Vous êtes sur la page 1sur 130

CONTENTS

1. PRODUCT & STRUCTURE


1.1 DMQ Quick Coupler Series ..................................................................... 6
2. SPECIFICATION & SUITABLE EQUIPMENT
2.1 Specification & Suitable Equipment (Open Hook Type)........................ 12
2.2 Specification & Suitable Equipment (Closed Hook Type) ..................... 14
2.3 Specification & Suitable Equipment (Open Hook Type)........................ 16
3. GENERAL INFORMATION
3.1 General Information .............................................................................. 18
4. INSTALLATION
4.1 Installation ............................................................................................. 21
5. CAUTIONS DURING THE OPERATION
5.1 Important reminders during operation ................................................... 30
6. INSPECTION & MAINTENANCE
6.1 Inspection & Maintenance..................................................................... 33
7. EXPLODED VIEW & PARTS LIST
7.1 DMQ16 Quick Coupler .......................................................................... 36
7.2 DMQ27 Quick Coupler .......................................................................... 40
7.3 DMQ35 Quick Coupler .......................................................................... 44
7.4 DMQ50 Quick Coupler .......................................................................... 48
7.5 DMQ70P Manual Quick Coupler........................................................... 58
7.6 DMQ80 Quick Coupler .......................................................................... 66
7.7 DMQ140 Quick Coupler ........................................................................ 72
7.8 DMQ170 Quick Coupler ........................................................................ 82
7.9 DMQ230 Quick Coupler ........................................................................ 88
7.10 DMQ290 Quick Coupler ........................................................................ 98
7.11 DMQ360 Quick Coupler ...................................................................... 104
7.12 DMQ450 Quick Coupler ....................................................................... 110
7.13 DMQ500 Quick Coupler (PULL TYPE) ................................................ 116
7.14 DMQ800 Quick Coupler ...................................................................... 122
8. REPAIR WARRANTY STANDARD
8.1 Standard Repair Warranty................................................................... 126
9. APPENDIX (FORMS)
9.1 Installation test and verification of completed training ........................ 128
9.2 A/S Reports ......................................................................................... 129

III
Introduction

Daemo Engineering Co., Ltd. would like to thank you for having interest in our
products.

Since 1989, Daemo engineering Co., Ltd. has developed a state-of-the-art


hydraulic attachments. Our products have played a major role in quarries and
various construction sites. Such as building disassembly, braking up roads, land
development, sewage system, and all kinds of constructional demolition sites.
Especially, the Quick Coupler has been designed for the safety of the operator
and those around with the updated technology and tripled safety device.

Daemo has manufactured various attachments with updated technology and well
skilled workmanship. For example, the hydraulic Quick Coupler will provide
excellent satisfaction for the user with simple structure and excellent maintenance
function because it is made up of small number of parts.

Excellent durability, reliability, and trouble-free operation.


Resulting in much more profit and good performance for your job.

Although we make our products that we can be proud of, if you do use our
products properly based on our manual, there maybe unexpected accidents or
malfunctions, consequently the performance and efficiency of the product will
drop down sharply.
So you must read this manual carefully and thoroughly to keep operating well and
it needs periodical maintenance and correct operation for optimal results.
We do not warranty any damages, malfunctions, and injures caused by your
misuse.

First of all, you must read and study this manual for your safety, and other around
the work site. It will inform you of unexpected hazards and how to avoid them.
If you have questions about the products or manual, please contact Daemo or
our agents. Every time you want to replace any of the parts, please make sure
you use Daemo genuine parts.

We wish you get more profit by purchasing and using our products, and we would
like to express our deep thanks again for your purchasing.

IV DMQ SERIES QUICK COUPLER Operation Manual & Parts List


EC Declaration of Conformity
According to EC Machinery Directive 98/37/EC

We hereby declare 1), DAEMO ENGINEERING CO., LTD.


No 515, 2Ba, Siwha Industrial Complex, Jeongwang-dong,
Siheung-si, Gyeonggi-do, Korea
That the following described machine in our delivered version complies with the
appropriate basic safety and health requirement of the EC Machinery Directive 98/37/EC
based on its design and type, as brought into circulation by us. In case of alteration of
the machine, not agreed upon by us, this declaration will lose its validity.

Description of the machine/machinery part : QUICK COUPLER


Machine type :

Serial Number :

Year Of Construction :

Applicable EC Directives: EC Machinery Directive(98/37/EC)

Applicable Standards : EN ISO 12100-1:2003


EN ISO 12100-2:2003
EN 982:1996
EN 1050:1996
PrEN 13778:1999

Date/Authorized Signature :

Title of signatory: Won Hae Lee / Chairman

Form requirements :
- Authorized representative
- Fill in block letters or typescript
- Official language suitable for users level
- Manufacturers full address should be included.
- Legally binding fabricators signature or a persons signature empowered to sign on
behalf of the manufacturer at least
1) The name and address of the representative who is authorized in the manufacturer
2) The complete list of applied standards and technical specifications
3) Provided that not corresponding harmonized standards are available yet.
1 PRODUCT & STRUCTURE

1.1 DMQ Quick Coupler Series

1-1) Product (Open Hook Type, PUSH TYPE)


DMQ16, DMQ27, DMQ35, DMQ50, DMQ80
DMQ140, DMQ170, DMQ230

1-2) Main parts Composition

11

12
2
13
14
10

6
5
4

7, 8
3
1

15

No. Parts Name No. Parts Name


1 Body 9 Frame Pin
2 Cylinder 10 Bracket Pin
3 Hitch 11 Safety Bar
4 Hitch Pin 12 Latch of Safety
5 Safety Pin 13 Hydraulic Hose
6 Snap Pin 14 Check Valve
7 Cylinder Pin 15 Fixed Hook
8 Snap Ring

6 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


1.1 DMQ Quick Coupler Series

2-1) Product (Closed Hook Type, PUSH TYPE)


DMQ16, DMQ27, DMQ35, DMQ50, DMQ80
DMQ140, DMQ170, DMQ230

2-2) Main parts Composition

11

2
12
13
10
6
5
4

7, 8
3
1

14

No. Parts Name No. Parts Name


1 Body 8 Snap Ring
2 Cylinder 9 Frame Pin
3 Hitch 10 Bracket Pin
4 Hitch Pin 11 Safety Bar
5 Safety Pin 12 Hydraulic Hose
6 Snap Pin 13 Check Valve
7 Cylinder Pin 14 Fixed Hook

7
1 PRODUCT & STRUCTURE

3-1) Product (Open Hook Type, PULL TYPE)


DMQ50L, DMQ140L, DMQ230L, DMQ290
DMQ360, DMQ450, DMQ500, DMQ800

3-2) Main parts Composition

12
11

2
13
14

10
6
5
7,8
4

9
1

15

No. Parts Name No. Parts Name


1 Body 9 Frame Pin
2 Cylinder 10 Bracket Pin
3 Hitch 11 Safety Bar
4 Hitch Pin 12 Latch of safety
5 Safety Pin 13 Hydraulic Hose
6 Snap Pin 14 Check Valve
7 Cylinder Pin 15 Fixed Hook
8 Snap Ring

8 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


1.1 DMQ Quick Coupler Series

4-1) Product (Closed Hook Type, PULL TYPE)


DMQ50L, DMQ140L, DMQ230L, DMQ290
DMQ360, DMQ450, DMQ500, DMQ800

4-2) Main parts Composition

11

2
12
13
10
6
5
7,8
4

9
1

14

No. Parts Name No. Parts Name


1 Body 8 Snap Ring
2 Cylinder 9 Frame Pin
3 Hitch 10 Bracket Pin
4 Hitch Pin 11 Safety Bar
5 Safety Pin 12 Hydraulic Hose
6 Snap Pin 13 Check Valve
7 Cylinder Pin 14 Fixed Hook

9
1 PRODUCT & STRUCTURE

5-1) Product (Open Hook Type, MANUAL SCREW TYPE)


DMQ70P

5-2) Main parts Composition

No. Parts Name No. Parts Name


1 Body 7 Cylinder Pin
2 Cylinder 8 Snap Ring
3 Hitch 9 Frame Pin
4 Hitch Pin 10 Bracket Pin
5 Safety Pin 11 Safety Bar
6 Snap Pin 12 Fixed Hook

10 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


1.1 DMQ Quick Coupler Series

6-1) Product (Closed Hook Type, MANUAL WINCH TYPE)


DMQ70P

6-2) Main parts Composition

No. Parts Name No. Parts Name


1 Body 7 Cylinder Pin
2 Cylinder 8 Snap Ring
3 Hitch 9 Frame Pin
4 Hitch Pin 10 Bracket Pin
5 Safety Pin 11 Fixed Hook
6 Snap Pin 12 Grease Nipple

11
2 SPECIFICATION & SUITABLE EQUIPMENT

2.1 Specification & Suitable Equipment (Open Hook Type)

DMQ16, DMQ27, DMQ35, DMQ50, DMQ80


DMQ140, DMQ170, DMQ230

DMQ50L, DMQ140L, DMQ230L, DMQ290


DMQ360, DMQ450, DMQ500, DMQ800

12 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


2.1 Specification & Suitable Equipment (Open Hook Type)

1) Hydraulic Quick Coupler specification (Open Hook Type)


MODEL DMQ50 DMQ140
DMQ16 DMQ27 DMQ35 DMQ80 DMQ170
CATEGORY PUSH PULL PUSH PULL
Operation Weight Kg 31 38 40 72 77 92 184 202 352
Length (L) mm 398 410 475 585 608 618 771 818 908
Height (H) mm 244 257 263 287 306 325 389 422 496
Width (W) mm 218 236 248 282 282 326 409 409 492
Width #1 (W1) mm 119 135 135 164 195 259 307
Width #2 (W2) mm 118 134 133 164 163 191 258 256 304
Installation
mm 120~161 175~210 195~225 255~295 275~305 259~440 385~440 380~410 385~450
distance (C)
Diameter (D) mm 30 35 40 45 55 65 70
Height between
mm 155 160 170 175 200 200 240 270 300
pins (H1)
Pressure Kg/cm
2 40~210 40~210 40~210 40~210 40~210 40~320 40~320
Capacity /min 10~20 10~20 10~20 10~20 10~20 10~20 10~20
R555-7
R110-7.9
R555W-7 R160LC-7.9
R80-7 R140LC-7.9
Excavator model R16-9 R27Z-9 R35Z-7 R555-7K R170W-7.9
R80CR-9 R140W-7.9
R35Z-9 R55-9 R180LC-7.9
R145CR-9
R55W-9

MODEL DMQ230
DMQ290 DMQ360 DMQ450 DMQ500 DMQ800
CATEGORY PUSH PULL
Operation Weight Kg 374 334 556 680 692 719 1126
Length (L) mm 971 958 1086 1165 1192 1192 1455
Height (H) mm 488 494 544 582 587 607 780
Width (W) mm 515 515 570 645 645 645 787
Width #1 (W1) mm 330 399 430 430 430 532
Width #2 (W2) mm 328 328 397 428 428 428 528
Installation
mm 440~500 444~489 510~530 540~560 570~580 570~580 720~725
distance (C)
Diameter (D) mm 80 90 100 100 120 130
Height between
mm 295 300 330 340 340 355 440
pins (H1)
Pressure Kg/cm2 40~320 40~350 40~350 40~350 40~350 40~350
Capacity /min 10~20 10~20 10~20 10~20 10~20 10~20

R200W-7
R250LC-7.9 R320LC-7.9
R210LC-7.9 R450LC-7 R500LC-7
Excavator model R290LC-7.9 R360LC-7 R800LC-7
R210W-9 R480LC-9 R520LC-9
R305LC-7 R380LC-9
R235LCR-9

1) Above weight are including bracket pins


2) Above contents can be changed without any advanced notice to upgrade the quality level.

13
2 SPECIFICATION & SUITABLE EQUIPMENT

2.2 Specification & Suitable Equipment (Closed Hook Type)

DMQ16, DMQ27, DMQ35, DMQ50, DMQ80


DMQ140, DMQ170, DMQ230

W2

DMQ50L, DMQ140L, DMQ230L, DMQ290


DMQ360, DMQ450, DMQ500, DMQ800

14 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


2.3 Specification & Suitable Equipment (Open Hook Type)

1) Hydraulic Quick Coupler specification (Closed Hook Type)


MODEL DMQ50 DMQ140
DMQ16 DMQ27 DMQ35 DMQ80 DMQ170
CATEGPRY PUSH PULL PUSH PULL
Operation Weight Kg 31 38 40 72 77 92 184 202 352
Length (L) mm 397 410 475 585 602 623 771 818 908
Height (H) mm 244 257 263 287 306 325 389 422 496
Width (W) mm 218 236 248 282 326 409 392 492
Width #1 (W1) mm 119 135 135 164 195 259 307
Width #2 (W2) mm 118 134 133 164 163 191 258 256 304
Installation
mm 120~161 175~210 195~225 255~295 275~290 259~341 385~440 380~395 385~450
distance (C)
Diameter (D) mm 30 35 40 45 55 65 70
Height between
mm 155 160 170 175 200 200 240 270 300
pins (H1)
Pressure Kg/cm2 40~120 40~210 40~210 40~210 40~210 40~320 40~320
Capacity /min 10~20 10~20 10~20 10~20 10~20 10~20 10~20
R555-7
R110-7.9
R555W-7 R160LC-7.9
R35Z-7 R80-7 R140LC-7.9
Excavator model R16-9 R27Z-9 R555-7K R170W-7.9
R35Z-9 R80CR-9 R140W-7.9
R55-9 R180LC-7.9
R145CR-9
R55W-9

MODEL DMQ230
DMQ290 DMQ360 DMQ450 DMQ500 DMQ800
CATEGPRY PUSH PULL
Operation Weight Kg 374 330 556 680 692 719 1126
Length (L) mm 971 907 1086 1165 1192 1192 1455
Height (H) mm 488 494 544 582 587 607 780
Width (W) mm 515 515 570 645 645 645 787
Width #1 (W1) mm 330 399 430 430 430 532
Width #2 (W2) mm 328 328 397 428 428 428 528
Installation
mm 440~500 444~489 510~530 540~560 570~580 570~580 720~725
distance (C)
Diameter (D) mm 80 90 100 100 120 130
Height between
mm 295 300 330 340 340 355 440
pins (H1)
Pressure Kg/cm
2
40~320 40~350 40~350 40~350 40~350 40~350
Capacity /min 10~20 10~20 10~20 10~20 10~20 10~20

R200W-7
R250LC-7.9 R320LC-7.9
R210LC-7.9 R450LC-7 R500LC-7
Excavator model R290LC-7.9 R360LC-7 R800LC-7
R210W-9 R480LC-9 R520LC-9
R305LC-7 R380LC-9
R235LCR-9

1) Above weight are including bracket pins.


