Harness Connector Location SENR6238-01

Connector
Machine Harness And/Or Schematic
Connector
Machine Harness And/Or Schematic April 2005
Location Components Location Location Components Location
CONN1 A - 1060030 CONN30 E - 1114712
40 Contacts C-7 E-2
* Controller 1 A
Monitor
CONN2 A - 1060030 CONN12 F - 5I8216, V - 5I8376
24 Contacts B-7 4 Contacts C-6
* Controller 7
R7Y8139
16 24
38 15 1 26 11
CONN9 CONN12
C 10 16 A - 1060030 D-10 F - 5l8216 D-6
30 37 5 D 7
5 32 6 B - 1060031 U - 7Y8105
D 33
18 36 10 CONN8 A - 1060030 CONN25 A - 1060030
29 E-10 D-3
3 4 D 8
2 33 12 5 B -1060031 H - 518235
34 13
2 26 8 7 29
27 CONN13 CONN21
9
A -1060030 C-5 J -7Y3921 C-3
6 B A 10 4 A
F - 518216 7 B
Lower Wiper Switch
22 4 27 28 1 30
22 23
12 CONN3 CONN43
A - 1060030 E-9 3 Contacts R - 7V8139, V - 5I8376 B-6
19 3 D
G -1059963
9
Speaker
25 26
3 9
CONN5 A - 1060030 CONN72 V - 5I8376
8 21 F-9 B-6
1 D 32
G - 1059963 Speaker
25 15
7 10 Contacts
4 24 CONN6 A - 1060030 CONN64 U - 7Y8105
E E-9 D-6
23 8 2 D
G - 1059963 28
Converter
28 9 CONN24 CONN29
19 A - 1060030 A - 1060030
1 20 D-3 E-2
2 1 10
1 14 H - 518235 Aux Hydraulic Press Switch
20 18
35 17 CONN18 A - 1060030 CONN23 A - 1060030
21 D-4 F-3
17 1 B 11
13 J - 7Y3921 K - 7Y3868
3
11
4
3 B - 1060031
CONN17 CONN4O
A -1060030 E-5 Air Conditioner Compress Clutch C-12
1 C 12
2 L - 1027902 Solenoid
31 CONN4 CON N50
F 14
32 B - 1060031 D-9 B - 1060031 B-10
7 D 1 E
31 G - 1059963 Boom Raise Press Switch
CONN57 R - 7Y8139, CONN34 B - 1060031
9 Contacts C-6 A-3
2 13
V -518376 Radio C - 4I5361

320 & 320 L Excavators

AREA A CONN14 A - 1060030 CONN49 B - 1060031
3300158 7 Contacts 3 A
C-5 14
A-5
E - 1114712 Fuel Level Sensor
CONN10 A - 1060030 CONN51 B - 1060031

Electrical System
D-10 B-10
6 D 2 E
B - 1060031 Implement Swing Press Switch

CONN11 B - 1060031 CONN53 B - 1060031

6 Contacts E-8 A-9
10 D 3 F
Safety Relay Level Solenoid
CONN28 D - 518217 2 Contacts CONN38 B - 1060031
E-2 B-2
3
F -5l8216
15
N - 7Y3943 320: 320 L:
CONN15 CONN56
2 7 C
A - 1060030
Air Conditioner Unit
E-6 4 F
B - 1060031
Proportional Reducing Valve
A-9
8LK1276-UP 9KK1359-UP
CONN15
7 C
A -1060030
Heater Unit
E-6
CONN39
16
B - 1060031
Refrigerant Low Press Switch
F-12 2DL214-UP 1KL442-UP
28 23 24
34 2 27 10
7
26
18 12 3 5 Contacts
CONN19
2 B
A - 1060030 D-5
CONN41
17
B - 1060031 A-3 4JM1-UP
4 9 J - 7Y3921 Refueling Pump
9 CONN44 CONN48
32 G - 1059963 C-8 B - 1060031 A-5
9 D 18
GovernorActuator ZZ - 5I8258
3 CONN27 CONN47
H - 518235 C-2 B - 1060031 B-3
6 5 1 33 16 3 B
Engine Speed Dial 19
S - 5I8255
6
7 8 9 6
19 25 C CONN58 CONN42
7 31 1 37 A - 1060030 C-8 B - 1060031 B-11
5 E 8 D
A - 1060030
20
Speed Sensor
7 3
23 B A
20 D 25 CONN33 CONN7
8 30 12 28 20 4 Contacts A - 1060030 F-2 B - 1060031 B-3
3 21 18 36 5 21
32 8 Lower Wiper Motor T - 5I8234
14 35 F 17 27 13
24 6
14 26 15 21 11 10 CONN32 CONN45
22 D - 518217 F-2 B - 1060031 E-12
19 6 22
8 1 17 13 5 Wiper Motor Travel Alarm
16 2 22 38 15 31 5
11
33 29
1

3200369

AREA B
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS
2005 Caterpillar Printed in U.S.A.
3200370 All Rights Reserved

