CMM 012

_
MONOGRAM SYSTEMS
MONOGRAM SYSTEMS 1500 Glenn Curtiss Street
Carson, California 90746-1189 - USA
Tel: 310-884-7000 Fax: 310-884-7300 www.monogramsystems.com
SITA/LAXMOD CAGE Code: 29780
COMPONENT MAINTENANCE MANUAL

WITH ILLUSTRATED PARTS LIST
WASTE HOLDING TANK ASSEMBLY PN 14403-001

PN 14403-107
WATER SEPARATOR ASSEMBLY PN 14401-005

PN 14401-060
LIQUID LEVEL SENSOR PN 14403-004

PN 14403-085
LIQUID LEVEL TRANSMITTER PN 14403-003

PN 14403-003A
PN 14403-003B
PN 14403-003C
DISTRIBUTION STATEMENT
This document contains proprietary information of Monogram Systems, and it is issued in strict confidence. Except for
rights expressly granted by contract, this document may not, in whole or in part, be duplicated, reproduced, disclosed, or
used for design or manufacturing purposes without written authorization from Monogram Systems.
Page T-1
38-34-11 Dec 11/89
REVISION 12: Sep 14/09
MONOGRAM SYSTEMS
COMPONENT MAINTENANCE MANUAL with ILLUSTRATED PARTS LIST
PN 14401 AND 14403
TO: Holders of Waste Holding Tank Assembly (PN 14403-001),

Water Separator Assembly (PN 14401-005 and -060),
Liquid Level Sensor (PN 14403-004), and
Liquid Level Transmitter (PN 14401-003, -003A, -003B, and -003C)
Component Maintenance Manual, dated Dec 16/06.
REVISION NO. 12 DATED SEP 14/09
HIGHLIGHTS
This is a PARTIAL revision. Pages which have been revised or added are outlined below
together with the highlights of this revision. For your convenience, all pages have been
reprinted with this document. Please remove and discard all pages. and initial and date the
RECORD OF REVISIONS page.
Revision 12: List of Changes

Chapter-Section-Unit/Page
Description of Change
No.
38-34-11
Title Page Revised to reflect this revision.
Record of Revisions Page Revised to reflect this revision.
List of Effective Pages Revised to reflect this revision.
Table of Contents Revised to reflect this revision.
Pages:
103 Updated table to remove HP 6111A power supply and allow a wider
range of alternatives.
104 Removed reference to HP 1116A power supply in Figure.
1026 Updated IPL Figure 4
1027 IPL Figure 4:

Added / updated item(s):
-15, -20, -20A, -90A, 100, 102
702 Updated 701 Table Assembly Materials, replaced adhesives No. 771
and No. 1993.
Page HLT-1
Monogram Proprietary See cover page for details 38-34-11 Sep 14/09
MONOGRAM SYSTEMS
PN 14401 AND 14403

No.
1007 Added FRO Future Replacement Order definition.
1015, 1016, 1017 IPL Fig 1:

Updated item(s):
-90B
601, 602 Updated Table 601
606 Updated paragraph (2)(c).

Updated paragraph (2)(g).
1009 Updated Vendor Code Table
Page HLT-2
MONOGRAM SYSTEMS
PN 14401 AND 14403

Component Maintenance Manual, dated Nov 30/06.
REVISION NO. 11 DATED Dec 15/06
HIGHLIGHTS
This is a FULL revision. Pages which have been revised are outlined below together with
the highlight of the revision. Please remove and discard all pages. All pages have been
reprinted with this revision.

No.
38-34-11 Removed PN 14403-130 (Moved to CMM 38-34-29)
Table of Contents Revised to reflect this revision.
Pages:
3, 4 Removed PN 14403-130 from Leading Particulars.
101 Removed paragraph B.

Renumbered subsequent paragraphs.
102 Updated Figure 101.
302, 303, 304 Removed paragraph B.

Removed paragraph G.
502 Removed PN 14403-130 from paragraph B.
703, 705, 707 Removed paragraph B.

Removed paragraph E.
Removed paragraph G.
Page HLT-1
Monogram Proprietary See cover page for details 38-34-11 Dec 15/06
MONOGRAM SYSTEMS
PN 14401 AND 14403

No.
1010, 1011, 1012 Numerical Parts Index

Updated Numerical Parts Index.
1022, 1023 Removed IPL Fig. 1B (PN 14403-130).
1026, 1027 Removed IPL Fig. 2A (PN 14403-115-201).
1030, 1031 Removed IPL Fig. 3A (PN 14320-015).
1034, 1035, 1036 Removed IPL Fig. 4A (PN 14401-085).
Renumbered subsequent pages.
Page HLT-2
MONOGRAM SYSTEMS
PN 14401 AND 14403

Component Maintenance Manual, dated Nov 12/04.
REVISION NO. 10 DATED NOV 30/06
HIGHLIGHTS
This is a FULL revision. Pages which have been revised are outlined below together with
the highlight of the revision. Please remove and discard all pages. All pages have been
reprinted with this revision.

No.
38-34-11 Added to incorporate new configuration PN 14403-130
Pages:
3, 4, 5, 6 Revised to reflect this revision.
101, 102 Revised to reflect this revision
302, 303, 304 Revised pages to add disassembly procedures to reflect new PNs
added.
502 Revised page to reflect new PN added.
703 thru 708 Revised pages to add assembly procedures to reflect new PNs added.
1010 thru 1040 Revised pages to reflect this revision.
Page HLT-1
Monogram Proprietary See cover page for details 38-34-11 Nov 30/06
MONOGRAM SYSTEMS
PN 14401 AND 14403

No.
Page HLT-2
MONOGRAM SYSTEMS
PN 14401 AND 14403

Component Maintenance Manual, dated Dec 31/98.
REVISION NO. 9 DATED Nov 12/04
HIGHLIGHTS
Pages which have been revised or added are outlined below together with the highlights of this
revision. This is a Partial revision. Please remove and discard affected pages of this manual and
date the RECORD OF REVISIONS page.
Description of Change Effectivity
No.
38-34-11 All models.
Page 103 Added Cage Codes to Table

101
Page 601 thru 602 Revised and added Cage

Codes to Table 6001. Added
Loctite 2701 to text.
Page 603 Added Pink or Black and

primer to text.
Page 606 Revised and added text to

Tank Flange Bonding
procedure. Added new
bonding set-up part numbers
to text.
Page 702 Revised and added Cage

Codes to Table 701.
Page HLT-1
MONOGRAM SYSTEMS
PN 14401 AND 14403
Description of Change Effectivity
No.
Page 703 Added Loctite 242 or 243 to

text.
Page 901/902 Revised and added Cage

Codes to Table 901.
Page 1005 Revised Table 1001.
Page 1006 thru 1013 Revised date.
Page 1025 Added full PN 14403-003B-1,

14403-003C-1 to text.
Page HLT-2
MONOGRAM SYSTEMS
PN 14401 AND 14403
RECORD OF REVISIONS
REVISION NO. ISSUE DATE DATE INSERTED BY

0 Dec 11/89 Dec 11/89 M.S.
1 Dec 11/93 Dec 11/93 M.S.
2 Mar 30/92 Mar 30/92 M.S.
3 May 13/93 Mar 15/95 M.S.
4 Mar 15/95 Mar 15/95 M.S.
5 Jan 15/98 Jan 15/98 M.S.
6 Dec 31/98 Dec 31/98 M.S.
7 Nov 30/01 Nov 30/01 M.S.
8 Jan 10/03 Jan 10/03 M.S.
9 Nov 12/04 Nov 12/04 M.S.
10 Nov 30/06 Nov 30/06 M.S.
11 Dec 15/06 Dec 15/06 M.S.
12 Sep 14/09 Sep 14/09 M.S.
Page RR-1
MONOGRAM SYSTEMS
PN 14401 AND 14403
THIS PAGE INTENTIONALLY LEFT BLANK
Page RR-2
MONOGRAM SYSTEMS
PN 14401 AND 14403
RECORD OF TEMPORARY REVISIONS
TEMPORARY PAGE DATE

ISSUE DATE BY BY
REVISION NO. NUMBER REMOVED
38-34-11 Page RTR-1

Monogram Proprietary See cover page for details Nov 30/01
MONOGRAM SYSTEMS
PN 14401 AND 14403
38-34-11 Page RTR-2

Monogram Proprietary See cover page for details Nov 30/01
MONOGRAM SYSTEMS
PN 14401 AND 14403
SERVICE BULLETIN LIST
DATE INCORPORATED INTO

SERVICE BULLETIN NO. REVISION NO.
MANUAL
14401-38-001 New Sep 23/88
14400-38-009 2 May 15/95
14403-38-007 New Jan 10/03
14403-38-008 New Jan 10/03
Page SBL-1
Monogram Proprietary See cover page for details 38-34-11 Jan 10/03
MONOGRAM SYSTEMS
PN 14401 AND 14403
Page SBL-2
MONOGRAM SYSTEMS
PN 14401 AND 14403
LIST OF EFFECTIVE PAGES
Subject Page No. Date Subject Page No. Date
TITLE TESTING AND TROUBLESHOOTING

T-1 Sep 14/09 101 Dec 15/06
T-2 Blank 102 Dec 15/06
103 Sep 14/09
RECORD OF REVISIONS 104 Sep 14/09
RR-1 Sep 14/09 105 Nov 30/01
RR-2 Dec 15/06 106 Nov 30/01
107 Nov 30/01
RECORD OF TEMPORARY REVISIONS 108 Nov 30/01
RTR-1 Nov 30/06 109 Nov 30/01
RTR-2 Nov 30/06 110 Nov 30/01
SERVICE BULLETIN LIST DISASSEMBLY

SBL-1 Nov 30/06 301 Jan 10/03
SBL-2 Nov 30/06 302 Dec 15/06
303 Dec 15/06
LIST OF EFFECTIVE PAGES 304 Dec 15/06
LEP-1 Dec 15/06
LEP-2 Dec 15/06 CLEANING
401 Nov 30/01
402 Nov 30/01
TABLE OF CONTENTS
TC-1 Dec 15/06 CHECK
TC-2 Dec 15/06 501 Nov 30/01
TC-3 Nov 12/04 502 Dec 15/06
TC-4 Nov 12/04
REPAIR
INTRODUCTION 601 Sep 14/09
INTRO-1 Nov 30/01 602 Sep 14/09
INTRO-2 Nov 30/01 603 Nov 12/04
604 Nov 12/04
DESCRIPTION AND OPERATION 605 Nov 12/04
1 Nov 30/01 606 Sep 14/09
2 Nov 30/01 607 Nov 12/04
3 Dec 15/06 608 Nov 12/04
4 Dec 15/06
5 Nov 30/06
6 Nov 30/06
Page LEP-1
MONOGRAM SYSTEMS
PN 14401 AND 14403
Subject Page No. Date Subject Page No. Date
ASSEMBLY 1026 Sep 14/09

701 Sep 14/09 1027 Sep 14/09
702 Nov 12/04 1028 Dec 15/06
703 Dec 15/06 1029 Dec 15/06
704 Dec 15/06 1030 Dec 15/06
705 Dec 15/06
706 Dec 15/06
707 Dec 15/06
708 Dec 15/06
FITS AND CLEARANCES

