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Rapid Thermal Processing of silicon wafers. As you fill in each section of the
We provide close personal service to laser system form, please read the
Lamp seals 6
Electrodes 7
The anode 7
The cathode 7
Cathode types 7
Pulsed lamps 10
Envelope materials 13
Quartz types 13
Power calculations 14
Tolerances 15
Lamp Triggering 16
Series triggering 16
Parallel triggering 17
External triggering 17
Operation 18
Current curves 23
Lamp cooling 28
Fluid cooling 28
Materials 30
Positioning 30
Contents
Lamp mounting 30
Trigger wires 30
Lamp lifetime 31
Failure mechanisms 31
Electrode erosion 31
Envelope ageing 33
Lifetime calculations 33
Glossary 34
Lamp coding 35
Lamp assembly 35
Lamp formulae 36
Conversion factors 37
Sealing glass
Electrodes 7
4
Average of Heraeus Noblelight
Industry temperature stabilised
cathode lamps
3 T Heraeus
HNL
T Industry standard
1 standard
Lamp
10 4 10 5 10 6 10 7 10 8 Pulse
Simmer Operation Time
Life (Pulses)
9
surprising therefore, that just one type of operation is the tendency of the arc to
cathode was used. wander around the tip circumference Fig.9 Continuous Wave
(CW) cathode
when the lamp is in the low current
More recently this situation has changed.
section of its operation cycle. This results
Now a number of different running
in the quartz immediately next to the
parameters exist which fall under the
electrode suffering very high thermal
label of CW operation (see page 18).
loading, causing rapid ageing. Mount Tip
Heraeus Noblelight has risen to the
challenge of these new operating This cathode design largely prevents this
parameters by developing a number of happening. The shape prevents the arc Fig.10 Quasi-CW
from wandering and because the tip is cathode
different cathodes in response to market
demands. The cathode in figure 9 is the relatively far away from the quartz, it
standard CW design for applications dramatically reduces any possibility of
where the lamp current trace remains flat, damage.
with little or no change during operation. Mount Tip
When designing an arc lamp, the gas fill The area (A) in this ratio refers to the
and pressure can be varied to suit the internal surface area of the lamp
specific application for which the lamp is envelope in the discharge region
to be used. (approximately dLA where LA is the arc
length of the lamp) and not the cross-
Pulsed lamps sectional area of the lamp bore, which is
The laser pump lamps spectral output the area used in measuring current
characteristics should match the density.
absorption spectrum of the laser material
A continuum of radiation accounts for a
as closely as possible. Figure 12 shows
large proportion of the total spectral
the absorption spectrum of Nd:YAG
output of a pulsed lamp. This is
one of the most widely used solid state
especially evident when the lamp is
lasing media.
driven at high power densities. The
The lamps spectral output is determined continuum is a result of radiation
largely by current density (ie the amount generated by free-bound transitions (ions
of current flowing per unit of cross- recombining with free electrons) and free-
sectional area of the lamp). Current free transitions (electrons and ions
density is given by the expression decelerating upon collision).
4I
d2 Line spectra in the near-infrared are more
d is the bore diameter of the lamp and I dominant at lower power densities of
Lamp seals 6
the current through the lamp. The unit of around 2500Wcm-2, where bound-bound
Electrodes 7
current density is amps per square transitions (transitions between bound
Gas fill and pressure 10
centimetre (Acm-2). energy levels of atoms and ions)
Envelope materials 13
dominate. Examples of these phenomena
Lamp triggering 16 In a pulsed lamp the amount of current are shown in figure 12.
Continuous lamp operation 18 flowing changes over time, increasing
Pulsed lamp operation 21 from zero (or a very low value) to a It is interesting to compare the spectral
Lamp cooling 28 maximum, and then decreasing, each output of pulsed lamps filled with Xenon
Lamp finishing/terminations 30 time the lamp is pulsed. As such, the with those filled with Krypton. It is clear
Lamp lifetime 31 spectral output also varies over time. from a comparison between the graphs
Glossary 34 Graphical representation of this variance in figure 12, why Krypton is generally
Lamp coding 35 is usually a time-integrated plot of the chosen as the gas fill for pulsed lamps
lamp, which does not include a term to power densities - even though Xenon
take into account time dependence. does have a better total conversion
The unit of this ratio is watts per square efficiency from about 200 to 1100nm.
