Handbook

Formwork Scaffolding Engineering

 PERI The Company 6
Our customers the specialists in construction

All around the world, living and working spaces, infrastructure and industrial buildings as well as cultural
sites are being created which improve the quality of life along with adding value. For their realization and
maintenance, workers on the construction sites are often exposed to the most difficult conditions.
At the same time, they bear a huge responsibility for the reliability, quality and safety during the exe-
cution.
PERI Systems and Services 30

It is thanks to their experience and hard work that projects are realized under considerable time and
cost pressures in accordance with the requirements of the clients. We at PERI support them on the
construction site globally and individually.

PERI Reference Projects 158

2
Your benefit is our aspiration
You can count on it

The Management Board of PERI GmbH: Alexander Schwrer, Christian Schwrer and Dr.-Ing. Ekkehard Gericke

Dear Readers,

The world of business is moving faster and faster all the time with both decision and execution times
becoming even shorter, resulting in more complex requirements from our customers. We take this
into account: for example, through the founding of new companies in numerous countries for even
more proximity to the customer, with modernized and expanded production facilities for the best
technology or investment in efficiently run rental parks in order to ensure good material availability at
short notice.

These organizational aspects and constantly changing requirements of our customers drive us for-
ward, to continuously develop new systems or system enhancements as well as relevant services
with the aim of further optimizing all of our formwork and scaffolding processes. In the process, we
always strive to provide the best solution that gives real added value for our customers - with PERI
you can rely on this at all times.

A PERI solution is always the result of three factors combined: product, concept and execution. We
use our experience gained from successful global projects with diverse requirements to support our
customers from the development of the technical solution, with the most suitable system equip-
ment through cost-effective and safe execution, to the final return of materials.

Examples of our product and service portfolio, as well as a number of outstanding reference projects,
can be found in this handbook. Naturally, we are not able to show everything. You may be curious to
learn even more about our competence in terms of solutions. Your personal PERI Sales Engineer is
on hand at any time to provide you with expert advice. He will familiarize you with our company and
services, and will collaborate with you with great commitment and energy on your projects and on a
long-term, reliable partnership.

We look forward to having you on board, to your questions and suggestions. Anywhere and at
any time: at trade fairs, at one of our branch offices near you or at the company headquarters in
Weissenhorn you are always welcome!

We wish you every success for the future.

Alexander Schwrer Christian Schwrer Dr.-Ing. Ekkehard Gericke

2 3
Content
PERI - The Company
6 Our services for your projects
8 PERI in Weissenhorn
10 Continuous further development
since the founding of the company
12 PERI today
14 Our goal:
performance leadership
16 Products and systems
18 System equipment plus engineering
20 Responsibility for results
22 Quality is our promise
24 Sustainability as a main principle
26 Training and specialist exchange of
views and information
28 Competence with perspective
4 5
PERI - Systems and Services PERI - Reference Projects
32 Wall Formwork 90 Access 160 Housing & Multi-Storey Projects 206 Cultural Buildings 268 Water Retaining Structures
34 MAXIMO Panel Formwork 92 PERI UP Rosett Staircase Alu 64 162 Residential and Office Building, 208 2012 European Championships 270 Panama Canal Lock Installations,
36 TRIO Panel Formwork 94 PERI UP Rosett Flex Staircase Alu 75 Vienna, Austria Football Stadiums, Poland / Ukraine Panama
38 DOMINO Panel Formwork 96 PERI UP Rosett Flex Staircase 164 Detached House in Dulingen, 210 Parco della Musica e della Cultura, 272 PPL Holtwood Hydroelectric Station,
40 LIWA Panel Formwork Steel 100 / 125 Germany Florence, Italy Holtwood, USA
41 HANDSET Panel Formwork 98 PERI UP Stairs Public 166 Banco Ciudad Administration Building, 212 Desert Learning Centre, Al Ain, 274 Vianden Pumped Storage Power Plant,
42 VARIO GT 24 Wall Formwork Buenos Aires, Argentina United Arab Emirates Luxembourg
44 RUNDFLEX Circular Wall Formwork 00 Safety Scaffold
1 168 Los Portones de Linares Housing 214 Centro Civico del Bicentenario, 276 Cooling Water Tank, Gas-Fired Power
46 RUNDFLEX Plus Circular Formwork 102 PERI UP Rosett Flex LGS Weather Development, Chile Cordoba, Argentina Station, Putrajaya, Malaysia
47 GRV Articulated Waler Circular Protection Roof 170 Secondary School Technology Centre, 216 The Artic Ring, Copenhagen Zoo,
Formwork 104 Project-Specific Safety Scaffold Falkenberg, Sweden Denmark 278 Industrial Structures
48 SB Brace Frame 172 Ocean Plaza Business Centre, Kiev, 218 John Paul II Church Centre, 280 Westfalen Power Plant, Hamm,
49 RS Push-Pull Props, PERI Tie Technology 06 Climbing Systems
1 Ukraine Krakow, Poland Germany
108 FB 180 Folding Platform System 174 Jaber Al Ahmad Al Sabah Clinic, 220 Haute-Garonne Media Library, Toulouse 282 Biocel Pulp Mill, Paskov, Czech Republic
50 Column Formwork 109 ASG 70-100 Bracket Platform Kuwait City, Kuwait Labge, France 284 Waste Incineration Plant, Klaipeda,
52 QUATTRO Column Formwork 110 CB 240 / CB 160 Climbing Systems 176 Prosta Tower, Warsaw, Poland 222 Caixa Forum, Saragossa, Spain Lithuania
53 RAPID Column Formwork 111 BR Shaft Platform 224 Prez Art Museum Miami, USA 286 Grain Silo near Parma, Italy
54 LICO Column Formwork 112 SCS Single-Sided Climbing System 178 Skyscrapers and Towers 226 Aquatics Centre, London, 288 Refuse Derived Heating and Power
55 VARIO GT 24 Column Formwork 114 LPS Screen 180 De Rotterdam, Rotterdam, Netherlands Great Britain Station, Spremberg, Germany
VARIO QUATTRO Column Formwork 116 RCS Rail Climbing System 182 Bosco Verticale, Milan, Italy
56 TRIO Column Formwork 118 ACS Self-Climbing System 184 The Bow, Calgary, Canada 228 Transport Engineering 290 Building Redevelopment
57 SRS Circular Column Formwork 186 Central Bank of Nigeria Administration 230 Waldschlsschen Bridge, Dresden, 292 Tallinn Oceanographic Museum,
20 Civil Engineering Technology
1 Building, Lagos, Nigeria Germany Estonia
58 Slab Formwork 122 VARIOKIT Concept 188 Donau City Tower 1, Vienna, Austria 232 Puente Baluarte, Mexico 294 Modernization of Motorway
60 SKYDECK Aluminium Panelized 123 VARIOKIT Framework Constructions 190 300 Front Street Condos, Toronto, 234 Lekki Ikoyi Bridge, Lagos, Nigeria Underpass, Gstrow, Germany
Slab Formwork 124 VARIOKIT for Tunnel Construction Canada 236 Motorway Bridge T4 Paradisia-Tsakona, 296 Main Station Roof Renovation,
62 GRIDFLEX Grid Element Slab Formwork 126 VARIOKIT for Bridge Construction 192 Evolution Tower, Moscow, Russia Greece Wiesbaden, Germany
64 MULTIFLEX Girder Slab Formwork 194 3 World Trade Center, New York, USA 238 Vistula Bridge, Kwidzyn, Poland 298 Eaton Centre, Toronto, Canada
66 VARIODECK Steel Waler Slab Table 28 Special Formwork
1 196 Torre Isla Cartuja, Seville, Spain 240 Puente Ejrcito, Lima, Peru 300 Restoration of St. Vitus Cathedral,
67 Table Module VT Slab Table 130 UNO - for the monolithic construction 198 Vila Olimpia Administration Building 242 Chachenka Bridge, Moscow, Russia Prague, Czech Republic
68 SKYTABLE Slab Table method (VIOL), So Paulo, Brazil 244 Bridge over the Danube near Beka,
69 Accessories for Slab Tables 132 3D Formwork Units 200 Meier-on-Rothschild Apartment Serbia
Building, Tel Aviv, Israel 246 Bridge over the Golden Horn,
70 Shoring Systems 34 System-Independent Accessories
1 202 Asia Square Tower 2, Singapore Istanbul, Turkey
72 PEP / PEP Ergo Slab Props 136 GT 24 Formwork Girder 204 Administration Centre Da Nang, 248 Trans-Rhumel Bridge, Constantine,
73 MULTIPROP Slab Props 137 VT 20 Formwork Girder Vietnam Algeria
74 ST 100 Stacking Tower 138 PROKIT Safety Systems 250 Motorway Bridge V12 over the
75 PD 8 Slab Table, Shoring and Stair Tower 140 FTF Facade Formwork Rio Sordo, Vila Real, Portugal
76 PERI UP Rosett Flex Shoring 141 Pallets and Crate Pallets 252 Bridge over the Dunajec, Tarnow,
78 HD 200 Heavy-Duty Props 142 Construction Site Equipment Poland
79 VARIOKIT Heavy-Duty Shoring Tower 144 Plywood Formlining, Release Agent 254 Dalsfjord Bridge, Norway
256 Pfnder Tunnel, Bregenz, Austria
80 Working Scaffold 46 Services
1 258 Hallandsas Tunnel, Sweden
82 PERI UP T 72 / T 104 Frame Scaffolding 148 Technical Processing 260 Hongkong-Zhuhai-Macao Bridge
84 PERI UP Rosett R 72 / R 104 150 PERI ELPOS (HZMB), China
Modular Scaffolding 151 PERI CAD 262 Strasswalchen West Ring Road,
86 PERI UP Rosett Scaffold Units 152 3D Planning Salzburg, Austria
88 PERI UP Rosett Flex Modular 153 Field Service 264 Wild Animal Underpass RN 88 near
Scaffolding 154 Rental Parks and Distribution Albi/Rodez, France
155 myPERI Online Portal 266 Wankdorfkreisel, Bern, Switzerland Addresses
156 Formwork Assembly 302 PERI International
157 Cleaning and Repairs
Our services for your projects
Formwork, scaffolding and engineering from one source
Formwork gives the fresh concrete its
shape up to the time it has hardened thus
forming the negative of the concrete struc-
ture and also characterizes, in many instanc-
es, the subsequent visibly remaining surfac-
es of a building.
For every concrete structure and compo-
nent, PERI provides the most suitable
formwork system. The portfolio fully
meets the global requirements of differ-
ent construction methods and boundary
conditions.
As is still the case, formwork operations
are a decisive cost factor in the realiza-
tion of the buildings shell. Therefore, the
PERI engineers and experts make every
effort in order to further streamline
working procedures as well as increasing
user safety. The versatile application
possibilities and the high quality of the
system components make PERI form-
work systems so intrinsically valuable.
6 7
Scaffolds are temporarily-used, reusable
constructions which are utilized as working
platforms, shoring for formwork or assem-
bly work, access means as well as safety
scaffold.
PERI scaffolding can be used for a very
wide range of applications. Regardless
whether it is frame or modular scaffold,
the great flexibility leads to a high level
of material utilization.
All PERI developments, including those
in the scaffolding sector, take into
account the greatest possible safety
standards not only for the scaffolder
himself but also the users. Dangerous
situations, usually at great heights, are
eliminated due to design-related safety
details. And last but not least, it must be
noted that safe working conditions are
more efficient and also save time.
Engineering, on the one hand, is focused
on basic research and, on the other, is also
applied science. The greatest added value
lies in the practical use of the knowledge
for the realization of technical products or
procedures.
For PERI, engineering not only means
product development and technical plan-
ning. In particular, PERI engineering
stands for the detailed examination and
optimization of integral processes in the
areas of formwork and scaffolding.
PERI customers are therefore continu-
ously supported throughout the entire
course of the project, in particular with
versatile and valuable services for sup-
porting all work processes. In addition,
along with continually improving the
solutions, PERI carries out basic research,
e.g. for new production processes of
new materials.
PERI in Weissenhorn
Headquarters, development and production site since 1969

In Weissenhorn, located in the German state of Bavaria, we are continually investing in efficient production facilities and bundling our development activities.

8 9
PERI continuous development since the founding of the company
Innovation. Internationalization. A very successful story.

6,500
6,500
6,000
5,800
5,500 5,400 5,500 5,700
5,385
5,000
4,500 4,700
4,200
4,000 3,850
3,500 3,600
3,345 3,500
3,000 2,950
2,500 2,500
2,000 2,150
1,900
1,650 1,700
1,500 1,350 1,500
1,000
500

Year 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12

International

Artur Schwrer, 1933 - 2009

PERI GmbH company founder (1969)

PERI can now look back on more than employees around the world who are char-
1,200
1,220 40years of experience in the industry. The acterized by a high level of motivation and
1,100 1,110
1,052
great innovative force of the company and team spirit.
1,000
900 920
977 early internationalization are the corner-
873
800
760
825
stones of our global success and continu- Dealing with each other is managed
700
600 615 ous growth. through a Compliance Management Sys-
500
430
496 526 535
tem. This defines the principles of good cor-
400
300 276 299
353 The high level of customer orientation, porate governance in all relevant areas such
246 252 252
200 206
superior quality systems and great exper- as anti-trust legislation, protection of busi-
100
tise have created the trust that has made ness secrets and innovation, product safety,
Year 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 the company a leading global brand. occupational safety, export control, data
protection and much more. This applies to
All of this would not have been possible the company headquarters as well as all the
without the performance of the many PERI PERI subsidiaries.

Stockyard at PERI Cape Town, South Africa. The acquisi-

The Polish subsidiary was established in 1993. Today, tion of Wiehahn at the end of 2011 led PERI to directly Working together successfully: the experience as well
PERI in Weissenhorn in 1973, four years after the com- there are more than 350 employees available for our becoming the leading provider in a number of African as the different approaches and ideas of our engineers
pany was founded. local customers. countries. result in cost-effective solutions for our customers.

Openness and trust in our dealings with one another, rec-

ognizing the benefits to our customers as the potential for
success, being bold and courageous in facing transformation
and change we at PERI live the content of our guiding
principles on a daily basis.

10 11
PERI today
Family-run. In the second generation. On-site worldwide.

With over 50 subsidiaries, we

are present on all continents
with locally-based experts. From
these international activities
with widely differing require-
ments of our customers regard-
ing construction methods,
materials and equipment utiliza-
tion as well as labour costs, we
generate our performance lead-
ership.

This profound knowledge in all

areas and all markets is bundled
together in product develop-
ment processes which then
benefit local users again eve-
rywhere. With the aim: rationali-
zation, simplification, quality,
safety. Turning local insights into
global knowledge.
PERIs international management team stands for vast experience and expertise in formwork
and scaffolding technology. With detailed knowledge of local requirements, suitable systems
for every construction project are developed while always taking into account the amount of
material and labour costs required.

1969 - 1979 1980 - 1990 1991 - 1992 1993 1994 - 1995 1996 1997 - 1999 2000 - 2002 2003 - 2005 2006 - 2007 2008 - 2011 2012 - 2013

Germany, 1969 USA, 1982 Malaysia, 1991 Sweden, 1993 Korea, 1994 Brazil, 1996 Australia, 1997 Ukraine, 2000 Mexico, 2003 Russia, 2006 Panama, 2008 Colombia, 2012
PERI GmbH PERI Formwork PERI Formwork PERIform Sverige AB PERI Korea Ltd. PERI Formas e PERI Australia Pty. Ltd. PERI Ukraina PERI Cimbras y OOO PERI Russia PERI Panam Inc. PERI S.A.S.
Systems Inc. Malaysia Sdn. Bhd. Excoramentos Ltda. Andamios S.A. de C.V.

France, 1974 Italy, 1983 Singapore, 1991 Norway, 1993 Portugal, 1994 Argentina, 1996 United Arab Emirates Bulgaria, 2000 Latvia, 2003 India, 2007 Peru, 2008 Algeria, 2012
PERI S.A.S. PERI S.p.A. PERI ASIA Pte. Ltd. PERI Norge AS PERIcofragens, Lda. PERI S.A. 1997 PERI Bulgaria EOOD PERI SIA PERI (India) Pvt. Ltd. PERI Peruana S.A.C. SARL PERI
PERI (L.L.C.)

Switzerland, 1974 United Kingdom, 1989 Austria, 1992 Poland, 1993 Canada, 1995 Chile, 1996 Israel, 1999 Estonia, 2002 Serbia-Montenegro, Kazakhstan, 2007 Albania, 2010 Saudi Arabia, 2013
PERI AG PERI Ltd. PERI Ges. mbH PERI Polska Sp. z o.o. PERI Formwork PERI Chile Ltda. PERI Formwork and PERI AS 2003 TOO PERI Kazakhstan PERI Formwork and PERI Saudi Arabia
Systems Inc. Engineering Ltd. PERI Oplate d.o.o. Scaffolding Sh. p. k. Company Ltd.

Spain, 1975 Turkey, 1990 Czech Republic, 1992 Denmark, 1993 Romania, 1996 Greece, 1999 Lithuania, 2002 Croatia, 2004 Qatar, 2007 South Africa, 2011 Kuwait, 2013
PERI S.A.U. PERI Kalip ve Iskeleleri PERI spol. s r.o. PERI Danmark A/S PERI Romnia SRL PERI Hellas Solely PERI UAB PERI Oplate i skele PERI Qatar LLC PERI (Pty) Ltd. PERI Kuwait
Sanayi ve Ticaret Ltd. Owned Ltd. d.o.o. Company Ltd.

Belgium, 1979 Hungary, 1990 Finland, 1993 Slovakia, 1996 Japan, 2005 Belorussia, 2007
PERI S.A. PERI Kft. PERI Suomi Ltd. Oy PERI spol. s r.o. PERI Japan K.K. IOOO PERI Belarus

Netherlands, 1979
PERI Holding B.V.

12 13
Our goal: performance leadership
Best products. Best concepts. Best realization.

The consistent orientation to the needs of
our customers lies at the heart of our entire
business operations. We successfully meet
time and cost-saving requirements through
the development of innovative products and
continuous development of the PERI systems.
of the project. The personal exchange of
information along with the close proximity
to our customers this is especially impor-
tant to us.

Worldwide, around 900 PERI engineers

develop solutions on a daily basis with
project-specific analysis and customized
accordingly. For optimal implementation of
the planning, we provide the very best tech-
nical, commercial and logistic range of ser-
vices starting long before breaking ground
and continuing well beyond the completion

Customer support through the sales engineer

Material on the jobsite of the customer
Project initiation
PERI not only develops practi-
cal products and system
equipment. Our services are
very much focused on the
development of project-specific
concepts with formwork and
scaffolding from a single
source which provide our
customers with a competitive
Our participation and provision of servic- edge.
es begins long before the actual ground-
breaking ceremony and goes far beyond
Project duration Project completion
the project completion.

14 15
PERI Products and Systems
Well thought-out in every detail. Efficient. Proven.

1969 - 1979 1980 - 1994 1995 - 2004 2005 - 2009 2010 - 2012 2013

T 70V MODUL Aluminium DK / SK MPB 24 UNO Monolithic MAXIMO

Wooden Lattice Girder Slab Formwork Tie Technology Aluminium Beam Housing Formwork Bracket

KG 240 RAPID Aluminium DOMINO RUNDFLEX MAXIMO MXP MAXIMO

Climbing Scaffold Column Formwork Panel Formwork Plus Platform MX 18 Tie Technology

STERA GT 24 TRIO RCS VARIODECK SKYDECK

Panel Formwork Wooden Lattice Girder Housing Climbing System Slab Table Handrail Unit

GRV Articulated Waler SKS Single-Sided VT MAXIMO VARIOKIT PEP Ergo Slab Prop
for Circular Structures Climbing Formwork Table Module Panel Formwork Parapet Track For use up to Load Class E

KGF 240 Climbing and TRIO FB 180 VARIOKIT Engineering VARIOKIT Heavy-Duty LPS
Travelling Formwork Panel Formwork Folding Platform Construction Kit Shoring Tower Screen

PD 8 RUNDFLEX PEP GRIDFLEX PEP Ergo SCS Single-Sided

Shoring Tower Girder Circular Formwork Tubular Steel Slab Prop Slab Formwork Tubular Steel Slab Props Climbing System

STERA PLUS CB TRIO PERI UP Rosett Flex MAXIMO MXSE VARIOKIT Balance
Panel Formwork Climbing Scaffold Shaft Element Industrial Scaffolding Shaft Element Cantilever Equipment

VARIO GT 24 ACS VARIO QUATTRO VARIOKIT

Wall Formwork Self-Climbing System Column Formwork Heavy-Duty Truss Girder

AKF Tie-Less SKYDECK Aluminium TRIO Brackets for LGS

Climbing Formwork Slab Formwork Platform Weather Protection Roof

MULTIPROP SKYTABLE ULS Flex

System Slab Table Lattice Girder

ELPOS PERI CAD

Planning Software Planning Software

HD 200 PERI UP Frame and

Heavy-Duty Props Modular Scaffolding

The innovative MX tie technology, with ties installed at one side, significantly reduces the time and expense for the forming of walls.
In addition, lost parts such as spacer tubes are no longer required.

We develop new products for applications with which we see rationalization potential Our engineers take into consideration the
total cost of materials and working hours in
with a real future. In this way, efficient system equipment with convincing and practical every product development - we call this
details is developed which maintain a strong position in the market over many years. the performance price. Result: the great-
est possible reduction in effort and working
time.
PERI products are characterized through A clear indicator of this is that we have
their innovative design, intelligent mechani- always been able to set standards in the
cal features and practical details manufac- industry with numerous innovations, and
tured with high quality standards and thus that the vast majority of PERI systems have
ideally suited for dealing with the tough firmly established themselves in the market.
everyday use on the construction site. Easy
handling, maximum flexibility and, at the
same time, safe application prove convinc-
ing in the long-term.

16 17
PERI system equipment plus engineering
Optimized planning. For all requirements. Worldwide.

Our engineers are confronted with a very

wide range of tasks on a daily basis from
all around the world and with different tech-
nical and execution-relevant requirements.
The challenge of finding technically and
cost-effectively optimized solutions togeth-
er with our customers is something that
the PERI experts are very pleased to
accept. And the continuous exchange
among colleagues around the world
ensures that the experience gained through
this benefits all of our customers as well as
every project regardless of the size. PERI software provides easily understandable planning while automati-
cally generated parts lists contain accurate quantities for all system
components and facilitates easier material planning.
Our engineers plan and design optimized
formwork and scaffolding solutions both
from the technical as well as economic
point of view, and frequently during the ten-
dering phase. For the execution, we provide
an extensive range of technical documenta-
tion from construction drawings through
to verifiable static calculations.

The engineers at PERI use their know-how in order to

support building contractors in the realization of their
individual projects by means of the best possible Three-dimensional planning
solutions lead to a better
solutions. In so doing, they always keep a careful eye understanding of complex
projects and their realization.
on the processes and costs as well as safety for con- The schematic representation
of the structure of this form-
struction site personnel. work solution for an intake
structure of a hydropower
plant is a clear illustration of
this.

18 19
PERI responsible for results
Expert and qualified support. Services with added value.
Efficient execution.

With a combination of purchase and rental Material requirements

material models, project-specific require-
ments and demand peaks, for example, can
be fulfilled economically. PERI rental parks
minimize the utilization risk for our custom-
ers. Well-maintained equipment featuring
state-of-the-art technology also provides a
Peak demands
high level of safety during the execution.
System equipment for special applications

Basic requirements

Materials requirements on the construction site during the course of the project Time

Also for the implementation of the plan-
ning, we provide the very best support:
from the start of construction right through
to the last return delivery. Our close-knit
network of logistics sites ensures fast avail-
ability of materials for every project. In
many markets, our system equipment is
also available to rent as a cost-effective
option for peak demands or less frequent
tasks. And our sales engineers and supervi-
sors provide active on-site support thus
enabling users to efficiently utilize PERI
system equipment right from the start.
But we also think of the business manage-
ment responsibility of our customers and
support their controlling processes with
performance-related invoicing and high
transparency often online and around the
clock. For large projects, project managers
help to match the quantities of material to
the actual requirements, and thus further
optimize on-site material requirements and
costs.

myPERI is an example of how PERI further optimizes

The sales engineer is the first contact person also if Our customers can expect reliability from us for all deliv- formwork and scaffolding processes. The online portal
there are questions regarding the use of the equipment eries. If required, large quantities of material are also simplifies construction work procedures, e.g. with illus-
on the jobsite. available just-in-time to the respective construction site. trated return delivery notes.

The service we provide simply does not end with the delivery. With PERI services, in particu-
lar, we accompany and support our clients throughout the entire project and thus make a
decisive contribution in ensuring an effective, safe and cost-effective realization.

20 21
PERI quality is a promise to our customers
Durable. Proven. A worthwhile investment.
PERI quality assurance already begins in the incoming
goods operations. At this point, it is ensured that the
raw materials correspond to the predefined PERI
requirements.
The high quality of the PERI systems guar-
antees a worthwhile investment. It is the
basis for long product life cycles with high
utilization rates. At PERI, quality begins
with the careful selection of materials.
Products are manufactured using real
craftsmanship by our highly trained work-
force who are supported by the availability
of the most modern production facilities:
Quality made by PERI.
22
The PERI systems are thoroughly tested through individ- In the girder production, the timber strength is tested by
ual test setups regarding their suitability for use in tough means of an X-ray scanner. The non-destructive testing
jobsite conditions, e.g. the MAXIMO tie point. method leads to reliable conclusions about the quality of
the sawn timber.
The entire process is subject to continuous
quality assurance which is clearly defined
and has been repeatedly certified, from pur-
chase through to delivery. Fully galvanized
components and powder coating for com-
prehensive corrosion protection are exam-
ples of how we guarantee the long service
life of our formwork and scaffolding sys-
tems. As a result, PERI systems can stand
up to the tough everyday operations on the
jobsite frequently over decades.
23
Sustainability as a basic principle:
from the development to transportation
Resource-saving. Environmentally sound.
Long-term ecological viability.
The T 70 formwork girder is a good example of the lon-
gevity of PERI Products. These girders were still being
used in many rental parks long after the GT 24 had been
launched as a further development.
The issue of sustainability has a firm place
in our business processes. Product devel-
opment is already focused on the best utili-
zation of materials and thus the most eco-
nomical use. Raw material selection and
procurement is carried out in terms of eco-
logical sustainability with timber, for exam-
ple, coming mainly from certified growing
regions.
Future viability as well as ecological and economic sustaina-
bility have a high priority for all PERI business activities.
24
The design of the MULTIPROP prop serves as an exam- PERI systems have been designed to ensure a long ser-
ple for optimized material utilization. The carefully vice life. With panel formwork for example, even badly
thought-out form provides the prop with a high load- damaged elements can be used again for countless
bearing capacity and offers the best connection possibil- other applications after repairs have been carried out
ities for accessories. and with new formlining. Closed circuits: the biomass power station at the
Weissenhorn production site is a symbol for sustain-
able action at PERI. From wood shavings a waste
product from the girder production power and heat
are generated in the power plant which contributes
a significant part of the used energy mix at the pro-
duction facilities.
New technologies and efficient production
processes ensure the best quality and long
service life of PERI system equipment
which, in turn, has a positive effect on the
consumption of resources. Delivery and
construction site logistics are also opti-
mized regarding shipping volumes and
transportation routes. Strategically-posi-
tioned sites guarantee short delivery dis-
tances whereby transportation is also con-
tinuously optimized through an intelligent
logistics network.
chafaudages
chafaudages
chafaudages
chafaudages
DIN EN ISO 9001
Reg.Nr. QM 950015
25
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ualit en
tsmanagem
PERI training and regular specialist exchanges
Informative. Practice-oriented. Valuable.

Technical innovation thrives on the know-

how of the user. As part of the PERI Acade-
my activities, we therefore help our cus-
tomers to become familiar with the optimal
use of our system equipment and latest
technologies. In concrete terms this means:
we organize seminars, workshops and prod-
uct training courses in which we pass on
specialist knowledge and provide practice-
oriented training. In so doing, we support
the users to efficiently implement PERI
solutions on the construction site even
when under time pressure.

The programme is specially tailored to the

individual tasks of the specialized personnel
and managers in work preparation, site
management, calculations and costings as
well as the foremen, scaffolders and other
craftsmen. Thereby, PERI specialists along
with external experts explain current regula-
tions, standards and current industry issues
in great detail.

This is our contribution regarding the

exchange of important knowledge and
experience for all those parties interested in
formwork and scaffolding technology. And it
corresponds to our understanding of real
added value for our customers.

PERI experts know every detail about the products and, in many training centres around the
world, we are always extremely pleased to pass on this know-how to our customers. At our
events, we also offer practical knowledge concerning regulations, standards and other current
industry issues.

26 27
PERI competence with perspective
Know-how. Creativity. Foresight.

Dubai Tower, Turning Torso, Kao Ping Hsi Bridge, Trump Tower, Puente Baluarte, Viaduc de Millau, Sea Towers, Al Hamra Tower, Plot 12, World One Tower,
Dubai, UAE Malm, Sweden Taipei, Taiwan Chicago, USA Mexico France Gdynia, Poland Kuwait City, Kuwait Moscow, Russia Mumbai, India
440 m 190 m 184 m 415 m 168 m 245 m 138 m 412 m 345 m 442 m

The PERI experience is as diverse as the To this end, we concern ourselves with Architectural concrete is
an extremely popular
international world of construction and the innovations in a range of different areas: design element. We pro-
maintenance. For high-rise buildings with with new materials for our systems, mod- vide practical help for the
complex shapes, for challenging bridge and ern concrete technology as well as with the realization of architectural
concrete structures tai-
tunnel structures, for the implementation of very latest manufacturing processes and lored to fully conform to
the highest architectural concrete require- raw materials for our production. Or with the architectural specifica-
ments as well as for ambitious scaffolding 5D planning or very special requirements, tions.
tasks we promise to provide you with the e.g. the shaping of gravity foundations for
fullest possible support and the best solu- offshore installations. We will therefore
tions also in the future. continue providing you with the best solu-
tions in the future.

The construction of bridges and tunnels combines high
demands on the supporting structure design and the
shaping. PERI provides formwork and scaffolding tech-
nology from a single source for infrastructure projects of
any type.
PERI specialists are valuable consultants and planners
of climbing formwork solutions for high-rise buildings.
With their experience and knowledge, they can find the
most cost-effective solutions for a wide range of con-
struction tasks.
With the experience gained from countless global scaf-
folding projects, our scaffold experts enable our custom-
ers to realize projects with PERI UP scaffolding con-
structions both economically and safely.

28 29
Systems and Services

32 Wall Formwork

50 Column Formwork

58 Slab Formwork

70 Shoring Systems

80 Working Scaffold

90 Access

100 Safety Scaffold

106 Climbing Systems

120 Civil Engineering Technology

128 Special Formwork

134 System-Independent Accessories

146 Services

30 31
 Wall Formwork

Originally, timbered wall formwork was
comprised of boards and squared timbers.
This has resulted in modular systems for
a range of different requirements. Based
on the respective construction, a distinc-
tion is made between girder wall form-
work and panel formwork.
The girder wall formwork consists of timber
and/or steel girders connected to each
other that form the support surface for the
formlining. The optimization of individual
elements and the development of a wide
range of accessories for connections and
attachments still makes girder wall formwork
cost-effective in spite of the relatively high
number of components. A major advantage
is the flexibility in order to be able to adapt
to complex shapes and high loads. In partic-
ular, architectural concrete structures with
special requirements for surfaces and
anchor patterns can often only be efficiently
realized with girder wall formwork.
The further reduction of the individual com-
ponents resulted in wall formwork with
welded frames made of steel or aluminium.
Fixed panel sizes including formlining, sys-
tem components for connections and wall
connections, as well as other site-compliant
detailed solutions, facilitate fast forming of
large areas.
With the afore-mentioned systems, not
only can walls, beams and columns be
realized. They are also used for vertical
structures in civil engineering as well as,
with appropriate support structures, for
single-sided constructions.
Selection criteria for wall formwork
systems
Dimensions of the vertical structural
elements to be shuttered
Necessary adjustments in order to
match ground plans
Available crane capacity
Applied fresh concrete pressure
Concrete surface and tie position
arrangement requirements
Required construction time

32 33
MAXIMO Panel Formwork
Time-saving forming with MX tie technology
as well as the best concrete finishes
In spite of lower site personnel require-
ments, MAXIMO is much faster than con-
ventional panel formwork. The one-sided tie
installation by only one person reduces the
time required and, in addition, opens up
new possibilities for realizing visibly remain-
ing concrete surfaces with panel formwork.
34
Faster
Ties installed from one side without spacer With MX tie technology featuring ties
tubes installed from one side for wall thick-
Efficient nesses from 15 cm to 60 cm, thicker
Systemized, reduced number of tie points walls with DW ties
Clean finish Minimum use of filler timbers with
Improved concrete finish, neat joint and tie 6 panel heights from 30 cm to 3.00 m
arrangement as well as 5 panel widths
Maximum permissible fresh concrete
pressure 80 kN/m
Neat and tidy joint and tie arrangement
with reduced number of anchor com-
ponents
The special MX tie is installed from one side only and is
used without spacer tubes and cones. As a result, both
material requirements and costs are reduced as well as
saving time.
Depending on the fresh concrete pressure or wall thickness, the MX 15
or MX 18 tie is used whilst a removable sealing allows quick adaptation
to accommodate the two tie sizes.
Centrally-arranged tie points ensure an
attractive concrete finish
Each tie point must be used, closing of
unused anchor positions is not required
One-sided tie operations with wall
thickness adjustment
System components for wall connec-
tions, T-junctions and corners
Brackets and platforms available for
ensuring safe working conditions
Reliable closing technology
The MX shaft corner allows complete sets of shaft
formwork to be moved quickly. Attaching and releasing
is easily done from a safe position on the working level.
MX 15 and
MX 18 Wingnut
Wall Formwork
Fullycompatible to TRIO panel form-
work
Can be used with the MX and DW tie
systems
Powder-coating of the elements pre-
vents concrete adhesion and makes
cleaning easier
The defined arrangement of individual MAXIMO panels
allows the visually appealing design of concrete surfac-
es with a clean concrete finish without any impressions
due to unused tie holes or the occurance of concrete
bleeding through non-sealed tie points.
The BFD coupler provides a flush, aligned and tight
connection in one simple operation. For standard
panel joints, filler timber compensations up to 10 cm,
extensions, external and internal corners as well as
articulated corners.
35
TRIO Panel Formwork
Fast forming operations due to large-sized elements
with only one connecting part
TRIO 270
6 panel heights from 0.30 m to 2.70 m
and 5 panel widths minimize filler timber
requirements
Maximum permissible fresh concrete
pressure 80 kN/m
Can be used with DW 15 and DW 20 tie
systems
Panels can be used both horizontally and
vertically
System components available for wall
connections, T-junctions and corners
Brackets and platforms available for
ensuring safe working conditions
Powder-coating of elements makes clean-
ing easier
TRIO is a universal formwork system which
places the highest emphasis on uncompli-
cated forming operations and the reduction
of shuttering times. With the BFD coupler
for all connections and many other system
solutions, TRIO has successfully proven
itself in the 25 years since it was intro-
duced to the market.
Few different components and, in particular, the univer-
sal BFD alignment coupler which can be operated with
one hand, ensure quick and easy forming operations
with TRIO.
36
Wall Formwork
TRIO Variants
TRIO 330
Concreting up to a height of 3.30 m with only 2 tie positions
Best level of evenness with very high permissible fresh concrete pressure
TRIO Aluminium
Very lightweight formwork with yellow powder coating for crane-independent working
TRIO Housing
Conically-shaped ties installed from one side on the ground
Element with securely mounted working platforms and push-pull props
Formlining screwed on at the rear
TRIO Structure
TRIO panels with free choice of formlining for special concrete
surface requirements supplied already pre-assembled
Easy and simple
Only one connecting part the BFD
alignment coupler
Generously-dimensioned
2.40 m x 2.70 m panels
Clever
Minimum of panel sizes, well thought-out
range of accessories for flexible use
Equipped with platform systems, TRIO provides maxi- The TRIO shaft element for quickly moving complete Wall heights up to 3.30 m can be formed with TRIO 330
mum safety for the construction team. Complete large- sets of shaft internal formwork: by pulling the shaft The TRIO aluminium is the lightweight version with without any height extensions and with only two tie
area moveable units with working platforms, access corners, this results in a striking clearance of 30 mm, yellow powder coating. It is compatible with the steel positions. The 3.30 m high panel can also be combined
ladders and guardrails are moved from cycle to cycle. and the unit can be moved in one crane lift. variant and can be used with the same accessories. with the 2.70 m version.
37
DOMINO Panel Formwork Wall Formwork

Lightweight panel formwork for building construction

and civil engineering

DOMINO is the lightweight panel formwork

for use in building construction and civil
engineering, and for every ground plan.
Guaranteed efficient use even without a
crane. With only 4 panel widths and inset
tie points, foundations are also extremely
easy to realize.

Lightweight
Low dead weight and only 4 panel widths
Practical
1 component for all connections the
DRS alignment coupler The small-sized, easy to handle panels from PERI DOMINO in
use for a low sub-basement.
Simple
Inset tie points, extensive range of
accessories

0.75 m

1.25 m
DOMINO elements are also highly suitable for forming foundations.
In particular, the 1.25 m high panels complete with inset tie points are
an advantage here, as they can be used very flexibly.

Lightweight aluminium panel formwork (yellow), can also be moved by hand

Accessories such as corner and stopend panels as well as compensations are available
Panels can be used horizontally and vertically due to inset tie points
Maximum permissible fresh concrete pressure 60 kN/m
Easy cleaning due to powder-coated elements
DRS alignment coupler for standard joints, external and internal corners, obtuse and acute-angled corners,
stopend formwork, timber compensations and extensions
Used with DW 15 tie system
Alternatively, the DKS wedge connector is used for standard panel connections with lower load-bearing
requirements (e.g. for foundations)
DOMINO panels are extremely
light but nevertheless still have
a high load-bearing capacity.
The aluminium 250 x 100 panel
only weighs 59 kg.

38 39
LIWA Panel Formwork Wall Formwork

Lightweight wall formwork with cleverly designed

corner solution

LIWA is the lightweight panel formwork Versatile

with only few panel widths and a very sim-
ple corner design: at the same time, each
standard panel is also a multi-purpose panel
with a perforated strip. In the process, the
low number of different-sized panels accel-
erates the material planning and ensures
easy storage in the stockyard and on the
construction site.
Low weight, with only 4 system
heights and 5 panel widths
HANDSET Panel Formwork
Special feature
Each standard panel is, at the
Variable foundation formwork
same time, a multi-purpose panel
with a perforated strip
with a minimum of panels
Simple
Inset tie points, extensive range of
accessories

Where previously timber, boards and nails dominated shuttering operations, in extreme
cases only one man works by hand but nevertheless with system. In particular, small
surfaces can be realized in an extremely effective way.

With the LIWA multi panels, columns from
15 x 15 cm up to 55 x 55 cm can be formed in
The brackets allow fast installation of concreting scaffold 5 cm increments. The columns are anchored
and provide a very high level of safety for the user. with corner connectors and standard DW 15.
Systemized
A minimum of panel widths ensure a high level of utilization
Clever
Only one connecting part is used for all panel connections the HANDSET clip
Functional
Continuous adaptability of the panels through the Nonius grid pattern

Forming by hand due to the low weight Forming by hand thanks to the low weight
Can also be used for columns through multi-purpose panels without requiring any The clip creates flush connections and closes very tightly
special panels Extensions in 30 cm increments
Standard panel joints with wedge connector, compensations up to 5 cm with the No drilling of additional tie holes required due to the pactical tie point arrangements
wedge clamp compensation and length compensation up to 25 cm with compen- in the panels
sation waler are executable Maximum permissible fresh concrete pressure 40 kN/m
Internal corners and T-junctions with corner panels High utilization rate due to few panel sizes
Scaffold brackets, push-pull prop connections, crane suspension and wall thickness Push-pull prop connections and scaffold brackets are available
compensator are available
Maximum permissible fresh concrete pressure 50 kN/m
Used with the DW 5 tie system
Powder coating of the elements ensures easy cleaning

40 41
VARIO GT 24 Wall Formwork Wall Formwork

Flexible girder wall formwork,

also for high-grade architectural concrete surfaces

With the continuously adjustable panel con- Cost-effective VARIO GT 24 standard panels are available Girderlength and spacing
nections, VARIO GT 24 allows the forming Variable arrangement of formwork girders and walers already pre-assembled in various sizes. The Waler position, profile and length
of all designs and applications. It can be Adaptable inexpensive standard panels are designed Type and size of the formlining

used as formwork project for industrial and Tie positioning and joint pattern design according to planning requirements for a permissible fresh concrete pressure of Formlining fixings

residential construction, bridge abutments Well thought-out 60 kN/m and concrete surfaces without Panel widths and heights, position of a possible extension or panel removal

or retaining walls, for each ground plan and Elongated hole in walers and couplings allow continuous compensation; requirements. The technical characteristics Permissible fresh concrete pressure

all heights. Formlining, girder spacing as the panel connection is flush, aligned and tight correspond to those of the VARIO GT 24 Horizontal and vertical tie arrangement

well as tie positions are freely selectable. girder wall formwork.

When using the VARIO GT 24 girder wall
formwork for project-specific, optimally-
sized large elements, the following points
are freely selectable:

The project-specific constructed 14 m high VARIO The VARIO GT 24 formwork with defined formlining joint In addition to walls in building construction, VARIO GT 24
elements were designed for a fresh concrete pressure formation and tie positioning was specially-designed elements find many applications in civil engineering, e.g.
of 150 kN/m and fitted with large-sized Fin-Ply Maxi to meet the project requirements and resulted in an for a bridge pier as shown here.
formlining sheets. excellent architectural concrete finish.

