H8010 56XX Currency Dispenser

5471701.
book Page i Thursday, March 4, 2004 8:14 AM
THE H-8010-56XX-XX-08 CURRENCY DISPENSER
CONTENTS
The H-8010-56XX-XX-08
Currency Dispenser
Chapter 17.1
DESCRIPTION................................................................................... 17.1-1
OPERATIONAL ENVIRONMENT ................................................ 17.1-2
VARIANTS ...................................................................................... 17.1-2
CONTAINERS ................................................................................. 17.1-2
SECURITY....................................................................................... 17.1-4
Standard Security ........................................................................... 17.1-4
Tamper Indicating .......................................................................... 17.1-4
SPECIFICATION............................................................................. 17.1-5
Currency Dimensions..................................................................... 17.1-5
CURRENCY DISPENSER - MEDIA.............................................. 17.1-6
Test Media Size .............................................................................. 17.1-6
Test Media Material ....................................................................... 17.1-6
Intaglio Ink ..................................................................................... 17.1-7
Power Requirements ...................................................................... 17.1-7
PATH OF NOTES............................................................................ 17.1-8
ARRANGEMENT OF PRESENTER
TRANSPORT BELTS AND SENSORS ......................................... 17.1-8
Front Access Transport .................................................................. 17.1-9
Rear Access Transport ................................................................... 17.1-9
Through The Wall Transport........................................................ 17.1-10
SWITCH PACK ............................................................................. 17.1-10
POWER-UP/SYSTEM RESET INITIALIZATION ...................... 17.1-11
Firmware Initialization ................................................................. 17.1-11
Bill Width and Singularity Learning ............................................ 17.1-11
BILL SINGULARITY.................................................................... 17.1-11
CASSETTE IDENTIFICATION.................................................... 17.1-12
NCR CONFIDENTIAL AND PROPRIETARY

Use pursuant to Company Instructions
MARCH 2004 17.1-i
5471701.book Page ii Thursday, March 4, 2004 8:14 AM
STRAPPING .....................................................................................17.1-13
ADJUSTMENTS...............................................................................17.1-13
DRIVE BELT TENSION ...............................................................17.1-13
Step 1 - Setting of Drive Belt 1 ....................................................17.1-13
Step 2 - Setting of Drive Belt 2 ....................................................17.1-14
LVDT REPLACEMENT ................................................................17.1-14
REMOVING THE LVDT...............................................................17.1-15
REPLACING THE LVDT..............................................................17.1-15
Tie-Bar Alignment........................................................................17.1-16
Shaft Assembly End-Play Adjustment .........................................17.1-16
LVDT ADJUSTMENT...................................................................17.1-17
Adjustment....................................................................................17.1-18
PICK UNIT INTERNAL TIMING.................................................17.1-20
PICK UNIT TO PRESENTER TIMING ........................................17.1-22
TEST TOOLS....................................................................................17.1-24
INTERNAL CABLES.......................................................................17.1-24
DISPENSER INTERCONNECTION DIAGRAM ........................17.1-25
PRESENTER SENSORS (SHEET 1 OF 5) ...................................17.1-26
PICK SENSORS AND VALVE.....................................................17.1-31
CONTROL BOARD TO MOTOR DRIVER PCB.........................17.1-32
DISPENSER POWER ....................................................................17.1-33
CONTROL BOARD TO PICK INTERFACE ...............................17.1-34
INTER-PICK HARNESS ...............................................................17.1-35
TROUBLESHOOTING INFO ..........................................................17.1-36

CURRENCY EVALUATION QUALIFICATION
PROCEDURE .................................................................................17.1-36
CALIBRATING THE DISPENSER ..............................................17.1-36
ESTABLISHING SINGULARITY AND SIZE .............................17.1-39
ERROR MESSAGES .....................................................................17.1-42
Dispenser Clear Transport Error...................................................17.1-42
Change Parameter Errors..............................................................17.1-43
Learn Parameter Errors.................................................................17.1-44
Dispenser Read/Write Errors........................................................17.1-45

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HISTORY ......................................................................................... 17.1-46

MODULE: PRESENTER - FRONT ACCESS .............................. 17.1-46
MODULE: PRESENTER - REAR ACCESS ................................ 17.1-46
MODULE: PRESENTER - THROUGH THE WALL .................. 17.1-46
MODULE: PICK MODULE.......................................................... 17.1-46

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17.1-iv MARCH 2004
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CONTENTS
Chapter 17.1
The H-8010-56XX-XX-08
Currency Dispenser
DESCRIPTION

