Service Bulletin

Volvo Trucks North America

Greensboro, NC USA Trucks
Date Group No. Release Page
This document replaces service bulletin
37303, Engine Harness, Replacement, 6.2012 373 03 02 1(13)
D13H, dated 05.2011.
Engine Harness, Replacement
From build date May 16, 2011
Engine Harness, Replacement D13H

W3055823

This information covers the replacement procedure for the engine wiring harness on the
VOLVO D13H engines.

Contents
Engine Harness, Replacement, page 2

Note: Information is subject to change without notice.

Illustrations are used for reference only and can differ slightly from the actual engine
being serviced. However, key components addressed in this information are represented
as accurately as possible.

PV776-89061506
USA54036 English
Volvo Trucks North America Date Group No. Release Page
Service Bulletin 6.2012 373 03 02 2(13)

Service Procedures
3731-03-02-01
Engine Harness, Replacement

You must read and understand the precautions and

guidelines in Service Information, group 20, "General
Safety Practices, Engine" before performing this
procedure. If you are not properly trained and certified
in this procedure, ask your supervisor for training before
you perform it.

Refer to Service Bulletin 28401, Engine Sensor

Locations, while you perform this procedure. It will help
you find the sensors as you remove the engine harness.

Removal
1
1
Secure the vehicle for service by parking it on a flat level
surface, applying the parking brake, chocking the rear
wheel, and placing the transmission in neutral.
2
2
Turn the front wheels all the way to the left.
3
3
Remove the chassis side fairing, if equipped.
4
4
Remove battery cover and disconnect all ground cables
from the battery ground posts.
5
5
Remove the left side and right side fender splash guard.
6
6
Remove the starter solenoid wires and nearby tie straps.
Volvo Trucks North America Date Group No. Release Page
Service Bulletin 6.2012 373 03 02 3(13)

7
7
Disconnect the following connections on the hot side of
the engine. Remove P-clamps and cut tie straps.
Engine Variable Geometry Turbocharger Actuator
Turbine Shaft Speed Sensor
Exhaust Gas Recirculation (EGR) Temperature Sensor
and Differential Pressure Sensor
Exhaust Gas Temperature Sensor
Engine Coolant Temperature Sensor
Engine Piston Cooling oil Supply Valve
Engine Oil Thermostat Valve
Engine Piston Cooling Oil Pressure Sensor
Piston Cooling Jet Sensor

W2006358

1 Engine Variable Geometry Turbocharger

Actuator
2 Turbine Shaft Speed Sensor
8
8
Remove the right front harness section from left front of
cylinder head.
9
9
Remove the air filter housing and fresh air pipe.
10
10
Remove the air compressor inlet pipe fasteners from the
cylinder head.
11
11
Remove the lower middle dash panel.
12
12
Remove the pedal cover.
13
13
Remove the engine cover fasteners.
14
14
Remove the engine cover.
Volvo Trucks North America Date Group No. Release Page
Service Bulletin 6.2012 373 03 02 4(13)

15
15
Disconnect the following rear engine harness connections
camshaft speed sensor, crankshaft speed sensor,
and exhaust gas recirculation (EGR) valve. Remove
P-clamps.

W3065745

1 Exhaust Gas Recirculation (EGR) Valve

2 Camshaft Speed Sensor
3 Crankshaft Speed Sensor
Volvo Trucks North America Date Group No. Release Page
Service Bulletin 6.2012 373 03 02 5(13)

16
16
Remove the rear section of the engine harness. Cut tie
straps.
17
17
Remove the air compressor inlet pipe.
18
18
Remove the air compressor output fitting and bracket.
Set the fitting and bracket aside.
19
19
Remove the crankcase ventilation tube from the valve
cover and intake manifold. Set the tube aside.
20
20
Disconnect the intake manifold air temperature/pressure
sensor (IMAT/P). Cut tie straps and remove P-clamp.

W2006123

21
21
Disconnect the following left lower harness connections.
Remove lower P-clamp.
Ground
Engine Coolant Level Sensor
Water Draining Solenoid
Fuel Filter Heater
Engine Oil Level/Temperature Sensor
Fan control
Aftertreatment Fuel control module
Volvo Trucks North America Date Group No. Release Page
Service Bulletin 6.2012 373 03 02 6(13)

22
22
Disconnect the following cold side middle harness
connections. Remove P-clamps.
Crankcase Pressure Sensor
Engine Oil Pressure Sensor
Electronic Control Unit (ECU)
Fuel Pressure Sensor
Aftertreatment Hydrocarbon Dosing Module
Aftertreatment Fuel Pressure Sensor
Vehicle Connector

W2065574

1 Aftertreatment Hydrocarbon Dosing Module

2 Aftertreatment Fuel Pressure Sensor
3 Oil Pressure Sensor
4 Crankcase Pressure Sensor
23
23
Disconnect the following cold side front harness
connections. Remove P-clamp.
Alternator
A/C
Volvo Trucks North America Date Group No. Release Page
Service Bulletin 6.2012 373 03 02 7(13)

24
24
Disconnect the following upper front harness connections.
Remove P-clamps.
Cylinder head pass through fastener
Intake Air Heater control and sensor

W2006355

1 Pass Through
25
25
Remove the exhaust gas recirculation (EGR) crossover
pipe.
26
26
Remove the valve cover fasteners.
27
27
Remove the valve cover.
Volvo Trucks North America Date Group No. Release Page
Service Bulletin 6.2012 373 03 02 8(13)

28
28
Disconnect the harness connectors from engine injectors
and the engine brake control valve, if equipped. Cut tie
straps that attach the harness. Remove harness from
pass through hole in the front of the engine.