Flexible panel widths according to the length of the SRZ / SRU steel walers
Flexibilityregarding the height of the panels which is determined by the
GT 24 girder length (standard lengths 0.90 m to 6.00 m in 30 cm increments;
special lengths up to 17.80 m)
Project-related planning and mounted with regard to the required fresh concrete
pressure
Use of the rigid GT 24 formwork girder leads to a minimization of the number
of waler lines and tie points
Elongated holes in the steel walers and panel couplings allow 100 % tension
and compression-proof panel connections resulting in tight panel joints
Tie positions can be adjusted according to project requirements

42 43
RUNDFLEX Circular Wall Formwork Wall Formwork

Continuously adjustable circular formwork

for radii greater than 1.00m without panel alterations

RUNDFLEX functions with pre-assembled Uncomplicated

standard panels which can be quickly
adjusted to match all required radii.
Particularly effective in structures with con-
tinuously changing radii, such as sewage
treatment plants.
3 different panel widths and 1 connection part
Reliable
Continuous radii adjustment of all panels
Variable
Flexibly adjustable for wall internal radii of 1.00 m and more
Pre-assembled panels
Maximum permissible fresh concrete pressure 60 kN/m
5 panel heights (0.60 m / 1.20 m / 1.80 m / 2.40 m / 3.00 m / 3.60 m) and 3 panel widths (external: 2.50 m / 1.28 m / 0.85 m)
Radii can be quickly adjusted by means of spindles and a template
Panel connections and compensations up to 10 cm with the BFD alignment coupler
Pre-determined tie points
Horizontal extensions up to 7.80 m panel heights
Components available for working and concreting scaffold as well as for providing support

3.60 m high RUNDFLEX formwork for construction of a Spindles are adjusted using the combi ratchet spanner A radius template is used to check that the curvature is
sewage treatment plant with a radius of 13.76 m. SW24. as specified.

With RUNDFLEX, more complicated

geometries with variable radii can also
be cost-effectively realized.

44 45
RUNDFLEX Plus Circular Formwork GRV Articulated Waler Circular Formwork Wall Formwork

Easy to use and quick adjustment Economical forming without ties,

of all radii with diameters greater than 2.50 m for all radii, also with special formwork

With its adjustable standard panels, GRV realizes both large and small radii via a
RUNDFLEX Plus avoids cost-intensive closed formwork ring without any tie points
reassembly or special formwork modifica- and thus facilitates significant savings even
tions. The result, even for large radii: with special formwork, e.g. for vaults or
perfectly formed curvatures without any arched bridges.
additional measures.
Cost-effective
User-friendly Closed formwork ring without ties
Low number of ties: only 0.54 per m wall Continuously adjustable
Very efficient Can be adjusted for minimum inside
Low number of spindles, easy radii adjust- concrete radii of 0,90 m
ment Versatile
Cost-effective Can be used for all possible arched
Anchoring above the top edge of the panel structures
saves one tie installation in the concrete

For the GRV circular formwork, there are four different The GRV circular formwork is used for the construction
The working platforms can be securely mounted to A complete working and concreting scaffold programme With RUNDFLEX Plus, the formlining is screwed on at PERI GRV articulated waler is frequently used in combi- articulated walers that allow the realization of different of circular structures without the use of ties. The exter-
the horizontally-positioned panels. The pre-assembled with platforms, guardrails and access ladders ensure the rear. This results in high-quality concrete surfaces nation with GT 24 lattice girders for a wide range of arc radii down to a minimum of 0.90 m for the articu- nal as well as internal tensile ring forces are accommo-
platforms suit all radii. safe working conditions with the RUNDFLEX Plus. without any screw or rivet impressions. bridges and arched formwork. lated waler with a length of 300 mm. dated via the closed ring of walers.

Maximum permissible fresh concrete pressure 60 kN/m 4 different articulated walers allow a range of inside concrete radii from
5 panel heights (1.20 m / 1.80 m / 2.40 m / 3.00 m / 3.60 m) and 2 panel widths (external: 2.50 m / 1.25m) 0.90 m to 2.10 m
Can be adapted to suit changing radii from 2.50 m onwards without any panel alterations Cost-effective alternative without ties for watertight tanks
Supplied already pre-assembled ready to use Can also be used for arched bridge construction
Formlining is screwed on at the rear Simple and fast adjustment of the GRV articulated waler
Easy and simple radii adjustment by means of spindles and a template Tensile ring forces up to 300 kN can be accomodated
Panel connections and compensations with the BFD coupler
Specified tie points and push-pull prop connections
Working and concreting scaffold as well as components for extensions and support are available

46 47
SB Brace Frame RS Push-Pull Props Wall Formwork

Reliable concreting of single-sided walls up to 8.75 m high A complete programme, can be

telescoped to reach a length of 14.00 m

PERI push-pull props have been designed in

particular regarding a long service life, low
maintenance costs and easy handling. All
work is carried out safely from the ground
and without ladders, working scaffold or
lifting platform.

Extremely quick
Rough adjustment in 10 cm increments
within seconds, fine adjustment with just a
few turns
Durable
Galvanized to ensure a very long service life
Safe
All length extensions are carried out safely
on the installation area
SB brace frames transfer the fresh concrete Variable
pressure into the sub-structure and founda- Push-pull prop adapter and quick connector
tions during single-sided concreting of com- head allow safe assembly also on prefabri-
ponents. This is a big advantage when using cated concrete elements
both vertical formwork as well as horizontal
platforms.

Compatible
Can be combined with MAXIMO, VARIO,
TRIO, DOMINO, RUNDFLEX and
RUNDFLEX Plus
PERI Tie Technology
Fast
All required connection parts are already
For all wall formwork
mounted on the brace frame
Mobile The DK and SK tie systems serve to ensure subsequent, reliable sealing of tie points.
All individual components have been The tie points are sealed with concrete cones using a specially-developed sealing
designed for ideal truck and container compound.
loading
Guaranteed leak-proof
Waterproof and gas impermeable, fire-resistant, soundproof and diffusion-proof as well
as approved for drinking water
Appropriate availability
Cones and spacer tubes for a range of tie diameters are available

The DK sealing cone system is: The SK tie cone system is:
waterproof waterproof
gas impermeable gas impermeable
fire-resistant fire-resistant
soundproof soundproof
suitable for architectural concrete suitable for strongrooms and architectural

concrete

The choice of the most Used for attractively Against pressing water, for
suitable anchoring system designed visible concrete walls with a soundproofing
is determined by the ten- surfaces. function as well as walls
sile force applied on the with Fire Resistance Class
brace frame. F90.

48 49

Fast concreting with comparatively small
column cross-sections leads to a high
fresh concrete pressure on the formwork.
Therefore, the joints in particular are to
be formed very carefully in order to avoid
leakage problems.
Column formwork is comprised of panel
formwork elements or based on individual
formwork girders. In addition, for particularly
high demands on the pouring rate, even-
ness and concrete surfaces, steel formwork
is also available.
50
The quick and easy adjustment of the
cross-section and height with the least
possible number of system components
is an important criterion for the versatility
of a column formwork. Furthermore, high
demands are often placed on the concrete
surface. As conventional fixing of the form-
work results in impressions of screws and
nails being left in the concrete, systems
were also developed that allow flawless
surfaces to be realized.
Column Formwork
Key criteria when selecting a column
formwork
Dimensions and cross-section of the
column to be formed
Resulting fresh concrete pressure
Requirements on the concrete surface
Required construction time
Available crane capacities
51
QUATTRO Column Formwork RAPID Column Formwork Column Formwork

The column formwork which can be moved as a complete unit Perfect concrete surfaces for
highly demanding requirements
without any nail or screw impressions

For contractors, PERI QUATTRO means PERI RAPID for continuous column cross-
enormous time-savings when using the sections up to 60 cm x 60 cm, square-
crane because the complete column shaped or rectangular. Through the unique
including the push-pull props and concret- patented clamping principle, the formlining
ing platform is moved in only one crane lift. is simply clamped to the frame.
With PERI transportation wheels if
necessary even by hand. Fast
3 frame heights provide ideal height
Time-saving adjustments, the plywood is cut-to-size
Moveable as a complete unit, can be and clamped in position
opened and closed with the minimum of Crane-independent
effort Basic assembly by hand with site-compliant,
Variable lightweight aluminium elements
Regardless whether square or rectangular, Neat and tidy
cross-sections from 20 cm x 20 cm to Freely-selectable formlining for the highest
60 cm x 60 cm, in 5 cm increments architectural concrete requirements without
Safe any imprints of nails or screws, neat joint
Concreting platform with integrated access and tie arrangement
ladder and ladder safety cage

For square or rectangular cross-sections in 5 cm increments with edge lengths Lightweight column frame made of aluminium
ranging from 20 cm to 60 cm Continuous square-shaped or rectangular cross-sections up to 60 cm edge length
4 different element heights (0.50 m / 1.25 m / 2.75 m / 3.50 m) (58 cm for sharp edges), oversized cross-sections from 85 cm to 135 cm with an
Height adjustments in 25 cm increments up to 4.50 m additional anchor
Maximum permissible fresh concrete pressure 80 kN/m Cut-to-size formlining sheets for architectural concrete results, for extensions
Also moveable by hand using transportation wheels above the joints
For architectural concrete surfaces thanks to the formlining being screwed Maximum permissible fresh concrete pressure 120 kN/m
on at the rear For sharp edges or broken edges with chamfer strip
Access ladder and concreting platforms available Powder-coated frame makes cleaning easier
Powder-coated frame makes cleaning easier

52 53
LICO Column Formwork VARIO GT 24 Column Formwork Kapitel Formwork
Column

Lightweight column formwork for cost-effective All heights, all cross-sections, regardless
forming by hand whether square or rectangular-shaped

With its low individual element weights, PERI LICO is ideal for assembling With the PERI VARIO GT 24 column form-
and dismantling by hand, and ensures that crane non-availability is not work, a very wide range of cross-section
a problem at all. dimensions and concreting heights can be
shuttered without any time-consuming
Practice-oriented adjustment work.
Practical details simplify the use and reduce shuttering times
Flexible Continuously variable
Only 3 different element heights cover all required concreting heights Column cross-sections up to 80 x 120 cm
Combinable Standardized
Cross-sections in 5 cm increments up to 60 cm x 60 cm, square or Only 2 ties per waler position from the
rectangular-shaped VARIO programme
Robust
Designed for fresh concrete pressure
100 kN/m, adaptable to suit higher
concrete pressures
Rectangular and square cross-sections,
continuously adjustable up to
80 cm x 120 cm
Permissible fresh concrete pressure
100 kN/m
Construction with VARIO standard
components as well as wedges and tie
yokes
Free choice of formlining

VARIO QUATTRO Column Formwork

For large cross-sections and architectural concrete surfaces
With additional centrally-arranged ties, cross-sections of
up to 60 cm x 130 cm can be formed.

PERI VARIO QUATTRO is extremely cost-

effective as it can be moved as a complete Complete formwork unit, foldable,
unit in one crane lift and provides excellent connected to one another
architectural concrete finishes with sharp or Rectangular or square cross-sections in
chamfered edges. 5 cm increments from 20 cm x 20 cm to
The LICO column tie bolts and nuts are permanently
120 cm x 120 cm
attached to all panels and cannot be lost.
User-friendly Permissible fresh concrete pressure
Closed in a few simple steps and re-opened 100 kN/m
Lightweight column formwork for forming without a crane after concreting has taken place Excellent concrete surface quality thanks
For square and rectangular column cross-sections in 5 cm increments Variable to high-grade formlining
from 20 cm x 20 cm to 60 cm x 60 cm; over 60 cm with additional ties Cross-sections in 5 cm increments up to
Height increments of 50 cm with 3 different element heights 120 cm x 120 cm, square or rectangular-
(0.50 cm / 1.00 m / 3.00 m) shaped
Can be extended up to 4.50 m Safe and reliable
Maximum permissible fresh concrete pressure 80 kN/m Concreting platform and access ladder with
Eye bolts on all elements serve as load-bearing points for moving with ladder safety cage
the crane as well as for element connections when extending
Chamfer strip is simply mounted on the panel
Powder-coated frame makes cleaning easy

54 55
TRIO Column Formwork SRS Circular Column Formwork Column Formwork

Elements for walls and columns, High production quality for ensuring
cross-sections up to 75 cm x 75 cm perfect concrete surfaces

The PERI TRIO column formwork complements the TRIO wall form- PERI SRS as formwork for circular columns prevents the freshly-
work system, panels with 90 cm widths can also be used in the wall poured concrete from escaping thanks to the special design of
formwork. Height increments in this case are 30 cm. the panel joints which results in the realization of perfect concrete
surfaces.
Versatile
Cross-sections up to 75 cm x 75 cm in 5 cm increments, square or Variable
rectangular-shaped Column diameters in 5 cm increments from 25 cm to 70 cm, also
Clever special dimensions
No nailing of chamfer strips thanks to the specially-designed PERI Two-piece
chamfer strip and clamping mechanism Fast assembly with only two column halves and integrated spanner
Useful Extendable
Concreting platform is continuously adjustable, integrated ladder for 4 panel heights allow height adjustments in 30 cm increments
safe access

Thanks to the special design

of the panel joints, the freshly-
poured concrete is prevented
from escaping. This results in
the best quality surfaces.
The chamfer strip is simply inserted on the panel. Cham-
fered edges can be realized without any time-consuming
and labour-intesive nailing of chamfer strips.

With the captive bolt, the telescopic supporting struts of

the concreting platform can be adjusted very quickly to
suit all column diameters.

For square or rectangular cross-sections in 5 cm increments with edge lengths Crane-independent steel circular column formwork
from 20 cm to 75 cm Standard diameters from 25 cm to 70 cm in 5 cm increments; special sizes
3 different panel heights (0.60 m / 1.20 m / 2.70 m) up to 120 cm diameters available
Height adjustments in 30 cm increments up to 8.10 m with the BFD alignment Panel heights up to 8.40 m dependent on diameter, extendable in 30 cm
coupler increments
Maximum permissible fresh concrete pressure 100 kN/m Maximum permissible fresh concrete pressure 150 kN/m
Column panels can also be used as 90 cm wide wall panels Easy and simple closing of the two formwork halves
Sharp edges or chamfered edges with the chamfer strip can be realized Connecting possibilities for push-pull props and concreting platforms
Through the use of special nuts, the formwork panels can easily be connected Tie yoke with self-cleaning hexagonal thread, permanently attached to the panel
using one hand Powder-coated frames keep the cleaning process to a minimum
Powder-coated frames keep the cleaning process to a minimum

56 57

Essential elements for slab formwork are
the horizontal load-bearing structure and
the support system. The horizontal con-
struction supports the formlining and
safely transfers the forces into the shor-
ing which in turn carries the loads into
the ground or components that have
already been completed. Scaffolding
and platforms form working levels and
protect the user against falling or from
falling objects.
Crosswise-mounted individual wooden or
aluminium girders used as slab formwork
have proven their worth over many years
now. This construction with main and sec-
ondary beams allows the use of any form-
lining and also provides a high degree of
flexibility regarding geometric adjustments
that have to be carried out. Through the
continuous optimization of the individual
parts, girder formwork is still cost-effective
today in spite of the high number of compo-
nents involved.
58
Slab tables are also produced based on the
same design principle, which includes the
provision of a load-bearing system available
in standard sizes or a project-related
approach is taken with customized ele-
ments. However, slab tables are only used
in a larger-scale, open design form of con-
struction as they have to be moved to a cra-
neable position after being used underneath
the slab.
Furthermore, various system formwork was
developed featuring panels or girder grids.
The recurring assembly sequence facilitates
extremely fast shuttering times whilst the
aluminium and steel materials used ensure
a long service life for the system compo-
nents.
Slab Formwork
Selection criteria for a slab formwork
system
Geometry such as the spatial dimensions
(narrow, spacious), lateral limitations
(open, closed) and the form of the slab
surface (rectangular, polygonal, curved)
Required slab thickness and floor height
Requirements on the slab soffit
Crane capacity and possibilities for
striking
Required cycle time
Required adjustments, e.g. to beams,
offsets, cantilever slabs, infill areas or
building supports
59
SKYDECK Aluminium Panelized Slab Formwork
The lightweight and proven aluminium panelized slab formwork
with the short forming times
Working with SKYDECK is easy and non-tir-
ing resulting in fast, safe forming operations
with a systematic assembly sequence.
The well thought-out design with drophead
allows early striking and reduces on-site
material requirements. The small prop
requirements simplifies the horizontal
transportation of formwork materials.
Fast
Depending on the slab thickness and
strength of the concrete, early striking is
possible after only one day
Lightweight
All components are made of aluminium;
panels and main beams weigh less
than 16 kg
Efficient
With a systematic assembly sequence
and fewer slab props
SKYDECK is easy and safe to install. The panels clip With SKYDECK edge beams (75 cm and 150 cm
onto the outward projecting teeth and are immovably lengths), shuttering of columns is a simple procedure.
fixed in position. Handling is quickly mastered, even by The infill areas are closed by means of 21 mm thick
personnel unfamiliar with this system. formlining.
60
Slab Formwork
Panel slab formwork for slab thicknesses up to 42 cm in standard application,
as well as up to 109 cm with 150 cm main beam and 75 cm panel width
Lightweight and easy-to-handle individual components
Systematic assembly sequence and high degree of safety
Fewer prop requirements in a standard area with only 0.29 props per m
(with 225 cm main beams)
Early striking with the drophead system
Minimum cleaning effort due to powder coating of the main beams, and self-draining
edges on the panels and main beams
Accessories for fast longitudinal and width compensations, and closing of residual
gaps such as shuttering of columns
High level of safety at slab edges with cantilevered girders and platforms
Quick and simple change of direction of the panels
60mm
Shuttered: the panels and cover strips Drophead lowered: the cover strips and
form the soffit of the concrete. dropheads remain in position while the
panels and beams are struck.
Safety also at slab edges: the SKYDECK platform serves
as working and safety scaffold, and saves the installation
of additional safety platforms or netting.
F
PR Z
ER
BG-
T
Bau
98051
geprfte
Sicherheit
61
GRIDFLEX Grid Element Slab Formwork Slab Formwork

The flexible, cost-effective slab formwork with simple assembly

and a high level of working safety

GRIDFLEX allows the forming of spatula and wallpaper-suitable slabs up to 67 cm

thick. The system features a low number of individual components with forming
operations safely taking place from below, and thus ensures very short shuttering
times and maximum work safety.

Safe
Absolutely safe installation in all assembly phases
Uncomplicated
Few system components: prop head, one standard and two filler elements
Variable
Fast adaptation to any structural form
Compatible
Free choice of formlining corresponding to customers request and project
requirements

For slabs up to 67 cm thick

Only 2 system components required for placing the girder grid in a standard field:
prop head and a GRIDFLEX standard element
Simple assembly with systematic installation sequence from the slab below
Ergonomic assembly with lightweight individual components: the standard element
weighs only 20 kg
Free choice of formlining
Through the change in the forming direction, filler areas are reduced to a minimum
As the compensation elements are telescopic, all filler areas can be closed using
only two filler elements
For the slab edges, the guardrail is pre-mounted on the ground and then pushed
upwards together with the element
Fixing to the building by means of the wall holder; alternatively, with bracing
07044

GRIDFLEX is GS-approved and has received several

awards as an innovative and very safe system.

After the complete assembly process has taken place

With GRIDFLEX, the elements are hooked in from All parts are moved by hand and have a particularly from below, the closed element grid can be safely
below and pushed upwards into position. lightweight design. accessed for installing the formlining.

The red transverse infill and the yellow

longitudinal infill ensure a high level of flexibility.

62 63
MULTIFLEX Girder Slab Formwork Slab Formwork

The universal girder slab formwork system

for any ground plan and all floor heights

With MULTIFLEX, every slab thickness,

any ground plan and all floor heights can
be formed. The system allows large spans
which thus reduces the number of parts to
be moved. As a result, MULTIFLEX stands
for economical working operations for all
requirements.

Load-bearing
Large spans result in a reduction in the
number of components
Utilization benefits
Fewer girders and props (depending on slab
thickness)
Adaptable
Can be adapted to suit every ground plan
due to overlapping of the girders MULTIFLEX can be adapted to suit all ground plans.
The telescoping of the slab girders or the change in the
Freely selectable direction of the main beams ensure maximum flexibility.
Choice of formlining according to needs
and requirements

Can be optimized for realizing all slab thicknesses and shapes through the selection
of girder and girder combination
Cost-effective due to inexpensive and reusable components
Free choice of formlining
Infill areas are easily shuttered through the use of girders

The choice of girder is based on project-specific

requirements: the GT 24 lattice girder allows large
spans and thus reduces the number of parts to be The use of the load-bearing GT 24 girder as a twin main With the flexclip, MULTIFLEX is even safer as it prevents
moved. The VT 20K girder is the cost-effective The use of GT 24 girders as main and cross beams beam, in connection with PERI UP Rosett Flex shoring, the cross beam from tilting. The anti-tilt device is available
solution for smaller slab thicknesses. ensure that large spans are possible. facilitates the transfer of heavy loads over great heights. in three versions for different girder combinations.

64 65
VARIODECK Steel Waler Slab Table Table Module VT Slab Table Slab Formwork

The consistent further development for large formwork areas The completely pre-assembled,
and heavy pre-fabricated parts immediately ready-for-use standard table
for a low number of re-uses

VARIODECK moves large formwork areas Table modules have been specially
with one crane lift extremely quickly, and designed for projects with a low number of
can be used for slabs up to 50 cm thick re-uses. They are completely pre-assembled
with only 4 slab props for table sizes of and are ready-to-use when delivered to the
around 16 m. If required, thicker slabs can construction site. Four standard sizes are
also be concreted with the addition of more available with guardrails being securely
support. mounted for cantilevered modules.

Ready for use Complete

Tables are supplied already pre-asembled Completely pre-assembled in 4 standard
Strong sizes
For large cantilevers and heavy pre-fabricated Can be extended
parts such as parapets The 5 m table with integrated table swivel
Safe head for use as cantilevered edge table
Working platforms are integrated in the Practical
system Foldable slab props for moving under
Compact beams
Can be moved easily and quickly with props
folded up

Push-pull props or bracing can be mounted on the table The TK table head is the inexpensive alternative. It
swivel head. securely connects props and slab table to each other.

Pre-assembled slab tables with lengths of 4.00 m and 6.00 m along with 2.15 m or 2.65 m widths
Up to 50 cm slab thicknesses with only 4 slab props through the use of the high load-bearing MULTIPROP props, thicker slabs
possible with additional props
Can also be used with the MULTIPROP system or PERI UP Rosett Flex shoring
Simple width compensation of up to 50 cm
Fast moving from storey to storey with the table lifting fork
Easy horizontal transportation throughout the storey by means of the table trolley, table lift or transportation wheel on the shoring

Pre-assembled slab table with lengths of 4.00 m and 5.00 m, with widths of 2.15 m or 2.65 m
Up to 50 cm slab thicknesses using only 4 props with thicker slabs possible with additional support
Can be used for floor heights of up to 5.00 m
With bracing can also be used as cantilevered edge table
Fast moving from storey to storey in a horizontal position with the table lifting fork
Easy moving procedure using the table trolley, table lift or transportation wheel on the shoring
Can be used with the swivel head or alternatively with the more inexpensive, immovable TK table head

One VARIODECK table provides a formwork area of up The lifting fork moves the table in one lift onto the next Being able to divide the table swivel head has several
to 15.90 m. The longitudinal steel walers (U 120 pro- floor. The slab props can be folded and easily mounted advantages: the head can also be used with another top
files) allow large cantilevers as well as accommodating and dismantled thanks to the table swivel head. part for radial girder arrangements whilst the lower part
higher loads. can be pre-mounted on the slab prop.

66 67
SKYTABLE Slab Table Slab Formwork

150 m slab table moved quickly and safely with one crane lift

For slab thicknesses up to 40 cm

Project-related adjustment of the table size up to 24.40 m x 6.10 m
Accessories for slab tables
Load transfer via MULTIPROP post shores which are mounted to the truss girders
by means of quick release devices
Equipment for ensuring safe moving
Can also be used for larger slab heights by connecting the MULTIPROP post shores
with frames
procedures
Easy moving throughout the storey by means of a transportation trolley
Transport into the next storey using the radio remote-controlled lifting mechanism The table lift is a flexible, reliable and easy-to-steer lifting mechanism complete
and crane with electric drive and allows fast moving even in tight spaces.The cost-effective
table trolley is used for the horizontal transportation and alignment of the slab
tables, and the adjustable chassis also allows the passage through small openings.
For moving tables into the next storey, transportation forks are used.

SKYTABLE facilitates the forming of large

areas. With only 2 truss girders, up to
150 m can be safely moved in a single
crane pick workers are not required to
stand on the table at any time during the
moving procedure.

The table is flown out of the building by crane with help
of the lifting mechanism and the single roller. The mov-
ing procedure is very safe as workers are not required to
stand on the slab table at any time.
The truss girders can be connected to one another
resulting in tables up to 24.40 m long. With a width of
6.10 m, almost 150 m can be formed with one table.
Fast
150 m with only one crane lift, easy lower-
ing without effort and a large lowering
range
Safe
Remote-controlled moving procedure with
personnel always working from a safe and
secure position at the slab edge
Adaptable
Different floor heights, large heights with With an electric drive and hydraulic lifting device, the The transportation forks are always in a horizontal posi-
PERI table lift provides an effortless and convenient way tion when not in use and when transporting a slab table.
shoring towers of moving slab tables.

68 69
 Shoring Systems

Shoring consists of temporary structural
elements that can be set up and disman-
tled at their point of use. They support
the formwork for concrete support struc-
tures until sufficient hardening has taken
place or transfer loads from components
and equipment during the construction,
maintenance or demolition of structural
works. Load-bearing elements are props,
shoring towers or modular scaffolding.
Apart from tubular steel props, aluminium
props are used which can be connected
by means of frames and also utilized as a
shoring tower or formwork table. Shoring
towers can also be realized using frame
supports by means of connectors. For
very high loads, e.g. in bridge construction,
heavy-duty props are frequently used.
Enormous flexibility is offered through the
use of modular scaffolding, ranging from a
simple shoring tower through to complex
spatial shoring, and can be adapted to suit
virtually any geometry as well as different
loads.
Selection criteria for the creation of
shoring systems
Required height of the shoring
Loads to be transferred
Boundary conditions such as the contact
area and other spatial conditions for the
assembly
Possibilities for assembly and disman-
tling, e.g. use of crane and accessibility
Required working and storage areas as
well as access possibilities

70 71
PEP/PEP Ergo Slab Props
Made of galvanized steel with high load-bearing capacity
and low weight
Galvanized tubular steel props with numer-
ous practical features for fast and safe
handling. The complete galvanization of
all surfaces guarantees a long service life.
The low weight whilst maintaining a high
load-bearing capacity makes it extremely
cost-effective.
Robust
PEP props can carry up up to 50 kN
Trend-setting
Adjusting nut with lowering nib and captive
handgrip
Well thought-out
Prop heads can be mounted on the inner
and outer tubes
PEP props / PEP Ergo props fully
comply with Load Class B, D, E of
DIN EN 1065
Available in lengths of 1.50 m,
2.50 m, 3.00 m, 3.50 m, 4.00 m
and 5.00 m
Generous 12 cm adjustment range
Anti-crush device with a safety
clearance of 10 cm provides pro
tection against injury
Long service life through complete
galvanization
Tripods or frames available as instal-
lation aids
72
The shape of the lowering nut shows the direction
for lowering when under load and allows damage-
free and gentle lowering of materials.
MULTIPROP Post Shores Shoring Systems
Used as a cost-saving lightweight
individual prop and cost-effective
shoring tower
MULTIPROP post shores are made of alu-
minium which means they are very light, MULTIPROP post shores fully comply
e.g. the MP 350 weighs only 19.40 kg and with Load Classes T 25, R 35, D 45
has an extension length of up to 3.50 m. and D 60 according to DIN EN 1065
Ingeniously designed details ensure a long Leg loads up to 91 kg in accordance
service life. with the type test
Available in lengths of 1.20 m, 2.50 m,
High load-bearing 3.50 m, 4.80 m and 6,25 m
Up to 91 kN in accordance with the type Building authority approved
test Provides 36 mm of adjustment with
Well thought-out every turn
Self-cleaning thread and robust, free-run- The powder coating makes the prop
ning collar insensitive to concrete deposits
Practical Continuously adjustable, i.e. without
The integrated measuring tape on the any re-positioning of pins
inner tube shows the complete length of Can be erected as square or rectan-
the prop gular towers through the use of
Expandable frames
With MULTIPROP frames, can also be
used as a shoring tower
In addition to the tripod, the PRK frame can be The integrated measuring tape allows exact prop 19.50 m high MULTIPROP towers as shoring with
used as an assembly aid. adjustment without any time-consuming measuring SKYDECK slab formwork for a cantilevered slab.
and unnecessary lengthy re-adjustments.
For erection of a
tower, MULTIPROP
frames are mounted
using the captive
wedge. Frames can be
attached to both the
outer and inner tubes
without requiring
changes to be made
to the ground plan.
73
ST 100 Stacking Tower
The efficient shoring system consisting of framed supports
with few system components
PERI ST 100 has been designed for fast
assembly and dismantling. The individual
components are simply fitted together
without tools and make utilization also at
low heights very cost-effective.
The ST 100 also safely and reliably transfers loads from
great heights.
For use in shoring assemblies, free-standing or restrained at the top
Assembled for all permissible heights with only one stacking frame type,
horizontally or vertically
Assembly height in accordance with type test up to 22.29 m, square ground
plan of 1.00 m x 1.00 m
Completely galvanized and thus maintenance-free
74
Fast assembly
By simply fitting the components together
with no pins and connectors
Quickly planned
Every working height is simple to plan
without the need of combination tables
Quickly explained
Only 5 system components for any height
Depending on the load-bearing requirements and
assembly height, work can also be carried out
without diagonals and thus with only 4 parts.
The stacking frame weighs less than 7 kg which
facilitates ergonomic and fast assembly.
PD 8 Slab Table, Shoring and Stair Tower Shoring Systems
The proven shoring system for large loads
PERI PD 8 stands for the solution with large
units and high clearances. With the help
of flexibly used system components, the
application as shoring or stair tower as
well as slab table is very economical.
Simple
Standard connecting parts, same frame
Huge
Used as slab table for high clearances and
in large movable units
High load-bearing capacity
As shoring tower for heights over 20 m
and loads more than 60 kN
High
As stair tower up to 100 m high
A trolley and winch unit facilitates fast moving of Through the installation of the horizontal additional ledg-
the PD 8 scaffold constructions. ers, horizontal loads in the system can be transferred.
Modular system for the erection of
scaffolding structures as slab tables,
shoring towers or stair towers
With just two frame sizes and two
spindles along with large spindling
lengths, covers all heights from
1.55 m onwards
As shoring tower up to 21.30 m high
and for loads up to 62 kN
Can be erected as stair tower up to
100 m high with units pre-assem-
bled on the ground
Flexibly adapted using few system
components as slab table
75
PERI UP Rosett Flex Shoring
The maximum level of flexibility in shoring solutions
PERI UP Rosett Flex is the universal modu-
lar scaffolding for a wide range of tasks. It
makes shoring assemblies with lightweight
scaffold materials extremely cost-effective.
The system grid dimensions of 25 cm and
50 cm allows optimum adaptation to differ-
ent geometries and loads.
Due to the low number of different individual compo-
nents, PERI UP shoring towers can be quickly assem-
bled. Decking levels can be integrated as needed.
PERI UP shoring towers have been type-tested for heights
of up to 21.89 m; up to two additional frames can be attached.
A third assembly variant is the framework unit; these are
based on shoring towers which are connected in one direction
and thus configured as one segment.
76
Variable
From shoring towers to complex spatial
load-bearing structures, adaptable to suit
almost all geometries and loads
Modular
Extremely flexible in all three dimensions
through the uniform grid size
Thanks to the modular design, the scaffold can be
optimally adapted to suit all loads.
Shoring Systems
As free-standing tower in accord-
ance with the type test up to
8.39 m, restrained at the top up to
a height of 21.89 m (22.34 m with
spindle extension)
As shoring tower with additional
frames or framework unit for high
vertical and/or horizontal loads
Project-specific planning as spatial
load-bearing structure for virtually all
geometries and loads
Dimensionally stable
Can be moved in large units due to the high
rigidity of the ledger connections
Compatible
Coordinated with PERI formwork systems
for optimized transfer of loads
In areas of load concentrations, standards are bundled
together with short 25 cm ledgers.
77
HD 200 Heavy-Duty Prop VARIOKIT Heavy-Duty Tower Shoring Systems

The lightweight prop for loads up to 200 kN Heavy-duty shoring

for civil engineering projects

PERI HD 200 is the solution for higher

loads. The low weight and easy handling of Cost-effectiveutilization as standard
the prop facilitates fast assembly. The props tower with 2.00 m x 2.00 m layout
are very flexible in their application from comprised of 4 legs and system
structural renovation through to bridge components up to 40 m high
construction. The individual props can be As tower with legs for double load-
connected to form main beam areas. bearing capacity
As project-specific shoring tower
Uncomplicated frames through a combination of
Tool-free assembly of the individual legs and frames
sections with captive connections As main beam frame on abutments
Very light up to 10 m high without any inter
The large aluminium section only weighs mediate support
29 kg and can be mounted by hand
Extremely practical
Even loads of 20 t can be lowered in a
controlled manner a simple procedure
with a cordless screwdriver
Very tight connections
Can be coupled with system main beams
for longer structures

With system components of the VARIOKIT

The HD prop sections are simply placed on top of each
other and connected by turning the chord couplers.
Also with a load of 20 t, easy and controlled lowering up
to 10 cm is possible thanks to the HDA lowering device.
engineering construction kit, this allows
heavy shoring towers to be assembled for a
wide range of loads and geometries. As the
An HD 200 main beam tract carries the slab formwork, system components can be used for the
and serves as a suspension structure for the wall form- various assembly types as well as for other
work. The horizontally arranged props ensure transfer of
civil engineering applications, VARIOKIT
loads during concreting.
heavy shoring solutions are extremely
economical.

Reliably strong
280 t per standard tower up to 10.50 m
high
Cost-effective
Designed on the basis of the VARIOKIT
engineering construction kit with rentable
system components
VARIOKIT is compatible with the PERI UP scaffold sys- The heavy shoring tower can also be easily raised and Flexible
tem. As a result, this allows the required access points lowered when loaded thanks to the head spindle and
As tower, tower with legs, shoring tower
and working platforms to be quickly and safely erected. mobile hydraulics.
frame or main beam frame
Safe
Use as individual prop or in the system as a main beam tract Access means with PERI UP system
Prop sections made of aluminium (l = 30 cm, 90 cm, 270 cm) and steel (l = 90 cm and 210 cm) for a components
wide range of assembly heights and load-bearing capacities
Assembly height up to 12.20 m without any intermediate support
Permissible prop load up to 200 kN
Prop sections with integrated chord couplers for easy and simple assembly without tools
Head spindle with head plate that can be tilted up to 3
Lowering device with 10 cm lowering range for easy lowering when fully loaded

78 79

Working scaffolds are temporary struc-
tures which serve to create higher-posi-
tioned working areas for construction
site activities, on buildings or at an
industrial facility. In addition, the scaf-
folding must ensure that all working
areas can be safely reached.
Originally characterized by timber and rope
connections, the scaffolding sector has
been dominated for many years now by the
use of modular systems made of metallic
materials. They provide shorter installation
times, flexibility for geometrical adjust-
ments as well as a high load-bearing capaci-
ty and safety for both operators and users.
Country-specific standards and laws con-
cerning occupational health and safety
regulate the requirements placed on the
scaffolding regarding safer erection, brac-
ing, anchoring and sufficient load-bearing
capacity depending on the application.
80
On construction sites, mainly reinforcement
scaffolding along with working platforms
are used whilst narrow facade scaffolds
find use on the front of buildings. Industry
scaffolding serves as access and working
platforms in plant construction.
Working Scaffold
Selection criteria for a system for
erecting working scaffolds
Area of application and required
working area
Required load-bearing capacity
Boundary conditions, e.g. assembly
area, spatial conditions or possibilities
of crane use
Required geometry, also including
openings and passages for material
transport
Available time window for assembly,
dismantling and use
Safety requirements regarding assem-
bly and dismantling as well as scaffold
utilization
81
PERI UP T 72 / T 104 Frame Scaffolding Working Scaffold

The facade scaffolding which is characterized

through safety integrated in the system

The PERI UP scaffolding with T-frames ideally The design with the
open frame construction
combine safety and cost-effectiveness. The provides lightweight and
scaffolder can work safely and quickly with easy-to-handle individual
the help of the integrated collective fall components for fast and
fatigue-free working
protection on each assembly level without operations.
rope protection: the guardrail for the next
scaffold bay is mounted without any addi-
tional parts with the T- frame.

PERI UP T 72
System width 72 cm
Decking area width 64 cm
Load Classes 1 to 4

PERI UP T 104
System width 104 cm
Decking area width 96 cm
Load Classes 1 to 6

Safe
Collective fall protection without additional
components through the system-related
assembly method with the guardrail in
advance
Lightweight The PERI UP facade scaffolding with the T-frame:
for safe erection of working scaffolds in everyday
Easy to handle components: the T 72 facade scaffolding assembly.
T-frame weighs, for example, only 14 kg
Secure
After the deck has been placed and moved
sideways, the integrated lock against lift off
is immediately secured
Protective
Reliable side protection - inside and outside

The scaffolder can work safely and quickly due to the

collective fall protection which is integrated in the With the integrated lock against lift off, the deck is
system. The guardrail for the next scaffold bay is immediately secured after being placed in position and The inner guardrail is mounted to the available labyrinth After assembly, the decks can also be removed and
mounted without any additional parts with the T-frame. moved sideways. finger, losable small parts are not required. re-installed according to plan.

Facade scaffolding as working and safety scaffold

Used as working scaffold in Load Class 1 to 4 according to DIN EN 12811-1
(0.75 kN/m up to 3.00 kN/m) and as safety scaffold according to DIN 4420-1
(safety scaffolds and roof safety scaffolds for fall heights up to 2.00 m)
System-integrated collective safety through assembly with the guardrail in advance
Fast assembly with few lightweight individual components without tools
Reduced walking distances and simple procedures
Fast opening and closing of scaffold bays
"One-man assembly" up to working heights of 6.50 m
Extendable to 104 cm width, up to Load Class 6 with 2.50 m bay width

82 83
PERI UP Rosett R 72 / R 104 Modular Scaffold Working Scaffold

For challenging building forms and complex facades

With PERI UP Rosett, complicated geome-

tries can also be scaffolded cost-effectively, Through coordinated system and compo-
e.g. old buildings with bay windows and nent dimensions, frame and modular
cantilevers. The Rosett nodes on the stand- scaffolding can be combined as required.
ards facilitate easy and safe assembly whilst The integrated lock against lift off
the steel decks have a particularly high load- ensures level transition points, guardrail
bearing capacity. heights correspond and toe boards can
be continuously installed.
PERI UP Rosett 72
System width 72 cm
Decking area width 64 cm
Load Classes 1 to 3

PERI UP Rosett 104

System width 104 cm
Decking area width 96 cm
Load Classes 1 to 5

Practically unlimited
Optimal adjustment possibilities regarding
height, width and length
Extremely easy to assemble
Fast and safe assembly with the Gravity Lock
Reassuringly safe
Without any additional components due to
the integrated lock against lift off

The PERI UP Rosett facade scaffolding can be optimally PERI UP Rosett allows scaffolding operations
adapted to virtually any building form such as the with standard components. The Rosett nodes
double-buckled facade shown here. Working areas can at spacings of 50 cm provide connection
be safely reached. possibilities in all directions.

An example of combining frame and modular

scaffolding: the working scaffold for the 2.20 m
Facade scaffolding as working and safety scaffold cantilevered bay window is realized with the
Used as working scaffold in Load Class 1 to 3 according to DIN EN 12811-1 (0.75 kN/m - 2.00 kN/m) modular scaffolding; in addition, PERI UP T 72
Fulfils the requirements for protection scaffolds according to DIN 4420-1 (safety scaffolds and roof safety scaffolds ensures short assembly times.
for fall heights 2.0 m, protection fans)
Scaffold bay lengths: 72 cm, 104 cm, 150 cm, 200 cm, 250 cm and 300 cm; as bridging 400 cm
Optimized for low weight and a small number of components that have to be moved
Greatest possible clearance in a scaffold level due to the selected ledger geometry
Optional asssembly with guardrail in advance

The Gravity Lock facilitates fast assembly of the modular The rosette on the standard allows for connections up
scaffolding: by inserting the wedge head into the rosette, to 45. The nodes at spacings of 50 cm also provide
the wedge drops by force of gravity into the hole and connection possibilities in all directions.
then locks.

84 85
PERI UP Rosett Scaffold Units Working Scaffold

Different applications simple and easy implementation

using the modular design principle

Reinforcement Scaffold Working Platforms

Maximum height of the top deck
As a special form of facade scaffolding, the With PERI UP Rosett working platforms, level in the inner area 6.30 m
reinforcement scaffold is characterized by each level can be completely decked out. (1.50 m width) and 10.30 m (3.00 m
the fact that no anchors are required. With With standing heights from 2.30 m to width)
standing heights of up to 10.80 m (5 levels) 10.30 m access is provided by means of Ladder access to decks only 2.00 m

and with a length of up to 9.00 m (3 bays). access decks in the intermediate levels. high
Crane-movable units

Stable Variable Ballast for stability is not normally

Without anchors without ballast in front Adaptable in 50 cm increments for required

of formwork and walls ground plans of 150 cm x 200 cm up High rigidity guarantees stable

Planned in advance to 300 cm x 300 cm easy to extend assembly workplaces, also at great
Fast calculation of material requirements thanks to the kit principle heights
thanks to the modular design principle Cost-effective Maximum load-bearing capacity

Quick and efficient Full width platforms are only installed 6.00 kN/m
Complete units can be moved due to the at heights where work is actually being
extremely tight connections carried out
Movable
Movable by crane thanks to the tension-
proof connection of the legs, can also be
moved by hand using castors

The modular design principle of the

PERIUP Rosett working platforms
allows extensions of required levels
to be easily carried out.

PERI UP Rosett as reinforcement scaffold: ballast is not

required as long as the scaffolding is positioned in front
of a wall or formwork, and can be supported by this.

