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EULOGIO AMANG RODRIGUEZ

INSTITUTE OF SCIENCE AND TECHNOLOGY


College of Engineering

Waste Cooking Oil as an Alternative Fuel

A Research Project Presented to the


College of Engineering
Eulogio Amang Rodriguez
Institute of Science and Technology

In Partial Fulfilment of the Requirement in


Bachelor of Science in Mechanical Engineering

Austria, Mark Anthony R.


Franciledo, Joseph E.
Magboo, Laurence P.
Malunes, Glenn Lester M.
Moralde, Rhijayne S.
Nakila, Dareen Mae D.
Paculan, Ronalou P.
Roldan, Jake F.
Rosario, Raymund P.
Simeon, Melvin D.

APPROVAL SHEET
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering

This report entitled WASTE COOKING OIL AS AN ALTERNATIVE FUEL is


prepared and submitted by Austria, Mark Anthony R., Franciledo,
Joseph E., Magboo, Laurence P., Malunes, Glenn Lester M., Moralde,
Rhijayne S., Nakila, Dareen Mae D., Paculan, Ronalou P., Roldan,
Jake F., Rosario, Raymund P., Simeon, Melvin M. of BSME 4A, in partial
fulfillment of the requirements under the subject Method of Research (MEN
423) for the degrees of Bachelor of Science in Mechanical Engineering, has
been examined and recommend for acceptance and approval for oral
examination.

__________________________
Edilberto Q. Lazaro, PME
Adviser

Approved by the oral examination committee on 2nd of March 2017


with grade of ____.

Edilberto Q. Lazaro, PME Mrs.Marj Hermosa,


ECE

Apolinario S. Sollano, EE Rodrigo M. Garcia,


PME
DEAN, COLLEGE OF ENGINEERING Chairman

Luisitio B. Tolentino, ME
Chairperson

Accepted and approved in partial fulfillment of the requirements in


Bachelor of Science in Mechanical Engineering.
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering

ACKNOWLEDGEMENT

A research paper like this is never the work of anyone alone. The
contributions of many different people, in their different ways, have made
this possible. We would like to extend our appreciation especially to the
following:

We thank God for the wisdom and perseverance that he has been
bestowed upon us during this research project, and indeed, throughout
our life: "I can do everything through him who give me strength."
(Philippians 4: 13)

Engr.Luisito B. Tolentino, professor of this subject Method of


Research, for approving our project proposal, Waste Cooking Oil as an
Alternative Fuel. His support, guidance, advice throughout the research
project are greatly appreciated. Thanks, Sir!

We thank you so much, Engr.Edilberto Q. Lazaro for being our


consultant in this research and for sharing your knowledge in making this
kind of project proposal. Your guidance, suggestions, and ideas were a big
help for us to complete this study;

We also convey a gratitude to M.E. Faculties, whove suggested us


some ideas for the appropriate and fitting of equipment in constructing
this project proposal and shared the best of their knowledge in this study;

Of course, to our friends and classmates for their endless friendship


and encouragement. You guys are the best, we thank you!

Last but not the least, we would like to thank our parents for their
unconditional support, both financially and emotionally. We greatly
appreciated the immeasurable patience and understanding when we are
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
coming home late and for always requesting money to be used in this
project. Thank you!

To God be the Glory!

CHAPTER I

THE PROBLEM AND ITS BACKGROUND

Introduction

The waste cooking oil, also known as used cooking oil, results from

cooking of foods by food cookers, food manufacturers and catering

establishments such as fast food chains, restaurants and industrial kitchens.

This waste is an important waste management concern since it poses some

disposal problems and possible contamination of water and land resources.

As large amounts of waste cooking oils are illegally dumped into rivers and

landfills, causing environmental pollution, proper collection and putting them

into productive use offers significant advantages not only towards waste

minimization or reduction in environmental pollution but also in extending

the finite natural resources thru waste recycling. With the mushrooming of

fast food chains and restaurants in the country, it is expected that

considerable amounts of used-frying oils will be discarded into the drains,

posing hazards to our environment.

In this study, the viability of utilizing used cooking oil as an alternative

cooking fuel resource will be evaluated. The chemical structure of plant or

vegetable oils is different from that of kerosene, thus, they have distinct
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
physical and chemical properties and have different combustion

characteristics. For example, the flash point and viscosity of plant oils are

very much higher than that of kerosene. There are two types of stoves: the

wick stove and the high pressure pump stove. Previous studies on utilization

of plant oil as cooking fuel found out that plant oils cannot be used in wick

stoves. Due to their high viscosity, the flow velocity of plant oils in those

wicks is very low; hence, the wicks cannot maintain the oil supply and the

flame extinguished consequently. Since the thermal efficiency of wick stoves

is very low when compared with the high-pressure stoves, the high-pressure

stove will be utilized in this study. Owing to the properties of cooking oil, the

commercially available pressurized cooking stove will be utilized with

revisions or modifications of the nozzle, burner and pipeline. After the

pressurized stove is modified or revised, performance evaluation was then

conducted utilizing kerosene and used cooking oil.


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering

Conceptual Framework

Figure 1 A conceptual model showing the project design.

INPUT PROCESS OUTPUT

Research Design of the Prototype


about waste stove to be modified
oil as an used stove for
alternative Building the waste
fuel and its stove design cooking oil
references Trial and as an
Material and testing alternative
supplies Revisions if fuel
defects found

FEEDBACK

Figure 1, shows the conceptual framework of this study. This framework

is divided into three parts. The first part is the input, which is the research

work about the proposed project and other related references. It also
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
includes the material and supplies which consist of industrial materials that

are needed for the whole study. Second part is the designing and building the

stove design. It also includes and the trial and testing of the project, and

revisions if needed and if there any defects found. Lastly, this is the finish

product of this study, the prototype modified stove for our research project

waste cooking oil as an alternative fuel.

Objectives of the Study

General Objectives

The main objective of the project is to develop a modified stove that

will be needing in utilizing a waste cooking oil to an alternative fuel.

Specific Objectives

To develop a renewable and sustainable energy alternative to replace

kerosene as a cooking fuel.


To design and construct a modified stove.
To construct it using locally available materials.
To be recognized as a carbon-neutral initiative.
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering

Significance of the Study

This project entitled Waste Cooking Oil as an Alternative Fuel will help

the researchers and also the following:

Environment Instead of waste cooking oil being dumped into

landfills, they can be recycled to create an alternative fuel. The

potential environmental hazards brought about by this waste will

be addressed.
Households, Entrepreneurs This will greatly help the small-scale

entrepreneurs engaged in foods and catering services as well as

households as they will know now that used cooking oil can be

reuse again as an alternative cooking fuel.


