Commissioning Report Final

TESTING & COMMISSIONING REPORT
2x635kVA CAT STANDBY GENERATOR SYSTEM
UNITED TRACTOR & EQUIPMENT (PVT) LTD

N0. 683, NEGOMBO ROAD,
MABOLE, WATTALA, SRILANKA

GENERAL
This Testing and Commissioning (T&C) report aims to lay down the standard testing
and commissioning methodology carried out on Emergency Generator Installation
in Commercial Buildings as per manufacturers guidelines. Mentioned requirements
are applicable to both new installations upon completion and existing ones after major
alteration.
The scope of commissioning activities included the following major tasks:

1. Protection & Functional test
2. Generator load test with resistive load bank at site
3. Sound level test
CONTENT
Generator system commissioning documents Annexure 01
Generator characteristic curves Annexure 02

Engine fuel consumption, Generator Voltage & Frequency variation
against engine load factor
CAT C18 635kVA Generator specification sheet Annexure 03
CAT C18 635kVA Generator performance data Annexure 04

ANNEXURE 01
GENERATOR SYSTEM COMMISSIONING
ANNEXURE 01
GENERATOR SYSTEM COMMISSIONING
ANNEXURE 02
GENERATOR CHARACTORISTIC CURVES
Cat Electronic Technician 2014B v1.0
Data Log Viewer
12/8/2014 12:14 PM
NEGOMBO BEACH RESORTS_GEN01_DATLOG_2014-10-16_15.09.03
C18 Genset (EGP00928)
Parameter Value
Equipment ID NOT PROGRAMMED
Engine Serial Number EGP00928
ECM Serial Number 12736163JL
Software Group Part Number 3774460-00
Software Group Release Date APR11
Software Group Description C18-MEUI-ACERT-A4
Graphed Parameter(s)
Engine Load Factor

Fuel Consumption Rate
EMCP 4.1
Parameter Value
ECM Part Number 3518757-01
ECM Serial Number 0983E306TY
Software Group Part Number 4340172-00
Software Group Release Date JAN2013
Software Group Description A5L_05 English, 4.3 PROD, 2January2013
Graphed Parameter(s)
Generator AC Frequency
Generator Average Line-Line AC RMS Voltage
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ANNEXURE 03
CAT C18 635KVA GENERATOR SPECIFICATION SHEET
DIESEL GENERATOR SET
PRIME
508 ekW 635 kVA
50 Hz 1500 rpm 400 Volts
Caterpillar is leading the power generation
marketplace with Power Solutions engineered
to deliver unmatched flexibility, expandability,
reliability, and cost-effectiveness.
Image shown may not
reflect actual package.
FEATURES
FUEL/EMISSIONS STRATEGY CAT C18 ATAAC DIESEL ENGINE
Low Fuel consumption Utilizes ACERT Technology
Reliable, rugged, durable design
FULL RANGE OF ATTACHMENTS Field-proven in thousands of applications
Wide range of bolt-on system expansion worldwide
attachments, factory designed and tested Four-stroke-cycle diesel engine combines
Flexible packaging options for easy and cost consistent performance and excellent fuel
effective installation economy with minimum weight
Electronic controlled governor
SINGLE-SOURCE SUPPLIER
Fully prototype tested with certified torsional CAT GENERATOR
vibration analysis available Matched to the performance and output
characteristics of Cat engines
WORLDWIDE PRODUCT SUPPORT
Load adjustment module provides engine relief
Cat dealers provide extensive post sale support
upon load impact and improves load acceptance
including maintenance and repair agreements
and recovery time
Cat dealers have over 1,800 dealer branch stores
UL 1446 Recognized Class H insulation
operating in 200 countries
The Cat SOSSM program cost effectively detects CAT EMCP 4 CONTROL PANELS
internal engine component condition, even the Simple user friendly interface and navigation
presence of unwanted fluids and combustion Scalable system to meet a wide range of
by-products customer needs
Integrated Control System and Communications
Gateway
PRIME 508 ekW 635 kVA
FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT
System Standard Optional

