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System 9100 Technical Manual 636.

4
Programming and Commissioning Section
Users Guide
Issue Date 0896

SX-9120 Service Module

General Setup Instructions Page *3


Model Codes *3
Power Supply 3
Display, Keyboard, and DIP Switches 4
Connection to DX-9100 *4

General Configuration Information *7


Relative Index and Item Tags *7
Absolute Item Addresses *7
Logic Variables *8
Modifying an Item *8

Configuration Instructions *11


Startup *11
General Module *13
Programmable Modules *17
Analog Inputs *21
Calibration Values (Passive/RTD Sensors) *22
Analog Inputs (Amplifier Calibration) 24
Clock Calibration *24
Output Modules *27
Calibration Values *28
Extension Modules *30

* Indicates those sections where changes have occurred since the last printing.

1996 Johnson Controls, Inc. 1


Code No. LIT-6364070
Time Schedule Modules Page *32
Optimal Start Modules *34
Network Information (Version 3 Controller Only) *36
Network Inputs (Version 3 Controller Only) *38
Network Digital Outputs (Version 3 Controller Only) *40
Network Analog Outputs (Version 3 Controller Only) *42
Logic Variables (View) 44
Programmable Logic Controller (PLC) *47
Algorithm Upload/Download *50

Calibration of DX-9100 Analog Inputs/Outputs *53


Calibrate Main Amplifier (One set of values for all inputs) 55
Calibrate Pre-Amplifier (One set of values for all inputs) 56
Calibrate Analog Inputs (RTD/Passive Sensors)
(One set of values for each input) 57
Calibrate Analog Outputs (0 to 10V)
(One set of values for each output) 58
Calibrate Analog Outputs (0 to 20 mA)
(One set of values for each output) 59

* Indicates those sections where changes have occurred since the last printing.

2 Programming and CommissioningSX-9120 Service Module


General Setup Instructions

The SX-9120 is a service module specifically designed to communicate


with and configure the DX-9100 Series Controllers (Versions 1, 2, and 3).
It enables the user to view data and change parameters in the controller,
and to upload and download a configuration.

! CAUTION: Since the SX-9120 communicates directly with


the program stored in the DX-9100, use caution
when making changes. Changes made via the
SX-9120 are permanent in that there is no way to
release the changes back to a previous value.
Careless online modification of an installed
controllers internal parameters could also result
in damage to attached field equipment. It is
strongly recommended that you familiarize
yourself with the operation of the SX-9120
Service Module in a bench test environment
before applying it in field situations.

Model Codes Table 1: Model Codes


Model Ordering Code
SX-9120 Service Module with 220/240V battery charger. SX-9120-8101
SX-9120 Service Module without battery charger (North SX-9120-8110
American version).

Power Supply The service module is powered by a standard rechargeable 9V battery.


A 12V battery charger for connection to 220/240 VAC power source is
supplied with the module to recharge the battery or to supply power to the
module (European version only).
The battery will provide about five hours of continuous operation and
can be recharged in approximately 12 hours with the service module
switched off.

Programming and CommissioningSX-9120 Service Module 3


The rechargeable battery may be replaced by a standard non-rechargeable
battery for eight hours or more of normal operation, depending on the type
of battery. In this case the battery charger must not be used.
The service module is switched on and off by a switch located on the
right-hand side of the device.

Display, The service module has a two line, 16-character Liquid Crystal Display
Keyboard, and (LCD), a 24-key tactile keyboard and a set of three DIP switches at the
DIP Switches side of the module.
DIP Switch 1 is a Calibration Protection switch and must be set to Off
to enable the modification of calibration values in the controller. Set
the switch to On to protect the calibration values in the controller.
DIP Switch 2 is a Configuration Protection switch and must be set to
Off to enable the configuration or modification of the data base in the
controller. Set the switch to On to protect the data base from changes.
DIP Switch 3 is a RAM Battery Backup switch and must be set to On
to permanently connect the internal battery supply to the service
module RAM, overriding the ON/OFF switch. In the On position an
uploaded configuration will be retained in RAM as long as the battery
has sufficient charge. In the Off position the configuration will be
lost when the service module is switched off.

Connection to The service module communicates with a Version 1 (DX-9100-8154),


DX-9100 Version 2 (DX-9100-8454), or Version 3 (DX-9120-8454) controller by
way of a cable supplied with the service module. The cable is plugged
into the side of the service module and into the service module connector
on the DX-9100 Controller. Both the service module and the DX-9100
Controller must be powered for communication to be established.

4 Programming and CommissioningSX-9120 Service Module


D X 9100 R E V. 3
DX-9100
READY Cable Connector

GENER AL 1 2 3
M O D U LE
C A L IB R . CONFIG.

P R O G R AM
4 5 6
ON/OFF Switch
M O D U L ES ALG OR . LOGIC PL C

IN P U T 7 8 9
M O DULES O P T .S T N E TW O R K

OUTPUT + /- 0
Power M O DULES
Supply
(12V)
XT
M O DULES DIP Switches
3. RAM Protection
2. Config. Protection
1. Calibr. Protection
T IM E CLEAR
M O D IF Y E N TE R
SCH ED .

SX-9 120 sx91tc01

Figure 1: Keyboard Layout

Programming and CommissioningSX-9120 Service Module 5


6 Programming and CommissioningSX-9120 Service Module
General Configuration
Information

! CAUTION: Since the SX-9120 communicates directly with


the program stored in the DX-9100, use caution
when making changes. Changes made via the
SX-9120 are permanent in that there is no way to
release the changes back to a previous value.
Careless online modification of an installed
controllers internal parameters could also result
in damage to attached field equipment. It is
strongly recommended that you familiarize
yourself with the operation of the SX-9120
Service Module in a bench test environment
before applying it in field situations.

Relative Index The configuration of the controller is determined by the contents of its
and Item Tags data base memory locations called Items. The data base is organized in
modules: General Module, Programmable Modules, Analog Input
Modules, etc., and each item has a Relative Index (RI) and an Item Tag
within its module.
The relative index of an item is a decimal number, which is entered into
the service module to view or modify the contents of the item memory
location.
The service module will display the item tag to confirm the correct item
selection.
Refer to the DX-9100 Configuration Guide (LIT-6364030) in this manual
for a list of modules, item tags, and relative index numbers.

Absolute Item Each module occupies a range of absolute item addresses in the data base
Addresses memory of the controller. The absolute item address is given by the sum
of the relative index and the absolute address of the first item in the
module. Absolute item addresses in decimal form are used in numeric
connections.
Refer to the DX-9100 Configuration Guide (LIT-6364030) in this manual
for a list of modules with the absolute addresses, and items with relative
index numbers in decimal form.
Programming and CommissioningSX-9120 Service Module 7
Logic Variables Individual bit positions in the bytes of status items are also called logic
variables and are listed in the DX-9100 Configuration Guide
(LIT-6364030). Each logic variable has a bit number (1-8) and a byte
address (0-255). Logic variables are used in logic connections and in the
PLC program.