2) Above contents can be changed without any advanced notice to upgrade the quality level.

15
2 SPECIFICATION & SUITABLE EQUIPMENT

2.3 Specification & Suitable Equipment (Open Hook Type)

DMQ70P(SCREW TYPE)

DMQ70P(WINCH TYPE)

16 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


2.3 Specification & Suitable Equipment (Open Hook Type)

1) Manual Quick Coupler specification (Open Hook Type)


MODEL DMQ70p
CATEGORY
SCREW TYPE WINCH TYPE
Operation Weight Kg 80 85
Length (L) mm 642 632
Height (H) mm 287 292
Width (W) mm 278 278
Width #1 (W1) mm 168 166
Width #2 (W2) mm 166 168
Width #2 (W3) mm - 166
Installation distance (C) mm 311~358.5 342
Pin Diameter (D) mm 45
Height between pins (H1) mm 175 180
Excavator model H930S,H940S,H930C,H940C

1) Above weight are including bracket pins.


2) Above contents can be changed without any advanced notice to upgrade the quality level.

17
3 GENERAL INFORMATION

3.1 General Information

CAUTION

Do not insert hands into excavators


excavator s arm, pinhole of link and the inside of Quick
Coupler during the alignment of excavators
excavator s pinhole and Quick Coupler.
Please be sure to insert the safety pin after connecting
connecting Quick Coupler to
excavator.

1) Hydraulic Quick Coupler


Before operation, please review the information shown below with care. Quick
Coupler is recommended to put on flat ground surface, and operator should put on
proper working uniform. In order to prevent any unexpected hazards, operator must
inspect the quick coupler periodically and make necessary steps, if any.

(1) Hitch & Hook


Function of hitch & hook is to connect the attachments pin tightly.

(2) Cylinder
Make the pin to be installed or released that is done by spinning the hitch
through hydraulic pressure coming from excavator when the switch is turned
on. And it keeps the connection of attachment not to be moved during the
operation.

(3) Safety Bar


Fixed with hitch and connected with safety pin to prevent heavy things from
falling apart.

(4) Safety Valve


Safety valve is installed in the cylinder to prevent cylinder from moving to
reverse direction and also prevent attachments from detaching from the arm
during operation.

(5) Safety Pin


Please locate the safety pin before operation.

(6) Bracket Pin, Cylinder Pin, Hitch Pin, Frame Pin


Function of bracket pin, cylinder pin, hitch pin, frame pin is to connect various
spinning parts of the quick coupler.

18 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


3.1 General Information

2) Manual Quick Coupler


Before operation, please review the information shown below with care. Quick
Coupler is recommended to put on flat ground surface, and operator should put on
proper working uniform. In order to prevent any unexpected hazards, operator must
inspect the quick coupler periodically and make necessary steps, if any.

(1) Hitch & Hook


Function of hitch & hook is to connect the attachments pin tightly.

(2) Cylinder
SCREW TYPE User adjusts the distance between cylinder pins by using
socket wrench and 17mm spanner to install or remove.

WINCH TYPE User personally installs or removes by using a round bar


below 25.

(3) Safety Pin


Please locate the safety pin before operation to prevent falling down accident.

(4) Bracket Pin, Cylinder Pin, Hitch Pin, Frame Pin


Function of bracket pin, cylinder pin, hitch pin, frame pin is to connect various
spinning parts of the quick coupler.

3) Important operational signs


No. Meaning of label Contents Image

Refer to the manual for


1 Technical manual
proper service procedure

Inject the grease with grease


2 Grease gun
gun periodically

19
3 GENERAL INFORMATION

4) Safety Information
Read the following contents carefully before installation/operation. Please
be aware of safety information described in this manual at any time.
Inspect the body damage, connecting hoses, loosen parts, cracks and other
noticed changes of the quick coupler.
Hitch cylinder of Quick coupler has to be located on backward when the fixed
hook is fastened on bucket (Attachment) arm pin after fastening it.
Please let hitch cylinder forward fasten after the bucket (Attachment) is fully
folded up toward cabin to prevent releasing after connecting fixed hook.
Very important to inspect that hitch is lock onto the pin tightly when Quick
Coupler moves toward. Inspect any possible crack on the arm of excavator.
Once installation is completed, insert the safety pin tightly to prevent the
attachment from falling down in spite that the cylinder moves to reverse
direction during the operation.
You must stop operation when there is any movement or vibration of bucket or
attachment.
Inspect the connection of the pin is secure.

20 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


4.1 Installation

4.1 Installation

1) Installation procedure
Locate Excavator and Quick coupler on flat ground and then the fixed hook of
Quick coupler should be linked first on the hitch of the Arm.
Slowly operate the excavator arm and align Arm holes and Quick coupler link
holes and insert the bracket pin.
Depending on the excavator models, spacer and o-ring are required to install
onto the arm & link part of excavator.
Assemble the bolt and nut on pin to fix. Pins will stay in place.
When connecting the hydraulic hoses, do not switch Install and Release
line. From the point of view excavator cabin, the right side is Install and the
left is Release.
But DMQ50(L) has reverse connection as like the right side is Release
and left side is Install.
Hoses must not be twisted or bent. Keep hose connection area always clean
from dirt, dust, or any impurities. It may cause critical damage on hydraulic
cylinder scratch.
Turn on/off the operation switch several times in the cabin to test the Quick
coupler's hitch operates properly.
If all pre-installation is completed then inspect the followings before
connecting the other attachments like bucket and breakers.
Interference between excavator and quick coupler
Twisted hoses
Abnormal noise coming from quick coupler
Leakage between cylinder and connected hoses
Connection of each bolts and pins
Inspect any deformation & cracks
Connection of bracket pins
Snap ring connection (Hitch, Frame Pin)

21
4 INSTALLATION

2) Hydraulic Quick Coupler Installation


(1) Check the safety lock pin is removed. Operate the switch to Release position
and the Quick Coupler will start to work.
(2) Connect quick coupler hook to the bucket pin on the arm side.

(3) Slowly move the link portion of the Quick Coupler toward the bucket pin to
connect.

22 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


4.1 Installation

(4) Operator must fold the bucket toward the excavator cabin to (Operator) the
maximum (as shown in the picture below).


Operator

(5) Operate the switch to Install position and point the hitch toward the pin of the
link side.

(6) Operate the hitch forward to complete the installation.


(7) Once the installation is completed, lock the safety pin.

23
4 INSTALLATION

3) Manual Quick Coupler Installation Instructions


(1) Remove the safety PIN first. Connect quick coupler hook to the bucket pin on
the arm side.

(2) Slowly move the link portion of the Quick Coupler towards the bucket pin to
connect.

(3) Operator must fold the bucket toward the excavator cabin to (Operator) the
maximum (As shown in picture below).


Operator

24 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


4.1 Installation

(4) Manual Quick Coupler SCREW TYPE needs to use 17mm Spanner or box
wrench as below.

(5) Winch Type of hand-operated Quick Coupler needs to use safety pin or round
bar below 25 size as below.

(6) Operate the hitch forward to complete the installation.


(7) Once the installation is completed, lock the safety pin.
25
4 INSTALLATION

WARNING
Important message to know before operating the quick coupler. Make sure to insert the
SAFETY PIN before the operation.

Safety pin can be connected according to pin-to-pin distance.

Pin-to-pin distance per models are as follows.

DMQ16

Applicable distance between pins : 120 ~ 161mm


Applicable distance between pins for SAFETY PIN : 140mm
Compatible excavator : R16-9

DMQ27

Applicable distance between pins : 175 ~ 210mm


Applicable distance between pins for SAFETY PIN : 200mm
Compatible excavator : R27Z-9

DMQ35

Applicable distance between pins : 195 ~ 225mm


Applicable distance between pins for SAFETY PIN : 200mm
Compatible excavator : R35Z-7, R35Z-9

DMQ50, DMQ50L

Applicable distance between pins (PUSH TYPE) : 255 ~ 295mm


Applicable distance between pins (PULL TYPE) : 275 ~ 305mm
between pins for SAFETY PIN : 285mm
Compatible excavator : R555-7, R555W-7, R555-7K, R55-7A, R55W-7A
R55-9, R55W-9, R60CR-9

DMQ70P

Applicable distance between pins (PUSH TYPE) : 342mm


Compatible excavator : H930S, H940S, H930C, H940C

26 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


4.1 Installation

DMQ80

Applicable distance between pins : 275 ~ 360mm


Applicable distance between pins for SAFETY PIN : 275mm(R80-7)
290mm(R80CR-9)
Compatible excavator : R80Z-7, R80CR-9

DMQ140, DMQ140L

Applicable distance between pins (PUSH TYPE) : 385 ~ 440mm


Applicable distance between pins (PULL TYPE) : 380 ~ 410mm
between pins for SAFETY PIN : 390mm
Compatible excavator : R110-7(A), R140LC-7(A), R140W-7(A),
R140LC-9, R140W-9, R145CR-9

DMQ170

Applicable distance between pins : 385 ~ 450mm


Applicable distance between pins for SAFETY PIN : 410mm
Compatible excavator : R160LC-7(A), R170W-7(A), R180LC-7(A),
R160LC-9, R170W-9, R180LC-9

DMQ230, DMQ230L

Applicable distance between pins (PUSH TYPE) : 440 ~ 500mm


Applicable distance between pins (PULL TYPE) : 450 ~ 470mm
between pins for SAFETY PIN : 460mm
Compatible excavator : R200W-7(A), R200NLC-7(A), R210LC-7(A),
R210W-9, R210NLC-9, R210LC-9, R235CR-9

DMQ290

Applicable distance between pins (PULL TYPE) : 510 ~ 530mm


between pins for SAFETY PIN : 510mm
Compatible excavator : R250LC-7(A), R290LC-7(A), R305LC-7,
R250LC-9, R290LC-9

DMQ360

Applicable distance between pins : 540 ~ 560mm


Applicable distance between pins for SAFETY PIN : 550mm
Compatible excavator for SAFETY PIN : R320LC-7(A), R360LC-7(A),
R320LC-9, R360LC-9

27
4 INSTALLATION

DMQ450

Applicable distance between pins : 570 ~ 580mm


Applicable distance between pins for SAFETY PIN : 577mm
Compatible excavator for SAFETY PIN : R450LC-7(A), R480LC-9

DMQ500

Applicable distance between pins : 570 ~ 580mm


Applicable distance between pins for SAFETY PIN : 577mm
Compatible excavator for SAFETY PIN : R500LC-7(A), R520LC-9

DMQ800

Applicable distance between pins : 720 ~ 725mm,


Applicable distance between pins for SAFETY PIN : 722mm.
Compatible excavator for SAFETY PIN : R800LC-7A

Notice : The distance between pins is same as the distance between holes
of the bracket pin in each attachments (Bucket, Breaker, Crusher,
Shear).

The distance between pins.


()
The distance between pins,

28 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


4.1 Installation

4) Piping Installation
(1) Improper installation of piping may cause short life span of the excavator and
attachment, therefore please consult Daemo service center for correct piping
installation.
(2) Pipe, hose, solenoid valve & other parts must be able to resist the maximum
pressure allowed by the pump.
Strongly recommend using Daemo genuine parts.
(3) Any dust and impurities in the hose should be cleaned, for proper maintenance.
(4) Supply line of quick coupler must be connected to the excavator pump that is
above the minimum pressure allowed to operate the quick coupler.
(5) Direction of the piping is decided based from the drivers side of the excavator,
right side is install and the left side is release.
For DMQ50(L) (View from the drivers side), right is release and the left side
is install.
For example, if the hose is installed in reverse direction, then the operating
switch of the Quick Coupler automatically becomes reverse.
Therefore high attention is required before operating.
(6) Operating voltage of solenoid valve has to be same as excavator battery
voltage. Be careful with +/- connection of the wires, in general negative (-) side
is connect to the body part of the excavator.
(7) Switch wire must be connected with battery relayed from the excavator.
Direct connection from the battery may cause damage to the parts and the
machine.

Hydraulic Diagram

HYD. DIAGRAM

Battery Battery Relay KeyType Rotary S/W


Fuse Solenold V/V

Excavater(M.C.V)
A B Solenold V/V

A T
P T B P Electric Wiring
10 Pipe

Oil Tank

Note
1. Pump Pressure for necessary of Quick Coupler
HYD. Hose
*. Minimum Pressure : 30Kg/cm2
*. Maximum Pressure : 350Kg/cm2

HYD. Pump2. HYD. Pump1.

29
5 CAUTIONS DURING THE OPERATION

5.1 Important reminders during operation

1) Once the quick coupler is installed, operating (Spinning) distance increases


therefore be careful when operating the bucket or attachment to prevent any
collision with the excavator.

2) Overloaded operation may cause a short life span of quick coupler, attachment
and the excavator.

