Structural_Frame(15'-0" high)

A. Shop Fabrication
1. Layout Cutting M.H./kg. (man hour/kilogram)
a. Built ups 0.0253
b. Shapes (Light) 0.0253
c. Checkered Flooring 0.0253
d. Round Bars 0.0469
e. Purlins 0.0253
f. Shapes (Heavy) 0.0206
g. Misc. Plates 0.0903
h. Open Webs 0.0614

2. Fit-Up and Assembly

a. Built ups 0.0373
b. Shape (Light) 0.1254
c. Shape (Heavy) 0.0932
d. Misc. Plates 0.1189
e. Stairs 0.1607
f. Ladder Cage 0.1125
g. Open Webs 0.1189

3. Welding
a. Built ups 0.0218
b. Shapes (Light) 0.053
c. Shapes (Heavy) 0.0218
d. Misc. Plates 0.0748
e. Stairs 0.0748
f. Ladder Cage 0.0592
g. Open Web 0.053

4. Alignment Built-Ups 0.011

Structural Steel Classification

Light 20#s/ft.
Medium 21-40#s/ft.
Heavy 41#s/ft.
B. Erection M.H./kg. (man hour/kilogram)
1. Open Web 0.0938
2. Purlins 0.055
3. Sag Rods/Brackets 0.1197
4. Shapes (Heavy)
Columns/Girders/Beams
1st Flr 0.0647
2nd Flr 0.0776
3rd Flr 0.0906
4th Flr 0.1035
5th Flr 0.1164
6th Flr 0.1294
7th Flr 0.1423
8th Flr 0.1553
5. Checkered Flooring 0.055
6. Stairs 0.1617
7. Ladder Cage 0.1607

LPG Tanks Shop Fabrication/Assembly

Phase of Work
1. Layout and Cutting 0.035
2. Rolling of Shell 0.0469
3. Dished Head 0.5415
4. Fit-Up and Assembly
a. shell 0.1122
b. head 0.2806
c. saddle 0.2851
d. Fitting 0.3537
e. Platform 0.2861
5. Welding and Chipping 0.0626
Bulk Storage Tank Standard Costing (using standard crew)

A. Shop Fabrication M.H./kg. (man hour/kilogram)

1. Layout and Cutting 0.0325
2. Rolling Shell 0.0469
3. Rolling Angle Ring 0.6137
4. Fit-up and Assembly
a. rafter and column 0.09
b. stairs 0.1607
c. ladder and cage 0.1125
d. fittings 0.225
5. Full Welding Shipping
a. rafter and column 0.053
b. stairs 0.0748
c. ladder and cage 0.0592
d. fittings 0.0842

Standard Crew
a. Layout/Cutting b. Rolling
1 - Steel Worker 1 - Press Operator
2 - Cutters 2 - Helpers
3 - Helpers

c. Blacksmithing d. Welding
1 - Steel Worker 2 - Welders
2 - Welders 2 - Helpers
3 - Helpers
B. Field Erection M.H./kg. (man hour/kilogram)
1. Bottom Plate 0.0679
2. Shell Plate
a. 1st course 0.0776
b. 2nd course 0.097
c. 3rd course 0.1164
d. 4th course 0.1359
e. 5th course 0.152
f. 6th course 0.165
g. 7th course 0.1778
3. Rafter/Column 0.152
4. Stairs/Railings 0.1617
5. Fittings 0.1617

Standard Crew
1 - Rigger
2 - Steel Worker
3 - Welder
5 - Helper
Elevated Tank with Steel Tower

A. Shop Fabrication M.H./kg. (man hour/kilogram)

1. Layout and Cutting 0.032
2. Rolling 0.032
a. shell 0.0469
b. angle ring 0.6137
3. Dishing of Ellipsoidal Head 0.5415
4. Fit-up and Assembly
a. ellipsoidal head 0.1143
b. built up 0.0379
c. balcony and ladder 0.1208
d. fittings 0.1633
5. Welding and Chipping
a. ellipsoidal head 0.053
b. built up 0.0218
c. balcony and ladder 0.053
d. fittings 0.0748
6. Cone Roof Forming
a. bending 0.3249
b. rolling (big diameter) 0.1336
7. Alignment B/UP 0.0108
B. ERECTION 0.1602

Fabrication Standard Crew

a. Layout & Cutting d. Welding
2 - Steel Worker 2 - welders
2 - Cutters 2 - helpers
4 - Helpers
e. Dishing & Heads
b. Rolling of Shell & Angle Ring 1 - press operator
1 - Press Operator 2 - helpers
2 - Helper
Erection crew
c. Fit-up & Assy 1 - rigger
2 - Steel Workers 1 - steel worker
2 - Welders 3 - welders
4 - Helpers 5 - helpers
Bullet Type LPG Tank (knockdown delivery)

A. Shop Fabrication M.H./kg. (man hour/kilogram)

1. Layout and Cutting 0.035
2. Rolling 0.0469
3. Fit-up and Assembly
a. saddle 0.0873
b. fitting 0.1558
c. head 0.1652
d. platform 0.1153
4. Welding and Grinding
a. saddle 0.0388
b. fitting 0.0805
c. head 0.0625
d. platform 0.0507
5. Shop Formed Head (dishing) 0.5415
B. Field Erection M.H./kg. (man hour/kilogram)
1. Handling 0.0409
2. Fit-up and Assembly
a. head 0.0723
b. shell 0.1132
c. fitting 0.1258
d. platform and saddle 0.0881
3. Full Welding 0.0661
SMALL HEAT EXCHANGER (SHOP ASSEMBLY)
A. Shop Fabrication M.H./kg. (man hour/kilogram)
1. Layout and Cutting / Rolling 0.0819

2. Fit-up and Assembly 0.5236

a. saddle
b. fitting
c. head
d. platform
3. Welding and Grinding 0.2325
a. saddle
b. fitting
c. head
d. platform
4. Shop Formed Head (dishing) 0.5415

5. Farm out job (as per canvass/quotation)

a. drilling
b. machining
Equipment/Machinery Installation

1. Sugar & Cement Plant

Ave. Installation/Erection 20-30 MD/MT
Equipment Cost 50-60% Labor Cost

2. Power Plant (2-66 MW Steam Power Plant) MH/MT 2" (2-1/4)" (2-1/2)"
Steam Generator / Boiler 125
Drum
Front Water Wall
Rear Water Wall
Side Water Wall
Economizer
Pre-heater
Pumps

Turbine Generator 130

Condenser & Heater 32
Pumps & Motors 122
Forced Draft Fan 150
Transformer 38
Water Treatment 338
Intake Structure 94
Storage Tanks 50
Misc. Material 740
Crane Hoist 50
Machine Tools (Main Shop) 50
Chlorination Plant 100
Stack (Breeching) 167
Incl. Foundations 70
Switchyard Structures 17
LPG Tank

Shop Fabrication / Assy

Work Description M.H./kg. (man hour/kilogram)
1. Layout and Cutting 0.035
2. Rolling of Shell 0.0469
3. Dished Head 0.5415
4. Fit-up and Assembly
a. shell 0.1122
b. head 0.2806
c. saddle 0.2851
d. fitting 0.3537
e. platform 0.2861
5. Welding and Chipping 0.0626

Fabrication Crew
a. Layout & Cutting d. Fit-up & Assy
1 - Steel Worker 1 - Steel Worker
2 - Welders 2 - Welders
3 - Helpers 2 - Helpers

b. Rolling & Dishing e. Erection Crew

1 - Press Operator 1 - Rigger
2 - Helpers 1 - Steel Worker
3 - Welders
c. Welding 5 - Helpers
2 - Helpers
2 - Helpers
FILLET WELDING

Volume of Weight of
Area of Welding
Deposited Deposited Weight of Manhour
Throat "t" Weld Metal Metal per Electrode/ft (MHR/ft)
(in^2) (in^3/ft) ft. (kgs/ft)