MARCH 2004 17.1-1
The H-8010-56XX-XX-08 currency dispenser in the 56XX ATMs

presents a bunch of up to 40 bills in up to four denominations of
currency to the cardholder. A detect and purge system controls the
movement of currency along the transport. Misfed or damaged
currency is bunched and then diverted into a purge bin. The option
is available, via application commands, to retract currency
presented to the cardholder, but not taken, to the purge bin.
OPERATIONAL ENVIRONMENT
The dispenser operates as an intelligent module under the control
of its own on-board microprocessors. It communicates with the ATM
central processing unit over the SDC serial bus.
Dispenser device control firmware resident in the dispenser
memory interfaces to the ATM transaction control and diagnostic
programs.
VARIANTS
The variants of the currency dispenser are designated as follows:
z Interior
z Front Access
z Rear Access
z Exterior (Rear Access) Through-The-Wall.
CONTAINERS
Standard Plastic
Currency Cassette

17.1-2 MARCH 2004
Purge Bin
Currency is contained in currency cassettes, and these and the

purge bin are used to transport currency to and from the ATM. The
containers are provided in the following levels of security:
z Currency cassette:
z Latch fast
z Tamper indicating (mechanical)
z Optional currency cassettes:
z Wide body cassette
z Tamper indicating wide body
z Purge bin:
z Latch fast
zz Open.
The dispenser is capable of using all the currency cassettes
developed for 5070/80/81/84/85/88 ATMs.
The 56XX purge bin can not be used in any other dispenser.
NOTE: A full description of the standard plastic currency cassette

is given in Chapter 17.2.

MARCH 2004 17.1-3
SECURITY
Two levels of security are available in respect to the physical
security of the currency:
z Standard
z Tamper indicating with mechanical devices.
Standard Security
The currency cassettes and purge bin remain seal fast secure when
the ATM is opened. Latch fast security provides a level of security
where access to the currency can not be achieved without using a
simple tool
Tamper Indicating
Tamper indicating security prevents access to the currency in the
currency cassettes and dispenser transport by using seal fast
containers and covers. Tamper indicating on the currency cassettes
is by multi-shot mechanical containers.
NOTE: Mechanical indicators are not available on the purge bin.

A dispenser ordered with mechanical TI is supplied with a
standard latch fast purge bin with a sealable door lock.

17.1-4 MARCH 2004
SPECIFICATION
Currency Dimensions
The dispenser is capable of dispensing new or used currency of

the following dimensions:
z Width:
z Minimum 65 mm (2.56 in.)
z Maximum 95 mm (3.74 in.)
z Length:
z Minimum 120mm (4.72 in.)
zz Maximum 179 mm (7.05 in.).

MARCH 2004 17.1-5
CURRENCY DISPENSER - MEDIA

The following requirements for paper, used as test media (bills) is
provided for information only.
Test Media Size

The size of test media that can be used in the dispenser is as
follows:
z Length (Standard Cassette):
z Minimum - 120 mm
z Maximum - 170 mm
z Length (Wide Body Cassette):
z Minimum - 120 mm
z Maximum - Plastic Cassette = 173 mm, Aluminium
Cassette = 179 mm
z Width:
z Minimum - 62 mm
z Maximum - 95 mm
z Thickness, including inking:
z Minimum - 0.06 mm
z Maximum - 0.26 mm
z Thickness of Intaglio Inking:
z Minimum - 0.00 mm
zz Maximum - 0.075 mm.
Test Media Material

The paper used for producing the test media (bills) must have the
following characteristics:
z Paper Weight - 65 to 95 g/m
z Thickness (excluding ink) - 0.06 to 0.185 mm
z Bendtsen roughness - 200 to 1200 ml/min.
z Taber stiffness (machined direction) - 1.2 to 4.0
(cross direction) - 0.8 to 2.4
z Bendtsen porosity - maximum 230 ml/min.
z Single tear (machined direction) - minimum 230mN
(cross direction) - minimum 270 mN
z Contrast ration opacity (including inking) - 79 to 93%.
NOTE: The process of manufacturing paper aligns the majority of

fibres in the direction that the paper passes through the rollers,
this is known as the machined direction. The direction per-
17.1-6 MARCH 2004
pendicular to this is known as the cross direction.
Intaglio Ink
The requirements for Intaglio inking are to prevent any keying
effects where the patterns on adjacent bill are such that they
interlock inhibiting separation when sliding one bill across the
width of the adjacent bill. Therefore certain geometric patterns on
the paper are either authorized or not.
Unauthorized Patterns -
z A series of parallel lines greater than 30 degrees from the verti-
cal. The longest edge of the bill is defined as the horizontal.
z A series of concentric circles.
Authorized Patterns -
z Cross hatching of lines to produce a diamond pattern
z A series of intersecting circles.
Power Requirements
The power requirements of the 56XX currency dispenser are:
z Direct current:
z +5 V 5% 2.5 A
z +12 V 5% 400 mA
z -12 V 5% 300 mA
z +24 V 5% 3.0 A
z Alternating current:
z 115 V 5%, 5.5 A r.m.s., 20.0 A surge.

