RALICO

ELASTOMERIC BEARING

EXPANSIONJOINT

P.T.RALICOUTAMARUBBER
Jl. S umur B atu Ra v a K a v . R No . 4 1 6
Jakarta P usat
Telp. :4254523 , 4 2 5 6 3 2 1 F a x : 4 2 5 6 8 2 3
 GENERAL INFORNIATION
* RALICO Elastomeric Bridge Bearings consist of individual layers of Rubber, reinforced by
steel plates.

* The Elastomer is normally a natural rubber compound.

If required, different kinds of Synthetic Rubber, such as chloroprene often called "NEO-
PRENE" may be used.

* The steei plates are either completely embedded by the rubber or protected by a specially
developed coating.

* Perfect bonding between plates and elastomer is obtained under high pressure during the
vulcanization process.

* The RALICO standard range of elastomeric bridge bearings offers a logical progression in
both load bearings and shear movement or rotation capacity to the Bridge design Engi-
neer.

Standard Bearings are manufactured from a nominal55IRHD Naturai Rubber Compound

with protection addetives to ensure the quality.

In this Technical Data describes the Indonesian, American & British Standard. Our prod-
ucts can meet these and any others International Standard or requirements.

In accordance with normai commercial practice and in the absence of any other Informa-
tion, RALICO will supply Bridge Bearings to customers specification under the assump-
tion that bearing design approval for a particular load condition or environment has been
granted by the responsible bridge design engineer.

INSTALLATION
REINFORCED
BEARINGS
In general, the bearing is simply placed on the surface provided at the right level. The lower
ur,d .tpp"r concrete surfaces, between wh the which the bearing is placed must be horizon-
tal, parallel, clean and flat.
Sometimes, the bearings is installed on a mortar bed which will have a thikness of 2-3 cm
and exceed the bearing sizes by some centimeters in each direction.
The sides of the bearing should not be prevented from deforming. The framework for in-
situ concrete superstruiture must be constructed so as to prevent concrete flowing between
the framework ind the sides of the bearing. The framework surrounding the bearing should
be soft and easy to remove later (WE RECOMMEND TO USE RALICO EVA HEAVY DUTY
IOINT FILLER).
Care should be taken to avoid all contact of bearings oil, solvents.'...'...
The Engineer should design the location of bearings in order to facilitate their future replace-
ment (jack recess).

2
 TECHNICAL DATA
The total height of Bearing is determined by the number of elementary rubber layers each of thick-
ness + (= 8,10,12 etc.), a corresponding Number of Intermediate Steel Plates of varible thickness
depending on the elementary layeg and two rubber surface layerst/, thick.

In usual casesthe values of (t) and (ts) are as follow :

ELEMENTARY LAYERS TNTERMEDIAIE STEELPLATES

(0 (ts)

B
a
10 J

12( 3

The total height is thus a multiple of t + ts

For example ( Size of Bearing200 x 300x 30 mm)

* 2 Surfasespecialcoatingsof rubber 4 mm thick.

* 2Intermediate layer of rubber B mm thick.
* 3 Intermediateplates of steel2 mm thick.

CALCULATION OF DIMENSION
S y mbo ls:
n Number of Elementary Rubber Layers
ab Bearings dimensions in plan area ( a < b )
t Thickness of elementary rubber layer
T Total thickness of n Elementary Rubber Layers
ts Thickness of elementary intermediate steel plate
N Vertical load
H Horizontal Force
U Horizontal slow displacement of Bearing
uT Rotation of Bearing
crt Rotation of elementary Iayer
G Shear modulu
om Average Compressive stress
tN Shear strain due to compressive stress
rH Shear strain due to horizontal force
xa Shear strain due to rotation
"c Total shear strain due to combined effect of tN + aH + tcr
 LIMITdNON OF SIMAR STRAINS
lc
n .f"n
r--
\-
-
4 ---\.\ .5,,
.s 5 5 .5 r,i\
ffi-
mrrrr-
]rn
Slow deformation
Nffi"
t p = l'59m
l"*+f "u=|3; 5+5
F = #bi- SloVfast deformation
Oo = additional rotation due to
placing defect

'n =o*. fh
- in situ concreting: 0,003 rd
o'=* - - metal : 0,003 rd
- prefabricatedconcete : 0,010 rd

FOIIOVING MUST BE CtrECrX,D

t r = r N+ lH+ r c < 5 c 3 l o K g / c m z tH ,ao,5c tg< o,zc to.,"
[MrrarloNoF AVERAGE
coMpREssn/EsrRBEs or < r50xg,u..
NO ilOVINGANDNOSUDINGCONDUION omini>20Kycmr
H< f N withf - o.ro. __Of
lf these conditions ere not respected,bearing be glued.
CONDITION OF NO EUCXUNG r<f and check f
-10

