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STEEL CONSTRUCTION
May 2017
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28 columns
specwise
17 A Tale of Tearouts
BY LARRY MUIR, PE
The strength of bolt groups or the shear
delight of bearing change without tearing
out your hair.
business
23 Digital Fortress
BY IAN T. RAMSEY, SARAH C.
SPURLOCK AND ADAM M. SMITH
Cyber security, like customer service,
is everyones job.
features
28 2017 IDEAS2 Awards
A look at AISCs annual list of winning
projects that display Innovative Design
in Engineering and Architecture with
Structural Steel.
in every issue
departments
6 EDITORS NOTE
9 STEEL INTERCHANGE
12 STEEL QUIZ
62 NEWS
66 STRUCTURALLY SOUND
resources
65 MARKETPLACE & EMPLOYMENT
ON THE COVER:
Workers are framed by the mesmerizing skylight of the Fulton Center, a 2017 IDEAS2 Award winner, p. 34. (Photo: Zak Kostura)
MODERN STEEL CONSTRUCTION (Volume 57, Number 5) ISSN (print) 0026-8445: ISSN (online) 1945-0737. Published monthly by the American Institute of
Steel Construction (AISC), 130 E Randolph Street, Suite 2000, Chicago, IL 60601. Subscriptions: Within the U.S.single issues $6.00; 1 year, $44. Outside the
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where fewer than 25 photocopies are being reproduced. The AISC and Modern Steel logos are registered trademarks of AISC. Printed on paper made
from a minimum of
4 MAY 2017 10% recycled content.
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former chief engineer at Star Seismic and quest. Happy hunting! PRESIDENT
Charles J. Carter, SE, PE, PhD
CoreBrace and is currently the director of Of course, there are dozens and SENIOR VICE PRESIDENT
design services at AISC member SunSteel. dozens of other structural engineers Scott L. Melnick
Shes also the current president of the who should be famous but instead toil in VICE PRESIDENT
John P. Cross, PE
Structural Engineers Association of Utah anonymity (if you want to make your own
VICE PRESIDENT
and a former AISC regional engineer and list, a good place to start would be AISCs Anne-Marie Eischen
was SEAUs Engineer of the Year in 2013. past award winners, which you can find at VICE PRESIDENT
And I loved her post: www.aisc.org/awards). Lawrence F. Kruth, PE
My heroes are all engineers, she Whos your hero? Drop me a note and VICE PRESIDENT
Mark Trimble
wrote. They have contributed to society Ill add them to my list! NSBA MANAGING DIRECTOR
in ways that the people at large will never Danielle D. Kleinhans, PE, PhD
understand. I have watched them and Editorial Advisory Panel
idolized them over the span of my career Caroline R. Bennett, PE, PhD,
University of Kansas
to date, usually in silence. There is David SCOTT MELNICK
Keith R. Griesing, PE,
Ruby, whose birthday is today, and who EDITOR Hardesty and Hanover
has contributed greatly to the engineering P.S. If you want to meet any of these Steve Knitter, Geiger and Peters
of steel. Happy birthday, Dave! And luminaries, think about attending NASCC: Janice Mochizuki, PE, Arup
Thomas Murray. When someone walks The Steel Conference next year in Dylan Olson, Olson Steel
past your desk and the floor vibrations Baltimore (April 1113). Last month at the Advertising Contact
dont drive you nuts, you can send your San Antonio conference, I saw five of the ACCOUNT MANAGER
Louis Gurthet
thanks to him. He prefers train tickets. I six heroes on Kims list (and Kim, too) and 231.228.2274
love welding, too, and Duane Miller is the I cant think of the last time any of them gurthet@modernsteel.com
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Camber and Specific Instructions to Another wrinkle is that even if the fabricator did take
the Contrary exception to the camber requirement in the bidand this
The specification for a project requires camber to be mea- was agreed to contractuallythe contract would likely be
sured in the field in the stressed condition and not in the between the fabricator and their client. The issue would then
fabricator's shop in the unstressed condition, as indicated have to be addressed relative to the contract between the
in Section 6.4.4 of the AISC Code of Standard Practice fabricators client, the owner and the engineer of record. To
(ANSI/AISC 303), available at www.aisc.org/standards. The answer your questions:
specification then states that the fabricator will be respon- 1. Yes, this is the intent. However, the engineer has chosen
sible for any repairs required to bring nonconforming not to conform to the intent of the Code, and you have
beams into compliance with the specified camber. chosen to contractually accept this deviation. AISC rec-
After the project was awarded, the fabricator issued a ommends that specifiers adhere to the Code unless there
request for information (RFI) requesting the unstressed is a very good reason not to, but we have no authority to
camber required so that the beam when installed would govern the contracts parties choose to enter into. The
settle to the stressed camber noted in the contract docu- February 2017 article Specific Instructions to the Con-
ments. The RFI quoted the Commentary from Section trary (available at www.modernsteel.com) provides
6.4.4 of the Code to explain why the camber measurement further information.
cannot be measured in the field in the stressed condition. 2. Yes. Section 1.1 of the Code states: In the absence of spe-
In his response, the structural engineer of record stated cific instructions to the contrary in the contract docu-
that, per the contract, this determination must be made ments, the trade practices that are defined in this Code
by the contractor. shall govern the fabrication and erection of structural
I have several questions: steel. The above-mentioned article provides a good dis-
1. Since the Commentary to Section 6.4.4 states that cussion related to the proper use of specific instructions
there is no way to inspect beam camber after the to the contrary.
beam is received in the field (due to numerous fac- 3. Probably. This is likely a legal question, and we cannot
tors), is it not the intent of Sections 3.1(e) and 3.1.5 provide legal advice. However, I believe it is common
that the magnitude of camber specified in the struc- for contracts to allocate risk among the parties, even
tural design documents be that which is measurable when the parties have limited control over the risks.
for the purposes of fabrication? In the case of camber, the Commentary to the
2. Does AISC permit the engineer to deviate from the Code lists several factors that are largely beyond any
Code in this manner? partys complete control. The structural engineer of
3. Can the fabricator be held responsible for achieving record should in most cases have the most reliable
a condition over which the fabricator may have little information related to many of these itemsand
control? likely the best ability to account for them. How-
4. Is there any practical method of determining the ever, there is no party that can fully control all of
unstressed camber that must be provided to ensure the potential effects, and some party must therefore
that the stressed condition is within tolerance? assume the associated risk.
4. No. This would require information and coordina-
We cannot arbitrate or address contractual issues. This issue tion with the designer and contractor. As this is
should have been addressed during contract negotiations. If uncommon, the approach taken in the Code is what
there are no contractual exceptions to the camber require- we recommend.
ment, then the fabricator must satisfy the requirement. Larry S. Muir, PE, and, Patrick J. Fortney, SE
However, Section 7.13.13 of the Code requires the owner's
representative for construction to verify plumbness, elevation Reinforcing an Existing End-Plate
and alignment prior to the placement of other trade materi- Moment Connection
als. We are assuming that the notation stressed condition The 38-in. end plate of an existing connection (configured
refers to the beam as erected prior to placement of finishes. similar to an end-plate moment connection) is not ade-
Since you have agreed to measure the camber in the field, the quate for an increase in design load, based on checks from
camber should be measured before other materials are applied commercially available connection design software. The
to the beam by other trades. In the event that the owner's sur- connection has been defined as an end-plate moment
vey identifies beam(s) not meeting the required camber, repair connection in the software model. The connection trans-
work may be the fabricator's responsibility. fers modest moments and shears but also significant
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steel Steel Quiz made its first appearance in the November 1995 issue of
Modern Steel Construction. This months Quiz takes a look at some of the
quiz best questions from 2005.
1 Yes or No: Is there a temperature limitation placed on 6 The Euler buckling of a column is best described as:
the use of the AISC Specification (ANSI/AISC 360) for a. Elastic buckling of short columns
fatigue loading? b. Elastic buckling of long columns
c. Inelastic buckling of short columns
2 Yes or No: Is it necessary to remove the ceramic
d. Inelastic buckling of long columns
insulator from a stud shear connector in composite
construction? 7 True or False: For cantilevered beams, bracing the
bottom compression flange at the free end significantly
3 Yes or No: If a beam bears on top of a column, is there reduces instability.
any requirement for bracing?
8 Which of the following is considered a stiffened element?
4 In the special segment of special truss moment frames a. Leg of an angle
(STMF), why are flat bars used at diagonal web members? b. Flange of a channel
5 How does the Cb factor affect the design strength of c. Web of a wide-flange shape
flexural members controlled by lateral-torsional buckling? d. Wall of an HSS (hollow structural section)
a. By increasing the design strength 9 What is the significance of width-to-thickness ratios in
b. By decreasing the design strength beam design?
c. By increasing the unbraced length
d. By decreasing the unbraced length 10 For a built-up member composed of two or more
shapes, is the nominal compressive strength determined
based on the built-up section acting as a unit or on the
components acting individually?