MARCH 2004 17.1-7
PATH OF NOTES
The path of notes through a front access dispenser is shown in the
following diagram.
ARRANGEMENT OF PRESENTER
TRANSPORT BELTS AND SENSORS
The following diagrams show the belt and transport sensor
arrangements for the three configurations of presenter. The sensors
along the exit transport have two sets of numbers. The numbers
enclosed in circles refer to the numbers allocated to these sensors in
the control board signal names. The other numbers appear in the
state of health messages to identify the sensors and are also the
numbers returned in M_DATA.

17.1-8 MARCH 2004
Front Access Transport
Rear Access Transport

MARCH 2004 17.1-9
Through The Wall Transport
SWITCH PACK
A switch pack on the currency dispenser controller board selects the
mode of operation of the board as defined below:
Mode <------------------------------ Switch Setting ----------------------------->

SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8
Normal X X X X X X 0 0
Burn-in/Replica X X X X X X 1 0
Level 0 Diagnostics X X X X X X X 1
NOTE: 0 = Switch OFF/OPEN, 1 = Switch ON/CLOSED,

X = don't care. Switch 8 (SW8) on the switchpack corresponds to
the most significant bit.
Normal Mode - In normal mode the switches SW4 to SW6 are used
to define the module class variant. There is only one module class
variant for the dispenser and so the switches should be set to zero.
The switch settings are not checked by the firmware. The SDC
device firmware ignores the value of switches SW1 to SW3. During
normal mode only one currency dispenser is present in the system.

17.1-10 MARCH 2004
Burn-in/Replica Mode - In burn-in/replica mode, switches SW1 to

SW3 are used to select the link address where the currency dis-
penser resides in the system (normal link address = 9). Switches
SW4 tom SW6 again select the currency dispenser type. Up to eight
currency dispensers can be present during burn-in mode, occupying
link addresses 64 to 71.
Level 0 Diagnostics Mode - Level 0 diagnostics mode is selected by

SW8 set to 1. Refer to Chapter 4. - Diagnostics for a full descrip-
tion of the level 0 tests.
POWER-UP/SYSTEM RESET INITIALIZATION
Firmware Initialization
When the currency dispenser has been out of service due to a fault
condition then, following service of the device, the State Of Health
for the device must be reset.
It is necessary to configure the bill widths and bill singularities
using SET_BILL_WIDTHS and SET_BILL_SINGULARITIES com-
mands on installation and when new bill types are introduced into
the dispenser. If this is not done then the bill width values are set to
the default NCR E&M Dundee test dollar values and the singular-
ity is set to 0FFH. An attempt to stack bills will result in an
M_STATUS of PARAMS_NOT_CONFIGURED. The LEARN_
BILL_PARAMETERS command can be used to determine the
appropriate width and singularity values.
Bill Width and Singularity Learning

The LEARN_BILL_PARAMETERS command is provided to enable
new bills to be calibrated for width and singularity.
NOTE: This function is normally only carried out by the country

support specialists.
BILL SINGULARITY
The term singularity describes the parameters used by dispensers
to recognize a single bill. In the H-8010-56XX-XX-08 dispenser
because it uses the LVDT (Linear Variable Displacement
Transducer) to determine whether the picked bill is single, this is a
measure of the cross-sectional area of the bill. Other NCR
dispensers use photo-sensors and, in them, singularity is related to
MARCH 2004 17.1-11
the opacity of the bills.

The bill singularity values are configured through commands
and are held in the execution processor's NVRAM. The 56XX dis-
penser firmware uses the bill size parameters to verify bill width of
the currency being stacked. If, on power-up or system reset, the
parameters in the execution processor's NVRAM are found to be
corrupted, then, bill widths are set to NCR E&M Dundee test dollar
sizes and the singularities are set to 0FFH. These can be set at any
time using the SET_BILL_WIDTHS and SET_BILL-SINGULARI-
TIES commands.
The singularity thresholds are kept for each cassette type.
These are compared with the singularities measured by the LVDT
to determine whether a bill is single, multiple, folded, or torn. This
is used for invalid bill detection and rejection.
CASSETTE IDENTIFICATION
Cassettes of any type can be placed in any pick module. The 56XX
dispenser identifies each cassette by the interaction of magnets on
its side with four reed switches on each pick module.
Cassette types are identified in the following way:
<-- Front of Cassette Reed Switches Rear of Cassette -->

(door end) S1 S2 S3 S4 (handle end)
0 0 1 1 Cassette type 1
Magnet present (switch contacts made) = 0
Magnet absent (switch contacts open) = 1
More than one cassette of a particular type can be installed.