1/8" 0.016 0.192 0.025 0.4 0.118

3/16" 0.036 0.432 0.056 0.9 0.265
1/4" 0.063 0.756 0.098 0.157 0.462
5/16" 0.098 1.176 0.153 0.245 0.721
3/8" 0.141 1.692 0.22 0.352 1.035
1/2" 0.25 3 0.39 0.624 1.835
5/8" 0.391 4.692 0.61 0.976 2.891
3/4" 0.563 6.765 0.878 1.405 4.132
7/8" 0.766 9.192 1.195 1.912 5.624
1" 1 12 1.56 2.496 7.341
1-1/4" 1.563 18.756 2.438 3.901 11.474
1-1/2" 2.25 27 3.51 5.616 16.518
1-3/4" 3.863 36.756 4.778 7.645 22.435
2" 4 48 6.24 9.984 29.365
2-1/2" 6.25 75 9.75 15.6 45.832
BUTT WELDING

Volume Weight of
Welding Area of of Deposite Welding
Throat "t" Throat Weld Deposite d Metal Manhour
"thk" (in^2) d Metal per ft. (MHR/ft)
(in^3/ft) (kgs/ft)

1/8" 1/4" 0.022 0.264 0.034 0.159

3/16" 5/16" 0.041 0.492 0.064 0.3
1/4" 3/8" 0.066 0.792 0.103 0.485
5/16" 7/16" 0.097 1.164 0.151 0.712
3/8" 1/2" 0.134 1.608 0.209 0.982
7/16" 9/16" 0.177 2.124 0.279 1.3
1/2" 5/8" 0.226 2.712 0.353 1.662
5/8" 3/4" 0.341 4.092 0.532 2.503
3/4" 7/8" 0.481 5.772 0.75 3.529
7/8" 1" 0.645 7.74 1.006 4.735
1" 1-1/8" 0.832 9.984 1.298 6.109
STANDARD WELDING RATE FOR LOW CARBON STEEL

Position: Flat & Horizontal

Standard Welding Rate: 1.20 MHR/kg.

Data:
Trial
1st 2nd 3rd Ave.
Position F&H F&H F&H
Welding Class E 7018 E 7018 E 7018
Electrode size (in) (5/32) (1/8) (1/8)
Current (AMF) 215 115 115
Welding time (min) 2 3.33 3.5 2.943
WT. of metal Deposited (kg) 0.048 0.08 0.08 0.0695
Deposit rate (MHR/kg) 0.694 0.694 0.729 0.706
Operating Factor (%) 30 30 30 30
Standard Welding Rate (MHR/kg) 1.18 1.18 1.24 1.2

Operating Factor - Includes setting, flux removing, etc. & other non-productive time
FLAME (O.A.) & WELDING ROD CONSUMPTION

Hand Mach.
Thick (in.) Consumption Cutting Cutting
(lbs/lin.ft.) (in/min) (in/min)
1/8" 15 29 32
1/4" 30 26 28
3/8" 40 23 26
1/2" 50 22 24
3/4" 70 19 21
1" 80 18 19
1-1/4" 100 14 16
2" 160 13 14
3" 200 6 8

Cutting Electrode (arcair)

Thick (in)
Lg. Cut (in/electrode)
1/16" 14"
1/8" 13"
1/4" 11"
3/8" 9"
1/2" 7-1/2"
3/4" 6"
1" 3"
CO2 CLADDING, DRILLING, RIVETING & SEALANT

A. Cladding
1.) 4 men can install 4 pcs. 4'x8' cladding/day @12 hrs/day
= 4 x 12 hrs/day
4 (32) ft^2/day
= 0.375 mhrs/ft^2

Cladding = 0.375 mhrs/ft^2

2.) Finishing - 2 men can rivet 100pcs pop rivet/day

at 8hrs/day this includes drilling 1/8"0-3/16"0
= 2m x 8 hrs/day
100 pcs/day
= 0.16 mh/rivet

Drilling & Riveting = 0.16 mh/rivet

Note: Given by Timbol

B.) Weather Ban Sealant:

No. of Cartridge = Vol. of Sealant in Liters = 0.01536L

0.38 liters/cartridge 0.38
= 0.0404L

Vol. of Sealant = 0.0625 x 1.25 x L(ft) cu.ft. x 28.32 liters

144 cu. ft.
= 0.01536 L

No. of Cartridge = 0.404 L

where L = Total Length that require sealant, ft.
BUFFING MHRS & COST PER FT^2

STAINLESS STEEL TANK

A.) Buffing materials for 12'-0" x 12'-0" H Tank
a.) Buffing Cloth 50 pcs
b.) Sanding Disc (100pcs/box rough/fine)
c.) glue 20K
d.) Grinding Sand 12 bags
Operation

1.) Surface preparation using sanding disc #100 or Al20 or 60

for the purpose of removing pinholes, uneven surface and
deep scratches

2.) Surface preparation using glued sand to buffing cloth using

rough sand on the first stage & fine sand to the final stage.

Buffing MHRS = 0.5 MHRS/ft^2

B.) Buffing Materials for Mash Tub Kettle #2 of S.M.C. (July 1984)
2 pcs - scotch brite metal finishing wheel 4c (coarse)
= Php1910/pc x 2 = 3820
for first operation (thickness of wheel = 2"), as of July 1984

2 pcs - "Do" but 7s(fine) for 2nd operation

= Php1100/pc x 2 = 2200
Total cost = Php 6020.00
DRILLING

Plate Thick <= 3/4" 7/8" - 1-1/8" 1-1/4" - 2"

<= 1/2" 0.20 mhrs 0.2 mhrs 0.2 mhrs
3/4" 0.2 0.2 0.3
1" 0.2 0.3 0.5
1-1/4" 0.3 0.5 0.5
1-1/2" 0.5 0.5 0.7
1-3/4" 0.5 0.6 0.8
2" 0.6 0.8 0.9

Note: If holes are to be tapped, increase above manhours by 30%

Tube Sheet Drilling & Set-Up (Previous)

1.) 39min/hde 2.) 1hr/hde
4" Tube Hole 3-1/4" Tube hole
1-3/4" Thk Plate 1" Thk plate

3.) 36min/hole 4.) 34min/hole

1" w/2 - grooves Tube hole 1.265" w/3 grooves
1-3/4 thk plate flat surface 1-3/8"thk Plate A517 Flat surface
PERMIT (FABRICATION)

Permit = Plan Checking + Inspection

Volume Plan Checking Inspection

Up to 5 ft^3 Php 10.00 Php 10.00
Over 5 ft^3 to 10ft^3 20 20
Over 10 ft^3 to 30ft^3 30 30
Over 30 ft^3 to 50ft^3 40 40
Over 50 ft^3 to 100ft^3 50 60
For every ft^3 or a fraction thereof in 1 5
excess of 100 ft^3

1980
ENGR. JR 38.50/day 1000/mo
ENGR SR. 57.50/day 1500/mo
Skilled 3.50/hr 281/day
Semi 3.00/hr 241/day
Labor 2.50/hr 20/day
STRESS RELIEVING

Existing Dimension (5/6/89) IDEALLY:

H = 8'-0" 1. For 1/4 - 5/8 thick PL -- Fi
W = 14'-0"
L = 19'-0" + 7'-0"(ext) 2. For 3/4" thk & over -- Firi

Supplies:
Diesel Fuel = 3drums/firing x 200 L/drum x 7.0517/L x 2 firings Note: Taken from R. Java
= 8462.00
O.A. = 1 set =Php600/set
= Php600.00 CRATING
W.R = 5kg x 30/kg = Php150.00 Materials:
= Php 150.00 6 x 3 - Lumber 1" x 6" x 3
Others =Php 200.00 12 - Lumber 2" x 3" x 3
=Php 200.00
TOTAL SUPPLIES COST = Php 9412.00 Mat'l Cost = 45 bd ft x Php 8
Labor & Supplies (20% of M
Labor: TOTAL COST
Set-up = 3m x 12 hrs/day x 4 days = 144 mhrs
Firing = 2m x 8hrs/firing x 2 firing = 32 mhrs Total Crating Area = 3 x 3 x 6
Hauling = 2m x 2hrs = 4 mhrs Cost/sq ft = Php 8.00
TOTAL LABOR 180 mhrs

Labor Cost = 180 x 14 = Php 2822.00

TOTAL STRESS RELIEVING COST = Php12334.00
1. For 1/4 - 5/8 thick PL -- Firing Hours = 6-7 hrs
Consumption = 3 drums of diesel fuel @ 200 L/drum
2. For 3/4" thk & over -- Firing Hours = 10hrs
Consumption = 4 drums of diesel fuel @ 200L/drum

Note: Taken from R. Java

6 x 3 - Lumber 1" x 6" x 3 45 bd. Ft

12 - Lumber 2" x 3" x 3

Mat'l Cost = 45 bd ft x Php 8.00 / bd ft = Php 360.00

Labor & Supplies (20% of Mat'l) = 72
TOTAL COST Php 432.00/54ft^2

Total Crating Area = 3 x 3 x 6 = 54 ft^2

Cost/sq ft = Php 8.00
RIGGING MAN HOURS

Equipment Classification

Category Weight
1. Lightweight & compact Up to 1500#
2. Lightweight & bulky Up to 1500#
3. Heavy weight & compact 1 to 10 tons Note: The manhour figures include
4. Heavy weight & bulky 1 to 10 tons the labor required for loading,
unloading, moving and setting a piece
5. Heavy weight & compact 10 to 50 tons of equipment. Includes man-hours for
6. Heavy weight & bulky 10 to 50 tons the equipment operating crew.