Rural Community The design project will benefit and help the

people in the rural for they can make and innovate their own

modified stove from locally made materials.


Student Researchers This study serves as a reference for the

student researchers as this will take as a guide in their project


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
related to this. This project is also open in development and

innovation.

Scope and Delimitation

Scope

The scope of this research clearly indicate that, alternative fuel derived

from waste cooking oil (WCO) is perhaps the greenest liquid fuel available

because of the primary ingredient being a post-consumer waste product.

Public should be made aware of the ill effects that WCO (overused or abused)

oil has on health and utilizing the WCO for human consumption in any way is

not advisable from health standpoint, and from the environment as well.

As it is found that the consumption of the kerosene in cooking causes

many health hazards, and not proper disposing of waste cooking oil into

landfills and sewers, therefore there is a need to develop a stove using waste

cooking oil as a fuel. This study will use waste cooking oil as an alternative

fuel and to make that possible we made a modified pressurized cooking

stove. Certain modifications were conducted and preparations are also made.
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
Our stove design has its own concept to overcome the differences of

properties between kerosene and waste cooking oil.

Delimitation

This project design is delimited in utilizing a renewable and sustainable

alternative fuel from waste cooking oil, and to develop a modified

pressurized stove that uses waste cooking oil to follow a similar principle to

conventional pressure stoves, which commonly run on kerosene.

Definition of Terms

The following terms are defined conceptually, or/and operationally.

Terms Definitions
Cooking Oil Cooking oil is plant, animal, or synthetic fat used in

frying, baking, and other types of cooking. It is

typically a liquid at room temperature, although

some oils that contain saturated fat, such

as coconut oil, palm oil and palm kernel oil are

solid.
Waste Cooking Oil Waste cooking oil are spent cooking and frying oils

(WCO) collected from commercial food factories,

restaurants, bakeries, even in household and in

other establishments.
Stove An apparatus for cooking or heating that operates
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
by burning fuel or using electricity.
Nozzle A cylindrical or round spout at the end of a pipe,

hose, or tube, used to control a jet of gas or liquid.


Vaporizer A device that generates a particular substance in

the form of vapor, especially for medicinal

inhalation.
Kerosene A light fuel oil obtained by distilling petroleum, used

especially in jet engines and domestic heaters and

lamps and as a cleaning solvent.


Fuel Tank A fuel tank is a safe container for flammable fluids.

Though any storage tank for fuel may be so called,

the term is typically applied to part of an engine

system in which the fuel is stored and propelled

(fuel pump) or released (pressurized gas) into an

engine.
Air Tank Air tank may refer to: diving cylinder used by scuba

divers to hold air and other breathing gases at high

pressure underwater. Pneumatic pressure vessel for

storing compressed air to operate pneumatic

equipment such as braking systems, paint

dispensers and paintball guns.


Pressure Gauge An instrument indicating pressure.
Air Regulator An instrument for regulating the flow or pressure

of air in a system.
Ball Valve A one-way valve that is opened and closed by

pressure on a ball that fits into a cup-shaped

opening.
Relief Valve Relief valve is a type of valve used to control or

limit the pressure in a system or which can build up


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
for a process upset, instrument or equipment

failure, or fire. The pressure is relieved by allowing

the pressurised fluid to flow from an auxiliary

passage out of the system.

CHAPTER II

REVIEW OF RELATED LITERATURE AND STUDIES

This chapter identifies and summarizes a selected number of

investigations which relate to the area of the study of our research Waste

Cooking Oil as an Alternative Fuel and so as to enrich the topic. It also

discusses some topics and ideas from various sources that can strongly

support the efficiency of our research study.

Related Literature

Used Cooking Oil (or WCO)


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
Used cooking oil is waste or spent cooking & frying oils collected from

commercial food factories, restaurants, arenas, casinos, schools, bakeries,

etc. While the majority of used cooking oils are vegetable based, by no

means should UCO be considered "waste vegetable oil" as there is inevitably

some level of animal fat in UCO, which is naturally derived from the cooking

process, and of course some restaurants cook in fats rather than oils.

Generally UCO should not be considered yellow grease as it may not be fully

rendered or meet the specification commonly associated with yellow grease.

Traditional uses for UCO have been to produce yellow grease for animal

feed, limited use as part of a fuel mixture for boilers or kilns, or simply

dispose of by landfill as part of a waste stream. However, over the past

decade, demand for UCO has increased significantly largely due to the

biofuels/biodiesel market place. Increasingly seen as a sustainable, recycled

and non-food competing product (food vs. fuel debate), used cooking oil has

become the socially responsible, sustainable, lower cost, and often only

locally produced feedstock readily available to biodiesel producers. In

addition to the lower cost and sustainable nature of the feedstock, certain

state and national government agencies have provided additional or

increased incentives for biodiesel produced from used cooking oil. UCO is a

recognized feedstock for USA's Renewable Fues Standard (RFS2) and thus

biodiesel produced from UCO can qualify for RIN's tax credits. California's

Low Carbon Fuel Standard ("LCFS") takes this even further and recognizes

UCO/YG as one of the lowest Carbon Intensity ("CI") feed stocks, and thus

UCO biodiesel qualifies for a significantly higher credit value than fresh oils,

animal fats, etc. Another example is the EU/EC provides a "double count"
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
benefit for biodiesel produced from UCO, meaning every liter of UCO

biodiesel used toward meeting a biodiesel mandate can be "double counted"

as two liters.

UCO products vary greatly. When originally collected, product may be

completely unprocessed (raw) and generally will contain elevated impurities,

water and free fatty acid levels. In severe cases low grade unprocessed UCO

product may contain bags, gloves, plastic, towels, and any other items which

find their way into the collection bin. Additionally unscrupulous persons may

dump used motor oil or paint/solvents in to the collection drum which

effectively contaminate the oil and render it useless. The picture to the right

at the top is very low quality UCO collected from restaurants and has no

processing done to it. FFA was about 17% and has increased to 22 over time.

Water contents is about 30% and is one of the causes for increasing FFA

(water and heat can increase FFA by 1% or more per week). Pictured in the

middle on the lower right is another UCO product. This is collected from

closed loop restaurant oil systems and tends to be higher quality than UCO

collected from drums and barrels, but has significant levels of animal fat

and/or hydrogenated/saturated fats and oils. This product shows clear veg oil

on top, and bottom layer of saturated/hydrogenated fats and oils. FFA is

about 6-9% on this and MIU about 4%. This material comes from one of the

main national restaurant cooking oil automation companies.

