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URAN (INDIA)

Combined Cycle Power Plant

ANS ALDO ENERGIA


S COP E OF S UP P LY AND LIMITS

Revision 00
10.07.2010

Page 1 of 21
URAN (INDIA) 29.07.2010
Combined Cycle Power Plant
AE94.3A Gas Turbine and TRY-L56 Generator

Scope of supply and Limits

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URAN (INDIA) 29.07.2010
Combined Cycle Power Plant
Index

1 Subject

2 Scope of works

2.1 Main Equipment


2.2 Mechanical
2.3 GT control system
2.4 Electrical
2.5 Miscellaneous

3 Battery Limits

4 Exclusions

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Combined Cycle Power Plant
1 Subject

The present scope of work covers the supply of three Gas Turbines AE94.3A and their
Generators (indoor installation).
The present scope of work does not include systems and components, which are not explicitly
indicated.

Note:
The gas turbine and all the equipment supplied with, included the Gas Turbine control system,
are featured by well proven characteristics since they are manufactured strictly in accordance
with the Manufacturer standard design and on the basis of the Manufacturer experience, which
ensure safety and high operating reliability in all conditions. Any modification to the original
design or to the original materials could negatively affect gas turbine availability and led to
guarantees decay. For the above reason, it is not possible to change the design philosophy and
the design material of the Gas Turbine and its relevant equipment. Therefore the Gas Turbine
and all the relevant equipment and instrumentation will be supplied according to the
Manufacturer standard design and in compliance with the Manufacturer standards, which are
considered prevailing in case of conflict with other Codes indicated by the Customer. As
identification code, the KKS standard will be used.

2 Scope of works

2.1 Main Equipment

2.1.1 One (1) gas turbine set and auxiliary systems and equipments suitable
for indoor installation.

The gas turbine set includes:

AE94.3A Gas Turbine

Gas Turbine flange to flange with annular combustion chamber, including:

Blow off and cooling air valves


Variable inlet guide vanes and actuation system
On board drainage system
Intermediate shaft (between gas turbine and generator)
Gas Turbine thermal skin insulation
Air drying system
Single fuel gas hybrid burners (24)
Equipment supports (seismic load: 0.2 g horizontal, 0.1 g vertical)

Base plates and anchor bolts for gas turbine and related auxiliaries and accessories, including
inserts (parts inside concrete):

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Combined Cycle Power Plant
Gas turbine auxiliaries:

Lube and lifting oil system including:


- Lube oil skid with tank, main and auxiliary pumps (a.c. motor driven), emergency
pump (d.c. motor driven), duplex filters, valves, vapour extractors and separator,
lifting oil pump (a.c. motor driven) and emergency lifting oil pump (d.c. motor driven),
turning gear system
- 2 x 100% lube oil heat exchangers (oil / water tube type)
- Piping between skid, heat exchanger and gas turbine

Hydraulic Clearance Optimization (HCO) system including:


- HCO skid with 2 x 100% pumps, filters, accumulators, valves
- piping between skid and gas turbine

Hydraulic oil system including:


- Hydraulic oil skid with tank, main pump, auxiliary pump, fan, accumulators, filters,
valves
- Piping between skid and fuel valves / IGV actuators

Compressor cleaning system (fixed and automated) including water tank, pump, hoses
and nozzles.

Pneumatic system for blow off actuation including 2 x 100% compressors, driers, valves
and drainage, piping between pneumatic skid and blow off valves

Fuel gas supply and control system, including:


- Fuel gas skid with strainer, emergency stop valve, control valves, vent valve
- Piping between fuel gas skid and gas turbine

Fuel oil supply and control system, including:


- Flow meter
- Fuel oil skid with duplex filters, 1 x 100% injection pump, emergency and control
valves, leakage oil tank with leakage oil pump, drainage and sealing valves
- 3 x 50% ventilation fans for sealing valves
- Piping between fuel oil skid and gas turbine

Ignition gas system including


- Ignition gas skid with valves
- Piping between ignition gas skid and gas turbine

Purging water system including


- Purging water skid with tank, pump, valves
- Piping between purging water skid and gas turbine

Counter-flanges for gas turbine auxiliaries

Lube oil, hydraulic oil and chemicals for initial filling, flushing and commissioning.