Rigging Operations
1. Unload from open trailer with power rigging equipment to:
a.) Ground adjacent to trailer.
b.) Supporting base located in lower level.
c.) Supporting base located in intermediate level.

2. Unload from enclosed trailer to ground by.

a.) Using power rigging equipment to drag equipment from inside through trailer opening.
b.) Jacking, bulling, skidding on small roller, then dragging to trailer opening and removing by power equipment.
c.) Same as above except remove by hand or slide.

3. Manual moving operation:

a.) Jack-up and insert skids or place rollers.
b.) Move on skids or rollers for 100 ft.
c.) Jack up or down and place or remove cribbing, per pool of height.
d.) Bull, move and/or turn up to 10 ft.
 Labor Man-Hours per Ton - Equipment Category
I 1 2 3 4 5 6
a 2.3 3.1 1.95 2 1.2 1.55
b 2.7 3.45 2.1 2.15 1.4 1.9
c 3.45 4.25 2.3 2.7 1.75 2.5
II
a 2.9 3.85 3.1 3.45 2.3 3.1
b 3.7 5.25 4 4.5 3.25 4.05
c 3.85 7 - - - -
III
a 0.6 0.75 0.5 0.58 0.39 0.5
b 1.05 1.15 0.46 0.66 0.39 0.58
c 0.6 0.75 0.5 0.58 0.39 0.46
d. 1.35 1.55 0.95 1.05 0.77 0.9
IV
a 0.4 0.45 0.36 0.42 0.32 0.34
b 0.35 0.4 0.24 0.25 0.2 0.22
c 0.7 0.85 0.58 0.66 0.46 0.54
V
a 0.8 0.8 1.25 1.25 1.5 1.5
b 1.5 1.5 2.5 2.5 3.5 3.5
power equipment.
4. Move by using rigging equipment:
a.) Lift and transport for 100 ft.
b.) Unload, set up on base
c.) Build up cribbing, set equipment on top prior to lowering or horizontal position.

5. Line up:
a. Rough
b. Precise
MANHOURS FOR INSTALLATION OF PUMPS WITH DRIVER AND COMMON BASE PLATES

Rated HP Man-hours
1-1/2 to 10 24
15 to 50 32
60 to 100 48
125 to 200 54
250 to 500 64
600 to 1000 72
1000 to 1500 80
STEAM TURBINE GENERATOR UNIT

KW rating 1 2 3 4 5 6 7 8 Total
2000 200 600 6200 5100 1550 1500 1500 500 17150
2500 200 600 6200 5100 1550 1500 1500 500 17150
3000 200 700 6630 6100 1800 1750 2000 550 19730
4000 225 750 6850 6500 2000 1800 2150 600 20875
5000 250 825 7350 7300 2175 1850 2125 650 22525
6000 300 825 7350 7300 2175 1850 2125 650 22575
7500 300 850 7650 7550 2250 1900 2200 650 23350
10000 300 850 7950 7900 2350 1900 2275 700 24225
12650 350 850 7950 7900 2350 1900 2275 700 24275
15625 375 950 8700 8600 2450 2000 2425 800 26300
16500 400 1000 9000 8800 2500 2000 2500 800 27000

1. Unload & Handling Unloading at erection site or building, jacking, cribbing, skidding & moving to erection location

2. Plates Installation, grouting, aligning of subholes and bed plate.

3. Lift, set & align Setting & aligning & hook-up of all components

4. Piping Installation of oil steam & generator piping, fitting and related instrumentations.

5. Oil, flush & test Oil flush, generator test, bearing inspection, balance test & close up for start-up.

6. Electrical Electrical & related instrumentation installation

7. Insulation & lagging Installation of all insulation & lagging

8. Start-up Start and final test.

ng & moving to erection location

instrumentations.

se up for start-up.
 ABOVE GROUND PIPING MHRS/TON
ss 1x1
Pipe (dia.in.) Weight/M Page RRS 2M CISC 2014 Herkimer AG&P std.
3/4" 40 80
1 2.52 3.2 732 736 1130 681 975
1-1/4" 3.42 4.46 576 - 948 601 785
1-1/2" 4.01 5.36 483 513 800 542 670
2 5.5 7.47 398 410 690 518 580
2-1/2" 8.62 11.45 282 329 540 391 500
3 11.3 15.36 236 262 460 340 430
3-1/2" 13.38 18.6 216 - 438 319 370
4 16 22.3 194 245 388 F145 306 325
5 21.7 30.94 158 - 324 281 280
6 28.6 42.54 139 172 275 256 250
8 42.54 112 146 240 237 225
10 60.24 105 127 220 213 205
12 79.73 108 123 190 F135 221 190
14 93.71 109 124 198 213 185
16 123.46 110 126 190 188 182
20 182.96 119 127 185 169 178
24 254.36 113 127 180 F125 163 177
Scope: Field Fabrication and Erection
MH - 2M as of Jan 2010 per piece BI Piping
Elbow Pipe Weld Joint Reducer
Fittings valve Tee x1.5
reducer +50 SCH 40 SCH 80 + 100% con 1.1
3/8-3/4"4 1.5 MH 2.25 3 ecc 1.2
1"4 1.75 2.63 3.5 stwb 1.5
1-1/2"4 2 3 4 valve 1.5
2"4 2.5 3.75 5
2-1/2 / 3"4 3 4.5 6
4"4 4 6 8
as of Jan 2011few | med
6 15 | 11 27 36
8 18 | 14 33 44
10 22 | 16 39 52
12 28 | 19 45 60
Tee x 1.25
ELECTRIC MOTORS & GEARS MANHOURS FOR INSTALLATIONS
Mhrs
1. Up to 10 HP 6
2. 15 or 20 HP 8
3. 25 or 30 HP 10
4. 40 HP 14
5. 50 HP 16
6. 60 HP 18
7. 75 HP 22
8. 100 HP 26
9. 125 HP 30
10. 150 HP 36
11. 200 HP 38
12. 250 HP 44
13. 300 HP 54
14. 350 HP 60
15. 400 HP 62
16. 450 HP 68
17. 500 HP 72
18. 600 HP 84
19. 700 HP 96
20. 800 HP 104
21. 1000 HP 116
22. 1250 HP 144
23. 1500 HP 164
24. 1750 HP 174
25. 2000 HP 192
26. 2500 HP 212
27. 3000 HP 252
I. Structural Excavation VI. Architectural Specialties
1. Common Excavation 1. Doors
a. Hand 6.0 MH/M^3 a. Wooden
b. Machine 0.5 MH/M^3 b. Steel
2. Rock Excavation 8.0 MH/M^3 c. Aluminum
3. Hauling of Spoils 1.0 MH/M^3 d. Cyclone wire
II. Structural Backfill 2. Windows
1. By Hand 5.0 MH/M^3 a. Glass
2. By Machine 2.0 MH/M^3 b. Louver
III. Trenching c. Steels
1. By Hand 6.0 MH/M^3 3. Partitions/ Single Wall
2. By Machine 0.5 MH/M^3 Double Wall
IV. Conc. Edns. & Elev. Conc. Wooden Louver
1. Grade Members Cyclone Wire
a. Formwork 2.54 MH/M^2 VII. Structural Steel
b. Concreting 8.54 MH/M^2 1. Fabrication
c. Rebar 0.07MH/Kg a. Light
d. Finishing 0.4 MH/M^2 b. Heavy
2. Suspended Member/Formwork 3.28 MH/M^2 2. Erection
Concreting 16.70 MH/M^2 a. Light
Rebar 0.03 MH/M^2 b. Heavy
Finishing 0.80 MH/M^2 VIII. Painting
3. Embedded Metal 0.27 MH/Kg 1. Equipment
4. Waterproofing 1.82 MH/M^2 2.Pipes
5. Joint Filler 0.01 MH/LF 3. Misc.
V. Roofing and Sidings IX. Instrumentation
1. Roofing/Metallic 0.07 MH/F^2 1. Indicators
Non-metallic 0.14 MH/F^2 2. Gauges
2. Siding 3. Controllers
a. doors 0.12 MH/F^2 4. Receivers
b. Non-metallic 0.14 MH/F^2 5. Panel Mounted Instr
6. Testing & Calibration
 X. Equipment Installation
1. Light Equipment 100 MH/MT
a. Wooden 0.22 MH/F^2 2. Heavy Equipment 90 MH/MT
0.74 MH/F^2 XI. Equipment Insulation 1-1/2" thk 1.115 MH/F^2
c. Aluminum 0.75 MH/F^2 2-1/2" thk 1.353 MH/F^2
d. Cyclone wire 0.71 MH/F^2 3-1/2" thk 2.611 MH/F^2
XII. Pipe Insulation
0.30 MH/F^2 (1-1/2" 0 3-1/2" thk)
0.33 MH/F^2 1. 1/2" 1.306 MH/LF
0.30 MH/F^2 2. 3/4" 1.334 MH/LF
ons/ Single Wall 0.23 MH/F^2 3. 1" 1.386 MH/LF
Double Wall 0.32 MH/F^2 4. 1-1/2" 1.513 MH/LF
Wooden Louver 0.32 MH/F^2 5. 2" 1.602 MH/LF
Cyclone Wire 0.50 MH/F^2 6. 2-1/2" 1.737 MH/LF
7. 3" 1.810 MH/LF
8. 3-1/2" 2.000 MH/LF
110-130 MH/MT 9. 4" 2.150 MH/LF
60-70 MH/MT 10. 5" 2.250 MH/LF
11. 6" 2.350 MH/LF
70-100 MH/MT 12 8" 2.450 MH/LF
40-60 MH/MT 13. 10" 2.600 MH/LF
14. 12" 3.000 MH/LF
0.24 MH/SF/ 3 coats 15. 14" 3.740 MH/LF
0.30 MH/SF/ 3 coats 16. 16" 4.154 MH/LF
0.24 MH/SF/ 3 coats 17. 18" 4.567 MH/LF
18. 20" 4.950 MH/LF
24 MH/SET 19. 22" 5.335 MH/LF
16 MH/SET 20. 24" 5.694 MH/LF
24 MH/SET Equipment Insulation
24 MH/SET 1-1/2" thick F^2 1.115 MH
Mounted Instr 16 MH/SET 2-1/2" thick F^2 1.863 MH
& Calibration 40 MH/SET 3-1/2" thick F^2 2.611 MH
Pipe Insulation
1/2" LF 1.31 MH
3/4" LF 1.33 MH
1" LF 1.39 MH
1-1/2" LF 1.51 MH
2" LF 1.60 MH
2-1/2" LF 1.74 MH
3" LF 1.81 MH
3-1/2" LF 2.00 MH
4" LF 2.15 MH
5" LF 2.26 MH
6" LF 2.36 MH
8" LF 2.46 MH
10" LF 2.60 MH
12" LF 3.60 MH
14" LF 3.74 MH
16" LF 4.15 MH
18" LF 4.57 MH
20" LF 4.96 MH
22" LF 5.34 MH
24" LF 5.69 MH
FUEL CONSUMPTION

