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Modern

STEEL CONSTRUCTION

May 2017
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28 columns
specwise
17 A Tale of Tearouts
BY LARRY MUIR, PE
The strength of bolt groups or the shear
delight of bearing change without tearing
out your hair.

business
23 Digital Fortress
BY IAN T. RAMSEY, SARAH C.
SPURLOCK AND ADAM M. SMITH
Cyber security, like customer service,
is everyones job.

features
28 2017 IDEAS2 Awards
A look at AISCs annual list of winning
projects that display Innovative Design
in Engineering and Architecture with
Structural Steel.

56 Risk and Reward


BY JOHN CROSS, PE
Material selection can have significant
short- and long-term impacts on a buildings
insurance rates and resilience.

60 First and Last(ing) Impressions


BY GEOFF WEISENBERGER
They matternow more than ever.

in every issue
departments
6 EDITORS NOTE
9 STEEL INTERCHANGE
12 STEEL QUIZ
62 NEWS
66 STRUCTURALLY SOUND

resources
65 MARKETPLACE & EMPLOYMENT

ON THE COVER:
Workers are framed by the mesmerizing skylight of the Fulton Center, a 2017 IDEAS2 Award winner, p. 34. (Photo: Zak Kostura)

MODERN STEEL CONSTRUCTION (Volume 57, Number 5) ISSN (print) 0026-8445: ISSN (online) 1945-0737. Published monthly by the American Institute of
Steel Construction (AISC), 130 E Randolph Street, Suite 2000, Chicago, IL 60601. Subscriptions: Within the U.S.single issues $6.00; 1 year, $44. Outside the
U.S. (Canada and Mexico)single issues $9.00; 1 year $88. Periodicals postage paid at Chicago, IL and at additional mailing offices. Postmaster: Please send
address changes to MODERN STEEL CONSTRUCTION, 130 E Randolph Street, Suite 2000, Chicago, IL 60601.
DISCLAIMER: AISC does not approve, disapprove, or guarantee the validity or accuracy of any data, claim, or opinion appearing under a byline or obtained or
quoted from an acknowledged source. Opinions are those of the writers and AISC is not responsible for any statement made or opinions expressed in MODERN
STEEL CONSTRUCTION. All rights reserved. Materials may not be reproduced without written permission, except for noncommercial educational purposes
where fewer than 25 photocopies are being reproduced. The AISC and Modern Steel logos are registered trademarks of AISC. Printed on paper made
from a minimum of
4 MAY 2017 10% recycled content.
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editors note
Editorial Offices
130 E Randolph Street, Suite 2000
Chicago, IL 60601
312.670.2400
Editorial Contacts
EDITOR AND PUBLISHER
Scott L. Melnick
312.670.8314
melnick@modernsteel.com
SENIOR EDITOR
Geoff Weisenberger
312.670.8316
weisenberger@modernsteel.com
ASSISTANT EDITOR
Tasha Weiss
312.670.5439
weiss@modernsteel.com
DIRECTOR OF PUBLICATIONS
ON MY L RIDE HOME THE OTHER NIGHT, I STARTED TALKING WITH A MOM Keith A. Grubb, SE, PE
WHO WAS TRAVELING WITH HER DAUGHTER TO VISIT NORTHWESTERN 312.670.8318
grubb@modernsteel.com
UNIVERSITY. The future Wildcat was decked out in a purple sweatshirt that said
PRODUCTION COORDINATOR
Northwestern Engineering. Megan Johnston-Spencer
312.670.5427
She mentioned she wanted to study bio- But my first and greatest hero is Jim johnstonspencer@modernsteel.com
engineering, and I thought that sounded Malley, the guru of all things seismic and GRAPHIC DESIGN MANAGER
fascinating. And then I realized that regard- steel. If people only knew how much they Kristin Hall
312.670.8313
less of their importance and achievements, I owe this gentleman... It is my hope that hall@modernsteel.com
couldnt name a single bioengineer. this next generation of engineers is also AISC Officers
And for the general public, the same looking for their own heroes and finding CHAIR
James G. Thompson
probably holds true for structural engineers. them in the realm of engineering. You
VICE CHAIR
Coincidentally, later that evening I can start with Rafael Sabelli and Ashraf David Zalesne
read a LinkedIn post from Kim Robinson. Habibullah. What have they done? Well, SECRETARY/GENERAL COUNSEL
For those who dont know Kim, shes the that is for you to find out on your own David B. Ratterman

former chief engineer at Star Seismic and quest. Happy hunting! PRESIDENT
Charles J. Carter, SE, PE, PhD
CoreBrace and is currently the director of Of course, there are dozens and SENIOR VICE PRESIDENT
design services at AISC member SunSteel. dozens of other structural engineers Scott L. Melnick
Shes also the current president of the who should be famous but instead toil in VICE PRESIDENT
John P. Cross, PE
Structural Engineers Association of Utah anonymity (if you want to make your own
VICE PRESIDENT
and a former AISC regional engineer and list, a good place to start would be AISCs Anne-Marie Eischen
was SEAUs Engineer of the Year in 2013. past award winners, which you can find at VICE PRESIDENT
And I loved her post: www.aisc.org/awards). Lawrence F. Kruth, PE
My heroes are all engineers, she Whos your hero? Drop me a note and VICE PRESIDENT
Mark Trimble
wrote. They have contributed to society Ill add them to my list! NSBA MANAGING DIRECTOR
in ways that the people at large will never Danielle D. Kleinhans, PE, PhD
understand. I have watched them and Editorial Advisory Panel
idolized them over the span of my career Caroline R. Bennett, PE, PhD,
University of Kansas
to date, usually in silence. There is David SCOTT MELNICK
Keith R. Griesing, PE,
Ruby, whose birthday is today, and who EDITOR Hardesty and Hanover
has contributed greatly to the engineering P.S. If you want to meet any of these Steve Knitter, Geiger and Peters
of steel. Happy birthday, Dave! And luminaries, think about attending NASCC: Janice Mochizuki, PE, Arup
Thomas Murray. When someone walks The Steel Conference next year in Dylan Olson, Olson Steel
past your desk and the floor vibrations Baltimore (April 1113). Last month at the Advertising Contact
dont drive you nuts, you can send your San Antonio conference, I saw five of the ACCOUNT MANAGER
Louis Gurthet
thanks to him. He prefers train tickets. I six heroes on Kims list (and Kim, too) and 231.228.2274
love welding, too, and Duane Miller is the I cant think of the last time any of them gurthet@modernsteel.com
For advertising information,
one and only, the big cheese of welding. missed a Steel Conference! contact Louis Gurthet or visit
www.modernsteel.com
Address Changes and
Subscription Concerns
312.670.5444
subscriptions@aisc.org
Reprints
Megan Johnston-Spencer
312.670.5427
johnstonspencer@modernsteel.com

6 MAY 2017
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If youve ever asked yourself Why? about something
related to structural steel design or construction,
Modern Steels monthly Steel Interchange is for you!
steel
Send your questions or comments to solutions@aisc.org. interchange
Camber and Specific Instructions to Another wrinkle is that even if the fabricator did take
the Contrary exception to the camber requirement in the bidand this
The specification for a project requires camber to be mea- was agreed to contractuallythe contract would likely be
sured in the field in the stressed condition and not in the between the fabricator and their client. The issue would then
fabricator's shop in the unstressed condition, as indicated have to be addressed relative to the contract between the
in Section 6.4.4 of the AISC Code of Standard Practice fabricators client, the owner and the engineer of record. To
(ANSI/AISC 303), available at www.aisc.org/standards. The answer your questions:
specification then states that the fabricator will be respon- 1. Yes, this is the intent. However, the engineer has chosen
sible for any repairs required to bring nonconforming not to conform to the intent of the Code, and you have
beams into compliance with the specified camber. chosen to contractually accept this deviation. AISC rec-
After the project was awarded, the fabricator issued a ommends that specifiers adhere to the Code unless there
request for information (RFI) requesting the unstressed is a very good reason not to, but we have no authority to
camber required so that the beam when installed would govern the contracts parties choose to enter into. The
settle to the stressed camber noted in the contract docu- February 2017 article Specific Instructions to the Con-
ments. The RFI quoted the Commentary from Section trary (available at www.modernsteel.com) provides
6.4.4 of the Code to explain why the camber measurement further information.
cannot be measured in the field in the stressed condition. 2. Yes. Section 1.1 of the Code states: In the absence of spe-
In his response, the structural engineer of record stated cific instructions to the contrary in the contract docu-
that, per the contract, this determination must be made ments, the trade practices that are defined in this Code
by the contractor. shall govern the fabrication and erection of structural
I have several questions: steel. The above-mentioned article provides a good dis-
1. Since the Commentary to Section 6.4.4 states that cussion related to the proper use of specific instructions
there is no way to inspect beam camber after the to the contrary.
beam is received in the field (due to numerous fac- 3. Probably. This is likely a legal question, and we cannot
tors), is it not the intent of Sections 3.1(e) and 3.1.5 provide legal advice. However, I believe it is common
that the magnitude of camber specified in the struc- for contracts to allocate risk among the parties, even
tural design documents be that which is measurable when the parties have limited control over the risks.
for the purposes of fabrication? In the case of camber, the Commentary to the
2. Does AISC permit the engineer to deviate from the Code lists several factors that are largely beyond any
Code in this manner? partys complete control. The structural engineer of
3. Can the fabricator be held responsible for achieving record should in most cases have the most reliable
a condition over which the fabricator may have little information related to many of these itemsand
control? likely the best ability to account for them. How-
4. Is there any practical method of determining the ever, there is no party that can fully control all of
unstressed camber that must be provided to ensure the potential effects, and some party must therefore
that the stressed condition is within tolerance? assume the associated risk.
4. No. This would require information and coordina-
We cannot arbitrate or address contractual issues. This issue tion with the designer and contractor. As this is
should have been addressed during contract negotiations. If uncommon, the approach taken in the Code is what
there are no contractual exceptions to the camber require- we recommend.
ment, then the fabricator must satisfy the requirement. Larry S. Muir, PE, and, Patrick J. Fortney, SE
However, Section 7.13.13 of the Code requires the owner's
representative for construction to verify plumbness, elevation Reinforcing an Existing End-Plate
and alignment prior to the placement of other trade materi- Moment Connection
als. We are assuming that the notation stressed condition The 38-in. end plate of an existing connection (configured
refers to the beam as erected prior to placement of finishes. similar to an end-plate moment connection) is not ade-
Since you have agreed to measure the camber in the field, the quate for an increase in design load, based on checks from
camber should be measured before other materials are applied commercially available connection design software. The
to the beam by other trades. In the event that the owner's sur- connection has been defined as an end-plate moment
vey identifies beam(s) not meeting the required camber, repair connection in the software model. The connection trans-
work may be the fabricator's responsibility. fers modest moments and shears but also significant

Modern STEEL CONSTRUCTION 9


steel interchange
axial load. ASTM F3125 Grade A325-N bolts are pro- that only the bolts on the compression side of a moment
vided. Can a square washer be used at each of the bolts end-plate connection resist shear. However, for your condi-
to increase the thickness to meet the required thickness tion, where there is a modest moment and significant axial
determined by the software? Are there better means of load, there may be no portion of the connection in com-
reinforcing this connection? pression. Therefore, the bolts will be subjected to combined
tension and shear. Though you have stated that the shear
The answer to your first question is no. Adding a square loads are small, the increase from threads included (N) to
washer at each bolt will not satisfy the assumptions likely threads excluded (X) might be enough to accommodate the
made in the calculations. We cannot comment on what your increase in design load.
software may be doing, but locally reinforcing the plate would A second option that may avoid costly fieldwork involves
not satisfy the models presented in either AISC Design Guide reexamining the assumed distribution of force among the
4: Extended End-Plate Moment Connections Seismic and Wind bolts. Design Guide 16 suggests a model for conditions
Applications or Design Guide 16: Flush and Extended Multiple- where both axial loads and moments are applied. However,
Row Moment End-Plate Connections (both are free downloads it only seems to address conditions where the moment is
for AISC members at www.aisc.org/dg), which probably form the dominate load, unlike your condition. Many models are
the basis of the checks used by your software. possible and you might find one that will make your exist-
Adding the washers may have some effect on the strength ing condition acceptableagain avoiding costly fieldwork
of the plate, but it will likely be small and difficult to quantify. and more uncertain structural models such as the square
Theoretically, one could use the plate washers to modify the washer approach.
yield lines used in Design Guides 4 and 16, which would result A second option would be to use a stronger bolt. Replacing
in an increase in strength if the strength of the connection is the existing ASTM F3125 Grade A325 bolts with Grade A490
controlled by the plate yield lines. The guides also provide bolts would increase both the shear and tensile design strength
references to additional information on the models used. I am of the bolts. Again, using the threads excluded shear strength,
not aware of anyone that has taken this approach and cannot where appropriate, will provide an even greater strength
provide any definitive guidance on how to do so. You will have increase. Note that your proposed solution of adding square
to rely on your own judgment. washers would involve, at the very least, removing the nut at
Here are some other observations, in case you still wish to each bolt and installing the plate washer, so replacing the bolts
pursue this option: may provide a much greater increase in strength with only
1. Even if you used a reinforcing plate over the entire slightly more cost.
connection, you still may not be correctly interpreting Bottom line, you may want to exhaust fixes that can be
the condition. The models in the design guides assume accomplished with a pencil and a calculator before mobilizing
a solid plate. Your software probably makes the same crews and equipment in the field. Effectively addressing existing
assumption. Therefore the increased strength predicted conditions often requires a deeper understanding of the design
is most likely based on the square of the total thickness. assumptions and the behavior of the systems involved. Off-the-
If you do not adequately connect the reinforcing plate shelf software and canned design procedures may provide a
to the original plate, then the strength increase would good starting point to evaluate the strength of connections, but
result from the sum of the squares of the two thick- such approaches may not lead to an optimal solution.
nesses, not the square of the sum of the thicknessesa Carlo Lini, PE
big difference.
2. The ability to form yield lines at the edges of the rein-
forcing plate will depend on several factors, including The complete collection of Steel Interchange questions and answers is available online.
Find questions and answers related to just about any topic by using our full-text search
the distance the reinforcing is extended beyond the capability. Visit Steel Interchange online at www.modernsteel.com.
joint and/or that way in which is attached to the existing
plate. This will further complicate the design.
Larry Muir is director of technical assistance and Carlo Lini is staff engineertechnical
Other approaches are possible and might provide a assistance, both with AISC. Patrick Fortney is a consultant to AISC.
better solution.
If you have assumed thin plate behavior (with prying), as Steel Interchange is a forum to exchange useful and practical professional ideas and
described in the design guides, then the apparent deficiency information on all phases of steel building and bridge construction. Opinions and
suggestions are welcome on any subject covered in this magazine.
relative to the plate thickness might be addressed by changes
The opinions expressed in Steel Interchange do not necessarily represent an official
to the bolts. position of the American Institute of Steel Construction and have not been reviewed. It is
The first and most economical option to explore simply recognized that the design of structures is within the scope and expertise of a competent
licensed structural engineer, architect or other licensed professional for the application of
involves a change in the design assumptionspotentially no principles to a particular structure.
physical change to the condition at all. If you can confirm If you have a question or problem that your fellow readers might help you solve, please
that the shear planes do not intersect the bolt threads in forward it to us. At the same time, feel free to respond to any of the questions that you
have read here. Contact Steel Interchange via AISCs Steel Solutions Center:
the existing condition, then you could take advantage of
this fact to increase the bolt strength. It is typically assumed 866.ASK.AISC solutions@aisc.org

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steel Steel Quiz made its first appearance in the November 1995 issue of
Modern Steel Construction. This months Quiz takes a look at some of the
quiz best questions from 2005.