Used as working scaffold in Scaffold Groups 1-3 according to DIN 4420-1 or Work scaffolding, such as reinforcement
Load Classes 1-3 according to EN 12811-1 (0.75 2.00 kN/m) scaffold and platforms, can be assembled
Fulfils wind load requirements according to DIN EN 1004 and DIN EN 12811 using the deck-ledger variant UDS-UHD
System widths 72 cm and 104 cm or the deck-ledger system UDI-UH.
Base width 150 cm or 250 cm An overall view of all the application
Maximum standing height 6.60 m (with base width 150 cm) or 10.80 m (base possibilities of the two variants along with
width 250 cm) numerous references are featured in the
Crane-moveable units through extremely tight connections PERI scaffolding technology handbook.

High load-bearing capacity as well as fast and
easy assembly characterize the UDS steel
decking which, after being mounted and pushed
into position, is secured immediately against
lifting through the decking transom profile.
The modular structure and the 25 cm grid dimen-
sions of the PERI UP Rosett Flex system with the
UDI decking provide even more flexibility. The indi-
vidual deck is secured against lifting immediately
after being installed.

86 87
PERI UP Rosett Flex Modular Scaffolding
Extremely flexible work scaffold for a wide range of applications
PERI UP Rosett Flex is a highly flexible sys-
tem scaffold that leaves almost no request
unfulfilled especially for industrial applica-
tions. This allows almost any adjustments
to be made to suit local site conditions
and also fulfils the highest requirements
regarding occupational safety for the work-
ing areas to be realized.
88
Safe working conditions
Working platforms are completely covered without any gaps and simple
conversions are made to accommodate any obstructions
Non-slip
The perforated surface of the decking provides a high level of safety
Easy to install
Quickly and safely mounted with the gravity lock and self-locking decks
High load-bearing capacity
Due to the special node rigidity and enormous loadability of the connection
Working Scaffold
Modular scaffolding for erecting complex work scaffolds
Uniform length and width grid arrangement of the standards, ledgers and decks of 25 cm or 50 cm
Scaffold bay lengths: 50 cm, 75 cm, 100 cm, 125 cm, 150 cm, 200 cm, 250 cm, 300 cm
Easy and safe assembly thanks to the Gravity Lock: by inserting the wedge head into the rosette,
the wedge drops by force of gravity into the hole and then locks
Rigidity of the ledger connections allows high leg loads which means fewer diagonals are required
High level of working safety thanks to the end-to-end guardrails and toe boards
Maximum adaptability, high level of safety and fast Decking areas can be completely covered, plant Toe boards with lengths in the modular dimensions limit
assembly all this makes PERI UP Rosett Flex the ideal elements as well as other constructions can be built the decking areas.
system for use in industry. around using system components.
PERI UP Rosett Flex has a grid system of
25 cm and 50 cm. The wide range of ledgers
with lengths starting from 25 cm allow deck-
ing to change direction during installation
and therefore ensure maximum adaptability
to suit project-specific geometries.
89

System scaffolding also provides solu-
tions for temporary access to working
levels at different heights. The range of
applications extends from stairs with
only a few steps through to stair towers
over 90 m high.
The intended use of an access determines
the circle of users and thus the require-
ments regarding the geometry and loads.
An important criterion is the differentiation
between access for construction work and
access facilities in public areas.
Access to working areas at great heights on
construction sites is used by personnel
equipped with appropriate protective equip-
ment. For the public areas, however, wide
and convenient to use stairs are to be
installed, also for larger crowds of people.
90
Access
Accordingly, specific requirements for flight Selection criteria for a system for
widths, the execution of intermediate land- realizing the means of access
ings and the safety equipment among
other things are to be taken into consider- Circle of users
ation. Requirements on flight width, load and
intermediate landings
Required height of the access
Available time frame for assembly and
dismantling
Prevailing safety regulations for assembly
and dismantling as well as use
91
PERI UP Rosett Staircase Alu 64
Lightweight stair tower for fast assembly
With staircase units in the same direction
or alternating staircase units, the Staircase
Alu 64 serves as access to working areas
or construction site operations at heights
of up to 90 m. As a 4-leg tower with 64 cm
widths and height grid arrangement of
2.00 m, it is ideally suited as site stair
towers in front of facade scaffolding, e.g.
PERI UP T 72 or T 104. Each working level
can be reached without requiring any height
adjustments.
A stair tower with alternating staircase units provides
greater headroom clearance and shorter walking
distances for site personnel between levels than
staircase units in the same direction.
92
Access
Easily erected
The lightweight flights of stairs can be Staircase units in the same direction
easily and quickly assembled or with alternating staircase units
Extremely versatile in use with 64 cm widths as access for site
As a scaffold from the ground assembly for personnel
accessing higher-positioned working areas, Permissible loads: 2.00 kN/m for flights
as suspended scaffold for reaching lower- of stairs and decking or 2.00 kN/m for
positioned areas or as access from build- the entire construction for a run of
ings to climbing formwork staircase and landing of 20 m
Simple to plan Fewer anchors
Through the modular design principle with Ledgers are used as guardrails and brace
three units (Basic, Plus, Top), the required the tower, and diagonals are not required
material can be quickly ordered
Stair tower with alternating staircase units under a
self-climbing RCS rail climbing system with entrances
into the building.
93
PERI UP Rosett Flex Staircase Alu 75 Kapitel
Access

Adjustments in 25 cm increments

Flights of stairs in the grid dimensions of

the PERI UP Rosett Flex modular scaffold-
ing serve as access to working areas or to
Stairwell staircases
construction sites at heights of up to 90 m.
As 4-leg towers, with alternating staircase
The version for narrow spaces
units or staircase units in the same direc-
tion, with 75 cm widths.

Consistent grid dimensions With the stairwell staircases, compact

The grid dimension of 25 cm provides a access means can be provided on the
high level of flexibility even in the smallest inside of those buildings with small areas
of spaces and all bays can be completely and narrow geometries. At the same
closed leaving no gaps time, the stairs serve as working plat-
Easily adapted forms for carrying out further work on
For accessing building openings with small the sides of the walls.
flights of stairs on brackets suspended on
the outside With standard components, access can
Stable design be created to all floors in height incre-
With fewer ledgers in the staircase tower ments of 25 cm. Standard configurations
are available for the common floor height
of 2.75 m.

Stair tower with twin staircase units for the construction Standard stair configuration for a 2.75 m floor
of a liquid gas tank. Guardrails mounted on the outer height with clear dimensions between the walls
and middle stringers provide safe passage. of 2.10 m x 2.20 m.

Height adjustments to building openings are carried out

Alternating staircase units or staircase independently of the floor heights by means of brackets
and short flights of stairs (1.50 m long, 50 cm/100 cm Short flights of stairs with 75 cm widths offer maximum
units in the same direction as access
high). adaptability also for small areas and narrow geometries.
for construction site personnel
Quickly assembled flights of stairs with
75 cm widths (clear stair width 67 cm)
Permissible loads: 2.00 kN/m for flights
of stairs and 2.00 kN/m for the entire
construction for a run of staircase and
landing of 20 m
Fewer anchors
Access to all floors in height increments
of 25 cm, adjustments using brackets
mounted laterally
Flights of stairs installed next to each
others side with movements in both
directions through mounted guardrails

94 95
PERI UP Rosett Flex Site Staircase Steel 100/125 Kapitel
Access

For construction sites with high load-bearing and

accessibility requirements

The PERI UP Rosett Flex Steel site stair-

case is erected as a 10-leg stair tower up to Stair tower with staircase units in the
heights of 50 m. With a 100 cm or 125 cm same direction or alternating stair-
width and separate landings, the system is case units as access to construction
ideally suited to deal with high user-traffic. site operations
Clear width between guardrails
High load-bearing capacity 96 cm (Stairway Steel 100) or
3.00 kN/m for a run of staircase and 121 cm (Stairway Steel 125)
landing of 20 m Layout 2.00 cm x 4.50 cm
Comfortable accessibility (with Stair Step 100) or
with sufficient space for site personnel to 2.50 cm x 5.00 cm
pass each other on the stairs (with Stair Step 125)
Erection without the use of tools Permissible loads: 3.00 kN/m for
The stringers are mounted first followed by stairs and decking or 40.00 kN for
the steps which interlock during installation the entire construction, uniformly
distributed on all legs or 3.00 kN/m
for a run of staircase and landing of
20 m
Floor height 2.00 m
Fewer anchors

Site personnel meeting on the Site Staircase Steel 100 The lightweight individual steps are quickly installed: The perforated decking is slip-resistant also when
can easily pass each other. they interlock during assembly and secure automatically. walked on with oil-smeared shoes.

96 97
PERI UP Public with Steel Decking
Fulfilling the highest requirements for use in public areas
98
PERI UP Public has been developed with
the focus on safety for the user. Typical
applications in public areas are as access to
grandstands, accessing temporary pedestrian
bridges or as a replacement for indoor and
outdoor stairs during refurbishment.
Wide range of scaffolds
as single or linked continuous staircases,
dog-legged staircases or as stair towers
Complies with all current regulations
Stair geometry and landing arrangement
meet the requirements for public access
For large public gatherings
Permissible live load 7.50 kN/m
For major public events, access facilities have to be
provided for large crowds. For this, linked continuous
staircases with separate access points through inner
guardrails are used.
Access
For use in public areas which are used by large crowds of people
As a single continuous staircase with 150 cm, 200 cm and 250 cm widths
As a linked continuous staircase with a large width, comprised of stair flights
arranged side-by-side
As a dog-legged staircase, created with 90 angles on the landings
As a stair tower with or without stairwells, created through a special arrangement
of dog-legged stairs
Fulfils the geometrical requirements concerning the landing arrangement, rise and
tread ratio, safety barriers and climbing over guardrails as well as vandal-proof
requirements
Permissible live load 7.50 kN/m, guardrail load up to 2.00 kN/m
PERI Public as stair tower inside a church which serves
as an emergency stairway in case the electrically-oper-
ated elevator breaks down.
99

Protection scaffold is not used as work
scaffold or platforms but rather as an
accompanying measure. It secures con-
struction personnel against falling as
well as unfavourable weather conditions.
Furthermore, protection scaffold is fre-
quently installed in order to protect site
workers underneath or the flow of traffic
from falling components or objects.
In accordance with the different potential
risks and dangers, there are a range of
options available, for example, protection
fans or protective nets.
100
Detailed requirements, such as the geo
metry, load-bearing capacity or roof area
inclination, are normally defined in corre-
sponding occupational health and safety
legislation and standards.
Protection Scaffold
Selection criteria for a system for
erecting protection scaffolds
Purpose of the protection scaffold
Current standards and regulations for
fulfilling the required protective function
Required areas for site personnel and
material storage
Boundary conditions, e.g. assembly area,
spatial restrictions and possibilities of
crane use
Available time window for assembly,
dismantling and utilization
Safety requirements for assembly and
dismantling as well as use of scaffolding
101
PERI UP Rosett Flex LGS Weather Protection Roof
Reliable protection against the effects of the weather
with the lattice girder system also for large spans
Lightweight protection roof constructions
can be realized with the LGS lattice girder
system combined with Keder sheeting.
With multi-purpose standard components,
spans up to 40 m and a range of different
forms are feasible.
Lightweight
Assembly by hand on the ground through
the low weight of the individual compo-
nents
Variable
Can be realized with different roof inclina-
tions and geometries
Movable
With the PERI rolling system, the roof can
easily be moved by hand
102
The protection roofs can be moved by hand. The roof
can be opened quickly and without requiring a crane,
e.g. for the delivery of materials.
The crane lifts the complete segment quickly and safely
into position after pre-assembly has taken place on the
ground.
Protection Scaffold
As weather protection roof with large spans
15 and 45 roof inclinations with standard components; other inclinations
including multiple changes in inclination with a minimum of project-specific
components
120 or 150 ridge angles comprised of two LGS ridge elements and ridge bars
Rolling system for moving in a longitudinal direction and for the horizontal sliding
support at the level of the girders
Other applications with the
LGS system
The LGS lattice girder system provides
safe and efficient solutions for large spans
and / or heavy loads also for temporary
(pedestrian) bridges or as working platforms
at any height.
Quickly mounted
Ledgers and diagonals can be connected to
form very stable units
For large spans
Through the high bending load-bearing
capacity
Versatile
Adaptable to different geometries as a With the LGS lattice girder system, safe working platforms LGS is also suitable for temporary pedestrian bridges
can be realized. If required, system decking and dust-proof and meets the requirements regarding guardrail loads
platform or bridge coverings provide tightly closed surface areas. and geometries for the public sector.
103
Project-Specific Protection Scaffold Protection Scaffold

Many variations executed with system components

The diversity of PERI system components

and the extensive know-how of PERI engi-
neers result in a wide range of solutions
for protection scaffolds. Components from
different systems are frequently combined
to achieve safe and reliable solutions with
optimized load transfer.

For the renewal of cables in power lines, safety nets are often installed at intersection points. These load-carrying
scaffolds for tensioning the safety nets are based on system components taken from the PERI UP Rosett Flex
modular scaffolding.

0,675
2.00 7,335 2.50 16,625 1.50

For the refurbishment of the hall roofs of a railway

station, a 190 m long protection scaffold allowed rail
operations to continue safely below.

During the renovation of approx. 10,000 m roof area, For the refurbishment of the glass roofs of this station, As if on rails, the construction team shunted the
passers-by could safely use the open space situated platforms comprised of VARIOKIT system components platforms from one track section to the next. Moving in
underneath thanks to a protection scaffold based on served as a protective roof which could be moved into a longitudinal direction takes place by means of a trolley
PERI UP Rosett scaffolding. the next hall by hand. from the VARIOKIT engineering construction kit.

104 105

For the construction of wall sections at
great heights, platforms are required
which support the wall formwork as
load-bearing scaffold. In addition to
easy-to-assemble folding platforms,
there are climbing system variants that
rapidly shift the formwork upwards as
large-sized units using different moving
procedures in part crane-independently.
In contrast to scaffold platforms, climbing
systems are securely mounted units con-
sisting of brackets, platforms and wall form-
work which are lifted as one unit to the next
concreting section after striking has taken
place. With the traditional crane-climbed
formwork, units are moved by crane and
attached to climbing anchors which had
been concreted in advance. Modern rail-
climbed systems are guided up the build-
ing itself during the lifting operation which
makes the climbing procedure wind-inde-
pendent, fast and safe.
106
If a hydraulic climbing device gradually lifts
the units to the next storey, then this is
called a self-climbing formwork. With this
crane-independent variant, the climbing
unit is also guided by means of rails and
anchored to the building using suitable
climbing shoes. A difference is made
between purely self-climbing systems with
integrated hydraulics and crane-independ-
ent rail-climbed systems that are retrofitted
with mobile self-climbing devices.
For different building shapes and tasks,
special system versions have been devel-
oped: crane-climbed and self-climbing
formwork for facade areas, building cores
and shafts, for bridge pylons as well as
climbing protection panels as wind shield
and anti-fall protection.
Climbing Systems
Criteria for selecting the most suitable
climbing technology
Building geometry such as the buildings
height and the height of the section to be
concreted
Crane capacities and where the crane is
positioned
Deadlines, total construction time as well
as influences due to the seasons and
weather conditions
Requirements regarding the dimensional
accuracy and quality of the concrete
surfaces
Special features of the construction, e.g.
required reinforcement and mounting
parts
Construction site environment and on-site
conditions
Wind loads that are to be taken into
consideration
Mounting possibilties for the anchoring
107
FB 180 Folding Platform System
The universal working and safety scaffold
The folding corner platform for the external corners of
a building can be used for both the left and right sides.
This reduces on-site requirements and simplifies the
logistics.
108
Folding corner platforms are used for the external
corners. They can be folded just as easily as the normal
folding platforms.
The FB 180 folding platform is delivered
fully assembled to the jobsite. Due to the
large uniform bracket spacing and the small
number of individual components and plat-
form types, labour and material costs are
particularly low.
Easy and simple
Requires little effort even with complicated
ground plans
Advantageous for
Compensation areas as well as internal and
external corners without special platforms
Efficient
The corner platform can be used for both
left and right sides
ASG 70-100 Bracket Platform
The working platform for tight spaces
The ASG 70-100 platform is used where
working areas with limited space prevent
the use of working platforms with stand-
ard widths.
Narrow
Platform width of 70 cm which means it
can also be used for those basements
which border the sheet piling
Pre-assembled
Ready-for-use on the construction site
The FB wall scaffold hinge allows anchor point
Extendable
dimensional tolerances of up to 25 mm.
With planking which can be widened to
100 cm
Bracket axis
2.5 cm 2.5 cm
Climbing Systems
Working scaffold according to DIN EN 12811 and safety scaffold in accordance
with DIN 4420
Permissible load according to DIN EN 12811: 300 kg/m when using main,
intermediate and corner platforms (Load Class 4); 450 kg/m for special use only
with main platforms (Load Class 5)
As formwork scaffold for closure formwork up to 5.40 m high
As roof edge protection scaffold with guardrail height extension
Intermediate platform can be used as corner platform, filler platform,
end platform and internal corner platform for filler areas and internal corners
Installation of the external corner with the corner platform, right and left
Support extensions with adjustable pressure point for bridging openings
Finishing platform as access to optional wind bracing
Working scaffold according to
DIN EN 12811
As formwork scaffold for formwork
up to 5.40 m high; formwork is
placed directly on the wall scaffold
hinge
Platform lengths 2.40 m and 3.00 m,
platform widths 70 cm and 100 cm
with additional planking
Brackets can also be used individually
with planks
Delivered pre-assembled and ready-
for-use to the construction site
109
CB 240 / CB 160 Climbing Systems Climbing Systems

The climbing brackets for supporting

large-sized wall formwork

The CB climbing system provides safe

working conditions with wall formwork at
all heights. The well thought-out design
BR Shaft Platform
combines easy handling with a fast moving
procedure and problem-free adjustment to
For supporting shaft formwork with
suit different building shapes. platform beams
CB 240
Bracket width 2.40 m
with carriage (75 cm retraction distance),
strongback and adjustable brace
CB 160
Bracket width 1.60 m
with adjusting unit, strongback and
adjustable brace

Strong
High loading capacity of the brackets allows
the formation of large scaffold units
Time-saving
Platform including formwork movable in
only one crane lift
Safe
Completely free of tripping hazards in front
of and behind the formwork

PERI BR is the customized and safe Easy and simple

solution for supporting shaft internal Uncomplicated handling and assembly
formwork used for stairwells and Advantageous
elevator shafts. Shaft platforms on PERI Minimization of the required striking
BR platform beams safely transfer form- clearance
work and live loads into the building. Suitable
A solution always tailored to meet site
requirements
For this air traffic control tower with a height of 46 m
and a 6.85 m in diameter, CB 240 brackets were
combined with RUNDFLEX formwork.

As shoring to support anchored wall formwork according to DIN EN 12812,

alternatively, purely as working scaffold
Type static for formwork heights up to 5.40 m
Can be used with VARIO GT 24, TRIO, MAXIMO and RUNDFLEX wall formwork
systems
Crane-movable units consisting of formwork and scaffolding
Finishing platform with ladder provide access to the wall
Optional equipment with wind bracing which prevents tipping inwards

For this narrow elevator shaft, the formwork is

positioned on the platforms with BR platform
For safe working conditions in front of and behind beams. The length of the beam is matched exactly
the formwork, the CB 240 with carriage is combined to the dimensions.
with CB 160.

110 111
SCS Single-Sided Climbing System Climbing Systems

Stable and flexible brackets

for single-sided applications

The SCS climbing system in use on inclined concrete For this 280 m long, arch-shaped dam crest with variable The use of large climbing units facilitates cost-effective
components for the expansion of the Panama Canal. inclinations, the climbing brackets carry the heavy loads. construction of the massive lock components for the
expansion of the Panama Canal.

For inclined operations of the

PERI scaffold anchoring SCS, the separate working plat-
has been officially approved. form can be horizontally aligned.

Reusable components Lost components

System M30x130-10.9 Scaffold Mounting Climbing Cone-2 Tie Rod DW 20 Threaded Anchor
M30 Ring M30 M30/DW20 Plate 20

System M36x130-10.9 Scaffold Mounting Climbing Cone-2 Tie Rod DW 26 Threaded Anchor
M36 Ring M36 M36/DW26 Plate 26

With PERI SCS, the loads from the fresh
concrete pressure are transferred without
formwork ties through the brackets into the
climbing anchors of the previous concreting
section. SCS stands out through a high
degree of cost-effectiveness. Optimum
adaptation to suit the respective require-
ments and geometries can be carried out
very flexibly thanks to the modular concept
with multi-part brackets.
SCS 190
Bracket width approx. 1.90 m
with adjusting unit for tilting the formwork
SCS 250
Bracket width approx. 2.50 m
with formwork carriage (up to 63 cm
retraction distance depending on the
formwork system)
Optimized
Large climbing units thanks to the particu-
larly high load-bearing capacity of the brack-
ets with good utilization of the anchoring
Well thought-out
Same formwork and components for the
starter and subsequent standard cycles
Adaptable
Inclinable platforms ensure that working
and access areas are safe
As falsework for supporting non-tied, single-sided wall formwork in accordance with DIN EN 12812
Crane-movable climbing units comprised of a platform unit and VARIO GT 24 girder wall formwork (standard use)
Optimized for vertical applications with a 3.00 m concreting height as well as forward-inclined use at 30 with a 2.50 m
concreting height
Addition of a finishing platform possible
Separate working platform can be adapted for use on inclined structures; concreting and finishing platforms can be
tilted by 15 and 30.
Starter brace frame with strongbacks, spindles and an additional starter waler for the first concreting section, with
diagonal anchors fixed in the ground
Building authority approved tie system

112 113
LPS Screen Climbing Systems

The lightweight climbing protection panel

with a mesh enclosure

LPS as a straight continuous protection panel without The close-meshed panels provide a safe and secure enclosure which nevertheless is still
working platforms. light-transmissive. Advantage and very convenient to carry out working operations in the
building in daylight conditions especially when striking the slabs.

The mesh panels are telescopically arranged and can be The clamp connector for fixing to the climbing rails can No crane is required for installing the lightweight mesh
easily adjusted to suit the respective ground plan. be quickly and easily mounted. enclosure as the panels can be moved by hand.

LPS is the alternative to heavy, enclosed

protection panel systems. Two variants
allow different applications on buildings
with open facades: with working platforms
as access to stopend formwork or continu-
ously straight. Rail-guided climbing ensures
a fast and safe moving procedure.

Fast
Assembly without a crane in a very short
time; alternatively, can also be delivered
pre-assembled
Permeable surface
Mesh panels with a permeable structure Lightweight enclosure with mesh panels, usable as a continuous straight assembly or alternatively with working platforms
provide little contact surface for the wind to Rail-guided,safe climbing with crane or optional self-climbing with mobile hydraulics
gain a hold Fast assembly by hand due to the low weight and simple clamping connection
Variable Lightweight construction reduces the load on the structure
Used as a protection panel or with supple- Adjustable slab shoe for mounting on the slab with variable cantilevers and extendable platforms
mentary working platform Lightweight mesh panels with expanded metal, also with telescoping function for easy adjustment to accommodate
complicated building shapes
As an option, can also be delivered pre-assembled

114 115
RCS Rail Climbing System
The universal modular system
for a wide range of applications
PERI RCS climbing combines the advantages
of different systems in a modular system
that makes the easy adaptation to site-spe-
cific requirements possible. Rail-guided
climbing takes place quickly and safely by
crane also in windy conditions or, as an
option, crane-independently with mobile
climbing hydraulics.
116
RCS C Formwork Scaffolding
as standard use for supporting wall
formwork for storey heights of 2.70 m to
4.50 m; with carriage (90 cm retraction
distance)
Light Climbing Formwork RCS CL
for external facades and cores in advance
of medium-height buildings leading with
limited crane capacities and times
RCS P Climbing Protection Panel and
Guardrails
enclosure and guardrails provide gap-free
protection for work carried out on the
building shell floors
Climbing Systems
TRIO panel formwork can also be used with the RCS The formwork is securely mounted on the carriage and Both system variants formwork scaffolding and climb-
climbing system. can be retracted by 90 cm without the use of the crane. ing protection panel can also be climbed by means of
Due to the roller bearings, it is easy to operate as well mobile hydraulic units, and thus crane-independent.
as being jerk-free.
Articulated climbing
Foldable runners allow the The RCS climbing rail can shoe support in the
lateral dismantling of the be inclined 4 in forward RCS wall shoe, can be
climbing shoe and simplify as well as reverse direc- pivoted during use on
the initial assembly. tions. circular buildings.
Rail-guided, safe climbing procedure
125 mm hole arangement in the
rails for aligning the platforms to
suit the height of the storey
Building authority approved stand-
ard anchoring for walls and slabs;
if required, also with a horizontally-
arranged climbing rail for varying
cantilevers
Secured Optional self-climbing in 50 cm
As formwork scaffolding or climbing increments with mobile self-climb-
protection panel always guided using ing devices
rails mounted on the building Landing platform for temporary
Flexible storage of materials and for moving
The climbing shoe can be attached to the loads with the crane
walls as well as slab edges
Variable
Adaptable to a wide range of construction
site requirements through the modular
system with a regular hole arangement
117
ACS Self-Climbing System Climbing Systems

Safely moved upwards with hydraulic drive

without a crane

PERI ACS self-climbing variants for

facades, building cores, shaft structures
and inclined bridge pylons make the
construction of high concrete structures
extremely economical, fast and safe. The
efficient sequence of operations from
floor to floor facilitate allow a very high
level of productivity and exceptionally
short cycle times.

Crane-independent
Shuttering, striking and hydraulic
climbing in a very fast work rhythm
Weather-independent
Comfortably-designed platforms, also
protected against wind and weather if
required
Load-independent
Working platforms can accommodate
high loads, e.g. arising from material
storage or placing boom mast ACS P the solution for advancing cores of high-rise The ACS self-climbing versions can also be combined. ACS V can be adjusted to accommodate forward and
buildings and tower-like structures combined with Three variants are formed here combined with the reversed-inclined piers and pylons. Regardless of the
ACS G. Both formwork sides are movably attached to VARIO GT 24 girder wall formwork and the TRIO panel angle of inclination, the working platforms are always in
the cantilevered platform beams. formwork crane-independent climbing units. a horizontal position.

Self-Climbing System ACS R The PERI climbing mechanism is at the heart of The high load capacity of the building authority Climbing device with 100 kN lifting
all ACS variants. The positively-driven pawl system approved PERI climbing anchors allows climbing
standard system with carriage and open formwork at the power
operates automatically and safely with a lifting to take place shortly after concreting. The optimal
top for easy installation of the reinforcement speed of 0.5 m/min. climbing shoe and anchor type are determined for Positively-driven and jerk-free climbing
Platform System ACS P each individual project. 0.5 m/min lifting speed, 0.3 m/min

for high-rise building cores constructed in advance and effective climbing speed
tower-like structures with generously-sized storage and Climbing can take place outside of

working areas normal working hours thanks to the

Realization with Gallows ACS G almost silent climbing hydraulics
for concreting walls and slabs in one pour or for circular Weather-independent working with

structures; both formwork sides are attached to the enclosed working platforms
cantilevered gallows Climbing shoes and anchor types
Adjustable Version ACS V optimized for project-specific factors
for inclined structures such as bridge pylons or piers, with such as building structure, load, wall
platforms always in a horizontal position thickness and required concrete strength
Shaft Formwork ACS S
for stairways or small elevator shafts, aranged in the centre
each time

118 119

Formwork for bridge and tunnel construc-
tion is complex and usually features a
combination of (heavy) shoring and
project-specific formwork. The planning
must include the entire construction
process which is particularly influenced
by the construction method and proce-
dure as well as structural dimensions.
For bridges, the geographical constraints
and construction procedure significantly
determine the formwork solution. It is
possible that realization of the superstruc-
ture can be carried out using falsework,
the incremental launching method, with a
mobile falsework, steel composite method
or the balanced cantilever method. For
all variants, system solutions have been
developed which are in essence adapted
to suit the geometrical boundary conditions
of a bridge.
120
For tunnel construction, a distinction is
made between realization in an open exca-
vation pit and underground using mining
techniques. The tunnel tubes can be con-
tructed monolithically, semi-monolithically
or with separately cast cross-sections.
The length of the tunnel and the geological
conditions significantly determine the
choice of construction procedure. Each
formwork carriage is planned according
to the respective project requirements and
the user can choose between mechanically
and hydraulically-operated solutions.
For improving the cost-effectiveness of
the individual formwork solutions in civil
engineering projects, modular construction
systems have been developed that aim to
achieve the highest possible number of
uses of the system components and the
minimization of special parts.
Civil Engineering Technology
Selection criteria for formwork solutions
in tunnel or bridge structures
Construction procedure, method and
sequence
Structure geometries and dimensions
Boundary conditions, e.g. building
ground and dimensions of the excava-
tion, assembly possibilities for shoring
Possibilities of crane use for shuttering
and striking, moving of formwork units
Operation requirements (mechanical or
with hydraulic/electrical support)
Number of cycles and construction time
requirements
121
The VARIOKIT Concept
Supporting structures cost-effectively erected with system
with materials and expertise from a single source
PERI VARIOKIT is the engineering construc-
tion kit with standardized components.
Only three core components are required
for a wide range of applications. PERI, how-
ever, not only supplies the required materi-
als for civil engineering projects but also
the associated know-how as a customized
overall solution for the construction work.
Ingeniously simple
Versatile core components with standard
connections using fitting pins
Load-optimized
Economical use of materials through
statically optimized utilization of the
components
Cost-effective
Rentable standard components which
remain unchanged but are nevertheless
still very versatile in their use
The core components of the VARIOKIT engineering
construction kit: steel walers, climbing rails and
heavy-duty spindles.
PERI provides cost-effectively opti-
mized solutions from a single source
including assembly sequences and
construction processes.
Experienced engineers develop design
solutions whereby load optimization,
flexibility and functionality are optimally
combined to match the respective site-
specific requirements. Included in the
PERI overall solution are all technical
122
The VARIOKIT Engineering Construction Kit Civil Engineering Technology
Solutions for framework constructions
VARIOKIT allows customized framework
constructions with standardized compo-
nents for virtually all geometries for every
construction site requirement.
Load-bearing
High load-bearing capacity and a wide
range of assembly variants
Combinable
Load-optimized solutions with walers,
rails and main beams in combination with
spindles and struts
Complete
With technical documents, calculations and
assembly drawings
This supporting formwork solution consisting of
VARIOKIT system components ensures safe transfer
of loads for the construction of cantilevered slabs.
documents such as static calculations,
assembly drawings and instructions for use.
The ongoing support of the project manage-
ment team from the analysis of various
possible solutions through to the efficient
handling of return deliveries this ensures
cost-effective implementation.
Raised formwork units comprised of system compo- Units made of elements from the VARIOKIT modular Cantilevered VARIOKIT framework units from rentable
nents from the VARIOKIT engineering construction kit system support the reverse-inclined formwork elements system components carry the high fresh concrete loads
support a PERI UP load-bearing scaffold. The heavy-duty for the inclined legs of a 200 m high TV tower. of the massive 28 cm thick balconies with 1.30 m high
spindles allow optimal adaptation to suit the inclined parapets.
contact areas.
123
The VARIOKIT Engineering Construction Kit
Project-specific solutions for tunnel construction
The diagonal strut is installed using standard connec-
tions in the slab beam. The regular hole pattern in all
system components provides many connecting possibili-
ties and therefore a high level of flexibility.
The lifting and lowering device allows the tunnel slab
carriage to be hydraulically lifted into the concreting
position and then subsequently lowered.
VARIOKIT allows customized tunnel form-
work carriages with standardized compo-
nents for each tunnel construction method
and every cross-section. Additional compo-
nents, e.g. for lifting, lowering and moving
are likewise available as well as required
technical accessories such as a concrete
pump connection.
124
The walls and slabs of this tunnel are constructed one
after the other. A wall formwork carriage moves on
ahead, ...
The PERI concrete pump connector is compatible to the
TRIO and MAXIMO panel formwork systems as well as
the VARIO GT 24 girder wall formwork.
Tunnel formwork carriage for the
cut-and-cover method
Solutions for the monolithic, semi-mono-
lithic and separate casting methods
Tunnel formwork carriage when using
mining techniques
Solutions for the monolithic and seperate
casting methods
Continuously adjustable
Height adjustments and gridless assembly
variants for a wide range of tunnel cross-
sections
User-friendly
Optional with hydraulic support for shuttering
and striking as well as lifting and lowering
Economical
Fewer anchors in the wall areas due to high
load-bearing system walers
Civil Engineering Technology
... four tunnel slab carriages follow. Dispensing with the
use of hydraulic elements was the most economical
solution for this project.
Suppliers, e.g. for vibration equipment, provide
matching accessories for the required connections to
the widespread VARIOKIT solutions.
Standardized system components in a
range of lengths for project-specific form-
work carriage solutions
VARIOKIT struts for continuously-adjusta-
ble use from 4.00 m to 9.00 m
Small number of type-tested connections
and standardized loads per connection
type
Fast, site-compliant assembly
Simple modification procedure for all
required adjustments to match the tunnel
cross-section
Few anchors required in wall areas due to
system walers up to UU 200
Optionally available hydraulic support for
shuttering and striking as well as lifting
and lowering
Electrically-driven or mechanically-operated
solutions for moving
125
The VARIOKIT Engineering Construction Kit
Solutions for all bridge geometries
VARIOKIT makes the realization of
customized bridge formwork with stand-
ardized formwork for each bridge compo-
nent and all geometries possible. This
results in customized solutions for bridge
superstructures as well as the construc-
tion of cantilevered parapets for every
site requirement.
Comprehensive
A wide range of solutions for cantilevered
parapets and for bridge superstructures
Ready at short notice
Fast availability due to the modular
construction kit system
Systematic
Time-saving and cost-effective assembly
through standardized connections and
fitting pins
Standardized system formwork
with high utilization rates for
formwork solutions in bridge
construction
Formwork available in a wide range
of lengths
Small number of type-tested
connections and standardized
loads per connection type
Simple and easy on-site assembly
Flexibly adaptable for different
formwork dimensions as well as
arched shape of the superstructure
Depending on the application,
optional additional hydraulic or
electrical components for acceler-
ating a range of processes
126
Cantilevered parapet track
for the construction and refurbishment of
cantilevered parapets at the edge of
bridges and between the superstructures
Cantilevered parapet carriage
movable carriage on the bridge super-
structure, which does not require any
anchoring in the structure
Cantilevered parapet bracket
lightweight brackets for refurbishment
work and short bridge superstructures
Steel composite carriage
movable formwork carriage on the steel
longitudinal beams of the bridge
Cantilever bracket
for short crossings or changes in the
cross-section, for constructing bridge can-
tilevers using a composite steel construc-
tion or semi-precast construction method
The complete parapet track is attached to the underside
of the bridge by means of rails and roller units. As a
result, the parapet to be formed on the superstructure
is accessible at all times.
On the basis of the VARIOKIT engineering construction
kit, heavy-duty shoring towers can also be used. The
standard assembly with 4 legs carries up to 280 t.
Civil Engineering Technology
Mobile falsework
for section-by-section construction of
the superstructure; with underslung and
overhead launched travellers, optional
with hydraulic operations
Cantilevered construction carriage and
arched cantilever construction
for section-by-section construction of the
superstructure from the pier head; combi-
nation of a heavy frame for load transfer
and system components for the realiza-
tion of formwork, working scaffold and
platforms
Heavy-duty shoring tower and heavy-
duty truss girder
for transferring high loads from the bridge
superstructure
The parapet carriage on the superstructure transfers
loads via the cantilever beams, and is flexibly adaptable
to accommodate obstructions and cross-section changes.
The formwork carriage for steel composite bridges pro-
vides high rigidity in both the longitudinal and transverse
directions. Another advantage is the flexible arrangement
of the carriage supporting point on the bridge main beams.
127
 Special Formwork

Occasionally, there are requirements
placed on formwork solutions which
cannot be fulfilled with system formwork
on the jobsite. The reasons for this could
be particularly complex forms or special
construction methods. In these cases,
project-specific prefabrication facilitates
cost-effective on-site implementation.
For multiple use of formwork, e.g. the
monolithic construction of walls and slabs,
solutions are also available which are used
for high number of repeat uses with
pre-assembly according to project require-
ments only required once.

The approach taken for one-off solutions

is to use as many components as possible
from existing formwork and scaffolding
systems. If system components can be
re-used for other applications after disman-
tling, then customized solutions or special
designs can definitely be realized very
cost-effectively.

128 129
UNO for the Monolithic Construction Method
Same building structure quickly and efficiently formed
horizontally and vertically in one step
With PERI UNO, walls, columns, slabs,
beams and stairways are realized using the
monolithic construction method. UNO thus
provides a fast solution for the shuttering of
frequently repetitive floor plans. The individ-
ual elements of the system are produced
according to project specifications as well
as taking into consideration the high PERI
quality standards. As a result, all structural
dimensions and building geometries can be
accommodated.
130
Special Formwork
The UNO system has been designed to accommodate a hydrostatic fresh concrete pressure of 80 kN/m.
This facilitates rapid concreting operations.
For wall thicknesses from 8 cm to 30 cm and slab thicknesses up to 30 cm
Permissible fresh concrete pressure 80 kN/m (hydrostatic)
Crane-independent working operations with lightweight aluminium elements
Depending on the wall height, maximum 3 wedge couplers and ties per joint
Very tight panel connections through the wedge coupler
Conical tie without spacer tubes, installed from one side only
Simple striking of the walls due to the spacer couplers
Early striking of the slabs through the drophead, optional direct support for
the panles
Easy to clean
The project-related, prefabricated individual components
can be assembled on site very quickly and without a crane.
Connecting the pre-fabricated wall elements is carried out The unique tie technology allows installation to take The striking procedure is quick: It begins with the removal
with the UNO wall wedge coupler. The wedge is quickly place from one side. Only when tightening the tie is a of the wall panels and wall/slab transition element and is
and easily fixed in position with one blow of a hammer. wrench (SW 19) needed. completed with the dismantling of the slab panels.
Simple assembly
Customized prefabricated individual components can be quickly assembled, only
requiring a hammer and a SW 19 wrench for the tie operations.
Simply unique
Conical ties, installed from one side, re-usable again and again
Fast and simple striking
Fast striking of the walls, early striking of the slab through the drophead system
131
3D Formwork Units Special Formwork

Precision-made for
an individual design

For the construction of complex, multi-

curved reinforced concrete components,
PERI provides an extensive range of cus-
tomized formwork. Based on a 3D building
model with so-called free-form surfaces,
three-dimensional formwork units are
planned and produced ready-to-use. There-
by, common requirements are a neat joint
and tie arrangement along with the highest
quality concrete surfaces without visible
rivet and screw impressions.

Custom manufactured
On the basis of a 3D model, precision man-
ufactured under optimum conditions in the
stationary PERI formwork construction
Cost-effective realization
Extremely economical with a high propor-
tion of system components from the PERI
product portfolio
Fast assembly
Easy and simple assembly of prefabricated
formwork elements on the construction site
similar to a system formwork

For virtually all building shapes that can only be realized with a project-specific
formwork
Formlining screwed on at the rear for architectural concrete requirements
Designed for a permissible fresh concrete pressure in accordance with project
requirements
Designed while also taking into account site-specific boundary conditions for the
assembly
Cost-effective realization with a maximum proportion of common, rentable sys-
tem components
Thanks to the assembly under stationary conditions of high production quality

Complex shapes, architectural concrete surface require- On the construction site, the prefabricated formwork During the planning phase, the use of system compo- The 3D formwork units are built on VARIO basic ele- These inclined reinforced concrete towers with different The south side of this building extends in the form of a
ments with economically feasible prefabricated form- units can be assembled in a similar way as for system nents, e.g. GT 24 girders or VARIOKIT steel walers, is ments. The individual components can be used for other cross-sections and varying radii were realized with cus- radius; at the same time, the reinforced concrete wall
work units. formwork. maximized. applications after being dismantled. tomized VARIO GT 24 elements. on the ground floor inclines up to 35 on the inside.

132 133

Numerous smaller items of construction
equipment ensure that a wide range of
supporting formwork and scaffolding
work on the construction site can be car-
ried out easier and quicker. Proven
wooden formwork girders and stopend
systems are just two examples of prod-
ucts that are used almost on a daily
basis but are rarely in the spotlight. The
creation of safe working areas is also
often considered as a sideline activity.
Often overlooked or viewed as unimportant,
system-independent accessories play an
important role in every project. If the equip-
ment is not available, then makeshift meas-
ures are implemented with all the disad-
vantages, e.g. very time-consuming as well
as the risk of injury. This is often aggravated
134
System-Independent Accessories
by the fact that there is often an unsatisfac-
tory execution result.
Formwork girders, safety systems and con-
struction equipment are also being con-
stantly optimized and adapted to meet
changing requirements. This results in
numerous clever detailed solutions with
functionalities that accelerate working oper-
ations and avoid improvisations often
being very reliable over many years.
Therefore, the quality of the materials used
along with the production processes are of
great importance during the development
and manufacture. New materials and pro-
duction methods likewise lead to further
developments such as innovative ideas for
even easier handling during day-to-day oper-
ations on the construction site.
135
GT 24 Formwork Girder VT 20K Formwork Girder System-Independent Accessories

The versatile lattice girder with high load-bearing capacity The cost-effective solid web girder

The struts penetrate the chords along the whole The girder nodes with mini-dovetail jointing guarantee For applications with the GT 24, fewer girders, steel Robust steel caps on the chord ends provide reliable The girder with a 20 cm overall height was developed MULTIFLEX slab formwork with VT 20K girders. The use
cross-section. There are practically no cavities which the durability of the GT 24 lattice girder. waling or slab props are required. This results in material protection against damage. Securing of the steel cap specially for slab formwork operations where it is used as main and secondary beams simplifies material
could collect and hold moisture. and labour cost savings. has been intentionally done in the unstressed area of as a secondary and main beam. requirements and planning.
the web.