3
Electrical Schematic Symbols And Definitions
Component Location Harness Connector Location
Schematic Machine Schematic Machine
Component
Location Location
Component
Location Location Connector
Machine Harness And/Or Schematic
Connector
Machine Harness And/Or Schematic Symbols
Location Components Location Location Components Location
Actuator - Governor C-7 1 Seat - Heater E-4 36
CONN52 CONN65
Alarm - Action D-2 3A Sender - Engine Coolant Temperature B-12 19 B - 1060031 B-10 Y - 1027879 A-12
3 E Travel Press Switch 5 Creeper Speed Control Solenoid
Alarm - Travel E-12 2 Sender - Hydraulic Oil Temperature A-8 3F T
CONN55 B - 1060031 CONN66 Y - 1027879
2 Contacts
Alternator C-12 3 Sensor - Fuel Level A-5 20 1 F Travel Speed Solenoid
B-9
6 F Creeper Speed Control Solenoid
A-12
Pressure Temperature Level Flow Circuit Breaker
2 7
Antenna C-6, D-6 4 Sensor - Speed B-11 21 CONN54 CONN67
Symbol Symbol Symbol Symbol Symbol
4 5 6 B - 1060031 B-9 X -518375 F-3
2 F Trenching Solenoid 10 C Fine Swing Control Switch
9 3 Battery E-10, E-11 5 Solenoid - Air Conditioner Compress Clutch C-12 22
5
CONN31 E - 1114712 CONN26 H - 518235
4
10
Block - Terminal D-9 1D Solenoid - Creeper Speed Control A-12 6F 2 A
Action Alarm
D-2
Bullet 5 B Low Idle Switch
D-3
Symbols And Definitions
Breaker D-9 4D Solenoid - Creeper Speed Control A-12 7F CONN36
Terminal
CONN59
F - 518216 E-1 K - 7Y3868 F-3 Fuse - A component in an electrical circuit that will open the circuit if too much current flows
B-7 6 B-11 23 23 3 C
Controller Solenoid - Engine Stop M - 7Y8245 Horn Switch
through it.
Converter D-6 34 Solenoid - Fine Swing B-4 24 CONN35 F - 518216
1 F-1
24 M - 7Y8245 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
Dial - Engine Speed C-2 3B Solenoid - Hammer Control B-4 25 circle indicates that the component has screw terminals and a wire can be disconnected from it.
1
CONN20 J - 7Y3921
F-7,F-8,F-9 6D A-9 4F C-3
8 Fuse - Block Solenoid - Level 6 B
Hammer Control Switch CONNECTOR IDENTIFICATION
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).

SENR6238-01
6 Connector
Heater - Air C-11 7 Solenoid - Travel Speed B-9 1F CONN22 Component
8 B
J - 7Y3921 B-3 Connectors No.And Harness J Side No circle indicates that the wire cannot be disconnected from the component.
Lower Washer Switch Side
Horn A-2, B-2 8 Solenoid - Trenching B-9 2F Vehicle
CONN46 CONN22 F
Lamp - Boom A-2, B-2 9 Speaker B-6 26 S - 518255 B-4 2 Contacts M Ground (Wired): This indicates that the component is connected to a grounded wire. The
7 25
Fine Swing Solenoid 6 B With blue wire
Lamp - Cab E-1, F-1 10 Switch - Aux Hydraulic Press E-2 27 grounded wire is fastened to the machine.
CONN37 T - 518234 CONN21
B-4 3 Contacts F M
Lamp - Chassis A-2 11 Switch - Boom Raise Press B-10 3E 26
Hammer Control Solenoid 7 B

Lamp - Dome C-6 12 Switch - Creeper Speed Control F-3 5C CONN25A A - 1060030 CONN20 F Ground (Case): This indicates that the component does not have a wire connected to ground.
2 Contacts D-3 2 Contacts M
8 B Without blue wire It is grounded by being fastened to the machine.