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Combined Cycle Power Plant
Gas turbine accessories:

Air intake system, including:


- Weather hoods
- Bird screen
- Pulse type filtration system (with 2 x 100% air compressor)
- Filter house with stairs, ladders, platform
- Inlet silencer (for 80 dB(A) at 1 m)
- Bend
- Intake damper
- Anti-implosion doors
- Manual hoist for filtering element lifting

Exhaust gas duct, including:


- Expansion joint between gas turbine and conical diffuser
- Conical diffuser (noise 80 dB(A) at 1 m)
- Expansion joint between conical diffuser and downstream equipment

Instrumentation relevant to gas turbine and its auxiliary systems and accessories as per
Ansaldo Energia standard design.

Cables from the gas turbine and each auxiliary system skid (where applicable) up to and
including the relevant junction box(es).

Earth connections for gas turbine and related auxiliaries and accessories (only connection
points on the supplied equipment).

Standard tools for initial assembly and inspection of the gas turbine.

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Combined Cycle Power Plant
2.1.2 One Electrical Generators TRY-L56, air-cooled, two poles, horizontal mounted,
cylindrical rotor arrangement, three-phase, suitable for indoor installation,
complying with IEC60034 Standards 1 turbo-generator including stator, rotor,
two pedestal bearings, and, for each unit:

Standard instrumentation, as per proposed description


Air-to-water coolers with inlet/outlet flanges
Slip rings housing complete with ventilation system
Make-up filters
Space heaters
N6 terminals, made of insulated copper bars
N 18 CTs
Bearings arrangement for vibration pick-ups installation
Shaft grounding device (sliding copper braids)

Foundation plates and bolts

Static excitation system with excitation transformer and voltage regulator

Static starter system (SFC) complete with transformer and control unit

- No. 1 set complete of tools for rotor assembly and disassembly for site
- Standard inspections and tests during components manufacturing

(Remarks: Factory running tests on assembled machines are not included in the scope of
supply)

Generator type - TRY-L56


Rated output MVA 330
Rated power factor - 0.85
Rated voltage kV 18
Voltage variation range % 5
Rated frequency Hz 50
Frequency variation range % 5
Max. combined variation Voltage/Frequency p.u. 1.05
Rated current A 10585
Rated speed / Overspeed (test for 2 min.) rpm 3000/3600
Phase number / Phase connection -/- 3 / Star
Reference standards - IEC
Windings insulation Class Stator/Rotor -/- F/F
Excitation system type - STATIC
Protection degree according to IEC 34-5 - IP 54
Prime mover - GT AE94.3A
Generator preliminary outline 238W642 r. E
Generator description D100447 r. B

1
Welding activities shall be ruled by UNI-EN Standards; vibrations for turboset shall follow ISO
Standards.

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Combined Cycle Power Plant
2.2 Mechanical

Enclosures for Gas Turbine, Generator, Natural Gas Skid (80 dB(A) at 1m, free field),
suitable for indoor installation. Enclosures will be provided with the relevant air extraction
system, fire detection system, lighting according to the equipment specific requirements.

Pipes, valves, instruments, expansion joints, flanges, etc, between the supplied equipment,
within the area for the supplied systems and starting from the limit of supply points

2.3 GT Control system

Enclosures for Gas Turbine, Generator, Natural Gas and Fuel Oil Skid (80 dB(A) at 1m,
free field), suitable for indoor installation. Enclosures will be provided with the relevant air
extraction system, fire detection system, lighting according to the equipment specific
requirements.