The GT 24 formwork girder provides a high The PERI VT 20K is the cost-effective,
load-bearing capacity and rigidity. During Universal wooden formwork girder The certificate of conform- 20 cm high solid web girder. Robust steel Universal wooden formwork girder The certificate of con-
ity shows that the GT 24 formity shows that the
use in wall, column and slab formwork with a 24 cm overall height for wall, girder corresponds to the
caps on the ends of the chords along with with a 20 cm overall height, opti- VT 20K girder corre-
systems or with special formwork, material column and slab formwork, for set- technical rules of the concave web end provide reliable pro- mized for use in slab formwork sponds to the technical
usage and workload can therefore be ting of stopend formwork on slab DIN EN 13377 and that tection against damage. The 8 cm wide operations, cost-effective use also rules of DIN EN 13377
continuous production and that continuous
reduced with the girder. edges and special applications monitoring is guaranteed.
chords also provide sufficient width for for special solutions production monitoring is
18 standard lengths from 0.90 m to plywood joints. 11 lengths from 1.45 m to 5.90 m guaranteed. In connecion
High load-bearing 6.00 m in 30 cm increments, extra- Weight: 5.90 kg/m with the PERI user infor-
mation, building authority
As lattice girder with a 24 cm overall height long lengths up to 17.85 m on Robust Permissible bearing force: 11.00 kN
approval is no longer
for heavy loads and wide spans request With steel caps on the chord ends and Permissible bending moment: required.
Durable Weight: 5.90 kg/m concave web ends 5.00 kNm
Robust design, girder nodes with mini- Permissible bearing force: 28.00 kN Dimensionally stable Bending stiffness:
dovetail jointing, no trapped pockets of Permissible bending moment: With chords made of high-quality softwood EIx = 460 kNm
The GT 24 lattice girder
moisture 7.00 kNm has been approved by the and highly compressed web board with a Ix = 4.181 cm4
Compatible Bending stiffness: German Institute for Building authority high proportion of synthetic resin
Building Technology (DIBt). approval
Easy connection of site accessories through EIx = 887 kNm Universal
the latticework construction Ix = 8.064 cm4 Used cost-effectively for many applications

136 137
PROKIT EP 110 System-Independent Accessories

The safety system for temporary edge protection

PROKIT EP 110 is the 1.10 m high, quickly

assembled anti-fall protection for open
building edges. With side mesh barrier,
posts and assembly feet, flexible use is
realizable without any extensive planning
effort also for complicated building geom-
etries.
Technically sound
Reliable securing of open building edges on
building shells (in accordance with DIN EN
13374 Class A) and on formwork systems
(in accordance with DIN EN 12811)
Fast assembly
Minimum number of different, lightweight
system components and self-securing
posts
Flexibly mounted
Variable mounting possibilities on walls and
slabs as well as PERI formwork and scaf-
folding systems
PROKIT EP 200
The side protection for increased
requirements
PROKIT EP 200 is used for securing open
edges on building shells. The 200 cm high
barrier can be securely mounted between
the columns or bulkheads by means of ten-
sion belts. PROKIT EP 200 also provides
large-area protection to prevent materials
falling to the ground.
Protection against falling from open
edges on building shells
Verification of load capacity according to
DIN EN 13374, Class A
66 cm wide, powder-coated fold mesh
Mounting with high-strength tension belts
Can be used up to heights of 3.90 m
through mesh barrier extensions
With additional netting, optional use as
dust protection
Easily mounted
Quickly installed with tension belts and
cable ties
Especially high design
Standard height 2.00 m, with a third ten-
sion belt position also available as floor
height enclosure up to 3.90 m

Temporary edge protection for walls

The slab foot and side foot provide a high degree of
flexibility for mounting posts to concreted slabs or walls.
The side mesh barrier can also be used on PERI
formwork.
and slabs, with handrail boards also
on stairs in accordance with DIN EN
13374, Class A
Used on PERI formwork and scaffold-
ing for securing of open edges in
accordance with DIN EN 2811
Mounted on the slab, front side of the
slab or on flights of stairs using
The PROKIT pallet holds 25 side mesh barriers and sim-
mounting feet
plifies the logistics and assembly of the side protection.
Alternative mounting arrangement,
e.g. on parapets or slabs, by means of
the versatile PERI Uniclamp
Powder-coated side mesh barrier with
lengths of 260 cm and 130 cm

138 139
FTF Facade Formwork Pallets and Crate Pallets System-Independent Accessories

Versatile construction for the realization of building facades For safe transportation and optimized
with prefabricated components storage

PERI FTF is used for the construction of PERI offers reusable transport containers
building facades with prefabricated compo- for fast, safe and economical materials
nents for either fixing the elements while transportation. These include system-free
work is carried out on the slab or for simul- pallets, large-sized pallets, stacking devices
taneously concreting an in-situ column as well as wire crates and hardware boxes.
which connects the two prefabricated parts. All containers provide orderly material stor-
Most of the components are taken from the age, space-saving stacking, rapid access to
VARIO and SRU systems; FTF requires only materials and the safe transport with a fork-
few additional components. lift and/or crane.

Variable
Easily adaptable to a wide range of building
geometries, and is used with or without
column formwork
Strong
Accommodates standard prefabricated
component dimensions without any inter-
mediate supports
Safe
Special system components save time for
the assembly of working platforms and
guardrails

These galvanized pallets are used for stacking and trans-

porting formwork and scaffold components.

For the variant with column formwork, the supporting

construction consists of two FTF brackets with lateral This pallet has been optimized for 25 MULTIPROP
bracing and the column formwork with working scaffold. Boxes are used for storing items which cannot be or are props. As for all PERI pallets and stacking devices, it is For transporting difficult to stack components, larger
The cast-in-place column subsequently connects the difficult to stack. This hardware box is available in a gal- suitable for crane and forklift operations as well as mov- crane pallets are also available. This box, for example,
prefabricated component. vanized or painted version. able with the pallet lifting trolley. holds around 150 BFD alignment couplers.

Load-carrying system for the construction of building facades with prefabricated

components
For column cross-sections from 24 cm x 24 cm through to medium-sized wall
sections
For floor heights from 2.50 m up to 4.40 m as well as flush beams up to 3.80 m
For clear window openings from 1.30 m
Three anchors per column height (depending on statics)
Permissible loads from the prefabricated component per bracket: vertical 30 kN or
40 kN without wind; horizontal 2.00 kN or 5.50 kN without wind

140 141
Construction Site Equipment System-Independent Accessories

Stopend systems for slabs and bottom slabs

With PERI stopend systems, the setting of

stopends for slabs and bottom plates can
be carried out practically and reliably. The
equipment can be used many times over
and is extremely versatile. This makes it
very cost-effective and also a lot safer than
solutions made of wood.

Slab Stopend Bar 105
For shuttering of up to 50 cm thick
slabs flush with the wall
Parallel alignment to the wall by
means of the adjustable spindle
Safe lateral protection in combination
with the PERI guardrail posts
Formwork Bracket-2
For forming cantilevers up to 50 cm
and vertical stopends up to 30 cm
PERI Wall Clamps 55, 75, 105
For forming of up to 90 cm wide
strip foundations and small beams
With the self-cleaning, robust
square-shaped thread on the
clamping arm
Friction-locked fine adjustment with
the quick jack nut without wedges

50 cm
max.

30 cm
max.
max.
48 cm

max. 14 cm

Slab Stopend Angle

For lightweight beams up to 60 cm high
and slab edge stopends up to 40 cm
Can be nailed to both wooden girders
and formlining sheets
Stopend Trestle, adjustable
For forming bottom slabs of up to 60 cm
thick
Quickly mounted using the PERI peg
Easy and simple adjustment through the
telescopic strut with the captive clamping The plastic version of the slab stopend angle has
a lower load-bearing capacity but, with a weight
wedge of less than 450 g, is significantly lighter than a
With integrated nail strip for securely conventional metal angle.
fixing the stopends

142 143
Plywood Formlining System-Independent Accessories

The right formliner for every requirement

PERI offers an extensive range of standard

plywood sheets which are available in vari-
ous sizes and grades. Numerous other
types of plywood and dimensions as well
as sheets cut exactly according to require-
ments and other special sizes are also avail-
able on request.
PERI Fin-Ply | PERI Fin-Ply Maxi | PERI Rus-Ply: coated plywood for fulfilling very
high requirements and demanding concrete surfaces; consisting of cross-bonded
birch veneers with reinforced phenolic resin on both sides
PERI Spruce: coated plywood for a smooth concrete finish with a lightly struc-
tured appearance; 7-veneer composition made of Nordic coniferous wood with
phenolic resin on both sides
3-Ply Plywood: large-sized sheets for concrete surfaces with high requirements
and a slight timber finish in the concrete
PERI FinNa-Ply: shuttering plywood for concrete surfaces with a timber structure

The surface quality for slab formwork varies according to Here, the architect provided the specifications for the The PERI plywood programme includes many other
systemic-dependent frame impressions as well as the plywood format and tie arrangement. VARIO GT 24 types of plywood and formlining sheets for a wide range
quality of the plywood format used and its arrangement. customized elements were used with the plywood of requirements, including lightweight formliners or
being screwed on at the rear. inexpensive shuttering plywood.

PERI Clean, PERI Bio Clean and PERI Plasto Clean

Concrete release agent for all formwork and equipment

PERI release agent is a fluid, chemical-phys- Manufactured on a mineral oil basis

ical concrete release agent for all commer-
cially available formwork and construction
equipment. PERI Clean and PERI Bio Clean
are used for absorbent as well as non-
absorbent formwork sheets (e.g. boards,
large-sized coated plywood, steel). PERI Bio
Clean is a biologically degradable agent in
accordance with OECD Guideline 301c.
PERI Plasto Clean has been developed
especially for plywood with plastic surfaces.
Solvent-free
Creeping oil properties regenerate
resinous formwork surfaces
Ensures smooth-running prop threads
Protects construction equipment and
machines against rust

144 145

In order to use formwork and scaffolding
systems in a targeted and efficient way,
different requirements have to be ful-
filled. This includes, among other things,
project-specific work preparation, provi-
sion of ideally-suited equipment or con-
tinuous monitoring of the material quan-
tities used.
At the beginning of every project, an analy-
sis is carried out regarding the requirements
of the formwork and scaffolding solution.
At the same time, the planning must not
only fulfil project-specific boundary condi-
tions but also take into consideration the
individual demands of the execution. Cost-
effectiveness as well as safe and site-com-
pliant application must likewise be included.
The subsequent actual implementation of a
planning solution requires a range of differ-
ent services. These include the delivery and
146
Services
return delivery of materials, any required
briefings for the users and the continuous
monitoring of material requirements all of
which is continually adapted to suit the
actual construction process, often with
many changes. And with the completion of
the project, all materials have to be cleaned
or possibly repaired ready for the next use.
There are therefore a wide range of tasks
which require not only extensive knowledge
and experience, but also trained experts,
corresponding machinery and work space
as well as software solutions. If such
accompanying activities are carried out
carefully and on time, the economic effi-
ciency of the project implementation can
be further increased.
147
Technical processing for formwork and scaffolding projects
Individual planning and advice from formwork experts,
customized solutions from scaffolding specialists
PERI engineers often plan and calculate
technically and cost-effectively optimized
formwork and scaffolding solutions already
during the contract award phase. The
detailed and clear PERI plans as well as pre-
cise parts lists simplify calculations and
work preparation. In addition, they increase
the cost certainty for the implementation.
The technical processing also includes pro-
ject-related static calculations and, if
required, as verifiable statics.
148
Services
Graphical 3D planning for a complex formwork solution
for a bridge superstructure that is flexibly adaptable to
different cross-section widths as well as varying longitu-
dinal and transverse inclinations. Project-specific planning for the use
of formwork and structural calcula-
tions for every construction task
Implementation planning and proof
of stability analysis for shoring and
working scaffolds for every require-
ment
Verifiable statics for the formwork
and scaffolding planning while taking
into account the relevant standards
Determining optimal material
requirements for the cycle planning
Optimized solutions
Project-related customized formwork and
scaffolding planning with site-compliant
drawings and parts lists
A personal contact person
Continuous project support and technical
advice from a PERI specialist if required,
also directly on the jobsite
Planning reliability
Through regulation-compliant or verifiable
static calculations
For planning scaffold structures, there are a range of PERI provides comprehensive solutions for every build- Where necessary, test structures are designed prior to PERI engineers also support the realization on the con-
requirements to be fulfilled, e.g. as with this complex ing. The first step is planning a solution with PERI CAD. the delivery of the materials in order, for example, to struction site so that the planned solution is efficiently
suspended scaffold. test the functionalities of a tunnel formwork carriage. implemented under everyday jobsite conditions.
149
PERI ELPOS PERI CAD Services

The fast and easy software for standard applications The professional program for
experienced CAD users

Fast and easy planning aid for daily For professional formwork and
work preparation with PERI form- scaffolding planning
work and scaffolding systems AutoCAD Architecture-based
Users only need basic computer application
skills With diverse PERI tools for the
Automatic support for PERI standard planning of PERI formwork and
systems and basic functions for scaffolding systems
manual adjustments

Simple icons and intuitive operation characterize the ELPOS software. The design is very simple and fast for every PERI CAD also delivers professional formwork plans and plan drawings for elaborate details and structures.
user even those with no CAD experience.

With ELPOS, the use of PERI formwork and
scaffolding systems can be planned quickly
and easily without any CAD knowledge,
ranging from simple basements to multi-
storey buildings. The results of the planning
are practical drawings and project-related
parts lists which optimize and accelerate
the execution on the construction site.
Less time required PERI CAD is the ideal tool for experienced Detailed planning
With automatism and an electronic component catalogue CAD users and is used for a very wide Also for complex structures
Optimized material utilization range of tasks from planning simple Clear presentation
Through project-related adaption of material requirements to match cycle implementation ground plans with standard systems to Clear and detailed plans thanks to 3D-elaborations and visualizations
Safe execution developing solutions for the most compli- Reduced costs
With easy-to-understand plans cated engineering works. PERI CAD Through the accurate planning of quantities and optimized construction sequences
requires the Autodesk Architecture soft-
ware.

Plans that have been created with ELPOS are easily

comprehensible and contain all the required details for The maximum parts list shows the maximum demand Apart from detailed manuals, the CAD hotline answers With PERI CAD, the slab formwork including the PERI CAD solution for a tunnel construction. The illustra- 3D elaborations with PERI CAD provide clear solutions
the assembly. As a result, formwork and scaffolding are for each system component while taking into account user questions. In addition, PERI also provides software required shoring for greater room heights can also be tion shows the cross-section and the longitudinal view while the visualizations support the implementation of
quickly and safely set up. the planned concreting cycle. training. planned as shown here over three storeys. of a formwork carriage with access for site traffic. the planned formwork and scaffolding solutions.

16 17 18 19 20 21 22

835 20,25
1,50 1,50 1,50 75 1,50 16 60 19 1,50 1,50 75 1,50 16 60 23 1,50 1,50 1,50 75 1,50 14525

30

2,93
1000

+7,79 m
+7,55 m +7,55 m +7,55 m

1200

1100
Arbeitsebene/ Bohlenbelag bauseits! Arbeitsebene/ Bohlenbelag bauseits! Arbeitsebene/ Bohlenbelag bauseits!

1200
285

700
+7,49 m

1972

6906,7
+4,39 m

- Betonierrichtung -
+4,09 m

7,465
Diagonale Diagonale Diagonale Diagonale Diagonale Diagonale Diagonale Diagonale Diagonale Diagonale Diagonale

www.peri.de

D PE RI 1

"A13" "A13" "A13" "A13" "A13" "A13" "A13" "A13" "A13" "A13" "A13"

-0,20 m -0,20 m

1,50 1,50 1,50 75 1,20 31 90 34 1,20 1,50 75 1,20 31 90 38 1,20 1,50 1,50 75 1,50 145 25

1,01

150 151
3D Planning Field Service Services

Tangible and understandable modelling Professional support from supervisors

of complex and challenging construction tasks and project managers

Site personnel are provided with compre-

hensive support by the PERI assembly fore-
man and supervisor to ensure efficient use
of PERI system equipment from the begin-
ning onwards. If necessary, a PERI project
manager can also be appointed for large
construction sites who helps, in close coor-
dination with the site management, to con-
tinually adapt the amount of materials to
the actual construction progression. The
project manager thereby helps to further
optimize material requirements and costs
throughout the construction sequences.

An excerpt from the simulated moving procedure of the

climbing formwork for the new ADAC headquarters in
Munich.

Photo-realistic pictures, three-dimensional Cost transparency Professional on-site briefings

visualization and moving images make com-
plex tasks easier to understand and project
processes transparent for all parties. By
means of construction progress simulations
or through model-related cycle planning,
PERI engineers link the planning solution
with the time dimension. This orientation to
the project progression provides optimiza-
tion potential for well-targeted planning and
processes monitoring on the construction
site.
Through the tangible visualization of the
technical solution
Improving the construction progress
Thanks to animated sequence simulations
before the project starts
More efficient construction work
Due to optimized work preparation and
model-based information
Coordinated processes
Continuously solved from CAD design
through to the assembly
Models for explaining the technical
solution
Construction sequence simulations
and process presentations
Planning through to the issue of an
NC code for connecting the CNC
milling machine
Visual processing of the project
Through experienced PERI assembly fore-
men and supervisors
Increasing the cost-efficiency
By means of individual on-site project man-
agement
Continuous control possibilities
Target/actual performance comparisons for
the continuous monitoring of material, time
and costs
Transparency and planning reliability
Thanks to site-compliant and comprehensi-
ble methods of payments
PERI Project Manager
Planning, delivery and management
of cost-effective material use
Organization and coordination of the
formwork and scaffolding planning
Supervising the on-schedule provi-
sion of materials
Coordinating the movement of
materials on the construction site
Organizing the return delivery pro-
cesses
Compiling key figure reports on a
weekly and monthly basis
PERI Assembly Foreman
Briefings for the operation and han-
dling of PERI formwork and scaffold-
ing systems
Explanation of plans and parts lists
Information on the maintenance,
cleaning and storage of PERI form-
work and scaffolding systems

152 153
Rental Parks and Distribution
The best material in the right quantity,
at the right time, in the right place
Through the renting of material, not only
are peak requirements cost-effectively cov-
ered. Also for out-of-the-ordinary applica-
tions, renting the appropriate system equip-
ment is the most suitable option. PERI has
more than 110 logistics locations world-
wide, and reliably delivers to the respective
construction site. Through an organized
exchange of materials, very large material
quantities can also be made available for
exceptional orders. PERI reduces the capac-
ity utilization risk for the customer and also
ensures consistent quality of formwork and
scaffolding systems.
Optimal stock availability
Through a large rental equipment park with
numerous locations around the world
Safe transportation
Thanks to optimized standard packaging
with cranable pallets and crane pallets
Uninterrupted construction sequences
Due to flexible reaction times of the PERI
rental park
Rental Service MS Plus
The PERI Rental Service MS Plus is the ser-
vice package with cleaning and repair ser-
vices for PERI system formwork at clearly
calculable prices.
154
myPERI Online Portal Services
Faster and easier access to project data
around the clock
The online portal provides PERI customers
with comprehensive product information on
all PERI systems as well as specific project
data of PERI construction sites. For every
project, a wide range of data and analyses
is available around the clock. Detailed
records of delivered quantities as well as
return deliveries provide information about
current inventory levels. In addition, the
portal contains many other useful functions,
e.g. the creation of illustrated return deliv-
ery notes.
myPERI project access
Access to all data of a construction site
myPERI customer access
Access to information on all ongoing
building projects at customer level
Provides an overview
Project data, material and costs with the
help of clearly presented reports at a glance
Simplifies work processes
Helpful support through useful work aids
and templates in all phases of the construc-
tion progress
Regularly updated
Information is always up-to-date and the
numerous evaluation options per mouse
click also saves time Construction sites, materials and costs at a glance per mouse click
Clearly presented reports and invoices
Useful templates, e.g. illustrated return delivery notes
Visual support of the construction progress
Product brochures, instructions for assembly and use in many languages
Individually configurable access authorization
In myPERI, all technical documents are available - as a The use of myPERI also facilitates return deliveries. components on the return delivery notes, the elements
PDF file for download, for every user in many languages. Through the additional graphic drawings of the system to be returned can be quickly and correctly identified.
Environmentally-friendly, mechanical cleaning of elements and accessories
Repairs due to wear and tear, dirt and damage
Formlining repair with plates d = 60 mm or d = 40 mm
Required repair work, e.g. on the frame and struts that does not require removal of
the formlining
Alignment of connecting parts and accessories
Flattening of dents in circular steel props
155
Formwork Assembly
From plywood cut-to-size through to complex 3D elements
customized to suit all project requirements
PERI produces cut-to-size plywood panels
and special formwork of all kinds - from
simple formats and box outs to 3D form-
work units for once-only applications. All
customized elements are produced in the
required quality and suitable for the planned
number of uses.
The CAD planning data is sent directly to the CNC
machine. Here, individual panel cuts as well as the indi-
vidual components for more complex formwork units
are created.
156
Cleaning and Repairs Services
A special service for special systems
Perfectly assembled Due to the high demands placed on form-
Adapted to match the component or structural shape work materials, regular maintenance is
With high quality essential for ensuring good execution
Best quality finish due to stationary prefabrication using state-of-the-art plant engineering results. PERI provides professional cleaning
and well-trained, experienced personnel and repair services at many locations world-
Produced just-in-time wide and thus safeguards the upkeep of the
Assembled on-time according to construction progress and delivered to the construction customers stock of materials over a long
site period.
Individually coordinated
Definition of the required services accord-
ing to the state of the materials with the
PERI experts Smaller areas of damage to the formlining, mostly The bearing surfaces of the frame are cleaned and
caused by concrete vibrators, are repaired if required straightened before the new formlining is installed.
Professional repair service with repair veneers. These are permanently glued and
With the very latest plant technology and sit flush with the surface.
PERI specialist personnel
Fast processing
Formwork units made of panel materials according to customer requirements Rapid processing and return deliveries RS Cleaning Service scope of service: mechanical cleaning, removing concrete
CNC panel cuts in any geometrical shape thanks to PERIs network of service centres from plugged tie points and other holes, repairs to the plywood
VARIO special formwork, straight or curved RK "Small" Repair Service scope of service: individual coordination of the scope
Assembly and dismantling of PERI system formwork of service, exchange of plywood, cleaning of the bearing surfaces, installation of
Wall, slab and bottom slab recess units plywood with permanent elastic joints
2D or 3D additional infill spaces as well as complex formwork units according to "Large" Repair Service scope of service: "Small" repair service as well as addi-
individual requirements regarding shape, type of formlining and planned number of tional frame repairs, sandblasting, application of original PERI powder coating
uses
157
Reference Projects

160 Housing & Multi-Storey Projects

178 Skyscrapers and Towers

206 Cultural Buildings

228 Transport Engineering

268 Water Retaining Structures

278 Industrial Structures

290 Building Redevelopment

158 159
 Housing and Multi-Storey Projects

Housing and multi-storey building

projects comprises construction of
detached houses and apartment
buildings through to modern shop-
ping centres.

As a rule, multi-storey constructions are

characterized by medium-sized down to
smaller room units. For walls, columns
as well as slabs, the concrete construc-
tion fulfils all requirements regarding
functionality, cost-effectiveness and
design. The slab construction and realiza-
tion in particular play an important role.
In residential construction, basement
walls and floor slabs are usually cast
in-situ with individual building forms.
Also in living areas, concrete is increas-
ingly being used as a modern design
element, very often combined with high
architectural concrete requirements.

160 161
Residential and Office Complex at the Nordbahnhof,
Vienna, Austria
Saving time with MAXIMO and SKYDECK
The one-sided tie installation procedure of the MAXIMO
panel formwork reduced shuttering times as well as
ensuring that a neat joint and tie arrangement was
achieved.
The PERI solution with MULTIFLEX and MULTIPROP for
forming the circumferential balconies was simultaneously
the working scaffold.
The formwork solution developed by
PERIs Austrian engineers was based
on modern system formwork with
MAXIMO and SKYDECK. Due to the
shorter shuttering times, the shell of
the building could be completed in
only 10 months.
On the area that was formerly Viennas
former Nordbahnhof, around 10,000 apart
ments and 20,000 jobs will eventually be
162
created over the next few years. The urban The 10-month construction schedule for the
development design of two eight-storey structural work was extremely tight.
residential buildings with a total of 91 hous Through the use of MAXIMO and
ing units included generously equipped SKYDECK, the walls and slabs could be
facilities with balconies and loggias, as well formed much faster which meant, in
as concrete cast in place. In this connection, conjunction with well thought-out cycle
increased architectural concrete require planning, on-site material requirements
ments were to be met for the walls and remained manageable. With the MAXIMO
undersides of the balconies. panel formwork, the resulting time-savings
were mainly due to the MX tie technology
with ties installed from one side along with
the systematized and reduced number of
anchor points. In addition, attractive concrete
surfaces were achieved through the clearly
structured joint and tie arrangement.
The storey slabs were formed systematically
with the lightweight aluminium SKYDECK
panel slab formwork, the recurring assembly
sequence and easy handling accelerated
the shuttering and striking procedures.
Through the use of the drophead system,
Housing and Multi-Storey Projects
The SKYDECK construction with main beams and panels
provides a systematic assembly sequence and creates
space under the formwork.
Contractor
Universale Hochbau, Trumau
Field Service
PERI Ges. mbH Austria, Nussdorf ob der Traisen Office
Jrgen Pischof
Site Manager
With SKYDECK, we have exactly the
right slab formwork system for our
construction project the drophead for
early striking and simple, easy hand
ling have really convinced us. And the
MAXIMO wall formwork is 25 percent
faster than conventional panel form
work systems; especially the one-sided
anchoring saves a great deal of time.
the panels and main beams could be used
at an early stage for the next concreting
cycle. For forming the balconies, PERI
engineers selected MULTIFLEX girder slab
formwork supported by MULTIPROP shoring
towers. As a result, the increased architec
tural concrete requirements could be met
and, in coordination with the site manage
ment, the cantilevered slab formwork
simultaneously served as circumferential
working scaffold.
163
Detached House, Dusslingen, Germany
Efficient shuttering of walls with fewer components
Faster MAXIMO use planned with ELPOS: as a result,
element arrangement and material requirements could
then be optimised.
Flexibility and time advantages influenced
the decision to invest in the MAXIMO
panel formwork; in addition, the concrete
surfaces can also be provided with a better
design through the neat joint and tie
arrangement.
The basement walls of the detached house
were formed in three cycles with a wall
thickness of 24 cm. For this, the con
struction crew used the newly purchased
MAXIMO 270. The 14-man building
company, with an associated engineering
design office and property development
business, decided after careful considera
tion in favour of the MAXIMO panel form
work system in order to be able to work
even more efficiently when constructing
basements for detached houses through
to retaining and silo walls. As an additional
benefit, K & L Construction promised
achieving attractive visibly remaining
concrete surfaces with economic means
as the MAXIMO panel formwork ensures
a neat joint and tie arrangement.
Already after only the first operations in
residential construction with the MAXIMO,
the company was certain that it had made
the right decision. Then, by eliminating the
spacer tube, fewer parts were required which
164
Housing and Multi-Storey Projects
Forming can be carried out much quicker due to the anchor technology The combination of tension and
with ties installed from one side, the saving of spacer tubes and compression brace together with
reduced number of tie points. centrally-positioned tie points replaces
the bottom row of anchors for founda
tions, parapets and downstand beams.
reduced formwork requirements on the of working steps and tie points will have an
jobsite. In addition, the MX tie technology even greater effect. Furthermore, the central
with ties installed from one side and the arrangement of the tie points means that
use of proven BFD alignment couplers saved foundations, parapets and beams no longer
valuable time. For subsequent projects espe have to be anchored in the bottom, often
cially with high wall sections, the reduction heavily reinforced area.
Contractor
K & L Bau GmbH, Dusslingen
Field Service
PERI GmbH Germany, Offenburg Office
Thomas Knupfer
Managing Director and Site Manager
MAXIMO is the logical further development of TRIO
and therefore my personnel could immediately work
with the formwork. The new tie technology brings us
corresponding time advantages if only because we
do not need any more spacer tubes. Also, the
centrally-positioned tie points and the attractive
concrete finish brings us further additional benefits.
The purchase price really pays off.
165
Administration Building, Banco Ciudad de Buenos Aires, Housing & Multi-Storey Projects

Argentina
Large undulating roof efficiently formed

20.40
Construction of the 94 m wide undulating slab was car

16.00
13.00
ried out longitudinally using six sections, each with 16 m
concreting cycle lengths.

96.50

With longitudinally movable slab tables,

the undulating roof construction was
brought into shape. For this, the PERI
project solution fulfilled the high archi-
tectural concrete requirements whilst
maintaining the short construction peri-
od from an economic point of view.
The new administration building of the
Banco Ciudad de Buenos Aires is dominat
ed by an undulating, 9,000 m roof con
struction. Circular columns in generous grid
dimensions of 16 m x 24 m seem to allow
the filigree appearance of the architectural
concrete construction to float in the air at a
height of more than 20 m. The building
complex bears the signature of the London-
based architect, Norman Foster.
Juan Manuel Denotta
Project Manager
With only two PERI transportation trolleys, the up
to 24 m large tables weighing 2 t could easily be
moved onto the PERI UP Rosett platforms an excel
lent solution for our project.
Contractor VARIOKIT and MULTIPROP system components formed Due to the metric basic grid dimensions, the PERI UP The new bank building of the Banco Ciudad de Buenos
CRIBA S.A., Buenos Aires the cost-effective basis for the repositionable, form-giv Rosett Flex scaffolding sub-structure could be optimally Aires was designed by the renowned architects Foster +
Architect ing slab tables. adapted to match the different contact areas. Partners.
Foster + Partners, London
Field Service
PERI Argentina S.A., Buenos Aires

A dimensionally-accurate design, faultless

architectural concrete quality and a high
working operations speed in order to bring
these three essential requirements into line
during construction, PERI project engineers
in Buenos Aires developed a customized
formwork and scaffolding concept. The lon
gitudinally-moved table solution was posi
tioned on an intermediate platform which
stretched across the entire width of the
structure and facilitated fast 16 m cycle
sequences without any time-consuming
assembly work. The on-site platform require
ments for only two cycle lengths was suffi
cient as the scaffolding sub-structure could
be quickly moved section-by-section.

A spatially designed PERI UP Rosett Flex

scaffolding construction and the MULTI
FLEX girder slab formwork system formed
horizontal working and support levels at
heights of 13 m and 16 m. Above this, form-
giving formwork units were mounted on
slab tables which could be moved on the
intermediate level to the next section by
hand with the help of the PERI transporta
tion trolley. Using timber formers, the pre
cisely-shaped formwork elements on the
basis of the VARIO system were delivered
prefabricated to the construction site, and
connected using a VARIOKIT raised form
work construction as well as MULTIPROP
shoring towers to form large-sized table
units. Articulated couplings ensured
extremely tight connections between the
elements.

166 167
Housing Development, Los Portones de Linares, Chile
Monolithic house construction in 2-day cycles
The UNO wall elements could be easily positioned
by hand and connected with wedge couplers.
168
After mounting the slab elements, the slab wedge
coupler pulls the two panels tightly together.
Using just a minimum of accessory parts, walls
and slabs including the box outs could be
formed very quickly.
Completion of the 350 houses was carried out in regular 2-day cycles.
With the help of the UNO formwork,
350 residential buildings could be mono-
lithically constructed in 2-day cycles,
while the walls and slabs of an entire
floor were concreted in one pour.
The new housing estate on the outskirts of
the Chilean city of Linares is comprised of
350 homes. The ground floors were com
pleted using a monolithic in-situ concrete
construction and the top floors realized as
timber frame constructions. Due to eco
nomic considerations, there are only two
floor plan versions.
For monolithic forming, the construction
team used the lightweight aluminium UNO
system which allowed the walls and slabs
to be constructed in one pour. For this,
PERI Chile delivered two sets of formwork
with project-related prefabricated system
elements. In order to be able to concrete an
entire house every second day, only 4 men
Every second day, an entire ground floor was
completed.
were required for the complete shuttering
work including cleaning and transport to the
next place of operations. As the walls are
struck before the slabs in the UNO system,
time-consuming temporary storage for the
slab panels was not required.
For each building, 237 m and 205 m of
wall and slab areas respectively were to be
formed. The walls were formed after the
reinforcement was in place and the electri
cal and sanitary installations had been pre
pared. The small number of anchors
reduced the work involved for cutting the
reinforcement and, with tubes not being
required due to the conical tie design, time
and material costs could also be saved. At
the same time as the slabs were shuttered,
the slab reinforcement and installations
were being supplemented.
With the drophead system, early striking of the slab
elements could take place.
Housing & Multi-Storey Projects
Contractor
Galilea S.A. Ingeniera y Construccin, Talca
Field Service
PERI Chile Ltda.
Pedro Letelier
Project Manager
The market for concrete-designed
houses will grow enormously in the
coming years and with the UNO,
PERI is optimally equipped. We took a
close look at a number of systems and
chose PERI because of the simplicity
and speed. The results are excellent
also thanks to the individual support
we received.
With the UNO formwork system, ready-to-paint wall
and slab concrete surfaces were achieved.
169
Technology Centre, Falkenberg School, Sweden Housing & Multi-Storey Projects

Protective roof, load-bearing system and facade scaffolding

rolled into one

Kjell Andersson
Site Manager

PERI UP was the only system that provided us with

the possibility to be able to realize the complete
enclosure as well as accommodating the gantry
crane with only one scaffold construction.

Contractor
Tage & Sner, Halmstad
Field Service
PERIform Sverige AB, Halmstad
PERI GmbH Germany, Weissenhorn Office

26.70

The PERI UP scaffold

solution served as the
housing, for accommo
dating the gantry crane
as well as a working
scaffold for the insulation
work on the external
facade with integrated
access technology.
21.30

Due to the flexible adaptability of the
PERI UP modular scaffolding in combina-
tion with system components taken from
the PERI programme, all requirements
regarding the enclosure, accommodating
the gantry crane and working scaffold
for the insulation work could be fulfilled
with only one scaffold construction.
The four-story NTC building (NTC = Natur
vetenskapligt och Tekniskt Centrum) has an
area of 3,500 m, and was designed and
constructed as a passive house. Maximum
use is made of solar and wind energy on
the facade and roof whilst the extensive
thermal protection measures also demanded
the highest quality of construction work.
With the help of the LGS weather protec
tion roof and the enclosure on the basis of
the PERI UP Rosett Flex modular scaffold
ing system, construction work throughout
was provided with full protection against
external weather conditions. In addition, an
important element of the PERI solution was
the integration of a gantry crane in the scaf
fold construction. Furthermore, the entire
material transport took place in the protected
area: wide access points on the longitudinal
sides allowed easy truck deliveries, RCS PERI engineers took into account the integration of a The PERI complete housing construction was 51 m
The weather protection roof on the basis of the LGS gantry crane with a 10 t lifting capacity in their scaffold long, 34 m wide and 26 m high for high quality of
climbing rails served here as bridging girders.
lattice girder system had a span of 26.70 m. concept. execution of all constructional measures.
Accommodating and transferring the loads
from the crane track into the scaffold was
carried out via
SRU steel walers. In order to
adapt the load-bearing system to handle the
load concentrations, legs were bundled by
means of 25 cm ledgers. RS 1400 push-pull
props from the PERI product portfolio stabi
lized the scaffold construction at spacings
of 6 m.

170 171
Ocean Plaza Business Centre, Kiev, Ukraine
Continuous work operations without interruptions
The right system equipment, optimized on-site material requirements and comprehensive support
accelerated the construction progress of the modern, four-storey complex in downtown Kiev.
With a comprehensive formwork and
scaffolding solution, PERI engineers
supported an ambitious construction
project in the Kiev city centre.
The schedule for the structural work was
extremely tight in order to ensure that
work was completed in time for the start
of the European Football Championship
in July 2012. The right system equipment
with optimum on-site material require-
ments contributed to the success of the
project along with expert advice and
support provided throughout all phases
of construction.
The four-storey Ocean Plaza is a business
centre in a prime downtown location. This
modern complex with a total of 250,000 m
of floor space and 3,000 underground
parking spaces was realized in three con
struction stages. In close consultation with
the site management team, formwork and
scaffolding requirements were analysed at
an early stage and system equipment indi
vidually tailored to meet project demands.
In addition, PERI engineers provided techni
cal and logistical support throughout the
construction period through to the comple
tion of the project. This led to optimal
results as well as continuous operating
sequences without any interruptions.
SRS circular column formwork supplemented
by TRIO column and wall formwork ensured
fast construction progress. The 30 cm thick
172
Housing and Multi-Storey Projects
For transferring loads over several floors, PERI UP shoring
towers were assembled and used as a spatial load-bearing
structure up to 13.80 m high.
reinforced concrete slabs were formed
using MULTIFLEX with support provided for
the standard 3 m floor heights using PEP 20
and MULTIPROP slab props. In those areas
where loads had to be transferred over
great heights, the MULTIPROP aluminium
props were connected with MRK frames thus
forming a modular shoring tower system.
For the multi-storey retail units with a wide Andrey Anatolievitch Boiko
range of height offsets and cantilevers, Supervisor
supporting heights were required which
stretched from two to four floors. Further Through the very close cooperation
more, the largely column-free architecture with the PERI engineers, we were
resulted in the use of massive downstand able to carry out all work on site at
beams. With PERI UP Rosett Flex, the con any given time very professionally.
struction team had a highly flexible shoring The support ranged from technical
system at its disposal. Shoring towers preparation through to return
with 1.50 m and 2.00 m base widths were deliveries of materials.
formed that were adapted to suit the
respective supporting height and load,
and extended, if required, with additional
frames. In areas with large supporting
heights up to 13.80 m, a spatial load-bear
ing structure was used to transfer the
loads. Adaption to concentrated loads
resulting from 1.20 m thick beams was
carried out using 50 cm and 75 cm ledgers.
Thus, the standards were bundled within
the system which meant time-consuming Contractor
K.A.N. Stroy, Kiev
tube and coupler assembly was not Field Service
required. Cantilevered brackets in the TOW PERI Ukraina, Brovary
load-carrying system supported the GT 24
and VT 20K formwork girders in those
positions where extra working space was
needed at the slab edges.
173
Jaber Al Ahmad Al Sabah Clinic, Kuwait City, Kuwait
High project requirements adapted forming operations
For one of the largest construction
projects in the Middle East, by exactly
matching project requirements along
with the availability of large quantities
of materials, this ensured that the
extremely short construction schedule
could be maintained.
Five 14-storey hospital ward buildings are arranged
around the central main building which also features three
underground parking levels for 7,000 parking spaces.
174
With 1,168 beds, the Jaber Al Ahmed Al
Sabah Clinic in Kuwait City is one of the
largest and most modern hospitals in the
Gulf Region. The seven-storey main building
is surrounded by five hospital wards
arranged in the shape of a star which have
up to 14 floors and are almost 65 m high.
In addition, the clinic complex has three
underground parking levels with a total of
7,000 parking spaces as well as several
outbuildings and one technical building.
For the entire construction project, around
650,000 m of concrete had to be formed
on schedule and cost-effectively.
In order to maintain the tight construction
schedule in spite of the extraordinary
dimensions, large quantities of formwork
materials were required. The PERI project
solution included optimum system use each
time coupled with matching on-site material
requirements to suit the construction
schedule. Furthermore, PERI engineers had
to take into account the complex geometries
along with high demands placed on the
concrete surface qualities. Reliable, stable
system components ensured a consistent
quality and continuous construction progress
without any interruptions.
Using the easy-to-install TRIO panel form
work, for example, short shuttering and
striking times could be realized for the core
and stairway walls in particular as well as
realizing fast moving operations. External
walls with variable dimensions and curved
shapes were economically constructed with
the VARIO GT 24 girder wall formwork.
For forming the rectangular columns, LICO
column formwork and TRIO columns were
used with lightweight individual compo
nents and fast concreting cycles even
without any crane support.
The use of ACS self-climbing formwork
resulted in a significant reduction of crane
time for the construction of the up to 65 m
high core walls of the hospital ward build
ings. Through crane-independent shuttering,
striking and climbing, on-site working oper
ations could be significantly accelerated.
With very few individual components and only one
connecting means, the TRIO panel formwork ensured
fast forming of the internal walls.
Field Service
With or without the crane: the TRIO column formwork
could be used for columns and walls, whilst forming
could be done manually with LICO if the crane was
unavailable.
Housing and Multi-Storey Projects
Serry Sulayman
Assistant to Chairman
Project Director
Taking care of fine details, giving full
24/7 technical support and after sales
service by taking care to the fullest
extend possible for any site challenges
having very close respectable, friendly
relations and suitable prices. All of the
above, show how PERI is dealing with
us especially in this hospital project,
one of the greatest Mega projects in
the Middle East.
Contractor
Arab Contractor Osman Ahmed Osman & Company
PERI Kuwait
Due to the large room heights of up to 5 m, the slab
tables were supported by means of PEP 20-500 props.
175
Prosta Tower, Warsaw, Poland
Formwork, scaffolding and logistics perfectly matched
PERI engineers combined TRIO panel formwork with
specially-designed box outs based on PERI system
components.
The Prosta Tower, with its very striking
concrete and glass facade, features a
superb architectural concrete finish.
With the help of a comprehensive form-
work and scaffolding solution designed
to match the high requirements, the con-
struction team required only 11 months
for the structural work.
176
Formwork and scaffolding technology were perfectly
matched for achieving the best-possible results.
A building front made of glass and a rein
forced concrete structure comprised of indi
vidual diamond-shaped sections in a perfect
architectural concrete finish characterize the
70 m high Prosta Tower in the Warsaw city
centre. The delicate concrete facade was
installed in the form of a net over the exter
nal glazing but still serves as a structural
component. With help of the PERI solution,
it was possible to accurately realize the
complicated concrete structure despite the
high degree of reinforcement and 90 kN/m
fresh concrete pressure with a tie-less
surface finish. Furthermore, logistics opera
tions adapted to suit the construction pro
cess, limited storage space and site facili
ties with only one crane were taken into
consideration. Optimized results and accel
erated construction progress without any
subsequent surface treatment were
ensured by the architectural concrete team
coordinating the detailed combination of
formwork, scaffold and concrete technology
in advance as well as test assemblies for
constructing reference structures.
The TRIO panel formwork served as an
inexpensive as well as a simple and quick
to assemble basic form with a formworking
height of 3.60 m. Double-layered Fin-Ply
Maxi formlining provided attractive and
virtually joint-free concrete surfaces. Due
to the special panel arrangement as well as
the use of load-distributing compensation
walers, anchoring did not have to take place
Housing and Multi-Storey Projects
Rafat Rusek
Project Manager
This project presented us with a tremen
PERI UP Rosett could be optimally adapted to suit the dous challenge because architectural
complex reinforced concrete structure which changed
from floor to floor.
concrete sites are often connected with
high risks. With PERI, however, we
found a competent and very experienced
partner. Due to their perfect logistical
operations and prefabricated formwork,
we were able to realize the project safely
and successfully.
through the concrete itself. For millimetre-
exact shaping of the structure, 28 project-
specific box outs were designed and subse
quently delivered ready-to-use to the job
site. The basis for this was formed by
rentable system components such as steel
walers, heavy-duty spindles and standard
ized connecting means from the PERI
product portfolio. Equipped with a specially-
designed striking mechanism, all standard
and special cross-sections could be con
structed without damaging the formwork
and concrete surface during striking.
A PERI UP Rosett working scaffold continu
ously extended in line with the building
progress supplemented the PERI complete
solution. The respective top level provided
sufficient space for forming, reinforcement
and concreting operations. The levels below
served as facade scaffolding for the subse
quent assembly work. Bracket extensions
on the inside allowed maximum adaptation
to the facade structure and through this
guaranteed optimal and safe accessibility.
Contractor
Warbud S.A., Warsaw
Field Service
PERI Polska Sp. z o. o., Warsaw
177
 Skyscrapers and Towers

Although skyscrapers impress through

their size, they are also increasingly
considered as architectural highlights
and characterize the skylines of many
cities around the world.