20 Page, DMB
29 W - 5l8374
Lighter - Cigar E-3 1A Switch - Disconnect D-9 50
CONN25B H - 518235
Meter - Service E-2 2A Switch - Engine Oil Press B-12 28 D-3 6
30 W - 5l8374
1 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
Monitor E-2 4A Switch - Fine Swing Control F-3 6C Connector 5 6
CONN68 A - 1060030 E-5 Connectors No.And Harness G Side Harness A Side contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
F-2 13 C-5 6B 8 C
AREA C Motor - Lower Wiper Switch - Governor Backup Z - 1060026 Vehicle
3200371
CONN68 CONN5 M F 2
Motor - Starter B-12 14 Switch - Hammer Control C-3 9B A - 1060030 E-5 10 Contacts 2 1 2 Sender: A component that is used with a temperature or pressure gauge. The sender
8 C 1 D With black wire With black wire
MM - 1060027
Motor - Washer E-12 15 Switch - Horn F-2 3C F
measures the temperature or pressure. Its resistance changes to give an indication to
T
CONN70 Z - 1060026 E-4 10 Contacts
CONN6 M
Without black the gauge of the temperature or pressure.
Motor - Wiper F-2 16 Switch - Implement Swing Press B-10 1E 9 C Radio Control Switch
2 D Without black wire 3
3
wire 1 1
Pump - Refueling A-3 17 Switch - Low Idle D-3 2B CONN71 CONN3
B - 1060031 A-9 10 Contacts
3 D
F M Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
31 Y - 1027879
Radio C-6 18 Switch - Lower Washer B-3 76 It has a coil that makes an electromagnet when current flows through it. The
4
E-8 7D D-3 8B CONN72 W - 518374 electromagnet can open or close the switch part of the relay.
Relay - Boom Lamp Switch - Lower Wiper 33
F-5 2
X - 518375
Relay - Chassis/Cab Lamp E-9 7D Switch - Neutral Start F-2 29 Connector
5
CONN63 U - 7Y8105 D-6 Connectors No.And Harness B Side Harness A Side Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
Relay - Engine Shutdown D-8 2D Switch - Pump Backup F-4 2C 27 3
4 Converter Vehicle 5 coil that makes an electromagnet when current flows through it. The electromagnet
7 6 M 3
Relay - Fine Swing E-9 7D Switch - Radio Control E-4 7C CONN60 L - 1027902 CONN8 F 4 can open or close a valve or move a piece of metal that can do work.
F-3 10 Contacts Without yellow
4 C Creeper Speed Control Switch 4 D Without yellow wire
Relay - Heater D-7 8D Switch - Refrigerant Low Press F-12 30 wire
1
F MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
CONN61 L - 1027902 CONN19 M
Relay - Horn E-7 7D Switch - Refueling A-5 31 F-3 10 Contacts With yellow
2
5 C
Seat Heater Switch 5 D With yellow wire
wire activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
Relay - Main D-7 3D Switch - Refueling Pump A-3 32 CONN62 CONN10 that make electromagnet when current flows through them. It also has an internal switch that places
A - 1060030 D-4 6 Contacts F M
3 3 Relay - Refueling Pump E-7 7D Switch - Seat Heater F-3 4C 6 C Seat Heater 6 D the latch coil circuit open at the time the coil latches.
AREA E AREA F
Relay - Safety D-8 9D Switch - Speed Change C-4 5B 3200191 3200303
A - Connector at the bottom of cab. E = Connector near main control valve.

6
1
2 Relay - Starter B-12 35 Switch - Starter C-2 1B B = Connector in operators R.H. console.
C= Connector in operators L.H. console.
F = Connector near pilot oil manifold.
* = Connector is located at the component.
Harness And Wire Symbols
9 Relay - Washer E-9 7D Switch - Travel Press B-10 2E
5 10
8 D = Connector in relay box.
9 Wire, Cable, or Harness Component
4 Relay - Wiper E-8 7D Unit - Air Conditioner E-6 33 Assembly Identification Part Number
7 Wire Color Fuse
F-5 1C E-6 37 Pin Socket
Resistor - Backup Unit - Heater
A AA 105-9344
Valve - Proportional Reducing A-9 5F
325-PK-14 1
Receptacle
Single Wire Circuit Number Wire Gauge
Connector Identification
8
Plug
2 200-BK-14

Ground Connection Pin or Socket Number

1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal

connector. The plug contains all connector. The plug and receptacle
AREA D 2 sockets and the receptacle contains 2 contain both pins and sockets.
all pins.
3200302
 12 11 10 9 8 7 6 5 4 3 2 1
OPERATOR STATION OPERATOR STATION
306-GN
L3 ATCH CREEPER
B734-GY
L11 L11 L11 L11 SPEED CONT SW
320-OR
A755-PK 7X-6386
RELAY PANEL L
A756-BU
L19
A757-GY 147-PU 1 BK
L5
A758-BR B747-PU 2 RD
CAB/CHASSIS LAMP HORN KEY SW
10A 115-PK 10A 114-GN 10A 105-BR 105-BR CONN 60
BOOM LAMP DOME LAMP REFUELING

124-GN-14
10A 149-PU 10A 103-YL 10A 168-GN 310-PU

185-YL-14
B739-WH

B731-WH
RADIO ENG/PUMP CONT BACKUP

B790-OR

B740-OR
B730-OR
A769-GY

B734-GY

A757-GY

A763-GY
B747-PU

A768-BU
A768-BU

A758-BR

A756-BU

B786-BU

B789-BR
ATCH

A755-PK

B956-PK

D760-YL
B955-YL

B751-YL
10A 120-YL 15A 184-BU 15A 185-YL-14 308-YL

410-WH
403-GN

306-GN

501-GN

320-OR
309-GY

113-OR
578-BU

586-BR

310-PU

500-BR

152-BU

147-PU

129-BU

105-BR
118-GY
519-PK

200-BK

200-BK
308-YL

308-YL

615-YL

120-YL

103-YL
MONITOR TRAVEL ALARM CIGAR LIGHTER ATCH SEAT LOWER WIPER WIPER
10A 113-OR 10A 121-YL 10A 129-BU 309-GY
CONN 5 SOLENOID WASHER/WIPER A/C HEATER HEATER SW 4I-5019 4I-6838
10A 142-BU-14 10A 118-GY 20A 124-GN-14 B786-BU
LOWER WASHER/WIPER HAMMER CONN 72 7X-6386
A G 10A 10A 152-BU 10A 147-PU D760-YL
FINE SWING W X L
1 308-YL 10A 15A 147-PU 578-BU
L31 L31
F 2 310-PU FUSE 20A B790-OR
L29
D760-YL 1 L30
124-GN 1 BK F
3 105-BR 10A 9W-1442 103-YL B740-OR 200-BK 2 A537-PK 2 RD +1 S
L12