Waste Cooking Oil and the Waste Management Plan

The use of WCO as a fuel is consistent with the Reduce,

Recycle, Reuse policy of Waste Management Plan. Also if WCO is


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
declared unsuitable for animal feed, the major outlet for recycled

WCO will be removed and the majority of the oil would only be fit for

final disposal. Utilizing WCO as a fuel would be consistent with

Action 42 of the Waste Management Plan, which states Energy

shall be recovered from all waste restricted to final disposal, if

possible. At present, with an outlet for the recycled WCO.

Waste Cooking Oil Resource

As with every renewable resource a distinction must be made between

the available resource and the collected resource. The available resource is

all the oil that is used for cooking. The collected resource is the amount of oil

that has been collected for recycling. A waste management plan would aim

to have both resources equal to each other.

Collected Resource

It is difficult to establish the exact amount of Waste Cooking

Oil in the Philippines at present, as there are no official figures for

this waste stream and there are many different companies involved.

Stove

The basic principle of working of the stove (and many other similar

devices) is to enable to have a complete combustion of the kerosene.

In a simple way any liquid fuel is difficult to burn completely because

all the portions do not get sufficient oxygen hence incomplete combustion
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
occurs which results in

inefficiency and black soot

formation. As compared to

that a gas can have a

complete combustion if it is

premixed with air/oxygen.

That is what is

achieved here. Kerosene is

first converted to vapor and

then mixed with air before the burning.

The tank contains the kerosene and is also sealed. You pump air

through the pump and create a pocket of compressed

air on top of the kerosene. This

kerosene goes through the pipe as

liquid kerosene. The trick is the

pipe has a bend that goes over the

flame before it ends in the jet

nozzle. So in this bend the kerosene is

vaporized. Vapor kerosene comes out of the jet at a precisely defined speed.

The size of the nozzle hole is critical.

This vapour gets mixed with air by the venturi principle. This forms a

mixture which is the premix necessary for complete combustion. Then it

burns in to a blue flame which is typical of complete combustion.


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
Why is does not burn before the mixing? There is such a thing as a

flame speed for a given fuel and air mixture. The vapor coming out should be

moving faster than the flame speedthat is the purpose of the jet. The flame

separates from the nozzle and settles down at a distance where the (slowed

down) speed of the vapor / air mixture is equal to flame speed.

Principle of Operation of Stove

To light the stove, the user pours a small amount of alcohol into a

circular "spirit cup" just below the burner and lights it to pre-heat the burner

assembly. When it is hot, the user pressurizes the tank by means of a small

hand pump integrated into the housing, which forces kerosene from the tank

up through the rising tube (A) and the ascending pipe (B) to the pre-heated

burner head (C), where the fuel is heated and vapourized. The kerosene

vapour is then forced under pressure through the descending tube (D) to the

vapour nozzle (E); here it sprays through a jet in the middle of the burner,

where it mixes with air and burns in a sootless blue flame. The heat from that

flame vapourizes more fuel to sustain the process when the spirit cup burns

out. The user can pump the tank more to increase the pressure and make

the flame larger; turning a small "air screw" (usually located in the filler cap)

will release pressure from the tank and make the flame smaller.

If no alcohol is available for lighting, a twist of cloth or even dry grass

will form a wick in the spirit cup. Pumping once will dispense a small amount

of kerosene to dribble down into the cup which will then light using the wick.

As the flame dies down, a further gentle pump will either ignite the main

burner or dispense more kerosene into the spirit cup.


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
Prior to the introduction of the Primus, kerosene stoves were

constructed in the same manner as oil lamps, which use a wick to draw fuel

from the tank to the burner and which produce a great deal of soot due to

incomplete combustion. The Primus stove's design, which uses pressure and

heat to vapourize the kerosene before ignition, results in a hotter, more

efficient stove that does not soot. Because it did not use a wick and did not

produce soot, the Primus stove was advertised as the first "sootless" and

"wickless" stove.

Illustration of Burner Assembly. A:

Rising tube (from fuel tank); B:

Ascending tube; C: Burner head; D:

Descending tube; E: Vapor nozzle.

The ascending tubes and descending

tubes are at right angles to one another.

Related Studies
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
Utilization of Used Cooking Oil as an Alternative Cooking Fuel

Resource

Publication Date: January 2017

Inventors: Namoco, Comaling, Buna

Abstract

In this study, used cooking oil was utilized as an alternative cooking

fuel resource. A survey was conducted to selected major food chains and

restaurant in Cagayan de Oro City, Philippines. Survey results revealed that

generation of used cooking oil in these selected establishments on a weekly

basis is considerably huge in volume. Modifications have been made to a

commercially available pressurized kerosene stove taking into consideration

the characteristics of the used cooking oil. The cooking performance of the

modified stove using used cooking oil as fuel was then investigated.

Collection and filtering of used cooking oil

Used cooking oil was collected from major food chains and restaurants

in the city. Collection of the used cooking oil depends on the way the

establishments disposed their waste as there are establishments who will

sell the waste oil to contracted buyers only. The used cooking oil was filtered

to remove solid residues. Filtering was conducted by using coarse to fine

layer nylon wire mesh as filter to remove any contaminants and residues.

The used cooking oil must be thoroughly filtered to prevent the fuel lines and

nozzle from clogging.


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
Revision and modification on the commercially available

pressurized cooking stove taking into consideration the properties

of used cooking oil

Design

Since the commercially available pressurized cooking stove is intended

for kerosene fuel, revisions and modifications in the nozzle and vaporizer has

been conducted. This is due to the difference in the properties of cooking oil

as compared to kerosene. As the oil tank is pressurized, the fuel flows

through the oil line which can be regulated with a valve provided in the line.

Flame holder is also introduced in the proposed stove. An additional fitting is

also added to the regulator. The vaporizer is designed in such a way that it

will be easy to maintain and clean. The materials used for the vaporizer are

3/16 copper tubes which are coiled horizontally for better efficiency of

flame. In the design of the nozzle, the spray nozzle exit angle will be

modified in such a way that as the gas flux emits from the nozzle into the

burning area, the gas mixes with surrounding air and burns in a blue flame.

Figure-1 shows the perspective view of the proposed modified design.