TURN TO PAGE 14 FOR ANSWERS
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specwise
The strength of bolt groups or the shear delight of A TALE OF
bearing change without tearing out your hair. TEAROUTS
BY LARRY MUIR, PE
SECTION J3.10 of the 2016 Specification for Structural As described in the Commentary, when deformation at the
Steel Buildings (ANSI/AISC 360-16) introduces a new limit bolt hole is a design consideration, the strength is limited such
state: tearout. that hole elongation will not exceed in. when high tensile
Actually, thats only half the story. More accurately, the section stress occurs on the net section. At this stress level, the bolt may
splits what had been presented in the 2010 Specification as a single not tear from the jointbut for simplicity, the limit state is still
check into two separate checks: bearing and tearout. There has referred to as tearout.
been some confusion and controversy related to the proper ap- Tearout can occur between a bolt and any edge, whether the
plication of this check that well attempt to clear up here. (Note: For edge occurs at the end of the material or at an adjacent bolt hole.
the sake of brevity, we have listed the bolt grades but not the full ASTM
designation of F3125 Grades A325 and A490 throughout the text.) The Change
The change to the 2016 Specification is minor. Equation J3-
What is Tearout? 6a in the 2010 Specification has been broken into two separate
The limit state of bolt edge tearout Equations, J3-6a and J3-6c, in the 2016 Specification (see Table
was introduced in the 1999 Specifica- 1). A similar change has been made to Equations J3-6b and
tion as part of the bolt bearing checks. J3-6d. This is intended to be an editorial change. The 2016
Tearout is a limit state provided in Commentary was also revised to provide further information
Section J3.10 of the Specification. It is and guidance.
described in the Commentary as a bolt-
by-bolt block shear rupture of the ma- Table 1. Comparison Between
terial upon which the bolt bearsa fail- 2010 and 2016 Specication Tearout Provisions
ure of the material in front of the bolt 2010 Specication 2016 Specication
in the direction of the force. Though
Rn = 1.2lctFu 2.4dtFu Rn = 2.4dtFu (J3-6a)
Figure 2
tearout strength when deformation at the
bolt hole is a design consideration. The
fact that the model is not precise is reflected by the fact that
the Specification also presents a limit state for conditions when
deformation at the bolt hole is not a design consideration with
Equation J3-6d, Rn = 1.5lctFu , which predicts a strength 25%
higher than the Figure 1 model.
Figure 3
The strength of the bolts at the outer bolt line is governed
Figure 4 by the tearout strength at the edge for the 38-in. plate 2(22.0
kips) = 44.0 kips per shear plane. Note the tearout strength, 22
kips/bolt/plate, is less than the single shear value of 30.1 kips
and the bearing strength of 39.2 kips/bolt/plate.
The total strength of the connection is 58.8 kips + 44.0 kips
(2 shear planes) = 147 kips.
(0.375
0.5 in. )
in. connected elements.
52.2 kips/bolt = 39.2 kips/bolt/plate
or 78.4 kips/bolt
18 MAY 2017
specwise
The Commentary simplification can be applied to the ex- Tearout Between Holes
ample. The strength based on bolt shear remains unchanged, Common connections typically provide for -in. or 78-in.
8(30.1 kips/bolt) = 241 kips. The bearing and edge bolt tearout bolts spaced at 3 in. on center. Fortunately, for this common
strengths of the -in. plate was determined previously as 52.2 configuration, tearout is not a concern between the rows of
kips/bolt and 29.4 kips/bolt, respectively. The tearout strength bolts. For bolts larger than 78 in. in diameter, bolt shear, not
between the bolts is 76.2 kips, and as is common in typical con- tearout, will govern if the plate is made significantly thick. Ta-
nections, it does not govern. By inspection, the limits states for ble 3 presents the minimum thickness required to ensure that
the 38-in. plates do not govern. Therefore, the strength of the bolt shear (and not tearout) governs. The values assume either
connection is: 3 in. spacing or the minimum allowed by the Specification: 223
times the nominal diameter per Section J3.3. Single shear is
(2 bolts)(52.2 kips/bolt) + (2 bolts)(29.4 kips/bolt) = 163 kips also assumed.
Table 3. Minimum Thickness (inches)
The predicted strength, 163 kips, is higher than the 147 kips to Ensure Tearout Does not Govern Between Holes
predicted by the User Note model but only by about 11%. We A36 Grade 50
knew it would be higher, because it starts by assuming a fail- Bolt F3125 Grade F3125 Grade
ure mechanism instead of a force distribution; it is an upper- Diameter
(inches) A325-X A325-X
bound solution. As described in the 2016 Commentary, we have A325-N or A490-X A325-N or A490-X
bounded the actual strength of the connection. A comparison A490-N A490-N
of the various methods is presented in Table 2. 1 3
8 7
16 9
16 5
16 3
8
18 58 716 916 58
1
Table 2. Comparison of Methods 58 1316 916 1116
1*
Poison Lower 2016
Pre-1999 138* 916 1116 78 58 1316
Bolt Bound* Commentary
5 15 9 11 7
Values 1* 8 16 16 16 8
209 118 147 163
(kips) *Spacing is 223 times the nominal diameter.
% of Lower
142 80 100 111
Bound A similar analysis can be performed to find the minimum
*Per User Note in Section J3.6 in the 2010 and 2016 Specification. thickness such that tearout does not govern given edge dis-
tances of 1 in. and 1 in. The results are presented in Table 4.
Adding Bolt Rows
As is probably already clear, it is the way in which the tearout Table 4. Minimum Thickness (inches)
at the edge bolts is handled that is causing the difference be- to Ensure Tearout Does not Govern at Edge
tween the various models. The effect of adding rows of bolts le = 1.25 in. le = 1.5 in.
can be seen in Figure 5. The discrepancy between the methods
Bolt F3125 Grade F3125 Grade
drops off quickly as rows of bolts are added. This is consistent Diameter
with assumptions, made as far back as at least 1936, that edge (inches) A325-X A325-X
A325-N or A490-X A325-N or A490-X
tearout is less of a concern for connections with multiple rows A490-N A490-N
of bolts in the direction of the force. 316 316 316
58 516 38 716 516 38
20 MAY 2017
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sible. It was therefore decided that the best
option was to simply remove these values. Ideal for secondary steel connections and in-plant
This leaves the designer the task of evalu- equipment
ating tearout. Manual Table 7-5 can aid in Easy to install or adjust on site
this task. Tables 3 and 4 in this article can Will not weaken existing steel or harm
also be used to determine when tearout protective coatings
will and will not be an issue. Guaranteed Safe Working Loads
Corrosion resistant
Rules of Thumb and Helpful Hints
Keep these tips in mind when consider-
ing tearout:
Tearout will not govern between the
bolts for many common connections
Tearout will not govern the strength
of shear connections to uncoped
beams with 78-in.- or 1-in.-diameter
bolts and the edge distance, le , is
equal to 1.25 in. or 1.5 in.
Edge tearout will generally not
govern if the thickness of the plies is
equal to the bolt diameter
Bolt grades and diameters should FloorFix and Grating Clip We manufacture ICC-ES
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Edge distance must be considered, For a catalog and pricing, call toll-free 1-888-724-2323 or visit www.LNAsolutions.com/BC-1
though often tearout can be deemed
okay by inspection
In the 2016 Specification, the hole
clearance increased to 18 in. for
bolts 1 in. and larger in diameter.
This will affect the clear distance
and therefore the tearout strength
The five-limit-state approach
described in a User Note is the
Think Safe
recommended design approach and
is the one reflected in many AISC
Design Examples and more recent
AISC Design Guides
Think Steel
The poison bolt model is conserva-
tive and might be sufficient in some
instances but may not result in the
most economical design
The mechanism-based approach,
www.aisc.org/safety
as described in the Commentary,
though tending to overestimate the
strength may be sufficient for many
common conditions
Additional information, including a his-
tory of edge distance checks in the AISC
Specification, more detailed calculations re-
lated to the example problem, references
and other information about bolt tearout
can be found at www.aisc.org/tearout. Theres always a safe solution in steel.
And you can view and download the current
version of the Specification at www.aisc.org/
specifications.