Equipment Gallon per Hour Fuel

Boiler # W.P w/ 60 WP 9 to 10 Bunker
Steam Engine 1.2 to 1.4 Diesel
Compressor UD-18 1.4 to 1.5 Diesel
Crane (Lima) 2.0 to 2.2 Gasoline
Crane (Lorrain) 1.5 to 2.0 Diesel
Dozer TD-14 1.5 to 1.6 Diesel
Generator, AC-350 W 0.25 to 0.30 Gas
Generator, DC-1.5 W 0.50 to 0.55 Gas
Hoist Power, 4-cylinder 1.0 to 1.20 Gas
Mixer, Concrete 7-s 0.60 to 0.65 Gas
Mixer, Concrete 14-s 0.75 to 0.80 Gas
Pump 2-1/2 x 3-1/4 Diaphram Centrifugal 0.50 to 0.55 Gas
Pump 3 x 3 Wisconsin Centrifugal 0.55 to 0.57 Gas
Pump 4 x 4-1/4 Lanova 1.05 to 1.10 Diesel
Road Roller Gallon 10-Ton 1.70 to 2.0 Gas
Welder 6-cylinder 70HP 1.60 to 1.70 Gas
Welder 8-cylinder 90HP 3.15 to 3.20 Gas

0.13 Liters HP of Equipment

 CIVIL WORKS - MAN HOUR RATES PER ITEM OF WORK

A. Earthworks:
1. Excavation
a. Common Excavation (manual only)
1. Common earth
2. Hard clay or sand and gravel
b. Rock and Adobe (manual and machine)
2. Backfill
3. Disposal
4. Earthfill
5. Gravefill
6. Soil Poisoning (2 application)

B. Rebarworks:
1. Reinforcing Steel

C. Formworks
1. Formwork Area (including the mh for formoil)
2. Falsework (1-use)

D. Concrete Works:
1. Concrete work volume (using 1 bagger mixer)
a. Slabs on fill
b. Footing and tie beams
c. Suspended slabs
d. Columns and beams
2. Concrete work volume (using 1 bagger or 2 bagger mixer)
a. Slabs on fill
b. Footing and tie beams
c. Suspended slabs (2nd and 3rd flr)
d. Columns and beams (using pails for 3 meter height only)
e. Columns and beams (1st, 2nd, 3rd flr using porta lift or hoisting machine
3. Using Ready Mix concrete with hoisting machine (for all structural members)
4. Using Ready Mix concrete with pump (for all members)
5. Grouting
6. Riprap
7. Concrete Pipe Laying (excluding excavation & backfilling)
a. 150 mm
b. 200
c. 250
d. 300
e. 380
f. 450
g. 500
h. 600
i. 750
j. 900
 8. Vapor Barrier
9. Join Sealant

E. Masonry Works:
1. CHB Installation including rebars
a. 4" CHB
b. 6" CHB
c. 8" CHB
2. CHB Finishing
a. Tool Joint Finish
b. 1/2" thk plaster finish
c. 3/4" thk plaster finish
KS - MAN HOUR RATES PER ITEM OF WORK

ation (manual only) (mh/cm)

6
lay or sand and gravel 8
e (manual and machine) 10
3
3
3
2
0.40 (mh/sm)

0.12 (mh/kg)

the mh for formoil) 2.50 (mh/sm)

0.15 (mh/bd.ft.)

sing 1 bagger mixer) (mh/cm)

10
12
13.5
15
sing 1 bagger or 2 bagger mixer)
10
12
s (2nd and 3rd flr) 13.5
eams (using pails for 3 meter height only) 18
eams (1st, 2nd, 3rd flr using porta lift or hoisting machine) 15
e with hoisting machine (for all structural members) 3 (mh/cm)
e with pump (for all members) 1 (mh/cm)
18 (mh/cm)
20 (mh/cm)
cluding excavation & backfilling) (mh/1m)
0.6
0.9
1.2
1.5
1.8
2.8
3.2
3.6
5
5.5
0.5 (mh/sm)
0.1 (mh/1ft)

(mh/sm)
2.5
2.75
3

0.5 to 1.0
1.75
2
F. Structural Steel Works:
1. Shop Fabrication
a. Layout-Cutting
Built-ups
Shapes
Checkered Flooring
Pound Bars
Purlins
Shapes (Heavy)
Misc. Plates
Open Web
b. Fit-up and Assembly
Built-ups
Shapes (Light)
Shapes (Heavy)
Misc. Plates
Stairs
Ladder Cage
Open Web
c. Alignment
Built-ups
d. Welding
Built-ups
Shapes (Light)
Shapes (Heavy)
Misc. Plates
Ladder Cage
Open Web
e. Painting
Brush
Spray
(For budget purposes for painting, use 0.02 mh/kg)
2. Erection
Purlins/Checkered Flooring
Sagrods/Bracket
Open Web
Stairs (light shape)
Ladder Cage
Truss on conc. Column with 5T Crane
2" B.I. Pipe frame for fence
Gs. 10 cyclone wire for fence (welded on 2" B.I. Pipe)
Column x 20 ft length with 25T Crane
Runway Girder (bolted connection)
Purlins (field fabrication)

