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PART 1 THIRD PARTY INSPECTION AND CERTIFICATION


REQUIREMENTS FOR NEW EQUIPMENT AND MATERIALS IN
MANUFACTURE
1.1 Introduction 3
1.2 Purpose 4
1.3 Scope 4
1.4 Referenced Standard Documents 4
1.5 Definitions (Including Abbreviations) 4
1.6 Use of Language 5
1.7 Third Party Inspection and Certification Requirements for New Equipment and 6
Materials in Manufacture
1.7.1 Pre-Manufacturing Meeting 6
1.7.2 Access to Vendors Facilities 6
1.7.3 Approval of Technical Documents of Vendors and Sub-vendors 6
1.7.4 Preliminary Work 7
1.7.5 Production Checks 7
1.7.6 Examination of the Equipment for Despatch 8
1.7.7 Testing of the Equipment 8
1.7.8 Preparation of the Equipment for Despatch 8
1.7.9 Reporting 9
1.7.10 CP-102 Parts, Inspection Activity Lists and Appendices 9
PART 2 DESCRIPTION OF CERTIFICATION AND QUALIFICATIONS 10
ACCEPTABLE TO ADMA-OPCO
PART 3 LIST OF EQUIPMENT/MATERIALS CERTIFICATION AND 12
STANDARD DESIGNATIONS TO BS EN 10204
PART 4 INSPECTION ACTIVITY LISTS (IAL) 18
APPENDICES
Appendix - A Applicable Codes and Standards 66
Appendix - B Certification and Inspection Requirements Summary Form QAD/04/152 70
Appendix - C Certification Requirements Form for Equipment/Materials not listed in 71
CP-102, Form QAD/04/153
Appendix - D Inspection Activity List Request Form for Equipment/Materials not listed 72
in CP-102, Form QAD/04/154 (For ADMA-OPCO use only)
Appendix - E ADMA-OPCO Activities (For ADMA-OPCO use only) 73

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1.1 Introduction

1.1.1 ADMA-OPCO utilises the services of Third Party Inspection Agencies (TPA's)
for document review and inspection and test activities during procurement of
new equipment and materials.

1.1.2 The previous edition of this document (viz. Revision 1, 12-91) described
ADMA-OPCO's material certification, documentation and inspection and test
requirements. It also described DIN 50049 (now BS EN 10204) based
requirements for particular items and included inspection procedures for
specific items and equipment.

1.1.3 This edition restructures the document into various Parts and Appendices that
can be detached for particular material or equipment requirements and includes
updated information where appropriate.

1.1.4 New Forms have also been introduced which may be utilised to summarise the
QA requirements for each purchase order item (See Appendix-B) and to
identify certification requirements (See Appendix-C) applicable to items or
equipment not already covered in the various Parts of CP-102.

1.1.5 Inspection Procedures have been revised and now consist of a series of
Inspection Activity Lists in Part 4.

1.1.6 Certification requirements and inspection activity lists for drilling equipment
can be found in ADMA-OPCO Standards STD-122 to 125. These Standards
are listed as items 3.1.24 to 3.1.27 in Part 3 and Inspection Activity Lists 21 to
24 in Part 4.

1.1.7 CP-102 Parts, Inspection Activity Lists and Appendices may be issued
independent of the complete CP-102 document.

1.1.8 Where relevant, data collection for equipment (i.e. Works Identification
Number (WIN)/Unique Tracking Commodity (UTC) Inspection Data Sheets
and their attachments) shall be conducted in accordance with ADMA-OPCO
Specification SP-1017, Equipment Data Collection, which should be read in
conjunction with this document.

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1.2 Purpose

To advise ADMA-OPCO Job Officers, Vendors and Third Party Inspection Agencies
(TPAs) of ADMA-OPCOs document review, certification and surveillance
requirements applicable to purchase orders for new equipment and material.

1.3 Scope

This document applies to procurement of new materials and equipment where


stipulated by ADMA-OPCO.

1.4 Referenced Standard Documents

The latest editions of the Standard documents listed in Appendix-A shall, to the
extent specified herein, represent part of this Code of Practice.

1.5 Definitions (Including Abbreviations)

The following definitions, based on BS 4778/ISO 8402 and other ADMA-OPCO


documents, apply:-

ADMA-OPCO : Abu Dhabi Marine Operating Company (the owner of


the project) or its appointed representative.

CPR : Contract Purchase Requisition

Inspection : All quality control functions performed for ADMA-


OPCO by ADMA-OPCO Inspectors or their approved
delegates. These include activities such as measuring,
examining, testing, gauging one or more characteristics
of a product or service and comparing these with
specified requirements to determine conformity.

Inspection Engineer : A qualified competent Engineer who performs


inspection duties at the Vendors/Sub-vendors Works.

MR : Material Requisition

PO : Purchase order

QAD : Quality Assurance Department, ADMA-OPCO

Quality Assurance (QA) : All those planned and systematic actions necessary to
provide adequate confidence that a product or service
will satisfy given requirements for quality.
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1.5 Definitions (Including Abbreviations) (Contd )

Quality Control (QC) : The operational techniques and activities that are used
to fulfill requirements for quality.
Quality Plan : Document setting out the specific quality practices,
resources and sequence of activities relevant to a
particular product, project or contract.
Supervising Inspection : Is an ADMA-OPCO Engineer appointed to supervise
Engineer the work of an independent inspection organisation
working to instructions from ADMA-OPCO.
Third Party Inspection : An independent inspection organisation engaged
Agency (TPA) by ADMA-OPCO to perform certain inspection duties
on behalf of ADMA-OPCO. Such duties will normally
be confined to ensuring compliance with the
requirements stated in the purchase order but may
extend to other duties in certain cases.
Vendor : The main Supplier or Manufacturer on whom the
purchase order is placed by ADMA-OPCO or by the
Vendor's appointed UAE agent.
WIN/UTC : Works Identification Number/Unique Tracking
Commodity.

1.6 Use of Language

Throughout this Code of Practice, the words will, may, should and shall, when
used in the context of actions by ADMA-OPCO or others, have specific meanings as
follows:-

a. Will is used normally in connection with an action by ADMA-OPCO and/or


TPA rather than by a Vendor.

b. May is used where alternatives are equally acceptable.

c . Should is used where a provision is preferred.

d. Shall is used where a provision is mandatory.

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1.7 Third Party Inspection and Certification Requirements for New Equipment and
Materials in Manufacture

1.7.1 Pre-Manufacturing Meeting

The nominated TPA will attend the pre-manufacturing meetings. Such


meetings are to be held unless otherwise advised by ADMA-OPCO. However,
pre-manufacturing meetings may also be held at the request of any concerned
party. In this instance, reference should be made to Quality Assurance
Department, ADMA-OPCO.

1.7.2 Access to Vendors Facilities

ADMA-OPCO's representatives (including the Supervising Inspection


Engineer normally affiliated to the ADMA-OPCO QAD) and appointed TPA
inspectors/auditors should have free access to all parts of the Vendors premises
and sub-Vendor's works at all times during the period of procuring,
manufacturing, testing and packing.

1.7.3 Approval of Technical Documents of Vendors and sub-Vendors

Prior to commencement of fabrication/manufacture of the equipment:

a. All relevant technical documents including specifications, design


calculations, drawings, materials, quality plans and welding procedures will
be approved by ADMA-OPCO.

b. Changes in the technical documents specified in Clause 1.7.3a above shall


be highlighted and addressed to ADMA-OPCO for approval.

c. TPA will ensure that inspection and/or certification works are carried out in
accordance with the latest ADMA-OPCO approved technical documents as
mentioned in Clauses 1.7.3a & b above.

d. List of sub-Vendors particularly for major equipment shall be submitted


to ADMA-OPCO for Approval. TPA will check compliance with such
requirements.

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1.7 Third Party Inspection and Certification Requirements for New Equipment and
Materials in Manufacture (Contd)

1.7.4 Preliminary Work

The TPA will review and endorse the documents stated below prior to
commencement of manufacture/fabrication of the equipment.

a. Vendor's fabrication/manufacturing schedule.

b. Vendor's approved quality assurance plan.

c. Status of sub-orders.

d. Certification of base-stock materials.

e. Welding procedures and qualifications.

f. Qualified welders list.

Any queries that arise from the documents listed above should be reported to
ADMA-OPCO in the first instance.

1.7.5 Production Checks

a. The TPA will conduct confirmatory checks on the product/product's parts


during all stages of production to rectify any deviation from specification.
These checks are specified for the various items of equipment in the Part 4
Inspection Activity List (IAL).

b. Outcome of all hold point inspections and critical checks will be reported
periodically to ADMA-OPCO.

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1.7 Third Party Inspection and Certification Requirements for New Equipment and
Materials in Manufacture (Contd)

1.7.6 Examination of the Equipment for Despatch

a. On completion of manufacture/fabrication, the TPA inspector will examine


the integrity and major parameters of the product.

b. Non-destructive examinations (NDE) conducted by the Vendor and/or an


independent inspection house should be witnessed and the relevant reports
will be endorsed by ADMA-OPCO TPA. In some cases, ADMA-OPCO
Inspector will verify the calibration of NDE instruments and check the
qualifications of NDE inspectors.

1.7.7 Testing of the Equipment

a. TPA Inspector will witness functional and metallurgical tests on the


equipment/materials and endorse the testing report.

b. The Vendor should advise the nominated inspector of the testing


procedures and schedule etc. prior to conducting the tests.

c. ADMA-OPCO nominated Inspector may at his discretion, examine the


testing bed, instruments etc. and verify the accuracy of the testing
equipment.

1.7.8 Preparation of the Equipment for Despatch

Prior to despatch, the TPA will check the following aspects.

a. Identification: Marking, nameplates and colour coding as applicable.

b. Preservation: Cleaning, sand blasting and painting

c. Preparation for shipping and stocking: i.e. greasing, plugging of holes,


packing, etc.

d. Where available, WIN/UTC Inspection Data Sheets have been


appropriately completed and all necessary documents are attached,
(reference ADMA-OPCO Specification SP-1017, Equipment Data
Collection (where appropriate)).

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1.7 Third Party Inspection and Certification Requirements for New Equipment and
Materials in Manufacture (Contd)

1.7.9 Reporting

a. On completion of the inspection program, the TPA will issue a Final


Release/Non Acceptance Note.

b. In certain instances, the TPA inspector may issue a Final Inspection


Report. Where this is done, a clause indicating that an inspection report will
be following should be included in the Release Note.

c. The TPA may be requested to produce periodic inspection reports


highlighting the critical inspection and work progress.

d. All inspection documents issued by the Vendor(s) will be endorsed by


ADMA-OPCO TPA. These documents include: material certification,
works test certificates, compliance certificates, NDT records, and heat
treatment charts.

e. All inspection documents issued by the Vendor(s) and sub vendors


and/or TPA shall be in English.

1.7.10 CP-102 Parts, Inspection Activity Lists and Appendices

ADMA-OPCO and TPA Documentation, Certification and inspection


requirements are detailed in the CP-102 Parts, Inspection Activity Lists and
Appendices attached.
Appendix-B summarises the Certification and Inspection requirements for
particular equipment/material.

