JOBNAME: No Job Name PAGE: 1 SESS: 1 OUTPUT: Mon May 24 09:15:52 1999

Fault Code Information

Page 1

Fault Code Information (t01-001)

QSK45/60

WARNING
This diagram is provided as a diagnostic tool for trained, experienced technicians only. Improper trouble-
shooting or repair can result in severe personal injury, death, or property damage. See important instructions
in the service manual.

DATALINK ECM CONNECTOR

Transmit wire to Receive wire (loaded) Retaining capscrew torque = 0.5 Nm [4.5 in-lb]
5.0 to 15.0 VDC
SHORT CIRCUIT TO EXTERNAL VOLTAGE
Transmit wire to Receive wire (unloaded)
OK if < 1.5 VDC
OK if < 25.0 VDC
ALL CONTINUITY CHECKS ALL SHORTS TO GROUND
ESS circuits
OK (no open circuit) if < 10
OK (no short circuit) if > 10 M
5-VDC POWER SUPPLY
All other circuits
@ ECM OK (no short circuit) if > 100 K
4.75 TO 5.25 VDC

SENSOR SPECIFICATIONS

OIL OR COOLANT PRESSURE SENSOR AMBIENT AIR PRESSURE SENSOR

Torque = 14 Nm [10 ft-lb] Torque = 23 Nm [17 ft-lb]
Pressure Pressure Voltage Pressure Pressure Voltage
(kPa) [psi] (VDC) (kPa) [psi] (VDC)
0 0 0.32 to 0.69 0 0 0.32 to 0.69
172 25 1.27 to 1.74 34.47 5 1.58 to 2.09
345 50 2.22 to 2.79 68.95 10 2.89 to 3.45
517 75 3.17 to 3.84 103.42 15 4.12 to 4.85
689 100 4.12 to 4.89
FUEL PUMP OR TIMING RAIL PRESSURE SENSOR
INTAKE MANIFOLD PRESSURE SENSOR Torque = 14 Nm [10 ft-lb]
Torque = 14 Nm [10 ft-lb]
Pressure Pressure Voltage
Pressure Pressure Voltage (kPa) [psi] (VDC)
(kPa) [psi] (VDC) 104 15 0.40 to 0.61
0 0 0.36 to 0.65 586 50 0.96 to 1.23
517 20.4 1.21 to 1.49 931 100 1.77 to 2.12
1035 40.7 1.88 to 2.33 1276 150 2.58 to 3.02
1553 61.4 2.64 to 3.17 1620 200 3.39 to 3.91
2070 81.1 3.40 to 4.01 1725 250 4.20 to 4.81
2588 102 4.16 to 4.85
INTAKE AIR RESTRICTION SENSOR
ALL TEMPERATURE SENSORS Torque = 15 Nm [11 ft-lb]
Torque = 15 Nm [11 ft-lb]
Pressure Pressure Voltage
Temperature Temperature Resistance (in Hg) [in H2O] (VDC)
(C) [F] () 0 0 4.38 to 4.62
0 32 30K to 36K -0.92 -12.5 3.38 to 3.62
25 77 9K to 11K -1.84 -25.0 2.38 to 2.62
50 122 3K to 4K -2.76 -37.5 1.38 to 1.62
75 167 1350 to 1500 -3.68 -50.0 0.38 to 0.62
100 212 600 to 675
ENGINE SPEED SENSOR

Torque = 34 to 47 Nm [25 to 35 ft-lb]

First Coil Resistance = 750 to 1100
Second Coil Resistance = 1100 to 1500
JOBNAME: No Job Name PAGE: 2 SESS: 1 OUTPUT: Mon May 24 09:15:52 1999
Fault Code Information
Page 2