L13

L28

L14
15A 9W-1441 MOTOR MOTOR
4 185-YL-14 152-BU B789-BR - -

+
20A 9W-1446 L6 CONN 61 HORN SW
5 129-BU 147-PU B739-WH S +1
ATCH 6 124-GN-14 D760-YL B751-YL PUMP ATCH 6I-5088
REFRIGERANT SW 7 320-OR 120-YL A763-GY BACKUP BACKUP SW FINE SWING
105-9344 (NOTE A)(NOTE E) L11 RESISTOR 3T-4405 CONT SW
8 113-OR 152-BU K
105-9408 (NOTE A)(NOTE F)(NOTE J) L19 102-8015 7X-6386 F M M ATCH
9 200-BK 120-YL 118-GY 586-BR 200-BK
B 10 147-PU 113-OR 118-GY 501-GN 147-PU A L B731-WH X 320-OR 200-BK 2 200-BK CAB LAMP
L14 L19 2 1 L30 K 5I-8250
OR 2 513-OR 500-BR 500-BR 185-YL 200-BK A770-PK A768-BU D760-YL 1 BK 615-YL 1 615-YL
PK 1 519-PK 1 500-BR 118-GY 615-YL 185-YL 3 185-YL 200-BK 2 RD CONN 59
CONN 35

1
3

4
2
L28 4 NEUTRAL CONN 33 CONN 32
2 501-GN 501-GN 200-BK 147-PU B730-OR

112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
CONN 39 5 CONN 67
3 103-YL 615-YL 308-YL B747-PU A769-GY START SW A D

500-BR
FF 6 K 9W-2150
4 118-GY 147-PU 310-PU 200-BK-4 A768-BU B731-WH 7 B731-WH A770-PK

2
1
5 152-BU D760-YL WASHER RELAY 114-GN 320-OR A769-GY 185-YL 1 185-YL CONN 23 A A
L L
6 120-YL 7Y-5490 HORN RELAY B730-OR B730-OR 2 B730-OR A770-PK A 307-OR 306-GN

501-GN

500-BR
118-GY

200-BK
152-BU
576-PK

200-BK
575-YL
7 D760-YL 114-GN 7Y-5490 B731-WH A768-BU 3 A768-BU B730-OR
8 615-YL WIPER RELAY 118-GY 506-PU 114-GN 124-GN A769-GY 4 A769-GY 185-YL
506-PU 9 7Y-5490 120-YL 5 B731-WH
AA BB CC CHASSIS PLATFORM
578-BU RD-00 BK-00 BK-00 10 113-OR 501-GN 122-BU B747-PU 10 B747-PU 200-BK

322-GY
A G RISER (NOTE B) 122-BU 147-PU 9 147-PU 320-OR 576-PK
ATCH L3
CONN 6 792-OR FF B956-PK 124-GN 8 124-GN 306-GN 307-OR 152-BU
LOWER WASHER
A983-BU A983-BU (NOTE B) B955-YL A537-PK 6 A537-PK B734-GY 306-GN 575-YL
7T-8890
184-BU 200-BK-4 410-WH A L 576-PK 576-PK 200-BK
BATTERY L4
POS NEG POS NEG 786-GN 786-GN 403-GN CONN 17 575-YL 152-BU
B B 3T-5760 A
MOTOR 200-BK 332-BU 129-BU 152-BU 575-YL
CONN 3 L7 ATCH
791-PK 113-OR 307-OR B734-GY B734-GY 1
L28 AUX HYD SW
5 A763-GY 115-PK 149-PU 168-GN 365-YL 118-GY 200-BK 2
6 B751-YL 501-GN 4I-5387
4 A761-PU 115-PK 149-PU 168-GN RISER PLATFORM 500-BR RADIO FOR OUTSIDE JAPAN CONN 29
GG HH JJ
RD-00 BK-00 BK-00 10 877-YL 115-PK 607-PK 149-PU 616-BU 168-GN 323-WH 103-YL
9 A983-BU 615-YL A MM
WASHER L15
1 184-BU 615-YL 122-BU 1 122-BU
7T-8890 2 786-GN 103-YL 120-YL 2 PLATFORM

L12

L13
L15
ATCH CAB/CHASSIS LAMP BOOM LAMP RELAY ATCH
E BATTERY
3 332-BU
RELAY 7Y-5490 REFUELING RELAY
124-GN-14
CONN 68 E
POS NEG POS NEG 7 791-PK 519-PK E
B B 3T-5760 7Y-5490 7Y-5490
506-PU MOTOR 200-BK 8 792-OR B955-YL 3 DATA +

501-GN
500-BR
118-GY
200-BK
CONN 8 A G CONN 15 A B956-PK 4 DATA - MONITOR
1 124-GN-14 RADIO FOR JAPAN 113-OR 1 +BATTERY 7Y-5500
B A

