PI System Overview

Presented by xyz, Customer Support Engineer

xyz@osisoft.com
What is The PI System ?

The industry standard in Enterprise Infrastructure

for management of real-time data and events

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Infrastructure: Characteristics and Expectations

Real-time Infrastructure Delivers Opportunities

Electrical Power Communications

Valuable delivers a recognized
benefit
Reliable and Secure always
available, safe and trusted
Accessible adaptable to
innovation, easy to use
Contextual - organized to be
Transportation
effective, efficient, and extendable
Sustainable must be able to last
and adapt to change

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What is the PI System?

Application

Historian
Infrastructure for
real-time data
MES

SCADA

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The PI System Collects from > 450 interfaces:
Distributed Control Systems (DCS)
Energy Management Systems (EMS)
Supervisory Control and Data Acquisition (SCADA)
systems
Programmable Logic Controllers (PLC)
Batch execution systems
Enterprise Resource Planning (ERP) systems
Lab Information Management Systems (LIMS)
Maintenance systems
Relational databases
Mobile solutions
Manufacturing automation systems
Information technology equipment

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 Store large volumes of data for
a long period of time with the
least amount of disk space
possible.
Allows retrieval of any data, no
matter how old, in seconds.
Scale Up and Scale Out to
support growing business
needs
Proven technology
High Availability

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 The Value of Real Time
Fuel flow spikes discovered costing $93,000 / year.

Wasted Fuel Gas

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The Value of Real Time

TARGET FUEL
FLOW

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Handling operational time-series data

Time series technology (PI)

Data organized by tags
All history available
High resolution data
Super-fast queries
High availability

RDBMS (SQL)
Complex table structures
Limited online data (hot vs cold)
Low resolution due to constraints
Time-intensive queries
High maintenance requirements

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 Asset centric view of your assets via elements and attributes
templates for standardization and reuse
Use hierarchies, categories and connectivity models
Data references to time series (PI Points) and other data such as asset
data
Configuration, Analysis and Reporting gets easier through templatizing
of assets
Event Frames allow to track any kind of incident and alarm

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 Combine data elements together
Aggregate totals and averages
Filter out irrelevant data.
Includes both configured and
programmed analytics
Enables organizations to continually
improve by analyzing data and
obtaining insight into their operations.
Excel Reports with PI DataLink
Example: Outage Reports
Advanced Pattern Recognition /
Advanced Analytics
Example: Matlab, R Analytics

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 PI Notifications deliver
exceptions to humans or push to
other systems
PI Data Access allow
applications to pull data from the
PI System
SQL Data Access
Web Services
OPC Servers
Software Development Kits

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PI System Access

Analysis/Reporting Services MII

PI Web
PI OLEDB PI OPC DA/HDA
PI JDBC Services OSIsoft SDKs
Enterprise Server
(SOAP/REST)

Asset Information / Notifications

Metadata Analytics
Relational / Non Time Series
Data PI Server
PI Server
Collective
Time Series Data

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 PI ProcessBook operational awareness using easy to build
process graphics and data analysis displays
PI WebParts for SharePoint Collaborate, Share Information, KPIs
PI DataLink for Excel and Excel Services Build and Publish
Reports
PI and MS Excel PowerPivot, PowerView Build and Publish Drill
Down Reports
PI Data Access Technologies Integrate with standard off the shelf
tools
PI Notifications Delivery Channel for Microsoft Lync Deliver a
Notification via Instant Message
PI Coresight - The Fastest, Easiest Way to Visualize PI System
Data on Desktop and Mobile devices
PI ManualLogger Feed data into PI from non-automated data
sources

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 Opening new business models
Service Supplier
Provider

PI Cloud
Connect
Quality

Production

Joint Venture Equipment

Partner Performance

Asset
Owner

Powered by
O&M
Vendor

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 The PI Server Package
Windows integrated security

PE Totalizer PI ACE High availability

64-bit product

Real-time Interfaces Virtualization

Real-Time Data Custom Data IT Data Relational Data Web Services

DCS / PLC / SCADA / OPC APIs / SDKs OLEDB / ODBC SOA / EXTERNAL DATA
HISTORIANS / INTERFACES SQL SERVER / LEGACY APPS
ORACLE