In this figure, the different parts of stove such as the vaporizer/copper coiled

nozzle are shown. Figure-2 shows the vaporizer/coil copper tube. The coil

has 4 loops with a diameter of 2 inches. The distance between nozzle and

loop is 1.5 inches. In Figure3, the three modified nozzle which can be used

with the stove are shown. These nozzles are threaded depending on the

fittings. Figure-4 shows the front view of the stove frame and the coiled

copper tube with nozzle attached in bracket.


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering

Figure 1. The perspective view of

the modified stove.

Figure 2.

The designed vaporizer and

nozzle.

Brass metal is used in the fabrication of the modified nozzle and

fittings. The nozzle is made of inch hexagonal in a diameter brass metal.

The vaporizer is made up of 3/16 copper tube. Proper sizes must be

observed since the fuel will leak if under sized threads are used.

The first nozzle was made up of an inch in a diameter having 4 holes

in the top to equally distribute atomized gas goes out in a nozzle. The

second one has a single hole but there is an additional fabricated accessory

which is in the form of a castle. Equally divided holes were rounded along the

cylindrical corner. At the top, there is a cone- shaped brass metal that

functions for spreading the flame. The nozzle is connected to a flared union

which is attached to a vaporizer and connected to a flared nut for easy

disassembling during cleaning.


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering

Figure 3.

Three different

nozzles considered in Figure

4. The image of the front

view of

the study. stove frame.

Testing and fine tuning

After the fabrication, the performance of the modified parts was then

tested. Before starting the test, all fittings were installed correctly and

properly. They were properly tightened to prevent from leakage and losses of

fuel and pressure.

Coconut Oil as Cooking Fuel


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
Model Project: Plant Oil Cooking Stove for Developing

Countries

Publication Date: 11-12 March 2002

Inventor: EURONATUR (European Nature Heritage Fund)

Abstract

Two of the most important development issues facing the Philippines in

the 21st century are the food security and the sustainable and affordable

energy supply particularly at the household level.

In 1998, 30 % of the total primary energy used in the Philippines was

covered by biomass of which fuel wood and charcoal supplied 56 % and 6 %,

respectively. Agricultural wastes like coconut husks, rice husks or maize cobs

were accounted for the rest. Only 25 % of the total biomass energy used is

donated to the industrial sector whereas the remainder is employed in the

residential sector, especially utilized for cooking and water heating.

More than half of the 13 million families in the Philippines live with less

than 5000 pesos per month. Among those families in the urban and

especially in the rural areas the vast majority fulfills their daily cooking

requirements with the traditional cook stoves applying open wood fires.

Those open fires have very low efficiencies of less than 10 %.This

results in a consumption of more than 2 tons of firewood for an average

family in one year which sums up to a total of more than 38 million cubic

meters of fuel wood in the whole country. Due to population growth the

number of households utilizing firewood in the Philippines is increasing.


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
However, due to the deforestation the total amount of firewood used is

decreasing. According to the lack of wood available the population faces

wood shortages in many regions of the country. Hence, collection of firewood

becomes increasingly difficult and time-consuming and the families have to

pay steadily rising prices for the fuel wood, respectively.

The deforestation has serious ecological consequences like an

increased soil erosion. Especially in the Philippines soil erosion is a

tremendous problem, since intense tropical rainfalls result in devastating

amounts of soil losses and silting-up of coastal regions. In addition, soil

fertility is diminished and the natural water cycle is disturbed.

The lack energy due to firewood deficiencies is partly covered by an

increased utilization of agricultural wastes. Those crop residues are normally

left on the field in order to protect the soil from erosion and remain in the

nutrient cycle, respectively.

Next to those ecological problems, cooking on open fires comprises

serious health risks for the users. The emissions of those fires include

numerous products of incomplete combustion like carbon monoxide, nitrogen

oxide, divers hydrocarbons, and suspended particulate matters. The

concentration of those components very often exceed the values of health

standards by far. For example, during one day an average rural woman is

exposed to the quantity of benzo-alpha-pyrene (BAP) which equals to

smoking of 450 non-filter cigarettes. The noxious gases cause respiratory

diseases like chronic bronchitis and lung or throat cancer. A study for

Indonesia revealed that 29% of the deaths of children aged 1 to 4 years were
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
caused by respiratory illnesses due to open fire emissions. This is the second

highest death reason following diarrhea which accounts for 37 % of the

deaths. Other health effects of open fire emissions include severe eye

diseases like blindness.

Plant Oil Cooking Stove

Coconut oil is used since it abundantly available in the Philippines.

Within the project, a first long-term testing of the stoves within a developing

country takes place as well as the suitability of coconut oil as cooking fuel is

investigated.

In terms of handling and functioning the new plant oil cooking stoves

equals the well-known kerosene pressure stoves. In those stoves pressure is

induced in a tank through application of a pump. The liquid evaporates in a

vaporizer and emits through a nozzle into a combustion area. The jet

rebounds at a rebounding plate, mixes with ambient air and burns in a blue

flame. The combustion area is surrounded by a flame holder. The power

output is adjusted with a valve regulating the fuel flow. For ignition, a small

amount of ethanol is incinerated in a pre-heating dish beneath the vaporizer.

However, kerosene and coconut oil have very distinct physical,

chemical, and combustion properties, therefore a completely new

development of the cooking stove was necessary. Those property differences

are according to the distinct chemical structure of these two liquids.

Kerosene consists of hydrocarbon molecules with chain lengths of C10


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
whereas coconut oil comprises of tri-glyceros with predominantly saturated

fatty acids. For example, the viscosity of the coconut oil is 20 higher than the

value for kerosene. Nevertheless, since the gross calorific value per volume

of coconut oil is 33.2 MJ/l and therefore only 4 percent lower than the value

for kerosene, the oil can be regarded as suitable substitute. Since the

temperature of the coastal areas in the Philippines remains always above 22

C which is the melting point of coconut oil, the coconut oil can be used as

cooking fuel during the entire day.

In preliminary investigations on utilizing plant oils as cooking fuel the

stoves by other research groups needed an admixture of at least 50 % of

kerosene to the plant oil in order to perform satisfactorily. However, residues

of the fuel mixture clogged the vaporizer and left the cookers unusable after

short operation time.

The new cooking stove from Hohenheim University, however, allows

continuous operation with pure plant oils. The main focus of the investigation

were the new design of the burner, especially the vaporizer. Plants oils in

general have very elevated flash points, the flash point of coconut oil in

particular is at 188 C, whereas the value for kerosene is at 88 C only.

