Académique Documents
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Culture Documents
: 3729/GC13107800
CONTRACT TITLE: -
DOCUMENT TITLE :
CONTRACTOR:
REV. APPD.
DATE NO. REASON FOR REVISION PREPARED CHECKED APPD. Q.P.
Table of Contents
1.0 PURPOSE 3
9.0 DOCUMENTATION 9
Commissioning procedure for HVAC WORKS
12.0 PLANNING 10
12.1 PLANNING TASKS
12.2 COMMISSIONING DURATION TIME
12.3 VENDOR ASSISTANCE
12.4 CLIENT ASSISTANCE
20.0 ABBREVIATIONS 10
1. PURPOSE
The purpose of this Document is to describe the methodology for the commissioning of
HVAC System under Project GC09107200.
2. PRE-COMMISSIONING REQUISITES
Commissioning activities are to be carried out under direct supervision of manufacturers representative
and QP Personal.
2.1 General
Gather and ensure that the relevant information and documentation required for Pre
commissioning at the latest version .
AFC copies are available.
Mechanical completion certificate for the system/ subsystem shall be a prerequisite for
proceeding to Pre-Commissioning activities.
Personnel present for pre-commissioning are wearing the appropriate PPE.
Before commencing any work on site confirm that a valid permit to Work (Hot I Cold Work
Permit as Applicable) is Available for the task to be undertaken and all pre-job Safety Talks
(Toolbox) have been Completed .
2.4 Consumables
3. PRE-COMMISSIONING
3.1 Summary
The purpose of the Pre Commissioning procedure is to ensure that the specific HVAC systems of
EPIC FOR GAS SUPPLY TO RAS ABOU FONTAS (RAF) POWER STATIONS are properly
installed according to the approved project specifications, construction drawings and
materials. Further this procedure ensures to confirm and comply with QP standards for pre-
commissioning.
3.3 Description
Commissioning procedure for HVAC WORKS
Scaffolding.
Self-supporting ladders.
Temporary barriers I Warning Sign Boards ETC, (if Required)
Client assistance
To witness the testing.
5. SAFETY RESPONSIBILITIES
5.1 General
Safety Representatives I Worksite Supervisor to shall ensure that the work permit for pre
commissioning or commissioning I Testing Process for HVAC Works is in line with the
scope of work I Approved by the HSE Plan.
Check the Installation Conformity to the design Drawings and Specifications prior to pre-
commissioning or Commissioning.
All Necessary approved PPE Shall be provided and worn at all times.
Sufficient Illumination shall be provided in Pre commissioning or commissioning/Testing
Commissioning procedure for HVAC WORKS
6. PRE-COMMISSIONING STEP-BY-STEP
Check all equipment for installation are as per the design and manufacturer's recommendations
Check equipments interior and exterior are clean and free of debris
Check unit interior and exterior is free of any damage
Check none of the components are damaged
Check adequate clearance provided for service and maintenance
Check leveling of the Units are proper
Check anti vibration mounting pads are in place.
Check shipping bolts of the compressor are to be removed
Check all electrical components, starters, fuses are in place.
Check thermostats are installed and connected
Check all power and control terminations are proper and secure.
Check for Service space availability around the units.
Check the drain connections are to the nearest floor drain
Check the unit doors to be air tight
Check anti vibration mounting have correct location
Check the filters are provided
Check Coil fins are straight and free of obstructions.
Check Compressor Oil level checked
Check Fan rotation smooth
Check for unit grounding
Check motor bearing are properly lubricated
Check wheel clearance and balance are checked
Check motor & blower bearing are properly lubricated
Check condenser Fan rotation smooth
Check compressor is free from physical damage
Check all piping connections and instruments are complete and tight
Check alignment of compressors is verified
Check all electrical connection and devices are complete & operational
Check for the Labeling of the Equipment.
Check for the level of drain pan.
Check the drive belt guard is securely fitted
Check Fan accessories are available and installed
All Extract fans are installed as per the HVAC layout specifications.
Check and ensure I confirm the free rotation and direction of the extract fans.
Check and ensure I confirm the identification tags have been fixed properly.
Check and ensure I confirm all the Power and Control cables connected with the
System s h o u l d carry out the insulation resistance test and all the values to be recorded
in the check list provided.
Check and ensure I confirm that all the Power and Control cables are suitably tagged for
identification.
The incoming power cables to the unit isolators and to the control panel are properly
tightened and are within the specified torque values.
