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Iron-based bulk metallic glasses (BMGs) are characterized by high fracture strengths
and elastic moduli, with some exhibiting fracture strengths near 4 GPa, 23 times
those of conventional high-strength steels. Among the Fe-based BMGs, the
non-ferromagnetic ones, designated non-ferromagnetic amorphous steel alloys by two
of the present authors [S.J. Poon et al.: Appl. Phys. Lett. 83, 1131 (2003)], have
glass-forming ability high enough to form single-phase glassy rods with diameters
reaching 16 mm. Fe-based BMGs designed for structural applications must exhibit
some plasticity under compression. However, the role of alloy composition on plastic
and brittle failures in metallic glasses is largely unknown. In view of a recently
observed correlation that exists between plasticity and Poissons ratio for BMGs,
compositional effects on plasticity and elastic properties in amorphous steels were
investigated. For the new amorphous steels, fracture strengths as high as 4.4 GPa and
plastic strains reaching 0.8% were measured. Plastic failure instead of brittle failure
was observed as the Poissons ratio approached 0.32 from below. Investigation of the
relationship between the elastic moduli of the alloys and those of the alloying elements
revealed that interatomic interactions in addition to the elastic moduli of the alloying
elements must be considered in designing ductile Fe-based BMGs. The prospects for
attaining high fracture toughness in Fe-based BMGs are discussed in this article.
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X.J. Gu et al.: Mechanical properties of iron-based bulk metallic glasses
its fracture toughness or energy of fracture. Lewan- than those of Fe, and the elastic moduli of the lanthanide
dowski et al.11 viewed the competition between flow/ Er are significantly lower than those of Fe, Co, and Cr.
plasticity and brittle fracture as controlled by changes in Although focusing on Fe-based BMGs, the present study
the elastic constants through alloying; they analyzed a involving different elemental additions could shed light
range of metallic-glass alloys for which the fracture on the study of the nature of brittle-to-plastic transition in
toughness and elastic moduli values were known and metallic glasses in general.
found a critical value of G/K (0.410.43), or equivalently
(0.310.32), at which the brittle-to-tough transition oc- II. Fe-BASED BMG SYSTEMS
curs. That is, the Poissons ratios of ductile metallic
Fe-based BMGs usually contain B, C, and P as the
glasses were found to be larger than 0.310.32. This
principal metalloids. Prior to the discovery of BMGs, the
finding suggests that one can test whether the same criti-
Fe-based metallic glass samples available were thin foils
cal or G/K can be obtained by tuning the elastic prop-
and ribbons, and as a result, the measurements of me-
erties of individual alloy systems via changes in alloy
chanical properties, particularly elastic moduli, were less
content, which will lend support to the universal nature
accurate or even unattainable. Among those studied, the
of the brittle-to-plastic transition for metallic glasses. Re-
Youngs moduli of binary and ternary Fe-metalloid as
cently, the present authors have performed such an ex-
well as FeNi-metalloid glasses were reported to be in the
periment on a Fe65Mo14C15B6 amorphous steel doped
range of 120170 GPa, and with fracture strengths reach-
with lanthanides for tuning of the elastic properties,8 and
ing 3.4 GPa.12,13 Incidentally, some FeCrMoC me-
the results have revealed a similar critical Poissons ratio
tallic glasses were reported to have high fracture
for the onset of plasticity.
strengths near 4.0 GPa. Fatigue life studies reported for
Despite the success in relating plasticity to G/K ratios
some FeNi-metalloid glasses showed bending fatigue
or Poissons ratios, the current results have not led to the
limit (for N 107 load cycles) that ranged from 650 to
fundamental understanding of the intrinsic plasticity or
900 MPa.13 The latter values are favorable for applica-
brittleness of metallic glasses. To date, there is no mi-
tions in which dynamic loading must be sustained.
croscopic model for explaining deformation behavior of
As for those compositions that form BMGs, Fe
metallic glasses in terms of their atomistic structures and
(Cr,Mn,Co)Mo(Ln,Y)CB amorphous steels, which
atomic bonding. From the alloy design standpoint, even
are nonferromagnetic at ambient temperatures, resemble
knowing that a high Poissons ratio is needed for metal-
both high-carbon cast iron and high-chromium stainless
lic-glass plasticity, there is still the question of how, or
steel in composition.14,9 Other non-ferromagnetic Fe-
even whether it is possible, to obtain the desired elastic
based BMGs have high-boron compositions Fe
moduli in designing a specific ductile metallic glass sys-
(Mn,Cr)ZrB.1 The above group of Fe-based BMGs
tem. Utilizing the knowledge that bulk amorphous steels
contains about 50 at.% Fe, 1020 at.% Mn combined
can form over a wide compositional range,14,9 we have
with Cr, up to 16 at.% refractory metals, several atomic
performed a systematic investigation of the effects of
percent lanthanides or Y, and up to 25 at.% metalloids.