Modifying an All items, except those which are read only, can be modified when the
Item item value is displayed in Config mode. This mode is obtained by first
selecting the module in which the item to be modified is located and then
pressing the CONFIG key.
The RI (Relative Index) of the item is then entered and confirmed by
pressing the ENTER key. The selected item is then displayed with its
current value.
To change the value of an item, press the MODIFY key and enter the new
value in the same format as the displayed value. Press the ENTER key to
confirm the new value, or the CLEAR key to retain the previous value.

Number HIA1 +90.50 Value with sign and decimal


RI3 --> + point.

ENTER NEW VALUE (e.g., +85.0)

Integer (1 Byte) Decimal equivalent of binary


PC5 255
value.
RI26 --> 0
ENTER NEW VALUE (0-255)

Status (1 Byte) Binary values X8...X1.


AOT1 10000011
RI0 -->
ENTER NEW VALUE (8 Bits)

8 Programming and CommissioningSX-9120 Service Module


Status (2 Bytes) High Byte X16...X9
AIT8 00000010
Low Byte X8...X1
RI0 01100001
MODIFY KEY

1 = HIGH BYTE
0 = LOW BYTE
SELECT 0 (low) or 1 (high)

HIGH 00000010
-->
ENTER NEW VALUE (8 Bits)

Counter (4 Bytes) Decimal equivalent of binary


CNTR3 1234567
value.
RI15 -->
ENTER NEW VALUE (0 - 9,999,999)

If an item is read only, the message UNCHANGEABLE will appear in the


display window when the MODIFY key is pressed.

Connections Absolute address (decimal) of


(Numeric)
AO@2 124
connected numeric item
RI1 NUMERIC

Connections Logic variable bit + byte address


(Logic)
DO@7 1 025
(decimal)
RI1 LOGIC
MODIFY KEY

1 = NUMERIC
0 = LOGIC
SELECT 0 or 1

Programming and CommissioningSX-9120 Service Module 9


Numeric
Connection (1)
DO@7
RI1 --> 0
ENTER ABSOLUTE ADDRESS OF ITEM TO BE CONNECTED
(USE MINUS SIGN (-) FOR NEGATION)

Logic ENTER BIT 1-8


Connection (0) --> 0
ENTER BIT NUMBER OF LOGIC VARIABLE TO BE CONNECTED

BYTE ADDR 0-255


--> 0
ENTER BYTE ADDRESS OF LOGIC VARIABLE TO BE
CONNECTED (USE MINUS SIGN (-) FOR INVERSE)

Destination
(Version 3
NDO1 > 1 2 80
Controller Only) RI4 DEST. ADX
MODIFY KEY

DEST. INPUT 1-8


--> 0
ENTER INPUT NUMBER IN DESTINATION CONTROLLER

DEST. ADX 0-255


--> 0
ENTER ADDRESS OF DESTINATION CONTROLLER

10 Programming and CommissioningSX-9120 Service Module


Configuration Instructions

! CAUTION: Since the SX-9120 communicates directly with


the program stored in the DX-9100, use caution
when making changes. Changes made via the
SX-9120 are permanent in that there is no way to
release the changes back to a previous value.
Careless online modification of an installed
controllers internal parameters could also result
in damage to attached field equipment. It is
strongly recommended that you familiarize
yourself with the operation of the SX-9120
Service Module in a bench test environment
before applying it in field situations.

Startup When the service module is switched on, one of the following messages
will be displayed.
DX 9100 READY indicates that the service module is
communicating with the connected controller, and that the controller
can be configured. The version number of the controller is also
displayed.
DX 9100 CHARGE BATTERY indicates that the service module
battery contains insufficient charge to support configuration
operations, and should be charged or changed.
COMMUNIC. ERROR - PRESS ANY KEY indicates there is
no communication between the service module and the DX-9100.
The controller may not be powered or may not have the correct
EPROM, or the connection cable may be damaged or not properly
inserted. When the problem has been corrected, the user must press
any key on the keyboard to reset the service module and resume
normal operation from the DX 9100 READY display.

Programming and CommissioningSX-9120 Service Module 11


DX 9100 REV. 1
READY

G ENERAL
M O D U LE CL E A R

3
C O N FIG

DIGITAL 10101010 ENTER RI (0..43)


INPUTS --> 0

C LEA R

10 + EN T ER

LCOS1 01010101
RI10 00001011

UP TO DOW N
43 TO 0

LCOS2 10101010
RI11 11001100

M OD IF Y CL EA R

1 = HIGH BYTE
0 = LOW BYTE

HIGH 10101010
-->

10101 010 + EN T ER
S X9 1 TC 0 3

Figure 2: Startup

12 Programming and CommissioningSX-9120 Service Module


General Module When the GENERAL MODULE key is pressed, the service module
displays the status of the eight digital inputs to the controller in binary
format.
DI8, DI7, DI6, DI5, DI4, DI3, DI2, DI1
To display or change the contents of an item in the general module, press
the CONFIG key, enter the RI (Relative Index) of the item and press
ENTER.
The upper line of the display will show the item tag (e.g., LCOS1) and the
current value of the item. The lower line will show the RI number and
indicate whether a connection is numeric or logic. For 2-byte status items,
the most significant (high) byte is displayed in the upper line, and the least
significant (low) byte is displayed in the lower line.
By pressing the up/down arrow keys, all items in the general module can
be successively displayed. To change the value of an item, press the
MODIFY key.
To return to the previous display, press the CLEAR key.

Programming and CommissioningSX-9120 Service Module 13


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14 Programming and CommissioningSX-9120 Service Module


DX 9100 REV. 1
READY

GENERAL
MODULE CLEAR

3
CONFIG
DIGITAL 10101010 ENTER RI (0..43)
INPUTS --> 0

CLEAR

10 + ENTER

LCOS1 01010101
RI10 00001011

UP TO DOWN
43 TO 0

LCOS2 10101010
RI11 11001100

MODIFY CLEAR

1 = HIGH BYTE
0 = LOW BYTE

HIGH 10101010
-->

10101010 +
ENTER
SX91TC03

Figure 3: General Module

Programming and CommissioningSX-9120 Service Module 15


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16 Programming and CommissioningSX-9120 Service Module


Programmable When the PROGRAM. MODULES key is pressed, the service module
Modules displays the Algorithm Type for Programmable Module 1. The upper line
of the display shows the tag PM1 and the lower line shows one of the
following:

Table 2: Programmable Modules


PID CONTROL Control Module with analog output
ON/OFF CONTROL Control Module with logic output
DUAL PID CONTROL Heating/cooling control with analog output
DUAL ON/OFF CONTR Heating/cooling control with logic output
AVERAGE Average calculation from 8 inputs
MINIMUM SEL. Minimum select from 8 inputs
MAXIMUM SEL. Maximum select from 8 inputs
PSYCHROM. C Enthalpy, dew point, wet bulb calculator
PSYCHROM. F Enthalpy, dew point, wet bulb calculator
LINESEGMENT Line segment (linearization) module
INPUT SELECT Selector module with 4 inputs
CALCULATOR Calculator module (2 equations)
TIMERS 8 channel timer module
TOTALIZATION 8 channel event counter/integrator/runtime
counter
COMPARATOR 8 channel comparator module
SEQUENCER Sequence control module
4 LINESEGMENT 4 channel line segment module
8 CALCULATOR 8 channel calculator (6 functions)
NOT CONFIGURED Item PMn TYP not configured

To step through all 12 programmable modules of the controller, press the


up/down arrow keys.

