5/10/2017 H110ES,H115ES,H120ES,H130ES,H140ES,H160ES&H180ESHydraulicHammersHHF00001UP(MACHINE)(SEBP563631)Documentat

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Welcome:k210ag
Product:HAMMER
Model:H130ESHAMMERHHF
Configuration:H110ES,H115ES,H120ES,H130ES,H140ES,H160ES&
H180ESHydraulicHammersHHF00001UP(MACHINE)

SystemsOperation
H110ES,H115ES,H120ES,H130ES,H140ES,H160ESandH180ESHydraulicHammers
MediaNumberUENR047110 PublicationDate01/09/2014 DateUpdated19/12/2016

i04697249

GeneralInformation
SMCS6333

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5/10/2017 H110ES,H115ES,H120ES,H130ES,H140ES,H160ES&H180ESHydraulicHammersHHF00001UP(MACHINE)(SEBP563631)Documentat

Illustration1 g02456799
Hydraulichammer(TypicalExample)

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5/10/2017 H110ES,H115ES,H120ES,H130ES,H140ES,H160ES&H180ESHydraulicHammersHHF00001UP(MACHINE)(SEBP563631)Documentat

Illustration2 g02802336
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5/10/2017 H110ES,H115ES,H120ES,H130ES,H140ES,H160ES&H180ESHydraulicHammersHHF00001UP(MACHINE)(SEBP563631)Documentat

(1)Accumulator

(2)Tierod

(3)Controlvalve

(4)Sealcarrier

(5)FrontHead

(6)Bushingassembly(Lower)

(7)Bushing(Upper)

(8)Thrustring

(9)Cylinder

(10)Piston

(11)Plug(Automaticshutoffpassage)

Illustration3 g02456836
(3)Controlvalve

(12)Pressurecontrolvalve

(13)Checkvalve

(14)Mainspool

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5/10/2017 H110ES,H115ES,H120ES,H130ES,H140ES,H160ES&H180ESHydraulicHammersHHF00001UP(MACHINE)(SEBP563631)Documentat

(15)Largespool

(16)Smallspool

TheHydraulicHammerprovidesenergyforimpactthroughasystemofvalvesinordertobreakmaterials.The
valvescoordinatethemotionofapistonwhichstrikesthetoolbitofthehammerwhichtransfersenergyinorder
tobreakmaterials.

Hydraulicpowerissuppliedbytheauxiliaryhydraulicsystemofthehostmachine.RefertotheServiceManual,
"HydraulicOilFlowTest"fortheoperatingparametersoftheauxiliarycircuit.Theauxiliaryhydraulicsystem
suppliestheflowandthepressuretocontrolvalve(3)ofthehammerthroughtheconnectinglines.

Controlvalve(3)containsthefollowingcomponents:pressurecontrolvalve(12),checkvalve(13),mainspool
(14),largespool(15)andsmallspool(16).Pressurecontrolvalve(12)islocatedbelowthereturnport"OUT"
onthevalvebodyofthehammer.

Pressurecontrolvalve(12)regulatestheoperatingpressureofthehammertoapresetpressure.Pressurecontrol
valve(12)regulatesthechargingcircuitofaccumulator(1)inorderfortheoptimumaccumulatorpressuretobe
attainedbeforethehammerstartsadownstrokeofpiston(10).Oncethecorrectpressureinthehammeris
reached,pressurecontrolvalve(12)willopeninordertoallowfluidatthetopofpiston(10)tobecycledtothe
returnport.Thisactionwillinitiateanupwardstrokeofpiston(10).Theoperatingcyclewillbegin.

Pilotpressureisdirectedtolargespool(15)asthepistonmovesupward.Sincelargespool(15)islargerthan
smallspool(16),hydraulicforcemovesmainspool(14)inordertoredirecttheincomingoilandtheoilfrom
accumulator(1)tothetopofpiston(10).Thespoolmovementwillstarttheimpactstrokeofthehammer.The
positionofmainspool(14)coordinatesthemovementofpiston(10)duringhammeroperation.Thealignmentof
piston(10)ismaintainedbycylinder(9)andsealcarrier(4).

Checkvalve(13)maintainsapressurelevelwithinthehammerinordertokeeptheintermittentstartupsmooth.
Checkvalve(13)reducespressurepulsationsfrompassingintothepressureconnectionofthehammerandfrom
affectingthehostmachine.

Properalignmentofthetoolismaintainedbytheuppertoolbushingandthelowertoolbushing.Proper
alignmentiscriticalinpreventingdamagetothehammer.RefertoServiceManual,"ToolBushing(Lower)"for
informationregardingwearlimits.RefertoServiceManual,"HydraulicHammer"forinformationregarding
wearlimits.Thetoolispositionedwithinthehammerforimpactbythrustring(8)toensurethateachimpactis
properlytimed.

Theautomaticshutoffoperationoccurswhenthetoolbitisnotincontactwiththematerialthatisbeingbroken.
Thisconditionpreventsthetoolfrombeingfullyengagedwiththrustring(8)whichcausespiston(10)tobeina
positionthatislowerthanthestandardposition.Theautomaticshutoffoperationcanbedisabledbyinstallinga
setscrewunderplug(11).

Properstructuralalignmentofthehammerismaintainedbyatensionloadontierods(2).

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