The 56XX dispenser treats all cassettes with the same type as one
logical cassette. Selection order is from the uppermost pick module
downwards.

17.1-12 MARCH 2004
STRAPPING
There is no strapping associated with the dispenser except the link
J18 on the control board that is used in the LVDT adjustment
procedure. Refer to the section LVDT ADJUSTMENT.
ADJUSTMENTS
This section describes the adjustments for the H-8010-56XX-XX-08
currency dispenser.
DRIVE BELT TENSION

Proceed as follows to adjust the tensions of the drive belts:
z Drive belt 1 - from the intermediate pulley to the drive line
gear/pulley
z Drive belt 2 - from the main motor to the intermediate pulley.
Step 1 - Setting of Drive Belt 1
1. Check for a deflection of 5.5mm (0.21in.) when a force of 2.2 N

(0.47lb) is applied to the mid span of drive belt 1.
2. If the tension is wrong, loosen the two tension plate mounting
nuts (1).
3. Move the tension plate (2) to adjust the belt tension.

MARCH 2004 17.1-13
4. Tighten the studs (1) and check the tension again.

5. Repeat the adjustment until the correct tension is achieved.
Step 2 - Setting of Drive Belt 2
1. Check for a deflection of 4.0 mm (0.16 in.)when a force of 1.0 N

(0.21 lb.) is applied to the mid span of drive belt 2.
2. If the tension is wrong, loosen the four mounting screws (3).
3. Move the main motor (4) to adjust the belt tension
4. Tighten the screws (3) and check the tension again.
5. Repeat the adjustment until the correct tension is achieved.
LVDT REPLACEMENT
New LVDT assemblies are supplied with the setting studs (Part
17.1-14 MARCH 2004
Number 445-0598058) in place, as shown in the above illustration.

These studs must not be removed until the LVDT is installed in a
dispenser, otherwise, the pivot arm will move too far under spring
pressure and will bend the armatures. Similarly, the setting studs
should be put into an LVDT before removing it from the dispenser
REMOVING THE LVDT

The following is the procedure for replacing of the LVDT in the
field:
1. To replace the LVDT, access to both sides of the dispenser is
required.
2. Disconnect from the control board plugs J13 and J14.
3. Ease forward from the bottom the control board and mounting
plate assembly. Lift and pull forward (at the top) the assembly
to detach from the dispenser chassis.
4. Allow the control board and mounting plate to hang free. As
there is no strain relief on the cables, care should be taken not
to put unnecessary weight on the assembly.
5. Insert the two shipping screws into the LVDT and tighten up
with a long screw driver.
6. Remove the four screws retaining the LVDT - two at either end
of the LVDT.
7. If necessary loosen the tie-bar directly behind the LVDT to
release lateral pressure from the chassis on the LVDT.
8. To remove the LVDT from the chassis, slide the LVDT forward
taking care not trap any wires.
On some through-the-wall dispensers tie-bars are fitted imme-
diately above the LVDT. If this is the case then the end screws of
the LVDT require to be slackened to allow manipulation of the
LVDT when fitting the shipping screws.
REPLACING THE LVDT

Fitting of the replacement LVDT is a reversal of the above except
for the tie-bar alignment, possible adjustment of the Line 2 shaft
assembly end-play and armature height adjustment.

MARCH 2004 17.1-15
Tie-Bar Alignment
When securing the tie-bar the following illustration shows the
position of the tie-bar stop which rests on the top of the LVDT.
Shaft Assembly End-Play Adjustment

When the LVDT and tie-bars are secure, the end-play of the Line 2
shaft assembly requires to be measured.
Measure the end-play at the point shown in the illustration
below. The end-play should be 0.3 0.1 mm. (0.012 0.004 in.).
If the end-play is not within specification, the following action is
required depending on whether the end-play is greater than or less
than the specification.
Insufficient End-Play - Remove a circlip from the Line 2 shaft

assembly (refer to below illustration). On removal of the circlip and
gear, shims are exposed that are located between the gear and the
clamp plate. Slide a shim along the shaft away from the clamp plate
and refit the gear and circlip.

17.1-16 MARCH 2004
Measure the end-play again, and if insufficient end-play still

exists repeat the end-play adjustment from the beginning.
Excess End-Play - If excess end-play is present, remove the circlip

and gear from the Line 2 shaft assembly. Slide a new shim along
the shaft towards the clamp plate then refit the gear and circlip.
Measure the end-play again. Repeat as necessary until the end-play
is within specification.
Adjustments - The last step is to adjust the LVDT multiple bill

detect system as described in the section LVDT Adjustment.
LVDT ADJUSTMENT
The LVDT multiple bill detect system should only require
adjustment when the presenter mechanism is first assembled or
during replacement of the LVDT assembly.

MARCH 2004 17.1-17
Adjustment
The two figures below show the components of the LVDT assembly
that are adjustable.