1 Yes or No: Is there a temperature limitation placed on 6 The Euler buckling of a column is best described as:
the use of the AISC Specification (ANSI/AISC 360) for a. Elastic buckling of short columns
fatigue loading? b. Elastic buckling of long columns
c. Inelastic buckling of short columns
2 Yes or No: Is it necessary to remove the ceramic
d. Inelastic buckling of long columns
insulator from a stud shear connector in composite
construction? 7 True or False: For cantilevered beams, bracing the
bottom compression flange at the free end significantly
3 Yes or No: If a beam bears on top of a column, is there reduces instability.
any requirement for bracing?
8 Which of the following is considered a stiffened element?
4 In the special segment of special truss moment frames a. Leg of an angle
(STMF), why are flat bars used at diagonal web members? b. Flange of a channel
5 How does the Cb factor affect the design strength of c. Web of a wide-flange shape
flexural members controlled by lateral-torsional buckling? d. Wall of an HSS (hollow structural section)
a. By increasing the design strength 9 What is the significance of width-to-thickness ratios in
b. By decreasing the design strength beam design?
c. By increasing the unbraced length
d. By decreasing the unbraced length 10 For a built-up member composed of two or more
shapes, is the nominal compressive strength determined
based on the built-up section acting as a unit or on the
components acting individually?
TURN TO PAGE 14 FOR ANSWERS

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steel quiz ANSWERS

1 Ye s . T h e f a t i g u e re s i s t a n c e bracing is discussed and example 6 b. Euler buckling is the elastic


determined using Appendix 3 of details given starting on page 2-17 buckling of a long column.
the AISC Specification, available of the AISC Steel Construction However, if the column is short, the
at www.aisc.org/specifications, Manual, 14th Edition (available at buckling can occur at inelastic stress
is applicable only to structures www.aisc.org/publications). levels. If the column is extremely
subject to temperatures not 4 Because of their high ductility. short, buckling may not occur at all
exceeding 300 F (150 C), as Section E4.4a of the AISC (yielding will be observed).
indicated in Section 3.1. Seismic Provisions (ANSI/AISC 7 F a l s e . For cantilever beams,
2 Yes. Section 7.4.6 in AWS D1.1 341), available at www.aisc.org/ bracing the bottom compression
states: After welding, arc shields specifications, requires the use of flange at the free end has little
shall be broken free from studs to flat bars for the diagonal members effect in reducing instability, as the
be embedded in concrete, and, within the special segment. compression flange can still deflect
where practical, from all other laterally if cross-sectional distortion
5 a. The C b modification factor
studs. This is required for visual is not prevented. The best location
is a multiplier used to increase
inspection of the weld. to prevent twisting of the cross-
the design strength of flexural
section is the tension flange at the
3 Yes. Restraint against rotation members based on the lateral-
free end of the cantilever. Refer to
about the longitudinal axis shall torsional buckling limit state. It
the first quarter 2001 Engineering
be provided at points of support accounts for the additional reserve
Journal paper Fundamentals of
(see Section B3.4 of the 2016 capacity in the flexural member
due to loading patterns that result Beam Bracing by Yura (available at
AISC Specification). This may
in non-uniform bending moment www.aisc.org/ej).
be provided by a beam framing
perpendicular into the beam on diagrams. Refer to Section F1 of 8 Both c. and d. The web of a wide-
the top of the column. Stability the AISC Specification. flange shape is stiffened at its end
by the flanges, and HSS walls are
stiffened. Refer to Table B4.1 in the
AISC Specification.
9 Compression buckling strength is a
function of the width-thickness ratio
of the element or elements subject

colorworkspainting.com to compression. Flexural members


will have portions of the cross
section subject to compression,
and thus a tendency to buckle if the
components are too thin.
10 I t depends upon the
interconnection of the elements.
If the built-up section is designed
to act as a unit, the individual
components of the built-up section
must be so interconnected. This
includes satisfying the requirement
that the effective slenderness ratio
of each of the component shapes
between the fasteners does not
exceed three-fourths times the
governing slenderness ratio of
the built-up member. See Section
E6 of the AISC Specification and
commentary for further guidance.

The Blasting & Coatings Experts


Everyone is welcome to submit questions and
QP3 CERTIFIED SHOP AMPLE CAPACITY RAIL ACCESS answers for Steel Quiz. If you are interested in
IMPECCABLE SAFETY RECORD VARIOUS COATING SYSTEMS submitting one question or an entire quiz, contact
AISCs Steel Solutions Center at 866.ASK.AISC or at
IN-SHOP NACE INSPECTORS ON-TIME DELIVERY solutions@aisc.org.

14 MAY 2017
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specwise
The strength of bolt groups or the shear delight of A TALE OF
bearing change without tearing out your hair. TEAROUTS
BY LARRY MUIR, PE

SECTION J3.10 of the 2016 Specification for Structural As described in the Commentary, when deformation at the
Steel Buildings (ANSI/AISC 360-16) introduces a new limit bolt hole is a design consideration, the strength is limited such
state: tearout. that hole elongation will not exceed in. when high tensile
Actually, thats only half the story. More accurately, the section stress occurs on the net section. At this stress level, the bolt may
splits what had been presented in the 2010 Specification as a single not tear from the jointbut for simplicity, the limit state is still
check into two separate checks: bearing and tearout. There has referred to as tearout.
been some confusion and controversy related to the proper ap- Tearout can occur between a bolt and any edge, whether the
plication of this check that well attempt to clear up here. (Note: For edge occurs at the end of the material or at an adjacent bolt hole.
the sake of brevity, we have listed the bolt grades but not the full ASTM
designation of F3125 Grades A325 and A490 throughout the text.) The Change
The change to the 2016 Specification is minor. Equation J3-
What is Tearout? 6a in the 2010 Specification has been broken into two separate
The limit state of bolt edge tearout Equations, J3-6a and J3-6c, in the 2016 Specification (see Table
was introduced in the 1999 Specifica- 1). A similar change has been made to Equations J3-6b and
tion as part of the bolt bearing checks. J3-6d. This is intended to be an editorial change. The 2016
Tearout is a limit state provided in Commentary was also revised to provide further information
Section J3.10 of the Specification. It is and guidance.
described in the Commentary as a bolt-
by-bolt block shear rupture of the ma- Table 1. Comparison Between
terial upon which the bolt bearsa fail- 2010 and 2016 Specication Tearout Provisions
ure of the material in front of the bolt 2010 Specication 2016 Specication
in the direction of the force. Though
Rn = 1.2lctFu 2.4dtFu Rn = 2.4dtFu (J3-6a)

not a theoretically correct model, bolt Figure 1


(J3-6a) Rn = 1.2lctFu (J3-6a)
tearout may be easier to understand if
you think about a bolt tearing through the material (as shown
in Figure 1). There are two shear planes. Assuming the planes Lower Bound Method
shown, the strength is calculated as: As stated previously, there has been some confusion related
to the proper application of this check. There are multiple ap-
Rn = 2(0.6)lctFu = 1.2lctFu proaches possible. However, the User Note in Section J3.6 of

Though this is a simple and useful


model, it does not reflect the actual behav-
ior. If the bolt tears from the material, the Larry Muir (muir@aisc.org)
phenomenon looks more similar to Fig- is AISCs director of
ure 2. The model does, however, produce technical assistance.
Specification Equation J3-6c, the nominal

Figure 2
tearout strength when deformation at the
bolt hole is a design consideration. The
fact that the model is not precise is reflected by the fact that
the Specification also presents a limit state for conditions when
deformation at the bolt hole is not a design consideration with
Equation J3-6d, Rn = 1.5lctFu , which predicts a strength 25%
higher than the Figure 1 model.

Modern STEEL CONSTRUCTION 17


specwise
the 2016 Specification describes the preferred procedure. This 4. The nominal tearout strength at the edge for the in.
same User Note appeared in Section J3.6 of the 2010 Specifica- plate is 29.4 kips/bolt.
tion as well. To illustrate, consider the connection with a top 5. The nominal tearout strength at the edge on each of the
and bottom 38-in.-thick plate and a center -in.-thick plate as a in. plates can be found by prorating the strength of the
shown in Figure 3. in. plate:
29.4 kips/bolt (0.375 in.
0.5 in. )= 22.0 kips/bolt/plate
or 44.0 kips/bolt
As is typical, the tearout strength between the bolts does not
govern, though for unusual conditions it could.
The strength of the bolts at the inner bolt line is governed
by the tearout strength at the edge for the -in. plate 2(29.4
kips) = 58.8 kips. Note this is less than the double shear value of
2(30.1 kips/bolt) = 60.2 kips and the bearing strength of 2(52.2
kips/bolt) = 104.4 kips.

Figure 3
The strength of the bolts at the outer bolt line is governed
Figure 4 by the tearout strength at the edge for the 38-in. plate 2(22.0
kips) = 44.0 kips per shear plane. Note the tearout strength, 22
kips/bolt/plate, is less than the single shear value of 30.1 kips
and the bearing strength of 39.2 kips/bolt/plate.
The total strength of the connection is 58.8 kips + 44.0 kips
(2 shear planes) = 147 kips.

Poison Bolt Method


An alternate method, sometimes referred to as the poison
bolt method, simply multiplies the least strength of any of the
bolts by the total number of bolts. In this case the poison bolt
method yields:

Rn = (4 bolts)(29.4 kips/bolt) = 118 kips

This is obviously significantly less work, but it results in about


To save you from tearing your hair out, lets start with the a 20% reduction in the predicted strength in this case. The un-
outcome that tearout on the edges in both plates simultane- derestimation of strength can be greater for some connections.
ously controlsi.e., two bolts tear out of the loaded edge of This approach is not recommended.
the -in. plate and the other two bolts tear out of the loaded
edges of the 38-in. plates. The associated applicable nominal Commentary Method
strengths are shown in the free body diagram in Figure 4. A The Commentary to the 2016 Specification suggests a sim-
free-body diagram showing the nominal strengths applicable, plification for typical connections, such as those shown in the
based on the User Note, is shown in Figure 4 (note that the AISC Steel Construction Manual. The shear, bearing and tearout
governing forces are highlighted). To explain where this came limit states for each bolt in the same connected part are deter-
from, there are five limit states to be checked for each bolt: mined and the lowest value summed to determine the strength
(1) bolt shear, (2) bearing on the main material, (3) bearing on of the group. This ignores the potential for interaction of these
the connection material, (4) tearout on the main material and limit states among multiple connected parts, but the impact is
(5) tearout on the connection material. For this example, from small in common connection details. The key is that a reason-
the free-body diagram: able connection is being considered, such as the example being
1. The nominal single shear strength for a -in.-diameter considered here. There is some parity between the bolts chosen
A325 bolt with the threads excluded from the shear plane and the plates, and the edge distances are typical of those his-
is 30.1 kips/bolt. torically used and recommended in the Specification. The Specifi-
2. The nominal bearing strength on the in. plate is 52.2 cation does not prohibit the use of 1-in.-diameter A490-X bolts
kips/bolt. to connect -in. material, but such an arrangement does not
3. The nominal bearing strength on each of the a in. plates make a lot of sense, may not be economical and will present
can be found by prorating the strength of the in. plate: more of an issue relative to tearout and interaction between

(0.375
0.5 in. )
in. connected elements.
52.2 kips/bolt = 39.2 kips/bolt/plate
or 78.4 kips/bolt
18 MAY 2017
specwise
The Commentary simplification can be applied to the ex- Tearout Between Holes
ample. The strength based on bolt shear remains unchanged, Common connections typically provide for -in. or 78-in.
8(30.1 kips/bolt) = 241 kips. The bearing and edge bolt tearout bolts spaced at 3 in. on center. Fortunately, for this common
strengths of the -in. plate was determined previously as 52.2 configuration, tearout is not a concern between the rows of
kips/bolt and 29.4 kips/bolt, respectively. The tearout strength bolts. For bolts larger than 78 in. in diameter, bolt shear, not
between the bolts is 76.2 kips, and as is common in typical con- tearout, will govern if the plate is made significantly thick. Ta-
nections, it does not govern. By inspection, the limits states for ble 3 presents the minimum thickness required to ensure that
the 38-in. plates do not govern. Therefore, the strength of the bolt shear (and not tearout) governs. The values assume either
connection is: 3 in. spacing or the minimum allowed by the Specification: 223
times the nominal diameter per Section J3.3. Single shear is
(2 bolts)(52.2 kips/bolt) + (2 bolts)(29.4 kips/bolt) = 163 kips also assumed.
Table 3. Minimum Thickness (inches)
The predicted strength, 163 kips, is higher than the 147 kips to Ensure Tearout Does not Govern Between Holes
predicted by the User Note model but only by about 11%. We A36 Grade 50
knew it would be higher, because it starts by assuming a fail- Bolt F3125 Grade F3125 Grade
ure mechanism instead of a force distribution; it is an upper- Diameter
(inches) A325-X A325-X
bound solution. As described in the 2016 Commentary, we have A325-N or A490-X A325-N or A490-X
bounded the actual strength of the connection. A comparison A490-N A490-N
of the various methods is presented in Table 2. 1 3
8 7
16 9
16 5
16 3
8
18 58 716 916 58
1
Table 2. Comparison of Methods 58 1316 916 1116
1*
Poison Lower 2016
Pre-1999 138* 916 1116 78 58 1316
Bolt Bound* Commentary
5 15 9 11 7
Values 1* 8 16 16 16 8
209 118 147 163
(kips) *Spacing is 223 times the nominal diameter.
% of Lower
142 80 100 111
Bound A similar analysis can be performed to find the minimum
*Per User Note in Section J3.6 in the 2010 and 2016 Specification. thickness such that tearout does not govern given edge dis-
tances of 1 in. and 1 in. The results are presented in Table 4.
Adding Bolt Rows
As is probably already clear, it is the way in which the tearout Table 4. Minimum Thickness (inches)
at the edge bolts is handled that is causing the difference be- to Ensure Tearout Does not Govern at Edge
tween the various models. The effect of adding rows of bolts le = 1.25 in. le = 1.5 in.
can be seen in Figure 5. The discrepancy between the methods
Bolt F3125 Grade F3125 Grade
drops off quickly as rows of bolts are added. This is consistent Diameter
with assumptions, made as far back as at least 1936, that edge (inches) A325-X A325-X
A325-N or A490-X A325-N or A490-X
tearout is less of a concern for connections with multiple rows A490-N A490-N
of bolts in the direction of the force. 316 316 316

58 516 38 716 516 38

Figure 5: Effect of number of rows. 716 916 1116 38 716


78 58 1316 1 58
1.12
1 1516 1316 1716 1116 78 1116
1.1
Lower Bound
Commentary

1.08 What About the Manual?


1.06 The most widespread change to AISCs Steel Constrcution
Manual (www.aisc.org/publications) involved simply adding
1.04 the term tearout in the text to reflect the breaking up of the
1.02 tearout and bearing limit states.
The most substantial change was made to Table 10-1, which
1
2 3 4 5 6 7 8 9 10 11 12 included a tabulation of beam web available strength per inch
Number of Rows of thickness. Due to the format of the table, neither the lower
bound nor the 2016 Commentary alternative approach is pos-

20 MAY 2017
Connect Steel to Steel without
Welding or Drilling
Full line of high-strength fasteners
sible. It was therefore decided that the best
option was to simply remove these values. Ideal for secondary steel connections and in-plant
This leaves the designer the task of evalu- equipment
ating tearout. Manual Table 7-5 can aid in Easy to install or adjust on site
this task. Tables 3 and 4 in this article can Will not weaken existing steel or harm
also be used to determine when tearout protective coatings
will and will not be an issue. Guaranteed Safe Working Loads
Corrosion resistant
Rules of Thumb and Helpful Hints
Keep these tips in mind when consider-
ing tearout:
Tearout will not govern between the
bolts for many common connections
Tearout will not govern the strength
of shear connections to uncoped
beams with 78-in.- or 1-in.-diameter
bolts and the edge distance, le , is
equal to 1.25 in. or 1.5 in.
Edge tearout will generally not
govern if the thickness of the plies is
equal to the bolt diameter
Bolt grades and diameters should FloorFix and Grating Clip We manufacture ICC-ES
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Edge distance must be considered, For a catalog and pricing, call toll-free 1-888-724-2323 or visit www.LNAsolutions.com/BC-1
though often tearout can be deemed
okay by inspection
In the 2016 Specification, the hole
clearance increased to 18 in. for
bolts 1 in. and larger in diameter.
This will affect the clear distance
and therefore the tearout strength
The five-limit-state approach
described in a User Note is the
Think Safe
recommended design approach and
is the one reflected in many AISC
Design Examples and more recent
AISC Design Guides
Think Steel
The poison bolt model is conserva-
tive and might be sufficient in some
instances but may not result in the
most economical design
The mechanism-based approach,
www.aisc.org/safety
as described in the Commentary,
though tending to overestimate the
strength may be sufficient for many
common conditions
Additional information, including a his-
tory of edge distance checks in the AISC
Specification, more detailed calculations re-
lated to the example problem, references
and other information about bolt tearout
can be found at www.aisc.org/tearout. Theres always a safe solution in steel.
And you can view and download the current
version of the Specification at www.aisc.org/
specifications.

Modern STEEL CONSTRUCTION 21


Were all about
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What to Work Around
business issues
Cyber security, like customer service, DIGITAL
is everyones job. FORTRESS
BY IAN T. RAMSEY, SARAH C. SPURLOCK
AND ADAM M. SMITH

THE U.S. DEPARTMENT of Homeland Securitys motto ogy fails, a project can still be delivered as promised, on time
regarding cyber security is: Stop. Think. Connect. and within budget? Cyber security involves humans anticipat-
Unfortunately, the first two directives are often ignored. ing issues that technology wont always catchespecially if its
Data breaches exist because we have not stopped to think and been disabled or compromised.
discuss data security before getting online. We are so used to
just plugging something in and expecting it to work that we Everyone is Vulnerable
dont consider the consequences when technology fails us. Understand where you are vulnerable. Data security is much
The construction industry was an early adopter of mobile more than computer software. A breach can occur with a simple,
technology, first by using mobile telephones and eventually unintended disclosure like when you send an email to the wrong
wireless computer systems to connect personnel at remote person. A breach can happen when a device is lost or stolen. Your
job sites. That same practical company could be hacked or, more
approach continues today, with likely, an employee could (unwit-
projects being managed and tingly or otherwise) introduce mal-
designed via handheld tablets A data security plan is just ware or a virus into your systems.
and powerful computer servers Your data can also be intercepted
that can handle everything from a piece of paper unless you have by unauthorized users because of
3D building software to fully non-secure transmissions, obso-
integrated on-line construction the right team to update, lete devices or outdated or imper-
build and draw schedules. All of fect software. General contractors
this technology is aimed towards practice and implement the plan may need to coordinate access to
the single purpose of safely con- confidential data with owners, sub-
structing what was promised, on when a breach occurs. contractors, design professionals or
time and within budget. others, and these third parties are
While technology has made equally responsible for your data
the construction process more security. Subcontractor and vendor
efficient, it has not changed the fact that it is people who are security failures occur often. The Target data breach was linked
doing the work. That is why, for example, a computer doesnt to an HVAC vendor, for example. Finally, employee theft is on
lead the morning job-site safety meeting. And the same is true the rise because of the ease in which large amounts of data can be
for data security meetings. Who is making sure that if technol- transferred when no safeguards are in place.