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DESCRIPTION OF CERTIFICATION AND QUALIFICATIONS

ACCEPTABLE TO ADMA-OPCO

2.1 DESCRIPTION OF CERTIFICATES IN ACCORDANCE WITH BS EN 10204

ADMA-OPCO requires equipment and materials with certification in accordance with


BS EN 10204, Metallic Products - Types of Inspection Documents as follows:-

a. Certificate of Compliance with the order '2.1'


Document in which the Vendor certifies that the products supplied are in
compliance with the requirements of the order, without mention of any test results.

b. Inspection Certificate '3.1.B'


Is issued by the department independent of the manufacturing department and
validated by an authorized representative of the staff independent of the
manufacturing department.

c. Material Test/Inspection Certificate '3.1.C'


Is issued and validated by an authorized representative of the purchaser, in
accordance with the specifications of the order.

2.2 QUALIFICATION OF EQUIPMENT AND MATERIAL TO '3.1.C' STATUS


ACCEPTABLE TO ADMA-OPCO

Under exceptional circumstances, ADMA-OPCO will consider the following as


allowable alternatives to '3.1.C' requirements:

2.2.1 Qualification of '3.1.B' to '3.1.C'


Materials certified to 3.1.B may be qualified to ADMA-OPCO '3.1.C' status at
the discretion of ADMA-OPCO. In this event the Vendor would be requested
to allow ADMA-OPCO's TPA to:

a. Identify test samples while they are attached to original materials.


b. Witness all tests on the samples.
c. Endorse certification and reports produced, to render original '3.1.B'
certified material, '3.1.C' status.

2.2.2 Acceptability of material certified to '3.1.C' by a TPA other than ADMA-


OPCOs
In certain circumstances, ADMA-OPCO may accept the above when recommended by
ADMA-OPCOs TPA.

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DESCRIPTION OF CERTIFICATION AND QUALIFICATIONS

ACCEPTABLE TO ADMA-OPCO (CONTD)

2.3 ADMA-OPCO EQUIPMENT/ASSEMBLY '3.1.C' REQUIREMENT

a. The extent of ADMA-OPCOs TPA involvement with equipment to be certified to


'3.1.C' is detailed in the relevant Inspection Activity Lists in Part 4.

b. The Vendor should provide an Inspection and Test Plan to ADMA-OPCOs TPA
for surveillance mark up then submit the Inspection and Test Plan to
ADMA-OPCO for approval.

c. For assemblies, the Vendor should consult CP-102: Part 3, i.e. Certification
Requirements List, and apply appropriate certification requirements to individual
parts of the assembly. Selection of certification levels for individual parts of the
assembly should be agreed with the ADMA-OPCO Job Officer in liaison with
QAD.

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EQUIPMENT/MATERIALS CERTIFICATION STANDARD DESIGNATIONS TO
BS EN 10204

3.1 Equipment/Materials shall be provided with Certification as designated in the following list:

Item Equipment/Material Standard Inspection


Designation Activity List

3.1.1 Unfired Pressure Vessels to ASME VIII, BS 5500 '3.1.C' Part 4 IAL No. 1
and other recognised Codes

Vessel spare parts e.g. internals, demisters etc. '3.1.B'

3.1.2 Heat exchangers to TEMA Spec. "R" and shell and '3.1.C' Part 4 IAL No.
tube type, replacement bundles. Air cooled 2&3
exchangers in hydrocarbon service

3.1.3 Shop prefabricated pipework '3.1.C' Part 4 IAL No. 4

3.1.4 Centrifugal pumps to API 610. '3.1.C' Part 4 IAL No. 11

Major spares such as shafts, impellers, casings, etc. '3.1.B'

Minor spares '2.1'

Positive displacement pumps to API 674 and 676 '3.1.C' Part 4 IAL No. 11

Major spares '3.1.B'

Minor spares e.g. seals '2.1'

3.1.5 Compressors (centrifugal to API 617 and '3.1.C' Part 4 IAL No. 12
reciprocating to API 618) for hydrocarbon gas
plant applications only.

Major spares such as rotors, casings, etc. '3.1.B'

Minor spares e.g. seals '2.1'

Ancillaries such as high pressure seal oil vessels, '3.1.C' Part 4 IAL No. 1
intercoolers, pulsation dampers and other vessels
manufactured to ASME VIII or other pressure
vessel codes

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PART 3, 3.1 (Contd)

Item Equipment/Material Standard Inspection


Designation Activity List

3.1.6 Instrumentation and control equipment.


Note: Since this covers a wide range of different
items, some caution is necessary and guidance
should be sought from Quality Assurance
Department. For most orders, however, the
following requirements apply:

3.1.6.1 Control valves and choke valves '3.1.C' Part 4 IAL No. 9

Actuators (loose items) '2.1'

Associated valve bonnets (if supplied) '3.1.B'

Actuators, fitted to valves 2.1 - Functional


tests only to be
TPA witnessed

Associated valve bonnets (if supplied) '3.1.B'

3.1.6.2 Instrumentation, small orders to replenish '3.1.B'


store stock

Major spares i.e. trim components '3.1.B'

Minor spares i.e. seals, gaskets '2.1'

3.1.7 Valves, Including Gate, Ball, Butterfly, Globe,


Check and Safety Relief etc.

3.1.7.1 Valves for hydrocarbon service including


H2S and/or chlorides from approved
Vendors and agreed Materials
Specifications only.

a. Below 3", All classes '3.1.B'

b. 3" and above, class 150 '3.1.B'

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PART 3, 3.1 (Contd)

Item Equipment/Material Standard Inspection


Designation Activity List

3.1.7 Contd

c. 3" and above, class 300 and above '3.1.C' Part 4 IAL No. 7
(but '3.1.B' if
supplied ex-stock
Abu Dhabi)

d. Safety relief valves '3.1.B, '3.1.C' Part 4 IAL No. 8

e. Internal spares

(major:- seats, balls, gates, stems, '3.1.B'


springs etc.)

(Minor:- seals/gaskets) '2.1'

3.1.7.2 Valves for General Service

a. Below 14", class 150 '2.1'

b. 14" and above, class 150 '3.1.B'

c. All sizes, class 300 and above '3.1.B'

d. Relief valve and springs '2.1', '3.1.B'

e. Internal spares (all) '2.1'

3.1.8 Piping to API and Relevant ASTM and British


Standards

3.1.8.1 Pipes for transmission pipeline projects '3.1.C' Part 4 IAL No. 6
(approved Vendors only)

3.1.8.2 Carbon steel pipes ex-stock UAE or '3.1.B'


procured from reputable stockists in
Europe (for shop fabricated pipework see
item 3.1.3)

3.1.8.3 Cement lined pipes to BP GS 106-1 '3.1.B'


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PART 2, 2.1 (Contd) TO CONTENTS

Item Equipment/Material Standard Inspection


Designation Activity List

3.1.8 Contd

3.1.8.4 Cupronickel, stainless steel or other alloy '3.1.B'


piping

3.1.8.5 GRP pipes (approved Vendors only) '2.1'

3.1.9 Flanges and Fittings (Carbon Steel, Alloy and


Stainless Steel)

3.1.9.1 Carbon steel flanges '3.1.B'

3.1.9.2 Cement lined flanges and fittings to BP '3.1.B' (But '3.1.C' Part 4 IAL No.10
GS 106-1 if specifically (if '3.1.C')
requested for a
major project)

3.1.9.3 Materials for low temperature '3.1.B'


applications

3.1.9.4 All other materials '3.1.B'

3.1.9.5 Compression fittings '2.1'

3.1.9.6 GRP fittings (approved Vendors only) '2.1'

3.1.10 Structural Steel, Plates and Sections etc. '3.1.B' (But '3.1.C' Part 4 IAL No. 5
if specifically (if '3.1.C')
requested for a
major project)

3.1.10.1 Fabricated structural steel '3.1.B', '3.1.C' Part 4 IAL No. 5


(if '3.1.C')
3.1.11 Fasteners/Stud Bolts

3.1.11.1 High strength, low alloy steel and other '3.1.B'


alloys

3.1.11.2 Low strength carbon steel '2.1'


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PART 3, 3.1 (Contd)

Item Equipment/Material Standard Inspection


Designation Activity List

3.1.12 Gaskets '2.1'

3.1.13 Hoses

3.1.13.1 Marine '3.1.C' Part 4 IAL No. 17

3.1.13.2 Others '2.1'

3.1.14 Chains for Marine Service '3.1.C' Part 4 IAL No. 20

3.1.15 Electric Motors (above 75KW/100HP) '3.1.C' Part 4 IAL No. 15

Electric Motors (below 75KW) '2.1'

3.1.16 Electrical Items '2.1' - (Plus


operational test
certificate where
applicable)
BASEEFA
Certification is
required on
certain items, this
will be defined in
the Purchase
Order

3.1.17 Power Transformers (above 100 KVA) '3.1.C' Part 4 IAL No. 14
Transformers (below 100 KVA) '2.1'

3.1.18 Gas Cylinders - General '2.1'

Gas Cylinders - Chlorine 2.1 - (Plus leak


test certificate)
3.1.19 Chemicals 2.1 - Certain
products shall
require analysis
certificate, this
will be defined in
the Purchase
Order
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PART 3, 3.1 (Contd) TO CONTENTS

Item Equipment/Material Standard Inspection


Designation Activity List

3.1.20 Cranes (Lifting Equipment) '3.1.C' Part 4 IAL No. 16


3.1.20.1 Spare Parts '2.1' plus Load
Test Certificate
for Load Bearing
Items
3.1.20.2 Ropes Load test
certificates
3.1.20.3 Lifting Tackle As per
appropriate BS
Standard
3.1.20.4 Slings Load Test
Certificate for
assembly + Rope
load certificate
3.1.20.5 Nets '2.1'

Note:- All certificates for load bearing items in 3.1.20 above shall be
original and in English.
3.1.21 Gas Turbines '3.1.C' Part 4 IAL No. 13
3.1.22 Mooring Buoys '3.1.C' Part 4 IAL No. 18
3.1.23 Mooring Hawsers '3.1.C' Part 4 IAL No. 19
3.1.24 Casing Tubing and Drill Pipe (ADMA-OPCO '3.1.C' Part 4 IAL No. 21
STD-122)
3.1.25 Casing Hardware, Downhole Completion and '3.1.C' Part 4 IAL No. 22
Wireline Equipment for Sour Service
(ADMA-OPCO STD-123)
3.1.26 Alloy 825 Casing, Tubing and Couplings '3.1.C' Part 4 IAL No. 23
(ADMA-OPCO STD-124)
3.1.27 Wellhead and Christmas Tree Equipment to '3.1.C' Part 4 IAL No. 24
API 6A (ADMA-OPCO STD-125)
3.2 Original Certificates should be provided for Equipment/Materials designated 3.1.C in 3.1 above
3.3 The equipment/materials listed in 3.1 above shall be inspected on receipt by ADMA-OPCO.
3.4 When requested by the Job Officer, QAD will perform a confirmatory inspection of equipment/
materials other than those listed in CP-102, upon arrival in the U.A.E.