Therefore, the retention time of the fuel within the vaporizer of the

Hohenheim plant oil stove is increased considerably. Moreover, at

temperatures around 250 C, the molecules start to dissociate leaving

cracking products at the vaporizer walls which may lead to clogging. The

amount of those cracking products formed is considerably higher for the

plant oils than for kerosene which is represented by an elevated value for the

carbon residue. Therefore, in the Hohenheim design the vaporizer can be


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
released from the cooker frame. Thus, the vaporizer can be cleaned

manually with a wire rope.

Like the kerosene stoves, the cooker is started with a small amount of

ethanol being incinerated in the pre-heating dish. This flame heats up the

vaporizer until operation temperature is reached. Regarding power output

and efficiency the plant oil stove is comparable to kerosene stoves.

Utilization of coconut oil as fuel, however, prevents users from severe

operating risks related to the easy inflammation of kerosene. In addition, the

emissions of the plant oil stove are very much lower than the ones for open

fires and are within the same range of the kerosene stove emissions.

The local oil production strengthens the decentralized structures

providing employment and income opportunities. Utilization of the plant oil

stove assures a sustainable cooking energy supply and will directly increase

the living standard for rural population.

Utilization of coconut oil as cooking fuel encloses many other socio-

economic benefits for the user which are, among others:

- time and effort associated with firewood collection will be reduced

considerably

- utilization of plant oils as fuel secures a long-term and independent heat

energy supply for meal preparation and boiling water

- handling of the coconut oil is both simple and free of danger

- plant oils substitute imported fossil fuels like kerosene


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
The stove itself can be produced locally and can be easily maintained

within even rural settings. This provides income opportunities for the local

population. The low production costs enable a sale at competitive prices.

Transferability Aspects

Open wood fires are the predominant household cooking stoves in

many tropical and subtropical countries cooking. In general, the problems

outlined in the first section of the paper are prevalent for numerous regions

of the Tropics and Subtropics.

In general, all plant oils liquid at ambient temperatures can be utilized

as cooking fuel. The Hohenheim plant oil stove was already tested

successfully with Jatropha oil, sunflower oil, rapeseed oil, and palm oil,

among others. Moreover, it can be fuelled with divers plant oil esters and

even with kerosene or diesel fuel if necessary.

Since operation and handling of the plant oil cooking stove is similar to

the wide-spread kerosene pressure stoves, it can be easily introduced not

only in the other areas of the Philippines, but also in other developing

countries. The design of the stove allows easy modification in order to meet

local conditions. Even though the prototype is developed as a one-flame

cooker it can be easily adopted to a cooking stove with multiple flames.

Depending on the required cooking task, the burner can be built in different

sizes with distinct power outputs.

Performance Evaluation of Cooking Stove Working on Spent

Cooking Oil
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
Publication Date: February 2015

Inventor: Jambhulkar, Nitnaware, Pal, Fuke, Khandelwal,

Sonule, Narnawre, Katekar

Abstract

This paper deals with the use of spent cooking as a fuel in kerosene

stove In order to avoid the reuse of spent cooking oil for cooking which has

adverse effects on the health of human being, corrective steps are needed

to be taken. With an approach of alternative fuel for kerosene pressurized

cooking stove. Kerosene is one of straight-run fractions resulting from

distillation of crude oil between 205C and 260C, having initially flash point

of 38-72C, boiling point of 150C to 300C auto-ignition temperature of

220C. Main components of oil and continues on kerosene as fuel for

cooking, heating and lighting. Electrified households in rural areas also use

kerosene as a backup fuel due to the interruptive and poor electricity supply.

It is widely used in power jet engines, for the manufacture of

insecticides/herbicides/fungicides to control pest, weeds and fungi. It has

been estimated that nearly 855 million people use 9.101 MT (2011-12) of

kerosene for cooking. Kerosene has been promoted as an alternative fuel to

biomass in rural areas. Thermal efficiency of kerosene stove is 2040%

depending on stove and cooking equipment design.

Using Used Cooking Oil as Kerosene Pressurized Cooking Stove

Fuel and Designing of Stove

The Renewable Energy Development Institute (REDI), Germany, has

been working for more than 20 years to develop a simple cooking stove
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
using different fuels such as kerosene, diesel, vegetable oil, etc. The fuel

tank is kept at a higher level to facilitate gravity flow. The Institute of

Agricultural

Engineering in the Tropic and Subtropics of Hohenheim University,

Germany, has been experimenting on a vegetable oil cooking stove. The fuel

passes through the flow regulator valve, vaporizers and a spray nozzle. The

combustion space is covered with a flame holder having many holes to

supply sufficient air. The fuel tank consists of two parts. Initially the stove is

ignited with kerosene and after 23 min of operation, the kerosene valve is

closed and vegetable oil is injected. Leyte State University, Germany, has

developed a plant oil stove for Bosch and Siemens for marketing in

Philippines. They have achieved efficiencies up to 4050%. Other universities

and institutions that have also contributed to the development of vegetable

oil stoves are GTZ Probec Protos Stove Tests Tanzania, Working Group of

Development Techniques (WOT), Enschede, and Netherland. All these stoves

call for modification and fabrication of fuel tanks, burners, pressure pump

and feed pipe lines in the standard stove.

The standard stove consists of:

a. Fuel tank
b. Hand pressure pump developing 1.6-1.8 bar pressure in the fuel tank
c. Burner with suitable preheating and fuel injection arrangement and
d. A manual control device and a pin for mass flow rate of fuel.

Due to the pressure created in the fuel tank, the fuel flows through the feed

line. The flow of the fuel is regulated with a valve provided in the oil line.

Initially, the fuel is heated in the burner plate to vaporize and raise the
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
temperature above fire point. The hot fuel mixes with the air and gives out a

yellow-blue flame. The efficiency of the combustion is a function of:

a. Temperature of oil
b. Vapor to liquid ratio
c. Mixing efficiency of fuel with air.

Equipment that need to be incorporated in modified kerosene

pressurized cooking stove: - modified commercially available burner (copper

plate brazed to the fuel injection), spray nozzle with modified exit angle,

location of the vessel.

To compute the thermal efficiency, experiments were carried out to

determine the energy consumed for:

a. Sensible heat to heat the vessel


b. Heat supplied to a known quantity of substance say water at given

temperature and at atmospheric pressure. The experiment is needed

to be repeated three times for obtaining accuracy.

Heat utilized

Thermal efficiency =

Heat supplied

For many years, researchers tried to design a combustion system

causing low air pollution through complete combustion of hydrocarbons.

