Vous êtes sur la page 1sur 18

Solutions for:

The Refining Industry


Why
Lewis-Goetz?
SOME OF THE THEIR CONFIDENCE
IS ROOTED IN OUR ABILITY TO:
WORLDS LARGEST
DELIVER SYSTEM ENGINEERED SOLUTIONS
REFINERIES FROM THE MOST REPUTABLE
TRUST MANUFACTURERS,
PROVIDE HIGH-PERFORMANCE
ALTERNATIVES, REPAIR AND

RECLAMATION SERVICES.
OUR DECADES OF INDUSTRY EXPERIENCE,
OUR COMMITMENT
IN-DEPTH TO PRODUCT SAFETY AND SUSTAINABILITY

KNOWLEDGE OF OUR THAT REDUCES OUR CUSTOMERS


TOTAL COST OF OWNERSHIP
PRODUCTS, BY INCREASING THE
PRODUCTS LIFESPAN.

AND THEIR APPLICATIONS OUR PROACTIVE SERVICE WHICH IS


BACKED BY OUR NORTH AMERICAN GEOGRAPHIC
TO PROVIDE THEM WITH
MARKET FOOTPRINT OF NEARLY
UNIQUE ADVANTAGES. 100 LOCATIONS
ALLOWS US TO PROVIDE
24/7 IMMEDIATE 24/7 ON-SITE
DIAGNOSTIC AND PREVENTATIVE
SERVICE, LOCAL EMERGENCY
WE HAVE DOCUMENTED A SAVINGS
RESPONSE AND
TO OUR REFINERY CUSTOMERS OF
FASTER DELIVERY TIMES.
$8.6 MILLION DOLLARS
(OR $785K PER CUSTOMER)
THE LONG TIME TENURE OF OUR

IN THE LAST SEVEN YEARS. SPECIALISTS *


WE HAVE ON STAFF HAVE
You can view specific refinery industry savings by visiting PROVEN THAT THEY CAN
www.Lewis-Goetz.com and using our tool. SOLVE THEIR PROBLEMS
BEFORE THEY BECOME EMERGENCIES.
*We have an average sales staff tenure of nine years.
2
ONE OF THE
LARGEST REFINERIES I just wanted to take the time to
thank all of your personnel for the
IN THE U.S. WROTE TO great service that we received

THANK US
during this fall turnaround. Everyone
gave their all (110%) to supply the
needed material and service requested.
FOR A MASSIVE TURNAROUND
AND CAPITAL PROJECT THAT I personally and truly appreciate all

WE WERE INVOLVED IN. of your efforts. It makes my job so


much better/easier. Once again...
THE NOTE READ AS FOLLOWS:
thank you!

We Are Active Members of Top Accredited Associations

We are also ranked as a market leader in Modern Distribution Management:

3
Refinery Overview:

Bringing the parts together.

Tank Farm

Crude
Isomerization

Tank Farm

Hydroheater Catalytic Reformer


Tank Farm

Atmospheric
Distillation Hydrocracker Alkylation

Tank Farm

FCC Feed Hydrotreater Fluid Catalytic Cracker


Vacuum Distillation
Tank Farm

Coker

Utilities

Wastewater
4
Products
Products
Gasketing Selection
Refinery Unit KAG CGG ALKY-ONE Spiral-wound HDLE Double Jacketed GrafTech 2110* 2120* 2078* 978-C* NA-60*

Atmospheric Distillation

Vacuum Distillation

Hydrocracker

Hydrotreater

Coker

Alkylation

Isomerization

FCC Feed Hydrotreater

Fluid Catalytic Cracker

Catalytic Reformer

Tank Farm

Wastwater

Utilities

*Temperature/Media/Pressure Dependent

Hose Selection
Refinery Unit Steam Hose Hydrocarbon Drain Hose Nitrogen Hose Chemical Hose Air Hose Water Hose Rotary

Atmospheric Distillation

Vacuum Distillation

Hydrocracker

Hydrotreater

Coker

Alkylation

Isomerization

FCC Feed Hydrotreater

Fluid Catalytic Cracker

Catalytic Reformer

Tank Farm

Wastwater

Utilities

5
Lewis-Goetz Offers
an Unmatched Suite
of Value Added Sealing
and Gasket Services

Engineering
Extensive Turnaround
Services
Services
Laser Marking

Manufacturing
and Fabrication Gasket Installation and
Capabilities Application Programs

Exchanger, Bolted, Full Rubber Lab


Joint and Standard Testing Capabilities
Flange Kitting

Documented Cost
CAD Drawing and Savings
File Storage
Gasket Surveys
Vendor Managed
Inventory (VMI) Training

Our gasket and sealing service portfolio is designed to significantly


reduce our customers total cost of ownership.