DIMENSION
REFERENCE
TABI,T
oj"'Jj,,#'il;othe
dimension
listhasbeen
calculated
rorvarious
dimensions.
rr gives
lll,3J,Ltirft:fi. $t the
= maximum
n numberof elementary neoprene layers
= maximum
dt rotationfor elemenarylayer
Calculation
havebeendonewith following shearstrainlimitations
:
tN S 3 G s z4Kglcm,& rm< 1i0 Kg/c;,
raSl,iGStZK/cm,
TheTechnical Bulletinno4restricts
onlythetotalshearstrain( rN + tH + ta S 5 G
consequentlyit is possible )
to increase
oneof the valueshereaboveif anotheroneis reduced.
EXAMPTEOF USEOF THE DIMENSION
REFERENCE
TABTE
N . VERTIC.{IIOAD ( tons)
n . Il{AXMttMNUMBER OF IAYERS
l:t (ts. Z) t
-.,10 . (ts - 3) t .n12 (ts , n- 3)

N max ( om
- 140 Kg/cn2)
( tN -2 4 K c /c m z ) ct + 39- n.ximum
t,a-ftK gl cm2

Othe rva lues ar epos s ible: N- 1B4t ( om - 1 5 0 K 6 / c m 2) tN-25,7 W*r >3 G

ot - 210' 3( t a- 9 , g W. r , ) b e c a u s et r N + t C <4 , , G
The remaining0,5 G are reservedto oH shearstrain
which rnustbe checked
 PHN$[A . DIII I{ . VERIICAI IOAD(Tont) }IAXIMIIIII
NOTAIION
AI{DSI]RFACE n . IIAXIMIIII NIilBER
OTITTYERS 1/1000rd
I b rrb t.t ( t s ' 2 )t.1o (h.3)t. l2 .( B' 3 )
nn mn cnl
t't t.1 0 t. 12
N n N n N n
100 150 150 I 7 1 0 I 19,2 30 43,2
1)\ li0 197,5 12,8 t 10,2 ) 8,i ) 114 19,2 27,6
.}
100 200 200 t4 1l ? 9,3 1
L lg,2 30 43,2
100 1\n 230 16 a
12,8 ) 10,7 lg,2 43,2
t
,)
I
30
125 200 ?(0 19,2 4 1(d 12,8 ,, 12,3 19,2 27,6
125 ))q 281,,2 nA ,( 18 2 li,1 ) 12,1 19,7 27,6
150 200 300 )<1 ,{ 2l ,t t7 ) 8,5 111 lg,2
trl?q ,)
tL) ?$ 26 '1 20,8 2 17,4 12,3 19,2 27,6
t/1 200 4{(l 32,6 4 26,1 3 21,1 l 0'J g,g l{,I
1)< 300 1 /t 33,1 3 26,5 ,) 22 ,)
12,3 19,2 27,6
1i0 250 5 t) Jo,)
a
)47 3 24,3 1 8,i 13,3 lg,2
?nn )1\ 4)U l' l 1
5 I 4 {,9
I 38, 31,8 I ,,' 10,8
')')\ 2t0 ,67,5 66,6 ) 13,3 4 44,4 3 3,9 5,9 8,5
200 300 600 70 ) 6o 4 t0 3 {;8 7,5 10,8
175 3t0 612,5 71,4 4 {71 3 4:.,6 ,) 6,3 9,8 14,1
200 350 700 89 5 71,2 4 ,9,3 3 {,9 r t/ 10,8
254 300 /)tJ 100 6 A( iU 4 11 4,9 6,9
1\n 3t0 805 111,7( 89,4 4 74\ 3,9 )' l 8,1
200 {)u 900 124,6 w,7 4 I
93, 3 4,9 10,8
3W 330 990 149,t 7 124 6 r04 ) 2,1 14 {,8
?(n 450 n25 tAIr 120,i
0 144,6 ) 1 3,1 4,8 6,9
350 3t0 1)t\ 193,7 I 171,i 7 141 l(
',) I 2,4 3,t
330 {t0 I485 7)) 1 8 )111
I 6 lgg,5 \ 1,8I ,, 1
3tl .lI

300 i00 1i00 ')')\ 7 225 0 180 11 |

r' .1 11 4,9
350 500 17i0 262,t 8 thc 7 240,2 1,6I 2,4 3,4
( ?(
1'rll 1837 215,6 I 11\A 1 217,2 1,6 | 2,4
I

