(Kubota D1105 E3bg)

Serial Number Range
RL4000 from SN RL409-979

from SN TML10-101
TML-4000
Part No. 116693

Rev B2
March 2012
March 2012
2 RL4000, TML-4000 Part No. 116693

March 2012
How to Read Your Serial Number
Part No. 116693 RL4000, TML-4000 3

March 2012
Table of Contents
208.1 Winch.........................................................................46
This manual is updated frequently. If you have a
printed manual, you can keep it up to date by 300 Engine and Generator Components
downloading new figures from the Genie website at 301.1 Kubota D1105-E3BG, View 1....................................48
www.genielift.com. For the most up-to-date parts
302.1 Kubota D1105-E3BG, View 2....................................50
information, visit the Parts Lookup System on the
Genie website at www.genielift.com. 303.1 Kubota D1105-E3BG, View 3....................................52
304.1 Kubota D1105-E3BG, View 4....................................54
305.1 Perkins 403D-11G, View 1.........................................56
How to Read Your Serial Number..........................................3
306.1 Perkins 403D-11G, View 2.........................................58
Parts Stocking List.................................................................7
307.1 Generators.................................................................60
How to Order Parts................................................................8
Service Parts Fax Order Form...............................................9 400 Electrical Components
401.1 Control Box, 60HZ, View 1.........................................64
Electronic Version 403.1 Control Box, 50HZ, View 1.........................................68
Click on any page number to view the figure.
405.1 Electrical Wiring and Power Cables...........................72
100 Decals 500 Mast Components

101.1 Decals with Words, Roadside (to serial number 501.1 Mast Assembly and Winch Cable Routing.................74
RL410-1788 and TML10-289).............................................10 502.1 Mast Components.....................................................76
101.2 Decals with Words, Roadside (from serial number 503.1 Upper Mast Components, RL4000............................78
RL410-1789 and TML10-290).............................................12
504.1 Upper Mast Components, TML..................................80
102.1 Decals with Words, Curbside (to serial number
505.1 Light Assembly, Round..............................................82
RL410-1788 and TML10-289).............................................14
506.1 Light Assembly, Square.............................................84
102.2 Decals with Words, Curbside (from serial number
RL410-1789 and TML10-290).............................................16
600 Accessories
103.1 Decals with Words, Lights (to serial number RL410-1788 601.1 Safety and Convenience............................................86
and TML10-289)..................................................................18
602.1 Engine Options..........................................................88
103.2 Decals with Words, Lights (from serial number
RL410-1789 and TML10-290).............................................20 Indices
104.1 Decals with Symbols, Roadside (to serial number Part Number Index...............................................................90
RL410-1788 and TML10-289).............................................22 Part Description Index.........................................................93
104.2 Decals with Symbols, Roadside (from serial number
RL410-1789 and TML10-290).............................................24 Cross References
105.1 Decals with Symbols, Curbside (to serial number
RL410-1788 and to TML10-289).........................................26
105.2 Decals with Symbols, Curbside (from serial number
RL410-1789 and TML10-290).............................................28
106.1 Decals with Symbols, Lights (to serial number
RL410-1788 and TML10-289).............................................30
106.2 Decals with Symbols, Lights (from serial number
RL410-1789 and TML10-290).............................................32
200 Chassis Components

201.1 Chassis......................................................................34
202.1 TML Outriggers..........................................................36
203.1 Fuel Tank and Hoses.................................................38
204.1 Axle............................................................................40
205.1 Hitches.......................................................................42
206.1 Ballast Box Assembly................................................44
4 RL4000, TML-4000 Part No. 116693

March 2012
Table of Contents (continued)
This Page Intentionally Left Blank
Part No. 116693 RL4000, TML-4000 5

March 2012
Notes
6 RL4000, TML-4000 Part No. 116693

March 2012
Parts Stocking List
Part No. 116693 RL4000, TML-4000 7

March 2012
How To Order Parts
8 RL4000, TML-4000 Part No. 116693

March 2012
Fax Order Form
Part No. 116693 RL4000, TML-4000 9

100 Decals March 2012
101.1 Decals with Words, Roadside (to serial number RL410-1788 and TML10-289)
10 RL4000, TML-4000 Part No. 116693

March 2012 100 Decals
101.1 Decals with Words, Roadside (to serial number RL410-1788 and TML10-289)
Item Part No. Description Qty. Item Part No. Description Qty.
-- 237627 DECAL KIT,RL4,WRD,TO SN 1788 20 133455 DECAL,DANGER,GENERAL

(decal kit available soon) RL4000 SAFETY...........................................1
models 21 133457 DECAL, MAST STOW
-- 237631 DEC KIT,TML4,WRD,TO SN 1788 INSTRUCTIONS..............................2
TML-4000 models 22 133458 DECAL,INSTRUCTION-SETUP......1
1 28159 DECAL,LABEL,DIESEL FUEL........1 23 133459 DECAL,WARNING-TOW/TRANS
2 28161 DECAL,WARN,CRUSH HAZARD HAZARD..........................................1
HAND..............................................2 24 133460 DECAL,OPERATING
3 28162 DECAL,WARNING,CRUSHING......2 INSTRUCTIONS..............................1
4 52475 DECAL,LABEL,TRANSPORT 25 133461 DECAL,TIRE SPECIFICATION.......2
TIEDOWN*......................................4 26 133477 DECAL,WARNING COLLISION
5 72009 DECAL,COSMETIC,GENIE HAZ.................................................1
TML4000.........................................2 27 133482 DECAL,WARNING TIP-OVER
(TML-4000) HAZ.................................................2
6 72018 DECAL,NOTICE,RAISE/LWR 28 133483 DECAL,WARNING BURN HAZ.......2
WINCH............................................1
29 133484 DECAL,WARNING TOW SPEED.....1
7 72086 DECAL,LABEL,LIFTING EYE.........2
30 133487 DECAL,COSMETIC,RL4000...........2
8 72871 DECAL,LABEL,POWER
OUTLET,120V.................................1 31 851691 DECAL- 1 (10/CARD BRADY..........1
9 77172 LABEL,BLANK,4X5,CHROME 32 851692 DECAL- 2 (10/CARD BRADY..........1
POLY***...........................................1 33 851693 DECAL- 3 (10/CARD BRADY..........1
(to order, call Genie Parts and Service
34 851694 DECAL - 4 (10/CARD BRADY.........1
Department with model and serial
number of unit)
10 96472 SERIAL # LABEL,SCISSORS*****...1
(this label is blank. To order, call
Genie Parts and Service Department
with the model and serial number of
the unit.)
-- 77183 FILM,POLY,CLEAR,4.5 X 8.75........1
11 97602 DECAL,WARNING,EXPLOSION,ETHER.2
12 97666 DECAL,WARN,READ MANUAL......1
13 97675 DECAL,WARN,EXPLSION/BURN
HAZ.................................................1
14 114258 DECAL,DANGER,NO SMOKING.....1
15 114431 DECAL,DANGER,ELECTROCUTION
HZD.................................................2
16 114448 COSMETIC,TEREX LOGO-LG.......1
(RL4000)
17 116901 DECAL,CONTROL BOX AC
CONSOL.........................................1
18 116902 DECAL,CONTROL BOX DC
CONSOL.........................................1
19 133148 DECAL,DANGER,HAZARD
VOLTAGE.........................................2
Part No. 116693 RL4000, TML-4000 11

101.2 Decals with Words, Roadside (from serial number RL410-1789 and TML10-290)
12 RL4000, TML-4000 Part No. 116693

101.2 Decals with Words, Roadside (from serial number RL410-1789 and TML10-290)
-- 237629 DEC KIT,RL4,WRD,FROM SN 1789 24 851691 DECAL- 1 (10/CARD BRADY..........1

RL4000 models 25 851692 DECAL- 2 (10/CARD BRADY..........1
-- 237633 DEC KIT,TML4,WRD,FROM SN 1789 26 851693 DECAL- 3 (10/CARD BRADY..........1
TML-4000 models
27 851694 DECAL - 4 (10/CARD BRADY.........1
1 28159 DECAL,LABEL,DIESEL FUEL........1
28 853289 DECAL, AL/RL CONTROL BOX
2 28161 DECAL,WARN,CRUSH HAZARD DC...................................................1
HAND..............................................1
29 853294 DECAL,AL/RL,CONTROL
3 28162 DECAL,WARNING,CRUSHING......2 BOX,AC...........................................1
4 52475 DECAL,LABEL,TRANSPORT
TIEDOWN*......................................4
6 77172 LABEL,BLANK,4X5,CHROME
POLY***...........................................1
number of unit)
the unit.)
-- 77183 FILM,POLY,CLEAR,4.5 X 8.75........1
9 97666 DECAL,WARN,READ MANUAL......1
HAZ.................................................1
HZD.................................................2
VOLTAGE.........................................3
14 133460 DECAL,OPERATING
INSTRUCTIONS..............................1
15 133461 DECAL,TIRE SPECIFICATION.......2
16 133477 DECAL,WARNING COLLISION
HAZ.................................................1
17 133482 DECAL,WARNING TIP-OVER
HAZ.................................................1
18 133483 DECAL,WARNING BURN HAZ.......2
19 133484 DECAL,WARNING TOW SPEED.....1
20 227518 DECAL,COSMETIC TEREX,AL4L...2
21 234828 DECAL,COSMETIC, RL-4000.........1
23 235490 DECAL,COSMETIC, GENIE
LOGO..............................................1
Part No. 116693 RL4000, TML-4000 13

102.1 Decals with Words, Curbside (to serial number RL410-1788 and TML10-289)
14 RL4000, TML-4000 Part No. 116693

102.1 Decals with Words, Curbside (to serial number RL410-1788 and TML10-289)
-- DECAL KIT,WORD,COMPLETE 27 851694 DECAL - 4 (10/CARD BRADY.........1

refer to 101.1
2 28161 DECAL,WARN,CRUSH HAZARD
HAND..............................................2
3 28162 DECAL,WARNING,CRUSHING......2
4 31788 DECAL,DANGER,BATTERY
SAFETY***......................................1
TIEDOWN*......................................4
6 72009 DECAL,COSMETIC,GENIE
TML4000.........................................2
(TML-4000)
HAZ.................................................1
HZD.................................................2
12 114464 LABEL,TRAVEL LOCK....................1
13 133012 DECAL,DANGER-BURN/CO
HAZARD..........................................1
14 133017 DECAL,WARNING,CRUSH
HZD,TOWER...................................1
15 133062 DECAL, LABEL, GROUNDING
LUG.................................................1
VOLTAGE.........................................2
17 133225 DECAL,COSMETIC,TEREX,4X40-R.1
18 133457 DECAL, MAST STOW
INSTRUCTIONS..............................2
(TML-4000)
20 133462 DECAL,PERKINS ENGINE
SPECS............................................1
21 133463 DECAL,KUBOTA ENGINE
SPECS............................................1
(RL4000)
24 851691 DECAL- 1 (10/CARD BRADY..........1
25 851692 DECAL- 2 (10/CARD BRADY..........1
26 851693 DECAL- 3 (10/CARD BRADY..........1
Part No. 116693 RL4000, TML-4000 15

102.2 Decals with Words, Curbside (from serial number RL410-1789 and TML10-290)
16 RL4000, TML-4000 Part No. 116693

102.2 Decals with Words, Curbside (from serial number RL410-1789 and TML10-290)
Item Part No. Description Qty.
-- DECAL KIT,WORD,COMPLETE
refer to 101.2
2 28161 DECAL,WARN,CRUSH HAZARD
HAND..............................................1
4 31788 DECAL,DANGER,BATTERY
SAFETY***......................................1
TIEDOWN*......................................4
HAZ.................................................1
HZD.................................................2
11 114464 LABEL,TRAVEL LOCK....................1
12 133012 DECAL,DANGER-BURN/CO
HAZARD..........................................1
13 133017 DECAL,WARNING,CRUSH
HZD,TOWER...................................1
LUG.................................................1
VOLTAGE.........................................3
17 133462 DECAL,PERKINS ENGINE
SPECS............................................1
18 133463 DECAL,KUBOTA ENGINE
SPECS............................................1
LOGO..............................................2
24 851691 DECAL- 1 (10/CARD BRADY..........1
25 851692 DECAL- 2 (10/CARD BRADY..........1
26 851693 DECAL- 3 (10/CARD BRADY..........1
27 851694 DECAL - 4 (10/CARD BRADY.........1
Part No. 116693 RL4000, TML-4000 17

103.1 Decals with Words, Lights (to serial number RL410-1788 and TML10-289)
18 RL4000, TML-4000 Part No. 116693

103.1 Decals with Words, Lights (to serial number RL410-1788 and TML10-289)
refer to 101.1
1 97518 DECAL,NOTICE,LAMP
DISPOSAL.......................................1
2 97635 DECAL,WARN,PROTECTIVE
BARRIER.........................................4
3 133016 DECAL,DANGER,ELEC
HAZARD,READ...............................1
5 133488 DECAL,CAUTION TIGHTEN...........1
Part No. 116693 RL4000, TML-4000 19

103.2 Decals with Words, Lights (from serial number RL410-1789 and TML10-290)
20 RL4000, TML-4000 Part No. 116693

103.2 Decals with Words, Lights (from serial number RL410-1789 and TML10-290)
refer to 101.2
1 97518 DECAL,NOTICE,LAMP
DISPOSAL.......................................1
VOLTAGE.........................................1
3 T108021 DECAL,DANGER,BODILY INJURY
HAZ.................................................1
4 T108022 DECAL,DANGER,BURN
HAZARD..........................................4
Part No. 116693 RL4000, TML-4000 21

104.1 Decals with Symbols, Roadside (to serial number RL410-1788 and TML10-289)
22 RL4000, TML-4000 Part No. 116693

104.1 Decals with Symbols, Roadside (to serial number RL410-1788 and TML10-289)
-- 237628 DECAL KIT,RL4,SYM,TO SN 1788 22 133065 DECAL,LABEL-ELEC

RL4000 models HAZ,DISTANCE...............................2
-- 237632 DEC KIT,TML4,SYM,TO SN 1788 23 133149 DECAL,LABEL-ELEC HAZ,SERV
TML-4000 models MAN.................................................2
1 28159 DECAL,LABEL,DIESEL FUEL........1 24 133487 DECAL,COSMETIC,RL4000...........2
2 52475 DECAL,LABEL,TRANSPORT 25 851691 DECAL- 1 (10/CARD BRADY..........1
TIEDOWN*......................................4 26 851692 DECAL- 2 (10/CARD BRADY..........1
3 72009 DECAL,COSMETIC,GENIE 27 851693 DECAL- 3 (10/CARD BRADY..........1
TML4000.........................................2
(TML-4000) 28 851694 DECAL - 4 (10/CARD BRADY.........1
4 72077 DECAL,LABEL,ARROW..................2
6 72871 DECAL,LABEL,POWER
OUTLET,120V.................................1
7 77172 LABEL,BLANK,4X5,CHROME
POLY***...........................................1
number of unit)
8 82472 DECAL,WARNING,CRUSHING
HAZARD..........................................2
9 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................2
10 82961 DECAL, LABEL, RAISE/LOWER
SYMB..............................................2
the unit.)
-- 77183 FILM,POLY,CLEAR,4.5 X 8.75........1
12 114251 DECAL,LABEL,NO
SMOKING,SYMB............................1
(RL4000)
15 116893 DECAL,TOW SPEED SYMBOL......1
16 116894 DECAL,BURN HAZARD SYMBOL...2
17 116895 DECAL,TIP HAZARD SYMBOL......2
18 116896 DECAL,COLLISION HAZARD
SYMBOL..........................................2
CONSOL.........................................1
CONSOL.........................................1
21 133031 DECAL,BURN HAZARD,SYMB.......1
Part No. 116693 RL4000, TML-4000 23