dominate and near-infrared line structure on the overall efficiency of the entire laser
contributes a smaller fraction of the total. system, thus conversion efficiency in the
lamp is obviously critical. Any losses here
Because Xenon has a better overall
cannot be recovered at a later stage in
conversion efficiency than Krypton at
the system.
such elevated power densities, it
becomes more efficient as a radiator of Conversion efficiency however is a
Nd:YAG absorption wavelengths. complex concept. The overall conversion
efficiency - ie the proportion of electrical
The Laser Designers goal is usually to
input energy that is actually converted to
obtain maximum laser efficiency - ie to
optical output energy in the 200 to
get the best conversion of electrical input
1100nm range - is not necessarily the
power to optical output power.
critical parameter that governs optical
Output power level is dependent on both pumping efficiency.
the conversion efficiency of the lamp and
The important conversion factor is that
which corresponds to the laser materials
Fig.12 Spectral outputs of gas filled pulsed
absorption wavelengths. Whereas the
lamps
overall conversion efficiencies of pulsed
Absorption lamps can be in the 50-80% region,
100
efficiencies over the narrower Nd:YAG
Absorption of Nd:YAG
80
absorption region can be lower - typically
60 only 5-10%, resulting in conversion to
40 laser output of 3-7%.
0
Continuous Wave lamps
200 400 600 800 1000 Krypton is the usual gas fill in CW laser
lamps. Although its overall conversion
Output Krypton filled efficiency of electrical energy into light
60
24,000 (W per cm2) energy is less than that of Xenon, it has
50
3,000 (W per cm2) the advantage of specific line radiation
40
which matches the absorption peaks of
30 Nd:YAG at the relatively low current
densities employed in CW lamps.
20
Fig.13 Variation of emission with cold fill Current densities in such lamps are
pressure in pulsed lamps normally around 150 Acm-2. Continuum
(4000W per cm2)
radiation is also present in CW lamps but
Xenon
14 at an order of magnitude less than the
500Torr
12 useful pumping wavelengths.
250Torr
10
Fill pressure is important because it
8
largely determines the electrical operating
6
characteristics of the lamp. With Heraeus
4
Noblelight CW lamps, fill pressure is
2
adjusted accurately to suit customer
10
9
10
Useful Light Output (arb.units)
8
Relative Intensity
7
7500Torr
6
5250Torr
5
4 5
3
3000Torr
2
1500Torr
1
0
300 400 500 600 700 800 900 1000 1100 100 200 300 400 500
Wavelength (nm) Input power (W)
Envelope materials 13
A B C E
Transmission (%)
50
A B C D E
0
100 200 300 400 2000 3000 4000 5000
Wavelength (nm)
14 Envelope materials continued
In air-cooled applications there is often is clear that TDQ does not limit UV
generation of Ozone (O3), so adequate wavelengths to the same extent as CDQ.
ventilation must be incorporated into the It does not fluoresce, so the additional
design. Another problem with CFQ is that pumping efficiency is lost.
it is prone to solarisation, especially in
It is not surprising therefore that in the
low power applications. Solarisation is
majority of applications, CDQ is used in
the name given to a pale pink translucent
preference. TDQ is, however, the quartz
discolouration that occurs in quartz
choice for many medical applications,
because of colour centres, which occur
solar simulation lamps and non-laser
as a result of Aluminium, Iron and
applications where ozone prevention is
Germanium ion impurities in the quartz.
an issue.
Solarisation must be avoided, as it
reduces the broad band light emission of Synthetic Fused Quartz (SFQ)
the lamp, which ultimately reduces the Synthetic quartz differs from the previous
lasers final output power, thus lowering types mentioned in that it is made from
the systems efficiency to below synthetically produced silicon
acceptable levels. compounds such as Silicontetrachloride
(SiCl4). It is exceptionally pure and will
Cerium Doped Quartz (CDQ) transmit UV wavelengths to an even
As the name suggests Cerium doped greater extent than the clear fused
Lamp seals 6 quartz is simply clear fused quartz with material. It also resists solarisation better
Electrodes 7 Cerium oxide doping. This small than any other quartz and is used in
Gas fill and pressure 10 difference however, has far-reaching applications including photochemistry,
Envelope materials 13 results. From figures 16 and 17 it can be photolysis, fluorometry and
Lamp triggering 16 seen that doping effectively cuts off the spectrophotometry, where lower UV
Continuous lamp operation 18 UV range of the emission spectrum. This wavelengths are required.
