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    SAE J452 12-2003

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    150 vues21 pages

    Sae J452 12-2003

    Transféré par

    karthikkanda
    SAE J452 12-2003

    Droits d'auteur :

    © All Rights Reserved
    Téléchargez comme PDF ou lisez en ligne sur Scribd
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    ___ SURFACE a ar SAE International VEHICLE SAE use DEcz00a INFORMATION — bases saan REPORT Saieeey omoe Superseding J452 JANES General Information—Chemical Compositions, Mechanical and Physical Properties of SAE Aluminum Casting Alloys Foreword—This Document has not changed other than to put i Format. io the new SAE Technical Standards Board Scope—The SAE Standards for aluminum casting alloys cover a wide range of castings for general and special use, but do not include all the alloys in commercial use. Over the years, aluminum alloys have been identified by many numbering systems as shown in Table 1. Presently, SAE is recommending the use of the UNS Numbering System to identify these materials. The castings are made principally by sand cast, permanent mold, or die cast methods; however, shell molding, investment casting, plaster cast, and other less ‘common foundry methods may also be used. f the alloys listed do not have the desired characteristics, itis { recommended that the manufacturers of aluminum castings be consulted. References Applicable Publications—The following publications form a part of the specification to the extent specified herein. Unless otherwise indicated the lastest revision of SAE publications shall apply. 2.1.1 ASTM PUBLICATIONS—Availabie from ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2059. ASTM E 28—Practice for Using Significant Digits in Test Data to Determine Conformance with Specifications ASTM E 34—Test Method for Chemical Analysis of Aluminum and Aluminum Alloys ASTM E 117—Method for Spectrographic Analysis of Pig Lead by the Point-to-Plane Technique ‘ASTM B 557—Methods of Tension Testing Wrought and Cast Aluminum and Magnesium Alloy Products 3. Casting Types—General—There are two general types of cast aluminum alloys: nonheat treatable and heat treatable. The nonheat treatable alloys normally are used in the as-cast condition (F), but may be annealed— temper designation (O}10 relieve casting stresses or to reduce the possibility of distortion during machining ‘The heat treatable alloys usually are used in a heat treated condition because of the increased strengins resulting trom the heat treatment. These treatments generally consist of a high temperature solution treatment, followed by quenching in water, and low temperature aging treatment (T8), | i L | Sie Tocra games ps Ts ap ly SAE men vt area ne emer Pa ae Sa Sd TAS ey ny mo egypt gen ag Se Pee Ya on tance eet tn ny bean tty ares oe ores Pas ow ta arr Pepvonprepeeibal [Rirmverven lo pert ofthe pba ray be eroauced, sore «reeves arate, ary fm o€ By any mean, lecronc, mechanical reocopyne. Sor oerne, eet te par wn permis of SAE. YO PLACE 4 DOCUMEXT ORDER: Tet 4774067323 (inate UBA anc Cane) To TaacTreaaro (ounce Ua} foc Taerrearso. Ema Comvemenn oe SAE J452 Revised DEC2003 TABLE {TYPICAL USES OF SAE ALUMINUM CASTING ALLOYS AND SIMILAR SPECIFICATIONS ‘alloy Designation: | { ‘Similar Specifications aes LUD ot Typical Uses and Federal | AMS. General Dats oo || ||_r-_— = | ag | duty: oh cost premio casing ae gree righ teats and yt! tena win madera Guy oe or TT apeators. ce ei casi nn eee nara cent Scie Para peor meted re Reade Te eal engines. ercral arucae comtngs conten uh engin sn sick SESS estieaton of alloy 295.0 or use in permanent mos ea perpose ow-coet ay, good uncry Characins hes: Gana prpona oy sna 310.0, wh ower uy an ro rnacranabity 26 |oo-acor| — [emia o aloys 355.0 and 256.0, but ower ducy 10s {00-4596 | — primary used fr automative and compressor SiO: Pe pane lowcont parmanert moksafoy used for encine Pare: care cnge, heel housings, and reguator Pars. ioe [20-96] — | Piston aly having low expansion —_ | Piston alloy [eign stongin premium quay easing acy 26 |ac-aut| 4210 conerl use ware high srengih, mcm suc, nd oreee a SS eS [ac-As06| 4212 Genera unt Weg an pump pote ae iene oye nea. gimitas to toy 955.0, but as greater Suctity or inyreate castings requidng gooe seni and cy lr to toy 956.0, but