801 Nov 30/01
802 Nov 30/01
SPECIAL TOOLS, FIXTURES, AND

EQUIPMENT
901 Nov 12/04
902 Nov 12/04
ILLUSTRATED PARTS LIST

1001 Nov 12/04
1002 Nov 12/04
1003 Nov 12/04
1004 Nov 12/04
1005 Nov 12/04
1006 Nov 12/04
1007 Nov 12/04
1008 Nov 12/04
1009 Sep 14/09
1010 Dec 15/06
1011 Dec 15/06
1012 Dec 15/06
1013 Dec 15/06
1014 Dec 15/06
1015 Sep 14/09
1016 Sep 14/09
1017 Sep 14/09
1018 Dec 15/06
1019 Dec 15/06
1020 Dec 15/06
1021 Dec 15/06
1022 Dec 15/06
1023 Dec 15/06
1024 Dec 15/06
1025 Dec 15/06
Page LEP-2
MONOGRAM SYSTEMS
PN 14401 AND 14403
TABLE OF CONTENTS
INTRODUCTION .................................................................................................................. 1
1. General ...................................................................................................................... 1
2. Layout of Manual ....................................................................................................... 1
3. Revision Service ........................................................................................................ 1
4. Shop Verification........................................................................................................ 1
DESCRIPTION AND OPERATION ...................................................................................... 1
1. General ...................................................................................................................... 1
2. Description ................................................................................................................. 1
3. Operation ................................................................................................................... 2
4. Servicing .................................................................................................................... 2
5. Leading Particulars .................................................................................................... 3
TESTING AND FAULT ISOLATION ................................................................................ 101
1. General .................................................................................................................. 101
2. Testing ................................................................................................................... 101
3. Trouble Shooting.................................................................................................... 110
DISASSEMBLY................................................................................................................ 301
1. General .................................................................................................................. 301
2. Procedure .............................................................................................................. 301
CLEANING ....................................................................................................................... 401
1. General .................................................................................................................. 401
CHECK............................................................................................................................. 501
1. General .................................................................................................................. 501
2. Procedure .............................................................................................................. 501
REPAIR ............................................................................................................................ 601
1. General .................................................................................................................. 601
2. Equipment and Materials ....................................................................................... 601
3. Procedure .............................................................................................................. 601
ASSEMBLY...................................................................................................................... 701
1. General .................................................................................................................. 701
2. List of Materials...................................................................................................... 702
3. Procedures............................................................................................................. 702
4. Storage Instructions ............................................................................................... 708
FITS AND CLEARANCES ............................................................................................... 801
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT ......................................................... 901
1. Special Tools ......................................................................................................... 901
2. Test Equipment...................................................................................................... 901
Page TC-1
MONOGRAM SYSTEMS
PN 14401 AND 14403
ILLUSTRATED PARTS LIST..........................................................................................1001

1. Introduction...........................................................................................................1001
2. Explanation of Detail Parts List Entries.................................................................1002
3. Manufacturer Names and Address .......................................................................1009
IPL Figure 1: WASTE TANK EQUIPMENT...........................................................1014
IPL FIGURE 1A: WASTE HOLDING TANK ASSY ...............................................1018
IPL FIGURE 2: RINSE ASSEMBLY......................................................................1022
IPL FIGURE 3: WASTE INLET ASSEMBLY........................................................1024
IPL FIGURE 4: WATER SEPARATOR ASSY ......................................................1026
IPL FIGURE 5: LIQUID LEVEL TRANSMITTER ..................................................1028
Page TC-2
MONOGRAM SYSTEMS
PN 14401 AND 14403
LIST OF FIGURES
Figure 1: Waste Tank Assembly ........................................................................................... 5

Figure 101: Test Setup ..................................................................................................... 102
Liquid Level Sensor Wiring Diagram................................................................................. 102
Figure 301: Flow Diverter Disassembly ............................................................................ 302
Figure 401: Cleaning Cap, PN 14320-090........................................................................ 402
Figure 601: Grinding of the Flange Bore........................................................................... 605
Figure 602: Adhesive Application to The Flange .............................................................. 606
Figure 701: Flow Diverter Assembly ................................................................................. 704
Figure 901: Cleaning Cap, PN 14320-090........................................................................ 901
Page TC-3
MONOGRAM SYSTEMS
PN 14401 AND 14403
LIST OF TABLES
Table 1: Leading Particulars..................................................................................................3

Table 101: Test Equipment ...............................................................................................103
Table 102: Trouble Shooting .............................................................................................110
Table 601: Repair Materials ..............................................................................................601
Table 701: Assembly Materials .........................................................................................702
Table 901: Special Tools Required....................................................................................901
Table 1001: Vendor Code ...............................................................................................1009
Page TC-4
MONOGRAM SYSTEMS
PN 14401 AND 14403
INTRODUCTION
1. General
This document is issued to provide instructions to maintain, troubleshoot and test the
waste tank assembly, liquid level sensor and liquid level transmitter used on the
aircraft vacuum waste system.
2. Layout of Manual
The information in this manual is divided into sections in accordance with Air
Transportation Association, specification 100 to enable maintenance personnel to
disassemble, clean, check, repair, assemble, troubleshoot and test the unit. An
illustrated parts list is provided to locate, identify and requisition parts.
3. Revision Service
To insure that coverage contained in this handbook will reflects changes in

maintenance concepts and procedures, revised information is provided to the
customer through a letter of transmittal advising pages to be removed and added by
the revision. The letter includes a highlights page which identifies the reason of each
change and indicates the effectivity of the change and the service bulletins involved.
4. Shop Verification
The sections within this manual have been verified at the manufacturers facility by
actually performing the functions such as disassembly, assembly, and testing.
INTRO-1
MONOGRAM SYSTEMS
PN 14401 AND 14403
INTRO-2
MONOGRAM SYSTEMS
PN 14401 AND 14403
DESCRIPTION AND OPERATION
1. General
System component covered in this manual are employed for collection and disposal of
waste. A liquid level sensor and a liquid level transmitter provide indications of the
amount of waste in the tank to the system controller. The water separator removes
moisture and solid particles from air venting from the tank. The tank incorporates
provisions for draining and cleaning during ground service operation.
2. Description
A. The waste tank is constructed as a filament-wound, carbon-fiber reinforced

epoxy shell with a liner of stainless steel. The design incorporates waste inlets
and a tank rinse assemblies for purging waste and cleaning the tank interior.
B. The liquid level sensor (LLS) is fabricated with a molded plastic housing. It
contains an ultrasonic transducer and receiver, one on each side of the V
shaped gap. The transducer and receiver are connected to an integral amplifier
by means of Teflon coaxial cable. The amplifier is moded into the plastic housing
integral with the sensor. The amplifier circuit is solid state and is mounted on a
glass-epoxy printed circuit board.
The liquid level sensor has a built-in self-test feature which allows operational
testing of the sensor and amplifier. The self-test circuit simulates a sensor wet-
condition. The LLS can be removed for service from outside of the tank.
C. The liquid level transmitter (LLT) is an analog differential pressure transducer
employing a ceramic sensing element with integral signal conditioning.
Temperature. Compensation and calibration is provided through use of
computer-controlled laser trimming of hybrid circuits components. An isolation
diaphragm is incorporated into later versions to prevent degradation of the
transmitter. The LLT can be removed for service or repair from outside of the
tank.
D. The water separator is a static free vortex centrifugal separator. It is constructed
in two separate sections which are the basic separator and the filter housing
assembly, allowing for easy installation and removal when the tank is installed in
the aircraft. The filter housing assembly of the water separator contains the
outlet connector to the vacuum blower.
Page 1
MONOGRAM SYSTEMS
PN 14401 AND 14403
3. Operation
A. Waste is received into the tank through two waste inlets on the upper portion of
the tank. Mounted within the tank, just below the inlet point is a short S shaped
pipe configuration with a gradually increasing I.D. This section of the inlet tubing
is designed to slow down and absorb any impact from fast moving hard objects
and direct air and waste toward the center of the tank to protect tank walls and
minimize foam.
B. The liquid level sensor provides an indication signal to the system controller
when fluid in the tank reaches its usable capacity.
The control unit of the sensor generates an electrical signal that is converted to
an ultrasonic signal at the transmitter transducer. When the gap is filled with a
fluid medium, this signal is transmitted across the sensor gap to the receiver and
reconverted to an electrical signal. The signal amplified and converted to a
voltage providing a low output (0 to 3.5 VDC) when the sensor detects fluid and a
high output (over 18 VDC) when the sensor is dry.
C. The liquid level transmitter measures the pressure of the water above the
transducer, independent of ambient pressure. This measurement is continuously
transmitted to the system controller, where it is translated to an indication of
current tank content and sent to the aircrafts forward attendant panel.
D. The dual level sensor performs the duties of both the liquid level sensor and the
liquid level transmitter, and is a replacement for same. Mounted in the upper
inlet, the sensor supplies the identical signals to the aircrafts forward attendant
panel.
E. The water separator removes all trapped moisture, foam and shredded paper
from the air flowing from the waste holding tank to the overboard vent. The air-
liquid mixture will assume a rotary path of travel within the separator, causing the
moisture particles to separate from the air.
F. During ground serving and after draining of the tank, the rinse assembly fitting
direct water from ground service facilities against interior tank walls.
4. Servicing
The waste holding tank must be serviced after each scheduled flight by draining and
rinsing the tank. This step must be performed properly to prevent waste build-up and
subsequent system performance deterioration. Damage to system components may
result from improper servicing.
Page 2
MONOGRAM SYSTEMS
PN 14401 AND 14403
5. Leading Particulars
Table 1: Leading Particulars
Waste Tank 14403-001

Weight (dry) 56.32 lbs (25,6 Kg
Usable Tank Capacity 44.91 Gal (170 L)
Precharge 2.6 Gal ( 10 L)
Waste Tank 14403-107

Weight (dry) 57.42 lbs (26,0 Kg)
Usable Tank Capacity 44.91 Gal (170 L)
Precharge 2.6 Gal ( 10 L)
Liquid Level Sensor 14403-004

Liquid Level Sensor 14403-085

Liquid Level Transmitter 14403-003

Liquid Level Transmitter 14403-003A

Liquid Level Transmitter 14403-003B

Liquid Level Transmitter 14403-003C

Page 3
MONOGRAM SYSTEMS
PN 14401 AND 14403
Table 1: Leading Particulars
Water Separator 14401-005

Water Separator 14401-060

Dual Output Level Sensor 14403-095

Page 4
MONOGRAM SYSTEMS
PN 14401 AND 14403
Figure 1: Waste Tank Assembly
Page 5
MONOGRAM SYSTEMS
PN 14401 AND 14403
Page 6
MONOGRAM SYSTEMS
PN 14401 AND 14403
TESTING AND FAULT ISOLATION
1. General
This section of the manual describes the equipment and procedures for testing and
fault isolation of the Waste Tank Assembly, Liquid Level Sensor, Liquid Level
Transmitter and Water Separator.
2. Testing
A. Waste Tank Test

The following procedures shall be performed following overhaul of the Waste
Tank assembly and may be used to determine cause of malfunction. Refer to
table 102, Troubleshooting if performance is not as specified in the procedures.
(1) Set up tank for testing as shown in Figure 101.
(2) Seal all openings with suitable covers and seals.
(3) Verify that tank is empty. Reduce internal pressure to negative 10 PSI (0,69
Bars) and maintain for 10 minutes.
(4) Observe and verify that there is no increase in internal pressure.
(5) Return internal pressure to ambient level.
(6) Completely fill tank with water.
(7) For Waste Tank PN 14403-001 and 14403-107:
(a) Increase internal pressure to positive 10 PSI (0,69 Bars) over a period
of 10 minutes and stabilize.
(b) Maintain pressure for one minute.
(c) Observe and verify that there is no sign of leakage or reduction in
internal pressure.
(8) Return tank to ambient pressure level.
(9) Drain tank completely and remove all covers and seals.
Page 101
MONOGRAM SYSTEMS
PN 14401 AND 14403
VACUUM PRESSURE
GAUGE GAUGE
VENT 0-30 Hg 0-30 PSI
TO ATM (0-762 mm) Hg (0-2,7 Bars)
* *
PRESSURE
SOURCE
(AIR)
VACUUM
SOURCE
TANK ASSEMBLY
P/N 14403-001
P/N 14403-107
Test Setup
Figure 101
Figure 101: Test Setup
B. Liquid Level Sensor Test

This self-test simulates a sensors wet condition. Test the sensor and amplifier
by first connecting per the diagram below. After connection, the output should be
HI (about 28 VDC). Momentarily connect pin D to +28 VDC. After a short delay
the output should drop to LO (less than 3.5 VDC) and stay LO until pin D is
disconnected. If this result cannot be acheived, the unit is faulty and testing
should be stopped. With pin D disconnected, submerge the open end of the
sensors V-shaped tip about 1 inch under water, do not allow the water level to
reach the flange. After a short delay, the output should drop to LO and stay LO
as long as the tip is submerged. Refer to Table 102, Troubleshooting, if the
sensors performance is not as specified.
Liquid Level Sensor Wiring Diagram
Page 102
MONOGRAM SYSTEMS
PN 14401 AND 14403
C. Liquid Level Transmitter Test