104.2 Decals with Symbols, Roadside (from serial number RL410-1789 and TML10-290)
24 RL4000, TML-4000 Part No. 116693

104.2 Decals with Symbols, Roadside (from serial number RL410-1789 and TML10-290)
-- 237630 DEC KIT,RL4,SYM,FROM SN 1789 17 116902 DECAL,CONTROL BOX DC

RL4000 models CONSOL.........................................1
-- 237634 DEC KIT,TML4,SYM,FROM SN 1789 17 133031 DECAL,BURN HAZARD,SYMB.......1
TML-4000 models 18 133031 DECAL,BURN HAZARD,SYMB.......1
1 28159 DECAL,LABEL,DIESEL FUEL........1 18 133065 DECAL,LABEL-ELEC
2 52475 DECAL,LABEL,TRANSPORT HAZ,DISTANCE...............................2
TIEDOWN*......................................4 19 133065 DECAL,LABEL-ELEC
3 72077 DECAL,LABEL,ARROW..................2 HAZ,DISTANCE...............................2
4 72086 DECAL,LABEL,LIFTING EYE.........2 19 133149 DECAL,LABEL-ELEC HAZ,SERV
5 77172 LABEL,BLANK,4X5,CHROME MAN.................................................3
POLY***...........................................1 20 133149 DECAL,LABEL-ELEC HAZ,SERV
(to order, call Genie Parts and Service MAN.................................................3
Department with model and serial 20 227518 DECAL,COSMETIC TEREX,AL4L...2
number of unit)
HAZARD..........................................2 22 235489 DECAL,COSMETIC, RL-4000.........2
7 82487 DECAL,SYMBOL-READ THE 23 235490 DECAL,COSMETIC, GENIE
MANUAL..........................................2 LOGO..............................................2
8 96472 SERIAL # LABEL,SCISSORS*****...1 24 851691 DECAL- 1 (10/CARD BRADY..........1
(this label is blank. To order, call 25 851692 DECAL- 2 (10/CARD BRADY..........1
26 851693 DECAL- 3 (10/CARD BRADY..........1
the unit.) 27 851694 DECAL - 4 (10/CARD BRADY.........1
-- 77183 FILM,POLY,CLEAR,4.5 X 8.75........1
SMOKING,SYMB............................1
SYMBOL..........................................2
SYMBOL..........................................2
CONSOL.........................................1
CONSOL.........................................1
CONSOL.........................................1
Part No. 116693 RL4000, TML-4000 25

105.1 Decals with Symbols, Curbside (to serial number RL410-1788 and to TML10-289)
26 RL4000, TML-4000 Part No. 116693

105.1 Decals with Symbols, Curbside (to serial number RL410-1788 and to TML10-289)
-- DECAL KIT,SYMBOL,COMPLETE
refer to 104.1
TIEDOWN*......................................4
3 72009 DECAL,COSMETIC,GENIE
TML4000.........................................2
HAZARD..........................................2
7 82481 DECAL,SYMBOL-BATTERY
SAFETY...........................................1
MANUAL..........................................2
9 82961 DECAL, LABEL, RAISE/LOWER
SYMB..............................................2
SMOKING,SYMB............................1
SYMBOL..........................................2
15 133055 DECAL,LABEL,BURN/CO2
HAZARD..........................................1
LUG.................................................1
17 133065 DECAL,LABEL-ELEC
HAZ,DISTANCE...............................2
18 133066 DECAL,LABEL-CRUSH
HAZ,TOWER...................................1
19 133149 DECAL,LABEL-ELEC HAZ,SERV
MAN.................................................2
20 133225 DECAL,COSMETIC,TEREX,4X40-R.1
22 851691 DECAL- 1 (10/CARD BRADY..........1
23 851692 DECAL- 2 (10/CARD BRADY..........1
24 851693 DECAL- 3 (10/CARD BRADY..........1
25 851694 DECAL - 4 (10/CARD BRADY.........1
Part No. 116693 RL4000, TML-4000 27

105.2 Decals with Symbols, Curbside (from serial number RL410-1789 and TML10-290)
28 RL4000, TML-4000 Part No. 116693

105.2 Decals with Symbols, Curbside (from serial number RL410-1789 and TML10-290)
refer to 104.2
TIEDOWN*......................................4
HAZARD..........................................2
6 82481 DECAL,SYMBOL-BATTERY
SAFETY...........................................1
MANUAL..........................................2
SMOKING,SYMB............................1
12 133055 DECAL,LABEL,BURN/CO2
HAZARD..........................................1
LUG.................................................1
14 133065 DECAL,LABEL-ELEC
HAZ,DISTANCE...............................2
15 133066 DECAL,LABEL-CRUSH
HAZ,TOWER...................................1
MAN.................................................3
LOGO..............................................2
21 851691 DECAL- 1 (10/CARD BRADY..........1
22 851692 DECAL- 2 (10/CARD BRADY..........1
23 851693 DECAL- 3 (10/CARD BRADY..........1
24 851694 DECAL - 4 (10/CARD BRADY.........1
Part No. 116693 RL4000, TML-4000 29

106.1 Decals with Symbols, Lights (to serial number RL410-1788 and TML10-289)
30 RL4000, TML-4000 Part No. 116693

106.1 Decals with Symbols, Lights (to serial number RL410-1788 and TML10-289)
refer to 104.1
1 116897 DECAL,BODILY INJURY
SYMBOL..........................................4
3 116899 DECAL,TIGHTEN FIXTURES
SYMBOL..........................................2
4 133064 DECAL,LABEL-ELEC HAZ
VOLTAGE.........................................1
Part No. 116693 RL4000, TML-4000 31

106.2 Decals with Symbols, Lights (from serial number RL410-1789 and TML10-290)
32 RL4000, TML-4000 Part No. 116693

106.2 Decals with Symbols, Lights (from serial number RL410-1789 and TML10-290)
refer to 104.2
MAN.................................................3
2 T108023 DECAL,WARNING,BODILY INJ
HAZ.................................................1
3 T108024 DECAL,WARNING,BURN
HAZARD..........................................2
Part No. 116693 RL4000, TML-4000 33

200 Chassis Components March 2012
201.1 Chassis
34 RL4000, TML-4000 Part No. 116693

March 2012 200 Chassis Components
201.1 Chassis
1 Ref., FUEL TANK 19A 236977 KIT,U-BOLT,PLATE,&NUTS,116949.2

refer to 203.1 20 Ref., AXLE
2 Ref., FUEL TANK SUPPORT BKT refer to 204.1
refer to 203.1 21 Ref., HITCH.....................................1
3A 182330 FP-BATTERY HOLD-DOWN ROD...2 refer to 205.1
10.25 inches 22 C61400100 PULLEY,STEEL,3"...........................1
-- 990150 NUT,NYLOCK,1/4-20 GR2 23 990200 NUT,NYLOCK,1/2-13 GR2..............1
3B 182331 BATTERY HOLD DOWN ROD 24 990820 SCREW,HHC,1/2-13 X 2 G.............1
11.25 inches
25 C54201300 SCREW FLANGE 1/2 -13X.............1
-- 990150 NUT,NYLOCK,1/4-20 GR2..............2
26 CS63C080 BASE,BOOM/TOWER RL4.............1
4 174170 FP-BATTERY HOLDOWN
ANGLE............................................1 27 C61300500 YOKE & BASE PIN ASSEMBLY......1
5 Ref., BATTERY CABLES.................1 -- C61300402 SLEEVE,CABLE,1/16".....................4
refer to 405.1 for C61300500
5A 112300 BATTERY,12V,500CCA....................1 -- C61300405 CABLE,3/64"X1/16",BOOM PIN......2
for C61300500
5B 161085 BATTERY,12V,700CCA
-- C61300501 PIN,0.75 X 7' ZINC..........................1
6 851820 DECAL- SYMBOL FOR GROUND...1 for C61300500
7 C51600600 NUT,CLIP,3/8-16X.75.......................9 -- C61300502 CLIP,HITCH PIN..............................1
8 840222 SNAP RING,JACK (841430)...........4 for C61300500
9 841430 JACK,MECHANICAL,3000LB..........4 28 C54100200 NUT,NYLOCK,7/8-9 Z.....................1
9A 840221 JACK BRACKET,WELD ON SWIVEL 29 C54300400 WASHER,FLAT,7/8 Z.......................1
10 CR82C000 BASE,TRAILER RL4.......................1 30 C54300200 WASHER FLAT 1/2ZP.....................1
11 840394 BOLT,AXLE, 9/16-18 X 3"................6 31A 22111936 CHAIN,SAFETY,3000#,3/8 X 30
12 840395 NUT,AXLE SPRING 2000NO..........6 IN.....................................................2
30" safety chain with S-hook
13 841473 SHACKLE,AXLE,4-5/8" LONG........4
31B 22111935 MA-CHAIN SAFETY 3000LB 3/8X30"
14 C51600200 LATCH HEAVY DUTYSPRING........2 30" safety chain with snap hook
RL models
31C 112225 MA-CHAIN SAFETY 3000LB
15 CS62C012 OUTRIGGER LEG GALV.OL...........2 42" safety chain with snap hook
RL models
32 Ref., WINCH
16 Ref., OUTRIGGERS refer to 208.1
TML models; refer to 202.1
32 990160 SCREW,HHC,3/8-16 X 3.75............1
16 CS62A011 HOUSING,OUTRIGGER RL4.........1
RL models 32 C51601462 NUT FLANGE 3/8 -16......................3
16A 990200 NUT,NYLOCK,1/2-13 GR2..............2 32A CU63B054 CABLE,TOWER TILT,.25 IN RL4.....3

RL models 33 993180 NUT,NYLOCK,3/4-10 ZP.................1
16A 993860 WASHER,FLAT,1/2 SS 18-8 BIN.....2 34 C54200800 BOLT 3/4 -10X 5 Z G5.....................1
RL models 35 930950 WTHRSRIP, 1/4" X 1/2"W..............96
17 CS82A020 TONGUE W/JACKBRKT B-O-H......1 inches
18A 116021 WHEEL/TIRE ASSY,13",175/80 36 851310 DECAL- WARNING ALLJAC...........3
LRB..................................................2 37 CR51A102 DECAL,WARNING,ALL
18B Ref., LUG NUT OUTRIGGER...................................1
refer to 204.1
19 834211 SPRING,LEAF FOR AXLE, 4 PLY....2
Part No. 116693 RL4000, TML-4000 35

202.1 TML Outriggers
36 RL4000, TML-4000 Part No. 116693

202.1 TML Outriggers
1 116667 WELDMENT,OUTRIGGER CS........1

right front
1A 116668 WELDMENT,OUTRIGGER RS........1
left front
2 116563 AS-BRACKET,RS,OUTRIGGER
MNT.................................................1
-- 116564 AS-BRACKET,CS,OUTRIGGER
MNT.................................................1
3 116674 FP-STRIKER PLATE,TML RS.........1
-- 116686 FP-STRIKER PLATE,TML CS.........1
4 69814 SPRING, TORSION,.875 ID X .50....2
5 69800 WELDMENT, OUTRIGGER
HANDLE..........................................2
6 80003 STRUT BAR, OUTRIGGER.............2
7 80000 WELDMENT, STRUT GUIDE***......2
8 51131 SCREW,HHC,5/8-11 X 2.5..............2
9 42191 WASHER,FLAT,.640X1.160X.09.....2
10 69815 SPACER, SLEEVE,.63 X .75 X
.50....................................................2
11 38028 NUT,LP NYLOCK,5/8-11.................2
12 840222 SNAP RING,JACK (841430)...........2
13 841430 JACK,MECHANICAL,3000LB..........2
14 990650 COTTER PIN 1/8X1 SSBIN
STOCK............................................2
15 990660 ROLL PIN 1/4 X1-5/8.......................2
16 120222 CLEVIS,CYLINDER END................2
17 790710 SPRING,COIL,1/2 X 2.25................2
18 981660 SCREW 1/2-13 X 1.5 IN..................2
19 991650 WASHER LOCK 1/2ZP....................2
20 990210 WASHER FLAT 1/2ZP.....................5
21 995320 SCREW 1/2-13NCX4-1/2H..............2
22 33373 WASHER,SHIM,1.50 X .890 X .09...1
23 80203 BUSHING, OUTRIGGER, MAIN.....1
24 6198 NUT,NYLOCK,1/2-13.......................2
25 69813 BUSHING, .875 X.507 X 2.04.........1
26 80323 SPACER, STRUT............................1
27 995810 SCREW 1/4-20NCX5/8 HW............2
28 32499 E CLIP,.875 IN.SL LEG....................1
Part No. 116693 RL4000, TML-4000 37

203.1 Fuel Tank and Hoses
38 RL4000, TML-4000 Part No. 116693

203.1 Fuel Tank and Hoses
1 CR21A000 FUEL TANK

ASSY,PLASTIC,30G,RL4................1
-- 14262 PLUG,HEX SOCKET,3/8 MPT
tank drain
2 CR59B035 FUEL TANK SUPPORTBRKT.
RL4-B..............................................1
3 C42200220 CAP,FUEL,RL4000..........................1
4 891550 FITTING,STRAIGHT ADAPTER......1
5 891520 PIPE FITTING STR ELBO...............1
6 891560 HOSE FITTING PIPE/BAR..............1
7 890785 HOSE,FUEL,1/8"ID............63-inches
fuel return from engine injector pipe
to tank
8 792750 CLAMP 7/16 TO 25/32.....................2
9 C90200400 FITTING,PICKUP & RETURN.........1
11 792750 CLAMP 7/16 TO 25/32.....................5
12 890795 HOSE,FUEL,5/16"ID..........17-inches
fuel supply from tank to inline filter
13 740620 FILTER,IN-LINE,FUEL,5/16"...........1
Kubota models
fuel supply from inline filter to pump
15 995810 SCREW 1/4-20NCX5/8 HW............2
for 660320
16 660320 PUMP,FUEL, 12VDC.......................1
Kubota models (mounted on chassis)
16A R890065 HOSE FITTING PIPE/BARB
1/8MX..............................................2
for 660320
fuel supply from pump to engine fuel
filter
fuel supply from tank to primer pump
19 85155 PUMP,PRIMER,PERKINS***...........1
Perkins models
fuel supply from primer pump to
engine fuel filter
21 Ref., CHASSIS
refer to 201.1
Part No. 116693 RL4000, TML-4000 39

204.1 Axle
40 RL4000, TML-4000 Part No. 116693

204.1 Axle
-- 116949 AXLE ASSY,2200#,STRAIGHT

Complete (includes items 1-10)
1 840376 NUT,WHEEL, 1/2 X 20..................10
2 236978 KIT,HUBS,BRINGS&SEALS,116949.1
includes items 3-5, 7 and 9
3 RACE, INNER.................................1
for reference only - not available
separately
4 230561 BEARING,ALXL,840377,841050.....2
5 C82100102 AXLE SEAL,2000# AXLE,DL220.....1
6 RACE, OUTER................................1
for reference only - not available
separately
7 230578 WASHER,ALXL,840377,841050
8 834228 GREASE CAP, AXLE, 3000LB........1
9 834250 HAMMERBLOW SPINDLE
NUT,AXLE.......................................1
10 7604 PINCOTTER 0.125 1.750
Part No. 116693 RL4000, TML-4000 41