6
Metal Gaskets
Camprofile Gaskets
Style: KAG

Camprofile Gaskets offer the compressibility of a sheet gasket for low sealing stress, the bolt tightness of a
spiral wound gasket, along with the handling ease of a solid metal gasket and its resistance to buckling. They are
designed for the most difficult sealing environments where performance is critical or sealing stresses are low, and
are offered as a high-quality sealing alternative solution for emission control.

Corrugated Metal Graphite Gaskets


Style: CGG

Corrugated Metal Graphite Gaskets are high-performance gaskets for heat exchanger applications. The CMG
molds in place by filling in irregularities of the spaces creating a superior seal. It maintains the seal even in harsh
environments, including hydrocarbons and steam applications. The gasket is ideal where low bolt loads are present
or where high gasket stresses are available. The thin profile is beneficial in areas where flange separation is limited.
The heavy core and pitch frequency results in superior recovery and crush resistance in the most demanding
applications, an economic solution for emission control.

Alky Gaskets
Style: ALKY-ONE
The most advanced gasket for Hydrofluoric Acid Service. Five times as much deformation of the barrier pillow,
giving better conformance to the flanges to eliminate flange corrosion. Seals with half the bolt load required by
other gaskets and nearly three times as much gasket seating stress at full bolt loads. Proven Fire-Safe to API 6FB by
Yarmouth Research Lab.

Spiral-wound Gaskets
Styles: SRI & SR

Spiral-wound Gaskets were developed specifically to handle the severe temperatures and pressures found in a
refinery. These gaskets are engineered to be flexible and to recover when confronted with pressure, temperature
fluctuations, bolt stress, relaxation and creep. These gaskets can be used with almost every known corrosive and
toxic media. Spiral-wound Gaskets with an inner ring prevent inward buckling of the winding from entering the
process stream.

HDLE Gasket
Style: High Density Low Emission Spiral Wound Gasket
Style SRI Spiral-wound gasket constructed with high density >98% purity inhibited grade graphite that extends
slightly above the metal windings and wound with metal filler to a specific pressure setting on the windings to
ensure uniform compression under high load creating a low emission seal without crushing the sealing element.

Double Jacketed Gaskets


Style: 23

Double Jacketed Gaskets offer greater compressibility and resilience than a solid metal gasket due to the enclosed
soft filler. The two piece metal construction also provides extra rigidity allowing for large diameters. Double Jacketed
Gaskets are used on boiler and heat exchanger applications when ample bolting is available to correctly seat the
gasket. They are designed for high pressure and temperature applications.

7
Soft Gaskets
Flexible Graphite
Style: GrafTech/GRAFOIL

From precision pipe threads to large valves and flanges, GRAFOIL Flexible Graphite create a superior seal.
GRAFOIL products fill pits, gouges and microscopic irregularities under only moderate bolt loads, leaving no open
spaces or voids for leak path improvement. Even the most demanding industrial, chemical and petrochemical
sealing applications can benefit from GRAFOIL products.

Biaxially Oriented PTFE Sheet with Hollow Glass Microspheres


Style: 2110

Biaxially Oriented gaskets make for a less porous gasket and enhanced compressibility. This process also allows us
to manufacture a gasket with increased bolt load retention, reduced creep and excellent sealability at low stress.
They are specially designed for use in low bolt loaded constructions, and therefore, are extremely suitable for glass,
ceramics and plastic lined or distorted flanges and even flanges with light surface irregularities.

Biaxially Oriented PTFE Sheet with Barium Sulfate Filler


Style: 2120
Biaxially Oriented gaskets make for a less porous gasket and enhanced compressibility. This process also allows us
to manufacture a gasket with increased bolt load retention, reduced creep and excellent sealability at low stress.
A general purpose grade for sealing applications across the whole pH-range. Particularly suitable for use with
hydrofluoric acid, but not pure hydrogen fluoride. It can be used with alkalis, solvents, fuels, water, steam
and chlorine.