Ian T. Ramsey is co-chair of the Privacy


and Data Security Group, and Sarah
C. Spurlock is a member of the Health
Care Service Group and co-chair of the
Privacy and Data Security Group, both
in Stites & Harbisons Louisville ofce.
Adam M. Smith is an attorney and a
member of the Construction Service
Group in Stites & Harbisons Lexington,
Ky., ofce.

Modern STEEL CONSTRUCTION 23


business
issues
All of this might seem overwhelming, but it doesnt have pany servers or as the first step towards a more sophisticated
to be. Think about data security just like the morning safety intrusion. A recent trend includes encryption malware that
meetings. Make it top-of-mind so it becomes a part of the daily holds data hostage until a ransom is paid. The ploy might seem
practice. The most significant threat to data security is, frankly, obvious, but the Pentagon data breach occurred when a single
your employees because they have too little working knowl- employee opened a malware infected email.
edge. Empowering them to make their online experiences safer Therefore, training your employees on how to recognize
will pay dividends for your companys data security strategy. A and avoid the bait is a simple yet important piece of your over-
change only happens if they learn and retain information. This all data security plan. Here are some tips to share with your
means day-long training and large manuals do not have the employees on how to spot a problem email:
focus to be effective. Start small with an easy-to-understand Validate the sender by verifying the senders
concept that carries into their personal life. email address
Dont be fooled by graphics, which are often stolen
The Power of Passwords from legitimate websites
Our advice is to start with passwords. Dont allow your Be suspicious and check all links and attachments
employees to use the same password or variations that they by hovering your cursor over the link
use for their personal accounts. Anything having their name, Watch out for threats and warnings, which is a
identifying a child, home address, a pets name or informa- common trick to scare you into quick action
tion that is easily learned from social media accounts should Misspelled words and poor grammar often signal a
be barred. For mobile devices, demand that a minimum of scam or malware
six characters be used and require that automatic inactive Dont let personal information or details fool you
locking be enabled. For laptops or desktops, use a passphrase because a motivated hacker will take the time to collect
akin to a complete sentence. The trick is to think of a quote this information
from a movie or a line from a song, or pick random sentences When in doubt, make a telephone call to the
from a book. IT department!
Whether to change passwords on a regular basis is a topic
for debate. Password expiration policies have become the norm, Big Picture
so many industries follow a 60- or 90-day requirement. How- Data security involves the big picture too. Consider these
ever, that does not mean that your company needs to follow suggestions to evaluate where your organization stacks up.
this line of thinking, as there are many reasons why creating Know Your Data. Identify, protect and limit access to your
and keeping strong passwords is a better security practice. If most secure information, which should include all customer
your employees follow the above suggestions by creating a and employee personally identifiable information. Consider
passphrase of 12 characters or longer and using a combination compartmentalization by keeping the most sensitive informa-
of uppercase, lowercase, numbers and symbols, then having a tion on separate encrypted servers. Being transparent is impor-
password expiration policy requiring scheduled changes is less tant; however, distinguish those who really need access from
critical. You will, however, need to still have a policy listing those who merely want it.
those events where a password change is required due to a data Know Your Plan. A data security plan is just a piece of paper
breach or malware. unless you have the right team to update, practice and imple-
Of course, even some of your best employees might not ment the plan when a breach occurs. An employees title might
adhere to a policy of strong passwords. And in cases like this, be important to the chain of command, but the ability to solve
regular password changes might keep your company ahead of problems calmly and quickly under pressure is paramount.
the breadcrumb trail of poor passwords some employees are Data Security Minimums. Designate an employee to main-
leaving behind for hackers to find their way into your com- tain a security program. Anticipate and limit risk via employee
pany. The other benefit of a regular password change is that training, detection and prevention of system failures, imposing
the employee gives at least some thought to data security on a disciplinary measures for violations, preventing access by ter-
regular basisand perhaps gives your data security personnel a minated employees, contractually requiring subcontractors and
reason to visit with employees to discuss data security. service providers to maintain security, limiting and controlling
physical access, monitoring and reviewing effectiveness and
Dont Take the Bait documenting all responses to incidents.
In addition to passwords, educate your employees on topics The days of leaving data security solely in the hands of those
like phishing (fraudulent emails sent under the guise of being with technical expertise are over. Take steps now to position
from reputable sources in order to obtain sensitive informa- yourself and your employees as the front line of your organiza-
tion). Hackers increasingly use these emails to get into com- tions defense against a data breach.

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2017 awards
INNOVATIVE DESIGN in ENGINEERING and ARCHITECTURE with STRUCTURAL STEEL

MODE
ERN
N STE
TE
EEL CON
NST
TRU
UCTIO
ON is proud to present Applications of innovative design approaches in areas
the results of AISCs annual IDEAS2 Awards competition, such as connections, gravity systems, lateral load
which recognizes Innovative Design in Engineering and resisting systems, fire protection and blast protection
Architecture with Structural Steel. Awards for each winning The aesthetic impact of the project, particularly in the
project will be presented to the project team members coordination of structural steel elements with other
involved in the design and construction of the structural materials
framing system, including the architect, structural engineer Innovative uses of architecturally exposed structural steel
of record, general contractor, owner and AISC member Advancements in the use of structural steel, either tech-
fabricator, erector, detailer and bender-roller. New buildings, nically or in the architectural expression
as well as renovation, retrofit and expansion projects, were The use of innovative design and construction meth-
eligible, and entries were asked to display, at a minimum, the ods such as 3D building models, interoperability, early
following characteristics: integration of steel fabricators, alternative methods of
A significant portion of the framing system must be project delivery and sustainability considerations
wide-flange or hollow structural steel sections A panel of design and construction industry professionals
Projects must have been completed between judged the entries in three categories, according to their con-
January 1, 2014 and December 31, 2016 structed value in U.S. dollars:
Projects must be located in North America Under $15 million
Previous AISC IDEAS2 award-winning projects $15 million to $75 million
are not eligible Over $75 million
The judges considered each projects use of structural National and merit honors were awarded in all three cat-
steel from both an architectural and structural engineering egories, a Presidential Award of Excellence in Engineering was
perspective, with an emphasis on: given and the jury also recognized steels important role in pub-
Creative solutions to the projects program requirements lic art by selecting an outstanding sculpture project.

Jurors from left to right: Steve Clymer, David G. Allen, Geoff Weisenberger, Chris-Annmarie Spencer, April Wang, Sam Boykin,
David Barista and Ben Varela.
28 MAY 2017
Meet the Jury y travel and continue her study of urban and housing strategies
David G. Allen, owner juror. David is the Space and Fa- in South African cities. She has served as project architect for
cilities Manager with the United States District Court for the residences in Glencoe and Chicago and recently completed the
Southern District of California and has been with the Federal award-winning Inspiration Kitchens restaurant and the Alice B.
Judiciary for 20 years. He has represented the interests of the Rapoport Center for Education and Engagement at the Good-
federal courts in various design, construction and renovation man Theatre, both in Chicago. In 2012, Chris-Ann was recog-
projects across the country, including new United States court- nized as a local innovator by the Chicago Urban League during
house building projects in San Diego, Cleveland and Rockford, their Economic Empowerment Summit. She was AIA Chicagos
Ill. He also has contributed to the development of operations Dubin Family Young Architect for 2015 and the AIA National
continuity and emergency response plans for several district Young Architect for 2017.
courts and has been FEMA trained as a federal emergency re- Ben Varela, SE, PE, structural engineer juror. Ben is a
sponse official. Prior to his government service, David worked licensed structural engineer with over 12 years of experience
as an architect in the private sector for over 20 years. A native of in the design of structural systems, specializing in seismic
Cleveland, David is a graduate of Miami University. resisting design, complex geometry rationalization and effi-
David Barista, trade media juror. David has covered the cient use of materials. In 2015, Ben founded WORKPOINT
U.S. construction industry for more than 17 years, including engineering following a nine-year tenure at Thornton To-
multiple editorial roles at Building Design+Construction maga- masetti in Los Angeles. Ben received his bachelors degree
zine, where he currently serves as editorial director. Previ- in civil engineering from Monterrey Tech in Monterrey,
ously, David was editor-in-chief of Professional Builder, Custom Mexico, and his master of science from the University of
Builder and www.probuilder.com, which, combined, reach California, Berkeley. He has participated in a broad range
more than 200,000 residential design and construction pro- of projects, being responsible for the analysis and design of
fessionals. He is a six-time Jesse H. Neal Award winner and mixed-use, high-rise and commercial buildings, education
a seven-time finalist. David has also won numerous editorial facilities, performing arts centers, museums, sports facilities
awards from the Construction Media Alliance and the Ameri- and transportation centers. He has also performed seismic
can Society of Business Publication Editors. evaluations and retrofits of existing structures.
Sam Boykin, III, steel fabricator juror. Sam was born and April Y. Wang, engineering student juror. April is a struc-
raised in Birmingham, Ala. He is a graduate of the University of tural engineering masters student at Purdue Universitys Bow-
Alabama and also took masters classes for finance and account- en Laboratory and also earned her bachelor of science in civil
ing at DePaul University. After graduating from collete, Sam engineering at Purdue. April worked five co-ops with HNTB
worked for Russell Athletic, living in Chicago for several years, during her undergraduate years, mainly on bridge design proj-
then moved to Atlanta to work for his father in the steel fabri- ects and bridge inspections. Her current research project at
cation business until the company was sold. Sam is now with Purdue, Seismic and Wind Behavior and Design of Coupled
SteelFab, Inc., in Atlanta, and is on the board of the Southern Concrete-Filled Composite Plate Shear Walls Core Walls for
Association of Steel Fabricators. Steel Buildings, involves evaluating the use of concrete-filled
Steve Clymer, general contractor juror. Steve has been with steel shapes for core walls in high-rise buildings instead of stan-
Shiel Sexton, a construction manager and self-performing gen- dard reinforced concrete.
eral contractor in Indianapolis, since 1998. He started as an es- Geoff Weisenberger, AISC staff juror. Geoff has more than
timator and became director of pre-construction in 2000, then a decade of experience as a construction industry journalist. He
a partner in 2008. He managed the pre-construction depart- has been the senior editor of Modern Steel Construction since
ment until 2014 but wanted to get back into operations, so he 2012 and was in the same role from 2006 to 2009 before tak-
started his own industrial group within Shiel Sexton, where he ing a three-year hiatus to be AISCs director of sustainability.
manages projects from pre-construction through construction Prior to his time with AISC, Geoff was an editor with Consult-
completion. Prior to working at Shiel Sexton, Steve worked as ing-Specifying Engineer magazine. He has also contributed to
an estimator at Wilhelm Construction in Indianapolis from several other publications, construction and otherwise, includ-
1986 to 1998. Steve is a graduate of Indiana UniversityPurdue ing Colorado Construction and the Chicago installment of hotel
University at Indianapolis (IUPUI) publication Where. Prior to his work in publishing, he worked
Chris-Annmarie Spencer, architect juror. Chris-Ann in the software industry for several years. Geoff attended the
earned a bachelor of arts in architectural studies from the Ca- University of Iowa, where he received a bachelors degree in
ribbean School of Architecture at the University of Technol- communications and minored in English.
ogy, Jamaica, and a masters degree in architecture in from the

IDEAS
University of Illinois at Chicago. During her studies there, she
spent a semester in Rome studying historical design and its ap-
2017
2 awards
plication to contemporary design. She was awarded the Martin
Roche Fellowship for Independent Study, which allowed her to

Modern STEEL CONSTRUCTION 29


Wow! How creative can a design team get?
Steve Clymer

Photos by Tim Grifth Photographer, San Francisco;


Arup, Los Angeles

30 MAY 2017
OVER $7
75 MIL
LLION NATTIO
ONA AL AWA ARD
Samsung Americas Headquarters (Device Solutions), San Jose, Calif.
BALA ANC CE AND
AND IN NTE EGR RATTIOON of indoor and focus spaces throughout the building. An efficient
outdoor office spaces drove the design of Samsung structural design was also realized through strategic
Americas new Silicon Valley headquarters. selection and placement of tree pits, planted areas and
The idea was to create a collaborative campus that pedestrian zones on the suspended garden levels of
engages the public and encourages staff to reach their the office towers, and the design team ensured that
full potential, and the resulting 10-story tower is orga- soil buildups were optimized and accurately modelled
nized around a central courtyard. With no perimeter to keep steel weights down.
columns on the east and west sides, the tower appears The faade for the open-plan office configura-
to float at every third level and offers occupants un- tion is designed to maximize daylighting through the
obstructed external views. The resulting spaces, and courtyard while at the same time reducing solar heat
the atriums around them, are dedicated collaboration gain. The faade design received input from the en-
areas, facilitating casual meetings and breaks from the tire design team to create the patterns of the punched
traditional work spaces. windows, maximizing direct daylight into the building
The open-air garden floors required the structure while also strategically shielding it to avoid hot spots.
to accommodate 45-ft 300-ft column-free areas at the Around the inner courtyard perimeter, curved glazing
east and west sides via two-story cantilevered trusses. allows the truss diagonals to be visually expressed and
Considering the buildings location in a highly seismic contribute to the unique image and feel of the building.
area, the effects of vertical seismic accelerations had to Buckling restrained brace frames provide stability
be modelled through a site specific vertical response for the smaller data center and caf buildings adjacent
spectrum analysis. Contributing lateral stiffness of the to the main towner. The structural strategy carefully
two-story, 180-ft-long trusses also had to be considered considered the continuity required for occupants to
and led to the development of a unique sliding joint de- move between the various areas while allowing for
tail, at the truss bottom chord, that ensures that lateral buildings to move independently under seismic, wind
forces are not picked up by the truss diagonal elements. and thermal loading via separation joints.
As the bottom chord of the truss sits on top of the floor In order to meet energy- and resource-effi-
slab, a floating bench was created to integrate the struc- ciency goals, the team incorporated elements such
ture into the finished space. as low-energy mechanical systems, low-flow wa-
Stability for the courtyard tower is provided by ter fixtures and LED lighting; not surprisingly,
ductile reinforced concrete cores on the north and Samsung LED light boards are used in all of the
south ends of the tower, and steel link beams are light fixtures throughout the space. The lighting
used to carry the high demand from combined ten- control systems across the project use sensors and
sion and shear forces in the shear walls near connec- programming to automatically optimize energy
tions of the cantilevered trusses. In consideration of savings, maximize the use of daylighting and ulti-
differential shrinkage and thermal movements of the mately enhance the occupant experience.
two materials, special details were developed for the Careful planning and coordination with the con-
steel truss-to-concrete core connections. Service co- tractor ensured an efficient sequencing of construction
ordination was especially critical into and out of the on the densely populated sitewhich was crucial as the
tower cores as space had to be shared between MEP schedule allowed only nine months for designand
services and elevator and stair openings without the architects and engineers worked together three
compromising ductile reinforced coupling beams days each week at a colocation space on-site.
and shear wall boundary elements. Owner
With vast column-free areas, large deflections of Samsung Americas, San Jose, Calif.
the structure had to be calculated, reported on draw-
Owners Representative
ings and coordinated with curtain wall details. In or-
Samsung C&T, San Jose, Calif.
der to keep pace with the quickly developing design
and track changes in loading and geometry, a para- General Contractor
metric Grasshopper script was written to link deflec- Webcor, San Francisco
tion output from the ETABS analysis model directly Architect
to Revit. The Revit model was also used for detailed NBBJ, Los Angeles
3D coordination and clash detection throughout de- Structural Engineer
sign and construction, resulting in the integration of Arup, Los Angeles
services via openings in the steel and concrete beams.
Steel Team
These openings had to be carefully studied and pre-
Fabricator
cisely located since some of them penetrate truss
Gayle Manufacturing, Woodland, Calif.
chords and concrete link beams. This coordination
helped the team to reach the maximum possible ceil- Detailer
ing height, critical to delivering the collaboration and A.D.S. Engineering, Inc.
Modern STEEL CONSTRUCTION 31
OVER $75 5 MILLIO
ON NA ATIONALL AWA ARD
National Museum of African American History and Culture, Washington, D.C.
IN AN N AR REA A DENENSEL LY POP PULA ATED D with eye-catching while steel erection took place, with lower core elevations being
edifices of monumental proportions, the National Museum of poured while higher steel elevations were still being constructed.
African American History and Culture (NMAAHC) fits right in. The steel in these cores had to be approved and signed off on prior
Located on Washingtons National Mall in the shadow of the to concrete pours, and these core areas needed to be detailed and
Washington Monument, the museum, which opened this past completed prior to the rest of structure as the concrete needed
fall, features an inverse truncated pyramid, known as the corona, to be in place before the next phase of erection could begin. Ex-
covered by bronze coated panels and supported by a network of tra coordination was also required in the cores to locate all of the
steel trusses. To keep the five-level, 409,000-sq.-ft structure from hardware that was required in such tight spaces. Weld studs, weld-
obstructing views of the Washington Monument and to main- able couplers and rebar were constantly found occupying the same
tain the sight lines along the mall, 60% of the museum is below space. Meetings were held daily with the design team to discuss the
ground, going as deep as 70 ft. In addition, the overall height of days specific challenges and generate solutions that often meant
the building (90 ft aboveground) was reduced to align with key creating one-of-a-kind details for each corner of the core.
elements of the Commerce Building to the north. Once the main building was erected and the cores were
The programmatic and architectural designs required col- poured and cured, shoring towers were placed at the entire pe-
umn-free spaces at the ground-floor lobby and above-grade rimeter of the building to erect the cantilever steel, and this
floors. To achieve this, the entire superstructure and faade sys- shoring remained in place until the fifth-floor corona steel box
tem is supported on four composite structural cores consisting girders could go into place.
of steel floor beams and corner columns infilled with reinforced The final phase of erection was the porch, a freestanding
cast-in-place concrete walls. The cores support steel framing canopy structure at the south entrance that supports a green
and cantilevered steel beams at each floor as well as perimeter roof. The main challenge for this assembly was the size of the
vertical trusses on certain sides; this framing carries the gravity members and proximity to the building to which the crane
loads on each floor. The exterior faade systema combination could sit. Due to the loads imposed on the structures basement
of glazing and architectural panelsis hung from the fifth floor walls by the crane, the crane had to be placed at 15th St. NW
by exposed steel plate box cantilevers. and Madison Dr., with the furthest pick taking place from 168 ft
In addition to achieving programmatic goals, these systems away. The limited time that these roads could be closed created
were selected for constructability, schedule and cost purposes. a narrow window of time to complete the porch, and the entire
The design and construction team explored multiple potential assembly was erected in 10 days, including hoisting 32-ton box
structural systems, and the hybrid steel-and-concrete core sys- columns and 66-ft-long plate girders, with the girders spanning
tem allowed a quicker sequence of construction than the other 170 ft between the columns.
options due to integration of temporary shoring and bracing for
lateral stability into the construction and reduced dependence on For more on this project, see Engineering an Experience in the
concrete and its associated requirements. There were challenges November 2016 issue (www.modernsteel.com).
with this approach, including coordinating the shear studs and
concrete infill wall reinforcement with the many architectural Owner
and MEP openings in the core walls and placement of significant Smithsonian Institution, Washington, D.C.
structural reinforcement in fairly confined spaces. The design General Contractor
and construction teams worked closely during erection in the Clark/Smoot/Russell A Joint Venture, Bethesda, Md.
form of frequent on-site observation, multiple reviews of shop
Architects
drawings and daily coordination calls to resolve field issues.
Adjaye Associates, London
Similarly, the at-grade history gallery roof, which had to span
SmithGroupJJR, Washington, D.C.
over a 120-ft by 350-ft opening that was 70 ft deep, was originally
Perkins + Will, Durham, N.C.
designed as concrete but was changed to steel construction for cost
and schedule reasons. The steel design, using long-span beams and Structural Engineers
plate girders, allowed long-span construction with minimal col- Silman, New York
umns to provide the required gallery spaceplus it eliminated the Guy Nordenson and Associates, New York
need for complex and costly shoring that would have been neces- Steel Team
sary for concrete construction, which would have delayed interior Fabricator
work in the gallery. The biggest challenge involved the welded SteelFab, Inc., Charlotte, N.C.
splices required in the plate girders. Some of these girders spanned Erector
the entire length of the history gallery, with multiple field splices Bosworth Steel Erectors, Dallas
per girder. Upholding the overall dimensions of these plate gird-
Detailers
ers, all while maintaining the allowable root gaps for the PJP welds,
Prodraft, Inc., Chesapeake, Va.
required precise fabrication and field fit-up.
SteelFab, Inc.
The main tower was built like a conventional steel tower, the
Bender-Roller
exception being the concrete cores at each corner, which were in-
WhiteFab, Inc., Birmingham, Ala.
tegrated into the steel frame. The cores were poured concurrently
32 MAY 2017
Innovative use of structural
steel framing provides
many layers of material
texture and light, and helps
to create a monumental
structure worthy of its
prominent home on the
National Mall.
David Allen
Photos by Clark/Smoot/Russell A Joint Venture