L6

L5
10 B747-PU HEATER UNIT 4 519-PK 201-BK 2 GROUND
9 578-BU 147-PU D760-YL 4I-4650(NOTE E) 3 615-YL A Z Z
(NOTE J) ATCH CONN 30 D
3 306-GN 5 103-YL 122-BU 1 122-BU 2 BK
4 519-PK 147-PU 4I-1275(NOTE F) 2 200-BK-14 120-YL 2 120-YL 1 RD RADIO SW
578-BU 5 586-BR 147-PU D761-GN 7X-6386 CONN 28
L12 CONN 68 CONN 70
513-OR 519-PK 7
ATCH ATCH FINE SWING A E E F
519-PK 321-BR 6 A768-BU

142-BU-14
D761-GN
TRAVEL ALARM 506-PU 506-PU 8 A769-GY RELAY SAFETY RELAY ATCH 1 124-GN-14 CIGAR 403-GN F M M

323-WH
+ -

322-GY
616-BU
506-PU

310-PU
607-PK

121-YL

365-YL

308-YL
3T-1444 578-BU 121-YL 2 403-GN 7Y-5490 CONN 11 094-2080 A/C UNIT 4 519-PK LIGHTER SERVICE 200-BK 2 200-BK ATCH
B 200-BK 200-BK 1 309-GY 403-GN WH/GN L 105-9464(NOTE E) 3 615-YL 9W-0335 METER 615-YL 1 615-YL CAB LAMP
L16 CONN 4 L16
BK/PK 1 121-YL 121-YL 513-OR 309-GY D746-PK WH/YL P 105-9406(NOTE F) 5 103-YL CONN 62 200-BK 6T-7337 5I-8250
CONN 36
BK 2 321-BR 321-BR 513-OR 309-GY 1 121-YL 330-YL WH/BU S (NOTE J) 2 200-BK-14 A ATCH 129-BU 200-BK
200-BK 403-GN 2 142-BU-14 200-BK BK GROUND A537-PK 1 SEAT WITH E
CONN 45 L16 SEAT HEATER

501-GN
B747-PU D746-PK 3 506-PU 309-GY YL R 200-BK 200-BK

500-BR
2

118-GY
L20

200-BK

200-BK
200-BK
615-YL
309-GY 330-YL 4 365-YL 309-GY CONN 15 200-BK-14 105-9528
109-OR-6 200-BK 5 323-WH B ATCH RADIO (NOTE F)
L20 ATCH
403-GN D761-GN 6 D761-GN 200-BK
101-RD-4 323-WH 7 322-GY ANTENNA
492-GY 365-YL 8 607-PK 877-YL 106-0036 CAB E
405-GY 142-BU-14 9 616-BU A761-PU MAIN RELAY 113-OR 1 RD ACTION ALARM

L1
L27 3T-0376 PLATFORM 3E-6328
788-YL 607-PK 10 A763-GY 410-WH 2 BK
B G G G
A762-PU 506-PU B751-YL 200-BK 308-YL CONN 31
L17 L17
495-GN 121-YL 113-OR 112-PU-14
WW WW
235-BK 322-GY 109-OR-6 109-OR-6 112-PU-14
B WW L29
365-YL 616-BU 109-OR-6 G 112-PU-14
XX VV
323-WH 109-OR-6 101-RD-6 112-PU-14
L21 B KK L6 L5 A

B956-PK
ABBREV COLOR

B955-YL

410-WH
607-PK 101-RD-4 101-RD-4 112-PU-14 CONN

403-GN

113-OR
129-BU

200-BK
L4

L29

1
3
2
322-GY 327-PK-10 327-PK-10 TO RADIO 200-BK 25A

L5
B YY U W
616-BU 877-YL-4 135-BU 200-BK 200-BK RD RED
586-BR 3 D746-PK 877-YL-4 210-BK CONN 12 200-BK 200-BK WH WHITE
D 491-PK CONN 9 4 321-BR
B LL
310-PU U F OR ORANGE D
G G

B786-BU
D760-YL
142-BU-14 1 405-GY BLOCK AS. 332-BU 109-OR G 3 YL YELLOW

200-BK
B964-YL 2 491-PK 7Y-5499 DISCONNECT SW ALT BREAKER 122-BU 1 PK PINK

L2
B739-WH

A757-GY
A756-BU

A758-BR

B786-BU
L18 G LL

B790-OR

B740-OR

A755-PK
A763-GY

D760-YL
B789-BR
B751-YL
7N-0718 9S-0174 BK BLACK

307-OR
B965-GY 7 492-GY 327-PK-10 109-OR 101-RD-4 877-YL-4 4

309-GY
105-BR
310-PU
200-BK

200-BK
152-BU
152-BU
578-BU

586-BR
147-PU
576-PK

200-BK

308-YL
575-YL

185-YL
7N-0719 (NOTE D) XX YY KK GY GRAY
763-BU 8 495-GN 101-RD-6 109-OR-10 877-YL 200-BK 2
A768-BU 5 763-BU 109-OR-6 101-RD-14 VV G PLATFORM PU PURPLE
60A