30 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


5.1 Important reminders during operation

3) Quick coupler may not be operated without the installation of a bucket or


attachment.

4) Lifting heavy object through quick coupler is very dangerous and may cause the
short life span of the quick coupler.

31
5 CAUTIONS DURING THE OPERATION

5) In case of installation of a bucket or attachment in reverse direction(face position),


high attention is required to keep enough distance(A) to allow entering angle on
hook. Please keep this enough distance(A) for correct linkage.

6) You must install the safety pin before starting operation for your safety. It is
essential to keep this rule. If you do not obey this rule, we will not take
responsibility for any safety accident.

32 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


6.1 Inspection & Maintenance

WARNING
For maximum life span and efficient operation of the quick coupler, periodic
inspection is required.
Followings
Followings are regarding inspection and maintenance information.

6.1 Inspection & Maintenance

(1) Please keep your hands away from the moving parts or inner body part during
operation of the Quick Coupler. It may cause serious injury.
(2) Moisture or impurities must be kept away during cleaning or assembly of the
cylinder.
(3) When replacing or installing parts, we strongly recommend you to use Daemo
genuine parts.
Daemo will not be responsible for the damage caused by not using Daemo
genuine parts.
(4) Before polishing, any dirt or dust from the quick coupler, it must be cleaned.
Apply grease every 5 times that an attachment is changed and on the 5th
changing, apply grease 3 times in to the grease nipple.
Apply grease onto the hitch part twice a day.
(5) It is easy for cylinder rod and pin to become dirty, therefore they must be
cleaned after using.
Manufacturer is not responsible for any cylinder problems caused by lazy
maintenance.
1) Important issue on repair inspection
(1) Cylinder : Inspection must be done every 120 operating hours, to check any
potential problem with the cylinder.
(2) Piping : Piping is required to connect Quick Coupler to the excavator.
Must be inspected every 120 operating hours for any leakage or
damage to the pipe or connecting pipes.
(3) Bolt & Nut : Prevent possible accidents by inspecting loosen bolts and nuts
every 120 operating hours.
(4) Cylinder rod must be kept clean and maintained without any damage to
prevent leakage.

33
6 INSPECTION & MAINTENANCE

2) Reason for break down & repair method


Problem Cause How to fix
Blown fuse Replace a new fuse
Disconnected Operating switch and the solenoid
electric voltage Wires cut valves wires, must be inspected if
disconnected reconnect the wire.
Voltage in Solenoid valves, electric connector
Solenoid failure
solenoid is must be changed.
flowing, but Disassemble the solenoid block and
Solenoid valve failure
there is no clean the inside and reassemble.
Quick pressure in the
coupler is Oil leak from hose, or Tighten the hose nut, and if still
hose. hose failure leaking replace the hose
not working
Disassemble the relief valve, and
Relief valve is not
inspect the valve. If still not working
working
Pressure is in must be replaced.
the hose, but Cylinder has
Slowly turn the plug on the cylinder to
cylinder is not remaining high
release the high pressure.
working. pressure
Cylinder is not Contact to Daemo service center
working Personnel.
Cylinder is pushed back when Relief valve is not Relief valve must be checked often, or
operating. working replaced.
During operations Quick Lack of polishing of
Apply grease to pin.
Coupler sounds abnormally. pin rotator
Damage to cylinder Contact to Daemo service center
O-ring Personnel.
Oil leak for cylinder
Damage to load Contact to Daemo service center
packing Personnel.
Oil leaks from hose Damaged hose Replace hose.

34 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


6.1 Inspection & Maintenance

3) Proper torque
Description Model m)
Torque (Kg Remarks
Safety valve All model 4~5
Connecting hose All model 5
DMQ16
DMQ27
45~50
DMQ35
DMQ50,DMQ50L
DMQ80
55~60
DMQ140,DMQ140L Apply exclusive tools
Cylinder rod
DMQ170
cover 75~80
DMQ230,DMQ230L
DMQ290
DMQ360
DMQ450 85~100
DMQ500
DMQ800

4) Designated tools
Model Tool Size Quantity Remarks
DMQ16
DMQ27
DMQ35
17mm 1pc/each Connecting clamp hose
DMQ50,DMQ50L
DMQ80
DMQ140,DMQ140L
DMQ170
DMQ230,DMQ230L Spanner 19mm 1pc/each Connecting hose
DMQ290
DMQ360
DMQ450
24mm 1pc/each Connecting safety valve
DMQ500
DMQ800
DMQ70
17mm 1pc Cylinder Labber Control
(SCREW TYPE)

35
7 EXPLODED VIEW & PARTS LIST

7.1 DMQ16 Quick Coupler

1) Exploded view of DMQ16 Quick Coupler (PUSH TYPE)

1-1

Closed Hook Type


1

18-1

18

Open Hook Type

36 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.1 DMQ16 Quick Coupler

2) DMQ16 Quick Coupler (PUSH TYPE) Parts List


No. Parts No. Parts Name Qty Remarks

L01690010 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(GREEN GRAY)

L01690510 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(GREENGRAY)

1 L01610110 BODY 1 L01690010

1-1 L01620110 BODY 1 L01690510

2 L01620110 HITCH 1 L01690010, L01690510

3 L01630010 CYLINDER 1 L01690010, L01690510

4 L01650050 PIN, BRACKET 2 35236L

5 L01650010 PIN, SAFETY 1 20157L

6 L01650020 PIN, HITCH 1 25132L

7 L01650030 PIN, FRAME 1 20160L

8 L01650040 PIN, CYLINDER 1 2087L

9 L01680020 HOSE PROTECTOR(#3#903) 2 1/4240K900L

10 P020-110001 ELBOW, 90LOCK NUT 2 PF 1/4(O-RING)UNF 9/16#3

11 L01680010 WIRE ASS'Y 1 1.5500L

12 026D101810332 PIN, SNAP(R-PIN) 1 19

13 0221-020002 RING, SNAP 4 20 (FOR SHAFT)

14 0221-025002 RING, SNAP 2 25 (FOR SHAFT)

15 004013-181008 GREASE NIPPLE 3 PT 1/8"

16 013019-100756 BOLT, HEX. 2 M1075L

17 014A15-1026 NUT, HEX. 4 M10

L01690510
18 L13460500000 LATCH WITH SPRING 1
FOR 1Ton

18-1 M014-001000 ID PLATE 1 L01690010, L01690510

37
7 EXPLODED VIEW & PARTS LIST

3) Exploded view of DMQ16 (PUSH TYPE) Cylinder

14
13

15

12
11

10

8
7
6
5
4

15

38 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.1 DMQ16 Quick Coupler

4) DMQ16 (PUSH TYPE) Cylinder Parts List


No. Parts No. Parts Name Qty Remarks

L01630010 CYLINDER 1 GREEN GRAY

DUST-WIPER+U-PACKING+
L03130510 SEAL KIT 1 DU-BUSH+O-RING 3EA+
COMPACT-SEAL

1 L01630020 TUBE 1 TUBE+HEAD COVER+CLEVIS+BLOCK

2 L01630030 ROD 1

3 L03630050 ROD COVER 1

4 007003-02507 DUST WIPER 1 PU6 D25D33.65.3/6.5

5 007002-02505 U-PACKING 1 NI300 D25D33H5.5

6 007009-02510 DU-BUSH 1 DU 2510

7 007001-0400G O-RING 1 1BG40

8 007001-0350G O-RING 1 1BG35

9 L03630040 PISTON 1

10 007001-0140P O-RING 1 1BP14

11 007010-04001 COMPACT SEAL 1 T19 D40D3210

12 013B13-080064 SCREW, SET 1 M86L

13 008080-4100E0 PILOT CHECK VALVE 1 RPC 04/4-OR-00

14 004012-C0030 HEX. BOLT-SOCKET PLUG 1 M101.0P

15 004013-181008 GREASE NIPPLE 2 PT 1/8"

39
7 EXPLODED VIEW & PARTS LIST

7.2 DMQ27 Quick Coupler

1) Exploded view of DMQ27 Quick Coupler (PUSH TYPE)

1- 1

11

Closed H ook Type 5


16 15
18- 1 4
18
14
O pen H ook type

12
6
13
1

17

7
15
9

10
13

2
8 3

40 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.2 DMQ27 Quick Coupler

2) DMQ27 Quick Coupler (PUSH TYPE) Parts List


No. Parts No. Parts Name Qty Remarks

L02790022 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(GREEN GRAY)

L02790102 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(GREENGRAY)

1 L02710200 BODY 1 L02790022

1-1 L02710520 BODY 1 L02790102

2 L02720080 HITCH 1 L02790022, L02790102

3 L02730010 CYLINDER 1 L02790022, L02790102

4 L02750100 PIN, BRACKET 2 35236L

5 L02750060 PIN, SAFETY 1 20157L

6 L02750070 PIN, HITCH 1 25132L

7 L02750080 PIN, FRAME 1 20160L

8 L02750090 PIN, CYLINDER 1 2087L

9 002206-42UV18 HOSE PROTECTOR(#3#903) 2 1/4240K900L

10 004050-B20000 ELBOW, 90LOCK NUT 2 PF 1/4(O-RING)UNF 9/16#3

11 L02780010 WIRE ASS'Y 1 1.5500L

12 026D102510552 PIN, SNAP(R-PIN) 1 19

13 0221-020002 RING, SNAP 4 20 (FOR SHAFT)

14 0221-025002 RING, SNAP 2 25 (FOR SHAFT)

15 004013-181008 GREASE NIPPLE 3 PT 1/8"

16 013019-100756 BOLT, HEX. 2 M1075L

17 014A15-1026 NUT, HEX. 4 M10

L02790022
18 L13460500000 LATCH WITH SPRING 1
FOR 1Ton

18-1 M014-002000 ID PLATE 1 L02790022. L02790102

41
7 EXPLODED VIEW & PARTS LIST

3) Exploded view of DMQ27 (PUSH TYPE) Cylinder

14
13

15

12
11

10

8
7
6
5
4

15

42 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.2 DMQ27 Quick Coupler

4) DMQ27 (PUSH TYPE) Cylinder Parts List


No. Parts No. Parts Name Qty Remarks

L02730010 CYLINDER 1 GREEN GRAY

DUST-WIPER+U-PACKING+
L03130510 SEAL KIT 1 DU-BUSH+O-RING3EA+
COMPACT-SEAL

1 L03630020 TUBE 1 TUBE+HEAD COVER+CLEVIS+BLOCK

2 L03630030 ROD 1

3 L03630050 ROD COVER 1

4 007003-02507 DUST WIPER 1 PU6 D25D33.65.3/6.5

5 007002-02505 U-PACKING 1 NI300 D25D33H5.5

6 007009-02510 DU-BUSH 1 DU 2510

7 007001-0400G O-RING 1 1BG40

8 007001-0350G O-RING 1 1BG35

9 L03630040 PISTON 1

10 007001-0140P O-RING 1 1BP14

11 007010-04001 COMPACT SEAL 1 T19 D40D3210

12 013B13-080064 SCREW, SET 1 M86L

13 008080-4100E0 PILOT CHECK VALVE 1 RPC 04/4-OR-00

14 004012-C0030 HEX. BOLT-SOCKET PLUG 1 M101.0P

15 004013-181008 GREASE NIPPLE 2 PT 1/8"

43
7 EXPLODED VIEW & PARTS LIST

7.3 DMQ35 Quick Coupler

1) Exploded view of DMQ35 Quick Coupler (PUSH TYPE)

44 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.3 DMQ35 Quick Coupler

2) DMQ35 Quick Coupler (PUSH TYPE) Parts List (S/N : 0711-053 After)
No. Parts No. Parts Name Qty Remarks

L03690035 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(BLACK)

L03690015 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(GREEN GRAY)

L03690135 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(BLACK)

L03690105 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(GREENGRAY)

L03610512 BODY 1 L03690035


1
L03610512 BODY 1 L03690015

L03610522 BODY 1 L03690135


1-1
L03610522 BODY 1 L03690105

L03620533 HITCH 1 L03690035, L03690135


2
L03620513 HITCH 1 L03690015, L03690105

L03630511 CYLINDER 1 L03690035, L03690135


3
L02730010 CYLINDER 1 L03690015, L03690105

4 L03650050 PIN, BRACKET 2 40243L

5 L03650010 PIN, SAFETY 1 15230L

6 L03650020 PIN, HITCH 1 25193L

7 L03650031 PIN, FRAME 1 20133L

8 L03650040 PIN, CYLINDER 1 20103L

L03690035, L03690135
002206-42UU20 HOSE PROTECTOR(#3#3) 2
1/4"210K1000L
9
L03690015, L03690105
002206-42UV20 HOSE PROTECTOR(#3#903) 2
1/4"210K1000L

10 004050-B20000 ELBOW, 90LOCK NUT 2 PF 1/4(O-RING)UNF 9/16#3

11 L02780010 WIRE ASS'Y 1 1.5500L

12 026D101510412 PIN, SNAP(R-PIN) 1 15

13 0221-020002 RING, SNAP 4 20 (FOR SHAFT)

14 0221-025002 RING, SNAP 2 25 (FOR SHAFT)

15 004013-181008 GREASE NIPPLE 3 PT 1/8

16 013019-120906 BOLT, HEX. 2 M1290L

17 014A15-1222 NUT, HEX. 4 M12

18 L13460500000 LATCH WITH SPRING 1 L03690035, L03690015 For 1Ton

18-1 M014-012000 ID PLATE 1 L03690135, L03690105

45
7 EXPLODED VIEW & PARTS LIST

3) Exploded view of DMQ35 (PUSH TYPE) Cylinder

14
13

15

12
11

10

8
7
6
5
4

15

46 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.3 DMQ35 Quick Coupler

4) DMQ35 (PUSH TYPE) Cylinder Parts List


No. Parts No. Parts Name Qty Remarks

L03630511 CYLINDER 1 BLACK

L02730010 CYLINDER 1 GREEN GRAY

DUST-WIPER+U-PACKING+
L03130510 SEAL KIT 1 DU-BUSH+O-RING3EA+
COMPACT-SEAL

TUBE+HEAD COVER+CLEVIS+BLOCK
1 L03630020 TUBE 1
(S/N : 0711-053 After)