205.1 Hitches
42 RL4000, TML-4000 Part No. 116693

205.1 Hitches
1 994200 NUT,NYLOCK,1/2-13 GR2

2 991650 WASHER LOCK 1/2ZP
3 6095 WASHER,FLAT,USS,1/2",Y
4 990200 NUT,NYLOCK,1/2-13 GR2
5 995310 SCREW,HHC,1/2-13 X 4 G
6 57332 COUPLER,BALL,2" CLASS II.........1
7 T109127 HITCH
RING,COMBO,16"LENGTH............1
8 89163 BALL, 2" ZINC.................................1
9 122079 WASHER,FLAT,1.000,HARDENED
9 33265 NUT,HEX,1-8
10 996030 SCREW,HHC,1/2-13 X 6 GR5 ZP
11 183731 SCREW,HHC,1/2-13 X 6
12 78390 PIN,LYNCH......................................1
13 T109129 SPACER,SIDE,COMBO,HTCH,BOLT-ON.2
14 176335 PLATE,SIDE,COMBO
HITCH,BOLT-ON.............................2
15 213770 HITCH,RING,BOLT-ON 2.5" ID........1
16 13854 SCREW,HHC,1/2-13 X 4.5,GRD.8
17 990210 WASHER FLAT 1/2ZP
18 116936 AS-RING HITCH MOUNT...............1
19 6-5208-44 SCREW,HHC,1/2-13 X 5.5,GRD.8
20 123461 SCREW,HHC,5/8-11X4.50,GR8,Y
21 6035 WASHER,FLAT,USS,5/8",Y
22 6024 NUT,NYLOCK,5/8-11
23A 116937 HITCH,2.5"RING,6 TON..................1
2.5 inch ring
23B T110632 HITCH,3"RING,6TON......................1
3 inch ring
24 51131 SCREW,HHC,5/8-11 X 2.5
25 993835 WASHER FLAT 5/8
26 993890 WASHER LOCK 5/8 ZP
27 994630 NUT HEX 5/8-11NCGRADE2 ZP
28 211410 AS-RING HITCH FOR ADJ HT
2.5 inch ring
29 841200 HITCH PINTLE RING 3 I.................1
3 inch ring
30 221580 HITCH, ADJ HEIGHT BOLT ON......1
31 124450 HITCH 24 HEIGHT..........................1
Part No. 116693 RL4000, TML-4000 43

206.1 Ballast Box Assembly
44 RL4000, TML-4000 Part No. 116693

206.1 Ballast Box Assembly
1A 114355 BALLAST
ASSY,60HZ,MH,1KW,120V.............1
60 Hz Ballast Assembly without decals
(refer to Section 1)
1B 115366 BALLAST
ASSY,50HZ,MH,1000W...................1
50 Hz Ballast Assembly without decals
(refer to Section 1)
2 161184 FP-BALLAST BOX REAR................1
3 995490 SCREW,HH SLOT,1/4 X 0.75
4 161181 FP-BALLAST BOX TOP...................1
5A 160030 BALLAST/CAP MH60Hz120...........1
60 Hz; includes item 6
5B 160490 BALLAST MH 50HZ 120V/..............1
50 Hz; includes item 6
6A 160032 CAPACITOR 24uF MH 60H.............1
60 Hz
6B 160033 CAPACITOR,50HZ
MH,26MF(BALLAST........................1
50 Hz
7 663860 CONNECTOR 5P MALE
RECEPTACLE.................................1
8 161185 FP-BALLAST BOX FRONT.............1
9 161180 FP-BALLAST BOX BOTTOM...........1
10 189346 SPACER,BALLAST,STACKED.........2
Part No. 116693 RL4000, TML-4000 45

208.1 Winch
46 RL4000, TML-4000 Part No. 116693

208.1 Winch
-- C61100200 WINCH,HAND,5.1:1,1500LBS.........1
1 6199 BUSHING, SMALL PINION,
FULTON...........................................2
2 32891 SHAFT,PINION................................1
3 7591 WINCH PINION PLATE, K-1550.....1
4 7571 BRAKE DISK,.5 BORE,K-1550.......2
5 6777 RATCHET GEAR,K-1550 1/2" I.D.....1
6 7590 PINION GEAR AND DISC K-1550...1
7 PINION SHAFT...............................1
(not available separately)
8 6200 RETAINING RING...........................1
9 6291 RATCHET KIT (K-1500,K-1550)**....1
10 7584 FRAME SPACER,K-1550................1
11 12012 NUT,LOCK,3/8-16
12 31946 WINCH BRACKET, DRUM BOLT
LOCK...............................................1
13 22832 SCREW,HHC,3/8-16 X 6
14 6184 SPACER, DRUM BOLT, K-1550.......1
15 740050-2 CABLE HARDWARE FULTON
WINCH............................................1
15A 6190 CABLE KEEP.KIT (BRACKET
TYPE)*.............................................1
includes fasteners
16 6198 NUT,NYLOCK,1/2-13.......................2
17 69209 SCREW,HHC,3/8-16 X 5.5 GRD 8
18 C61100201 HANDLE FOR 1500# WINC............1
19 6034 NUT,HEX,JAM,1/2-13
Part No. 116693 RL4000, TML-4000 47

300 Engine and Generator Components March 2012
301.1 Kubota D1105-E3BG, View 1
48 RL4000, TML-4000 Part No. 116693

March 2012 300 Engine and Generator Components
1 866113 GUARD,FAN,KUBOTA.....................1 24 866394 KUBOTA WATER PIPE....................1

2 866110 RADIATOR, KUBOTA, D905 & 25 32185 CLAMP,HOSE..................................6
D1105..............................................1 26 116523 KUBOTA HOSE,D905......................1
3A 116638 CAP,RADIATOR,KUBOTA A65 27 990200 NUT,NYLOCK,1/2-13 GR2..............2
KIT...................................................1
aluminum radiator 28 990210 WASHER FLAT 1/2ZP.....................2
3B 866120 CAP,RADIATOR,KUBOTA D905 29 22124015 ENG FOOT/RAD SUPPORT,
copper radiator ROADSIDE......................................1
4 865307 TANK,RECOVERY,COOLANT,KUBOTA.1 30 116733 MUFFLER BRACE..........................1
5 C51601442 SCREW FLANGE 1/4 -20X.............2 31 839109 WATER PIPE,KUBOTA....................1
6 C51600800 NUT CLIP 1/4 -20X3/4.....................2 32 732205PP ENGINE,KUBOTA,D1105 PAK........1
7 839157 KUBOTA OVERFLOW PIPE............7
8 865263 KUBOTA 15111-72200 WASHER.....4
9 865260 KUBOTA CUSHION.........................2
10A 995380 SCREW,HHC,1/2-13 X 6.5..............2
Kubota models with 6kW generator
10B 116252 SCREW,HHC,1/2-13X7 GR5 YEL
Kubota models with 7.5kW and 8kW
generators
11 991650 WASHER LOCK 1/2ZP....................2
12 990415 WASHER,FLAT,SNUB 1/2X2-3/4
ZN....................................................2
13A 80379 ISOLATOR, ENGINE MOUNT.........2
Kubota models with 6kW and 8kW
generators
13B 740920 ISOLATOR,ENGINE,390LB
Kubota models with 7.5kW generator
14 865261 KUBOTA CUSHION.........................2
15 865086 KUBOTA 15263-12370BOLT...........2
16 865085 KUBOTA 15263-12370SNAP PIN....2
17A 22124025 ENGINE RISER,2/75"H,FOR
1/2BLT.............................................2
used with 6kW generator
17B 116249 AS:ENGINE RISER 3.25 HIGH
used with 7.5kW and 8kW generator
18 995110 SCREW,HHC,M10X1.25 X 35MM GR
8.......................................................2
19 994830 WASHER,LOCK,M10 ZP.................2
20 995110 SCREW,HHC,M10X1.25 X 35MM GR
8.....................................................10
21 994830 WASHER,LOCK,M10 ZP...............10
22 22124016 ENGINE FOOT/RAD
SUPPORT,CURBSD........................1
23 839110 HOSE,RADIATOR,LOWER,KUBOTA.1
Part No. 116693 RL4000, TML-4000 49

50 RL4000, TML-4000 Part No. 116693

1 839154 DIPSTICK,OIL,KUBOTA 36 139278 THERMOSTAT

2 839244 KUBOTA HEAD COVER GASKET 37 139279 THERMOSTAT COVER
3 839151 KUBOTA OIL FILLER PLUG,V1305 38 62296 SCREW,M8 X 35MM
4 839034 KUBOTA O-RING
5 44191 VALVE COVER, D905
6 866101 STARTER,KUBOTA,D1105/905
7 101208 STUD,EXHAUST MANIFOLD
8 101209 NUT,EXHAUST MANIFOLD
9 32191 GASKET,EXHAUST MANIFOLD,D905
10 839246 KUBOTA EXHAUST MANIFOLD
11 832128 GASKET,MUFFLER,KUBOTA
D905/11
12 839103 KUBOTA 01123-50820 BOLT
13 865055 KUBOTA NUT
14A 865276 MUFFLER,KUBOTA
-- 866825 KUBOTA 66711-54520COV
(muffler cover)
15 125395 TAILPIPE,8K EXHAUST
16 116833 KUBOTA DYNAMO STAY
17 866090 ALTERNATOR,KUBOTA*
18 866081 KUBOTA BELT COVER
19 30973 BUMPER,RUBBER-1 X 1.25
20 116503 BUSHING, 630DX.328ID .375T
21 6782 NUT,NYLOCK,5/16-18
22 839190 SWITCH,LOW OIL PRESS,KUBOTA
23 52948 PLUG,OIL DRAIN Z482-E***
-- 52533 GASKET (52532) OIL DRAIN, D905
-- 897110 HOSE,OIL,3/8 0250PS1
24 116523 KUBOTA HOSE,D905, D1105
25 32185 CLAMP,HOSE
26 866394 KUBOTA WATER PIPE
27 839209 V-BELT,KUBOTA
28 839134 FAN,PUSHER,KUBOTA 15263-12370
29 839027 KUBOTA FLANGE BOLT
30 52531 PULLEY,FAN,KUBOTA, D-905,GS68
31 101201 WATER PUMP ASSY,KUBOTA
32 865079 KUBOTA 16259-73430
33 32069 CLAMP,HOSE,KUBOTA WG750
34 839011 KUBOTA WATER PIPE 16241-73350
35 865435 KUBOTA 16221-73270GASKET
Part No. 116693 RL4000, TML-4000 51

52 RL4000, TML-4000 Part No. 116693

1 839157 KUBOTA OVERFLOW PIPE............1 22 839171 KUBOTA NOZZLE HOLDER

(to tank) ASSY...............................................3
2 839149 KUBOTA INJECTOR PUMP, 23 865100 KUBOTA OVER FLOW PIPE...........1
V1105..............................................1 24 44196 PIPE,INJECTOR 1,D905,D1105.....1
3 741140 ENGINE ACCESSORY TEMP 25 44197 PIPE,INJECTOR 2,D905,D1105.....1
SENDER..........................................1
26 44198 PIPE,INJECTOR 3,D905,D1105.....1
4 32103 GASKET,INJECTION PUMP
(quantities vary)
7 866050 FILTER,OIL,KUBOTA.......................1
8 Ref., SCREW
refer to 203.1
9 Ref., FUEL HOSE
refer to 203.1
10 Ref., IN-LINE FILTER
refer to 203.1
11 Ref., HOSE CLAMP
refer to 203.1
12 Ref., FUEL HOSE
refer to 203.1
13 Ref., FUEL PUMP
refer to 203.1
14 Ref., FUEL HOSE
refer to 203.1
15 839103 KUBOTA 01123-50820 BOLT..........2
16 839107 FILTER,FUEL,KUBOTA...................1
filter head and element
-- 839200 ELEMENT,FUEL FILTER,KUBOTA
for 839107
16A 116611 KUBOTA FUEL FILTER HOLDER....1
filter mount bracket
17 866040 GASKET,SOLENOID,KUBOTA........1
for 866030, 866044
18 866030 SOLENOID,FUEL,3 WIRE,KUBOTA
3-wire solenoid
18 866044 SOLENOID,FUEL,2-WIRE
KUBOTA..........................................1
2-wire solenoid
18A Ref., SOLENOID WIRE HARNESS
refer to 405.1
19 Ref., FUEL HOSE
refer to 203.1
20 839119 KUBOTA GLOW PLUG....................3
21 62118 JUMPER-GLOW PLUG...................1
Part No. 116693 RL4000, TML-4000 53

54 RL4000, TML-4000 Part No. 116693

1 866127 ELEMENT,AIR
CLEANER,KUBOTA........................1
2 866129 VALVE,AIR CLEANER,KUBOTA.....1
3 866126 BODY,AIR CLEANER,KUBOTA.......1
3 866128 COVER,AIR CLEANER,KUBOTA.....1
4 839049 KUBOTA 15263-12370BAND
PIPE................................................2
5 231332 HOSE, AIR CLEANER, KUBOTA
D1105..............................................1
6 Ref, GENERATOR FASTENERS
refer to 307.1
7 Ref, GENERATOR
refer to 307.1
8 231333 AIR CLEANER BRACKET,
D-1105.............................................1
Part No. 116693 RL4000, TML-4000 55

305.1 Perkins 403D-11G, View 1
56 RL4000, TML-4000 Part No. 116693

1 84812 PIPE,INJECTOR 1, 403C-11 32 Ref., FUEL HOSE

2 84813 PIPE,INJECTOR 2, 403C-11 refer to 203.1
3 84814 PIPE,INJECTOR 3, 403C-11

4 84860 VALVE COVER BREATHER
5 65636 CAP, OIL FILLER
5 65638 SEAL, OIL FILLER CAP
6 139272 FUEL INJECTOR
7 84815 GLOW PLUG, 403C-11
8 237707 HOSE,FUEL LEAK-OFF,403D-11G
9 89764 HOSE, WATER PUMP (PERKINS
404)
10 101341 FAN
11 101319 FAN PULLEY
12 101322 PUMP,WATER
12 89764 HOSE, WATER PUMP (PERKINS
404)
12 97483 GASKET,WATER PUMP, 403C-11
13 85071 BELT-FAN, PERKINS (103.10)
14 97427 PULLEY,CRANK, 403C-11
15 116519 FP-ENG MNT RT FOOT CS PERK T4
16 85140 GASKET-OIL PAN,PERKINS 103.10
17 237774 PLUG,OIL DRAIN,PERKINS
403D-11G
17 85124 GASKET,SOLENOID,PERKINS 72350
18 116729 ISOLATOR,ENGINE,70D
19 116518 FP-ENG MNT RT FOOT RS PERK T4
20 990415 WASHER,FLAT,SNUB 1/2X2-3/4 ZN
21 991650 WASHER LOCK 1/2ZP
22 990270 SCREW,HHC,1/2-13 X 3.5 GR8
23 R981095 SCREW,HHC,M12X1.25X30MM,GR8.8
24 237776 SWITCH,OIL PRES,PERK 403D-11G
25 85069 FILTER, OIL-PERKINS (103-10)**
26 101320 DIPSTICK,STRAIGHT SHORT
27 97461 DIPSTICK TUBE,PERKINS(403C-11)
28 106663 SOLENOID,SHUT DOWN
PERKIN40422
29 72348 PUMP,LIFT(FUEL) PERKINS(54555)
29 89761 O-RING, LIFT PUMP,(PERKINS 404
30 236046 HOSE, FUEL FILTER -INJ., 403D
31 94889 FUEL FILTER ASSEMBLY
-- 62421 FILTER,FUEL,PERKINS
Part No. 116693 RL4000, TML-4000 57