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The Infrastructure for
Applications

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 How does it fit into your existing environment?
Typical Situation Hundreds of Islands
MONEY FLOW
BUSINESS SYSTEM
Level 4

Safety &
Supply Chain Business
Environmental
Management
Management Planning &
Logistics
Quality Production &
Management Operation
Management

INFORMATION Level 3
FLOW Energy Maintenance
Management management
Manufacturing
Operations
Availability &
Management
People
Effectiveness Reliability
Management

Level 2
Supervisory
CONTROL Control
SYSTEMS DATABASES MANUAL DATA
OTHER LAB DIAGNOSTICS
MATERIAL
FLOW Level 1
Sensing & Control
PUMPS VALVES HEx TRANSMITTERS ACTUATORS MOTORS TRANSFORMERS OTHER

Level 0
Process

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 Making available data from many sources, most often databases.

Aggregation PI System Data Infrastructure

ISA S95
Level 4: ERP

PI System
Data Access
PI Data Access
Referenced Electronic Work
Level 3: MES
Data Instructions
PI Server PI AF PI EF
Real-Time Data Infrastructure Downtime
Common Data Presentation Layer

Level 2 PLC / DCS Batch

SCADA /
Process data, Event Frames
Building automation
Batch data,
Continuous Discrete
Alarm & Events
Control Control Control & Batch Startup
Level 1
Assets Event Frames
Tag Data
& Attributes & Attributes
Level 0: Equipment

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 Time frame: Develop business resource and cash
Level 5 ENTERPRISE RESOURCE
Business PLANNING
Management management plan, financials. Product
years, quarters, months, management, long-term data
HS&E weeks Mgmt.
Quality Accounting Planning SCM management, pay roll, human res.
Asset Management HR

Establishing the basic plant schedule

Time frame: Business Planning & production, material use, delivery
Level 4
months, weeks, days Logistics and shipping.

ASSET AVAILABILITY &

Determing inventory levels
HEALTH & SAFETY

ENVIRONMENTAL

EFFECTIVENES
RELIABILITY
QUALITY

PEOPLE
PRODUCTION & OPERATION

S
MANAGEMENT

Time frame: Work flow / recipe control to produce

Manufacturing / Production the desired product.
Level 3 days, shifts, hours,
Operations Management
minutes, seconds Maintaining records and optimizing
the production process.

Unified Real-time Infrastructure

Time frame: Monitoring, supervisory and automated control

Procedure & Control Execution of the production process
Level 2 minutes, seconds milliseconds,
SAFETY microsec
PROCESS DCS ADVANCED DIAGNOSTIC MANUAL
CONTROL LIMS ANALYZERS PLC/SCADA CONTROL HISTORIAN SYSTEMS DATA PLANT DATABASE OTHER

Time frame: Sensing and Manipulating the production

Level 1 minutes, seconds milliseconds, D &
D D Sensing D Manipulating process
COLUMNS FURNACES PUMPS microsec
HEAT EXCHANGERS TURBINES COMPRESSORS MOTORS VALVES TRANSMITTERS ACTUATORS TRANSFORMERS OTHER

Time frame:
Level 0 Heating, cooling, separation,
minutes, seconds Production Execution conversion etc.
milliseconds, microsec
 ENTERPRISE RESOURCE PLANNING
HS&E Quality Mgmt. Accounting Planning SCM Asset Management HR

SAFETY ENVIRON. QUALITY PRODUCTION & OPERATION ASSET AVAILABILITY & PEOPLE
MANAGEMENT REL.
PT/QM PADR SCO RBA

Site Performance Monitoring & Accounting

/ Learning Management
Continuous Emissions Monitoring System
Production Production Risk Based

PERFORMANCE MANAGEMNT
Production

Asset Reliability / Availability Monitoring

Safety Management / Expert System

ASSET AVAILABILITY &

Tracking / Quality Accounting & Planning & Analysis &
Monitoring Evaluation
HEALTH & SAFETY