Pipes, valves, instruments, expansion joints, flanges, etc, between the supplied equipment,
within the area for the supplied systems and starting from the limit of supply points

CO2 Fire fighting protection system for Gas Turbine, Generator Skid Gas and Fuel Oil
Enclosures

Water deluge protection systems for lube oil tank, coolers and pipes

Fire fighting detection system for AEN equipments

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Combined Cycle Power Plant
2.4 Electrical

Loose equipment for Gas Turbine package (containers not included):

Generator Electrical Protection System

Generator Electrical Metering and Synchronization System

Low Voltage switchgear Power Center / Motor Control Centers (MCC) for G.T and Systems
auxiliaries users supplied by Contractor and included in the scope.

DC and UPS distribution boards (excluding batteries, battery charger, inverter)

Cables (only when connecting AEN equipments at both sides within 60 meters)

Generator grounding cubicle

Generator star point.

2.5 Miscellaneous

Supply of commissioning and start-up spare parts for gas turbine and generator

Operation and maintenance manuals for the supplied equipment (in English language)

Delivery of the scope of supply ex works at Genoa factory.

Technical assistance to erection and to commissioning on monthly based cost. (to be


quoted separately)

Personnel for performance guarantee test.

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Combined Cycle Power Plant
3 Battery limits

1 Generator connection Generator Terminals (Line Side).

2 MV Incoming Feeder of Excitation transformers and of SFC


Transformers and of FO injection pump
Starting switch located on GCB.

3 Emergency Backup Supply LV emergency incoming terminals of MCC

4 LV Incoming Feeder of MCC

5 Panels terminals Terminals of the supplied equipment to be connected to


the not supplied equipment.

6 Earthing Terminal points for earthing

7 Air intake system Contact point of the filter house and intake duct with
supporting structures
Heat Exchanger inlet/outlet flange

8 Lube Oil Lube oil tank filling plug


Lube oil tank drainage point
Lube oil coolers inlet/outlet oil flanges
Lube oil tank vapour extraction flange to evacuation stack

9 Demi Water (for Water tank filling flange from water supply piping
compressor cleaning) Water tank draining point

10 Hydraulic Oil Hydraulic oil tank filling plug


Hydraulic oil tank drainage point

11 Natural Gas Fuel Gas turbine fuel gas skid inlet flange
Gas turbine fuel gas skid vent flange

12 Fuel Oil Gas turbine fuel oil skid inlet flange from fuel oil supply
piping
Gas turbine fuel oil skid return flange to fuel oil return
piping
Fuel oil tank leakage vent
Fuel oil skid drainage point

13 Cooling Water (for lube oil Lube oil coolers inlet/outlet flanges
cooler)

14 Cooling Water (for Generator coolers inlet/outlet flanges


generator)

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Combined Cycle Power Plant
15 Drains and vents Gaseous vents are supplied at the flange of the relevant
skid;
Liquid fuel drains are supplied at the flange of the
relevant skid;

16 GT Exhaust Duct Downstream expansion joint flange of gas turbine


exhaust gas conical diffuser (Expansion joint between
conical diffuser and downstream equipment is included)

17 Enclosure ventilation air Ducts included in AEN scope of supply

18 Enclosure fire fighting Terminal on unit electrical board


system Upstream deluge valve for water system

19 GT Control System to DCS Ethernet and hard-wired connections (max 40 I/O to be


link hardwired) to DCS to be available for connection by
others. To be commissioned with assistance of
Contractor.
INFINET data highway terminal point for connection to
plant DCS (Only if the plant DCS will be of the same
make of Ansaldo Energia GT control)
Terminals strips for hardwired input/output signals
Connectors of the serial Ethernet TCP/IP connection
board (inside the operator stations)
Incoming terminals (two) for connection with external 220
Vac uninterruptible power supply
Incoming terminal for connection with external 220 Vdc
power supply
Incoming terminals for the electrical supply (220 Vac
UPS) of the remote and local operator station devices
and printers

