Académique Documents
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Concrete (UHPC)
Zach Haber, Ph.D.
Bridge Engineering Researcher
Genex Systems / FHWA TFHRC
202-493-3330
zachary.haber.ctr@dot.gov
Efficiency through technology and collaboration
www.vsl-ip.com
Jean Bouin Stadium Faade Paris, France
www.tekla.com
Hawkeye UHPC Bridge Buchanan County, IA
Pulaski Skyway Newark, New Jersey
5
North American Bridges Using UHPC
In-Service
- Prior to 2011
- 2011
- 2012
- 2013
- 2014
- 2015
6
What is UHPC?
Self-Consolidating
Precast.org
8
What is Ultra-High Performance Concrete?
Fiber Reinforcement Superplasticizers
Supplementary
Cementitious Materials
Particle
Packing
Theory
9
What is Ultra-High Performance Concrete?
State-of-the-Art Concrete
10
Typical Composition of UHPC
11
Steel Fibers
12
Compression Behavior
25
20
Axial Stress (ksi)
15
10
0
0 0.0025 0.005 0.0075 0.01
Axial Strain (in/in)
13
Tensile Behavior
Specimen: 2 x 2 x 17
14
Tensile Behavior
2
1.8
Average Axial Stress (ksi)
1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
0
0 0.002 0.004 0.006 0.008 0.01
Average Axial Strain (in/in)
15
UHPC Properties: Some Ballpark Values
16
UHPC Mixing
Pre-Bagged Powder
Constituents
Superplasticizer
Fibers
17
UHPC Mixing
18
UHPC Mixing
19
UHPC Casting (Video)
20
UHPC Casting (Video)
21
Availability of UHPC-Class Materials
Proprietary Versions Non-Proprietary Versions
FHWA-HRT-13-100:
Dr. Kay Willie at UCONN 22
UHPC:
Applications in the Highway Sector
Section View
UHPC Overlay
Existing
Superstructure
28
UHPC for Bridge Girders
Jakway Bridge
Buchanan County, Iowa
29
Mars Hill Bridge
30
Mars Hill Bridge
2'-10" 2'-10" 2'-8" 2'-8"
313 213
16"
2
313
16" 16"
1" 1"
42
1" 1"
62 42
62 3'-6" 3'-6"
3'-9"
1"
52
1" 1"
72
72
32
UHPC for Bridge Decks
Concrete Deck
UHPC
34
Tested by Zmetra, 2015 at UCONN Steel Girder Studs UHPC
UHPC for Pile Foundations
Existing Pile
Nace.org
36
UHPC for PBE Connections
37
Conventional vs UHPC Connections
38
Design and Construction of
UHPC Field-Cast Connections
FHWA-HRT-14-084
What is UHPC?
Example Connections
Structural Design
Construction
Quality Assurance
Deployments
39
Design Guidance: Embedment Length
Cover >_ 3db
ld >_ 8db
Rebar Lap Splice
Elevation
Plan
_ 75 ksi
fy < fc' >_ 14 ksi
No. 4 - No. 9 Bars Rebar UHPC
2% Steel Fibers
Uncoated or Epoxy Coated (By Vol.)
40
Deck-to-Deck Connections
41
Deck-to-Girder Connections
42
Connections for Deck-Barrier Units
43
Pier Column to Cap Connection
(14) #9 Dowel Bars
Extending from Cap 3" Dia. UHPC Placement Tube
48
Ultra-High Performance
Concrete (UHPC)
Zach Haber, Ph.D.
Bridge Engineering Researcher
Genex Systems / FHWA TFHRC
202-493-3330
zachary.haber.ctr@dot.gov
Efficiency through technology and collaboration
ABC
Structural Design
Material Design
Repair & Retrofit
Bridge Site Visits
50
Cost of PBE Grouts including UHPC
Products on the Market
Grout Type Approximate Cost per yd3
Portland Cement Grouts $1000 to $2000
Repair Mortars $1500 to $3000
Epoxy Grouts $5000
UHPCs $2500 to $3500
Non-Proprietary Versions
At least $800 for UHPC raw constituents
51
UHPC for Steel Girder Rehabilitation
52
UHPC Connections for Shear Interfaces
55
PBE Installation
56
PBE Installation
57
PBE Installation
58
Connection Formwork
59
Connection Formwork
60
Connection Formwork
61
Preparing to Cast (Video)
62
Pre-Wetting Connection Interfaces
63
UHPC Mixing
64
UHPC Mixing
Pre-Bagged Powder
Constituents
Superplasticizer
Fibers
65
UHPC Mixing
66
UHPC Mixing
67
UHPC Casting
68
UHPC Casting
69
Connection Overfilling and Top Forming
70
Connection Overfilling and Top Forming
71
Connection Overfilling and Top Forming
72
Connection Overfilling and Top Forming
73
Forms Removed Full Bridge View
74
Forms Removed Close Up View
75
Riding Surface Preparation Grinding
76
Construction Engineer Inspection
77
Construction Engineer Inspection
Placement procedure.
Form closure including overpressure.
Curing requirements.
Surface preparation of hardened UHPC.
Field testing for fresh properties.
Lab testing for hardened properties.
78
Constituent Measurement
79
Flow Testing
80
Flow Testing
81
Flow Testing (Video)
82
Compression Testing
83
Cylinder Preparation for Compression Testing
84
Pre-Wetting Connection Interfaces
Connection Precast
Material Concrete
HIGH
LOW
NONE LOW
86
Bondable Interface Grout
topping
Load
A
1000 A
14-d GROUT Interface Bond
Concrete
900 14-d UHPC Interface Bond base slab
6
Non-Shrink Grout UHPC ASTM C1583
800 Load Saw cut
Grout Age - 14 Days
(psi)(psi)
Grout-to-
600 UHPC
4
Concrete
at Stress
Interface
500
Tensile
3 Section A-A
400
Tensile Stress
Non-Shrink Grout
300 2
200
1
100
0 0
None
NONE Low
LOW Medium
MEDIUM High
LARGE
87
Tensile Behavior
2.0 13.8
2% Steel Fiber Reinforcement
1.6 11.0
1.2 D 8.3
E
B
0.8 A 5.5
C
0.4 2.8
0.0 0.0
0.000 0.002 0.004 0.006 0.008 0.010
Average Axial Strain
88
Tensile Behavior
2.0 13.8
D (4%)
1.6 E (3.25%)
11.0
B (3.25%)
1.2 D (3%) 8.3
A (3%)
0.8 5.5
C (4.5%)
0.4 2.8
13 ksi fc 19 ksi
0.0 0.0
0.000 0.002 0.004 0.006 0.008 0.010
Average Axial Strain
89
Compression Behavior
25 172.4
20 137.9
15 103.4
10 68.9
Curing Regime
5 105F (40C) 34.5
73F (23C)
50F (10C)
0 0.0
0 1 2 3 4 5 6 7 8 13 14 1527 28 2955 56 57
Days after Mix Initiation
90