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INSPECTION ACTIVITY LISTS (IAL)

INDEX
Page

IAL - 01 : Unfired Pressure Vessel 20

IAL - 02 : Shell & Tube Heat Exchangers 23

IAL - 03 : Air Cooled Exchangers 25

IAL - 04 : Shop Fabricated Pipe Work 28

IAL - 05 : Structural Steel Work Fabrication 30

IAL - 06 : Transmission Pipeline (Pipe Vendor) 32

IAL - 07 : Valves for Pipelines & Process Units 34

IAL - 08 : Safety Relief Valves 36

IAL - 09 : Control Valves 38

IAL - 10 : Flanges and Fittings 40

IAL - 11 : Pumps (Centrifugal & Reciprocating) 42

IAL - 12 : Compressors (Centrifugal & Reciprocating) 44

IAL - 13 : Gas Turbines 46

IAL - 14 : Power Transformers 48

IAL - 15 : Electric Motors 50

IAL - 16 : Cranes (Jib & Overhead) 52

IAL - 17 : Marine Hoses 54

IAL - 18 : Mooring Buoys 56

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INSPECTION ACTIVITY LISTS, INDEX (CONTD)

Page

IAL - 19 : Mooring Hawsers 58

IAL - 20 : Mooring Chains 60

IAL - 21 : Casing Tubing and Drill Pipe (ADMA-OPCO STD-122) 62

IAL - 22 : Casing Hardware, Downhole Completion and Wireline Equipment 63


for Sour Service (ADMA-OPCO STD-123)

IAL - 23 : Alloy 825 Casing, Tubing and Couplings (ADMA-OPCO STD-124) 64

IAL - 24 : Wellhead and Christmas Tree Equipment to API 6A (ADMA-OPCO 65


STD-125)

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INSPECTION ACTIVITY LIST (IAL
) - 01

UNFIRED PRESSURE VESSEL

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
1. Scope
This list covers the inspection and test ASME VIII
requirements in a Vendor's works for unfired BS 5500
vessels designed and constructed in accordance BP Eng. Std
with ASME Section VIII, BS 5500 or any GS-146
other recognized Codes. Part 2 & 3

Inspection and testing will be covered by the


requirements for inspection by an ADMA-
OPCO approved TPA. Acceptance of the
vessel will be by the TPA.

This procedure is not intended to define all the


duties and responsibilities of the independent
TPA as these are as stated in the code
requirements, and to do so is to make them
less than independent .

Nevertheless, for clarification, the following


list details ADMA - OPCO's minimum
requirements for pressure vessel inspection
and certification, as some items (e.g. painting)
are additional to Code requirements.
2 Pre production Meetin g CP-102 Attend
3. Genera l- Preliminary wor k
3.1 Drawing & vessel calculations Codes & Std. A R
3.2 Vendor's fabrication schedule Production R R
Plan
3.3 Vendor's QA Plan QA Manual RA R
3.4 Status of sub-orders Production R
Plan

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev . Date Description / Text Affecte d

PAGE
ADMA-OPCO CP - 102 20

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 01

UNFIRED PRESSURE VESSEL (CONTD)

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
3.5 Material test and certification Codes, Std. & * 2.1 / 3.1.B / R
CP-102 3.1.C
3.6 Welding Procedure and qualifications PQR RA R
3.7 Qualified welders list Welder's R
certificate
4. Production
4.1 Material Traceability and Examination Vendor Data RE
Book
4.2 Fit-up of Long and Circular Seams Drawings E
4.3 Fit-up of Nozzles, clips and supports Drawings E
4.4 Fit-up of Internals Drawings E
4.5 Production Welding WPS / Weld E
Map and
Assembly
drawing
4.6 Heat Treatments Codes & Std. E
4.7 Bolting & Gasketing * 2.1 / 3.1.B RE
4.8 Internal Lining or Coating Codes & Std. E
5. Examination
5.1 Visual Dimensional Check P.O Spec. & E
Approved
Drawings
5.2 Non-Destructive Examination Codes, Std. & WR
Approved
Procedure
5.3 Painting & Coating Examination ADMA-OPCO E
SP-1020
5.4 Pin hole Testing, if Applicable ADMA-OPCO W
SP-1020
6. Testing
6.1 Hydrostatic Test ASME VIII H
BS 5500
6.2 Hardness Test Codes & Std. R

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 21

PART 4 IAL - 01 Sheet 2 of 3


Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1
TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 01

UNFIRED PRESSURE VESSEL (CONTD)

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
7. Preparation for Despatch
7.1 Marking/Name Plate SP-1002 W
7.2 Cleaning, Preservation and Surface Treatment ADMA-OPCO W
SP-1002
7.3 Preparation for Shipment and Packing ADMA-OPCO W
SP-1002
8. Reports & Test Certification
8.1 Vendor Data Report (As specified by above R R
activities)
8.2 Raw Material Test Certificates ADMA-OPCO * 3.1.B / 3.1.C R R
CP-102
8.3 WIN/UTC INSPECTION DATA Sheet (To Be ADMA-OPCO R R
Completed by Vendor wherever applicable) SP-1017

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 22
Sheet 3 of 3
PART 4 IAL - 01
Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1
TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 02

SHELL & TUBE HEAT EXCHANGERS

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
1. Scope
This list covers shell and tube heat exchangers TEMA "R"
to TEMA class "R", refer to section "5" for the BP Eng. Std
pressure containment parts e.g. shells, bonnets, GS-118-8
channels etc.
2. Pre production Meeting CP-102 Attend
3. General - Preliminary work
3.1 Bundle Drawings and Calculations P.O Spec. A R
TEMA "R"
3.2 Vendor's Fabrication Schedule Production R
Plan
3.3 Vendor's QA Plan QA Manual RA R
3.4 Status of sub-orders Production R
Plan
3.5 Material test and certification Codes, Std. & * 2.1 / 3.1.B / R
CP-102 3.1.C
3.6 Tube Welding or Welding Cladding Procedure Design Codes, RA R
and Qualification Std. &
Drawings
3.7 Qualified welders list Welder's R
certificate
4. Production
4.1 Material Traceability and Examination Vendor Data RE
Book
4.2 Fit Up of Main Components, Supports, Lifting Drawings E
Device etc.
4.3 Tube Bundle Assembly and Insertion Drawings E
4.4 Tube Expansion/Welding WPS / Weld E
Map and
Assembly
drawing
4.5 Heat Treatments Codes & Std. E
4.6 Final Machining Drawings E
4.7 Bolting and Gasket * 2.1 / 3.1.B RE

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 23

PART 4 IAL - 02 Sheet 1 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 02

SHELL & TUBE HEAT EXCHANGERS (CONTD)

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
5. Examination
5.1 Visual Dimensional Check Drawings E
5.2 Non-Destructive Examination Codes, Std & WR
Approved
Procedure
5.3 Painting & Coating Examination ADMA-OPCO E
SP-1020
6. Testing
6.1 Hydrostatic Test/Tube Test for Leaks TEMA H
6.2 Thermal Performance Test TEMA
6.3 Hardness Test Codes & Std R
7. Preparation for Despatch
7.1 Marking/Name Plate TEMA & SP- W
1002
7.2 Cleaning, Preservation and Surface Treatment ADMA-OPCO W
SP-1002
7.3 Preparation for Shipment and Packing ADMA-OPCO W
SP-1002
8. Reports & Test Certification
8.1 Vendor Data Report R R
8.2 Raw Material Test Certificates ADMA-OPCO * 3.1.B / 3.1.C R R
CP-102
8.3 WIN/UTC INSPECTION DATA Sheet (To Be ADMA-OPCO R R
Completed By Vendor Wherever Applicable) SP-1017

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 24
PART 4 IAL - 02 Sheet 2 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 03

AIR COOLED EXCHANGERS

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
1. Scope
This list covers air cooled exchangers to be API 661
used in hydrocarbon services only. Inspection BP Eng. Std
and testing of fabricated pressure containment GS-126-2 &
parts e.g. headers and associated pipe work GS-118-8
will be covered by requirement for inspection
by an ADMA-OPCO approved TPA.
Acceptance of the exchanger will be by the
TPA.

This procedure is not intended to define all the


duties and responsibilities of the independent
TPA as these are as stated in the code
requirements, and to do so is to make them
less than independent .

Nevertheless, for clarification, the following


list details ADMA - OPCO's minimum
requirements for air cooled heat exchanger
inspection and certification, as some items
(e.g. structures, painting, packing etc.) are
additional to Code requirements.
2. Pre production Meeting CP-102 Attend
3. General - Preliminary work
3.1 Drawings and Calculations Codes & Std. A R
3.2 Vendor's Fabrication Schedule Production R
Plan
3.3 Vendor QA Plan QA Manual RA R
3.4 Status of sub-orders Production R
Plan

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 25

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 03

AIR COOLED EXCHANGERS (CONTD)

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
3.5 Material test and certification Codes, Std. & * 2.1 / 3.1.B / R
CP-102 3.1.C
3.6 Tube Welding or Welding Cladding Procedure Design Codes, RA R
and Qualification Std &
Drawings
3.7 Qualified welders list Welder's R
certificate
4. Production
4.1 Material Traceability and Examination Vendor Data RE
Book
4.2 Fit Up of Main Components, Supports, Lifting Drawings E
Device etc.
4.3 Tube Assembly and Insertion Drawings E
4.4 Tube Expansion/Welding WPS / Weld E
Map and
Assembly
drawing
4.5 Heat Treatments Codes & Std. E
4.6 Final Machining Drawings E
4.7 Bolting and Gasket * 2.1 / 3.1.B RE
5. Examination
5.1 Visual Dimensional Check P.O Spec. & E
Approved
Drawings
5.2 Non-Destructive Examination Codes and WR
Standards &
Approved
Procedure
5.3 Painting & Coating Examination ADMA-OPCO E
SP-1020
6. Testing
6.1 Hydrostatic Test Codes & Std. H
6.2 Thermal Performance Test, if Specified Codes & Std. W
6.3 Hardness Test Codes & Std. R

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
.A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 26

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 03

AIR COOLED EXCHANGERS (CONTD)

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
7. Preparation for Despatch
7.1 Marking/Name Plate SP-1002 W
7.2 Cleaning, Preservation and Surface Treatment ADMA-OPCO W
SP-1002
7.3 Preparation for Shipment and Packing ADMA-OPCO W
SP-1002
8. Reports & Test Certification
8.1 Vendor Data Report R R
8.2 Raw Material Test Certificates ADMA-OPCO * 3.1.B / 3.1.C R R
CP-102
8.3 WIN/UTC INSPECTION DATA Sheet (To Be ADMA-OPCO R R
Completed By Vendor Wherever Applicable) SP-1017

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102
PART 4 IAL - 03
27
Sheet 3 of 3

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 04

SHOP FABRICATED PIPE WORK

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
1. Scope
These lists are applicable to pipe work shop- ANSI B31.3
fabricated to the requirements of BP Eng. Std BP Eng. Std
GS-118-5 & 7. GS-118-5&7.
2. Pre production Meeting CP-102 Attend
9.3 General - Preliminary work
3.1 Status of sub-orders Production R
Plan
3.2 Drgs. & Calculations A R
3.3 Vendors Fabrication Schedule R
3.4 Vendors Quality Plan RA R
3.5 Material test and certification Codes, Std. & * 3.1.B / 3.1.C R
CP-102
3.6 Welding Procedure Design Codes, RA R
Std &
Drawings
3.7 Welders Qualification Welders WR
certificate
4. Production
4.1 Material Traceability and Examination Vendor Data RE
Book
4.2 Fit Up E
4.3 Production Welding WPS / Weld E
Map and
Assembly
drawing
4.4 Heat Treatments Codes & Std. E
4.5 Lining and Coating Codes & Std. E
5. Examination
5.1 Visual Dimensional Check P.O Spec. & E
Approved
Drawings
5.2 Non-Destructive Examination Codes & Std. WR
5.3 Mechanical testing - If Specified in Purchase Codes & Std. W(or)R
Order.
5.4 Special Test as Required e.g. HIC Codes & Std. * 3.1.B / 3.1.C R R (or) WR