Modern STEEL CONSTRUCTION 33


OVER R $75
5 MIILLIO
ON MERIT
T AW
WARD
D
Fulton Center, New York
FULTO
ON CEN
NTE
TER
R IN
N LO
OWE
ER MANHATT
TAN
N brings ings, built on fine sands and silts, required particular attention
people together. Lots of them. including an interstitial building, rigorous monitoring and a
The new transit hub unites six formerly separate New York stiff soil-retaining system of internally braced secant pile walls.
City Subway stations that were originally constructed between The complexity of the project area required a combina-
1905 and 1932 and were ill-equipped to meet the 21st centu- tion of conventional and high-definition 3D laser scanning
ry demands of a transit system serving a metropolitan area of techniques to collect extremely accurate data on the ground
20 million people. The $1.4 billion center, which includes the conditions and existing buildingsa first for a Metropolitan
new transit center building, the renovated historical landmark Transportation Authority (MTA) project. The design inte-
Corbin Building, new underground concourse and numerous grated a rigorous sampling and materials analysis program
access and platform improvements, serves more than 300,000 with a detailed 3D CAD/BIM analytical model of the station
travelers every day. to assess both stresses and displacements of the century-old
The extensive aboveground and underground construction, cast iron and concrete tube under various hypothetical con-
in the midst of a bustling urban environment, was made even struction sequences.
more complex by the need to maintain continual subway service To simplify construction, new framing was erected from in-
and street access in the area. The events of 9/11 added an ad- side the existing A/C Train line mezzanine, with some struc-
ditional burden, requiring the design to account for significant tural components delivered by train, eliminating the need for
changes in building codes, security and safety requirements. street openings. Supports for existing structures were trans-
In addition, the design team was called upon to ensure com- ferred directly onto newly installed systems using modern jack-
patibility between old and new elements of the project. The ing techniques, reducing the need for temporary structures and
geotechnical design of the Fulton Center had to account for the maintaining passenger routes with limited service disruptions.
adjacent historic Corbin Building, whose shallow footings sit The renovation and upgrade of the Corbin Building called
approximately 20 ft above the final concourse level of the new for significant structural modifications. The design team ap-
transit center. The coordination of these two associated build- plied mechanically fixed shear anchors to existing wrought iron

The iconic skylight illuminates


the various levels of a
bustling transit center in
Lower Manhattan and gives it
an unmistakable identity.
Photos by James Ewing Photography; Arup

Geoff Weisenberger

34 MAY 2017
beams, allowing them to act compositely with the new concrete 896 rigid, anodized aluminum infill panels, held together by
slabs to support programming requirements. This allowed inte- universal node connection assemblies and positioned to reflect
gration of lighting and power cable into the reengineered floor- and diffuse natural light into the public spaces below.
plate. An interstitial building provides access to the neighbor- The cable net extends the full height of the central public
ing Fulton Center, a fire egress route and structural support for space. It is suspended from 56 connection points around the
both buildings, as well as gas, electrical and data connections. compression ring of the oculus and is anchored to as many can-
The resulting design has ensured the preservation of many of tilevered beams at levels 2 and 3. Its form is that of a skewed
the buildings original historical elements while bringing it up hypar (hyperbolic paraboloid shape). Unlike a regular hypar,
to code. this form is not a single-ruled surface. Moreover, the skewed
When it comes to the new building, engineering elements form has only one axis of symmetry. As a consequence, the
have been seamlessly integrated into the existing stations shape of each four-sided diamond-shaped infill panel is unique.
and platforms, and the more visible elements offer inspira- These shapes are set out by the lengths and intersecting angles
tion through the meeting of art, architecture and engineer- of cable segments adjacent to each side.
ing. Grimshaw, one of three architectural designers on the Owner
project, provided a building concept for the main transit Metropolitan Transportation Authority
center head house, which includes a three-story glazed pa- New York City Transit
vilion set around a central eight-story dome structure. The
General Contractor
centerpiece of the entire station is comprised of the oculus
Plaza-Shiavone Joint Venture, New York & New Jersey
and tensile sky-reflector net assemby that top the pavilion.
An inclined, circular skylight measuring 50 ft in diameter Architect
collects and redirects natural sunlight down and through the Grimshaw Architects, New York
building to the subterranean levels below. Structural Engineer
The design team worked closely with the artist, James Car- Arup, New York
penter, to realize the sky-reflector net, which is made of 112 Steel Fabricator and Detailer
stainless steel cable pairs descending from the top of the ocu- STS Steel, Schenectady, N.Y.
lus overhead. Suspended within the openings of the net are

Modern STEEL CONSTRUCTION 35


A refreshing take on stadium press boxes.
Where such structures are often stoic and boxy,
this one is expressive and uid.
Geoff Weisenberger 
9,(:)5201257+:(67

Photos by Bittermann Photography

OVER $75 MILL LION


N MER RITT AWWAR RD
Nippert Stadium West Pavilion, Cincinnati, Ohio
THE UNIV VER RSITY
TY OF CIN NCINNNA ATISS Nippert Stadium, the building. With the fan experience in mind, the designers
home field to the schools Bearcats football team, is more than soon realized that it was impossible to locate the building over
just a venue for a half-dozen or so football games every year. the concourse and still provide optimal viewing angles from the
Its also left open for the student body to enjoy as a cam- new suites and premium seating with a traditional vertical lay-
pus green space on non-game days. Originally constructed in out. The creative solution was to lean the field-side columns 10
1924 and last updated in 1992, the stadium was in need of a off vertical and the back row of columns 18 off vertical above
major renovation to increase seating capacity and, as many col- the first elevated level. Internal four-story super-diagonals resist
lege stadiums have done in recent years, create more revenue- this lean and provide lateral bracing for the upper portions of
generating spaces and improve fan amenities. the building.
In the case of Nippert Stadium, this manifested in an $86 With leaning columns and long spans, it was evident that
million addition that includes a 115,000-sq.-ft, 130-yard-long a steel superstructure was necessary. Several iterations of the
West Pavilion with premium seating, luxury suites, press facili- buildings shape were considered before the final design was
ties, a footbridge connecting to the adjacent Tangeman Univer- settled. The end result included a dramatic 60-ft north can-
sity Center (TUC), an elevated pedestrian concourse cantile- tilever, a 178-ft-long curved column-free span over the load-
vered from the existing east pavilion seating and a terrace with ing dock and a 1,400-sq.-ft outdoor terrace for special events.
below-grade restrooms and concessions. These structural engineering accomplishments were made pos-
The signature element of the renovation is the west pavil- sible by the dramatic X-braced frame, which provides strength
ion, which wraps the upper west edge of the seating bowl and and stiffness for both gravity and lateral loads.
towers more than 120 ft above the field below. The buildings To limit displacement of the football team to only one
dynamic form defines the stadium edge, and a curtain wall season, a fast-track construction process was employed, in-
with large glass panels facilitates views through and from the cluding early packages for demolition, foundations and the
structure, showcasing the efficient X-braced structural frame structural frame. Demolition of the existing press box started
that helps to establish the buildings identity. while the design process was continuing, and structural steel
The facilitys shape and design evolved out of the need to fabrication began while the architectural and MEP docu-
solve several challenging site constraints, including proximity ments were being completed. Also, a complete 3D scan of
to TUC, accommodation of a busy loading dock and a fire lane the existing lower levels was performed, generating a digital
and avoiding one of the universitys main utility tunnels below model that could be used by the design team during design to

36 MAY 2017
set foundation locations while avoiding obstructions below the use of oversized holes with slip-critical bolts allowed for
the concourse. additional field adjustment.
While the majority of the main structural frame is steel, the Because of the sloping frame, traditional construction meth-
ground level of the stadium is exposed cast-in-place concrete, ods could not be used, and a detailed erection plan was needed.
requiring a direct transfer of large forces from the steel frame The overlapping steel and concrete structure required specific
to the concrete walls. Steel columns were embedded in the sequencing, with several planning sessions held to discuss vari-
concrete to provide a direct transfer of the loads. L-shaped ous construction scenarios. The design teams knowledge of
precast seating at the upper two levels required direct com- the structural frame was shared with the erectors engineer to
munication between the structural steel fabricator and the guide the development of the erection process. An intertwin-
precaster to coordinate support points. But perhaps no other ing series of wire bracing and soldier beams was installed and
element created as many coordination challenges as the glass kept in place until several levels of steel were erected and slabs
curtain wall. This one-of-a-kind curtain wall was a design- were poured. The building was intentionally constructed out
build element completed after the structural frame was erect- of plumb, knowing that it would continue to lean as erection
ed, and the structural team guided the curtain wall contractor continued upwards, and ongoing surveys of critical locations
on the selection of attachment methods and locations along ensured that the steel frame ended in the desired location.
the structural frame. The end result was a diagonally oriented Owner
parallelogram-shaped glass and metal panel faade that solidi- University of Cincinnati, Cincinnati
fies the buildings place among the other signature structures
General Contractor
on campus.
Turner Construction Co., Cincinnati
With the buildings sloping geometry, 3D modeling of the
steel frame was necessary to determine how the pieces would fit Architect
together. It was not until this modeling was underway that the Heery Design, Atlanta
complexity of the nodes was fully appreciated. The perimeter Structural Engineer
X-shaped frames all slope in three dimensions and yet have to THP Limited Inc., Cincinnati
provide support for floor framing at each level. Members meet Steel Team
at theoretical nodes at a common plate to transfer large grav- Fabricator
ity and lateral loads. To complicate detailing even further, steel Cives Steel Co. Mid-West Division, Wolcott, Ind.
beams along the east faade cantilever through the node to sup-
Erector
port precast seating at two levels. Fabrication of large portions
Ben Hur Construction, Faireld, Ohio
of the nodes in the shop provided better quality control, and

Modern STEEL CONSTRUCTION 37


A vibrant and uplifting steel structure that takes
full advantage of Californias climate and sunshine.
David Allen
Photos by Costea Photography, Inc.

38 MAY 2017
$1
15 MILL
LION TO O $75 MILLIOON NATIONNAL AW WARD D
Los Angeles Valley College Monarch Center, Valley Glen, Calif.