2 L03630030 ROD 1

3 L03630050 ROD COVER 1

4 007003-02507 DUST WIPER 1 PU6 D25D33.65.3/6.5

5 007002-02505 U-PACKING 1 NI300 D25D33H5.5

6 007009-02510 DU-BUSH 1 DU 2510

7 007001-0400G O-RING 1 1BG40

8 007001-0350G O-RING 1 1BG35

9 L03630040 PISTON 1

10 007001-0140P O-RING 1 1BP14

11 007010-04001 COMPACT SEAL 1 T19 D40D3210

12 013B13-080064 SCREW, SET 1 M86L

13 008080-4100E0 PILOT CHECK VALVE 1 RPC 04/4-OR-00

14 004012-C0030 HEX. BOLT-SOCKET PLUG 1 M101.0P

15 004013-181008 GREASE NIPPLE 2 PT 1/8"

47
7 EXPLODED VIEW & PARTS LIST

7.4 DMQ50 Quick Coupler

1) Exploded view of DMQ50 Quick Coupler (PUSH TYPE)

1-1

Closed Hook Type


18 17 8
12
5
21 23

Open Hook Type


11
4
16

6 1
13
7
22
20

8 19
14

19 15
9

2
10
8
15 3

48 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.4 DMQ50 Quick Coupler

2) DMQ50 Quick Coupler (PUSH TYPE) Parts List (S/N : 1107-001 After)
No. Parts No. Parts Name Qty Remarks

L05590017 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(YELLOW)

L05590537 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(BLACK)

L05590517 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(GREEN GRAY)

L05590107 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(YELLOW)

L05590637 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(BLACK)

L05590617 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(GREEN GRAY)

L05510111 BODY 1 L05590017

1 L05510541 BODY 1 L05590537

L05510521 BODY 1 L05590517

L05510721 BODY 1 L05590107

1-1 L05510641 BODY 1 L05590637

L05510621 BODY 1 L05590617

L05590017, L05590107
L05530000A02 HITCH 1
(2011.07 After)
L05590537, L05590637
2 L05520512 HITCH 1
(2011.07 After)
L05590517, L05590617
L05520532 HITCH 1
(2011.07 After)
L05590017, L05590107
L05530014 CYLINDER 1
(2011.07 After)
L05590537, L05590637
3 L05530534 CYLINDER 1
(2011.07 After)
L05590517, L05590617
L05530514 CYLINDER 1
(2011.07 After)

4 L05540500000 PIN, SAFETY 1 22237L

5 026D102510552 PIN, SNAP(R-PIN) 1 For 19

6 L05550051 PIN, HITCH 1 40163L

L05590017, L05590107
L05540030 PIN, FRAME 1
22167L
L05590537, L05590637
7 L05550031 PIN, FRAME 1
22167L
L05590517, L05590617
L05560030 PIN, FRAME 1
22167L

8 004013-181008 GREASE NIPPLE 4 PT 1/8"

9 L05540200002 PIN, CYLINDER 1 2899L

10 0221-028002 RING, SNAP 1 28 (For SHAFT)

11 L05550500001 PIN, BRACKET 2 45282L

49
7 EXPLODED VIEW & PARTS LIST

No. Parts No. Parts Name Qty Remarks

12 013019-121006 BOLT, HEX 2 M12100L

13 014A15-1222 NUT, HEX 4 M12

14 002206-42UU21 HOSE PROTECTOR(#3*#3) 2 1/4210K1050L

15 004050-B20000 ELBOW, 90 LOCK NUT 2 PF1/4(O-RING)UNF 9/16#3

16 QW0150540 WIRE ASS'Y 1 1.5600L

17 0221-040002 RING, SNAP 2 40 (For SHAFT)

L05590017, L05590537,
18 L13460500000 LATCH WITH SPRING 1 L05590517
For 1Ton

19 L05530010001 BUSH 2 5040L

20 013019-100256 BOLT, HEX 1 M1025L

L05590017, L05590537,
21 026B100510402 PIN, SPRING 1 L05590517
540L

22 015A11-10106 SPRING WASHER 1 M10

L05590107, L05590637,
23 M014-003000 ID PLATE 1
L05590617

50 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.4 DMQ50 Quick Coupler

51
7 EXPLODED VIEW & PARTS LIST

3) Exploded view of DMQ50 (PUSH TYPE) Cylinder

17

16
15
18

18

14
13
12
11
10

9
8
7
6
5
4

17

52 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.4 DMQ50 Quick Coupler

4) DMQ50 (PUSH TYPE) Cylinder Parts List


No. Parts No. Parts Name Qty Remarks

L05530014 CYLINDER 1 YELLOW

L05530534 CYLINDER 1 BLACK

L05530514 CYLINDER 1 GREEN GRAY

DUST-SEAL+DU-BUSH+
L05130511 SEAL KIT 1 U-PACKING+BACK UP-RING+
O-RING 3EA+COMPACT-SEAL

TUBE+HEAD COVER+CLEVIS+BLOCK
1 L05530021 TUBE 1
(2009.01 After)

2 L05530031 ROD 1 (2011.07 After)

3 L05530051 ROD COVER 1 (2009.01 After)

PU6 D30*D38.6*5.3/6.5
4 007003-03007 DUST WIPERL 1
(2009.01 After)
NI300 D30*D38*H6
5 007002-03005 U-PACKING 1
(2009.01 After)

6 007009-03020 DU-BUSH 1 DU 3020

7 007001-0550G O-RING 1 1BG55

8 Y182-050003 BACKUP-RING 1 T3G50

9 007001-0500G O-RING 1 1BG50

10 L05530040 PISTON 1

11 007001-0300G O-RING 1 1BG30

12 007010-05501 COMPACT SEAL 1 L43 D55*D39*20.5

13 014A15-2412 NUT, HEX 1 M24*2.0P

14 026B00410302 PIN, SPRING 1 430L

15 008080-6100E0 PILOT CHECK VALVE 1 RPC 06/5-OR-00

16 004012-C0030 HEX. BOLT-SOCKET PLUG 1 M10x1.0P

PT 1/8"
17 004013-181008 GREASE NIPPLE 2
(2011.07 After)

18 007009-02220 DU-BUSH 2 DU 2220

53
7 EXPLODED VIEW & PARTS LIST

5) Exploded view of DMQ50L (PULL TYPE) Quick Coupler

1-1

11

Closed Hook Type 5 15


4
18 18-1

14
Open Hook Type

12

13
6
1
16
17
7

15
13

9
10
8
2

10
3

54 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.4 DMQ50 Quick Coupler

6) DMQ50L Quick Coupler (PULL TYPE) Parts List


No. Parts No. Parts Name Qty Remarks

L05490010 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(GREEN GRAY)

L05490510 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(GREEN GRAY)

1 L05410010 BODY 1 L05490010

1-1 L05410510 BODY 1 L05490510

2 L05420010 HITCH 1 L05490010, L05490510

3 L05430010 CYLINDER 1 L05490010, L05490510

4 L05550500001 PIN, BRACKET 2 45282L

5 L05450010 PIN, SAFETY 1 25201L

6 L05450020 PIN, HITCH 1 35163L

7 L05450030 PIN, FRAME 1 28163L

8 L05540200002 PIN, CYLINDER 1 2899L

9 002206-32UU21 HOSE PROTECTOR(#3*#3) 2 1/4"210K1050L

10 004050-B20000 ELBOW, 90LOCK NUT 2 PF1/4"(O-RING)UNF9/16" #3

11 L05480010 WIRE ASS'Y 1 4650L

12 026D102510622 PIN, SNAP(R-PIN) 1 20

13 0221-028002 RING, SNAP 3 28 (FOR SHAFT)

14 0221-035002 RING, SNAP 2 35 (FOR SHAFT)

15 004013-181008 GREASE NIPPLE 3 PT 1/8"

16 013019-121006 BOLT, HEX 2 M12100L

17 014A15-1226 NUT, HEX 4 M12

18 L13460500000 LATCH WITH SPRING 1 L05490010

18-1 M014-003000 ID PLATE 1 L05490510

55
7 EXPLODED VIEW & PARTS LIST

7) Exploded view of DMQ50L (PULL TYPE) Cylinder

15

16

14

13
12

10

11

9
8
7
6
5
16 4

56 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.4 DMQ50 Quick Coupler

8) DMQ50L (PULL TYPE) Cylinder Parts List


No. Parts No. Parts Name Qty Remarks

L05430010 CYLINDER 1 GREEN GRAY

DUST-WIPER+U-PACKING+
L08030510 SEAL KIT 1 DU-BUSH+BACK UP-RING+
O-RING 3EA+COMPACT-SEAL

1 L08030020 TUBE 1 TUBE+HEAD COVER+CLEVIS+BLOCK

2 L05430030 ROD 1

3 L08030050 ROD COVER 1

4 007003-03007 DUST WIPER 1 LBI D30D385

5 007009-03020 DU-BUSH 1 DU 3020

6 007002-03002 U-PACKING 1 ISI D30*D40*H6

7 007001-0550G O-RING 1 1BG55

8 Y182-050003 BACKUP-RING 1 T3G50

9 007001-0500G O-RING 1 1BG50

10 L08030040 PISTON 1

11 007001-0300G O-RING 1 1BG30

12 007010-05501 COMPACT SEAL 1 L43 D55D3920.5

13 013B13-080064 SCREW, SET 1 M8x6L

14 008080-6100E0 PILOT CHECK VALVE 1 RPC 06/5-OR-00

15 004012-C0030 HEX. BOLT-SOCKET PLUG 1 M10x1.0P

16 004013-181008 GREASE NIPPLE 2 PT 1/8"

57
7 EXPLODED VIEW & PARTS LIST

7.5 DMQ70P Manual Quick Coupler

1) Exploded view of DMQ70P Quick Coupler (SCREW TYPE)

Open Hook Type

5
18

12
12
1

7
10

6
17
14

13

11

58 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.5 DMQ70P Manual Quick Coupler

2) DMQ70P Quick Coupler (SCREW TYPE) Parts List


No. Parts No. Parts Name Qty Remarks

L07090010 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(GREEN GRAY)

1 L07010010 BODY 1 L07090010

2 L05520532 HITCH 1 L07090010

3 L07030053 CYLINDER 1 L07090010

4 L05550500001 PIN, BRACKET 2 45282L

5 L05540500000 PIN, SAFETY 1 22237L

6 L05550051 PIN, HITCH 1 42162L

7 L07050010 PIN, FRAME 1 22162L

8 L05540200002 PIN, CYLINDER 1 2899L

9 QWQ150540 WIRE ASS'Y 1 1.5600L

10 026D102510552 PIN, SNAP(R-PIN) 1 22 (FOR SHAFT)

11 0221-028002 RING, SNAP 1 28 (FOR SHAFT)

12 0221-040002 RING, SNAP 2 40 (FOR SHAFT)

13 004013-181008 GREASE NIPPLE 3 PT 1/8"

14 013019-100256 BOLT, HEX. 2 M1025L

15 013019-121006 BOLT, HEX. 2 M12100L

16 014A15-1226 NUT, HEX. 4 M12

17 015A11-10106 WASHER SPRING. 2 M10

L07090010
18 L13460500000 LATCH WITH SPRING 1
FOR 1Ton

59
7 EXPLODED VIEW & PARTS LIST

3) Exploded view of DMQ70P (SCREW TYPE) Cylinder

60 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.5 DMQ70P Manual Quick Coupler

4) DMQ70P (SCREW TYPE) Cylinder Parts List


No. Parts No. Parts Name Qty Remarks

L07030530 CYLINDER 1 GREEN GRAY

1 L07030020 TUBE 1 TUBE

2 L07030030 ROD 1

3 L07030040 TUBE COVER 1

4 L07030060 HANDLE NUT 1 M20(LABBRER-17mm)

5 S035-082526 W/WASHER BOLT 2 M8XP1X25L

6 004013-181008 GREASE NIPPLE 4 PT 1/8"

7 L07030080 SPRING 1

8 007002-03505 U-PACKING 1 PU6 <o>35*<o>43.6*6.5

9 007003-03507 DUST WIPER 1 NI300 <o>35*<o>45*10

61
7 EXPLODED VIEW & PARTS LIST

5) Exploded view of DMQ70P Quick Coupler (WINCH TYPE)

62 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.5 DMQ70P Manual Quick Coupler

6) DMQ70P Quick Coupler (WINCH TYPE) Parts List


No Parts No. Parts Name Qty Remarks

L07290510 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(GREEN GRAY)

1 L07210510 BODY 1 L07290510

2 L07220510 HITCH 1 L07290510

3 L07230510 WINCH 1 L07290510

4 L05550500001 PIN, BRACKET 2 45282L

5 L07250010 PIN, SAFETY 1 22237L

6 L07050020 PIN, HITCH 1 42162L

7 L05570030 PIN, FRAME 1 22162L

8 L05540200002 PIN, CYLINDER 1 2899L

9 L07280010 WIRE ASS'Y 1 4600L

10 026D102510622 PIN, SNAP(R-PIN) 1 22 (FOR SHAFT)

11 0221-022002 RING, SNAP 2 22 (FOR SHAFT)

12 0221-028002 RING, SNAP 1 28 (FOR SHAFT)

13 0221-040002 RING, SNAP 2 40 (FOR SHAFT)

14 004013-181008 GREASE NIPPLE 3 PT 1/8"