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 28

PART 4 IAL - 04 Sheet 1 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 04

SHOP FABRICATED PIPE WORK (CONTD)

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
6. Testing
6.1 Hydrostatic Test Codes & Std. H
6.3 Hardness Test Codes & Std. R
7. Preparation for Despatch
7.1 Stamping & Color Coding P.O. Spec. & E
SP-1002
7.2 Cleaning, Preservation and Surface Treatment ADMA-OPCO E
SP-1002
7.3 Bevel Protectors E
7.4 Preparation for Shipment and Packing ADMA-OPCO E
SP-1002
8. Reports & Test Certification
8.1 Vendor Data Report R R
8.2 Raw Material Test Certificates ADMA-OPCO * 3.1.B / 3.1.C R R
CP-102
8.3 WIN/UTC INSPECTION DATA Sheet (To Be ADMA-OPCO R R
Completed By Vendor Wherever Applicable) SP-1017

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 29

PART 4 IAL - 04 Sheet 2 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 05

STRUCTURAL STEEL WORK FABRICATION

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
1. Scope
This list covers general fabricated structural AWS D1.1
steel work
2. Pre production Meeting CP-102 Attend
3. General - Preliminary work
3.1 Vendor fabrication schedule Production R
Plan
3.2 Vendor Q.P QA Manual RA R
3.3 Status of sub orders Production R
Plan
3.4 Material test and certification Codes, Std. & * 3.1.B / 3.1.C R
CP-102
3.5 Welding Procedure Design Codes, RA R
Std &
Drawings
3.6 List of qualified welders Welders R
certificates
4. Production
4.1 Material Traceability and Examination Vendor Data RE
Book
4.2 Fit-up, Size & Root run For Main members, E
Sole plates, Walkways, Platforms, Ladders &
Openings & Drain holes.
4.3 Production Welding WPS / Weld E
Map and
Assembly
drawing
4.4 Fire proofing/Painting ADMA-OPCO E
SP-1020,
Codes & Std.
4.5 Bolting 3.1.B RE

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 30
PART 4 IAL - 05 Sheet 1 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 05

STRUCTURAL STEEL WORK FABRICATION (CONTD)

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
5. Examination
5.1 Visual Dimensional Check Order E
specification
and Approved
Drawings
5.2 Non-Destructive Examination Codes & Std. WR
5.3 Painting Examination ADMA OPCO E
SP-1020
5.4 Load testing/NDE of Pad-eye as applicable ADMA-OPCO WR
Safety Manual
HSE-100,
Codes, Std.
6. Preparation for Despatch
6.1 Marking & Tagging P.O Spec. & W
SP-1002
6.2 Protection for Shipment ADMA OPCO W
SP-1002
7. Reports & Test Certification
7.1 Vendor Data Report R R
7.2 Raw Material Test Certificates ADMA-OPCO * 3.1.B / 3.1.C R R
CP-102

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102
PART 4 IAL - 05
31
Sheet 2 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 06

TRANSMISSION PIPELINE (PIPE VENDOR)

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
1. Scope
This list covers the inspection and test API 5L
requirements for carbon steel pipes used for ADMA-OPCO
oil and gas pipelines covered by API 5L SP-1011 Part
1&2
2. Pre production Meeting CP-102 Attend
3. General - Preliminary work
3.1 Status of sub-orders Production R
Plan
3.2 Drgs. & Calculations A R
3.3 Vendors Fabrication Schedule R
3.4 Vendors Quality Plan RA R
3.5 Material test and certification Codes, Std. & * 3.1.B / 3.1.C R
CP-102
3.6 Welding Procedure Design Codes, RA R
Std &
Drawings
4. Production
4.1 Material Traceability and Examination Vendor Data E
Book
4.2 Forming Production E
Plan
4.3 Production Welding WPS / Weld E
Map and
Assembly
drawing
4.4 Heat Treatments Codes & Std E
4.5 Lining and Coating Codes, Std. & E
ADMA-
OPCO
SP-1020

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 32
PART 4 IAL - 06 Sheet 1 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 06

TRANSMISSION PIPELINE (PIPE VENDOR) (CONTD)

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
5. Examination
5.1 Visual Dimensional Check Order E
specification
and Approved
Drawings
5.2 Non-Destructive Examination Codes & Std WR
5.3 Mechanical testing Codes & Std WR
5.4 Welders Qualification WPS Welders WR
certificate
5.5 Special Test as Required e.g. HIC Codes & Std R (or) WR
6. Testing
6.1 Hydrostatic Test H
6.3 Hardness Test Codes & Std R
7. Preparation for Despatch
7.1 Stamping & Color Coding P.O.Spec. & E
SP-1002
7.2 Cleaning, Preservation and Surface Treatment SP-1002 E
7.3 Bevel Protectors E
7.4 Preparation for Shipment and Packing ADMA-OPCO E
SP-1002
8. Reports & Test Certification
8.1 Vendor Data Report R R
8.2 Raw Material Test Certificates ADMA-OPCO * 3.1.B / 3.1.C R R
CP-102

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 33

PART 4 IAL - 06 Sheet 2 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 07

VALVES FOR PIPELINES & PROCESS UNITS

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
1. Scope
This list covers test and inspection API 6D & 598
requirements (at vendor premises only) for BS 6755,
isolation valves and check valves used in PI&II
pipelines and process units. The type of these ADMA-OPCO
valves are: STD 115, 116,
117 & NACE
Wedge gate valves MR 01 75
Ball valves BS 1414
Check valves BS 5351
Globe valves BS 1868
Butterfly valves BS 1873
BS 5155
2. Pre production Meeting CP-102 Attend
3. General - Preliminary work
3.1 ADMA-OPCO Material Specification Sheet. Ref. Drawing R
(If applicable)
3.2 Vendor's Fabrication Schedule Production R
Plan
3.3 Vendor QA Plan QA Manual RA R
3.4 Status of sub-orders Production * 2.1 / 3.1.B R
Plan
3.5 Material test and certification Codes, Std & * 2.1 / 3.1.B / R
ADMA-OPCO 3.1.C
CP-102
3.6 Welding Procedure Qualification and Welders Design Codes RA R
Qualification & Std
4. Production
4.1 Material Traceability and Examination Vendor Data RE
Book
4.2 Body & Bonnet Standard 3.1.B RE
4.3 Trim, Ball & Plugs Standard 3.1.B RE
4.4 Heat Treatments Codes & Std E
4.5 Gasket surface Codes & Std E

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 34
PART 4 IAL - 07 Sheet 1 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 07

VALVES FOR PIPELINES & PROCESS UNITS (CONTD)

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
4.6 Flanges, Bolting, 3.1.B RE
Gasket Packing, etc. 2.1
4.7 Actuators & operators P.O Spec. 3.1.B RE
5. Examination
5.1 Visual Dimensional Check P.O Spec. E
5.2 Non-Destructive Examination P.O Spec. RE
6. Testing
6.1 Hydrostatic Test (Body & Seat including low BS 6755 H
pressure air test)
6.2 Fire Proof Test & Antistatic BS 6755 2.1 R
6.3 Hardness Test Codes & Std R
6.4 Functional Test (with or without actuator) P.O Spec. W
7. Preparation for Despatch
7.1 Painting & Surface Preparation ADMA-OPCO E
SP-1020
7.2 Marking/Name Plate & Tagging P.O Spec. & W
SP-1002
7.3 Preparation for Shipment and Packing ADMA-OPCO W
SP-1002
8. Reports & Test Certification
8.1 Vendor Data Report R R
8.2 Raw Material Test Certificates ADMA-OPCO *2.1/ 3.1.B / R R
CP-102 3.1.C

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102
PART 4 IAL - 07
35
Sheet 2 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 08

SAFETY RELIEF VALVES

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
1. Scope
This list covers test and inspection API 526 &
requirements (at vendor premises only) for 527
safety relief valves
2. Pre production Meeting CP-102 Attend
3. General - Preliminary work
3.1 ADMA-OPCO Material Specification Sheet. Ref. Drawing R
(If applicable)
3.2 Vendor's Fabrication Schedule Production R
Plan
3.3 Vendor QA Plan QA Manual RA R
3.4 Status of sub-orders Production * 2.1 / 3.1.B R
Plan
3.5 Material test and certification Codes, Std & * 2.1 / 3.1.B / R
ADMA-OPCO 3.1.C
CP-102
4. Production
4.1 Material Traceability and Examination Vendor Data RE
Book
4.2 Flange rating & surface finish P.O Spec. 3.1.B E
4.3 Orifice design & area P.O Spec. E
4.4 Heat Treatments & hardness check Codes & Std RE
4.5 Bellows & spring P.O Spec. 3.1.B ER
4.6 Resilient seals P.O Spec. 2.1 E
4.7 Alignment of springs & carriers P.O Spec. E
4.8 Bolting & Gasketing P.O Spec. * 3.1.B / 2.1 RE

5. Examination
5.1 Visual Dimensional Check P.O Spec. E
5.2 Non-Destructive Examination P.O Spec. RE

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 36
Sheet 1 of 2
PART 4 IAL - 08

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 08

SAFETY RELIEF VALVES (CONTD)

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
6. Testing
6.1 Hydrostatic Test API 526 H
API 527
6.2 Bellow tightness (back pressure) test API 526 H
API 527
6.3 Seat tightness test API 526 H
API 527
6.4 Air pressure test (pop up test) API 526 H
API 527
7. Preparation for Despatch
7.1 Painting & Surface Preparation ADMA-OPCO E
SP-1020
7.2 Marking/Name Plate & Tagging P.O Spec. & W
SP-1002
7.3 Preparation for Shipment and Packing ADMA-OPCO W
SP-1002
8. Reports & Test Certification
8.1 Vendor Data Report R R
8.2 Raw Material Test Certificates ADMA-OPCO *2.1/ 3.1.B / R R
CP-102 3.1.C
8.3 WIN/UTC INSPECTION DATA Sheet (To Be ADMA-OPCO R R
Completed By Vendor Wherever Applicable) SP-1017

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 37
PART 4 IAL - 08 Sheet 2 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 09