Its well known that steel joists, with their impressive Upcoming Webinars
THE U.S. DEPARTMENT of Homeland Securitys motto ogy fails, a project can still be delivered as promised, on time
regarding cyber security is: Stop. Think. Connect. and within budget? Cyber security involves humans anticipat-
Unfortunately, the first two directives are often ignored. ing issues that technology wont always catchespecially if its
Data breaches exist because we have not stopped to think and been disabled or compromised.
discuss data security before getting online. We are so used to
just plugging something in and expecting it to work that we Everyone is Vulnerable
dont consider the consequences when technology fails us. Understand where you are vulnerable. Data security is much
The construction industry was an early adopter of mobile more than computer software. A breach can occur with a simple,
technology, first by using mobile telephones and eventually unintended disclosure like when you send an email to the wrong
wireless computer systems to connect personnel at remote person. A breach can happen when a device is lost or stolen. Your
job sites. That same practical company could be hacked or, more
approach continues today, with likely, an employee could (unwit-
projects being managed and tingly or otherwise) introduce mal-
designed via handheld tablets A data security plan is just ware or a virus into your systems.
and powerful computer servers Your data can also be intercepted
that can handle everything from a piece of paper unless you have by unauthorized users because of
3D building software to fully non-secure transmissions, obso-
integrated on-line construction the right team to update, lete devices or outdated or imper-
build and draw schedules. All of fect software. General contractors
this technology is aimed towards practice and implement the plan may need to coordinate access to
the single purpose of safely con- confidential data with owners, sub-
structing what was promised, on when a breach occurs. contractors, design professionals or
time and within budget. others, and these third parties are
While technology has made equally responsible for your data
the construction process more security. Subcontractor and vendor
efficient, it has not changed the fact that it is people who are security failures occur often. The Target data breach was linked
doing the work. That is why, for example, a computer doesnt to an HVAC vendor, for example. Finally, employee theft is on
lead the morning job-site safety meeting. And the same is true the rise because of the ease in which large amounts of data can be
for data security meetings. Who is making sure that if technol- transferred when no safeguards are in place.
24 MAY 2017
WINNERS CHOOSE
CHICAGO METAL
TO CURVE STEEL
2005 EAE Merit Award - 570 tons of 12, 14, 16, 18 2003 IDEAS2 National Winner - 300 tons of 5 inch
and 20 inch pipe curved for the Jay Pritzker square tubing curved 45 off-axis for the Kimmel
Pavilion. Chicago, IL. Center. Philadelphia, PA
2007 NSBA Special Purpose Prize Bridge Award - 152 tons of 18 pipe
curved in our Kansas City plant for the Highland Bridge. Denver, CO
MODE
ERN
N STE
TE
EEL CON
NST
TRU
UCTIO
ON is proud to present Applications of innovative design approaches in areas
the results of AISCs annual IDEAS2 Awards competition, such as connections, gravity systems, lateral load
which recognizes Innovative Design in Engineering and resisting systems, fire protection and blast protection
Architecture with Structural Steel. Awards for each winning The aesthetic impact of the project, particularly in the
project will be presented to the project team members coordination of structural steel elements with other
involved in the design and construction of the structural materials
framing system, including the architect, structural engineer Innovative uses of architecturally exposed structural steel
of record, general contractor, owner and AISC member Advancements in the use of structural steel, either tech-
fabricator, erector, detailer and bender-roller. New buildings, nically or in the architectural expression
as well as renovation, retrofit and expansion projects, were The use of innovative design and construction meth-
eligible, and entries were asked to display, at a minimum, the ods such as 3D building models, interoperability, early
following characteristics: integration of steel fabricators, alternative methods of
A significant portion of the framing system must be project delivery and sustainability considerations
wide-flange or hollow structural steel sections A panel of design and construction industry professionals
Projects must have been completed between judged the entries in three categories, according to their con-
January 1, 2014 and December 31, 2016 structed value in U.S. dollars:
Projects must be located in North America Under $15 million
Previous AISC IDEAS2 award-winning projects $15 million to $75 million
are not eligible Over $75 million
The judges considered each projects use of structural National and merit honors were awarded in all three cat-
steel from both an architectural and structural engineering egories, a Presidential Award of Excellence in Engineering was
perspective, with an emphasis on: given and the jury also recognized steels important role in pub-
Creative solutions to the projects program requirements lic art by selecting an outstanding sculpture project.
Jurors from left to right: Steve Clymer, David G. Allen, Geoff Weisenberger, Chris-Annmarie Spencer, April Wang, Sam Boykin,
David Barista and Ben Varela.
28 MAY 2017
Meet the Jury y travel and continue her study of urban and housing strategies
David G. Allen, owner juror. David is the Space and Fa- in South African cities. She has served as project architect for
cilities Manager with the United States District Court for the residences in Glencoe and Chicago and recently completed the
Southern District of California and has been with the Federal award-winning Inspiration Kitchens restaurant and the Alice B.
Judiciary for 20 years. He has represented the interests of the Rapoport Center for Education and Engagement at the Good-
federal courts in various design, construction and renovation man Theatre, both in Chicago. In 2012, Chris-Ann was recog-
projects across the country, including new United States court- nized as a local innovator by the Chicago Urban League during
house building projects in San Diego, Cleveland and Rockford, their Economic Empowerment Summit. She was AIA Chicagos
Ill. He also has contributed to the development of operations Dubin Family Young Architect for 2015 and the AIA National
continuity and emergency response plans for several district Young Architect for 2017.
courts and has been FEMA trained as a federal emergency re- Ben Varela, SE, PE, structural engineer juror. Ben is a
sponse official. Prior to his government service, David worked licensed structural engineer with over 12 years of experience
as an architect in the private sector for over 20 years. A native of in the design of structural systems, specializing in seismic
Cleveland, David is a graduate of Miami University. resisting design, complex geometry rationalization and effi-
David Barista, trade media juror. David has covered the cient use of materials. In 2015, Ben founded WORKPOINT
U.S. construction industry for more than 17 years, including engineering following a nine-year tenure at Thornton To-
multiple editorial roles at Building Design+Construction maga- masetti in Los Angeles. Ben received his bachelors degree
zine, where he currently serves as editorial director. Previ- in civil engineering from Monterrey Tech in Monterrey,
ously, David was editor-in-chief of Professional Builder, Custom Mexico, and his master of science from the University of
Builder and www.probuilder.com, which, combined, reach California, Berkeley. He has participated in a broad range
more than 200,000 residential design and construction pro- of projects, being responsible for the analysis and design of
fessionals. He is a six-time Jesse H. Neal Award winner and mixed-use, high-rise and commercial buildings, education
a seven-time finalist. David has also won numerous editorial facilities, performing arts centers, museums, sports facilities
awards from the Construction Media Alliance and the Ameri- and transportation centers. He has also performed seismic
can Society of Business Publication Editors. evaluations and retrofits of existing structures.
Sam Boykin, III, steel fabricator juror. Sam was born and April Y. Wang, engineering student juror. April is a struc-
raised in Birmingham, Ala. He is a graduate of the University of tural engineering masters student at Purdue Universitys Bow-
Alabama and also took masters classes for finance and account- en Laboratory and also earned her bachelor of science in civil
ing at DePaul University. After graduating from collete, Sam engineering at Purdue. April worked five co-ops with HNTB
worked for Russell Athletic, living in Chicago for several years, during her undergraduate years, mainly on bridge design proj-
then moved to Atlanta to work for his father in the steel fabri- ects and bridge inspections. Her current research project at
cation business until the company was sold. Sam is now with Purdue, Seismic and Wind Behavior and Design of Coupled
SteelFab, Inc., in Atlanta, and is on the board of the Southern Concrete-Filled Composite Plate Shear Walls Core Walls for
Association of Steel Fabricators. Steel Buildings, involves evaluating the use of concrete-filled
Steve Clymer, general contractor juror. Steve has been with steel shapes for core walls in high-rise buildings instead of stan-
Shiel Sexton, a construction manager and self-performing gen- dard reinforced concrete.
eral contractor in Indianapolis, since 1998. He started as an es- Geoff Weisenberger, AISC staff juror. Geoff has more than
timator and became director of pre-construction in 2000, then a decade of experience as a construction industry journalist. He
a partner in 2008. He managed the pre-construction depart- has been the senior editor of Modern Steel Construction since
ment until 2014 but wanted to get back into operations, so he 2012 and was in the same role from 2006 to 2009 before tak-
started his own industrial group within Shiel Sexton, where he ing a three-year hiatus to be AISCs director of sustainability.
manages projects from pre-construction through construction Prior to his time with AISC, Geoff was an editor with Consult-
completion. Prior to working at Shiel Sexton, Steve worked as ing-Specifying Engineer magazine. He has also contributed to
an estimator at Wilhelm Construction in Indianapolis from several other publications, construction and otherwise, includ-
1986 to 1998. Steve is a graduate of Indiana UniversityPurdue ing Colorado Construction and the Chicago installment of hotel
University at Indianapolis (IUPUI) publication Where. Prior to his work in publishing, he worked
Chris-Annmarie Spencer, architect juror. Chris-Ann in the software industry for several years. Geoff attended the
earned a bachelor of arts in architectural studies from the Ca- University of Iowa, where he received a bachelors degree in
ribbean School of Architecture at the University of Technol- communications and minored in English.
ogy, Jamaica, and a masters degree in architecture in from the
IDEAS
University of Illinois at Chicago. During her studies there, she
spent a semester in Rome studying historical design and its ap-
2017
2 awards
plication to contemporary design. She was awarded the Martin
Roche Fellowship for Independent Study, which allowed her to
30 MAY 2017
OVER $7
75 MIL
LLION NATTIO
ONA AL AWA ARD
Samsung Americas Headquarters (Device Solutions), San Jose, Calif.