200-BK
WW G ATCH BR BROWN
A769-GY 9 788-YL 101-RD-14
CC DD ENG SHUTDOWN HEATER RELAY CONN 63 CONVERTER GN GREEN
A771-PU 6 BK-00 BK-00 CONN
RELAY 085-5353 U 7T-8000 A A W 25B BU BLUE
B737-GN 10 A762-PU BK-00 200-BK

200-BK

200-BK
JJ

3
4
2
7
8
9

1
6
5
10
CONN 24

1
3
2
9X-8124 A A

1
3
2
D746-PK B A 200-BK 2 BK-18 GROUND
CONN 19 CONN 18 H H H

4
1
6
7

8
9
2
5
3
10
ONE TOUCH

3
2
5
1
4
306-GN 2 A771-PU 1 RD-18 + BATTERY
330-YL 3 B737-GN J J CONN LOW IDLE SW
327-PK-10 1 B964-YL RELAY PANEL 2 BK-18 GROUND 25 6I-5088
RD-00
RD-00

L8
877-YL-4 5 B965-GY RELAY PANEL RELAY PANEL 1 OR-18 +12 VOLT H

L9
200-BK 4 D764-GN 3 200-BK
L21

D764-GN 6 235-BK 235-BK U CONN 64 D760-YL

D761-GN B A B786-BU

L7
H
CONN 10 SYMBOL DESCRIPTION

L27

L1
L8

L2
DOME LAMP
BLADE, SPADE, RING,
096-0721
OR SCREW TERMINAL
RD-00
RD-00

L9
BK-00

235-BK 103-YL
CIRCUIT CONNECTED
235-BK 200-BK

A763-GY
A761-PU
F

B751-YL
235-BK 264-BK

113-OR
200-BK
267-BK CIRCUIT NOT CONNECTED
200-BK CONN 27

B739-WH
A763-GY

B740-OR
B790-OR

B789-BR
B751-YL
ATCH RADIO (NOTE E) 200-BK 1 BK COM ENGINE ELECTRICAL CONNECTION

578-BU
152-BU

152-BU

586-BR
147-PU
200-BK

576-PK
185-YL

575-YL
CHASSIS G A755-PK 2 PK S1 SPEED TO VEHICLE STRUCTURE
113-OR 1 OR 24V+ 5V+ ATCH V CONN 57 A756-BU 3 BU S2 DIAL

L7
L8 INTERNAL ELECTRICAL
200-BK 2 BK GND GND ANTENNA SPEAKER (-) A757-GY 4 GN S3 7Y-5465
L21

CONNECTION TO SURFACE
A761-PU 3 PU SIG SIG 106-0036 SPEAKER (+) A758-BR 5 BR S4 OF COMPONENT
A763-GY 4 ATCH HAMMER
H CONNECTOR
B ATCH B751-YL 5 ENG GOV SPEAKER (-) CONT SW

L10
A/C CLUTCH SOL ACTR 7X-6386 BR PREHEAT

B956-PK
B955-YL
513-OR 1 SPEAKER (+) 309-GY

410-WH
501-GN

403-GN
ATCH WIRE, CABLE,

113-OR
122-BU

500-BR

129-BU
118-GY
200-BK

200-BK
103-YL
615-YL
C 200-BK 2 105-9362(NOTE E) CONN 44 BU 106-0092 GND J OFF
COMPONENT C
101-1759(NOTE F) ON
BACK UP 147-PU 1 BK
142-BU-14
327-PK-10

CONN 40
109-OR-6

CIRCUIT GROUPING
101-RD-4

START
D761-GN

D764-GN

B737-GN
B965-GY

A769-GY
877-YL-4

D746-PK

(NOTE J)
A762-PU

A768-BU

B747-PU

A771-PU

L#
B964-YL

ACC (+) 586-BR 2 RD

323-WH
513-OR

403-GN

306-GN

495-GN
235-BK
309-GY
492-GY
405-GY

322-GY
616-BU
586-BR

763-BU
200-BK
200-BK

607-PK

491-PK
788-YL

330-YL

365-YL

M CONN 13 308-YL ACC DESIGNATION

ILLUMI (+)
AIR HEATER A A CONN 20
5I-7746 YL R IDENT PART NO. LOC

9
10

7
1
8
4
5
2
6
3
ATCH LOWER HARNESS AS.

1
5
6
7
3
4
2
ATCH ATCH E WIPER SW 310-PU R1
877-YL-4 F
B AM RADIO AM/FM RADIO 7X-6388 STARTER KEY SW A 106-0030 D-4
L23

L22

L24

L15 L15 7Y-5433 7Y-5437 CONN CONN J 7Y-3918 A 106-0032 D-4 NOTE B
109-OR-6 CONN 1
L13 L13 A R 12 14 B 106-0031 A-9
576-PK 1 BK