CONTROL VALVES

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
1. Scope
This list covers test and inspection requirement BS 5793
of control valves (at vendor premises only).
2. Pre production Meeting CP-102 Attend
3. General - Preliminary work
3.1 ADMA-OPCO Material Specification Sheet. Ref. Drawing R
(If applicable)
3.2 Vendor's Fabrication Schedule Production R
Plan
3.3 Vendor QA Plan QA Manual RA R
3.4 Status of sub-orders Production * 2.1 / 3.1.B R
Plan
3.5 Material test and certification Codes, Std & * 2.1 / 3.1.B / R
ADMA-OPCO 3.1.C
CP-102
3.6 Welding Procedure Qualification and Welders Design Codes R
Qualification & Std
4. Production
4.1 Material Traceability and Examination Vendor Data RE
Book
4.2 Body & Bonnet Standard 3.1.B RE
4.3 Trim/Plug Standard 3.1.B RE
4.4 Heat Treatments Codes & Std E
4.5 Gasket surface Codes & Std E
4.6 Flanges, Bolting, 3.1.B RE
Gasket Packing, etc. 2.1
4.7 Actuators, operators & control pressure P.O Spec. 3.1.B RE
fittings.
5. Examination
5.1 Visual Dimensional Check P.O Spec. E
5.2 Non-Destructive Examination P.O Spec. RE

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 38

PART 4 IAL - 09 Sheet 1 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 09

CONTROL VALVES (CONTD)

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
6. Testing
6.1 Hydrostatic Test (Body & Seat including low BS 5793 H
pressure air test)
6.2 Hardness Test Codes & Std R
6.3 Functional Test (stroke, linearity) Codes & Std W
7. Preparation for Despatch
7.1 Painting & Surface Preparation ADMA-OPCO E
SP-1020
7.2 Marking/Name Plate & Tagging P.O Spec. & W
SP-1002
7.3 Preparation for Shipment and Packing ADMA-OPCO W
SP-1002
8. Reports & Test Certification
8.1 Vendor Data Report R R
8.2 Raw Material Test Certificates ADMA-OPCO *2.1/ 3.1.B / R R
CP-102 3.1.C

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 39
PART 4 IAL - 09 Sheet 2 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 10

FLANGES AND FITTINGS

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
1. Scope
This list covers test and inspection requirement ANSI, BSI,
(at vendor premises only) for carbon, alloy & API &
stainless steel flanges and fittings to relevant MSS SP
ASTM & BSI Standards.
2. Pre production Meeting CP-102 Attend
3. General - Preliminary work
3.1 Vendor's Fabrication Schedule Production R
Plan
3.2 Vendor QA Plan QA Manual RA R
3.3 Status of sub-orders Production * 2.1 / 3.1.B R
Plan
3.4 Material test and certification Codes, Std & * 2.1 / 3.1.B / R
ADMA-OPCO 3.1.C
CP-102
3.5 Welding Procedure Qualification and Welders Design Codes RA R
Qualification & Std
4. Production
4.1 Material Traceability and Examination Vendor Data RE
Book
4.2 Production welding Codes &Std E
4.3 Heat Treatments & Hardness check Codes &Std E
5. Examination
5.1 Visual Dimensional Check P.O Spec. E
& Std
5.2 Non-Destructive Examination P.O Spec. ER
& Std
6. Testing
6.1 Hydrostatic Test (if applicable) P.O Spec. & H
Std
7. Preparation for Despatch
7.1 Painting & Surface Preparation ADMA-OPCO E
SP-1020

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 40
PART 4 IAL - 10 Sheet 1 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 10

FLANGES AND FITTINGS (CONTD)

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
7.2 Marking & Tagging P.O Spec. & W
SP-1002
7.3 Preparation for Shipment and Packing ADMA-OPCO W
SP-1002
8. Reports & Test Certification
8.1 Vendor Data Report R R
8.2 Raw Material Test Certificates ADMA-OPCO *2.1/ 3.1.B / R R
CP-102 3.1.C

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness
2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 41

PART 4 IAL - 10 Sheet 2 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 11

PUMPS (CENTRIFUGAL & RECIPROCATING)

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
1. Scope
This list covers test and inspection API 610
requirements for centrifugal & reciprocating API 674 &
pumps. 676
2. Pre production Meeting CP-102 Attend
3. General - Preliminary work
3.1 Vendor fabrication schedule Production R
Plan
3.2 Vendor Q.P QA Manual RA R
3.3 Status of sub orders Production R
Plan
3.4 Material test and certification Codes, Std & * 3.1.B / 3.1.C R
ADMA-OPCO
CP-102
3.5 Welding Procedure Design Codes, RA R
Std &
Drawings
3.6 List of qualified welders PQR R
4. Production
4.1 Material Traceability and Examination Vendor Data RE
Book
4.2 Production welding Codes & Std E
4.3 Casing P.O Spec. & E
Std
4.4 Rotating elements P.O Spec. & E
Std
4.5 Seals, Couplings & Gear box P.O Spec. & E
Std
4.6 Driver (motor/diesel engine) P.O Spec. & * 3.1.B / 2.1 RE
Std
4.7 Base plate Approved E
specification &
Drawings

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 42
Sheet 1 of 2
PART 4 IAL - 11

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 11

PUMPS (CENTRIFUGAL & RECIPROCATING) (CONTD)

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
4.8 Piping & piping components Approved E
specification &
Drawings
4.9 Cylinders & liners, Distance pieces, Valves & Approved E
Pulsation dampeners (for reciprocating pumps) specification &
Drawings
4.10 Lubrication & instrumentation Approved E
specification &
Drawings
4.11 Bolting and Gasket 3.1.B / 2.1 RE
5. Examination
5.1 Visual Dimensional Check P.O Spec. & E
Approved
Drawings
5.2 Non-Destructive Examination Codes & Std RE
5.3 Painting Examination Codes & Std E
6. Testing
6.1 Hydrostatic, Performance & Noise control API 610 H
tests API 674 &
676
6.2 Static/Dynamic balancing & NPSH tests (for API 610 H
centrifugal pumps)
7. Preparation for Despatch
7.1 Marking & Tagging P.O Spec. & W
SP-1002
7.2 Protection for Shipment SP-1002 W
8. Reports & Test Certification
8.1 Vendor Data Report R R
8.2 Raw Material Test Certificates ADMA-OPCO * 3.1.B / 3.1.C R R
CP-102

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102
PART 4 IAL - 11
43
Sheet 2 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 12

COMPRESSORS (CENTRIFUGAL & RECIPROCATING)

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
1. Scope
This list covers test and inspection API 617
requirements for centrifugal & reciprocating API 618
compressors.
2. Pre production Meeting CP-102 Attend
3. General - Preliminary work
3.1 Vendor fabrication schedule Production R
Plan
3.2 Vendor Q.P QA Manual RA R
3.3 Status of sub orders Production R
Plan
3.4 Material test and certification Codes, Std & * 3.1.B / 3.1.C R
ADMA-OPCO
CP-102
3.5 Welding Procedure Design Codes, RA R
Std &
Drawings
3.6 List of qualified welders PQR R
4. Production
4.1 Material Traceability and Examination Vendor Data RE
Book
4.2 Production welding Codes & Std E
4.3 Casing P.O Spec. & E
Std
4.4 Rotating elements P.O Spec. & E
Std
4.5 Seals, Bearing, Housing & Gear box P.O Spec. & E
Std
4.6 Driver (motor/diesel engine) P.O Spec. & * 3.1.B / 2.1 ER
Std
4.7 Base plate Approved E
specification &
Drawings
4.8 Piping & piping components Approved E
specification &
Drawings

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 44

PART 4 IAL - 12 Sheet 1 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 12

COMPRESSORS (CENTRIFUGAL & RECIPROCATING) (CONTD)

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
4.9 Cylinders & liners, Distance pieces, Valves & Specification E
Pulsation dampeners (for reciprocating & Drawings
compressor)
4.10 Lubrication & instrumentation Approved E
specification &
Drawings
4.11 Bolting and Gasket 3.1.B / 2.1 R
5. Examination
5.1 Visual Dimensional Check P.O Spec. & E
Approved
Drawings
5.2 Non-Destructive Examination Codes and E
Standards
5.3 Painting Examination Codes & Std
6. Testing
6.1 Hydrostatic, Performance & Noise control API 617 H
tests API 618
6.2 Static/Dynamic balancing tests (for centrifugal API 610 H
compressors)
7. Preparation for Despatch
7.1 Marking & Tagging Purchase Order W
Requirement &
SP-1002
7.2 Protection for Shipment P.O.Spec. & E
SP-1002
8. Reports & Test Certification
8.1 Vendor Data Report R R
8.2 Raw Material Test Certificates ADMA-OPCO * 3.1.B / 3.1.C R R
CP-102

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 45

PART 4 IAL - 12 Sheet 2 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 13

GAS TURBINES

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
1. Scope
This list covers test and inspection API 616
requirements for gas turbines used as drivers
or generators
2. Pre production Meeting CP-102 Attend
3. General - Preliminary work
3.1 Vendor fabrication schedule Production R
Plan
3.2 Vendor Q.P QA Manual RA R
3.3 Status of sub orders Production R
Plan
3.4 Material test and certification Codes, * 3.1.B / 3.1.C R
Standards &
CP-102
3.5 Welding Procedure Design Codes, RA R
Std &
Drawings
3.6 List of qualified welders PQR R
4. Production
4.1 Material Traceability and Examination Vendor Data RE
Book
4.2 Production welding Codes & Std E
4.3 Casing P.O Spec. & E
Std
4.4 Rotating elements (rotor, couplings, blades & P.O Spec. & E
wheels) Std
4.5 Seals, Bearing, & Gear box P.O Spec. & E
Std
4.6 Base plate Approved E
specification &
Drawings
4.7 Piping & piping components Approved E
specification &
Drawings

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102
PART 4 IAL - 13
46
Sheet 1 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 13

GAS TURBINES (CONTD)

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
4.8 Combustion chambers Approved E
specification &
Drawings
4.9 Lifting points & legs Approved E
specification &
Drawings
4.10 Bolting and Gasket 3.1.B / 2.1 R
5. Examination
5.1 Visual Dimensional Check P.O Spec. & E
Approved
Drawings
5.2 Non-Destructive Examination Codes & Std E
5.3 Painting Examination Codes & Std E
6. Testing
6.1 Hydrostatic API 616 H

6.2 Vibration reading API 616 H

6.2 Performance test on governors, speed API 616 H


regulating devices, over speed & trip valves.
6.3 Auxiliary equipment, instrumentation and API 616 H
control soak test
7. Preparation for Despatch
7.1 Marking & Tagging P.O Spec. & W
Std
7.2 Protection for Shipment P.O Spec. & W
Std
8. Reports & Test Certification
8.1 Vendor Data Report R R
8.2 Raw Material Test Certificates ADMA-OPCO * 3.1.B / 3.1.C R R
CP-102

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102
PART 4 IAL - 13
47
Sheet 2 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 14

POWER TRANSFORMERS

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
1. Scope
This list covers test and inspection BS 171
requirements for transformers above 100 KVA BP Eng. Std.
GS-112-5

2. Pre production Meeting CP-102 Attend


3. General - Preliminary work
3.1 Vendor fabrication schedule Production R
Plan
3.2 Vendor Q.P QA Manual RA R
3.3 Status of sub orders Production R
Plan
3.4 Material test and certification Codes, * 3.1.B / 3.1.C R
Standards &
CP-102
4. Production
4.1 Material/component Traceability and Vendor Data RE
Examination Book
4.2 Base plate Approved E
specification &
Drawings
4.3 Oil tank and ancillaries Approved E
specification &
Drawings
4.4 Cable connection & tapping Approved E
specification &
Drawings
4.5 Hoisting facilities Approved E
specification &
Drawings
5. Examination
5.1 Visual Dimensional Check P.O Spec. & E
Approved
Drawings

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 48
Sheet 1 of 2
PART 4 IAL - 14

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 14

POWER TRANSFORMERS (CONTD)

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
5.2 Winding resistance, turns ratio & measurement Approved RE
of impedance voltage specification &
standards
5.3 Insulation resistance, no-load losses, separate Approved RE
source voltage & induced over voltage check. specification &
standards
5.4 Painting Examination Codes & Std E
6. Testing
6.1 Heat turn/type test BS 171 E or R

6.2 Impulse test BS 171 H

6.3 Alarm test BS 171 H


6.4 Pressure test BS 171 H
7. Preparation for Despatch
7.1 Marking, Tagging & Name plate P.O Spec. & W
Std
7.2 Protection for Shipment P.O Spec. & W
Std
8. Reports & Test Certification
8.1 Vendor Data Report R R
8.2 Raw Material Test Certificates ADMA-OPCO * 3.1.B / 3.1.C R R
CP-102

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 49
Sheet 2 of 2
PART 4 IAL - 14
Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1
TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 15

ELECTRIC MOTORS

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
1. Scope
This list covers test and inspection BS 4999
requirements for vertical & horizontal shaft BS 5000
electrical motors above 75 KW (100HP) BS 5501
BP Eng. Std.
GS-112-3&4.