BALA ANC CE AND
AND IN NTE EGR RATTIOON of indoor and focus spaces throughout the building. An efficient
outdoor office spaces drove the design of Samsung structural design was also realized through strategic
Americas new Silicon Valley headquarters. selection and placement of tree pits, planted areas and
The idea was to create a collaborative campus that pedestrian zones on the suspended garden levels of
engages the public and encourages staff to reach their the office towers, and the design team ensured that
full potential, and the resulting 10-story tower is orga- soil buildups were optimized and accurately modelled
nized around a central courtyard. With no perimeter to keep steel weights down.
columns on the east and west sides, the tower appears The faade for the open-plan office configura-
to float at every third level and offers occupants un- tion is designed to maximize daylighting through the
obstructed external views. The resulting spaces, and courtyard while at the same time reducing solar heat
the atriums around them, are dedicated collaboration gain. The faade design received input from the en-
areas, facilitating casual meetings and breaks from the tire design team to create the patterns of the punched
traditional work spaces. windows, maximizing direct daylight into the building
The open-air garden floors required the structure while also strategically shielding it to avoid hot spots.
to accommodate 45-ft 300-ft column-free areas at the Around the inner courtyard perimeter, curved glazing
east and west sides via two-story cantilevered trusses. allows the truss diagonals to be visually expressed and
Considering the buildings location in a highly seismic contribute to the unique image and feel of the building.
area, the effects of vertical seismic accelerations had to Buckling restrained brace frames provide stability
be modelled through a site specific vertical response for the smaller data center and caf buildings adjacent
spectrum analysis. Contributing lateral stiffness of the to the main towner. The structural strategy carefully
two-story, 180-ft-long trusses also had to be considered considered the continuity required for occupants to
and led to the development of a unique sliding joint de- move between the various areas while allowing for
tail, at the truss bottom chord, that ensures that lateral buildings to move independently under seismic, wind
forces are not picked up by the truss diagonal elements. and thermal loading via separation joints.
As the bottom chord of the truss sits on top of the floor In order to meet energy- and resource-effi-
slab, a floating bench was created to integrate the struc- ciency goals, the team incorporated elements such
ture into the finished space. as low-energy mechanical systems, low-flow wa-
Stability for the courtyard tower is provided by ter fixtures and LED lighting; not surprisingly,
ductile reinforced concrete cores on the north and Samsung LED light boards are used in all of the
south ends of the tower, and steel link beams are light fixtures throughout the space. The lighting
used to carry the high demand from combined ten- control systems across the project use sensors and
sion and shear forces in the shear walls near connec- programming to automatically optimize energy
tions of the cantilevered trusses. In consideration of savings, maximize the use of daylighting and ulti-
differential shrinkage and thermal movements of the mately enhance the occupant experience.
two materials, special details were developed for the Careful planning and coordination with the con-
steel truss-to-concrete core connections. Service co- tractor ensured an efficient sequencing of construction
ordination was especially critical into and out of the on the densely populated sitewhich was crucial as the
tower cores as space had to be shared between MEP schedule allowed only nine months for designand
services and elevator and stair openings without the architects and engineers worked together three
compromising ductile reinforced coupling beams days each week at a colocation space on-site.
and shear wall boundary elements. Owner
With vast column-free areas, large deflections of Samsung Americas, San Jose, Calif.
the structure had to be calculated, reported on draw-
Owners Representative
ings and coordinated with curtain wall details. In or-
Samsung C&T, San Jose, Calif.
der to keep pace with the quickly developing design
and track changes in loading and geometry, a para- General Contractor
metric Grasshopper script was written to link deflec- Webcor, San Francisco
tion output from the ETABS analysis model directly Architect
to Revit. The Revit model was also used for detailed NBBJ, Los Angeles
3D coordination and clash detection throughout de- Structural Engineer
sign and construction, resulting in the integration of Arup, Los Angeles
services via openings in the steel and concrete beams.
Steel Team
These openings had to be carefully studied and pre-
Fabricator
cisely located since some of them penetrate truss
Gayle Manufacturing, Woodland, Calif.
chords and concrete link beams. This coordination
helped the team to reach the maximum possible ceil- Detailer
ing height, critical to delivering the collaboration and A.D.S. Engineering, Inc.
Modern STEEL CONSTRUCTION 31
OVER $75 5 MILLIO
ON NA ATIONALL AWA ARD
National Museum of African American History and Culture, Washington, D.C.
IN AN N AR REA A DENENSEL LY POP PULA ATED D with eye-catching while steel erection took place, with lower core elevations being
edifices of monumental proportions, the National Museum of poured while higher steel elevations were still being constructed.
African American History and Culture (NMAAHC) fits right in. The steel in these cores had to be approved and signed off on prior
Located on Washingtons National Mall in the shadow of the to concrete pours, and these core areas needed to be detailed and
Washington Monument, the museum, which opened this past completed prior to the rest of structure as the concrete needed
fall, features an inverse truncated pyramid, known as the corona, to be in place before the next phase of erection could begin. Ex-
covered by bronze coated panels and supported by a network of tra coordination was also required in the cores to locate all of the
steel trusses. To keep the five-level, 409,000-sq.-ft structure from hardware that was required in such tight spaces. Weld studs, weld-
obstructing views of the Washington Monument and to main- able couplers and rebar were constantly found occupying the same
tain the sight lines along the mall, 60% of the museum is below space. Meetings were held daily with the design team to discuss the
ground, going as deep as 70 ft. In addition, the overall height of days specific challenges and generate solutions that often meant
the building (90 ft aboveground) was reduced to align with key creating one-of-a-kind details for each corner of the core.
elements of the Commerce Building to the north. Once the main building was erected and the cores were
The programmatic and architectural designs required col- poured and cured, shoring towers were placed at the entire pe-
umn-free spaces at the ground-floor lobby and above-grade rimeter of the building to erect the cantilever steel, and this
floors. To achieve this, the entire superstructure and faade sys- shoring remained in place until the fifth-floor corona steel box
tem is supported on four composite structural cores consisting girders could go into place.
of steel floor beams and corner columns infilled with reinforced The final phase of erection was the porch, a freestanding
cast-in-place concrete walls. The cores support steel framing canopy structure at the south entrance that supports a green
and cantilevered steel beams at each floor as well as perimeter roof. The main challenge for this assembly was the size of the
vertical trusses on certain sides; this framing carries the gravity members and proximity to the building to which the crane
loads on each floor. The exterior faade systema combination could sit. Due to the loads imposed on the structures basement
of glazing and architectural panelsis hung from the fifth floor walls by the crane, the crane had to be placed at 15th St. NW
by exposed steel plate box cantilevers. and Madison Dr., with the furthest pick taking place from 168 ft
In addition to achieving programmatic goals, these systems away. The limited time that these roads could be closed created
were selected for constructability, schedule and cost purposes. a narrow window of time to complete the porch, and the entire
The design and construction team explored multiple potential assembly was erected in 10 days, including hoisting 32-ton box
structural systems, and the hybrid steel-and-concrete core sys- columns and 66-ft-long plate girders, with the girders spanning
tem allowed a quicker sequence of construction than the other 170 ft between the columns.
options due to integration of temporary shoring and bracing for
lateral stability into the construction and reduced dependence on For more on this project, see Engineering an Experience in the
concrete and its associated requirements. There were challenges November 2016 issue (www.modernsteel.com).
with this approach, including coordinating the shear studs and
concrete infill wall reinforcement with the many architectural Owner
and MEP openings in the core walls and placement of significant Smithsonian Institution, Washington, D.C.
structural reinforcement in fairly confined spaces. The design General Contractor
and construction teams worked closely during erection in the Clark/Smoot/Russell A Joint Venture, Bethesda, Md.
form of frequent on-site observation, multiple reviews of shop
Architects
drawings and daily coordination calls to resolve field issues.
Adjaye Associates, London
Similarly, the at-grade history gallery roof, which had to span
SmithGroupJJR, Washington, D.C.
over a 120-ft by 350-ft opening that was 70 ft deep, was originally
Perkins + Will, Durham, N.C.
designed as concrete but was changed to steel construction for cost
and schedule reasons. The steel design, using long-span beams and Structural Engineers
plate girders, allowed long-span construction with minimal col- Silman, New York
umns to provide the required gallery spaceplus it eliminated the Guy Nordenson and Associates, New York
need for complex and costly shoring that would have been neces- Steel Team
sary for concrete construction, which would have delayed interior Fabricator
work in the gallery. The biggest challenge involved the welded SteelFab, Inc., Charlotte, N.C.
splices required in the plate girders. Some of these girders spanned Erector
the entire length of the history gallery, with multiple field splices Bosworth Steel Erectors, Dallas
per girder. Upholding the overall dimensions of these plate gird-
Detailers
ers, all while maintaining the allowable root gaps for the PJP welds,
Prodraft, Inc., Chesapeake, Va.
required precise fabrication and field fit-up.
SteelFab, Inc.