has greater duct 939580 | | | leo |e | soas70 ee ree ee eae aa i \ | em [eros jooAseo) — | | 19670 -|s |- [OAS 2 [bgn eengh sua oy wth good esi | i Nees eee | oh) ee fof lFeoea|fes tte possoo | eal - | 8 fT | lessens sro aay th ene ut Ll L | em jews) = | = 1 Te SAE 452 Revised DEC2003 ‘TABLE 1—TYPICAL USES OF SAE ALUMINUM CASTING ALLOYS AND SIMILAR SPECIFICATIONS “iley Designations Similar Specticatione T ype or Former | Casting ‘ypleal Uses and une | ansi| SAE | [ASTM] Federal | ams (General Dats 7os800 | 380.0 — | © | 885] _— | — Very good casing characioietea: ood conoaion reslotance, used in pac ot atey 413 whore higher mocharieal properties are required. 13600 |Asso.o| 309 | 0 | Bas |oc-a-se1| 4290 |Excetent costing charactanates; sited for uso in thin-walled or intscale Jeastngs procuced in cod-cramber casting machine, high corrosion resistance; sigrty ghee mechanical properties than all 3600. ‘ns800 | 980.0] 308 | 0 | as |oc--ser) — | simiarto atoy K200.0, but suitable fr use in either cold-chamber or | | eooseneck machines, | ‘13800 380.0] 300 | 0 | 85 [00-4591 4201 | Good casting characterises and flr resistance to corroeton: not especialy suited for tin sections; led to cold-chamber machines. | anssao | oea0| 363 | 0 | 865 |a0-As01| — | Simiar to aboy 380.0, but wth mproved castablty. i ‘ageso | aso] 203 | 0 | 885 |a0-Ase1] — |Goneral purpose aloy wit big fiiy: used for thin-walled castings or | castnge milage areas. acss00 | avool — | 0 | — | — | — [High waar rsictance; used fr oyinder blocks, vansmission pump and air compressor housing, smal engine crankcase, and ar condone’ | Pistons. rra000 |asoo0) — | s | — | — | — |Simiarto 390.0, but ormutated for sand and permanent mold casting. | mw |-]| — | — azse00 |ess00} — | 0 | — | — |.— |sentertoatcy 000. aoaizo | 413) — | 0 | Bas] — | — | cootoriarge tinwal ce castings, cfc lo mactine and finish "130 [asia] 305 | 0 | B85 |a0-4.501| — |High conosion resistance: aceliont castabity; used for complicated | cartoge wir tin sectone, ais dicate machine and fish. | 440 paso] as | S| 826 [00-4-001| — |Usedtorintical cartnge heving thin sections; good corrosion resistance: | pm | 108 |a0-4.506| — [fa strength and good sity. i nstuso [cass] aoe | D> | a5 |a0-4-591| — | Good casing characters and resistance to cormsion. ian [asso] — | s | — | — | — |coodcasabity: sxcatert dutty or impact absorption; used fx bridge rating poets and turbocharger compressor housings. post4o | sao] 320 | S| B26 [aa.As01| — |noderate strength: very Nigh comosion resistance. ‘sosz00 | 5200] a2¢ | S| B26 ac--601| 4240 [High stench sructal aly; requres special foundry and hes est practoe; suceptb io arene corrosion ase. aosaso | sasol — | s | 826 lacaeor| — |Excatent shock and corotion resistance, mensional stay, an mactinabity, used in compu componeris, ame sections, optical [equipment and appkcalions where sires ruplure is facto. ‘ao7os0 | 705.0] 311 | S| 626 lac-Asor] — [High srengh gener! purpose acy: excelent machinablty and pm | 6108 |a0-4-506| — |imenolonal saity ie comosionresltance: can be anodized. ao7e7e | 707.0 312 | S| 826 [00-4601] — |sinarto alloy 705.0, but higher erength and ower ducty. pu | e108 |aa-asa6 | — 407100 | 7100} 313 | S| B26 |aC-A-sor} — |Highsuange general purpose soy smiar io akoye 706.0 and 707.0; easy polened rors20 | ri20} 310 | 8 | 26 |a0-A201| — [Gener pupose sutra! castings develoning engi aquvaler 10 | |aloy 2980 witoun requiring host Veabment, bu casting characteristics }o] tight poorer an ay 295.0 sorise | r10) 915 | 5 | 26 Jacacor] — |Simtarto oy 7100 ii i pw pioe jooasest — Tf 3, S—sand cast; PM—permanert mold; O—de cast. | } | i t 1 SAE J452 Revised DEC2003 By aging the solution treated castings at higher Temperature to a T7 condition, a product having more siabie properties in service at elevated temperatures wire tess likely to distort during machining is obtained, aoe cnally, the artificial aging treatment is omitted and the ‘castings are used in the quenched and naturally ged condition (74); at other times (especialy 9 astray To be used at elevated temperatures) the solution eostiment is omitted and the castings are merely astpiized or aged (TS). This type of thermal reatment turovides a limited form of stress reliet. Various vy sibinations of properties can be secured by adjusting (he erevmal weatments, but only the