3,9
280 700 l96o 294 7 294 5 261,3 4 2,4 | 1 f , 5,5
I
d?( i00 2121 1 174 10 318,7 8 318,7 1 1,1 | 1,7 2,4
4t0 t00 2250 117 5 11 417
{ I 447
S 1 0,9I 1,5 2,1
)50 700 24t0 Jo/,) 8 N7,t 7 Jol,) { l,t I 2,4 3,5
40) 0)u 1022 4r3 l 1 453 9 4t3 t 0,9 | 1,4 2
{)(J 1000 4t00 6ts 1 l 0/) 9 0/) 1 095| 1,{g 2,13
)UU 900 4i00 0/) 1l 0/) 10 67t 8 0,8I 11 1,7
700 700 4900 735 1tl' 7 73t l4 73t 1 l 0,4 | 0,6 0,8
900 1000 9000 13t0 ')') 1350 l8 l3i0 l ) 0,2 | 04 -t'
0,i
700 1400 9800 1470 11 tl 1{70 II
l1 1470 1 l 0,{ | 0,6 0,9
I

I-

I BEARINGSIZES
STANDARD
NORMAT
(for minO > 3,0t'{/mml
I
Beeringsizesshownin bracketsare subiectto limitations.
I

Plrn Thlctngr Thlctncrc Nunbcr of Thlclncscof Thlclncsr of

efca of rubbcr rubbcr leycn rubbcr layur ctccl plrter
d T t I

[r!l ogr at! : nl|n lnt|l

100r 100 r{ 10 I
2l 1t )
28 2g 3
(35) (25) ({)
({2) 00) 6)

100x t50 l{ l0 I
2l 15
28 20 3
(3t) (25) ({)
({ 2) 60) (5)

150r 200 2l It 7

28 20 3
5> t( 1
42 30 ,
(49) (35) (6)
60 ({0) {7)
(6r) (4t) (8)

a
2(t0t 210 t0 2l
200r 300 {l 29 t
200r 100 52 37 1
6 200 (6r) t4t 6)
01\ (53) (6)
(8t) (61) (7)

250x 100 {t a t
6 2t0 52 t7 1
53 {)
(7{) 63) (6)
(8i) (61) (7)
(96) (59) (8)

300r {00 {t 29 3
, 300 52 t7 I
63 4' 5
f1 5t 6
85 6l 7
(96) (69) (8)
007) g7\ (9)
ol8) (8t) (10)

, 350 51 38 t
69 49 {
8{ 60 5
w 7r 6
(r1{) (82) (7)
(129) (9r) (8)
(l{i) (104) (9)
 STAIIDARD BEARING SIZES
HEAYT DIJIY
"
(for min d 2 5,0 N/mm")
Bearingsizesshown in brackelsrre subiectto limitations.
Plen Thlctner Thlclnerr Nuobet of Thlctnerr or Thlctner of
rrca of nbbcr nrbbcr layen rubbcr leyen rt cl pl.tcr
d T n I I
In n0 i! mI mn
--T--T
SSrIt- 5{ ,8 3
69 19 {
81 tu 5
I 7r 6
(l r1) (82)
(129) (93) (8)
(l{{) (to{) (9)
{00 r 500 54 38 3
, {00 69 19 {
8{ 60 5
I 7r 6
ll{ E2 7
(129) (93) (8)
(l{1) (10{) (9)
059) 015) (10)
51 38 3
69 19 I
81 o0
99 7r 6
l1{ 82 1
r29 9t 8
(l{{) ( lM ) (9)
(159) (l l5) (r0)
(171) (l 26) (ll)

900 x 600 51 l8 3
o 500 09 19 4
8{ m )
99 6
lr { 82 1
r8 93 E
r41 l0{ 9
(1t9) (l l5) (r0)
(171) (126) (lD
(189) (137) (t2)
(20{) (l{8) (13)
600 r 700 70 50 3
6 90 o) 1
ll0 80 5
r30 95 6
r50 lr 0 7
170 r25 8
(190) (110) (9)
(210) ( l5 t) (10).
Qn) (170) fl1)

700 r 800 70 5o 3
c 700 90 o) {
110 80 5
130 % 6
150 110 7
r70 r25 8
190 l{ 0 9
(210) o55) (10)
(230) (170) (l r)
(250) (185) (l 2)
(270) (200) (13)
800 x 800 79 59 5
d 800 102 71 4
r25 95 5
148 llJ 6
r9{ 119 8
(2r7) r67) 9)
(2{0) 185) l0)
(263) 203) 1l )
(286) 22r) 12)
(109) 239) l3)
900 r 900 79 59 3
o 9oo r02 77 1
125 95 5
118 r13 6
ltt 131 7
l9{ r19 8
711 167 q
(210) (185) (10)
(263) (203) (l l )
(286) (221) (12)
(309) Qt9) (13)
a

b
e{
z fT l

F
z
rTl ; a;a
U
J
U U rr)
LO ro LO (6 ' r--l <f,l
ch cO ti
LO N co '<rl
[i
r) +rl
Ir] *lr (-. (- X U XXX