Programming and CommissioningSX-9120 Service Module 17


To display or change the contents of an item in a programmable module,
first select the desired module as indicated by the tag PM1 - PM12, and
then press the CONFIG key. Enter the RI (Relative Index) of the item and
press ENTER. The upper line of the display will show the item tag
(e.g., PM1PV@) and the current value of the item. The lower line will
show the RI number and indicate whether a connection is numeric or
logic. For 2-byte status items the most significant (high) byte is displayed
in the upper line and the least significant (low) byte is displayed in the
lower line.
By pressing the up/down arrow keys all items in the selected
programmable module can be successively displayed. To change the
value of an item, press the MODIFY key.
To return to the previous display, press the CLEAR key.

18 Programming and CommissioningSX-9120 Service Module


DX 9100 REV. 1
READY

PROGRAM
MODULES CLEAR

3
CONFIG

PM1 ENTER RI (0..80)


DUAL PID CONTROL --> 0

CLEAR

10 + ENTER

PM2 PM1PV@ 1223


ON/OFF CONTROL RI 10 NUMERIC

UP TO DOWN
80 TO 0

PM 12
PM1RS1@ 316
SEQUENCER
RI11 NUMERIC

MODIFY ENTER
SX91TC04

Figure 4: Programmable Modules

Note: This example assumes that the DX-9100 has been downloaded
with the program modules configured.

Programming and CommissioningSX-9120 Service Module 19


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20 Programming and CommissioningSX-9120 Service Module


Analog Inputs When the INPUT MODULES key is pressed, the service module displays
the current data for Analog Input 1.
The upper line of the display shows the item tag AI1 and its value.
The lower line shows the following:
Unit of measurement: --, C, F
Normal or square root: NOR, SQR
Type of sensor: 0...10V, 2...10V, 0...20 mA,
4...20 mA
NI 1000J, NI 1000E, A 99, PT 1000,
NI 1000L, NI 1000D
J: JCI type
E: Extended Range
L: L and G type
D: DIN standard
To step through all eight input modules of the controller, press the
up/down arrow keys.
To display or change the contents of an item in an analog input module,
first select the desired module as indicated by the tag AI1-AI8, and then
press the CONFIG key. Enter the RI (Relative Index) of the item and
press ENTER. The upper line of the display will show the item tag
(e.g., AIT3) and the current value of the item. The lower line will show
the RI number and indicate whether a connection is numeric or logic. For
2-byte status items the most significant (high) byte is displayed in the
upper line and the least significant (low) byte is displayed in the lower
line.
By pressing the arrow keys, all items in the selected analog input module
can be successively displayed. To change the value of an item, press the
MODIFY key. To return to the previous display, press the CLEAR key.

Programming and CommissioningSX-9120 Service Module 21


Calibration To display or change the calibration values for passive sensors, first select
Values the desired input module as indicated by the tag AI1-AI8, and then press
(Passive/RTD the CALIBR key. The lower line of the display will show the low passive
Sensors) calibration value (PSnL, where n = 1-8), which can be changed by
pressing the up/down arrow keys or entering a value using MODIFY.
Press the CALIBR key once again to display the high passive calibration
value (PSnH, where n = 1-8), which can be changed by pressing the
up/down arrow keys or entering a value using MODIFY.
If the AI is reading higher than it should, add 13 counts per degree F
(7 per C) to both of that AIs calibration coefficients (passive reference
PSnL, PSnH).
If the AI is reading lower than it should, subtract approximately 13 counts
per degree F (7 per C) from both of that AIs calibration coefficients
(passive reference high and low) PSnL, PSnH.

Example:
AI4 is reading 3F lower than it should. The AI4 Pass. Ref. High is
currently 10812 and the AI4 Pass. Ref. Low is 6050.

Solution:
AI4 Pass. Ref. High calibration value = current value -13 * (degrees too low)
10812 - 13 * 1.5 = 10773

Enter 10773 in place of 10812.

AI4 Pass. Ref. Low calibration value = current value - 13 * (degrees too low)
6050 - 13 * 3 = 6011
Enter 6011 in place of 6050.
To return to the analog input display, press the CLEAR key.
Note: Factory set calibration values are given with each controller.
These values are stored in EEPROM and will not normally need
changing. If recalibration is necessary, refer to Calibration of
DX-9100 Analog Inputs/Outputs at the end of this manual.

22 Programming and CommissioningSX-9120 Service Module


DX 9100 REV. 1
READY

INP U T
M OD U L ES C LE AR

1
C A LIB R

AI1 +20.36 AI1 +20.36 INC R.


DECR .
C NOR PT1000 PS1L CLBR 6904

CL EA R
1 1
C AL IB R C A LIB R

AI2 +74.20 AI1 +20.36


% SQR 4..20mA PS1H CLBR 10370

3
C O N F IG

AI3 +21.50 ENTER RI (0..10)


C NOR 0..10V -->

CL EA R

ENTER

A83 +195.0 AIT3 00000000


C NOR NI1000E RI0 00000001

UP T O DO W N
10 TO 0

HRI3 +100.0
RI1

M O D IF Y E N T ER

Figure 5: Analog Inputs and Passive RTD Calibration

Programming and CommissioningSX-9120 Service Module 23


Analog Inputs As there is only one set of amplifier calibration values for all analog
(Amplifier inputs, these calibration values are displayed directly from the DX 9100
Calibration) READY display by pressing the CALIBR key.
There are four calibration values which are successively shown using the
up/down arrow keys.
AIHI Main amplifier high calibration value
AILO Main amplifier low calibration value
PSPH Pre-amplifier high calibration value
PSPL Pre-amplifier low calibration value
The pre-amplifier is used for passive sensor inputs and current (mA)
inputs.
To change a calibration value, first display the value and then press the
MODIFY key. Enter the new value and press ENTER. Press CLEAR to
return to the DX 9100 READY display.
Note: Factory set calibration values are given with each controller.
These values are stored in EEPROM and will not normally need
changing. If recalibration is necessary, refer to Calibration of
DX-9100 Analog Inputs/Outputs at the end of this manual.