commonly used conditions form a part of the specification casting Type And Alloye—Selection—More liberal as-cast dimensional tolerances are employed for sand casings nan for permanent mold or die castings. Overal ‘nal! thickness and finish stock allowance are usually Greater than for permanent mold of die casting. The Proce has the capability of producing parts with good areaie NGoundness. Newly developed automated high-pressire ‘sand molding methods allow large volume Froduction ot sand castings. (Timing to get a nev! pat! The production is favorable due to lower footing time rreuirements for sand equipment in comparison to the tne required for hard molds and dies.) permanent mold castings can be cast to close tolerances. For te fore chemical composition, they have ergy higher mechanical properties han sand castings Tisposable cores can be used to form both Internal ata ne ites hewing pockets or urdrcuis thal wil rok Cat ‘metal cores. This type casting Is called or oxtermehanert mold. The process has the capability of alowing casings ‘with good internal soundness to be produced. Semi and permanent mold parts are generally produced by One ‘of two methods: gravity, in which metal is poured into the moki, or low pressure, in which reer ie forsed into the mold from a sealed furnace by low: pressure al. -The use of die castings for high-volume production of automate parts has found wide application in this Industry. Die castings can be held to much closer ‘lerancee than either sand or permanent mold. The TMocess will permit thinner overall wall thickness And see! ‘amounts of finish stock thus resuiting in 2 lower Prgight part. Some holes can be cast within the limkatons ‘of the design and paft orientation in the die. The weigh Ps die castings is smooth if dies are well mainained, but ‘sometimes can deteriorate with extensive die Seage, When surface finishing is required, this Sharacteristic can be advantageous from a cost standpoirt: “The uniformity of dimensions, lower weight, and lessor finn stock permits lower costs of finish machining Sperations. This, coupled with lower as-cast weight, vemoval of gating with trim dies, high productivity casting operations jee in the as-cast condition, usually results in, dle ‘castings having very favorable costs in cet arizon to parts made by other processes even though tooling costs are more expensive. ‘Aitnough test bar values for die cast alloys are, in general Oh © tensile and yield due to their having been arith @ high chil rate, a iack of internal soundness of Castes made from the alloy can result in lower cashery levels. injection of metal under high presses through thin gates which may cause inclusions, eeiniication phenomena, and actual casting design features ynfavorable fo producing sound areas, can resull so eat) detects nat reduce considerably the property level of actual parts from that of test bar values. It is ve remely important that the producer and the user of die Castings cooperate very closely in the design, yy out stages to obtain satistactory quality in cie-cast Pars SAE J452 Revised DEC2003 Pattern Design—in the design of patterns for the production of aluminum alloy sand castings, a shrinkage is usually allowed Table 2A and may vary slightly depending upon the form and size of the casting. Producers of castings should also be consulted concerning the design of the pattern so that the best results may be obtained with the alloy to be used. The information provided in Table 2 is based on a study made by the ‘American Foundrymen's Society. Chemical Compositions—Chemical analysis shall be made in accordance with ASTM E 34, Standard Methods for Chemical Analysis of Aluminum and Aluminum Base Alloys, or any other approved method agreed upen by the manufacturer and the purchaser, The analysis may be made spectrographically, provided tha, in case of dispute, the results secured by the ASTM E 34 methods shall be the basis for acceptance. For purposes of determining conformance to limits indicated in Table 3, an observed or a calculated value obtained from analysis is rounded off to the nearest unit in the last-right-hand place of figures used in ‘expressing the specified limit in accordance with the rounding method of ASTM E 29, Recommended Practices {or Indicating Which Places of Figures are to be Considered Significant in Specitying