Pulsed lamp operation 21 halts the damage to other components in
As might be expected this quartz is the
Lamp cooling 28 the cavity by light emitted at these
most expensive available.
Lamp finishing/terminations 30 wavelengths. In air cooled applications, it
Lamp lifetime 31 also prevents the production of Ozone, Power calculations based on
Glossary 34
so outside ventilation is not required. quartz type
Lamp coding 35
Further, because the UV light is inhibited, When considering which type of quartz to
Lamp assembly 35
there is minimal solarisation of the lamp use, care should be taken in calculating
envelope material. One final advantage of the power at which the lamp will be
Lamp formulae 36
CDQ is that UV absorption is operated. Equations detailed in this book
Conversion factors 37
accompanied by fluorescence of the have been calculated with the
Technical data sheet 39
quartz in the visible spectrum. Some of assumption that the lamp has an
this fluorescence falls into the absorption envelope of one millimetre wall, clear
band of the laser rod, which leads to fused quartz. Where a different wall
greater pumping efficiency. thickness or quartz type is used, the final
result of that equation should be
Titanium Doped Quartz (TDQ)
multiplied by the percentages shown in
As with CDQ, Titanium doped quartz is
figure 17.
clear fused quartz but with Titanium
oxide doping. From figures 16 and 17 it
15
Tolerances
It should be remembered that the
manufacture of quartz tube is a complex
process. A large ingot of refined fused
silica is heated and then force drawn to
produce a tube. Because of this process,
it is not possible to provide precise
tolerances as standard. A typical piece of
tubing will have a tolerance on both the
internal and external dimensions of
0.3mm. If necessary, the quartz can be
hand-selected from Heraeus standard
stock and the tolerance tightened, but
this procedure relies on current stock
levels and is not recommended.
2
B
A
0 1 2 3 4 5 6 7 8
Lamp Voltage kV
17
Parallel triggering
Figure 21 shows the parallel trigger
technique which is similar to the series
technique in that a high voltage spike is
applied directly to one of the lamp
electrodes. This method is rarely used
however, because the cost of suitable Fig.19 Lamp and trigger polarity conventions
protection components for the rest of the
Trigger Common Power supply Trigger Polarity
lamp circuit are prohibitively high.
mode electrode polarity external series
Power Trigger
supply Lamp
Transformer
Capacitor (C)
_ Cathode
Inductance (L)
Trigger Transformer
+ Anode
Power
supply Lamp
Capacitor (C)
_ Cathode
18 Continuous lamp operation
Continuous Wave (CW) lamp The provision of a main power supply to
operation the first intersection, where the lamp is
As with many other gas discharge driven by the trigger pulse, is generally
devices, the CW lamp has a complex uneconomic (it requires a much higher
voltage/current characteristic as shown in voltage than is needed for running). The
figure 23. Immediately on breakdown the usual solution is to have a boost power
device has a negative slope impedance, supply with the load line indicated by the
and the voltage drops to a minimum at line XY. As it is only required at start up,
about 1-5 amps. The exact current at the the supply can be fairly low cost. Usually
minimum point depends very much on a small low current power supply charges
the detailed nature of the lamp. The up a capacitor; the capacitor acting as a
applied voltage then increases with very short duration power supply.
current past this minimum as the working
The sequence of operations for breaking
region of the lamp is approached.
the lamp down and getting into the
running region is as follows.
Transition to the working region
of the lamp At switch-on, the capacitor for the boost
The negative impedance characteristic at supply is charged up; the smoothing
the start of the lamp breakdown capacitors in the main power supply are
produces an interesting problem in also charged. The trigger circuit then
system design. gives a fast pulse in the order of 20-30
Lamp seals 6
kilovolts, with currents of the order of an
Electrodes 7 In figure 24, the line AB shows the typical
amp and with timescales of one or more
Gas fill and pressure 10 load line of the power supply. This
microseconds width. This causes initial
Envelope materials 13 intersects the VI characteristic of the
conduction, allowing the boost supply to
Lamp triggering 16 lamp at two points, one at the negative
begin to pass current through the lamp.
Continuous lamp operation 18 slope side and the other at the working
The boost supply typically works with a
Pulsed lamp operation 21 point on the positive slope side. If the
voltage of around a kilovolt, a time
Lamp cooling 28 energy contained within the trigger pulse
constant of 2 to 3 milliseconds, and
Lamp finishing/terminations 30 is not sufficient for the lamp to reach the
currents of 10 amps or so.
