VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM)

DUNG QUAT REFINERY (DQR) PROJECT

ABOVEGROUND PIPING, PAINTING & MECHANICAL WORKS

5.0 Static Equipment Installation Procedures

1. General

This procedure covers the general requirements for the installation of the static equipments
including heater exchanger, drums, reactor, vessel, tank, etc,.

2. Document Compliance

CFB Documents, drawings and Technical Specifications provided by TPC.

Applicable International Standards and Chinese or Local Codes and Standards.

3. Static Equipment Installation Sequence

1) The general installation principle is to start the installation from heavy to light, from
center to outwards.

2) The Diagram for Static Equipment Installation is shown as follows:

Preparation and approval of the installation scheme.

Site planning and arrangement.
Preparation for static equipment installation.
Inspection and acceptance of equipment foundation; handling of the equipment to
foundation.
Roughening the foundation surface and placing the liners packers; visual inspections to
equipment proper.
Setting the orientation of nozzles.
Standing the lifting equipment.
Setting the lifting hackles, slings.
Inspections before lifting.
Pre-lifting test (if necessary).
Lifting operation.
Positioning the equipment to foundation or frame.
Equipment preliminary alignment.
Equipment secondary alignment.
Grouting for anchor bolts.
Re-checks to the elevation.
Levelness and plumbing inspection.
Tack welding on the liner packers.
Secondary grouting.
Mounting the internals and accessories.
Contractor: TECHNIP Consortium Date: 17-5-16
Doc. Title: 5.0 Static Equipment Installation Procedure Sheet 1 of 6
 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM)
DUNG QUAT REFINERY (DQR) PROJECT
ABOVEGROUND PIPING, PAINTING & MECHANICAL WORKS

Hand-over to TPC.

4. Static Equipment Installation

4.1 Installation Preparation

1) Foundation Acceptance and Inspections

Prior to the installation of the static equipment, the foundation shall be completed and
handed over for equipment installation, the civil contractor shall submit foundation
completion documents including construction records, measuring records, etc.. The
foundation shall be correctly marked with elevation, centerlines, and other benchmarks.
All in all, the completed foundation shall fully comply with design requirements. And the
dimensions, lines, and levels of the equipment foundation and anchor bolt positions and
projections shall be checked with TPCs representative against the applicable civil or
steel work drawings and equipment drawings or data sheets before erection
commences. Any discrepancies shall be reported to TPC.

2) Equipment Receiving, Inspection and Acceptance

The equipment delivered to site shall be accompanied with vendors certificates, if there
are special requirements for installation, the vendors recommendations for installation
shall be provided.

When receiving the equipment, TPCs material supervisor shall be on witness to check
the equipment against the equipment drawings and packing list including the equipment
description, service, type, dimensional size, nozzle orientation, sizes of accessories,
numbers of spare parts, visual quality, etc.. The results of the inspection shall be
recorded with TPCs supervisor signature for documentation. If the equipment is
received at site and cannot be installed immediately it shall be stored in a dry location.

4.2 Setting Liners and Foundation Surface Treatment

After acceptance of the foundation, the surface shall be roughened with chipping, the liners
shall be placed on both sides of the anchor bolts or on the locations as per TPCs drawings
or technical specifications.

In general, material of liners or leveling pad plate shall be ASTM A283 Gr. C, D or
equivalent and material for shim plates shall be brass and stainless steel. The liners
quantity and groups shall be in accordance with the relative specification. The liners shall
be set in level and has good contact with the foundation surface. Each group of liners shall
not exceed four pieces, which shall be pressed tightly, and checked by hitting with hand
Contractor: TECHNIP Consortium Date: 17-5-16
Doc. Title: 5.0 Static Equipment Installation Procedure Sheet 2 of 6
 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM)
DUNG QUAT REFINERY (DQR) PROJECT
ABOVEGROUND PIPING, PAINTING & MECHANICAL WORKS

hammer. After the alignment of the equipment, the liners shall be welded. Liners, which
project more than 15 mm from the base plates, shall cut off.

4.3 Equipment Setting and Alignment

1) Prior to installation, orientation of equipment shall be carefully checked and confirmed,

and then equipment may be placed in position.

2) The equipment shall be set and aligned at the proper positions, elevations, levelness
and perpendicularity with reference to the bench marks, centerlines, elevations marked
on the foundation and in accordance with the construction drawings. The alignment and
setting of the equipment shall measure and adjust the bench marks on the equipment
as following:

The bottom elevation of the equipment support shall take reference of the
foundation elevation lines.
The equipment centerlines shall be overlapped with foundation centerlines.
The perpendicularity of the equipment shall be measured on the locations on both
ends.
The levelness of the horizontal equipment shall be measured on equipment
centerlines.
The vertical vessel with agitator shall be aligned and measured with basis on the
agitators connection flange raised faces.
Other base surface or finishing surface required in the vendors recommendations
or technical specifications.

3) If the height of the vertical equipment exceeds over 20 m, the measurement and
adjustment of the perpendicularity of equipment shall be conducted in the way to avoid
strong sun shining and wind velocity over 6 m/s.

4) For the installation of the horizontal vessels, it is of key importance that the free
expansion of the equipment shall be ensured. The elevation, alignment and levelness
shall follow requirements set out in relevant specifications. And the allowable tolerance
of elevation is 3mm (or as TPCS technical specification requirements).