THE MONA
NARC
CH CEN
NTER is a new cantilever action. This allowed the Owner
hub of activity on the Los Angeles Valley columns to be much smaller in both Los Angeles Community College District,
College campus. size and quantity, and ultimately less Valley Glen, Calif.
The dramatic soaring architectural intrusive to the open space of the Owners Representative
forms of this new 41,000-sq.-ft student courtyard. BuildLACCD, Monterey Park, Calif.
union showcase the versatility and elegance
General Contractor
of structural steel as a building material. For more on this project, see Light as
McCarthy Building Companies Inc.,
The U-shaped structure includes a health Air in the February 2017 issue
Newport Beach, Calif.
center, a cafeteria, a bookstore, a conve- (www.modernsteel.com).
nience store and administrative services, Architect and Structural Engineer
and the enclosed courtyard is topped with a LPA, Inc., Irvine, Calif.
sloping butterfly-form canopy that reaches
41 ft above grade at its highest point.
The student union portion of the build-
ing is located on a second-floor skybox
supported by a steel truss system between
the roof and second floor. These 100-ft-
long, roof-to-floor trusses, with six bays
of diagonal steel webs, span over steel col-
umns at each end, providing unobstructed
ground-floor space for student gathering
and pedestrian circulation to the cafeteria.
The trusses also define the interior space of
the second floor. With steel beams spanning
50 ft between the trusses, the skybox is vir-
tually column-free. And via extensive use of
glass, the truss system allows the floor space
to maximize harvesting of natural daylight,
a key part of the sustainable energy per-
formance strategy of the building. Tapered
steel floor beams are cantilevered from the
trusses to create the floating effect of the
skybox, and these beams also support the
outdoor second-floor patio and walkway.
Beyond its aesthetic intent, the butter-
fly roof canopy also serves an important
role in the performance of the sustainable
mall below. The structural steel framing
of the canopy was designed and optimized
such that only five 16-in.-diameter hol-
low structural section (HSS) columns land
in the nearly 9,000 sq. ft of the courtyard
below. The elegant edges of the canopy
are supported by a series of tapered steel
beams that cantilever up to 20 ft to cre-
ate the dramatic form of the canopy. Due
to the complex geometry of the intersect-
ing cantilevered steel beams, a special
steel box plate connector was designed to
facilitate constructability and rapid erec-
tion of the main steel components. The
canopy is also designed to transfer all
seismic or wind-induced loading into the
lateral force resisting system of the main
structure, rather than relying on the can-
opy columns to aid in resistance through

Modern STEEL CONSTRUCTION 39


The project is remarkable due
to its consistent and repetitive
members. Faade mullions
performed double duty,
also supporting
the roof box
plate girders.
Ben Varela

$1
15 MILLLION TO O $75 MILLION N NAATIOONAAL AWWARD
Terminal East Inll at Austin-Bergstrom International Airport, Austin, Texas

AS AU UST TIN HAS


HAS GR ROW WN, so has the need to expand Instead, the space is topped by an elegant exposed steel
its airport. two-way roof system, in which loads are distributed in
Opened in 1999, Austin-Bergstrom International Airport both the short- and long-span directions to the supporting
recently completed an expansion projectthe Terminal East elements around the perimeter. The system is composed of
Infillthat included 55,000 sq. ft of new space and renovation custom steel shapes created by welding steel plates into built-
of 17,000 sq. ft of existing space. up sections; these shapes were used for all primary exposed
Bound on three sides by the existing terminal and one side structural steel in the new building. A central roof spine runs
by the terminal access road, the new building is ovular in shape nearly 200 ft between the east and west ends of the build-
and is roughly 115 ft by 200 ft, with its centerline rotated ing, with symmetric pairs of roof box beams flaring out from
roughly 15 from the existing terminal. The new buildings fea- the spine to perimeter box columns spaced at 12 ft on center
ture space is a grand hall on the concourse level. In order to fa- around the perimeter of the space. Each pair of beams joins
cilitate passenger queuing, preserve sightlines for TSA security the spine in a visually seamless node, with welded connec-
requirements and create a soaring aesthetic for the 50-ft-high tions providing an elegant transition between the various roof
space, the hall needed to be free of interior columns and employ elements. Similarly, the roof beams are welded to the tops of
a long-span roof system. Traditional systems such as long-span the box columns at the perimeter.
trusses and space grids were considered but were deemed unde- The roof structure varies in depth from perimeter to cen-
sirable by the architect. ter and along the length of the central spine, and the depth of

40 MAY 2017
Photos by Architectural Engineers Collaborative

the members roughly follows the moment diagram of the two- For more on this project, see Looking Skyward in the September
way system. Individual roof beams are tapered, with the deep- 2015 issue (www.modernsteel.com).
est tapering from 30 in. at the perimeter to 70 in. towards the
center of the room, where the moment demands are highest. Owners
In addition, two rings of bracing membersconsisting of the Austin-Bergstrom International Airport
same built-up box sectionsare located to maximize both the City of Austin
stability of the roof beams and the aesthetic expression of the General Contractor
roof structure. Similarly, standard HSS wall girts ring the oval Hensel Phelps, Austin
perimeter at three different elevations, tying together and sta-
Architect
bilizing the dozens of moment frames comprised of pairs of box
Page, Austin
columns and roof beams.
Early in the design, a mock-up was constructed to simu- Structural Engineer
late the fabrication of box beam elements and their inter- Architectural Engineers Collaborative, Austin
section at the roof, with a particular focus on the localized Steel Team
deformation effects due to welding during fabrication and Fabricator
fit-up. This exercise informed weld detailing during design Hirschfeld Industries, San Angelo, Texas
and prompted the addition of internal W616 stiffener mem- Erector
bers in many of the roof box beams. The central spine mem- Patriot Erectors, Dripping Springs, Texas
ber was also modified to a cover-plated truss to streamline
Detailer
constructability and facilitate full moment connections at
Consteel, Saltburn-by-the-Sea, U.K.
each roof beam connection.

Modern STEEL CONSTRUCTION 41


$15 MIILLION
N TO
O $75 MILL LION MEERIT AWWAR RD
Weber County Library Headquarters Branch, Roy, Utah
THE WEB
BER COUN
UN
NTY LIBRAR
RY certainly encourages light reading.
Located adjacent to the new North Park Elementary School in Roy, Utah, the nearly
75,000-sq.-ft facility was built to serve the as the new library headquarters for Weber
County and also allowed the original main library branch in Ogden to begin seismic
renovations needed to meet life safety standards.
And it incorporates a 143-ft light bar that begins in the main entrance and con-
tinues east through the building. The light bar is a 7-ft, 3-in. by 7-ft raised section of
roof, designed with a Vierendeel truss system, that cantilevers 28 ft beyond the east face
of the building. The truss is constructed of HSS66 members for the top and bottom
chords, with an average spacing of 6 ft, 8 in. between vertical web members. The truss
structure was infused with glass panels to provide natural light throughout the art gal-
lery and east lobby, and the book stacks area is surrounded by glass windows on three
sides and features large skylights throughout the roof structure to bring in even more
natural light.
Extensive analysis of the cantilevered truss system was performed, and potential
movement due to wind, snow and seismic loads was studied to minimize deflections and
protect the glass panel system. The top of the light bar was built using 1-in. b-deck be-
tween the trusses, and a few of the truss panels were infilled with b-deck to transfer shear
loads, allowing the truss to become part of a folded diaphragm system and providing a
load path to transfer lateral loads to shear walls.
The roof structure is supported by HSS 10.75-in.-diameter columns that gradually ta-
per to 6-in.-diameter sections at the base and roof. This taper provides a slender profile
to the columns within the book stacks area as well as a desirable transition into the ex-

Photos by Scott Peterson Studio


posed wide-flange beam system that is infused with large skylights to provide natural light
throughout the building. To create the tapered column sections, -in. plate was rolled into
a conical shape with intermediate stiffener plates, and all seams used full-penetration welds
that were ground smooth to eliminate blemishes.
The exposed roof structure, which cantilevers over the two-story central curriculum
area on three sides, consists of wide-flange beams with sections that gradually reduce in
depth as they cantilever 22 ft over the outdoor reading area. Continuous girder beams
align between columns, and continuous W-beam joists overlay these girders. The girders
and beams step down in depth as they cantilever beyond the buildings footprint to create
a thin roof profile that is accented by a continuous bent plate at the roofs edge.
One of the librarys central features is a sculptural stair that overlooks the reading
room with a two-story glass wall. The stair is designed with a folded steel plate tread that
extends beyond the centrally placed stringers. Attachments to support the structure were
designed with eccentric connections buried within wall cavities, and the top landing is
designed to cantilever into open space.
The southeast portion of the building, home to pre-teen services, incorporates floor-to-
ceiling exterior glass walls on three sides. To accommodate these walls, moment frames were
inset from exterior windows, and exterior W-columns were installed proud of the glass wall,
with tall narrow continuous HSS beams installed at the inside face of the column to support
the roof structure.
Owner
Weber County, Ogden, Utah
Owners Representative
Weber County Library System, Roy, Utah
General Contractor
R&O Construction, Ogden, Utah
Architect
Prescott Muir Architects, Salt Lake City
Structural Engineer
ARW Engineers, Ogden, Utah

42 MAY 2017
An elegant steel structure
creating an open and bright
environment in a
cold-weather climate.
David Allen

Modern STEEL CONSTRUCTION 43


Photos by Brian Wancho Photography; Dirk Kestner, Walter P Moore; Miguel Orozco, Jordan-Hunt, A Texas Joint Venture

This ballpark takes me back in time.


I really like the way it mixed the old style
with new steel and technology.
Sam Boykin

44 MAY 2017
$15 MIL
LLIONN TO $75 MILLIO ON MER RIT AWA
ARD
Southwest University Ballpark, El Paso Texas

EL PA
ASOS
S TR
RIPL
LE-A
A BAS
SEBALL TE
EAM,, When it came to drilling deep foundations,
the El Paso Chihuahuas, are in a tight spot. the contractor discovered that the railway re-
Not necessarily in terms of standings, as the taining walls foundation extended well beyond
season has only just started, but rather in terms what was indicated in 1940s-era record draw-
of location. The teams home, Southwest Uni- ings. This meant that the piers and columns
versity Ballpark, is located in the downtown area nearest the railway were directly above the wall
immediately adjacent to active Union Pacific footing. However, the railroad had previously
Railroad tracks. In fact, portions of the 7,500- imposed strict requirements prohibiting any
seat stadium cantilever over the tracks, which new loads from being applied to the existing re-
are located 22 ft below field level. taining wall or footing.
Inspired by early twentieth century ball- With the ballpark design completed and
park design and architect Daniel Burnhams steel being fabricated, reframing the superstruc-
nearby El Paso Union Depot, located just a ture was not an option. In lieu of using beams to
few blocks away, the project turned to struc- transfer the loads, the team conceived a novel
tural steel to accommodate the associated solution uniquely enabled by structural steel:
design requirements, tight site and required Construct the piers to prevent skin friction
delivery speed. above the wall and only load the soil once below
Regarding the latter, in order to meet the the wall footing. However, this idea required
teams required April 2014 opening date, the a readily available material that would need to
design and construction team had less than both permit vertical slip and serve as a perma-
18 months to design the venue, demolish the nent structural jacket. The solution came in
15-story former city hall (located on the project the form of salvaged steel oil pipe, which was
site), clear the site and build the ballpark. used to individually encase the piers along their
Given the sites constraints and relatively top 30 ft in salvaged steel oilfield pipe; the piers
small size, the team designed the new ball- also penetrated holes in the existing footing.
park to comprise four levels and two suite lev- This solution allowed the piers to be installed
els, rather than the three total levels typical of quickly and economically and without the need
Triple-A ballparks. To maximize suite space, the for costly concrete cantilevered grade beams.
upper suite level is hung from the roof struc-
ture, a strategy that helped leverage the depth For more on this project, see Faster than a
of the steel gable roof trusses and their ability to Speeding Locomotive in the July 2015 issue
support a slender hanger tube concealed within (www.modernsteel.com).
the suite wall, which prevented a column from
taking usable space in the suite below. Owners
The initial design concept proposed curved Mountain Star Sports Group, El Paso, Texas
steel members at the concourse beam-column City of El Paso, Engineering and
joints to reference the Diocletian windows of the Construction Management, El Paso
nearby train depot, but these were determined Owners Representative
to not be stout enough to serve as part of the International Facilities Group, LLC, Chicago
structural frame. The architectural and structural
General Contractor
teams evolved the design to one where the steel
Jordan-Hunt, A Texas Joint Venture, El Paso
serves as both structure and architecture, with
the truss bottom chords using curved sections to Architects
evoke Burnhams windows and both literally and Populous, Kansas City, Mo.
figuratively frame the concourse. MNK Architects, El Paso
The parks steel framing is a modern take on Structural Engineers
the riveted joints and built-up framing mem- Walter P Moore, Austin
bers found in historic ballparks. The trusses Robert Navarro & Associates Engineering, Inc.,
consist of double-angle web members and WT El Paso
chords, and the back-of-bowl column line, Steel Team
which serves as a moment frame to resist lateral Fabricator and Detailer
loads, is formed from two wide-flange sections W&W | AFCO Steel, Oklahoma City
laced with flat bars rather than a deeper single-
Erector
rolled shape. Most connections are exposed, and
Derr & Isbell Construction, Euless, Texas
bolted connections feature button-head bolts in
homage to the classic rivet head. Bender-Roller
Max Weiss Co., Milwaukee, Wis.
Modern STEEL CONSTRUCTION 45
Photos by Tom Bonner Photography

Pterodactyl appears almost as a living


creature. The design overcame the inherent
limitations of supporting the new building
over the existing parking structure layout.
Ben Varela

46 MAY 2017
UNDER R $155 MIL
LLIONN NAT TIOONAL L AW
WAR
RD
Pterodactyl Ofce, Culver City, Calif. <285
YOU
UV
VE PRO
ROBBAB
BLY NEV
VER SEE
EN unevenly extend down to the top floor (1*,1((5,1*
anything quite like the Pterodactyl. of the parking structurevery specific
Rather than being built next to a park- slip connections and separation joints are &211(&7,21
ing garage, this angular office building used to completely control all inter-body
was actually constructed right on top movements as designed.
and hanging over the sideof an existing To support the nine blended, yet indi-
four-story steel-framed parking garage in vidual, box components that make up the
building, the design team employed ring-
Consulting Services, Inc.
Culver City, Calif. And a number of the
existing columns are cantilevered beyond like frames attached to each column and
the top of the parking structure to pro- coordinated within the interior design, 3KRQH )D[
vide support for the mezzanine and roof which doubled as support beams (though
not in straight line) holding up the main
([SHULHQFHG
superstructure.
Structurally, the building is made up of and secondary structural members. Because 3URIHVVLRQDO(QJLQHHUV
a series of nine rotated boxes that pro- column size and orientation were based on 5HJLVWHUHG1DWLRQZLGH
vide just enough space at the corners and the demands of the parking structure, and
at their intersections to efficiently house because the Pterodactyls distinctive modu-
6WUXFWXUDO6WHHO&RQQHFWLRQ'HVLJQ
the structural support members. During lar design did not particularly align with 6WDLUDQG5DLOLQJ'HVLJQ
the early design phase, through numer- the support point location, a few intricate 6KRS'UDZLQJ5HYLHZDQG6XSHUYLVLRQ
ous meetings and studies, the feasibility stiffness-sharing systems of main structural 'HVLJQ%XLOG6HUYLFHV
and constructability of each box was de- members were used to further normalize
termined while preserving numerous ar- the loads on to the weaker columns and
&RQVWUXFWLRQ'LVSXWH5HVROXWLRQ
chitectural features of each box as well as help comply with required deflection and 63(&,$/,=,1* ,1 &86720
their complex architectural interactions. vibration expectations. 67((/ &211(&7,21 '(6,*1
Placing such an irregular building On the west face of the garage, several
VWHHOFRQQHFWLRQGHVLJQFRP
over an existing building presented sev- boxes actually overhang the structure.
eral structural challenges. First of all, the The design of each box against numer-
structural design was limited by the size ous degrees of freedom was particularly
and orientation of the existing columns, challenging due to the shape of each el-
which were not necessarily located in the ement, the location and stiffness of the
most favorable location or orientation supports and the desired clearances and
for the support of each individual box. style of the building envelop. Second-
Some columns were not stiff enough to ary members hidden in the longitudi-
laterally brace the boxes, so each box was nal direction within the corners of the
strategically reinforced internally and in- boxesand cantilevering out to support
terconnected to others to reduce loads to the ring frame at the far end of the over-
a particular column. hangsalso function as stabilizers. These
At the same time, the differential ri- secondary members resist direct gravity
gidities of each box, in conjunction with as well as provide lateral support and ro-
their interconnecting mezzanine space tational and racking movement.
bridges, had to be fully optimized to al- Owner
low for mechanical and other utility Frederick and Laurie Samitaur Smith,
space and pass-through. The boxes were Culver City, Calif.
initially designed individually, using care-
General Contractor
ful stiffness assumptions. Then the boxes
Samitaur Constructs, Culver City
were brought together and reevaluated as
a whole for compatibility. Architect
Additionally, because the office build- Eric Owen Moss Architects,
ing is laterally flexible in contrast with Culver City
the very rigid concrete block core eleva- Structural Engineer
tor shaft and three access stairswhich Nast Enterprises Corp., Los Angeles

Modern STEEL CONSTRUCTION 47


UNDDER $155 MIL
LLIOON MERIT AW WARD
Chinatown Public Library, Chicago
CHIC
CAGO
OS NEW
OS WES
ST public library is ing not only reflects the triangular point
small but stunning, sporting a modern de- where it sits but also helps it stand out as
sign that both fits in with and enhances its a focal point in the midst of the surround-
surroundings in its Chinatown home. ing rectangular buildings. And the exposed Its rounded form,
The two-story, 16,370-sq.-ft build- structural steel showcases the beauty of accented with
ings interior space radiates from a central the building while maintaining a pleasing, vertical ns, serves
atrium, and the main structural beams are light-filled environment for library patrons.
as a beacon for
similarly arranged on a radius. Round HSS
was selected for the columns, as it provided For more on this project, see Whats Cool in Steel the surrounding
a clean surface where several beams con- (the Light and Enlightening segment) in the neighborhoods.
nect into a single point and also facilitated August 2016 issue (www.modernsteel.com). David Barista
and simplified the non-orthogonal lateral
bracing connections. Owner
To satisfy fire-resistance requirements, City of Chicago
the columns are encased in round prefab- Construction Manager
ricated fireproofing shells. In addition, Wight & Company, Chicago
smaller round sections are used as bracing
Architects
members in order to create a more uniform
Wight & Company, Chicago
appearance between the columns and lat-
Skidmore, Owings & Merrill LLP, Chicago
eral bracing. The braces are strategically
located on the exterior of the building in Structural Engineer
the bays located on the three flats of the Drucker Zajdel Structural Engineers,
building curved triangular structure, result- Chicago
ing in an unobstructed and flexible interior. Steel Fabricator
The softened triangular shape of the build- McFarlane Mfg., Sauk City, Wis. Photos by Hedrich Blessing; Wight & Company; DZS

48 MAY 2017
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OE CHANNEL AWAY FROM OPENING. SEE J


NT OF CHANNEL IN RELATIONSHIP TO BEAM
CHANNELS TO BEAMS OR 3/8" PERIMETER

BENT ON SATISFACTION
11 Bending Machines
Easyway and Hardway: Beams, Tubes, Angles, Tees, Channels, Flats,
Pipe & Rail

Sheet/Plate
Shearing (to x 20), Forming, Rolling (to 1), and Coning

6 Press Brakes
1000 Ton x 30 750 Ton x 24
400 Ton x 23 3-225 Ton x (10, 12, 14)

CNC Machining

Quality
WhiteFabs patented structural bending process minimizes
deformation and provides smoother curvatures. Each bent
section is verified for accuracy along its arc.