Data Reconc. Scheduling

ENVIRONMENTAL

EFFECTIVENES
RELIABILITY
QUALITY

PEOPLE
OTS/LMS
SQC OMS OIS
PRODUCTION & OPERATION OEE
CEMS

EHM
SMS

S
Statistical Operations Operational Overall
Quality Monitoring & MANAGEMENT Intelligence Equipment

Operator Training
Control Reporting Effectiveness

ARM P&CA RTO CBM

Analyzer Procedure & Plant & Wide Condition
Reliability Control Exec. Area Based
Monitoring Analysis Optimization Monitoring

Unified Real-time Infrastructure

SAFETY PROCESS DCS ADVANCED DIAGNOSTIC MANUAL

CONTROL LIMS ANALYZERS PLC/SCADA CONTROL HISTORIAN SYSTEMS DATA PLANT DATABASE OTHER

D D D D
COLUMNS FURNACES PUMPS HEAT EXCHANGERS TURBINES COMPRESSORS MOTORS VALVES TRANSMITTERS ACTUATORS TRANSFORMERS OTHER
Sample Application powered by PI (I)
Alarm Management
Analyzer Performance
Automated Generation Control
Automated Reports
Balanced Scorecards
Baseline Best Practices
Batch Quality Monitor
Certificate Of Analysis
Compliance Documentation
Condition Based Maintenance (CBM)
Continuous Emissions Monitor (CEM)
Control Loop Monitor
Corporate Data Warehouse
Customer Load Management
Data Reconciliation
Down-hole Systems In O&G Production
Downtime Monitoring
E-Commerce
Energy Management System
Environmental Compliance Monitor
General Ops Docn And Equipment Specs
Hazardous Waste Tracking
Hierarchical Process Data Views
Hydrogen Manufacturing And Distribution
Incident Investigations
Inventory Management
IT / Systems Monitoring
Key Performance Indicators (Kpi)
Lab Quality Data Integration
LNG Terminal Operating Assistance
LNG Terminal Operations Reports
Maintenance History Or Status
Maintenance Lockout Procedures
Manual Data Recording
Manufacturing Intelligence Data
Material Balance
Material Usage Tracking
Multi-Plant Equipment Performance Monitor
O&G Production Remote Monitoring By Non
Operating Partners And Customers
O&G Production Well Testing
Operating Envelope Data
Operations Data Warehouse
Operations Desktop
Operator Handover
Operator Training
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Sample Application powered by PI (II)
Paper Machine Felt Monitoring
Paper Machine Grade Management
Paper Machine Lost Opportunity Module
Paper Machine Performance Monitor
Pipeline Equipment Remote Monitor
Pipeline Leak Detection Support
Pipeline Operations Planning
Pipeline Pigging Schedule For Paraffin Removal
Pipeline Solar Turbine Efficiency Remote Monitor
Plant Performance Overviews
Power Delivery Capability For Gas Turbines
Power Generation Fleet Outage Management
Power Generation Supplier Scheduling
Power Turbine Trip Monitor
Process Monitoring
Process Performance Analysis
Product Compliance Reporting
Product Development Trials
Product Pricing
Product Separation In Multi-Product Pipelines
Production Analysis
Production Data Integration To ERP
Production Plan Versus Target Data
Production Plan Versus Actual Data
Pulp And Paper Mill Steam Energy Monitor
Pulp Mill Tracking
Quality Monitoring/Analysis
Reliability Centered Maintenance Support
Reservoir Control And Production Operations
Root-Cause Analysis
Shared Inventory Management Service
Shift Production Monitor
Six Sigma
SPC/SQC Production Quality Control
Steam Turbine Performance Analysis
Substation Load Monitoring
Substation Transformer Asset Management
Supply Chain Management
T&D Network System Load Forecasts
T&D Network System Load Planning
T&D Substation Equipment Monitoring
Tanker Fleet Current/Past Locations
Total Effective Equipment Productivity
Transmission Line Capacity Planning
Transmission Network Diagrams
Transmission Network Frequency Monitor
Troubleshooting Equipment Startups
Utilities Management
Virtual On-Line Analyzer In Refining
Waste Treatment Monitor
Weather Data Import
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