58 RL4000, TML-4000 Part No. 116693

1 58291 RADIATOR,PERKINS,TML..............1
-- 85130 CAP-RADIATOR,PERKINS (103.10)
2 Ref., FAN
refer to 305.1
3 139265 WATER OUTLET, VERTICAL..........1
-- 237708 THERMOSTAT,PERKINS 403D-11G
4 58427 AIR FILTER,ASSEMBLY..................1
-- 237775 BKT,FILTER MNT,PERKINS
403D-11G
-- 866068 PERKINS 135326205AIR
filter element
5 97426 HOUSING,FLYWHEEL,403C-11.....1
6 228458 STARTER, PERKINS, 403D............1
7 Ref., OIL DRAIN PLUG
refer to 305.1
8 85089 ALTERNATOR,15A,PERKINS
103.10..............................................1
-- 85127 REGULATOR,12V-PERKINS
103.10..............................................1
9 85087 MANIFOLD,EXHAUST....................1
-- 101326 STUDS,EXHAUST
-- 101327 NUTS,EXHAUST
-- 85143 GASKET-EXHAUST
MANIFOLD/PERKIN........................1
10 97473 SENSOR,WATER
TEMPERATURE..............................1
11 72343 GASKET,EXH
FLANGE-PERKINS54555...............1
12 58292 HOSE,RADIATOR,PERKINS,TML
-- 30348 CLAMP,HOSE,1.00
13 112291 MUFFLER,CATALYTIC,PERKINS
403C................................................1
14 97428 HOSE,RADIATOR,UPPER
PRKNS,TML
-- 30348 CLAMP,HOSE,1.00
Part No. 116693 RL4000, TML-4000 59

307.1 Generators
60 RL4000, TML-4000 Part No. 116693

307.1 Generators
-- Ref., WIRE HARNESS 8 116187 TERMINAL BLOCK

refer to 405.1 (for 201CSA5420)
1 991761 SCREW,HHC,3/8-16 X 1.25............8 8 229457 CAPACITOR, 8KW
2 990470 WASHER LOCK 3/8ZP....................8 GENERATOR,5420
(for 201CSA5420)
3 85206 GENERATOR,6KVA,240VAC,60HZ..1
6 kW, 60 Hz (Marathon 201CSA5411) 9 189347 BRACKET,GENERATOR MOUNT....1
-- 116168 BEARING, ODE 10 6198 NUT,NYLOCK,1/2-13.......................2

(opposite engine end) 11 80379 ISOLATOR, ENGINE MOUNT.........2
-- 116172 O-RING 12 990415 WASHER,FLAT,SNUB 1/2X2-3/4
(opposite engine end) ZN....................................................2
-- 116177 DRIVE DISC(C-107) 13 990210 WASHER FLAT 1/2ZP.....................2
(engine end) 14 6-5208-32 SCREW,HHC,1/2-13X4,GR8...........2
-- 116178 HUB SPACER 15A 991761 SCREW,HHC,3/8-16 X 1.25............4
(engine end) models with Kubota engine
-- 836853 DIODE,MARATHON 15B 991761 SCREW,HHC,3/8-16 X 1.25............2
(opposite engine end) models with Perkins engine
-- 836856 MARATHON 16A 990470 WASHER LOCK 3/8ZP....................4
SUPPRESSOR/VARISTOR models with Kubota engine
(opposite engine end)
16B 990470 WASHER LOCK 3/8ZP....................2
4 Ref., WIRE HARNESS models with Perkins engine
refer to 405.1
17A 981120 WASHER FLAT 3/8 ZP SAE BIN.....4
4 116184 CLAMP,CAPACITOR models with Kubota engine
(for 201CSA5411)
17B 981120 WASHER FLAT 3/8 ZP SAE BIN.....2
4 116187 TERMINAL BLOCK models with Perkins engine
(for 201CSA5411)
18A 189347 BRACKET,GENERATOR MOUNT....1
4 58356 CAPACITOR-ROUND models with Kubota engine (shown)
(for 201CSA5411)
18B 116517 FP-GEN MOUNT BAR RL PERK
5 123840 SCREW,HHC,5/16-18X.75,GR8,Y...6 T4....................................................1
6 990460 WASHER LOCK 5/16 ZP BIN..........6 models with Perkins engine
7 116253 GENERATOR,8KW,240V,60HZ,MAR.1 19 991650 WASHER LOCK 1/2ZP....................2
8 kW, 60 Hz (Marathon 201CSA5420) 20 990270 SCREW,HHC,1/2-13 X 3.5 GR8......2
-- 116168 BEARING, ODE 21 116244 FP-GEN MNT BAR,MAR SM
(opposite engine end) HOLES............................................1
-- 116172 O-RING 22 981450 SCREW,HHC,3/8-16 X 1.5..............4
(opposite engine end)
23 116254 GENERATOR,6.5KW,220V,50HZ,MAR
-- 116177 DRIVE DISC(C-107) 7.5 kW, 50 Hz (Marathon
(engine end) 332CSA5213)
-- 116178 HUB SPACER -- 116177 DRIVE DISC(C-107)
(engine end) (engine end)
-- 836853 DIODE,MARATHON -- 836853 DIODE,MARATHON
(opposite engine end) (opposite engine end)
-- 836856 MARATHON -- 836856 MARATHON
SUPPRESSOR/VARISTOR SUPPRESSOR/VARISTOR
(opposite engine end) (opposite engine end)
8 116184 CLAMP,CAPACITOR -- T111700 BEARING, MARATHON 20K GEN
(for 201CSA5420) (opposite engine end)
Part No. 116693 RL4000, TML-4000 61

307.1 Generators
(continued)
24 Ref., WIRE HARNESS

refer to 405.1
24 116184 CLAMP,CAPACITOR
(for 332CSA5213)
24 85207 CAPACITOR,45 MF***OVAL
(for 332CSA5213)
62 RL4000, TML-4000 Part No. 116693

307.1 Generators
(continued)
This Page Intentionally Left Blank
Part No. 116693 RL4000, TML-4000 63

400 Electrical Components March 2012
401.1 Control Box, 60HZ, View 1
64 RL4000, TML-4000 Part No. 116693

March 2012 400 Electrical Components
1 996340 SCREW,PHM,10-16 X 3/4

(tek screw)
2 186543 FP-CONTROL BOX,TOP.................1
3 990670 RIVET,POP,SS,3/16"X1/2" BLIND
4 186542 PANEL,REAR,CTRL BOX
(186540)..........................................1
5 186540 BASE,CONTROL BOX,AL4
CONS..............................................1
6 116121 BRKT,E-BOX HANGER,SHORT......2
7 C51601444 SCREW,FLANGE,1/4-20X1/2" PATCH
8 993310 NUTSERT,1/4-20
9 T109757 PANEL,CNTL BOX FACE,CSA........1
10 186544 PANEL,FRONT,CTRL BOX
(186540)..........................................1
Part No. 116693 RL4000, TML-4000 65

66 RL4000, TML-4000 Part No. 116693

1 686220 CONNECTOR 2 SCREW 1.25T-B....1

2 800006 CONNECTOR,PIGTAIL,DEUTSCH..1
includes pigtail
3 680030 CONNECTOR 2 SCREW 3/4..........1
4 T113641 BREAKER,15A,120VAC 1P,CSA.....4
5 684640 RECEPTACLE 20A 120V DUPLEX
GFI...................................................1
6 T113642 BREAKER,20A MINI,120VAC
1P,CSA............................................1
7 684450 RECEP 30A 20V 3POLE.................1
8 684380 IGNITION SWITCH,LEVER OPR.....1
9 682715 LIGHT INDICATOR 12VRED...........1
10 R660010 SWITCH PUSH-BUTTON
W/BOOT..........................................1
11 T106193 HOURMETER,DIGITAL,RECTANGULAR.1
12 995300 SCREW,PHM,6-32 X .25.................2
13 55906 SCREW,PHILLIPS,PHM,8-32 X .5...2
14 T113644 BREAKER,30A 250VAC 2P,CSA.....2
15 684167 CONNECTOR 12P FEMALE...........1
16 R661490 RELAY 12V DC 30A NO OR...........4
Part No. 116693 RL4000, TML-4000 67

68 RL4000, TML-4000 Part No. 116693

1 186543 FP-CONTROL BOX,TOP.................1

2 996340 SCREW,PHM,10-16 X 3/4
3 990670 RIVET,POP,SS,3/16"X1/2" BLIND
4 116802 FP-CONTROL BOX,REAR 50HZ.....1
5 116801 FP-CONTROL BOX,BODY 50HZ.....1
6 116874 FP-BRACKET,E-BOX HANGER......1
7 C51601444 SCREW,FLANGE,1/4-20X1/2" PATCH
8 993310 NUTSERT,1/4-20
9 116919 FP-CONTROL BOX REC
BOTTOM.........................................1
10 996920 FP-CONTROL BOX REC FRONT....1
11 116921 FP-CONTROL BOX REC BACK......1
12 116803 FP-CONTROL BOX,FRONT
50HZ................................................1
Part No. 116693 RL4000, TML-4000 69

70 RL4000, TML-4000 Part No. 116693

1 683870 BREAKER 1P 15A 277VA...............1

2 R661490 RELAY 12V DC 30A NO OR...........1
3 686220 CONNECTOR 2 SCREW 1.25T-B....1
4 800006 CONNECTOR,PIGTAIL,DEUTSCH..1
includes pigtail
5 680030 CONNECTOR 2 SCREW 3/4..........1
6 Ref. FP-CONTROL BOX REC BACK
(refer to 403.1)
7 684167 CONNECTOR 12P FEMALE...........1
8 684380 IGNITION SWITCH,LEVER OPR.....1
9 Ref. FP-CONTROL BOX REC FRONT
(refer to 403.1)
10 T106193 HOURMETER,DIGITAL,RECTANGULAR.1
11 R660010 SWITCH PUSH-BUTTON
W/BOOT..........................................1
12 Ref. ELEC BOX
(refer to 403.1)
13 683970 BREAKER MINI 1P 20AW/..............1
14 682715 LIGHT INDICATOR 12VRED...........1
15 995300 SCREW,PHM,6-32 X .25...............12
16 994420 WASHER,LOCK,#6 SS.................12
17 T113644 BREAKER,30A 250VAC 2P,CSA.....2
Part No. 116693 RL4000, TML-4000 71

405.1 Electrical Wiring and Power Cables
72 RL4000, TML-4000 Part No. 116693

405.1 Electrical Wiring and Power Cables
1 Ref., LAMP PIGTAIL -- 800004 PIGTAIL,FUEL

refer to 505.1 or 506.1 SOLENOID,KUBOTA.......................1
2 22112575 COIL CORD,DEUTSCH PLUG engine
AL4-RL4 6 237658 CABLE, POWER, 10/4 48"..............1
Coil Cord without Junction Box 6 709133 TERM RING,#10 NYL INS 12/1
2 22112580 COIL CORD ASY W/JUN 7 160276 CABLE SET,BATTERY,24"
BOX,DEUTZ RED&BLK........................................1
Coil Cord with Junction Box
-- 663870 CONNECTOR 3P FEMALE
RECEPTACLE.................................4
for C48300108
-- 680080 GRIP,HUBBLE 07401010
for C48300108
-- 680190 COVER,JUNC BOX W/GSKT, 2
GANG
for C48300108
-- 994380 SCREW,RH,6-32 X 5/8
for 680190
-- C48300108 BOX,JUNC,LIGHT TWR,4 CONN
Junction Box
3 T109325 SVC KIT,TAILLIGHTS,AL
3A 663400 CONNECTOR,7-POLE,TLITE,RND
PIN
7-pole connector (round); 663405
required, order separately
3A 663401 CONNECTOR,BLADE,POS,TAILT,
7P
7-pole connector (blade)
3A 663405 CABLE GUARD FOR 7P
CONN(663400
for 663400
3A 663420 CONNECTOR,TAIL LIGHT,6 POLE
6-pole connector
3A 663430 CONNECTOR,TAILLIGHT,4 PIN
4-pole connector
4 116815 WIRE HARN,DC,IN CTRL
BOX,2006........................................1
engine
-- 116770 WIRE
HARN,AC,60HZ,1-240V&1-GFI.......1
switches
5A 116820 WIRE
HARN,ENG,KUBOTA,DC,2006.......1
engine
5B 116822 EA-WIRE HARNESS,PERKINS,DC
engine
Part No. 116693 RL4000, TML-4000 73

500 Mast Components March 2012
501.1 Mast Assembly and Winch Cable Routing
74 RL4000, TML-4000 Part No. 116693

March 2012 500 Mast Components
501.1 Mast Assembly and Winch Cable Routing
1 C116810 MA-TOWER ASSY

W/CABLES,RL4..............................1
Mast Assembly, Complete (includes
items 2-8)
-- Ref., 4-INCH MAST SECTION
refer to 502.1
2 Ref., WINCH
refer to 208.1
3 CU61A025 CABLE,EXT,UPPER, 3/16 X 228
IN.....................................................1
lifts the 3-inch mast section
4 CU61A035 CABLE,EXT,LOWER, 3/16 X 132
IN.....................................................1
lifts the 2-inch mast section
5 990650 COTTER PIN 1/8X1 SSBIN STOCK
for 992760
5 992760 CLEVIS PIN 1/2X1.5 SS
6 Ref., MAST RAISE/LOWER CABLE
refer to 201.1
7 Ref., CABLE PULLEY
refer to 201.1
8 Ref., CABLE FASTENERS
refer to 502.1
Part No. 116693 RL4000, TML-4000 75

502.1 Mast Components
76 RL4000, TML-4000 Part No. 116693

502.1 Mast Components
1 CR61C010 BOOM,4" SECTION........................1

2 992670 CLEVIS PIN 1/2X1.5 SS..................4
3 990650 COTTER PIN 1/8X1 SSBIN
STOCK............................................4
4 CS61A053 SLIDE BLOCK,TOWER GD
1147086...........................................3
4-inch mast
4A CS61A053 SLIDE BLOCK,TOWER GD
1147086...........................................2
3-inch mast
5 C41135000 RIVET POP 1/4 X1/2.....................12
4-inch mast
5A C41135000 RIVET POP 1/4 X1/2.......................8
3-inch mast
6 C54200700 SCREW 1/2-13X 1 Z G5..................1
7 991650 WASHER LOCK 1/2ZP....................2
8 990210 WASHER FLAT 1/2ZP.....................1
9 CR61C020 BOOM,3" SECTION........................1
10 CR61C030 BOOM,2" SECTION........................1
11 CR61C018 COVER,COIL CORD.......................1
12 C51601442 SCREW FLANGE 1/4 -20X.............4
13 C51600800 NUT CLIP 1/4 -20X3/4.....................4
14 C51601570 SCREW FLANGE 3/8X 3/4.............3
15 48425 NUT,LOCKING-LRG.FLANGE,3/8-16.3
16 Ref., WINCH
refer to 208.1
17 C51601570 SCREW FLANGE 3/8X 3/4.............2
18 Ref., PIVOT FASTENERS
refer to 201.1
19 CU61A090 SPRING,KICKOUT,BOOM/TOWER
RL....................................................1
20 990610 BOLT,TEE 1/2-20 X 4.5...................1
21 CS61C060 SWIVEL,BOOM RL4.......................1
22 6198 NUT,NYLOCK,1/2-13.......................1
23 C54200200 SCREW 1/2 -13 X 2.........................1
24 87722 NUT,NYLOCK,7/8-9.........................1
25 69819 WASHER,FLAT,USS,7/8",Y.............3
Part No. 116693 RL4000, TML-4000 77