The main tower was built like a conventional steel tower, the
Bender-Roller
exception being the concrete cores at each corner, which were in-
WhiteFab, Inc., Birmingham, Ala.
tegrated into the steel frame. The cores were poured concurrently
32 MAY 2017
Innovative use of structural
steel framing provides
many layers of material
texture and light, and helps
to create a monumental
structure worthy of its
prominent home on the
National Mall.
David Allen
Photos by Clark/Smoot/Russell A Joint Venture
Geoff Weisenberger
34 MAY 2017
beams, allowing them to act compositely with the new concrete 896 rigid, anodized aluminum infill panels, held together by
slabs to support programming requirements. This allowed inte- universal node connection assemblies and positioned to reflect
gration of lighting and power cable into the reengineered floor- and diffuse natural light into the public spaces below.
plate. An interstitial building provides access to the neighbor- The cable net extends the full height of the central public
ing Fulton Center, a fire egress route and structural support for space. It is suspended from 56 connection points around the
both buildings, as well as gas, electrical and data connections. compression ring of the oculus and is anchored to as many can-
The resulting design has ensured the preservation of many of tilevered beams at levels 2 and 3. Its form is that of a skewed
the buildings original historical elements while bringing it up hypar (hyperbolic paraboloid shape). Unlike a regular hypar,
to code. this form is not a single-ruled surface. Moreover, the skewed
When it comes to the new building, engineering elements form has only one axis of symmetry. As a consequence, the
have been seamlessly integrated into the existing stations shape of each four-sided diamond-shaped infill panel is unique.
and platforms, and the more visible elements offer inspira- These shapes are set out by the lengths and intersecting angles
tion through the meeting of art, architecture and engineer- of cable segments adjacent to each side.
ing. Grimshaw, one of three architectural designers on the Owner
project, provided a building concept for the main transit Metropolitan Transportation Authority
center head house, which includes a three-story glazed pa- New York City Transit
vilion set around a central eight-story dome structure. The
General Contractor
centerpiece of the entire station is comprised of the oculus
Plaza-Shiavone Joint Venture, New York & New Jersey
and tensile sky-reflector net assemby that top the pavilion.
An inclined, circular skylight measuring 50 ft in diameter Architect
collects and redirects natural sunlight down and through the Grimshaw Architects, New York
building to the subterranean levels below. Structural Engineer
The design team worked closely with the artist, James Car- Arup, New York
penter, to realize the sky-reflector net, which is made of 112 Steel Fabricator and Detailer
stainless steel cable pairs descending from the top of the ocu- STS Steel, Schenectady, N.Y.
lus overhead. Suspended within the openings of the net are
36 MAY 2017
set foundation locations while avoiding obstructions below the use of oversized holes with slip-critical bolts allowed for
the concourse. additional field adjustment.
While the majority of the main structural frame is steel, the Because of the sloping frame, traditional construction meth-
ground level of the stadium is exposed cast-in-place concrete, ods could not be used, and a detailed erection plan was needed.
requiring a direct transfer of large forces from the steel frame The overlapping steel and concrete structure required specific
to the concrete walls. Steel columns were embedded in the sequencing, with several planning sessions held to discuss vari-
concrete to provide a direct transfer of the loads. L-shaped ous construction scenarios. The design teams knowledge of
precast seating at the upper two levels required direct com- the structural frame was shared with the erectors engineer to
munication between the structural steel fabricator and the guide the development of the erection process. An intertwin-
precaster to coordinate support points. But perhaps no other ing series of wire bracing and soldier beams was installed and
element created as many coordination challenges as the glass kept in place until several levels of steel were erected and slabs
curtain wall. This one-of-a-kind curtain wall was a design- were poured. The building was intentionally constructed out
build element completed after the structural frame was erect- of plumb, knowing that it would continue to lean as erection
ed, and the structural team guided the curtain wall contractor continued upwards, and ongoing surveys of critical locations
on the selection of attachment methods and locations along ensured that the steel frame ended in the desired location.
the structural frame. The end result was a diagonally oriented Owner
parallelogram-shaped glass and metal panel faade that solidi- University of Cincinnati, Cincinnati
fies the buildings place among the other signature structures
General Contractor
on campus.
Turner Construction Co., Cincinnati
With the buildings sloping geometry, 3D modeling of the
steel frame was necessary to determine how the pieces would fit Architect
together. It was not until this modeling was underway that the Heery Design, Atlanta
complexity of the nodes was fully appreciated. The perimeter Structural Engineer
X-shaped frames all slope in three dimensions and yet have to THP Limited Inc., Cincinnati
provide support for floor framing at each level. Members meet Steel Team
at theoretical nodes at a common plate to transfer large grav- Fabricator
ity and lateral loads. To complicate detailing even further, steel Cives Steel Co. Mid-West Division, Wolcott, Ind.
beams along the east faade cantilever through the node to sup-
Erector
port precast seating at two levels. Fabrication of large portions
Ben Hur Construction, Faireld, Ohio
of the nodes in the shop provided better quality control, and
38 MAY 2017
$1
15 MILL
LION TO O $75 MILLIOON NATIONNAL AW WARD D
Los Angeles Valley College Monarch Center, Valley Glen, Calif.
THE MONA
NARC
CH CEN
NTER is a new cantilever action. This allowed the Owner
hub of activity on the Los Angeles Valley columns to be much smaller in both Los Angeles Community College District,
College campus. size and quantity, and ultimately less Valley Glen, Calif.
The dramatic soaring architectural intrusive to the open space of the Owners Representative
forms of this new 41,000-sq.-ft student courtyard. BuildLACCD, Monterey Park, Calif.
union showcase the versatility and elegance
General Contractor
of structural steel as a building material. For more on this project, see Light as
McCarthy Building Companies Inc.,
The U-shaped structure includes a health Air in the February 2017 issue
Newport Beach, Calif.
center, a cafeteria, a bookstore, a conve- (www.modernsteel.com).
nience store and administrative services, Architect and Structural Engineer
and the enclosed courtyard is topped with a LPA, Inc., Irvine, Calif.
sloping butterfly-form canopy that reaches
41 ft above grade at its highest point.
The student union portion of the build-
ing is located on a second-floor skybox
supported by a steel truss system between
the roof and second floor. These 100-ft-
long, roof-to-floor trusses, with six bays
of diagonal steel webs, span over steel col-
umns at each end, providing unobstructed
ground-floor space for student gathering
and pedestrian circulation to the cafeteria.
The trusses also define the interior space of
the second floor. With steel beams spanning
50 ft between the trusses, the skybox is vir-
tually column-free. And via extensive use of
glass, the truss system allows the floor space
to maximize harvesting of natural daylight,
a key part of the sustainable energy per-
formance strategy of the building. Tapered
steel floor beams are cantilevered from the
trusses to create the floating effect of the
skybox, and these beams also support the
outdoor second-floor patio and walkway.
Beyond its aesthetic intent, the butter-
fly roof canopy also serves an important
role in the performance of the sustainable
mall below. The structural steel framing
of the canopy was designed and optimized
such that only five 16-in.-diameter hol-
low structural section (HSS) columns land
in the nearly 9,000 sq. ft of the courtyard
below. The elegant edges of the canopy
are supported by a series of tapered steel
beams that cantilever up to 20 ft to cre-
ate the dramatic form of the canopy. Due
to the complex geometry of the intersect-
ing cantilevered steel beams, a special
steel box plate connector was designed to
facilitate constructability and rapid erec-
tion of the main steel components. The
canopy is also designed to transfer all
seismic or wind-induced loading into the
lateral force resisting system of the main
structure, rather than relying on the can-
opy columns to aid in resistance through
$1
15 MILLLION TO O $75 MILLION N NAATIOONAAL AWWARD
Terminal East Inll at Austin-Bergstrom International Airport, Austin, Texas
40 MAY 2017
Photos by Architectural Engineers Collaborative
the members roughly follows the moment diagram of the two- For more on this project, see Looking Skyward in the September
way system. Individual roof beams are tapered, with the deep- 2015 issue (www.modernsteel.com).
est tapering from 30 in. at the perimeter to 70 in. towards the
center of the room, where the moment demands are highest. Owners
In addition, two rings of bracing membersconsisting of the Austin-Bergstrom International Airport
same built-up box sectionsare located to maximize both the City of Austin
stability of the roof beams and the aesthetic expression of the General Contractor
roof structure. Similarly, standard HSS wall girts ring the oval Hensel Phelps, Austin
perimeter at three different elevations, tying together and sta-
Architect
bilizing the dozens of moment frames comprised of pairs of box
Page, Austin
columns and roof beams.
Early in the design, a mock-up was constructed to simu- Structural Engineer
late the fabrication of box beam elements and their inter- Architectural Engineers Collaborative, Austin
section at the roof, with a particular focus on the localized Steel Team
deformation effects due to welding during fabrication and Fabricator
fit-up. This exercise informed weld detailing during design Hirschfeld Industries, San Angelo, Texas
and prompted the addition of internal W616 stiffener mem- Erector
bers in many of the roof box beams. The central spine mem- Patriot Erectors, Dripping Springs, Texas
ber was also modified to a cover-plated truss to streamline
Detailer
constructability and facilitate full moment connections at
Consteel, Saltburn-by-the-Sea, U.K.
each roof beam connection.