5) Regarding the alignment of equipment, the plumbing of vertical equipment shall be

checked on two longitudinal axes 90 o apart with two transits; and the alignment of
horizontal equipment shall be achieved with U type leveling instrument and spirit level.
Leveling plates and shims will be used for equipment alignment. The maximum out of
tolerance on verticality shall be 1:1000 (or as TIIPS technical specification
requirements). The levelness for horizontal vessels shall not be out of the tolerance of
L/1000, radial tolerance of 2D/1000, where, L stands for the distance between the two
Contractor: TECHNIP Consortium Date: 17-5-16
Doc. Title: 5.0 Static Equipment Installation Procedure Sheet 3 of 6
 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM)
DUNG QUAT REFINERY (DQR) PROJECT
ABOVEGROUND PIPING, PAINTING & MECHANICAL WORKS

saddle supports, D for the external diameter of vessel.

6) The supports for internal packing, which shall be clean and free of any soil, dust, oils
and other detrimental objects, shall be level, firm. The packing installation shall be
conducted after the equipment installation, hydrostatic test, air flushing, etc..

7) When leveling the equipment, wedges or liners shall be used for adjustment instead of
loosing or tightening the anchor nuts, or locally imposing external forces. The out of
tolerance shall be within the requirements stated in the applicable technical
specifications.

The height of the leveling plates/shims used for medium and small equipment is
within 30 ~ 60 mm.

The leveling plates/shims shall extend the edge of base plate of equipment about
10 ~ 20 mm, and project over anchor bolts to assure the uniform and even loads
to be born by equipment supports. A maximum of three (3) shims/leveling plates
will be used per pack. Stepped or tapered shims shall not be used.

8) If equipment is installed with anchor bolt pockets, the equipment shall be subject to
preliminary alignment and leveling by placing temporary shims, then grouting anchor
bolts, when the grout strength reaches 75% of its design strength, the final alignment
and leveling shall be achieved by setting shims at the both sides of anchor bolts.

9) Concerning the horizontal equipment will have thermal expansion under operation, care
shall be paid that anchor bolts at sliding foot shall not obstruct the expansion of
equipment. In case the sliding base plate will be used, the underside of base plates and
the surface of foundation shall be clean and smooth, and lubricant oil will be coated.

10) Secondary Grouting: the anchor bolt pockets and foundation surface shall be fully filled
with grout, the grout shall be a grade higher than foundation concrete and be rammed
firmly and completely.

4.4 Grouting

1) Before grouting, special requirements for the Vietnam DQR project should be
considered.
2) The grouting material shall be as specified as TPCS technical specification
requirements.

3) Before the grouting application, the foundation surface and anchor bolt holes shall be
kept clean and wet.
Contractor: TECHNIP Consortium Date: 17-5-16
Doc. Title: 5.0 Static Equipment Installation Procedure Sheet 4 of 6
 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM)
DUNG QUAT REFINERY (DQR) PROJECT
ABOVEGROUND PIPING, PAINTING & MECHANICAL WORKS

4) After cleaning, water shall be sprinkled over the foundation tops, and padding or
grouting shall be done in a moisture condition. Remaining puddles shall be removed
before padding or grouting.

5) Grouting of one continuous area shall be completed without interruption. The grouting
shall be applied not only under the equipment bases and anchor holes, but also the
ejected portion of the liner so that such portion can be perfectly covered by grouting.

6) The grout shall be carefully placed in between the base plate and the foundation top,
and rammed in and tempered sufficiently with an iron bar or the like to eliminate any air
pockets.

7) Upon completion of padding or grouting, the grout mortar shall be properly cured for at
least three days or longer by covering it with mats or sprinkling it with water according
to weather conditions. The bolting shall not be done unless the compressive strength of
grout inside the anchor holes reach 75% of the final strength. No loads shall be applied
for at least 3 days after padding or grouting.

8) The surface of grouting shall be finished so as to be smooth by using a steel trowel,

etc..

4.5 Internals Installation

1) In general, the internals installation shall be in accordance with the relative specification
and/or manufactures instructions.

2) The detail construction method statement of the internals installation and packing filling
shall be submitted to TPC site engineer for approval. The internals installation sequence
and packing filling shall comply with the manufactures instructions.

3) Packing and tray parts should be covered and protected at the installation site to prevent
damage and loss. It should be paid more attention to the handling.

4) Before installation commences, internal surface of tanks or vessels shall be thoroughly

cleaned and free of oil, grease, slags, rust or burrs, and all internals shall be properly
arranged and labeled to facilitate installation.

5) In general, internals will be installed after tanks passing hydrostatic test and being
properly flushed. If internals will be installed prior to hydrostatic test, appropriate
procedure shall be taken. All relevant components, which will be welded to tank body
shall be welded before hydrostatic test commences.
Contractor: TECHNIP Consortium Date: 17-5-16
Doc. Title: 5.0 Static Equipment Installation Procedure Sheet 5 of 6
 VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM)
DUNG QUAT REFINERY (DQR) PROJECT
ABOVEGROUND PIPING, PAINTING & MECHANICAL WORKS

4.6 Construction Documents

1) Prior to installation of the equipment, the construction programs including but not
limited to construction methods, sequences, manpower, construction equipment,
schedules, quality standards, construction lay-out or other documents required by TPC
will be prepared by TCC, and shall be submitted to TPC for approval.

2) The as-built documents and other installation records shall be maintained in the
formats specified by TPC.

Contractor: TECHNIP Consortium Date: 17-5-16

Doc. Title: 5.0 Static Equipment Installation Procedure Sheet 6 of 6