G. Roofing and Tinsmithing Works:

1. Corr. G.I. Roof Area
a. G.I. Nail Connection
 b. Riveted Connection
2. Plain G.I. Ridge Roll; P.G.I. Flashing
3. Plain G.I. Gutter Downspout (P.G.I & PVC)
4. Corrugated Asbestos Roof Area
5. Asbestos Ridge Roll; Eaves Flashing
6. Asbestos Flashing
7. Asbestos Hip Rolls
8. End Caps
9. P.G.I. Sheets used as 1" strap
10. Ga. 24 Gutter Fabrication
 (mh/kg)
0.0253
0.0253
0.0253
0.0469
0.0253
0.0306 (mh/kg)
0.0903 (mh/kg)
0.0614

0.0373
0.025
0.03
0.1189
0.1607
0.1125
0.1189

0.011

0.0281
0.012
0.0218
0.0748
0.0592
0.053
(mh/gal)
8
4
02 mh/kg)

(mh/kg)
0.06
0.12
0.1
0.09
0.16
0.05
2" B.I. Pipe) 0.07
1 (mh/sm)
0.09 (mh/sm)
0.08
0.1

(mh/sm)
 1.5
1.75
0.7(mh/1m)
1.31(mh/1m)
2 (mh/sm)
1.5(mh/1m)
1(mh/1m)
2(mh/1m)
1(mh/pair)
8(mh/sht.)
2(mh/pc)
H. Carpentry Works
1. Wooden Trusses/Purlins/Rafter
a. Purlins @ 0.60 m o.c. w/ 2"x2" wood cleats)

2. Wooden Floor Joist @ 0.3 m.o.c including solid bridging

Size of Joist
2" x 4"
2" x 5"
2" x 6"
2" x 8"
2" x 10"
3. T and G Flooring with Sanding
T and G size
1" x 3"
1" x 4"
4. External Sidings (Based on 1" thk.V-cut)
1" x 3"
1" x 4"
1" x 5"
1" x 6"
1" x 8"
Note:
1. Man-Hour for Ceiling (nailer & hanger)
2. Man-hour for plywood
For other members use 0.20 mh/ bd ft
5. Wall Partition
a. Single Size and Spacing (o.c. bothways)

b. Double Wall Partition [Stud size & spacing o.c. bothways)

2" x 2" @ 24"
2" x 3" @ 24"
2" x 4" @ 24"
2" x 2" @ 16"
2" x 3" @ 16"
2" x 4" @ 16"
Note: 1. Man-hour for Stud
 2. Man-hour for Plywood
c. Ceiling [Ceiling Nailer (o.c. bothways)]
2" x 2" @ 24"
2" x 3" @ 24"
2" x 2" @ 16"
2" x 3" @ 16"
 @ 0.60 m o.c. w/ 2"x2" wood cleats) 0.2(mh/bd ft)
Purlin Size (roof area) (mh/sm)
2" x 2" 0.5
2" x 3" 0.7
2" x 4" 1
2" x 5" 1.1
2" x 6" 1.3
b. Rafter 0.2(mh/bd ft)
c. Trusses 0.3(mh/bd ft)
g solid bridging
(mh/sm)
1.9
2.3
2.8
3.7
4.7
0.3(mh/bd ft)
(mh/sm)
4.2
4
0.2(mh/sm)
3.1
2.8
2.7
2.6
2.5

0.2 mh/bd ft
0.6 mh/sm

Size and Spacing (o.c. bothways) (mh/sm)

2" x 2" @ 24" 1.5
2" x 3" @ 24" 2
2" x 4" @ 24" 2.5
2" x 2" @ 16" 1.9
2" x 3" @ 16" 2.6
2" x 4" @ 16" 3.3
g o.c. bothways)
2
2.5
3
2.4
3.1
3.8
our for Stud 0.2 (mh/bd ft)
our for Plywood 0.5 (mh/sm)
ailer (o.c. bothways)] (mh/sm)
1.5
2
1.9
2.6
I. Finishing Works:
1. Plain Cement Slab Finish
2.Colored Cement Slab Finish
3. Synthetic Adobe with Shell Finish
4. Vitrified Glazed and Unglazed Tile
5. Vitrified Tile Mouldings
6. Pebble Washout Finish
7. Cement Tiles
8. Sand Blasting
9. Anay Finish
10. Vinyl Tile Finish
11. Marble Washout Finish
12. Ceramic Tile Finish

J. Miscellaneous Works:
1. Doors including finish hardware (installation only)
a. Hollow core flush type door
0.60 - 0.70 x 2.10
0.80 - 1.20 x 2.10
b. Solid Core Panel Door
Swing
Sliding
c. Louver Type Wooden Door
d. Steel Plate Door
Swing
Sliding
e. Aluminum or Steel Frame Glass Door
2. Windows (Installation only)
a. Steel Frame Glass Window
(fixed, awning or casement)
b. Aluminum frame glass window
(fixed or sliding)
c. Metal or GI Louver window
(jalousie)
d. Window Jamb or Door Jamb (Yacal)
1. Fabrication
2. Installation
K. Plumbing and Sanitary Works:
1. Pipes
a. PVC
1/2" - 1-1/2"
2" - 3"
4"
6"
b. G.I. Pipe
1/2" - 1-1/2"
2" - 3"
 4"
6"
c. C.I. Pipe
2" - 3"
4"
6"
8"
2. Fittings
a. PVC
1/2" - 1-1/2"
2" - 3"
4"
6"
 (mh/sm)
0.54
0.64
2.67
4.33
0.8
2.5
2
0.8
0.88
0.4
6.4
1.6

6 (mh/set)
4 (mh/sm)

4 (mh/sm)
6 (mh/sm)
5 (mh/sm)

8 (mh/sm)
10 (mh/sm)
5 (mh/sm)

5 (mh/sm)

4.5 (mh/sm)

3 (mh/sm)

0.35 (mh/bd ft)

0.20 (mh/bd ft)

(mh/1m)

0.5
0.67
0.83
1

0.58
0.67
 0.83
1

1
1.33
1.67
2

(mh/pc)
0.5
0.8
1
1.5
 b. G.I. Pipe
1/2" - 1-1/2"
2" - 3"
4"
6"
c. C.I. Pipe
2" - 3"
4"
6"
8"
Note: For C.O. use
3. Fixtures
a. Water Closets
b. Urinal
c. Lavatory
d. Kitchen Sink
e. Faucet
f. Shower Head
g. Floor Drain
4. Valves
3/4"
1"
1-1/4"
1-1/2"
2"
2-1/2"
3"
3-1/2"
4"
5"
6"
12"

L. Painting Works:
1. Masonry Surface
a. Install Scaffolds
b. Surface Preparation
c. Apply 1st coat Masonry Sealer
d. Apply 2nd coat flat latex
e. Apply 3rd coat flat latex
f. Demobilize
2. Wood Surfaces
a. Install Scaffolds
b. Surface Preparation
c. Apply 1st coat Wood Primer
d. Apply 2nd coat enamel
e. Apply 3rd coat enamel
 f. Demobilize
3. Metal Surfaces
a. Brush Method
1. Install Scaffolds
2. Surface Preparation
3. Apply 1st Coat Primer
4. Apply 2nd Coat Quick Drying Enamel
5. Apply 3rd Coat Quick Drying Enamel
6. Demobilize
 (mh/pc)
0.5
0.8
1
1.5

1
1.2
1.5
2
2

6 (mh/set)
4 (mh/set)
4 (mh/set)
4 (mh/set)
0.5 (mh/pc)
8 (mh/set)
2 (mh/pc)
(mh/pc)
5.28
5.61
5.75
5.94
6.27
7.92
9.24
11.22
13.53
15.18
17.16
30

(mh/sm)
0.25
0.08
0.14
0.16
0.18
0.08

0.25
0.1
0.14
0.15
0.16
0.08
 0.25
0.29
0.12
0.15
t Quick Drying Enamel 0.16
t Quick Drying Enamel 0.08
 b. Spray Method
1. Install Scaffolds
2. Surface Preparation
3. Apply 1st coat primer
4. Apply 2nd coat quick drying enamel
5. Apply 3rd coat quick drying enamel
6. Demobilize
Note: If the estimate requires for primer only,
item 1 and 2 shall be applied only