Compressed NBR/Carbon Fiber Sheet


Style: 2078
Compressed NBR/Carbon Fiber Sheet Gaskets possess excellent creep resistance and are suitable for use with oils,
fuels and refrigerants. They are a universal grade especially suitable for use under alkaline conditions, with good
steam resistance and can also be used for general service gaskets on all machinery, process piping and equipment.

Compressed NBR/Aramid/Inorganic Fiber Sheet


Style: 978-C

Made of good quality material based on a blend of aramid and inorganic fibers bonded with high quality
nitrile rubber. General purpose material suitable for use in a wide range of applications, including hot and
cold water, steam, oils, fuels, gases and a wide range of general chemicals.

Compressed NBR/Aramid Fiber Sheet


Style: NA-60

NBR/Aramid fiber is compressed gasket sheet made with all the great features of premium gasket materials without
the cost. Nothing is left out, only the best raw materials are used, without compromise. It exhibits a broad chemical
resistance, excellent cutability and flexibility. NA-60 is recommended for general service gaskets on all machinery
and process piping and equipment.

8
Blinds/Tube/Coker/Reformer Seals/
Conveyor Solutions
Blinds
Style: Paddle and Spectacle

For all your isolation and hydro requirements! (Isolation blinds are not intended for pressurized services or hydrotest). Unless specified,
isolation blinds are 1/4 to 3/8 carbon steel. Blinds for hydrotest are available with thickness per ASME and API.

Tube/Coker/Reformer Seals

Keeps cold air out and hot air in your furnaces. Full top-to-bottom zipper prevents gapping throughout thermal cycle. Inner and outer
flaps overlap to protect the zipper and D-Ring Buckle keeps outer flap closed. Abrasion-resistant Silica tape protects the top and
bottom hems.

Tube Seal Coker Seals Reformer Seals

Conveyor Solutions

We have a variety of conveyor system components and management programs to


meet the needs of your plant. Our primary product offering to the refinery industry
is comprised of heavyweight and lightweight belt (grade I & II as well as specialty
compounds), bucket elevator belt and a variety of accessories including impact
rollers, impact beds, belt cleaners, pulleys, idlers, lagging and chute lining.

We also have conveyor-system service teams throughout the U.S. and Canada that
provide a variety of installation, troubleshooting and preventative maintenance
services. These crews are fully equipped to mobilize and respond to your conveyor
systems needs 24/7.

Coker belt at a Refinery


9
Hoses
Steam Hose
Goodall Super Inferno Steam Hose

Tube: Chlorbutyl Resistant to Blisters & Popcorning


Reinforcement: High Tensile Steel Wire Braids Coated to Resist Corrosion & Enhance Adhesion
Cover: Red EPDM Resistant to Heat, Abrasion & Weathering;
Black Lazy Mylar Spiral for Ease of Identification
Suggested Fittings: Crimped Male & Female or Bolt On Clamps with
Male & Female, Boss Style Fittings
Temperature Ranges: -40F to 450F (-20C to 232C)
Working Pressure: 250 psi, 20 to 1 Safety Factor

Applications: Transfer of steam and/or hot water in virtually any application.

Maximum Minimum Minimum


I.D. O.D. Working Pressure Burst Pressure Bend Radius Weight Standard Length
Nominal
Bore
mm in. mm in. bar psi bar psi mm in. kg/m lb./ft. mm ft.
19.05 0.75 32.26 1.27 17.24 250 344.74 5,000 101.60 4 0.92 0.62 76.20 250

25.40 1 39.37 1.55 17.24 250 344.74 5,000 127 5 1.32 0.89 76.20 250

Goodall DuraCrimp Coupling System

A safe crimping connection for Goodall steam hoses (Inferno ISO 6134-2A and Super Inferno)

Goodall DuraCrimp is an exclusive and innovative crimping system for the new generation of Goodall
steam hoses.

DuraCrimp is an extremely safe and ergonomic coupling system for steam applications. This innovative
solution offers the following advantages:

Increased safety and reliability

Cost savings

Original and innovative ergonomics

Identifiers with color-coded identification rings and RFID

Superior compounds

10
Hoses
Steam Hose
Goodall Dante Steam Hose

Tube: Robust Chlorbutyl Tube Formulated to Resist Blisters & Popcorning


Reinforcement: High Tensile Steel Wire Braids Coated to Resist Corrosion & Enhance Adhesion
Cover: Red Thick High-Grade EPDM Resistant to Heat, Abrasion & Weathering.
Black Spiral for Ease of Identification.
Suggested Fittings: Bolt On Clamps with Male & Female, Boss Style Fittings
Temperature Ranges: -40F to 450F (-20C to 232C)
Working Pressure: 250 psi

Applications: Transfer of steam and/or hot water in virtually any application.