Various techniques, such as air-fuel mixing, ignition, temperature controlling

combustion chamber, catalyst, etc. are not able to completely solve the

problems yet. Low efficiency of combustion heat, unburned fuel and air

pollution (like CO, NOx,SOx) are still problems now. Enhancement of


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
hydrogen reactivity is one of important ways in order to reach the complete

combustion. There is a novel technique called Magnetization. Magnetization

of hydrocarbon fuel which is diamagnetic, breaks clusters of hydrocarbon

molecules and changes the electron spin direction of para state (low

energetic) into orthostate (high energetic). They are normalized,

independent and distant from each other, having large surface available for

binding (attraction) with more oxygen (better oxidation). Finally, complete

combustion can be achieved. The other advantages are:

Increase in the combustion efficiency.


Magnetization technique is relatively cheap and not dangerous comparing

to existing additive fuel.


The declustering, polarization and reactivity phenomena due to

magnetization of hydrocarbon are still in controversy which are explained

by limited scientific publications. Before combustion, the kerosene will be

magnetized by magnetic field. The distance of magnet from burner has

effect on thermal efficiency. Kerosene with the aid of air pressure, forced

from the fuel tank passes to the burner through main fuel supply pipe and

rises through the rising tube further through the ascending pipe to the

preheated burner head, where the fuel is heated and vaporized. The gas

produced from the kerosene flows further on, and through a narrow

opening, the jet mixes with the air outside where it burns with a blue,

smokeless flame, turning a small "air screw" (usually located in the filler

cap) will release pressure from the tank and make the flame smaller. In the

modified pressurized kerosene stove, a copper coil of 2 turns is wound

around the burner. The height of the coil is just below the cup of the
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
burner, such that the flame doesn't get into the direct contact of the coil.

Both the ends of the coil are brazed to the main fuel supply pipe of the

stove, and the main fuel supply pipe is blocked by means of cutting

between the two coil ends. This arrangement is made in view so that the

fuel only passes through the coil.


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
CHAPTER III

Development of the Project

This chapter presents the supplies and materials, tools and equipment,

methodology, try-out and revision, timeframe and work analysis, cost

analysis of the modified stove and used cooking oil.

A. Supplies and Materials

The table presents the list of supplies and materials, and its equivalent

material cost.

Materials Quantity Unit Cost Total


Flat bar 5 4.6 ft. 33.00 per ft. 152.00
Flat bar 1 ft. 122.00 per ft. 122.00

3
' ' x1'
16
Angle bar 5 5 ft. 30 per ft. 150.00
2 Burner 2pcs. 160.00 320.00
Burner Switch 2pcs. 186.00 372.00
High Pressure Air 1pc. 450.00 450.00

Regulator
Cap Screw w/ nut 7pcs. 13.00 91.00

3 ''
x 1' '
16
Close Nipple 4pcs 40.00 160.00

3''
x 1' '
8
1 1pc. 150.00 150.00
Brass tee 4
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
Brass Cross tee 2pc. 270.00 540.00

1
4
Air lock 1pc. 370.00 370.00

1 1
(Male) x ( Male)
4 4
Flare Adapter 1pc. 75.00 75.00

1 1
(Male) x ( Male)
4 4
Tank 1pc. (2.5 kilogram 450.00 450.00

capacity)
1 4pcs. 12.00 48.00
Brass nut 4
1 2pcs. 12.00 24.00
Brass cap 4
1 19 ft. 16.00 per ft. 304.00
Copper tube 4
BI Seamless Nipple 2pcs. 25.00 50.00

1
' ' x2' '
4
1 3pcs. 30.00 90.00
Coupling 4
Heavy Duty Cap 2pcs. 35.00 70.00

1
4
Test Pump 1pc. 2,800.00 2,800.00
Pressure gauge 2pcs. 80.00 160.00
Teflon tape 3pcs. 14.75 44.25
Thermometer 1pc. 450.00 450.00
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
Pet cock valve 4pcs. 20.00 80.00
Nozzle 1pc. 100.00 100.00
Graduated 1pc. 110.00 110.00

cylinder
Plug 1pc. 45.00 45.00
Hose bail 2pcs. 45.00 90.00
Hose Clamp 3pcs. 22.00 66.00
Hose 1meter 18.00 18.00
Hose Adapter 1pc. -- --
Air tank 1pc. (13.6 -- --

kilogram capacity)
Total -- -- 7,951.00

B. Tools and Equipment

The table presents the list of tools/equipment used in our research

study and their functions as well.


Tools/Equipment Functions
Vise Grip
EULOGIO AMANG RODRIGUEZ
Locking pliers, mole grips (mole wrench)
INSTITUTE OF SCIENCE AND TECHNOLOGY
or vise
College grips are pliers that can be locked
of Engineering
into position, using an over-center action.

One side of the handle includes a bolt

that is used to adjust the spacing of the

jaws, the other side of the handle

(especially in larger models) often

includes a lever to push the two sides of

the handles apart to unlock the pliers.

Adjustable Wrench

An adjustable wrench or adjustable

spanner is a wrench with a "jaw" of

adjustable width, allowing it to be used

with different sizes of fastener head (nut,

bolt, etc.) rather than just one fastener,

as with a conventional fixed spanner.


Angle Grinder

An angle grinder, also known as a side

grinder or disc grinder, is a handheld

power tool used for grinding (abrasive

cutting) and polishing.

Hand Drill

A hand drill is a tool fitted with a cutting

tool attachment or driving tool

attachment, usually a drill bit or driver

bit, used for boring holes in various

materials or fastening various materials

together with the use of fasteners

Pliers
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
C. Methodology

Construction Procedure

Since the commercially available pressurized cooking stove is intended

for kerosene fuel, this study will use waste cooking oil as its fuel and to make

that possible we made a modified pressurized cooking stove. Certain

modifications were conducted and preparations are also made. The stove

design has its own concept to overcome the differences of properties

between kerosene and waste cooking oil.

Construction of the Stove

1. As show in the Figure 1, angle bars

and flat bars are used for the

construction of the frame/body of

the stove. The fabrication of the

frame was done with the help of a grinder,

wielding machine, hacksaw, C-clamps,

hammer, vise grips, power drill, bench vise

and steel tape.

Figure 1

2. With the use of the grinder, cutting and bending of the angle bars

were much easier.


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
3. Wielding machine was use to fuse flat bars onto the frame/body of

the project for stability and durability

purposes. (As shown in the Figure 2)


4. We also installed rubber footings for

the stability of the frame.

Figure 2

Fabrication of Customized Fuel Tank

1. A 2.5kg capacity tank was use as the main receptacle of the fuel

(Oil);
2. Then wieldable couplings were installed onto

the tank using the wielding machine. (As

shown in Figure 3)
3. Three holes were drilled just as big as the

size of the couplings for fit and

equal flow of fuel and air.