2. Pre production Meeting CP-102 Attend


3. General - Preliminary work
3.1 Vendor fabrication schedule Production R
Plan
3.2 Vendor Q.P QA Manual RA R
3.3 Status of sub orders Production R
Plan
3.4 Material test and certification Codes, * 3.1.B / 3.1.C R
Standards &
CP-102
4. Production
4.1 Material/component Traceability and Vendor Data RE
Examination Book
4.2 Mountings & bearings specification & E
Drawings
4.3 Ventilation/Cooling & Heating equipment specification & E
Drawings
4.4 Windings, Terminals, Connectors, Cable specification & E
glands & Enclosures Drawings
4.5 Instruments & Protective devices specification & E
Drawings
4.5 Hoisting facilities specification & E
Drawings

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102
PART 4 IAL - 15
50
Sheet 1 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 15

ELECTRIC MOTORS (CONTD)

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
5. Examination
5.1 Visual Dimensional Check P.O Spec. & E
Approved
Drawings
5.2 Weather Proofing I.P (ingress protection) P.O Spec. & E
Std
5.3 Painting Examination Codes & Std E
6. Testing
6.1 Dynamic balancing of rotor, Inter-turn P.O Spec. & E or R
electrical insulation & Hydrotesting of air / Std
water coolers
6.2 Production test P.O Spec. & WR
Std
6.3 Performance test P.O Spec. & H
Std
7. Preparation for Despatch
7.1 Marking, Tagging & Name plate P.O Spec. & W
Std & SP-1002
7.2 Protection for Shipment P.O Spec. & W
Std & SP-1002
8. Reports & Test Certification
8.1 Vendor Data Report R R
8.2 Raw Material Test Certificates ADMA-OPCO * 3.1.B / 3.1.C R R
CP-102
8.3 Hazardous area classification (BASEEFA, R R
CENELEC, CSA, ..etc.)

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102
PART 4 IAL - 15
51
Sheet 2 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 16

CRANES (JIB & OVERHEAD)

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
1. Scope
This list covers test and inspection requirement P.O Spec. &
of Jib & Overhead cranes. Std
2. Pre production Meeting CP-102 Attend
3. General - Preliminary work
3.1 Vendor fabrication schedule Production R
Plan
3.2 Vendor Q.P QA Manual RA R
3.3 Status of sub orders Production R
Plan
3.4 Material test and certification Codes, Std & * 3.1.B / 3.1.C R
CP-102
3.5 Welding Procedure Design codes, RA R
Standards &
Drawings
3.6 List of qualified welders PQR R
4. Production
4.1 Material Traceability and Examination Vendor Data RE
Book
4.2 Fit-up, Size & Root run For Main members Design codes, E
Specification
& Assembly
drawing
4.3 Production Welding WPS / Weld E
Map and
Assembly
drawing
4.4 Assembly of moving component Approved E
Drawings
4.5 Hooks & Hoist wire system P.O Spec & 3.1.B RE
Std.

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102
PART 4 IAL - 16
52
Sheet 2 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 16

CRANES (JIB & OVERHEAD) (CONTD)

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
4.6 Hydraulic & Electrical system P.O Spec & E
Std.
4.7 Personnel safety measure & limiting devices P.O Spec & E
Drawing
4.8 Instruments P.O Spec. 2.1 / 3.1.B ER
5. Examination
5.1 Visual Dimensional Check P.O Spec & E
Drawing
5.2 Non-Destructive Examination Codes & Std RE
5.3 Painting Examination ADMA-OPCO E
SP-1020
5.4 Noise level measurement P.O E
Specification
& Std.
6. Testing
6.1 Static performance test Standards W
6.2 Dynamic performance test Standard W
6.3 Protection devices P.O Spec & W
Std.
6.4 Emergency operations P.O Spec & W
Std.
7. Preparation for Despatch
7.1 Marking & name plate stamping/SWL P.O Spec & E
indication Std.
7.2 Protection for Shipment P.O Spec & E
Std.
8. Reports & Test Certification
8.1 Vendor Data Report R R
8.2 Raw Material Test Certificates ADMA-OPCO * 3.1.B / 3.1.C R R
CP-102
8.3 Lifting items, e.g. ropes, hooks, shackles, Load Test R R
pulley blocks, etc. Certificate
8.4 WIN/UTC Inspection Data Sheet (to be ADMA-OPCO R R
Completed by Vendor wherever applicable) SP-1017

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CPPART-4 IAL
102- 16
53
Sheet 2 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 17

MARINE HOSES

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
1. Scope
This list covers the inspection and test OCIMF
requirements for rubber reinforced, smooth- ASTM A 105
bore, suction and discharge submarine and GS 128-1
floating hoses which are commonly used in GS 128-2
offshore mooring installations.
2. Pre production Meeting CP-102 Attend
3. General - Preliminary work
3.1 Vendor fabrication schedule Production R
Plan
3.2 Vendor Q.P QA Manual RA R
3.3 Status of sub-orders Production R
Plan
3.4 Material test and certification P.O Spec. * 3.1.B / 3.1.C R
Codes, Std &
CP-102
3.5 Approval of drawings Codes & Std R
3.6 Approval of test procedures Codes & Std R
3.7 Welding Procedure Design codes, R
Standards
3.8 Welder qualification Design codes, R
Standards
3.9 NDE Procedure ASME V & R
Standards
4. Production
4.1 Material Traceability and Examination Vendor Data RE
Book
4.2 Welding WPS and E
Assembly
drawing
4.3 Hose body, Wire helixes & rubber reinforced Drawings, Std. E
textile body & Approved
procedures

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CPPART-4 IAL
102- 17
54
Sheet 1 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 17

MARINE HOSES (CONTD)

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
5. Examination
5.1 Visual Dimensional Check Order spec; Std E
& Approved
Drawings
5.2 Non-Destructive Examination Codes & Std. E
6. Testing
6.1 Type/Prototype test-if specified by Order Std. & W
Procedure
6.2 Bend Test or Flexibility Test Std. & W
Procedure
6.3 Hydrotest & elongation check. Std. & H
Procedure
6.4 Adhesion test (on representative sample) Std. & E
Procedure
6.5 Kerosene Test (if order specifies) Std. & E
Procedure
6.6 Electrical Test Std. & W
Procedure
6.7 Vacuum Test Std. & W
Procedure
7. Preparation for Despatch
7.1 Marking (Ref: Clause-7 of OCIMF) Std. & W
Procedure
7.2 Packing/Palletizing & Preservation For Std. & W
shipping. Procedure
8. Reports & Test Certification
8.3 Vendor Data Report R R
8.4 Raw Material Test Certificates ADMA-OPCO * 3.1.B / 3.1.C R R
CP-102
8.5 WIN/UTC INSPECTION DATA Sheet (To Be ADMA-OPCO R R
Completed By Vendor Wherever Applicable) SP-1017

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 55

PART 4 IAL - 17 Sheet 2 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 18

MOORING BUOYS

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
1. Scope
This list covers the inspection and test P.O Spec.
requirements for Mooring Buoys
2. Pre production Meeting CP-102 Attend
3. General - Preliminary work
3.1 Vendor fabrication schedule Production R
Plan
3.2 Vendor Q.P QA Manual RA R
3.3 Status of sub-orders Production R
Plan
3.4 Material test and certification P.O Spec. * 3.1.B / 3.1.C R
Codes, Std &
CP-102
3.5 Approval of drawings Codes & Std RA R
3.6 Approval of NDE, and Test procedures Codes & Std R
3.7 Welding Procedure Design codes RA R
& Standards
3.8 Welder Qualification Design codes, R
Standards
4. Production
4.1 Material Traceability and Examination Vendor Data RE
Book
4.2 Plate forming & End preparation Design Code E
4.2 Welding WPS and E
Assembly
drawing
5. Examination
5.1 Visual Dimensional Check-In and Outside P.O spec, Std E
Main Shell, End plates, Manhole & Cover, & Approved
Fenders, Mooring Bar & Shackle Hole, Safety Drawings
Chain Etc.
5.2 Non-Destructive Examination Codes & Std. E
5.3 Surface preparation & Painting P.O Spec. & E
ADMA-OPCO
SP-1020

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102
PART 4 IAL - 18
56
Sheet 1 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 18

MOORING BUOYS (CONTD)

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
6. Testing
6.1 Leak Testing Of Compartments Standards & W
Procedures
6.2 Bouncy Test Standards & W
Procedures
6.3 DFT- Coating (Inside & Outside) P.O Spec. & E
ADMA-OPCO
SP-1020
7. Preparation for Despatch
7.1 Inspection of Identification No. & Location P.O Spec & W
Std.
7.2 Packing/Palletising & Preservation For P.O Spec. & W
shipping. Std
8. Reports & Test Certification
8.1 Vendor Data Book including Test reports & R R
As-built Drawings.
8.2 Raw Material Test Certificates ADMA-OPCO * 3.1.B / 3.1.C R R
CP-102

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 57
PART 4 IAL - 18 Sheet 2 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 19

MOORING HAWSERS

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
1. Scope
This list covers the inspection and test OCIMF
requirements for Mooring Hawser.(Double BS 7648
Braided Nylon Rope Assembly With Float) BS EN 919

2. Pre production Meeting CP-102 Attend


3. General - Preliminary work
3.1 Vendor fabrication schedule Production R
Plan
3.2 Vendor Q.P QA Manual RA R
3.3 Status of sub-orders Production R
Plan
3.4 Material test and certification P.O Spec. * 3.1.B / 3.1.C R
Codes, Std &
CP-102
3.5 Approval of drawings Codes & Std. RA R
4. Production
4.1 Material Traceability and Examination Vendor Data RE
Book
4.2 Witness sample collection for test. Design Spec. & W
Std.
5. Examination
5.1 Weight Check Of Sample Rope Section Design Spec. & W
Std.
5.2 Linear Density Check (Actual per 1Meter) Design Spec. & W
Std.
5.3 Examination of Circumference under pre-load Design Spec. & W
Std.