Performance verification when required, must be accomplished with reference
pressure source and readout devices having at least three to five times the
required accuracy of the transmitter.
The following test procedure shall be performed following removal of the unit
from service. Refer to Table 102, Trouble-shooting if performance is not as
specified.
(1) Test Equipment
NOTE: Equivalent substitutes may be used.
Table 101: Test Equipment

ITEM DESCRIPTION SOURCE
Digital Voltmeter HP34401A Hewlett-Packard (1NRU7)
Power Supply 0 - 30 2 volts Commercially available
Vacuum Source QMC 30A Mensor Corp (14178)
Temperature Chamber Tenny Jr. Tenny Engineering (04N08)
(2) Test Setup

Set up the unit to the tested as shown in Figure 102.
Page 103
MONOGRAM SYSTEMS
PN 14401 AND 14403
Page 104
MONOGRAM SYSTEMS
PN 14401 AND 14403
(3) Procedure
(a) With chamber at room temperature, increment applied vacuum to the
liquid level transmitter reference port and verify that output current is
within the ranges noted below:
Applied Vacuum
Output Current
(milliamps)
PSI (Bars)
0.00 (0,000) 3.76 - 4.42

0.20 (0,014) 6.93 - 7.47
0.40 (0,028) 10.10 - 10.70
0.60 (0,041) 13.26 - 13.94
0.80 (0,055) 16.43 - 17.17
1.00 (0,069) 19.60 - 20.40
(b) With chamber at 5 2.5F (-15 1.4C), increment applied vacuum

to the liquid level transmitter reference port and verify that output
current is within the ranges noted below:
Applied Vacuum
Output Current
(milliamps)
PSI (Bars)
0.00 (0,000) 3.52 - 4.48

0.20 (0,014) 6.69 - 7.71
0.40 (0,028) 9.90 - 10.94
0.60 (0,041) 13.02 - 14.18
0.80 (0,055) 16.19 - 17.41
1.00 (0,069) 19.36 - 20.64
Page 105
MONOGRAM SYSTEMS
PN 14401 AND 14403
(c) Repeat step (b) with chamber at 131 2.5F (55 1.4C).
NOTE: The resulting output current of the above tests will be
identical if a positive pressure is applied to the liquid level
transmitter sensing diaphragm.
(d) The insulation resistance between power input and case, as well as
power return and case shall be 1 Mohm or greater using DVOM. If the
readings are lower than 1 Mohm, reverse DVOM lead polarity and test
again.
D. Water Separator Test

The following test procedures shall be performed following overhaul of the Water
Separator and may be used to determine cause of malfunction. Refer to Table
101, Troubleshooting if performance is not as specified in the procedures.
(1) Test Equipment
Test Stand (see Figures 103 and 104) simulating actual installation of toilet
assembly, waste tank, waste inlets, flow diverters, vacuum source and the
water separator under test.
(2) Procedure
(a) Pretest
1 Fill waste tank with water to 12.0 in. (305 mm) from top of water
separator mounting flange (see figure 104). The water shall be at
this level for the start of each test.
2 Connect filter housing to the vacuum source with the transparent
viewing tube. The viewing tube should be clean and dry.
3 Set vacuum to a level between 16.6 and 17.0 inches (424 and
432 mm) of mercury.
4 Open valve to vacuum source and check for system leaks. Seal
leaks as necessary.
Page 106
MONOGRAM SYSTEMS
PN 14401 AND 14403
(b) Flush Cycle

1 Flush toilet and verify that no water drops are visible in viewing
tube.
2 Repeat Step 1 every 30 seconds for a total of 20 flushes.
(c) Continuous Airflow
1 Close valve to vacuum source.
2 Set water level in tank to 6.75 in (171 mm) from the top of the
water separator mounting flange to simulate the maximum full
condition (see Figure 102).
3 Set toilet flush valve to full-open position.
4 Slowly turn vacuum shutoff valve to full-open and allow full airflow
for 10 minutes. No water drops should be visible in viewing tube.
Page 107
MONOGRAM SYSTEMS
PN 14401 AND 14403
Page 108
MONOGRAM SYSTEMS
PN 14401 AND 14403
Page 109
MONOGRAM SYSTEMS
PN 14401 AND 14403
3. Trouble Shooting
The following trouble shooting procedures deal with problems encountered during
testing of the Waste Tank, Liquid Level Sensor, Liquid Level Transmitter and the
Water Separator; refer to Troubleshooting Table 102.
Table 102: Trouble Shooting

TROUBLE PROBABLE CAUSE CORRECTIVE ACTION
Waste Tank
Leaks at joints and/or connections Worn or deteriorated seals Replace seals, o-rings,
gaskets as necessary to stop
leakage
Liquid Level Sensor

Does not perform to specification Sensor is bad Replace sensor
Liquid Level Transmitter

Current output does not change Internal discontinuity Replace transmitter
with vacuum/pressure change
Current output outside of Out of calibration Replace transmitter

specified range
Insulation resistance low Short through insulation Replace transmitter
Water separator
Water drops are visible in view Faulty basic separator Replace basic separator
tube during test
Page 110
MONOGRAM SYSTEMS
PN 14401 AND 14403
DISASSEMBLY
1. General
NOTE: See TESTING AND FAULT ISOLATION to establish the condition of

component or most probable cause of its malfunction this is to
determine the extent of disassembly required without completely tearing
down and rebuilding the component.
A. Disassembly instructions given herein presume that complete overhaul of the
waste tank assembly is to be accomplished. Disassembly instructions cover
disassembly only as far as practicable; however, these instructions enable
disassembly to provide adequate access for inspection and cleaning. In some
instances, partial equipment overhaul, or overhaul of individual subassemblies.
Disassembly of subassemblies shall be conducted only to the extent necessary to
accomplish removal and installation of affected parts.
B. Prior to initiating disassembly operations, personnel shall carefully read all
instructions and study illustrations applicable to the equipment undergoing
overhaul. The toilet assembly shall be in a clean condition, free of contamination
and residue, before disassembly is begun. Refer to CLEANING if additional
cleaning is required.
C. Each of the following paragraphs describes disassembly of the waste tank
assembly or a component assembly. The part number of each assembly to which
the procedure applies along with the corresponding exploded view illustration
figure, is listed in the paragraph heading.
2. Procedure
A. Disassemble Tank Assembly, PN 14403-001 or 14403-107. (Refer to IPL Figure

1 thru 4).
(1) Remove and disassemble rinse assemblies (refer to IPL Figure 2)
(a) Remove rinse assemblies (1A-90 and 1A-90A) by removing nuts (1A-
100 or 1A-100A) and washers (1A-110).
(b) Remove nozzle by removing retaining ring (60), cotter pin (70), if
installed, and Teflon washers (50).
Page 301
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MONOGRAM SYSTEMS
PN 14401 AND 14403
(c) Remove and discard O-ring (1A-120 or 1A-120A)

(2) Remove and disassemble waste inlet assembly. (Refer to IPL Figure 3)
(a) Remove safety wire (-100) from clamping rings (40).
(b) Remove V-clamps (35) and compression rings (40A) from base rings
(55).
(c) Remove clamping rings (40) or base rings (55) by removing nuts (20 or
20A or 20B) and washers (30),
(d) Remove waste inlets (10).
(e) Remove and discard O-ring (50 or 50A).
(f) While supporting flow diverters (80 or 80A and 90 or 90A), remove
spanner nuts (60) and spanner nut washers (70) using a spanner nut
wrench.
(g) Separate flow diverters (80 or 80A and 90 or 90A) inside tank
assembly (1A-10) by sliding diverters in the direction shown in Figure
301. Remove diverters from tank separately.
Figure 301: Flow Diverter Disassembly
(3) Remove polar covers (1A-20 or 20A or 20B) by removing screws (1A-30).
(4) Remove and discard O-ring (1A-40 or 40A or 40B).
(5) Do not remove insets (1A-50 or 50A) or studs (1A-60 or 60A), (1A-70 or
70A) or (1A-80 or 80A) unless damaged.
(6) If damaged or illegible, remove labels (1A-140 or 140A and 1A-150).
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B. Remove and disassemble Liquid Level Transmitter.

(1) Remove LLT as follows (refer to Figure 1):
(a) Remove LLT (90, -90A, -90B or 90C) by removing nuts (100) and
washers (110).
(b) Remove and discard O-ring (120).
(2) Disassemble LLT as follows (refer to figure 5):
(a) Remove safety wire from isolation diaphragm (30) and remove isolation
diaphragm (30).
(b) Remove O-ring (40)
(c) If damaged or illegible, remove labels (10) and (20).
C. Remove Liquid Level Sensor (refer to IPL figure 1):

(1) Remove liquid level sensor (50) by removing nuts (60) and washers (70).
Remove and discard O-ring (80).
NOTE: Liquid level sensor (50) shall not be disassembled in the field.
D. Remove and disassemble Water Separator Assembly (refer to IPL Figure 4):
(1) Remove water separator assembly (1-20 or 20A) by removing V-retainer
clamp
(1-30). Remove and discard O-ring (1-40).
(a) Remove filter housing assembly (20 or 20A) and basic separator (10)
from waste tank.
(b) If damaged, remove gasket (15) from basic separator (10).
(c) Disassemble filter housing assembly (20 or 20A) as follows:
1 Remove cover (30 or 30A or 30B) by removing screws (40) and
washers (50). Remove and discard O-ring (60 or 60A).
2 Remove and discard retaining ring (85) if necessary.
3 Remove filter (70) from filter holder (80).
NOTE: Filter holder (80), case (90 or 90A) and mounting
ring (100) and filter holder (80) and filter
housing/mounting ring assembly (102) are bonded
together. Do not disassemble unless either of these
parts are damaged and need replacement.
4 If damaged or illegible, remove label (125 or 125A).
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E. Remove and disassemble Water Separator Assembly (refer to IPL Figure 4A):
(1) Remove filter housing assembly (20) by removing screws (30) and washers
(35) from housing filter (75).
(2) Remove ring (25), cover (40), O-ring (45), filter (50), and holder (55) from
housing filter (75).
(3) Remove separator basic assy (80) by removing nuts (70), and washers (65).
(4) Remove gasket neoprene (85), and remove top flange (90) by removing
rivets (95, 110) and washers (115) from cone assy (105) and cylinder inner
assy (120).
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CLEANING
1. General
Thorough cleaning is an essential prelude to inspection for determining the existence,

extent and exact location of defects. If additional cleaning is required use the
procedure described in the following paragraphs.
A. Waste Tank Assembly

(1) Routine Cleaning Procedure
(a) Clean the internal surfaces of the tank assembly, flow diverter and
polar covers using a steam cleaner. Steam temperature should not
exceed 140F (60C).
WARNING: A FACE GUARD AND GLOVES SHOULD BE WORN
DURING ALL STEAM CLEANING FOR PROTECTION
FROM SPLASH.
(b) Steam clean all interior surfaces of the tank including the rinse
assembly nozzles through the water separator flange or polar
openings. The flow diverter internal surfaces shall be cleaned through
the waste inlet openings. Use a long handled, stiff-bristled brush to
scrub the interior surfaces to remove residual waste.
CAUTION: EXERCISE CARE TO AVOID PROLONGED
APPLICATION OF STEAM TO ANY SURFACE.
(c) Drain all liquid from the tank assembly and rinse thoroughly.
(d) Clean the external surfaces of the tank assembly using a wet (water)
cotton cloth. Afterwards, dry surface rapidly with dry compressed air.
CAUTION: THE FIRE PROTECTION COATING (EXTERNAL TANK
SURFACE) IN WET STATUS IS SUSCEPTIBLE TO
ABRASION.
(e) Clean sub-assemblies and detail parts removed from the tank, using a
soap, disinfectant and hot water solution and a stiff bristled brush.
CAUTION: DO NOT SCRUB O-RING LAND OR GROOVE WITH
BRISTLED BRUSH.
Page 401
MONOGRAM SYSTEMS
PN 14401 AND 14403
CAUTION: DO NOT USE HYDROCARBON SOLVENTS,