4. Galvanized Iron Surface

a. Surface Preparation
b. Apply Galva wash (2 application)
c. Apply 1st coat portland cement roof paint
d. Apply 2nd coat portland cement roof paint

5. Varnish
a. Smoooth Finish Grain (closed grain)
1. Surface Preparation
2. Apply Paste Wood Filler
3. Apply Stain Varnish
4. Apply Lacquer Sanding Sealer
5. Apply Clear Gloss or Dead Flat Lacquer
b. Standard Finish Grain (Open Grain)
1. Surface Preparation
2. Apply Stain Varnish
3. Apply Lacquer Sanding Sealer
4. Apply clear glass or dead flat lacquer (2 application)

Note: If G.I. Sheets are used as sidings, provide man-hours for installation
and demobilization of scaffolds. Provide scaffold winch and accessories for
high rise buildings and for residential houses, use wooden platform or
scaffolding.
(mh/sm)
0.25
0.2
0.04
0.05
0.06
0.08

0.05
0.08
0.14
0.15

0.5
0.25
0.21
0.24
0.26

0.5
0.21
0.24
0.52
CIVIL WORKS LABOR PRODUCTIVITY

1. Excavation - 3m^3/man-day or 6MHR/m^3

2. Concrete mixing and placing - 5.5 mhrs/m^3
3. Rebar Fabrication & Installation - 3.25 mhrs/sqm
4. Formworks Fabrication & Installation - 3.25 mhrs/sqm
5. Batter Boards - 0.40 mhr/1m
6. Roof Truss Fabrication & Erection - 120 mhrs/ton
7. Tinsmithing - 3 mhrs/sqm
8. 6" CHB Laying - 2 mhrs/sqm
9. Marble Tiles, scratch coating & laying - 8 mhrs/sqm
grinding & polishing - 3.2 mhrs/sqm
10. Narra Parquet, scratch coat - 1.34 mhrs/sg.m
Parquet Installation 3.2 mhrs/sqm
Cleaning & Waxing 0.80 mhr/sqm
11. Unglazed Tile and & Glazed, Scratch coat - 1.55 mhr/sqm
Installation - 2.15 mhr/sqm
12. Paint Cement Finish - 0.77 mhr/sqm
13. Pebble Washout - Scratch coat - 0.90 mhr/sqm
Finishing - 3 mhrs/sqm
14. Adobe Rubbles - scratch coat - 1.55 mhr/sqm
Finishing - 2.5 mhr/sqm
15. Chiselled Synthetic Adobe - same as adobe rubbles
16. Danarra panels, frame installation - 0.67 mhr/sqm
panel installation - 0.54 mhr/sqm
17. Wall paper - scratch coat - 1.55 mhr/sqm
application - 2.15 mhr/sqm
18. Acoustic board ceiling tiles on wooden frames
frame installation 1.20 mhr/sqm
tile installation 1.20 mhr/sqm
19. Ordinary Plywood ceiling, frame installation - 1.20 mhr/sqm
panel installation - 0.90 mhr/sqm
20. Painting, putty - 1man-day/25sqm or 0.32 mhr/sqm
First coating - 1man-day/50sqm or 0.16 mhr/sqm
Second coating - 1man-day/75sqm or 0.11 mhr/sqm
21. Doors & Windows 15% - 20% of materials
22. Formworks - 25 BF/m^3
Nails 0.025 kg/BF
STANDARD UNIT PER ITEM

1. Rebars
a. Foundation - 150 lbs/m^3
b. Wall - 200 lbs/m^3
c. Beams - 200 lbs/m^3
d. Floor Slab - 150 lbs/m^3
e. Columns - 200 lbs/m^3

2. Form Lumber: (cast in place)

a. Footing - 50-70 BF/m^3
b. Columns - 150-200 BF/m^3
c. Beams - 150-200 BF/m^3
d. Slab - 50 BF/m^3

3. Mortar
a. #4/sqm:
cement 0.375 bag/sqm
sand 0.0319 m^3/sqm
rebar 2 kgs/sqm
b. #6/sqm:
cement 0.5 bag/sqm
sand 0.0425 m^3/sqm
rebar 2 kgs/sqm

4. Welding Rods 19.53 kgs/MT x 1.03

oxygen 1.16 cyl/MT x 1.03
acetylene 0.44 cyl/MT x 1.03
paint 0.88 gal/MT x 1.03
thinner 0.37 gal/MT x 1.03
ESTIMATING PROCEDURES

Earthful Estimate:
1 Solve for the volume (called Loose Volume) to be filled in.
2 Add 25% to this loose volume.
3 The sum called (Compact Volume) rounded to the next even number.
Note: Standard Truckload = 4 m^3
Volume in cubic meters x m^3 per truckload = Truckload (T)

Formwork for Footing: Reinforced Concrete

1 Determine pier, surface area in square meters of lateral faces.

2 Convert to Board Feet by multiplying form area in square meters by 10.76.
3 Add 7 board feet/footing for 1" x 2" bracings.
4 Add 10% for wastage.
5 Add 14 board feet/footing for 2" x 2" bracings.
Note: Formworks (for columns, beams, slabs, etc.)
Estimating Factors:
a. Form Lumber = 110-140 bd.ft./m^3 of concrete
b. Form Plywood = 0.8 pieces of 4'x8' plywood form m^3 of concrete
c. Assorted Nails = 1kg of asst. nails per 2000 bd.ft. of nailing surface
or 1.55 kgs/m^2 of nailing surface
1. Estimate these parts by direct count
2. Check list of components
a. Top chord
b. Bottom chord
c. Collar plate
d. Struts
e. Braces
f. Wind and saw bracing
g. Connectors
3. Lumber over 24 feet long must have splicings.
Use 8-1/2" bolts per splice.
4. Adjust estimates for waste and splicing at end of computations.
Use 15% for waste and 5% for splicing.
5. Round up to the closest 10 bd.ft. for each truss or lumber estimate.
For grand total, round up to closest 50 board ft.
6. Unless otherwise specified, compute bolt for trusses as 1/2".
7. Required bolts for a typical home truss
a. Top joint 5 bolts
b. End joint 2 bolts
c. Intermediate B.C. 1 bolt
d. Intermediate T.C. 2 bolts
Roofing Sheets:
1. Determine Total Flat Area
2. Add pitch factor (see table)
3. Sum or (1) and (2) gives sloped area which is actual covered area.
4. Solve foe quantity of roofing sheets
Note: Estimate Procedure for Purlins for Standard G.I. Roofing
a. Set sloped area of roof (see table at pitched area)
b. Solve for purlin quantities by using factors given in table.
c. Round up estimates to closest 10 board feet.
Procedures for Estimating CHB
1. CHB Quantity Take-of
a. Solve for net area in square meters
b. Determine number of blocks based on 12.5 pcs. Per m^2 of net area
c. For large quantities of orders round up to the closest 50 blocks per type
2. Concrete Work
a. Footing
1. Determine total run per type of footing by actual take of from footing la
2. Multiply composition of concrete from table on concrete mixes
3. Round of values as follows:
a. Volume of concrete in m^3 to two decimal places
b. Quantity of bags of cement to be the nearest 5 bags
c. Volume of sand and gravel to the nearest unit cubic meter