Limiting Valves. Mechanical And Physical Properties—The typical physical properties of SAE casting alloys are shown in Table 4. The specified mechanical properties shown in this SAE Information Report are the values that should be obtained from standard test specimens, separately cast under conditions that duplicate, as closely as possible, the conditions of solidification of the casting, and tested without machining, except to adapt the ends {o the grips of the testing equipment. The specified properties for sand casting alloys Table 5 are for 1/2 in (12.7 mm) diameter standard test bars cast without chills in green sand molds, and the specified properties for the permanent mold alloys Table 6 are for 1/2 in (12.7 mm) diameter standard test bars cast in a permanent mold, The typical tensile properties given for die casting alloys Table 7 are for 1/4 in (6.4 mm) diameter standard die cast test bars as shown in ASTM B 557, Methods of Tension Testing Wrought and Cast Alurninum land Magnesium Alloy Products. SAE J452 Revised DEC2003 TABLE 24—SAE ALUMINUM ALLOY CHARACTERISTICS ‘loy Designations Foundry Charactritics { alae | maar T I eae Resistance sottatneation | Type Allowance @ 2 or . Totiot | Pressure Shrinkage | uN ANSE SAE Casting int * Cracking | Tightness Fiuisity!®) | Tendency® oie ear | om @ a 4 3 2 ‘ pozoeo | 208.0 \ os soa | 130 ‘ a a ‘ \ Ps a @ ‘ 3 2 ‘ roam | 2080] 980 s soz | 190 ‘ 3 3 2 Pi @ a “ 3 3 2 nooo | ma20) s sez | 130 3 3 3 3 pu ° @ 4 ‘ 3 4 a ee ee 3 3 ‘ Pe @ @ 4 ‘ 3 ‘ aconso | 2050/8 s sa | 130 4 ‘ 3 3 ‘noaeo | 2960, — x @ @ 4 a 3 3 | 493190 aie0| 328 s sre 1.30 2 2 2 2 | mm @ a 2 2 2 a ! 23190 8318.0] 328 s S82 1.30 2 = 2 2 . Pu @ 2 2 2 2 2 pososo | 528.0} 27 s see | 130 1 1 1 + nosazo | saz.o XE Pu @ @ 1 2 1 2 pees ee Pi @ @ 2 2 1 3 { ome | fof oe | mm | 2 | 2 i 2 1 3 | nooo | 00.0 8 Pu @ a 1 2 1 2 | posto | 3840) = pu @ ® 2 1 4 a t ‘anasso | 3550, 322 s see | 1.90 + 1 1 1 m ja | ‘ : 2 5 | ‘sesso | caso] 835 s seo | 130 1 1 1 1 Pu @ » | ¢ 1 2 2 =\—=FELELE) Pej y | PM @ @ 1 4 2 1 avaseo | saseo| oe |S eee oo 1 1 4 1 | | | PM \ a | @ 1 1 z 1 \ pose} sro] |S | see | 130 1 ‘ { 1 i om | @ | : 1 2 4 i nasa} asrah |S | t por foe yh 1 L | me j ee ! eae eon = s | see | a _Ss=sisCis_—_stsC j | loom | om | i 2 | 2 | 2 | 2 t aaoeoo | ooo) |e i m@ | @ | Pe en | 2 |e foe | 309600 | ao | o | # | @ | xae00 | mw | oo f= | 2 SAE JA52 Revised DEC2003 TABLE 2A—SAE ALUMINUM ALLOY CHARACTERISTICS. Alloy Designations: Foundry Characteristice\? — 3 } - | type peat | Resitance Solifieation i or teHet | pressure ‘Shrinkage {ens | anst sae | canting [iam % | cracking | Tightnese | ruiity) | Tendency!® i) 363.0} 388 3 = @ 7 Y 7 = A084 sao] — D @ ® 4 1 1 = ‘403900 20.0] — ° @ @ 3 2 1 = ar9900 | as90.0] — 8 sa | 120 3 3 1 3 Pw @ @ 3 2 1 3 azs000 | ss80.0/ ° @ ® 3 3 1 = | Avas0 | aara.0} 205 D 1 2 ’ = peas | Baaa.o] 35 8 see | 120 1 1 1 1 | ue | ee) lee 1 + + 2 | xsaeao | caas.o] 204 o ® ® 2 3 3 - | pranao | naanol — s sa | 130 ‘ 4 5 - | pnsao| si4.0| 320 5 sez | 130 ‘ 5 5 5 1 Acsz00 520.0] 324 s wo | oss 4 5 4 5 J ‘posaso 535.0] — s wo | oss 2 5 3 4 | -ar050 705.0] 311 s sie | 156 5 3 4 4 y 7050 705.0] 311 Pu a 2 5 4 4 5 ~07070 roro| 312 s ais | 156 5 3 ‘ 4 " cy ® @ 5 4 ‘ 5 1 sari00 Tio] 313, 8 ste | 1.56 5 3 ‘ 4 AoTt20 720] 310 5 ane | 156 5 3 4 4 071390 7130) 316 8 ane | 156 5 3 4 4 Pit a o 5 4 4 5 11. 1 Indicates best of group 5 indcales poorest of group. 2. Not applicable lo permanent mold and de castings. Alowances are for avorage sand castings. Shrinkage requirements wil vary with ‘ntrcacy of design and dimension. Abily of aloy 10 withstand contraction stresses while cooling through hot-short or brite temperature range. ‘Abit of Kad alloy to flow readily in mold and i thin sections. Decroase in volume accompanying freezing of acy and measure of amount of compensating feed metal required in orm of risers. NOTE: Type of casting: S—sand cast; PM—permanert mold; D—die cast, | — eg pu ume ; -jpleoust ¥ 8 8 s s s , s , e y e y e y 8 e e e e e 8 e e © ’ , ’ , e e € e © e e y e e e e ’ ’ » e s ' e z * e 8 , ’ e , e , e z z z z 2 ‘ z e , ‘ t L ‘ 2 z ‘ ‘ j ; owsety 8 : oaseav 3 ‘ nee i : \ gsseow é e | smlovse | ovseow ‘i ‘ Aug peByjosee | 962e0¥ 3 " serloaee | naero¥ ; . seijoeee | averow 3 - fo pabvjozer | ozee0v a 7 salowze | v8zeov z saijosics | onteev e saloeie a so |0°982. . saxfosee E \ coxlozve | azveow ¥ amlozee | 92220 i seqlorane , z e 2 e e ‘ 5 s 5 e e z z z z z z z e e 2 e € z ® c e e ’ z z z i ; ‘ oe (woyoeierd) Boneidoaoeta| «jbaueied Boner perwonie9 | | an ca | amramins PANES wpe wD __ [sponte | \ aaa a = “saqwperousnyg MO Oo | 7 i 1 ' i ‘GOUSIHALOVH VHS TW ONIN ays—ae wav SAE J452 Revised DEC2003 1eyj0 Yeduo| 94 uo peseq eAoye ajaajeen Het jo os8D wig S6URRL “BI oO PUD Coy 7 Ayer eapRPeFRVEYD dn “BURN Jo "unpscoid Buysqod yea Aq peppaud ys 10 Ayenb pus Gunagod Jo peeds pue ‘Sul sono oney few vader ‘LLLg WASY”) 1091 Ausds 180 22228823 z z 2 z z , ‘ ee |oonaal une 10 Aamecns ‘ ‘ ' t ‘ ‘ ‘ rr wwSunoo | penpouy z » | st | “aun | yemmedue, | (vopaeieud) | (ysaumvaddy |{unerdonoera| iq 4Hetod ju paveneia ato ‘oihgeans | we widens | erro peotmen io HO SILVA A ‘ag poo feo = oro = cee oe 7 a T operiw seo [> — |sro |oso oso — oro — |seo a | we ove sro [soo |seo seo | — | — |soo |sco wes | ws? covey seo > — [sro jose joro — oro seo a soe aciriy seo | — \sro joo oso — oro — jovo a ceiyov ozo foro ozo ist fore = |svo-sy0 foro a ooseey ozo oro ozo ovo — | - |secavo a's oveety veo jovo ozo ovo | — | — jsvosvo a ‘ooseov oso | — |seo oe oso — ovo a | bor ovecov oso f- = |svo joe joco = jovo a ee ocaeoy ] oso [+ — |sco Joe foro — foro a noeety ovo fF — |seo joe jovo — oro a cngeow szo |= — |svo ovo [oso — |vooro a onset seo | = |sve oso oso — |rooro a geo i sro soo ozo ovo | J:oo0 nes estoy Fret ores eared ere eal 0-0r0 nes uses P| 8] sro feo feo J+ Jao | lpo-sro nes custo ne eo ovo | — sr0-sz0 nes at V |B] so fsa sco co | — sro-oro ne's a en ovo | = sooro nls | osseey i s sro |svo seo sco — |seo jeooro Was osseoy i 3 sro ooo ozo |~ — jovo - — |sooro Wa ‘opseov PLE] oo LE feo fo free | o pese na coneav es ec (nn vs oaeeoy i oso | |seo lor jos = lose-soo Wa ceca (| 2] wo fee f foe ee | = rams a zoey oo |seo — sh ise" \se°0 ja0-070 3 oezeov we i seo [H fon oso | — orroro nas we I feo f= fou aro] = ovo was oe f= oso sco | — foo eo sor wa woe. fee [ feco | — | foo fare per s pe ev elon «(= lew leet) (aoe jeneuaeue eras nas oven me fee cleey = ley eo | eon © lets nas weeny ee I feo [= lov seo | — ove oso ses was ce0zov gro [evo [oco-srolsro oro soo eco-av0 joso-ozo |os-z> nas apoeov tee [e800 fsvo-stol— [= | — as o-at [ose-oeo |zs-0 nas oceoy i yea}? u fete) wo? [|| ono sua | | 1 i= y SAOTIV ONILSYD WONIANTY “YS 40 SNOLLISOANOD TYOINSHO—E 318 ee nec f ene ee | os | we | et oot ae | wee aver! — | [| aa | ae | ee | oe oe | 2008 | Seovress|sieeae| - | | tay 3. \ ar | ae | os | 2908 | meccriss(ereeze| — | | tag mr | ar | 38 arm | es loeame| = | | 2 | Bt | os aA || ‘107 | 2960 | 96s-1186 | 518-624) 128 mA 134 me | 2107 | Zeon | avo-vi7s |sae-ons | = | ze | 27 | we | 25 rere | Sons |sea-eas | 4 | ™ | Oe mr \ we | 245 crue | 2800 | 960-1175 | 02-695 | = 128 rae | 248 once | 2am | Soovvirs o-ens| @ | TS | 2S wes | 245 gca| 2 | Grotvoo [aaron — | | es we | 28 ‘0.102 | 2820 | 970-1190 521-643 | 38 138 127 13.8 248 t oa | 200 | Fron [eaves — | | 8 yas | 248 game ae | Gronveo lezen} — | 2) | tae Po i OF ‘0.101 | 2800 | 970-1170 521-632, - 130 122 133 239 O10" | 00a | s7o-s170 |sat-eaz | 99 | 19 122 as | 29 ont | Seon | arent seer} — | | i was | 28 oar | 2 | goo |sre-eoe| 27 | 108 | NG O30) | we | aeo-nieojsiesot| — | — | Ye 101 | Zeo0 | seo-rv20 sve-ane | — | 119 ose | 200 | Seowtrao|sie-et| —" | ~ | 1 ca| ro |rasrses| sszece| 20 | 1 | TS \ oom | 27 icosoe\eezeee| — | | is | come | 220 | ow fast-owe| = | te | NE | rosaso | asco |e vise | zr7o | seo-soss |sve-ses} 28 | 108 4 | \ | Jone | a | corse (wesw) | | : | eovoes {sxe-ses} 2 | | th \ | \ i } |, 960-1088 |sre-ses| 3 we | ot | } nosceo | 3282 | 1 ooo rose |son-ses| 22 | 47 | is0 \ \ t \ [res | 0.098 | | sp00-r080 | 538-565) — oe ioe t 103390 \ reeves | eas | 2720 | |e le \ - a ' ] agasao | asco | 181 | eee | 2720 \ soon-rs | sse-se6| 22 | ws | 8 | 29 \ nose | SEC | TE |e | mao jms ewas | S| wa | ze | 25° | lose | zzz0 | rors-so | sacany| S| we | we | 28 | ven Vfoecrieo| ston | a | 12 | wa | 23 ; | Vong-sts0| 54-21 | SAE 452 Revised DEC2003 ‘TABLE 4—TYPICAL PHYSICAL PROPERTIES OF SAE CASTING ALLOYS Approximate Goett. of Thermal Expan., x10 Alloy Density | Melting Range? Therm. Cond. |68-212°F| 20-100 -c| 68-872 “F| 20-200 °c URS ANSI | Temper | Ib/in? | kgim? °F “c Warm -K) | pet °F per °c per °F per Feassot CaseO | Te | 0008 | 2720 |wwis-ve0|saeen| as | v2 | wa | za | var | 27 ter | 0.008 | 2720 | 1015-1150|sus-e21| a7 | ve | va | 220 | aa7 | 247 nosseo | os60 | & | coor | 2005 | 035-1128 | ssr-019| — — | me | 2a | tee | me vst 0.087 | 2685 | 1035-1135 | 557-619 43 17 | 119 a4 129 23.2 ~ 16 0.087 | 2685 | 1035-1135 | 557-613 38 oe ae a4 12.8 a2 ty | o0a7 | 2685 | s035-r105|ss7-e13| 40 | ss | iso | 2re | i290 | maz ter | 0097 | 2695 | s0as-t105|ss7-18] — | — | ae | 24 | ree | mop rosso | asse.0 | 76 | 0.097 | 2685 | 1035-1135 | ssz-613] — = | ne | 24 | we | m2 tei | 0007 | 2605 | 10as—r1a5) 557-61) 99 | 1 | ie | 214 | t29 | maz rr [ower | 2605 | roast1a5|ss7-013] — | — | us | ze | 129 | maz tr | 0007} 26as | roa5-rsa5 | ssr-era} — | — | a9 | ara | a2 | mz nos670 | 357.0 | 6 | 0.007 | 2005 | 1035-1105|ss7-13/ a0 | ws | me | 24 | rao | a2 ‘413670 | 4357.0 | 161 | 0007 | 2685 | 1ca5-1105|s57-610/ 99 | x1 | we | ora | ree | maz ‘soa500 | 350.0 | 761 | 0097 | 2605 | 1oas1115|sso-c0c] a5 | ie | us | 209 | 12: 29 ose00 | 3600 | F | 0005 | 250 | r035-r105| ssr-soe} — | — | roam | 20m | — = i600 | ag60.0| | 0005 | 2630 | 1035-1105) 857-556] 20 | 113 | room | mom | — = ‘x03000 | 2600 | — | caoe | 2720 | 1000-1100] sae-saa} 23 96 | sx | orem | — - ‘arzeo0 | ase0.0| F | 0.098 | 2720 | 1000-1100] sae-soz] — | 100 | — = = - v0 | asa0 | F c.ge | 2720 | 960-1080 | s16-se2 | 23 | 7) | ane | — Ea wo} se40|F — | 0006 | 2720 | 960-1060 | sie-se2] 25 os fom |e | — . nago0 | 300.0 | F ae | =| = - = ~ - ‘3800 | 4300.0) 18 | 0000 | 2740 | 45-1200 | so7-cao} 25 | 19 | 100 | 10. = - te | 0000 | 2740 | 45-1200 | sor-eao| — | — | roo | tao | — = tr | co9e | 2740 | 945-1200 | so7—eao | — too fo | = ‘xza900 } 390.0 | F -|-| - =| = = = = = - nossa | 413.0 | F | 0096 | 2860 | 1085-1080 | s74-se2 | — = | v9 | ara | — 7 aratzo | aerao |e — | 0006 | 2660 | 1085-1080 | sre-se2} 31 | rar | ao | ora | — 7 rouugo | e440} | 0.097 | 2805 | 085-1770) sra-eaz| 7 | ws | ves | 221 | ia | zat asso | cuas.o |e — | 0007} 2605 | 1065-1170] srees2] 97 | uz | i9m | oom | — = araso | aso | F — | 0.005 | 2535 | 1085-1145] sere] «1 | 150 | 21 | are | 132 | os nost4o | s140 | F | 0.006 | 260 | ro8s-1105 | s0s-c40| a5 | 138 | rae | zat | tas | 261 ‘sosz00 | 520.0 | 14 | 0.089] 2570 | 940-1120 | a4s-so4| 21 ee | iar) | oes) ia |e ‘aosaso | 535.0 |r | ones | 2nas | 1020-1165] sus-sze | 2 o | tai | mo | aa | me noreso | 7050 | 15 | 0100] 2770 | 1105-1100} eee} 25 | 104 | wi | m6 | 4a | a7 ‘o7o70 | 707.0 | 15 | 0.100] 2770 | +085-1165 | se5-z0 | 25, 104 v2 | ae | 144 29 77 | 0.100 | 2770 | 1085-1165 | 585-20} — = 132 | 238 | 14 25.9 Ao7100 | 7100 | 15 | 0.102 | 2e20 | 105-1205) soca} as | toe | toe | mer | sas | 252 nori20 | 720 | TS | 0101 | 2900 | ssa5-t200) eroeav] as | nae | 187 | 247 | asi | age aari90 | rao | 1s | once | zero | 1100-1180] sea-es6} 30 | 121 | aga | aaa | rae) | aeat “The Aoproxmate Meting Range data shown isa practical parame [and process variations can cause deviations from ine values given 2. Chit cast eampieg; all ater samples cast in green sand motde For die cast alloys, cata valid for temperature range of 68-362 “F (20-200 stimated value ‘of he aloy--not concce values. Normal and common composition SAE J452 Revised DEC2003 1 \ a rrr———— AuLoys( ABLE Se T ie vid { in. Tensile. | Strength oon attoy ‘Suergtn | (02% S60) | cigngation | Hardnes seg | mst | toner [et [mee [tet [wre | suinins | eet nano1o[ 20 | 78 wo | es | soo | 38 50 rar 0 soo | 418 | soo | 348 30 15145 aczoeo| 2060 | 7 woo | avs | 240 | 165 20 = ‘ag20e0| 2080 | F seo | 190 | 120 | 8s 15 “70 155 no | us | — | — _ aczazo| 2220 | 0 maa | wo) - | — - Tet roto te 100-190 acoso] 2420 | 0 mo | wo | — | — - 1s zo | 200 | - | — = = Tot seo | 220 | 200 | 140 so-120 a zao | tes ,| 130 | 90 10 _ ‘qa9s0| 2050 | T4 za0 | 200 | 130 | 90 60 4575 6 320 | 220 | 200 | 140 30 0-80 vee aso | 250 | 280 | 195 = 0-110 1 2a0 | 200 | 160 | 110 30 55-05 nosiv0| 10.0 | F zso | 160 | 130 | 9 18 08 15 zo | 0 | — | — — = 16 sro | ars | 200 | 140 1s 65-05 azare0| saa. | 75 aso | 100 | — | — = — ek 32,0 | 220 | 21.0 | 148° 1.08) 70-1008 poseso| 328.0 | F 250 | 10 | 40 | 95 10 46-75 it Te 34.0 | zoe | 210 | 145 10 65-95 i noasso| 255.0 | 151 250 | 170 | 180 | 125 = 0-20 \ 1 sea | 220 | 200 | “0 20 65-05 7 250 | 240 | — | — = _ ™ zoo | 205 | 220 | 150 S 60-20 ncosso| 0366.0 | Te 380 | 250 | 250 | 170 25 ~ Tet 96.0 | 250% | 