Air Inlet Light Duty Air Filter [ ] Single element air filter
Service indicator [ ] Dual element air filter
[ ] Heavy-duty dual element air filter with precleaner
[ ] Air inlet shut-off
Cooling Radiator package mounted [ ] Radiator duct flange
Coolant level sight gauge [ ] Low coolant level sensor
Coolant drain line with valve
Fan and belt guards
Cat Extended Life Coolant*
Exhaust Dry exhaust manifold [ ] Industrial [ ] Residential [ ] Critical Mufflers
Stainless steel exhaust flex fittings with split-cuff [ ] Manifold and turbocharger guards
Exhaust flange outlets [ ] Elbows and through-wall kits
Fuel Primary fuel filter with integral water separator [ ] Integral single wall fuel tank base
Secondary fuel filters [ ] Manual transfer pump
Fuel priming pump [ ] Fuel level switch
Fuel cooler*
*Not inlcuded with packages without radiators
Flexible fuel lines
Generator Class H insulation [ ] Oversize generators
Class H temperature rise [ ] Internal excited (IE)
VR6 voltage regulator with 3-phase sensing with load [ ] Permanent magnet excitation(PMG)
adjustment [ ] Cat digital voltage regulator (CDVR) with kVAR/PF
IP23 Protection control
[ ] Anti-condensation space heaters
[ ] Coastal Insulation Protection (CIP)
[ ] Reactive droop
Power Termination Power Center houses EMCP controller and [ ] Power Center mounting option (right side)
power/control terminations (rear mounted) [ ] Circuit breakers, UL listed, 3 pole (80% & 100%
Power terminal strips (NEMA or IEC mechanical lug Rated)
holes) [ ] Circuit breakers, IEC compliant, 3-4 pole(100%
Segregated low voltage wiring termination panel Rated)
IP22 protection [ ] Multiple circuit breaker options
Bottom cable entry [ ] C.B. Shunt trips
[ ] C.B. Auxiliary contacts
Governor ADEM A4 [ ] Load Share Module
Control Panels EMCP 4.1 (mounted in Power Center) [ ] EMCP 4.2

Speed adjustment [ ] Local annunciator module (NFPA 99/110)
Voltage adjustment [ ] Remote annunciator module (NFPA 99/110)
Emergency stop pushbutton [ ] Digital I/O module
Lube Lubricating oil [ ] Oil temperature sensor
Oil drain line with valves [ ] Manual sump pump
Oil filter and dipstick
Fumes disposal
Lube oil level indicator
Oil cooler
Mounting Formed steel narrow base frame [ ] Oil skid base
Linear vibration isolation-seismic zone 4 [ ] Formed steel wide base frame
Starting/Charging 24 volt starting motor [ ] Jacket water heater with shut-off valves
24 volt, 45 amp charging alternator [ ] Engine block heater
[ ] Ether starting aid
[ ] Battery disconnect switch
[ ] Battery chargers (5 or 10 amp)
[ ] Oversize batteries
[ ] Batteries with rack and cables
General Paint - Caterpillar yellow except rails and radiators [ ] EU or CE Certificate of Conformance
gloss black [ ] Weather protective enclosure
Flywheel housing - SAE No. 0 [ ] Sound attenuated protective enclosure
2 June 13 2011 16:44 PM