Lamp lifetime 31 first of these intersection points, the main
Glossary 34 power supply will not provide enough The final stage is when the main power
Lamp coding 35 energy for the trigger streamer to grow, supply takes over and gives the normal
Lamp assembly 35 and for the lamp to move to the stable running parameters of the lamp.
X
Lamp Voltage
Lamp Voltage
Nominal current
Depth of
modulation
Current
Current
Nominal current
Time Time
20 Continuous lamp operation continued
Outside seal diameter Outside diameter Wall thickness over arc Inner diameter
4-11mm nom. 4-10mm nom. = 0.5mm = 3-9mm
13mm
4.7mm
Pulsed laser lamps are primarily operated the power supply unit begins to recharge
in one of two distinct modes Pulse the capacitor and thus the process
Forming Network (PFN) or Square Wave continues.
(also known as high charge or switched
The resultant current waveform under this
mode pulsed). Although square wave
type of operation is essentially sinusoidal
power supplies are increasingly being
in the positive region.
used to drive pulsed laser lamps, the
physical phenomena in pulsed lamps - There are three distinct regimes in the
driven by either circuit type - are operation of a lamp:
essentially identical. a Initial arc formation - or triggering
(see Triggering section, page 16)
Obviously, calculations that involve the
b Unconfined discharge regime of the
time constants of pulse forming networks
plasma
are not applicable to switched mode
c Confined (wall-stabilised) discharge
power supplies, but considerations of the
regime of the plasma.
effects of pulse energy and pulse width
on lifetime are the same for both types of Unconfined discharge regime of the
driving circuit. Plasma
Once triggering has taken place, the
Pulse forming network operation
plasma grows. Current through the lamp
Driving circuit increases rapidly and the voltage drop
The basic pulsed lamp driving circuit is across the lamp falls rapidly. As a result,
shown in figure 29 (ignoring circuit the lamps impedance decreases. During
resistances and inductances for the sake this stage (some 20% of the rise time of
of simplicity). the current pulse through the lamp), the
characteristics of the arc are not
When the lamp is non-ionised it has a
influenced by the inner wall - ie the
very high impedance - around 107 ohm
discharge is unconfined. If sufficient
or more - and thus initially, all the power
energy is available, the plasma grows
supply unit current flows into capacitor C.
until it fills the bore of the lamp and
If the voltage across the capacitor
becomes what is termed wall stabilised.
reaches a value equal to the self-
breakdown voltage of the lamp, ionisation Confined (wall-stabilised) discharge
of the lamp gas starts to occur and so its regime of the Plasma
impedance begins to fall. A low
When the arc reaches this stage, it is
impedance path quickly forms between
characterised by high current and high
the electrodes of the lamp as more gas
atoms are ionised. Current now flows
from the capacitor into the lamp and the
Fig.29 Simple pulsed lamp driving circuit
impedance of the lamp continues to fall,
dropping down to about 1 ohm or less. If
Inductance (L)
sufficient charge is available, the plasma
of ionised gas in the lamp completely fills + Anode
the bore. Eventually all the energy stored Power
supply Lamp
in the capacitor is expended and the Capacitor (C)
_ Cathode
lamp returns to a de-ionised state.
Conduction through the lamp ceases and
22 Pulsed Lamp operation continued
E Q U AT I O N F
E Q U AT I O N B
t = (LC)1/2
1.28L A P 1/5
K 0 [t] = x
d A (t) N
E Q U AT I O N G
satisfies the requirements of any given Pulse energy required = 500 Joules
application. The user would normally
Pulse width required = 1 ms = 1 x 10-3s
specify the pulse energy and pulse
Consider the use of a 6102XFP lamp.