0D z a
-
z. .7 z
rh
rt)

z =
Ir
Fr'

F1
,T/.\ tr
rYl
- c.n
F1
rh
n v. J -O
o\
\O

U U O
Fl tf)
tv. z ro LO O (d
tr
r.,
N
tr^ LO N s I N dl tr r) -ai
F +l (- X (- r) +11
ct) (d XXX
U z ti
-
= z z cd (g .q

?r'.
ilj
L)

Fl
z
cF
ct)
F-r w. ^rO
F] l
.v C,]
E] D U (6 v^l

CN tr v\O
rTl N c..!
Fi
rl r)
N AI A A
U aal co
z lll
t' I

F]
F
v)
N
N 00
s
ro F
f.\ z ON
\^
rrl N N-
a'l
F
*.
F.r
I
D
(n
t!
*.
E

F
a a
H c/)
Lr tr
F z rT,i T
'A
s
Fr{ s -.
- -
arv -v
o F s (-.
- s V
r.
R
s r)
/o
EF

n
-. r)
s4qi
nH-n
H
' 6t

F LO l-O o-
y b O+
tv. U)
a -v zv N
a c.l c.l
AO
N
'q
:--
*C r d
\JJ .i

c|\. rrl
tr
-h r)
lr

(d
a,
(/)
z
fi
Frr

oo
o+ l
=
(6 '<rr
O
UTI

A
,t

-+1
L\

.;
>av ;
V, (16.E
-IJ] (n
-. - ' a:r
a
H\A

'can c ' n
.- 9!
-tr -. .! i 9 q
fl. U) - il)
(, (- -l
0j ( 6
') -(

U) u) .P -a
Fr
) co :1 rr Lr tr (ulTirqZ= :l

bO +r r- +.1
N
('. 0) (6
(,
tsr U) oJ.J) 0) c/l
P.
Fr
(rl tr a- x>< o;< ' -6.r r l
-. -.
- E lr NO N
FTT -.
.aJ
ri
.vl r)
-l r) \JN
-r -N

O
N co t<rr ta) tr\ co
z
Fl

8
AMERICANSTANDARDS
Extract from the AASHTO, Highway Bridges, Section 25

The elastomer portion of the elastomeric compound will be a 100 percent natural rubber meeting the
requirements of Table A or 100 percent virgin chloroprene meeting the requirement of Table B.
Laminates shall be rolled steel sheets embedded by a minimum of 3,2 rnrrr of elastomer.

TABTEA
ASTM 50 60 70
Standard Physical Properties Duro Duro Duro

D41,2 Tensilestrengh,min, psi (MPa) 2500 2500 2500

(77.237) (17.237) (77.237)
Ullim a le e lo n g a tio n , m in % 450 400 300
Heat Resistance
Change in durometer hardness, max. points +1 0 +10 +1 0
D573
70 hr. Chenge in tensile strength, max. "k 25 -25
G15 8F Chenge in ultimate elongation, max. ok 25 -25
(6e.e
c)
Compression Set
u3v5
Method B 22 hours G 158F (69.9C), max. "k 25

25 pphm ozone in air by volume, No No No

D7149 20% s t r ainl00F t 2F
( 37. 7C+ 1C) , 48hour s Cracks Cracks Cracks
mounting procedure D518, Procedure A

Bond made during vulcanizatiory 40 40 40

D429,8 Iba. per inch (kg,zm) (7r4) (774) (774)

D746 Brittlenessat - 40 F (- 40 C) Failure Failure Failure

ProcedureB
TABLE B
ASTM 50 60 70
Standard Phvsical
ness 5 0 +5 6 0 +5 - 7 0 +5
D472 Tensile strengh, min, psi (MPa) 2500 2500 2500
(77.237) (77.237) (17.237)
Ultimate elongation, min o/o 400 350 300

Change in durometer hardness, max. points +1 5 +1 5 +1 5

D573
70 hl Chenge in tensile strength, max. 7o 15 -15 -15
G1 5 8 F Chenge in ultimate elongation, max. o/" 40 -40 -40
(100c)

Method B 22 hours G 272F (100C), max. 7o 35 35 35

Ozone
100pphm ozone in air by volume, No No No
D1149 20ok s t r ain100F+ 2F
( 37. 7C+ 1C) , 100hour s Cracks Cracks
ure D518, Procedure A