Generator-Drive Control System (GCS) - Fault Code Information

FAULT LAMP
CODE ACTION REASON EFFECT (Only when fault code is active)
111 Shutdown Error internal to the ECM. Engine will not start.
112 Shutdown Engine timing rail actuator is not responding to ECM Calibration dependent no action is taken by the ECM or
commands. engine shutdown.
113 Warning Engine timing rail actuator sensor signal is shorted high. No action is taken by the ECM. The actuator is closed or
partially closed. Engine white smoke and loses power.
Fault Code 112 may also be logged.
115 Shutdown No engine speed signal detected from the main and Engine is shutdown and cannot be ran.
backup speed sensor.
116 Shutdown Engine fuel timing pressure sensor signal is shorted high.Calibration dependent no action is taken by the ECM or
engine shutdown.
117 Shutdown Engine fuel timing pressure sensor signal is shorted low. Calibration dependent no action is taken by the ECM or
engine shutdown.
118 Warning Engine fuel pump delivery pressure sensor signal is No action is taken by the ECM. Possible loss of perfor-
shorted high. mance.
119 Warning Engine fuel pump delivery pressure sensor signal is No action is taken by the ECM. Possible loss of perfor-
shorted low. mance.
121 Warning No engine speed signal detected from the main or backup No action is taken by the ECM. No effect on perfor-
speed sensor. mance.
122 Warning Engine intake manifold air pressure sensor signal is No engine protection for intake manifold air pressure.
shorted high. Possible loss of performance.
123 Warning Engine intake manifold air pressure sensor signal is No engine protection for intake manifold air pressure.
shorted low. Possible loss of performance.
135 Warning Engine oil pressure sensor signal is shorted high. No engine protection for oil pressure. No effect on per-
formance.
141 Warning Engine oil pressure sensor signal is shorted low. No engine protection for oil pressure. No effect on per-
formance.
143 Warning Engine oil pressure has dropped below the warning Calibration dependent no action is taken by the ECM or
threshold for low oil pressure. engine shutdown as pressure decreases below thresh-
olds. Pre-low oil pressure relay driver is energized.
144 Warning Engine coolant temperature sensor signal is shorted high. No engine protection for coolant temperature. Possible
white smoke.
145 Warning Engine coolant temperature sensor signal is shorted low. No engine protection for coolant temperature. Possible
white smoke.
146 Warning Engine coolant temperature has exceeded the warning Calibration dependent no action is taken by the ECM or
threshold for high coolant temperature. engine shutdown as temperature increases over thresh-
olds. Pre-high engine temperature relay driver is ener-
gized.
151 Shutdown Engine coolant temperature has exceeded the shutdown Engine will shutdown. High engine temperature relay
threshold for high coolant temperature. driver is energized.
152 Warning Engine coolant temperature has dropped below the warn- No action is taken by the ECM. No effect on perfor-
ing threshold for low coolant temperature. mance.
153 Warning Engine intake manifold air temperature sensor signal is No engine protection for intake manifold air temperature.
shorted high. Possible white smoke.
154 Warning Engine intake manifold air temperature sensor signal is No engine protection for intake manifold air temperature.
shorted low. Possible white smoke.
155 Shutdown Engine intake manifold air temperature has exceeded the Engine will shutdown. High engine temperature relay
shutdown threshold for high intake manifold temperature. driver is energized.
197 Warning Engine coolant level has dropped below the warning No action is taken by the ECM. No effect on perfor-
threshold for low coolant level. mance. Fault Codes 146, 151, 228, or 233 may also be
logged.
212 Warning Engine oil temperature sensor signal is shorted high. No engine protection for oil temperature. No effect on
performance.
213 Warning Engine oil temperature sensor signal is shorted low. No engine protection for oil temperature. No effect on
performance.
214 Shutdown Engine oil temperature has exceeded the shutdown Engine will shutdown.
threshold for oil temperature.
221 Warning Ambient air pressure sensor signal is shorted high. No engine protection for ambient air pressure. Possible
loss of performance.
222 Warning Ambient air pressure sensor signal is shorted low. No engine protection for ambient air pressure. Possible
loss of performance.
228 Shutdown Engine coolant pressure has dropped below the shutdown Engine will shutdown.
threshold for low coolant pressure.
231 Warning Engine coolant pressure sensor signal is shorted high. No engine protection for coolant pressure. No effect on
performance.
232 Warning Engine coolant pressure sensor signal is shorted low. No engine protection for coolant pressure. No effect on
performance.
233 Warning Engine coolant pressure has dropped below the warning Calibration dependent no action is taken by the ECM or
threshold for low coolant pressure. engine shutdown as pressure decreases below thresh-
olds.
234 Shutdown Engine speed signals indicate an engine speed greater Engine will shutdown. Fuel shutoff valves are de-
than shutdown threshold. energized (valves closed). Overspeed relay driver is en-
ergized.