15 013019-121006 BOLT, HEX. 2 M12100L

16 014A15-1226 NUT, HEX. 4 M12

L07290510
17 L13460500000 LATCH WITH SPRING 1
FOR 1Ton

63
7 EXPLODED VIEW & PARTS LIST

7) Exploded view of DMQ70P (WINCH TYPE) Winch

64 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.5 DMQ70P Manual Quick Coupler

8) DMQ70P (WINCH TYPE) Winch Parts List


No. Parts No. Parts Name Qty Remarks

L07230510 WINCH 1 GREEN GRAY

1 L07230030 TUBE 1 TUBE

2 L07230020 ROD 1

3 L07230040 SPRING 1

4 004013-181008 GREASE NIPPLE 2 PT 1/8"

65
7 EXPLODED VIEW & PARTS LIST

7.6 DMQ80 Quick Coupler

1) Exploded view of DMQ80 Quick Coupler (PUSH TYPE)

1-1 11

5
Closed Hook Type 15
16 4
18 14

Open Hook Type 1


-
18

12
13
6
1

7 17

2 19
10
13 15

8 3

66 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.6 DMQ80 Quick Coupler

2) DMQ80 Quick Coupler (PUSH TYPE) Parts List


No. Parts No. Parts Name Qty Remarks

L08190014 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(YELLOW)

L08190514 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(BLACK)

L08190612 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(GREEN GRAY)

L08190104 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(YELLOW)

L08190614 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(BLACK)

L08190622 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE (GREEN GRAY)

L08110011 BODY 1 L08190014

1 L08110511 BODY 1 L08190514

L08110610 BODY 1 L08190612

L08110521 BODY 1 L08110104

1-1 L08110521 BODY 1 L08110614

L08110620 BODY 1 L08190622

L08120011 HITCH 1 L08190014, L08190104

2 L08120511 HITCH 1 L08190514, L08190614

L08120610 HITCH 1 L08190612, L08190622

L08130010 CYLINDER 1 L08190014, L08190104

3 L08130510 CYLINDER 1 L08190514, L08190614

L08130610 CYLINDER 1 L08190612, L08190622

4 L08105050 PIN, BRACKET 2 55326L

5 L08150011 PIN, SAFETY 1 25304L

6 L08150021 PIN, HITCH 1 35267L

7 L08150031 PIN, FRAME 1 28177L

8 L08150041 PIN, CYLINDER 1 28131L

L08190014, L08190104,
002206-711119 HOSE PROTECTOR(#5X#5) 2 L08190514, L08190614
9 1/4"320K950L
L08190612, L08190622
002206-72UU23 HOSE PROTECTOR(#3X#3) 1
1/4"320K1150L
L08190014, L08190104,
P020-110001 ELBOW, 90LOCK NUT 2 L08190514, L08190614
10 PF1/4"(O-RING)PF1/4" #5
L08190612, L08190622
004050-B20000 ELBOW, 90LOCK NUT 2
PF 1/4(O-RING)UNF 9/16#3

11 L08180010 WIRE ASS'Y 1 4700L

67
7 EXPLODED VIEW & PARTS LIST

No. Parts No. Parts Name Qty Remarks

12 026D101510412 PIN, SNAP(R-PIN) 1 25 (For SHAFT)

13 0221-028002 RING, SNAP 3 28 (For SHAFT)

14 0221-035002 RING, SNAP 2 35 (For SHAFT)

15 004013-181008 GREASE NIPPLE 3 PT 1/8"

16 013019-141206 BOLT, HEX. 2 M14120L

17 014A15-1426 NUT, HEX. 4 M14

L08190014, L08190514, L08190612


18 L13460500000 LATCH WITH SPRING 1
For 1Ton

18-1 M014-004000 ID PLATE 1 L081901034, L08190614, L08190622

L08190612, L08190622
19 002206-72UU24 HOSE PROTECTOR(#3X#3) 1
1/4"320K1200L

68 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.6 DMQ80 Quick Coupler

69
7 EXPLODED VIEW & PARTS LIST

3) Exploded view of DMQ80 (PUSH TYPE) Cylinder

15

16

14

13
12

10

11

9
8
7
6
5
4

16

70 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.6 DMQ80 Quick Coupler

4) DMQ80 (PUSH TYPE) Cylinder Parts List


No. Parts No. Parts Name Qty Remarks

L08130010 CYLINDER 1 YELLOW

L08130510 CYLINDER 1 BLACK

L08130610 CYLINDER 1 GREEN GRAY

DUST-WIPER+U-PACKING+
L08030510 SEAL KIT 1 DU-BUSH+BACK UP-RING+
O-RING 3EA+COMPACT-SEAL

1 L08030020 TUBE 1 TUBE+HEAD COVER+CLEVIS+BLOCK

2 L08030030 ROD 1

3 L08030050 ROD COVER 1

4 007003-03007 DUST WIPER 1 LBI D30D385

5 007009-03020 DU-BUSH 1 DU 3020

6 007002-03002 U-PACKING 1 ISI D30*D40*H6

7 007001-0550G O-RING 1 1BG55

8 Y182-050003 BACKUP-RING 1 T3G50

9 007001-0500G O-RING 1 1BG50

10 L08030040 PISTON 1

11 007001-0300G O-RING 1 1BG30

12 007010-05501 COMPACT SEAL 1 L43 D55D3920.5

13 013B13-080064 SCREW, SET 1 M8x6L

14 008080-6100E0 PILOT CHECK VALVE 1 RPC 06/5-OR-00

15 004012-C0030 HEX. BOLT-SOCKET PLUG 1 M10x1.0P

16 004013-181008 GREASE NIPPLE 2 PT 1/8"

71
7 EXPLODED VIEW & PARTS LIST

7.7 DMQ140 Quick Coupler

1) Exploded view of DMQ140 Quick Coupler (PUSH TYPE)

1-1

11

Closed Hook Type 5


18
19
17
14
Open Hook Type
16

12
13
6 19-1
1

4
7
15
15

9
13 10

8 2

72 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.7 DMQ140 Quick Coupler

2) DMQ140 Quick Coupler (PUSH TYPE) Parts List


No. Parts No. Parts Name Qty Remarks

L14090018 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(ORANGE)

L14090518 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(BLACK GRAY)

L14390015 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(GREEN GRAY)

L14090108 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(ORANGE)

L14090618 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(BLACK GRAY)

L14390055 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(GREEN GRAY)

L14011011 BODY 1 L14090018

1 L14011511 BODY 1 L14090518

L14310012 BODY 1 L14390013

L14011021 BODY 1 L14090108

1-1 L14011521 BODY 1 L14090618

L14310052 BODY 1 L14390053

L14020012 HITCH 1 L14090018, L14090108

2 L14020512 HITCH 1 L14090518, L14090618

L14320010 HITCH 1 L14390013, L14390053

L14030013 CYLINDER 1 L14090018, L14090108

3 L14030513 CYLINDER 1 L14090518, L14090618

L14230014 CYLINDER 1 L14390013, L14390053

4 L14050050 PIN, BRACKET 2 65409L

5 L14050011 PIN, SAFETY 1 36385L

6 L14051020 PIN, HITCH 1 50346L

PIN, FRAME
7 L14051030 1 45254L

8 L14050041 PIN, CYLINDER 1 45175L

L14090018, L14090108,
002205-811820 HOSE PROTECTOR(#5*#5) 2 L14390518, L14090618
9 1/4"380K1000L
L14090015, L14090055
002206-711120 HOSE PROTECTOR(#5*#5) 2
1/4"320K1000L

10 P020-110001 ELBOW, 90LOCK NUT 2 PF1/4"(O-RING)PF1/4" #5

73
7 EXPLODED VIEW & PARTS LIST

No. Parts No. Parts Name Qty Remarks

11 L14080011 WIRE ASS'Y 1 4950L

12 026D102510622 PIN, SNAP(R-PIN) 1 25

13 0221-045002 RING, SNAP 3 45 (FOR SHAFT)

14 0221-050002 RING, SNAP 2 50 (FOR SHAFT)

15 004013-181008 GREASE NIPPLE 3 PT 1/8"

16 013019-161306 BOLT, HEX 2 M16130L (10.9T)

17 014A15-1626 NUT, HEX 4 M16 (8.8T)

18 L14380010 SPACER 2 9Tx51x60

L14090018, L14390518, L14390015


19 L14060010 LATCH WITH SPRING 1
For 3Ton

19-1 M014-005000 ID PLATE 1 L14090108, L14090618, L14390055

74 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.7 DMQ140 Quick Coupler

75
7 EXPLODED VIEW & PARTS LIST

3) Exploded view of DMQ140 (PUSH TYPE) Cylinder

15
16
14

13
12

10

11

9
8
7
6
5
4

16

76 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.7 DMQ140 Quick Coupler

4) DMQ140 (PUSH TYPE) Cylinder Parts List (S/N : 0806-393)


No. Parts No. Parts Name Qty Remarks

L14030013 CYLINDER 1 ORANGE

L14030513 CYLINDER 1 BLACK

L14230014 CYLINDER 1 GREEN GRAY

DUST-WIPER+U-PACKING+
L14130512 SEAL KIT 1 DU-BUSH+BACK UP-RING+
O-RING 2EA+COMPACT-SEAL

1 L14030022 TUBE 1 TUBE+HEAD COVER+CLEVIS+BLOCK

2 L14030032 ROD 1

3 L14030051 ROD COVER 1

PU6 D40D48.65.3/6.5
007003-04007 1
(S/N : 0901-686)
*4 DUST WIPER
PU6 D40D48.745.5 x 5
007003-04006 1
(S/N : 0806-393~0901-686)
NI300 D40D50H10
007002-04005 1
(S/N : 0901-686)
*5 U-PACKING
NI300 D40D50H11
- 1
(S/N : 0806-393~0901-686)

6 007009-04020 DU-BUSH 1 DU 4020

7 007001-0650G O-RING 1 1BG65

8 Y182-060003 BACKUP-RING 1 T3G60

9 007001-0600G O-RING 1 1BG60

10 L14030041 PISTON 1

11 007001-0350G O-RING 1 1BG35

12 007010-06501 COMPACT SEAL 1 L43 D65D4920.5

13 013B13-080064 SCREW, SET 1 M8x6L

14 008080-6100E0 PILOT CHECK VALVE 1 RPC 06/5-OR-00

15 004012-C0030 HEX. BOLT-SOCKET PLUG 1 M10x1.0P

16 004013-181008 GREASE NIPPLE 2 PT 1/8"

77
7 EXPLODED VIEW & PARTS LIST

5) Exploded view of DMQ140L Quick Coupler (PULL TYPE)

14

17-1 7

15
17
16

6
1
12
13 Open Hook Type

11
5
Closed Hook Type
9 10

10
3
13
2

78 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.7 DMQ140 Quick Coupler

6) DMQ140L Quick Coupler (PULL TYPE) Parts List


No. Parts No. Parts Name Qty Remarks

L14490010 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(GREEN GRAY)

L14490510 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(GREEN GRAY)

1 L14410010 BODY 1 L14490010

1-1 L14490510 BODY 1 L14490510

2 L14420010 HITCH 1 L14490010, L14490510

3 L14430010 CYLINDER 1 L14490010, L14490510

4 L14050050 PIN, BRACKET 2 65409L

5 L14450010 PIN, SAFETY 1 25201L

6 L14450020 PIN, HITCH 1 45236L

7 L14450030 PIN, FRAME 1 45234L

8 L14450040 PIN, CYLINDER 1 45160L

9 002205-811120 HOSE PROTECTOR(#5*#5) 2 1/4"380K1000L

10 P020-110001 ELBOW, 90LOCK NUT 2 PF1/4"(O-RING)PF1/4" #5

11 L14080011 WIRE ASS'Y 1 4950L

12 026D102510622 PIN, SNAP(R-PIN) 1 25

13 0221-045002 RING, SNAP 5 45 (SHAFT)

14 004013-181008 GREASE NIPPLE 3 PT 1/8"

15 013019-161406 BOLT, HEX 2 M16P2X140L

16 014A15-1626 NUT, HEX 4 M16

17 L14060010 LATCH WITH SPRING 1 L14490010

17-1 M014-005000 ID PLATE 1 L14490510

79
7 EXPLODED VIEW & PARTS LIST

7) Exploded view of DMQ140L (PULL TYPE) Cylinder

15
16
14

13
12

10

11

9
8
7
6
5
16 4

80 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.7 DMQ140 Quick Coupler

8) DMQ140L (PULL TYPE) Cylinder Parts List


No. Parts No. Parts Name Qty Remarks

L14430010 CYLINDER 1 GREEN GRAY

DUST-WIPER+U-PACKING+
L14130512 SEAL KIT 1 DU-BUSH+BACK UP-RING+
O-RING 2EA+COMPACT-SEAL

1 L14030022 TUBE 1 TUBE+HEAD COVER+CLEVIS+BLOCK

2 L14430030 ROD 1

3 L14030051 ROD COVER 1

PU6 D40D48.65.3/6.5
007003-04007 1
(S/N : 0901-686)
*4 DUST WIPER
PU6 D40D48.745.5 x 5
007003-04006 1
(S/N : 0806-393~0901-686)
NI300 D40D50H10
007002-04005 1
(S/N : 0901-686)
*5 U-PACKING
NI300 D40D50H11
- 1
(S/N : 0806-393~0901-686)

6 007009-04020 DU-BUSH 1 DU 4020

7 007001-06501 O-RING 1 L43 D65XD49XD20.5

8 Y182-060003 BACKUP-RING 1 T3G60

9 007001-0600G O-RING 1 1BG60

10 L14030041 PISTON 1

11 007001-0350G O-RING 1 1BG35

12 007010-06501 COMPACT SEAL 1 L43 D65D4920.5

13 013B13-080064 SCREW, SET 1 M8x6L

14 008080-6100E0 PILOT CHECK VALVE 1 RPC 06/5-OR-00

15 004012-C0030 HEX. BOLT-SOCKET PLUG 1 M10x1.0P

16 004013-181008 GREASE NIPPLE 2 PT 1/8"

