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Article history: Backside ventilation is one of the most common passive cooling methods of PV modules in the built envi-
Received 1 September 2016 ronment, but might be under constraint when integrating PV in the building envelope. To investigate the
Received in revised form 20 February 2017 short and long term effect of backside ventilation on Building Integrated PV (BIPV) performance and lifes-
Accepted 21 February 2017
pan, a comparative BIPV field test is conducted in a real life lab located in the Netherlands. The field test
Available online 11 March 2017
includes 24 modules in 4 segments with different levels of backside ventilation. PV energy output, mod-
ule backside temperature, relative humidity in the air gap, and air velocity in the air gap have been mon-
Keywords:
itored for three years in the period January 2013December 2015. At the end of the monitoring period
Zero energy buildings
Building envelope
Electric Luminescence (EL) images were made and Standard Testing Condition (STC) power was deter-
Building Integrated Photovoltaics mined. The ventilated segments show a similar behaviour (6% difference) in PV energy output, but the
non-ventilated segment shows a strong decrease of 86% in output after three years. A maximum temper-
ature of 72 C is reached in the ventilated segments and a maximum temperature of 83 C in the non-
ventilated segment. Relative humidity (RH) levels reach a maximum of 100% in all segments. Air velocity
in the non-ventilated segment is 1339% of the air velocity in the ventilated segments. STC power deter-
mination and EL imaging show lower peak power and more defects in the non-ventilated modules, and
modules placed at vertical higher positions in the non-ventilated segment have a lower power output of
5060%. The results indicate that, considering the first generation Metal Wrap Through (MWT) modules
investigated, the non-ventilated BIPV modules exposed to the highest temperatures show the lowest
power output, lowest STC power and show the most damaged cells in the EL imaging. Even though PV
module manufacturing shows continuous technological advances, the methodology and results of this
work has added value for the prediction of BIPV operating aspects and lifespan when designing and real-
izing a BIPV installation. Moreover, the BIPV field test presented in this study has been a very illustrative
BIPV demonstration project for manufacturers, installers and designers.
2017 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.solener.2017.02.042
0038-092X/ 2017 Elsevier Ltd. All rights reserved.
390 M.J. Ritzen et al. / Solar Energy 146 (2017) 389400
Nomenclature
One of the solutions to provide the necessary energy in the the thermal building envelope, negatively affecting the natural
building itself is by applying active solar energy-generating devices backside ventilation.
in the form of photovoltaic (PV) modules for electricity. In a PV sys- Backside ventilation is one of the methods to effectively cool PV
tem solar radiation is converted into electricity, which can be used systems (Sadineni et al., 2011; Bloem et al., 2012; Huang, 2011;
in the building itself, stored, or can be fed into the electricity grid. Maturi et al., 2010; Petter Jelle, 2012; Tyagi et al., 2012; Gan,
As the energy received from the sun on the earths surface in one 2009; Wang et al., 2006; Norton et al., 2011; Gan, 2009; Mei
hour is equal to approximately one years energy needs for man- et al., 2009), but this is under constraint when integrating PV in
kind (Mekhilef et al., 2012; Davis et al., 2001), theoretically, it is the building envelope. Decreasing the air gap height has a negative
possible to fulfil our energy needs completely using the sun, even effect on PV performance because the efficiency of PV crystalline
with the current efficiency of PV systems, which ranges between silicon cells drops by approximately 0.5% per C temperature rise
12% and 19%. Moreover, within the EU, approximately 70% of the (Hasan et al., 2010; Quesada et al., 2012). Brinkworth and
electricity consumption could be generated by PV applied on build- Sandberg (2006) showed in a theoretical study that minimum tem-
ings, based on the current PV efficiency (ri et al., 2007; Defaix peratures occurred with a roof-length-to-air-gap-width ratio of
et al., 2012). 20:1, whereas Gan et al. (2009) showed in a theoretical study that
PV systems can be added to a building (Building Added PV - the optimal air gap width for a 35 south-orientated 3-module sys-
BAPV) or can be integrated in the building envelope (Building Inte- tem in the UK was 12.5 cm, with an air velocity of approximately
grated PV BIPV), as illustrated in Fig. 1A and B. BIPV is part of the 0.42 m/s.
building design, possibly replacing conventional building materials Besides lower operational performance, higher temperatures of
such as wall cladding and/or roofing. the PV modules might lead to a shortened lifespan and lack of ven-
Integrating PV modules in the building envelope will lead to tilation might lead to condensation in the building structure. This
aesthetically and socially more acceptable solutions, contributing can particularly become problematic in the case of completely
to large-scale realization of NZEBs. However, BIPV solutions gener- integrated PV without any ventilation at all (Mei et al., 2009).
ally result in a decrease of space between the PV installation and The Temperature Cycling Test 200 (TCT200) and Damp Heat Test
Fig. 1. Examples of two projects with (A) Building Added PV (BAPV) and (B) Building Integrated PV (BIPV) in the Netherlands.
