No.

of Printed Pages 3

Roll No.

B.
FOURTH SEMESTER
MANUFACTURING SCIENCE

Time : 3 Hours
Note : (i) Attempt ALL questions.
(ii) Choices are given in each

1. Attempt any Four of the following questions:

(a) What is the contribution of manufacturing to the growth and
economy of the nation?
(b) Compare elastic and plastic deformation showing the transition
phases with examples. Discuss factors affecting plastic deformation.
(c) State Trescas and Von Misess criteria for plastic deformation.
Explain any one.
(d) Metal component of 25mm x 25mm x
of 7 MPa in simple tension is to be pressed between flat dies to a
size of 6mm x 100mm x 150m. If
forging load.
(e) Describe any two hand forging operation with sketch. What is drop
forging?
(f) Derive the expression:
2 R/h
Pmax = 0e for A
Pmax = maximum pressure
0 = yield stress in simple tension
R = Radius of disc
= coefficient of friction
h = height of disc
IME-403/ ME-403(CP)
2. Attempt any Four of the following questions: 5 x 4 = 20
(a) Explain the difference between wire drawing and extrusion process.
What are the types of extrusion?
(b) Describe the rolling process with defects and remedies. What is
minimum coefficient of friction? Derive expression for it using the
required draft as (titf).
(c) Discuss the effect of lubrication in metal forming. What are the
common defects in metal forming?
(d) In a wire drawing operation, diameter of a steel wire is reduced from
10mm to 8mm. The mean flow stress of the material is 400 MPa.
Calculate the ideal force required for drawing (ignoring friction and
redundant work).
(e) Calculate the drawing load required to obtain 30% reduction in area
on a 12mm diameter copper wire. The following data is given:
2
0 = 240N/mm , 2=12, =0.10
(f) A brass billet is to be extruded from its initial diameter of 100mm to
a final diameter of 50mm. The working temperature is 700C and
the extrusion constant is 250 MPa. Calculate the force required for
extrusion.
3. Attempt any Two of the following questions: 10 x 2 = 20
(a) Derive the relation for deep drawing operation:
K = shear yield stress
r = radial stress
(b) Steel washer of 46mm outer dia and 24mm inner hole and is 3mm
thick. If the max shear stress is 405N/
is 20%. Find: (i) Cutting Force, (ii) work done and (iii) Shear required
if the max force is restricted to 0.05MN.
(c) Explain the significance of flat and inclined face punch. What is
spring back?
4. Attempt any Two of the following questions:
(a) How unconventional forming is different from traditional one?
Explain any one type of unconventional forming.
(b) Explain the procedure of powder metallurgy. What is sintering?
(c) What are the methods for manufacturing plastic products? Explain
the process of manufacturing plastics products using injection
moulding.
5. Attempt any Two of the following questions:
(a) Discuss the elements of Gating system. What is
(b) Calculate the ratio of solidification times of two steel cylindrical
risers of sizes 36cm in diameter by 72cm height and 72cm in
diameter by 36cm in height subjected to identical conditions of

F r cooling.
= +
2K 2Kr t r (c) Explain the principle of location an
Where, of jig and one type of fixture.
rp, rj, rd = radii of punch job and die respectively.
= coefficient of friction
Fh = blank holder force
t = job thickness