B. Concrete Filler (Using selected gravel, per size)

1. Multiply quantity of CHB by concrete cell volume per block type. Round to two dec
2. Determine composition of concrete filler from table of concrete mixes.
3. Specify size of gravel accordingly.
C. Plaster Work for CHB
1. Check and quantity for double-face plaster work.
2. Multiply quantity of CHB faces to be plastered by volume of plaster per block.
3. Determine composition of plaster mix.
4. Round-of values
a. Volume plaster to two(2) decimal places.
b. Quantity of cement ad lime to the nearest cubic meter.
4. Reinforcements for CHB
a. Footing Requirements - Long Bars
1. Determine total run of footing (in M.) per bar diameter per type.
2. Multiply run in meters by quantity of bars per cross section.
3. Translate total run into kilos. Round of to the closest 10th kilo per diame
b. Footing Reinforcements - Crossbars
1. Determine number of cross bars by dividing total run of footing type by
2. Add one cross bar to total number determined.
3. Multiply quantity of cross bars by unit length. Include bend as well.
4. Translate total length into kilos. Round of to closest 10th kilo per diame
c. Vertical Bars for CHB Walls
1. Compute total run of wall. Disregard openings, lintel bars and splicings.
These will compensate each other.
2. Determine quantity of bars by dividing total run by bar spacing. Add one
3. Determine total run of bar per type by multiplying number of bars by me
Be sure to include height from finish floor to fooing depth.
4. Convert run to kilos. Round of to the nearest 10th kilo per diameter typ
d. Horizontal Bars for CHB Walls
 1. Disregarding openings, compute for mean wall height.
2. Determine quantity of bars by dividing height by bar spacing.
3. Determine total bar run by multiplying number of bars by mean wall len
4. Convert run to kilos. Round of to the nearest 10th kilo per diameter typ
e. Tie Wires Required
1. Determine number of bar crossings by multiplying number of long bars b
2. Determine percentage of bar crossings to be tied and multiply by numbe
3. Multiply crossings by 0.30 meters to get total length of G.I. wire required
4. Convert into kilos.
ks per type

ake of from footing layout

oncrete mixes

ype. Round to two decimal places.

plaster per block.

meter per type.

est 10th kilo per diameter type.

run of footing type by the cross bar spacing

ude bend as well.

st 10th kilo per diameter type.

tel bars and splicings.

y bar spacing. Add one bar.

number of bars by mean wall height.
to fooing depth.
h kilo per diameter type.
 ar spacing.
bars by mean wall length.
h kilo per diameter type.

number of long bars by cross bars.

and multiply by number of crossings.
th of G.I. wire required.
COMPUTING FOR ADOBE STONE QUANTITIES

Zocalo Wall and Cross Footing

Adobe Stone stock size 0.15 x 0.45m

Allowance for joints 0.015m overall
Wall 13pcs/sq.m
Cross Footing 6pcs/lin m
Adobe Stair 85pcs/cu.m.

0.015 joint0.010 joint

Cross Footing (one side) 0.001013 0.000675
Wall (one side, one end) 0.00135 0.0009
Buttress and Stair (two sides, one end) 0.002363 0.001575

ADOBE BUTTRESSES (for fences and columns)

Finished Cross Section of Nmber of Stones Number of Stones Number of Stones
Buttress per Coverage per Meter Height per Foot Height
0.35m x 0.50m (14"x20") 2 12 4
0.50m x 0.50m (20"x20") 3 18 6
0.50m x 0.65m (20"x26") 4 24 8
0.50m x 0.80m (20"x30")) 5 30 10
0.50m x 0.95m (20"x38") 6 36 12
CONCRETE HOLLOW BLOCKS

Nominal Size Blocks/sq.m. Cell Volume / Block Plaster Vol./Block/Face

(in) (pcs) 1 cell (cu.m.) 2 cells (cu.m.) 3 cells (cu.m.) 0.01m thk 0.015m thk
8" x 8" x 16" 12.5 0.00164 0.00328 0.00492 0.00083 0.00124
6" x 8" x16" 12.5 0.00196 0.00196 0.00294 0.00083 0.00124
4" x 8" x 16" 12.5 0.00033 0.00066 0.00099 0.00083 0.00124

CHB Mortar Volume per 100 Square Meters

Nominal Size Std. Weight per Block Mortar Setting Pad (cu.m.) Mortar Corefill (cu.m.)
4" x 8" x 16" 23 - 25 lbs 1.905 2.858
6" x 8" x16" 35 - 37 lbs 2.258 5.716
8" x 8" x 16" 45 - 47 lbs 3.811 5.716

Vertical Reinforcements for CHB (as per recommended specifications of Jackbilt)

Vertical Spacing (m.)
Nominal Size
0.40 m 0.60 m 0.80 m 1.00 m 1.20 m
4" x 8" x 16" 3/8" 3/8" 3/8" 3/8" 1/2"
6" x 8" x16" 3/8" 3/8" 1/2" 1/2" 1/2"
8" x 8" x 16" 3/8" 1/2" 1/2" 5/8" 5/8"

Horizontal Reinforcements for CHB (as per recommended specifications of Jackbilt)

Nominal Size Every 3rd Course (0.60m) Every 4th (0.80) Every 5th (1.00 m)
4" x 8" x 16" 3/8" 3/8" 3/8"
6" x 8" x16" 1/2" 1/2" 1/2"
8" x 8" x 16" 1/2" 1/2" 1/2"

Concrete Footing for CHB as per specifications of Jackbilt)

Nominal Size Footing Thickness (m) Footing Breadth Vol. of Concrete per Linear
(inches) (m) Meter (cu.m./lin m)
4" x 8" x 16" 0.1 0.3 0.03
6" x 8" x16" 0.15 0.35 0.0525
8" x 8" x 16" 0.2 0.4 0.08
 CHB Wall Reinforcements
Spacing Number of Bars (20ft or 6m long per sq.m.)
0.40 m 0.5
0.60 m 0.33
Vertical
Bars 0.80 m 0.25
1.00 m 0.2
1.20 m 0.17
every 3rd course 0.33
Horizontal
Bars every 4th course 0.25
every 5th course 0.2

BPW Standard Mixtures for Concrete

Class Mixtures Cement Bags (94lb/bag) Sand (m^3) Gravel (m^3)
AAA 1_:_1_:_2 13.7 0.39 0.78
AA 1_:_1-1/2_:_3 10.46 0.41 0.82
A 1_:_2_:_4 7.85 0.42 0.84
B 1_:2-1/2_:_5 6.49 0.44 0.87
C 1_:_3_:_6 5.49 0.44 0.89
D 1_:_3-1/2_:_7 4.81 0.45 0.91
Special 1_:_2_:_3 9.47 0.51 0.76

Mortar: Material for 1 cubic meter of standard mixture

Class Mixtures Cement Bags (94lb/bag) Sand (m^3)
A 1_:_2 17.37 0.93
B 1_:_3 12.98 1.05

Plaster Mix: Material for 1 cubic meter of standard mix

Class Mixtures Cement Bags (94lb/bag) Sand (m^3) Lime (bars)
A 1_:_1_:_2 8.7 1.6 8.7
B 1_:_1_:_3 5.5 1.78 5.5
METHOD OF DETERMINING QUANTITIES OF CONCRETE INGREDIENTS

Example:
Determine the number of bags of cement (1 cu.ft. = 1 bag) and
the quantities of the other aggregates required for 100 cu.m.
of concrete of 1;2;4 mix with the following given data:

Cement: sp.gr. = 3.1 unit wt = 94 lbs/cu.ft.

Sand: sp.gr. = 2.65 unit wt = 105 lbs/cu.ft.
Gravel: sp.gr. = 2.5 unit wt = 95 lbs/cu.ft.
Water: Use 7 gallons to every bag of cement

Solution: Volume = (unit wt/W) x relative proportion

Cement = 94 x 1 = 0.49 cu.ft.
3.10(62.4)

Sand = 105 x2= 1.27 cu.ft.

2.65(62.4)

Gravel = 95 x4= 2.44 cu.ft.

2.5 (62.4)

Water = 7 = 0.94 cu.ft.

7.48

Total Volume per batch = 5.14 cu.ft.

Required Quantities:
Cement: 3529 = 687 bags
5.14

Sand: 687 x2= 39 cu.m.

3.28^3

Gravel: 687 x4= 78 cu.m.

3.28^3

Water: 687 x 7 = 4809 gals.