17.1-18 MARCH 2004
The two LVDT systems require independent adjustment as

follows:
1. Connect the left hand terminal post of link J18 on the dispenser
control board to the centre terminal post of the link.
2. Slacken the grub screw (3).
3. Back off the adjusting screw (1).
4. Screw in the adjusting screw (1) until LED D7 illuminates.
5. Turn the screw down two full revolutions of the thread past this
point.
6. Run the diagnostics CLEAR test and unscrew the adjusting
screw (1) until LED D7 just begins to flash while the dispenser
is running.
7. Repeat the CLEAR test as many times as required to achieve
this adjustment.
8. Tighten the grub screw (3) to lock the correct adjustment. Take
care not to disturb the setting.
9. Remove the connection between the two left-hand terminal
posts of link J18 and connect the extreme right hand post to the
centre post.
10. Slacken the grub screw (4).
11. Back off the adjusting screw (2).
12. Screw in the adjusting screw (2) until LED D7 illuminates.
13. Turn the screw down two full revolutions of the thread past this
point.
14. Run the diagnostics CLEAR test and unscrew the adjusting
screw (2) until LED D7 just begins to flash while the dispenser
is running.
15. Repeat the CLEAR test as many times as required to achieve
this adjustment.
16. Tighten the grub screw (4) to lock the correct adjustment. Take
care not to disturb the setting.
The system is correctly set up when LED D7 flashes while the
dispenser is running with either pair of terminal posts on link J18
connected.
After the LVDT adjustment the dispenser should be calibrated
as described in the section Calibrating The Dispenser.

MARCH 2004 17.1-19
PICK UNIT INTERNAL TIMING

The only relationship to be set in the pick unit is between the pick
wheel and the cam driven vacuum arm line.
The method of setting is as follows:
1. Position the teeth mesh between the drive segment and pick
line so that the upper tooth of the drive segment is above the
upper tooth of the pick line.

17.1-20 MARCH 2004
2. Break off the 12 mm wide idler gear directly below the pick line
(left side of the unit looking from the currency cassette - see
illustration below).
3. Rotate the gears of the main transport until the pick D wheel is
free of its mating tension wheel.
4. Rotate the drive cluster until the D timing mark on the timing
disk lines up with the timing sensor body.
5. Rotate the gears of the main transport until the interrupted
part of the pick D wheels is away from the pick arms. Turn the
gears until a gap of from 0.5 mm 0.5mm (0.02in. 0.02in.)
exists between the leading edges of the pick D wheels and the
tension wheels as shown in the figure above.
6. Replace the idler gear with a new gear. Be careful not to dis-
lodge the setting.

MARCH 2004 17.1-21
NOTE: The part number of the 12 mm wide idler gear is

445-0587808.
PICK UNIT TO PRESENTER TIMING

Once the pick unit timing is set, as in the previous procedure, the
pick units can be assembled with a presenter to produce the
complete currency dispenser.
CAUTION
The dispenser is heavy. Get help to lift it.

17.1-22 MARCH 2004
The currency dispenser is assembled as follows:

1. Remove the circlip retaining the stacker line gear (1) and disen-
gage the gear from the idler gear.
2. Rotate the stacker line gear (1) to a position where any of its
twelve triangular timing marks (3) is next to the timing hole or
peg (when fitted) (2) in the frame. Re-engage the gear and refit
the circlip.
3. Rotate the gear train of the first pick module until the 1 timing
mark on the drive cluster timing disk lines up with the timing
sensor body.
CAUTION
Always rotate the gear train in its normal direction

of travel. The pick timing disks should turn clock-
wise. Do not move the gear train backwards and for-
wards.
4. Attach the pick module to the presenter, taking care not to dis-
lodge the settings.
5. Rotate the gear train of the second pick module until the 2 tim-
ing mark on the drive cluster timing disk lines up with the tim-
ing sensor body.
6. Attach the pick module to the bottom of the first pick module,
taking care not to dislodge the settings.
7. Rotate the gear train of the third pick module until the 3 timing
mark on the drive cluster timing disk lines up with the timing
sensor body.
8. Attach the pick module to the bottom of the second pick module,
9. Rotate the gear train of the fourth pick module until the 4 tim-
ing mark on the drive cluster timing disk lines up with the tim-
ing sensor body.
10. Attach the pick module to the bottom of the third pick module,
11. Check that all the timing marks are aligned. Timing marks 1, 2,
3, and 4 should be in line with their respective timing sensor
body and a presenter timing arrow should be next to the timing
hole.