(Continued)
JOBNAME: No Job Name PAGE: 3 SESS: 1 OUTPUT: Mon May 24 09:15:52 1999
Fault Code Information
Page 3

FAULT LAMP
CODE ACTION REASON EFFECT (Only when fault code is active)
235 Shutdown Engine coolant level has dropped below the shutdown Engine will shutdown.
threshold for low coolant level.
236 Shutdown Engine position sensor signal is not detected. Engine will shutdown.
252 Warning Engine oil level sensor error. No engine protection for oil level. No effect on perfor-
mance.
253 Shutdown Engine oil level has dropped below the shutdown thresh- Engine will shutdown.
old for low oil level.
254 Shutdown Engine fuel shutoff valve signal is shorted low. The ECM turns off the fuel shutoff valve supply voltage.
The engine will shutdown.
259 Warning Engine fuel shutoff valve is not responding to ECM com- No action is taken by the ECM. No effect on perfor-
mands. mance.
261 Warning Engine fuel temperature has exceeded the warning Calibration dependent no action is taken by the ECM or
threshold for high fuel temperature. engine shutdown as temperature increases over thresh-
olds.
263 Warning Engine fuel temperature sensor signal is shorted high. No engine protection for fuel temperature. No effect on
performance.
265 Warning Engine fuel temperature sensor signal is shorted low. No engine protection for fuel temperature. No effect on
performance.
266 Shutdown Engine fuel temperature has exceeded the shutdown Engine will shutdown.
threshold for high fuel temperature.
316 Warning Engine fuel pump actuator signal is shorted high. No action is taken by the ECM. Possible loss of perfor-
mance.
318 Warning Engine fuel pump actuator is not responding to ECM No action is taken by the ECM. Possible loss of perfor-
commands. mance.
326 Warning Engine oil level has exceeded the warning threshold for Calibration dependent no action is taken by the ECM or
high oil level. engine shutdown.
343 Warning Internal ECM error. No action is taken by the ECM. Possible loss of perfor-
mance.
359 Shutdown Engine failed to start No action is taken by the ECM, although the engine will
not start.
378 Shutdown Low current or open circuit detected at fueling actuator # Engine will shutdown.
1 (front) circuit.
379 Shutdown High current detected at fueling actuator # 1 (front) circuit. Engine will shutdown.
394 Shutdown Low current or open circuit detected at timing actuator # 1 Engine will shutdown.
(front) circuit.
395 Shutdown High current detected at timing actuator # 1 (front) circuit. Engine will shutdown.
396 Shutdown Low current or open circuit detected at fueling actuator # Engine will shutdown.
2 (rear) circuit.
397 Shutdown High current detected at fueling actuator # 2 (rear) circuit. Engine will shutdown.
398 Shutdown Low current or open circuit detected at timing actuator # 2 Engine will shutdown.
(rear) circuit.
399 Shutdown High current detected at timing actuator # 2 (rear) circuit. Engine will shutdown.
415 Shutdown Engine oil pressure has dropped below the shutdown Engine will shutdown. Low oil pressure relay driver is
threshold for low oil pressure. energized.
421 Warning Engine oil temperature has exceeded the warning thresh- No action is taken by the ECM. Possible loss of perfor-
old for high oil temperature. mance.
423 Warning An error has been detected in the fuel timing pressure or No action is taken by the ECM. Possible loss of perfor-
timing actuator signals. mance.
441 Warning Low voltage has been detected for battery. ECM voltage supply approaching level at which unpre-
dictable operation will occur.
442 Warning High voltage has been detected for battery. ECM damage will occur.
449 Warning High fuel supply pressure was detected at the fuel pres- No action is taken by the ECM. Possible black smoke.
sure sensor.
451 Warning Engine fuel rail pressure sensor signal is shorted high. Calibration dependent no action is taken by the ECM or
engine shutdown.
452 Warning Engine fuel rail pressure sensor signal is shorted low. Calibration dependent no action is taken by the ECM or
engine shutdown.
455 Shutdown Engine fuel rail actuator sensor signal is shorted high. No action is taken by the ECM. Engine will run at one
speed or will shutdown. Fault Code 514 may also be
logged.
467 Warning An error has been detected in the timing rail actuator sen- No action is taken by the ECM. Possible loss of perfor-
sor signal. mance.
468 Warning An error has been detected in the fuel rail actuator sensor No action is taken by the ECM. Possible loss of perfor-
signal. mance.
471 Warning Engine oil level has dropped below the warning threshold Calibration dependent no action is taken by the ECM or
for low oil level. engine shutdown.
482 Warning Low fuel supply pressure was detected at the fuel pres- No action is taken by the ECM. Engine may not start,
sure sensor. may have low power, may produce white smoke, and/or
run rough.
488 Warning Engine intake manifold air temperature has exceeded the Calibration dependent no action is taken by the ECM or
warning threshold for high intake manifold temperature. engine shutdown as temperature increases over thresh-
olds. Pre-high engine temperature relay driver is ener-
gized.