503.1 Upper Mast Components, RL4000
78 RL4000, TML-4000 Part No. 116693

503.1 Upper Mast Components, RL4000
1 Ref., 2" BOOM SECTION

refer to 502.1
2 CR64C010 CROSSHEAD,RL4...........................1
3 990270 SCREW,HHC,1/2-13 X 3.5 GR8......2
4 990200 NUT,NYLOCK,1/2-13 GR2..............2
5 Ref., JUNCTION BOX
refer to 405.1
6 6888 SCREW,HHC,1/4-20 X 1.................2
7 6638 WASHER,FLAT,USS,1/4"Y..............2
8 6091 NUT,NYLOCK,1/4-20.......................2
9 Ref., ROUND LIGHT FIXTURE
refer to 505.1
10 116073 CROSSARM, RECT FIXTURE
TOWER...........................................1
11 22123080 WING NUT,
FIXTURE,RL4,AL4,AL5...................4
12 990880 WASHER,LOCK,STAR 3/4 E...........4
13 Ref., SQUARE LIGHT FIXTURE
refer to 506.1
14 993180 NUT,NYLOCK,3/4-10 ZP.................4
15 990230 WASHER,FLAT,3/4 ZP....................4
Part No. 116693 RL4000, TML-4000 79

504.1 Upper Mast Components, TML
80 RL4000, TML-4000 Part No. 116693

504.1 Upper Mast Components, TML
1 Ref., 2" BOOM SECTION

refer to 502.1
2 990200 NUT,NYLOCK,1/2-13 GR2..............2
3 990270 SCREW,HHC,1/2-13 X 3.5 GR8......2
4 CR64C010 CROSSHEAD,RL4...........................1
5 Ref., JUNCTION BOX
refer to 405.1
6 6888 SCREW,HHC,1/4-20 X 1.................2
7 6638 WASHER,FLAT,USS,1/4"Y..............2
8 6091 NUT,NYLOCK,1/4-20.......................2
9 116591 AS-HALF CROSSARM....................2
10 124461 BRACKET GENIE FXTRYA.............4
11 981200 SCREW,HHC,5/16-18 X 6...............4
12 80466 TUBE, SPACER...............................4
13 991945 NUT LOCK NYLON INSERT...........4
14 993180 NUT,NYLOCK,3/4-10 ZP.................4
15 990230 WASHER,FLAT,3/4 ZP....................4
16 720495 WASHER,UHMW,13/16 IDX3
ODX1/8............................................4
17 80409 FORMING, LIGHT PITCH ADJ........4
18 Ref., SQUARE LIGHT FIXTURE
refer to 506.1
19 134415 SCREW 3/8-16X3/4 S/S HEX.......12
20 6021 WASHER,LOCK,.375....................12
21 6097 WASHER,FLAT,USS,3/8",Y...........12
Part No. 116693 RL4000, TML-4000 81

505.1 Light Assembly, Round
82 RL4000, TML-4000 Part No. 116693

505.1 Light Assembly, Round
-- C41100720 LIGHT FIXTURE,MH,AL4,RL4,AL5 23 833577 SCREW,RHM,6-32X5/8...................2

Light Fixture, Complete (silver) 24 833582 SLEEVE,WIRE,FIBERGLASS.........1
-- 161281 FIXTURE LIGHT MH BLACK
COATED
Light Fixture, Complete (black)
1 680020 LOCKNUT,CONDUIT,1/2 CSA
APPVD............................................1
1 682470 CONN,STRAIN RELIEF,1/2 NPT.....1
1 683950 GASKET,STRAIN RELIEF,1/2.........1
2 663850 CORD SET MALE 5FT. 3P..............1
3 709034 TERMINAL STRIP,CE.....................1
4 833567 CASTING,FIXTURE QUICK
CONNECT.......................................1
silver
5 990810 SCREW,HHC,1/2-13 X 1.5..............1
6 991650 WASHER LOCK 1/2ZP....................2
7 995970 WASHER LOCK STAR 1/2E............2
8 981640 SCREW,HHC,1/2-13 X 1.25............1
9 833566 BRKT,TRUNION..............................1
silver
10 833573 T-HANDLE.......................................1
silver
11 833569 GASKET, HOUSING REFLECTOR
BASE...............................................1
12 833547 REFLECTOR & LENS ASSY STD
FIX...................................................1
silver; includes items 17-18
-- 833568 REFLECTOR (C41100720)
13 833570 RING,REINFORCING (C41100720)
14 833571 SCREW,PHM,10-24 X 5/8
15 990675 RIVET POP 1/8X.390 GR
16 22120102 SPIDER, MH/HPS
17 833524 LENS W/GASKET (C41100720)
-- C2450108 LENS GASKET FOR LIGHT FIXTURE
18 833543 CLAMP,LENS (C41100720)
includes fasteners
-- 833574 SCREW,HH SLOT,8-32X1
-- 833578 NUTSERT,8-32 (833543)
-- 833581 WASHER,CLAMP,RUBBER(833543)
19 160071 LAMP MH 1000W M1000/U SYL.....1
20 833565 SCREW,PHM,8-32X3/8...................2
21 833563 BRKT,SOCKET MOGUL FO...........1
22 833564 SOCKET BASE-MOGUL.................1
Part No. 116693 RL4000, TML-4000 83

506.1 Light Assembly, Square
84 RL4000, TML-4000 Part No. 116693

506.1 Light Assembly, Square
-- 161090 FIXTURE ASSEMBLY 1000W RECT 18 116059 FIBERGLASS PAD,RECT LAMP

TML models with hard-wired pigtail FIXT.................................................1
(does not include items 14 and 17) 19 116109 GROMMET ASSEMBLY..................1
-- 161095 FIXTURE ASSEMBLY 1000W RECT 20 116058 LAMP BRACE, RECT HOUSING.....1
RL models (includes items 14 and 17)
21 116061 SPRING, LAMP RETAINER............1
-- 232508 FIXTURE RECT TML 1000W
TML models with plug-in pigtail
connector (does not include items 14
and 17)
1 116054 TOP FRAME,HOUSING BASE.......1
2 116049 GASKET,RECTANGULAR
GLASS/LENS..................................1
3 116048 GLASS/LENS,RECTANGULAR
PSI...................................................1
(14.14 x 10.83 inches)
3A 80103 LENS,LIGHT (57449)
(15.38 x 12.13 inches)
3B 116010 GLASS LENS
(17.5 x 9.75 inches)
4 116051 RETAINER CLIP,GLASS/LENS.......4
4 116052 COVER,GLASS/LENS RETAINER
CLIP.................................................4
5 160077 LAMP MH 1000W BT37HOR..........1
6 116046 REFLECTOR SIDE..........................1
7 116047 REFLECTOR LAMP SIDE...............1
8 116045 REFLECTOR BASE........................1
9 116057 LIGHT SOCKET,PSI RECT 5 KV.....1
10 116056 GASKET,LIGHT SOCKET...............1
11 116044 BRACKET, SOCKET MOUNT.........1
12 116053 GASKET,HOUSING BASE,
TOPFRAME.....................................1
13 116108 FIXTURE HOUSING BASE, 1KW
RECT...............................................1
14 116064 HANDLE, ADJUSTMENT................2
RL models
14 991650 WASHER LOCK 1/2ZP....................2
RL models
14 995970 WASHER LOCK STAR 1/2E............2
RL models
15 116043 CLEVIS PIN,4.6X60MM..................2
16 663850 CORD SET MALE 5FT. 3P..............1
17 116055 YOKE,PSI RECT.LIGHT
FIXTURE.........................................1
RL models
Part No. 116693 RL4000, TML-4000 85

600 Accessories March 2012
601.1 Safety and Convenience
86 RL4000, TML-4000 Part No. 116693

March 2012 600 Accessories
601.1 Safety and Convenience
1 CR82A150 BRACKET TIRE MOUNT SPARE.....1

2 994600 SCREW 1/2-13NCX1-1/2H..............2
3 6095 WASHER,FLAT,USS,1/2",Y.............8
4 6198 NUT,NYLOCK,1/2-13.......................8
5 116021 WHEEL/TIRE ASSY,13",175/80
LRB..................................................1
6 994200 SCREW 1/2-13NCX5-1/2H..............2
7 CR82A160 MOUNT FRONT TIRE-SPAR..........1
8 682311 HOLDER SPRING ACTION5..........2
9 993711 SCREW #10-24NCX1/2RD.............4
10 R980300 WASHER FLAT #10 STAINLESS.....4
11 R980245 NUT, LOCK, NYL 10-24NC 18-8
SS....................................................4
12 113392 MA-GROUND ROD LT.TWR............1
-- 682660 GROUND CLAMP 3/4 MW 2
-- 684310 WIRE 8 AWM-MTW GREEN
-- 709146 TERMINAL RING NYL INS
13 C41101100 LIGHT DOME 12V W/SWITCRL4....1
Part No. 116693 RL4000, TML-4000 87

600 Accessories March 2012
602.1 Engine Options
88 RL4000, TML-4000 Part No. 116693

March 2012 600 Accessories
602.1 Engine Options
1 116154 AY,DSL FUEL/WATER

SEPARATOR...................................1
-- 116148 GASKET,FUEL FILTER
for 116151
-- 116151 FILTER,30 MICRON FUEL-WATER
-- 116152 GASKET,WATER COLLECTOR
for 116153
-- 116153 WATER COLLECTOR AY
-- 116211 WASHER,RUBBER SEAL
for 116212
-- 116212 VALVE,PLASTIC DRAIN
1A 981120 WASHER FLAT 3/8 ZP SAE BIN.....4
1A 990170 NUT LOCK NYLON INSERT 3/8.....2
1A 990470 WASHER LOCK 3/8ZP....................2
1A 991761 SCREW,HHC,3/8-16 X 1.25............2
3 116144 HEATER, TOPLOAD FUEL,
100W/12V........................................1
3 116145 GASKET, FUEL HEATER
3 116587 FUSE,ATC BLADE,10A
3 116588 FUSE HOLDER,ATC BLADE,#16
4 894230 PIPE PLUG 1/4 GALV.....................2
5 740455 AIR BREATHER PRE-CLEA
6 Ref., ENGINE AIR CLEANER
refer to 304.1 or 306.1
Part No. 116693 RL4000, TML-4000 89

March 2012
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page
101201 ......................51 116591 ......................81 160032 ......................45 32103 ........................53

101208 ......................51 116611 ......................53 160033 ......................45 32185 ........................49, 51
101209 ......................51 116638 ......................49 160071 ......................83 32191 ........................51
101319 ......................57 116667 ......................37 160077 ......................85 32499 ........................37
101320 ......................57 116668 ......................37 160276 ......................73 32891 ........................47
101322 ......................57 116674 ......................37 160490 ......................45 33265 ........................43
101326 ......................59 116686 ......................37 161085 ......................35 33373 ........................37
101327 ......................59 116729 ......................57 161090 ......................85 38028 ........................37
101341 ......................57 116733 ......................49 161095 ......................85 42191 ........................37
106663 ......................57 116770 ......................73 161180 ......................45 44191 ........................51
112225 ......................35 116801 ......................69 161181 ......................45 44196 ........................53
112291 ......................59 116802 ......................69 161184 ......................45 44197 ........................53
112300 ......................35 116803 ......................69 161185 ......................45 44198 ........................53
113392 ......................87 116815 ......................73 161281 ......................83 48425 ........................77
114251 ......................23, 25, 27, 29 116820 ......................73 174170 ......................35 51131 ........................37, 43
114258 ......................11, 13, 15, 17 116822 ......................73 176335 ......................43 52475 ........................11, 13, 15, 17,
114355 ......................45 116833 ......................51 182330 ......................35 23, 25, 27, 29
114391 ......................23, 25, 27, 29 116874 ......................69 182331 ......................35 52531 ........................51
114431 ......................11, 13, 15, 17 116893 ......................23, 25 183731 ......................43 52533 ........................51
114448 ......................11, 23, 25 116894 ......................23, 25, 27, 29 186540 ......................65 52948 ........................51
114464 ......................15, 17 116895 ......................23, 25 186542 ......................65 55906 ........................67
115366 ......................45 116896 ......................23, 25, 27 186543 ......................65, 69 57332 ........................43
116010 ......................85 116897 ......................31 186544 ......................65 58291 ........................59
116021 ......................35, 87 116898 ......................31 189346 ......................45 58292 ........................59
116043 ......................85 116899 ......................31 189347 ......................6162 58356 ........................6162
116044 ......................85 116901 ......................11, 23, 25 211410 ......................43 58427 ........................59
116045 ......................85 116902 ......................11, 23, 25 213770 ......................43 6-5208-32 ..................6162
116046 ......................85 116919 ......................69 22111935 ..................35 6-5208-44 ..................43
116047 ......................85 116921 ......................69 22111936 ..................35 6021 ..........................81
116048 ......................85 116936 ......................43 22112575 ..................73 6024 ..........................43
116049 ......................85 116937 ......................43 22112580 ..................73 6034 ..........................47
116051 ......................85 116949 ......................41 22120102 ..................83 6035 ..........................43
116052 ......................85 12012 ........................47 22123080 ..................79 6091 ..........................79, 81
116053 ......................85 120222 ......................37 22124015 ..................49 6095 ..........................43, 87
116054 ......................85 122079 ......................43 22124016 ..................49 6097 ..........................81
116055 ......................85 123461 ......................43 22124025 ..................49 6184 ..........................47
116056 ......................85 123840 ......................6162 221580 ......................43 6190 ..........................47
116057 ......................85 124450 ......................43 227518 ......................13, 17, 25, 29 6198 ..........................37, 47, 6162,
116058 ......................85 124461 ......................81 22832 ........................47 77, 87
116059 ......................85 125395 ......................51 228458 ......................59 6199 ..........................47
116061 ......................85 133012 ......................15, 17 229457 ......................6162 6200 ..........................47
116064 ......................85 133016 ......................19 230561 ......................41 62118 ........................53
116073 ......................79 133017 ......................15, 17 230578 ......................41 62296 ........................51
116108 ......................85 133031 ......................23, 25, 27, 29 231332 ......................55 62421 ........................57
116109 ......................85 133055 ......................27, 29 231333 ......................55 6291 ..........................47
116121 ......................65 133062 ......................15, 17, 27, 29 232508 ......................85 65636 ........................57
116144 ......................89 133064 ......................31 234828 ......................13, 17, 25, 29 65638 ........................57
116145 ......................89 133065 ......................23, 25, 27, 29 235489 ......................13, 17, 25, 29 660320 ......................39
116148 ......................89 133066 ......................27, 29 235490 ......................13, 17, 25, 29 663400 ......................73
116151 ......................89 133148 ......................11, 13, 15, 17, 21 236046 ......................57 663401 ......................73
116152 ......................89 133149 ......................23, 25, 27, 29, 33 236977 ......................35 663405 ......................73
116153 ......................89 133225 ......................15, 27 236978 ......................41 663420 ......................73
116154 ......................89 133455 ......................11 237627 ......................11 663430 ......................73
116168 ......................6162 133457 ......................11, 15 237628 ......................23 6638 ..........................79, 81
116172 ......................6162 133458 ......................11 237629 ......................13 663850 ......................83, 85
116177 ......................6162 133459 ......................11 237630 ......................25 663860 ......................45
116178 ......................6162 133460 ......................11, 13 237631 ......................11 663870 ......................73
116184 ......................6162 133461 ......................11, 13, 15, 17 237632 ......................23 6777 ..........................47
116187 ......................6162 133462 ......................15, 17 237633 ......................13 6782 ..........................51
116211 ......................89 133463 ......................15, 17 237634 ......................25 680020 ......................83
116212 ......................89 133477 ......................11, 13 237658 ......................73 680030 ......................67, 71
116244 ......................6162 133478 ......................19 237707 ......................57 680080 ......................73
116249 ......................49 133482 ......................11, 13 237708 ......................59 680190 ......................73
116252 ......................49 133483 ......................11, 13, 15, 17 237774 ......................57 682311 ......................87
116253 ......................6162 133484 ......................11, 13 237775 ......................59 682470 ......................83
116254 ......................6162 133487 ......................11, 15, 23, 27 237776 ......................57 682660 ......................87
116503 ......................51 133488 ......................19 28159 ........................11, 13, 15, 17, 682715 ......................67, 71
116517 ......................6162 134415 ......................81 23, 25, 27, 29 683870 ......................71
116518 ......................57 13854 ........................43 28161 ........................11, 13, 15, 17 683950 ......................83
116519 ......................57 139265 ......................59 28162 ........................11, 13, 15, 17 683970 ......................71
116523 ......................49, 51 139272 ......................57 30348 ........................59 684167 ......................67, 71
116563 ......................37 139278 ......................51 30973 ........................51 684310 ......................87
116564 ......................37 139279 ......................51 31788 ........................15, 17 684380 ......................67, 71
116587 ......................89 14262 ........................39 31946 ........................47 684450 ......................67
116588 ......................89 160030 ......................45 32069 ........................51 684640 ......................67
90 RL4000, TML-4000 Part No. 116693