alloying on compressive fracture behavior and elastic
The measured mechanical properties show high fracture
properties of amorphous steel alloys. Based on the com-
strengths of 4 GPa, Youngs moduli of 200 GPa, and
position Fe65Mo14C15B6, elements with G/K and G val-
Vickers hardnesses of 1112 GPa. The fracture tough-
ues sufficiently different from those of iron are used to
ness of FeCrMoCBEr amorphous steel was found
substitute for iron. Accordingly, Cr and Ln (Ln Lan-
to be 4 MPa m1/2,14 a low value consistent with the
thanide) are added to significantly broaden the range of
brittle nature of the material. Fe-based BMGs are de-
elastic moduli of the alloying elements. For comparison,
signed by considering atomic size differences coupled
Co, which has elastic moduli similar to those of Fe, is
with a low-lying liquidus line. Atomic interactions are
also included in the study. As can be seen in Table I, the
also considered for minimizing the energy of the dense
shear and Youngs moduli of Cr are appreciably higher
packing structure. Furthermore, destabilization of com-
peting crystalline phases by use of large Ln/Y atoms is
TABLE I. Shear (G), bulk (K), and Youngs (E) moduli of metallic
elements in amorphous steel alloys. Values of the elastic moduli are
also found to be effective in producing large size (>1 cm
available at http://www.webelements.com. thick) BMGs.2,3 The ferromagnetic BMGs designed for
soft magnetic applications, some of which can form up to
Elements G (GPa) K (GPa) E (GPa) 5 mm thick samples, are based on FePCB, FeB,
Fe 82 170 211 and FeBSi.57,15 The FePBC BMGs contain one or
Co 75 180 209 more of the elements Al, Ga, Si, Sb and refractory metals
Cr 115 160 279 Cr or Mo, while the FeB and FeBSi BMGs contain
Mo 20 230 329
Er 28 44 70
Co and refractory metals Zr, Nb or lanthanides. Some
examples include FeGaPBCSi,5 FeCoNbBSi,6
and FeCrMoGaPBC.7 There are apparent differ- by mounting the sample in a standard mold to ensure that
ences among the metalloid-containing Fe-based BMGs. both end surfaces were aligned perpendicular to the long
The high-phosphorus and high-boron BMGs exhibit axis of the sample. Sample dimensions were either 1.5 or
lower glass formability than the high-carbon ones but 2 mm in diameter with a length-to-diameter ratio of 2.
show some plastic strain to failure, typically 0.1 For each BMG, compression tests were repeated on at
0.4%.57 On the other hand, the high-carbon amorphous least six samples, and the resulting fracture surfaces were
steels show brittle fracture behavior. examined in a scanning electron microscope (SEM).
Vickers hardness measurements were made using an ap-
plied load of 9.8 N. Elastic moduli measurements were
III. EXPERIMENTAL PROCEDURES performed using resonant ultrasound spectroscopy.16 Ultra-
Alloy ingots of various compositions (as shown in sound measurements were performed on cylinder-shaped
Table II) of FeCrMoCBEr and FeCoMoCB samples, typically with a diameter of 2 mm and lengths of
Er were prepared by melting appropriate amounts of Fe 2.54 mm. Measurements were repeated on three or more
(99.98%), Mo (99.95%), Cr (99.99%), Co (99.95%), Er samples for each of the alloy compositions investigated.
(99.9%), C (99.9995%), and B (99.5%) in an arc-furnace
under an argon gas. Cylindrical samples were prepared IV. RESULTS
by suction casting of the molten alloys into a copper
mold. The amorphicity of the samples was verified by A. Glass forming ability
x-ray diffraction (XRD) (Cu K). Thermal studies were It was found that the alloys investigated can form up to
performed using differential thermal analysis (DTA) and 4-mm-diameter glassy samples. Previously, we have re-
differential scanning calorimetry (DSC) at the heating ported that the glass formability of Fe65Mo14C15B6
rate of 20 C/min. Magnetic transitions of several amorphous steel can be improved by adding Er.8 Further
samples were measured using a Quantum Design (San improvement in the thicknesses of amorphous samples is
Diego, CA) magnetic property measurement system. observed when Co and Cr are substituted for Fe, as
Measurements of the stressstrain response of the BMG shown in Table II. The diffuse XRD patterns and thermal
samples under compressive loading were carried out us- analysis curves for three representative amorphous alloys
ing an Instron (Norwood, MA) testing machine at room are shown in Figs. 1 and 2, respectively. Results obtained
temperature. A strain rate of 104 s1 was used. The two from thermal analysis for the new compositions studied
ends of each sample for compression tests were polished are given in Table II. When the undoped and Er-doped
TABLE II. Results from thermal analysis and mechanical properties measurements of FeMoBC, FeCoMoCBEr, and FeCrMoC
BEr BMG alloys. Glass forming ability is represented by the maximum attainable diameters (D) of glassy rods. Symbols for stressstrain curve
parameters obtained from compression tests: y yield stress, f fracture strength, and pl plastic strain (called plasticity in the text).
