EN 1090-2.

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Quality Policy
JMBZ-QPR-0132R5

ISO 14000 in
implementation

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JMBZ-QPR-0132R5

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Infrastructure- Qualified workmanship
JMBZ-QPR-0132R5

All activities of the Inspectors are strictly based on procedures and records.
All internal documents are available in conformity with the Regulating Agency
and Manufacturing Standards.

Currently Zeppelin L.A. maintains a team which includes:

-Welding Inspectors N1 ;
- Dye Penetrating liquid Inspector N2 ;
- Dimensional Inspector N2*;
- Ultrasonic Test ASNT- N2 Inspector
-Magnetic Particle- SNQC- Inspector*;
-Painting Inspector- SNQC- Level 1
- Welders and fitters (All trained and currently ASME IX, AWS D1.2/D1.6 and EN
1090 Qualified).

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COMPANY FEATURES: JMBZ-QPR-0132R5

Factory and Offices

Total Area: 26.500 m;

Covered area: 7.700 m

Storage area: 15.500 m

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Assembling Section Preparation Section

H:6m L=15m C= 60m H:8m L=20m C= 65m


01 Traveling crane : 05T; 02 Traveling crane : 10T;

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Fitting Sector Fitting (Assembling Tower)
H:12m L=20m C= 50m H:30m L=5m C= 5m
02 Traveling crane : 10T; Assembling Tower: 10T;

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Equipment

- Calendering

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-CNC- Plasma Cutting

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Automated Welding

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Welding machines

About 85 welding machines:

40 TIG

45 MIG/MAG

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Traceability
-Label

Label = Separated to manufacturing


Label to receive goods
(Internal)

Label = Liberated to Label = Liberated


Label = send to Quality Label = Liberated to
Label = Liberated to customer / Production to External
Control Internal Application
Customer Order = detached Inspection

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Consumables - Stoves

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Consumable - Identification

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Welding Equipment

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Purchase
It is assured that the acquired products from third parties follows the
specified requirements in each procedure as described below.

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Inspection at Supplier
Inspections are conducted at the supplier when pre-determined by the
Zeppelin or Customers.

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Conformity Assurance
Special processes
Welding procedure qualification record:
It is maintained and Procedures qualified for the welding.

EPS / RQPS

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Conformity Assurance
- Welder Qualification Record

RQS

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Conformity Assurance
Welding process audit

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Conformity Assurance- NDT
Dye Penetrating Liquid :

It is maintained procedures and qualified professionals for testing.

-Procedure
-Report

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Conformity Assurance - NDT

Dye Penetrating Liquid test of rack gear for a 25 m


Diameter Turning machine

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Conformity Assurance Non Destructive Testing
Ultrasonic Testing:
Procedures and qualified Personnel for testing are available.

-Procedure;

-Report;

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Conformity Assurance - NDT
- Ultrasonic Checking of Weld seams

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Conformity Assurance - NDT
Zeppelin Systems Latin America also has partnerships with laboratories
accredited with the Inmetro for tests, such as:
- X Ray;
- Magnetic Particle;
- Hydrostatic Test;
- Destructive testing:
-Tensile Test;
-Bending Test;
-Metalography;
-Hardness Test;
-Impact Testing...

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Conformity Assurance Identification and Traceability

All parts and Components are identified in appropriate manner, from the Material e during
manufacturing process. This procedure maintains the traceability of origin.

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Conformity Assurance

-Identification and Traceability


- Quality Certificate according to Standards

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Conformity Assurance Leakage Test for Rotary Feeders

Curva de Vazamento - Vvula Rotativa

1100,0
1000,0
900,0
800,0
Seqncia1
700,0 Seqncia2
Seqncia3

Nm3/h
600,0
Seqncia4
500,0 Seqncia5
400,0 Seqncia6
Seqncia7
300,0
200,0
100,0
0,0
0,00 0,50 1,00 1,50
barg

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Control and Calibration of Measuring Instruments and Devices
Records and Procedures for systematic overview of calibration of
instruments.

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-Customer Satisfaction: www.zeppelin-la.com.br/en-us/contact-us
Customer Satisfaction Enquiries are periodically made and used to monitor and decide
about quality related action plans ( KPI 1,5 and 14).

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Quality Assurance
Records , Analysis & Continuous Improvement

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SERVICE Final Control with Check-Lists

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Zeppelin Systems Latin America Equipamentos
Industriais Ltda

Rua Joo XXIII, 650 - Coopertiva


So Bernardo do Campo - SP Brasil
CEP/ (Zip Code): 09851-707
Telefone (Phone) ++ 55 11 4393 9400
Telefax ++ 55 11 4392 2333

E-mail: info@zeppelin-la.com

Homepage: www.zeppelin-la.com

vendas@zeppelin-la.com
www.zeppelin-la.com +55 (11) 4393-9400

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