BTS(C)~ VIII - (S)~ 10 -041-R. B. Tech Degree VIII Semester (Supplementary) Examination September 2010 ME 803 PRODUCTION TECHNOLOGY (2006 Scheme) Time : 3 Hours Maximum Marks : 100 PART A (Al questions carry EQUAL marks) (8x5=40) 1 (@)_ Distinguish between ray diagram and speed diagram. (>) With the help of neat sketches give an overview on stepless regulation of speeds. (©) What is overcutting in EDM process and how it is influenced by ampherage and frequency? (@) What is the principle of working of electrochemical machining (ECM)? (©) Mention the various advantages of manufacturing using powder metal technique over conventional methods. (f) Discuss the important design considerations in the design of parts or dies required for powder metal technique. (g) Draw the hydraulic circuit of a shaper and summarise its working. (h) What do you mean by the terms “Fixed Expenses” and “Variable Expenses”? Which type of items go into each of these? RT B (4x 15 =60) i. Draw the best structural diagram and possible speed chart of a machine tool speed box for Nnin = 16 rpm, Nnax ~ 770 rpm, $1.26. The motor speed is 1440 rpm and input shaft has a speed of 630 rpm. OR mI Explain with neat sketches the working of Positive Infinitely Variable (PIV) drive. WV. Describe with the help of sketches, Ultrasonic drilling process. Also give areas of application. OR v. With the help of a neat sketch explain the process of Abrasive Jet Machining. vi. Explain any three methods of manufacturing of metal powders, specifically used in the production of parts by powder metal technique. OR vil Explain the basic procedure followed in the fabrication of products using metal powder technique. vill. Discuss the procedure of estimating the cost of an engineering product produced by machining. OR Ix A mild steel bar 12 cm in length is to be turned in a single cut so that for 8cm length the diameter is 4 cm and for the remaining length it is to be reduced to 3.4 cm. Determine the total time required for the operation if the initial diameter of shaft is Sem. Consider cutting velocity ~ 30 m/min, Feed = 0.01 cm/rev, setting time = 48 secjjob. wee