M.J. Ritzen et al. / Solar Energy 146 (2017) 389400 391
(DHT) are the most critical tests for crystalline PV modules tion were not possible before realizing the field test. A comparison
(Kontges et al., 2014; Rosca et al., 2012). Frequent changes in tem- is made between the ventilated and non-ventilated segments cov-
perature in TCT200 are known to wear out the cell interconnec- ering simulated and measured energy performance, PV module
tions (Kontges et al., 2014). DHT indicates the quality of the backside temperature measurements, air velocity measured in
lamination to protect the solar cells from humidity penetration. the airgap, RH levels measured in the airgap, and end of measure-
Humidity penetration causes corrosion (Ndiaye et al., 2013), which ment evaluation of the modules in the BIPV installation. The
causes cell malfunctioning. The DHT proved critical for 2113% of design, realization and monitoring of the system accords with
tested crystalline PV modules in 2009 (Kontges et al., 2014),and the international standard IEC 1829 (Crystalline silicon photo-
is perhaps the most critical for MWT modules (Rosca et al., voltaic (PV) array on-site measurement of IV characteristics)
2012). Up to date, testing mostly takes place in lab facilities over (IEC, 1995) and the international standard IEC 61724 (Photovoltaic
smaller periods of time and degradation due to humidity penetra- system performance monitoring guidelines for measurement,
tion is not well known from operation in outside circumstance data exchange and analysis) (IEC, 1998).
(Koehl et al., 2012).
PV module manufacturers guarantee, in general, a maximum 2.1. Field test description
decrease of 20% of the STC power over 25 years of operation
(Dittmann et al., 2012), up till a temperature of 85 C, above which The experimental BIPV rooftop of the building Bent to the Sun
the warranty is voided (Mei et al., 2009). However, research con- in The District of Tomorrow (TDoT) has been developed as part of
ducted in Switzerland show a decrease of 1075% of the nominal this study. TDoT is located on the European Science and Business
power of the modules after a period of 12 years (Dittmann et al., Park Avantis in Heerlen/Aachen (on the border between the
2012). According to van Kampen, et al., temperature differences Netherlands and Germany). In TDoT four innovative and experi-
between BAPV and BIPV in Europe, based on a maximum ambient mental buildings are being realized with increasing ambitions in
temperature of 40 C, can reach 30 C and can exceed the 85 C the field of energy consumption and generation, material applica-
(van Kampen, 2008). In the Netherlands a non-ventilated BIPV tion and water consumption, including innovative BIPV solutions
installation shows, on average, a 15 C higher temperature (indicated in Figs. 2 and 3).
(Agentschap, 2011). Other research efforts have shown tempera- The location has a moderate sea climate (type Cfb according to
ture difference between BAPV and BIPV of 5 C in the Netherlands the Kppen Climate Classification (Kottek et al., 2006), with rela-
(Sinapsis et al., 2013), and 20 C in Spain, with a lower efficiency of tively mild summers (17.5 C long term average), relatively mild
7.3% (Sanchez-Friera et al., 2010). winters (3.1 C long term average) and annually 773 mm of precip-
The aim of this study is to investigate the short and long term itation (long term average) KNMI, 1981. The long term average
effect of backside ventilation on BIPV performance of MWT annual temperature in Heerlen is 9.9 C (KNMI, 1981). The long
modules. term average annual global horizontal irradiation is 1069 kWh/m2
Similar research and tests have been conducted on a smaller (Commission, 2015) and the location has a long term average of
scale and shorter monitoring periods (Gan, 2009; Gan, 2009; Mei 1480 solar hours yearly (KNMI, 1981). The geographic location is
et al., 2009; Sinapsis et al., 2013; NREL, 2005) and similar sized 50490 47.4800 latitude, 610 2.0600 longitude and 183 m altitude above
arrays have been monitored, but without varying backside ventila- mean sea level. The location is an open site without disturbance
tion levels (Dittmann et al., 2012; IEC, 1998; Pacheco et al., 2012; from building objects creating shadows on the field test. The high-
Bahaj, 2003; De Lillo et al., 2004). Moreover, combinations of Build- way between Heerlen (the Netherlands) and Aachen (Germany) is
ing Integrated PV (BIPV) with other functions in the building envel- southwest of the location.