30.0% | 208° 4.08 7-100 poaseo| 3560 | F yao | 1 | - | — 20 40-70 reo | 60 | 110 = 175 20s | 00 | 140 30 55-85 jae | ze | me | me = 20-20 zso | 170 | 180 | 125 30 | 4575 xaseo| A3560 zap | mao | 165 35 55-85 | | sao | go | 20s} 0 | seo | 19.0 | 130% aw | ot aoas70| 387.0 ~{-[-]j - to= i axosr0) A572 foyt}o- 4 - ! osse0| 250.0 | ~}-f-} - Jos ' arg900 | 4390.0 | 2500 | 100 | 2608 | veo) agi | \ | 25.0% | 180% | 25.0 | 180 | — | aes | [too | cree | ano | zr) | TaN | | 55.0 | 250 | 36.0% | 250% — | ron130% sougo| sesso | F. (ize | ms | eo | wo | 30 1 26s Sn SAE J452 Res TABLE S~MECHANICAL PROPERTY LIMITS OF SAE SAND CASTING aLoys(”) Min, Yield Min. Tensile | Stength Alloy Suength | (02% off900 | ciongation | Hardness ™ UNS | ANSI | Temper | ket | MPa | fal | MPa | ‘Minin aD | (600k5) raaao | AAs4.0 ye0® | yas@ | 708 | so | Bom 35-658) aosi4o| siz0 | F zo | 150 | 90 | 60 60 35-05, ‘aos200} 5200 | 14 420 | 290 | 220 | 150 120 60-90 aosaso| 5350 | aso | 240 | 180 | 125 90 60-00 ‘a07050| 7050 | 75 goo | 205 | 170 | 115 50 50-00 07070} 707.0 | TS soo | 200 | 220 | 150 20 60-90 u 370 | 258 | 300 | 205 10 65-05 Aort00] 7100 | 15 320 | zz | 200 | 140 20 60-00 no7iz0| 720 | Ts 40 | 235 | 250 | 170 40 60-00 ao7sa0|_7130 | 15 geo | 200 | 220 | 180 30 60-00 1. Values represent properties obtained from 0.500 in ameter separetah cast test Dar as pleted Fig. Bol ASTM B 557, cast groan sand molds, and tested in eccordance withthe procedure of ASTM B S57. Flardness vaivee are gvan fo information only; not required for accentance, Preliminary vale. ‘Mechanical properses for these alloys dures eat individual casting requirements. These are dependent on casting process and heat teal proce- akoys have generaly boon used In pre- ‘miu qualty appleaton, and process lechniques have nol been standardized. Consult Individual oundry for applicable property iis. TABLE 6—MECHANICAL PROPE! SAE J452 Revised DEC2003 ATY LIMITS OF SAE PERMANENT MOLD CASTING ALL van vid stn toraite | “Stonath i suey_| ‘Strength eznoneen_| Eoagetion | My FFLlrlmrLr © ss Sere) ooo | ais | ao] oe | so] | foe | ax | soo | os | 30 | tis noose} 2000 | 1% — | ao | zrse | 2am | ve5 | 00% = nol seco [ts | sao | 20 | 1so | vos | 48 | 9000 Te [ase | a | 220 | wo | 20 | 7108 | eo | 2m | wo | vo | 30 | oes aacooo| 2220 tes» | oo | os | — | — | — | toota0 te | wo | om | — | — | — | ress poowro| 2020 [0 | 20! | ves | — = . ton | mo | as | — | ot20 tr fo | os | — | — | — | see sooo oxo {te | ano | 290 | eo | vo | 4s | eo-0 te | aso | ao | — | — | 20 | 7105 | se | zm | wo | | 30 | oes nooreo| aie | F wo | wos | wo | os | ts | 70-100 te | to | oe | bo | re105 Te | too | ae | ao | vs | 10 | amt paseo] sa19o | P| soo | 200% | reo | 105 | 10 | orto a 36.0% | 250° — | 108 90-120 sonzo| seo |ts | so | as | — | to r20 passo| sno | F zeo | 105 = | es-t00 ts | soo | ao | — ner) % [sol ao] — | —| = | ons | ato | as =| tetas aasoto| seo | est | ata | ats ne) yes | ano | 275 =) 5 | toto caste] 2090 } tes | aro | 215 2 tammo| seco [ter | a0 | sao | avo | ss | 30 = feseeo| asso | rs: | 270 | 185 S| | cote ye | sro | ass ZT] ie | rete te2 | azo | 200 on re) je [safe | = | S| = | me [UR | Ba) as | vo |e | = | ees 33550} €355.0 } 161 40.0 | 275 | 300 | 208 eso | 75-105, pmsseo| 9880 | F na | us ae | 070 [ier | as0 | 70 | 7 seas te | aso | 20 | mao | wo | 50 | as jr | 280 | 370 | | 20 | 680 lm 20 | wo] = | a0 | 60-30 [re | sam | 230 | 220! | 160" | sot | 88 bres | ora | as | mea | veo | 50 | 70-100 cs [te | aso | ato | go | 15108 esr sare [ror | sso | aw | oso | wo | so | sets [ier [| iso | Sho | Seo | 358] ao | tetos Win. Yield Min, Tons ‘Strength Altoy ‘Strength | (0.2% oftset)_| Elongation . ons [omer | temper [ist [wre | ist | wre | xiao 009 aa000 | F z.0% | 200 | zoo | 200% | — 5 29.0% | 200% | 20.0% | 200% | — 1 45.0% | 2108 | 45.0% | 310 | — v 3e0% | 260% | 38.0% } 2609 | — nzsaso| Beas | F ao | ws | 60 | | 25 ‘xg7050| 7050 | TS sro | 255 | wo | 115 | 100 no7o70| 7070 | 75 azo | 200 | 250 | 170 | 40 7 450 | aio | 350 | 40 | 30 ao7so0|_r1g0_| 15 wo | 20 | mo | 10 | 40 SAE J452 Revised DEC2003 TABLE 6 MECHANICAL PROPERTY LIMITS OF SAE PERMANENT MOLD CASTING ALLOYS(”) Values represent properties obtained for 0.500 in diameter separately cast lost Dare a Gepeied h Fig, 8 of ASTM B 557, cast n iron permanent molds, and tested in accordance with tha procedures of ASTM B 557. ‘2, Traces values are ghven fr informaon onty; nat required fr acceptancs. 