March 2012
Part Number Index (continued)
Part Number Page Part Number Page Part Number Page Part Number Page
686220 ......................67, 71 839034 ......................51 866120 ......................49 995300 ......................67, 71

6888 ..........................79, 81 839049 ......................55 866126 ......................55 995310 ......................43
69209 ........................47 839103 ......................51, 53 866127 ......................55 995320 ......................37
69800 ........................37 839107 ......................53 866128 ......................55 995380 ......................49
69813 ........................37 839109 ......................49 866129 ......................55 995490 ......................45
69814 ........................37 839110 ......................49 866394 ......................49, 51 995810 ......................37, 39
69815 ........................37 839119 ......................53 866825 ......................51 995970 ......................83, 85
69819 ........................77 839134 ......................51 87722 ........................77 996030 ......................43
709034 ......................83 839149 ......................53 890785 ......................39 996340 ......................65, 69
709133 ......................73 839151 ......................51 890795 ......................39, 53 996920 ......................69
709146 ......................87 839154 ......................51 891520 ......................39 C116810 ....................75
72009 ........................11, 15, 23, 27 839157 ......................49, 53 891550 ......................39 C2450108 ..................83
72018 ........................11 839171 ......................53 891560 ......................39 C41100720 ................83
720495 ......................81 839190 ......................51 89163 ........................43 C41101100 ................87
72077 ........................23, 25, 27, 29 839200 ......................53 894230 ......................89 C41135000 ................77
72086 ........................11, 13, 15, 17, 839209 ......................51 897110 ......................51 C42200220 ................39
23, 25, 27, 29 839244 ......................51 89761 ........................57 C48300108 ................73
72343 ........................59 839246 ......................51 89764 ........................57 C51600200 ................35
72348 ........................57 840221 ......................35 898590 ......................39, 53, 89 C51600600 ................35
72871 ........................11, 23 840222 ......................35, 37 930950 ......................35 C51600800 ................49, 77
732205PP ..................49 840376 ......................41 94889 ........................57 C51601442 ................49, 77
740050-2 ...................47 840394 ......................35 96472 ........................11, 13, 23, 25 C51601444 ................65, 69
740455 ......................89 840395 ......................35 97426 ........................59 C51601462 ................35
740620 ......................39 841200 ......................43 97427 ........................57 C51601570 ................77
740920 ......................49 841430 ......................35, 37 97428 ........................59 C54100200 ................35
741140 ......................53 841473 ......................35 97461 ........................57 C54200200 ................77
7571 ..........................47 84812 ........................57 97473 ........................59 C54200700 ................77
7584 ..........................47 84813 ........................57 97483 ........................57 C54200800 ................35
7590 ..........................47 84814 ........................57 97518 ........................19, 21 C54201300 ................35
7591 ..........................47 84815 ........................57 97602 ........................11, 13, 15, 17 C54300200 ................35
7604 ..........................41 84860 ........................57 97635 ........................19 C54300400 ................35
77172 ........................11, 13, 23, 25 85069 ........................57 97666 ........................11, 13 C61100200 ................47
77183 ........................11, 13, 23, 25 85071 ........................57 97675 ........................11, 13, 15, 17 C61100201 ................47
78390 ........................43 85087 ........................59 981120 ......................6162, 89 C61300402 ................35
790710 ......................37 85089 ........................59 981200 ......................81 C61300405 ................35
792750 ......................39 85124 ........................57 981450 ......................6162 C61300500 ................35
80000 ........................37 85127 ........................59 981640 ......................83 C61300501 ................35
800004 ......................73 85130 ........................59 981660 ......................37 C61300502 ................35
800006 ......................67, 71 851310 ......................35 990150 ......................35 C61400100 ................35
80003 ........................37 85140 ........................57 990160 ......................35 C82100102 ................41
80103 ........................85 85143 ........................59 990170 ......................89 C90200400 ................39
80203 ........................37 85155 ........................39 990200 ......................35, 43, 49, 79, 81 CR21A000 .................39
80323 ........................37 851691 ......................11, 13, 15, 17, 990210 ......................37, 43, 49, 61 CR51A102 .................35
80379 ........................49, 6162 23, 25, 27, 29 62, 77 CR59B035 .................39
80409 ........................81 851692 ......................11, 13, 15, 17, 990230 ......................79, 81 CR61C010 .................77
80466 ........................81 23, 25, 27, 29 990270 ......................57, 6162, 79, 81 CR61C018 .................77
82472 ........................23, 25, 27, 29 851693 ......................11, 13, 15, 17, 990415 ......................49, 57, 6162 CR61C020 .................77
82481 ........................27, 29 23, 25, 27, 29 990460 ......................6162 CR61C030 .................77
82487 ........................23, 25, 27, 29 851694 ......................11, 13, 15, 17, 990470 ......................6162, 89 CR64C010 .................79, 81
82961 ........................23, 27 23, 25, 27, 29 990610 ......................77 CR82A150 .................87
832128 ......................51 851820 ......................35 990650 ......................37, 75, 77 CR82A160 .................87
833524 ......................83 85206 ........................6162 990660 ......................37 CR82C000 .................35
833543 ......................83 85207 ........................62 990670 ......................65, 69 CS61A053 .................77
833547 ......................83 853289 ......................13 990675 ......................83 CS61C060 .................77
833563 ......................83 853294 ......................13 990810 ......................83 CS62A011 .................35
833564 ......................83 865055 ......................51 990820 ......................35 CS62C012 .................35
833565 ......................83 865079 ......................51 990880 ......................79 CS63C080 .................35
833566 ......................83 865085 ......................49 991650 ......................37, 43, 49, 57, CS82A020 .................35
833567 ......................83 865086 ......................49 6162, 77, 83, 85 CU61A025 .................75
833568 ......................83 865100 ......................53 991761 ......................6162, 89 CU61A035 .................75
833569 ......................83 865260 ......................49 991945 ......................81 CU61A090 .................77
833570 ......................83 865261 ......................49 992670 ......................77 CU63B054 .................35
833571 ......................83 865263 ......................49 992760 ......................75 R660010 ....................67, 71
833573 ......................83 865276 ......................51 993180 ......................35, 79, 81 R661490 ....................67, 71
833574 ......................83 865307 ......................49 993310 ......................65, 69 R890065 ....................39
833577 ......................83 865435 ......................51 993711 ......................87 R980245 ....................87
833578 ......................83 866030 ......................53 993835 ......................43 R980300 ....................87
833581 ......................83 866040 ......................53 993860 ......................35 R981095 ....................57
833582 ......................83 866044 ......................53 993890 ......................43 T106193 ....................67, 71
834211 ......................35 866050 ......................53 994200 ......................43, 87 T108021 ....................21
834228 ......................41 866068 ......................59 994380 ......................73 T108022 ....................21
834250 ......................41 866081 ......................51 994420 ......................71 T108023 ....................33
836853 ......................6162 866090 ......................51 994600 ......................87 T108024 ....................33
836856 ......................6162 866101 ......................51 994630 ......................43 T109127 ....................43
839011 ......................51 866110 ......................49 994830 ......................49 T109129 ....................43
839027 ......................51 866113 ......................49 995110 ......................49 T109325 ....................73
Part No. 116693 RL4000, TML-4000 91

March 2012
Part Number Index (continued)
Part Number Page
T109757 ....................65
T110632 ....................43
T111700 ....................6162
T113641 ....................67
T113642 ....................67
T113644 ....................67, 71
92 RL4000, TML-4000 Part No. 116693

March 2012
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
CABLE SET,BATTERY,24" RED&BLK.....73 DECAL KIT,SYMBOL,COMPLETE.......27, 29,
A CABLE, POWER, 10/4 48".....73 31, 33
CABLE,3/64"X1/16",BOOM PIN.....35 DECAL KIT,WORD,COMPLETE.....15, 17, 19,
AIR BREATHER PRE-CLEA.....89
CABLE,EXT,LOWER, 3/16 X 132 IN.....75 21
AIR CLEANER BRACKET, D-1105.....55
CABLE,EXT,UPPER, 3/16 X 228 IN.....75 DECAL, AL/RL CONTROL BOX DC.....13
AIR FILTER,ASSEMBLY.....59
CABLE,TOWER TILT,.25 IN RL4.....35 DECAL, LABEL, GROUNDING LUG.....15, 17,
ALTERNATOR,15A,PERKINS 103.10.....59
CAP, OIL FILLER.....57 27, 29
ALTERNATOR,KUBOTA*.....51
CAP,FUEL,RL4000.....39 DECAL, LABEL, RAISE/LOWER SYMB.....23,
AS-BRACKET,CS,OUTRIGGER MNT.....37
CAP,RADIATOR,KUBOTA A65 KIT.....49 27
AS-BRACKET,RS,OUTRIGGER MNT.....37
CAP,RADIATOR,KUBOTA D905.....49 DECAL, MAST STOW INSTRUCTIONS.....11,
AS-HALF CROSSARM.....81
CAP-RADIATOR,PERKINS (103.10).....59 15
AS-RING HITCH FOR ADJ HT.....43
CAPACITOR 24uF MH 60H.....45 DECAL,AL/RL,CONTROL BOX,AC.....13
AS-RING HITCH MOUNT.....43
CAPACITOR, 8KW GENERATOR,5420......61 DECAL,BODILY INJURY SYMBOL.....31
AS:ENGINE RISER 3.25 HIGH.....49
62 DECAL,BURN HAZARD SYMBOL.......23, 25,
AXLE ASSY,2200#,STRAIGHT.....41
CAPACITOR,45 MF***OVAL.....62 27, 29, 31
AXLE SEAL,2000# AXLE,DL220.....41
CAPACITOR,50HZ MH,26MF(BALLAST.....45 DECAL,BURN HAZARD,SYMB......23, 25, 27,
AY,DSL FUEL/WATER SEPARATOR.....89
CAPACITOR-ROUND.....6162 29
CASTING,FIXTURE QUICK CONNECT.....83 DECAL,CAUTION TIGHTEN.....19
B CHAIN,SAFETY,3000#,3/8 X 30 IN.....35 DECAL,COLLISION HAZARD SYMBOL.....23,
BALL, 2" ZINC.....43 CLAMP 7/16 TO 25/32.....39 25, 27
BALLAST ASSY,50HZ,MH,1000W.....45 CLAMP,CAPACITOR.....6162 DECAL,CONTROL BOX AC CONSOL.......11,
BALLAST ASSY,60HZ,MH,1KW,120V.....45 CLAMP,HOSE.....49, 51 23, 25
BALLAST MH 50HZ 120V/.....45 CLAMP,HOSE,1.00.....59 DECAL,CONTROL BOX DC CONSOL.......11,
BALLAST/CAP MH60Hz120.....45 CLAMP,HOSE,KUBOTA WG750.....51 23, 25
BASE,BOOM/TOWER RL4.....35 CLAMP,LENS (C41100720).....83 DECAL,COSMETIC TEREX,AL4L........13, 17,
BASE,CONTROL BOX,AL4 CONS.....65 CLEVIS PIN 1/2X1.5 SS.....75, 77 25, 29
BASE,TRAILER RL4.....35 CLEVIS PIN,4.6X60MM.....85 DECAL,COSMETIC, GENIE LOGO.....13, 17,
BATTERY HOLD DOWN ROD.....35 CLEVIS,CYLINDER END.....37 25, 29
BATTERY,12V,500CCA.....35 CLIP,HITCH PIN.....35 DECAL,COSMETIC, RL-4000.....13, 17, 25, 29
BATTERY,12V,700CCA.....35 COIL CORD ASY W/JUN BOX,DEUTZ.....73 DECAL,COSMETIC,GENIE TML4000........11,
BEARING, MARATHON 20K GEN.....6162 COIL CORD,DEUTSCH PLUG AL4-RL4.....73 15, 23, 27
BEARING, ODE.....6162 CONN,STRAIN RELIEF,1/2 NPT.....83 DECAL,COSMETIC,RL4000.....11, 15, 23, 27
BEARING,ALXL,840377,841050.....41 CONNECTOR 12P FEMALE.....67, 71 DECAL,COSMETIC,TEREX,4X40-R.....15, 27
BELT-FAN, PERKINS (103.10).....57 CONNECTOR 2 SCREW 1.25T-B.....67, 71 DECAL,DANGER,BATTERY SAFETY***....15,
BKT,FILTER MNT,PERKINS 403D-11G.....59 CONNECTOR 2 SCREW 3/4.....67, 71 17
BODY,AIR CLEANER,KUBOTA.....55 CONNECTOR 3P FEMALE RECEPTACLE...73 DECAL,DANGER,BODILY INJURY HAZ.....21
BOLT 3/4 -10X 5 Z G5.....35 CONNECTOR 5P MALE RECEPTACLE.....45 DECAL,DANGER,BURN HAZARD.....21
BOLT,AXLE, 9/16-18 X 3".....35 CONNECTOR,7-POLE,TLITE,RND PIN.....73 DECAL,DANGER,ELEC HAZARD,READ.....19
BOLT,TEE 1/2-20 X 4.5.....77 CONNECTOR,BLADE,POS,TAILT, 7P.....73 D E C A L , DA N G E R , E L E C T RO C U T I O N
BOOM,2" SECTION.....77 CONNECTOR,PIGTAIL,DEUTSCH.....67, 71 HZD.....11, 13, 15, 17
BOOM,3" SECTION.....77 CONNECTOR,TAIL LIGHT,6 POLE.....73 DECAL,DANGER,GENERAL SAFETY.....11
BOOM,4" SECTION.....77 CONNECTOR,TAILLIGHT,4 PIN.....73 DECAL,DANGER,HAZARD VOLTAGE.......11,
BOX,JUNC,LIGHT TWR,4 CONN.....73 CORD SET MALE 5FT. 3P.....83, 85 13, 15, 17, 21
BRACKET GENIE FXTRYA.....81 COSMETIC,TEREX LOGO-LG.....11, 23, 25 DECAL,DANGER,NO SMOKING....11, 13, 15,
BRACKET TIRE MOUNT SPARE.....87 COTTER PIN 1/8X1 SSBIN STOCK.....37, 75, 17
BRACKET, SOCKET MOUNT.....85 77 DECAL,DANGER-BURN/CO HAZARD......15,
BRACKET,GENERATOR MOUNT.....6162 COUPLER,BALL,2" CLASS II.....43 17
BRAKE DISK,.5 BORE,K-1550.....47 COVER,AIR CLEANER,KUBOTA.....55 DECAL,INSTRUCTION-SETUP.....11
BREAKER 1P 15A 277VA.....71 COVER,COIL CORD.....77 DECAL,KUBOTA ENGINE SPECS.....15, 17
BREAKER MINI 1P 20AW/.....71 COVER,GLASS/LENS RETAINER CLIP.....85 DECAL,LABEL,ARROW.....23, 25, 27, 29
BREAKER,15A,120VAC 1P,CSA.....67 COVER,JUNC BOX W/GSKT, 2 GANG.....73 DECAL,LABEL,BURN/CO2 HAZARD.....27, 29
BREAKER,20A MINI,120VAC 1P,CSA.....67 CROSSARM, RECT FIXTURE TOWER.....79 DECAL,LABEL,DIESEL FUEL...11, 13, 15, 17,
BREAKER,30A 250VAC 2P,CSA.....67, 71 CROSSHEAD,RL4.....79, 81 23, 25, 27, 29
BRKT,E-BOX HANGER,SHORT.....65 DECAL,LABEL,LIFTING EYE....11, 13, 15, 17,
BRKT,SOCKET MOGUL FO.....83 D 23, 25, 27, 29
BRKT,TRUNION.....83 DECAL,LABEL,NO SMOKING,SYMB...23, 25,
DEC KIT,RL4,SYM,FROM SN 1789.....25
BUMPER,RUBBER-1 X 1.25.....51 27, 29
DEC KIT,RL4,WRD,FROM SN 1789.....13
BUSHING, .875 X.507 X 2.04.....37 DECAL,LABEL,POWER OUTLET,120V.....11,
DEC KIT,TML4,SYM,FROM SN 1789.....25
BUSHING, 630DX.328ID .375T.....51 23
DEC KIT,TML4,SYM,TO SN 1788.....23
BUSHING, OUTRIGGER, MAIN.....37 DECAL,LABEL,TRANSPORT TIEDOWN*..11,
DEC KIT,TML4,WRD,FROM SN 1789.....13
BUSHING, SMALL PINION, FULTON.....47 13, 15, 17, 23, 25, 27, 29
DEC KIT,TML4,WRD,TO SN 1788.....11
DECAL,LABEL-CRUSH HAZ,TOWER....27, 29
DECAL - 4 (10/CARD BRADY...11, 13, 15, 17,
DECAL,LABEL-ELEC HAZ VOLTAGE.....31
C 23, 25, 27, 29
DECAL,LABEL-ELEC HAZ,DISTANCE......23,
CABLE GUARD FOR 7P CONN(663400.....73 DECAL KIT,RL4,SYM,TO SN 1788.....23
25, 27, 29
CABLE HARDWARE FULTON WINCH.....47 DECAL KIT,RL4,WRD,TO SN 1788.....11
DECAL,LABEL-ELEC HAZ,SERV MAN.....23,
CABLE KEEP.KIT (BRACKET TYPE)*.....47 25, 27, 29, 33
Part No. 116693 RL4000, TML-4000 93