(Continued)
JOBNAME: No Job Name PAGE: 4 SESS: 1 OUTPUT: Mon May 24 09:15:52 1999
Fault Code Information
Page 4

FAULT LAMP
CODE ACTION REASON EFFECT (Only when fault code is active)
498 Warning Engine oil level sensor signal is shorted high. No engine protection for oil level. No effect on perfor-
mance.
499 Warning Engine oil level sensor signal is shorted low. No engine protection for oil level. No effect on perfor-
mance.
514 Shutdown Engine fuel rail actuator is not responding to ECM com- No action is taken by the ECM. Engine will overspeed,
mands. run at one speed, or not run.
546 Warning Engine fuel pressure sensor signal is shorted high. No engine protection for fuel pressure. Possible loss of
performance.
547 Warning Engine fuel pressure sensor signal is shorted low. No engine protection for fuel pressure. Possible loss of
performance.
554 Warning An error has been detected in the fuel rail pressure sen- No action is taken by the ECM. Possible loss of perfor-
sor signal. mance.
555 Warning Engine blowby pressure has exceeded the warning Calibration dependent no action is taken by the ECM or
threshold for high engine blowby. engine shutdown as pressure increases over thresholds.
556 Shutdown Engine blowby has exceeded the shutdown threshold for Engine will shutdown.
high engine blowby.
611 Warning Engine hot shutdown has occurred. No action is taken by the ECM. Possible loss of perfor-
mance. Possible damage to engine could occur.
688 Shutdown Engine oil level has exceeded the shutdown threshold for Engine will shutdown.
high oil level.
689 Warning No engine speed signal detected from the crankshaft en- No action is taken by the ECM. Possible loss of perfor-
gine position sensor. mance.
719 Warning Engine blowby pressure sensor signal is shorted high. No engine protection for blowby pressure. Possible loss
of performance.
729 Warning Engine blowby pressure sensor signal is shorted low. No engine protection for blowby pressure. Possible loss
of performance.
731 Warning A mechanical misalignment has occurred between the No action is taken by the ECM. Possible loss of perfor-
camshaft and crankshaft. There is a sync error. mance.
778 Warning No engine speed signal detected from the camshaft en- No action is taken by the ECM. Possible loss of perfor-
gine position sensor. mance.
1411 Warning Frequency adjust potentiometer signal is shorted high. The frequency adjustment feature will be disabled and a
default value of zero will be used. Possible loss of per-
formance.
1412 Warning Droop adjust potentiometer signal is shorted high. The droop adjustment feature will be disabled and a de-
fault value of zero will be used. Possible loss of perfor-
mance.
1413 Shutdown Configuration error has been detected. Engine will not start.
1416 Warning Fail To shutdown. The operator has enabled the user engage shutdown
override feature. No engine protection feature.
1417 Warning A controller power down error has been detected. The ECM cannot power down from some unknown con-
dition. Possible drain on battery.
1418 Warning Gain adjust potentiometer signal is shorted high The gain adjustment feature will be disabled and a de-
fault of zero will be used. Possible loss of performance.
1419 Warning Fuel rail driver diagnostic has detected an error. No action is taken by the ECM. Possible loss of perfor-
mance.
1421 Warning Timing rail driver #1 diagnostic has detected an error. No action is taken by the ECM. Possible loss of perfor-
mance.
1422 Warning Timing rail driver #2 diagnostic has detected an error. No action is taken by the ECM. Possible loss of perfor-
mance.
1423 Warning Fuel pump driver diagnostic has detected an error. No action is taken by the ECM. Possible loss of perfor-
mance.
1424 Warning Relay high side driver diagnostic has detected an error. The user interface panel lamp will not function correctly.
No action is taken by the ECM. No loss of performance.
1425 Warning Common shutdown relay driver diagnostic has detected The shutdown lamp will not function correctly. No action
an error. is taken by the ECM. No loss of performance.
1426 Warning Common warning relay driver diagnostic has detected an The warning lamp will not function correctly. No action
error. is taken by the ECM. No loss of performance.
1427 Warning Overspeed shutdown relay driver diagnostic has detected The overspeed lamp will not function correctly. No ac-
an error. tion is taken by the ECM. No loss of performance.
1428 Warning Low oil pressure (LOP) shutdown relay driver diagnostic The low oil pressure lamp will not function correctly. No
has detected an error. action is taken by the ECM. No loss of performance.
1429 Warning High engine temperature (HET) shutdown relay driver di- The high engine temperature lamp will not function cor-
agnostic has detected an error. rectly. No action is taken by the ECM. No loss of perfor-
mance.
1431 Warning Pre-low oil pressure warning relay driver diagnostic has The pre-low oil pressure lamp will not function correctly.
detected an error. No action is taken by the ECM. No loss of performance.
1432 Warning Pre-high engine temperature warning relay driver diagnos- The Pre-high engine temperature lamp will not function
tic has detected an error. correctly. No action is taken by the ECM. No loss of per-
formance.
1433 Shutdown Operator interface mode transition to emergency stop (due Engine will shutdown and will not restart until the emer-
to E-stop). gency stop has been reset.
1434 Shutdown Operator interface mode transition to emergency stop (due Engine will shutdown and will not restart until the re-
to remote E-stop discrete) mote emergency stop has been reset.