Estimating Procedures:
1. Determine total surface area
2. Divide area by required factor
3. Round to closest values
10 or less . . . round to 1
11 to 50 ... round to 5
51 to 100 . . . round to 10
over 100 ... round to 15
For single partition use rounding as is. For double partitions solve for total boards and
round according to schedule given under item 3.
Nailing Strips: Factors in Board Feet per Sheet of Ceiling Board 3' x 6' Ceiling Board

Board Feet per Sheet

Size of Nailing Strip
18" & 24" O.C (0.45m & 0. 60m) 18" OCBW (0.45m OCBW)
1" x 2" 3.85 4.4
1-1/2" x 2" 5.78 6.6
2" x 2" 7.7 8.8
2" x 3" 11.55 13.2
2" x 4" 15.4 17.6

Nailing Strips: Factors in Board Feet per Sheet of Ceiling Board 4' x 8' Ceiling Board

Board Feet per Sheet

Size of Nailing Strip
24" OCBW (0.60m) 18"&24"O.C(0.6m&0. 4m) 18" OCBW (0.40m)
1" x 2" 5.86 7.33 8.8
1-1/2" x 2" 8.79 14 13.82
2" x 2" 11.73 14.66 17.4
2" x 3" 17.6 22 26.4
2" x 4" 23.45 29.33 35.2

External Sidings: (Based on 1" thick boards)

Efective Board Feet Per

Stock Size Width 100 sq. feet Square Meter
1" x 3" 2-1/8" 150 16.22
1" x 4" 3-1/8" 138 14.83
1" x 5" 4-1/8" 124 13.34
1" x 6" 5-1/8" 120 12.9
1" x 8" 6-1/8" 115 12.36
Procedures of Estimate:
1. Solve for Gross Area
2. Subtract all openings to get Net Area
3. Multiply by required factor.
4. Round to 10 bd ft if 100 or less;
round to 100 bd ft if over 100

Siding Studs: (Spaced at 2' OCBW)

Board Feet Per

Stock Size 100 sq. feet Square Meter
2" x 2" 34 3.66
2" x 3" 50 5.38
2" x 4" 68 7.3
2" x 5" 84 9.03

Procedures of Estimate:
1. Utilize Net Area found in siding estimate
2. Multiply by required factor
3. Round to 10 bd ft if 100 or less;
round to 100 bd ft if over 100

Partitions: Estimating:
(A) Single Partitions
1. Solve for actual area covered (net area)
2. Solve for number of sheets based on stock sizes
3. Solve for partitions studs
(B) Double Partitions
1. Solve for actual area covered
(Note that if the same partition above was used, the net area would be doubled)
No. of Pieces per
Classification Stock Sizes
Sq. meter Sq. Foot Rounding
4" x 4" (0.1 x 0.1) 100 9.29 50
6" x 6" (0.15 x 0.15) 44 4.0876 50
Cement Tile
8" x 8" (0.2 x 0.2) 25 2.3225 50
20" x 20" (0.5 x 0.5) 4 0.3716 10
Vitrified Tiles 4" x 4" (0.1 x 0.1) 100 9.29 50
Glazed Tiles 4-1/4" x 4-/14" (0.108 x 0.108) 86 7.8965 50
2" x 2" (0.05 x 0.05) 480 44.592 50
Hexagonal Tiles 3" x 3" (0.074 x 0.074) 190 17.651 50
4-1/4" x 4-/14" (0.108 x 0.108) 95 8.8255 50
5 Point Hexagonal 2" 20 6.096 50
4 Point Hexagonal 2" 16 4.8848 50
Special Mould 4-1/2" 9 2.7433 10
Note: For wainscoting mould estimate by direct count.
Procedure of Estimate:
1. Compute total floor or wall areas. (Disregard minor plumbing outlet)
2. Multiply by respective factors.
3. Round up.

Notes:
1. Tile Cement mortar, unless otherwise indicated on the plan details or specifications, shall be 1cm thk.
2. Mortar volume shall be based on rounded value tiles.
3. Aggragates for mortar shall be rounded as follows:
Cement . . . 5 bags
Lime . . . 5 bags
Sand . . . 1 cu.m.
4. Use point hexagonal tiles along longer lengths
5. Use 4 point hexagonal tiles along shorter lengths
d be doubled)
l be 1cm thk.
CORRUGATED ROOFING SHEETS (efective roof coverage)

a. With 10" (25 cm) overlaps and 2 corrugations side lap.

Commercial Size Efective Coverage
(width x length) Dimensions (efective) Area (sq.ft) Area (sq.m)
32" x 6'-0" 27" x 5'-2" 11.62 1.08
32" x 7'-0" 27" x 6'-2" 13.88 1.29
32" x 8'-0" 27" x 7'-2" 16.14 1.5
32" x 12'-0" 27" x 11'-2" 25.18 2.34

a. With 12" (30 cm) end lap and 2 corrugations side lap.
Commercial Size Efective Coverage
(width x length) Dimensions (efective) Area (sq.ft) Area (sq.m)
32" x 6'-0" 27" x 5'-2" 11.3 1.05
32" x 7'-0" 27" x 6'-2" 13.56 1.26
32" x 8'-0" 27" x 7'-2" 15.71 1.46
32" x 12'-0" 27" x 11'-2" 24.75 2.3

Roof Pitch and Percentage Area

Pitch Addition to That Area Total Area IN%
0.32 0.02 102
0.36 0.03 103
0.4 0.04 104
0.45 0.05 105
0.5 0.06 106
0.55 0.07 107
0.6 0.08 108
0.7 0.11 111
0.8 0.14 114
0.9 0.18 118
1 0.21 121

PURLINS FOR STANDARD G.I. ROOFING

A. 2" Wood Block
Purlins Size BD Ft / Sq.m.
2" x 3" 3.271
2" x 4" 4.369
2" x 5" 5.321
2" x 6" 6.333

B. 2" x 2" Wood Cleats

Purlins Size BD Ft / Sq.m.
2" x 3" 3.44
2" x 4" 4.511
2" x 5" 5.458
2" x 6" 6.5
Breakdown for Galvanized Roofing Hardware

I. Rivets 180 pcs/kg

6' - 0" corr. G.i. roofing 6 rivets/sheet
8' - 0" corr. G.i. roofing 9 rivets/sheet
12' - 0" corr. G.i. roofing 12 rivets/sheet

II. Lead Washer 86 pcs/kg

6' - 0" corr. G.i. roofing 6 pcs/sheet
8' - 0" corr. G.i. roofing 9 pcs/sheet
12' - 0" corr. G.i. roofing 12 pcs/sheet

III. Plate Washer 152 pcs/kg

6' - 0" corr. G.i. roofing 12 pcs/kg
8' - 0" corr. G.i. roofing 18 pcs/kg
12' - 0" corr. G.i. roofing 24 pcs/kg

IV. Plain G.I. Straps no. of pieces = no. of pcs. of rivet/sheet

Purlins Pcs. Of Straps per P.G.I. Roll (36"
Size Strap Size x 8'-0")
2" x 3" 1" x 9" 380
2" x 4" 1" x 10" 340
2" x 5" 1" x 11" 310
2" x 6" 1" x 12" 285

V. Common Nails, 2-1/2" @ 8 pcs/sheet 102 pcs/kg

G.I. Roofing Flashings (based on 8'-0" (240cm) long plain galvanized iron sheets)
Efective Length
Feet Meters
A. Ridge roll, ridges and valleys 7'-0" 2.135
B. Cutter and downspouts 7'-6" 2.286
C. Gutter flashings
Based on number of gutters, to convert into rolls
divide quantity by the following factors:
18" wide divide by 2
12" wide divide by 3
D. Nicolite Bar
1/4 bar per soldered joint
E. Muriatic or Sulphuric Acid
10 cc per nicolite bar
F. Senepa Flashing
Factor: 7'-0" or 2.135 meters

Procedure for Estimating Flashings

1. Determine total run in meters.
2. Divide by corresponding factor.
3. Round up value to next digit.
Carpentry Works

Wood Joist: Factors in Board Fe of Lumber per Square Meter

(waste factor and solid bridgings considered)

Joist Dimensions B On Center Spacings

xD 25 cm (10") 30 cm (12") 35 cm (14")
2" x 4" 12.26 10.75 9.5
2" x 5" 15.08 13.81 11.74
2" x 6" 18.11 16.1 14.08
2" x 8" 24.16 21.33 18.78
2" x 10" 30.18 26.73 23.47
3" x 5" 22.13 20.12 17.6
3" x 6" 27.16 24.15 21.12
3" x 8" 36.22 32.2 28.17
3" x 10" 45.27 39 35.21

Notes:
1. In computing for a board feet, subtract first all floor openings
from gross floor area and multiply the factors above
2. Other structural wooden beams such as girders, girts ties and the
like should be estimated by direct count.

Ceiling and Partition Boards

Area of One Sheet
Nominal Size Sq. Feet Sq. Meter
2' x 4' 8 0.743
3' x 6' 18 1.672
4' x 8' 32 2.973
5' x 9' 45 4.185
5' x 10' 50 4.645