Clock The clock calibration value can be accessed using the up arrow key when
Calibration the PSPL calibr. value is displayed. To change the calibration value, press
the MODIFY key. Enter the new value and press ENTER. The value is in
units of 0.01 seconds per day. A positive advances the clock and a
negative value retards the clock. Press CLEAR to return to the DX 9100
READY display. In the example of Figure 6, an entry of 20 would add
0.2 seconds per day.

24 Programming and CommissioningSX-9120 Service Module


DX 9100 REV. 1
READY

1
CALIBR CLEAR

MODIFY

AIHI 16576 AIHI 16576


-->

16570 + ENTER

AILO 3081

PSPH 16482

PSPL 3083

MODIFY

CLOCK +10
CLOCK +10

+ 20 + ENTER
SX91TC06

Figure 6: Analog Inputs Amplifier and Clock Calibration

Programming and CommissioningSX-9120 Service Module 25


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26 Programming and CommissioningSX-9120 Service Module


Output Modules When the OUTPUT MODULES key is pressed, the service module
displays the current data for Analog Output Module 1.
The upper line of the display shows the Item Tag OUT1 and its value.
The lower line shows that the output module is analog and indicates its
type:
0...10V, 0...20 mA, or 4...20 mA.
To step through all output modules of the controller, press the up/down
arrow key. Output Module 2 is also analog. Output Modules 3-8 are
shown as digital, and the type of module is shown in the lower line:
ON/OFF L (Logic source), ON/OFF N (Numeric source), D.A.T.,
P.A.T., P.A.T.FB (with feedback), STA/STOP, or PULSE.
Controllers DX-9100-8454, Version 2, and DX-9120-8454, Version 3:
Output Modules 9-16 are shown as analog.
To display or change the contents of an item in an output module, first
select the desired module as indicated by the tag OUT1-8 (also
OUT9-14 in Versions 2 and 3) and then press the CONFIG key. Enter
the RI (Relative Index) of the item and press ENTER.
The upper line of the display will show the item tag (e.g., DOT 3) and the
current value of the item. The lower line will show the RI number and
indicate whether a connection is numeric or logic. By pressing the
up/down arrow keys, all items in the selected output module can be
successively displayed. To change the value of an item, press the
MODIFY key.
To return to the previous display, press the CLEAR key.

Programming and CommissioningSX-9120 Service Module 27


Calibration To display or change the calibration values for analog output modules,
Values first select the desired module as indicated by the tag OUT1 or OUT2
(or OUT9- OUT14 in controllers DX-9100-8454, Version 2, and
DX-9120-8454, Version 3), and then press the CALIBR key. The lower
line of the display will show the low calibration value for voltage mode
(VOnL) or current (mA) mode (COnL), depending on the analog output
type. The calibration value can be changed by pressing the up/down arrow
keys or change value using the MODIFY key and entering a value. Press
the CALIBR key to display the high calibration value (VOnH or COnH).
The calibration value can be changed by pressing the up/down arrow keys
or change value using the MODIFY key and entering a value.
In the DX-9100-8154 Controller, Version 1, two analog outputs are
available (n = 1 or 2).
In controllers DX-9100-8454, Version 2, and DX-9120-8454, Version 3,
eight analog outputs are available (n = 1, 2, 9-14), but Outputs 11-14 can
only be in voltage mode.
To return to the OUTPUT MODULES display, press the CLEAR key.
Note: Factory set calibration values are given with each controller.
These values are stored in EEPROM and will not normally need
changing. If recalibration is necessary, refer to Calibration of
DX-9100 Analog Inputs/Outputs at the end of this manual.

28 Programming and CommissioningSX-9120 Service Module


DX 9100 REV. 2
READY

OUTPUT
M O D U L ES CLEAR

1
C A L IB R

OUT1 +100.0 OUT1 +100.0 IN C R .


DECR .
ANALOG 0..10V VO1L CLBR 14

CLEAR
1 1
C A L IB R C A L IB R

OUT2 +20.50 OUT1 +100.0


ANALOG 4..20mA VO1H CLBR 1000

3
C O N F IG

OUT3 +50.00 ENTER RI (0..15)


DIGITAL P.A.T. FB -->

CLEAR
4+ ENT ER

OUT8 +100 HRO3 +80,00


DIGITAL ON/OFF L RI4

UP TO DOWN
15 TO 0

OUT9 +20.21 LR03 +20,00


DX-9100-8454
Version 2 and
ANALOG 1..10V RI5
DX-9120-8454,
Version 3 Only
M O D IF Y ENTER

OUT14 +59.0
ANALOG 0..10V SX91TC07

Figure 7: Output Modules

Programming and CommissioningSX-9120 Service Module 29


Extension When the XT MODULES key is pressed, the service module displays the
Modules communication status of Extension Module 1.
The upper line of the display shows the module number (XT1) and the
lower line, the communication status.
To step through all eight extension modules, press the up/down arrow
keys.
To display or change the contents of an item, either in the DX-9100
Controller or the XT-9100 Extension Module, first select the desired
module as indicated by the tag XT1-XT8, and then press the CONFIG
key.
Enter 0 to configure the DX-9100 items, then enter the RI (Relative Index)
of the item and press ENTER. Enter 1 to configure the XT-9100 items,
then enter the RI (Relative Index - Decimal) of the item and press ENTER.
The upper line of the display will show the item tag (e.g., XT1AO1 in the
DX-9100, AO1 in the XT-9100) and the current value of the item. The
lower line will show the RI number (or XT number, XT address, and RI
number), and indicate whether a connection is numeric or logic. For
2-byte status items the most significant (high) byte is displayed in the
upper line and the least significant (low) byte is displayed in the lower
line. By pressing the up/down arrow keys, all items in the selected
extension module can be successively displayed. To change the value of
an item, press the MODIFY key.
To return to the previous display, press the CLEAR key.
Note: To access items in an XT-9100 module, a valid IOMAP and the
correct XTnADX (address) must first be entered into the DX-9100
item data base.