SPECIFICATIONS
CAT GENERATOR CAT EMCP 4 SERIES CONTROLS

Frame size.................................................................LC7024J EMCP 4 controls including:
Excitation..................................................Internal Excitation - Run / Auto / Stop Control
Pitch.............................................................................. 0.6667 - Speed and Voltage Adjust
Number of poles...................................................................4 - Engine Cycle Crank
Number of bearings...................................... Single bearing - 24-volt DC operation
Number of Leads.............................................................. 012 - Environmental sealed front face
Insulation....................... UL 1446 Recognized Class H with - Text alarm/event descriptions
tropicalization and antiabrasion Digital indication for:
- Consult your Caterpillar dealer for available voltages - RPM
IP Rating.........................................................Drip Proof IP23 - DC volts
Alignment.............................................................. Pilot Shaft - Operating hours
Overspeed capability........................................................150 - Oil pressure (psi, kPa or bar)
Wave form Deviation (Line to Line)................................. 2% - Coolant temperature
Voltage regulator................................Three phase sensing - Volts (L-L & L-N), frequency (Hz)
Voltage regulation............Less than +/- 1/2% (steady state) - Amps (per phase & average)
Less than +/- % (w/ 3% speed change) - ekW, kVA, kVAR, kW-hr, %kW, PF (4.2 only)
Telephone influence factor............................... Less than 50 Warning/shutdown with common LED indication of:
Harmonic Distortion.........................................Less than 5% - Low oil pressure
CAT DIESEL ENGINE - High coolant temperature
- Overspeed
C18 ATAAC, I-6, 4-Stroke Water-cooled Diesel
- Emergency stop
Bore........................................................ 145.00 mm (5.71 in)
- Failure to start (overcrank)
Stroke....................................................... 183.00 mm (7.2 in)
- Low coolant temperature
Displacement.........................................18.13 L (1106.36 in3)
- Low coolant level
Compression Ratio....................................................... 14.5:1
Programmable protective relaying functions:
Aspiration......................................... Air-to-Air Aftercooled
- Generator phase sequence
Fuel System.................................... Electronic unit injection
- Over/Under voltage (27/59)
Governor Type................ Caterpillar ADEM control system
- Over/Under Frequency (81 o/u)
- Reverse Power (kW) (32) (4.2 only)
- Reverse reactive power (kVAr) (32RV)
- Overcurrent (50/51)
Communications:
- Four digital inputs (4.1)
- Six digital inputs (4.2 only)
- Four relay outputs (Form A)
- Two relay outputs (Form C)
- Two digital outputs
- Customer data link (Modbus RTU) (4.2 only)
- Accessory module data link (4.2 only)
- Serial annunciator module data link (4.2 only)
- Emergency stop pushbutton
Compatible with the following:
- Digital I/O module
- Local Annunciator
- Remote CAN annunciator
- Remote serial annunciator
3 June 13 2011 16:44 PM

TECHNICAL DATA
Open Generator Set - - 1500 rpm/50 Hz/400 Volts DM9823

Low Fuel Consumption
Generator Set Package Performance

Genset Power rating @ 0.8 pf 635 kVA
Genset Power rating with fan 508 ekW
Coolant to aftercooler
Coolant to aftercooler temp max 49 C 120 F
Fuel Consumption
100% load with fan 130.6 L/hr 34.5 Gal/hr
Cooling System1
Air flow restriction (system) 0.12 kPa 0.48 in. water
Air flow (max @ rated speed for radiator arrangement) 645 m/min 22778 cfm
Engine Coolant capacity with radiator/exp. tank 81.8 L 21.6 gal
Engine coolant capacity 20.8 L 5.5 gal
Radiator coolant capacity 61.0 L 16.1 gal
Inlet Air
Combustion air inlet flow rate 34.9 m/min 1232.5 cfm
Exhaust System
Exhaust stack gas temperature 552.9 C 1027.2 F
Exhaust gas flow rate 102.4 m/min 3616.2 cfm
Exhaust flange size (internal diameter) 203 mm 8 in
Exhaust system backpressure (maximum allowable) 10.0 kPa 40.2 in. water
Heat Rejection
Heat rejection to coolant (total) 167 kW 9497 Btu/min
Heat rejection to exhaust (total) 475 kW 27013 Btu/min
Heat rejection to aftercooler 90 kW 5118 Btu/min
Heat rejection to atmosphere from engine 116 kW 6597 Btu/min
Heat rejection to atmosphere from generator 33.0 kW 1876.7 Btu/min
Alternator2
Motor starting capability @ 30% voltage dip 1681 skVA
Frame LC7024J
Temperature Rise 125 C 225 F
Lube System
Sump refill with filter 38.0 L 10.0 gal
Emissions (Nominal) 3
NOx mg/nm3 3087.7 mg/nm

CO mg/nm3 404.1 mg/nm
HC mg/nm3 7.9 mg/nm
PM mg/nm3 14.3 mg/nm
1
For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing restriction from factory.
2
Generator temperature rise is based on a 40 C (104 F) ambient per NEMA MG1-32. Some packages may have oversized generators
with a different temperature rise and motor starting characteristics.
3
Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for
measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77F, 28.42 in HG and number 2 diesel fuel
with 35 API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility and
engine to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use
values based on a weighted cycle.
4 June 13 2011 16:44 PM

