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Introduction
Recombinant protein production
The biotechnology field intends to produce recombinant proteins from bacteria,
which can be made in far greater abundance than many native proteins [1]. There
are a number of ways through which genetic engineering is accomplished to
produce a recombinant protein [2]. This process has five main step included;
isolation of the genes of interest, insertion of the genes into a transfer vector,
transformation of the cells of the organism, selection of the genetically modified
organism (GMO) from those that have not been successfully modified [3, 4]. The 5 th
important step is gene expression. Where, gene expression is the process by which
the genetic code the nucleotide sequence of a gene is used to synthesize the
protein. Genes that code for amino acid sequences are known as structural genes
[5]. Gene expression is controlled by the joint effect of (i) the global physiological
state of the cell, in particular the activity of the gene expression machinery, and (ii)
DNA-binding transcription factors and other specific regulators [6]. Bacteria are
particularly convenient for producing recombinant proteins for purification purposes.
Suitable extraction methods for bacterial cells include physical and non - physical
methods [7,8]. These procedures are applicable for preparing extracts from a
variety of Gram-negative bacteria such as Escherichia coli and Klebsiella pneumonia
[9,10], and Grampositive bacteria such as Bacillus subtilis [11]. The production of
recombinant proteins in bacteria is limited by the formation of cytoplasmic
aggregates or inclusion bodies [12,13]. Pure inclusion bodies were solubilized using
2 M urea solution at alkaline pH. The solubilized proteins were refolded using a re-
naturation process and subsequently purified using chromatographic procedures
[14]. Using bioreactors; it is easy to culture bacteria in large amounts in inexpensive
and simple media to produce high-quality proteins reach the market on large scale
under controlled conditions for any purposes [15-17]. This closed glass vessel has
the adequate arrangement for aeration, mixing of media by agitation, temperature,
pH, antifoaming, control of overflow, sterilization of media and vessel, cooling, and
sampling. This equipment is convenient for operation continuously for a number of
days [18].
Recombinant protein clarification and extraction
The principals of protein purification is very simple to remove all contaminants while
retaining as much as possible of the protein of interest. Contaminants in the
extracts of protein may include a variety of macromolecules as lipid micelles,
nucleic acids, polysaccharides, and other many proteins as well as different small
molecules. Small molecules are very easy to separate from proteins using size
selection such as dialysis, ultrafiltration, and gel filtration. When macromolecules
present in large amounts; they are more difficult to remove [19]. So the preparation
of an extract containing the protein in a soluble form depends on, is this protein
secreted extracellular or intracellular?
Extracellular recombinant proteins extraction
Extracellular proteins extraction is the simplest case where the target proteins as
most enzymes are secreted into the culture media and carried out using:
Centrifugation: Centrifugation is a method used to separate materials suspended
in a liquid medium depending on the gravity on particles in suspension [20]. In this
method, denser components of the mixture which containing soluble proteins
migrate away from the axis of the centrifuge, but less dense components migrate
towards the axis of the centrifuge [21].
Membrane filtration: Membrane filtration is used to isolate both cells or debris
from fermentation broth. A membrane is a thin layer of semi-permeable material
that separates substances when a driving force is applied through the membrane.
The materials of the membrane may be porous thermoplastics as Nylon, inorganic
oxides as aluminum oxide and for ultrafiltration, polysulphones or polyacrylamide
[22, 23] . Ultrafiltration process is used in purification, desalting and concentration
of macromolecular proteins solutions [19]. Both of ultrafiltration and microfiltration
separations are based on size exclusion or particles capture [24].
Intracellular recombinant proteins extraction
The disruption of bacterial cells to extract an intracellular recombinant pro protein in
soluble form. In the case of inclusion bodies, accumulations of insoluble protein that
often form in bacteria which have been induced to express a single protein at a high
level in the bacterial cell. Both chemical (as enzyme alkali, or detergent treatment)
and mechanical (as pressure cell, sonication, or homogenizer) are a wide range of
disruption techniques which used in the microbiology labs [25,26]. A combination of
these methods can lead to a higher protein yield [27].
