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Machines after SN 1734015 are built with the 2004 certified engine.
DESCRIPTION Page
Diesel Engine System ..................................................................................................... 2-3
Diesel Engine Assembly ............................................................................................... 4-5
Diesel Actuator Assembly ............................................................................................. 6-7
Diesel Fuel Assembly.................................................................................................... 8-9
Gasoline / Petrol Engine System ................................................................................ 10-11
Gasoline / Petrol Engine Assembly ........................................................................... 12-13
Gasoline / Petrol Fuel Assembly ............................................................................... 14-15
LPG Engine System.................................................................................................... 16-17
LPG Engine Assembly .............................................................................................. 18-19
LPG Filter Assembly ................................................................................................. 20-21
Air Filter Assembly ...................................................................................................... 22-23
Control & Circuit Breaker Panels ................................................................................ 24-25
Exhaust Assembly (all models / Gasoline / Petrol before SN1758211) ...................... 26-27
Exhaust Assembly (Gasoline / Petrol only after SN1758210) ..................................... 28-29
Radiator Assembly (before SN1780553) .................................................................... 30-31
Radiator Assembly (after SN1780552) ....................................................................... 32-33
* Use the 8 digit numbers from the Ref. No. columns in this parts list.
* Use the space below to record the model and serial number for future reference.
E 14.12.1 2 Captor 4300, 4800, 5400 / CR 1100, 1200, 1400 Engine Systems 05-1
* = Not Shown
E 14.12.1 4 Captor 4300, 4800, 5400 / CR 1100, 1200, 1400 Engine Systems 05-1
Item Ref. No. Qty Description Item Ref. No. Qty Description
NOTE #1: Items 28 & 29 have changed part numbers. The new parts are identical to the previous parts except the orientation of the mounting screws for item
29 have been flipped 180 degrees. Both of these items need to be ordered together to replace either of the previous parts (56305700 or 56305778). If you only
need to replace item 28 you could reuse the old item 29 by drilling out the 4 threaded holes to clearance holes. First machine with this change is serial number
1818552.
E 14.12.1 6 Captor 4300, 4800, 5400 / CR 1100, 1200, 1400 Engine Systems 04-4
E 14.12.1 8 Captor 4300, 4800, 5400 / CR 1100, 1200, 1400 Engine Systems 05-1
* = Not Shown
E 14.12.1 10 Captor 4300, 4800, 5400 / CR 1100, 1200, 1400 Engine Systems 05-1
* = Not Shown
E 14.12.1 12 Captor 4300, 4800, 5400 / CR 1100, 1200, 1400 Engine Systems 04-2
Note 1: Machines after SN 1734015 are built with the 2004 certified engine.
E 14.12.1 14 Captor 4300, 4800, 5400 / CR 1100, 1200, 1400 Engine Systems 05-1
* = Not Shown
E 14.12.1 16 Captor 4300, 4800, 5400 / CR 1100, 1200, 1400 Engine Systems 05-1
* = Not Shown
E 14.12.1 18 Captor 4300, 4800, 5400 / CR 1100, 1200, 1400 Engine Systems 05-1
Item Ref. No. Qty Description Item Ref. No. Qty Description
1 56002063 5 Wsh, Flt SAE 3/8
* 56305273 1 Alternator, 70A
2 56002841 3 Nut, Hex Nyl Loc-Thin 3/8-16
* 56304794 1 Ignition Coil
3 56002948 2 Scr, Hex Hd Loc 1/4-20 x .75
* 56305411 1 Thermostat W/Gasket
4 56002983 4 Scr, Hex Hd 1/2-13 x 2.00
* 56305275 1 Starter Motor
5 56003079 2 Scr, Hex Hd Loc 3/8-16 x .75
* 56305242 1 Alternator Belt
6 56003083 2 Scr, Hex Hd Loc 1/2-13 x 1.00
* 56305403 1 Water Temp Switch
7 56003442 4 Scr, Hex Nyl Loc M10-1.5 x 20mm
* 56305404 1 Crank Position Sensor
8 56009018 2 Scr, Hex Thd Form 1/4-20 x .75
* 56305409 1 Fuel Lock Off Solenoid (non certified models only)
9 56009115 4 Wsh, Flt Harden .594 x 1.375 x .134
* 56305993 1 Fuel Lock Off Solenoid (certified models only)
10 56112771 3 Clamp, Hose SAE #10
* 56304426 1 Throttle Actuator (non certified models only)
11 56003352 1 Nut, Hex M8 x 1.25
* 56305992 1 Bosch Throttle Actuator (certified models only)
