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SEPCO QC FORM REV 0 27-May-17

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Commissioning of HRSG System SAIC-CO-3014 MECH-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
SEPCO Electrical Power
JIGCC POWER BLOCK PROJECT (Package # 4) Construction Corporation
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT
REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A Condensate system

Siemens document
A1 Review functional description of Condensate System 21041-
107-01

Review boiler interlocks and alarms


Siemens document
a)Review HRSG System Protection according System
A2 21041-107-
Description and/or logic diagrams
01
b) Provide approved ESD testing test log

First filling of HRSG


a)Verify open/close position of valves including instrumentation
acc. to P&ID to ensure proper line-up
b) Fill system according Filling procedure Siemens document
A3 c) Verify correct functioning of measurements from
DCS d) Increase and decrease drum level 21041-790-51
value and verify drum
level measurements for response and acceptable deviation
values.

Check components A10-A-DOC-VE-229251


a) Instrument Pressure Gauge
b)Instrument Temperature
Siemens document
Transmitter c) Flow
A4
Transmitter and Switches
A10-A-DOC-VE-229251
d)Manual Valves
e)Motorised Valves
f)Non Return / Check Valves

Cleaning of system 21041-782-01


a)Provide approved cleaning test log Siemens document
A5 specifying flushingspeeds, flushing times, analysis flushing water,
CC times, CC temperatures, dissolved iron, visual inspection 21041-782-01
reports, rinsing results, etc
SEPCO QC FORM REV 0 27-May-17

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Commissioning of HRSG System SAIC-CO-3014 MECH-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
SEPCO Electrical Power
JIGCC POWER BLOCK PROJECT (Package # 4) Construction Corporation
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT
REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Hot commissioning of Condensate System can commence
provided the HRSG and the water/steam systems are ready for
operation.
a)check for steam leakages in piping systems

b)check expansion of piping systems (and possible clashes)

c)check if position of spring hangers is within normal


Siemens document
A6 A10-A-
operating range
DOC-VE-229251
c)check for any possible leakages in ducting system (smell,
noise etc)
d) special attention for the expansion bellows in the ducting
system (leakages, tension and direction of expansion)

e)check for any particular vibration or rattling inside the boiler

f)check for gland leakages on valves, pumps, instruments etc

B IP System

Review functional description of IP System. Siemens document


B1
21041-107-01

Review boiler interlocks and alarms


Siemens document
a)Review HRSG System Protection according System
B2
Description and/or logic diagrams
21041-107-01
b) Provide approved ESD testing test log

First filling of HRSG


a)Verify open/close position of valves including instrumentation
acc. to P&ID to ensure proper line-up
b) Fill system according Filling procedure Siemens document
B3 c) Verify correct functioning of measurements from 21041-
DCS d) Increase and decrease drum level 790-51
value and verify drum
level measurements for response and acceptable deviation
values.
SEPCO QC FORM REV 0 27-May-17

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Commissioning of HRSG System SAIC-CO-3014 MECH-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
SEPCO Electrical Power
JIGCC POWER BLOCK PROJECT (Package # 4) Construction Corporation
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT
REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Check of components
a) Drum
b)Instrument Pressure Gauge
c) Instrument Level Transmitter
d)Instrument Level Gauge
e)Instrument Remote Level Indicator
f)Instrument Temperature
Transmitter g) Flow Siemens document
B4 Transmitter and Switches A10-
h)Manual Valves A-DOC-VE-229251
i)Motorised Valves
j) Manual Set
Control Valve k)Motorised Control Valve
l)Non Return / Check Valves

Cleaning of system 21041-782-01


a)Provide approved cleaning test log Siemens document
B5 specifying flushingspeeds, flushing times, analysis flushing water, 21041-
CC times, CC temperatures, dissolved iron, visual inspection 782-01
reports, rinsing results, etc

Hot commissioning of IP can commence


provided the HRSG and the water/steam systems are ready for
operation.
a)check for steam leakages in piping systems

b)check expansion of piping systems (and possible clashes)

c)check if position of spring hangers is within normal


Siemens document
B6 A10-
operating range
A-DOC-VE-229251
c)check for any possible leakages in ducting system (smell,
noise etc)
d) special attention for the expansion bellows in the ducting
system (leakages, tension and direction of expansion)

e)check for any particular vibration or rattling inside the boiler

f)check for gland leakages on valves, pumps, instruments etc

C RH System
Review functional description of RH System.
Siemens document
C1
21041-107-01
SEPCO QC FORM REV 0 27-May-17

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Commissioning of HRSG System SAIC-CO-3014 MECH-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
SEPCO Electrical Power
JIGCC POWER BLOCK PROJECT (Package # 4) Construction Corporation
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT
REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Review boiler interlocks and alarms 21041-107-01


a)Review HRSG System Protection according Siemens document
C2 System
Description and/or logic diagrams 21041-107-01
b) Provide approved ESD testing test log

First filling of HRSG 21041-790-51


a)Verify open/close position of valves including
instrumentation acc. to P&ID to ensure proper line-up
b) Fill system according Filling procedure Siemens document
C3 c) Verify correct functioning of
measurements from DCS d) Increase and 21041-790-51
decrease drum level value and verify drum
level measurements for response and acceptable deviation
values.