Disruption by mechanical methods
Homogenization: Homogenization is the method of converting two immiscible
liquids into an emulsion and considers one of the common fast methods of
disrupting bacterial cells and decrease the risk to proteins apart from the release of
proteases from any cellular compartments [28, 29]. This method is accomplished
either by chopping the cells in a blender, grind, shear, beat and shock or by forcing
the tissue across a narrow opening between a Teflon pestle and a container [30].
Ultrasonication: Ultrasonication is applying of sound energy to agitate particles in
a sample, for various purposes. When frequencies of 20 KHz and above are applied
to solutions, they cause gaseous cavitation. The protein release almost
proportional to the acoustic power input and independent of cell concentration. The
cell paste should be kept on ice and sonication should be carried out in bursts of 30
sec or less [28, 31].
Bead mill: Bead mill is an easy method to shake the suspension of cells, as well as
spores with small glass beads or in a blender [32, 33]. In general, mechanical
methods are non-specific with higher efficiency and application broader [34].
Non-mechanical methods of cell disruption
Heat treatment: Heat treatment was used by heating the microorganisms in an
aqueous acidic solution and then extracting the proteins with a suitable extracting
agent. Acids preferably used for the pre-treatment are mineral acids, acetic acid,
oxalic acid, citric acid and formic acid. Suitable extracting agents include water,
aqueous solutions of inorganic salts, aqueous alkali solutions, for example, sodium
hydroxide and aqueous urea solutions. Preferred conditions include heating at from
room temperature (25C) to about100C [35, 36].
Freeze-thaw: The freeze-thaw method is used to lyse bacterial cells. The method
involves freezing a cell suspension in a dry ice or inside freezer and then thawing
the cells at 37C. This technique of lysis causes cells to swell and finally break [37,
38].
Osmotic shock: Gram-negative bacteria requires specific isolation techniques due to
its cell envelope proteins form. It is found that conventional extraction methods as
osmotic shock cause extracts to be heavily contaminated with soluble cytoplasmic
proteins [39, 40]. Osmotic shock procedures are as follow; harvesting the cells from
growth media, suspension the cells in a chilled neutral buffered solution of high
osmotic pressure (usually containing 20% sucrose), stand for 30 minutes then
centrifugation to collect the cells and re-suspension the pellet of the cells in buffer
at 4C [41].
Lytic enzymes: A number of methods based on enzymatic means are available for
breaking the cell wall to extract the recombinant protein product [42]. Enzymatic
methods provide a convenient alternative for overcoming technical disadvantages
of mechanical disruption [43]. Enzymatic hydrolysis includes lysozyme hydrolysis,
which cleaves the glucosidic bonds in the bacterial cell-wall polysaccharide. After
that the inner cytoplasmic membrane can then be disrupted easily by detergents,
osmotic pressure or any mechanical methods [42]. The permeability of the cell wall
of Gram negative bacteria can be done using lysozyme with Tris buffer. This effect
can be enhanced by addition of 1 mM EDTA to chelate the magnesium ions that
stabilize membranes [44]. Falconer et al., 1997 found that, the treatment with a
combination of the chelating agent as 0.3 mM EDTA and the chaotropic agent 6 M
urea is highly effective at releasing protein from uninduced E. coli. Also Dnase and
RNase may also be used to enzymatically de-polymerize DNA and RNA, respectively
[19, 45].
Detergents and solvents: Detergents are used to release membrane-bound and
intracellular components of any bacterial cells. Detergents dissociate proteins and
lipoproteins from the cell membrane, followed by ultracentrifugation [46]. Sodium
lauryl sulphate and triton are common detergents used [47, 48]. Their action is
depended on pH and temperature. Foaming, protein denaturation are disadvantages
[49].