81
7 EXPLODED VIEW & PARTS LIST

7.8 DMQ170 Quick Coupler

1) Exploded view of DMQ170 Quick Coupler (PUSH TYPE)

1-1

11

5
Closed Hook Type
18,19
20
13 17
Open Hook Type

16
12
14
6
1
20-1

2
15 9
10
13
8

82 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.8 DMQ170 Quick Coupler

2) DMQ170 Quick Coupler(PUSH TYPE) Parts List


No. Parts No. Parts Name Qty Remarks

L17090014 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(ORANGE)

L17090514 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(BLACK GRAY)

L17290304 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(GREEN GRAY)

L17090104 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(ORANGE)

L17090614 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(BLACK GRAY)

L17290314 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(GREEN GRAY)

L17210332 BODY 1 L17090014

1 L17210532 BODY 1 L17090514

L17210302 BODY 1 L17290304

L17210432 BODY 1 L17090104

1-1 L17210632 BODY 1 L17090614

L17210312 BODY 1 L17290314

L17210432 HITCH 1 L17090014, L17090104

2 L17220531 HITCH 1 L17090514, L17090614

L17220011 HITCH 1 L17290304, L17290314

L17230031 CYLINDER 1 L17090014, L17090104

3 L17230531 CYLINDER 1 L17090514, L17090614

L17230011 CYLINDER 1 L17290304, L17290314

4 L17050051 PIN, BRACKET 2 70492L

5 L17050010 PIN, SAFETY 1 40455L

6 L17051021 PIN, HITCH 1 60416L

7 L17051031 PIN, FRAME 1 45294L

8 L17050042 PIN, CYLINDER 1 45203L

9 002206-711822 HOSE PROTECTOR(#5*#905) 2 1/4"320K1100L

10 P020-110001 ELBOW, 90LOCK NUT 2 PF1/4"(O-RING)PF1/4" #5

11 L17115010 WIRE ASS'Y 1 41150L

12 026D103010852 PIN, SNAP(R-PIN) 1 29 (For SHAFT)

13 0221-045002 RING, SNAP 3 45 (For SHAFT)

14 0221-060002 RING, SNAP 2 60 (For SHAFT)

15 004013-181008 GREASE NIPPLE 1 PT 1/8"

16 013019-161506 BOLT, HEX 2 M16150L (10.9T)

83
7 EXPLODED VIEW & PARTS LIST

No. Parts No. Parts Name Qty Remarks

17 014A15-1626 NUT, HEX 4 M16 (8.8T)

18 L17280010 SPACER 1 2 11Tx61x80

19 L17280030 SPACER2 2 14Tx46x65

L17090014, L17090514, L17290304


20 L17060010 LATCH WITH SPRING 1
For 5Ton

20-1 M014-006000 ID PLATE 1 L17090104, 17090614,L172903124

84 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.8 DMQ170 Quick Coupler

85
7 EXPLODED VIEW & PARTS LIST

3) Exploded view of DMQ170 (PUSH TYPE) Cylinder

17

16
15

14
13
12

10
11

9
8
7

3
6
5
4

17

86 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.8 DMQ170 Quick Coupler

4) DMQ170 (PUSH TYPE) Cylinder Parts List


No. Parts No. Parts Name Qty Remarks

L17230011 CYLINDER 1 ORANGE

L17130531 CYLINDER 1 BLACK GRAY

L17230011 CYLINDER 1 GREEN GRAY

DUST-WIPER+U-PACKING+
L17130510 SEAL KIT 1 BACK UP-RING+DU-BUSH+
O-RING 3EA+COMPACT-SEAL

TUBE+HEAD COVER+CLEVIS+BLOCK
1 L21030021 TUBE 1
(2009.09 After)

2 L21030031 ROD 1 (2009.09 After)

3 L21030050 ROD COVER 1

4 007003-05007 DUST WIPER 1 PU6 D50D60.65.3/6.5

5 007002-05005 U-PACKING 1 NI300 D40*D50*H10

6 007009-05040 DU-BUSH 1 DU 5040

7 007001-0900G O-RING 1 1BG90

8 Y182-085003 BACKUP-RING 1 T3G85

9 007001-0850G O-RING 1 1BG85

10 L17030040 PISTON 1

11 007001-0340P O-RING 1 1BP34

12 007010-07001 COMPACT SEAL 1 L43 D90D7022.4

13 014C15-3024 NUT, TEFLON 1 M302.0P

14 026B100510452 PIN, SPRING 1 5AW45

15 008080-6100E0 PILOT CHECK VALVE 1 RPC 06/5-OR-00

16 004012-C0030 HEX. BOLT-SOCKET PLUG 1 M10x1.0P

17 004013-181008 GREASE NIPPLE 2 PT 1/8"

87
7 EXPLODED VIEW & PARTS LIST

7.9 DMQ230 Quick Coupler

1) Exploded view of DMQ230 Quick Coupler (PUSH TYPE)

1-1

11

5
Closed Hook Type
18,19 20-1
20 4

14
Open Hook Type

12
13
6
1

17

7
16
15

2
9
10
13

88 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.9 DMQ230 Quick Coupler

2) DMQ230 Quick Coupler (PUSH TYPE) Parts List


No. Parts No. Parts Name Qty Remarks

L21090015 Q/COUPLER ASS'Y OPEN HOOK TYPE(ORANGE)

L21090515 Q/COUPLER ASS'Y OPEN HOOK TYPE(BLACK GRAY)

L21290305 Q/COUPLER ASS'Y OPEN HOOK TYPE(GREEN GRAY)

L21090105 Q/COUPLER ASS'Y CLOSED HOOK TYPE(ORANGE)

L21090615 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(BLACK GRAY)

L21290315 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(GREEN GRAY)

L21210331 BODY 1 L21090015

1 L21210531 BODY 1 L21090515

L21210301 BODY 1 L21290305

L21210411 BODY 1 L21090105

1-1 L21210611 BODY 1 L21090615

L21210311 BODY 1 L21290315

L21020010 HITCH 1 L21090015, L21090105

2 L21220531 HITCH 1 L21090515, L21090615

L21220011 HITCH 1 L21290305, L21290315

L17230031 CYLINDER 1 L21090015, L21090105

3 L17230531 CYLINDER 1 L21090515, L21090615

L17230011 CYLINDER 1 L21290305, L21290315

4 L21050051 PIN, BRACKET 2 80515L

5 L21050010 PIN, SAFETY 1 40479L

6 L21051021 PIN, HITCH 1 60440L

7 L21051031 PIN, FRAME 1 45318L

8 L21050042 PIN, CYLINDER 1 45228L

9 002206-711124 HOSE PROTECTOR(#5#5) 2 1/4"320K1200L

10 P020-110001 ELBOW, 90LOCK NUT 2 PF1/4"(O-RING)PF1/4" #5

11 L17115010 WIRE ASS'Y 1 41150L

12 026D103010852 PIN, SNAP(R-PIN) 1 30

13 0221-045002 RING, SNAP 3 45 (For SHAFT)

14 0221-060002 RING, SNAP 2 60 (For SHAFT)

15 004013-181008 GREASE NIPPLE 1 PT 1/8"

16 013019-161506 BOLT, HEX 2 M16150L (10.9T)

89
7 EXPLODED VIEW & PARTS LIST

No. Parts No. Parts Name Qty Remarks

17 014A15-1626 NUT, HEX 4 M16 (8.8T)

18 L17280010 SPACER 2 11Tx61x80

19 L17280020 SPACER 2 12Tx46x65

L21090015, L21090515, L21290305


20 L17060010 LATCH WITH SPRING 1
For 5Ton

20-1 M014-007000 ID PLATE 1 L21090105, L21090615, L21290315

90 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.9 DMQ230 Quick Coupler

91
7 EXPLODED VIEW & PARTS LIST

3) Exploded view of DMQ230 (PUSH TYPE) Cylinder

17

16
15

14
13
12

10
11

9
8
7

3
6
5
4

17

92 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.9 DMQ230 Quick Coupler

4) DMQ230 (PUSH TYPE) Cylinder Parts List


No. Parts No. Parts Name Qty Remarks

L17230031 CYLINDER 1 ORANGE

L17230531 CYLINDER 1 BLACK GRAY

L17230011 CYLINDER 1 GREEN GRAY

DUST-WIPER+U-PACKING+
L17130510 SEAL KIT 1 BACK UP-RING+DU-BUSH+
O-RING 3EA+COMPACT-SEAL

TUBE+HEAD COVER+CLEVIS+BLOCK
1 L21030021 TUBE 1
(2009.09 After)

2 L21030031 ROD 1 (2009.09 After)

3 L21030050 ROD COVER 1

4 007003-05007 DUST WIPER 1 PU6 D50D60.65.3/6.5

5 007002-05005 U-PACKING 1 NI300 D40*D50*H10

6 007009-05040 DU-BUSH 1 DU 5040

7 007001-0900G O-RING 1 1BG90

8 Y182-085003 BACKUP-RING 1 T3G85

9 007001-0850G O-RING 1 1BG85

10 L17030040 PISTON 1

11 007001-0340P O-RING 1 1BP34

12 007010-07001 COMPACT SEAL 1 L43 D90D7022.4

13 014C15-3024 NUT, TEFLON 1 M302.0P

14 026B100510452 PIN, SPRING 1 5AW45

15 008080-6100E0 PILOT CHECK VALVE 1 RPC 06/5-OR-00

16 004012-C0030 HEX. BOLT-SOCKET PLUG 1 M10x1.0P

17 004013-181008 GREASE NIPPLE 2 PT 1/8"

93
7 EXPLODED VIEW & PARTS LIST

5) Exploded view of DMQ230L Quick Coupler (PULL TYPE)

1-1

11

Close Hook Type 15


5 4
19 19-1

Open Hook Type 14

12

13
6
1
16
17

15
13

9
10
8
2

10 18
3
18

94 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.9 DMQ230 Quick Coupler

6) DMQ230L Quick Coupler (PULL TYPE) Parts List


No. Parts No. Parts Name Qty Remarks

L21490010 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(GREEN GRAY)

L21490510 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(GREEN GRAY)

1 L21410010 BODY 1 L21490010

1-1 L21490510 BODY 1 L21490510

2 L21420010 HITCH 1 L21490010, L21490510

3 L17230011 CYLINDER 1 L21490010, L21490510

4 L21050051 PIN, BRACKET 2 80515L

5 L21450010 PIN, SAFETY 1 42340L

6 L21450020 PIN, HITCH 1 50300L

7 L21450030 PIN, FRAME 1 45300L

8 L21450040 PIN, CYLINDER 1 45180L

9 002205-811124 HOSE PROTECTOR(#5#5) 2 1/4"380K1200L

10 P020-110001 ELBOW, 90LOCK NUT 2 PF1/4"(O-RING)PF1/4" #5

11 L14080010 WIRE ASS'Y 1 4800L

12 026D103010852 PIN, SNAP(R-PIN) 1 30

13 0221-045002 RING, SNAP 3 45 (For SHAFT)

14 0221-050002 RING, SNAP 2 50 (For SHAFT)

15 004013-181008 GREASE NIPPLE 3 PT 1/8"

16 013019-161506 BOLT, HEX 2 M16150L (10.9T)

17 014A15-1626 NUT, HEX 4 M16 (8.8T)

18 L21480020 SPACER 2 28Tx51X90

L21490010
20 L17060010 LATCH WITH SPRING 1
For 5Ton

20-1 M014-007000 ID PLATE 1 L21490510

95
7 EXPLODED VIEW & PARTS LIST

7) Exploded view of DMQ230L (PULL TYPE) Cylinder

17

16
15

14
13
12

10
11

9
8
7

3
6
5
17 4

96 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.9 DMQ230 Quick Coupler

8) DMQ230L (PULL TYPE) Cylinder Parts List


No. Parts No. Parts Name Qty Remarks

L17230031 CYLINDER 1 ORANGE

L17230531 CYLINDER 1 BLACK GRAY

L17230011 CYLINDER 1 GREEN GRAY

DUST-WIPER+U-PACKING+
L17130510 SEAL KIT 1 BACK UP-RING+DU-BUSH+
O-RING 3EA+COMPACT-SEAL

TUBE+HEAD COVER+CLEVIS+BLOCK
1 L21030021 TUBE 1
(2009.09 After)

2 L21030031 ROD 1 (2009.09 After)

3 L21030050 ROD COVER 1

4 007003-05007 DUST WIPER 1 PU6 D50D60.65.3/6.5

5 007002-05005 U-PACKING 1 NI300 D40*D50*H10

6 007009-05040 DU-BUSH 1 DU 5040

7 007001-0900G O-RING 1 1BG90

8 Y182-085003 BACKUP-RING 1 T3G85

9 007001-0850G O-RING 1 1BG85

10 L17030040 PISTON 1

11 007001-0340P O-RING 1 1BP34

12 007010-07001 COMPACT SEAL 1 L43 D90D7022.4

13 014C15-3024 NUT, TEFLON 1 M302.0P

14 026B100510452 PIN, SPRING 1 5AW45

15 008080-6100E0 PILOT CHECK VALVE 1 RPC 06/5-OR-00

16 004012-C0030 HEX. BOLT-SOCKET PLUG 1 M10x1.0P

17 004013-181008 GREASE NIPPLE 2 PT 1/8"

97
7 EXPLODED VIEW & PARTS LIST

7.10 DMQ290 Quick Coupler

1) Exploded view of DMQ290 Quick Coupler (PULL TYPE)