RATING DEFINITIONS AND CONDITIONS
Meets or Exceeds International Specifications: AS1359, Ratings are based on SAE J1349 standard conditions.
CSA, IEC60034-1, ISO3046, ISO8528, NEMA MG 1-22, These ratings also apply at ISO3046 standard conditions.
NEMA MG 1-33, UL508A, 72/23/EEC, 98/37/EC, Fuel rates are based on fuel oil of 35 API [16 C (60 F)]
2004/108/EC gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb)
Prime - Output available with varying load for an when used at 29 C (85 F) and weighing 838.9 g/liter
unlimited time. Average power output is 70% of the (7.001 lbs/U.S. gal.). Additional ratings may be available
prime power rating. Typical peak demand is 100% of for specific customer requirements, contact your Cat
prime rated ekW with 10% overload capability for representative for details. For information regarding Low
emergency use for a maximum of 1 hour in 12. Overload Sulfur fuel and Biodiesel capability, please consult your
operation cannot exceed 25 hours per year. Prime power Cat dealer.
in accordance with ISO3046. Prime ambients shown
indicate ambient temperature at 100% load which results
in a coolant top tank temperature just below the alarm
temperature.
5 June 13 2011 16:44 PM

DIMENSIONS
Package Dimensions
NOTE: For reference only - do not use for
Length 4233.9 mm 166.69 in installation design. Please contact
Width 1536.0 mm 60.47 in your local dealer for exact weight
and dimensions. (General
Height 2167.2 mm 85.32 in Dimension Drawing #2996191).
Weight 4012 kg 8,845 lb
www.Cat-ElectricPower.com
Performance No.: DM9823
2011 Caterpillar
All rights reserved.
Feature Code: C18DE3Z
Materials and specifications are subject to change without notice.
Gen. Arr. Number: 2476128 The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the
Source: China "Power Edge" trade dress, as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without
permission.
June 13 2011 17807271
6
EMCP 4
EMCP 4.1
GENERATOR SET
CONTROLLER
Caterpillar is leading the power generation

market place with power solutions engineered
to deliver unmatched performance, reliability,
durability and cost-effectiveness.
FEATURES
GENERAL DESCRIPTION Integration with the CDVR provides enhanced
The Cat EMCP 4.1 offers AC metering, protective system performance.
relaying and engine and generator control and Protective relaying engine and generator
monitoring. Engine and generator controls, diagnostics, parameter viewing, and AC metering are all
and operating information are accessible via the control integrated into this controller.
panel keypads. Up to 40 diagnostic events are stored in the non-
volatile memory.
BASIC RANGE OF ATTACHMENTS
Set points and software stored in nonvolatile
Flexible packaging options for easy and cost effective
memory, preventing loss during a power outage.
installation.
Reduced power mode offers a low power state to
minimize battery requirements.
WORLD WIDE PRODUCT SUPPORT
Cat dealers provide extensive pre sale and post sale Three levels of security allow for configurable
support. operator privileges.
Cat dealers have over 1,600 dealer branch stores Selectable units
operating in 200 countries. Temperature: C or F
Pressure: psi, kPa, bar
FEATURES
A 33 x 132 pixel, 3.8 inch, graphical display denotes
text alarm/event descriptions, set points, engine and
generator monitoring, and is visible in all lighting
conditions.
Textual display with support for 28 languages,
including character languages such as Arabic,
Chinese, and Japanese.
LEHE0136-00
EMCP 4.1 GENERATOR SET CONTROLLER
STANDARD FEATURES
Voltage (L-L, L-N)
Generator Monitoring Current (Phase)
Average Volt, Amp, Frequency
Generator phase sequence
Generator Protection Over/Under voltage (27/59)
Over/Under frequency (81 O/U)
Coolant temperature
Oil pressure
Engine speed (RPM)
Engine Monitoring Battery voltage
Run hours
Crank attempt and successful start counter
Control switch not in auto (alarm)

High coolant temp (alarm and shutdown)
Low coolant temp (alarm)
Low coolant level (alarm)
Engine Protection High engine oil temp (alarm and shutdown)
Low, high, and weak battery voltage
Overspeed
Overcrank
Run / Auto / Stop control

Speed and voltage adjust
Control Local and remote emergency stop
Remote start/stop
Cycle crank
Two dedicated digital inputs