MARCH 2004 17.1-23
NOTE: 1. For dispenser assembly the procedure can be carried out

by building from pick module four upwards with the presenter
added last.
NOTE: 2. Reconfiguration is required when downgrading from

four to three, three to two, or two to one pick modules. The
NVRAM must be cleared to deconfigure the removed pick mod-
ules.
TEST TOOLS
None.
INTERNAL CABLES
The diagrams in this section are the schematics of the internal
cables of the dispenser. These diagrams apply to the three versions
of the dispenser. Exceptions are shown by the abbreviations
Through-The-Wall (TTW), Rear Access (RA), Front Access (FA).

17.1-24 MARCH 2004
DISPENSER INTERCONNECTION DIAGRAM

MARCH 2004 17.1-25
PRESENTER SENSORS (SHEET 1 OF 5)

17.1-26 MARCH 2004

MARCH 2004 17.1-27

17.1-28 MARCH 2004

MARCH 2004 17.1-29

17.1-30 MARCH 2004
PICK SENSORS AND VALVE

MARCH 2004 17.1-31
CONTROL BOARD TO MOTOR DRIVER PCB

17.1-32 MARCH 2004
DISPENSER POWER

MARCH 2004 17.1-33
CONTROL BOARD TO PICK INTERFACE

17.1-34 MARCH 2004
INTER-PICK HARNESS

MARCH 2004 17.1-35
TROUBLESHOOTING INFO
The following sections contain information relevant to the servicing
and operating procedures of the dispenser assembly.
CURRENCY EVALUATION QUALIFICATION PROCEDURE

When the first ATM with the H-8010-56XX-XX-08 dispenser is
received in each country, the local Field Engineering organization
must establish the singularity values for each type of currency to be
dispensed. These singularity values must then be entered into
every ATM dispensing that currency upon initial installation or
whenever the dispenser control board or the LVDT has been
changed or repaired.
The currency evaluation qualification procedure can only be
performed on a calibrated dispenser. Attempting the procedure on
an uncalibrated or incorrectly calibrated dispenser will give incor-
rect results.
CALIBRATING THE DISPENSER
NOTE: Dispensers are shipped pre-calibrated by the manufactur-

ing plant. If the LVDT or control board are replaced or NVRAM
is corrupted, calibration will be required.
The dispenser maintains an internal compensation factor in

NVRAM on the dispenser control board. This compensation factor
allows for differences that exist between the singularities
calculated by different LVDT assemblies because of mechanical
tolerances. The dispenser adjusts the LVDT compensation factor
automatically as bills of a known singularity value are dispensed.
While bills are dispensed the actual average of good single bill
singularities is measured over 255 bills. This average is compared
to the singularity figure typed in at installation time and the
compensation factor is adjusted accordingly. Initially the
compensation factor is set to 80H (equivalent to 1.00) and this is
changed automatically by the dispenser and updated every 255
bills.
To achieve dispenser calibration at least 255 bills of a known
singularity must be dispensed. This may be local currency or test
media.
In this procedure you will require to use level 1 diagnostic tests

17.1-36 MARCH 2004
to dispense cash and therefore you need to insert the NCR CS

Secure ATM Diagnostic Key Disk (Product ID G531-1001-0000) in
the flex disk drive.
The procedure is as follows:
1. Prepare a cassette to accept the test currency. See Chapter 17.2
for the method of adjusting cassettes to currency size.
2. Set the cassette magnets to indicate cassette type 1. See Chap-
ter 17.2 for this setting.
3. Load the test currency into the cassette.
4. Insert the cassette into the dispenser.
5. Put the ATM into supervisor mode.
6. Select the DIAGNOSTIC option on the select menu.
7. Select the CONFIGURATION option on the utilities menu.
8. Select the DISPENSER BILL CONFIG option on the configura-
tion menu and check that the following menu appears:
9. Select CHANGE and respond to the prompt screens that

appear.

MARCH 2004 17.1-37
10. Enter the provided bill size parameter for Type 1.
NOTE: A two-digit bill size figure is accepted automatically. A sin-

gle digit entry is invalid.
11. Press the Enter key to accept the bill size for types 2, 3, and 4.
12. Enter the provided singularity figure for Type 1.
NOTE: A three-digit singularity figure is accepted automatically.

Press Enter after a two-digit figure.
13. Press the Enter key to accept the singularity values for types 2,
3, and 4.
14. Press the Enter key to accept the presentation order and check
that you are returned to the dispenser bill configuration screen.
15. Select the CONFIG MENU activator.
16. Answer Yes (1) to the prompt to return to the configuration
menu.
17. Select UTILITIES MENU to return to the utilities menu.
18. Select the MAINTENANCE/DIAGNOSTICS option on the utili-
ties menu.
19. Operate the dispenser security switch.
20. Select the CONTROL MENU activator from the DIAGNOS-
TICS menu.
21. Select CASH ENABLE to ON.
22. Select CURRENCY DISPENSER on the diagnostics menu.
23. At the currency dispenser menu select the SET NOTES option.
24. Set the number of bills to be picked, from cassette type 1, to 40.
Set types 2, 3, and 4 to 0 (zero).
17.1-38 MARCH 2004
25. Select the LOOP activator at the currency dispenser menu.