Facilities Phone 205-791-2011


170,000 sq. ft. of production area, under roof Fax 205-791-0500
IF QUALITY IS WHAT YOU NEED, E-mail: sales@whitefab.com
Web: www.whitefab.com
LET WHITEFAB TAKE THE LEAD

Modern STEEL CONSTRUCTION 49


UNDER R $15 MILLIION MER RIT AW
WARD D
Lamar Station Classroom for Urban Farming, Lakewood, Colo.
COLORA
ADOB
BUIL
ILDDIN
NGW
WOR
RKSH
HOP serves the broader located over 300 ft away. But the transparency of the sightline
community by partnering with local not-for-profit organiza- and opacity of the wall were in direct conflict. The students
tions on a variety of projects. response to this dichotomy resulted in the most innovative ele-
As the design-build studio at the University of Colorado ment of the project.
Denver, it centers on educating graduate-level architecture To achieve a simultaneously transparent and opaque wall,
students in the practical application of architectural theory the students researched a number of material skins for the
through integrated project delivery (IPD). The IPD team is building, eventually settling on vertically oriented steel bar
made up of professors, architects, engineers and consultants grating. The bar grating allowed the structure to appear opaque
from Colorado, many of them donating their time to help edu- when approached from an angle but transparent when facing
cate these young professionals. the structure perpendicular to a wall. With proper siting, this
In the spring of 2014, 16 students worked with Metro West allowed the classroom to be visible to the client from the main
Housing Solutions, the City of Lakewoods housing authority, office but opaque from the sidewalk. When the students re-
to design and build the Lamar Station Classroom. The class- viewed their solution with the structural engineer, he pointed
rooms mission is to educate residents of the nearby transit-ori- out that their proposed steel bar grate cladding could also act as
ented development about urban farming, while simultaneously part of the structure.
providing space for environmental education and other youth The final solution is a statically indeterminate ring truss com-
programs. The project brief required the structure to have an prised of four primary trusses. Each of the four primary trusses
opaque wall preserving the privacy of the classroom near the is a different unique version of a modified Warren Truss, whose
path leading to the light rail line; Metro West was concerned typically coplanar vertical web members were replaced with out-
that the foot traffic would distract residents from learning in of-plane GW series steel bar grating panels. What the individual
the classroom. Coincidentally, it also wanted the structure to grating bars lack in sectional stiffness, they make up for in sheer
maintain a clear sightline from the classroom to its main office, numbers, using 970-in. 18-in. vertical steel bars evenly spaced
Photos by Jesse Kuroiwa, University of Colorado Denver

An ingenious use of steel for an enclosure that


simultaneously obscures and reveals its contents.
April Wang

50 MAY 2017
around the perimeter of the ring truss. The ring truss and the the proposals were being generated, and was on-site during
vertical bars of the grating form the primary structure of the construction with a laptop and structural finite element analy-
classroom. The structures gutter and oculus contribute structur- sis model to verify how last-minute changes would affect the
ally to four out of the five secondary trusses spanning the interior whole structure. These on-demand changes eliminated the
of the ring truss. These unconventional interior trusses use rolled typical lag in design and construction, allowing the team to
steel plates as the vertical web members in two trusses and com- optimize project results, reducing construction waste and time
pletely replace all the truss webs, acting as a slender deep beam and maximizing efficiency.
web, in two other trusses. The ring truss is supported by three It was the collaboration between the architecture students
partial-length wall sections through a combination of full-height and the structural engineer at the earliest stages of design that
bar grating panels and single-angle corner braces. proved the importance of introducing alternative forms of
Laterally, each wall section is a combined braced frame and project delivery. This project provided an opportunity to teach
steel plate shear wall. With only five primary points of support the students about steels inherent benefits, structural analysis,
for gravity loads and three lines of lateral resistance, the grav- design, detailing and fabrication and erection. By integrating
ity and main wind-force resisting systems had to be analyzed architectural and structural analysis and design, the project be-
simultaneously. This balanced aesthetics and individual mem- came clearer and the architecture stronger. By eliminating ex-
ber stresses with global stability and deflection. Of particular cessive layering in the building envelope, the students saw the
interest is the use of full-height narrow steel plate shear walls beauty of a structural expression in steel. This reinforced their
at the ends of the braced frame walls. Similar to the bar grating architectural design, and Metro West was rewarded with an in-
skin turned structure of the ring truss, these steel plates serve novative design that met their needs.
architecturally as both the finish and the closure at the ends of Owner
the double-wide bar grate walls, and also as shear walls provid- Metro West Housing Solutions, Lakewood, Colo.
ing redundancy to the main wind-force resisting system while
General Contractor and Architect
reducing torsional deflection due to eccentricity.
ColoradoBuildingWorkshop, Denver
The importance of the structural engineer as a critical
member of the IPD team cannot be overstated. The engineer Structural Engineer
provided feedback about design proposals, often on the fly as Structuralist, Ft. Collins, Colo.

Modern STEEL CONSTRUCTION 51


ART
T IN
NSTTAL
LLA
ATIONN/

Photos by Peter Vanderwarker Photographer


SCU
ULPPTU
UREE
Antony Gormley Sculpture,
Cambridge, Mass.
A NEW
W SCU
SCULPT
TUR
RE in Cambridge,
Mass., is striking quite a chord.
Designed by British sculptor Antony
Gormley, the work, called CHORD, is a
large winding form made of 33 irregular
polyhedra installed in a 12-ft by 12-ft stair-
well of a university mathematics building.
The sculpturewhich is 56 ft high, weighs
1,800 lb. and is comprised of 541 stainless
steel balls connected by 905 specially formed
duplex stainless steel rodswas created in
six sections at Summit Metal Fabricators
(SMF) Salem, N.H., shop, then carefully
transported to Cambridge and installed.
Close collaboration between the SMF
team, Antony Gormley Studio and struc-
tural engineer Ian Schmellick of Robert
Silman Associates allowed the team to meet
the many challenges faced during the con-
struction and installation of the sculpture.
Most of the communication with Antony
Gormley, who is located in London, was
done via Skype.
In order to accurately translate Gorm-
leys vision into actual stainless steel com-
ponents, SMF employed specialized jig-
ging and computer numerical control
(CNC) manufactured templates to precise-
ly fabricate and assemble every node and
element of the massive sculpture. All weld-
ing was done using the tungsten inert gas
(TIG) process, and special equipment such
as hoisting frames and strapping designed
by SMF was used to successfully install the
sculpture in the tight confines of the stair-
case; the installation process took only one
month. In addition, SMF developed and
employed a special procedure to fabricate
the sculpture. Using building information
The viewers eye modeling (BIM), it was split into six sec-
is slowly drawn upward, tions and fabricated horizontally rather
than vertically, providing a safer work envi-
piece by piece,
ronment and avoiding compression of the
until the enormity of the art during fabrication.
full sculpture is realized. The sculpture design required that the
David Allen connecting bars be square. However, the
2205 duplex stainless steel specified by
Gormley was manufactured as round. To
create square bars from the round stainless
steel rods, SMF worked with Gormley and
steel supplier Penn Stainless Products to

52 MAY 2017
create several prototypes using specialized Architect Engineering Consultant
dies until Gormley was satisfied with the Antony Gormley Studio, London Fenagh Engineering and Testing,
shape and look of the bars. To maintain the Structural Engineer LLC, Everett, Mass.
integrity and coloration of the stainless steel, Robert Silman Associates, Boston Steel Fabricator, Erector
all welds were performed with a welding and Detailer
Lead Design Engineer
inter-pass temperature of less than 300 F. Summit Metal Fabricators
Tristan Simmonds, Simmonds Studio,
It was critical to get the placement of
London
the bars at exactly the correct angle so
that the weld interconnections were per-
fectly centered on the steel balls. SMF
designed and fabricated a jig that allowed
the interconnection between the bars and
the balls to be at the exact angle and po- THE SOFTWARE OF CHOICE FOR

STEEL FABRICATION MANAGEMENT


sition specified by Gormley. To achieve
full-penetration welds between two dis-
similar surfaces, the square bars and the
round balls, the SMF team worked with
a Level III welding inspector to develop
and implement a procedure that allowed
PROJECT PROJECT
full-penetration welds while maintaining
MANAGEMENT SCHEDULING
the desired look and feel.
Once the six sections of the sculpture
were created, they were safely transported ESTIMATING PURCHASING
to Cambridge, with each section secured
in its own trailer using special strapping
techniques. Once SMF delivered the six COMBINING ORDER ENTRY
sections to the mathematics building, get-
ting them inside required removing several
doors and casings, which was done at times
when normal university activity would not INVENTORY PRODUCTION
be affected. CONTROL CONTROL
When it came time to assemble the
sculpture, the stairwell was enclosed in
reinforced poly, allowing students and fac- REMOTE LINK INTEGRATIONS
ulty to travel safely between floors. An ad-
WWW.FABSUITE.COM
ditional peg board was used within the
installation space to properly orient each
of the six sections to fit precisely to the INSPECTION PRODUCTION
next section. The SMF team designed and MODULE SCHEDULING
fabricated a unique lift and frame system
that allowed the sections to be assembled
on the ground floor and then hoisted into
position. This approach eliminated a seri-
ous fall hazard and allowed the sculpture
to be assembled in a very narrow space. An
additional jig was designed and fabricated
to replicate the glass ceiling to which the
sculpture would be secured. This ensured
that when the seven balls of the top section
were installed, they would be on the exact
plane1 in. from the glass ceiling.
Owner Find out why our clients are the most loyal in the industry.
Antony Gormley, London
General Contractor www.fabsuite.com 757.645.0842 info@fabsuite.com
Summit Metal Fabricators, Plaistow, N.H.

Modern STEEL CONSTRUCTION 53


This project has a complex structural system
that is elegantly concealed.
Chris-Annemarie Spencer

Photos by Joe Woolhead Photography; Leslie E. Robertson Associates


PRESIDDENTIAAL AWWARD OF EXC CEL LLENC
CE IN
N EN
NGINE
NEE
ERIING
Four World Trade Center, New York
THE WOR
RLD
D TRA
TRADE CEN
NTE
ER site is hallowed ground. and retail program requirements and vertical transportation needs
Its redevelopment poses the challenge of not only redefining demanded additional points of support. To avoid adding columns
the iconic Manhattan skyline, but also influencing the greater all the way to the basement, alternative solutions were explored,
cultural fabric of American society. As an office tower, 4 World such as the possibility of branching columns or including structure
Trade Center (4WTC) serves as a beacon for businesses return- around other elements. The final design incorporates a massive
ing to downtown Manhattan; 250,000 daily commuters pass split V-column supports the retail entrance while additional steel
through the lower levels on their way to one of 13 subway or structure is built around the elevator and escalators, acting togeth-
commuter rail lines that surround the tower. er to elegantly meet demanding load path requirements.
More importantly, the structure pays respect to the tragic his- Another innovation was sparked by the erection sequence
tory of the grounds commemorated by the National September set forth by the construction manager and local labor officials,
11 Memorial. More than a decade after the devastating attacks who stipulated that a structural steel frame would be erected
of September 11, 2001, the 72-story, 2.3 million-sq.-ft 4WTC first, followed by encapsulation of the service core in reinforced
became the first tower to open on the original 16-acre site. concrete. Typically, for steel-concrete buildings outside of New
When it comes to columns, a typical building of this size and York City, the concrete core is constructed first with embed
shape contains seven to ten perimeter columns on each side, spaced plates and followed by steel floor framing. The engineers be-
at roughly 20-ft to 30-ft intervals. 4WTC has only four columns on hind 4WTC embraced the possibilities of this encapsulation
each side. The columns are grouped in pairs with an 80-ft clear span and adapted it to the perimeter columns.
between them and 20-ft to 45-ft cantilevers at each end, providing Again, in the typical construction of perimeter steel columns,
dramatic column-free corners and nearly limitless opportunities for the steel beams and columns are aligned. For the long spans and
future tenants to maximize views regardless of office layout. cantilever conditions at 4WTC, however, the standard method
Beneath 4WTC lies a precarious maze of subway lines, com- would have required a significant moment connection at every
muter circulation and mechanical spaces. In order for the tower to column. To sidestep this dilemma, the decision was made to off-
be built to its intended specifications, these had to be accounted set the spandrel beam from the columns, allowing the beam to be
for and were a major driver of the tower column placements. The continuous and bypass the column uninterrupted. This drastically
below-grade complexity affected retail column placement as well, reduced the number of moment connections required to support
54 MAY 2017
80-ft clear spans. Splice locations were then chosen at points of low tion that would have been necessary had the erection column been
moment along the length of the spandrel beams. placed at the end of the wall. The shear forces from the link beam
The advantage of this approach was threefold: 1) On each were directed into the concrete by composite action between the
side, it reduced the number of moment connections from eight end of the wall and the erection column. This approach simplified
(one at each face of the four columns) to two; 2) it reduced the the connections, resulting in further savings in time and cost.
required number of spandrel pieces from five to three, result-
ing in more efficient shipping and fewer crane picks; and 3) it For more on this project, Four at the Fore in the April 2015 issue
reduced the size of the remaining moment connections because (www.modernsteel.com).
they were designed for much smaller forces than would have
been required at the face of the columns. Owner
The steel frame also led to efficiency in the link beams em- Silverstein Properties, New York
bedded in the core. Link beams, which connect two very stiff General Contractor
vertical elements (such as elevator cores) are highly stressed el- Tishman Construction Corp., New York
ements. When made of concrete, they are very congested with
Architects
reinforcement, which can also lead to problems with concrete
Maki & Associates, Tokyo
consolidation in construction. In 4WTC, the link beams are
Adamson Associates, New York
made from steel built-up shapes. Steel is much better at resisting
shear forces than concrete, and the steel link beams were much Structural Engineer
smaller than comparable concrete beams would have been. The Leslie E. Robertson Associates, New York
steel link beams were also erected with space left between the Steel Team
top of the beam and the floor above, allowing ductwork and Fabricators
other utilities to be run above the tenant-finished ceiling. MRP, LLC, South Plaineld, N.J.
Another significant technique to reduce construction time was Banker Steel Co., LLC, Lynchburg, Va.
in placing the erection columns to which these link beams were Littell Steel Co., New Brighton, Pennsylvania
connected within the elevator core wall but offsetting them from Metro Iron Corp., Amityville, N.Y.
the end of the wall by 6 ft. This meant that the steel-link-beam-to- Detailer
steel-erection-column connection could be a simple, cost-effective Automated Steel Detailing Associates, Ltd., Toronto
shear tab instead of the highly stressed, expensive moment connec-
Modern STEEL CONSTRUCTION 55
Risk and
REWARD BY JOHN CROSS, PE

Material selection can have significant short- and long-term impacts


on a buildings insurance rates and resilience.