30 Programming and CommissioningSX-9120 Service Module


DX 9100 REV. 2
READY

XT
CLEAR
MODULES
3
CONFIG

XT1 0 = DX 9100
OK COM. 1 = XT 9100

CLEAR 0+ ENTER

XT2 ENTER RI (0..72)


NO COM. -->

53 + ENTER

XT3 XT1A01 25.10


OK COM. RI53

MODIFY ENTER
3
CONFIG

XT8 0 = DX 9100
OK COM. 1 = XT 9100
CLEAR

1+ ENTER

ENTER DI(0..255)
XT8 --> 0

20 + ENTER

AO1 25.10
XT8DI20

MODIFY ENTER
SX91TC08

Figure 8: Extension Modules


Programming and CommissioningSX-9120 Service Module 31
Time Schedule When the TIME SCHED key is pressed, the service module displays the
Modules current status of the output of Time Schedule Module 1.
The upper line of the display shows the module number (TSI) and the
output status (On or Off). The lower line indicates that the module has a
logic output.
To step through all eight time schedule modules of the controller, press the
up/down arrow keys. To display or change the contents of an item in a
time schedule module, first select the desired module as indicated by the
tag TS1-TS8, and then press the CONFIG key. Enter the RI (Relative
Index) of the item and press ENTER. The upper line of the display will
show the item tag (e.g., TS1EXT) and the current value of the item. The
lower line will show the RI number, and indicate whether a connection is
numeric or logic.
By pressing the up/down arrow keys all items in the selected time
schedule module can be successively displayed. To change the value of an
item, press the MODIFY key. To return to the previous display, press the
CLEAR key.
To change other parameters of the time schedule modules (start/stop times,
days of the week, holidays) and the realtime clock, the front panel of the
controller must be used. Refer to the DX-9100 Extended Digital
Controller Technical Bulletin (LIT-6364020) in this manual for details.

32 Programming and CommissioningSX-9120 Service Module


DX 9100 REV. 2
READY

TIME
SCHED. CLEAR

3
CONFIG

TS1 ON ENTER RI (0..6)


LOGIC -->

CLEAR 03 + ENTER

TS2 OFF TS1OF@ 7 006


LOGIC RI 03 LOGIC

UP TO DOWN
6 TO 0

B1EXT 120.0
TS 8 ON RI04
LOGIC

MODIFY ENTER
sx91tc09

Figure 9: Time Schedule Modules

Programming and CommissioningSX-9120 Service Module 33


Optimal Start When the OPT ST key is pressed, the service module displays the current
Modules status of Optimal Start Module 1.
The upper line of the display shows the module number (OS1) and the
status as follows:
OFF --: the module output is Off.
ON PRE : the module output is On in pre-heating or pre-cooling mode
(before the occupancy time).
ON -- : the module output is On (during the occupancy time).
OFF STO: the module output is Off in optimal stop mode
(before vacancy time).
The lower line of the display indicates whether the module calculates the
optimal start time for heating plant only, for cooling plant only, or for
plant which can heat/cool (both heating and cooling). To view the status
of Optimal Start Module 2, press the up arrow key. To return to Optimal
Start Module 1, press the down arrow key.
To display or change the contents of an item in the selected module, press
the CONFIG key. Enter the RI (Relative Index) of the item and press
ENTER. The upper line of the display will show the item tag
(e.g., OS1ZT@) and the current value of the item. The lower line will
show the RI number and indicate whether a connection is numeric or
logic. By pressing the up/down arrow keys, all items in the selected
optimal start module can be successively displayed.
To change the value of an item, press the MODIFY key. To return to the
previous display, press the CLEAR key.

34 Programming and CommissioningSX-9120 Service Module


DX 9100 REV. 2
READY

7
O P T .ST . C L EA R

3
C O N F IG

OS1 ON PRE ENTER RI (0..24)


HEATING -->

C LE A R 01 + E NT ER

OS2 OFF--- OS1ZT@ 1517


HEAT/COOL RI 01 NUMERIC

UP TO DOW N
24 TO 0

OS10T@ 1518
RI02 NUMERIC

M O D IF Y ENTE R
s x91tc10

Figure 10: Optimal Start Module

Programming and CommissioningSX-9120 Service Module 35


Network When the NETWORK key is pressed, the service module gives access to
Information network data.
(Version 3 To gain access to general network information, press GENERAL
Controller Only) MODULE.
To display and modify the contents of an item in the network information
module, press the CONFIG key, enter the RI (Relative Index) of the
required item, and press ENTER. The upper line of the display will show
the item tag (e.g., NVADX) and the current value or data of the item. The
lower line will show the RI number.
By pressing the arrow keys, all items in the network information module
can be successively displayed. To change the value or data of an item,
press the MODIFY key. To return to the previous display, press the
CLEAR key.
Note: The data in the network information module is directly related to
the configuration of the network input and output modules and
should not be modified without a full understanding of the
operation of the network modules. Refer to the DX-9100
Configuration Guide (LIT-6364030) in this manual for details.

36 Programming and CommissioningSX-9120 Service Module


DX 9100 REV. 3
READY

CL E A R

NETWORK DATA

MOD ULE CL E A R

NETWORK INFO

3
C ON FIG CL E A R

ENTER RI (0...5)
--> 0

0 +

NVADX 135 CL E A R
RI0

MODIFY

NDON 4 NDON 4
RI1 RI1 --> 0

CL E A R

5+ ENT ER

NPTN 1 NDON 5
RI5 RI1
sx91tc11.drw

Figure 11: Network Information

Programming and CommissioningSX-9120 Service Module 37


Network Inputs When the NETWORK key is pressed, the service module gives access to
(Version 3 network data (data sent to or received from other controllers on the same
Controller Only) network bus segment).
To display network input data, press INPUT MODULES followed by
the 1 key for the Network DI Mod (Network Digital Inputs Module) or
the 2 key for the Network AI Mod (Network Analog Inputs Module).
To display the contents of an item in the selected module, press the
CONFIG key, enter the RI (Relative Index) of the required item and press
ENTER. The upper line of the display will show the item tag (e.g., NDI3)
and the current value of the item. The lower line will show the RI number.
For 2-byte status items the most significant (high) byte is displayed in the
upper line and the least significant (low) byte is displayed in the lower
line.
By pressing the arrow keys, all items in the selected network input module
can be successively displayed. To return to the previous display press the
CLEAR key.

38 Programming and CommissioningSX-9120 Service Module


DX 9100 REV. 3
READY

8
CLEAR
NETWORK

NETWORK DATA

INPUT
MODULES CLEAR

1=NETWORK DI MOD
2=NETWORK AI MOD

1
CL E A R CL E A R
C AL IBR

NETWORK DI MOD NETWORK AI MOD

3 3
C ON FIG CL E A R CO NFIG CL E A R

ENTER RI(0...17) ENTER RI(0...33)


--> 0 --> 0

3+ ENT ER 5+ ENT ER

NDI3 10110110 NAI5 +25.00


RI3 00100011 RI5

UP TO DO W N UP TO DOW N
17 TO 0 33 TO 0

NDI4 11110001 NAI6 +38.50


RI4 01000010 RI6
sx91tc12

Figure 12: Network Inputs

Programming and CommissioningSX-9120 Service Module 39


Network Digital When the NETWORK key is pressed, the service module gives access to
Outputs network data (data sent to or received from other controllers on the same
(Version 3 network bus segment).
Controller Only) To gain access to network digital output data, press OUTPUT MODULES
followed by the 1 key. The upper line of the display will show
NETWORK DO MOD 1. Use the up/down arrow keys to select one of the
eight network digital output modules.
To display and modify the contents of an item in a network digital output
module, press the CONFIG key, enter the RI (Relative Index) of the
required item, and press ENTER. The upper line of the display will show
the item tag (e.g., NDO1>1) and the current value or data of the item. The
lower line will show the RI number and will display logic for a connection
and DEST and ADX for a destination. For a 2-byte status item, the
most significant (high) byte is displayed in the upper line, and the least
significant (low) is displayed in the lower line.
By pressing the arrow keys, all items in the selected output module can be
successively displayed. To change the value or data of an item, press the
MODIFY key. To return to the previous display, press the CLEAR key.