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102
PART 4 IAL - 19
58
Sheet 1 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 19

MOORING HAWSERS (CONTD)

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
5.4 Inspection of sample rope section Design Spec. & W
Construction, Wt. Ratio of Sheath/Core Etc. Std.
5.5 Visual & Dimensional Check of finished P.O Spec, Std E
Mooring Hawser & Approved
Drawing.
5.6 Inspection Of Thimble Eye And Auxiliary Gear P.O Spec, Std E
& Approved
Drawing.
6. Testing
6.1 Determination of The Breaking Strength Of BS 7648 &/or WR
Rope. Approved
Procedure
6.2 Melting Point of Core & Sheath Test RE
6.3 Acid Dissolve Test RE
6.4 Aqueous solution Boiling test RE
6.5 Burning Characteristics Test RE
7. Preparation for Despatch
7.1 Inspection of Marking/Tagging & P.O Spec & W
Identification No. Std.
7.2 Packing/Crating For shipping. P.O Spec & W
Std.
8. Reports & Test Certification
8.1 Vendor Data Book R R
8.2 Raw Material Test Certificates ADMA-OPCO * 3.1.B / 3.1.C R R
CP-102

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102
PART 4 IAL - 19
592 of 2
Sheet

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 20

MOORING CHAINS

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
1. Scope
This list covers the inspection and test API SPEC 2F,
requirements for flash welded chain and forged US Mil Spec.
kenter connecting links used for mooring of
offshore floating vessels, pipe lay barges,
derrick barges and storage tanks.
2. Pre production Meeting Attend
3. General - Preliminary work
3.1 Vendor fabrication schedule Production R
Plan
3.2 Vendor Q.P QA Manual RA R
3.3 Status of sub-orders Production R
Plan
3.4 Material test and certification P.O Spec. * 3.1.B / 3.1.C R
Codes, Std &
CP-102
3.5 Approval of drawings Codes & Std. RA R
3.4 Approval of NDE,Heat treatment and Test Codes & Std. R R
procedures
3.5 Welding Procedure Design codes RA R
& Standards
4. Production
4.1 Material Traceability and Examination Vendor Data RE
Book
4.2 Welding WPS and E
Assembly
drawing
4.4 Heat treatment Standard E
4.5 Identification of test link Standard W
5. Examination
5.1 Visual Dimensional Check P.O Spec, Std E
& Approved
Drawing.
5.2 Non-Destructive Examination Codes & Std. E

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102
PART 4 IAL - 20
60
Sheet 1 of 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 20

MOORING CHAINS (CONTD)

REFERENCE CERTIFICATION DOCUMENT TPA


ACTIVITY DOCUMENT LEVEL SUBMISSION INTERVENTION
REQUIRED LEVEL
6. Testing
6.1 Break Test W
6.2 Proof Test W
6.3 Inspection Of Flash Weld After Proof Test W
6.4 Inspection Of Length Over Five Links After W
Proof Test
6.5 Inspection for Surface Defects After Proof W
Test
6.6 Link Dimension And Measurements After W
Proof Test
6.7 Mechanical Property Test Of Finished Chain W
Link- One Link Per Each Length
6.8 Weight check W
7. Preparation for Despatch
7.1 Marking P.O Spec & W
Std.
7.2 Packing/Palletizing & Preservation For P.O Spec & W
shipping. Std.
8. Reports & Test Certification
8.1 Vendor Data Report R R
8.2 Raw Material Test Certificates ADMA-OPCO * 3.1.B / 3.1.C R R
CP-102

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job
Officer in liaison with QAD
A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP
PART-4 IAL
102- 20 612 of 2
Sheet
S

TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 21

CASING TUBING AND DRILL PIPE

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

Unless otherwise specified in the Purchase Order, reference shall be made to the inspection
activities required in ADMA-OPCO Standard STD-122.

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 62
Sheet 1 of 1
PART 4 IAL - 21
Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1
TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 22

CASING HARDWARE, DOWN HOLE COMPLETION AND


WIRELINE EQUIPMENT FOR SOUR SERVICE

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

Unless otherwise specified in the Purchase Order, reference shall be made to the inspection
activities required in ADMA-OPCO Standard STD-123.

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 63
PART 4 IAL - 22 Sheet 1 of 1

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 23

ALLOY 825 CASING, TUBING AND COUPLINGS

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

Unless otherwise specified in the Purchase Order, reference shall be made to the inspection
activities required in ADMA-OPCO Standard STD-124.

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 64
PART 4 IAL - 23 Sheet 1 of 1

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
INSPECTION ACTIVITY LIST (IAL) - 24

WELLHEAD AND CHRISTMAS TREE EQUIPMENT TO API 6A

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

Unless otherwise specified in the Purchase Order, reference shall be made to the inspection
activities required in ADMA-OPCO Standard STD-125.

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 65
PART 4 IAL - 24 Sheet 1 of 1

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
APPENDIX - A
APPLICABLE CODES AND STANDARDS

The latest editions of the Standard Documents listed below shall, to the extent specified herein,
represent part of this Code of Practice.

ADMA-OPCO STANDARD ENGINEERING DOCUMENTS

Specifications

SP-1002 Specification for Preservation of New Materials & Equipment


SP-1011 Specification for Line Pipe
Part 1 : Submerged Arc Welded Pipe
Part 2 : Seamless Pipe
SP-1017 Equipment Data Collection
SP-1020 General Specification for Protective Coating

Standards

STD-115 Gate Valves


STD-116 Ball Valves
STD-117 Check Valves
STD-122 Casing Tubing and Drill Pipe
STD-123 Casing Hardware, Downhole, Completion and Wireline Equipment for
Sour Service
STD-124 High Nickel Alloy Casing, Tubing and Couplings
Part I : Manufacture of Tubulars
Part II : Third Party Inspection
STD-125 Wellhead and Christmas Tree Equipment to API Spec. 6A
Part I : Manufacture
Part II : Third Party Inspection Requirements

HSE Policies & Systems

HSE-100 Safety Regulations Manual

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CPAPPENDIX
- 102-A
66
Sheet 1 of 4

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1


TO CONTENTS
APPENDIX - A
APPLICABLE CODES AND STANDARDS (CONTD)

AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)

B31.3 Process Piping

AMERICAN PETROLEUM INSTITUTE (API)

SPEC 2F Specification for Mooring Chain.


SPEC 5L Specification for Line Pipe.
SPEC 6D Specification for Pipeline Valves (Gate, Plug, Ball, and Check Valves).
STD 526 Flanged Steel Pressure Relief Valves.
STD 527 Seat Tightness of Pressure Relief Valves.
STD 598 Valve Inspection and Testing.
STD 610 Centrifugal Pumps for Petroleum, Heavy Duty Chemical, and Gas
Industry Services.
STD 616 Gas Turbines for Refinery Services.
STD 617 Centrifugal Compressors for Petroleum, Chemical, and Gas Service
Industries.
STD 618 Reciprocating Compressors for Petroleum, Chemical, and Gas Industry
Services.
STD 661 Air-Cooled Heat Exchangers for General Refinery Service.
STD 674 Positive Displacement Pumps-Reciprocating.
STD 676 Positive Displacement Pumps-Rotary.

AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)

Section VIII Div. 1 - Rules for Construction of Pressure Vessels


Section VIII Div. 2 - Alternative Rules
Section V Non Destructive Examination

AMERICAN SOCIETY FOR TESTING & MATERIALS (ASTM)

A 105 Standard Specification for Carbon Steel Forgings for Piping Applications

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 67
Sheet 2 of 4
APPENDIX - A
Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1
TO CONTENTS
APPENDIX-A
APPLICABLE CODES AND STANDARDS (CONTD)

BP GROUP RECOMMENDED PRACTICES AND SPECIFICATIONS FOR


ENGINEERING

GS106-1 Cement-Mortar (Factory Applied) Lined Steel Pipe & Fittings


GS112-3 Low Voltage Induction Motors
GS112-4 High Voltage Induction Motors
GS112-5 Transformers and Reactors
GS118-5 The Fabrication, Assembly, Erection and Inspection of Carbon, Carbon
Manganese and Low Alloy Ferritic Steel Pipework to ANSI/ASME
B31.3.
GS118-7 Fabrication of Pipework to ANSI B31.3
Part 3 : Austenitic and Duplex Steel Pipework, Cupro-Nickel and Nickel
Base Alloy Pipework
STD 191/ Tube End Welding of Heat Exchanger Tubes
GS118-8
GS126-2 Air-Cooled Heat Exchangers to API 661.
STD-179/ Oil Hoses for Dock Loading & Discharging Services
GS128-1
STD-176/ Oil Hoses for Offshore Tanker Loading and Discharging Services
GS128-2
STD-194 Part 1/ Unfired Pressure Vessels: Vessels to BS 5500
GS146-2
STD-194 Part 2/ Unfired Pressure Vessels: Vessels to Codes other than BS 5500.
GS146-3
Note:

The bold number indicates the current document number. The GS number is the number
allocated for future revision to the document.

BRITISH STANDARDS INSTITUTION (BSI)

BS 171 Power Transformers


BS 919 Specification for Screw Gauge Limits and Tolerances
BS 1414 Specification for Steel Wedge Gate Valves (Flanged and Butt-Welding
Ends) for the Petroleum, Petrochemical and Allied Industries.
2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 68
APPENDIX - A Sheet 3 of 4
Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1
TO CONTENTS
APPENDIX - A
APPLICABLE CODES AND STANDARDS (CONTD)

BRITISH STANDARDS INSTITUTION (BSI)

BS 1868 Specification for Steel Check Valves (Flanged and Butt-Welding Ends)
for the Petroleum, Petrochemical and Allied Industries.
BS 1873 Specification for Steel Globe and Globe Stop and Check Valves (Flanged
and Butt-Welding Ends) for the Petroleum, Petrochemical and Allied
Industries.
BS 4778 Quality Vocabulary
BS 4999 General Requirements for Rotating Electrical Machines
BS 5000 Rotating Electrical Machines of Particular Types or for Particular
Applications
BS 5155 Specification for Butterfly Valves
BS 5351 Specification for Steel Ball Valves for the Petroleum, Petrochemical and
Allied Industries
BS 5500 Specification for Unfired Fusion Welded Pressure Vessels
BS 5501 Electrical Apparatus for Potentially Explosive Atmospheres
BS 5793 Industrial Process Control Valves
BS 6755 Part 1 Testing of Valves Part 1: Specification for Production Pressure Testing
Requirements
BS 6755 Part 2 Testing of Valves Part 2 : Specification for Fire Type-Testing
Requirements
BS 7648 Specification for Double Braided Ropes Made From Man-Made Fibre
BS EN 10204 Metallic Products - Types of Inspection Documents

DIN ENGLISH

DIN 50049 Inspection Documents for the Delivery of Metallic Products

INTERNATIONAL ORGANISATION FOR STANDARDIZATION (ISO)

ISO 8402 Quality Management and Quality Assurance-Vocabulary

NATIONAL ASSOCIATION OF CORROSION ENGINEERS (NACE


INTERNATIONAL)

MR0175 Sulfide Stress Cracking Resistant Metallic Materials for Oilfield


Equipment
2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 69
Sheet 4 of 4
APPENDIX - A
Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1
TO CONTENTS
APPENDIX - B
CERTIFICATION AND INSPECTION REQUIREMENTS SUMMARY FORM

1 - Item Description : _________________________________

2 - C.P.R./M.R./P.O. No./QAD Ref. No. : __________________________________

3 - Applicable CP-102 Parts, Inspection Activity Lists and Appendices Attached :

Part
1 2 3

Part 4 - Inspection Activity List (s) Appendices


01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 A B C

Tick ( ) the above boxes as appropriate

4 - Certification Level Requirements [BS EN 10204 (DIN 50049)]

2.1 (Compliance) 3.1.B (Inspection) 3.1.C (Material Test/Inspection/TPA)

5 - TPA Involvement
No Yes

6 - WIN/UTC Inspection Data Sheet

No Yes

(If 'yes', relevant WIN/UTC Inspection Data Sheet(s) from


ADMA-OPCO Specification SP-1017, Equipment Data Collection,
to be attached to Purchase Order).