March 2012
Part Description Index (continued)
DECAL,NOTICE,LAMP DISPOSAL.....19, 21 FILTER,30 MICRON FUEL-WATER.....89 GROUND CLAMP 3/4 MW 2.....87

DECAL,NOTICE,RAISE/LWR WINCH.....11 FILTER,FUEL,KUBOTA.....53 GUARD,FAN,KUBOTA.....49
DECAL,OPERATING INSTRUCTIONS......11, FILTER,FUEL,PERKINS.....57
13 FILTER,IN-LINE,FUEL,5/16".....39 H
DECAL,PERKINS ENGINE SPECS.....15, 17 FILTER,OIL,KUBOTA.....53
HAMMERBLOW SPINDLE NUT,AXLE.....41
DECAL,SYMBOL-BATTERY SAFETY.....27, 29 FITTING,PICKUP & RETURN.....39
HANDLE FOR 1500# WINC.....47
DECAL,SYMBOL-READ THE MANUAL.....23, FITTING,STRAIGHT ADAPTER.....39
HANDLE, ADJUSTMENT.....85
25, 27, 29 FIXTURE ASSEMBLY 1000W RECT.....85
HEATER, TOPLOAD FUEL, 100W/12V.....89
DECAL,TIGHTEN FIXTURES SYMBOL.....31 FIXTURE HOUSING BASE, 1KW RECT.....85
HITCH 24 HEIGHT.....43
DECAL,TIP HAZARD SYMBOL.....23, 25 FIXTURE LIGHT MH BLACK COATED.....83
HITCH PINTLE RING 3 I.....43
DECAL,TIRE SPECIFICATION.......11, 13, 15, FIXTURE RECT TML 1000W.....85
HITCH RING,COMBO,16"LENGTH.....43
17 FORMING, LIGHT PITCH ADJ......81
HITCH, ADJ HEIGHT BOLT ON.....43
DECAL,TOW SPEED SYMBOL.....23, 25 FP-BALLAST BOX BOTTOM.....45
HITCH,2.5"RING,6 TON.....43
DECAL,WARN,CRUSH HAZARD HAND....11, FP-BALLAST BOX FRONT.....45
HITCH,3"RING,6TON.....43
13, 15, 17 FP-BALLAST BOX REAR.....45
HITCH,RING,BOLT-ON 2.5" ID.....43
DECAL,WARN,EXPLSION/BURN HAZ......11, FP-BALLAST BOX TOP.....45
HOLDER SPRING ACTION5.....87
13, 15, 17 FP-BATTERY HOLD-DOWN ROD.....35
HOSE FITTING PIPE/BAR.....39, 53, 89
DECAL,WARN,PROTECTIVE BARRIER.....19 FP-BATTERY HOLDOWN ANGLE.....35
HOSE FITTING PIPE/BARB 1/8MX.....39
DECAL,WARN,READ MANUAL.....11, 13 FP-BRACKET,E-BOX HANGER.....69
HOSE, AIR CLEANER, KUBOTA D1105.....55
DECAL,WARNING BURN HAZ......11, 13, 15, FP-CONTROL BOX REC BACK.....69
HOSE, FUEL FILTER -INJ., 403D.....57
17, 19 FP-CONTROL BOX REC BOTTOM.....69
HOSE, WATER PUMP (PERKINS 404).....57
DECAL,WARNING COLLISION HAZ.....11, 13 FP-CONTROL BOX REC FRONT.....69
HOSE,FUEL LEAK-OFF,403D-11G.....57
DECAL,WARNING TIP-OVER HAZ.....11, 13 FP-CONTROL BOX,BODY 50HZ.....69
HOSE,FUEL,1/8"ID.....39
DECAL,WARNING TOW SPEED.....11, 13 FP-CONTROL BOX,FRONT 50HZ.....69
HOSE,FUEL,5/16"ID.....39, 53
DECAL,WARNING,ALL OUTRIGGER.....35 FP-CONTROL BOX,REAR 50HZ.....69
HOSE,OIL,3/8 0250PS1.....51
DECAL,WARNING,BODILY INJ HAZ.....33 FP-CONTROL BOX,TOP.....65, 69
HOSE,RADIATOR,LOWER,KUBOTA.....49
DECAL,WARNING,BURN HAZARD.....33 FP-ENG MNT RT FOOT CS PERK T4.....57
HOSE,RADIATOR,PERKINS,TML.....59
DECAL,WARNING,CRUSH HZD,TOWER...15, FP-ENG MNT RT FOOT RS PERK T4.....57
HOSE,RADIATOR,UPPER PRKNS,TML.....59
17 FP-GEN MNT BAR,MAR SM HOLES.....6162
HOURMETER,DIGITAL,RECTANGULAR...67,
DECAL,WARNING,CRUSHING......11, 13, 15, FP-GEN MOUNT BAR RL PERK T4.....6162
71
17, 23, 25, 27, 29 FP-STRIKER PLATE,TML CS.....37
HOUSING,FLYWHEEL,403C-11.....59
DECAL,WARNING,CRUSHING HAZARD...23, FP-STRIKER PLATE,TML RS.....37
HOUSING,OUTRIGGER RL4.....35
25, 27, 29 FRAME SPACER,K-1550.....47
HUB SPACER.....6162
DECAL,WARNING,EXPLOSION,ETHER....11, FUEL FILTER ASSEMBLY.....57
13, 15, 17 FUEL INJECTOR.....57
DECAL,WARNING-TOW/TRANS HAZARD..11 FUEL TANK ASSY,PLASTIC,30G,RL4.....39 I
DECAL- 1 (10/CARD BRADY....11, 13, 15, 17, FUEL TANK SUPPORTBRKT. RL4-B.....39 IGNITION SWITCH,LEVER OPR.....67, 71
23, 25, 27, 29 FUSE HOLDER,ATC BLADE,#16.....89 ISOLATOR, ENGINE MOUNT.....49, 6162
DECAL- 2 (10/CARD BRADY....11, 13, 15, 17, FUSE,ATC BLADE,10A.....89 ISOLATOR,ENGINE,390LB.....49
23, 25, 27, 29 ISOLATOR,ENGINE,70D.....57
DECAL- 3 (10/CARD BRADY....11, 13, 15, 17, G
23, 25, 27, 29
DECAL- SYMBOL FOR GROUND.....35
GASKET (52532) OIL DRAIN, D905.....51 J
GASKET, FUEL HEATER.....89 JACK BRACKET,WELD ON SWIVEL.....35
DECAL- WARNING ALLJAC.....35
GASKET, HOUSING REFLECTOR BASE.....83 JACK,MECHANICAL,3000LB.....35, 37
DIODE,MARATHON.....6162
GASKET,EXH FLANGE-PERKINS54555.....59 JUMPER-GLOW PLUG.....53
DIPSTICK TUBE,PERKINS(403C-11).....57
GASKET,EXHAUST MANIFOLD,D905.....51
DIPSTICK,OIL,KUBOTA.....51
GASKET,FUEL FILTER.....89
DIPSTICK,STRAIGHT SHORT.....57
GASKET,HOUSING BASE, TOPFRAME.....85
K
DRIVE DISC(C-107).....6162 KIT,HUBS,BRINGS&SEALS,116949.....41
GASKET,INJECTION PUMP.....53
GASKET,LIGHT SOCKET.....85 KIT,U-BOLT,PLATE,&NUTS,116949.....35
E GASKET,MUFFLER,KUBOTA D905/11.....51 KUBOTA 01123-50820 BOLT.....51, 53
E CLIP,.875 IN.SL LEG.....37 GASKET,RECTANGULAR GLASS/LENS.....85 KUBOTA 15111-72200 WASHER.....49
EA-WIRE HARNESS,PERKINS,DC.....73 GASKET,SOLENOID,KUBOTA.....53 KUBOTA 15263-12370BAND PIPE.....55
ELEMENT,AIR CLEANER,KUBOTA.....55 GASKET,SOLENOID,PERKINS 72350.....57 KUBOTA 15263-12370BOLT.....49
ELEMENT,FUEL FILTER,KUBOTA.....53 GASKET,STRAIN RELIEF,1/2.....83 KUBOTA 15263-12370SNAP PIN.....49
ENG FOOT/RAD SUPPORT, ROADSIDE.....49 GASKET,WATER COLLECTOR.....89 KUBOTA 16221-73270GASKET.....51
ENGINE ACCESSORY TEMP SENDER.....53 GASKET,WATER PUMP, 403C-11.....57 KUBOTA 16259-73430.....51
ENGINE FOOT/RAD SUPPORT,CURBSD....49 GASKET-EXHAUST MANIFOLD/PERKIN.....59 KUBOTA 66711-54520COV.....51
ENGINE RISER,2/75"H,FOR 1/2BLT.....49 GASKET-OIL PAN,PERKINS 103.10.....57 KUBOTA BELT COVER.....51
ENGINE,KUBOTA,D1105 PAK.....49 GENERATOR,6.5KW,220V,50HZ,MAR......61 KUBOTA CUSHION.....49
62 KUBOTA DYNAMO STAY.....51
GENERATOR,6KVA,240VAC,60HZ.....6162 KUBOTA EXHAUST MANIFOLD.....51
F GENERATOR,8KW,240V,60HZ,MAR.....6162 KUBOTA FLANGE BOLT.....51
FAN.....57 KUBOTA FUEL FILTER HOLDER.....53
GLASS LENS.....85
FAN PULLEY.....57 KUBOTA GLOW PLUG.....53
GLASS/LENS,RECTANGULAR PSI.....85
FAN,PUSHER,KUBOTA 15263-12370.....51 KUBOTA HEAD COVER GASKET.....51
GLOW PLUG, 403C-11.....57
FIBERGLASS PAD,RECT LAMP FIXT.....85 KUBOTA HOSE,D905.....49
GREASE CAP, AXLE, 3000LB.....41
FILM,POLY,CLEAR,4.5 X 8.75.....11, 13, 23, 25 KUBOTA HOSE,D905, D1105.....51
GRIP,HUBBLE 07401010.....73
FILTER, OIL-PERKINS (103-10)**.....57 KUBOTA INJECTOR PUMP, V1105.....53
GROMMET ASSEMBLY.....85
94 RL4000, TML-4000 Part No. 116693