26. Select the DISPENSE test at the currency dispenser menu and
permit the loop count to go at least as far as 7.
The dispenser is now calibrated and you can evaluate the cur-
rency to be dispensed as described in the next section.
ESTABLISHING SINGULARITY AND SIZE
NOTE: Establishing singularity and size is normally performed at

country specialist level.
In this procedure you have to cause the ATM to calculate the

singularity and size of 40 dispensed bills five times for each cur-
rency you wish to evaluate. Due to the nature of the currency the
singularity calculated may vary for each attempt. Add the five fig-
ures and take the average (divide by five and round to the nearest
whole number). The answers are the singularity and size values
you enter to the ATM and to all ATMs using the same currency.
To achieve a good singularity figure the currency loaded for this
procedure must be a mixture of new and used bills. Load the cur-
rency so that the same side of each bill is facing the truck door of
the cassette. Put the bills into the cassette in 50 bill bunches, alter-
nately right way up and upside- down (see the illustration below).
This makes sure that variations in inking are allowed for.

MARCH 2004 17.1-39
The singularity procedure is as follows:

1. Prepare cassettes to accept the denominations of currency you
will normally be dispensing from the ATMs. See Chapter 17.2
for the method of adjusting cassettes to currency size.
2. Set the cassette magnets to indicate cassette types 1, 2, 3 and 4
as required. See Chapter 17.2 for this setting.
3. Load at least 200 bills of each denomination of the currency into
the cassettes.
4. Insert the cassettes into the dispenser.
5. Put the ATM into supervisor mode.
6. Select the DIAGNOSTIC option on the select menu.
7. Select the CONFIGURATION option on the utilities menu.
8. Select the DISPENSER BILL CONFIG option on the configura-
tion menu and check that the following menu appears:
9. Select LEARN and respond to the prompt screens that appear.

17.1-40 MARCH 2004
10. Select the cassette type to learn from or select ALL if you are
measuring currency in all the cassette types displayed.
NOTE: The LEARN menu only shows the cassette types present
in the ATM.
11. When the dispenser stops select BILL CONFIG to return to the
dispenser bill configuration menu.
12. Make a note of the singularity and size figures on the screen
against the cassette type selected or all cassette types if appli-
cable.
13. Empty the purge bin as necessary.
14. Repeat steps 9 to 13 until you have five readings of singularity
and size for each cassette type loaded.
15. Add each set of five figures and divide the total by five to obtain
an average singularity and size for each cassette type.
16. Select CHANGE at the dispenser bill configuration menu and
respond to the prompt screens that appear.
17. Press Enter to accept any parameters you are not changing.
18. Enter the calculated bill size and singularity figures for the cas-
sette types.
NOTE: A three-digit singularity figure is accepted automatically.

Press Enter after a two-digit figure.
19. Select the CONFIG MENU activator.

20. Answer Yes (1) to the prompt to return to the configuration
menu.
21. Select Exit to return to the utilities menu.
MARCH 2004 17.1-41
The procedure is now complete. From the utilities menu you can
now enter level 1 diagnostics and dispense notes to test the validity
of the singularity values. A minimum of one cassette full of used
notes and one cassette full of new notes of each denomination
should be dispensed. New notes must be loaded with alternate
packs right way up and then upside down. Bowed notes must be
loaded with the bow towards the note pusher.
A reject rate less than 1.5% must be achieved. If the reject rate
is greater than this the singularity and size values should be recal-
culated.
ERROR MESSAGES
Errors occurring during bill configuration procedures result in the
error messages described below.
Dispenser Clear Transport Error

When the DISPENSER BILL CONFIG option is selected from the
configuration menu a CLEAR command is sent to clear the
transport of any bills. If the clear operation fails then the error
screen shown below is displayed. You return to the configuration
menu by selecting the CONFIG MENU activator.

17.1-42 MARCH 2004
Change Parameter Errors

The currency parameters are checked for errors as they are
entered. If an error is detected then an error message is displayed
in the position indicated in the following illustration:
The message is shown for two seconds and then you are
prompted to enter the new parameter value again. Once all the
parameter values have been changed and checked, the main dis-
penser screen reappears with the new parameter values. If a mis-
take becomes apparent at this point then the user can select
CHANGE again.
The dispenser parameter error messages are as follows:
z ERROR - VALID RANGE XX - XXX - Parameter value is out-
side the permissible range. This applies to bill sizes and singu-
larity values
z DUPLICATE VALUE IN SEQUENCE - A duplicate value has
been entered in the presentation order
z ERROR - INVALID SEQUENCE - The user has input fewer
than four values for the presentation order.