Inputs & Outputs Six programmable digital inputs
Six form A dry contacts
Communications Primary CAN data link
Arabic, Bulgarian, Chinese, Czech, Danish, Dutch, English, Estonian,
Finnish, French, German, Greek, Hungarian, Icelandic, Italian, Latvian,
Language Support Lithuanian, Japanese, Norwegian, Polish, Portuguese, Romanian,
Russian, Slovak, Slovene, Spanish, Swedish, Turkish
Control module operating temperature: -40C to 70C
Display operating temperature: -20C to 70C
Environmental Humidity: 100% condensing 30C to 60C
Storage temperature: -40C to 85C
Vibration: Random profile, 24-1000 Hz, 4.3G rms
Information contained in this publication may be considered confidential. Discretion is recommended when distributing.
Materials and specifications are subject to change without notice.
CAT, CATERPILLAR, their respective logos, Caterpillar Yellow, the Power Edge trade dress as well as corporate
and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.Cat-ElectricPower.com
2010 Caterpillar
All Rights Reserved.
LEHE0136-00 (03-10) Printed in U.S.A.
ANNEXURE 04
CAT C18 635KVA GENERATOR PERFORMANCE DATA
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*+, -.
Caterpillar Generator Data https://tmiwebclassic.cat.com/tmi/servlet/cat.edis.tmiweb.gui.TMIDire...
GENERATOR DATA JANUARY 22, 2015

For Help Desk Phone Numbers Click here
Selected Model
Engine: C18 Generator Frame: LC7024J Genset Rating (kW): 508.0 Line Voltage: 400
Fuel: Diesel Generator Arrangement: 2476128 Genset Rating (kVA): 635.0 Phase Voltage: 230
Frequency: 50 Excitation Type: AREP Pwr. Factor: 0.8 Rated Current: 916.5
Duty: PRIME Connection: SERIES STAR Application: EPG Status: Current
Version: 40059 /40001 /39521
/1808
Spec Information
Generator Specification Generator Efficiency
Frame: LC7024J Type: LC No. of Bearings: 1 Per Unit Load kW Efficiency %
Winding Type: RANDOM WOUND Flywheel: 18.0 0.25 127.0 92.9
Connection: SERIES STAR Housing: 0 0.5 254.0 94.5
Phases: 3 No. of Leads: 12 0.75 381.0 94.5
Poles: 4 Wires per Lead: 2 1.0 508.0 93.9
Sync Speed: 1500 Generator Pitch: 0.6667 1.1 558.8 93.6
Reactances Per Unit Ohms

SUBTRANSIENT - DIRECT AXIS X''d 0.1254 0.0316
SUBTRANSIENT - QUADRATURE AXIS X''q 0.1441 0.0363
TRANSIENT - SATURATED X'd 0.1572 0.0396
SYNCHRONOUS - DIRECT AXIS Xd 3.2068 0.8080
SYNCHRONOUS - QUADRATURE AXIS Xq 1.9248 0.4850
NEGATIVE SEQUENCE X2 0.1349 0.0340
ZERO SEQUENCE X0 0.0091 0.0023
Time Constants Seconds

OPEN CIRCUIT TRANSIENT - DIRECT AXIS T'd0 2.0390
SHORT CIRCUIT TRANSIENT - DIRECT AXIS T'd 0.1000
OPEN CIRCUIT SUBSTRANSIENT - DIRECT AXIS T''d0 0.0130
SHORT CIRCUIT SUBSTRANSIENT - DIRECT AXIS T''d 0.0100
OPEN CIRCUIT SUBSTRANSIENT - QUADRATURE AXIS T''q0 0.1330
SHORT CIRCUIT SUBSTRANSIENT - QUADRATURE AXIS T''q 0.0100
EXCITER TIME CONSTANT Te 0.0300
ARMATURE SHORT CIRCUIT Ta 0.0150
Short Circuit Ratio: 0.37 Stator Resistance = 0.0089 Ohms Field Resistance = 0.357 Ohms
Voltage Regulation Generator Excitation
Voltage level adustment: +/- 5.0% No Load Full Load, (rated) pf
Voltage regulation, steady state: +/- 0.5% Series Parallel
Voltage regulation with 3% speed change: +/- 0.5% Excitation voltage: 9.96 Volts 46.24 Volts Volts
Waveform deviation line - line, no load: less than 2.0% Excitation current 0.83 Amps 3.17 Amps Amps
Telephone influence factor: less than 50
1 of 9 1/22/2015 4:40 PM
Selected Model
Version: 40059 /40001 /39521
/1808
Generator Mechanical Information