width, while K0 can be approximated
using equation C. is usually chosen as K0 can be calculated from equation C
0.8, but values between 0.6 and 1.0 are using:
acceptable. The required values of C, L LA = 102mm
From this analysis it can be seen that for P = 450 Torr (default fill pressure for Xenon)
E Q U AT I O N J
V0
Imax =
Z0 + ZL
ZL = = 0.8
= 0.2
0.3
Cross-sectional area of lamp d2 0.4
0.5
0.6 0.6
0.7
Normalised current
0.8
= resistivity of plasma (ohms cm) 0.4
0.0
The average input power to a pulsed
-0.2
lamp is given by:
-0.4
E Q U AT I O N L -0.6
0 2.0 4.0 6.0 8.0 10.0
Average Power = E0 x f 0.8
0.7
f is the pulse repetition rate in Hertz
0.6
Normalised current
0.5 = 0.8
0.9
Fig.30 Plasma resistivity 0.4 1.0
1.2
t 0.3 1.4
1.6
0.015 100s 0.2 1.8
2.0
0.020 >100 1000s 0.1
0.025 >1000s
0 2.0 4.0 6.0 8.0 10.0
Normalised time = 0.2 to 2.0
24 Pulsed lamp operation continued
Fig.32 Recommended and maximum simmer Fig.33 A basic drive circuit for square wave pulsing
currents
Maximum
Bore size Recommended recommended
mm current current Electronic switch
+
3-4 100mA 300mA Capacitor (C) Lamp Simmer
Power supply
supply
5-6 200-300mA 1A
_
7-8 500-1000mA 4A Trigger
transformer
9-13 1-2A 4A
26 Pulsed lamp operation continued
expressed as:
Example:
E Q U AT I O N M
Pulse energy required = 500 Joules
V = K0 I1/2
Pulse width required = 5 ms = 5 x 10-3s
Calculations of pulse power and pulse
Frequency = 10 Hertz
energy also become more simple:
Consider the use of a 6150KFP lamp.
E Q U AT I O N N
K0 can be calculated from equation C
Pulse power = K0 I3/2 using:
LA = 150mm
E Q U AT I O N O d = 6mm
E0 2/3
P = 700 Torr (default fill pressure for
I=
K0 T Krypton)
Lamp triggering 16
E Q U AT I O N Q
Continuous lamp operation 18 From equation M:
3
Pulsed lamp operation 21 E0 = V T
V = 31.12 x 2181/2 = 460V
Lamp cooling 28 K02
Lamp finishing/terminations 30 From equation N:
Lamp lifetime 31 Equation M should then be used to Pulse power = 31.12 x 2183/2 = 100166W
Glossary 34 determine the pulse current.
= 100.2 kW
Lamp coding 35
Lamp assembly 35 From equation P:
Lamp formulae 36 Average power = 100166 x 5 x 10-3 x 10
Conversion factors 37 Fig.34 Generalised simmer curve
= 5000 W = 5 kW.
Technical data sheet 39
3.0
2.0
Volts/mm
1.0
10 50 100 500 1A 5A
Simmer current (mA)
27
The Heraeus Noblelight patented Hi- The thermal cycling of the cathode tip is
Charge lamp series is specifically thus minimised, leading to improved lamp
designed for use under these square lifetime.
wave pulse conditions and incorporates
an area of reduced diameter behind the Pulse lamp design parameters
tip of the cathode. This restricts the flow When designing a pulse lamp, lifetime will
of heat back down the body of the be optimised by careful reference to the
electrode thus maintaining the parameters in figures 35, 36 and 37.
temperature of the cathode tip to within a
For specifications outside the
much tighter band.
recommended parameters, please
contact Heraeus Noblelight who can
advise on customised requirements.
Fig.35 Pulse lamp operation
4.75 dia.
13 LA 1
LA +90 2
5 or 6 OD norm 3 or 4 ID
4.75 dia.
6 LA 1
LA +50 2
6 OD nom. 5 OD nom. 3 ID
4.75 dia.
13 LA 1.5
LA +70 2
13 LA 1.5
LA +70 2
28 Lamp cooling
Adequate cooling ensures that lifetime is Convection air cooling
optimised by preventing the inside wall of Lamps operated at low input energies
the lamp envelope from overheating. and at low flash rates seldom require
special cooling considerations, as heat
Contributory factors to heating are the
from the lamp envelope and electrodes is
use of UV-absorbing envelope materials,
lost by radiation. As the input power and
thick-walled envelopes, low fill pressures
the flash rate are increased, there comes
and Krypton gas fill (rather than Xenon).
a point when some method of
As some pulsed lamps operate at such
accelerating heat removal from the lamp
high average power densities - up to
must be considered.
200Wcm-2 - cooling liquid with turbulent
flow around the lamp is necessary. Failure
Forced air cooling
to cool flashlamps adequately will result
When forced-air cooling flashlamps, the
in unreliable operation and shortened
air flow should extend to the ends of the
lifetimes.
lamp and include the seals and
Most commercial pulsed solid state connectors. Forced-air cooling is rare in
lasers and all continuous lamp pumped solid state laser pumping applications.
solid state lasers require fluid cooling.