ope have been studied, but without the variation of ventilation The field test includes 24 PV modules, which are placed in 4
(Chynoweth, 2009; Maturi et al., 2010; Sanjuan et al., 2011; segments of 6 modules each. Each segment has a different level
Fujisawa and Tani, 1997; Ghani et al., 2012; Omer et al., 2003; of ventilation between rooftop and PV modules. Each module con-
Yun et al., 2007; Kaan and Reijenga, 2004). sists of 60 first generation MWT multi crystalline PV cells. MWT
This paper is structured as follows. In Section 2, the field test cells have an increased efficiency due to the electricity transport
and the different methods used to simulate energy performance behind the cell with a conductive back sheet foil, reducing front
and measurements are presented. In Section 3, the results are out- side shadowing, in contrary to cells with the electricity transport
lined and Sections 4 and 5 consist of the discussion and conclusion. on the front with bus bars (Mat Desa et al., 2016; Barbato et al.,
2016). The lack of clearly visible bus bars possibly increases the
aesthetical appearance (Figs. 4 and 5). The MWT modules consist
2. Methodology of 4 mm ESG special front glass, EVA, and a composite film back
side encapsulate (Solar, 2010), which is comparable to other mono
In this study, a 5.6 kWp BIPV rooftop field test is realized in a and multi crystalline PV modules.
real life lab in the Netherlands. The field test includes 4 PV seg- The difference in backside ventilation between the four seg-
ments with different levels of backside ventilation. Each segment ments was realized by installing the mechanical ventilation outlet
includes 6 modules with first generation MWT cell modules. The behind two segments (Figs. 6-9), coupled to the building HVAC sys-
field test has been equipped with sensors at the top and bottom tems, with an average outlet air temperature of 17.2 C. One seg-
of all segments in the air gap between the PV modules and the ment was left as-is with a natural ventilation duct of 13 cm
rooftop, monitoring PV module backside surface temperatures, (Fig. 10), whereas the theoretical optimum air gap for this inclina-
air velocity, and relative humidity. Moreover, the installation has tion is approximately 12.5 cm (Gan, 2009), and the air gap behind
been equipped to measure the output of the PV segments and one segment was sealed, as indicated in Figs. 6 and 8. Table 1 and 2
the output has been simulated with the System Advisory Model indicate the technical aspects of the BIPV field test.
(SAM) Torcellini et al., 2006. To investigate the effect of ventilation
on PV performance and lifespan, the BIPV field test has been mon- 2.2. Monitoring installation
itored for 3 years, and at the end of the monitoring period Electric
Luminescence (EL) imaging and STC power determination based on The 5.6 kWp BIPV system was installed in September 2011 and
current-voltage (IV) testing of all modules has been conducted. began its operation in December 2012. The applied first generation
Due to project limitations, EL imaging and STC power determina- MWT cells and PV modules were produced in 2010. In December
392 M.J. Ritzen et al. / Solar Energy 146 (2017) 389400
4
3
2 1
Fig. 2. Plan of The District of Tomorrow (TDoT) with four innovative building objects and field test 1.
Fig. 3. Picture of The District of Tomorrow (TDoT) with three realized innovative building objects, with at the right field test 1.
150
150
Fig. 5. Photograph of the BIPV field test in TDoT consisting of 4 portrait BIPV
segments and 2 landscape solar thermal collectors at the top.
MS excel, and MAT lab were applied to generate insight into the
Fig. 4. Metal Wrap Through (MWT) PV cell under investigation in this study (sizes
in mm). data collection presented in this research. The performance of
the installation is monitored continuously since May 2013.
The monitoring installation, indicated in Figs. 8, 9, 11 and 12,
consists of the following:
2012, all monitoring equipment was installed and was connected
to a web-based data logging system in May 2013. The air-, d 8 PT100 4-wire surface temperature sensors, type Delta Ohm
surface-, and solar irradiance monitoring installation generate data TP878.1SS, placed in the centre on the back of the PV modules
output every 10 s, based on measurements every 1 s. The data is at the top and bottom of the segments (see Figs. 8, 9, and 11).
collected through a data logger, and sent to a FTP server, where Range +4 C to +85 C. Indicated by PTxx in Fig. 11.
the information is stored in .csv files. The energy performance d 6 air-velocity and relative humidity sensors, type Delta Ohm
monitoring installation generates data output with a 5-min resolu- HD29.371, placed in the air gap between the PV modules and
tion based on measurements every 1 s. The programs MS Access, the rooftop. Air-velocity range: 0.051 m/s, accuracy 0.06 m/
M.J. Ritzen et al. / Solar Energy 146 (2017) 389400 393
Fig. 7. Vertical section of the field test with ventilation in- and outlets providing different levels of backside ventilation (sizes in mm).