Bond made during vulcanization,

D129,8 Iba. per inch (kglm) 40 40 40
(774) (714) (714)
rature

Procedure B Failure Failure Failure

9
BRITISH STANDARD
The following summarized specification are taken from BS 5400 - Section 9-7/g-Z: 1983.

PROPERTIES
ELASTOMER
RUBBER
PROFERTY
NATURAL CHLOROPRENE

o Tensile strength, minimum 15,5N/mm2 15,5N/mm2

o Ultimate elongation
45IRHD to 55IRHD 150'% 400%
56IRHD tO 65IRHD 400% 350%
66IRHD to 75IRHD 300% 300 %

o Ageing resistance :
Maximum change from initial values
Hardness lO IRHD 15IRHD
Tensile Strength 15'% 75%
Ultimate elongation 20 7o 40%

o Compressionset maximum 30% 35'.%

MODULI
TYPICALELASTOMER
SHEAR MODULUS BULK MODULUS
NOMINAL HARDNESS Eb
G

50 IRHD 0,6 N/mm2

60 IRHD 0,9 N/mm2 200 N/mm2
TOIRHD 1,2 N/mm2

(IRHD = International Rubber Hardness Degrees)

BASIC ASSUMPTION AND REQUIREMENTS (EXACt)

- Elastomer : The elastomer used in the manufacture shall contain either natural rubber or chloroprene
rubber as the raw polymer.
No. reclaimed or ground vulcanizate rubber shall be used.

- Bonding of elastomer : Prior to the bonding process, the stell plates shall be freed from all contamination
by a ch-emical or mechanical method. Bonding shall be carried out during rrulcanization. A laminated
bearing shall be moulded as a single unit under pressure and heat.
There ii no relative movement between elastomer and reinforcement at an interface.

- Steel reinforcing plates : the thickness of an internal steel plate shall not be less than 2 mm. The cover of
elastomer shall be a minirnum of 4,5 mm to all edges and a minimum of 2 mm to the contact surfaces'

- Maximum design strain

At any point mlhe bearing the sum of the nominal strains due to allload effects should not exceed :
J,U

10
 RALICO
EXPANSION
JOINT
I Structureof RALICOJOINT
Basicstructureconsistsof a Neoprenerubberbody rein-
forcedwith a steel bridgeplate(SS-41).Talkingadvantage
of charactersof both materials,highelasticityof rubber
and stiffnessof stell,RALICOJOINT is designedto absorb,
and/ordisperseall anticipatedload-impactcausedby the
passingof vehicleson RALICOJOINT.Expansion and
shrinkageof a girderresultsin movementof RALICOJOINT,
which can be easillyrealizedby sheardefonnationof rubber.

Hole plug-
a
I
L----'/
l-
O Standard type

Nut -
ffi
e

Neoprne body
(c R )
Interior bridgb ptate Ex pans i on v oi d
(ss-4r)

O M-type
( Snow- p l o w p r 6 t e c t i o n m o d e l )

'X)Fr -;9>>

Neoprene body
Tongue and (cR )
groove seal
Interior bridge plate
(SS-41. checked plate)
Exoansion void

11

E
MODELS
IModel selection chart
Total D i mensi on Weight
Travel width Thickness U ni t
RALICOJOINTMODEL (mm) Length ( *g/ m )
(mm) (mm) (mm)

N o. 18.1

35 35 244 32 1,BOO
23.7

No. 22.6

45 45 280 36 1,BOO
30.1

N o. Standard type
27.2

50 50 300 40 1,800
35.8

N o. 34.7

60 60 340 46 1,800
40.7
M-type
N o. 41.1
70 380 50 1 , B O C,
49.5

No. 48:6

80 430 54 1,800
58.7

No
loo 510 70 1,800 87.5

No. 141 .O

160 Standard tYPe 160 706 76 1,800

156,0

No. 203.O

230 230 875 93 1,800

223"O

No 395.0

ffio 330 1,185 127 900

396.0
FEATURES
f Varied Models
We have elevenmodelsof RALICOJOINTincludingTF.Smodel(referto separatecatalogue),which
can be well appliedfor shortspan bridgesto longspan bridges.
Thereforesituationally appropriateselectionof one out of many modelsof differentexpansioncapabil-
ity is possible.And becauseof this,economicalinstallation can be guaranteed.

I Smooth riding guaranteed

RALICOJOINT is designedto absorbload-impact causedby the passingof vehicleson RALICO
JOINT.lt can supporttrafficloadsacrossspacebetweenslabs.lt is easy to installwith no vertical
misalignment. Therefore,smootherridingand less noiseare providedwith no practicalbump.