1-1

11

Closed Hook Type


5 4
19 19-1

14
Open Hook type

12

13
6
1
16
17

15
13

9
10
8
2

10 18
3

98 DMQ SERIES QUICK COUPLER Operation Manual & Parts List


7.10 DMQ290 Quick Coupler

2) DMQ290 Quick Coupler (PULL TYPE) Parts List


No. Parts No. Parts Name Qty Remarks

L29090015 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(ORANGE)

L29090515 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(BLACK GRAY)

L29190305 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(GREEN GRAY)

L29090105 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(ORANGE)

L29090615 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(BLACK GRAY)

L29190315 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(GREEN GRAY)

L29010111 BODY 1 L29090015

1 L29110531 BODY 1 L29090515

L29110301 BODY 1 L29190305

L29010121 BODY 1 L29090105

1-1 L29110611 BODY 1 L29090615

L29110311 BODY 1 L29190315

L29020010 HITCH 1 L29090015, L29090105

2 L29020510 HITCH 1 L29090515, L29090615

L29120011 HITCH 1 L29190305, L29190315

L29030010 CYLINDER 1 L29090015, L29090105

3 L29030510 CYLINDER 1 L29090515, L29090615

L29130010 CYLINDER 1 L29190305, L29190315

4 L29050051 PIN, BRACKET 2 90588L

5 L29050010 PIN, SAFETY 1 42434L

6 L29050021 PIN, HITCH 1 60394L

7 L29050031 PIN, FRAME 1 50394L

8 L29050041 PIN, CYLINDER 1 50240L

9 002206-711124 HOSE PROTECTOR(#5*#5) 2 1/4"320K1200L

10 P020-110001 ELBOW, 90LOCK NUT 2 PF1/4"(O-RING)PF1/4" #5

11 L29080011 WIRE ASS'Y 1 41100L

12 026D103010852 PIN, SNAP(R-PIN) 1 30

13 0221-050002 RING, SNAP 3 50 (For SHAFT)

14 0221-060002 RING, SNAP 2 60 (For SHAFT)

15 004013-181008 GREASE NIPPLE 3 PT 1/8"

99
7 EXPLODED VIEW & PARTS LIST

No. Parts No. Parts Name Qty Remarks

16 013019-161706 BOLT, HEX 2 M16170L (10.9T)

17 014A15-1626 NUT, HEX 4 M16 (8.8T)

35Tx51x80
18 L29180010 SPACER 2
(S/N : After 0905-001)
L29090015, L29090515, L29190305
19 L17060010 LATCH WITH SPRING 1
For 5Ton

19-1 M014-008000 ID PLATE 1 L29090105, L29090615, L29190315

100 DMQ SERIES QUICK COUPLER Operation Manual & Parts List
7.10 DMQ290 Quick Coupler

101
7 EXPLODED VIEW & PARTS LIST

3) Exploded view of DMQ290 (PULL TYPE) Cylinder

17
16
15
1

14
13
12

10

11

9
8
7
3
6
5
17 4

102 DMQ SERIES QUICK COUPLER Operation Manual & Parts List
7.10 DMQ290 Quick Coupler

4) DMQ290 (PULL TYPE) Cylinder Parts List


No. Parts No. Parts Name Qty Remarks

L29030010 CYLINDER 1 ORANGE

L29030510 CYLINDER 1 BLACK GRAY

L29130010 CYLINDER 1 GREEN GRAY

DUST-WIPER+U-PACKING+
L29130510 SEAL KIT 1 BACK UP-RING+DU-BUSH+
O-RING 3EA+COMPACT-SEAL

1 L29030020 TUBE 1 TUBE+HEAD COVER+CLEVIS+BLOCK

2 L29030030 ROD 1

3 L29030050 ROD COVER 1

4 007003-06007 DUST WIPER 1 PU6 D60D70.65.3/7.0

5 007002-06005 U-PACKING 1 NI300 D60D70H6

6 Y182-095003 BACKUP-RING 1 T3G95

7 007009-06030 DU-BUSH 1 DU 6030

8 007001-0950G O-RING 1 1BG95

9 007001-1000G O-RING 1 1BG100

10 L29030040 PISTON 1

11 007001-0400G O-RING 1 1BG40

12 007010-10001 COMPACT SEAL 1 L43 D100D7522.4

13 014C15-3624 NUT, TEFLON 1 M36P2

14 026B100610562 PIN, SPRING 1 6AW56

15 008080-6100E0 PILOT CHECK VALVE 1 RPC 06/5-OR-00

16 004012-C0030 HEX. BOLT-SOCKET PLUG 1 M10x1.0P

17 004013-181008 GREASE NIPPLE 2 PT 1/8"

103
7 EXPLODED VIEW & PARTS LIST

7.11 DMQ360 Quick Coupler

1) Exploded view of DMQ360 Quick Coupler (PULL TYPE)

1-1

11

Closed Hook Type 5

19-1
19 4
Open Hook Type 14 13

12

6
1
16
17
7

13
15

2
9
10
8

10 3 18

104 DMQ SERIES QUICK COUPLER Operation Manual & Parts List
7.11 DMQ360 Quick Coupler

2) DMQ360 Quick Coupler (PULL TYPE) Parts List


No. Parts No. Parts Name Qty Remarks

L36090014 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(ORANGE)

L36090514 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(BLACK GRAY)

L36190302 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(GREEN GRAY)

L36090104 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(ORANGE)

L36090614 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(BLACK GRAY)

L36190312 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(GREEN GRAY)

L36010011 BODY 1 L36090014

1 L36110531 BODY 1 L36090514

L36110301 BODY 1 L36190302

L36010021 BODY 1 L36090104

1-1 L36110611 BODY 1 L36090614

L36110311 BODY 1 L36190312

L36020010 HITCH 1 L36090014, L36090104


2
L36020510 HITCH 1 L36090514, L36090614

2 L36120010 HITCH 1 L36190302, L36190312

L29030010 CYLINDER 1 L36090014, L36090104

3 L29030510 CYLINDER 1 L36090514, L36090614

L29130010 CYLINDER 1 L36190302, L36190312

4 L36050052 PIN, BRACKET 2 100645L

5 L36050011 PIN, SAFETY 1 45441L

6 L36050022 PIN, HITCH 1 60400L

7 L36050032 PIN, FRAME 1 50400L

8 L36050043 PIN, CYLINDER 1 50260L

9 002206-711124 HOSE PROTECTOR(#5*#5) 2 1/4"320K1200L

10 P020-110001 ELBOW, 90LOCK NUT 2 PF1/4"(O-RING)PF1/4" #5

11 L36080010 WIRE ASS'Y 1 41200L

12 026D103510852 PIN, SNAP(R-PIN) 1 35

13 0221-050002 RING, SNAP 3 50 (For SHAFT)

14 0221-060002 RING, SNAP 2 60 (For SHAFT)

15 004013-181008 GREASE NIPPLE 3 PT 1/8"

16 013019-182006 BOLT, HEX 2 M18200L (10.9T)

105
7 EXPLODED VIEW & PARTS LIST

No. Parts No. Parts Name Qty Remarks

17 014A15-1826 NUT, HEX 4 M18 (8.8T)

35Tx51x80
18 L29180010 SPACER 2
(S/N : After 0905-001 )
L36090014, L36090514, L36190302
19 L17060010 LATCH WITH SPRING 1
For 5Ton

19-1 M014-009000 ID PLATE 1 L36090104, L36090614, L36190312

106 DMQ SERIES QUICK COUPLER Operation Manual & Parts List
7.11 DMQ360 Quick Coupler

107
7 EXPLODED VIEW & PARTS LIST

3) Exploded view of DMQ360 (PULL TYPE) Cylinder

17
16
15
1

14
13
12

10

11

9
8
7
3
6
5
17 4

108 DMQ SERIES QUICK COUPLER Operation Manual & Parts List
7.11 DMQ360 Quick Coupler

4) DMQ360 (PULL TYPE) Cylinder Parts List


No. Parts No. Parts Name Qty Remarks

L29030010 CYLINDER 1 ORANGE

L29030510 CYLINDER 1 BLACK GRAY

L29130010 CYLINDER 1 GREEN GRAY

DUST-WIPER+U-PACKING+
L29130510 SEAL KIT 1 BACK UP-RING+DU-BUSH+
O-RING 3EA+COMPACT-SEAL

1 L29030020 TUBE 1 TUBE+HEAD COVER+CLEVIS+BLOCK

2 L29030030 ROD 1

3 L29030050 ROD COVER 1

4 007003-06007 DUST WIPER 1 PU6 D60D70.65.3/7.0

5 007002-06005 U-PACKING 1 NI300 D60D70H6

6 Y182-095003 BACKUP-RING 1 T3G95

7 007009-06030 DU-BUSH 1 DU 6030

8 007001-0950G O-RING 1 1BG95

9 007001-1000G O-RING 1 1BG100

10 L29030040 PISTON 1

11 007001-0400G O-RING 1 1BG40

12 007010-10001 COMPACT SEAL 1 L43 D100D7522.4

13 014C15-3624 NUT, TEFLON 1 M36P2

14 026B100610562 PIN, SPRING 1 6AW56

15 008080-6100E0 PILOT CHECK VALVE 1 RPC 06/5-OR-00

16 004012-C0030 HEX. BOLT-SOCKET PLUG 1 M10x1.0P

17 004013-181008 GREASE NIPPLE 2 PT 1/8"

109
7 EXPLODED VIEW & PARTS LIST

7.12 DMQ450 Quick Coupler

1) Exploded view of DMQ450 Quick Coupler (PULL TYPE)

1-1

11

Closed Hook Type 5

19-1
19 4
Open Hook Type 14 13

12

6
1
16
17
7

13
15

2
9
10
8

10 3 18

110 DMQ SERIES QUICK COUPLER Operation Manual & Parts List
7.12 DMQ450 Quick Coupler

2) DMQ450 Quick Coupler (PULL TYPE) Parts List


No. Parts No. Parts Name Qty Remarks

L45190015 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(ORANGE)

L45190515 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(BLACK GRAY)

L45290304 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(GREEN GRAY)

L45190105 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(ORANGE)

L45190615 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(BLACK GRAY)

L45290314 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(GREEN GRAY)

L45110011 BODY 1 L45190015

1 L45210502 BODY 1 L45190515

L45210302 BODY 1 L45290304

L45110021 BODY 1 L45190105

1-1 L45210612 BODY 1 L45190615

L45210312 BODY 1 L45290314

L5002001 HITCH 1 L45190015, L45190105

2 L50020511 HITCH 1 L45190515, L45190615

L50120011 HITCH 1 L45290304, L45290314

L29030010 CYLINDER 1 L45190014, L45190104

3 L29030510 CYLINDER 1 L45190514, L45190614

L29130010 CYLINDER 1 L45290303, L45290313

4 L36050052 PIN, BRACKET 2 100645L

5 L36050011 PIN, SAFETY 1 45441L

6 L36050022 PIN, HITCH 1 60400L

7 L36050032 PIN, FRAME 1 50400L

8 L45150041 PIN, CYLINDER 1 50280L

9 002206-711124 HOSE PROTECTOR(#5*#5) 1 1/4"320K1200L

10 P020-110001 ELBOW, 90LOCK NUT 2 PF1/4"(O-RING)PF1/4" #5

11 L36080010 WIRE ASS'Y 1 41200L

12 026D103510852 PIN, SNAP(R-PIN) 1 35

13 0221-050002 RING, SNAP 3 50 (For SHAFT)

14 0221-060002 RING, SNAP 2 60 (For SHAFT)

15 004013-181008 GREASE NIPPLE 1 PT 1/8"

16 013019-181906 BOLT, HEX 2 M18190L (10.9T)

111
7 EXPLODED VIEW & PARTS LIST

No. Parts No. Parts Name Qty Remarks

17 014A15-1826 NUT, HEX 4 M18 (8.8T)

35Tx51x80
18 L29180010 SPACER 2
(S/N : After 0905-001 )
L45190015,45190515, L45290304
19 L17060010 LATCH WITH SPRING 1
For 5Ton

19-1 M014-011000 ID PLATE 1 L45190105,L45190615,L45290314

112 DMQ SERIES QUICK COUPLER Operation Manual & Parts List
7.12 DMQ450 Quick Coupler

113
7 EXPLODED VIEW & PARTS LIST

3) Exploded view of DMQ450 (PULL TYPE) Cylinder

17
16
15
1

14
13
12

10

11

9
8
7
3
6
5
17 4

114 DMQ SERIES QUICK COUPLER Operation Manual & Parts List
7.12 DMQ450 Quick Coupler

4) DMQ450 (PULL TYPE) Cylinder Parts List


No. Parts No. Parts Name Qty Remarks

L29030010 CYLINDER 1 ORANGE

L29030510 CYLINDER 1 BLACK GRAY

L29130010 CYLINDER 1 GREEN GRAY

DUST-WIPER+U-PACKING+
L29130510 SEAL KIT 1 BACK UP-RING+DU-BUSH+
O-RING 3EA+COMPACT-SEAL

1 L29030020 TUBE 1 TUBE+HEAD COVER+CLEVIS+BLOCK

2 L29030030 ROD 1

3 L29030050 ROD COVER 1

4 007003-06007 DUST WIPER 1 PU6 D60D70.65.3/7.0

5 007002-06005 U-PACKING 1 NI300 D60D70H6

6 007009-06030 DU-BUSH 1 DU 6030

7 007001-1000G O-RING 1 1BG100

8 Y182-095003 BACKUP-RING 1 T3G95

9 007001-0950G O-RING 1 1BG95

10 L29030040 PISTON 1

11 007001-0400G O-RING 1 1BG40

12 007010-10001 COMPACT SEAL 1 L43 D100D7522.4

13 014C15-3624 NUT, TEFLON 1 M362.0P

14 026B100610562 PIN, SPRING 1 6AW56

15 008080-6100E0 PILOT CHECK VALVE 1 RPC 06/5-OR-00

16 004012-C0030 HEX. BOLT-SOCKET PLUG 1 M10x1.0P

17 004013-181008 GREASE NIPPLE 2 PT 1/8"