20 Base plates Base plates, tie bolts and anchor bolts for gas turbine,
generator related auxiliaries and accessories

21 DC distribution system DC incoming terminals of DC distribution board

22 UPS distribution system AC incoming terminals of AC distribution board

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Combined Cycle Power Plant
4 Exclusions

The present scope of work does not include systems and components, which are not explicitly
indicated in par. 2, for example, but not limited to, the following items are excluded :

- All civil works


- Structural, supporting steelwork, platforms, ladders and stairs other than indicated
- Compartment and enclosures other than specified in section 2.2
- Building and site lighting
- Primary grounding system and lighting.
- Fuel gas compression station, reducing station
- Fine Filter skid
- Fuel oil forwarding system
- Ignition gas tank and distribution system
- Fuel oil storage tanks and fuel oil treatment plant
- Fire Fighting System other than indicate 2.2
- Demi water plant and distribution system
- Closed cooling water system for lube oil and generator cooling
- Isolate phase bus duct
- Line voltage transformer and TG starting switch
- All transformers with the exception of the excitation transformer and the SFC transformer
- Battery, battery charger, inverter
- Cable other than indicated in section 2.4
- Cable ways and grounding system
- Tools for maintenance and erection
- Piping, connection, valves, instrumentation and devices not relevant to the supplied
equipment or concerning other parts of the plant.
- Gas turbine control system interfaces (hardwired or ethernet) with other external systems (if
any) different from DCS
- Exhaust gas stack, silencer and other components downstream of the gas turbine diffuser
- Erection and commissioning activities other than technical advisor
- Spare parts other than specified in section 2.5
- Transportation from FOB to SITE

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URAN (INDIA) 29.07.2010
Combined Cycle Power Plant
Steam Turbine and WY21Z-092 Generator

Scope of supply and Limits

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Combined Cycle Power Plant
Index

1 Subject

2 Scope of works

2.1 Main Equipment


2.2 Mechanical
2.3 ST control system
2.4 Electrical
2.5 Miscellaneous

3 Battery Limits

4 Exclusions

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Combined Cycle Power Plant
1. Subject

The present scope of work covers the supply of one Steam Turbine MT15-33 and its Generator
(indoor installation).
The present scope of work does not include systems and components, which are not explicitly
indicated.

Note:
The steam turbine and all the equipment supplied with, included the Steam Turbine control
system, are featured by well proven characteristics since they are manufactured strictly in
accordance with the Manufacturer standard design and on the basis of the Manufacturer
experience, which ensure safety and high operating reliability in all conditions. Any modification
to the original design or to the original materials could negatively affect steam turbine availability
and led to guarantees decay. For the above reason, it is not possible to change the design
philosophy and the design material of the Steam Turbine and its relevant equipment. Therefore
the Steam Turbine and all the relevant equipment and instrumentation will be supplied
according to the Manufacturer standard design and in compliance with the Manufacturer
standards, which are considered prevailing in case of conflict with other Codes indicated by the
Customer. As identification code, the KKS standard will be used.

2. Scope of works

2.1 Main Equipment

2.1.1 one (1) steam turbine set and auxiliary systems and equipments suitable
for indoor installation.

The steam turbine set includes:

MT15-33 Steam Turbine, two cylinders, tandem compound, with one HP section and one
combined IP/LP section with axial exhaust.

One combined HP emergency stop and control valve hydraulically operated with
coarse-mesh strainer

One combined RH emergency/control valves hydraulically operated with coarse-


mesh strainer

LP (SV/CV) admission valves (pneumatically operated) and strainer basket type

One non return valve on CRH line, pneumatically operated (loose supply)

Vacuum breaker valve

Turning gear, AC motor driven

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Combined Cycle Power Plant
Lube and control oil system including:
o One main oil pump gear type shaft driven
o Oil tank, fabricated from steel plate, complete of:
One (1) 100% capacity AC motor driven auxiliary oil pump, centrifugal type
One (1) emergency bearing oil pump - DC motor driven, centrifugal type
Jacking oil pumping system with one (1) AC motor driven pump and one (1)
DC motor driven pump
Two (2) vapour extractor fans AC motor driven
Two (2) hydraulic pumps (100% each) AC motor driven
Two (2) 100% capacity lubricating oil filters
Two (2) 100% capacity control oil filters
Instrumentation (pressure transmitters, oil level indicators, etc.) as required
by the design