Check of components

A)Instrument Pressure Gauge


b)Instrument
Temperature Transmitter c) Siemens document
C4 Flow Transmitter and Switches
d)Manual Valves A10-A-DOC-VE-229251
e)Motorised Valves

f)Non Return / Check Valves

Cleaning of system
a)Provide approved cleaning test log specifying flushingspeeds, Siemens document
C5
flushing times, analysis flushing water, CC times, CC temperatures, 21041-782-01
dissolved iron, visual inspection reports, rinsing results, etc
SEPCO QC FORM REV 0 27-May-17

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Commissioning of HRSG System SAIC-CO-3014 MECH-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
SEPCO Electrical Power
JIGCC POWER BLOCK PROJECT (Package # 4) Construction Corporation
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT
REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Hot commissioning of RH System can commence


provided the HRSG and the water/steam systems are ready for
operation.
a)check for steam leakages in piping systems

b)check expansion of piping systems (and possible clashes)

c)check if position of spring hangers is within normal


Siemens document
C6
operating range
A10-A-DOC-VE-229251
c)check for any possible leakages in ducting system (smell,
noise etc)
d) special attention for the expansion bellows in the ducting
system (leakages, tension and direction of expansion)

e)check for any particular vibration or rattling inside the boiler

f)check for gland leakages on valves, pumps, instruments etc

D HP System

Siemens document
D1 Review functional description of HP System
21041-107-01

Review boiler interlocks and alarms


Siemens document
a)Review HRSG System Protection according System
D2
Description and/or logic diagrams
21041-107-01
b) Provide approved ESD testing test log

First filling of HRSG


a)Verify open/close position of
valves including instrumentation acc. to P&ID to ensure proper line-
up b) Fill system Siemens document
D3 according Filling procedure
c)Verify correct functioning of measurements from DCS 21041-790-51
d) Increase and decrease drum level value and verify
drum evel measurements for response and acceptable deviation
values.
SEPCO QC FORM REV 0 27-May-17

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Commissioning of HRSG System SAIC-CO-3014 MECH-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
SEPCO Electrical Power
JIGCC POWER BLOCK PROJECT (Package # 4) Construction Corporation
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT
REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Checkof components
a) Drum
b)Instrument Pressure Gauge
c) Instrument Level Transmitter
d)Instrument Level Gauge
e)Instrument Remote Level Indicator
f)Instrument Temperature Siemens document
D4 Transmitter g) Flow A10-
Transmitter and Switches A-DOC-VE-229251
h)Manual Valves
i)Motorised Valves
j) Manual Set
Control Valve
k)Motorised Control Valve
l)Non Return / Check Valves

Cleaning of system
a) Provide approved cleaning test log
Siemens procedure cleaning
D5 specifying flushing speeds, flushing times, analysis flushing water,
procedure
CC times, CC temperatures, dissolved iron, visual inspection
reports, rinsing results, etc

Hot commissioning of HP System can commence provided the


HRSG and the water/steam systems are ready for operation.
a)check for
steam leakages in piping systems
b)check expansion of piping systems (and possible clashes)

c)check if position of spring hangers is within normal


Siemens document
D6 operating range A10-
c)check for any possible leakages in ducting system (smell, A-DOC-VE-229251
noise etc)
d) special attention for the expansion bellows in the ducting
system (leakages, tension and direction of expansion)

e)check for any particular vibration or rattling inside the boiler

f)check for gland leakages on valves, pumps, instruments etc

E Blowdown System
SEPCO QC FORM REV 0 27-May-17

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Commissioning of HRSG System SAIC-CO-3014 MECH-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
SEPCO Electrical Power
JIGCC POWER BLOCK PROJECT (Package # 4) Construction Corporation
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT
REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

ITP For commissioning blowdown system


E1 SAIC-CO-3001

F Burner System

Review Burner System component specific requirements and


Vendor functional description. 21041-107-01 Siemens document
F1
Review manufacturers functional description. 21041-107-01

Review burner interlocks and alarms


a)Review Burner System Protection
Siemens document
F2 according System
21041-107-01
Description and/or logic diagrams.
b)Provide approved ESD testing test log for both.

Verify burner gas skid lines and main header gas lines to be in
a sufficiently clean state to commence commissioning.Cleaning in O&M
F3
accordance with the relevant specifications and Cleaning procedure
instructions

a)Fan with Electric Motor


b) Manual Valves
c) Mechanical Regulating Valves
Siemens document
d)Piston Operated Valves
F4 A10-
e)Non-Return /
A-DOC-VE-229251
Check Valves
f)Filters And Strainers
g)Pneumatic Control Valves

Preparation for Hot commissioning


a)Check completion of risk assessment and hazard
identification for plannedactivities.
b)Make sure that all steps of Phase A (pre-commissioning)
and Phase B (Cold commissioning) have been completed
c)Verify open/close position
Siemens document
of process valves. d)All
F5 A10-
HRSG DCS instrumentation lined-up.
A-DOC-VE-229251
e)Complete a pre-start walk around the system, ensuring it is
safe for the hot commissioning to commence.
f)Functional testing of open loop systems
completed. g)Verify the Continuous
Emissions Monitoring System
(CEMS) is operable.
SEPCO QC FORM REV 0 27-May-17