3. Preliminary valve. ‘TABLE 7—TYPICAL MECHANICAL PROPERTIES OF SAE DIE CASTING ALLoys(?) Yield Strength Aloy Tenatle Strength | (02% offest) | sn, uns | Ansi | tai [| wpe | oo! | mPa | in4d ‘503600 3600 | «40 | 300 | 250 | io | 25 ‘aige00} seo. | 460 | 315 | 240 | 165 | 35 ‘xox000| 3000 | 460 | as | 230 | wo | 25 ‘xia800| asso | 470 | 325 | 230 | 160 | 35 ‘ozezo| agao | 450 | 10 | 220 | 150 | 95 ‘anasan| se40 | 480 | x0 | 260 | ves | 25 ‘503000 2900 | 410 | 205 | s50 | 20 | 10 ‘a19600| e900 | 460 | ats | 200 | 250 | — soaizo} 4130 | 430 | 29s | 210 | 145 | 25 ‘aiaizo| igo | 420 | 290 | 190 | 190 | 95 xsaego| casg.0 | 330 | 230 | 0 | os | 20 1. itmust be thoroughly Understood thal the above vatues were ‘bjained from dia-osat taet apacimens dapicid in Figure 19 of ‘ASTM B 567, oat in a teat bar i, and tated according to the procedures o ASTM E557. Specmens cut rom comenercist ‘ie cast parts shoukd nol be compared lo the above dat ‘The properties obtained trom test specimens machined from castings will vary, depending upon the locator! em puetch the bat is taken. Specimens taken from thin sections ray have properties higher than those of Separately cast test bars, while specimens laken from heavy sections or from locations near gates oF Se serechow lower properties, These relations are not peculiar to aluminum alloy castings but are the saine 1) te Castings of other metals. In general, when test bars machined trom a casting are used as ihe esis for Seeeptance of rejection, the mechanical properties of these test bars cut from the castings shall be agrees ‘upon between the purchaser ahd supplier. SAE J452 Revised DEC2003 Te separately cast lest specimen serves as a control of the metal quality and in the case of heat treated alloys, serves also as a contol of the heat treatment process. hence such fes\ bar must be heat treated with are Sistings they represent. Factors ol safety used in design cover the variations of commercial castings from the properties specified for the alloy which are based on tests of separately casi test sPecimens Tetfiper Designation System—The temper designation system used for cast aluminum alloys is based on the Fearne used to produce the temper. There are three major designations for aluminum castings: FO, and T. ‘These are defined as follows: FAs Cast—Applios to castings as they are removed from the mold, wth ne subsequent thermal vealment 9 enhance or alter properties. cna ered Applies to castings thal are thermally treated to obtain complete strain reli The treatment Proves the most ductile and most dimensionally stable condition, but its also the weakest and softest state of the alloy. tne aly ally Treated or Heat Treated—Applies to castings thal are thermally treated to produce: stable Tempera nther than F of "as cast The T is always followed by one or more digits ‘hal Wwtet define the ontic treatment used. In each case, the first digit after T gives the basic type of Weaumert used. When more SP eche eaont ofa basic type is uted, the modifications ofthe intial basic treatment are entitle“ by & than oe wresmetimes a third digit for example, TS is the treatment for an alley. TS1 would be 2 newer sesaification of the TS treatment, T52 might be a second modification, etc. “The subdivisions of T temper or the basic types of heat treatment used on castings and their identification are listed and defined as follows: +14 Solution Heat Treated, Quenched, and Naturally Aged Castings—Typicaly, @ solution heat reales cere tr heating to a temperature somewhat below the metting temperature of the alloy fo ar) extended Feng of lime. This allows dispersion, solutionizing, or homogenizing of the alay to Yerwee constituent Eegregation normal in the ‘as solidfied" condition of the alloy. In this mannet subsequent controlled pracistation of the constituents produces an evenly distributed hardening or strengmering of the alloy. This creciation or aging may occur with heating to slighty elevated temperatures as ariiciat aging tt it may occur Orr time only at room temperature. This is called natural aging. In some alloys, nalural s9ig reaches a Trt ing or stable condition 3 to 14 days after quenching from the solution heat treatment temperatures. The

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