Forced air cooling can be achieved by
This is normally achieved by flowing
simply blowing air onto the lamp using a
demineralised water over the lamp by
fan. While this method increases the
use of a flow tube or flow plate. All
Lamp seals 6 cooling of the lamp, allowing higher
envelope materials have a maximum
Electrodes 7 power densities, care must be taken to
power loading which is usually expressed
Gas fill and pressure 10 distribute the cooling as uniformly as
in Wcm-2. This maximum not only
Envelope materials 13 possible over the lamp envelope. To
depends on whether it is convection,
Lamp triggering 16 avoid contamination on the outer surface
forced-air or liquid cooled, but also on
Continuous lamp operation 18 of the lamp, it is recommended that the
the type of quartz used. Figure 17 on
Pulsed lamp operation 21 air flow is filtered.
page 15 details the de-rating values for
Lamp cooling 28
common envelope materials.
Fluid cooling
Lamp finishing/terminations 30
The cooling requirement for flashlamps As mentioned previously, fluid cooling is
Lamp lifetime 31
and continuous lamps used for laser achieved by the use of a flow tube
Glossary 34
applications is well defined. To determine around the lamp. Pockets of boiling fluid
Lamp coding 35
the method necessary for correct lamp must be avoided and the flow should
Lamp assembly 35
cooling, divide the average input power in encompass the entire arc length and the
Lamp formulae 36
watts by the internal wall area (cm2) of anode area.
Conversion factors 37
the arc region. The resulting quotient is in
Technical data sheet 39
watts per cm2 (Wcm-2). This value should
then be used to determine the cooling
method required as illustrated in figure 38. Fig.38 Lamp cooling requirements
For liquid cooling, demineralised water In order to maintain the purity of the
has been found the most suitable and cooling water, only stainless steel and
should have a resistivity of 200kWm or plastic components should be used in
greater. the water circuit.
High conductivity water should be If quartz wall thicknesses are greater than
avoided. 0.5mm, or if envelopes of doped
materials are involved, then higher flow
In situations where the lamp connectors
rates may be required. They may also be
are immersed in the coolant, the effect of
required if power densities higher than
the boost and trigger voltages can be
200 Wcm-2 are generated.
reduced, leading to unreliable lamp
operation. In fluid-cooled applications with adequate
cooling of electrodes, the quoted
Electrolysis of the connectors can also
permissible wall loadings are often
occur, resulting in deposits on the lamp
exceeded by large margins. Conversely,
envelope, reducing light output and
as these loadings are for new lamps, they
lifetime.
will require de-rating as the lamp ages, or
The annulus between lamp and flow tube a safety margin built in to allow for
should be 12mm. The flow should be absorption due to sputtered deposits
turbulent, and at a minimum rate of 1.5 from electrodes or solarisation.
litres per minute per kilowatt. Because
the anode operates at a higher
temperature than the cathode, the
direction of flow should be from anode to
cathode. The velocity of the water under
these conditions should be a minimum of
4 ms-1. The temperature increase in the
water should be approximately 10C over
the length of the lamp.
30 Finishing and terminations
Figure 40 shows a general view of the The geometry of this sleeve is dictated by
majority of lamp finishing and individual customer requirements.
terminations used within the industry.
Heraeus Noblelight also makes custom Positioning
terminations and finishing to suit Base connectors made of Nickel-plated
Fig.40 Lamp individual customer requirements. Copper can be fitted slightly offset from
finishings and the lamp dome. This not only allows the
terminations Materials lamp envelope to expand slightly during
In general, metal connectors of the base operation, but also enables the coolant to
style are made in two different materials. circulate freely across the dome surface,
Stainless steel tends to be used on CW providing increased cooling. This is
lamps, whilst Nickel-plated Copper tends particularly relevant to high energy pulsed
to be used on pulsed lamps because of lamps. For the same reasons, PEI sleeves
its lower resistance to high current pulses. are also fitted in an offset position.
Custom materials can be used if required.
Lamp mounting
As a variation, base connectors are also
When making electrical connections to a
available in industry-standard styles
lamp, there are three important points to
typically used in such systems as those
be considered:
made by Osram, Lasag, Lumonics, etc.
a The lamp should not be held rigidly.
Flying lead terminations are generally of Graded seals are liable to fracture if
two types, twisted wire or braided wire. subjected to undue stress. These
Either of these can be supplied in a stresses can be avoided by mounting
variety of core and plating materials. a lamp in o-rings or sprung connections.