Check and ensure I confirm that all the cables are routed through the proper cable trays and
trunks.
Check and ensure I confirm that all the Cable trays and trunks are suitably grounded.
Check and ensure I confirm that the cables are suitably glanded, and the glands have been
grounded with their check nuts.
All the Units, Exhaust fans, Control panel , Motorized Control Damper and Isolators
should be properly grounded.
All the Instruments (Provided if any) Such as Temperature transmitters, humidity
transmitters , pressure transmitters, Differential pressure transmitters and other
instruments, should be provided with the instrument earthing and the signal cables
should be a shielded.
Check and ensure I confirm if temperature sensor/transmitters (if provided) in the ducts are
properly fixed and suitably glanded i n s i d e the ducts.
Wiring free from abrasion, kinks and sharp corners.
All the Differential pressure switches to monitor the filters are installed and the respective
hoses are suitably fixed to the unit filters.
Commissioning procedure for HVAC WORKS
Air flow switches are installed at the correct position to identify the airflow.
All the Motorized actuators are properly terminated and tagged.
The Package A/C units wiring and cabling has been carried out with respect to the
drawings provided by the Manufacturer.
All the Compressors, Solenoid valves, Condenser fans, Supply fan, Blower are
properly tagged and Terminated to the local control station of the Units.
All the Motors should be grounded properly.
The HVAC Control Panel has been provided to overall control & Monitor the HVAC system.
Check and ensure I confirm that panels provided are in compliance with the required
Protection ratings I certifications.
Check and ensure I confirm that panels are provided with the "As Built I As
Manufactured" drawings I wiring diagrams (fixed inside the panel).
Check and ensure I confirm that the control panel is properly installed and free from damages.
Ensure that the Panel General Arrangement is as per the Approved Drawings or as per the
Q.P Specifications.
Check and ensure I confirm that panel is FAT/ TPI approved (if Applicable).
Check and ensure I confirm that the internal loop test has been carried out and is up to
the mark.
Check and ensure I confirm that the IP protection of the panel is as per specifications.
Control panel internal arrangement is as per the Approved panel drawings.
Relays, Contactors, and other switchgear items inside the panel are suitably tagged,
ease for maintenance.
B.O. Q of the Control panel is as per the Drawings.
PLC/DDC Controllers are mounted in the panel ensure the wiring is carried out as per
the specifications of the manufacturer.
All the Feed backs from the field are properly terminated with the Loop test carried out
earlier and is reported.
All the outputs are at the proper voltage levels and are terminated at the designated
points.
Sensors/Transmitters are properly terminated and are shielded.
Check and ensure I confirm that AC/DC power is properly tagged and identified.
7.1 Protection:
Ensure electrical equipments are protected against rain and water ingress, especially
those items located externally and not normally exposed to the ambient conditions.
Ensure no mechanical damage due to other activities on site.
Ensure that the equipment are protected properly from dust ingress.
Ensure that all ,hot works" that are carried out in the vicinity of any HVAC equipment ,
should have the necessary protection in place to ensure that no damage to the equipment
or paint finish.
8. POST CONDITIONS
9. DOCUMENTATION
FORM: GENERAL
TASK LOCATION
ESTIMATED TIME(MH) :
Subsystem
ITEM CHECKLIST
Commissioning procedure for HVAC WORKS
REMARKS:
TPI
QP
REMARKS:
TPI
.
QP
Commissioning procedure for HVAC WORKS
REMARKS:
TPI
QP
Commissioning procedure for HVAC WORKS
REMARKS:
Subcontractor/Vendor
TASK LOCATION NOT NOT
Accepted by
REMARKS:
Subsystem
TPI
ITEM CHECKLIST
QP
Pretest Condition
1 Check and ensure I confirm
compliance with all relevant
drawings.
2 Check and ensure I confirm that
installation protocol is
available and the equipment is
cleared for Pre-Commissioning.
Visual Inspection-
Observation- Adjustment
1 Nameplate details are complete
and correct.
2 Check and ensure I confirm that
installation protocol is available
and the equipment is cleared for
Pre-Commissioning.
3 Check and ensure I confirm that
the equipment is as per the
project specifications the
construction drawings.
4 Check and ensure I confirm
the location, elevation,
orientation and that the
equipment is correctly aligned .
Commissioning procedure for HVAC WORKS
REMARKS:
Commissioning procedure for HVAC WORKS
TPI
QP
TPI
QP
TASK LOCATION
ESTIMATED TIME(MH) : OK NOT NOT REMARKS
Subsystem OK APPLICABLE
ITEM CHECKLIST
Pretest Condition
1 Check and ensure I confirm
compliance with all relevant
Drawings.