D Tg Tx Tl y f pl G K E
Alloy (mm) (C) (C) (C) (GPa) (GPa) (%) (GPa) (GPa) (GPa) v
F65Mo14C15B6 1.5 516 570 1145 3.4 3.8 0.6 73 195 195 0.334
(Fe0.9Co0.1)64.875Mo14C15B6Er0.125 2 508 569 1130 3.7 3.95 0.5 73 178 193 0.319
(Fe0.9Co0.1)64.75Mo14C15B6Er0.25 3 509 570 1126 3.6 3.9 0.45 73 175 193 0.317
(Fe0.9Co0.1)64.5Mo14C15B6Er0.5 4 517 572 1130 3.7 4.1 0.55 73 175 192 0.317
(Fe0.9Co0.1)64.25Mo14C15B6Er0.75 4 508 565 1121 4.0 0 73 176 193 0.317
(Fe0.9Co0.1)64Mo14C15B6Er1 3.5 503 557 1125 4.0 0 73 177 196 0.317
(Fe0.9Co0.1)63Mo14C15B6Er2 1.5 494 536 1142
(Fe0.8Co0.2)65Mo14C15B6 2 502 565 1119
(Fe0.8Co0.2)64.75Mo14C15B6Er0.25 3 506 571 1122
(Fe0.8Co0.2)64.5Mo14C15B6Er0.5 4 506 573 1120
(Fe0.8Co0.2)64Mo14C15B6Er1 3.5 499 555 1119
(Fe0.7Co0.3)65Mo14C15B6 1.5 503 565 1101
(Fe0.7Co0.3)64.75Mo14C15B6Er0.25 2.5 504 569 1107
(Fe0.7Co0.3)64.5Mo14C15B6Er0.5 3 505 571 1110
(Fe0.7Co0.3)64Mo14C15B6Er1 3 497 553 1112
Fe61Cr4Mo14C15B6 2 527 580 1160
Fe59Cr6Mo14C15B6 1.5 533 585 1163 3.8 4.4 0.8 77.4 188 204 0.319
Fe50Cr15Mo14C15B6 1.5 556 601 1210 4.17 0 82 204 217 0.322
Fe60.5Cr4Mo14C15B6Er0.5 3 530 586 1168 4.0 0 76.6 184 202 0.318
Fe63Mo14C15B6Er2 3 504 546 1150 4.0 0 77.8 178 204 0.31
Fe55Cr8Mo14C15B6Er2 >4 80 180 209 0.31
Fe48Cr15Mo14C15B6Er2 12 570 620 1170 4.2 0 81 195 213 0.317
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X.J. Gu et al.: Mechanical properties of iron-based bulk metallic glasses
2. Mechanical properties
The amorphous steel compositions studied exhibit mi-
crohardnesses of 11 GPa. The longitudinal and trans-
verse elastic constants (C11 and C44) of the alloys were
measured by resonant ultrasound spectroscopy (RUS). FIG. 3. Youngs (E), shear (G), and bulk (K) moduli plotted as a
RUS measurements on the Fe0.8Co0.2 and Fe0.7Co0.3 se- function of Er content X. Fe65XMo14C15B6ErX is represented by
inverted solid triangles, open triangles, and solid triangles;
ries of alloys were not successful due to the ferromag- (Fe0.9Co0.1)65XMo14C15B6ErX is represented by open squares, open
netic signal of the samples, which interfered with the circles, and open diamonds. Long-dashed, solid, and short-dash lines
piezoelectric signal from the RUS unit. The elastic connect data points for E, G, and K, respectively.
moduli Er has been attributed to strong Er-metalloid in- cannot be predicted using the elastic moduli of the two
teraction in the alloy.8 In Fig. 3, it can be seen that both alloying elements.