The oil reservoir will be wired at the factory, and all electrical connections on
the tank, excluding motors, will be made to terminals or terminal boards
affixed to the reservoir.

o Two (2) full size (100%) oil coolers, plate type, and transfer valve
o Centrifugal type oil conditioning apparatus

Steam seal system including:


o Automatic steam seal regulating valves
o One (1) de-superheating station to adequate supplied steam conditions to gland
steam system requirements including water spray control valve
o Gland air steam condenser, with two AC motor driven blowers
o Instrumentation, valves and fittings.

Turbine drain system consisting of:


o Pneumatic valves for automatic start-up/shut down and spool of pipes between
turbine and drain valves;

Service / instrument air


o One (1) service/instrument air distribution system (the delivery point, by Client not
be far more than 2 m from STG boundary limits)

Instrumentation for safe operation of steam turbine and auxiliaries

Heat retention material

Special tools and wrenches as required by turbine design

Foundation bolts, plates and embedments

Flexible expansion joint between steam turbine and condenser

Standard inspections and tests during components manufacturing

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Combined Cycle Power Plant
2.1.2 Steam turbine generator

One electrical Generator WY21Z-092, air-cooled, two poles, horizontal mounted,


cylindrical rotor arrangement, three-phase, suitable for indoor installation, complying
with IEC60034 Standards 2 turbo-generator including stator, rotor, two pedestal bearings,
and:
Standard instrumentation, as per proposed description
Air-to-water coolers with inlet/outlet flanges
Slip rings housing complete with ventilation system
Make-up filters
Space heaters
N6 terminals, made of insulated copper bars
N 18 CTs
Bearings arrangement for vibration pick-ups installation
Shaft grounding device (sliding copper braids)

Foundation plates and bolts

Static excitation system with excitation transformer and voltage regulator

No. 1 set complete of tools for rotor assembly and disassembly for site

Standard inspections and tests during components manufacturing


(Remarks: Factory running tests on assembled machines are not included in the scope of
supply)

MAIN TECHNICAL DATA FOR STEAM UNIT


Generator type - WY21Z-092
Rated output MVA 180
Rated power factor - 0.85
Rated voltage kV 15.75
Voltage variation range % 5
Rated frequency Hz 50
Frequency variation range % 5
Max. combined variation Voltage/Frequency p.u. 1.05
Rated current A 6598
Rated speed / Overspeed (test for 2 min.) rpm 3000/3600
Phase number / Phase connection -/- 3 / Star
Reference standards - IEC
Windings insulation Class Stator/Rotor -/- F/F
Excitation system type - STATIC
Protection degree according to IEC 34-5 - IP 54
Prime mover - Steam turbine
Generator preliminary outline D100328 r.E
Generator description D100430 r.C

2
Welding activities shall be ruled by UNI-EN Standards; vibrations for turboset shall follow ISO
Standards.

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URAN (INDIA) 29.07.2010
Combined Cycle Power Plant
2.2 Mechanical

Enclosures for Steam Turbine and Generator (80 dB(A) at 1m, free field), suitable for indoor
installation. Enclosures will be provided with the relevant air extraction system and lighting
according to the equipment specific requirements.