Todays types of construction and range

of methods allow the realization of
impressive architectural designs. With
the help of the appropriate climbing
technology, construction processes can
be rationalized to the point that only the
laws of physics (e.g. setting time of the
fresh concrete) set limits regarding even
faster construction progress. In addition,
an integral part of a formwork and scaf-
folding solution should be a project-spe-
cific safety concept: with fall protection
equipment for all stages of construction,
personal protection against wind and
weather when working at great heights,
safe construction site operations even
when subjected to high wind speeds as
well as instructing site personnel at the
start and during the building project.

178 179
De Rotterdam, Rotterdam, Netherlands Skyscrapers and Towers

System solution for accelerated and safe construction

The Rotterdam-based architect, Rem
Koolhas, gave his high-rise ensemble
a huge jolt this resulted in placing
high demands on the construction work.
Therefore, the supporting structure
concept for realizing the cantilevers at a
height of 86 m was an essential part of
the comprehensive PERI overall solution.
The largest building in the Netherlands is
situated in the immediate vicinity to other
architectural highlights such as the Erasmus
Bridge by Van Berkel & Bos, the inclined
high-rise building by Renzo Piano and the
World Port Center by Sir Norman Foster.
beam heights in the West Tower, transferring
the large loads from the 8.88 m cantilevers
for two complete floors of the building and
the low 3.52 m height of the storey below
had to be taken into consideration. For the
Central and East Towers, a double-storey
could be used for this purpose here, the
supporting formwork solution also served
as a supporting structure between the
floors. Extensive know-how was also used
to good effect in the beam extensions
after the inherent load-bearing capacity
of the building had been reached. For this
purpose, the construction site crew used
the PERI lifting carriage taken from the
The construction team only required eight
days for one complete standard floor. For
the floors in the base section, a high degree
of safety was ensured using cantilevered
SLT 375 main beams and SKYDECK plat-
forms, also at the slab edges. For the large
supporting heights reaching over several
floors, the construction crew combined
SKYDECK with the MULTIPROP load-bear-
ing scaffold.

The 150 m high multi-storey ensemble
consists of three complex-designed office,
hotel and residential towers standing side
by side and connected to each other. At the
halfway point, the structure is characterized
by a huge jolt in the form of a horizontal
offset to the west and north. Thus, at a
height of 86 m, the 24th and 26th floors
respectively along with the remaining
3.02
SKYDECK large slab table system. By
means of a crane lift, a special chain block
system and rear carriage, the shear frames
were pulled horizontally from the building.
With the RCS P climbing protection panel,
site personnel were prevented from falling
at all times and protected from strong
winds at great heights this meant forming
3.24

upper storeys cantilever outwards in part
almost 9 m.
In particular, the PERI supporting formwork
solution for realizing the cantilevered sec-
tions was an important component of the
overall concept. The shear frames were
based on the VARIOKIT engineering con-
struction kit with rentable system compo-
nents, supplemented by project-specific
construction bracing. For dimensioning the
operations were accelerated along with an
enhanced work performance. With SKYDECK,
floor slabs could be formed without the 8.97
need of a crane; in particular, with striking
being carried out manually as well as the
systematic assembly sequence, construction
processes were accelerated. In addition,
through the use of the drophead and the
possibility of early striking, the amount of
panels and main beams required on site
was reduced.

Complete enclosure with the RCS P climbing protection

Christian Schumacher
Site Manager (Shell)
In terms of scheduling dependencies regarding
subsequent working activities as well as cost-effec-
tiveness, the truss girder solution for realizing the
building cantilever proved to be the best solution.
In addition, using SKYDECK is optimal for the
repetitive floor geometry: it is lightweight and
thus crane-independent, and in particular ensures
consistent quality and the time required is easy to
predict. And with the high slabs, the MULTIPROP
towers are a real alternative to the classical birdcage
scaffolding construction.
panel provided maximum protection and facilitated a
safe and fast working environment in the two topmost
Lightweight aluminium combination: SKYDECK as well Systematically sideways: with the help of the SKYTABLE Safely upwards: the two topmost floors under construc-
as MULTIPROP as individual props and shoring towers moving procedure, the VARIOKIT truss girders could be tion were completely enclosed using the RCS P climbing
floors under construction. An important component of for the base section floors with large supporting heights. pulled horizontally from the building. protection panel.
the PERI solution was the load-bearing concept for
realizing the up to 9 m cantilevered floors at the halfway
point of the building.
Contractor
Ed. Zblin AG, Direktion Stuttgart/Komplettbau;
Zblin Nederland B.V., Rotterdam
Architect
Rem Koolhaas, Office for Metropolitan Architecture
(OMA), Rotterdam
Field Service
PERI GmbH Germany, Stuttgart and
Weissenhorn Offices; PERI B.V. Netherlands, Schijndel

180 181
Bosco Verticale, Milan, Italy Skyscrapers and Towers

Milan forest gained two metres in height every week

The irregular-positioned cantilevered,
reinforced concrete balconies of the
Milan office and residential complex are
planted with numerous trees and shrubs.
With the help of the PERI formwork and
scaffolding solution, the floors could be
realized with extremely fast concreting
cycle sequences in spite of the unique-
ness of the architecture.
Regarding environmental and climate pro-
tection, Italian architect Stefano Boeri, went
his own way with his concept of an ecologi-
cal high-rise building aligned with nature:
he designed the two 87 m and 119 m high
residential structures with massive balco-
nies and subsequently planted these with
664 trees as well as over 4,000 shrubs and
bushes a vertical forest in the middle of
Milan. These provide protection against
noise, dust and wind as well as against
direct sunlight whilst additionally reducing
carbon dioxide levels and simultaneously
producing oxygen.
In order to be able to realize the building
ensemble whilst maintaining a very tight
construction schedule, PERI developed a
customized formwork and scaffolding con-
cept in particular for the cantilevered bal-
conies on all four sides and the floor slabs.
The project solution, which was based on

Massive reinforced concrete balconies cantilever out- PERI engineers combined rentable construction kit sys- VARIOKIT framework units, consisting of system
wards for 3.35 m in an irregular fashion on all four sides tems to create a customized formwork and scaffolding components, carried the fresh concrete loads from
of the building. solution. the balconies and accommodated the RCS protection
panel construction for the upper floors.

Ferdinand Platter
Technical Director

0.28
Together with PERI engineers, we developed a very
effective and efficient solution for this unique project.

4.00
In addition, PERI supported us with the organization
and implementation of safety training. This contributed
to increased productivity and a higher level of safety
for the construction crew.

3.35
Contractor
ZH General Construction Company SPA, Sand in Taufers
Field Service
PERI S.p.A. Italy, Basiano

RCS rail climbing technology and the
PERI UP scaffold system as well as the
integration of customers own SKYDECK
panel slab formwork, resulted in extremely
fast concreting cycles: only 10 days were
required for each floor.
The massive, 28 cm thick reinforced con-
crete balconies with 1.30 m high parapets,
cantilever outwards to a length of 3.35 m.
VARIOKIT framework units from rentable
PERI system components carried the fresh
concrete loads from the balconies; in
addition, PERI engineers combined the
framework with the RCS protection panel
construction. This served as a secure enclo-
sure and protection against falling for each
of the top two floors under construction.
With the help of the project-specific moving
procedure using a crane and electric cable
winch, units can be pulled from the build-
ing. As a result, an entire floor comprising
18 framework units could be moved within
only half a day, followed by the shaft plat-
forms and shoring towers. Due to the irreg-
ular arrangement of the balconies, the loads
often had to be transferred over the height
of several floors, especially on the corners
of the structures. For this purpose, PERI UP
Rosett shoring towers were flexibly adapted
to the different supporting heights which
reached heights of over 20 m. On the inter-
mediate floors, RCS landing platforms were
utilized for moving building materials with
help of the crane. These cantilever 6.35 m
beyond the buildings edge.

182 183
The Bow, Calgary, Canada
Crescent-shaped scaffolding: PERI UP at its best
The direction of the decks can be changed within a
scaffold bay at any point which increases the flexibility
of the system.
The 236 m high office tower, The Bow,
is shaped like a crescent and the most
striking feature of the building is the
diagonal arrangement of the steel sup-
port structure. A sophisticated PERI UP
scaffolding concept provided secure
access and spacious working platforms
for all subsequent sub-contracting work
following the completion of the build-
ings shell.
The Bow is the headquarters of the
EnCana Corporation, a company operating
in the oil and gas industry. Not only does
the office tower feature an extraordinary
design but also the building concept which
was tailored to meet the needs of the
employees. Shape and orientation of the
building have also been ideally adapted to
suit the local climatic conditions: a glass
atrium extends in a south-westerly direction
over the entire building height whilst an
intelligent energy concept ensures optimum
utilization of solar energy and minimum
energy consumption.
For painting as well as mounting of the fire
protection cladding, insulation and installation
of the piping system, the PERI UP scaffold
solution fulfilled a wide range of require-
ments regarding working area dimensions
and potential loads for the work scaffolding,
shoring and stairs. Installation of platforms
184
Skyscrapers and Towers
The staircase meets high load and accessibility require- The rosettes allow connections of up to 45 so that High level of safety for all work carried out by the
ments with permissible load of 3.0 kN/m and 1.00 m the scaffolding can be optimally adjusted to match the sub-contractors: with PERI UP Rosett Flex, working
wide stairways. crescent-shaped atrium. platforms could be adapted to suit to the complex,
curved steel structure.
63.40
at distances of 2.50 m over the entire
height of the building was requested.
One of the most important requirements
to be fulfilled for all sub-contractors was
to ensure that the working platforms were
as close as possible to the complex steel
structure. Here, the main beams ascended
at an angle of 76 whilst the front of the
building is curved like a crescent. Duncan McMillan
Senior Construction Manager
PERI UP Rosett Flex scaffolding could
22.70
be used extremely versatilely. The metric PERI UP has met all the strict require
grid dimensions along with the 25 cm and ments of the project for access, safety
37.5 cm decking widths provided maximum and efficiency. We are very pleased
flexibility and the Rosett nodes allowed with PERI teams support in the Bow
connecting possibilities in all directions. This project.
23.20
flexibility and high load-bearing capacity
with only a small number of diagonals made
the scaffold solution quick and cost-effec-
tive. For work on the steel construction,
the diagonally-positioned profiles had to be
236.00
accessible from all sides. With bracket can-
23.20
tilevers and the use of corner plates for the
inside corners, the working areas could be
adapted with maximum effect to the steel Contractor
Ledcor Construction Company, Calgary
components. In addition, adapting to the Architect
complex structure was achieved by changing Foster & Partner, London
the direction of the decking: the span direc- Field Service
PERI Formwork Systems, Inc. Canada, Calgary Office
tion of the decks could be changed within a
scaffold bay at any point several times if
required.
22.50
185
Administration Building, Central Bank of Nigeria, Lagos, Nigeria
Climbing without a crane and
flexible scaffolding procedure with system
Rouven Wetzel, Site Manager
Markus Kalkwski, Project Manager
With the PERI climbing solution, we
have achieved enormous savings in
crane time which has allowed us to
maintain the very tight schedule whilst
only having three cranes on site.
Furthermore, the system used is easy
to understand, very versatile and can
be adapted to meet all requirements.
Contractor
Julius Berger Nigeria PLC
Planning Operations
Julius Berger International GmbH, Wiesbaden
Field Service
PERI Export Division Nigeria, Frankfurt and
PERI GmbH Germany, Weissenhorn Office
The combination of two climbing systems perfectly matched the on-site requirements:
RCS self-climbing formwork for the main core and crane-climbed CB 240 for the three
stairwell satellite cores.
186
For the construction of the Nigerian
Central Bank, the formwork units climbed
hydraulically with the help of the RCS
self-climbing technology; for reasons of
space, only three cranes were available.
Following on from the rapid pace of work,
the building shell facade was scaffolded
with PERI UP.
The new administration building of the Cen-
tral bank of Nigeria (CBN) is 100 m high and
a facade consisting of aluminium, glass and
natural stone gives the complex an individu-
al and distinctive face. The formwork and
scaffolding concept was developed together
with the site management and took into
consideration the extreme space constraints
and limited crane capacity for the shell and
finishing work.
Therefore, the engineers combined the
VARIO GT 24 girder wall formwork with the
RCS climbing system to create project-
specific climbing formwork units for realizing
the centrally-positioned main core. These
could be moved without a crane by means
of mobile self-climbing aggregates and
designed for a standard storey height of
4.20 m. In particular, the PERI concept took
into account the changing ground plans
with tapered wall thicknesses and bracket
Mobile RCS hydraulic aggregates
reduced the costs incurred for
crane-independent climbing.
Skyscrapers and Towers
cantilevers with wall returns. The climbing
formwork units were dimensioned to ensure
that they could be used almost unchanged
over the complete height of the building
without additional assembly work in spite
of the geometrical changes in the structure.
For the, in part, only 2.50 m wide shafts,
the VARIO internal elements climbed all
four walls on only one RCS platform up to
the next floor.
For installing the natural stone, the facade
scaffolding was optimally adapted to per-
fectly suit to the complex geometry of the
building on the basis of PERI UP Rosett
Flex modular scaffold. The scaffold planning
was created with the help of PERI CAD
software and took into account the varying
ground plans featuring numerous projec-
tions and recesses as well as the three
crane towers. Planning work and proof of
stability went hand-in-hand here: this
ensured planning reliability and optimum
material utilization especially for scaffold
sections 100 m high. The standard bay
lengths featured 1.00 m working widths and
2.50 m long scaffolding bays, whilst
required length, width and height adjust-
ments were carried out in 25 or 50 cm
increments.
The 1.00 m wide PERI UP Rosett Flex
facade scaffold was covered with
protective netting.
187
Donau City Tower 1, Vienna, Austria Skyscrapers and Towers

High, slender and very distinctive safely and quickly climbed

With a height of 220 m, the DC Tower 1 is

the highest building in Austria. For the
extremely slender city landmark, PERI
developed a comprehensive formwork
and scaffolding solution in close cooper-
ation with the project management
using a combination of ACS self-climbing
technology, TRIO panel formwork,
SKYDECK slab formwork and RCS climb-
ing protection panel.

The tight construction schedule in particular

placed high demands on the execution of
the building work. The close cooperation of
all parties involved during the planning and
construction time ensured rapid building
progress. In addition, the PERI project man- The RCS climbing protection panel could be flexibly The storey slabs were realized with the help of
adapted to suit the forward and reversed-inclinations of SKYDECK panel slab formwork protected all-round
agement team was regularly on site to the facade geometry, secured by sliding scaffold ele- through the RCS climbing protection panel.
ensure efficient coordination and organiza- ments.
tion of the formwork and scaffolding plan-
ning. This led to optimization of material use
and the on-site material requirements as
well as cost-effective implementation.
9.60
3.50

The formwork for constructing the columns

with cross-sections of up to 1.20 m x 1.20 m
and heights up to 6.50 m was based on
rentable formwork elements taken from the
MAXIMO, TRIO and RAPID systems. For
minimizing on-site work requirements, PERI
delivered the column formwork already
pre-assembled. The elements could also be
used for the inclined columns of the struc-
turally bracing outrigger floors; likewise the
constraint points of the gable composite
columns could also be taken into considera-
tion. SKYDECK panel slab formwork was
used to form the 25 cm thick slabs of the
standard floors. The drophead system
allowed early striking thus reducing on-site
material requirements. An integrated RCS
Material Lifter on the front sides of the
building was used to move the slab form-
work for up to four floors thus saving on
crane time. These were concreted in two
phases and supported with additional col-
umns in order to be able to transfer the
high loads.
For constructing the three core areas of the
DC Tower, ACS self-climbing technology in
combination with TRIO panel formwork was
used. For reinforcing the 80 cm to 100 cm
thick core walls, 9.60 m high reinforcement
cages were pre-assembled and placed in
0.80 0.18 0.18 0.80
2.55 3.24 2.55
position whilst in some areas, prefabricated
sections were integrated in the formwork.
The construction crew quickly reached its
target of completing three storeys within
two weeks.
An efficient working environment was guar-
anteed by the use of the RCS climbing pro-
tection panel on the buildings outer edges.
The enclosure provided safe working levels
and could be adapted to the constantly
changing layout of the slabs. PERI designed
a special anchor solution that could vary the
The three core areas of the
DC Tower were climbed inde-
pendently of each other using
Johann Mirbeth
ACS climbing formwork up to
a height of 220 m. A 3.50 m General Foreman
concreting section was real-
ized by the construction team
The PERI climbing solution and the effi-
in 4 days.
cient TRIO and SKYDECK systems
allow us to achieve fast, safe and high
inclinations of the protection panels and quality construction progress. The ACS
allowed the hydraulic climbing procedure to self-climbing formwork functions fault-
take place without any modifications. Later- lessly, the RCS climbing protection panel
ally, sliding scaffold elements secured the provides us with optimum fall protection
variable balcony cantilevers. in any wind and weather, and is easy to
use.
Contractor
Max Bgl GmbH & Co, KG, Neumarkt
Field Service
PERI GmbH Germany, Nuremberg,
Munich and Weissenhorn Offices;
PERI Ges. mbH Austria, Nussdorf ob der Traisen

188 189
300 Front Street Condos, Toronto, Canada
Perfectly matched climbing protection panel and
slab table concept
PERI engineers combined SKYTABLE
large-area slab tables and the RCS climb-
ing protection panel to create an efficient
formwork solution with a very high level
of safety. For moving the tables outeach
time, the upper part of the protection
panel could be folded down hydraulically.
The 150 m high apartment building is located
in downtown Toronto, close to the Old Town
and Lake Ontario. The 50-storey structure
together with the 16-floor loft building hous-
es contain almost 700 exclusive apartments
with amenities such as 24 hour concierge,
gym as well as swimming pool and sauna
area. Along with using MAXIMO and
SKYDECK as the formwork systems for
walls and slabs of the base storeys, com-
pletion was also accelerated in particular
through the slab table and enclosure con-
cept which saved valuable crane time.
The SKYTABLE tables were individually
adapted to the floor plan geometry with
widths between 2.10 m and 6.00 m as well
as lengths up to 13.70 m. For the dimen-
sioning of the total of 22 tables, the PERI
planning took into consideration all breaks
on the internal walls thereby minimizing
time-consuming additional formworking
measures. With only one crane lift, up to
80 m of slab formwork was moved each
time during this project. After the concrete
had hardened, relieving the load on the
MULTIPROP props was achieved by means
2.95
On the basis of the RCS modular construction system,
the climbing protection panel units were flexibly adapted
to match the widely differing requirements.
190
The upper part of the protection panel could be folded
in order to pull the SKYTABLE tables out of the building
with the help of the lifting carriage.
of the quick release device. This allowed for
the tables to be pulled out of the building
using the lifting carriage and rear carriage,
in order to transport them into the next
level. No workers were required to walk on
the tables at any time.
The RCS climbing protection panel com-
pletely enclosed the building edges of the
uppermost floors still under construction.
This safeguarded personnel and passers-by
alike and also ensured a higher operational
performance. The RCS modular construction
Contractor
Avenue Building Corporation, Bolton
Field Service
PERI Formwork Systems,
Inc. Canada, Bolton Office
Skyscrapers and Towers
Integrated landing platforms served as temporary
storage areas and for moving materials with the crane.
system facilitated flexible adjustments to
match site-specific requirements: PERI
engineers integrated landing platforms at
different levels into their protection panel
concept. One particular feature was that
most of the climbing protection panel units
were designed so that the upper part could
be opened and re-closed for moving the
SKYTABLE tables. The folding mechanism
and crane-independent climbing was based
on the mobile RCS climbing hydraulics.
Mario Cascao
Site Superintendent
After using the RCS system on two
different projects, we find that this sys-
tem is a must to have on high buildings
where there is lot of activity below. You
concentrate more on production instead
of worrying about something falling off
the building, because you know your
work area is fully enclosed.
191
Evolution Tower, Moscow, Russia
Twisted floors in weekly cycles
With an elegant 150-degree rotation, the
Evolution Tower twists its way upwards
into the Moscow sky reaching a height
of almost 250 m. For this, PERI engineers
developed a crane-independent form-
work concept based on the RCS and ACS
self-climbing technology.
The site management team standing
proudly in front of the elegantly twisting
Evolution Tower.
192
Through the spiral-shaped design of the dis-
tinctive rectangular columns on the building
corners, the rotational effect is even more
striking. The project-specific PERI self-
climbing formwork concept for the inclined
and twisted corner columns was based on
ACS and RCS system components whilst a
special gallows construction accelerated
the shuttering and striking procedures. In
the area of the building
corners, the exter-
nal formwork served as slab edge formwork
when forming the floor slabs; in addition,
the RCS formwork scaffold unit also acted
Mehmet Bahadir Ontepeli
Project Manager
The good construction result is proof that we selected the right
formwork provider for this unique project. Whether self-climbing
technology for twisted corner columns, diagonally-climbed RCS
climbing protection panel, ACS for core walls, SRS circular col-
umn formwork or the slab table solution for the floors we could
trust and rely on the experience of PERI for all formwork tasks.
The inclined-positioned climbing rails of The VARIO girder wall formwork for the
the RCS climbing protection panel were core walls was climbed with the help of the
constantly connected to the building by ACS self-climbing system in regular weekly
means of slab shoes. cycles using 4.30 m concreting cycles.
as a climbing protection panel and thus part
of the building enclosure.
Core walls and floor slabs were concreted in
one pour formed with VARIO GT 24 girder
wall formwork and customized UNIPORTAL
slab tables. In order to reach the required
weekly cycle, the ACS self-climbing system
facilitated crane-independent working
operations and ensured high productivity.
In addition, the three top floors under con-
struction were always tightly enclosed with
the RCS climbing protection panel.
Contractor
CJSC Renaissance Construction, Moscow
Field Service
OOO PERI Russia, Noginsk/Moscow
PERI GmbH Germany, Weissenhorn Office
Even the landing platforms were climbed
rail-guided with help of the mobile RCS
climbing hydraulics and without any
crane support.
Skyscrapers and Towers
The units climbed the twisting form of the
building in an inclined position also crane-
independent with the help of the mobile
climbing hydraulics. Likewise, the RCS land-
ing platforms moved steadily upwards on
the sides of the building in inclined posi-
tions without any crane support. These
could be easily moved to suit the changing
positions by means of adaptable forward
and reverse inclinations.
Due to the geometric features of the
Evolution Tower, with the combined climbing
formwork utilization for the core walls and
corner supports in connection with the
obliquely climbed protection panel and land-
ing platform, a test set-up was an important
part of the PERI overall solution. This meant
that the applicability under construction
site conditions could be demonstrated and
further optimized through fine-tuning adjust-
ments.
The 249 m high Evolution Tower is part of Moscow
City, Moscows international trade centre which is the
largest investment project in the Russian capital. Due
to the fact that each of the 52 upper floors is constantly
twisted by 3 in relation to the preceding one whilst
being arranged around the central core of the building,
the skyscraper experiences an elegant rotational move-
ment in a clockwise direction from the base to the top
by more than 150.
193
3 World Trade Center, New York, USA Skyscrapers and Towers

3 ACS variants combined to form one self-climbing solution

4.10
With the ACS self-climbing technology, the placing For the external walls of the 47 m x 43 m building core,
boom and suspended stair towers can also be moved the ACS R variant provides the optimum solution.
upwards without any crane assistance.

In order to achieve an optimal work flow
at Ground Zero, PERI engineers combined
three ACS self-climbing variants to create
a customized, crane-independent project
solution.
Five years after the terrorist attacks on
11 September 2001, reconstruction work
began at Ground Zero in Manhattan, New
York. Situated around the 9/11 Memorial on
6.5 hectares, four new skyscrapers are being
developed: Tower 3, the so-called Three
World Trade Center, will eventually be 380 m
and 80 storeys high. At the centre of the
office tower with its striking glass facade is
a massive reinforced concrete core with an
innovative safety concept for the elevators
and stairwells. With outer dimensions
of 47 m x 43 m, the core of the building
features very impressive dimensions.
The project solution of the PERI engineers
includes a total of 600 running metres of
ACS self-climbing working platforms in
order to raise almost 2,500 m of VARIO
girder wall formwork from cycle to cycle.
The planned working sequences are hydrau-
lically driven without requiring a crane and
shuttering, striking and climbing can be car-
ried out in all weathers. For the intermedi-
ate walls to be realized up to the 15th floor,
crane-climbed CB platforms complement
the climbing concept; in addition, the walls
and cast in-situ intermediate slabs can also
be concreted in one pour with the help of
the combined ACS self-climbing technology.
For an optimized and cost-effective planning
implementation, three ACS self-climbing
variants worked smoothly side-by-side:
ACS R (R = regular), ACS G (G = gallows)
and ACS P (P = platform). Even the two
placing booms can be climbed with the
ACS system; steel constructions ensure
the safe transfer of loads into the building.

Contractor
Sorbara Construction, Lynbrook
Field Service The massive reinforced concrete core of Tower 3 is
PERI Formwork Systems Inc. USA, Chicago and New York Offices steadily gaining in height located right next to the
PERI GmbH Germany, Weissenhorn Office New York 9/11 Memorial.

Albert DeRoss
Project Superintendent

PERI has set the benchmark so high that no other

concrete wall forming system can compare to their
outstanding technology. The PERI system made it
possible to achieve a safe and cost effective pour
cycle. We could not have done it without the hands
on help of the full time PERI site technician. Thank
you PERI for all your hard work and dedication to our
mega project.

194 195
 Torre Isla Cartuja, Seville, Spain Skyscrapers and Towers

Customized project solution for

fast cycle sequences

Alberto Corrochano Perdones,

Jos Antonio Jerez Halcn
Site Managers

Due to the special geometry of the The up to 12 m long customized slab tables were pulled The slab tables with foldable internal formwork could The internal and external formwork were connected to
horizontally out of the building using the SKYTABLE lift- already be positioned while the core walls were still the internally-climbed ACS system to form crane-inde-
building and the tight deadlines, we ing carriage. shuttered. pendent, self-climbing units.
decided in favour of the PERI systems
and engineering. Together with the
PERI engineers, we were able to
develop the right solutions for faultless
and problem-free construction work.
For the elliptically-shaped and tapered
multi-storey building, PERI Spain provided
an ideal mix of cost-effective system
application, a project-specific customized

Contractor
U.T.E. Torre Isla Cartuja, Seville
FCC Construccion S.A.; Instalaciones Inabensa S.A.
Architect
Pelli Clarke Pelli Architects
Field Service
PERI S.A. Spain, Seville Office
With the help of the PERI solution, the core walls and
floor slabs could be realized one after the other without
any delays.
4.20
special solution and logistical services.
As a result, the respective optimal form-
work and scaffolding technology was
available for the construction team at
the requested time and in the required 30.50
quantities.
The 178 m high skyscraper on the Isla
Cartuja is the new landmark in Seville and
the tallest building in Andalusia. It is
designed by the architect Csar Pelli and
provides stunning views of the Andalusian
capital.The elliptical tower ground plan
tapers upwards with the 37 floors being
arranged around a central, likewise elliptically-
shaped, reinforced concrete core.

The PERI formwork planning took into

account two different project requirements:
for the five base floors with variable heights 51.95

and component dimensions, the versatility

of the systems used, i.e. RUNDFLEX,
SKYDECK, CB climbing platforms and
PERI UP, were very much the centre of
attention. For the following storeys with
4.20 m concreting height cycles, the ACS
self-climbing technology ensured regular
fast cycle sequences. Due to the varying
wall thicknesses, RUNDFLEX was used as
continually adjustable external formwork
and fixed rounded VARIO formwork elements
internally.
In order to be able to shutter the floor slabs
before the core formwork was climbed to
the next level, PERIs Spanish engineers
designed a customized table solution. The
total of 42 slab tables were up to 12 m
long, trapezoidal in shape, and were deliv-
ered to the construction site already pre-
assembled. On the outside, guardrails and
box outs were provided in the area of the
SRS circular column formwork. Using a
specially-designed hinge system, the inner
part could be folded downwards so that the
area around the core walls could temporarily
be kept free. Moving the tables was carried
out by means of the SKYTABLE lifting
carriage.

196 197
Vila Olmpia (VIOL) Administration Building, So Paulo, Brazil Skyscrapers and Towers

Two climbing versions combined for one solution

Contractors and Property Developer

Camargo Corra, So Paulo
Architect
Pelli Clarke Pelli Architects
Field Service
PERI Brazil Ltda., So Paulo
PERI GmbH Germany, Weissenhorn Office

Enrico Capecci
Site Manager

For demanding projects, it is important

Mobile RCS self-climbing devices reduced the costs
incurred here for crane-independent climbing.
Through the use of mobile climbing
devices, the RCS climbing formwork was
extremely cost-effective and, with help
of ACS P platform units, the placing
boom could also be climbed without
requiring a crane.
The Vila Olmpia district in the west of So
Paulo is considered to be the up-and-com-
ing economic and financial centre of the
country. An association of architects head-
ed by Csar Pelli was responsible for the
design of the two modern, approx. 140 m
high office towers, each with 33 floors.
The hydraulic cylinder could be easily mounted on the
climbing shoe between the wall and climbing rail.
Together with the VARIO girder wall form-
work, the ACS and RCS formed generously-
sized climbing units for the continuous con-
struction of the storeys using 4.28 m con-
creting cycle heights. To save time as well
as assembly and storage space, the VARIO
formwork elements were suitably assem-
bled in the PERI formwork assembly hall
and delivered ready-to-use to the construc-
tion site. The PERI UP Rosett Flex scaffold-
With only one set of hydraulics, the climbing units were to have a reliable partner on board. For
lifted in pairs to the next floor.
Brazils first self-climbing project, PERI
provided us with ACS and RCS innovative
system solutions that were tailored to
suit our daily jobsite operations. In addi-
tion, we were briefed from the beginning
onwards regarding the correct applica-
ing system complemented the formwork tion. We certainly hope to continue
systems to form a comprehensive project working with PERI in future projects.
solution. The modular scaffolding provided
an extremely wide range of applications
through its universal use as a stair tower,
reinforcement scaffolding and load-bearing
system. Thus, for example, a site staircase
assembled as a 10-leg tower with 1 m step
widths was used to provide safe access to
the working platforms of the topmost floors
under construction.

The reinforced concrete cores of both tow-

ers each have ground plan dimensions of
Two stair towers were extended to keep
30 m x 25 m whilst the wall thickness taper pace with construction progress and Construction work on the second building core began
from 45 cm to 30 cm. In order to be able to provided convenient and site-compliant when the first core had reached a third of its final height.
use with 1 m step widths and separate The climbing formwork was completely enclosed with
carry out crane-independent forming and
landings. safety nets for the following floors.
concreting operations, PERIs Brazilian engi-
neers designed a system package based on
ACS and RCS self-climbing technology. Both
systems were climbed hydraulically without
any crane support. The heavy-duty ACS P
variant was used on the central shaft so
that the formwork along with the placing
boom could be moved. Most of the wall
formwork was climbed from cycle to cycle
with the help of the RCS rail climbing sys-
tem whose climbing rails were securely
attached to the building by means of guid-
ing shoes. Through the use of only a few
mobile RCS hydraulic climbing devices, the
costs for crane-independent climbing could
be minimized.

198 199
Meier-on-Rothschild Apartment Building, Tel Aviv, Israel
System selection and service for a successful project completion
The 150 m high residential tower was built in Tel Avivs
White City district which has been a UNESCO World
Heritage Site since 2003.
As a climbing protection panel, the RCS provided a high
level of safety for personnel and passers-by, with the
landing platform as a temporary storage area being also
rail-guided.
The floor slabs were formed with SKYDECK and the
RCS climbing protection panel completely enclosed the
upper floors under construction.
Contractor
U. Dori Group Ltd, Raanana
Architect
Richard Meier, New York
Field Service
PERI F.E. Ltd. Israel, Tel Aviv and
PERI GmbH Germany, Weissenhorn Office
200
Skyscrapers and Towers
3.60
The ACS P (P = platform) self-climbing formwork
was a compact and complete forming machine
for the centrally-arranged high-rise building core.
A well thought-out formwork concept
minimized crane time and fully met the
stringent safety requirements for site
personnel and passers-by. As a supple-
ment to the optimal system use, the
PERI team precisely matched the logistical
operations to the construction process as
well as the limited amount of available
storage and assembly areas.
Situated in the middle of the financial, eco-
nomic and cultural centre of Tel Aviv and at
a sought-after location on Rothschild Boule-
vard, the 150 m high building was designed The modernist white
by the renowned architect Richard Meier. and transparent tower is
considered to be Richard
The 42 floors feature a total of 147 exclu-
Meiers new interpretation
sive apartment units. The elegant building of the Bauhaus style.
is dominated by white facade elements. (Image of the model:
Business Wire)
The high-rise building, constructed in the
form of a skeleton structure, has a square
ground plan with a massive reinforced con-
crete core which was realized with the help
of ACS self-climbing formwork. For this, the
VARIO girder wall formwork climbed to the
next section each time supported by four
ACS P platforms. In addition, DOMINO
panel formwork for forming the stairwell
intermediate walls was attached to the
ACS. On the external facade, the RCS
climbing protection panel provided maxi-
mum safety when forming the slabs, beams
and edge columns. In order to save crane Semion Kogan
capacity, the RCS also served to accommo- Project Manager
date the DOMINO stopend formwork. With
the lightweight aluminium SKYDECK panel The construction of a high-rise building
slab formwork, the systematic assembly in the middle of Tel Aviv presented a
sequence allowed the floor slabs to be very number of difficulties: a limited con-
efficiently constructed. For the cantilevered struction area, taking into consideration
balconies on the four corners of the building, the passers-by as well as various logis-
generously-dimensioned which resulted tical challenges. Therefore, system
in a reduction in the moving times slab selection and service from PERI were
tables on the basis of the VARIODECK slab critical in ensuring a successful project
table system were used. completion. VARIO elements were
prefabricated and delivered on time,
Storage and assembly area availability was and the RCS climbing protection panel
extremely limited due to the downtown provided a high level of safety for site
location. In order to affect construction site personnel and passers-by alike.
activities to the least possible extent, the
VARIO elements were mainly prefabricated;
in addition, deliveries and assembly of the
climbing formwork units took place during
the evening hours and at night.
201
Asia Square Tower 2, Singapore Skyscrapers and Towers

Well ahead of schedule with PERI system application and support

The RCS climbing protection panel serves as anti-fall protection and The columns could be safely and quickly The enclosure with perforated trapezoidal sheeting
protects against falling objects; thus, work on the facade could also be shuttered in the protection of the RCS ensured a large amount of daylight entered the floors
subsequently completed very quickly. enclosure with VARIO. and reduced the wind load.

The ACS and RCS self-climbing systems,
in connection with a system application
which had been optimally adapted to
meet the project-specific requirements,
ensured that construction of the storeys
was carried out in regular 5-day cycles
resulting in a clear reduction in the con-
struction schedule.
The Asia Square high-rise complex on the
Marina Bay is over 220 m high. Occupying
the 46 storeys are exclusive office workplaces
along with a 5-star hotel with 300 rooms on
the uppermost floors.
Main components of the PERI concept
were the crane-independently climbed core
formwork and the protection panel enclo-
sure on the slab edge. For this, PERI engi-
neers combined the ACS and RCS self-
climbing technology to create a customized
hand-in-hand working project solution.
The placing boom was also lifted together
with the ACS platform variants from
section-to-section without requiring a crane.
In order to be able to realize the floors
using 4.50 concreting cycle heights in
regular 4-day cycles, PERI wall and slab
formwork systems kept pace with the fast
working speed. Thus, the construction crew
used large-sized VARIODECK slab tables
for forming the floor slabs, supported by
the MULTIPROP system comprised of
lightweight aluminium props. In addition,
supporting heights up to 21.60 m could be
efficiently realized with the PERI shoring
solution.

Contractor
Hyundai Engineering & Construction Co., Ltd. To the right of Asia Square 2 is the already completed
Field Service Asia Square 1 also realized with PERI suport whose
PERI ASIA Pte. Ltd., Singapore 47 floors reach a height of 230 m.

Kim Ju-Han
Senior Construction Manager

Even for such a big scale project, the use of the

ACS and RCS climbing systems has made a 4-day
per floor cycle possible. When combined with the
other PERI formwork systems and their impeccable
technical support, we were able to be ahead of our
schedule by 3 to 4 months.

202 203
Administration Center Da Nang, Vietnam
Project solution and construction site support
for fast cycle times
The glass facade spirals 166 m into the sky of Da Nang
and gives the administration building a futuristic appear-
ance.
Tran Tuan
General Director
The support and consultancy of PERI
in engineering, logistics and on-site
instruction were provided and received
with much enthusiasm. We wish to
continue the successful co-operation
between TAKCO and PERI in the
Vietnam market.
Climbing formwork and slab tables formed the basis for
the completion of the floors, with 3.90 m storey heights,
in regular 5-day cycles.
204
PERI supplemented the formwork and
scaffolding solution with on-site support
measures and ensured optimal system
use due to the technical and logistical
support.
0.50
R = 9.10
R = 16.50
The slab tables, based on the MULTIPROP system,
were tailored to match project requirements and could
be moved as large-sized units.
The 166 m high office tower characterizes
the skyline of Da Nang, a city with 900,000
inhabitants in central Vietnam. Above the
ground-floor section, the 34 storeys feature
sawtooth-shaped floor plan cross-sections
Around the central round
core, the sawtooth-shaped
floors including the down-
stand beams were formed
trapezoidally with customized
slab tables.
R = 21.70
The lower floors widened continuously in the shape of a
cone up to the 13th floor while the cross-sections
tapered as the building rose steadily upwards.
Skyscrapers and Towers
which go round a central reinforced con-
crete core that features varying diameters
between 33 m and 43 m. As a result, the
glass facade winds its way upwards like a
spiral.
The precisely-rounded VARIO formwork for
the core walls, together with CB 240 and
CB 160 platforms, formed large-sized climb-
ing units which were moved with the crane
thus valuable time could be saved for
each moving operation. PERI engineers
supplemented their VARIO solution with
project-related prefabricated internal corner
elements so that even very acute angles
could be struck without any problems.
In order to keep up with the rapid pace of
work, the 25 cm thick floor slabs including
the downstand beams were formed
with customized slab tables based on the
MULTIPROP load-bearing system. This
could be easily moved by hand using the
transportation trolley and lifted by crane as
large-sized units. In addition, another impor-
tant part of the PERI solution was the steel
circular formwork for the 12 inclined rein-
forced concrete columns on each floor. This
was likewise planned and realized using a
customized approach. For this, PERI engi-
neers not only took into consideration the
different diameters ranging between 75 cm
and 130 cm but also the change in inclina-
tion on each floor. The use of PERI UP stair
towers supplemented the comprehensive
PERI formwork and scaffolding concept.
The project and customer-oriented engi-
neering performance led to optimally-adapt-
ed formwork and scaffolding utilization.
Also the inclusion of special solutions in the
overall concept meant that the construction
process could be accelerated. Thus, the
standard floors could be completed in 5-day
cycles in spite of the variable geometry of
the building supported by competent
PERI briefings and continuous on-site sup-
port. Apart from finishing ahead of the
planned construction schedule, high quality
and safety standards were also achieved.
Contractor
Tan Ky Construction Corp. (TAKCO)
Field Service
PERI ASIA Pte. Ltd., Singapore and Ho-Chi-Minh-City/
Vietnam
205
 Cultural Buildings

Cultural buildings are mainly used as

public meeting places. In the form of
theatres, museums or sports facilities,
they are very often characterized by
extraordinarily high architectural
standards.

The complex geometries and high archi-

tectural concrete requirements of these
structures have an impact on the plan-
ning and realization. Due to the fact that
these places are used by the general
public, e.g. for concerts and other public
gatherings, this often results in higher
load assumptions, load concentrations
and generously kept free access points
and emergency escape routes a chal-
lenging task for all project participants.