CHEMICAL SOLVENTS OF THE ETHER OR FLUORIDE
FAMILY, ACETONE, METHYL-ETHYL-KETONE, OR
RELATED SOLVENTS, ON THE FIRE PROTECTION
COAT OR RUBBER OR PLASTIC PARTS. DO NOT
USE ABRASIVE OR SCOUTING CLEANSERS ON ANY
METAL, FIRE PROTECTION COAT OR PLASTIC
PARTS.
(f) Dry all tank surfaces, sub-assemblies and details with dry compressed
air.
(2) Periodic Cleaning Procedure
NOTE: It is recommended that periodic cleaning be performed at
least once per year, or at any time the operator desires an
over night or extended soak of the tank assembly.
(a) Remove the water separator assembly (IPL Figure 1, item 20 or 20A)
from the waste tank assembly per DISASSEMBLY instructions.
(b) Install the Cleaning Cap, PN 14320-090 (refer to SPECIAL TOOLS),
on the tank assembly using the clips provided on the cap. See
illustration below.
(c) Connect fill and drain lines to the Cleaning Cap. Fill the tank assembly
with hot water, or a soap and hot water solution.
Figure 401: Cleaning Cap, PN 14320-090
(d) Leave the solution in the tank assembly over night, or for and extended
period of time. When soaking is concluded, drain all liquid from the
tank assembly and rinse thoroughly.
(e) Disconnect the fill and drain lines from the Cleaning Cap, and remove
the cap from the tank assembly.
(f) Install the water separator assembly (20 or 20A) on the tank
assembly per ASSEMBLY instructions.
Page 402
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PN 14401 AND 14403
CHECK
1. General
A. Complete assembly and component subassemblies shall be visually inspected

using a strong light and preferably some means of magnifications. When
inspecting for damaged to interior details of an assembly, an inspection mirror
shall be used so that all surfaces are made visible.
B. All parts shall be visually examined for nicks, cracks, cuts, fraying, dents,
distortion, chafing, scoring, excessive wear, loose or missing mounting rings and
screws, stripped or crossed threads and other defects that could impair function.
Filters and parts made of rubber or neoprene shall be replaced at each overhaul;
therefore, inspection of rubber packings, seals and filters is unnecessary.
Additional check procedures are provided in following paragraphs.
2. Procedure
A. Waste Tank
(1) Check parts for general condition, structural failure, damage and wear.
(2) Check O-ring sealing surfaces and O-ring grooves for evidence of damage,
nicks, cracks or stripping.
(3) Check sealing surfaces for evidence of damage nicks or stripping.
(4) Check threaded studs and inserts for loosening and cracking. Check
threads for stripping or cross threading. Replace studs as necessary in
accordance with repair.
(5) Check inside of tank for evidence of damage, cracking and unbonded areas,
especially between the liner and the carbon-reinforced plastic.
(6) Check entire exterior surface of tank for evidence of excessive mechanical
damage, i.e. abrasion, scratches, or severe puncture damage.
(7) Check tank axial restraint pad for mechanical damage and delaminated
areas.
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MONOGRAM SYSTEMS
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B. Water Separator
Check for dents, corrosion, cracks, scratches, excessive contamination or
deformations. Visually inspect gasket on basic separator (10, IPL Figure 4) for
tears or gouges. Replace as necessary in accordance with REPAIR.
Inspect filter housing mounting ring (100, IPL Figure 4) for cracks, chips, and
loose screws.
Discard any mounting ring (4-100) failing check. Item is not repairable.
C. Liquid Level Sensor

The sensor does not require periodic inspection and servicing, however, sensor
surface mounted inside the waste tank should be checked for material build up
during normal inspection and servicing of the waste tank and should be cleaned
as necessary.
D. Liquid Level Sensor

Visually verify that connector pins are free of corrosion or contamination and
reference port is not covered with tape, sealant, paint or other foreign matter.
Verify that the sensing diaphragm is clean and unobstructed by foreign matter.
Check the isolation diaphragm for leaks.
Page 502
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PN 14401 AND 14403
REPAIR
1. General
A. Except for permissible repairs outlined in this section, repair of the waste tank
assembly, water separator, liquid level sensor and liquid level transmitter is not
considered practical. Parts which do not meet inspection or functional
requirements shall be replaced. In addition to permissible repairs and
replacement of defective parts, certain parts replacement shall be routine at each
overhaul regardless of apparent condition of the part. All nuts, washers, gasket,
O-rings and filters removed during disassembly shall be replaced regardless of
apparent condition.
NOTE: Replace all damaged or otherwise illegible part number
identification.
2. Equipment and Materials
NOTE: Equivalent substitutes may be used for listed items.
Table 601: Repair Materials

ITEM DESCRIPTION SOURCE (CAGE CODE)
Disinfectant Lysol Commercially Available
Soap Antimicrobial Commercially available
Sandpaper 40 grit, 80 grit Commercially Available
Carbon Fiber Fabric per international aircraft Commercially Available

standard, LN 8. 3520.80
Epoxy Resin Araldit Typ LY556 Commercially Available
Hardener Typ Hy 956 Commercially Available
Fire Protection Coating Flammadur A77 Huber + Suhner (S3708)
Adhesive Loctite No. 270 or 2701 Loctite Corp. (05972)
Silicon Lubricant Dow Corning 111 Dow Corning Corp. (71984)
Page 601
MONOGRAM SYSTEMS
PN 14401 AND 14403
Table 601: Repair Materials

Gasket Sealant 847 Minnesota Mining and

Manufacturing Co. (SC468)
Milling Machine --- Commercially Available

Bias mill 0.25 in. (6 mm)
x 3.1 in. (80 mm) long
with extension
Fan Grinder --- Commercially Available
Convection Oven --- Commercially Available

140 F (60 C) minimum
Alcohol --- Commercially Available
Acetone --- Commercially Available
Studs, Threaded PN 01017902, 01017903, Huber + Suhner (S3708)

01017904
Pin, Positioning PN 01017910 Huber + Suhner (S3708)
Bonding Set-up PN 10369WZ035, Huber and Suhner (S3708)

10369WZ036, 10369WZ037
Adhesive 100 parts Araldite AV 138M-1 Huntsman (ST205)

40 parts Gardener HV 998
Liquid Level Sensor Flange PN 01017867 Huber + Suhner (S3708)
Liquid Level Transmitter Flange PN 01017868 Huber + Suhner (S3708)
Rinse Nozzle Flange PN 01017869 Huber + Suhner (S3708)
Wash Primer PN P565-597 Huber + Suhner (S3708)
Coupling Agent Scotchweld 9323 B/A 3M Co. (04698)
Silicone Sealing Elastosic E43 Huber + Suhner (S3708)
Page 602
MONOGRAM SYSTEMS
PN 14401 AND 14403
3. Procedure
A. Waste Tank Assembly

(1) Replace Parts that do not meet inspection requirements.
(2) Replace damaged threaded studs as follows:
(a) Apply heat to the inserts to loosen the thread locking compound.
(b) Remove the managed stud by unscrewing with locking pliers.
(c) Install the new stud in the insert.
(d) Apply Loctite 270 or 2701 to stud shank side of the insert being careful
to keep adhesive off of stud threads.
(3) Lock loosened threaded studs and inserts with Loctite No. 270 or 2701.
(4) Minor nicks on O-ring sealing surfaces will be sanded carefully with
sandpaper 400.
(5) Repair exterior surfaces of tank as follows:
(a) If there is damage of the cylindrical wall section:
1 Grind surface of damaged area with sandpaper as deep as
necessary but no deeper than down to the green, pink or black
coupling agent or primer on the liner surface.
2 Cut carbon fiber fabric to desired shape and size with number of
layers determined by degree of damage.
3 Laminate plies of fabric over damaged area to the desired
thickness. The plies are to be oriented so that the wrap fibers are
parallel with the circumferential direction of tank. Laminate with
epoxy resin mixed with 25 percent by weight hardener.
4 Rub out air and excess resin to smooth finish.
5 Allow epoxy to cure 24 hours at room temperature 70 F (21 C).
6 Grind edges of repair laminate to blend into tank surfaces.
7 Coat surfaces according to paragraph (c).
(b) If there is damage to the forward or aft dome.
1 Grind surface of damaged area with sandpaper as deep as
necessary, but no deeper than the green, pink or black coupling
agent or primer on the liner surface.
2 Measure the thickness of wall in several places and determine the
maximum thickness.
Page 601
MONOGRAM SYSTEMS
PN 14401 AND 14403
3 Cut carbon fiber fabric to desired shape and size. The total
thickness of plies should correspond with the maximum wall
thickness.
4 Note that the wall is reinforced with rowings running in two
directions (criss-cross). When the plies are applied to the wall
they are to be oriented so that the warp fibers in the bottom ply
are parallel with the rovings in one direction and the warp fibers of
the second ply are parallel with rovings in the other direction.
Continue in this same manner, alternating the direction of the
warp fibers of each successive ply.
5 Laminate with epoxy resin mixed with 25 percent by weight epoxy
hardener.
6 Rub out air and excess resin to smooth finish.
7 Allow epoxy to cure 24 hours at room temperature 70 F (21 C).
8 Grind edge of repair laminate to blend into tank surface.
9 Coat surface according to paragraph (c).
(c) If there is damage to fire protection coating.
1 Grind surface of damaged area with sandpaper to the ground of
carbon fiber plastic until uniformly roughened.
2 Paint or spray up the fire protection coating to a thickness of
0.008 in (0,2mm).
3 Allow to dry 24 hours at room temperature 70 F (21 C).
B. Water Separator
If bonded gasket on basic separator (10, IPL Fig. 4) is damaged, replace in
accordance with procedure below.
(1) Scrape to remove gasket. Take care not to cut or gouge gasket mounting
surface of flange.
(2) Generously coat gasket-mounting surface of flange with gasket sealant
compound.
(3) Bond gasket (15, IPL Fig. 4) to top flange.
C. Liquid Level Sensor

The liquid level sensor is not field repairable. If sensor fails it must be replaced
and the defective unit returned to supplier for repair.
Page 604
MONOGRAM SYSTEMS
PN 14401 AND 14403
D. Liquid Level Transmitter

(1) The LLT (PNs 14403-003 and 14403-003A) are not field repairable items. If
it fail, it must be replaced and the defective unit returned to supplier for
repair.
(2) The LLT (PNs 14403B and 14400-003C) may have its seal or isolation
diaphragm removed and replaced if faulty. Follow procedures in
DISASSEMBLY and ASSEMBLY. Otherwise replace entire unit and return
defective unit to supplier for repair.
E. Waste Tank Flange Replacement

(1) Remove the waste tank flange as follows:
(a) Unscrew or pull out threaded studs and inserts with hex nuts or
removal tool. Pull out positioning pin on rinse flange, if required.
(b) Mount tank to milling machine and mill defective flange with upper mill
and bias mill carefully to diameter of the actual bore.
(c) Force the tank flange ring carefully from the tank interior. In doing so,
no separation may occur between liner, coupling layer and carbon
fiber.
(d) Grind off bonding agent remaining on the outside of the tank down to
the hand laminate.
(e) Grind bore with milling machine or fan grinder conically, see figure 601.
Chamfer corners.
Figure 601: Grinding of the Flange Bore
Page 605
MONOGRAM SYSTEMS
PN 14401 AND 14403
(2) Bond the new tank flange as follow:

(a) Remove flameproof material around the bore to width of about 1.2 in.
(30 mm).
(b) Prepare flange for bonding by cleaning with acetone. Inside the tank,
first mark, then roughen the flange bonding surface and the sealing
surface by hand with 40 grit sandpaper, and clean with acetone.
(c) Place tank so that bore is at the bottom. Heavily coat bonding
surfaces of the tank and flange with adhesive (Araldite AV 138M-1
and Gardener HV 998), see Figure 602. By hand, set flange in place
and press slowly. Remove excess adhesive with wooden spatula.
Figure 602: Adhesive Application to The Flange
(d) Put bonding set-up (10369WZ035, 10369WZ036, 10369WZ037 Huber

and Suhner) in place and tighten until flange rests on tank. Remove
excess adhesive, and form angle for concave taper/fillet (approximate
radius 0.4 in. (10mm).
(e) With alcohol, remove any excess adhesive from the inside and outside
of the tank. Cure time of adhesive is 1 hour minimum at 140 F (60
C).
(f) Prepare surface (approximately 30 mm around the flange) and flange
by grinding with 80 grit sandpaper and clean with actone.
(g) Apply wash primer (P565-597 Huber + Suhner) very thin with a brush
and wait for 1 hour at room temperature 70 F (21 C).
(h) Without touching or grinding of the surface apply silicone sealing
Elastosil (E43 Huber and Suhner) with a spittle and level out. Curing
at room temperature 70 F (21 C) for not less than 12 hours.
(i) Clean threaded insert with air hose and clean threaded stud (10369 BZ
7400, Pos. 2, Huber and Suhner) with acetone. Apply one drop
threadlock (270 or 2701, Loctite) to threaded insert and install threaded
stud. Press positioning in (10369 BZ 7600, Pos. 2, Huber and Suhner)
into rinse flange, if required.
Page 606
MONOGRAM SYSTEMS
PN 14401 AND 14403
(3) Reapply the flame-proof layer as follows:

(a) Roughen area to be repaired with 80 grit sandpaper and remove dust.
Mask the flange with adhesive tape.
(b) Apply flame coating (Flammadur A77 Anthrazit, Huber and Suhner)
with brush (approximately 0.2 mm thick) and blend in with the
appearance of the tank surfaces. Remove adhesive tape. Drying time
is approximately 24 hours at room temperature 70 F (21 C).
(4) Inspect repaired area as follows:
(a) Visually inspect the tank surface for proper application of adhesive and
flame-proof coating.
(b) Install caps securely over all tank openings, fill tank with water and
slowly hydrostatically pressurize the tank to 30 psi (2,07 bar) at a rate
not to exceed 2 psi (0,14 bar) per minute. Check for leaks and repair
as necessary.
(c) Mark the tested tank with permanent ink with the repair and test date.
Page 607
MONOGRAM SYSTEMS
PN 14401 AND 14403
Page 608
MONOGRAM SYSTEMS
PN 14401 AND 14403
ASSEMBLY
1. General
A. Assembly instructions given herein presume the waste tank assembly has been
disassembled to the extent covered in DISASSEMBLY. All part number
identification removed during cleaning or otherwise illegible has been replaced
during repair. All new parts are identical in fit and function to the parts they
replace.
B. If a unit has been subjected to partial overhaul only, disregard those instructions
that are not applicable. Refer to Table 701 for assembly materials. The
assembly instructions detailed in the following paragraphs apply equally to those
assemblies listed in the paragraph heading unless reference is made in the
instructions to a specific assembly or assemblies. Where two or more details
may be installed at a particular location, the key index numbers of the parts, as
assigned in the Illustrated Part List, are included parenthetically after the part
description. Hardware items like bolts, washers, nuts and parts made of rubber,
removed during disassembly, should be replaced with new parts.
C. Each of the following paragraphs describes assembly of a waste tank assembly

or a component assembly. The part number of each assembly to which the
procedure applies, along with the corresponding exploded view illustration figure,
is listed in the paragraph heading.
Page 701
MONOGRAM SYSTEMS
PN 14401 AND 14403
2. List of Materials
NOTE: Equivalent substitutes may be used for listed items.
Table 701: Assembly Materials

Sealant EC-1239 B/A Minnesota Mining and

Silicone Lubricant Molykote 111 Commercially Available
Adhesive Loctite No. 242 or 243 Loctite Corp. (05972)
Adhesive Loctite No. 410 Loctite Corp. (05972)
Adhesive Weld-on 2700 Industrial Polychemical Service

(IPS) Corporation
Adhesive Weld-on 1829 Industrial Polychemical Service

(IPS) Corporation
Lockwire MS20995C20 Any approved source
Adhesive 847 Minnesota Mining and

3. Procedures
A. Assemble Waste Holding Tank Assembly, PN 14403-001 or 14403-107 (Refer to

IPL Figure 1A).
(1) Make certain O-rings (40 or 40A or 40B) are clean.
CAUTION: DO NOT DAMAGE O-RING SEALING SURFACE OF TANK
AND POLAR COVERS.
(2) Clean O-ring sealing surfaces on tank hole and polar covers (20 or 20A or
20B).
Page 702
MONOGRAM SYSTEMS
PN 14401 AND 14403
(3) Grease surfaces using silicone lubricant MOLYKOTE III compound or

equivalent.
(4) Position O-rings (40 or 40A or 40B) on polar covers (20 or 20A or 20B).
(5) Tap polar cover(20 or 20A or 20B) in hole with rubber hammer until firmly
seated and align cover (20 or 20A or 20B) holes with tank (10) holes.
(6) Make certain O-ring (40 or 40A or 40B) is not dislodged, pinched or
damaged during assembly.
(7) Install screws (30) into tank (10). Torque screws 13 in lbs. (1,5 Nm). Lock
screws using Loctite No. 242 or 243.
(8) Install new label (140 or 140A and 150) if removed during disassembly.
B. Assemble and install waste inlet assy. (Refer to IPL Figure 3)

(1) Insert flow diverters (80 or 80A and 90 or 90A) into waste holding tank
(1A-10) through the largest tank opening.
(2) Align male interlock extrusions on flow diverter (90 or 90A) and slide flow
diverters (80 or 80A and 90 or 90A) together in the direction shown in
Figure 701 and bring inlet sections up through holes in tank.
Page 703
MONOGRAM SYSTEMS
PN 14401 AND 14403
Figure 701: Flow Diverter Assembly
(3) Apply thin coat of MOLYKOTE 111 Compound to bottom surface of spanner
nuts (60). While supporting diverters (80 or 80A and 90 or 90A) from
inside the tank, install spanner nuts (60) with spanner nut washer (70) and
tighten hand tight.
(4) Continue to support flow diverters form inside the tank and tighten spanner
(60) nuts three quarters turn using a spanner nut wrench.
(5) Slide clamping rings (40) or base rings (55) onto waste inlets (10). Install
clamping rings or base rings and inlets with new O-rings (50 or 50A) in
position on spanner nut studs.
(6) Secure clamping rings (40) or base rings (55) using washers (30) and nuts
(20 or
-20A or -20B). Torque to 44 in-lbs (5,0 Nm). Install safety wire (-100) using
MS33540 double twist method.
(7) Slide compression rings (40A) onto waste inlets (10) and position onto base
rings (55), secure rings with V-clamp (35).
C. Assemble Rinse Assembly (refer to IPL Figure 2):

(1) Apply thin coat of sealant No. EC-1239 B/A to under side of flange and base
of tube on inlet fittings (10 and 10A).
(2) If removed, bond mounting flange (20) on inlet fittings (10 and 10A) using
adhesive Weld-on 2700.
(3) If removed, bond locating ring (40) into nozzle (30) using adhesive Weld-on
2700.
Page 704
MONOGRAM SYSTEMS
PN 14401 AND 14403
(4) Install nozzle (30) with Teflon washers (50) onto inlet fittings (10 and 10A)
and secure with retaining ring (60) and cotter key (70) if applicable.
(5) Install rinse assemblies (1A-90 and 1A-90A) with new O-ring (1A-120 or 1A-
120A). Secure using washers (1A-110) and nuts (1A-100 or 1A-100A).
Torque to 9 in-lbs (1,0 Nm).
D. Install Liquid Level Sensor (refer to IPL Figure 1):

(1) Install O-ring (80) onto liquid level sensor (50).
(2) Install liquid level sensor (50) using washer (70) and nuts (60) making sure
that the raised lettering TOP is oriented correctly. Torque to 7 to 10 in-lbs
(0,79 to 1,13 Nm).
E. Assemble and install Liquid Level Transmitter.

(1) (1) Assemble LLT as follows (refer to IPL Figure 5):
(a) If removed install new labels (10) and (20).
(b) Install O-ring (40) and isolation diaphragm (30).
(c) Install safety wire using double twist method.
(2) Install LLT as follows (refer to IPL Figure 1):
(a) Install O-ring (120) onto liquid level transmitter (90, -90A, -90B or
90C).
(b) Install liquid level transmitter using washers (110) and nuts (100).
Torque to 9 in-lbs (1,0 Nm).
Page 705
MONOGRAM SYSTEMS
PN 14401 AND 14403
F. Assemble and install Water Separator Assembly (refer to IPL Figure 4):
(1) If moved install new label (125 or 125A).
(2) If removed during disassembly, bond gasket (15) to top flange of basic
separator (10) using adhesive (No. 1993).
(3) If required assemble new filter housing mounting ring (100) as follows:
(a) Place washer (AN960C8) on screw (8-32UNCX1-2).
(b) Insert screw into hole in mounting ring. Insure screw and washer are
flush with bottom of hole.
(c) Fill cavity with EC-1838 adhesive epoxy.
NOTE: Do not allow adhesive epoxy to rise above rim of cavity.
(d) Allow adhesive epoxy to cure per manufacturers instructions. If
required, grind adhesive epoxy flush with cavity.
(4) Assemble Filter Housing Assembly (20 or 20A) as follows:
(a) For filter housing Assembly PN 14401-030.
1 Fill (2) grooves in mounting ring (100) with sealant (EC-1239
B/A).
2 Align screws in mounting ring (100) with holes in care (90 or
90A) and install case onto mounting ring.
3 Apply sealant (EC-1239 B/A) to lower face of filter holder (80)
where holder mates to case (90 or 90A).
4 Align screws in mounting ring (100) with holes in filter holder (80)
and install holder (80) and install holder into case (90 or 90A).
Secure mounting ring, case and holder with washers (120) and
nuts (110). Torque to 15 in-lbs (1,7 Nm).
(b) For Filter Housing Assembly PN 14401-065.
1 Align screws (105) with holes in filter housing/mounting ring
assembly (102) and case (90 or 90A).
2 Apply sealant (EC-1239 B/A) to lower face of filter holder (80)
where holder mates to filter housing/mounting ring assembly
(102).
3 Align screws (105) with holes in filter holder (80) and install holder
(80) and install holder into filter housing/mounting ring assembly
(102).
4 Secure filter housing/mounting ring assembly and holder with
washers (120) and nuts (110). Torque to 15 in-lbs (1,7Nm).
Page 706
MONOGRAM SYSTEMS
PN 14401 AND 14403
CAUTION: EXERCISE EXTREME CARE TO AVOID SQUEEZE OUT

OF ADHESIVE INTO FILTER HOUSING/MOUNTING RING
ASSEMBLY FLANGE SCREW HOLES.
(c) Apply adhesive (No. 410) sparingly to one slide of retaining ring (85).
Align holes in ring with holes in case (90 or 90A) or filter
housing/mounting ring assembly (102) flange and position ring on
flange.
(d) Apply bead of sealant (EC-1239 B/A) into gap between case (90 or
90) or filter housing/mounting ring assembly (102) side wall and upper
surface of case flange. Install O-ring (60 or 60A) onto case flange.
(e) Position filter (70) into filter holder (80) with safety wire up. Ensure
that the filter (70) is fully seated in the filter housing (80). No gaps are
permissible.
(f) Install O-ring (60 or 60A) onto top of case (90-90A) or filter
housing/mounting ring assembly (102) between case sidewall and
retaining ring (85).
(g) Install cover (30 or 30A) onto case (90 or 90A) or filter
housing/mounting ring assembly (102). Secure cover (30 or 30A)
using screws (40) and washers (50). Torque to 15 in-lbs (1,7 Nm).
Ensure that cover (30 or 30A) is inserted into the filter (70) correctly.
(h) Install O-ring (1-40) and water separator (1-20). Secure using V-
retainer clamp (1-30).
Page 707
MONOGRAM SYSTEMS
PN 14401 AND 14403
4. Storage Instructions
A. Store the tank in horizontal position on a contoured platform.