(Continued)
JOBNAME: No Job Name PAGE: 5 SESS: 1 OUTPUT: Mon May 24 09:15:52 1999
Fault Code Information
Page 5

FAULT LAMP
CODE ACTION REASON EFFECT (Only when fault code is active)
1435 Warning Engine cold - potential starting problem No action is taken by the ECM. Possible difficulty start-
ing engine.
1436 Warning HPI-PT fuel system drivers common diagnostic has de- No action is taken by the ECM. Possible loss of perfor-
tected an error. mance.
1437 Shutdown E-stop path fuse blown. Engine will not start.
1438 Shutdown Fail to crank. No action is taken by the ECM although the engine will
not start.
1443 Warning Battery is dead. Engine will not start.
1473 Shutdown The ECM watchdog has failed. Engine will shutdown.
1479 Warning Fail to start relay driver diagnostic has detected an error. The fail to start lamp will not function correctly. No ac-
tion is taken by the ECM. No loss of performance.
2111 Warning Aftercooler water inlet temperature sensor signal is No engine protection for aftercooler water inlet tempera-
shorted high. ture. No effect on performance.
2112 Warning Aftercooler water link temperature sensor signal is shorted No engine protection for aftercooler water inlet tempera-
low. ture. No effect on performance.
2113 Warning Aftercooler water inlet temperature has exceeded the Calibration dependent no action is taken by the ECM or
warning threshold for high aftercooler water inlet tempera- engine shutdown.
ture.
2114 Shutdown Aftercooler water inlet temperature has exceeded the Engine will shutdown.
shutdown threshold for high aftercooler water inlet tem-
perature.