206 207
Football Stadiums, 2012 European Championships, Poland/Ukraine Cultural Buildings

Stadium construction with formwork, scaffolding and engineering

Poland and Ukraine were the co-hosts of

the 14th UEFA European Football Cham-
pionships 2012 featuring the Polish
venues of Wroclaw, Gdansk, Poznan and
Warsaw along with the cities of Kharkiv,
Donetsk, Kiev and Lviv in Ukraine. Seven
of the eight stadiums, with seating
capacities from 35,000 to 70,000, were
constructed or extended with the help of
PERI formwork and scaffolding systems.
PERI engineers from the Polish and
Ukrainian subsidiaries supported the
ambitious building projects with com-
prehensive formwork and scaffolding
solutions which were adapted to precisely
meet the respective project requirements.

Gdansk, Poland: The PGE Arena was newly constructed

and features a seating capacity of 44,000 seats.

Kiev, Ukraine: after the expansion and modernization

measures were completed, the Olympic Stadium can now Warsaw, Poland: in the newly constructed National
accommodate 70,000 spectators and was the venue for Lemberg, Ukraine: with a 33,500 seating capacity, the Donezk, Ukraine: in the new 51,500-seater stadium, Breslau, Poland: the 43,000 capacity stadium was re-built Poznan, Poland: the Miejski Stadium was completely Stadium, 58,500 spectators watched the opening
the final of the European Championship which saw Spain newly constructed stadium was the smallest venue of a total of five European Championship matches were between 2009 and 2011. All three group matches with redeveloped for the 2012 European Championships and match between co-host Poland and Greece which
retain the title by comprehensively beating Italy 4:0. Euro 2012. played which included one of the two semi-final games. Czech participation were held here. can accommodate 43,000 spectators. ended in a 1-1 draw.

208 209
Parco della Musica e della Cultura, Florence, Italy Cultural Buildings

Problem-free construction progress with formwork and

scaffolding from one source

The complicated architecture required transfer of loads. Interface problems were Here, PERI UP Rosett modular scaffolding
achieving an optimal combination of the kept to an absolute minimum, errors in the was used as working scaffold and shoring
formwork and scaffolding to be used. execution were avoided and productivity with metric grid dimensions. In addition,
Through the compatibility of the system, was maximized. Furthermore, the formal the use of 25 cm long ledgers allowed bay
load transfer is optimized, building work way for the building contractor was far widths and depths to be sub-divided as
simplified as well as accelerating the more simple as PERI engineers also coordi- required. Furthermore, the massive, up to
construction progress. nated and provided the static for both the 1.20 m thick structural components of the
shoring and formwork. stage tower 15 m above the centrally
The music and cultural park features an positioned stage resulted in very high
opera house with 1,800 seats, a concert The implementation was technically temporarily loads, combined with high
hall for 1,100 music lovers and a theatre for extremely challenging. For example, the demands placed on the load-carrying con-
audiences up to 2,000. Generously-sized entrance foyer of the large opera house struction regarding the geometrical adapta-
free areas and boulevards as well as an cantilevered for more than 16 m at a height tion. For this, PERI UP shoring was com-
underground car park with 700 parking bays of 20 m over a total length of 46 m. bined with the MULTIPROP system.
supplement the unique building ensemble.
The short construction period for the con-
crete shell of only 18 months required a
high level of commitment from the person-
nel: a team of around 300 workers worked
in multiple shifts which often included
nights. For this, the construction team
required large quantities of materials that
were delivered to the jobsite just-in-time
from the PERI rental park.

In particular, the planning and provision of

22.40
the complete solution from one source was
decisive in ensuring successful implemen-
tation of the project. The shoring solutions
were completely compatible with the form-
work systems which facilitated an optimized

A steel framework construction supports the slab above the auditorium

The 1,800-seat opera house (shown in the foreground) MULTIPROP towers carry the formwork parquet. PERI UP, MULTIPROP as well as units comprised of SLS
is characterized by a complex design featuring inclined and concreting loads of the 1.20 m thick spindles and SRU walers were ideally combined as a load-carrying
and curved levels. walls of the stage tower at a height of 15 m. system providing temporary assembly support.

Contractor
Societ Consortile Parco della Musica a.r.l.
Field Service
Mauro Mezzaroma
PERI S.p.A. Italy, Basiano Office Technical Director

With PERI, we have chosen a trustworthy partner due

to the proposed technical solutions as well as the com-
prehensive range of systems and products. During the
construction work when we were under constant time
pressure, the formwork and scaffolding systems used
ensured fast and therefore cost-effective construction
progress.

210 211
Desert Learning Centre, Al Ain, United Arab Emirates Cultural Buildings

Unique formwork elements for a sustainable structure

Dirk Leitzig
Project Manager

The choice of using PERI formwork for this project

has been due to the capabilities of PERIs dealing
and expertise, with the extremely complex geometry
of the concrete structure of the building. Further-
more, their customer support and the fast provided
on-site solutions by their technical team have been
highly appreciated and proven PERIs commitment
to the job.

Contractor
Ed. Zblin AG, Abu Dhabi Subsidiary
Field Service
PERI L.L.C. Abu Dhabi, United Arab Emirates

For the realization of this freely-accessi-
ble walk-in sculpture, PERI developed a
formwork solution using formwork units
based on proven products. The constant
change in curvature and inclination
meant that 3D formwork planning was
required.
The Sheikh Zayed Desert Learning Centre is
a mixture of museums, galleries and natural
history exhibitions. It symbolizes a change
of course by the Emirates in the direction of
more emphasis on sustainability and dem-
onstrates the preservation of its landscape
and culture. Externally, the building is char-
acterized however by its unique design, the
particularly high demands placed on the
construction work especially regarding the
formwork and temporary support struc-
tures. When planning the formwork solu-
tion, the maxim was to accommodate the
complex geometry by means of different
component dimensions. No inclination, cur-
vature and arching featured in the compo-
nents is repeated as an individual plan of
execution was compiled for each wall form-
work element.
Furthermore, the large component dimen-
sions with up to 3 m high beams and 2 m
thick walls resulted in high loads during
concreting. VARIO GT 24 girder wall form-
work was used, flexibly adapted to suit
these boundary conditions as well as all
geometries and a fresh concrete pressure
of more than 100 kN/m. As a quick and
safe solution for the single-sided transfer
of loads, SB brace frames were utilized for
wall heights up to 3.60 m.
Due to the complexity, three-dimensional
planning and visualization was required
which was an essential part of the PERI
overall solution. This made the formwork
solution clear and understandable to all
those involved and created a sound basis
for efficient construction work. In addition,
detailed plans supported the assembly of
the three-dimensional formwork elements Push-pull props and brace frames from the PERI Each formwork unit was unique and very time-consuming The walk-in sculpture winds its way around a courtyard
product programme served as temporary support The complexity with different inclinations and to produce. The basis throughout was formed by and provides views of the safari park and a nearby
on the jobsite. Design and construction pro-
for the inclined walls. curvatures required a customized formwork solution. VARIO GT 24 basic elements. mountain ridge.
cesses also had an effect on the formwork
planning: the building twists upwards like a
tunnel resulting in the fact that load transfer
is centred in only a few places. As a conse-
quence, a large part of the formwork had to
remain in position after being installed until
these areas had been completed. Thus, a
very close eye had to be kept on all form-
work and support elements during installa-
tion and dismantling a big challenge when
considering the immense amount of form-
work, and support structures involved.

212 213
Centro Cvico del Bicentenario, Crdoba, Argentina
Cost-effective 3D project solution for inclined concrete facades
The project-related assembled VARIO formwork units
could be used on-site like a system formwork.
The PERI formwork and scaffolding solu-
tion with prefabricated VARIO custom-
ized elements proved to be extremely
efficient and led to remarkable concrete
surfaces. On the basis of the three-
dimensional building model and the
detailed CAD implementation planning,
the formwork elements could be accu-
rately assembled and efficiently used on
the construction site supported and
accelerated by a continuous site supervi-
sion.
The congress centre with its 45 m high
tower is part of the new administrative
district of Cordoba, a large city in central
Argentina with numerous buildings from
the colonial era. The public building stands
out through its inclined concrete facades
with irregularly arranged, diamond-shaped
window box-outs.
The base area and the topmost slab of the
11th storey feature identical, square-shaped
floor areas with 26 m side lengths. The floor
slab is twisted by 20 between the fourth
With the combination of system and project form-
work as well as scaffolding and climbing systems,
the inclined external walls could be cost-effectively
realized with 4 m standard cycle heights.
214
Up to heights of 16 m, PERI UP served as shoring and
working scaffold for forming the walls which featured a
wide range of inclinations.
and fifth storeys at a height of 16 m which
results in distinctive sloping edges mod-
elled on the form of a cut diamond. In the
process, the cross-section changes continu-
ously from being square-shaped to that of
an irregular octagon, and then back again in
the form of a square.
For economical and safe construction, PERI
Argentina delivered precision-made prefab-
ricated formwork elements based on the
4.00
The VARIO formwork on CB 240 climbing brackets
climbed heights between 16 m and 45 m.
VARIO GT 24 girder wall formwork system
to the construction site. The use of SCC
self-compacting concrete required their
dimensioning in accordance with high
concrete loads. In the lower sections, the
project formwork was mounted on PERI UP
working platforms. Formwork and scaffold-
ing could be optimally adapted to suit the
changing geometry with forward and
reverse-inclined surfaces. For the raised
sections, VARIO was climbed on CB climb-
ing platforms.
83
77
16.40
77
Cultural Buildings
Felipe Lascano
Project Manager
With the PERI solution and the per-
manent support provided by the PERI
specialists, we were in a position to
master the great challenges we were
faced with: the VARIO formwork units
were easy to handle, the schedule
could be maintained and the concept
was also very cost-effective.
Contractor
Electroingenieria S.A., Crdoba
Architect
GGMPU Arquitectos und Lucio Morini
Field Service
PERI Argentina S.A., Buenos Aires
The reflection on the expanse of water in front of the
structure multiplied the effect of the concrete facade
with its varying inclinations.
image claudio manzoni
215
The Arctic Ring, Copenhagen Zoo, Denmark
Elliptical spiral with inclined joint arrangement
With a 3D planning service and the deliv-
ery of prefabricated formwork elements,
the high requirements regarding the
challenging architectural concrete finish
and shaping could be fulfilled. In addi-
tion, the use of rentable system compo-
nents as basic elements made the PERI
solution very cost-effective.
Precisely defined tie points and formlining joints were
part of the overall visual concept that PERI engineers
agreed on in advance with the architect.
216
The Copenhagen Zoo has delighted animal
lovers and architecture enthusiasts alike.
With the Hippopotamus House from the
Danish architects Dall & Lindhardtsen and
the Elephant House designed by British star
architect, Sir Norman Foster, the spacious
complex features two architectural high-
lights. Since February 2013, The Arctic
Ring has been opened for visitors to expe-
rience the polar bears, seals and penguins
The internal reinforced concrete ring was to be realized
as an axially symmetric four-centred arch with four
different radii ranging between 6 m and 14 m.
7.48
at first hand on an area totalling 3,200 m.
The central component is an elliptical-
shaped structure with a covered indoor area
and a spiral ramp that provides visitors with
new, interesting insights and views time
and time again. For the frequently executed
reinforced concrete walls in the form of
ellipses using high architectural concrete
quality, PERI designed a 3D formwork
The formwork units on the basis of the VARIO GT 24
wall formwork system with bonded formlining sheets
were delivered ready-to-use to the construction site.
solution and delivered ready-to-use prefabri-
cated formwork elements to the construc-
tion site. Before this, in close cooperation
with the team of architects, a regular tie
arrangement was determined, carried out
if necessary with blind anchors. In order to
align the joint pattern with a uniform length
classification to the inclination of the ramp,
the parallelogram-shaped formlining was
individually cut and then carefully bonded
The formwork elements were up to 10 m high and were
lifted by crane between the reinforcement and PERI UP
scaffold.
at the PERI formwork assembly facility. As
a result, no rivet or screw impressions can
be seen on the concrete surface.
During the planning phase, PERI engineers
additionally took into consideration the coni-
cal 10 inclined design of the outer ring, as
well as the partly double-shell design, due
to the time-consuming insulation measures.
PERI UP falsework and reinforcement
The PERI supervisor briefs the construction crew on the
exact and very tight element connection achieved by
using the articulated coupling.
Cultural Buildings
Niels Thorsund
Project Manager
We decided to use PERI because
we had already successfully realized
the elephant and the hippopotamus
facility with its complex geometrical
forms and high architectural concrete
requirements together. Prefabricated
3D formwork elements on the basis
of the VARIO system were also used
for this project.
scaffold units, as well as MULTIFLEX girder
slab formwork, supplemented the PERI
concept to provide a comprehensive form-
work and scaffolding solution. For ensuring
a successful completion of the project,
along with the planning and assembly
service, the competent on-site support and
briefings by a PERI supervisor also made a
valuable contribution.
Contractor
Jorton A/S, Aarhus
Architect
Dall & Lindhardtsen A/S, Helsingor
Field Service
PERI Denmark A/S, Greve Office
PERI GmbH Germany, Weissenhorn Office
217
John Paul II Church Centre, Krakow, Poland Cultural Buildings

Church building in architectural concrete quality

Andrzej Mirek
Site Manager

This project with such a complex geometry was

one of my biggest challenges to date. Therefore, we
decided at the beginning in favour of PERI as our
partner. The jointly-developed solutions as well as
the competent and comprehensive support was a
positive experience.

The church columns were realized with

formwork Contractor
heights ranging between 4.90 m and 7.26 m using Polbau Sp. z o.o., Opole
in-situ concreting operations and maximum architectural Field Service
concrete quality. PERI Poland Sp. z o.o., Krakow and Katowice Offices

An essential element of the PERI form-
work and scaffolding solution was the
precision-made prefabricated formwork
elements with which excellent concrete
results could be achieved on-site.
With a very impressive church centre in
Krakow, the Polish nation has honoured
Pope John Paul II who died in 2005.
The 13,000 m complex includes a church,
pilgrim centre, museum, library, hotel and
research institute. The central structure is
the 17 m high chapel with columns, walls
and vaulted ceiling comprised of white-col-
oured concrete realized using
the highest
architectural concrete quality with a
smooth, pore-free surface.
The geometrical complexity of the building
components to be cast in-situ as well as the
exceptionally high quality standards
required the close cooperation of PERIs
Polish engineers with the site management
already during the planning phase. Basis of
the jointly-developed concept was preci-
sion-made prefabricated formwork units
based on VARIO GT 24 basic elements. By
means of CNC-machined timber formers,
moulds could be formed which were three-
dimensional in part. The formlining, a PERI
Birch formwork panel, was screwed on at
the rear this meant that the concrete
surfaces were free of any rivet and screw
impressions.
During peak times, four Polish PERI assem-
bly halls were entrusted with the formwork
assembly due to the very tight schedule
genuine teamwork at its best. The high
accuracy of fit achieved as a result, was
reflected, on the one hand, in the precise
shaping with straight edges. On the other,
valuable time could be saved on the jobsite
during forming operations because the
elements were handled similar to that of
a system formwork.

The PERI formwork assembly team accurately set up The V-shaped column elements with complex cross-sec- Also the arch formwork was an integral part of the PERI
the moulds on the basis of the VARIO GT 24 girder wall tions were further accentuated by means of horizontal solution with complicated intersections of the vertical,
formwork system. chamfer strips. horizontal and circular components.

218 219
Haute-Garonne Media Library, Toulouse Labge, France Cultural Buildings

High concrete quality achieved in safe working conditions

Contractor
GBMP, Tournefeuille
Field Service
PERI SAS France, Agence Sud-Ouest

The PERI formwork solution developed
by PERIs French project engineers ful-
filled the high architectural requirements
at a maximum level of safety. This
resulted in the best architectural con-
crete surfaces without tie points and
also accelerated construction progress.
The media library in the southern French
dpartement of Haute-Garonne is a modern
information and communication centre.
The two longitudinal architectural concrete
facades give the building a very modern
look, also on the outside. Along the 86 m
length, numerous, irregularly arranged
recesses allow light to enter the inside of
the building.
The PERI formwork solution fulfils a num-
ber of tasks at the same time. With the
VARIO GT 24 girder wall formwork system,
the tie pattern as well as formlining size and
arrangement can be selected almost freely.
Thus, PERIs French engineers placed the
tie positions in the area of the
recesses so
that no tie points are visible anywhere on
9.93
the entire concrete facade. Furthermore,
the joint pattern precisely matched the
requirements of the architect.
With only six VARIO formwork elements,
each 5 m wide and 10 m high, the wall
sections could also be realized extremely
cost-effectively. Through the combination
with the SVC system and the customized Jean-Marc Avogadro
platform systems for the VARIO formwork General Foreman
specially tailored to the needs of French
construction site requirements architec- With the VARIO formwork and the
tural demands could be fully met as well as new safety platform, our team was
maintaining consistent compliance with the able to realize the architectural
strict French safety regulations. concrete facades according to the
required quality and within the very
tight construction schedule in
entirely safe conditions for good
measure.

The tie positions could be freely defined

so that no tie points are visible in the
concrete facade. In addition, the joint pat-
tern precisely matched the requirements
of the architect.

In addition to the very high level of work-

The two 86 m long and 9.94 m high longitudinal ing safety, use of the platform system Only one crane lift was needed to move
facades were constructed in architectural concrete resulted in considerable time savings the 5 m x 10 m VARIO element including
quality using only six formwork elements. especially through repeated use. the complete platform system.

220 221
CaixaForum Saragossa, Spain
Perfectly combined systems for quality and safety
CB 240 framework brackets were connected with
TRIO panel formwork to form large-sized climbing
formwork units.
For the sculpture-like CaixaForum, ide-
ally combined systems formed the basis
for efficient and cost-effective construc-
tion work. In so doing, PERI engineers
tailored their formwork and scaffolding
solution to precisely match the project
requirements which featured complex
building architecture along with high
quality and safety requirements.
The modern cultural and event centre serves
as a central cultural meeting place offering
a wide range of exhibitions, concerts and
educational workshops. The architecture
featuring a spectacular building structure
resembling the shape of a sculpture is
unique. The four-storey building extends
majestically upwards, supported by angularly
arranged, up to 37 m high shear walls.
Some of the walls in the bottom third of the
structure are obliquely constructed with
50-degree angles, resulting in upper floor
cantilevers of up to 15 m above the ground.
The reinforced concrete walls were con-
structed using 4.80 m concreting cycle
heights. TRIO panel formwork was selected
for use as the wall formwork mounted on
PERI UP working scaffold in the lower sec-
tions. The loads arising from the cantile-
vered reversed-angled shear walls were
transferred via a raised formwork construc-
tion comprised of VARIO and VARIOKIT sys-
tem components into the ground. For the
two almost 15 m high subsequent concret-
222
The angular arranged shear walls are up to 37 m high
and are obliquely-cut in part in the bottom third of the
structure.
ing sections, PERI UP shoring was installed
underneath and to the rear in a step-like
arrangement. With the help of short ledg-
ers, the legs could be bundled together to
ensure optimum load adjustment.
As slab formwork for the reinforced con-
crete slabs in the auditorium, SKYDECK
was used. Due to the large slab thickness
of 60 cm, prop spacing was reduced from
2.25 m to 1.50 m with help of the 150-cm
main beams. All adjustments required in
the edge areas were carried out using
MULTIFLEX girder slab formwork. The form-
work and scaffolding systems were perfect-
ly matched to each other and could be ide-
ally combined: PERI UP Rosett was used as
a spatial shoring construction with grid
dimensions of 150 cm x 150 cm. The modu-
lar structure allowed height adjustments to
be made to accommodate the inclined and
stepped assembly areas whilst length and
width adjustments were carried out using
50-cm long ledgers. For all formworking and
scaffolding work, system steel decks served
as safe assembly and working levels.
Cultural Buildings
4.80
14.90
Raised formwork units and shoring as well as the
working scaffold were gradually extended and, for the
subsequent cycles, TRIO climbed on CB 240 brackets.
Aurelio Pueyo Torres
Supervisor
Regarding the architecture and
construction work, this project was
extremely complicated. With the
CB 240 climbing formwork, PERI UP
Rosett shoring as well as SKYDECK
and MULTIFLEX for the slabs, PERI
solved all the tasks very successfully
in compliance with all technical, safety
and quality requirements.
Contractor
Dragados S.A., Madrid
Architect
Estudio Carme Pins, Barcelona
Field Service
PERI S.A. Espaa, Barcelona and Algete/Madrid Offices
223
Prez Art Museum Miami, USA
Only 2 tie positions for a 6 m concreting height
RCS climbing rails brace the 6 m high VARIO GT 24 wall
formwork thereby only two tie positions were required
for the entire height.
The art museum stands out through
its exceptional location directly on the
Atlantic coast and through the clear
architecture designed by the renowned
Swiss architects Herzog & de Meuron.
PERI supported the ambitious construc-
tion project with system solutions for the
walls and slabs, as well as the delivery of
large-size prefabricated wall formwork
elements.
The new Prez Art Museum is located
directly on Biscayne Bay in Miami. The
3-storey building complex is positioned on a
protruding base and is dominated by a boldly
projecting cantilevered roof construction.
The museum has over 10,000 m of exhibi-
tion space with a further 7,500 m outdoors.
Due to the numerous projections and
recesses as well as the change between
glass facades and large-sized architectural
concrete walls, the closed exhibition
structure appears almost to be floating.
For the reinforced concrete walls with high
architectural concrete requirements, VARIO
GT 24 girder wall formwork elements were
used which were vertically braced by means
of RCS climbing rails. As a result, only two
tie points were required for the 6.00 m
concreting height. Due to the installation
224
Cultural Buildings
( Herzog & de Meuron, visualization by Artefactorylab).
Francisco Gomez
Project Superintendent
The combination of TRIO, VARIO, MULTIFLEX and
BEAMDECK, plus the technical support made this
project possible. The preassembled architectural
forms reduced our labor requirements and saved
space on the jobsite. PERI always has the right
answer when you need it.
Through the delivery of pre-assembled large scale wall MULTIFLEX served for the construction of the cast-in- The Prez Art Museum in Miami offers
formwork elements, time and space on the jobsite could place beams with the PEP props connected by means altogether 18,000 m of exhibition space
be saved. of PRK frames. situated directly on Biscayne Bay.
of large-sized Fin-Ply Maxi plywood sheets,
even concrete surfaces could be achieved
without any evidence of horizontal formlin-
ing joints. In order to save time, the VARIO
elements were prefabricated at the PERI
formwork assembly facility and delivered
ready-to-use to the construction site.
As it was, storage and assembly space
availability was limited.
The MULTIFLEX and BEAMDECK slab form-
work systems for realizing the reinforced
concrete slabs, as well as the network
structure comprised of massive beams,
supplemented the PERI formwork concept.
For formwork support along with the
required shoring over the course of several
floors, up to 12,000 PEP steel props and
MULTIPROP aluminium slab post shores
were utilized.
Contractor
Reinforced Structures, Inc., Clearwater, FL
Architect
Herzog & de Meuron, Basel
Field Service
PERI Formwork Systems, Inc. USA, Orlando Branch
225
Aquatics Centre, London, United Kingdom
Bold designs and extraordinary architectural concrete
The 3D formwork elements were pre-assembled and
ready-to-use by PERI with formwork units accurately
machined on CNC woodworking equipment.
Designed by Zaha Hadid, the eye-catching
Aquatics Centre in London is character-
ized by its bold designs and extraordinary
architectural concrete quality. For this,
PERI planned and supplied the formwork
and scaffolding solution.
The Aquatics Centre like many other build-
ings created by Zaha Hadid often touches
the limits of technical feasibility. The curved
shape of the highly visible roof construction
is consistently transferred to the inside of
the building. The so-called Scoreboard Wall
and the Welcome Zone with complex
geometries and double-curved surfaces
were cast in-situ. For this, PERI planned,
produced and delivered more than 200 cus-
tomized formwork units realized using a 3D
Supported by a PERI UP shoring and working scaffold, more than 200 customized elements
were assembled on-site to create a complete 3D formwork structure.
226
Unique appearance: each 3D formwork unit resembled a
work of art and the mounting on VARIO basic elements
simplified on-site assembly.
design which could be exactly positioned
and assembled together on the construc-
tion site supported on a PERI UP shoring
and working scaffold. In addition to the high
architectural concrete requirements, maxi-
mum accuracy with minimum tolerances
had to be complied with especially in con-
nection areas to existing structural elements
as well as for subsequent glazing work.
For an all-round, uniform concrete finish,
PERI engineers compiled the available data
regarding the complete element arrange-
ment beforehand. By means of a 3D model,
all details such as the joint arrangement and
tie positions could be coordinated with the
architectural team in London. Furthermore,
in order to achieve maximum architectural
Cultural Buildings
Tony Henry
Senior Project Manager
With the eyes of the world on London
in 2012, the quality and finish of the
concrete in the Aquatics Centre had to
be of Gold Medal standard. The walls
around the pools, particularly the end
walls, curved vertically and horizontally
General Contractor whilst changing thickness and needed
Balfour Beatty to be fair faced on both sides. To create
Contractor (Shell)
A J Morrisroe & Sons Ltd., Borehamwood/London
the fluid geometry concept intended
Architect by Zaha Hadid, the specification
Zaha Hadid, London required shutters designed and built to
Field Service
PERI Ltd. United Kingdom, Rugby Office
millimetre accuracy in 3 dimensions.
PERI GmbH Germany, Weissenhorn Office After using PERI products over many
years, we knew this would be The
Job for PERI. Working rigorously with
the PERI engineers installing the 3D
modelled formwork, we achieved the
high quality architectural finish
required.
concrete quality, all formlining that came
into contact with the concrete was taped
so that no rivet and screw impressions are
visible on the concrete surfaces.
The 3D formwork concept consisted of
load-bearing basic elements and form-giving
formwork units whilst still taking into
account easy on-site assembly and maxi-
mum transport dimensions. The basic
elements consisted of the variable VARIO
GT 24 girder wall formwork system. Timber
formers, which had been precision-manufac-
tured using CNC woodworking equipment,
were converted during the PERI formwork
assembly to create moulds. The in-situ
application is similar to system formwork
supported by project-related assembly plans.
After the 2012 Summer Olympic Games, the seating
capacity of the swimming stadium was reduced from
a temporary 17,500 to 2,500.
Photos top and right: Hufton + Crow
227
 Transport Engineering

Transport engineering includes civil

engineering works for traffic routes
such as bridges, retaining walls and
tunnels.

As a result, obstacles are overcome

in order to create new routes and to
bring people together each inte-
grated into the landscape or urban
areas by means of a correspondingly
appropriate design. Also in terms
of safety, durability and cost-effec-
tiveness, each of these structures is
unique with different supporting
formwork and materials: a challenge
for both the planning and execution
of the building work.

228 229
Waldschloesschen Bridge, Dresden, Germany
Elegant and economical crossing of the Elbe thanks to rentable
system components
The name Waldschloesschen Bridge has not only
been given to the bridge structure itself but also refers
to the complete 4.5 km long traffic route which leads up
to it. For the planning of the bridge height and geometry,
a range of design aspects as well as ensuring an unim-
peded view of the Dresden city centre were taken into
consideration.
The Waldschloesschen Bridge connects
the eastern and southern districts of the
city with areas in the north of Dresden.
PERI planned and supplied the formwork
for the superstructure of the steel com-
posite bridge and won over the construc-
tion site team with an easy-to-use and,
above all, cost-effective solution.
The Waldschloesschen Bridge has a total
length of around 635 m. Two steel arches
with a span of 148 m reach of a height of
almost 26 m above the Elbe and carry the
central part of the bridge. The foreshore
bridges account for a large part of the
structures length with double V-shaped
piers in place to support the superstructure.
The standard cross-section of the bridge
in the arched area has an overall width of
approx. 28 m. A 4-lane carriageway runs
between the two steel arches whilst
4.45 m wide pedestrian and cycle lanes
cantilever outwards on both sides of the
bridge respectively. The formwork solution
for the superstructure was developed by
PERI engineers on the basis of the VARIOKIT
engineering construction kit. Essential
system components for the raised form-
work construction suspended on the steel
230
In spite of the geometric changes found in the super-
structure, only two standard raised formwork units were
used which resulted in a very high degree of material
utilization. On the VARIOKIT load-bearing system, GT 24
lattice girders provided support for the formlining.
structure were SRU steel walers and SLS
heavy-duty spindles. The mounting points
for the formwork units were planned before
the production of the steel structure. GT 24
wooden lattice girders transferred the loads
into the formwork units and allowed large
spans with minimal deflection. All system
components used for the frame construc-
tion units were rentable.
In order to minimize deformations, a total of
21 casting segments were planned for the
carriageway slab and cantilevers. In spite of
the geometric changes found in the bridge
construction, forming could be carried out
using only two standard raised formwork
units: the length of the units was planned
so that they could be easily combined in
a number of ways for the construction of
the sections. The raised formwork units
mounted on-site are thus being used for
almost the entire bridge structure.
Transport Engineering
The project-specific solution with lightweight raised
formwork units ensured fast and simple moving to the
next concreting section with the crane.
Michael Wothe
Project Manager
PERI provided us with the most
logical concept for the superstructure
formwork, specially tailored to match
the specified bridge geometry. Already
in the tendering phase, the formwork
proposals were very detailed.
The VARIOKIT sub-structure provided
us with the ideal option to suit the
local conditions. This could then be
adapted to any site situation without
any problems.
Contractor
ARGE Ingenieurbau Waldschlsschenbrcke
Schsische Bau GmbH, Dresden
and EUROVIA Beton GmbH, Oebisfelde
Field Service
PERI GmbH Germany, Chemnitz Office
231
Puente Baluarte, Mexico
Highest bridge in Latin America efficiently climbed
The Baluarte Bridge is one of the most
outstanding infrastructure projects in
520.00
Mexico. PERI planned and supplied a
cost-effective formwork and scaffolding
concept for the construction of the
bridge piers as well as the up to 170 m
high pylons. The ACS self-climbing
390.00
formwork allowed crane-independent
climbing in all weather conditions which
significantly accelerated the construction
progress.
The bridge over the almost 400 m deep Baluarte ravine The 1,124 m long cable-stayed bridge
has a total length of 1.1 km with a span of 520 m.
crosses a ravine which has a depth of
almost 400 m, and is ranked the third
232
highest bridge in the world. The main span
of the structure is 520 m long whilst the
20 m wide superstructure is supported by
two pylons and nine bridge piers. P5 is
the highest pylon and reaches a height of
169 m with the topmost point of its neigh-
bour ending 13 m below this. The cross-
section of the pylon base measures
18.00 m x 8.56 m which widens to 31.30 m
in the carriageway centre, and then tapers
upwards to 8.00 m x 4.10 m at the top.
For the construction of this complex
geometry, PERI developed a self-climbing
solution on the basis of the ACS system.
For the forward and reverse-inclined external
walls, the platforms could be continuously
adjusted to match the angle of inclination
which meant that horizontal working levels
were always available. As formwork, the
flexible VARIO GT 24 girder wall formwork
system was used. The formwork elements
were designed so that they could be quickly
adapted by the construction team
to suit the requirements of the 46 or 49
concreting sections with variable concreting
heights of between 3.28 m and 3.90 m.
The foreland piers were designed as double
piers and vary in their height up to a maxi-
The formwork for the double-pier cross beams was
supported with the help of PERI UP shoring up to
13.50 m high.
The two complex-shaped pylons were safely and
accurately climbed with the ACS self-climbing
technology to heights of 156 m and 169 m.
mum of 145 m according to the shape of
the terrain. These were also formed using
VARIO GT 24. Most surfaces could be real-
ized with standard panel formwork. For the
tight inner areas, PERI delivered tailored
pre-assembled elements to the jobsite which
exactly matched the geometrical and static
requirements. Externally, VARIO together
with CB 240 brackets formed large-sized
climbing units whilst in the internal area
of the double piers, shaft platforms were
realized with the help of BR platform beams.
13.50 m high PERI UP shoring carried the
formwork for the cross beams during
Transport Engineering
Contractor
TRADECO Infraestructura, S.A. de C.V.
Field Service
PERI Cimbras y Andamios S.A. de C.V., Huehuetoca and
PERI GmbH Germany, Weissenhorn Office
Salvador Snchez Nez
Project Manager
We are extremely satisfied with
the PERI systems and the very effi-
cient engineering climbing cycles
could be greatly accelerated with
the help of the ACS. In spite of the
great heights, operations could be
carried out safely on the working
platforms. In addition, we achieved
excellent concrete surfaces and our
client is very satisfied.
construction. In the cantilevered areas of
the working platforms, PERI UP Rosett Flex
was assembled with a 1.50 m x 1.50 m
basic grid. In the supporting, heavily loaded
area underneath the massive reinforced
concrete cross members, grid dimensions
could be reduced by the installation of 25 cm
walers which increased the load-bearing
capacity of the scaffold.
233
Lekki Ikoyi Bridge, Lagos, Nigeria
Two climbing systems ideally and safely combined
The Lekki Ikoyi Bridge connects two
districts of the capital: Lekki, situated on
a peninsula with the same name, and
Ikoyi on Lagos Island.
R = 77 m
3.65
An important element of the PERI climbing
formwork solution was the access technology
with catwalk and elevator connection.
234
The superstructure is suspended along a length of 225 m on a 90 m high pylon by
means of stay cables. Its efficient completion was ensured through the use of the
ACS and RCS climbing systems which were combined to create a tailored formwork
solution.
For the pylon of the first cable-stayed
bridge in Nigeria, the ACS and RCS
climbing systems were combined to
create a project-specific solution, optimally
adapted to suit all geometrical and safety
requirements. In addition, crane-inde-
pendent working operations ensured
rapid construction process.
A striking, 90 m high pylon characterizes
the appearance of the 1.4 km long bridge
structure. The 635 m long main bridge is
suspended along a length of 225 m on a
90.15
centrally-arranged individual pylon by means
of stay cables. Up to a height of 50 metres,
it is A-shaped. At this point, the pylon legs
change to the shape of a fillet so that they
also do not touch in the area of the cable
anchorage they are connected with each
other by means of cross beams. In addition,
the dimensions of the shaft hollow sections
continuously taper and widen on the front
side at the upper end.
The combined use of two self-climbing sys-
tems guaranteed efficient and safe working
operations. For the forward and reverse
inclinations as well as the fillet with a
continuously changing angle of inclination,
the RCS rail climbing system provided the
optimal basis. There was an articulated
Transport Engineering
Contractor
Julius Berger Nigeria PLC
Planning Operations
Julius Berger International GmbH, Wiesbaden
Field Service
PERI Export Division Nigeria, Frankfurt and
PERI GmbH Germany, Weissenhorn Office
Axel Schmitt, Site Manager
For me, the combined use of the
ACS and RCS systems was the right
decision. In spite of the complex
geometry, it allows us to realize the
pylon without any problems whats
On the left, ACS for the inclined front oever with completely safe working
sides; on the right, RCS with the mobile
climbing hydraulics for the forward and
platforms at all levels and at any
reverse inclinations as well as rounded height.
surfaces.
connection between the top and bottom
climbing rails. As a result, the fillet section
could therefore be climbed over at only
a 77 m radius in sections with 3.60 m
concreting cycle heights without requiring
any modification work on the formwork and
working platform. With the help of mobile
climbing hydraulics, moving procedures
took place without a crane. The ACS self-
climbing technology accelerated moving
operations on the front sides. Even with
the inclined climbing rail arrangement with
angles of up to 14, ACS ensured that the
high loads could be reliably carried.
An important element of the overall solu-
tion was the integration of the access
technology especially the connecting
bridge between the climbing platforms.
The so-called skywalk was joined to the
inner platforms by means of an articulated
connection and thus climbed automatically.
The connection of the elevator to the RCS
climbing platform was carried out by means
of a telescopic platform. This compensated
for the different spacings to the transporta-
tion cage at all heights thus ensuring safe
access to the working scaffold level at all
times.
235
Motorway Bridge T4, Paradisia-Tsakona, Greece
Supporting system solution individually adapted
Bundled 42-leg VARIOKIT shoring towers carried the
extremely high loads in the connecting area of the steel
arch connections.
A huge inclined pier supports the motor-
way bridge on the Greek peninsula of
Peloponnese. A team of Greek and
German PERI engineers supported the
site management team with project-
specific system solutions.
The 160-km long A7 motorway connects
the towns of Kalamata and Corinth. The
principle element being used to close the gap
between Paradisia and Tsakona is a 390 m
long arched bridge. Two-thirds of the 22 m
wide bridge superstructure is suspended on
a steel arch and was constructed using the
steel composite construction method. For
the northern bridge section, a pre-stressed
concrete superstructure variant was selected
which features a twin-cell hollow box cross-
section.
Nikolaos Donas
Site Manager
PERI convinced us with the best technical and most cost-
effective formwork and scaffolding concept. Together with
the PERI engineers, we were able to select the optimal
system in each case adapted to match the complex project
requirements. Apart from technical support in the planning
and during the construction phase, I would particularly like to
highlight the on-site project support as well as the provision
of materials in accordance with the construction schedule.
Contractor
ARGE Alpine Bau G.m.b.H./ Terna SA
Field Service
PERI Hellas Ltd., Athens and PERI GmbH Germany,
Weissenhorn Office
236
By halving the 150-cm basic grid using 75 cm long
ledgers, the PERI UP could be optimally adapted for
the load concentrations.
Supporting element of the bridge is a huge,
almost 30 m high, inclined twin-pillar pier
with an asymmetrical V-shape. On the one
hand, this serves as an intermediate sup-
port for the in-situ concreted carriageway
and, on the other, as support and starter
section for the steel arch.
PERI developed a comprehensive formwork
and scaffolding solution for constructing
the pier structure and reinforced concrete
superstructure as well as providing tempo-
rary support for the bridge during the entire
building project. Essentially, two modular
construction systems were combined with
each other in order to transfer the high
loads safely into the ground. With help of
PERI UP Rosett Flex, a spatial load-bearing
structure for the piers and superstructure
Transport Engineering
PERI engineers combined two modular construction
systems to form a comprehensive load-bearing concept
with heights of up to 20 m.
formwork was formed, gradually increasing
up to the total support height of over 20 m
to the rear and upwards respectively. Using
25, 50 and 75-cm long ledgers, the 150-cm
basic grid could be adapted extremely flexi-
bly here to suit the geometric and static
requirements. This allowed the polygonal
32 to 36 shallow-pitched inclined piers on
both sides of the bridge to be constructed
in eight segments, each 4.50 m long.
Trusses consisting of rentable VARIOKIT
standard elements supported the obliquely-
positioned VARIO GT 24 girder formwork
and transferred the formwork and concret-
ing loads of the inclined piers safely into the
scaffolding. In addition, the VARIOKIT mod-
ular construction system formed the basis
for the heavy-duty shoring. In the connect-
ing area between the cast-in-place bridge
and steel arch, two 17 m high, 42-leg
heavy-duty shoring towers were used to
accommodate the high loads until the
inherent load-bearing capacity was reached.
Each tower was designed to carry loads of
1,200 t, as well as high earthquake and
horizontal loads, due to the long utilization
period. For load concentrations, four standard
towers respectively, each with 2.00 m by
2.00 m axis dimensions, could be bundled
by means of 37.5 cm additional frames
using only rentable system components
and type-tested connection means.
237
Vistula Bridge, Kwidzyn, Poland
Crane and weather-independent modular solutions
With the help of PERI modular solutions
for all formwork and scaffolding tasks,
the Vistula Bridge could be realized with-
in a very tight construction schedule
largely independent of crane and weather.
The Vistula crossing near Kwidzyn extends
over a total length of almost 12 km. The
most important components are the 808 m
long main bridge and three foreland bridges.
In spite of the different constructions, PERI
provided a comprehensive overall solution
largely based on the VARIOKIT, RCS and
PERI UP modular systems.
238
The PERI concept for the main bridge
included self-climbing formwork for the two
bridge piers, the superstructure formwork
for the hollow box cross-sections with
formwork carriage as well as the falsework
for the edge sections. The parapet beams
were formed with the help of the VARIOKIT
formwork carriage which was customized
to meet site requirements, anchoring in the
structure was not necessary here. For the
bridge pylons, the TRIO formwork was
climbed using the RCS rail-guided climbing
technology - thanks to the mobile RCS
self-climbing devices without a crane and
regardless of wind and weather.
The superstructure of the foreland bridges,
with a total length of 1,000 m, was carried
out using the incremental launching method
with the help of VARIO girder formwork,
in 30 m casting segments in regular weekly
cycles. A protective roof construction based
on the LGS lattice girder system made the
construction work weather-independent. An
inside heating system ensured that working
operations continued during the winter and
consistently high concrete quality was
achieved. When required, the weather
protection roof took only a few minutes to
open as the roof segments could be moved
by hand without the use of a crane.
RCS climbed the bridge pylons rail-guided as well as
crane-independent thanks to the mobile self-climbing
technology.
ST 100 stacking towers served as falsework for the
edge sections of the 808 m long main bridge.
Transport Engineering
Mariusz Sasin and Tomasz Witowski
Site Managers
Due to the very tight construction
schedule and the enormous formwork
requirements, we needed a very reliable
partner. With its high-level professional
services and state-of-the-art solutions,
PERI has completely met our expecta-
tions. For many years now, we have
relied on PERI engineering and the
comprehensive support in particular
the fast assembly, flexibility, quality
and high level of safety of the PERI
systems.
Contractor
BUDIMEX S.A.
Ferrovial Agroman S.A.
Field Service
PERI Poland Sp. z o.o., Danzig Office
The LGS weather protection roof allowed continuous
construction progress regardless of the weather
conditions.
239
 Puente Ejrcito, Lima, Peru Transport Engineering

Quicker and safer assembly of

steel arched bridges

For assembling the steel arched bridge,
PERI UP served as shoring and working
scaffold at the same time. In addition, an
important element of the scaffolding
structure was the load-bearing capacity
and load transfer into the sub-structure
using system components.
Two 105 m long steel arched bridges con-
nect the northern district to the city centre
of the Peruvian capital. These were posi-
tioned to the left and right of the 50-year
old existing bridge in order to better manage
the high volume of traffic through the
expansion to 10 lanes as well as being able
to accelerate the public transport system as
a whole.
PERI engineers created an assembly scaffold
on the basis of the PERI UP scaffolding
system. This served as a temporary, up to
20 m high support structure for the steel
segments as well as a working platform for
the final assembly. Each arch consisted of
11 steel segments and had a total weight of
100 t. A big advantage for the design of the
shoring towers and working levels was the
high load-bearing capacity and, in particular,
the adaptability of the PERI UP Rosett Flex.
In addition, system components from the
PERI product portfolio supplemented the
scaffolding structure: through the use of
GT 24 formwork girders and SRU steel
walers, the load distribution was also sys-
tematized. As an integral part of the PERI
implementation planning and static calcula-
tions, the stability of the structure could be
extensively verified which led to shorter
set-up times.
The high flexibility of the PERI UP system
enhanced safety conditions for the steel
erectors and accelerated their work proce-
dures. Then the different working levels
were continuously connected in a longitudinal
direction by means of system steel decks
with side protection ensured through the
use of ledgers. Due to the system grid of
25 cm or 50 cm, all adjustments can be
carried out without any time-consuming
tube and coupler connections; in particular,
the self-securing ledger assembly with the
gravity lock also increased the working
safety for the scaffold assemblers.