G and E are basically unchanged when up to 6.5 at.% of The true compressive stressstrain curves for several
Fe is replaced by Co, while K is decreased by less than typical alloys are shown in Fig. 5. The slopes of the
2%. These results may be attributed to the fact that Co gradients of the stressstrain curves represent the actual
and Fe have similar elastic modulus values. For the Cr- values of the Youngs moduli. The plastic strain is esti-
containing compositions, increases in both G and K for mated from the nonlinear part of the stressstrain curve
the 0 and 2 at.% Er alloys were observed when up to above the elastic limit. The current materials exhibit high
15 at.% Fe is replaced by Cr, as shown in Figs. 4(a) and fracture strengths reaching 4.4 GPa and plastic strains up
4(b) (see also Table II). The increase in G and E due to to 0.8%. The plastic strains obtained are the largest
additions of Cr may be expected, considering that Cr has reported for Fe-based BMGs. Interestingly, within the
appreciably larger G and E values than Fe. However, the plastic region, the samples reveal increased strength with
same reasoning cannot be applied to explain the increase additional plastic strain, i.e., a form of work hardening.
in K, since Cr has a bulk modulus similar to that of Fe. The shear fracture plane is found to orient at an angle of
Especially for the 2% Er series of Cr-containing alloys, about 45 with respect to the direction of the applied
the significant increase in K observed is unexpected. As load, and the exposed fracture surface reveals plastic
a result, the original decrease of K due to additions of flow behavior, as shown in Fig. 6(a). The plastic flow
2 at.% Er in Fe65Mo14C15B6 is essentially restored. Com- feature observed provides evidence for strain softening.
bined with our previous study,8 it is clear that the ob- Meanwhile, there may exist a variety of initiation sites
served elastic moduli trends for both Cr and Er additions for shear bands in the samples so that a greater stress is
required to initiate additional shear bands as the
weaker sites are exhausted, resulting in the apparent
strain hardening observed. In contrast, for the brittle
amorphous steel sample, the fracture surface reveals tear
lines and mirror surface (features) characteristic of con-
choidal fracture observed in brittle materials, as shown in
Fig. 6(b).
The plastic strains for all the Co- and Cr-containing
compositions, as well as previously reported Er-
containing Fe65Mo14C15B6, are plotted as a function of
the Poissons ratio and shown in Fig. 7. The collective
plot shown for the three groups of compositions indicates
the onset of plasticity near 0.32. A previous plot of
fracture energy versus for different BMGs also appears
to converge toward 0.32.11 The plastic strains for the
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X.J. Gu et al.: Mechanical properties of iron-based bulk metallic glasses
to Fe. Following our previous work, the interatomic in- microscopic model of elastic properties of metallic
teractions between the elemental components are repre- glasses that takes into account atomic bonding and local
sented by the heats of formation of the corresponding order effects. Finally, amorphous steel composite mate-
binary alloys. As revealed by the heat of formation, the rials in addition to monolithic amorphous steels are also
interaction between carbon (boron) and Ln is the stron- worth investigating. As found in other BMG systems,
gest among the alloying components in the present BMG nanoscale structural features that form in the as-cast ma-
alloys.18 Meanwhile, the CrC interaction is appreciably terials are believed to promote the nucleation and multi-
stronger than those of FeC and CoC. Stronger atomic plication of shear bands, resulting in greatly enhanced
bonds are expected to enhance the elastic moduli, con- plasticity.19 Details of these nanoscale structural features
sistent with what was revealed by the observed depen- are yet to be investigated. Depending on the elastic prop-
dences of the measured elastic moduli on the Er, Co, and erties of the heterogeneous regions or phases and the
Cr contents shown in Figs. 3 and 4. The findings strongly matrix material, the presence of nanoscale inhomogene-
indicate that atomistic interaction must be considered in ities can also hinder and deflect the propagation of shear
designing ductile metallic glasses. bands, which leads to significant plasticity as well as
apparent strain hardening.20
VI. SUMMARY
We investigated how plasticity correlates with Pois- ACKNOWLEDGMENT
sons ratio and how elastic moduli depend on composi- This research is supported by the Defense Advanced
tion in a series of Fe-based bulk metallic glasses known Research Projects Agency (DARPA) Structural Amor-
as amorphous steels. Fracture strengths as high as phous Metals Program under Office of Naval Research
4.4 GPa and plastic strains of 0.8% were observed in (ONR) Grant No. N00014-06-1-0492.
some samples. The variation of elastic properties result-
ing from small compositional variations enabled the
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