MARCH 2004 17.1-43
Learn Parameter Errors
Cassette Errors During Learn - If an attempt to learn the parame-

ters from a particular cassette type fails then, providing the error is
not fatal, the operation will be tried repeatedly until successful, or a
fatal error occurs. Should a fatal error occur then the error screen
shown below appears, and, after 5 seconds, you are returned to the
LEARN menu screen.
Dispenser Error During Learn - When learn is selected the program

tries to determine the cassette types present. If it is unsuccessful
then the following screen appears:
The same screen will appear if a fatal dispenser error occurs

while learning parameters from the dispenser. Any changes made
up to this point can not be written to the dispenser therefore you
are returned to the configuration menu via the CONFIG MENU
activator.
17.1-44 MARCH 2004
Dispenser Read/Write Errors

If, while communicating with the dispenser, an error occurs that is
not fatal, then the operation is tried repeatedly until it is successful
or until a fatal error occurs. When a fatal error is encountered then
a DISPENSER COMMS ERROR screen showing one of the
following messages is displayed. The CONFIG MENU activator on
the screen returns you to the configuration menu.
z UNABLE TO READ PARAMETERS - A fatal error has
occurred while reading data from the dispenser. Unable to read
the currently configured dispenser parameters so can not con-
tinue with configuration
z CONFIGURATION NOT COMPLETED - Fatal error while
writing data to the dispenser. The configuration data is written
to the dispenser NVRAM using three separate dispenser calls.
One sets the new bill sizes, one sets the new singularity values
and the third sets the new presentation order. Because the data
is split into three parts, this means that if this type of error
occurs then the dispenser configuration will be incomplete.

MARCH 2004 17.1-45
HISTORY
MODULE: PRESENTER - FRONT ACCESS

120 V pre-IE presenter used in 5670, 5674, 5675.
Old Part New Part Change

Interchangeability Comments
Number Number Number
445-0593805
MODULE: PRESENTER - REAR ACCESS


445-0594224
MODULE: PRESENTER - THROUGH THE WALL


445-0600997
MODULE: PICK MODULE

445-0587777

17.1-46 MARCH 2004

H8010 56XX Currency Dispenser

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book Page i Thursday, March 4, 2004 8:14 AM

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

NCR CONFIDENTIAL AND PROPRIETARY

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

TROUBLESHOOTING INFO ..........................................................17.1-36

NCR CONFIDENTIAL AND PROPRIETARY

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

HISTORY ......................................................................................... 17.1-46

NCR CONFIDENTIAL AND PROPRIETARY

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

NCR CONFIDENTIAL AND PROPRIETARY

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

NCR CONFIDENTIAL AND PROPRIETARY

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

The H-8010-56XX-XX-08 currency dispenser in the 56XX ATMs

NCR CONFIDENTIAL AND PROPRIETARY

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

Currency is contained in currency cassettes, and these and the

NOTE: A full description of the standard plastic currency cassette

NCR CONFIDENTIAL AND PROPRIETARY

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

NOTE: Mechanical indicators are not available on the purge bin.

NCR CONFIDENTIAL AND PROPRIETARY

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

The dispenser is capable of dispensing new or used currency of

NCR CONFIDENTIAL AND PROPRIETARY

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

CURRENCY DISPENSER - MEDIA

Test Media Size

Test Media Material

NOTE: The process of manufacturing paper aligns the majority of

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

pendicular to this is known as the cross direction.

NCR CONFIDENTIAL AND PROPRIETARY

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

NCR CONFIDENTIAL AND PROPRIETARY

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

Front Access Transport

Rear Access Transport

NCR CONFIDENTIAL AND PROPRIETARY

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

Through The Wall Transport

Mode <------------------------------ Switch Setting ----------------------------->

NOTE: 0 = Switch OFF/OPEN, 1 = Switch ON/CLOSED,

NCR CONFIDENTIAL AND PROPRIETARY

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

Burn-in/Replica Mode - In burn-in/replica mode, switches SW1 to

Level 0 Diagnostics Mode - Level 0 diagnostics mode is selected by

POWER-UP/SYSTEM RESET INITIALIZATION

Bill Width and Singularity Learning

NOTE: This function is normally only carried out by the country

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

the opacity of the bills.

<-- Front of Cassette Reed Switches Rear of Cassette -->

More than one cassette of a particular type can be installed.

NCR CONFIDENTIAL AND PROPRIETARY

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

DRIVE BELT TENSION

Step 1 - Setting of Drive Belt 1

1. Check for a deflection of 5.5mm (0.21in.) when a force of 2.2 N

NCR CONFIDENTIAL AND PROPRIETARY

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

4. Tighten the studs (1) and check the tension again.