42 MAY 2017
An elegant steel structure
creating an open and bright
environment in a
cold-weather climate.
David Allen
44 MAY 2017
$15 MIL
LLIONN TO $75 MILLIO ON MER RIT AWA
ARD
Southwest University Ballpark, El Paso Texas
EL PA
ASOS
S TR
RIPL
LE-A
A BAS
SEBALL TE
EAM,, When it came to drilling deep foundations,
the El Paso Chihuahuas, are in a tight spot. the contractor discovered that the railway re-
Not necessarily in terms of standings, as the taining walls foundation extended well beyond
season has only just started, but rather in terms what was indicated in 1940s-era record draw-
of location. The teams home, Southwest Uni- ings. This meant that the piers and columns
versity Ballpark, is located in the downtown area nearest the railway were directly above the wall
immediately adjacent to active Union Pacific footing. However, the railroad had previously
Railroad tracks. In fact, portions of the 7,500- imposed strict requirements prohibiting any
seat stadium cantilever over the tracks, which new loads from being applied to the existing re-
are located 22 ft below field level. taining wall or footing.
Inspired by early twentieth century ball- With the ballpark design completed and
park design and architect Daniel Burnhams steel being fabricated, reframing the superstruc-
nearby El Paso Union Depot, located just a ture was not an option. In lieu of using beams to
few blocks away, the project turned to struc- transfer the loads, the team conceived a novel
tural steel to accommodate the associated solution uniquely enabled by structural steel:
design requirements, tight site and required Construct the piers to prevent skin friction
delivery speed. above the wall and only load the soil once below
Regarding the latter, in order to meet the the wall footing. However, this idea required
teams required April 2014 opening date, the a readily available material that would need to
design and construction team had less than both permit vertical slip and serve as a perma-
18 months to design the venue, demolish the nent structural jacket. The solution came in
15-story former city hall (located on the project the form of salvaged steel oil pipe, which was
site), clear the site and build the ballpark. used to individually encase the piers along their
Given the sites constraints and relatively top 30 ft in salvaged steel oilfield pipe; the piers
small size, the team designed the new ball- also penetrated holes in the existing footing.
park to comprise four levels and two suite lev- This solution allowed the piers to be installed
els, rather than the three total levels typical of quickly and economically and without the need
Triple-A ballparks. To maximize suite space, the for costly concrete cantilevered grade beams.
upper suite level is hung from the roof struc-
ture, a strategy that helped leverage the depth For more on this project, see Faster than a
of the steel gable roof trusses and their ability to Speeding Locomotive in the July 2015 issue
support a slender hanger tube concealed within (www.modernsteel.com).
the suite wall, which prevented a column from
taking usable space in the suite below. Owners
The initial design concept proposed curved Mountain Star Sports Group, El Paso, Texas
steel members at the concourse beam-column City of El Paso, Engineering and
joints to reference the Diocletian windows of the Construction Management, El Paso
nearby train depot, but these were determined Owners Representative
to not be stout enough to serve as part of the International Facilities Group, LLC, Chicago
structural frame. The architectural and structural
General Contractor
teams evolved the design to one where the steel
Jordan-Hunt, A Texas Joint Venture, El Paso
serves as both structure and architecture, with
the truss bottom chords using curved sections to Architects
evoke Burnhams windows and both literally and Populous, Kansas City, Mo.
figuratively frame the concourse. MNK Architects, El Paso
The parks steel framing is a modern take on Structural Engineers
the riveted joints and built-up framing mem- Walter P Moore, Austin
bers found in historic ballparks. The trusses Robert Navarro & Associates Engineering, Inc.,
consist of double-angle web members and WT El Paso
chords, and the back-of-bowl column line, Steel Team
which serves as a moment frame to resist lateral Fabricator and Detailer
loads, is formed from two wide-flange sections W&W | AFCO Steel, Oklahoma City
laced with flat bars rather than a deeper single-
Erector
rolled shape. Most connections are exposed, and
Derr & Isbell Construction, Euless, Texas
bolted connections feature button-head bolts in
homage to the classic rivet head. Bender-Roller
Max Weiss Co., Milwaukee, Wis.
Modern STEEL CONSTRUCTION 45
Photos by Tom Bonner Photography
46 MAY 2017
UNDER R $155 MIL
LLIONN NAT TIOONAL L AW
WAR
RD
Pterodactyl Ofce, Culver City, Calif. <285
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UV
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anything quite like the Pterodactyl. of the parking structurevery specific
Rather than being built next to a park- slip connections and separation joints are &211(&7,21
ing garage, this angular office building used to completely control all inter-body
was actually constructed right on top movements as designed.
and hanging over the sideof an existing To support the nine blended, yet indi-
four-story steel-framed parking garage in vidual, box components that make up the
building, the design team employed ring-
Consulting Services, Inc.
Culver City, Calif. And a number of the
existing columns are cantilevered beyond like frames attached to each column and
the top of the parking structure to pro- coordinated within the interior design, 3KRQH )D[
vide support for the mezzanine and roof which doubled as support beams (though
not in straight line) holding up the main
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superstructure.
Structurally, the building is made up of and secondary structural members. Because 3URIHVVLRQDO(QJLQHHUV
a series of nine rotated boxes that pro- column size and orientation were based on 5HJLVWHUHG1DWLRQZLGH
vide just enough space at the corners and the demands of the parking structure, and
at their intersections to efficiently house because the Pterodactyls distinctive modu-
6WUXFWXUDO6WHHO&RQQHFWLRQ'HVLJQ
the structural support members. During lar design did not particularly align with 6WDLUDQG5DLOLQJ'HVLJQ
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over an existing building presented sev- boxes actually overhang the structure.
eral structural challenges. First of all, the The design of each box against numer-
structural design was limited by the size ous degrees of freedom was particularly
and orientation of the existing columns, challenging due to the shape of each el-
which were not necessarily located in the ement, the location and stiffness of the
most favorable location or orientation supports and the desired clearances and
for the support of each individual box. style of the building envelop. Second-
Some columns were not stiff enough to ary members hidden in the longitudi-
laterally brace the boxes, so each box was nal direction within the corners of the
strategically reinforced internally and in- boxesand cantilevering out to support
terconnected to others to reduce loads to the ring frame at the far end of the over-
a particular column. hangsalso function as stabilizers. These
At the same time, the differential ri- secondary members resist direct gravity
gidities of each box, in conjunction with as well as provide lateral support and ro-
their interconnecting mezzanine space tational and racking movement.
bridges, had to be fully optimized to al- Owner
low for mechanical and other utility Frederick and Laurie Samitaur Smith,
space and pass-through. The boxes were Culver City, Calif.
initially designed individually, using care-
General Contractor
ful stiffness assumptions. Then the boxes
Samitaur Constructs, Culver City
were brought together and reevaluated as
a whole for compatibility. Architect
Additionally, because the office build- Eric Owen Moss Architects,
ing is laterally flexible in contrast with Culver City
the very rigid concrete block core eleva- Structural Engineer
tor shaft and three access stairswhich Nast Enterprises Corp., Los Angeles
48 MAY 2017
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BENT ON SATISFACTION
11 Bending Machines
Easyway and Hardway: Beams, Tubes, Angles, Tees, Channels, Flats,
Pipe & Rail
Sheet/Plate
Shearing (to x 20), Forming, Rolling (to 1), and Coning
6 Press Brakes
1000 Ton x 30 750 Ton x 24
400 Ton x 23 3-225 Ton x (10, 12, 14)
CNC Machining
Quality
WhiteFabs patented structural bending process minimizes
deformation and provides smoother curvatures. Each bent
section is verified for accuracy along its arc.
50 MAY 2017
around the perimeter of the ring truss. The ring truss and the the proposals were being generated, and was on-site during
vertical bars of the grating form the primary structure of the construction with a laptop and structural finite element analy-
classroom. The structures gutter and oculus contribute structur- sis model to verify how last-minute changes would affect the
ally to four out of the five secondary trusses spanning the interior whole structure. These on-demand changes eliminated the
of the ring truss. These unconventional interior trusses use rolled typical lag in design and construction, allowing the team to
steel plates as the vertical web members in two trusses and com- optimize project results, reducing construction waste and time
pletely replace all the truss webs, acting as a slender deep beam and maximizing efficiency.
web, in two other trusses. The ring truss is supported by three It was the collaboration between the architecture students
partial-length wall sections through a combination of full-height and the structural engineer at the earliest stages of design that
bar grating panels and single-angle corner braces. proved the importance of introducing alternative forms of
Laterally, each wall section is a combined braced frame and project delivery. This project provided an opportunity to teach
steel plate shear wall. With only five primary points of support the students about steels inherent benefits, structural analysis,
for gravity loads and three lines of lateral resistance, the grav- design, detailing and fabrication and erection. By integrating
ity and main wind-force resisting systems had to be analyzed architectural and structural analysis and design, the project be-
simultaneously. This balanced aesthetics and individual mem- came clearer and the architecture stronger. By eliminating ex-
ber stresses with global stability and deflection. Of particular cessive layering in the building envelope, the students saw the
interest is the use of full-height narrow steel plate shear walls beauty of a structural expression in steel. This reinforced their
at the ends of the braced frame walls. Similar to the bar grating architectural design, and Metro West was rewarded with an in-
skin turned structure of the ring truss, these steel plates serve novative design that met their needs.
architecturally as both the finish and the closure at the ends of Owner
the double-wide bar grate walls, and also as shear walls provid- Metro West Housing Solutions, Lakewood, Colo.
ing redundancy to the main wind-force resisting system while
General Contractor and Architect
reducing torsional deflection due to eccentricity.