40 Programming and CommissioningSX-9120 Service Module


DX 9100 REV. 3
READY

8
NETWORK CLEAR

NETWORK DATA

OUTPUT
MODULES CLEAR

1=NETWORK DO MOD
2=NETWORK AO MOD

1
CLE AR
C AL IB R

NETWORK DO MOD 1 C O NF IG
ENTER RI(0...35)
--> 0

CLEAR
4+ E NT ER

NETWORK DO MOD 2 NDO1>1 2 80


RI4 DEST. ADX

UP T O DOW N
TO 0
35

NETWORK DO MOD 8 NDO1>2 0 0


RI5 NOT CONN.

MO DIF Y CL E A R

DEST. INPUT 1-8


--> 0

3+ ENT ER

DEST. ADX 0-255


--> 0

26 + ENT ER

NDO1>2 3 26
RI5 DEST. ADX
sx91tc13

Figure 13: Network Digital Outputs

Programming and CommissioningSX-9120 Service Module 41


Network Analog When the NETWORK key is pressed, the service module gives access to
Outputs network data (data sent to or received from other controllers on the same
(Version 3 network bus segment).
Controller Only) To gain access to network analog output data, press OUTPUT MODULES
followed by the 2 key. The upper line of the display will show
NETWORK AO MOD 1. Use the up/down arrow keys to select one of the
16 network analog output modules.
To display and modify the contents of an item in a network analog output
module, press the CONFIG key, enter the RI (Relative Index) of the
required item and press ENTER. The upper line of the display will show
the item tag (e.g., NAO1>2) and the current value or data of the item. The
lower line will show the RI number and will display numeric for a
connection and DEST and ADX for a destination. For a 2-byte status
item, the most significant (high) byte is displayed in the upper line, and
the least significant (low) is displayed in the lower line.
By pressing the arrow keys, all items in the selected output module can be
successively displayed. To change the value or data of an item, press the
MODIFY key. To return to the previous display, press the CLEAR key.

42 Programming and CommissioningSX-9120 Service Module


DX 9100 REV. 3
READY

8
NETWORK CLEAR

NETWORK DATA

OUTPUT
MODULES CLEAR

1=NETWORK DO MOD
2=NETWORK AO MOD

2
CLEAR

3
CONFIG
NETWORK AO MOD 1 ENTER RI(0...20)
--> 0

CLEAR
4+ ENTER

NETWORK AO MOD 2 NAO1>1 5 36


RI4 DEST. ADX

UP TO DOWN
20 TO 0

NETWORK AO MOD 16 NAO1>2 0 0


RI5 NOT CONN.

MODIFY CLEAR

DEST. INPUT 1-16


--> 0

12 + ENTER

DEST. ADX 0-255


--> 0

9+ ENTER

NAO1>2 12 9
RI5 DEST. ADX
sx91tc14

Figure 14: Network Analog Outputs

Programming and CommissioningSX-9120 Service Module 43


Logic Variables When the LOGIC key is pressed, the service module requests the byte
(View) address of the desired logic variable in decimal format.
Enter the byte address and press ENTER. The service module then
requests the Bit number of the desired logic variable.
Enter the Bit number and press ENTER.
The upper line of the display will show the tag of the logic variable
(e.g., DI4) and its current status. The lower line will show the bit number
and byte address of the logic variable.
Logic variables cannot be modified from the display. Configurable logic
variables may be modified only via the corresponding item display.
To return to the previous display, press the CLEAR key.

44 Programming and CommissioningSX-9120 Service Module


DX 9100 REV. 2
READY

5
C LE AR
LO G IC

ENTER BYTE 0..255


-->

6+ E N TE R C LE AR

ENTER BIT 1..8


-->

4+ E N TE R C LE AR

DI4 ON
bit=4 byte=6

UP TO DOW N
8 TO 1

DI5 OFF
bit=4 byte=6
sx91tc15

Figure 15: Logic Variables (View)

Programming and CommissioningSX-9120 Service Module 45


[This page is intentionally blank.]

46 Programming and CommissioningSX-9120 Service Module


Programmable When the PLC key is pressed, the service module requests the line number
Logic Controller of the PLC program to be displayed. Enter the line number and press
(PLC) ENTER.
The upper line of the display will show the selected line number and the
lower line will show the instruction name, the bit number (1-8) and the
byte address (0-255) of the referenced Logic Variable (LV). The
INSTRUCTION NAMES are as follows:

Table 3: PLC Instructions


NOP (Code 0) No operation
LOAD (Code 1) LOAD status of LV to start block or sub-block
LOAD NOT (Code 2) LOAD inverse status of LV
AND (Code 3) AND status of LV
AND NOT (Code 4) AND inverse status of LV
OR (Code 5) OR status of LV
OR NOT (Code 6) OR inverse status of LV
AND B (Code 7) AND status of sub-block (close sub-block)
OR B (Code 8) OR status of sub-block (close sub-block)
OUT (Code 9) Transfer PLC status to LV.
OUT NOT (Code 10) Transfer inverse PLC status to LV.
COS (Code 11) Set PLC status on positive Change-of-State from
previous instruction.
SET (Code 12) SET LV if PLC status is 1.
RESET (Code 13) RESET LV if PLC status is 1.
END (Code 31) END program and restart at given program address
(line number)

Programming and CommissioningSX-9120 Service Module 47


The referenced address for the end instruction is not a Logic Variable
(LV), but the line number at which the PLC program will restart. Refer to
the DX-9100 Configuration Guide (LIT-6364030) in this manual for
detailed information.
To step through all instructions of the PLC, press the up/down arrow keys.
To display a specific line number, press CLEAR and enter the line number
and press ENTER. To modify an instruction line, first display the desired
line number, then press MODIFY.
The service module will request the instruction code. Enter the code
number (0-13,31) of the instruction and press ENTER. The service mode
will then request the bit number. Enter the bit number (1-8) of the logic
variable to be referenced by the instruction and press ENTER. The service
module will request the byte address. Enter the byte address (0-255) of the
logic variable to be referenced by the instruction and press ENTER.
If the code 31 (END) was entered the service module requests the
program address (0-511) at which the program will restart at the next
execution cycle.
When all entries are correctly made, the entered instruction will be
displayed with the line number.
To return to the DX 9100 READY display, press the CLEAR key twice.