4. The tank was then assembled onto the

body of the stove and;

observations and adjustments were

made.

Figure 3
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
5. After the adjustments and fixtures are made, the main parts receive

paint coatings for cleaner and better outlook of the project.


6. Then fittings were installed. Pressure gauge, copper tubes, close

nipples, seamless nipples, plug, compressor

tees, valves (relief valve, ball

valve), nozzle, burners, and a

transparent hose as its flow

meter. (Figure 4)
7. We use an oil pump and

through a hose we can pump-in the

oil to the fuel tank.

Figure 4

Fabrication of Customized Air tank

1. A 13.6kg capacity tank was use as the main container of the Air.

This tank is the reservoir of the air, through a hose the air was

delivered to the tank.


2. Fittings were installed. Pressure gauge (to measure the air in the

tank), a brass cross tee, a high pressure air regulator, and an air

inlet valve.

Preparation of Waste Cooking Oil

Waste cooking oil are spent cooking and frying oils collected from

commercial food factories, restaurants, bakeries, even in household and in

other establishments. This waste cooking oil is much better to use as an

alternative fuel because it uses renewable resources that are less damaging to the environment
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
to produce and emit less harmful greenhouse gasses when burned as fuel. This waste cooking

oil can be a replacement to kerosene as a cooking fuel in a stove. With the proper equipment

and safety procedures, you can prepare the gathered waste cooking oil from a kitchen or a

restaurant to make your own alternative fuel.

Gathering of Waste Cooking Oil

1. Obtain used cooking oil. In our project, we bought a gallon (3.2 kilos) of

used cooking oil from a fast food restaurant. Using waste cooking oil is

less expensive and helps reduce waste that would otherwise end up in

a landfill or in sewer pipes.

Filtering the Oil

1. Filter the oil for waste removal. Large amount of meat chunks must

be removed.
2. Settle the oil for about one

to three days. The longer

it settles, the cleaner it will

be.
3. Filter the oil again with

the use of any thin

filtering device (clean cloth,

tissues, etc.). Discard the particles that were caught. (Figure 5)


Figure 5, Filtering the oil using tissues
4. Preheat the oil till it reaches 135C - 140C, as shown in the Figure

6.
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
5. Monitor the temperature closely

with a digital cooking

thermometer. The heat should not

reach above 140F, as you will

run the risk of steam explosions

from the water that settles at

the bottom.
6. Let it cool down at 50C.
7. After it cooled down, the oil is now

ready to be pumped at the fuel tank

using the test pump. Figure 6, Preheating the oil

between 135C
140C

D. Try-out and Revision

Try-out

Process of Ignition

1. Fill the test pump with the prepared filtered oil. Fill it up whenever,

however large amount you want, just dont block the air way of the

test pump.
2. Open the oil inlet (valve) for the flow of oil, and then pump the test

pump 8-10 times.


3. Prepare a fire and place it directly to the burner. It heats up the

burner and hold it there until the burner catches a fire. Do the

heating for at least 15-30 minutes.


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
4. When the burner is ready, open the air inlet (valve) and close the oil

inlet (valve).
5. Then open the air regulator slowly and make a constant flow of

10psi. It will fill up the fuel tank, and by reading the pressure gauge

on the fuel tank, you can determine the air flow you are making.
6. Turn on the switch slowly, and let the fuel (oil) to flow constantly.

The ignition must start by then. Minute amount of fuel is required at

first;
7. Hold it there and wait until the burner produce its own flames, when

it happens, add more air from 10psi to 12 psi constantly.


8. Then make some adjustments for better efficiency.

Revisions

The stove is tested throughout a day, and found out that flaws were still

exists in the project.

1. Leakages were observed during the testing of the stove. Fixing,

redirecting the tubes and applying Teflon tape helps to minimize the

leakage.
2. After the third trial, we noticed that one of the burner dont function

properly. We conclude that the nozzle in the burner was block at

some way. This is an internal damage, we tried to unblock the

nozzle with the use of a needle (thin wire) but the burner remains

blocked. We decided to buy a new burner and replace it onto the

other.
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering

E. Time Frame and Work Analysis

In the development of the project, the following schedule of activity

was followed.

November 2016

Sunday Monday Tuesday Wednesd Thursday Friday Saturday

ay
1 2 3 4
5 6 7 8 9 10 11

Title

Proposal
12 13 14 15 16 17 18

Title

Proposal

Approval
19 20 21 22 25

23 24

Data Gathering of the Thesis Project


26 27 28 29 2

30 1

Researching About the Thesis Proje

ct and Related Studies


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
Table 1

The Table 1 shows that passing the title proposal and title proposal

approval was spent on the 1st and 2nd week of January and started the data

gathering and researching about Waste Cooking Oil and making the modified

pressurized modified stove on the 3rd and last week of the month of

November.

December 2016

Sunday Monday Tuesday Wednesd Thursday Friday Saturday

ay
26 27 28 29 30 1 2
3 4 5 6 9

7 8

Project Design and;

11 12 13
10 16
14 15

Planning and making the layout of the Structure


17 18 19 20 21 22 23
24 25 26 27 28 29 30
31
Table 2

The Table 2 shows that two weeks in the month of December were

spent on the project design, planning and making the layout of the structure

of modified pressurized stove.


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering

January 2017

Sunday Monday Tuesday Wednesd Thursday Friday Saturday

ay
1 2 3 4 5 7

Canvassing of Low-Cost Materials


8 9 10 11 14

12 13

Purchasing of Materials at Low Cost and

Consultations from Experts


15 16 17 18 21

Constructi 19 20

on of the Purchasing of Other Related Materials

Stove needed for the Project


22 23 24 25 26 27 28
29 30 31
Table 3

The table shows that 1st week of January were allocated for the

canvassing of low-cost materials. 2nd week spent on purchasing and

consultations from the experts, and started the construction of the modified

stove, and purchasing again of other related materials needed for the project

on the 3rd week of January.


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering

February 2017

Sunday Monday Tuesday Wednesd Thursday Friday Saturday

ay
29 30 31 1 4

2 3

Continuation of Making the Project and Major Parts

Fabrications
5 7 8 9 10 11

6 Fixing

Testing of the and

Project and Revisions

Detecting defects on the

Project
12 13 14 15 17 18

16

Testing of the Projects

Workability
19 20 21 22 23 24 25

Painting

Final Testing of the and


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
Project Finalizati

on of the

Project
26 27 28
Table 4

The Table 4 shows that the 1 st week of February were for the

continuation of making the project and other parts of fabrication. We started

testing, detecting defects, fixing and revisions on the paper on the 2 nd week.