Pipes, valves, instruments, expansion joints, flanges, etc, between the supplied equipment,
within the area for the supplied systems and starting from the limit of supply points

2.3 Steam turbine generator control system (STCS)

The proposed STCS based on ABB Symphony Harmony control system will perform the
following controls of the steam turbine:

N. 1 Steam turbine governor (DEHC)


Dedicated stand-alone equipment based on double redundant BRC400 controllers to
performs the following steam turbine control loops:
o Speed control
o Load control
o Main steam pressure control
o RH steam pressure limiter control
o HP exhaust temperature limiter
o Rotor stress evaluator (RSE)
o Low pressure steam pressure control
o Limiters

N. 1 ST Auxiliaries systems and automatic sequences (TRU)


o Automatic Turbine Start Up and shut down sequences (TRU)
o Steam turbine auxiliaries control such as:
Steam seal system
Steam turbine drain system
Steam turbine lube and control oil system
Steam turbine turning gear
o Steam turbine and generator monitoring

N. 1 Turbine Trip system (TTS)


The TTS system will be a separated partition of the steam turbine system. The
critical signal linked to Steam Turbine protection will be wired type for interface with
DCS.

N. 1 Turbine generator supervisory system including:


o Shaft relative vibrations
o Axial shaft displacement
o Differential expansion
o Absolute expansion

The interfaces between STCS and DCS will be serial link type, using OPC protocol.

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Combined Cycle Power Plant
2.4 Electrical

Loose equipment for Steam Turbine package (containers not included):

Generator Electrical Protection System

Generator Electrical Metering and Synchronization System

Low Voltage switchgear Power Center / Motor Control Centers (MCC) for S.T and Systems
auxiliaries users supplied by Contractor and included in the scope.

DC and UPS distribution boards (excluding batteries, battery charger, inverter)

Cables (only when connecting AEN equipments at both sides within 60 meters)

Generator grounding cubicle

Generator line VTs panel.

2.5 Miscellaneous

Supply of commissioning and start-up spare parts for steam turbine and generator

Operation and maintenance manuals for the supplied equipment (in English language)

Supply of lube oils, greases, etc for pre-commissioning and start up (first filling only)

Delivery of the scope of supply ex works at Genoa factory.

Technical assistance to erection and to commissioning on monthly based cost. (to be


quoted separately)

Personnel for performance guarantee test

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Combined Cycle Power Plant
3. Battery Limits

HP steam: Bevel on HP stop valve

CRH steam: Bevel on HP casing exhaust


Inlet/outlet connection of NRV (loose supply)

HRH steam: Bevel intercepting valve

LP admission: Chamfer on admission line before stop valve

Exhaust: Flange of the LP exhaust casing

Supply steam for Chamfer on Auxiliary Steam valve and CRH Steam valve (Gland
steam seal system: System feeding);

Condensate: Flange at gland steam condenser inlet/outlet


Inlet of valves on service condensate line:
Spray water to LP gland steam temperature controller
LP sprayers
Vacuum breaker valve

Drain system: Drain valves outlet

CCCW: Lube oil coolers inlet/outlet flange


Generator air coolers inlet/outlet water flanges
Instrument air: Filling/discharge connection on oil purifying system

Lubrication oil: At common distribution point 2 (m) from turbine boundary limit

I&C & Electrical See TG section item 3

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Combined Cycle Power Plant
4. Exclusions

The present scope of work does not include systems and components, which are not explicitly
indicated in par. 2, for example, but not limited to, the following items are excluded :

Foundations and civil works


Structural, supporting steelwork, platforms, ladders and stairs other than indicated
Condenser
Steam turbine by-pass valve and control
Bridge crane in turbine room
Building and site lighting
Primary grounding system and lighting
Piping, connection, valves, instrumentation and devices not relevant to the supplied
equipment or concerning other parts of the plant
Demi water plant and distribution system
Closed cooling water system for lube oil and generator cooling
Isolate phase bus duct
MV system
DC batteries, battery chargers
Cable other than indicated in section 2.4
All transformer with the exception of the excitation transformer
Cable ways and grounding system
Steam turbine control system interfaces (hardwired or ethernet) with other external
systems (if any) different from DCS
Accessibility, stairways etc to turbine generator operating floor
Erection and commissioning activities other than technical advisor
Tools for maintenance and erection
Spare parts other than specified in section 2.5
Transportation from FOB to SITE

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Combined Cycle Power Plant