WHY ARE INSURANCE RATES DIFFERENT for simi- Builders Risk All Risk
lar buildings framed with different materials? During Construction After Occupancy
Because the risks and their associated costs vary depending Wood $0.22 $0.27 $0.20 $0.25
upon the framing material being used. A lower rate is the result
Concrete $0.14 $0.18 $0.13 $0.16
of an actuarial study reflecting a lower cost of repair or replace-
ment for a given risk. Structural Steel $0.08 $0.12 $0.08 $0.11
And guess what: The insurance rates for structural steel-
framed buildings are less than those for comparable buildings While these rates will change based on project location,
framed in wood or concrete. For the same building in the same risks associated with that location or special features, the gen-
location constructed with different building materials, current eral trend is the same. Insurance rates are 2.3 times higher for
insurance rates per $100 of value for Builders Risk (a type of wood buildingsand 1.5 times higher for concrete buildings
insurance that covers the building during construction) and All than they are for structural steel buildings. This can translate to
Risk (insurance that covers the building after occupancy) are considerable savings over the life of a building. But the impor-
lower for structural steel-framed construction than for wood or tance of lower insurance rates does not stop there.
concrete. For example, the insurance rates for a building with
a total insurable value of $100 million dollars that is not in a Supplanting Sustainability
high-hazard flood or earthquake area will be in the following Discussions regarding the resilience of the built environ-
ranges (per $100 of value): ment are slowly supplanting the past decades focus on sustain-
ability, and rating systems, codes and standards for green build-
ings are beginning to address resilience in their requirements.
But what is resilience and what is the connection between in-
John Cross (cross@aisc.org) is an surance rates and resilience?
AISC vice president. Resilience is the ability of an object or system to absorb and
recover from an external shock.
While its a simple concept, it has taken on an increased level
of importance and a broader context for todays design and con-
struction professional. And just like the early discussions of sus-
tainability, resilience has triggered a debate between advocates
of wood, concrete and structural steel regarding which material
is the most resilient.
There is no universally accepted definition of resilience in
the built environment. Discussions may focus on community

56 MAY 2017
resilience, infrastructure resilience, building resilience or the structure to absorb and recover from the stress of an extreme
resilience of societal services. Even within a single category like event. Of the materials used for structural framing systems,
building resilience, discussions may focus on the resilience of structural steel has demonstrated the greatest level of resiliency
the building itself, the resilience of the structural frame or the relative to extreme events. This is verified by significantly lower
resilience of the framing material. The topic can become even premiums in the current insurance market for structural steel
more complex when the scope of what is included in external framing systems when compared to concrete or wood. The rea-
shocks or events is discussed. sons for these lower rates and greater resiliency are structural
Natural events such as hurricanes, tornados, wildfires, earth- steels inherent durability, strength, elasticity, non-combusti-
quakes, flooding and tsunamis are generally included, yet not bility and resistance to decomposition, as well as its ability to
all of these events have the same likelihood of occurrence in ev- resist extreme loads, be rapidly repaired and adapt to changing
ery community. Events resulting from human activity, includ- structural requirements.
ing arson and terrorism, also need to be considered. In some Structural steel is simply more resilient than wood or con-
cases, technological events with no direct natural or human crete. An AISC white paper, The Impact of Material Selection on
cause such as the faulting of an electric grid or the overload- the Resilience of Buildings (which can be found at www.aisc.org/
ing of a communications gateway are included. And finally, the discover), provides a detailed comparison of the resilient attri-
anticipation of future environmental events such as increased butes of structural steel to those of wood and concrete.
storm intensity, elevated water levels and increased snow loads
driven by global climate change may also need to be taken into Framing System Resilience
account. Clearly, any discussion of resilience is a multidimen- Structural framing systems can be designed to satisfy build-
sional challenge combining discrete components, stressors, risk ing code requirements using structural steel, concrete or wood.
assessments and future trends. The central purpose of building code provisions is to provide
short-term human survivability and safety in the event of an
Natural Events Climate Change extreme event. The International Building Code, in Section 1604,
Hurricanes Storm Intensity
even includes enhanced designed requirements and integrity
Earthquakes Water Levels
Tornados Snow Loads checks for high-rise buildings in risk category III or IV. In those
Wildres cases, structural integrity is evaluated independentlynot in
Flooding combination with other effectsand deformations are allowed
Tsunamis
as long as failure does not occur. The goal is to provide for the
Community Resilience redistribution of loads in the event of damage. A competent
structural engineer can accomplish this using structural steel,
Infrastructure Resilience of concrete or wood. But the question isnt whether those design
Building Resilience
Resilience Societal Services
goals can be accomplished using any of these materials but
Structural System
Resilience rather the efficiency of using a given material in the design, the
Material Resilience cost of the system, the level of additional redundancy gained
by the system and the ease and speed of repair if the system is
Human Activity Technology Impacts
damaged in an extreme event.
Arson Grid Interruptions
Terrorism Gateway Failures Keep in mind that a bunker-style solution, necessitating sig-
nificantly increased material quantities, is not an efficient way
With so many factors involved, how can the relative resil- to address the design requirements of high-risk buildings. And
ience of a building best be measured from the perspective of the structural steel supports a multitude of design approaches and
selection of a framing material? It might seem that quantifying innovative systems that address the challenge of resilient de-
that risk and those damages would be difficult. It is not. Insur- sign from a technical rather than an increased mass perspec-
ance companies regularly assess the loss records of buildings tive. Steel provides multiple options for lateral load resistance
subject to both anticipated and extreme events. It is from those in a highly ductile environment that allows adequate member
actuarial studies that insurance rates are set. deformation while still keeping access to critical services in-
This is not a novel concept, as the advocates of resilient de- tact and operational. Using systems such as specially designed
sign and construction often compare the dollars invested in a connections and buckling restrained braces as structural fuses
building for increasing its ability to withstand and recover from can allow a structure to withstand an extreme event resulting
an extreme event to purchasing a prepaid insurance policy on from an earthquake, high winds or blast. If damage occurs to
the building. For a given set of risks, a lower rate for Builders the structural system, these components (the fuses) can be
Risk insurance during construction and All Risk insurance after efficiently removed and replaced, thus returning the structure
occupancy means less damage and a lower cost of repair when to full functionality in a short period of time without major
extreme events occur. structure demolition or extensive retrofit.
And unlike mix-dependent concrete or the variability of
Material Resilience wood, structural steel performs in a structurally consistent and
The material selection for a buildings structural framing predictable manner. Redundant load paths, due to steels natu-
system impacts the resilience of the structure by reducing or ral ductility and reserve strength capacity, provide additional
raising the cost of the risk associated with the ability of the structural capacity and resistance.

Modern STEEL CONSTRUCTION 57


Building Resilience structural system, replacing structural strengthened in place, structural members
The resilience of a framing material components and temporarily removing can be added and beams can be penetrated
and system contributes directly to the portions the structural frame to gain to allow the addition of other services. And
overall resilience of a building. Over- access to other building service com- this can be done using members that are
all resilience involves assessing not ponents that may need to be repaired readily available through a network of local
only the level of damage and the cost or replaced. steel service centers and fabricators.
of repairs but also the amount of time Unlike concrete framing systems,
required to return the building to full which would typically require demoli- Community Resilience
functionalitywhich in turn is a func- tion and replacement, or wood systems, Community resilience is the ability of
tion of the criticality of the services a which face the challenge of replacing the community to withstand the stress of
building provides. Recovering to full numerous structural members after an extreme event, and is a combination
functionality may require repairing the a flood or fire, structural steel can be of infrastructure, building and societal
resilience. Selecting a structural framing
material for a particular building with a
specified level of serviceability may seem
rather distant from the community as a
whole. And it is. Yet building material
selection does contribute to overall com-
munity recovery and performance. This
is probably no more evident than in the
area of waste management.
Extreme events that impact an entire
community rather than just a single build-
ing generate significant amounts of waste,
the majority of which is wood. While some
wood waste is reused or recycled in the
normal construction cycle, it is most likely
that the wood waste resulting from an ex-
treme event will not be suitable for reuse
and will, in fact, be disposed of in a landfill.
Burning or landfilling wood releases green-
house gases into the atmosphere, and burn-
ing also generates particulate matter harm-
ful to human health. In addition, wood and
concrete waste requires sufficient landfill
space to accommodate the increased flow
of waste. Structural steel, on the other hand,
is a fully recyclable material with an active
resale market. It will not end up in land-
fills but rather be returned to steel mills for
transformation into new steel products. In
a nutshell, it will not become a burden as
the community seeks to rebuild.

The Four Rs
Resilience is often discussed in terms
of the four Rs: robustness, resourceful-
ness, recovery and redundancy. And struc-
tural steel buildings rank highly in each of
those categories. It is not surprising that
insurance rates for structural steel build-
ings are less than the rates for compara-
ble wood and concrete framed buildings
facing the same risk levels from extreme
events. Steels potential savings in repair
costs and rapidity reduces the exposure of
the insurance carrier, resulting in lower
rates and overall more cost-effective and
resilient buildings.

58 MAY 2017
www.aisc.org/nightschool
Class begins June 2017

AISC

Night School
Fundamentals of Stability
for Steel Design
presented by members of of the
Structural Stability Research Council

Monday nights 7:00 p.m. Eastern Time


(90 minutes each)

Behavior and Design of


Compression Members
Behavior and Design of Flexural Members
Stability of Structural Systems
Fundamentals of Bracing Beams
and Columns
And more!

Theres always a solution in steel.

American Institute of Steel Construction


www.aisc.org 312.670.2400
First and Last(ing)
IMPRESSIONS BY GEOFF WEISENBERGER

They matternow more than ever.

WE HAVE THE TECHNOLOGY. ence of Decision Making, its a matter of making yourself im-
We can make it. Better. Stronger. Faster. possible to ignore in order to get people to move in your favor.
For those of us old enough to recall these words from So, how to stand out? NASCC exhibitors all found their
the opening credits of The Six Million Dollar Man (not me; I own means of doing so.
had to catch it in reruns), they might take us back to a time Many exhibitors incorporated virtual reality goggles, using
when we werent flooded with seemingly endless options for phones, into their exhibits. At Ficeps booth, you could be a
quality TV. beam, as it was being fabricated, inside a piece of heavy equip-
But we are now. How many times has someone said some- ment. At Albinas booth, you could visit the companys shop and
thing like, OMG, you really need to see this show. Dont worry: see steel members being curved around you.
You only have seven seasons to catch up on. Just binge-watch it! Detailer Jim Long with J.B. Long makes an effort to stand
Same goes for photos, thanks to social media apps like Instagram. out at every show. This year, he wore, well, I guess youd call
Anyone can look like a pro. My Instagram feed is an endless wa- it a disco-era leisure suit. And he stayed in character. Another
terfall of photos. And the more photos I look at, the more dif- exhibitor wandering by remarked, Now thats marketing.
ficult it is to see something truly new and impressive. Why and For equipment manufacturer Kranendonk, it was about in-
how is this happening? Because we have the technology. corporating robotics into the fabrication process, still a relative-
And we increasingly have the technologyand the datain ly new practice in the structural steel world, and emphasizing
fabrication shops, job sites and engineering, detailing and ar- how the process can evolvee.g., while it might take two hours
chitectural offices. As we saw at this years NASCC: The Steel to program a robot, wouldnt it be worth it if that robot could
Conference in San Antonio, machines are becoming faster than then fabricate 90 tons? This is possible. Now.
ever, robotics are making further inroads into structural fabri- For software developer FabSuite, it was a matter of refining
cation, 3D modeling is becoming more and more precise and processes and further enhancing data usage to make traceability
robust, were finding new ways to gather data and there seems even more precise. FabSuites latest version can now track indi-
to be a new project delivery method every time we turn around. vidual members through the shop, not just quantities, each with
Given all of the options out there, making a good first im- multiple nametags on it.
pression is as important as its ever been. As keynote speaker Welding equipment maker ESAB has also pushed further
Carmen Simon expressed in her presentation The Neurosci- into real-time data collection, introducing real-time moni-
toring of the welding power source via mobile and desktop
devices (called WeldCloud). Shop personnel can now save an
Geoff Weisenberger extra trip to the power source since they already know the is-
(weisenberger@aisc.org) sue before they get there.
is the senior editor of Sherwin-Williams also introduced a new way of doing
Modern Steel Construction. things that could alter how fabricators operate: shop-applied
intumescent paint, along with UL-verified software that can
automatically determine the proper coating thickness for a
specific application and factor it into a 3D model. While there
are certainly challenges associated with shop-applied intumes-
cents that need to be addressed, its an example of how many are
looking to push our industry forward.
For JacketPlate, it was about introducing a new take on the
moment frame. The new system for high-seismic applications
60 MAY 2017
uses 3D connection plates and allows plasticity to occur inside Fabricators Can Do. It provided some insight on what steel con-
the connection, while the connected members remain elastic. tractors are capable of, featuring presentations from two bender-
For crane equipment manufacturer Freedom Tools, it was rollers who illustrated how their work involves highly trained and
about introducing a new, simple way to release loads from a skilled personneland is certainly not a commodity. Another ses-
cranedeveloped by an experienced crane operator looking for sion, AESS: Categorized by Design, was geared toward manag-
a way to remove one small hassle from the rigging process. ing architects expectations when it comes to defining what was
And in the case of software developer Trimble, it wasnt a desired and what was bid when it comes to architecturally exposed
matter of one big new thing, but rather many small enhance- structural steeland how to specify the proper AESS level in or-
ments to its products, such as enhanced functionality with der to get what you want. (To view these sessions and others, visit
Bentley packages and the introduction of more complex geom- www.aisc.org/2017nascconline. Sessions will be posted by the
etries into the latest version of Tekla Structures. week of May 15 if not before.)
The data is there, and it has been, said Mark Allphin with The fundamentals of how steel buildings come together
Trimble Solutions. Its just a matter of finding out how to ac- havent changed. But as we saw at this years show, each compo-
cess and share it quickly and accurately. We have very usable nent in the supply chain is making its own tweaks to continually
workflows, but many still have reservations when it comes to improve the processand to stand out. And with any luck and
trust and contractual issues. some serious brainpower, well see even more improvements
Trust is crucial in the construction businessand it sometimes and innovations by the next Steel Conference in Baltimore
appears to be in short supply. A lack of trust often stems from lack (April 1113, 2018). Also, this years show set an attendance
of understanding, and many sessions at The Steel Conference record, with nearly 4,600 people making the trip. On top of
aimed to bridge those knowledge gaps between the various design that, sessions were watched remotely via more than 1,000 live
and construction parties. The title of one session is basically the streaming connections. And thats data that really stands out
story of our lives: What Engineers Need to Know About What and spells only good things for the steel industry.

Developing Diversity Take Two


Workplace diversity and development is an increas- Twelve leaders from across the structural steel community
ingly important topic in the design and construction were presented with awards at NASCC: The Steel Confer-
industry, and it was the main focus of the Solutions for ence in March. And one of them came away with two.
Equity in the Workplace session at this years NASCC: Patricia M. Clayton, PhD, an assistant professor with
The Steel Conference in San Antonio. Panel presenters the University of Texas at Austins Department of Civil,
Rose McClure with Simpson Gumpertz and Heger, Inc., Architectural and Environmental Engineerings Fergu-
Babette Freund with Universal Steel of North Carolina son Structural Engineering Laboratory, is the recipient
and Heidi Brunette with Steel Fabricators, Inc., dis- of AISCs 2017 Milek Fellowship Award and also an Early
cussed what diversity means in our industry. Career Faculty Award.
The panelists focused on what works and what doesnt It is such an honor to be selected for the AISC Milek
when it comes to attempting to increase equity in the Fellowship and the Early Career Faculty Award, said
workplace. Solutions ranged from implementing mentor- Clayton. As part of my Milek Fellowship, I look forward
ing and unconscious bias training programs, to encourag- to working with students on research that will promote
ing employees to join outside groups and professional the use of replaceable fuse connections for seismically
development organizations, to making sure employers resilient steel buildings.
know how to identify and manage employee burnout Clayton is currently co-principal on six ongoing re-
in this fast-paced industry. All of the presenters stressed search projects funded by either the National Science
the importance of building a sense of community in the Foundation or the Texas Department of Transportation
workplace, ensuring that everyone in a company has ac- (TxDOT), several of which are focused on structural steel
cess to career guidance and promoting regular commu- buildings or bridges, and she received the Milek Award
nication with employeesnot just during annual reviews. based on her proposed research focusing on evaluating
Following the panel discussion, the nearly 60 attendees the seismic performance and design of steel moment re-
shared their own experiences and suggestions in round- sisting frames (SMRFs) that employ partial-strength fuse-
table discussions, many echoing the panels observation type connections.
that diversity in the workplace is an opportunity to learn For more on everyone who received awards at this
something we dont already know. years show, see the related news item at www.aisc.org.
Geography can be a hindrance sometimes,
noted one attendee. Hire the best talent in the
world regardless.
Another remarked, The best mentorships happen
organically. Encourage staff to take it into their own
hands to decide where they want to be.
Above all, its important to keep the discussion go-
ing and evolving, noted yet another attendee, saying,
We need to keep the next generation engaged.
Tasha Weiss

Modern STEEL CONSTRUCTION 61


news
IN MEMORIAM
Geoff Kulak, Connections Expert, Dies at 80 People and Firms
Geoffrey L. Kulak, PE, PhD, a professor ment in the Research Council on Structural McLaren Engineering Group
emeritus at the University of Alberta and Connections (RCSC) and AISC activities. is expanding to a new office
one of the worlds leading experts on the For more than two decades, he served as an in downtown Orlando to bet-
behavior of welded and bolted connections, officer of RCSC in several different posi- ter serve its Florida clients.
passed away in March. Kulak also was a rec- tions, and he has written and presented nu- The full-service engineering
ognized authority on fatigue of fabricated merous RCSC and AISC seminars on bolt- firm has doubled the size of
steel members and member stability. ing that have been received as both practical its previous Orlando location.
Geoff was always willing to help the and understandable. He has also published The company also recently cel-
design and construction community and of- extensively on the subject and is the author ebrated its 40th anniversary at
ten gave lectures for AISC and others, said of AISC Design Guide 17: High Strength its corporate headquarters in
Larry Kruth, AISCs vice president of en- BoltsA Primer for Structural Engineers. West Nyack, N.Y.
gineering and research. And, of course, he
was a prolific author of papers that helped Dewberry, a privately held
to advance the state of the art of steel design professional services fir m,
and construction. In 2016, he received an announced that Augusto
AISC Lifetime Achievement Award in rec- Molina, PE, has joined the
ognition of his incredible lifetime of work, companys New York ofce as
and in 2000 he received an AISC Special the bridge structures depart-
Achievement Award for his contributions to ment manager and will
the Second Edition of the Guide to Design manage bridge structures
Criteria for Bolted and Riveted Joints. services in the New York met-
Kulak was a professor of civil engineer- ropolitan area. In addition,
ing for nearly 30 years at the University of Leon Ostrovsky, PE, has been
Alberta. He has also been a longtime leader named a senior project man-
in the steel industry through active involve- ager with the companys civil
transportation group.
BRIDGES
NSBA Issues 2018 WSBS Call for Abstracts Raymond Monson, PE, has
The National Steel Bridge Alliance (NSBA), overall program balance. joined Pennoni as a senior
a division of AISC, invites those involved To submit an abstract, please complete engineer in the Nationwide
in all aspects of steel bridge research, de- the online abstract submission form by Structural Steel and Metals
sign and construction to submit an abstract June 2, 2017 at 5:00 PM U.S. Eastern Time Inspection and Testing Group
for consideration at the 2018 World Steel (visit www.asic.org/nsba for a link to the and will be based in the com-
Bridge Symposium (WSBS), which takes form). Submitters will be contacted in late panys Clearwater, Fla., ofce.
place April 11-13, 2018 in Baltimore in tan- June. Please send a separate copy of any A registered professional engi-
dem with NASCC: The Steel Conference. abstracts containing charts, images or text neer and certified welding
All abstracts should be limited to 500 formatting essential for the review process engineer, Monson has more
words or less. Each abstract will be peer- via email to abstracts@steelbridges.org than 35 years of engineering,
reviewed and acceptance for WSBS will in a PDF file; you must still complete the fabrication and construction
be based on content, available space and online submission form. experience.