Contractor
COSEI Consorcio, Fiansa
Field Service
PERI Peruana SAC, Lima

23.20
The assembly of the 11 steel arched segments
required temporary support and working levels
with heights of up to 20 m.
105.00

Aristteles Parra
Project Manager

With the help of the PERI UP solution,

assembly work on the steel arched
bridge could be carried out faster and
much safer.

The PERI UP Rosett Flex modular scaffolding precisely matched the bridge geometry Through the combination of PERI UP and Scaffolding and bridge assembly went
thanks to the system-integrated flexibility without any time-consuming tube and system components of the formwork hand in hand with fast working speeds
coupler assembly. programme, loads could be reliably trans- and maximum level of safety.
ferred.

240 241
Chachenka Bridge, Moscow, Russia Transport Engineering

VARIOKIT cantilevered construction in 10-day cycles

The 550 m long motorway bridge in the

west of Moscow was constructed using
the VARIOKIT balanced cantilever method.
The Russian-Polish PERI teamwork
tailored its bridge formwork solution to
match construction site requirements.

The motorway bridge over the Chachenka

River is an integral part of the 18.5 km long
road construction project that connects the
Moscow MKAD motorway ring with the M1
highway as well as bypassing the town of
Odintsovo which is situated to the west of
the Russian capital. Known simply as the
Belarus, the M1 between Moscow and
Minsk in Belarus is one of the most impor-
tant road connections in Russia.
The bridge structure is 550 m long and con-
sists of two parallel superstructures with
double-cell hollow box cross-sections, each
22.25 m wide and 4.00 m high. The individ-
ual span widths of the six bridge segments
range from 57 m to 110 m, realized using
the balanced cantilever method. A total of
10 sets of VARIOKIT balanced cantilever
equipment were used simultaneously in
order to symmetrically realize starting
from the piers each of the 12 sections
with cycle lengths between 3.40 m and
4.10 m until the gap was closed in regular
10-day cycles.
PERI Russia delivered the cantilevered con-
struction carriage and formwork from a sin-
gle source, optimally adapted to match the
project requirements. In addition, the use of
rentable VARIOKIT system components was
Konnyh Aleksandr Andreevich,
Head of Production and Engineering
Zamaletdinov Fatih Nailovich,
Site Manager
With the VARIOKIT balanced cantile-
ver equipment from PERI, we could
realize the superstructure sections
and in the planned working rhythm.
On-site assembly was also carried
out very quickly.
extremely cost-effective. The integrated,
centrally-controlled mechanism with hydrau-
lic cylinders as well as lifting and moving
devices for moving, lowering, lifting and
pre-tensioning of carriage and formwork
ensured easy handling of the cantilevered
construction unit. Shuttering and striking
along with moving from cycle to cycle was
carried out with only a team of six. Through
the compatability with the PERI UP modular
scaffold, front-mounted working platforms
and access means were also part of the
comprehensive PERI project solution.

Apart from the VARIOKIT balanced cantilever equipment,

For safe working platforms and access, VARIOKIT and the CB/VARIO climbing formwork was also an important
PERI UP could be ideally combined. part of the PERI project solution.

Contractor
OOO SGC Autostrada
Field Service
OOO PERI Russia, Noginsk/Moscow Offices
PERI Poland Sp z o.o., Warsaw Office
The VARIOKIT formwork carriage
solution could be flexibly adapted
to meet the individual project
requirements. For the first con-
4.00

creting section due to the limit-

ed space available on the starter
section using the rails of the
The 22.25 m wide superstructure sections were balanced cantilever equipment
constructed with section lengths ranging from here resulted in more overhang
3.40 m to 4.10 m in regular 10-day cycles. than usual.
5.12 5.25 5.25 5.12
0.50 0.50 0.50
242 243
 Bridge over the Danube near Beka, Serbia
Parapet construction of 130 m per week
across the Danube
Two groups of VARIOKIT formwork carriages worked
simultaneously for realizing the weekly completion of
six casting segments.
A total of four VARIOKIT parapet carriages
operated at the same time which resulted
in the regular completion of six concreting
sections per week with a parapet length
of 130 m.
Parallel to the existing bridge structure, the
Danube crossing near Beska has been com-
plemented by a so-called twin bridge. As a
result, a subsequent, continuous four-lane
expansion for the E75 motorway between
Belgrade and Novi Sad has been made pos-
sible. On the southern side, a 180 m long
foreland bridge is joined to the 540 m long
main bridge which is supported on three
river piers, and the almost 1,500 m long
approach bridge to the north also crosses
a floodplain of the Danube river.
Claudia-Maria Graber Shuttered
Site Manager
It was a positive challenge for us to
work simultaneously and safely with four
formwork carriages and thus comfortably
0.50
maintain our tight schedule.
2.15
14.40
The VARIOKIT parapet carriage features load transfer via cantilever beams, requires no
anchoring in the structure and can be optimally adjusted to suit jobsite requirements.
244
PERI UP suspended scaffold served as safe access
means to the bearing points on the pier heads.
For the over 2.2 km long Danube bridge,
PERI engineers worked closely together
with the site management team to develop
a common formwork concept which envis-
aged the use of the VARIOKIT parapet car-
riage that was to be operated from above.
As a result, no additional mounting compo-
nents, such as anchor sleeves, were
required on the underside. In addition, the
standardized assembly system minimized
the planning effort and ensured maximum
flexibility of the formwork carriage solution
when adapting to local site conditions.
Two formwork carriage groups, each with
four coupled VARIOKIT formwork carriages,
worked in parallel. This meant that six cast-
ing segments, each 21.50 m long, could be
realized in only five days 130 linear metres
Struck
Transport Engineering
With CB/VARIO climbing formwork units, the 40 piers of
the foreland bridge could be cost-effectively constructed.
of parapet per week. One of the formwork
carriages also took into account the desig-
nated points of the parapet widening in
order to accommodate the lamp posts.
Simple and thereby fast shuttering and
striking procedures, as well as the system-
atic concreting sequence, ensured rapid
progress for constructing the parapets
with a total length of 4,440 m. In this way,
the construction team was able to maintain
the extremely tight schedule without any
problems.
In addition, PERI supplied the climbing form-
work for the construction of the 40 bridge
piers with heights up to 50 m. CB 240
climbing brackets and VARIO GT 24 formed
large-sized movable units with concreting
cycle heights of 5 m. For the bridge piers
with hollow box cross-sections, shaft ele-
ments made sure that the TRIO internal
formwork could remain connected as a
complete unit as a result, valuable time-
savings were achieved during the construc-
tion of the piers. PERI UP suspended scaf-
folds rounded off the comprehensive PERI
project solution for the bridge over the
Danube. This served as secure access to
the bearing points on the pier heads.
Contractor
ARGE DSD/Alpine Bau GmbH
Field Service
PERI - Oplate d.o.o., Belgrade Office and
PERI GmbH Germany, Weissenhorn Office
245
Bridge over the Golden Horn, Istanbul, Turkey Transport Engineering

Efficient forming and shoring with modular construction systems

Optimized load transfer: superstructure
formwork and falsework for the foreland
bridges based on the flexible VARIOKIT
and PERI UP modular construction
systems.
The VARIOKIT framework units trans-
ferred the loads into the shoring while
the curvatures in the transverse and
longitudinal directions were formed with
formwork units.
With the help of the PERI UP Rosett Flex
modular scaffolding system, adaptions
could be made to accommodate any
obstructions.

Contractor
Astaldi Glermak J.V.
Field Service
PERI Kalp ve skeleleri San. ve Tic. Ltd.ti Turkey, Istanbul

Alper Uzman, Deputy Project Manager

S. Ula Ak, Supervisor

Selecting PERI as our partner was definitely the right

decision: from the beginning onwards, we worked out a
range of optimal solutions together. Through an easy and
simple adjustment of VARIOKIT and PERI UP to suit the
variable geometry, productivity could be increased as
well as achieving safe construction progress.

12.60
The combination of detailed planning combination of cable-stayed and swing Framework units on the basis of the PERI UP 72.50

work, continuous site supervision and bridges as well as a 450 m foreland bridge. Rosett Flex modular scaffolding formed the

1.10
optimized system use was the basis for supporting structure for transferring the verti-

ensuring fast construction progress and
excellent quality of execution.
The bridge over the Golden Horn (Turkish:
The construction of the single-webbed
T-beam cross-section superstructures in the
foreland areas was realized on PERI UP false-
work. Web and cantilever formwork were
2.50
cal and horizontal loads. The supporting
heights of between 1 m and 14 m could be
flexibly realized whilst the framework unit
width was maintained at a constant 2.00 m.
14.00

Hali) connects the historical, millennia-old
Istanbul with the modern, European-influ-
enced districts of the city. It is an integral
part of the urban transport system expan-
sion programme in an effort to cope with
the increase in traffic volumes: two 950 m
long subway tracks cross over the famous
Bosphorus straits. The new connection is a
formed with variable frame construction units
comprising of VARIOKIT system components
due to the continuously changing cross-sec-
tion. With the help of CNC-milled formwork
units prepared at the PERI formwork assem-
bly hall, the distinctive underside of the
bridge could be realized through curvatures
in the transverse and longitudinal directions.
In the area of the
piers, the carriageway slab
is up to 2.50 m thick: here, the shoring tower
width was halved with the legs bundled in
50 cm x 100 cm grids. The bay lengths in the
direction of the frames could also be adapt-
ed to suit the web and cantilever thicknesses
in 25 cm increments by means of system
The thickness of the massive bridge superstructure changed continuously from 1.10 m to 2.50 m.
ledgers without any additional effort.
Superstructure formwork and framework units could be easily adapted to suit the varying geometries and loads.

246 247
Trans-Rhumel Bridge, Constantine, Algeria Transport Engineering

System solution for a complex bridge construction

With the help of the 3D planning, PERI

engineers developed a project solution on Nelson Vasques
the basis of mainly rentable system com- Project Manager
ponents. The individually designed and
flexibly adaptable superstructure formwork With PERI as our partner, we could handle our pro-
with a well thought-out cycle sequence ject without any problems and very cost-effectively.
saved valuable construction time. The systems used allowed efficient and fast working
operations, whilst the on-site support was positive
The 750 m long cable-stayed bridge sup- and extremely helpful.
ported by two 130 m high pylons and six
bridge piers is an integral part of the 6 km
long urban motorway project. This has helped
to reduce traffic congestion in the city centre Contractor
Andrade Gutierrez/Zagope, Oeiras, Portugal
which features a number of historical bridge Field Service
structures. Four lanes, with sidewalks on both PERIcofragens, Lda. Portugal, Queijas
sides, cross the gorge-like Rhumel Valley at SARL PERI Algeria, Algiers Office
PERI GmbH Germany, Weissenhorn Office
a height of 80 m. The single-cell hollow box
cross-section features an extraordinary width
of almost 30 m. For its realization, which
included diverse project requirements, the
team of Algerian, Portuguese and German 8.1
0
5 -2
PERI engineers working in close collabora- 26.7
tion developed efficient formwork and scaf-
folding solutions. The systems used ranged
from TRIO panel formwork for the abut-
ments and VST heavy-duty shoring towers
from the VARIOKIT engineerng construction
kit through to PERI UP working scaffold for
the assembly of the cable-stays on the
bridge pylons.

One of the biggest challenges was the bridge

superstructure above the pier heads. The
complicated geometry with differing cross-
section widths as well as varying longitudinal
and transverse inclinations resulted in com-
plex intersections. For this, PERI developed
a 3D-based, technical concept which was
easy to understand and implement without
any problems on the jobsite. The use of
rentable system components, in connection
with project-specific steel components,
proved to be the most cost-effective option.
3x
3.5
0 bridge piers had different geometries and
Up to 28 m high VARIOKIT heavy-duty shoring towers,
combined with PERI UP, supported the bridge super-
structure in the edge sections.
Each superstructure section on the six
complex intersections, and were realized
in four height and three longitudinal
concreting cycles.
For the slab and web formwork of the starter, PERI The 8 m carriageway slab was constructed in the area The new cable-stayed bridge bypasses the old town of
engineers combined horizontally-positioned brace of the pier heads in three sections each with a 3.50 m Constantine with its historic bridges, crossing the deep
frames with VARIOKIT frame construction units. cycle length. Rhumel gorge.

248 249
Motorway Bridge V12 over the Rio Sordo, Vila Real, Portugal
Construction kit solution for falsework
and superstructure formwork
For construction of the motorway bridge
over the Rio Sordo, VST heavy-duty shor-
ing towers were used as falsework 30 m
high and with leg loads of up to 600 kN.
Through the use of rentable system com-
ponents taken from the VARIOKIT engi-
neering construction kit for the super-
structure formwork and shoring, the PERI
solution was extremely cost-effective.
The A4 motorway passes through the Maro
Mountain Range in the north of Portugal.
Near Vila Real, the route requires the building
of a 412 m long bridge for crossing the Sordo
Valley which is in the form of a five-section
structure with two separate superstuctures.
The almost 20 m wide and 3.60 m high pre-
stressed concrete hollow box girders are
being realized using two different construc-
tion methods: the three middle bridge spans
with the balanced cantilever method and the
respective edge spans formed on falsework.
As falsework, the contractor is using heavy-
duty shoring towers from the VARIOKIT
modular system 6 m to 30 m high with
load-bearing capacities of 2,500 kN in each
case. The VST towers were erected as four-
legged individual structures which support-
ed the 72 m long superstructure formwork
at defined load application points with axis
spacings of between 10 m and 24 m. Trans-
versely, the tower measured 2.00 m in each
case, longitudinally between 2.00 m and
7.50 m depending on topographical and
static requirements. In those areas which
are subjected to particularly high loads,
additional legs with axis spacings of 37.5 cm
provided an increase in the load-bearing
capacities. This minimized material require-
ments as well as reducing the amount of
assembly work resulting in an optimized
utilization of the overall system.
250
Transport Engineering
Contractor
INFRATNEL, Construtores do Tnel
do Maro A.C.E., Porto
Field Service
PERIcofragens Lda Portugal, Queijas
PERI GmbH Germany, Weissenhorn Office
The falsework was delivered to the con-
struction site pre-assembled as 1.25 m to
10.25 m high variable frame arrangements,
further extended on the ground to form
tower segments, and erected and extended
with the help of a crane. Safe PERI UP
working platforms are used to ensure accu-
rate positioning along with fixing in place
with bolts and pins. Together with the VST
towers, these were continuously added to
as required and were easily connected by
means of corresponding adapter elements.
In addition, both modular construction
systems are based on a metric grid pattern
so that the load-bearing system, working
levels and access technology could be
perfectly coordinated.
19.39
31.25
The difficult terrain required supporting heights ranging
from 6 m up to more than 30 m.
The falsework for the edge sections was an important Both the superstructure formwork as well as the false-
component of the formwork and scaffolding solution for The two modular systems VARIOKIT and PERI UP can work were based mainly on the VARIOKIT engineering
the 412 m long motorway bridge. be ideally combined. construction kit.
F. Paiva, A. Monteiro, J. Campos, P. Rosa, J. Marques, L. Fidalgo
Construction Site Management Team
The falsework support provided for the edge sections was the biggest challenge
due to the difficult terrain. With VARIOKIT and especially the VST heavy-duty towers,
we were presented with a very practical solution that was designed precisely for the
given foundation areas. The concept could easily be implemented on site combined
with fast and safe assembly.
251
Bridge over the Dunajec, Tarnow, Poland Transport Engineering

Fast and accurate through to bridge completion

Karol Malinowski
Site Manager

The PERI cantilevered construction solution offered

us many advantages: rapid realization due to the well
thought-out and simple operations as well as compli-
ance with the required tolerances thanks to the prac-
tical formwork adjustment for precise construction
of the webs. Furthermore, the compatibility with
PERI UP ensures safe access points and working
areas without any additional effort indispensable
for the execution of such projects.

Contractor
Dragados S. A.
Field Service
PERI Polska Sp. z.o.o., Krakow and Warsaw Offices, PERI GmbH, Weissenhorn

much on safety. The compatibility with the
PERI UP modular scaffold was the basis
for the creation of safe working areas with
a minimum of effort for the construction
team. Using standardized connection parts,
PERI UP could be combined with the
VARIOKIT components.
The single-cell hollow box cross-section of
the superstructure varies in height from
around 2.50 m up to 6.10 m. The result was
a continuous change in the angle between
the outer side of the web and the cantile-
vers which meant the web formwork had to
be re-adjusted for each concreting section.
For this, PERI developed a simple and prac-
tical solution with variably fixable slab form-
work and a formable steel sheet between
the web and carriageway formwork. The
construction team thus achieved extremely
accurate results in accordance with the
required low dimensional tolerances.

3.50 - 5.00

With some supplementary system com-
ponents, the VARIOKIT engineering
construction kit can also be used for the
balanced cantilever construction method.
For the construction of the motorway
bridge near Tarnow, the construction
crew achieved a 4 to 5-day cycle thanks
to the easy to use, mechanical solution.
At the same time, the high requirements
concerning the very small tolerances for
the variable bridge cross-sections could
be fulfilled.
The 600 m long motorway bridge is sup-
ported by twelve pairs of 13 m wide piers.
The two parallel superstructures of the fore-
land bridges with hollow box cross-sections
were realized on falsework with the help
of VARIO GT 24 formwork elements as well
as ST 100 and MULTIPROP shoring towers.
For the 210 m long section between the
seventh and the tenth piers, the balanced
cantilevered casting method proved to be
the most cost-effective solution. A total of
four cantilever construction units were used
for constructing the bridge superstructure
in 48 casting segments respectively.
Construction of the superstructure moved
forward symmetrically in both directions
from the starting point of two piers with
3.50 m to 5.00 m long sections until the
gap was finally closed.
The VARIOKIT cantilevered construction
equipment demonstrated its great flexibility
during the forming of the bridge cross-sec-
tions and, at the same time, was easy to
operate. In particular, the moving procedure
to the next concreting section each time
was extremely user-friendly by means of a
hydraulic skidding system which is based For moving to the next section by means of hydraulic The VARIOKIT engineering construction kit guaranteed VARIOKIT and PERI UP could be ideally combined
drive cylinders, the construction team only required maximum adaptability for the wide range of bridge and provided safe working platforms and access.
on PERI self-climbing technology. Apart 2 hours. cross-sections.
from the ease of use, the focus was very

252 253
Dalsfjord Bridge, Norway
Self-climbing formwork with access technology
The pylons were realized in 24 sections, each with 4 m
concreting cycle heights whilst taking into account
inclined shafts and variable cross-sections.
The ACS self-climbing scaffold steadily moved safely
and smoothly upwards on climbing rails by means of a
hydraulic drive system.
254
Transport Engineering
Contractor
Bilfinger Berger Ingenieurbau GmbH
BBS Schalungsbau GmbH, Bobenheim-Roxheim
Field Service
PERI GmbH Germany, Stuttgart and Weissenhorn Offices
On the basis of the ACS and RCS self-
climbing technology, the VARIO form-
work climbed the pylons hydraulically
and without the need of a crane. In addi-
tion, a 90 m high PERI UP stair tower
provided site personnel very safe access
to the working platforms.
50 km north of Bergen, a 523 m wide
suspension bridge majestically spans the
Dalsfjord. The two H-shaped pylons are
both around 100 m high and the upwardly
tapering cross-sections of the double piers
are designed with external pilaster strips.
With the help of the PERI self-climbing
solution, the construction team was able to
complete the 24 concreting sections in reg-
ular weekly cycles crane-independent and
regardless of the weather. For this, PERI
engineers combined the external ACS self-
climbing system with the rail-climbed RCS
positioned on the inside. The VARIO girder
wall formwork as part of the climbing units
provided the required shaping. A PERI
supervisor briefed site personnel during
the initial assembly and operational start-up
of the climbing formwork, and ensured
fast construction progress from the very
beginning.
Not only was the connecting bridge
between the two sets of pier formwork an
integral part of the PERI formwork solution:
a stair tower on the basis of the PERI UP
Rosett scaffolding system provided safe
access to the respective working platform.
The stair tower featured alternating stair-
case units with 64 cm wide flights of stairs
and continuously extended in accordance
with construction progress up to 92 m high. Martin Schweizok
The stairs were anchored at regular inter- Project Manager
vals with PERI push-pull props in order to
safely bridge the ever-growing gap to the The PERI systems are well thought-out,
inclined pylon shafts as the tower increased easy to understand and designed to meet
in height. For this, the existing anchoring individual requirements no problems
points for the ACS could be used. whatsoever for our construction team.
As a result, we could maintain the tight
construction schedule as well as meeting
strict Norwegian safety requirements.
A 90 m high PERI UP stair tower supplemented the
complete solution which was developed through the
excellent cooperation with the project management.
255
Pfnder Tunnel, Bregenz, Austria
Crosscut with a high proportion of system components
PERI planned, designed and delivered a
tunnel formwork carriage based on rent-
able system components in a very short
space of time. The execution proceeded
smoothly and without problems whilst
the dimensional stability resulted in
excellent concrete results.
Bernd John The 6.6 km long Pfnder Tunnel near
Site Manager Bregenz connects the Austrian A14 Rhinetal
motorway to the A96 highway on the
The entire process went very German side. For realizing a continuous four-
smoothly. It took just three weeks lane expansion, a second tube was excavat-
from designing the formwork carriage ed using a tunnel boring machine (TBM)
to the first concrete placement. parallel to the 30-year old east tube and
then lined with pre-fabricated liner seg-
ments. A 43.10 m long crosscut combines
the new with the old tube and thus enables
evacuation to take place in the event of fire.
Contractor 9.80
Alpine BeMo Tunnelling GmbH,
Innsbruck
Field Service
PERI Ges. mbH Austria,
Nudorf ob der Traisen Office
PERI GmbH Germany,
Weissenhorn Office
6.83
Shuttered Struck
The latticework structure of the formwork carriage For placing the concrete, the BPA concrete pump
provided excellent accessibility for all required work. connections were integrated in the formwork elements.
256
Transport Engineering
For this, PERI provided a cost-effective
formwork solution based on rentable
VARIOKIT system components. The
formwork carriage was thus extremely
economical and, in particular, was available
at very short notice. In order to minimize
the assembly work on site, seven sub-seg-
ments were prefabricated in the PERI
assembly hall and delivered to the construc-
tion site. After only 10 days, the construction
team could begin work on the first of alto-
gether seven concreting segments. The
standard length of the tunnel segments
was 5.90 m; after a short period of introduc-
tion, a 3-day cycle could be achieved.
Due to the small length of the tunnel, PERI
designed a mechanical formwork carriage
solution. Generously-sized working levels
served the simple operability which apart
from high degree of safety was given top
priority. Shuttering and striking was carried
out by means of spindles whilst the form-
work carriage was moved using flanged
wheels on crane rails. In spite of its filigree
construction, the formwork carriage provid-
ed high dimensional stability which resulted
in excellent concrete finishes.
Connecting the crosscut to the new main tube was also
part of the PERI solution based on system components
such as SLS heavy-duty spindles, RCS rails, GT 24 form-
work girders and SRU walers. Anchoring to the steel
formwork carriage of the main tube was not required.
257
Hallandsas Tunnel, Sweden
One tunnel formwork carriage for two diameters
For the Hallandsas Tunnel, VARIOKIT
could be used extremely versatilely for
the assembly and dismantling sections
of the tunnel boring machine with a gen-
erously-sized excavation cross-section.
The 8.7 km long twin tube railway tunnel
runs through the hills of the Hallandssen
area in southern Sweden and significantly
reduces the travelling time between Malmo
and Gothenburg. The realization was long
regarded as one of the worlds most diffi-
cult tunnel building projects: heavy water
ingress and ecological problems due to the
use of environmentally-unfriendly stabilizing
agents meant that construction work,
which had begun in 1992, came to a halt.
Years later, construction work was resumed
this time taking into account all boundary
Pre-lining: bottom slab
and arched formwork for
concreting the external
diameter of 10.08 m as
a securing structure.
Acceptance of delivery: project managers
and PERI engineers during the test run on
the PERI site in Weissenhorn.
258
conditions along with maintaining high
environmental standards.
The main drive was carried out by means of
a closed tunnel boring machine whilst the
problematic sections with the expected
strong water penetration were convention-
ally realized with the help of a VARIOKIT
tunnel formwork carriage. The bottom slab
and arched formwork carriages were
designed so that both the pre-lining as well
as the final lining could be carried out using
the same formwork carriage without any
time-consuming modification work. Here,
the diameters were 10.08 m and 8.84 m,
with section lengths of 6.00 m in each
case. The multiple use resulted in reduced
on-site material requirements and also
meant that time-consuming assembly
10.08
Shuttered Struck
Visualization of complex formwork processes: the 3D planning makes technical
solutions more comprehensible and demonstrate the whole construction process in
a virtual form. On the left, the bottom slab formwork carriage with movable launching
beam; on the right, the arched formwork carriage on an integrated mobile frame.
Transport Engineering
and dismantling work in the tunnel was
not required. In connection with the use of
rentable system components, the VARIOKIT
solution was therefore extremely cost-
effective.
PERI engineers developed two formwork
carriage constructions with hydraulically
controlled shuttering and striking proce-
dures. The bottom slab formwork was
mounted on a support frame whose launch-
ing beam bridged two section lengths and
could be freely moved independently of the
formwork. With the help of a second form-
work carriage, the side and ceiling arches
were formed and concreted together.
Moving took place using heavy-duty rollers
on an integrated mobile frame.
Final lining: the same
formwork carriage for
realizing the 60 cm thick
8.84
reinforced concrete inner
shell without any time-
consuming modification
work.
Shuttered Struck
Contractor
Skanska Vinci HB
Field Service
PERIform Sverige AB, Halmstad
PERI GmbH Germany, Weissenhorn Office
Kieran Deasy
Site Manager
The cooperation with PERI was really posi-
tive the project engineers provided us with
practical solutions right from the very start.
The formwork carriage fully met our project
requirements, was extremely practical and
easy to use.
259
Hongkong-Zhuhai-Macao Bridge (HZMB), China
Forming machine for the worlds longest immersed tunnel
The 180 m long tunnel tubes are moved from the field
factory into a dry dock and sealed with bulkheads; the
dry dock is then flooded and then towed out to sea to
the lowering point.
The longest underwater tunnel in the
world is being realized with PERI know-
how: two hydraulically-operated shutter-
ing machines are being used for the effi-
cient realization of 33 tunnel elements
with a length of 180 m using the incre-
mental launching method.
Through a 35 km long road connection across
the Pearl River Bay, Hong Kong can now grow
260
Lin Ming
Project Director
PERI convinced us not only with its expertise
and vast project experience but also with very
high efficiency and strong cooperation. We would
like to thank the PERI project team for its great
commitment in this unique project.
Contractor
China Communications Construction Company Ltd. (CCCC)
Field Service
PERI GmbH Germany, Weissenhorn Office
together with Macau and Zhuhai. Central 33tunnel elements. Each of the reinforced
element of this ambitious project is the 6 km concrete tubes for the standard sections is
underwater tunnel. Positioned 45 m below 180 m long, 38 m wide, 11.40 m high and
the surface of the water, the six-lane car- weighs 72,000 t. With the help of the two
riageway is in the area of the approach flight PERI forming machines, 22.50 m long
path for Hong Kong International Airport, sections are constructed one after the other
Chek Lap Kok. Two artificial islands form the each time using the incremental launching
transitions between the tunnel and bridge method. Altogether, eight such segments
structures. In a field factory, two production form one tunnel element which is subse-
lines are being used to produce a total of quently moved into a dry dock and then
The 3D graphic shows one of the two production lines
with three sets of tunnel formwork as horizontal moving
device as well as stationary external and slab formwork.
towed to the point of installation on the sea-
bed using a lowering basin.
Per production line, the hydraulically-operat-
ed PERI formwork solution consists of six
main structural components: slab form-
work, two external and three internal sets
of formwork. Together with the 50 m long
truss girders, this forms a horizontal moving
device in order to return to the concreting
The tunnel elements are cast in eight individual
segments each 22.50 m long without ties and in
compliance with strict dimensional tolerances.
position after each operation and thus
retract into the prefabricated reinforcement
cages. In addition, the shoring construction
and portal crane as well as two stopend
formwork variants are likewise important
components of the PERI overall concept.
With the help of the PERI process engi-
neering, the bottom plate, external walls
and slab can be constructed monolithically
Transport Engineering
The internal formwork moves hydraulically over the
launching beam into the reinforcement cages, and thus
in a concreting position.
and without anchors. As a result, thousands
of tie points can be saved this minimizes
the danger of leakage. Around 30 hours are
required for concreting a complete segment
with 3,600 m of concrete being formed.
The planned service life of 120 years places
enormous demands on all construction
materials used and requires site personnel
to achieve the highest level of quality stand-
ards, all within a tight schedule.
261
Strasswalchen Bypass, Salzburg, Austria
Economical formwork concept with system components
0.55
1.00
6.10
Shuttered
Unobstructed tunnel access for site traffic: HD 200 heavy-duty props and VARIOKIT
diagonal bracing carried the loads into the available strip foundations of the tunnel.
A more than 20 m long, hydraulically
controlled VARIOKIT tunnel formwork
carriage was used for the two tunnel
tubes. The high proportion of rentable
system components, minimum crane
requirements and the low number of
anchors resulted in an economic form-
work solution.
Certain parts of the Strasswalchen western
bypass have underground stretches of road
which run through two tunnels 688 m and
267 m long respectively. Although both
tunnels have a clear standard width of
10.40 m, there are a range of wall heights
and slab inclinations. The walls of the
arched rectangular cross-section are
Two coupled tunnel formwork carriages consisting of
VARIOKIT system components formed the over 20 m
long construction.
262
10.40
Struck
between 55 cm and 75 cm thick, with
heights varying from 5.40 m to 6.50 m.
PERI project engineers planned a tunnel
formwork carriage based on VARIOKIT sys-
tem components which meant geometric
adjustments could be quickly and easily
carried out. By coupling the two units, the
construction team was able to cost-effec-
tively realize the total of 54 sections using
20.60 m standard cycle lengths. The wall
formwork with a waler line consisting of
RCS rails was extremely rigid which meant
only three anchors were required for the
complete height of the wall this saved a
lot of work. In addition, the client demanded
a design solution for the stopend formwork
Due to the hydraulic equipment with moving units,
a weekly cycle could easily be achieved.
Transport Engineering
Contractor
HOCHTIEF Construction Austria GmbH & Co KG
Field Service
PERI Ges. mbH Austria, Nussdorf ob der Traisen Office
PERI GmbH Germany, Weissenhorn Office
Boris Grlitzer
Site Manager
PERI provided the most cost-effec-
tive and efficient formwork concept
for our project requirements. And the
assembly supervision by the PERI
supervisor worked very well.
whereby no bracing was necessary in those
areas already concreted with load transfer
taking place via the VARIOKIT construction.
With the help of the integrated hydraulics,
shuttering and striking was carried out
quickly as well as facilitating accurate
height adjustments on the formwork car-
riage. Thanks to the integrated moving unit,
the decoupled carriage units could be
moved very quickly and easily. After this
procedure, the two formwork carriages are
re-coupled and prepared for construction of
the next block. The external formwork could
be pulled on heavy-duty rollers positioned
in U-profiles by means of a cable.
The external formwork could be moved on heavy-duty
rollers positioned in U-profiles by means of a cable
without requiring a crane.
263
Underpass for wild animals R-88, Albi/Rodez, France
Cost-effective realization of an arched tunnel for wild animals
Julien Pasqualetto
Site Manager
Choosing the right formwork concept
was the key to success. The VARIOKIT
solution in conjunction with the excel-
lent cooperation with the PERI team
ensured we could maintain the con-
struction schedule and achieve optimal
results.
Contractor
Sogea Sud-Ouest TP, Toulouse
Field Service
PERI SAS France, Meaux and Sud-Ouest Offices
Focus on the highest level of safety: the generously-sized
working platforms are equipped with PROKIT side mesh
barriers.
264
Thanks to the straightforward opera-
tions of the VARIOKIT formwork carriage,
pre-assembled formwork elements and
support provided by a PERI supervisor,
the required four-day cycle could be
quickly reached. With the PROKIT safety
system, the project solution was com-
plete as well as being particularly safe.
The 80 m long wild animal underpass close
to a nature reserve was part of a four-lane
highway expansion between Lyon and Tou-
louse. The generously-sized semicircular
cross-section, with a width of 15.00 m and
a height of 9.24 m, was selected so that
the animals do not shy away from using the
tunnel a small stream also runs along the
complete length. The tunnel was construct-
ed using the cut-and-cover method and
above the bottom plate as a single unit.
The main components of the 10 m long
0,50 15,00
Shuttered
The use of mostly rentable system components
significantly increased the cost-effectiveness of the
individually-planned formwork carriage.
Transport Engineering
formwork carriage were steel walers, main
beams and heavy-duty spindles from the
VARIOKIT engineering construction kit. For
the transfer of loads into the strip founda-
tions, HD 200 heavy-duty props were used.
The extensive utilization of rentable system
components significantly increased the cost-
effectiveness; in addition, PERI supplied
pre-assembled formwork elements and plat-
forms with up to 2.50 m widths on a just-in-
time basis to the jobsite. The focus was on
the ease of use. Due to the low number of
uses, it was decided not to use hydraulic
components for shuttering and striking.
In order to pivot the side elements inwards,
only the lowest spindle had to be used.
After releasing the heavy-duty wedges, the
formwork unit is lowered by approx. 8 cm
and then the formwork carriage was pulled
by means of winches into the next section.
0,50
0,50
The semi-circular, 15 m wide
8,24
tunnel formwork carriage
allowed unhindered access
of construction site traffic in
a longitudinal direction.
1,00
Struck
The mechanically-operated formwork carriage was 10 m
long and the construction team required four days for
each concreting section.
Hydraulic jacks lifted the formwork carriage internal vibrators. Even without hydraulic slab which reduced assembly time and
into the concreting position again and the support, a 4-day cycle could quickly be effort here. The posts automatically locked
side elements were then spindled upwards. achieved. in position when inserted into the slab feet;
After fast installation of the reinforcement subsequently, it was a simple matter of
facilitated through a high degree of pre-fab- The safety of site personnel also had the attaching the 240 cm long mesh barrier.
rication, a mobile crane moved the external highest priority: the carriage had generous-
formwork into position. This consisted of ly-sized working levels, reliably secured
only two elements per side. 12 concreting with 1.10 m high PROKIT side mesh barri-
windows were used for placing the con- ers. Only three system components are
crete, compaction was carried out through required side mesh barrier, post and foot
265
Wankdorf Underground Roundabout, Bern, Switzerland
Load-bearing and form-giving project solution for underground
roundabout
The complex construction task with up to 2.70 m high
beams and 1.20 m thick reinforced concrete slabs
required a comprehensive formwork solution.
Re-positioning a roundabout almost 10 m
under the ground transformed a some-
what dismal downtown intersection into
an attractive gateway to the countrys
capital. PERI provided a comprehensive
formwork solution for the realization of
the massive beams, reinforced concrete
slab along with the conically-shaped
roundabout walls formed in architectural
concrete.
Wankdorfplatz was transformed into a
two-storey structure and the underground
roundabout with a 50 m diameter has accel-
erated the flow of traffic. At the same time,
space was created for pedestrians and
cyclists above ground as well as greatly
improving bus and tram connections. For
construction of the pre-stressed beams and
reinforced concrete slab along with the con-
ically-shaped roundabout walls in architec-
tural concrete quality, PERIs formwork
solutions were used consisting mainly of
rentable PERI system equipment which
perfectly matched the requirements of the
contractor. Due to the traffic intersection
being heavily frequented during the con-
struction period, only limited storage space
was available which meant the formwork
materials were delivered to the jobsite on
a just-in-time basis.
266
Load-bearing combination: MULTIPROP slab props were connected
with MRK frames to form shoring towers which supported the
subsequently installed GT 24 double main beams.
The customized wall formwork elements for
the curved external walls of the roundabout
were prefabricated on the basis of the PERI
VARIO GT 24 girder wall formwork system.
The radii ranged from 30 m to 45 m with a
wall inclination of 10:1. Particularly advanta-
geous was the combined use with TRIO
panel formwork on the opposite side. For
this, the tie points of the VARIO elements
were matched to the TRIO tie arrangement.
Construction of the 1.80 m wide, cross-
shaped beams with heights between 1.15 m
and 2.70 m, took place on a combined load-
bearing and working level which angled
upwards to the centre of the roundabout.
This was formed using GT 24 twin main
beams and VT 20 cross beams, supported
by shoring towers consisting of MULTIPROP
slab props connected with MRK frames.
Variable height adjustments could be car-
ried out very quickly by means of the free-
running collar and the integrated measuring
tape. TRIO panel formwork also found use
as side formwork. The double thickness
formlining, screwed on from the rear,
resulted in excellent architectural concrete
surfaces.
Transport Engineering
Marcel Knzler, Project Manager
and Manfred Ebener, Foreman
PERI complied with our requests
right from our very first meeting.
The comprehensive support planning,
static, logistics through to the on-site
service also had a very positive
With pre-fabricated VARIO GT 24 wall impact on the project.
formwork elements, the inclined external
walls of the roundabout were realized in
architectural concrete quality.
The four truncated cone-shaped slab seg-
ments are up to 1.20 m thick with a 3 %
gradient on the upper side as well as differ-
ent inclinations and a number of height
offsets. The extremely tight construction
schedule meant that sufficient formwork
materials had to be available on site for
the complete slab area approximately
1,400 m. For the intermediate platform
that covered the entire area, GT 24 cross
beams were radially positioned on GT 24
twin main beams which was in turn sup-
ported by the MULTIPROP system. The
precisely assembled form was achieved
by means of additional modules.
Due to the accurate prefabrication at the
PERI assembly hall, they could be quickly
assembled on site.
Contractor
ARGE Wankdorfkreisel Los 3
Implenia AG, Frutiger AG and Marti AG
Field Service
PERI AG Switzerland, Ohringen Office
267
 Water Retaining Structures

Water engineering projects serve to

promote the utilization of water as
well as the regulation and control of
stretches of water whilst taking into
consideration the environment and
resources.

In order to create or protect habitats,

the regulation of water courses is often
associated with complex structures com-
prised of massive components. For the
execution of the construction work, this
often means single-sided forming opera-
tions without the use of ties. In addition,
the selection of the most appropriate
anchor and sealing system to achieve
a watertight finish plays a crucial role.

268 269
Panama Canal Lock Facilities, Panama
Innovative climbing technology and impressive performance
PERI supports the construction project of the century with the planning and
delivery of huge quantities of formwork and scaffolding systems.
The expansion of the Panama Canal is
the largest single order in the history of
PERI: a challenge in terms of know-how
as well as performance and the ability
to deliver. PERI Spain and PERI Panama
were responsible for the formwork plan-
ning, logistics and on-site assistance
competently supported by PERI head-
quarters in Weissenhorn. Well in time for
the start of construction work, the sys-
tem equipment was sourced from the
PERI logistics centres as well as being
produced within the space of only a few
months and then shipped to Central
America. Altogether, more than 700 con-
tainers were needed for the operation.
270
Essential element of the PERI solution
for forming the massive components is
the new SCS climbing system.
In three lock chambers formed that are
positioned one behind the other each lock
is 403 m long and 55 m wide the conti-
nental divide has been overcome which is
located 26 m above the level of the Atlantic
and Pacific. Three huge economising basins
serve the purpose of re-using about 60 %
of the water required for individual lock
operations. To ensure that the tight sched-
ule can be maintained, over 4,200 site per-
sonnel process 6,300 m of concrete on a
daily basis in two shifts. Within a three-year
construction period, approx. 6.6 million m
of concrete and 337,500 t of steel will have
been required; the total area to be formed
is over 2.2 million m. The construction site
facilities include 70 cranes and 30 concrete
pumping stations, and there is also an
immense need for formwork and scaffold-
ing material along with a comprehensive
overall concept.
PERI provides the consortium of building
contractors with an ideal combination of
formwork know-how, performance and abili-
ty to deliver as well as innovative system
equipment. An essential element of the
PERI solution is the new SCS climbing
system for single-sided applications. The
modular system with multi-part brackets is
flexibly adapted to suit the geometry of the
Water Retaining Structures
Jos Pelaez
Site Manager Gatun/Atlantic
With PERI, we have found the right
partner for our Panama Canal project.
The PERI team prepared a detailed
technical solution for each lock compo-
nent and provided our GUPC construc-
Optimally adapted to suit construction tion team with perfect support.
site requirements, the system utilization
also provides extremely safe access
means.
Contractor
Grupo Unidos Por el Canal, SA (GUPC) Joint Venture:
Sacyr Vallehermoso, Spain; Impregilo, Italy;
Jan De Nul, Belgium and Constructora Urbana, Panama
Field Service
PERI S.A. Spain, Algete/Madrid; PERI Panama Inc.,
Panama City; PERI GmbH Germany, Weissenhorn Office
The SCS working platforms can be inclined by 15 and 30
which means site personnel can always work safely.
Rafael Sarmiento
Site Manager Miraflores/Pacific
structure and, as SCS 250 with formwork
carriage and a 60 cm retraction distance, For more than 95 % of this project,
provides sufficient working space. In we have relied on PERI systems. PERI
accordance with the project requirements, has not disappointed us, they have
the brackets are combined in different areas shown great commitment and provide
with either VARIO girder wall formwork or us with good solutions and services
TRIO panel formwork. Different shoring sys- for problem-free working operations.
tems taken from the PERI product portfolio
support the slab formwork and tables being
used. Here, the PERI UP Rosett in particular
demonstrated its extreme versatility: as
shoring and for the erection of safe access
points.
271
PPL Holtwood Hydroelectric Station, Holtwood, USA Water Retaining Structures

Heavyweights brought into shape in a safe and economic

manner

Contractor
Walsh Construction, Pittsburgh
Field Service
PERI Formwork Systems, Inc., USA, New York
and Baltimore Offices;
PERI GmbH Germany, Weissenhorn

Joseph DeFiore
Project Manager

The expertise of PERIs engineering staff was inval-

uable to our project. Their unique and innovative
formwork designs served a variety of applications,
including a challenging shoring design utilizing the
VST System. PERIs solution allowed us to execute
our project in a safe, productive and timely fashion.