48 Programming and CommissioningSX-9120 Service Module


DX 9100 REV. 2
READY

6
CLEAR
PLC

ENTER LINE 0-511


-->

0+ ENTER CLEAR

MODIFY

LINE 0 ENTER CODE 0-31


LOAD NOT 3 014 --> 0

2+ ENTER CLEAR

LINE 1 ENTER BIT 1-8


AND 5 013 -->

3+ ENTER

ENTER BYTE 0-255


LINE 511
-->
END 020

014 + ENTER
sx91tc16

Figure 16: Programmable Logic Controller (PLC)

Programming and CommissioningSX-9120 Service Module 49


Algorithm The configuration entered into the DX-9100 Controller may be stored in
Upload/ the service module as an algorithm for transfer to another controller.
Download Note: To retain the configuration in the service module RAM after the
power has been switched off, position DIP Switch 3 to the On
position.
When the ALGOR key is pressed the service module will request an
upload or download.
To save a configuration, press 1 to upload.
To load a configuration into the connected controller, press 2 to download.
Note: When downloading a configuration, ensure that all equipment
connected to the DX-9100 Controller is switched off or isolated.
During download, unexpected switching of outputs may occur due
to an incomplete configuration in the data base of the controller.
The progress of the upload or download process is indicated on the
display.
Press the CLEAR key when the process is complete to return to the
DX 9100 READY display.
Note: Calibration values are not part of the stored algorithm as these
values will differ from controller to controller.

50 Programming and CommissioningSX-9120 Service Module


DX 9100 REV. 2
READY

4
CLEAR
ALGOR.

2
ALGORITHM DOWNLOADING WORD
1=UPLOAD 2=DOWNL NO. 144 (0F 2304)

END OF
DOWNLOAD
1 END OF
UPLOAD

UPLOADING WORD
NO. 336 (OF 2304)
sx91tc17

Figure 17: Algorithm Upload/Download

Programming and CommissioningSX-9120 Service Module 51


52 Programming and CommissioningSX-9120 Service Module
Calibration of DX-9100 Analog
Inputs/Outputs

! CAUTION: Since the SX-9120 communicates directly with


the program stored in the DX-9100, use caution
when making changes. Changes made via the
SX-9120 are permanent in that there is no way to
release the changes back to a previous value.
Careless online modification of an installed
controllers internal parameters could also result
in damage to attached field equipment. It is
strongly recommended that you familiarize
yourself with the operation of the SX-9120
Service Module in a bench test environment
before applying it in field situations.

The DX-9100 incorporates one main amplifier and one Analog-to-Digital


Converter, which is common to all analog inputs; a pre-amplifier, which is
used for 0 to 20 mA inputs and passive RTD sensors; and one Digital-to-
Analog Converter for each analog output. Each analog input also has
two calibration values for passive RTD sensors.
When the controller is calibrated in the factory, calibration values are
stored in the controllers EEPROM to enable the controller to properly
convert the various types of analog input signals into digital values for
display and processing, and to properly convert internal digital values into
analog output signals, allowing for the specific characteristics of the
converters and amplifiers in the controller.
The calibration values are printed on a label which is supplied with the
controller. Calibration values can be re-entered in the field using the
Graphic Configuration Software or the service module.

Programming and CommissioningSX-9120 Service Module 53


The calibration values to be entered are as follows:

Table 4: Calibration Values


Main amplifier High Calibration
AIHI (10V input)
Main amplifier Low Calibration
AILO (0V input)

Pre-amplifier High Calibration


PSPH (2V input or 20 mA)
Pre-amplifier Low Calibration
PSPL (0V input or 0 mA)
Analog Input n RTD High Calibration
PSnH (1500 ohm for Ni 1000)
Analog Input n RTD Low Calibration
PSnL (750 ohm for Ni 1000)
where n = 1 to 8

Analog Output 1 High Calibration


VO1H (10V output)
Analog Output 1 Low Calibration
VO1L (0V output)
Analog Output 2 High Calibration
VO2H (10V output)
Analog Output 2 Low Calibration
VO2L (0V output)

DX-9100-8454 and DX-9120-8454:


Analog Output n High Calibration
VOnH (10V output)
Analog Output n Low Calibration
VOnL (0V output)
where n = 9 to 14

Analog Output 1 High Calibration


CO1H (20 mA output)
Analog Output 1 Low Calibration
CO1L (0 mA output)
Analog Output 2 High Calibration
CO2H (20 mA output)
Analog Output 2 Low Calibration
CO2L (0 mA output)

DX-9100-8454 and DX-9120-8454:


Analog Output 9 High Calibration
CO9H (20 mA output)
Analog Output 9 Low Calibration
CO9L (0 mA output)
Analog Output 10 High Calibration
CO10H (20 mA output)
Analog Output 10 Low Calibration
CO10L (0 mA output)

54 Programming and CommissioningSX-9120 Service Module


If for any reason the factory calibration values have been lost, or the user
wishes to verify the calibration values, this can be done with the procedure
given below.

Calibrate Main 1. Set the Low Range of Analog Input 1 to 0 and the High Range to 100.
Amplifier (One Set JP3-1 to the 10 V position in the DX-9100-8154. Insert a jumper
set of values for for 10V in Position 1 for analog inputs in the DX-9100-8454.
all inputs)
Low Range 2. Apply a 0 VDC signal to Analog Input 1.
Calibration
3. Enter a Low Calibration Value (AILO) of 3000.
4. Read Analog Input 1 Digital Display Value and modify the Low
Calibration Value until the display reads 0.0. The final value should
be within 5 % of the default value of 3000.

High Range 5. Apply a 10 VDC signal to Analog Input 1.


Calibration
6. Enter a High Calibration Value (AIHI) of 16400.
7. Read Analog Input 1 Digital Display Value and modify the High
Calibration Value until the display reads 100.0. The final value
should be within 5 % of the default value of 16400.
8. Check again the Low Calibration Value and modify if necessary. If
the value is changed, the High Calibration Value must be checked
again and so on until neither of the values requires modification.

Programming and CommissioningSX-9120 Service Module 55


Calibrate 1. Calibrate the main amplifier (0 to 10V) as described above.
Pre-Amplifier 2. Remove JP3-1 in the DX-9100-8154. Remove the jumper in
(One set of Position 1 for 0-10V/RTD Analog Inputs in the DX-9100-8454.
values for all (Neither 10V nor RTD is selected.)
inputs)

Low Range 3. Apply a 0 VDC signal to Analog Input 1.


Calibration
4. Record the value read on Item ADC1 (Analog Input Module 1, RI09).
Enter this value as the Pre-amplifier Low Calibration Value (PSPL).
(Default value = 3000.)

High Range 5. Apply a 2 VDC signal to Analog Input 1.