Center of Gravity
Dimension X -643.0 mm -25.3 IN.
Dimension Y 0.0 mm 0.0 IN.
Dimension Z 0.0 mm 0.0 IN.
"X" is measured from driven end of generator and parallel to rotor. Towards
engine fan is positive. See General Information for details
"Y" is measured vertically from rotor center line. Up is positive.
"Z" is measured to left and right of rotor center line. To the right is positive.
Generator WT = 1550 kg * Rotor WT = 579 kg * Stator WT = 971 kg

3,417 LB 1,276 LB 2,141 LB
Rotor Balance = 0.0508 mm deflection PTP

Overspeed Capacity = 150% of synchronous speed
Generator Torsional Data
J1 = Coupling J2 = Rotor J3 = Exciter

and Fan TOTAL J = J1 + J2 + J3 End
K1 = Shaft Stiffness between K2 = Shaft Stiffness between
J1 + J2 (Diameter 1) J2 + J3 (Diameter 2)
J1 K1 Min Shaft Dia 1 J2 K2 Min Shaft Dia 2 J3
2 2
9.9 LB IN. s 74.4 MLB IN./rad 5.7 IN. 70.1 LB IN. s 73.3 MLB IN./rad 5.5 IN. 3.3 LB IN. s2
1.12 N m s2 8.41 MN m/rad 145.0 mm 7.92 N m s2 8.28 MN m/rad 140.0 mm 0.37 N m s2
Total J
83.3 LB IN. s2
9.41 N m s2
2 of 9 1/22/2015 4:40 PM
Selected Model
Version: 40059 /40001 /39521
/1808
Generator Cooling Requirements -

Temperature - Insulation Data
Cooling Requirements: Temperature Data: (Ambient 40 0C)
Heat Dissipated: 33.0 kW Stator Rise: 125.0 0C
Air Flow: 60.0 m3/min Rotor Rise: 125.0 0C
Insulation Class: H
Insulation Reg. as shipped: 100.0 M minimum at 40 0C
Thermal Limits of Generator

Frequency: 50 Hz
Line to Line Voltage: 400 Volts
B BR 80/40 544.0 kVA
F BR -105/40 620.0 kVA
H BR - 125/40 680.0 kVA
F PR - 130/40 680.0 kVA
H PR - 150/40 721.0 kVA
H PR27 - 163/27 748.0 kVA
3 of 9 1/22/2015 4:40 PM
Selected Model
Version: 40059 /40001 /39521
/1808
Starting Capability & Current Decrement

Motor Starting Capability (0.6 pf)
Percent
SKVA
Volt Dip
101 2.5
206 5.0
318 7.5
436 10.0
560 12.5
692 15.0
832 17.5
980 20.0
1,139 22.5
1,307 25.0
1,487 27.5
1,681 30.0
1,888 32.5
2,112 35.0
2,353 37.5
2,614 40.0
Current Decrement Data

E Time
AMP
Cycle
0.0 7,268
1.0 5,036
2.0 4,048
3.0 3,357
4.0 2,808
5.0 2,360
7.5 2,817
10.0 3,215
12.5 3,427
15.0 3,411
20.0 3,115
25.0 2,957
30.0 2,914
35.0 2,914
40.0 2,923
45.0 2,931
Instantaneous 3 Phase Fault Current: 7268 Amps Instantaneous Line - Line Fault Current: 6064 Amps
Instantaneous Line - Neutral Fault Current: 10147 Amps
4 of 9 1/22/2015 4:40 PM
Selected Model
Version: 40059 /40001 /39521
/1808
Generator Output Characteristic Curves

Open Circuit Curve
Field Line -
Current Line Volt
0.0 0
17.2 240
20.3 280
23.8 320
28.2 360
34.6 400
46.1 440
69.5 480
120.9 520
238.6 560
Short Circuit Curve
Field Armature
Current Current
0.0 0
54.7 550
63.8 642
72.9 733
82.0 825
91.1 917
100.2 1,008
109.3 1,100
118.4 1,192
127.6 1,283
5 of 9 1/22/2015 4:40 PM
Selected Model
Version: 40059 /40001 /39521
/1808
Generator Output Characteristic Curves