The 3rd week spent on the testing again of the projects workability and on

the last week of February were for the final testing, painting and finalization

of the project.

F. Cost Analysis

The total cost of the project was computed based on the following:

Materials Cost 8,281.00


WCO (Waste Cooking Oil) Cost 300.00
Sub total 7,951.00
Contingency Cost 1,400.00
Total 9,651.00
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering

CHAPTER IV

DESCRIPTION OF THE PROJECT

The content of this section covers all of the key factors that help or

hinder collaborations of the Waste Cooking Oil and the parts of the modified

pressurized stove and the functions of each.

Structure

Waste Cooking Oil

Characterization of Waste Cooking Oil

Figure 1 shows a sample of a waste

cooking oil. In Table 1, a typical characterization of

waste cooking oil is shown. This

characterization result is based on the

study of Sanli et al. (2011).

Parameter Typical
value
Density (g/cm @ 0.9237
15C)
Viscosity (mm /s @ 42.28
40C)
Water Content (ppm), 1657.00
Acid Value (mgKOH/g) 17.85
Heating Content 39,223
(kJ/kg)
EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering

Figure 1

Table 1

As shown in the Figure 2 is the

actual photo of the customized oil

fuelled, pressure cooking stove. Two

burners were installed, burner 1 (on the left) has a fix burner and burner 2

(on the right) has an adjustable burner. On burner 1, the fuel (oil) flows

directly to the burners switch; and on the burner 2 as observed, the copper

tube was formed into spiral with two full revolutions, 3 above the burner

and before it reach the burners switch another loop with one full revolution

was made, it is to prevent the tube from deformations during the

adjustments. Figure 2

As we see in the Figure 3

shown, it is observed that the

flames of both burners are not

equal. Burner 2 (left) has a

stronger flames compared to

burner 1 (right). This is due to

the spiral loop above burner 2;


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
it acts as the pre-heating room for the oil. The oil arrives when the burners

Figure 3

switch was opened, then it will fill the loops and will be heated during the

ignition process and when constant flames are being produced, by then the

pre-heating and evaporation of the fuel (oil) inside the loops will occur.

Stronger flames will now be produced; the oil will be released as a super-

heated gas (fuel).

Figure 4 is the actual picture

of the test pump (right) and the

modified fuel tank (left), and by

the use of a hose, the fuel (oil)

can now be delivered from the

test pump to the fuel tank. The

fuel tank had four holes: one for

the drainage of the fuel (bottom

of the tank), one for the oil inlet

(left), one for the air inlet (right)

and one for the pressure gauge (middle) that will help the operator to

Figure 4

determine the pressure inside the tank.


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering

Figure 5

As shown in the Figure 5 is the actual photo of the air tank, a cross tee

was installed to the tank, an air regulator; a pressure gauge and an air inlet

valve were also installed. And by the use of a hose the air can now be

delivered to the tank.


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering

Interrelation

Oil

Fuel Tank
Oil Pump

Air Tank

Stove
Figure 6, Interrelation

The Figure Shows the Block Diagram of Interrelation


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
CHAPTER V

SUMMARY, CONCLUSIONS, AND RECOMMENDATIONS

This chapter presents the summary of the research, conclusions and

recommendations based on the data analysed in the previous chapter.

SUMMARY

After some trials, we have now a modified pressurized stove that

successfully utilized waste cooking as an alternative fuel. This waste cooking

oil has now a potential contribution to sustainable and renewable

development.

CONCLUSIONS
Before this study began, several designs were already existed and therefore

we conclude that the development of the project commenced beforehand. Stating

datas, experimentations and evidences of progress will help further studies to be

delivered in a striking manner. The influence of the study will be extended to places

that can produce massive amount of WCO (waste cooking oil) and help them to

improvise their own cooking mechanism that will help them for everyday use.

In places where high amount of WCO (Waste Cooking Oil) is generated, this

study will provide verified datas and proven results. And with better elaboration of

parts the results will be highly significant. Since WCO (waste cooking oil) was

globally produced, WCO could be the best alternative fuel and possibly this will

minimize the dependence of natural gas.


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
We know that kerosene fuel come from natural gas, and natural gas will

become limited soon. So, we round up some possible matter of course in the

upcoming generations.

- Thinking about the good effects of WCO (waste cooking oil), sooner or

later this recycled resource will gain high demand in the economy. Aside

from being recycled, it is cheap, simple, and still we could say that it is

akin to kerosene fuel.


- We could also conclude that C O 2 combustion will depreciate because of

the development of certified WCO (waste cooking oil) products.


- And for the least, the use of WCO will regulate the amount of demand of

other fuels.
- Because it is natural, there will be no baneful results to the human body.

Advantages

Using waste cooking as an alternative fuel has a potential contribution

to sustainable development such as:

o Sustainable Energy Supply

The use of waste cooking oil for cooking may become a suitable option

in regions where households already rely on fuel fuels, i.e. kerosene or

butane that are costs much, as they can now use their own used cooking

oil instead.

o Can Reduce Environmental Issues

Switching from using fossil fuels to waste cooking oil can result in

significant reductions in greenhouse gas emissions.

o Millennium Development Goals


EULOGIO AMANG RODRIGUEZ
INSTITUTE OF SCIENCE AND TECHNOLOGY
College of Engineering
Providing access to cleaner and affordable energy for cooking is one of

the key components in cutting the vicious cycle of poverty. Using waste

cooking oil offer a much cleaner way of cooking.

Disadvantages

We sort some of the downsides about modified pressurized cooking stove.

o Anyone can buy WCO (waste cooking stove), but not everyone can use

it. Without the mechanism to produce strong flames, WCO will remain

useless.
o The fabrication of the stove requires lot of knowledge for safety and

efficiency.
o The mechanism should be maintained for proper use, and it should be

cleaned for better outcome.

RECOMMENDATIONS

To attain better efficiency, these are the following recommendations:

We suggest to be precise in temperature monitoring and fine oil

filtering.
We highly recommend to use the stove in an open field places or for

outdoor use.
One of our recommendation also, is to wear gloves, sleeveless clothes

and always store a fire extinguisher near the area.


Lastly, the operator must have the idea or knowledge on how to use

the stove for safety and precaution reasons. Awareness of the operator

is required to keep everything safe.

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