ColoradoBuildingWorkshop, Denver
The importance of the structural engineer as a critical
member of the IPD team cannot be overstated. The engineer Structural Engineer
provided feedback about design proposals, often on the fly as Structuralist, Ft. Collins, Colo.
52 MAY 2017
create several prototypes using specialized Architect Engineering Consultant
dies until Gormley was satisfied with the Antony Gormley Studio, London Fenagh Engineering and Testing,
shape and look of the bars. To maintain the Structural Engineer LLC, Everett, Mass.
integrity and coloration of the stainless steel, Robert Silman Associates, Boston Steel Fabricator, Erector
all welds were performed with a welding and Detailer
Lead Design Engineer
inter-pass temperature of less than 300 F. Summit Metal Fabricators
Tristan Simmonds, Simmonds Studio,
It was critical to get the placement of
London
the bars at exactly the correct angle so
that the weld interconnections were per-
fectly centered on the steel balls. SMF
designed and fabricated a jig that allowed
the interconnection between the bars and
the balls to be at the exact angle and po- THE SOFTWARE OF CHOICE FOR
WHY ARE INSURANCE RATES DIFFERENT for simi- Builders Risk All Risk
lar buildings framed with different materials? During Construction After Occupancy
Because the risks and their associated costs vary depending Wood $0.22 $0.27 $0.20 $0.25
upon the framing material being used. A lower rate is the result
Concrete $0.14 $0.18 $0.13 $0.16
of an actuarial study reflecting a lower cost of repair or replace-
ment for a given risk. Structural Steel $0.08 $0.12 $0.08 $0.11
And guess what: The insurance rates for structural steel-
framed buildings are less than those for comparable buildings While these rates will change based on project location,
framed in wood or concrete. For the same building in the same risks associated with that location or special features, the gen-
location constructed with different building materials, current eral trend is the same. Insurance rates are 2.3 times higher for
insurance rates per $100 of value for Builders Risk (a type of wood buildingsand 1.5 times higher for concrete buildings
insurance that covers the building during construction) and All than they are for structural steel buildings. This can translate to
Risk (insurance that covers the building after occupancy) are considerable savings over the life of a building. But the impor-
lower for structural steel-framed construction than for wood or tance of lower insurance rates does not stop there.
concrete. For example, the insurance rates for a building with
a total insurable value of $100 million dollars that is not in a Supplanting Sustainability
high-hazard flood or earthquake area will be in the following Discussions regarding the resilience of the built environ-
ranges (per $100 of value): ment are slowly supplanting the past decades focus on sustain-
ability, and rating systems, codes and standards for green build-
ings are beginning to address resilience in their requirements.
But what is resilience and what is the connection between in-
John Cross (cross@aisc.org) is an surance rates and resilience?
AISC vice president. Resilience is the ability of an object or system to absorb and
recover from an external shock.
While its a simple concept, it has taken on an increased level
of importance and a broader context for todays design and con-
struction professional. And just like the early discussions of sus-
tainability, resilience has triggered a debate between advocates
of wood, concrete and structural steel regarding which material
is the most resilient.
There is no universally accepted definition of resilience in
the built environment. Discussions may focus on community
56 MAY 2017
resilience, infrastructure resilience, building resilience or the structure to absorb and recover from the stress of an extreme
resilience of societal services. Even within a single category like event. Of the materials used for structural framing systems,
building resilience, discussions may focus on the resilience of structural steel has demonstrated the greatest level of resiliency
the building itself, the resilience of the structural frame or the relative to extreme events. This is verified by significantly lower
resilience of the framing material. The topic can become even premiums in the current insurance market for structural steel
more complex when the scope of what is included in external framing systems when compared to concrete or wood. The rea-
shocks or events is discussed. sons for these lower rates and greater resiliency are structural
Natural events such as hurricanes, tornados, wildfires, earth- steels inherent durability, strength, elasticity, non-combusti-
quakes, flooding and tsunamis are generally included, yet not bility and resistance to decomposition, as well as its ability to
all of these events have the same likelihood of occurrence in ev- resist extreme loads, be rapidly repaired and adapt to changing
ery community. Events resulting from human activity, includ- structural requirements.
ing arson and terrorism, also need to be considered. In some Structural steel is simply more resilient than wood or con-
cases, technological events with no direct natural or human crete. An AISC white paper, The Impact of Material Selection on
cause such as the faulting of an electric grid or the overload- the Resilience of Buildings (which can be found at www.aisc.org/
ing of a communications gateway are included. And finally, the discover), provides a detailed comparison of the resilient attri-
anticipation of future environmental events such as increased butes of structural steel to those of wood and concrete.
storm intensity, elevated water levels and increased snow loads
driven by global climate change may also need to be taken into Framing System Resilience
account. Clearly, any discussion of resilience is a multidimen- Structural framing systems can be designed to satisfy build-
sional challenge combining discrete components, stressors, risk ing code requirements using structural steel, concrete or wood.
assessments and future trends. The central purpose of building code provisions is to provide
short-term human survivability and safety in the event of an
Natural Events Climate Change extreme event. The International Building Code, in Section 1604,
Hurricanes Storm Intensity
even includes enhanced designed requirements and integrity
Earthquakes Water Levels
Tornados Snow Loads checks for high-rise buildings in risk category III or IV. In those
Wildres cases, structural integrity is evaluated independentlynot in
Flooding combination with other effectsand deformations are allowed
Tsunamis
as long as failure does not occur. The goal is to provide for the
Community Resilience redistribution of loads in the event of damage. A competent
structural engineer can accomplish this using structural steel,
Infrastructure Resilience of concrete or wood. But the question isnt whether those design
Building Resilience
Resilience Societal Services
goals can be accomplished using any of these materials but
Structural System
Resilience rather the efficiency of using a given material in the design, the
Material Resilience cost of the system, the level of additional redundancy gained
by the system and the ease and speed of repair if the system is
Human Activity Technology Impacts
damaged in an extreme event.
Arson Grid Interruptions
Terrorism Gateway Failures Keep in mind that a bunker-style solution, necessitating sig-
nificantly increased material quantities, is not an efficient way
With so many factors involved, how can the relative resil- to address the design requirements of high-risk buildings. And
ience of a building best be measured from the perspective of the structural steel supports a multitude of design approaches and
selection of a framing material? It might seem that quantifying innovative systems that address the challenge of resilient de-
that risk and those damages would be difficult. It is not. Insur- sign from a technical rather than an increased mass perspec-
ance companies regularly assess the loss records of buildings tive. Steel provides multiple options for lateral load resistance
subject to both anticipated and extreme events. It is from those in a highly ductile environment that allows adequate member
actuarial studies that insurance rates are set. deformation while still keeping access to critical services in-
This is not a novel concept, as the advocates of resilient de- tact and operational. Using systems such as specially designed
sign and construction often compare the dollars invested in a connections and buckling restrained braces as structural fuses
building for increasing its ability to withstand and recover from can allow a structure to withstand an extreme event resulting
an extreme event to purchasing a prepaid insurance policy on from an earthquake, high winds or blast. If damage occurs to
the building. For a given set of risks, a lower rate for Builders the structural system, these components (the fuses) can be
Risk insurance during construction and All Risk insurance after efficiently removed and replaced, thus returning the structure
occupancy means less damage and a lower cost of repair when to full functionality in a short period of time without major
extreme events occur. structure demolition or extensive retrofit.
And unlike mix-dependent concrete or the variability of
Material Resilience wood, structural steel performs in a structurally consistent and
The material selection for a buildings structural framing predictable manner. Redundant load paths, due to steels natu-
system impacts the resilience of the structure by reducing or ral ductility and reserve strength capacity, provide additional
raising the cost of the risk associated with the ability of the structural capacity and resistance.
The Four Rs
Resilience is often discussed in terms
of the four Rs: robustness, resourceful-
ness, recovery and redundancy. And struc-
tural steel buildings rank highly in each of
those categories. It is not surprising that
insurance rates for structural steel build-
ings are less than the rates for compara-
ble wood and concrete framed buildings
facing the same risk levels from extreme
events. Steels potential savings in repair
costs and rapidity reduces the exposure of
the insurance carrier, resulting in lower
rates and overall more cost-effective and
resilient buildings.