394 M.J. Ritzen et al. / Solar Energy 146 (2017) 389400
Figs. 8 and 9. Vertical sections of the bottom and top of the PV segments 1 and 2 with the locations of the sensors used in this study, the realized air gap of 13 cm for backside
ventilation, and the mechanical ventilation (MV) outlet.
1680
PV modules
Temp sensor
Air gap
105
Air sensor
Aluminium frame
Aluminium frame
PVC roofing
Wood
underlayment
33
Roof construction
Fig. 10. Technical horizontal section of the BIPV rooftop design. In the non-ventilated segment, the top and bottom opening has been sealed. All sizes in mm.
PV surface temperature
air velocity
relative humidity
ventilation
ventilation ventilation
Fig. 12. Overview of monitoring in the field test consisting of condition sensors on the PV installation, PV performance, and outside conditions.
Table 3 and have been studied for 3 years, contributing to insight in the
Simulated PV output for a non-ventilated and ventilated segment on the location of degradation mechanism. PV modules that are currently produced
the field test. have undergone technical improvements resulting in less vulnera-
Month Non-ventilated segment Ventilated segment Difference ble MWT modules for BIPV application with less or none ventila-
tion, and results from this study should therefore be interpreted
January 36 37 1.2%
February 56 57 1.9% in the context of ongoing technological development.
March 118 121 2.6% Performance measurements, temperature measurements, rela-
April 123 126 2.5% tive humidity measurements and end of monitoring EL imaging
May 152 158 4.0%
indicate failures in a non-ventilated BIPV configuration corre-
June 138 142 2.7%
July 167 173 3.3%
sponding with failures observed in damp heating testing and tem-
August 137 141 2.8% perature cycle testing. However, due to the limited number of
September 114 117 2.4% modules tested and the real life circumstances repetitive testing
October 93 95 2.2% is recommended. Moreover, measurements should be conducted
November 47 48 2.5%
in future research on module level to prevent effects such as elec-
December 35 35 1.6%
trical mismatch between modules and inverter control and create
Total 1216 1249 2.7%
more insight in the temperature and relative humidity levels
throughout the complete segments.
The EL imaging interpretation is based on visual counting, and
this processing should undergo further refinement in order to
4. Discussion obtain quantitative results. Moreover, EL imaging and independent
STC power determination on site, directly before installation could
This paper covers the investigation of the effect of ventilation provide important additional information.
on the performance and lifespan of non-ventilated and ventilated Correlation with external meteorological conditions such as
BIPV rooftop configurations in the Netherlands. precipitation, wind velocities and wind direction are outside of
In this study, 24 first generation MWT modules produced in the scope of this study, but outside air movement influence air
2010 have been applied in 4 different ventilation configurations velocities above the modules and in the air gap, affecting module
Table 4
Annual measured and simulated output (kWh) per segment (simulation based on 0.5% efficiency decrease per year) over the monitoring period of 3 years.
Segment 1 (kWh) forced Segment 2 (kWh) forced high Segment 3 (kWh) Segment 4 (kWh) Non-ventilated Ventilated
intermediate and natural and natural ventilation natural ventilation non-ventilated) simulation (kWh) simulation
ventilation (kWh)
2013 1177 1180 1183 1006 1216 1249
2014 1167 1210 1154 535 1209 1243
2015 1094 1112 932 160 1203 1237
M.J. Ritzen et al. / Solar Energy 146 (2017) 389400 397
kWh
200
180
160
140
120
100
80
60
40
20
0
2013 Jan
2014 Jan
2015 Jan
2013 Nov
2014 Nov
2015 Nov
2013 Oct
2014 Oct
2015 Oct
2013 Aug
2014 Aug
2015 Aug
2013 Apr
2014 Apr
2015 Apr
2013 Dec
2014 Dec
2015 Dec
2013 Jun
2014 Jun
2015 Jun
2013 Jul
2014 Jul
2015 Jul
2013 Feb
2013 Sep
2014 Feb
2014 Sep
2015 Feb
2015 Sep
2013 May
2014 May
2015 May
2013 Mar
2014 Mar
2015 Mar
segment 1 segment 2 segment 3 segment 4
Fig. 13. Monthly measured output (kWh) for the four segments over the monitoring period of 3 years.