B. Keep in a cool, dry place.
Page 708
MONOGRAM SYSTEMS
PN 14401 AND 14403
FITS AND CLEARANCES
Not Applicable
Page 801
MONOGRAM SYSTEMS
PN 14401 AND 14403
Page 802
MONOGRAM SYSTEMS
PN 14401 AND 14403
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT
1. Special Tools
NOTE: Equivalent substitute may be used for listed item.

A. Cleaning Cap PN 14320-090 is used to fill the waste tank assembly for periodic
cleaning (extended soaking). The cap prevents overflow during filling, and seals
the tank assembly during the soaking period. Refer to CLEANING.
Figure 901: Cleaning Cap, PN 14320-090

2. Test Equipment
NOTE: Equivalent items can be used.
Table 901: Special Tools Required

ITEM DESCRIPTION SOURCE
Digital Voltmeter HP34401A Hewlett-Packard (1NRU7)
Power Supply HP6111A Hewlett-Packard (1NRU7)
Vacuum Source QMC 30A Mensor Corp (14178)
Temperature Chamber Tenny Jr. Tenny Engineering (04N08)
Megohmmeter Type 1862-B Genrad Inc. (9A887)
Page 901
MONOGRAM SYSTEMS
PN 14401 AND 14403
Page 902
MONOGRAM SYSTEMS
PN 14401 AND 14403
ILLUSTRATED PARTS LIST
1. Introduction
A. Purpose
This section lists, describes, and illustrates all component assemblies,
subassemblies, and detail parts. It is comprised of illustration sheets and detailed
parts lists (DPLs). Illustration sheets show exploded views and detailed parts
lists are arranged in a tabular form providing information about each item. Parts
listed are considered to be replaceable for reasons of wear, age, or excessive
abuse.
B. How to Use the Illustrated Parts List

Each assembly listed is followed immediately by a breakdown of its detail parts,
properly indented (by dot(s)) to show their relationship to the assembly. Parts
are listed in general order of disassembly, with the exception of attaching parts
which are listed immediately following the item which they attach and which
precede the components, if any, of that assembly. Item numbers in the parts list
are keyed to corresponding item numbers in the accompanying exploded view
illustration.
C. How to Identify a Part

(1) WHEN THE PART NUMBER IS KNOWN:
When a Numerical Parts Index is available, turn to it and locate the part
number. The corresponding figure and item numbers of the illustration
where the part appears are listed in the column to the right of the part
number. The corresponding item number in the accompanying detail parts
list will give the part number, description, assembly relationship and quantity
required for that particular application.
(2) WHEN THE PART NUMBER IS NOT KNOWN:
Review the illustrations and identify the part by appearance or location. Note
the item number in the exploded view. The corresponding item number in
the accompanying detail parts list will give the part number, description,
assembly relationship and quantity required for that particular application.
Page 1001
MONOGRAM SYSTEMS
PN 14401 AND 14403
2. Explanation of Detail Parts List Entries
The Detail Parts List is arranged in a general sequence of disassembly. The parts are
illustrated in an exploded-view illustration and given in the related parts list.
A. FIG. ITEM Column
This column contains the number referenced in the illustration for each part. The
figure number is further specified as follows:
(1) The first number at the top of each FIG. ITEM column is the figure number
of the corresponding illustration.
(2) The remaining numbers are item numbers that correspond to the numbers
in the referenced illustration, and refer to a particular part that is detailed on
the corresponding row.
(3) A dash or hyphen (-) in front of an item number means the part is not
illustrated.
(4) Alpha-variant suffixes A through Z (except I and O) are assigned to item
numbers when necessary to identify:
* Similar parts differentiated by an effectivity code,
* Added parts,
* Alternate parts, or
* Service bulletin modified parts.
A check of the NOMENCLATURE column and the EFF CODE column will
clarify the usage or relationship of that part to the other parts.
Page 1002
MONOGRAM SYSTEMS
PN 14401 AND 14403
B. PART NUMBER Column

This column contains the manufacturers part number by which a part may be
ordered or procured.
Parts that cannot be purchased are also listed in order to complete a parts
breakdown and to show the relationship of these parts to other parts of the
assembly. Examples of non-procurable parts would be one part of a matched set,
or a part that is permanently bonded to another part.
Part numbers may have been modified to meet the requirements of ATA 200 and
ATA 2000. These modifications can include:
(1) Removal of blank spaces and special characters, with the possible
exception of dashes. Dashes are permitted only between numeric
characters.
When applicable, the manufacturers complete part number is given in the
NOMENCLATURE column and may be used when ordering these parts.
(2) Insertion of a reference part number compatible with ATA 200/2000 if the
manufacturers part number exceeds 15 characters.
When applicable, the manufacturers complete part number is given in the
NOMENCLATURE column and may be used when ordering these parts.
C. NOMENCLATURE Column
This column contains descriptive information for each part, and may also list:
* the true part number (if longer than 15 digits or modified per ATA 200/2000),
* the vendor code (if the part was not manufactured by Monogram Systems),
* service bulletins affecting the part,
* obsolete part numbers,
* information regarding the interchangeability of parts, and
* other special terms and symbols.
Page 1003
MONOGRAM SYSTEMS
PN 14401 AND 14403
(1) Indented Text

The indenture system is used in the NOMENCLATURE column to indicate
the assembly or subassembly relationship of one part to another. An item
that is not indented is the highest level of assembly. An indented item will
always be a part of a preceding item with one less indent. This system
provides rapid determination of the parts comprising an assembly, or the
Next Higher Assembly (NHA) for any particular part. In determining item
relationship, remember that attaching parts follow the part attached and
therefore may precede the breakdown of an assembly.
The terms defined below are used in the NOMENCLATURE column when
applicable to aid in the determination of attaching parts for a particular
assembly.
Term Definition
. (1-7 dots preceding the descriptive information)
Designates the parts indenture level of assembly.
ATTACHING PARTS Designates the beginning of a group of attaching
parts for an assembly at the current indenture
level.
*** Designates the end of a group of attaching parts
for an assembly at the current indenture level.
An example of indenture relationship is as follows:
1 2 3 4 5 6 7
End Item or Major Assembly
. Detail Parts for End Item or Major Assembly
. Subassembly
ATTACHING PARTS
. Attaching Parts for Subassembly to End Item or Major Assembly
***
. . Detail Parts for Subassembly

ATTACHING PARTS
. . Attaching Parts for Detail Parts to Subassembly
***
Page 1004
MONOGRAM SYSTEMS
PN 14401 AND 14403
(2) Vendor Code (Manufacturers CAGE Code)

Part numbers used in this unit that are not produced or altered by
Monogram Systems are indicated by a vendor Commercial And
Government Entity (CAGE) code. The vendor code is listed as a V
followed by 5 additional characters in parentheses in the NOMENCLATURE
column. The CAGE codes are referenced from the Federal Supply Code
for Manufacturers", Catalog Handbook H4-1, H4-3, and/or the NATO Code.
For convenience, a list of these vendors is detailed in paragraph 3.
(a) Part numbers with a vendor code in the NOMENCLATURE column
may be obtained from that vendor. The part is also obtainable from
and supported by Monogram Systems.
(b) The absence of a vendor code in the NOMENCLATURE column
indicates the part is manufactured or modified by Monogram Systems
(V29780).
(3) Service Bulletin/Service Advisory Incorporation
Assemblies, subassemblies, and detail parts subject to modification,
deletion, addition, or replacement by an issued service bulletin or service
advisory are annotated to indicate both pre- and post- service
bulletin/advisory configurations.
Term Definition
PRE SB/SA XXXX Pre-Service Bulletin / Service Advisory.
This term in the NOMENCLATURE column
designates the original configuration.
POST SB/SA XXXX Post-Service Bulletin / Service Advisory.
This term identifies assemblies and parts after the
modification has been completed.
DELETED BY SB XXXX
Deleted By Service Bulletin.
Parts deleted by service bulletins show the deleted
part number but omit its nomenclature. Only this
term is shown in the NOMENCLATURE column.
ADDED BY SB XXXX
Added by Service Bulletin.
Parts added by service bulletins include this
notation in the NOMENCLATURE column.
Page 1005
MONOGRAM SYSTEMS
PN 14401 AND 14403
(4) Obsolete and Interchangeable Parts Incorporation

The terms defined below are used in the NOMENCLATURE column when
applicable to indicate the interchangeability or obsolescence of parts.
Term Definition
ALT Alternate part.
The given part is alternate to and interchangeable
with other parts within the same item number
variant group or other item numbers if designated.
PREF Preferred part.
The given part is interchangeable with other parts
within the same item number variant group, and of
the available choices, is the preferred part to
procure.
REPLD BY Replaced By.
The part is replaced by and is interchangeable
with the item number designated in the notation.
REPLS Replaces.
The part replaces and is interchangeable with the
item number designated in the notation.
SUPSD BY Superseded By.
The part is replaced by and is not interchangeable
with the item number designated in the notation.
SUPSDS Supersedes.
The part replaces and is not interchangeable with
the item number designated in the notation.
DELETED Deleted.
Parts that are deleted are identified in the
NOMENCLATURE column as DELETED.
The part number will stay in the PART NUMBER
column. Information in other columns will be
deleted.
Page 1006
MONOGRAM SYSTEMS
PN 14401 AND 14403
(5) Other Special Terms and Symbols

The special terms defined below are used in the NOMENCLATURE column
when applicable to further describe the part.
Term Definition
TRUE PN True Part Number.
The part in the PART NUMBER column has been
modified to conform to ATA 200/2000 standards.
Use the True Part Number shown within
parentheses in the NOMENCLATURE column to
procure the desired part.
NONPROC Non Procurable.
The part in the PART NUMBER column for an
assembly or subassembly that is not procurable in
its listed form. NONPROC assemblies or
subassemblies are not procurable and should not
be ordered; however the parts for that assembly or
subassembly could be procurable. A NONPROC
assembly is created to allow a group of parts to be
illustrated and listed as an assembly or
subassembly.
ORDER NHA Order Next Higher Assembly.
The part in the PART NUMBER column cannot be
ordered. Order the Next Higher Assembly (NHA)
shown in the DPL to procure the desired part.
PN CORRECTION Part Number Correction.
The part in the PART NUMBER column was
previously in error, and has been corrected to the
number listed in the PART NUMBER column.
ITEM SHIPPED LOOSE
Item is shipped detached from its assembly.
The detail item is not attached to the assembly
during storage or shipment. An example of such
items are gaskets, seals, or O-rings.
CUSTOMER SUPPLIED
Item is supplied by the customer.
The part in the PART NUMBER column is not part
of the assembly, but is used with the assembly.
The part is to be obtained separately by the
customer, and is listed for clarity.
FRO Future Replacement Order.
Page 1007
MONOGRAM SYSTEMS
PN 14401 AND 14403
SEE IPL FIG. XX FOR DETAILS

Refer to the listed figure for more details on this
part. The part or assembly is described in more
detail in the referenced figure.
SEE IPL FIG. XX FOR NHA
Refer to the listed figure to see this item in relation
to the next higher assembly. The part or assembly
is listed as a single item at the next higher
assembly level.
D. EFF CODE Column

This column contains effectivity codes to indicate alternate models or
configurations of the end item to which the given parts apply. When the Detailed
Parts List describes more than one assembly part number, each top assembly
part number is assigned a code (A, B, etc.). Applicable detail parts will have
matching codes in the EFF CODE column, or a one or two letter code that
indicates its effectivity to the top assembly part number(s). When necessary, an
explanation of the effectivity codes is listed at the end of the figures detail parts
list. Other terms defined below are used in the EFF CODE column to indicate the
parts applicability.
Term Definition
(blank) This column is left blank when the part applies to all
models or configurations in the parts list.
E. UNITS PER ASSY Column

The quantity shown in this column represents the units required for one Next
Higher Assembly (NHA) or, when referring to attaching parts, the quantity to
attach one such item. The quantities shown are in this column are the quantities
required at a particular location and not necessarily the total quantity of parts in
one assembly. Other terms used in the UNITS PER ASSY Column are defined
below.
Term Definition
RF Reference
The part or assembly is shown completely assembled in
the figure referenced in the NOMENCLATURE column.
AR As Required
This part is a bulk quantity item, and the quantity used
varies upon the discretion of the installer.
Page 1008
MONOGRAM SYSTEMS
PN 14401 AND 14403
3. Manufacturer Names and Address
The CAGE code for the manufacturers of parts, materials, and equipment referenced
in this CMM are given below. The codes are taken from Cataloging Handbook H4-1.
The absence of a code in the NOMENCLATURE column of the Detail Parts List
indicates the part is manufactured or modified by Monogram Systems (29780).
Table 1001: Vendor Code
CODE VENDORS NAME AND ADDRESS
V04693 3M. Co.