2 Check and ensure I confirm that
installation
protocol is available and
the equipment is cleared
for
Pre-Commissioning
Visual .
Inspection-Observation-
Adjustment
1 Nameplate details are
complete and correct.
2 Check and ensure I confirm
that
3 the ,Tagthat
Check No" the
is correct.
equipment is
as per the vendors' drawings
and project specifications.
4 Check and ensure I confirm the
location, elevation, orientation
and that the equipment is
correctly aligned.
5 Check and ensure I confirm for
any apparent signs of
shipping I rigging damage.
(If applicable record details).
Commissioning procedure for HVAC WORKS
REMARKS:
TPI
QP
Commissioning procedure for HVAC WORKS
11.1 Summary
The purpose of the Commissioning procedure is to ensure that the specific HVAC
systems of EPIC FOR G A S SUPPLY TO RAS ABU FONTAS (RAF) POWER
STATIONS STN.W2-LER BUILDING are properly installed and Operational according to
the approved project specifications, Construction drawings, Cause and effect and
Operational Philosophy. All required action for the punch list items generated in the
previous stages shall have been completed prior to proceeding to the next stage of
commissioning. List of updated and consolidated punch list shall be submitted.
Further this procedure ensures to confirm and comply with QP standards
11.3 Description
Scaffolding.
Self-supporting ladders.
Temporary barriers I Warning Sign Boards, Etc.
11.6 Pre-requisites
11.6.1 General:
Gather and ensure that the relevant information and document ation required for
Commissioning is at the latest version.
AFC Copies are available.
Portable Fire Extinguishers are in place
Power Supply is available
Barriers have been erected
Personnel attending the commissioning are wearing the appropriate PPE
Commissioning procedure for HVAC WORKS
HVAC Pre-Commissioning checks and Punch lists (if any) completed (in
conjunction with QA/QC).
Electrical Pre-Commissioning checks and Punch list (if any) are completed
Instrumentation Pre-commissioning checks and Punch list (if any) are
completed.
Mechanical Commissioning checks and Punch list (if any) are completed.
PSSA of Dedicated subsystem issued (All punch list ,A" Cleared)
RFC of Dedicated Subsystem already signed (No Punch list ,A" remaining)
11.6.5 Consumables:
11.6.6 Utilities:
Availability of fire extinguishers suitable for electrical fires.
12. PLANNING
13.1 Verification
Check that all associated Elect I Instrument commissioning check sheets associated
with the HVAC equipment has been completed, witnessed and signed off by all have
parties .
Check all the items on the compiled punch list have been agreed to, witnessed and
signed off by all parties.
All HVAC equipment and Control panel is provided with the Incoming Supply,
Cables are Merged and the properly terminated.
Earthing is completed.
Space around the Control Panel or the PAC units is clean and free from any kind
of temporary electrical arrangements. Power
Supply is Available.
Power supply from LVDB is available.
Check and ensure I confirm the Correctness of the power from the isolator top
unit.
Check and ensure I confirm the equal phase representation in each power wiring conduit.
Check and ensure I confirm the wiring to the starter free size, Voltage and correct
phase rotation.
Check and ensure I confirm if the Direction of the rotation of the supply fan is
adequate.
Disconnect all temporary power cords, replace all fuses, connect motor leads, and make
final electrical inspection.
Power up the HVAC Control Panel.
If any temporary power supply is installed ensure that an emergency push button is
available to stop in case of any emergency.
In case of using temporary power for pre-commissioning I commissioning,
contractor shall provide UPS Systems and ensure the power quality so that the
equipment installed under these project are safeguarded without any premature failures
or any internal damage to the equipment
Ensure all doors and windows have been installed and correctly installed,
providing wind and water tight conditions within, with no obvious open paths
directly to atmosphere.
Ensure all false ceiling and floors, and internal partitions have been correctly
installed.
Ensure the area(s) of concern are clean from dust and debris. Install
barriers and warning signs around the test area.
Personnel access should be limited to minimize interruption during air balancing.
15.1Method
Before commencing any work on site confirm that a valid, Permit to Work" (Hot I Cold
Work permit as applicable) is available for the task to be undertaken and that all pre-job
safety talks (Toolbox) have been completed.
Ensure that, Warning" notices have been posted.
Check and ensure I confirm the, OPEN/CLOSED position by energizing the power if
control panel is available, if not it will be simulated.