Similarly, either can be supplied bare or
b The electrical connection should offer
insulated, and insulation can be supplied
a large area of direct contact to the
in a variety of materials to suit individual
lamp termination. Small contact areas
requirements in terms of flexibility,
and dirty connections can generate
temperature resistance etc, see figure 39.
localised resistive heating, resulting in
If required, the lamp ends can be left
corrosion.
unfinished as plain Tungsten wire,
c High temperatures can be
supplied either bare or nickel-plated.
encountered in operation.
In all cases, a sleeve of Polyetherimide
Liquid cooling of at least part of the
(PEI) a high-quality engineering plastic
termination is therefore recommended,
with excellent UV and temperature
with demineralised and de-ionised water.
resistance can be fitted to allow o-ring
mountings away from the lamp surface. Care should be taken when designing
o-ring seals seating on the quartz
envelope of the lamp, as it is difficult to
Fig.39 Wire insulation properties
maintain tight engineering tolerances.
Factor Unit PTFE PVC Silicone Rubber
Trigger wires
UV resistance - Excellent Good Good
Trigger wires for air-cooled applications
Dielectric strength kVmm-1 50-170 14 29
can be fitted according to individual
Volume resistivity m 1018-1019 1016 1013
requirements. Generally, these are made
Upper working temp. C 180-260 50-75 200-300
from Nickel or Nickel-Chromium wire, but
Flexibility Poor Good Excellent
other materials can be used if preferred.
Lamp lifetime 31
Lamp lifetime, also known as ageing, is a reduction in the useful light output
complex subject. It is closely related both from the plasma.
to the lamps application and the 2 Contamination of the fill gas leads to
environment in which it is used. Further, misfiring, ignition failure or simmer
flash lamps and DC arc lamps are not difficulty.
generally operated under standardised
3 Cracked glass to metal seals
conditions, hence manufacturers cannot
4 Explosion, due to ablation,
give specific time values for lamp life.
devitrification or cracking of the quartz
Instead, flash lamp lifetime is normally
envelope.
measured in terms of the total number of
shots or flashes achieved to the point Electrode erosion
where the useful light output drops to Electrode erosion in flash lamps
some arbitrary intensity. Having said this predominantly occurs at the cathode,
CW Krypton arc lamps usually have their particularly under conditions where the
lifetime measured in the total number of charge transfer per pulse is high. In this
hours of operation, as the shot value situation, the cathode tip is subjected to
obviously cannot be calculated. severe thermal stresses. The effect of this
The definition of end of life will vary from constant thermal cycling causes the
customer to customer. Take for example surface of the cathode to fracture and
a DC arc lamp operating in a system eventually, relatively large metallic
where the application requires maximum particles will detach from the cathode
laser output power. The lamp may need and be ejected into the arc region.
to be removed after 400 hours if no Erosion of this nature will result in a
further adjustment in lamp input power is reduction in light output and, potentially,
available and the laser output power failure of the quartz envelope.
required for the application can no longer
The majority of modern day flash lamps
be achieved. But the same lamp could
and DC arc lamps contain dispenser
be installed into a second system where
cathodes. These cathodes are
the application requires an entirely
impregnated with low work function
different set of parameters and the final
Barium-based compounds, designed to
lifetime figure would be completely
promote efficient emission of electrons
different.
during lamp operation. Due to the
Design aspects of the pump chamber - alkaline nature of these compounds
such as degree of close coupling, however, a chemical reaction occurs with
coolant flow rates, coolant velocities etc - the quartz glass in the arc region at
may also vary between systems, which elevated temperatures. Devitrification of the
could enable the lamp to perform quartz and cracks in the internal surface of
satisfactorily for a much longer period. the tube will ensue, eventually leading to
breakage of the quartz envelope.
Failure mechanisms
Generally speaking there are four major The Heraeus Noblelight patented Hi-
reasons for lamp failure. Charge series lamps have been
specifically developed to minimise this
1 Electrode erosion, which leads to
effect for high charge transfer operating
deposition of material on the inside
conditions.
wall of the envelope, and in turn to a
32 Lamp lifetime continued
will oxidise and eventually cause the seal Kex is the explosion energy constant (Ws )
to fail. The glass to metal seal will and can be found in all Heraeus
withstand temperatures up to 600C but Noblelight data sheets and lamp
only for limited periods of time. reference tables.
To assist with this process Heraeus In the case of a pulse forming network
Noblelight considers it of prime t is the time constant of the circuit in
importance to obtain as much seconds:
information as possible from customers 1
t = (LC) 2
about the lamps intended operation.