Adhesives, Coatings and Sealers Div.,
3M Center
St. Paul, MN 55144-1000
V1XEB9 Huntsman Advanced Materials

Klybeckerstrasse 200
4057 Basel
Switzerland
VS3708 Huber + Suhner AG

Allmendstrasse 15
8320 Fehraltorf
Switzerland
V79136 Seeger Inc. Waldes Truarc Div.

70 E. Willow St
Millburn, NJ 07041
V83259 Parker-Hannifin Corp. Seal Group

7664 Panasonic Way
San Diego, CA 92154-8206
Page 1009
MONOGRAM SYSTEMS
PN 14401 AND 14403
Numerical Parts Index

TTL
PART NUMBER AIRLINE STOCK NO. FIG. ITEM
REQ
AN960C8 4 120 16
AN960C8 4 -120A 8
DIN3771 1A -40B 2
MS20995C 3 -100 AR
MS24665-153 2 70 1
MS51957-46 4 40 12
MS9021-035 1 -120A 1
MS9021-143 1 -80A 1
NAS1102E06-4 1A 30 AR
NAS1291C3M 3 -20B 16
NAS1523C08Y 4 50 12
NAS620C10L 3 30 AR
NAS620C6L 1 110 6
NAS620C6L 1 70 8
NAS620C6L 1A 110 AR
NAS679C06 1 100 6
NAS679C06 1 60 8
NAS679C06 1A 100 AR
NAS679C06M 1A -100A AR
NAS679C08 4 110 8
NAS679C3 3 20 16
NAS679C3M 3 -20A 16
01017870 1A -20A 2
01017890 1A -50A AR
01017895 1A -40A 2
01017902 1A -80A AR
01017903 1A -70A AR
01017904 1A -60A AR
05967 1A 80 AR
05968 1A 60 AR
05970 1A 20 2
05983 1A 40 2
05984 1A 50 AR
06026 1A 70 AR
10369BZ8000 1A -20B 2
14312-011-3 1 30 1
14312-011-5 3 35 2
14400-354 1A 150 1
14400-354 5 20 1
14401-005 1 20 1
14401-005 4 -1 RF
14401-025 4 90 1
14401-025-1 4 -90A 1
14401-026 4 100 1
14401-027 4 30 1
14401-027-1 4 -30A 1
14401-028 4 80 1
- ITEM NOT ILLUSTRATED

Page 1010
MONOGRAM SYSTEMS
PN 14401 AND 14403

TTL
REQ
14401-029 4 70 1
14401-030 4 -20 1
14401-043 4 15 1
14401-044 4 10 1
14401-046 4 85 1
14401-051 4 125 1
14401-052 4 130 1
14401-055 4 -125A 1
14401-060 1 -20A 1
14401-060 4 -1A RF
14401-062 4 -30B 1
14401-064 4 -125B 1
14401-065 4 -20A 1
14401-066 4 -85A 1
14401-067 4 102 1
14401-068 4 135 1
14401-085 1 -20B 1
14403-001 1 -10 RF
14403-001 1 -10A RF
14403-001 1 -10B RF
14403-001 1A -1 RF
14403-001 1A -1A RF
14403-001 1A -1B RF
14403-001NP 1 -1 RF
14403-002 1A 10 1
14403-003 1 90 1
14403-003A 1 -90A 1
14403-003B 1 -90B 1
14403-003B 5 -1 RF
14403-003B1 5 50 1
14403-003C 1 -90C 1
14403-003C 5 -1A RF
14403-003C1 5 -50A 1
14403-004 1 50 1
14403-005 3 80 1
14403-007 3 10 2
14403-007NP 1A 130 1
14403-007NP 3 -1 RF
14403-007NP 3 -1A RF
14403-008 3 90 1
14403-009 1A 90 1
14403-009 2 -1 RF
14403-010 1A 90A 1
14403-010 2 -1A RF
14403-011 5 10 1
14403-014 1A 140 1
14403-015 2 10 1

Page 1011
MONOGRAM SYSTEMS
PN 14401 AND 14403

TTL
REQ
14403-016 2 -10A 1
14403-026 2 40 1
14403-027 2 20 1
14403-028 3 60 2
14403-030 3 40 2
14403-031 3 70 2
14403-056 2 30 1
14403-081 3 40A 2
14403-082 3 55 2
14403-085 1 -50A 1
14403-091 3 -80A 1
14403-092 3 -90A 1
14403-107 1 -10C RF
14403-107 1 -10D RF
14403-107 1A -1C RF
14403-107 1A -1D RF
14403-108 1A -140A 1
14403-130 1 -10E RF
14403-200 5 30 1
2-012N602-70 5 40 1
2-029N497-70 1A 120 2
2-029N602-70 1A -120A 2
2-035N497-70 1 120 1
2-037N497-70 1 80 1
2-152N497-70 3 50 2
2-152N602-70 3 50A 2
2-175N497-70 4 60 1
2-175N602-70 4 -60A 1
2-266N497-70 1 40 1
2-266N602-70 1 -40A 1
4812-107 2 50 2
5105-37H 2 60 1
8-32UNC 4 105 8

Page 1012
MONOGRAM SYSTEMS
PN 14401 AND 14403

Page 1013
MONOGRAM SYSTEMS
PN 14401 AND 14403
IPL Figure 1: Waste Tank Equipment
Page 1014
MONOGRAM SYSTEMS
PN 14401 AND 14403
IPL Figure 1: Waste Holding Tank Assembly - Detail Parts List

AIRLINE UNITS
FIG. EFF
STOCK NOMENCLATURE PER
ITEM PART NUMBER CODE
NO. 1234567 ASSY
1____
-1 14403-001NP TANK EQUIPMENT WASTE (NP) RF
-10 14403-001 . TANK ASSY, WASTE HOLDING A RF

(PRE SB14403-38-007)
(PRE SB14403-38-008)
(SN1630 AND PRIOR)
(SEE IPL FIG. 1A FOR DET BKDN)
-10A 14403-001 . TANK ASSY, WASTE HOLDING B RF

(AMENDMENT A)
(PRE SB14403-38-007)
(PRE SB14403-38-008)
(SN2-1700 AND SUBSEQUENT)
-10B 14403-001 . TANK ASSY, WASTE HOLDING C RF

(AMENDMENT B)
(POST SB14403-38-008)
-10C 14403-107 . TANK ASSY, WASTE HOLDING D RF

(POST SB14403-38-007)
(PRE SB14403-38-008)
-10D 14403-107 . TANK ASSY, WASTE HOLDING E RF

(AMENDMENT A)
(POST SB14403-38-008)
-10E 14403-130 . DELETED

Page 1015
MONOGRAM SYSTEMS
PN 14401 AND 14403

AIRLINE UNITS
FIG. EFF
NO. 1234567 ASSY
1____
20 14401-005 . SEPARATOR ASSY, WATER A-E 1

(REPLD BY ITEM 20A)
(SEE FIG. 4 FOR DET BKDN)
-20A 14401-060 . SEPARATOR ASSY, WATER A-E 1

(REPLS ITEM 20)
-20B 14401-085 DELETED
ATTACHING PARTS
30 14312-011-3 . CLAMP, V-RETAINER 1
***
40 2-266N497-70 . O-RING (V83259) 1

(REPLD BY ITEM 40A)
-40A 2-266N602-70 . O-RING (V83259) 1
(REPLS ITEM 40)
(MAY USE MS29513-226)
50 14403-004 . SENSOR, LIQUID LEVEL 1
(REPLD BY ITEM 50A)
-50A 14403-085 . SENSOR, LIQUID LEVEL 1
(REPLS ITEM 50)
ATTACHING PARTS
60 NAS679C06 . NUT 8
70 NAS620C6L . WASHER 8
***
80 2-037N497-70 . O-RING (V83259) 1

(REPLD BY ITEM 80A)
-80A MS9021-143 . O-RING 1
. (REPLS ITEM 80)
(MAY USE MS29513-143)
(MAY USE 2-143N602-70 (V83259))

Page 1016
MONOGRAM SYSTEMS
PN 14401 AND 14403

AIRLINE UNITS
FIG. EFF
NO. 1234567 ASSY
1____
90 14403-003 . TRANSMITTER, LIQUID LEVEL 1

(REPLD BY ITEM 90A)
-90A 14403-003A . TRANSMITTER, LIQUID LEVEL 1
(PRE SB 14400-38-009)
(REPLS ITEM 90)
-90B 14403-003B . TRANSMITTER, LIQUID LEVEL 1
(SEE FIG. 5 FOR DETAILS)
(PRE SB 14400-38-009)
R (REPLD BY ITEM -90C)
-90C 14403-003C . TRANSMITTER, LIQUID LEVEL 1
(SEE FIG. 5 FOR DETAILS)
(REPLS ITEM -90B)
ATTACHING PARTS
100 NAS679C06 . NUT 6
110 NAS620C6L . WASHER 6
***
120 2-035N497-70 . O-RING 1

(REPLD BY ITEM 120A)
-120A MS9021-035 . O-RING 1
(REPLS ITEM 120)
(ALT PN MS29513-035)
(ALT PN 2-035N602-70 (V83259))

Page 1017
MONOGRAM SYSTEMS
PN 14401 AND 14403
90 100 110
120
130 30
50
60 20
40
90A
120
140
150
40 10
20
50
80
50
30 70
IPL Figure 1A: Waste Holding Tank Assembly
Page 1018
MONOGRAM SYSTEMS
PN 14401 AND 14403
IPL Figure 1A: Waste Holding Tank Assembly - Detail Parts List
AIRLINE UNITS
FIG. EFF
NO. 1234567 ASSY
1A___
-1 14403-001 TANK ASSY, WASTE HOLDING A RF

(PRE SB14403-38-007)
(PRE SB14403-38-008)
(SN1630 AND PRIOR)
(SEE IPL FIG. 1 FOR NHA)
-1A 14403-001 TANK ASSY, WASTE HOLDING B RF

(AMENDMENT A)
(PRE SB14403-38-007)
(PRE SB14403-38-008)
(SN2-1700 AND SUBSEQUENT)
-1B 14403-001 TANK ASSY, WASTE HOLDING C RF

(AMENDMENT B)
(POST SB14403-38-008)
-1C 14403-107 TANK ASSY, WASTE HOLDING D RF

(POST SB14403-38-007)
(PRE SB14403-38-008)
-1D 14403-107 TANK ASSY, WASTE HOLDING E RF

(AMENDMENT A)
(POST SB14403-38-007)
(POST SB14403-38-008)
10 14403-002 . TANK, WASTE HOLDING 1

20 05970 . . COVER, POLAR A 2
(REPLD BY ITEM 20A)
-20A 01017870 . . COVER, POLAR (VS3708) B 2
(REPLS ITEM 20)
(REPLD BY ITEM 20B)
-20B 10369BZ8000 . . COVER, POLAR (VS3708) C,D,E 2
(REPLS ITEM 20A)
ATTACHING PARTS
30 NAS1102E06-4 . . SCREW AR
***