For the construction of the massive walls of the intake

channels and powerhouse, the PERI overall solution was
supplemented by wall formwork systems and climbing
scaffold.

For increasing the generating capacity of
the 100 year old Holtwood hydroelectric
power station on the Susquehanna River,
the project management decided in
favour of the formwork and shoring con-
cept of PERI USA engineers after care-
fully reviewing proposals from numerous
vendors. Essentially, VARIOKIT heavy
duty shoring towers served to safely
transfer the enormously heavy loads
from the slabs of the intake structure. In
addition, the planning and supply of the
formwork and scaffolding was from a
single source so that the systems used
were perfectly matched to one another.
Expansion measures included an intake
structure as well as a powerhouse charac-
terized by their large dimensions resulting
in high loads being imposed on the form-
work and shoring. One of the biggest chal-
lenges was maintaining the tight schedule.
For the north wall and 30 m high south wall
of the powerhouse along with the pier walls
of the six bays of the two turbine units,
CB 240 climbing brackets were combined
with TRIO panel formwork to form climbing
formwork units. For single-sided concreting
of the external walls against the rock face,
the SKS climbing scaffold system was used
in combination with VARIO GT 24 girder
wall formwork.
Extremely high loads had to be carried to the
ground during construction of the intake
structure roof: slab thickness of up to 4.60 m
and the 13.20 m height that had to be
bridged required heavy duty load-bearing
shoring. VARIOKIT shoring towers were
used with three separate towers being
aligned in a single row in each of the bays.
The 6 and 4-legged towers were positioned
on HDT main beams with a corresponding
special wedge connection component com-
pensating for the bottom 34 % slab inclina-
tion. For height adjustment at the top of the
towers, VST head spindles were utilized
which allowed hydraulic lowering and lifting
under full load. PERI delivered the shoring

Due to their high rigidity, the heavy duty

PERI supplied the VARIOKIT heavy duty shoring towers for the intake channels as pre- towers could be lifted as complete units Compatible: safe working platforms with
assembled thereby ensuring assembly time on site was kept to an absolute minimum. by crane. PERI UP Rosett modular scaffolding.

to the jobsite as pre-assembled, and after ly and efficiently using the mobile hydraulic
the final assembly on the ground, the units lowering device and the towers were sub-
could be quickly positioned between the sequently lowered onto roller bearings and
intake walls with the crane. pulled out of the intake structure.

With PERI UP Rosett, safe working platforms
and up to 30 m high access points were
realized thanks to the compatibility with
VARIOKIT system connecting parts. In addi-
tion, GT 24 lattice girders, SRU steel walers
and RCS rails served as system components
for the slab formwork elements. These were
also pre-assembled on the ground and then
flown into place with the crane. The striking
procedure was carried out extremely quick-
The PERI modular construction kit with
mostly rentable standard components
allowed project-related rental of large quan-
tities of materials resulting in very cost-
effective construction. Apart from the sys-
tem equipment, the PERI overall solution
includes all technical documentation such
as static calculations, assembly drawings as
well as assembly support and continuous
on-site support.

272 273
Vianden Pumped Storage Plant, Luxembourg
Versatile systems complementary construction site planning
Underwater gallery: with help of the coupled VARIOKIT
formwork carriage, a 12 m section of tunnel was realized
on a daily basis.
The complex geometry of the under-
ground power plant, complete with mas-
sive reinforced concrete structures,
required the use of flexible, versatile
formwork systems and continuous on-
site support. The site-compliant planning
undertaken by the PERI engineers took
into account all boundary conditions
including a large number of mounting
parts while detailed practical solutions
were also developed within a very short
space of time.
The pumped storage plant in Vianden on
the German-Luxembourg border was
recently expanded through the addition of
a 200 MW pump turbine. As a result, the
capacity of the power plant for peak period
The different cross-sections of the turbine tract in the
power house could be cost-effectively constructed with
TRIO and RUNDFLEX.
274
The first construction phases featured an extremely tight
curvature radius of 25 m which was polygonally formed
using 5 m cycle lengths.
demands now reaches 1,300 MW. The new
machine uses the existing upper and lower
reservoirs. Inside the mountain, new cav-
erns as well as dedicated intake and outlet
structures were required. The rock cavity
alone for the power house measures 52 m
long, 25 m wide with an impressive height
of 55 m.
For the almost 2 years of structural work,
the construction team used proven and
versatile systems. As a universal supporting
system, the ST 100 stacking tower could
be used with support heights ranging from
1 m to 15 m, often with varying contact
areas. With the TRIO panel formwork, the
differing wall heights could be cost-effec-
tively realized, with the help of SB brace
The ST 100 stacking tower required only 5 system com-
ponents for all heights and was mounted without
tools.
Water Retaining Structures
Jrgen Mller
Site Manager Underground Operations
The support and cooperation with
Shuttering and striking could be carried out efficiently the PERI engineers was exemplary
by means of hydraulic support.
everything worked perfectly.
frames for those areas requiring single-sid-
ed forming. In addition, TRIO also served as
side formwork for beams and parapets. Fur-
thermore, the upper sections of the turbine
shaft in the power house were polygonally
formed with the help of TRIO articulated
corners whereby RUNDFLEX could be con-
tinuously adjusted to match the different
radii for the shaft walls at the bottom.
Concreting of the 500 m long underwater
gallery with a 5 m internal diameter was
carried out in 12 m standard sections using
a coupled VARIOKIT tunnel formwork car-
riage. Striking, moving, shuttering and con-
creting operations were performed on a
daily basis with hydraulic support. PERI
engineers designed their construction
based on the intention that the extremely
tight curvature areas at the start, with an
axle radius of 25 m, could be polygonally
realized. Only in the transition area to the
straight tunnel tubes with a 10 % incline in
the direction of the outlet structure were
the carriages coupled.
Contractor
ARGE Erweiterung PSW Vianden, Los 1;
Ed. Zblin AG, STRABAG, Jger Bau
Client
Socit lectrique de lOur (SEO), Vianden
Field Service
PERI GmbH Germany, Weissenhorn Office
275
 Cooling Water Tank, Water Retaining Structures

Gas Power Plant, Putrajaya, Malaysia

Circular tank cost-effectively climbed
and reliably sealed

The PERI project solution for the almost

34 m high cooling water tank included
an economical climbing concept with
accurately assembled formwork ele-
ments, as well as the reliable tie technol-
ogy and sealing method.

The 33.70 m high circular tank for cooling

water storage has an internal diameter of
45.50 m, and was constructed using in-situ
concreting operations. The 75 cm thick rein-
forced concrete wall is vertically reinforced
by means of four pilaster strips in the ring Assembly of the finishing platforms took place after A total of 128 rounded VARIO elements brought the
moving to the third of eight standard sections. cooling water tank with its 45.50 m internal diameter
wall integrated buttresses, each 1.40 m cost-effectively into shape.
thick and 4.20 m long.

PERIs Malaysian engineers provided the

construction team with a cost-effective but
efficient climbing formwork solution with
the VARIO GT 24 girder wall formwork sys-
tem and CB 240 climbing scaffold. Com-
pared to a conventional circular formwork
system, a large number of cost-intensive tie
points could be saved with the use of the
VARIO system. In addition, numerous steel
installation elements in the shear walls for
determining the tie positions were taken
into consideration.
Together with the type-tested CB climbing
scaffold system, the formwork and scaffold-
ing could be moved using only one crane
pick to the next section with a 4.25 m con-
creting cycle height in each case. In each
case, two VARIO panels together with a
CB platform formed one climbing unit, with
5.40 m external and 4.50 m internal stand-
ard platform lengths. With support provided
by a PERI supervisor, a total of 128 VARIO
panels were accurately produced on the
assembly area of the construction site.
The friction-locked connections between
the steel walers were achieved by means
of VARIO articulated couplings while the
additional infill spaces provided the exact
curvature of the formlining.

Contractor
Sunway Construction Sdn. Bhd. Especially for structures with special requirements,
Field Service such as watertightness, selection of the right anchor
PERI Formwork Malaysia Sdn. Bhd., Seri Kembangan technology is crucial. With the SK system, the tie points
Office are closed and reliably sealed by means of bonded
0,75
concrete cones.

4.25
Subba Rao V. Semenchalam
Assistant General Manager

For a project like this, the right choice of

45.50
formwork system is tremendously important.
We decided in favour of PERI because the
systems are easy to use and ensure safe
operational sequences. In connection with
the PERI implementation planning and the
construction site support, we can achieve
fast cycle times.

One CB 240 platform and two VARIO elements formed

one climbing unit in each case for the construction of
the 33.70 m high reinforced concrete wall. The PERI
climbing formwork solution took into consideration
integrated buttresses to act as vertical bracing elements
in the ring wall.

276 277
 Industrial Structures

Industrial buildings and installations

normally fulfil operational and eco-
nomic requirements. Industrial build-
ing also includes the construction of
power plants for generating electricity
as well as their expansion, mainte-
nance and modernization.

The planning and realization of industrial

structures and installations is determined
by the demands of current and future
production processes. Functional and
economic aspects outweigh any architec-
tural requirements which usually are of
secondary importance. The actual execu-
tion is often connected with stringent
safety regulations; at the same time,
structural work to be carried out and
technical equipment installation also
require close coordination of the con-
struction sequences. Approvals, type
tests and technical documentation serve
to verify the quality and reliability of the
system equipment used.

278 279
Westfalen Power Plant, Hamm, Germany Industrial Structures

High level of safety for assembly and use

Zbigniew Zo
Site Manager

The PERI UP Rosett Flex system fulfils the

three most important requirements in industrial
construction: high level of working safety, optimal
adaptability and fast scaffold assembly

The PERI scaffolding solution took into account the

existing steel structure along with the walkways which
had already been installed.

During the assembly work as part of the
new power plant development, PERI UP
Rosett Flex proved to be extremely
adaptable and thus fulfilled the highest
requirements regarding the working
platforms which were to be installed.
Given that the modular scaffold was
mounted with the guardrail in advance,
required safety levels for the scaffolding
assembly team was provided to a high
degree.
of working platforms from the PERI UP
Rosett Flex modular scaffolding system.
Thus, one externally-mounted working scaf-
fold with integrated 75 cm flights of stairs
was used for the final assembly of the eight
inlet ducts. The scaffold solution could be
optimally adjusted in a metric grid arrange-
ment to suit the up to 4.50 m cantilevered
funnel shape suspended in part on a scaf-
fold construction comprised of PERI UP
system components.

With the two new D and E blocks, the
Westfalen power plant increased its
capacity by 1,600 MW. The high efficiency
and extremely effective filter and purifica-
tion facilities make the coal-fired power
plant in Hamm the most modern in the
world. As the upgrading plant was to be
fully integrated into the existing site, all
construction and installation work had to
be carefully coordinated to match ongoing
power plant operations.
On the two 64 m long and 35 m high elec-
trostatic precipitators for flue gas desul-
phurization, access for the welding and
insulation work was realized with the help
The PERI UP system grid was particularly
advantageous for the spatial scaffolding of
the funnel filter: scaffold bays could be hori-
zontally and vertically divided almost arbi-
trarily with the help of standard compo- With the PERI UP Rosett Flex system grid, the steel
construction could be modified as well as achieving
nents. As a result, the bay lengths of the optimum adjustment to suit the filter funnel.
lower sections could be generously-dimen-
sioned for easy access and with a minimum
use of materials. In the area of those rele-
vant components with geometrical adapta-
tion, 300 cm scaffold bays, for example,
were divided into three sections of 75 cm,
150 cm and 75 cm widths, so that construc-
tion could continue upwards with reduced
bay widths.

Client
RWE Generation SE, Hamm
General Contractor Flue Gas Purification
Hitachi Power Europe GmbH, Duisburg
Insulation Work
Kaefer SA, Polaniec, Poland
Field Service
PERI Poland Sp. z o.o., Pochocin Office
PERI GmbH Germany, Weissenhorn Office
Also, the insulation work on the 35 m high outer sides
required a safe working scaffold as well as stair access
adapted to match the steel structure. The modular scaf-
folding assembly was carried out extremely safely with
the guardrail in advance which meant rope protection
was not required.

280 281
Biocel Pulp Mill, Paskov, Czech Republic
Systematic adaptation for completely safe working conditions
Radim Skora
Managing Director
The silos and the technical equip-
ment with the countless number of
pipes in particular, presented an enor-
mous challenge for the scaffolding
work. With PERI UP, we managed to
provide a scaffolding construction to
the satisfaction of our customer.
Scaffold Contractor
Scaffmont s.r.o., Ostrava
Field Service
PERI spol. s r.o. Czech Republic, Jesenice and Prague
Due to the logically structured PERI UP Rosett Flex
system grid, the 43 m long scaffolding constructon
could be flexibly adapted to suit the different
container diameters without having to mount any
time-consuming additional components.
Modular adaptation: ledgers could be installed in almost
any combination and the decks mounted in a chess
board fashion.
282
With the help of the PERI UP Rosett Flex
modular scaffold, the working platforms
could be optimally adapted to the silo
structural components without anchors
and pressure supports. As a result, all
welding, coating and installation work
could be carried out safely and according
to the required level of quality.
The pulp mill in the Czech town of Paskov
has expanded and modernized its produc-
tion facilities. The special pulp produced
there is an important raw material for fur-
ther processing into high-quality cellulose
fibre products. For this, five 13 m high circu-
lar steel tanks were erected which featured
diameters of varying dimensions. PERI UP
scaffolding provided safe and comfortable
working conditions for the complex welding
and coating work.
For a long-lasting coating, the surfaces
were not under any circumstances to be
soiled or brought into contact with any
foreign matter. Therefore, the scaffold
43.25
5.
10
Safe working conditions: work could be carried out
quickly and safely on completely covered working levels
with non-slip surfaces.
Industrial Structures
construction was realized without anchors
and pressure supports, and was also provid-
ed with temporary roofing. Due to the met-
ric system grid, the PERI UP Rosett Flex
modular scaffolding allowed bay lengths
between 1.50 m and 3.00 m and bay widths
of 0.75 m to 1.50 m to be combined with
each other in 50 cm and 25 cm increments
respectively. The adaptability provided by
means of internal brackets and steel deck-
ing mounted in chess board fashion meant
that all working areas were optimally acces-
sible and a high level of safety was ensured
when the scaffolding was used.
In addition, especially advantageous was
the fact that individual decks could be
removed at any time and installed in anoth-
er position. As a result, the scaffolding
could be subsequently self-adapted for any
unforeseen technical installation work
without complex scaffold assembly and
whilst maintaining the high level of safety.
60
7.50
5.
Short distances: the access technology was integrated
into the scaffolding construction with the help of
75 cm wide aluminum stairways.
283
 Waste Incineration Plant, Industrial Structures

Klaipeda, Lithuania
Mobile working platform
reduces time and material costs

The PERI scaffolding solution, complete
with a movable working platform in a
longitudinal direction, reduced material
costs and saved time. The compatibility
with rentable system components taken
from the extensive PERI product range
increased the cost-effectiveness and
safety levels at the same time.
The waste incineration plant in Klaipeda is
the first thermal waste utilization facility in
the Baltic States and is regarded as a pilot
project. With a 50 MW heat and 20 MW
power output respectively, it covers almost
half the urban thermal energy requirements.
In addition, the recycling capacity of approx.
240,000 t/a household and industrial waste
as well as biomass, makes a significant
contribution for easing the burden on land-
fill sites in the region.
The 31 m long and only 7.50 m wide plat-
form with integrated wheel units was sup-
ported on aluminium rails and could be
moved by hand in a longitudinal direction to
the next section. Compared to a flat scaf-
folding construction, time and material
requirements could therefore be significant-
ly reduced. LGS girder segments were con-
nected by means of 150 cm ledgers, which
had been pre-assembled on the ground and
then raised into position by crane. Due to
the limited load-bearing capacities of the
ground on one side of the hall, the platform
22.30
featured an 8 m cantilever on this side; as a
result, the span between the rails was
22.30 m.
An important element of the PERI scaffold-
ing solution were the system components
taken from the extensive formwork portfo-
lio. The use of SRU steel walers and RCS
climbing rails in the scaffold sub-structure
as well as anchors from the brace frame
programme avoided any on-site temporary
solutions and was also very cost-effective
due to the rentable components.
8.00

The steel hall above the waste collection

bunker is almost 60 m long and 34 m wide. For moving the platform
below the roof girders,
The concept developed by PERI engineers the guardrails could be
included a PERI UP Rosett working scaffold temporarily removed.

17.40
for the assembly of the wall elements.
Furthermore, this also served as a 15 m
high support for a working platform based
on the LGS lattice girder system. This was
47 m above the bottom plate of the bunker
so that the bunker roof frame construction
could be completed.

Waste collection bunker and steel hall of the modern
waste incineration plant are 54 m high.
29.50
Contractor
JSC Litana ir Ko, Gargdai
Field Service The working platform based on the LGS lattice girder The scaffold sub-structure serves as support for the rails
PERI UAB Litauen, Vilnius Office system was supported on wheels and moved by hand and as working scaffold for the wall-side indoor hall With the help of rentable system components, such as
PERI GmbH Germany, Weissenhorn Office to the place of assembly. assembly. the RCS climbing rails, large spans could be bridged.

Dmitrij Cariov
Site Manager

The PERI UP scaffolding solution with the LGS

platform spanning more than 30 m, met all our main
requirements regarding reduced use of materials
and comfortable working conditions. Designed as a
mobile unit, this allowed all assembly work to be
carried out safely as well as on schedule.

284 285
Grain Silo near Parma, Italy
High quality in continuous 2-week cycles
With the PERI climbing formwork solu-
tion, nine silos grew steadily upwards in
2-week cycles with reduced on-site
material requirements which were pre-
cisely adapted to the project require-
ments. Ready-to-use elements from the
PERI formwork assembly hall ensured
dimensional accuracy.
286
Nine grain silos stretch 52 m into the sky
with which the Molino Agugiaro & Figna
company in Collecchio near Parma signifi-
cantly expanded its storage capacity recent-
ly. The circular silos, with a 7 m diameter
and 25 cm wall thickness respectively, are
connected to each other. 1,350 tons of
wheat are stored in the silos; a neighbour-
ing building, which was constructed at the
same time, houses the new cleaning and
grinding plant with a daily production of 30 t.
In order to maintain the 8-month construc-
tion schedule as well as ensuring an opti-
mal construction process, PERI engineers
combined a complete CB climbing platform
level with the amount of wall formwork
reduced by a half. As a result, rapid and
continuous working operations reinforce-
ment, forming, concreting could be
achieved with reduced on-site material
requirements. The concept, with 16 climb-
ing cycles and 3.25 m concreting cycle
Type-tested and a high level of safety in all operational
areas: CB 240 and CB 160 climbing scaffold system on
the inside and outside.
0.20 7.00 0.85
3.25
Cost-effective climbing concept: with a complete platform level and halved on-site wall
formwork requirements, fast and continuous work operations were achieved.
heights in each case, took into account that
only one crane was available and could not
be worked around the clock.
VARIO GT 24 girder wall formwork elements
were used to form the silo walls, and the
formlining for the 3.50 m and 3.75 m internal
and external radii respectively was exactly
rounded by means of shaped timber form-
ers. These were accurately pre-assembled
at the PERI assembly facility and delivered
Optimal jobsite results: climbing formwork solution
with CB climbing platforms and accurately rounded
VARIO GT 24 wall formwork.
7.00 0.85 7.00 0.40
ready-to-use to the jobsite. Tight connections
were ensured by using articulated couplings
which also meant that the formwork ele-
ments could be easily positioned. In addi-
tion, the PERI implementation planning
included construction-compliant realization
of the striking procedures within the con-
straint points. 88 CB climbing platforms
with CB 160 brackets on the internal and
CB 240 on the external sides of the silo
formed one complete working level.
Industrial Structures
Safe and convenient: PERI UP site stairs with 1.00 m
step widths and separate landings.
Contractor
Ghidini Egidio S.p.a., Alberi-Parma
Field Service
PERI S.p.A. Italy, Basiano Office
Mauro Ghidini
Contractor
Our goal was to achieve a high sur-
face quality. With PERI, we found a
very competent partner and, with their
support, we were able to fulfil all the
requirements and complete the pro-
ject to our complete satisfaction.
Including the finishing platforms on the
CB brackets and concreting scaffolds on the
internal formwork, optimum accessibility
and safety was ensured on three levels.
This was complemented by an up to 40 m
high PERI UP steel staircase, mounted as
10-legged tower with 1.00 m step widths
and separate landings. Toe boards on the
landings and closed risers prevented any
small components from falling to the
ground.
287
Refuse Derived Heating and Power Station, Spremberg, Germany
Formwork, scaffolding and engineering for huge power plant
construction
The skeleton work for the power station complex
complete with fuel and slag bunkers, boiler house,
flue gas purification unit and tipping hall was realized
in only 18 months.
For the massive components with a high
degree of reinforcement, PERI planned
and delivered the combined use of
climbing formwork, access technology,
reinforcement and shoring through to
the heavy-duty towers, optimally
matched to suit project requirements.
Four VST heavy-duty shoring towers from
the VARIOKIT engineering construction kit
supported the cantilevered massive compo-
nents at heights of 23.60 m with a load of
over 200 t or 560 kN per leg. The heavy
duty towers were assembled easily and
safely in a horizontal position on the ground
using two 10 m sections which were sup-
plemented with the corresponding base
and head units. The heavy-duty towers
could be ideally combined with the PERI UP
Rosett Flex modular scaffolding system in
order to form safe working platforms in the
head area. These had already been connect-
ed to the VST towers during assembly on
the ground and then erected together with
the tower unit this meant that no risky
assembly operations were necessary at
great heights.
In addition, PERI UP provided the basis for
all access means as well as the shoring and
reinforcement scaffold on the jobsite.
288
With PERI UP staircase towers, the working areas
could be safely accessed also at great heights.
Construction site personnel continually
adapted the scaffold units to match the
building progress. The flexible fields of
applications maximized material utilisation
and the craneability of larger scaffold units
clearly accelerated the moving process.
Fast and safe access to all working areas
was provided by up to 60 m high PERI UP
staircase towers with 75 cm wide alumini-
um flights of stairs. Walkways and landing
junctions were also assembled with light-
weight and load-bearing PERI UP Rosett
Flex system components. In addition, the
modular scaffold system was used as type
tested shoring for supporting heights of
up to 20 m and served as up to 10 m high,
craneable reinforcement scaffolding.
CB 240 climbing scaffold and VARIO GT 24
girder wall formwork formed crane-shiftable
climbing formwork units for constructing
the massive walls of the building with con-
creting cycle heights of 4 m. In particular,
the formwork concept took into considera-
tion adapting the different climbing cycles
to suit the complicated building geometry
with haunched corners and gradual tapering
of the walls from 1.40 m to 0.30 m.
Industrial Structures
The massive power plant walls were climbed with
CB 240 and VARIO. With every fourth climbing cycle,
the wall thickness is reduced by 10 cm.
Hanno Pradel, Site Manager
Klaus-Dietrich Koch, Supervisor
The technical support provided by
PERI is extremely competent and pro-
fessional and perfectly matches our
site requirements. With the VARIOKIT
heavy-duty tower, we especially like
the simple and time-saving assembly
with the help of system components
and connections. Regarding the work
and protection scaffolding, the support
system can be combined with PERI UP
in many ways. In addition, the scaffold
has a universal application and can be
moved by crane in large units.
Contractor
Glass Ingenieurbau Leipzig GmbH
Client
Spreerecycling GmbH & Co. KG, Spremberg
Field Service
PERI GmbH Germany, Leipzig, Cottbus and Weissenhorn
Offices
289
 Building Redevelopment

Conversions, modernization and reno-

vations of old buildings is construc-
tion carried out under value-preserv-
ing and urban development aspects.

Building redevelopment is increasingly

gaining importance from energy-con-
serving renovation of a detached house
or the modernization of municipal build-
ings through to upgrading an industrial
site which is then used for a new pur-
pose. Also construction measures for
gaps between buildings on mature street
facades are included here, frequently
under the aspect of preservation issues.
In order to be able to also work quickly in
restricted spaces and without a crane,
the equipment used should be light-
weight and preferably easy to move by
hand. As a rule, supporting structure
concepts and working platforms are
required, respectively adapted to all
geometrical and static requirements on
a project-specific basis.

290 291

Harto Vallimgi
Site Manager
PERI scaffolding enables us to have
access and to reach the most complicated
constructions this guarantees the safety
of our jobsite workers.
292
Tallinn Oceanographic Museum, Estonia
Dome restoration with spatially adapted
shoring and working scaffold
Due to the metric PERI UP basic grid dimensions,
shoring towers and stairways could be integrated into
the birdcage scaffolding without any problems.
One of the cultural highlights of Tallinn is
a historical domed structure dating from
the time of the last Russian Czar which
was converted into an attractive oceano-
graphic museum. PERI UP was optimally
adapted here to suit the geometry of the
almost 100-year old reinforced concrete
complex and was used for a wide range
of applications on both the interior and
exterior.
The reinforced concrete renovation work on
the self-supporting shell-shaped construction
complete with three impressive domes,
without disturbing any intermediate sup-
ports, was extremely time-consuming and
labour-intensive. The old reinforcement was
exposed using an ultra-high pressure clean-
ing device, corrosion protection was then
applied, followed by injection work along
with replacement of any damaged reinforc-
ing bars all this in order to subsequently
install an additional layer of reinforcement
and a 50 mm thick shotcrete covering.
The domes had to be temporarily supported
so that overall stability could be maintained;
at the same time, the PERI UP scaffold sys-
tem served as a spatially adapted working
platform with integrated shoring and stair
access. The detailed design of the birdcage
scaffold was based on metric grid dimen-
sions of 3.00 m by 3.00 m.
Contractor
Nordecon AS, Tallinn
Field Service
PERI AS Estonia, Saku vald
The PERI UP Rosett scaffold nodes offer a wide range
of connecting possibilities and provide very rigid node
connections with a high load-bearing capacity.
In order to be able to optimally work on all
areas of the underside of each dome, the
PERI scaffold solution featured stepped
working levels in 50-cm increments at
heights of 11 m at the corners and 19.50 m
at the centre of the dome. For exact geo-
metrical adjustments in the edge sections,
the substructure was sub-divided in each
case into two 1.50 m wide fields. In addi-
tion, cantilevers have been installed using
standard node braces thus providing 1.50 m
extended platforms at both ends.
The ring beams of the lanterns, the opening
in the centre of the domes, were supported
during the entire renovation operations with
the help of PERI UP Rosett shoring towers.
These had grid dimensions of 1.50 m by
1.50 m and carried up to 40 kN per leg
with heights of 21 m.
Safe working conditions also for outside work:
with PERI UP T 72 frame scaffolding with internal
guardrail and without additional components.
Building Redevelopment
Optimal working conditions at a height of almost 20 m
for carrying out the extensive refurbishment measures
on the underside of the dome.
Here, the shoring towers were fully inte-
grated into the spatial working scaffold
used for renovating the underside of the
dome. In addition, a light-duty aluminium
stairway with alternating staircase units was
centrally positioned in the working scaffold
which ensured safe and easy access.
For the refurbishing work on the outer sides
of the domed structure, PERI UP T 72
facade scaffolding was used. This provided
a twofold level of safety: during the assem-
bly sequence featuring the guardrail in
advance and utilization when fitting inside
guardrails without any accessories a big
advantage in the case of this oceanographic
museum with missing external walls. Here,
too, a stair tower provided safe access to
the roof and, when necessary, to the
respective scaffold levels.
PERI UP T 72 facade scaffolding complete with
site access stair tower scaffold supplemented the
comprehensive solution.
293
Modernization of Motorway Underpass, Gstrow, Germany
Tunnel renovation in regular weekly cycles
PERI engineers created an efficient and
through the use of rentable system com-
ponents cost-effective formwork and
scaffolding solution for the refurbish-
ment of an existing motorway under-
pass. With the VARIOKIT tunnel form-
work carriage, the 4-man construction
crew was able to achieve the planned
weekly cycle also on account of the
problem-free shuttering and striking
procedures.
294
Significant damage to the polygonal-vaulted
underpass on the A19 motorway necessi-
tated the construction of a replacement
structure. In addition, this resulted in
achieving a higher load-bearing capacity and
a structural widening from 52 m to 74 m.
Construction work included five 8 m long
standard cycles as well as two portal sec-
tions, and also featured an access portal for
agricultural machinery.
The site-compliant formwork carriage con-
struction consisted largely of rentable sys-
tem components and connections taken
from the VARIOKIT engineering construc-
tion kit. This solution allowed work to be
caried out in weekly cycles without a
crane and with only a four-man construction
crew. The formwork concept took into
account all the different stages of construc-
tion including retraction of the reinforce-
ment using the tunnel formwork carriage as
well as the realization of an opening for
allowing the passage of agricultural traffic.
15 t of reinforcing steel was to be installed
per standard section. This was placed in an
extended and lowered position respectively
on the formwork carriage and subsequently
retracted and raised up to the existing
arched roof. Placing the highly compactable
concrete took place using 15 concrete pump
connections which were integrated in the
VARIOKIT formwork carriage construction.
Building Redevelopment
Contractor
H. F. Wiebe GmbH & Co. KG, Achim
Field Service
PERI GmbH Germany, Hamburg and Weissenhorn Offices
Sven Wichmann, Site Manager
Karlo Deffge, Foreman
With the PERI tunnel formwork carriage, we could
achieve the planned weekly cycles. The shuttering
and striking procedures, longitudinal moving as well
as the assembly and dismantling was implemented
smoothly thanks to the good assembly plans and
briefing by the PERI supervisor.
Retraction of
reinforcement Struck
0.55
6.25
11.80 8.00
14.40
The extended VARIOKIT formwork carriage stands ready The F6 concrete was placed via 15 concrete pump
for placing the 15 t of reinforcement for the next casting connections integrated in the VARIOKIT formwork
segment. carriage construction.
In addition, PERI engineers took into con- work, longitudinally-arranged PERI UP
sideration all scaffolding tasks as an inte- reinforcement scaffold was also available
gral part of a comprehensive project solu- for the site personnel.
tion. Thus, PERI UP Rosett Flex modular
scaffolding mounted on the front side of
the formwork carriage served as a working
platform for operating the stopend form-
work when extended. In the retracted con-
creting position, it could be back-anchored
in the cycle for the existing structure from
there. For efficient reinforcement binding
295
Main Station Roof Renovation, Wiesbaden, Germany Building Redevelopment

Mobile platforms for shed roof renovation during on-going

daily operations

A total of 66 platforms with 3.00 m standard widths

could be moved by hand without any mechanical
support to the next section.

Contractor
ARGE Instandsetzung Hallendach
Rainer Morawietz, Project Manager Hauptbahnhof Wiesbaden:
and Metin Kizmaz, Site Supervisor Ed. Zblin AG / Eiffel Deutschland
Stahltechnologie GmbH
Scaffold Contractor
This here is a project that falls outside of any Gerstbau Paul GmbH, Frankfurt a. M.
standard scaffold frame undertaking. In spite Field Service
of the uniqueness of the PERI solution with the PERI GmbH Germany, Dsseldorf
Frankfurt and Weissenhorn Offices
mobile platforms, everything worked smoothly.

On the basis of the PERI solution featur-
ing transversely and longitudinally
movable working and safety platforms,
refurbishment work for the glass roofing
on the five-span train shed was carried
out very quickly and without significant
interference to rail operations and pas-
senger movements throughout the sta-
tion. Thanks to the mutually supportive
cooperation from the planning phase
onwards between the ARGE partners,
scaffolding contractor and PERI engi-
neers, all specified deadlines were met.
The use of standardized, rentable system
components from the extensive scaffold-
ing and formwork product ranges also
played an important role here.
The 17.50 m to 25.50 m wide glass-steel
roof constructions of the five listed, 195 m
long platform halls were replaced section
by section. Normal station operations
remained virtually unaffected during the Bridging the retail outlets and kiosks was
entire refurbishment work as the railway realized using system components. Shear
tracks in the section to be renovated frames were formed that were adapted to
were covered by a PERI protective roof suit the local conditions. Integrated HDT
construction. main beams taken from the HD 200 heavy
duty system carried the loads even from
Mobile platform units minimized the time large spans of up to 10 metres and
required for moving to the next phase. For reliably transferred these into the PERI UP
the planning of the PERI UP load-carrying supporting structure. For accommodating
system, not only were the rail tracks to be corresponding load concentrations, the
kept open but suitable walkways for pedes- scaffold legs could be bundled together by
trians with sufficient width of passage means of short 25 cm ledgers.
also had to be taken into consideration. In
addition to the vertical loads, the scaffold
sub-structure also carried all horizontal
loads from the platform. Anchoring to the
steel components which were to be refur-
bished was not possible due to structural
reasons. Safe access was provided by
75 cm wide aluminium and 1.00 m wide
steel stairs respectively of the PERI UP
scaffolding system.

The 190 m long protective roof construction straddled
the rail tracks with spans ranging between 7.50 m and
12.50 m this meant that the refurbishment work on
the hall roofs could be carried out without affecting train
schedules and passenger movements.
Manoeuvring at a height of 7 m: moving the platforms
both transversely and longitudinally was carried out on
rails thus being secured on the sides at all times. The
units moved sideways on roller blocks from the newly
renovated hall into the next ...
... where they were easily moved by hand in a longitudi-
nal direction by means of a trolley on steel walers to the
next place of operations.

296 297
Eaton Centre, Toronto, Canada
Modernizing with PERI UP without restriction of use
During the modernization of the Canadi-
an shopping centre, the PERI UP scaffold
solution made a very convincing case
through its great adaptability and pro-
vided both users and visitors with maxi-
mum safety. The extensive refurbishing
work was carried out during normal busi-
ness hours.
The seven-storey Toronto Eaton Centre is
home to over 230 shops, restaurants and
service providers as well as an impressive
glass gallery, and is one of the largest
shopping malls in Canada. Over a period of
two years, the shopping centre underwent
extensive renovation and modernization.
While escalators, elevators, floor coverings,
balustrades and lighting were being
replaced on several floors at one time,
the mall nevertheless remained open for
visitors as usual.
With the help of the PERI UP Rosett scaf-
fold system, PERIs Canadian engineers
created a project solution with working
platforms and integrated access for subse-
quent work carried out by sub-contractors.
Refurbishing work took almost 2 years
however, the Toronto Eaton Centre was
open for visitors during the entire project.
298
Building Redevelopment
At the same time, protective roof structures
ensured that visitors could move around the
mall safely. Through the detailed scaffold
and cycle planning with generously-dimen-
sioned passageways along with large-sized
advertising banners, a construction site
atmosphere was scarcely felt in spite of the
ongoing modernization measures. Bridging
width and passage heights were optimally David Gerdun
adapted to suit the use of the centre by the Site Superintendent
visitors as well as the geometry of the
building. We have used PERI scaffolding sys-
tems in several projects in the past.
Here, PERI UP Rosett provided several PERIs engineering design considers
advantages: the modular scaffold could be the site conditions. The adaptable
flexibly adapted to the geometrical and stat- PERI UP system, completed by logis-
ic requirements for maximum accessibili- tic support enables us to achieve the
ty for the workmen. The ledger connections strict safety, speed, convenience and
by means of the gravity lock, installation esthetic requirements of the project.
of the steel decks with integrated lock
against lift off as well as the lattice girder
bridging with the help of the starter tube
also accelerated scaffold erection and
ensured safe working conditions during
assembly, modifications and dismantling.
Furthermore, selected system components
were used which, in addition to the static
requirements, also met all aesthetic
demands. Contractor
PCL Construction, Mississauga
Field Service
PERI Scaffolding Services Inc. Canada, Bolton Office
The publicly accessible areas were strictly separated
from the working areas by means of advertising banners The PERI UP Rosett scaffold solution could be adapted
and thus made safe for passers-by. to meet all geometrical and static requirements.
299
Restoration of St. Vitus Cathedral, Prague, Czech Republic
Customized church scaffolding increases working safety
Required cantilevers could be realized with both scaffold
brackets and system diagonals.
The restoration of the historic St. Vitus
Cathedral in Prague called for an adapta-
ble scaffolding system with working
levels also designed to accommodate
the storage and transport of large-sized
blocks of stone.
St. Vitus Cathedral is situated entirely within
the Prague Castle complex and is the most
visited place of interest in the country with
1.5 million visitors a year. In order to pre-
serve the historic structure of the Gothic-
style cathedral which was built in 1344,
ongoing and extensive restoration work is
required.
The PERI UP Rosett Flex modular scaffold-
ing system serves as a flexible, adaptable
working scaffold as well as for material
storage and support system for the almost
45 m high traction elevators. Thus, the
working levels are 4.50 m wide in some
areas in order to accommodate the large-
sized and up to 600 kg stone blocks.
300
Building Redevelopment
PERI UP Rosett Flex adapts perfectly to the complex In order to preserve the historic structure of the St. Vitus
geometry in 25 cm increments. Cathedral in Prague, on-going restoration and scaffolding
work is required.
Through the 25 cm grid arrangement,
PERI UP Rosett Flex can be adapted to suit
almost any geometric shape, and the direc-
tion of the decking within a scaffold bay can
also be turned at will. As a result, the dis-
tance between the working level and the
structural element to be worked on is mini-
mized. This optimizes the working condi-
tions for the stonemasons and increases Rbert upej
safety. Scaffold Contractor
During the scaffold planning phase, the can- We love to work with PERI UP
tilevered transition points to be mounted as because it is flexible and safe. This is a
well as the defined load transfer into the big advantage particularly for the work
stable existing structure and on the access on the St. Vitus Cathedral in Prague.
areas were to be taken into consideration.
In addition, pedestrian tunnels are integrat-
ed into the scaffold construction which is
covered with safety nets in order to protect
the many visitors.
Restoration
Kamenosochastv Pnek, any
Scaffold Contractor
upej Scaffolding Contractors, ilina/Slovakia
Field Service
PERI spol. s r.o., Czech Republic, Jesenice and Prahy
301
PERI International 42

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PERI GmbH 14
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89264 Weissenhorn 2 30
info @ peri.com 3 8
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Nigeria
PERI S.A.S. PERI S.p.A. PERI Ges.mbH PERI (Korea) Ltd. PERI spol. s. r.o. PERI Representative Office OOO PERI PERI Kalp ve skeleleri PERI Saudi Arabia Com.Ltd. Heights Access Nigeria Ltd.
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PERI Holding B.V. PERI Kft. PERI Norge AS PERI Chile Ltda. PERI SIA PERI Bulgaria EOOD PERI Oplate d.o.o. PERI GmbH - Jordan PERI Peruana S.A.C.
5480 AH-Schijndel 1181 Budapest 3036 Drammen Colina, Santiago de Chile 2118 Salaspils novads, Rigas rajons 1839 Sofia 22310 imanovci 11947 Amman Villa El Salvador, Lima
info@peri.nl info@peri.hu info@peri.no perichile@peri.cl info@peri-latvija.lv peri.bulgaria@peri.bg office@peri.rs jordan@peri.com contacto@peri.com.pe
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07 USA 14 Malaysia 21 Poland 28 Romania 35 United Arab Emirates 42 Iceland 49 Mexico 56 Kuwait 62 Panama
PERI Formwork Systems, Inc. PERI Formwork Malaysia Sdn. Bhd. PERI Polska Sp. z o.o. PERI Romnia SRL PERI (L.L.C.) Armar ehf. PERI Cimbras y Andamios, PERI Kuwait Company WLL PERI Panama Inc.
Elkridge, MD 21075 43300 Seri Kembangan, 05-860 Pochocin 077015 Baloteti Dubai U.A.E. 220 Hafnarfjrur S.A. de C.V. 13011 Kuwait 0832-00155 Panama City
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08 Indonesia 15 Singapore 22 Sweden 29 Slovania 36 Canada 43 Kazakhstan 50 Azerbaijan 63

Angola
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www.peri.com www.periasia.com www.periform.se www.peri.com www.peri.ca www.peri.kz www.peri.com.tr www.peri.pt

302 303
 Our commitment to environmental
protection

All relevant CO2 emissions which

result from producing the PERI Hand-
book will be determined in accordance
with the natureOffice procedure
and offset via the purchase and bind-
ing suspension of approved certifi-
cates of climate protection.

In addition, the wood used for the

paper production of the PERI Hand-
book comes from FSC-certified for-
ests. The FSC label confirms that the
entire processing and comercial chain
- from the forest and wholesalers
through to the printing stage - is fully
certified.

carbon neutral
natureOffice.com | DE-141-882396
print production

Important notes
Without exception, all current safety regulations must
be observed in those countries where our products are
used.

The photographs in this handbook show situations on

various construction sites which were taken at a particu-
lar moment. Therefore, safety aspects and anchor
details are not to be taken as a definitive guide to the
way the equipment is used. These are subject to the risk
assessment carried out by the contractor.

Safety instructions and load specifications are to be

strictly observed at all times. Separate structural calcula-
tions are required for any deviations from the standard
design data.

The information contained herein is subject to technical

changes in the interests of progress. Errors and typo-
graphical mistakes reserved.

PERI GmbH

2 3
Formwork
Scaffolding
Engineering

www.peri.com

EX en 04 | 2013 25eb 793308 PERI GmbH