L2

310-PU
ALTERNATOR L18 L18 V F L10 B 106-0034 A-9 NOTE J
D746-PK 235-BK 2 GND 152-BU 2 RD
200-BK

403-GN B 096-9299 5 GND 615-YL 3 575-YL 3 BU C 4I-5361 A-3

B 235-BK SPEED ACCEL
L B B (NOTE E) 1 264-BK 12 HARNESS CODE 1 122-BU 1 CHANGE SW BACKUP SW
D 5I-8217 E-2
CONN 21 R2
ALT P 5I-7982 2 265-BK 22 HARNESS CODE 2 103-YL 4 3T-4405 7N-8008
E 111-4712 D-2
B R E (NOTE E ATCH) TRAVEL SW 3 266-BK 32 HARNESS CODE 3 200-BK 2 F 5I-8216 E-2
309-GY (NOTE F) ENG 102-8041 4 267-BK 33 HARNESS CODE 4 B740-OR B790-OR ATCH LOWER G 105-9963 F-9
(NOTE J) SHUTDOWN SOL B V 2 3 2 3 WASHER SW H 5I-8235 D-3
200-BK-6 786-GN A A 786-GN 24 BOOM LAMP RELAY A763-GY B790-OR 185-YL B789-BR
B 5I-8008 1 1 7X-6387 307-OR C J 7Y-3921 C-3
B737-GN 1 791-PK 791-PK 14 CHASSIS LAMP RELAY 508-PU B790-OR B789-BR
200-BK 792-OR 35 WIPER MOTOR RELAY 509-WH 6 B739-WH 6 B789-BR J 105-BR K 7Y-3868 F-3
2 792-OR 5 B
B A983-BU WASHER RELAY B751-YL 200-BK 5 152-BU 1 L 102-7902 E-5
25

501-GN
A983-BU BK

500-BR

118-GY
200-BK
200-BK
200-BK
H

615-YL
CONN 52

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
ATCH CONN 72 4 4 M 7Y-8245 F-1
327-PK-10 184-BU 184-BU 1 +B (24V) B789-BR B790-OR 578-BU 2 RD
200-BK
200-BK

200-BK-10 877-YL A768-BU 28 BACKUP SW 2 SPEAKER 7Y-5505(NOTE H) B789-BR J J B790-OR N 7Y-3943 B-2
J J CONN 22
B 332-BU B731-WH 8 EPR VALVE + P 7Y-3994 A-2
IMPLEMENT SW A761-PU 9 EPR VALVE - R CONN 43 P 4I-5396 A-2 NOTE C
B B B730-OR
492-GY COOLANT TEMP 102-8041 B740-OR 6 GOV ACTR + V R 7Y-8139 C-6 NOTE G
SENDER B S 5I-8255 B-3

L1
B739-WH 7 GOV ACTR - 511-BR
T 5I-7578 L2 T 5I-8234 B-3
SENR6238-01

A771-PU 1 B790-OR 19 BACKUP SW 1 512-GN

200-BK 2 B789-BR 20 BACKUP SW 4 U 7Y-8105 D-6
L13 ATCH CAB L1 V 5I-8376 C-6 NOTE H
CONN 51 B955-YL 30 RS485 +
B956-PK 40 RS485 - SPEAKER 7Y-5505 W 5I-8374 D-3
B786-BU 36 LOW IDLE SW X 5I-8375 E-5
20 Page, Color 2, DMB

ENG OIL SW ENG PICKUP A755-PK 37 THROTTLE DIAL S1 Y 102-7879 A-9

B B 5I-8005 5I-7579 B BOOM RAISE SW Z 106-0026 E-5
405-GY A756-BU 38 THROTTLE DIAL S2 OPERATOR STATION OPERATOR STATION
B BK 2 A762-PU 102-8042 A757-GY 39 THROTTLE DIAL S3 MM 106-0027 E-5 B
BK 1 788-YL B A758-BR 29 THROTTLE DIAL S4
D764-GN 1 CONN 55 410-WH 27 MONITOR ALARM WIRE AS.
CONN 42 B
200-BK 2 308-YL 13 KEY SW
TRAVEL SPEED 1 142-BU 34 ATCH T T B B N 616-BU ATCH VV 7Y-3937 D-7
CONN 50 SOL HAMMER BOOM LAMP WW 4I-5448 D-9
306-GN 2 763-BU 877-YL 23 GLOW 2 200-BK 2 200-BK 616-BU 1 616-BU
330-YL 4I-5674 21 RS232C TxD CONT SOL 1 586-BR 1 586-BR 200-BK 2 200-BK 5I-8250 XX 4I-5447 D-9
B B 200-BK 31 RS232C RxD 7Y-5005 200-BK YY 4I-5451 D-9
START RELAY ENG/PUMP CONN 37 CONN 7 CONN 38 B N ZZ 5I-8258 A-5
15 OPTION RELAY 1
CONN 54 16 OPTION RELAY 2 CONTROLLER 322-GY HORN P
B 26 OPTION RELAY 3 106-0132 ATCH S S B 200-BK 7Y-3919(NOTE E) CABLE AS.
TRENCHING SOL 1 142-BU 17 PWM OUT + FINE SWING 2 200-BK 2 200-BK (NOTE J)
4I-5674 2 B965-GY 18 PWM OUT - SOL 1 D761-GN 1 D761-GN 7T-0969(NOTE F) AA 111-4731 F-11
S G STARTER 10 4I-1042 AA 111-4734 F-11 NOTE J
CONN 46 CONN 47
D746-PK