W2005106

29
29
Remove the harness box fasteners. Remove engine
harness from engine.

Installation
1
1
Install new harness box on the engine.
2
2
Put the left, lower, middle section of the harness in place.
Start to attach P-clamps.

W2074048
Volvo Trucks North America Date Group No. Release Page
Service Bulletin 6.2012 373 03 02 9(13)

3
3
Connect the following harness connections.
Crankcase Pressure Sensor
Oil Pressure Sensor
Electronic Control Unit (ECU)
Fuel Pressure Sensor
Aftertreatment Hydrocarbon Dosing Module
Aftertreatment Fuel Pressure Sensor
Vehicle Connector

W2065574

1 Aftertreatment Hydrocarbon Dosing Module

2 Aftertreatment Fuel Pressure Sensor
3 Oil Pressure Sensor
4 Crankcase Pressure Sensor
4
4
Connect the following cold side lower harness
connections. Fasten P-clamps.
Water Sensor
Oil level Sensor
5
5
Temporarily put the front upper harness in place.
6
6
Put the front, left, lower section of the harness in place.
Volvo Trucks North America Date Group No. Release Page
Service Bulletin 6.2012 373 03 02 10(13)

7
7
Connect the following harness connections. Attach the
harness with P-clamps and tie straps.
Alternator
A/C
Ground
Fuel Pressure Sensor
8
8
Feed the injector harness through the pass through.
Attach pass through fastener.

W2006355

1 Pass Through
9
9
Route and connect the engine injector harness to the
injectors and the engine compression brake actuator, if
equipped. Attach the harness with high-temperature tie
straps.

W2005106
Volvo Trucks North America Date Group No. Release Page
Service Bulletin 6.2012 373 03 02 11(13)

10
10
Install the valve cover. Tighten fasteners. See Group
20 Specifications for D13H.
11
11
Connect the following upper front harness connections.
Attach harness with P-clamps and tie straps.
Intake air heater control and sensor
Intake pressure sensor
12
12
Put the hot side front harness in place. Start to attach
P-clamps.
13
13
Attach the right front harness. Tighten P-clamps and
install tie straps.
14
14
Install the air compressor output line and bracket.
15
15
Install the ventilation tube in valve cover. Attach bracket.
16
16
Connect the fan control connection. Use tie straps to
attach the fan control and auxiliary heater cable to the left
side of the engine harness.
17
17
Connect the intake air temperature sensor with tie straps
and P-clamp.

W2006123
Volvo Trucks North America Date Group No. Release Page
Service Bulletin 6.2012 373 03 02 12(13)

18
18
Put the rear section of the engine harness in place.
Connect the following rear engine harness connections.
Start to attach P-clamps.
1 Exhaust Gas Recirculation (EGR) Valve
2 Camshaft Speed Sensor
3 Crankshaft Speed Sensor

W3065745

1 EGR Valve
2 Camshaft Speed Sensor
3 Crankshaft Speed Sensor
19
19
Tighten the P-clamps and install tie straps to attach rear
harness.
20
20
Use tie straps to attach the auxiliary heater cable to rear
harness.
21
21
Install starter solenoid wires and fasten with tie straps.
22
22
Install engine cover. Tighten fasteners. See Group 20
Specifications for D13H.
23
23
Install pedal cover and lower middle dash panel.
Volvo Trucks North America Date Group No. Release Page
Service Bulletin 6.2012 373 03 02 13(13)

24
24
Connect the following connections on the right side of the
engine. Attach harness with P-clamps and tie straps.
Engine Variable Geometry Turbocharger Actuator
Turbine Shaft Speed Sensor
Exhaust Gas Recirculation (EGR) Temperature Sensor
and Differential Pressure Sensor
Exhaust Gas Temperature Sensor
Engine Coolant Temperature Sensor
Engine Piston Cooling oil Supply Valve
Engine Oil Thermostat Valve
Engine Piston Cooling Oil Pressure Sensor
Piston Cooling Jet Sensor

W2006358

1 Engine Variable Geometry Turbocharger

Actuator
2 Turbine Shaft Speed Sensor
25
25
Install the Exhaust Gas Recirculation (EGR) crossover
pipe.
26
26
Install the air filter housing and fresh air pipe.
27
27
Install the air compressor inlet pipe.
28
28
Install the left side splash guard.
29
29
Connect the ground cables to the batteries. Install the
battery cover.
30
30
Install the chassis side fairing, if applicable.
31
31
Check engine operation. Make sure it operates normally.