C is the capacitance in Farads and L is
Envelope ageing the inductance in Henries.
Deterioration of the quartz envelope is a
Once E0 is known and EX has been
complex issue and, as previously
calculated for a specific pulse duration,
mentioned, can be influenced by
lamp life can be predicted with
sputtered electrode deposits and their
reasonable accuracy by using the
interaction with the hot plasma.
following formula:
There are however, thermal and pressure -8.5
E0
related mechanisms, independent of Lifetime =
Ex
electrode deposits, which have an ageing
effect on the envelope. In flash lamps Due to trapped radiation, derating may
stresses build up in the envelope wall be necessary when lamps are used in
following each discharge. These high conditions of tight optical coupling e.g.
instantaneous temperatures give rise to laser cavities. Typically 10 - 30%
progressive vaporisation, devitrification reductions are required. In correctly
and thermal cycling which will ultimately designed systems, lifetimes greater than
lead to fracture of the envelope. At very 108 pulses are attainable under low
high pulse energies, the internal pressure loading conditions. When the bore
wave can be forceful enough to current exceeds about 7500 Acm-2,
overcome the mechanical strength of the erosion of the wall becomes important.
envelope. Flash lamp explosion would The exact calculation of this effect is not
then occur. possible as it is often influenced by the
details of a trigger system.
Lifetime calculations
For lamps operated with a pulse power Being aware of these potential life limiting
supply, the preferred method for factors emphasises the economical and
determining the life time of a flash lamp is technical advantages of obtaining lamps
to show the pulse energy (E0) in terms of from a widely experienced producer such
the corresponding explosion energy (EX) as Heraeus Noblelight. Our objective is to
at a specific pulse duration. Note that the optimise the performance of lamps, and
explosion energy is the energy required to avoid or reduce these life determining
to fracture the envelope in a single shot. effects in relation to the various
This figure can be calculated from the constituent parts of the lamp and to the
following formula: application.
1
Ex = Kext 2
34 Glossary
Arc length (LA) Arc length measured LL Lead length (mm)
between electrode faces (mm)
Ls Stripped length (mm)
Bead centres (LB) The distance
Lp PEI sleeve length (mm)
between the centres of the lamp
seals (mm) Max-non flex For lamps with flexible
leads, this is the distance between
Bore (d) Internal diameter of the lamp
the outer edges of the leads once
(mm)
they have been bent at right angles
C Capacitance (F) (mm)
Heraeus Noblelight uses a standardised system for lamp coding which consists of the
lamp dimensions followed by a three digit lamp code.
F - Fluid
4 100 QKFC A - Air
Lamp type
Lamp assembly
Finished lamp assembly
Quartz envelope
Electrical Electrical
connection Anode assembly Cathode assembly connection
General 0.2
Arc length Fill pressure in Torr
Impedance constant (K0) = 1.28
Bore Constant
Adjustments
Nominal pulsed lamp calculations are based on 1mm wall Clear Fused Quartz.
V3 T
Pulse voltage (V) = K0 I1/2 Pulse energy (E0) =
K02
E 2/3
Pulse power (W) = K0 I3/2 Current (I) = K0 T
Lamp seals 6
PFN
Electrodes 7
Gas fill and pressure 10
Time constant of circuit (t) = ( L C )1/2 Explosion energy (EX) = KEX t1/2
Envelope materials 13
Lamp triggering 16
Continuous lamp operation 18
Capacitance (C) =
2 E0 4 t2 1/3
Voltage (V) =
2 E0 1/2
new K0 5
For changes in K0, new pressure = old pressure old K0
Conversion factors 37
Length
mm inches x by 0.039
inches mm x by 25.4
Temperature
C F x by 1.8, then add 32
Volume
Litres UK Gallons x by 0.22
Pressure
Pascal Torr x by 0.0075
Data accuracy
Heraeus Noblelight Limited endeavours to ensure that the information in this technical
reference book is correct and fairly stated, but does not accept liability for any error or
omission.
Notes
Technical data
Customer name Lamp ref/Drawing no.
Address
tel. fax
LR
LA
LB
LO
CDQ Xenon
Connector type Base Offset base Flying lead Plain PEI Sleeve
measurements in mm D D DC DP
Ls
O L LL L O LC
L LP
L= L= LL = L= LP =
D= O= LS = Finish: plain DP =
tinned DC =
Max non-flex= O=