March 2012
KUBOTA NOZZLE HOLDER ASSY......53 O SCREW 1/2-13NCX4-1/2H.....37

KUBOTA NUT.....51 SCREW 1/2-13NCX5-1/2H.....87
O-RING.....6162
KUBOTA O-RING.....51 SCREW 1/2-13X 1 Z G5.....77
O-RING, LIFT PUMP,(PERKINS 404.....57
KUBOTA OIL FILLER PLUG,V1305.....51 SCREW 1/4-20NCX5/8 HW.....37, 39
OUTRIGGER LEG GALV.OL.....35
KUBOTA OVER FLOW PIPE.....53 SCREW 3/8-16X3/4 S/S HEX.....81
KUBOTA OVERFLOW PIPE.....49, 53 SCREW FLANGE 1/2 -13X.....35
KUBOTA WATER PIPE.....49, 51 P SCREW FLANGE 1/4 -20X.....49, 77
KUBOTA WATER PIPE 16241-73350.....51 PANEL,CNTL BOX FACE,CSA.....65 SCREW FLANGE 3/8X 3/4.....77
PANEL,FRONT,CTRL BOX (186540).....65 SCREW,FLANGE,1/4-20X1/2" PATCH.......65,
L PANEL,REAR,CTRL BOX (186540).....65 69
PERKINS 135326205AIR.....59 SCREW,HH SLOT,1/4 X 0.75.....45
LABEL,BLANK,4X5,CHROME POLY***.....11,
PIGTAIL,FUEL SOLENOID,KUBOTA.....73 SCREW,HH SLOT,8-32X1.....83
13, 23, 25
PIN,0.75 X 7' ZINC.....35 SCREW,HHC,1/2-13 X 1.25.....83
LABEL,TRAVEL LOCK.....15, 17
PIN,LYNCH.....43 SCREW,HHC,1/2-13 X 1.5.....83
LAMP BRACE, RECT HOUSING.....85
PINCOTTER 0.125 1.750.....41 SCREW,HHC,1/2-13 X 2 G.....35
LAMP MH 1000W BT37HOR.....85
PINION GEAR AND DISC K-1550.....47 SCREW,HHC,1/2-13 X 3.5 GR8.....57, 6162,
LAMP MH 1000W M1000/U SYL.....83
PINION SHAFT.....47 79, 81
LATCH HEAVY DUTYSPRING.....35
PIPE FITTING STR ELBO.....39 SCREW,HHC,1/2-13 X 4 G.....43
LENS GASKET FOR LIGHT FIXTURE.....83
PIPE PLUG 1/4 GALV.....89 SCREW,HHC,1/2-13 X 4.5,GRD.8.....43
LENS W/GASKET (C41100720).....83
PIPE,INJECTOR 1, 403C-11.....57 SCREW,HHC,1/2-13 X 5.5,GRD.8.....43
LENS,LIGHT (57449).....85
PIPE,INJECTOR 1,D905,D1105.....53 SCREW,HHC,1/2-13 X 6.....43
LIGHT DOME 12V W/SWITCRL4.....87
PIPE,INJECTOR 2, 403C-11.....57 SCREW,HHC,1/2-13 X 6 GR5 ZP.....43
LIGHT FIXTURE,MH,AL4,RL4,AL5.....83
PIPE,INJECTOR 2,D905,D1105.....53 SCREW,HHC,1/2-13 X 6.5.....49
LIGHT INDICATOR 12VRED.....67, 71
PIPE,INJECTOR 3, 403C-11.....57 SCREW,HHC,1/2-13X4,GR8.....6162
LIGHT SOCKET,PSI RECT 5 KV.....85
PIPE,INJECTOR 3,D905,D1105.....53 SCREW,HHC,1/2-13X7 GR5 YEL.....49
LOCKNUT,CONDUIT,1/2 CSA APPVD.....83
PLATE,SIDE,COMBO HITCH,BOLT-ON.....43 SCREW,HHC,1/4-20 X 1.....79, 81
PLUG,HEX SOCKET,3/8 MPT.....39 SCREW,HHC,3/8-16 X 1.25.....6162, 89
M PLUG,OIL DRAIN Z482-E***.....51 SCREW,HHC,3/8-16 X 1.5.....6162
MA-CHAIN SAFETY 3000LB.....35 PLUG,OIL DRAIN,PERKINS 403D-11G.....57 SCREW,HHC,3/8-16 X 3.75.....35
MA-CHAIN SAFETY 3000LB 3/8X30".....35 PULLEY,CRANK, 403C-11.....57 SCREW,HHC,3/8-16 X 5.5 GRD 8.....47
MA-GROUND ROD LT.TWR.....87 PULLEY,FAN,KUBOTA, D-905,GS68.....51 SCREW,HHC,3/8-16 X 6.....47
MA-TOWER ASSY W/CABLES,RL4.....75 PULLEY,STEEL,3".....35 SCREW,HHC,5/16-18 X 6.....81
MANIFOLD,EXHAUST.....59 PUMP,FUEL, 12VDC.....39 SCREW,HHC,5/16-18X.75,GR8,Y.....6162
MARATHON SUPPRESSOR/VARISTOR....61 PUMP,LIFT(FUEL) PERKINS(54555).....57 SCREW,HHC,5/8-11 X 2.5.....37, 43
62 PUMP,PRIMER,PERKINS***.....39 SCREW,HHC,5/8-11X4.50,GR8,Y.....43
MOUNT FRONT TIRE-SPAR.....87 PUMP,WATER.....57 SCREW,HHC,M10X1.25 X 35MM GR 8.....49
MUFFLER BRACE.....49 SCREW,HHC,M12X1.25X30MM,GR8.8.....57
MUFFLER,CATALYTIC,PERKINS 403C.....59 SCREW,M8 X 35MM.....51
R SCREW,PHILLIPS,PHM,8-32 X .5.....67
MUFFLER,KUBOTA.....51
RACE, INNER.....41 SCREW,PHM,10-16 X 3/4.....65, 69
RACE, OUTER.....41 SCREW,PHM,10-24 X 5/8.....83
N RADIATOR, KUBOTA, D905 & D1105.....49 SCREW,PHM,6-32 X .25.....67, 71
NUT FLANGE 3/8 -16.....35 RADIATOR,PERKINS,TML.....59 SCREW,PHM,8-32X3/8.....83
NUT CLIP 1/4 -20X3/4.....49, 77 RATCHET GEAR,K-1550 1/2" I.D......47 SCREW,RH,6-32 X 5/8.....73
NUT HEX 5/8-11NCGRADE2 ZP.....43 RATCHET KIT (K-1500,K-1550)**.....47 SCREW,RHM,6-32X5/8.....83
NUT LOCK NYLON INSERT.....81 RECEP 30A 20V 3POLE.....67 SEAL, OIL FILLER CAP.....57
NUT LOCK NYLON INSERT 3/8.....89 RECEPTACLE 20A 120V DUPLEX GFI.....67 SENSOR,WATER TEMPERATURE.....59
NUT, LOCK, NYL 10-24NC 18-8 SS.....87 Ref, GENERATOR.....55 SERIAL # LABEL,SCISSORS*****.......11, 13,
NUT,AXLE SPRING 2000NO.....35 Ref, GENERATOR FASTENERS.....55 23, 25
NUT,CLIP,3/8-16X.75.....35 REFLECTOR & LENS ASSY STD FIX.....83 SHACKLE,AXLE,4-5/8" LONG.....35
NUT,EXHAUST MANIFOLD.....51 REFLECTOR (C41100720).....83 SHAFT,PINION.....47
NUT,HEX,1-8.....43 REFLECTOR BASE.....85 SLEEVE,CABLE,1/16".....35
NUT,HEX,JAM,1/2-13.....47 REFLECTOR LAMP SIDE.....85 SLEEVE,WIRE,FIBERGLASS.....83
NUT,LOCK,3/8-16.....47 REFLECTOR SIDE.....85 SLIDE BLOCK,TOWER GD 1147086.....77
NUT,LOCKING-LRG.FLANGE,3/8-16.....77 REGULATOR,12V-PERKINS 103.10.....59 SNAP RING,JACK (841430).....35, 37
NUT,LP NYLOCK,5/8-11.....37 RELAY 12V DC 30A NO OR.....67, 71 SOCKET BASE-MOGUL.....83
NUT,NYLOCK,1/2-13.....37, 47, 6162, 77, 87 RETAINER CLIP,GLASS/LENS.....85 SOLENOID,FUEL,2-WIRE KUBOTA.....53
NUT,NYLOCK,1/2-13 GR2....35, 43, 49, 79, 81 RETAINING RING.....47 SOLENOID,FUEL,3 WIRE,KUBOTA.....53
NUT,NYLOCK,1/4-20.....79, 81 RING,REINFORCING (C41100720).....83 SOLENOID,SHUT DOWN PERKIN40422.....57
NUT,NYLOCK,1/4-20 GR2.....35 RIVET POP 1/4 X1/2.....77 SPACER, DRUM BOLT, K-1550.....47
NUT,NYLOCK,3/4-10 ZP.....35, 79, 81 RIVET POP 1/8X.390 GR.....83 SPACER, SLEEVE,.63 X .75 X .50.....37
NUT,NYLOCK,5/16-18.....51 RIVET,POP,SS,3/16"X1/2" BLIND.....65, 69 SPACER, STRUT.....37
NUT,NYLOCK,5/8-11.....43 ROLL PIN 1/4 X1-5/8.....37 SPACER,BALLAST,STACKED.....45
NUT,NYLOCK,7/8-9.....77 SPACER,SIDE,COMBO,HTCH,BOLT-ON.....43
NUT,NYLOCK,7/8-9 Z.....35 S SPIDER, MH/HPS.....83
NUT,WHEEL, 1/2 X 20.....41 SPRING, TORSION,.875 ID X .50.....37
SCREW 1/2 -13 X 2.....77
NUTS,EXHAUST.....59 SPRING, LAMP RETAINER.....85
SCREW #10-24NCX1/2RD.....87
NUTSERT,1/4-20.....65, 69 SPRING,COIL,1/2 X 2.25.....37
SCREW 1/2-13 X 1.5 IN.....37
NUTSERT,8-32 (833543).....83 SPRING,KICKOUT,BOOM/TOWER RL.....77
SCREW 1/2-13NCX1-1/2H.....87
Part No. 116693 RL4000, TML-4000 95

March 2012
SPRING,LEAF FOR AXLE, 4 PLY.....35 WATER OUTLET, VERTICAL.....59

STARTER, PERKINS, 403D.....59 WATER PIPE,KUBOTA.....49
STARTER,KUBOTA,D1105/905.....51 WATER PUMP ASSY,KUBOTA.....51
STRUT BAR, OUTRIGGER.....37 WELDMENT, OUTRIGGER HANDLE.....37
STUD,EXHAUST MANIFOLD.....51 WELDMENT, STRUT GUIDE***.....37
STUDS,EXHAUST.....59 WELDMENT,OUTRIGGER CS.....37
SVC KIT,TAILLIGHTS,AL.....73 WELDMENT,OUTRIGGER RS.....37
SWITCH PUSH-BUTTON W/BOOT.....67, 71 WHEEL/TIRE ASSY,13",175/80 LRB.....35, 87
SWITCH,LOW OIL PRESS,KUBOTA.....51 WINCH BRACKET, DRUM BOLT LOCK.....47
SWITCH,OIL PRES,PERK 403D-11G.....57 WINCH PINION PLATE, K-1550.....47
SWIVEL,BOOM RL4.....77 WINCH,HAND,5.1:1,1500LBS.....47
WING NUT, FIXTURE,RL4,AL4,AL5.....79
T WIRE 8 AWM-MTW GREEN.....87
WIRE HARN,AC,60HZ,1-240V&1-GFI.....73
T-HANDLE.....83
WIRE HARN,DC,IN CTRL BOX,2006.....73
TAILPIPE,8K EXHAUST.....51
WIRE HARN,ENG,KUBOTA,DC,2006.....73
TANK,RECOVERY,COOLANT,KUBOTA.....49
WTHRSRIP, 1/4" X 1/2"W.....35
TERM RING,#10 NYL INS 12/1.....73
TERMINAL BLOCK.....6162
TERMINAL RING NYL INS.....87 Y
TERMINAL STRIP,CE.....83 YOKE & BASE PIN ASSEMBLY.....35
THERMOSTAT.....51 YOKE,PSI RECT.LIGHT FIXTURE.....85
THERMOSTAT COVER.....51
THERMOSTAT,PERKINS 403D-11G.....59
TONGUE W/JACKBRKT B-O-H.....35
TOP FRAME,HOUSING BASE.....85
TUBE, SPACER.....81
V
V-BELT,KUBOTA.....51
VALVE COVER BREATHER.....57
VALVE COVER, D905.....51
VALVE,AIR CLEANER,KUBOTA.....55
VALVE,PLASTIC DRAIN.....89
W
WASHER FLAT #10 STAINLESS.....87
WASHER FLAT 1/2ZP...35, 37, 43, 49, 6162,
77
WASHER FLAT 3/8 ZP SAE BIN.....6162, 89
WASHER FLAT 5/8.....43
WASHER LOCK 1/2ZP.......37, 43, 49, 57, 61
62, 77, 83, 85
WASHER LOCK 3/8ZP.....6162, 89
WASHER LOCK 5/16 ZP BIN.....6162
WASHER LOCK 5/8 ZP.....43
WASHER LOCK STAR 1/2E.....83, 85
WASHER,ALXL,840377,841050.....41
WASHER,CLAMP,RUBBER(833543).....83
WASHER,FLAT,.640X1.160X.09.....37
WASHER,FLAT,1.000,HARDENED.....43
WASHER,FLAT,1/2 SS 18-8 BIN.....35
WASHER,FLAT,3/4 ZP.....79, 81
WASHER,FLAT,7/8 Z.....35
WASHER,FLAT,SNUB 1/2X2-3/4 ZN.....49, 57,
6162
WASHER,FLAT,USS,1/2",Y.....43, 87
WASHER,FLAT,USS,1/4"Y.....79, 81
WASHER,FLAT,USS,3/8",Y.....81
WASHER,LOCK,#6 SS.....71
WASHER,LOCK,.375.....81
WASHER,LOCK,M10 ZP.....49
WASHER,LOCK,STAR 3/4 E.....79
WASHER,RUBBER SEAL.....89
WASHER,SHIM,1.50 X .890 X .09.....37
WASHER,UHMW,13/16 IDX3 ODX1/8.....81
WATER COLLECTOR AY.....89
96 RL4000, TML-4000 Part No. 116693

Parts Manual
Part No.
116693
Rev B2
from SN RL409-979
RL4000 from SN TML10-101
TML-4000

(Kubota D1105 E3bg)

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Serial Number Range

RL4000 from SN RL409-979

Part No. 116693

2 RL4000, TML-4000 Part No. 116693

How to Read Your Serial Number

Part No. 116693 RL4000, TML-4000 3

100 Decals 500 Mast Components

200 Chassis Components

4 RL4000, TML-4000 Part No. 116693

Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 116693 RL4000, TML-4000 5

6 RL4000, TML-4000 Part No. 116693

Parts Stocking List

Part No. 116693 RL4000, TML-4000 7

How To Order Parts

8 RL4000, TML-4000 Part No. 116693

Fax Order Form

Part No. 116693 RL4000, TML-4000 9

10 RL4000, TML-4000 Part No. 116693

-- 237627 DECAL KIT,RL4,WRD,TO SN 1788 20 133455 DECAL,DANGER,GENERAL

Part No. 116693 RL4000, TML-4000 11

12 RL4000, TML-4000 Part No. 116693

-- 237629 DEC KIT,RL4,WRD,FROM SN 1789 24 851691 DECAL- 1 (10/CARD BRADY..........1

Part No. 116693 RL4000, TML-4000 13

14 RL4000, TML-4000 Part No. 116693

-- DECAL KIT,WORD,COMPLETE 27 851694 DECAL - 4 (10/CARD BRADY.........1

Part No. 116693 RL4000, TML-4000 15

16 RL4000, TML-4000 Part No. 116693

Item Part No. Description Qty.

Part No. 116693 RL4000, TML-4000 17

18 RL4000, TML-4000 Part No. 116693

Item Part No. Description Qty.

Part No. 116693 RL4000, TML-4000 19

20 RL4000, TML-4000 Part No. 116693

Item Part No. Description Qty.

Part No. 116693 RL4000, TML-4000 21

22 RL4000, TML-4000 Part No. 116693

-- 237628 DECAL KIT,RL4,SYM,TO SN 1788 22 133065 DECAL,LABEL-ELEC

Part No. 116693 RL4000, TML-4000 23

24 RL4000, TML-4000 Part No. 116693

-- 237630 DEC KIT,RL4,SYM,FROM SN 1789 17 116902 DECAL,CONTROL BOX DC

Part No. 116693 RL4000, TML-4000 25

26 RL4000, TML-4000 Part No. 116693

Item Part No. Description Qty.

Part No. 116693 RL4000, TML-4000 27

28 RL4000, TML-4000 Part No. 116693

Item Part No. Description Qty.

Part No. 116693 RL4000, TML-4000 29

30 RL4000, TML-4000 Part No. 116693

Item Part No. Description Qty.

Part No. 116693 RL4000, TML-4000 31

32 RL4000, TML-4000 Part No. 116693

Item Part No. Description Qty.

Part No. 116693 RL4000, TML-4000 33

34 RL4000, TML-4000 Part No. 116693

1 Ref., FUEL TANK 19A 236977 KIT,U-BOLT,PLATE,&NUTS,116949.2

16A 990200 NUT,NYLOCK,1/2-13 GR2..............2 32A CU63B054 CABLE,TOWER TILT,.25 IN RL4.....3

Part No. 116693 RL4000, TML-4000 35

202.1 TML Outriggers

36 RL4000, TML-4000 Part No. 116693

202.1 TML Outriggers

Item Part No. Description Qty.