12 56329145 4 Clamp, Hose SAE #24
* 56305405 1 M.A.P Sensor
13 56440213 4 Clamp, Hose SAE #32
* 56305991 1 M.A.P. Sensor (certified models only)
14 56456304 1 Hose, Coolant
* 56305549 1 Exhaust Gasket, Muffler
15 56462247 1 Plug, Hex 37 Flared
* 56305271 1 Exhaust Gasket, Manifold
16 56478461 1 Indicator, Service
* 56305272 1 Oil Filter Cartridge
17 56478685 4 Mount, Rubber
* 56305107 1 O2 Sensor (certified models only)
18 56155640 1 Barb, Adapter 3/8 X 1/4NPT (non certified)
* 56305402 1 Wire Harness, Engine (non certified models only)
56456436 1 Barb, Adapter 5/8 X 3/8NPT (2004 certified)
* 56305985 1 Wire Harness, Engine (certified models only)
19 56304625 1 Weldment, Rear Mount
* 56305596 1 Plug Wire Kit
20 56304634 1 Weldment, Tube (non certified)
* 56305979 4 Spark Plug
56305907 1 Weldment, Tube
* 56304425 1 ECU (non certified models only)
(2004 certified / before SN1780553)
* 56305989 1 ECU (certified models only)
56305946 1 Weldment, Tube
* 56305410 1 Fuel Filter LP
(2004 certified / After SN1780552)
* 56305408 1 Vaporizer Regulator (non certified models only)
21 56304904 1 Assembly, Air Filter
* 56305981 1 Vaporizer Regulator (certified models only)
22 56305006 1 Engine, GM 1.6L Base (non certified)
* 56305407 1 Propane Mixer (non certified models only)
56305800 1 Engine, GM 1.6L Base (2004 certified)
* 56305982 1 Propane Mixer (certified models only)
23 56305084 1 Engine Mount, Front
* 56305401 1 KTR Pump Drive Plate 13 Tooth
24 56305094 1 Oil Switch Assembly
* 56305098 1 Oil Pressure Switch
24a 56305098 1 Oil Pressure Switch
* 56305986 1 Water Pump
24b 56305619 1 Sender, Pressure
* 56305984 1 Fuel Trim Valve 90 (certified models only)
25 56305219 1 Plate Weldment (before SN1758211)
* 56305983 1 Fuel Trim Valve Str. (certified models only)
* 56305909 1 Plate Weldment (After SN1758210)
26 56305240 1 Tube Weldment * = Not Shown
27 56305242 1 Belt, Poly Vee
28 56305374 1 Hose Assy
29 56305390 1 Tube Weldment (before 1780553)
56305948 1 Tube Weldment (After SN1780552)
30 56305458 1 Formed Hose
31 56305490 1 Hose, Connector
32 56305510 1 LP Bracket
33 56305113 1 Hose-Air
34 56900300 1 Connector, Male, Metric
35 56001879 2 Wsh, Flt SAE 1/2
36 56481546 1 Plug, Hex pipe
37 56419626 1 Hose, Heater 25.00 (2004 certified)
Note 1: Machines after SN 1734015 are built with the 2004 certified engine.
E 14.12.1 20 Captor 4300, 4800, 5400 / CR 1100, 1200, 1400 Engine Systems 05-8
12
3
4 6
13
1
10
FRONT
9
11
E 14.12.1 22 Captor 4300, 4800, 5400 / CR 1100, 1200, 1400 Engine Systems 04-2
* = Not Shown
E 14.12.1 24 Captor 4300, 4800, 5400 / CR 1100, 1200, 1400 Engine Systems 04-2
* = Not Shown
E 14.12.1 26 Captor 4300, 4800, 5400 / CR 1100, 1200, 1400 Engine Systems 04-8
56305017 1 Exhaust Assy (non certified / LPG / Nilfisk Gasoline/Petrol before SN1758211)
56305848 1 Exhaust Assy (2004 certified / LPG / Advance Gasoline/Petrol before SN1758211)
56305689 1 Diesel Muffler Assy (Diesel)
1 56456833 3 Clamp, Muffler 2.25
2 56001827 10 Nut, Hex Flange Loc 1/4-20
3 56001854 6 Scr, Hex Hd 1/4-20 x .50
4 56001862 4 Scr, Hex Hd 5/16-18 x .50
5 56001939 5 Wsh, Flt SAE 5/16
6 56002035 3 Scr, Hex Hd 5/16-18 x .62
7 56002037 2 Scr, Hex Hd 5/16-18 x .88
8 56002254 2 Scr, Hex Hd 3/8-24 x 1.25
9 56003683 2 Scr, Hex M10-1.50 x 40mm Class10.9 (Gasoline/Petrol & LPG)
10 56003684 2 Wsh, Nord-Lock M10 (Gasoline/Petrol & LPG)
11 56304750 1 Muffler/Cat. Con. (2004 certified / Advance only)
56305595 1 Muffler (non certified Gasoline/Petrol, LPG, Diesel & all Nilfisk)
12 56305004 1 Tube, Exhaust
13 56305016 1 Weldment, Tube Exhaust
14 56305216 5 Stud Mount, Silicone
15 56305305 1 Exhaust Pipe Weldment (Gasoline/Petrol & LPG)
16 56305343 1 Sleeve, Insulation
17 56305549 1 Gasket, Exhaust
18 56305567 1 Heat Shield Weldt
19 56305571 1 Panel, Heat Shield Bottom
20 56305575 3 Retainer, Insulation
21 56305576 3 Retainer, Insulation
22 56305580 3 Bracket, Muffler Hanger
23 56305583 1 Insulation, Thermal
24 56305584 1 Insulation, Thermal
25 56305878 1 Bracket, Tailpipe TSBUS2004-866
26 56305877 1 Bracket, Tailpipe TSBUS2004-866
27 56002701 2 Nut, Hex Nyl Loc 5/16-18
28 56305047 1 Panel Assy
* 56305045 1 Panel, Rear
* 56305942 1 Panel, Rear (after SN1758210)
* 56305034 1 Insulation, Engine
* 56009030 2 Scr, Pan Phil Thd Form 10-24 x .38 (after SN1758210)
* = Not Shown
E 14.12.1 28 Captor 4300, 4800, 5400 / CR 1100, 1200, 1400 Engine Systems 05-1
E 14.12.1 30 Captor 4300, 4800, 5400 / CR 1100, 1200, 1400 Engine Systems 04-8
* = Not Shown
E 14.12.1 32 Captor 4300, 4800, 5400 / CR 1100, 1200, 1400 Engine Systems 05-1