5I-7716 11 BB 7Y-3946 F-11

513-OR

403-GN

306-GN
309-GY
492-GY
405-GY

330-YL

BAT MOT 4 D761-GN CC 111-4732 F-10

CONN 53 3 586-BR B DD 7Y-3947 D-9
B GG AA B 616-BU 322-GY P EE 7Y-3948 B-11
MOTOR EE LEVEL FINISH 1 142-BU A WIRE GROUP COLOR DESCRIPTIONS L26 322-GY 322-GY HORN 616-BU ATCH FF 7G-1060 F-6
SOL 7Y-3920(NOTE E) BOOM LAMP GG 4I-5373 E-11
RD-00

RD-00
101-RD-4

2 B964-YL 24 OPTION SW 2 607-PK 200-BK 200-BK

ENG 4I-5674 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. (NOTE J) 5I-8250 HH 7Y-3946 E-11
L23

23 OPTION SW 1 200-BK 200-BK

142-BU
142-BU
142-BU

OPTION SENSOR 200-BK 7T-0970(NOTE F) JJ 111-4727 E-10

16 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. KK 7Y-3935 D-7
11 HYD OIL LEVEL SW 323-WH
CONN 56 4 ENG OIL LEVEL SW STARTING CIRCUIT. CONN 49 325-PK LL 7Y-3936 D-9
B FUEL
BK-00

5 COOLANT LEVEL SW 365-YL

PROPORTIONAL 1 A768-BU HYD OIL OPTION SOLENOID
GROUND CIRCUIT. 495-GN 1 YL SENSOR B
2
200-BK REDUCING VALVE 2 A769-GY SENDER B734-GY 20 AUX HYD PRESS. SW STARTING AID CIRCUIT. 235-BK 2 BK 105-9993 B

323-WH
200-BK
5I-8368 4I-5394 CONN 34 CHASSIS

1
2
EE 200-BK 332-BU 13 ENG SHUTDOWN RELAY B 607-PK
200-BK-6 200-BK-10 A769-GY A761-PU 21 GOV ACTR SENSOR ENGINE CONTROL CIRCUIT. C 200-BK LAMP THIS SCHEMATIC IS FOR THE 320 EXCAVATOR.
B B 5I-8251
200-BK A768-BU 491-PK D746-PK 3 ALTERNATOR (P TERM.) ENGINE PUMP CONTROL CIRCUIT.
CHASSIS B964-YL A762-PU 12 ENG PICKUP SENSOR - B COMPONENTS ARE SHOWN INSTALLED ON A FULLY

325-PK
365-YL
T OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
L23 B965-GY 788-YL 6 ENG PICKUP SENSOR + GAUGE CIRCUIT. CONN

1
2
763-BU 405-GY 18 ENG OIL PRESS. SW 41

200-BK
200-BK
200-BK
200-BK
200-BK

200-BK
200-BK
200-BK
142-BU-14 321-BR 14 TRAVEL ALARM HEATER AND AIR CONDITIONER CIRCUIT. UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE.
L22 B ZZ ZZ
A 101-RD-4 491-PK
L18
492-GY 9 COOLANT SENDER WIPER/WASHER CIRCUIT. ATCH NOTE A : NORMALLY OPEN BEFORE REFRIGERANT CHARGE. A
109-OR-6 200-BK 200-BK 495-GN 22 FUEL LEVEL SENSOR 325-PK 1 325-PK
200-BK 763-BU 1 TRAVEL SOLENOID 2 REFUELING SW
586-BR B964-YL 7 LEVEL FINISH SOLENOID ALL DASHED LINES ARE ATTACHMENTS. CONN 48
5C-6108 + - NOTE B : USE WITH CAB RISER.
616-BU B965-GY 8 TRENCHING SOLENOID C C
322-GY B737-GN 19 TRAVEL SW NOTE C : USE WITH SHORT BOOM.
607-PK A771-PU 17 IMPLEMENT SW 325-PK ATCH CHASSIS
CONN 65
Y 323-WH 491-PK 10 HYD OIL TEMP SENDER 200-BK REFUELING ATCH NOTE D : USE WITH COLD WEATHER.
ATCH CREEPER L24 PUMP SW REFUELING PUMP
1 365-YL D764-GN 15 BOOM RAISE PRESS. SW 200-BK
SPEED CONT SOL L24 6T-9442 6C-5572 NOTE E : USE WITH X197HE,X198HE.
2 235-BK CONN 2 586-BR L26
7I-8190 495-GN 616-BU
L25 L25 NOTE F : USE WITH X205HE,X206HE,X207HE,X208HE.
D761-GN 322-GY
200-BK L25 607-PK
CONN 71 200-BK 323-WH NOTE G : USE WITH AM RADIO.
CONN 66
Y Y B747-PU 365-YL
ATCH CREEPER 1 B747-PU B747-PU 1 D761-GN NOTE H : USE WITH AM/FM RADIO.
SPEED CONT SOL 2 200-BK 200-BK 2
7I-8190 NOTE J : USE WITH X226HE.

12 11 10 9 8 7 6 5 4 3 2 1