115
7 EXPLODED VIEW & PARTS LIST

7.13 DMQ500 Quick Coupler (PULL TYPE)

1) Exploded view of DMQ500 Quick Coupler (PULL TYPE)

1-1

11

Closed Hook Type 5

19-1
19 4
Open Hook Type 14 13

12

6
1
16
17
7

13
15

2
9
10
8

10 3 18

116 DMQ SERIES QUICK COUPLER Operation Manual & Parts List
7.13 DMQ500 Quick Coupler (PULL TYPE)

2) DMQ500 Quick Coupler (PULL TYPE) Parts List


No. Parts No. Parts Name Qty Remarks

L50090016 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(ORANGE)

L50090516 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(BLACK GRAY)

L50190302 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(GREEN GRAY)

L50090106 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(ORANGE)

L50090616 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(BLACK GRAY)

L50190312 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(GREEN GRAY)

L50010010 BODY 1 L50090016

1 L50010512 BODY 1 L50090516

L50110301 BODY 1 L50190302

L50010020 BODY 1 L50090106

1-1 L50010522 BODY 1 L50090616

L50110311 BODY 1 L50190312

L50020010 HITCH 1 L50090016, L50090106

2 L50020510 HITCH 1 L50090516, L50090616

L50120010 HITCH 1 L50190302, L50190312

L29030010 CYLINDER 1 L50090016, L50090106

3 L29030510 CYLINDER 1 L50090516, L50090616

L29130010 CYLINDER 1 L50190302, L50190312

4 L50050052 PIN, BRACKET 2 120645L

5 L36050011 PIN, SAFETY 1 45441L

6 L36050022 PIN, HITCH 1 60400L

7 L36050032 PIN, FRAME 1 50400L

8 L45150041 PIN, CYLINDER 1 50280L

9 002206-711124 HOSE PROTECTOR(#5*#5) 2 1/4"320K1200L

10 P020-110001 ELBOW, 90LOCK NUT 2 PF1/4"(O-RING)PF1/4" #5

11 L50080010 WIRE ASS'Y 1 41200L

12 026D103510852 PIN, SNAP(R-PIN) 1 35

13 0221-050002 RING, SNAP 3 50 (For SHAFT)

14 0221-060002 RING, SNAP 2 60 (For SHAFT)

15 004013-181008 GREASE NIPPLE 3 PT 1/8"

16 013019-182006 BOLT, HEX 2 M18200L (10.9T)

117
7 EXPLODED VIEW & PARTS LIST

No. Parts No. Parts Name Qty Remarks

17 014A15-1826 NUT, HEX 4 M18 (8.8T)

18 L29180010 ID PLATE 1 L45190105,L45190615,L45290314

L50090016, L50090516, L50190302


19 L17060010 LATCH WITH SPRING 1
For 5Ton

19-1 M014-011000 ID PLATE 1 L50090106, L50090616, L50190312

118 DMQ SERIES QUICK COUPLER Operation Manual & Parts List
7.13 DMQ500 Quick Coupler (PULL TYPE)

119
7 EXPLODED VIEW & PARTS LIST

3) Exploded view of DMQ500 (PULL TYPE) Cylinder

17
16
15
1

14
13
12

10

11

9
8
7
3
6
5
17 4

120 DMQ SERIES QUICK COUPLER Operation Manual & Parts List
7.13 DMQ500 Quick Coupler (PULL TYPE)

4) DMQ500 (PULL TYPE) Cylinder Parts List


No. Parts No. Parts Name Qty Remarks

L29030010 CYLINDER 1 ORANGE

L29030510 CYLINDER 1 BLACK GRAY

L29130010 CYLINDER 1 GREEN GRAY

DUST-WIPER+U-PACKING+
L29130510 SEAL KIT 1 BACK UP-RING+DU-BUSH+
O-RING 3EA+COMPACT-SEAL

1 L29030020 TUBE 1 TUBE+HEAD COVER+CLEVIS+BLOCK

2 L29030030 ROD 1

3 L29030050 ROD COVER 1

4 007003-06007 DUST WIPER 1 PU6 D60D70.65.3/7.0

5 007002-06005 U-PACKING 1 NI300 D60D70H6

6 007009-06030 DU-BUSH 1 DU 6030

7 007001-1000G O-RING 1 1BG100

8 Y182-095003 BACKUP-RING 1 T3G95

9 007001-0950G O-RING 1 1BG95

10 L29030040 PISTON 1

11 007001-0400G O-RING 1 1BG40

12 007010-10001 COMPACT SEAL 1 L43 D100D7522.4

13 014C15-3624 NUT, TEFLON 1 M362.0P

14 026B100610562 PIN, SPRING 1 6AW56

15 008080-6100E0 PILOT CHECK VALVE 1 RPC 06/5-OR-00

16 004012-C0030 HEX. BOLT-SOCKET PLUG 1 M10x1.0P

17 004013-181008 GREASE NIPPLE 2 PT 1/8"

121
7 EXPLODED VIEW & PARTS LIST

7.14 DMQ800 Quick Coupler

1) Exploded view of DMQ800 Quick Coupler (PULL TYPE)

1-1

16

Closed Hook Type


4 11
17 19

Open Hook Type 18

10
6
1
12
13

8
10
8
14
15
9
2 8

15 20
3

122 DMQ SERIES QUICK COUPLER Operation Manual & Parts List
7.14 DMQ800 Quick Coupler

2) DMQ800 Quick Coupler (PULL TYPE) Parts List


No. Parts No. Parts Name Qty Remarks

L80090511 Q/COUPLER ASS'Y 1 OPEN HOOK TYPE(BLACK GRAY)

L80090611 Q/COUPLER ASS'Y 1 CLOSED HOOK TYPE(BLACK GRAY)

1 L80010501 BODY 1 L80090511

1-1 L80010511 BODY 1 L80090611

2 L80020510 HITCH 1 L80090511, L80090611

3 L80030510 CYLINDER 1 L80090511, L80090611

4 L36050011 PIN, SAFETY 1 45441L

5 026D103510852 PIN, SNAP(R-PIN) 1 For 35

6 L36050022 PIN, HITCH 1 60400L

7 L36050032 PIN, FRAME 1 50400L

8 004013-181008 GREASE NIPPLE 3 PT 1/8"

9 L45150041 PIN, CYLINDER 1 50280L

10 0221-050002 RING, SNAP 4 50 (For SHAFT)

11 L50050051 PIN, BRACKET 2 120623L

12 013019-182006 BOLT, HEX 2 M18200L (10.9T)

13 014A15-1826 NUT, HEX 4 M18 (8.8T)

14 002206-72UU30 HOSE PROTECTOR(#3#3) 2 1/4"320K3000L

15 004050-B20000 ELBOW, 90LOCK NUT 2 PF1/4"(O-RING)UNF9/16" #3

16 L50080010 WIRE ASS'Y 1 41200L

L80090511
17 L17060010 LATCH WITH SPRING 1
For 5Ton

18 0221-060002 RING, SNAP 2 70 (For SHAFT)

19 M014-011000 ID PLATE 1 L80090611

35Tx51x80
20 L29180010 SPACER 2
(S/N : 0905-001 After)

123
7 EXPLODED VIEW & PARTS LIST

3) Exploded view of DMQ800 (PULL TYPE) Cylinder

18
17
16
1

15
14
13

11

12

10
9
8
3
7
6
5
18 4

124 DMQ SERIES QUICK COUPLER Operation Manual & Parts List
7.14 DMQ800 Quick Coupler

4) DMQ800 Cylinder (PULL TYPE) Parts List


No. Parts No. Parts Name Qty Remarks

L80030510 CYLINDER 1 BLACK GRAY

DUST-WIPER+U-PACKING+
L80130510 SEAL KIT 1 BACK UP-RING+DU-BUSH+
O-RING 3EA+COMPACT-SEAL

1 L29030020 TUBE 1 TUBE+HEAD COVER+CLEVIS+BLOCK

2 L29030030 ROD 1

3 L29030050 ROD COVER 1

4 007003-07507 DUST WIPER 1 PU6 D75D87.27.2x2/12

5 007002-07505 U-PACKING 1 NI300 D75xD8512

6 007008-07501 STEP SEAL 1 OMS-MR 75x6.3

7 007009-07640 DU-BUSH 1 DU 7640

8 007001-1100G O-RING 1 1BG110

9 Y182-105003 BACKUP-RING 1 T3G105

10 007001-1050G O-RING 1 1BG105

11 L80030040 PISTON 1

12 007001-0550G O-RING 1 1BG55

13 007010-10001 COMPACT SEAL 1 L43 D100D7522.4

14 014C15-5024 NUT, TEFLON 1 M502.0P

15 026B101010702 PIN, SPRING 1 1070L

16 008080-6100E0 PILOT CHECK VALVE 1 RPC 06/5-OR-00

17 004012-C0030 HEX. BOLT-SOCKET PLUG 1 M101.0P

18 004013-181008 GREASE NIPPLE 2 PT 1/8"

125
8 REPAIR WARRANTY STANDARD

8.1 Standard Repair Warranty

1. Warranty policy
When end-user operates and manages the attachments or genuine parts of our
company, properly refer to Daemo operating & maintenance manual. Then we will
provide warranty for 12 months or 1,000 operating hours from the installation date
(Cylinder seals warranty is 6 months / hose warranty is 3 months).

Expiration of warranty depends on whether 12 months or 1,000 operation hours


which comes first.

In case of exporting, we regard the warranty period as 18 months starting from


shipping date even though the product has not been used.

2. Exception from the warranty policy


Even during the warranty term, following cases are excluded from free of charge
warranty policy.

1) Operational failure due to existence of impurities in oil pressure line.


2) Operational failure due to contamination of oil pressure.
3) Operational failure due to using non genuine parts purchased locally.
4) Operational failure due to conversions not approved by the manufacturer.
5) Operational failure due to not following manual instructions.
6) Operational failure due to neglecting safety, inspection and maintenance
instructions from the manual.
7) Failure due to excess operation over the limit.
8) Non performance related changes such as color and shape.
9) Operational failure due to improper procedure during the transportation.
10) Designated product code has been changed or damaged intentionally.
11) Wearing Spare parts related to the list below where the problem is not caused
by the material at fault by the manufacturer.
Various type of oil pressure seal
Various type of connecting parts
Oil pressure flange hose type
Other consumption parts

126 DMQ SERIES QUICK COUPLER Operation Manual & Parts List
8.1 Standard Repair Warranty

3. Warranty repair Operation


1) Free repair covers only the new products manufactured by the DAEMO
Industrial Company. Any defect must be notified to the manufacturer within 15
days from the date the problem occurred and within 12 months of installation
or 1,000 operating hours. Also any complaint must be registered by either in
person or in writing and the requiring parts will be sent after the payment has
been made.
2) Manufacturer requires to return the defect for further evaluation. If the defect
part cannot be collected for some reason, then the buyer or sales agent
should provide photos or other documents to explain.
3) Free repair only covers the replacement of parts, and does not include
transportation and other costs involving the compensation.
4) Free repair must be done by manufacturers authorization or designated sales
office. Only the working hours of the product will be considered as actual
hours spent. Calculation of working hours and labor cost is based on
manufacturers standard rate.
5) Transportation of replacement (Free repair) is based on standard inland
trucking and ocean by vessel, other special transportation method such as
express parcel or air freight must be approved by the manufacturer in advance.
After the replacement has been shipped, the manufacturer is not responsible
for any labor cost.
4. Warranty succession
If the change in ownership occurs within valid warranty period, the remaining
warranty may be transferred to a new owner.

DAEMO ENGINEERING CO., LTD.

Won Hae Lee / Chairman

127
9 APPENDIX (FORMS)

9.1 Installation test and verification of completed training

Installation test and verification of completed training


Document issue number :
Item Base carrier (excavator)
Test
Product Serial No. Quantity Model Serial No. Instructor
after installation
Name

Basic check point


1. Safety pin combination or not Special mention :
2. Cylinder oil leakage
3. Status of cylinder rod forward, backward
4. Hose twisted or bent
5. Safety valve performance
6. Combination of fixed hook and hitch
Notice in operation

I have undertaken installation and test with no objection as stated above.


I confirm that I have been trained with proper training for operating and installation of
the products as well as maintenance points described on the manual from Daemo
engineering institutor.

Year Month Day

Inspector : Department :

Position :

ID number :

Name : (Sign)

128 DMQ SERIES QUICK COUPLER Operation Manual & Parts List
9.2 A/S Reports

9.2 A/S Reports

A/S SHEET
Document issue number :
Date : Section : Position : Name :
Customer Date of receipt Description Purchase model name
information Customer name of goods SERIAL No.
Contact Point Date of purchase (installation)
Area Installation equipment name

Customer complain receipt and Measure contents


1. Customer complain and requirement (Mark "0")
Out of control/ damage/ Hydraulic problem/ etc
2. Customer complain detail Cause of trouble

3. Customer request date to repair : . . .


Measure contents A/S Response

Measure completed date : . . .

Requirement Parts Handling expense


No. Part Name Part No. Description Qty Unit price Amount Charge Free of charge Remark

Total
(A)
Handling expense and customer confirmation

Travel time Hr Travel Cost (B) $ Shipment and freight (D) $


Operation time Hr Operation cost(C) $ Oversea business trip cost and ETC (E) $
Client :
Total cost (E) Customer
$ Position :
(E=A+B+C+D+E) confirmation
Name : (Sign)

129
9 APPENDIX (FORMS)

130 DMQ SERIES QUICK COUPLER Operation Manual & Parts List

Vous aimerez peut-être aussi