I Adaptableto any direction

RALICOJOINT can be well appliedfor skew bridgesand curvedbridgesas well as rightbridges.
Properlyinstalled,RALICOJOINTcan accommodateirregularmovements,vertical,horizontal,skew,
rotaryand straight,due to its own characteristic
of adaptability
to any direction.

I Remarkablelong lasting durability

RALICOJOINTcan long-lastingly functionas pressurereliefjointas wellas expansion jointseals.
Becauseof its uniquestructure,trafficloadsto the end of slabsare effectivelydispersed.

I Easyto install
RALICOJOINT is easy to installbecauseof its simpleshape,and easy to repairfor longermainte-
nance.

I High resistanceto water leakage

One body productsare preparedfor curb and gutterunits.Tangueand grooveseal and sealantfor the
joiningsectionof RALICOJOINTeffectivelyprotectwater leakage.

I Adaptable to any bridge types

RALICOJOINTcan be well adaptedfor all bridgetypes,whichare for examplePC and RC
steelgirderbridgesand steelplatefloorbridges.

13
E Exampleof Installation
An exact measurementof width by a tape line must be obtained
RALICOJOINT is beforehandmanufactured and figuredin acordance
with the measurements.

/
Standard
unit

W
I Cub and gutterunits

o Tongueand groove @f uno

quality-sealant ""ut
for the 6ction of
ioinfr
RALICOJOINTcan realizethe inreaseof
sealingeffects.
O As for manufacturingof odd-sized
R A LIC OJOIN Tpl easei nquir eus f or
furlherdetails.

74
 DATA
DESIGN
. S t a n d a rd type
(S i ngl e ty pe)
No .3 5
No .4 5
N o.5 0 {ei
No .6 0
No .7 O
No .8 o ,b -S $ No.35
32
No.45
36
No. 50
40
Model
No. 60
46
No. 70
50
No. 80
54
u n i t :mm

N o .1 0 0
70
B 240 2BO 300 340 380 430 510
188 220 235 280 310 340 410
D 102.5 1 1 7. 5 125 tJc 147.5 165 195
E
F 35 50 70 B5 100 120
o
f G 55 oz 67.5 66 77.5 93 100
a
(g
H 1q 1B 20 24 25 27 30
o
E 100 120 125 tou 175 190 250
c
F
q) K B zz 26 32 36 35
a 20 25
L 1 11 18
x 90
M 5 20 23 3B 42 45
X 48
N I 21 25 29 32
o 6 6.5 11 13 15 18
P 40 40 40 40 40 57
16 to 16 16 to 22 22
H
5
b t.c 1.5 t.c t.3 z 2
3 e
T 3 3
U
'I 26X97.5X4.5 31X112.5x 4.5 35X120X6 37X132X6 43X142.5X6 46X162X6 0
63X190X1
lnterior
'140X9 240x14
steel plate 1 90x6 110X6.4 '110X6.4 160X10 175X 11
1 : Steelanchoringangle 2 : Uppersteelbridgeplate

lX-X V e r tica l Se ctio n

T

I
I
I
r

I lnte.ior Steel Plate (l)

D

I Plang

.a-
E=-V\w\:
n 6- .6:r-

15
 oStandard type
No.160 (Doubte type)
No.23O
No.33O

o
3
o
(s

E
o
o
a
x
X

Interior I 66X165X9 80x189X9 r 15X250X1

2
steel z 128X9 170X12 250X12
plate 27AX25 365X25 500x38
1.Steelanchoring angle
2. Uppersteelbridgeplate
3. Lowersteelbridgeplate

J
-l
Inter i or s teel pl at( 3) M I Intor i or s teel pl al e( l )

I P l an e x---l
I
-lTr--
20 20

@o)@ @-@o ( : >

iilHill o
ililtl

o llllllllHlilllllll
!r1lti r:llil lt il il lr
d
@o@@@-@c@
X+ (2@300:600)
117 s@3o5= 1 525 137 5
15 0 ) r 800 ( 15O

N ote : Fi gure i n parentnesi s i s for N O.330.

L6
 BOLTDESIGN
ANCHOR DATA

TYPE Anchor bolt set

Model Symbol No. 35 No.45 I No so I No.60 | trto.zo No.80 | No.100 N o .1 6 0

90 97 111 150

B 25 30 39 50

c 65 67 72 100

D 20 22
E 7 7

F 200 210 250 250

B 165 175 215 200

20 22
40 40

J 34 34 47 50
'18 22 25
Iype K 18
L 18 18

2 2
N 3 .2 4.5 6 6

o 24 24 30 32
P 27.7 27.7 34.6 37

o 17.5 19.5

Weight kg/package 5.9 6.2 10.8

unfi : mm

17
ryPE Anchor bolt set :. . {'.tc,'ii",
't4. *4 eP,

Model Symbol No. 35 No. 45 | No. 50 | tto.0o I No.70 No.80 I No.100 No.160 | No.230 No. 330
60 65 94 120 tbc