Page 1019
MONOGRAM SYSTEMS
PN 14401 AND 14403
AIRLINE UNITS
FIG. EFF
NO. 1234567 ASSY
1A___
40 05983 . . O-RING A 2
(REPLD BY ITEM 40A)
-40A 01017895 . . O-RING (VS3708) B 2
(REPLS ITEM 40)
(REPLD BY ITEM 40B)
-40B DIN3771 . . O-RING C,D,E 2
(REPLS ITEM 40A)
50 05984 . . INSERT A AR
(REPLD BY ITEM -50A)
-50A 01017890 . . INSERT (VS3708) AR
(REPLS ITEM 50)
60 05968 . . STUD A AR
(REPLD BY ITEM 60A)
-60A 01017904 . . STUD (VS3708) AR
(REPLS ITEM 60)
70 06026 . . STUD A AR
(REPLD BY ITEM 70A)
-70A 01017903 . . STUD (VS3708) AR
(REPLS ITEM 70)
80 05967 . . STUD A AR
(REPLD BY ITEM 80A)
-80A 01017902 . . STUD (VS3708) AR
(REPLS ITEM 80)
90 14403-009 . RINSE ASSY 1

90A 14403-010 . RINSE ASSY 1
ATTACHING PARTS
100 NAS679C06 . NUT A AR
-100A NAS679C06M . NUT B,C,D, AR
(REPLS ITEM 100) E
110 NAS620C6L . WASHER AR
***
120 2-029N497-70 . O-RING (V83259) A 2

-120A 2-029N602-70 . O-RING (V83259) B,C,D, 2
(REPLS ITEM 120) E

Page 1020
MONOGRAM SYSTEMS
PN 14401 AND 14403
AIRLINE UNITS
FIG. EFF
NO. 1234567 ASSY
1A___
130 14403-007NP . INLET ASSY, WASTE (NP) 1

(PRE SB14403-38-007)
(PRE SB14403-38-008)
140 14403-014 . LABEL, IDENTIFICATION 1
-140A 14403-108 . LABEL, IDENTIFICATION D,E 1
(ADDED BY SB14403-38-007)
150 14400-354 . LABEL, AMENDMENT 1

Page 1021
MONOGRAM SYSTEMS
PN 14401 AND 14403
IPL Figure 2: Rinse Assembly
Page 1022
MONOGRAM SYSTEMS
PN 14401 AND 14403
IPL Figure 2: Rinse Assembly - Detail Parts List

AIRLINE UNITS
FIG. EFF
NO. 1234567 ASSY
2____
-1 14403-009 RINSE ASSY A RF

(SEE FIG. 1A FOR NHA)
-1A 14403-010 RINSE ASSY B RF

10 14403-015 . FITTING, INLET A 1

-10A 14403-016 . FITTING, INLET B 1
20 14403-027 . FLANGE, MOUNTING (BONDED) 1
30 14403-056 . NOZZLE 1
40 14403-026 . RING, LOCATING (BONDED) 1
50 4812-107 . WASHER, TEFLON 2
60 5105-37H . RING, RETAINING 1
70 MS24665-153 . COTTER PIN 1

Page 1023
MONOGRAM SYSTEMS
PN 14401 AND 14403
35
20B
30 (REF)
40A
55
10 (REF)
10
50A
20
30
40
50
60
90 70
(FIG. 1A-10)
(REF)
80
IPL Figure 3: Waste Inlet Assembly
Page 1024
MONOGRAM SYSTEMS
PN 14401 AND 14403
IPL Figure 3: Waste Inlet Assembly - Detail Parts Lis

AIRLINE UNITS
FIG. EFF
NO. 1234567 ASSY
3____
-1 14403-007NP INLET ASSY, WASTE (NP) A RF

(PRE SB14403-38-007)
(PRE SB14430-38-008)
-1A 14403-007NP INLET ASSY, WASTE (NP) B RF

(POST SB14403-38-007)
(POST SB14403-38-008)
10 14403-007 . INLET, WASTE 2

20 NAS679C3 . NUT A 16
(REPLD BY ITEM 20A)
-20A NAS679C3M . NUT A 16
(REPLS ITEM 20)
-20B NAS1291C3M . NUT B 16
(REPLS ITEM 20A)
30 NAS620C10L . WASHER AR
35 14312-011-5 . CLAMP, V-BAND B 2
(ADDED BY SB14403-38-007)
40 14403-030 . RING, CLAMPING A 2
(PRE SB14403-38-007)
40A 14403-081 . RING, COMPRESSION B 2
(POST SB14403-38-007)
50 2-152N497-70 . O-RING (V83259) 2
(REPLD BY ITEM 50A)
50A 2-152N602-70 . O-RING (V83259) 2
(REPLS ITEM 50)
55 14403-082 . RING, BASE B 2
(ADDED BY SB14403-38-007)
60 14403-028 . NUT, SPANNER 2
70 14403-031 . WASHER, SPANNER NUT 2
80 14403-005 . DIVERTER, FLOW (LH) A 1
(PRE SB14403-38-008)
-80A 14403-091 . DIVERTER, FLOW (LH) B 1
. (POST SB14403-38-008)
90 14403-008 . DIVERTER, FLOW (RH) A 1
(PRE SB14403-38-008)
-90A 14403-092 . DIVERTER, FLOW (RH) B 1
(POST SB14403-38-008)
-100 MS20995C . WIRE, SAFETY AR

Page 1025
MONOGRAM SYSTEMS
PN 14401 AND 14403
40
50
30
60
85
70
110
120 135
20
80
125
90
10
130
100
102
105
IPL Figure 4: Water Separator Assembly

IPL Fig. 4 (Water Separator Assy)
14401-060 for 38-34-11
Page 1026
MONOGRAM SYSTEMS
PN 14401 AND 14403
IPL Figure 4: Water Separator Assembly - Detail Parts List

AIRLINE UNITS
FIG. EFF
NO. 1234567 ASSY
4____
-1 14401-005 SEPARATOR ASSY, WATER A RF

(REPLD BY ITEM 1A)
(SEE FIG. 1 FOR NHA)
-1A 14401-060 SEPARATOR ASSY, WATER B RF
(REPLS ITEM 1)
10 14401-044 . SEPARATOR, BASIC 1
R -15 14401-043 . . GASKET (BONDED) 1
R -20 14401-030 . HOUSING ASSY FILTER A 1
(OUT OF PRODUCTION)
(FRO 14401-065)
R -20A 14401-065 . HOUSING ASSY, FILTER B 1
(REPLS ITEM 20)
30 14401-027 . . COVER (REPLD BY ITEM 30A) A 1
-30A 14401-027-1 . . COVER (REPLS ITEM 30) A 1
-30B 14401-062 . . COVER B 1
40 MS51957-46 . . SCREW 12
50 NAS1523C08Y . . WASHER 12
60 2-175N497-70 . . O-RING (V83259) 1
(REPLD BY ITEM 60A)
-60A 2-175N602-70 . . O-RING (V83259) 1
(REPLS ITEM 60)
70 14401-029 . . FILTER 1
80 14401-028 . . HOLDER, FILTER 1
85 14401-046 . . RING, RETAINING (BONDED) A 1
(FRO 14401-066)
-85A 14401-066 . . RING, RETAINING (BONDED) B 1
90 14401-025 . . CASE (REPLD BY ITEM 90A) A 1
R -90A 14401-025-1 . . CASE (NONPROC) A 1
(FRO 14401-065, ITEM 20A)
(REPLS ITEM 90)
R 100 14401-026 . . RING, MOUNTING A 1
R 102 14401-067 . . FILTER HOUSING/MOUNTING B 1
RING ASSY (USED WITH ITEM 1A)
105 8-32UNC . . SCREW (FULL PN 8-32UNCX1/2LG) B 8
110 NAS679C08 . . NUT 8
120 AN960C8 . . WASHER A 16
-120A AN960C8 . . WASHER B 8
125 14401-051 . LABEL (REPLD BY ITEM 125A) A 1
-125A 14401-055 . LABEL (REPLS ITEM 125) A 1
-125B 14401-064 . LABEL B 1
135 14401-068 . LABEL, DESCRIPTION 1

Page 1027
MONOGRAM SYSTEMS
PN 14401 AND 14403
IPL Figure 5: Liquid Level Transmitter
Page 1028
MONOGRAM SYSTEMS
PN 14401 AND 14403
IPL Figure 5: Liquid Level Transmitter Assembly - Detail Parts List

AIRLINE UNITS
FIG. EFF
NO. 1234567 ASSY
5____
-1 14403-003B TRANSMITTER, LIQUID LEVEL A RF

(POST SB 14400-38-009)
(REPLD BY 14403-003C)
-1A 14403-003C TRANSMITTER, LIQUID LEVEL B RF

(REPLS 14403-003B)
10 14403-011 . LABEL, IDENTIFICATION 1

30 14403-200 . DIAPHRAGM, ISOLATION 1
40 2-012N602-70 . O-RING (V83259) 1
50 14403-003B1 . TRANSMITTER, LEVEL A 1
(TRUE PN 14403-003B-1)
-50A 14403-003C1 . TRANSMITTER, LEVEL B 1
(TRUE PN 14403-003C-1)

Page 1029
MONOGRAM SYSTEMS
PN 14401 AND 14403
Page 1030

CMM 012

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COMPONENT MAINTENANCE MANUAL

WASTE HOLDING TANK ASSEMBLY PN 14403-001

WATER SEPARATOR ASSEMBLY PN 14401-005

LIQUID LEVEL SENSOR PN 14403-004

LIQUID LEVEL TRANSMITTER PN 14403-003

TO: Holders of Waste Holding Tank Assembly (PN 14403-001),

REVISION NO. 12 DATED SEP 14/09

Revision 12: List of Changes

Title Page Revised to reflect this revision.

Record of Revisions Page Revised to reflect this revision.

List of Effective Pages Revised to reflect this revision.

Table of Contents Revised to reflect this revision.

104 Removed reference to HP 1116A power supply in Figure.

1026 Updated IPL Figure 4

1027 IPL Figure 4:

Revision 12: List of Changes

1007 Added FRO Future Replacement Order definition.

1015, 1016, 1017 IPL Fig 1:

601, 602 Updated Table 601

606 Updated paragraph (2)(c).

1009 Updated Vendor Code Table

TO: Holders of Waste Holding Tank Assembly (PN 14403-001),

REVISION NO. 11 DATED Dec 15/06

Revision 11: List of Changes

38-34-11 Removed PN 14403-130 (Moved to CMM 38-34-29)

Title Page Revised to reflect this revision.

Record of Revisions Page Revised to reflect this revision.

List of Effective Pages Revised to reflect this revision.

Table of Contents Revised to reflect this revision.

101 Removed paragraph B.

102 Updated Figure 101.

302, 303, 304 Removed paragraph B.

502 Removed PN 14403-130 from paragraph B.

703, 705, 707 Removed paragraph B.

Revision 11: List of Changes

1010, 1011, 1012 Numerical Parts Index

1022, 1023 Removed IPL Fig. 1B (PN 14403-130).

1026, 1027 Removed IPL Fig. 2A (PN 14403-115-201).

1030, 1031 Removed IPL Fig. 3A (PN 14320-015).

1034, 1035, 1036 Removed IPL Fig. 4A (PN 14401-085).

Renumbered subsequent pages.

TO: Holders of Waste Holding Tank Assembly (PN 14403-001),

REVISION NO. 10 DATED NOV 30/06

Revision 10: List of Changes

38-34-11 Added to incorporate new configuration PN 14403-130

Title Page Revised to reflect this revision.

Record of Revisions Page Revised to reflect this revision.

List of Effective Pages Revised to reflect this revision.

3, 4, 5, 6 Revised to reflect this revision.

101, 102 Revised to reflect this revision

502 Revised page to reflect new PN added.

1010 thru 1040 Revised pages to reflect this revision.

Revision 10: List of Changes

TO: Holders of Waste Holding Tank Assembly (PN 14403-001),

REVISION NO. 9 DATED Nov 12/04

38-34-11 All models.

Title Page Revised to reflect this revision.

Record of Revisions Page Revised to reflect this revision.

List of Effective Pages Revised to reflect this revision.

Page 103 Added Cage Codes to Table

Page 601 thru 602 Revised and added Cage

Page 603 Added Pink or Black and