Zero Power Factor Curve
Field Line -
Current Line Volt
91.1 0
108.4 200
111.6 240
115.1 280
119.7 320
126.6 360
138.9 400
164.4 440
220.6 480
350.0 520
Air Gap Curve
Field Line -
Current Line Volt
0.0 0
17.0 240
19.8 280
22.6 320
25.5 360
28.3 400
31.1 440
34.0 480
36.8 520
39.6 560
6 of 9 1/22/2015 4:40 PM
Selected Model
Version: 40059 /40001 /39521
/1808
Reactive Capability Curve

Click to view Chart
7 of 9 1/22/2015 4:40 PM
Selected Model
Version: 40059 /40001 /39521
/1808
General Information
GENERATOR INFORMATION (DM7900)
-------------------------------------------------------------
1.Motor Starting
Motor starting curves are obtained in accordance with IEC60034, and
are displayed at 0.6 power factor.
2.Voltage Dip
Prediction of the generator synchronous voltage dip can be made by
consulting the plot for the voltage dip value that corresponds to the
desired motor starting kVA value.
3.Definitions
A)Generator Keys
Frame: abbreviation of generator frame size
Freq: frequency in hertz.
PP/SB: prime/standby duty respectively
Volts: line - line terminal voltage
kW: rating in electrical kilo watts
Model: engine sales model
B)Generator Temperature Rise

The indicated temperature rises are the IEC/NEMA limits for standby or
prime power applications. The quoted rise figures are maximum limits
only and are not necessarily indicative of the actual temperature rise
of a given machine winding.
C)Centre of Gravity
The specified centre of gravity is for the generator only. For single
bearing, and two bearing close coupled generators, the center of gra
vity is measured from the generator/engine flywheel-housing interface
and from the centreline of the rotor Shaft.
For two bearing, standalone generators, the center of gravity is

measured from the end of the rotor shaft and from the centerline of t
he rotor
shaft.
D)Generator Current Decrement Curves

The generator current decrement curve indicates the generator armature
current arising from a symmetrical three-phase fault at the generator
terminals. Generators equipped with AREP or PMG excitation systems
will sustain 300% of rated armature current for 10 seconds.
E)Generator Efficiency Curves

The efficiency curve is displayed for the generator only under the
given conditions of rating, voltage, frequency and power factor. This
is not the overall generating set efficiency curve.
Caterpillar Confidential: Green

Content Owner: Commercial Processes Division
Web Master(s): PSG Web Based Systems Support
8 of 9 1/22/2015 4:40 PM
Current Date: 1/22/2015, 4:39:49 PM

Caterpillar Inc. 2015 All Rights Reserved.
Data Privacy Statement.
9 of 9 1/22/2015 4:40 PM

Commissioning Report Final

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Commissioning Report Final

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TESTING & COMMISSIONING REPORT

2x635kVA CAT STANDBY GENERATOR SYSTEM

UNITED TRACTOR & EQUIPMENT (PVT) LTD

MABOLE, WATTALA, SRILANKA

The scope of commissioning activities included the following major tasks:

Generator system commissioning documents Annexure 01

Generator characteristic curves Annexure 02

CAT C18 635kVA Generator specification sheet Annexure 03

CAT C18 635kVA Generator performance data Annexure 04

NEGOMBO BEACH RESORTS_GEN01_DATLOG_2014-10-16_15.09.03

C18 Genset (EGP00928)

Engine Load Factor

FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT

System Standard Optional

Control Panels EMCP 4.1 (mounted in Power Center) [ ] EMCP 4.2

2 June 13 2011 16:44 PM

CAT GENERATOR CAT EMCP 4 SERIES CONTROLS

3 June 13 2011 16:44 PM

Open Generator Set - - 1500 rpm/50 Hz/400 Volts DM9823

Generator Set Package Performance

NOx mg/nm3 3087.7 mg/nm

4 June 13 2011 16:44 PM

RATING DEFINITIONS AND CONDITIONS

5 June 13 2011 16:44 PM

Caterpillar is leading the power generation

Control switch not in auto (alarm)

Run / Auto / Stop control

Two dedicated digital inputs

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