Calibration
6. Record the value read on Item ADC1 (Analog Input Module 1, RI09).
Enter this value as the Pre-amplifier High Calibration Value (PSPH).
(Default value 16460.)
7. Replace the jumper in the required position for Analog Input 1.
Note: If RTD (passive) sensors are not being used, the pre-amplifier can
be calibrated using a 0 to 20 mA DC input signal. In this case,
place the jumper in JP4-1 (20 mA) in the DX-9100-8154, or in
Position 1 for current in the DX-9100-8454. Follow the above
procedure using 0 mA and 20 mA input signals on Analog Input 1.

56 Programming and CommissioningSX-9120 Service Module


Calibrate 1. Calibrate the pre-amplifier as described above.
Analog Inputs 2. Set JP3-1 (respectively JP3-2 to JP3-8) to the RTD position in the
(RTD/ Passive DX-9100-8154. Insert a jumper for RTD in Position 1
Sensors) (One (respectively 2-8) for analog inputs in the DX-9100-8454.
set of values for
each input)
Low Range 3. Connect a 750 ohm resistance between Analog Input 1
Calibration (respectively Analog Inputs 2-8) and Analog Common.
4. Record the value read on ADC1 (RI09) (respectively ADC2-ADC8).
Enter this value as the Analog Input 1 (respectively Analog Inputs 2-8)
RTD Low Calibration Value (PSnL). (Default value 6860.)

High Range 5. Connect a 1500 ohm resistance between Analog Input 1


Calibration (respectively Analog Inputs 2-8) and Analog Common.
6. Record the value read on ADC1 (RI09) (respectively ADC2-ADC8).
Enter this value as the Analog Input 1 (respectively Analog Inputs 2-8)
RTD High Calibration Value (PSnH). (Default value = 10390.)
Note: The resistance values of 750 ohm and 1500 ohm should be
increased by an Appropriate amount for each input to compensate
for the resistance of long lines to the passive RTD sensor.

Programming and CommissioningSX-9120 Service Module 57


Calibrate 1. Set Analog Output 1 (respectively Analog Outputs 2, 9-14) to the
Analog Outputs 0-10V type. Set JP6-1 (respectively JP6-2) to the 10V position in
(0 to 10V) (One the DX-9100-8154. Insert a jumper for 10V in Position 1
set of values for (respectively 2, 9, 10) for analog outputs in the
each output) DX-9100-8454/DX-9120-8454.
Note: Outputs 11-14 in the DX-9100-8454/DX-9120-8454 are always the
0-10V type.
2. Set the Low Range of Analog Output 1 (respectively Analog
Outputs 2, 9-14) to 0, and the High Range to 100.
3. Set Analog Output 1 (respectively Analog Outputs 2, 9-14) to
Manual or Hold.

Low Range 4. Set Analog Output 1 (respectively Analog Outputs 2, 9-14) to 0.


Calibration
5. Enter an Analog Output 1 (respectively Analog Outputs 2, 9-14)
Low Calibration Value - Voltage Mode of 9 (VO1L, VO2L) in the
DX-9100-8154, and 44 (VO1L, VO2L, VO9L-VO14L) in the
DX-9100-8454/DX-9120-8454.
6. Read Analog Output 1 (respectively Analog Outputs 2, 9-14) on a
voltmeter and modify the Calibration Value until it reads 0 VDC.

High Range 7. Set Analog Output 1 (respectively Analog Outputs 2, 9-14) to 100.
Calibration
8. Enter an Analog Output 1 (respectively Analog Outputs 2, 9-14)
High Calibration Value - Voltage Mode of 940 (VOlH, VO2H) in the
DX-9100-8154, and 3960 (VO1H, VO2H, VO9H-VO14H) in the
DX-9100-8454/DX-9120-8454.
9. Read Analog Output 1 (respectively Analog Outputs 2, 9-14) on a
voltmeter and modify the Calibration Value until it reads 10 VDC.
10. Check again the Low Calibration Value and modify the value if
necessary. If the Low Value needs to be modified, the High
Calibration Value must be checked again and so on until neither of the
values requires modification.
11. Put Analog Output 1 (respectively Analog Outputs 2, 9-14) back to
Automatic.

58 Programming and CommissioningSX-9120 Service Module


Calibrate 1. Set Analog Output 1 (respectively Analog Outputs 2, 9, 10 to the
Analog Outputs 0-20 mA type. Set JP6-1 (respectively JP6-2) to the 20 mA position.
(0 to 20 mA) Insert a jumper for 20 mA in Position 1 (respectively 2, 9, 10) for
(One set of analog outputs in the DX-9100-8454/DX-9120-8454.
values for each Note: Outputs 11-14 in the DX-9100-8454/DX-9120-8454 cannot be the
output) 0-20 mA type.
2. Set the Low Range of Analog Output 1 (respectively Analog
Outputs 2, 9, 10) to 0, and the High Range to 100.
3. Set Analog Output 1 ( respectively Analog Outputs 2, 9, 10) to
Manual or Hold.

Low Range 4. Set Analog Output 1 (respectively Analog Outputs 2, 9, 10) to 0.


Calibration
5. Enter an Analog Output 1 (respectively Analog Output 2) Low
Calibration Value - Current Mode of 9 (CO1L, CO2L) in the
DX-9100-8154, and 44 (CO9L, CO10L) in the
DX-9100-8454/DX-9120-8454.
6. Read Analog Output 1 (respectively Analog Outputs 2, 9, 10) on an
ampere meter (current meter) and modify the Calibration Value until
it reads 0 mA DC.

High Range 7. Set Analog Output 1 (respectively Analog Outputs 2, 9, 10) to 100.
Calibration
8. Enter an Analog Output 1 (respectively Analog Outputs 2, 9, 10) High
Calibration Value - Current Mode of 940 (CO1H, CO2H) in the
DX-9100-8154, and 3960 (CO1H, CO2H, CO9H, CO10H) in the
DX-9100-8454/DX-9120-8454.
9. Read Analog Output 1 (respectively Analog Outputs 2, 9, 10) on an
ampere meter (current meter) and modify the Calibration Value until
it reads 20 mA DC.
10. Check the Low Calibration Value again and modify the value if
necessary. If the Low Value needs to be modified, the High
Calibration Value must be checked again and so on until neither of the
values requires modification.
11. Put Analog Output 1 (respectively Analog Outputs 2, 9, 10) back to
Automatic.
When all calibrations have been completed, reset all jumpers to the
required positions, reconnect all inputs and outputs in accordance with the
wiring diagrams and reload the controller with the required configuration.

Programming and CommissioningSX-9120 Service Module 59


Notes

Controls Group FAN 636.4


507 E. Michigan Street System 9100 Technical Manual
P.O. Box 423 Printed in U.S.A.
Milwaukee, WI 53201

60 Programming and CommissioningSX-9120 Service Module

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