Check and ensure I confirm the free movement of blades I control linkages and extent of
closure of control damper.
Check and ensure I confirm limit switch operation if control panel is available, if not it will
be simulated.
Check and ensure I confirm the, OPEN position by energizing the power if control panel
is available, if not it will be simulated.
Commissioning procedure for HVAC WORKS
Check and ensure I confirm the free movement of blades I control linkages and extent of
closure of control damper.
Check and ensure I confirm limit switch operation if control panel is available, if not it will
be simulated.
Check and ensure I confirm sequence of operation as per HVAC Cause and Effect
Diagram.
16.1 Protection
Ensure electrical equipments are protected against rain and water ingress, especially
those items located externally and not normally exposed to the ambient condition s.
Ensure no mechanical damage due to other activities on site.
Ensure that all, hot works" that are carried out in the vicinity of any HVAC equipment
, should have the necessary protection in place to ensure that no damage to the
equipment or paint finish.
Ensure that the equipment are protected properly from dust ingress.
Check and ensure I confirm that Equipment provided is in compliance with the
required Protection ratings/ certifications.
Commissioning procedure for HVAC WORKS
Tag no:
Ambient temperature: c RH:
Equipment: Instrument used:
Manufacturer:
KW (Cooling): Model no:
Volt: Refrigerant:
Phase: Cycle:
Measured power supply: RY = YB= RB=
Measured phase to neutral: RN = YN= BN= NE=
Full load amps : Ll = L2= L3=
REMARKS:
TPI
QP
Instrument used :
Type : Qty : 2Nos
Manufacturer: Made in:
Tag no :
Power supply:
STARTER
Qty:
Type:
Manufacturer: Made in:
REMARKS:
DATE
REMARKS:
TPI
QP
Instrument used :
Equipment: Condenser Fan Motor-
Motor -
Type:
Manufacturer: Made in:
MfgNo :
Condenser Fan Motor #
Power supply : Condenser Fan Motor #
Measured power supply: RY = YB= RB=
RB=
Rated amps :
Measured Amps:
Condenser Fan Motor # Ll= L2= L3=
Condenser Fan Motor # Ll= L2= L3=
STARTER
Type:
Overload setting:
Overload range:
Coil volt:
Manufacturer: Made in
REMARKS:
TPI
QP
TPI
QP
Instrument used:
Equipment:
Manufacturer: Model no :
Volt: Phase: Cycle:
REMARKS:
TPI
QP
Comments
REMARKS:
TPI
QP
SUPPLY AIR:
Room Tag Type Size Design Air Initial Air Final Air Percentage Remarks
Reference No. Flow(LPS) Flow(LPS) Flow(LPS) of Design
TOTAL
RETURN AIR:
Commissioning procedure for HVAC WORKS
Room Tag Type Size Design Air Initial Air Final Air Percentage Remarks
Referenc No. Flow(LPS) Flow(LPS) Flow(LPS) of Design
e
TOTAL
REMARKS:
TPI
QP
SUPPLY(m/s):
1 2 3 4 5 6 7 8 9
A
B
c
D
TOTAL
Commissioning procedure for HVAC WORKS
RETURN AIR(m/s):
A
B
c
D
TOTAL
FRESH AIR (m/s):
A
B
c
D
TOTAL
EXHAUST AIR(m/s):
A
B
c
D
TOTAL
(m/s)
DUCT AREA (Sq.m)
TOTAL AIR QUANTITY
(m/s)
Commissioning procedure for HVAC WORKS
REMARKS:
TPI
QP
REMARKS:
TPI
QP
Attached
20. ABBREVATIONS
o ASHRAE- American Society of Heating Refrigeration and Air conditioning Engineers
o VA- Volt- Ampere
o VT -Voltage Transformer
o CT - Current Transformer
o HVAC- Heat Ventilation and Air Conditioning
o PLC -Programmable Logic Controller
o HMI- Human Machine Interface
o PACU- Package Air Conditioning Unit
o RH- Relative Humidity
o Temp -Temperature
o LVDB- Low Voltage Distribution Board
o MSDB -Main Station Distribution Board
o F&G - Fire and Gas
o AFC -Approved for Construction
o VCD- Volume Control Damper
o MVD -Motorized Volume Control Damper
o S.A - Supply Air
o R.A - Return Air
o F.A -Fresh Air
o Comp - Compressor
o DP -Differential Pressure
o PDT -Pressure Differential Transmitter