UNIVERSITY PROGRAMS Tuna Yelkikanat, PE, a senior


associate with The Harman
Student Steel Bridge Season Kicks Off Group, has been promoted
The 2017 ASCE/AISC National Stu- Now in its 26th year, the program brings to director of the firm's New
dent Steel Bridge Competition (NSSBC) together more than 200 engineering student York office and is responsi-
is underway. The season kicked off in teams from across North America to show- ble for the management of
March with the first regional competition case their skills and teamwork and prepares ongoing New York and New
at the University of Texas at El Paso. Sev- them for real-world bridge design. Bridge Jersey projects as well as the
enteen more regional competitions will rankings are based on the categories of con- development of new clients
follow this spring, culminating with the struction speed, stiffness, lightness, economy, in the area.
national competition over Memorial Day display and efficiency. For more about the
weekend, May 2627 at Oregon State competition, visit www.aisc.org/nssbc or
University in Corvallis, Ore. www.nssbc.info.
62 MAY 2017
news
SAFETY
AISC Announces 2016 Safety Award Winners
More than 80 structural steel facilities Fabricator Category Honor Awards The Arthur Louis Steel Company
are being honored with AISC Safety 2-K Steel Products, Inc. The Haskell Company
Awards for their excellent records of Able Steel Fabricators, Inc. Tipton Structural Fabrication
safety performance in 2016. Awards are Anderson Steel Supply, Inc. Trinity Fabricators, Inc.
given in the categories of Fabricator Aristeo
and Erector and include the Safety B & B Welding Company, Inc. Erector Category Honor Awards
Award of HonorAISCs top safety Cianbro Corporation, Baltimore, MD B & B Welding Company, Inc.
award, presented for a perfect safety re- Cianbro Corporation, Barker Steel Construction, Inc.
cord of no disabling injuriesas well as Georgetown, MA Cooper Steel
the Safety Certificate of Merit and Safe- Cianbro Fabrication & Delta Steel, Inc.
ty Certificate of Commendation. Coating Corporation Erection & Welding
AISCs annual Safety Awards pro- Cooper Steel Contractors, LLC
gram recognizes excellent records of Cubic Designs, Inc. EW Corporation
safety performance, and we commend Custom Metals, Hallmark Iron Works, Inc.
these facilities for their effective acci- a Division of Lexicon, Inc. Jon Edwards Steel
dent prevention programs, said Tom Dave Steel Company, Inc. JPW Structural Contracting, Inc.
Schlafly, AISCs director of safety. Pe- DeAngelis Iron Work, Inc. National Steel City, LLC
riodic recognition of safety in the work- Delta Steel, Inc. North Alabama Fabricating Co., Inc.
place has been demonstrated to provide Douglas Steel Fabricating Corp. Padgett, Inc.
worker incentive and a reminder of the Eddy's Welding, Inc. Peterson Beckner Industries, Inc.
importance of safe practices. This is our Erection & Welding Reliance Steel, Inc.
53rd year of recognizing the importance Contractors, LLC Stinger Bridge & Iron
of safety and the fact that a good record EW Corporation Summit Metal Fabricators
of safety is an indicator of dedicated Fiedeldey Steel Fabricators, Inc. Tubal-Cain Industries, Inc.
management and skilled workers. G2 Metal Fab, Inc. Western Steel Erectors, Inc.
All AISC full fabricator members and Gibson Industrial, Inc.
erector associate members are eligible GT Grandstands, Inc. Fabricator Category Merit Awards
and asked to participate, and data for the Hallmark Iron Works, Inc. Chief Industries, Inc., d.b.a.,
program is solicited annually. In order Highway Systems Incorporated Arrowhead Steel Fabricators
to facilitate data collection and to make Hillsdale Fabricators, Environmental Air Systems, LLC
statistics meaningful in terms famil- J.S. Alberici Construction Tubal-Cain Industries, Inc.
iar to safety professionals, the program Indiana Bridge, Inc.
uses data that companies also report to J.R. Hoe and Sons Erector Category Merit Awards
OSHA. The program recognizes perfor- Jon Edwards Steel Aristeo
mance measured in terms of Days Away, K & T Steel Corporation Midwest Steel, Inc.
Restricted or Transferred Rate (DART). Larwel Industries Olson Steel
The DART is a measure of the number McCombs Steel Company, Inc. Superior Rigging & Erecting
of recordable lost work cases per 200,000 NOVA Group, Inc. Company, Inc.
man hours worked. Only the number of Padgett, Inc.
cases (not days) that are required to be Phoenix Fabrication & Supply, Inc. Fabricator Category Commendation
reported on the OSHA 300A form and PKM Steel Service, Inc. Ben Hur Steel Worx, LLC
that cause a lost work day as defined by Redd Iron, Inc. Ford Steel, LLC
OSHA are reported to AISC along with Reliance Steel, Inc. JPW Structural Contracting, Inc.
the hours worked in the year. AISC Safe- Rochester Rigging & Erectors, Inc. Olson Steel
ty Awards are given for perfect records Scott Steel Services, Inc. Prospect Steel,
(Honor, DART=0), excellent records Shepard Steel Company, Inc. a Division of Lexicon, Inc.
(Merit, 0<DART1) and commendable Shickel Corporation Stinger Bridge & Iron
records (Commendation, 1<DART2). Steel Fabricators of Monroe, LLC
For more information about the pro- Structural Systems, Inc. Erector Category Commendation
gram as well as safety resources available Stud Welding, Inc. Ben Hur Steel Worx, LLC
to the fabricated and erected structural Summit Metal Fabricators CSE, Inc.
steel industry, please visit www.aisc.org/ Superior Rigging & Erecting Hillsdale Fabricators,
safety. Here are the winners: Company, Inc. J.S. Alberici Construction

Modern STEEL CONSTRUCTION 63


letters
On the Contrary
While I agree with much of the mum price (GMP), fast-track (or phased Response from AISC president
February article Specific Instructions delivery), design assist and numerous Charles J. Carter, SE, PE, PhD:
to the Contrary (available at www. other alternate delivery methods all
modernsteel.com), I would like to attempt to benefit the owner by deliver- Thank you for sharing your concerns
point out two problems related to my ing projects faster than the more tradi- and compliments, Steve. With regret
interpretation of this article's position tional design-bid-build method. and respect, I disagree.
relative to item 3.1 of the AISC Code With any of these alternate delivery I believe that the IBC does intend
of Standard Practice (ANSI/AISC 303). methods, steel contractors are selected to specify the information require-
First, the following quotes from the based upon schematic level (or earlier) ments noted in the article. Chapter
article imply that the authors are sug- drawings that bear very little resem- 1 in the 2015 IBC in general, and
gesting that the International Building blance to the complete drawings defined requirements in Sections 107.2.1 and
Code (IBC) could govern commercial by AISC Code Section 3.1. These pre- Section 1603.1 in particular, seem to
agreements, such as the completeness liminary drawings are supplemented by me to be directly relevant. This is not
of the drawings at certain stages of narratives, tonnage charts, allowances new with IBC incorporation of the
procurement: the requirements in and example details, plus extensive 2016 AISC reference standards in the
Section 3.1 of the Code are specific, clear, pre-bid instructions and discussions. 2018 revision, and is not even new in
complete and suitable as writtenso Working with steel contractors experi- the IBC. The predecessor model codes
much so that they are specifically refer- enced in alternate delivery methods that also had similar requirements.
enced in the IBC and dont violate use these early drawings, and engag- Section 3.1 in the AISC Code pro-
the building code or break the law. ing all parties in the extensive discus- vides the information necessary for the
The purpose of the IBC is clearly stat- sions, can successfully engage them long work to be performed by the steel fab-
ed its Chapter 1 as: [A] 101.3 Intent. before the drawings are allowed to reach ricator, and that does not change with
The purpose of this code is to establish the level of completeness contemplated project delivery method (Section 3.6
the minimum requirements to provide a by Section 3.1. The final released for also is relevant to your specific point).
reasonable level of safety, public health detailing or released for construction The language in Section 3.1 in the Code
and general welfare through structural drawings for these fast-tracked projects is intentionally written to allow for the
strength Chapter 1 goes on to state: should be the only drawings (or models) schematic and conceptual approaches
"[A] 102.4.2 Provisions in Referenced that are considered by 3.1. that are used early in alternate meth-
Codes and Standards. Where the extent An overly strict interpretation of ods of project delivery. The Code also
of the reference to a referenced code or this particular portion of this other- recognizes that such approaches often
standard includes subject matter that is wise well-written article could poten- have revisions as the completed project
within the scope of this code tially be misused to restrict commercial changes from the schematic informa-
Per these statements, the IBC is clear- arrangements in fast-track projects. If tion, and provides for equitable adjust-
ly intended to result in a reasonable level you believe that I have interpreted this ments to the contract to account for
of safety, not to dictate any of the con- portion of your article differently than such changes.
tractual or commercial requirements. intended, I would be happy to discuss. We will certainly talk further, and I
Secondly, alternate delivery methods W. Steven Hofmeister, SE, PE look forward to it.
such as design-build, guaranteed maxi- Managing Principal, Thornton Tomasetti

Hindsight is 20/20
The Live to Innovate business article in 3. Firms that innovated and the market doing well. Woolworths' decline may
the February issue, which cherry-picked just wasnt ready for the innovation. have resulted more from their forget-
anecdotal stories, is simply misleading. An example of this is the Edsel car, ting this than from a lack of innova-
One has to look at all the options, and which, at its time, was very innovative, tion. They diversified into speciality
consider the outcomes, which include: with a more aerodynamic design, but stores including Footlocker and, some
1. Firms that innovated but got something rejected by consumers. believe, did not focus enough attention
wrong. Innovation can involve a lot of 4. Firms that innovated but not in the on their core business at the time.
risk. For example, the molybdenum game-changing areas. Many firms 6. Firms that have a good idea, but fail to
battery industry had issues with fires have innovated, but been leapfrogged promote it in the right way. There are
and, despite overcoming this problem, by a novel concept. Blockbuster Video likely many thousands of these, most
never recovered. got caught by Netflix, but could you unknown but to the people involved.
2. Firms that innovated, but just a tad really have expected Blockbusters Innovation can reap big returns or can
too slowly. Alexander Graham Bell management to anticipate this devel- spell disaster. Knowing which will happen
was not the only one pursuing the opment and take the lead in it? and looking forward is the tough part; it is
telephone; many others were but got 5. The firms that have continued focus- easier to look back and pick the winners.
little or no return for their efforts. ing on their core strengths and are still Ralph Watts, P.Eng.
64 MAY 2017
marketplace & employment
RECRUITER IN STRUCTURAL MISCELLANEOUS
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Are you looking for a new and exciting opportunity?
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LATE MODEL STRUCTURAL


STEEL FABRICATING EQUIPMENT
Steel Detailers, Ficep 2004 DTT CNC Drilling & Thermal Coping Line, 78-3/4 x 24
Max. Beam, 3-Drill, Ficep Arianna CNC Control, 2003 #20382
Checkers, and Voortman V320C CNC Drill & Thermal Cutting System, 80 x 240 x 3
Project Managers Max. Plate, Voortman CNC Control, 2012 #27247
Controlled Automation ABL-100-B CNC Flat Bar Detail Line, 143
Ton Punch, 400 Ton Single Cut Shear, 40 Infeed, 1999 #24216
Controlled Automation 2AT-175 CNC Plate Punch, 175 Ton, 30 x
Lincoln Engineering Group is one of the fastest growing steel detailing rms
60 Travel, 1-1/2 Max. Plate, PC CNC, 1996 #23503
in the country located in Chicago suburbs. We currently have immediate
Peddinghaus FPB500-3C CNC Plate Punch with Plasma Torch, 177
openings for experienced detailers, checkers, and Project Managers.
Ton, 20.8x40 Plate, Triple Gag Punch, Fagor 8035 CNC #25885
Peddinghaus FPB1500-3E CNC Plate Punch with Plasma, 177 Ton,
Ideal candidate would have experience in Structural and Miscellaneous
Fagor 8025 CNC, 60 Max. Width, 1-1/4 Plate, 1999 #25161
Controlled Automation BT1-1433 CNC Oxy/Plasma Cutting
steel detailing and checking. He/she should be a team leader with excellent
System, 14 x 33, Oxy, (2) Hy-Def 200 Amp Plasma, 2002 #20654
communication skills. We offer a competitive compensation and benets
Peddinghaus Ocean Avenger II 1000/1B CNC Beam Drill Line, 40
package. May consider relocation allowance for the right candidate.
Max. Beam, 60 Table, Siemens CNC, 2006 #25539
Controlled Automation DRL344 CNC Beam Drill, 44 Max. Beam,
Please submit your Rsum to: jobs@lincolnengineering.com or 3-Spindle, 75 Carriage Feed, 2012 #27084
Contact Terri Peters at (630) 445-2111 www.PrestigeEquipment.com | Ph: +1.631.249.5566
sales@prestigeequipment.com

We are seeking motivated individuals to ll the


position of project manager/detailing coordinator
in our St. Louis ofce. Project managers are
responsible for managing all aspects of detailing,
including coordination with the fabricator, design
team, and other suppliers to the project as well as maintaining drawing quality,
project schedules, costs, and overall customer satisfaction. IDS offers a
benets package, competitive salary, and relocation allowance.
Please email you resume to Michelle Smith at msmith@ids-inc.net.

35 year old progressive AISC certied


fabricator located in North Central Texas
is seeking career oriented estimators and
project managers with a minimum of 5
years experience to join our team. We offer a competitive salary, bonus, 401k,
holiday and vacation pay with medical coverage. Our plant utilizes state of the
art manufacturing equipment, and our ofce environment is second to none.
Come see why people spend a career with us.
Please submit your resume to: esi.hr@ennissteel.com
Search employment ads online at www.modernsteel.com. To advertise, call 231.228.2274 or e-mail gurthet@modernsteel.com.
Modern STEEL CONSTRUCTION 65
structurally MAN OF
sound REAL STEEL

WITH ALL DUE RESPECT TO SUPERMAN, Man of Steel is the real deal.
The sculpture, which won this years AISC SteelDay Sculpture competition by garnering the most votes at NASCC:
The Steel Conference in San Antonio in March, is actually made of steel.
Man of Steel was designed and fabricated by Victor Velazquez, an employee with AISC member Universal Steel of North
Carolina (USNC) and a talented artist who turns scrap into art.
This piece of art is just one of many that Victor has created, noted Babette Freund, president of USNC and an AISC board
member. The concept was a culmination of many ideas from his imagination. We are very fortunate to have an artisan like
Victor working with us at USNC.
Victor used, among other things, washers, springs, small wrenches, bolts, chains, round bar and flat bar to bring Man of Steel
to life. Once the man was complete, he added the hard hat and the accessories, then tacked the assembly to a base, which he
also created. It took Victor approximately one week to fabricate the sculpture, using only a welding machine.
Man of Steel was one of five finalist sculptures on display at the Henry B. Gonzalez Convention Center in San Antonio,
where attendees voted for their favorite. The only rules for the competition, now in its sixth year, are that: (1) entrants
must be AISC full or associate members; (2) the sculptures must fit into a 2-ft by 2-ft by 2-ft box; and (3) they must be
made entirely of steel. Nine sculptures were entered into the competition this year, and you can view all of them via AISCs
Facebook page, www.facebook.com/aiscdotorg (go to the 2016 Steel Sculpture Competition photo album).

66 MAY 2017
quality. High Steel Structures LLC
partners with the industry for
fabrication of large or complex

value.
weldments. Whether you need
one girder to complete your
job, or 100 girders to complete
your bid, call us for competitive
pricing and quality fabrication of
challenging steel components.

WE OFFER THE FOLLOWING:


Plate Girders and Complex Weldments
Blasting, Painting and Metalizing
On-schedule delivery to your job site
Erection of fabricated steel and
concrete
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CONTACT US TO DISCUSS
YOUR PROJECT
Rich Truxel, Sales Manager
(717) 207-4303 RTruxel@high.net

1915 Old Philadelphia Pike PO Box 10008


Lancaster, PA 17605-0008
HIGHSTEEL.COM

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