B 25 30 39 50 70

c 35 35 55 70 ttJ

D 16 to 20 22 30

E 7 7 18

F 210 210 250 250 250

H 20 22 30

40 40

34 34 47 50 65

18 18 22 25 32
rype K
l8 ' 18

M 2 2
N a2 6 6 6

24 24 30 32 46

P 27.7 27.7 34.6 37

u 14.5 17.5 19.5

Weighl kg/package 5.5 6.0 10.9 15.0 14.4

18
PROPERTIES
OFMATERIALS

',4, :..:r'r,::r.;,:.::1i
T:;.i.t,.!ii ii;n;iii:i;:;a
fi:.. ,;i;::l:::ffi
rii;iril iii;Ii
^rf{rfrLi:m

f Neoprenerubber
Testedltems Unit Standard Condition TestMethod
TensileStrength kg/cm'? 130 mi n.
Elongation % 400 min.
Hardness points 5U +5
TensileStrength kg/cm'z 100min. 70oCx 96 Hrs Jts K 6301
Ag ing
Test Elongation % 300 min 70oCx 96 Hrs

Changeof Hardness points 10 max. 70oCx 96 Hrs

CompressionSet o/
/o 25 max. 70oCx 22 Hrs

I Steel (Jtsc 3101) ctass2 (Ss-41)

Tension
test Bendtest
Yield point or yield strength
kg/mm'! Elongation
Classifi- (N/mmr) Tensile
Symbol
cation strenglh Angle of
Thicknessof rolled steel
Inside radius Test
(mm) kg/mm2 bending piece
(N/mm'?) Dimensionsof rolled steel
Over 16 to Test piece
'16max. (mm)
40 inci. Over40

Steel plates and sheets,

strips,flats an shapes of N o.5 21 mtn.
not more lhan 5 in thickness
Steel plates and sheets,
strips,flats and shapes of N o.1A 17 m i n.
over 5 to l6 incl. in thickness
I 800 1.5 ti m es th e No. 1
Steel plates and sheets, thickness
Class2 SS 41 2 5 min. 24 min. 22 min. 41- 52 strips,tlats and shapes of N o.1A mln.
(245) min. (235) min. ( 2 .1 6m) in . (402 - 510) over 'l6 to 50 incl. in thickness
Steel plates and sheets,
flats and shapes of more than N o.4 23 mi n.
40 in thickness
Steel bars of not more lhan
25 in dia., side or distance N o.2 20 mi n. '1.5times ihe
across flats
1800 or distance No.2
Steel bars of more lhan
25 in dia., side or distance N o.3 24 min. across flats
across flats

I Sealant
TensileStrength
Clasification Type Color Elongation
(%) Testmethod
(kg/cm'?) Remarks
For JointSeal Two-parts Black 8 mi n. 500min. Polysulfide
Jts K 6301 Polyurethane
Fo r P lugHole One-part Black 5 mi n. 500 mi n. and other
SyntheticRubber

19
 INSTALLATION
STANDAR
RALICOJOINT can be easilyand firmlyinstalledat the end
of slabswithoutmisalignment.Pos-installationis recom-
mendedasastandardizedmethodofinsta||ationprocedures'
and other methodsare also possible'
but pre-installation

I Installation section(vertical)

Sealant for ioint seals l*r u.1

pl u g

N.l

I DesignList
Type 230 330
No. 35 50 60 70 80 100 160
Items
+ 22.5 25 30 35 40 50 BO IIJ 165
AllowedTravel | / -3

StandardSpaceBetween 35 Atr 50 70 85 100 120 120 160 215

Slabs
N
Nmax 52.5 67.5 75 100 120 140 170 200 275 380
Max. Space BetweenSlabs
Depth D 32 36 40 46 50 54 70 76 93 127

26 30 32.5 30 35 50 46.5 47 56
Pitch B
Anchor 30 30 30 39 39 50 50 70
ScrewLength H 25 30
Bolt
, 16 t16 ,16 r16 620 ,20 122 f22 r 30
Diameter I to

Kg-cm 900 900 900 900 900 1.200 1.200 1.400 1.400 2. 100
Torque

I JOINT,
Material LiSt (foronemeterlengthof NITTA'S exceptcurbandgutter)
1 .3 1 Atr t.o 1.8 2.O 2.25 3.6 6. 0
Sealantfor Jointseals Kg
0 .3 0.35 0.4 0.5 0.5 0.85 1.25 1A 1.7 3. 2
Sealantfor PlugHole Kg
D 16 D 16 D 16 D 16 D 16
Bar
Reinforcing Kg 14.62 14662 14.662 14 662 15 444 15.444 16.623