58 MAY 2017
www.aisc.org/nightschool
Class begins June 2017
AISC
Night School
Fundamentals of Stability
for Steel Design
presented by members of of the
Structural Stability Research Council
WE HAVE THE TECHNOLOGY. ence of Decision Making, its a matter of making yourself im-
We can make it. Better. Stronger. Faster. possible to ignore in order to get people to move in your favor.
For those of us old enough to recall these words from So, how to stand out? NASCC exhibitors all found their
the opening credits of The Six Million Dollar Man (not me; I own means of doing so.
had to catch it in reruns), they might take us back to a time Many exhibitors incorporated virtual reality goggles, using
when we werent flooded with seemingly endless options for phones, into their exhibits. At Ficeps booth, you could be a
quality TV. beam, as it was being fabricated, inside a piece of heavy equip-
But we are now. How many times has someone said some- ment. At Albinas booth, you could visit the companys shop and
thing like, OMG, you really need to see this show. Dont worry: see steel members being curved around you.
You only have seven seasons to catch up on. Just binge-watch it! Detailer Jim Long with J.B. Long makes an effort to stand
Same goes for photos, thanks to social media apps like Instagram. out at every show. This year, he wore, well, I guess youd call
Anyone can look like a pro. My Instagram feed is an endless wa- it a disco-era leisure suit. And he stayed in character. Another
terfall of photos. And the more photos I look at, the more dif- exhibitor wandering by remarked, Now thats marketing.
ficult it is to see something truly new and impressive. Why and For equipment manufacturer Kranendonk, it was about in-
how is this happening? Because we have the technology. corporating robotics into the fabrication process, still a relative-
And we increasingly have the technologyand the datain ly new practice in the structural steel world, and emphasizing
fabrication shops, job sites and engineering, detailing and ar- how the process can evolvee.g., while it might take two hours
chitectural offices. As we saw at this years NASCC: The Steel to program a robot, wouldnt it be worth it if that robot could
Conference in San Antonio, machines are becoming faster than then fabricate 90 tons? This is possible. Now.
ever, robotics are making further inroads into structural fabri- For software developer FabSuite, it was a matter of refining
cation, 3D modeling is becoming more and more precise and processes and further enhancing data usage to make traceability
robust, were finding new ways to gather data and there seems even more precise. FabSuites latest version can now track indi-
to be a new project delivery method every time we turn around. vidual members through the shop, not just quantities, each with
Given all of the options out there, making a good first im- multiple nametags on it.
pression is as important as its ever been. As keynote speaker Welding equipment maker ESAB has also pushed further
Carmen Simon expressed in her presentation The Neurosci- into real-time data collection, introducing real-time moni-
toring of the welding power source via mobile and desktop
devices (called WeldCloud). Shop personnel can now save an
Geoff Weisenberger extra trip to the power source since they already know the is-
(weisenberger@aisc.org) sue before they get there.
is the senior editor of Sherwin-Williams also introduced a new way of doing
Modern Steel Construction. things that could alter how fabricators operate: shop-applied
intumescent paint, along with UL-verified software that can
automatically determine the proper coating thickness for a
specific application and factor it into a 3D model. While there
are certainly challenges associated with shop-applied intumes-
cents that need to be addressed, its an example of how many are
looking to push our industry forward.
For JacketPlate, it was about introducing a new take on the
moment frame. The new system for high-seismic applications
60 MAY 2017
uses 3D connection plates and allows plasticity to occur inside Fabricators Can Do. It provided some insight on what steel con-
the connection, while the connected members remain elastic. tractors are capable of, featuring presentations from two bender-
For crane equipment manufacturer Freedom Tools, it was rollers who illustrated how their work involves highly trained and
about introducing a new, simple way to release loads from a skilled personneland is certainly not a commodity. Another ses-
cranedeveloped by an experienced crane operator looking for sion, AESS: Categorized by Design, was geared toward manag-
a way to remove one small hassle from the rigging process. ing architects expectations when it comes to defining what was
And in the case of software developer Trimble, it wasnt a desired and what was bid when it comes to architecturally exposed
matter of one big new thing, but rather many small enhance- structural steeland how to specify the proper AESS level in or-
ments to its products, such as enhanced functionality with der to get what you want. (To view these sessions and others, visit
Bentley packages and the introduction of more complex geom- www.aisc.org/2017nascconline. Sessions will be posted by the
etries into the latest version of Tekla Structures. week of May 15 if not before.)
The data is there, and it has been, said Mark Allphin with The fundamentals of how steel buildings come together
Trimble Solutions. Its just a matter of finding out how to ac- havent changed. But as we saw at this years show, each compo-
cess and share it quickly and accurately. We have very usable nent in the supply chain is making its own tweaks to continually
workflows, but many still have reservations when it comes to improve the processand to stand out. And with any luck and
trust and contractual issues. some serious brainpower, well see even more improvements
Trust is crucial in the construction businessand it sometimes and innovations by the next Steel Conference in Baltimore
appears to be in short supply. A lack of trust often stems from lack (April 1113, 2018). Also, this years show set an attendance
of understanding, and many sessions at The Steel Conference record, with nearly 4,600 people making the trip. On top of
aimed to bridge those knowledge gaps between the various design that, sessions were watched remotely via more than 1,000 live
and construction parties. The title of one session is basically the streaming connections. And thats data that really stands out
story of our lives: What Engineers Need to Know About What and spells only good things for the steel industry.
Hindsight is 20/20
The Live to Innovate business article in 3. Firms that innovated and the market doing well. Woolworths' decline may
the February issue, which cherry-picked just wasnt ready for the innovation. have resulted more from their forget-
anecdotal stories, is simply misleading. An example of this is the Edsel car, ting this than from a lack of innova-
One has to look at all the options, and which, at its time, was very innovative, tion. They diversified into speciality
consider the outcomes, which include: with a more aerodynamic design, but stores including Footlocker and, some
1. Firms that innovated but got something rejected by consumers. believe, did not focus enough attention
wrong. Innovation can involve a lot of 4. Firms that innovated but not in the on their core business at the time.
risk. For example, the molybdenum game-changing areas. Many firms 6. Firms that have a good idea, but fail to
battery industry had issues with fires have innovated, but been leapfrogged promote it in the right way. There are
and, despite overcoming this problem, by a novel concept. Blockbuster Video likely many thousands of these, most
never recovered. got caught by Netflix, but could you unknown but to the people involved.
2. Firms that innovated, but just a tad really have expected Blockbusters Innovation can reap big returns or can
too slowly. Alexander Graham Bell management to anticipate this devel- spell disaster. Knowing which will happen
was not the only one pursuing the opment and take the lead in it? and looking forward is the tough part; it is
telephone; many others were but got 5. The firms that have continued focus- easier to look back and pick the winners.
little or no return for their efforts. ing on their core strengths and are still Ralph Watts, P.Eng.
64 MAY 2017
marketplace & employment
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WITH ALL DUE RESPECT TO SUPERMAN, Man of Steel is the real deal.
The sculpture, which won this years AISC SteelDay Sculpture competition by garnering the most votes at NASCC:
The Steel Conference in San Antonio in March, is actually made of steel.
Man of Steel was designed and fabricated by Victor Velazquez, an employee with AISC member Universal Steel of North
Carolina (USNC) and a talented artist who turns scrap into art.
This piece of art is just one of many that Victor has created, noted Babette Freund, president of USNC and an AISC board
member. The concept was a culmination of many ideas from his imagination. We are very fortunate to have an artisan like
Victor working with us at USNC.
Victor used, among other things, washers, springs, small wrenches, bolts, chains, round bar and flat bar to bring Man of Steel
to life. Once the man was complete, he added the hard hat and the accessories, then tacked the assembly to a base, which he
also created. It took Victor approximately one week to fabricate the sculpture, using only a welding machine.
Man of Steel was one of five finalist sculptures on display at the Henry B. Gonzalez Convention Center in San Antonio,
where attendees voted for their favorite. The only rules for the competition, now in its sixth year, are that: (1) entrants
must be AISC full or associate members; (2) the sculptures must fit into a 2-ft by 2-ft by 2-ft box; and (3) they must be
made entirely of steel. Nine sculptures were entered into the competition this year, and you can view all of them via AISCs
Facebook page, www.facebook.com/aiscdotorg (go to the 2016 Steel Sculpture Competition photo album).
66 MAY 2017
quality. High Steel Structures LLC
partners with the industry for
fabrication of large or complex
value.
weldments. Whether you need
one girder to complete your
job, or 100 girders to complete
your bid, call us for competitive
pricing and quality fabrication of
challenging steel components.
CONTACT US TO DISCUSS
YOUR PROJECT
Rich Truxel, Sales Manager
(717) 207-4303 RTruxel@high.net