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Commissioning of HRSG System SAIC-CO-3014 MECH-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
SEPCO Electrical Power
JIGCC POWER BLOCK PROJECT (Package # 4) Construction Corporation
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT
REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

First filling of gas lines.


a)System pressure tests successfully executed.
b)Leak testing flange connections successfully executed. Siemens document
F6 A10-
c)After filling, purging and pressurizing perform a walk-down A-DOC-VE-229251
for gas leak detection of complete system. (hydrocarbon
detector)

G Exhaust System

Review boiler interlocks and alarms 21041-107-01


a)Review HRSG System Protection according
Siemens document
G1 System
21041-107-01
Description and/or logic diagrams
b) Provide approved ESD testing test log

Siemens document
G2 Verify open/close position of process valves prior to initial startup
21041-107-01

Check of components
Siemens document
a)Instrument Pressure Transmitter
G3 A10-
b) Instrument Temperature Transmitter
A-DOC-VE-229251
c) Manual Valves

H Rotor air cooled system

Siemens document
H1 Visual check of piping supports. A10-
A-DOC-VE-229251

check of components
a) Level Switch Siemens document
H2 b) Manual Valve A10-
c) A-DOC-VE-229251
Motor operated Valve

I Auxiliary System
SEPCO QC FORM REV 0 27-May-17

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

Commissioning of HRSG System SAIC-CO-3014 MECH-


PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
SEPCO Electrical Power
JIGCC POWER BLOCK PROJECT (Package # 4) Construction Corporation
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT
REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Visual check of system according to P&I diagram including


I1 valve tag numbers 21041-105-21 Hot Air Inlet

I2 Visual check of piping supports. 21041-105-21 Hot Air Inlet

REMARKS:

REFERENCE DOCUMENTS:
1- Vendor document
2- Aramco Drawing
3- Commissioning Completion Certificate

SIGNATURES:
Contractor / Third-Party Saudi Aramco
Commissioning Representative* PMT Representative
Work is Complete and Ready for Inspection:
Name, Initials and T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:
Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and
Name, Initials and Date:
Date:

QC Supervisor Proponent and Others


Quality Record Approved: Name, T&I Witnessed QC Record Reviewed Work Verified
Name, Sign and Date: Organization,
Initials and Date:

*Person Responsible for Completion of Quality Work / Test **TFA - Technical Field Advisor Y = YES N = NO F = FAILED
QR NUMBER

SUBCONTRACTOR
ectrical Power
on Corporation
PLANT NO.

C / PMCC / MCC NO.

TRAVEL TIME
RAMCO USE ONLY
WORK PERMIT
REQUIRED?

RE-INSP DATE
QR NUMBER

SUBCONTRACTOR
ectrical Power
on Corporation
PLANT NO.

C / PMCC / MCC NO.

TRAVEL TIME
RAMCO USE ONLY
WORK PERMIT
REQUIRED?

RE-INSP DATE
QR NUMBER

SUBCONTRACTOR
ectrical Power
on Corporation
PLANT NO.

C / PMCC / MCC NO.

TRAVEL TIME
RAMCO USE ONLY
WORK PERMIT
REQUIRED?

RE-INSP DATE
QR NUMBER

SUBCONTRACTOR
ectrical Power
on Corporation
PLANT NO.

C / PMCC / MCC NO.

TRAVEL TIME
RAMCO USE ONLY
WORK PERMIT
REQUIRED?

RE-INSP DATE
QR NUMBER

SUBCONTRACTOR
ectrical Power
on Corporation
PLANT NO.

C / PMCC / MCC NO.

TRAVEL TIME
RAMCO USE ONLY
WORK PERMIT
REQUIRED?

RE-INSP DATE
QR NUMBER

SUBCONTRACTOR
ectrical Power
on Corporation
PLANT NO.

C / PMCC / MCC NO.

TRAVEL TIME
RAMCO USE ONLY
WORK PERMIT
REQUIRED?

RE-INSP DATE
QR NUMBER

SUBCONTRACTOR
ectrical Power
on Corporation
PLANT NO.

C / PMCC / MCC NO.

TRAVEL TIME
RAMCO USE ONLY
WORK PERMIT
REQUIRED?

RE-INSP DATE
QR NUMBER

SUBCONTRACTOR
ectrical Power
on Corporation
PLANT NO.

C / PMCC / MCC NO.

TRAVEL TIME
RAMCO USE ONLY
WORK PERMIT
REQUIRED?

RE-INSP DATE
QR NUMBER

SUBCONTRACTOR
ectrical Power
on Corporation
PLANT NO.

C / PMCC / MCC NO.

TRAVEL TIME
RAMCO USE ONLY
WORK PERMIT
REQUIRED?

RE-INSP DATE

Work Verified

Work Verified

Work Verified

Y = YES N = NO F = FAILED