RecessConcrete m2 0 .1 0 0 5 0. 103 5 0 . 10 6 5 0 . 1 1 2 5 u. I t33 0.1323 0 . 13 6 6

N is valueat the averagetemperatureof bridges.
:1.:

20
I Standard post.installation

f Plane

lype
No. 35 45 50 60 70 80 100
Unit

Weight kg/m 18 . 1 22.6 27.2 34.7 41.1 48.6 87.5

width (A) mm z+ o 283 303 343 383 433 510
Thickness mm 32 36 40 z+b 50 54 70
TotalDepressionWidth (B) mm 755 785 810 870 905 980 1 .11 0
Slab DepressionWidth (C) mm 310 320 330 350 360 390 445
Depression
Depth(D) mm 150 150 150 150 150 160 180
Slandard Space E
mm 35 50 70 85 100 120

21
 PROCEDURES
INSTALLATION
STANDARD
(posl-insfollosionprocess)
O Erectionof girders
1. To selecta lype of RALICO
JOINT in accordancewith
totallyrequiredtravel.
1. To form depressionfor
RALIC OJ O I N Ta t t h e e n d o f
slabs,depressiondimensions
followingstandard.
2. To protectreinforcingbars
from damage.
1. To fill the depressedpart with
gravels,which are desirableto
be packedby hemp sack or
t he lik e .
1. To mark removalwidth.
2. To applya cutteron a part to
be removed.
3. To dig the portionsof the
depression,laterto be
cocreted.
4. To removeall wastes.
22
1. To arrangemetalpan forms
accordingto temperature.
2. To installreinforcingbars.
3- To installmetalpan forms and
then to weld anchorboltswith
reinlorcingbars together.
4. To installveneersor other
materialsin spacebetween
staD s.
5. To clean.
6. To fill the depressedarea with
concrete.
7. To cure the concrete.
O Removal of Metal Pan Forms
1. To removemetalpan forms,
2. To makethe surfaceclean.
3. To coat it with sealant.
O RALICOJOINT Installation
1. To compressor expand
RALICOJOINTlo a
necessarywidth by a sPecial
jack and lhen to installit.
2. To fastennutstentatively
aftercheckingthat washers
are combinesto it.
3. To checkthat sealantis
sufficientlyspreadout and to
{astenthe nutsto the
standardspecification bY a
torquewrench.
4. To fill a plug holewith sealanl
for protectionof a bolt and a
nut and then to cap it.
5. To clean.And all installation
proceduresare comPleted.
 STELL
FOR
PROCEDURE FLOOR
PLATE
(exomple)
Joinl's Width

Anchor Bolt Soan

Joint
plug hole
thickness Seahnt for
Lock nul

Thicknees of
Pavement
Hexagonal bolt
(through steel plats)
L-shaoed steel

Saalanl lor Sealant tor

ioint seals joint Seals

I Erection of girder I Erection of girder

On t h e p l a n n i n g a t th e g ir d e r e n d ' On the planning at the girdr end,
p l e a s e c o n s i d e rt o g e t a e xp a n sio n pl ease consi derto get a expansi on
sDacefor RALICOJOINT,and to keep spacefor RALICOJOINT,and to KeeP
a pavinglevel a pavinglevel

I L- shaped steel pedestal I Bracket setting

setting

t?-r72
-n
S&
-!Sr:I
[- I Anchor bolt installation
1) Marking
I Paving iilill i l 2) Stud bolt orhexagonalbolt
:=_-TF3 E=- (throughsteelplate)

f RALICOJOINT installation
I Anchor bolt installation 1) To coata jointsealantat the corner
1)Marking 2) To.fastenthe nut.
2) Stud bolt or hexagonalbolt 3) To fill a Plughole with sealant
(throughsteel plate) 4) To cap a plug hole

r RALICOJOINT installation
1) to coat a joint sealantthe
corner. I Paving
2) To fastenthe nut.
3) To fill a plug hole with sealant.
4) To cap a plug hole

23
 INDONESIAN STANDARDS
OF ELASTOMERIC BEARING

The following specificationsare taken from the SII2081-87

* HARDNESSSHOREA.............. 60 t 10
* TENSILESTRENGTH ....Min 15N/mm2
*ELONGATION......... MIN 400%

* AGEING RESISTANCE
Maximum change from initial aalues
Tensile streingth.. """""' 75 %
El o n g a t i o..................
n " " 20 %

* COMPRESSION SETMAXIMUM %
.................15
* OZONE
25 PPHM Ozonein air bYrsolume
20 "/ostrain40 C,48 hours """ no cracks