40%
20%
0%
-20%
-40%
-60%
-80%
-100%
2013 Jan
2014 Jan
2015 Jan
2013 Nov
2014 Nov
2015 Nov
2013 Oct
2014 Oct
2015 Oct
2013 Aug
2014 Aug
2015 Aug
2013 Apr
2014 Apr
2015 Apr
2013 Dec
2014 Dec
2015 Dec
2013 Jun
2014 Jun
2015 Jun
2013 Jul
2014 Jul
2015 Jul
2013 Feb
2013 Sep
2014 Feb
2014 Sep
2015 Feb
2015 Sep
2013 May
2014 May
2015 May
2013 Mar
2014 Mar
2015 Mar
Fig. 14. Monthly relative energy output for the segments 1, 2 and 4 compared to the natural ventilated segment 3, over the monitoring period of 3 years.
80
70
60
50
40
30
20
10
-10
segment 1 segment 2 segment 3 segment 4 outside
Fig. 15. Box-and-whisker plot of the daily maximum and minimum module backside surface temperatures measured at the top of the segments and the outside
temperatures over the monitoring period of 3 years.
398 M.J. Ritzen et al. / Solar Energy 146 (2017) 389400
C amplitude
70
60
50
40
30
20
10
0
segment 1 segment 2 segment 3 segment 4 outside
Fig. 16. Box-and-whisker plot of the daily module backside surface temperature amplitudes at the top of the segments and the outside air temperature over the monitoring
period of 3 years.
% RH
100
90
80
70
60
50
40
30
20
10
0
seg ment 1 seg ment 2 seg ment 4
Fig. 17. Box-and-whisker plot of the daily measured maximum and minimum RH in the air gap at the top of the segments over the monitoring period of 3 years.
Table 5
STC power determination of modules, power loss and numbers of cells affected (visual count of EL imaging).
Module Power (Wp) Power loss (%) Cells affected Module Power (Wp) Power loss (%) Cells affected
A1 209 9.13 6 C1 169 26.52 24
A2 213 7.39 3 C2 183 20.43 14
A3 196 14.78 13 C3 195 15.22 16
A4 170 26.09 17 C4 200 13.04 13
A5 167 27.39 23 C5 176 23.48 23
A6 198 13.91 9 C6 208 9.57 10
B1 197 14.35 6 D1 112 51.30 52
B2 213 7.39 4 D2 92 60.00 58
B3 196 14.78 8 D3 124 46.09 44
B4 139 39.57 NA D4 160 30.43 26
B5 194 15.65 8 D5 185 19.57 14
B6 NA NA D6 199 13.48 11
temperature (Brinkworth and Sandberg, 2006). Moreover, precipi- As BIPV modules are part of the building structure, detailing of
tation affects module temperature and RH levels, while in the win- the entrance and exit of air gaps and the BIPV support structure in
ter snow can influence directly the solar irradiance on the PV the air gap has to be well designed because they affect the effi-
modules. ciency of the backside cooling, stressing the importance of a mul-
M.J. Ritzen et al. / Solar Energy 146 (2017) 389400 399
8234
217 217
300 1680 131 1680 218 1680 131 1680 300
523
210
910
210
Fig. 18. Rooftop overview of the four PV segments with STC power (Wp) indicated
per module.
8234
217 217
300 1680 131 1680 218 1680 131 1680 300
put and lifespan. Results of this study should be used within the
523
by the Foundation Innovation Alliance (SIA), project number PRO- Ko, J., Widder, L., 2011. Building envelope assessment tool for system integrated
design. In: PLEA 2011. Louvain-la-Neuve, Belgium.
2-015 IMDEP. The author would like to thank all participants of
Koehl, M., Heck, M., Wiesmeier, S., 2012. Modelling of conditions for accelerated
these projects as well as the colleagues at Zuyd; George Vervuurty, lifetime testing of Humidity impact on PV-modules based on monitoring of
Alex Masolin, Sander van Heumen and Marc Dirix for supporting climatic data. Sol. Energy Mater. Sol. Cells 99, 282291.
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PVPS T13-01:2014, PVPS, Editor.
Kottek, M. et al., 2006. World Map of the Kppen-Geiger climate classification
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