7 - Inspection on Receipt by ADMA- OPCO QAD

No Yes

8 - Remarks:

2 Dec-96 General Revision

Rev. Date Description / Text Affected

PAGE
ADMA-OPCO CP - 102 70
APPENDIX - B Sheet 1 of 1

Standard Form QAD/04/152 Rev. 0 Sheet 1 of 1


TO CONTENTS
APPENDIX - C
CERTIFICATION REQUIREMENTS FORM

FOR EQUIPMENT/MATERIALS NOT LISTED IN CP-102

1. C.P.R./M.R./P.O.No./QAD Ref. No: __________________________________________

C.P.R./M.R./ Equipment/Material Standard Designation Inspection


P.O. Item Activity List

..............................................................................................................................................................

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..............................................................................................................................................................

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REMARKS

..............................................................................................................................................................

..............................................................................................................................................................

JOB OFFICER _______________________ TITLE _______________ DATE ____________

QAD ______________________________ TITLE _______________ DATE ____________

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APPENDIX - D
INSPECTION ACTIVITY LIST ((IAL) REQUEST FORM

FOR EQUIPMENT/MATERIALS NOT LISTED IN CP-102

From __________________________________ (Job Officer) ______________


(Date)

To __________________________________ (QAD)

Please provide an Inspection Activity List (IAL) in accordance with the attached
Specification/Scope of Work viz.:

Spec. / SOW :
__________________________________________________________________

_____________________________ _______________________
(Job Officer) (Title)

From __________________________________ (QAD) ______________


(Date)

To __________________________________ (Job Officer)

Please find attached :

Inspection Activity List (IAL) - ____ as requested above.

_____________________________ _______________________
(QAD Rep) (Title)

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APPENDIX - E

ADMA-OPCO ACTIVITIES

This Appendix is addressed to ADMA-OPCO Job Officers and QAD only and consists of
information on update from Revision 1 to Revision 2, the Job Officers activities and guidelines
on the implementation of Revision 2.

E.1 Information on update of CP-102 from Revision 1 to Revision 2.

The document has been restructured into four Parts and five Appendices as follows:

i) Part 1 - Third Party Inspection and Certification Requirements for New


Equipment and Materials in Manufacture

Part 1 contains general requirements applicable to 3.1.C


Equipment/Material.

Works Identification Number (WIN)/Unique Tracking Code (UTC)


sheets have been referenced and, where available, will be provided to the
Vendors for completion in accordance with ADMA-OPCOs Engineering
Standard Specification SP-1017, Equipment Data Collection,
(See 1.1.8 and 1.7.8.d of CP-102 Part 1).

ii) Part 2 - Description of Certification and Qualifications Acceptable to


ADMA-OPCO,

Part 2 defines 3.1.C, 3.1.B and 2.1 Certification and describes how 3.1.B
may be qualified to 3.1.C.

iii) Part 3 - List of Equipment/Materials Certification and Standard Designations to


BS EN 10204

Part 3 lists 3.1.C, 3.1.B and 2.1 against various equipment and Materials
and refers to corresponding Inspection Activity Lists in Part 4 where
appropriate.

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APPENDIX - E
ADMA-OPCO ACTIVITIES (CONTD)

iv) Part 4 - Inspection Activity Lists

Inspection Activities conducted by Third Party Inspectors were described


in Sections A to R of Revision 1.
These have been revised to accommodate updated information and two
new columns viz. Certification Level and Document Submissions
Required have been added. A note regarding ADMA-OPCO Job Officer
agreement of Certification designation (3.1.C, 3.1.B, 2.1) for individual
parts of assemblies has also been added as well as additional
abbreviations. (See Part 4, Inspection Activity Lists - 01 to 24).

v) Appendix-A

This consists of a list of ADMA-OPCO Codes and Standards listed in the


various IALs.

vi) Appendix-B (Form QAD/04/152)

Appendix-B summarises requirements for the certification, inspection,


surveillance and documentation for equipment/materials being ordered
and identifies which Parts and Appendices of CP-102 are applicable.

vii) Appendix-C (Form QAD/04/153)

Appendix-C gives the Job Officer the flexibility to raise certification


requirements for equipment/materials not already covered in CP-102
Parts 3 or 4.

viii) Appendix-D (Form QAD/04/154)

Appendix-D may be utilised by the Job Officer to request, from QAD,


additional Inspection Activity Lists for 3.1.C Equipment not already
covered by CP-102.

ix) Appendix-E (This appendix).

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ADMA-OPCO ACTIVITIES (CONTD)

E.2 ADMA-OPCO Job Officer Activities.

These are as described in Part 1 and Part 3, 3.4. They also include the transfer of
Inspection Certificates, reports and notes received from the TPA or Vendors to QAD
for verification.

E.3 Guidelines on the implementation of CP-102 Revision 2 with regard to CPR, MR


or PO attachments.

Guidance on how the ADMA-OPCO Job Officer implements the requirements of


CP-102 Revision 2 with regard to CPR, MR or PO attachments, is illustrated in Figure
E.3 and described below.

E.3.1 Equipment/Materials included in CP-102

When preparing a CPR, MR or PO the Job Officer should take the following
steps in connection with CP-102 Revision 2:

Step 1 - For Equipment/Material which has been designated Certification to


3.1.C, go to Step 2 then Step 9.

For Equipment/Material which has been designated Certification to


3.1.B., go to Step 3 then Step 9.

For Equipment/Material which has been designated Certification to


2.1, go to Step 4 then Step 9.

Step 2 - Since Equipment/Material designated Certification to 3.1.C will


require full involvement of the TPA in accordance with:

a. Parts 1 to 3;
b. The relevant Inspection Activity List in Part 4;
c. Appendix-A;
d. WIN/UTC Inspection Data Sheet where available (SP-1017, Data
Collection should be consulted), then,

i. Copy and Complete Appendix-B accordingly, and


ii. Compile the completed Appendix-B, the CP-102 Parts and
WIN/UTC Inspection Data Sheet referenced in Appendix-B, and
attach the compilation to the CPR/MR/PO.

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ADMA-OPCO ACTIVITIES (CONTD)

E.3 (Contd)

Step 3 - Since Equipment/Material designated Certification to 3.1.B will not


require TPA involvement but may require the completion of a
WIN/UTC Inspection Data Sheet then:

i. Copy and complete Appendix-B accordingly, and


ii. Compile the completed Appendix-B, the WIN/UTC Inspection
Data Sheet when available and CP-102 Part 2 (Certification
descriptions) and attach the compilation to the CPR/MR/PO.

Step 4 - Since Equipment/Material designated Certification to 2.1 will not


require TPA involvement or a WIN/UTC Inspection Data Sheet then:

i. Copy and complete Appendix-B accordingly, and


ii. Compile the completed Appendix-B and Part 2 (Certification
description) and attach the compilation to the CPR/MR/PO.

E.3.2 Equipment/Materials not included in CP-102

Step 5 - Consider the criticality of the Equipment/Material and allocate an


appropriate certification level (3.1.C/3.1.B/2.1) with the agreement of
QAD.

If 3.1.C has been designated, go to Step 6 then Step 9.

If 3.1.B has been designated, go to Step 7 then Step 9.

If 2.1 has been designated, go to Step 8 then Step 9.

Step 6 - For Equipment/Material which has been designated Certification


3.1.C but has no existing Inspection Activity List in Part 4, Prepare
Appendix-C and Appendix-D in liaison with QAD.

The Job Officer should obtain a new Inspection Activity List from
QAD using Appendix-D having furnished QAD with the
Specification and/or Scope of Work for the Equipment.

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ADMA-OPCO ACTIVITIES (CONTD)

E.3 (Contd)
Appendix-B should then be completed to reference CP-102 Parts 1 to
3, the completed Appendix-C and new Inspection Activity List
(NIAL), Appendix-A (Standards Codes List) and any available
WIN/UTC Inspection Data Sheet.

Appendix-B should then be copied and the copy attached to the


CPR/MR/PO along with the referenced Parts, Inspection Activity
Lists and Appendices.

Step 7 - For Equipment/Material which has been designated Certification


3.1.B but is not referenced in CP-102 Part 3, prepare Appendix-C in
liaison with QAD.

Appendix-B should then be completed to reference CP-102 Parts 2


and 3, the completed Appendix-C and any available WIN/UTC
Inspection Data Sheet.

Appendix-B should then be copied and the copy attached to the


CPR/MR/PO along with the referenced Parts and Appendices.

Step 8 - For Equipment/Material which has been designated Certification 2.1


but is not referenced in CP-102 Part 3, prepare Appendix-C in liaison
with QAD.

Appendix-B should then be completed to reference CP-102 Part 2 and


the completed Appendix-C.

Appendix-B should then be copied and the copy attached to the


CPR/MR/PO along with the referenced Part and Appendices.

E.3.2 Records for Future Update of CP-102

Step 9 - Maintain a log and retain a copy of completed Appendices-B, C and


D for future reference and CP-102 update purposes.

QAD will be responsible for maintaining records of Appendices-C


and D. Job officers will be responsible for maintaining records of
Appendix-B.

These records will be maintained for the purpose of updating CP-102.

WKM/JDR/MKM/lr/sr/CP-102
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FIGURE E.3
ILLUSTRATION OF ADMA-OPCO JOB OFFICER ACTIVITIES
(REFERENCE E.3) FLOWCHART
Step

Is
Yes No
E/M*
referenced in
CP-102?

What is
1 Certification
designated in
CP-102?

3.1.C

Prepare
App-B/3.1.C and
2 attachments 3.1.B
(See E.3 Step 2)

Prepare
App-B/3.1.B and
3 compile attachments
2.1
(See E.3 Step 3)

Prepare App-B/2.1 and


compile attachments
(See E.3 Step 4)
4

What is
Certification
established by
5 JO/QAD?

3.1.C

Prepare
App-B/App-C/NIAL**/3.1.C
6 and compile attachment
(See E.3 Step 6 ) 3.1.B

Prepare
App-B/App-C/3.1.B and
compile attachments
7 (See E.3 Step 7) 2.1

Prepare App-B/App-C/2.1
8 and compile attachments
(See E.3 Step 8)
Maintain log and retain
copies of completed
Forms
9 App-B/App-C/App-D
*E/M = Equipment/Material
**NIAL = New Inspection Activity List

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