Maximum Minimum Minimum


I.D. O.D. Working Pressure Burst Pressure Bend Radius Weight Standard Length
Nominal
Bore
mm in. mm in. bar psi bar psi mm in. kg/m lb./ft. mm ft.
12.70 0.50 27.69 1.09 17.24 250 172.37 2,500 76.20 3 0.79 0.53 76.20 250

19.05 0.75 33.27 1.31 17.24 250 172.37 2,500 114.30 4.50 0.98 0.66 76.20 250

25.40 1 40.39 1.59 17.24 250 172.37 2,500 127 5 1.28 0.86 76.20 250

31.75 1.25 49.78 1.96 17.24 250 172.37 2,500 152.40 6 1.80 1.21 30.48 100

38.10 1.50 55.12 2.17 17.24 250 172.37 2,500 177.80 7 2.07 1.39 30.48 100

50.80 2 68.58 2.70 17.24 250 172.37 2,500 254 10 2.71 1.82 30.48 100

63.50 2.50 84.33 3.32 17.24 250 172.37 2,500 330.20 13 4.02 2.70 30.48 100

76.20 3 99.06 3.90 17.24 250 172.37 2,500 406.40 16 5.58 3.75 30.48 100

101.60 4 123.70 4.87 17.24 250 172.37 2,500 508 20 6.79 4.56 30.48 100

Goodall Thermoflex Steam Hose

Tube: High-Grade Heat Resistant EPDM


Reinforcement: Carbon Steel Wire Braids
Cover: Black High Grade EPDM with Wrap Impression,
Resistant to Heat, Abrasion & Weathering
Suggested Fittings: Bolt On Clamps with Male & Female, Boss Style Fittings. Crimped Style Fittings Available for the 3/4 in. Only.
Temperature Ranges: -40F to 450F (-20C to 232C)
Working Pressure: 250 psi
Applications: Transfer of steam and/or hot water.

Maximum Minimum Minimum


I.D. O.D. Working Pressure Burst Pressure Bend Radius Weight Standard Length
Nominal
Bore
mm in. mm in. bar psi bar psi mm in. kg/m lb./ft. mm ft.
12.70 0.50 25.65 1.01 17.24 250 172.37 2,500 76.20 3 0.55 0.37 76.20 250

19.05 0.75 32.36 1.27 17.24 250 172.37 2,500 101.60 4 0.74 0.50 76.20 250

25.40 1 39.37 1.55 17.24 250 172.37 2,500 127 5 1.03 0.69 76.20 250

38.10 1.50 51.82 2.04 17.24 250 172.37 2,500 177.80 7 1.49 1 30.48 100

50.8 2 66.55 2.62 17.24 250 172.37 2,500 254 10 2.37 1.59 30.48 100

11
Nitrogen Gas Hose
Hoses
Nitrogen Hose
Goodall Nitro Nitrogen Hose

Tube: Proprietary PVC/Nitrile (NBR) Blend


Reinforcement: High Tensile, Polyester Yarn
Cover: Blue or Purple Synthetic Weather, Petroleum & Ozone Resistant High
Visibility PVC/Nitrile (NBR) Blend
Suggested Fittings: Swaged, Crimped or Band Clamp Type
Temperature Ranges: -20F to 150F (-28C to 65C)
Working Pressure: 300 psi

Applications: For use in nitrogen service to purge lines in refineries, petrochemical and general industries.
Minimum
Maximum Working Pressure Minimum Number
I.D. O.D. Working Pressure 68F, psi Bend Radius Weight of Plies
Nominal
Bore
mm in. mm in. bar psi bar psi mm in. kg/m lb./ft.
19.05 0.75 29.97 1.18 20.68 300 82.74 1,200 177.8 7 0.57 0.38 4 4

Hydrocarbon Drain Hose


Goodall Super Dragon Hydrocarbon Drain Hose

Tube: Specially Blended Nitrile to Resist Hot Hydrocarbons


Reinforcement: Braided Wire & Synthetic Textile for Strength & Durability
Cover: Blue Hypalon for Heat, Ozone & Chemical Resistance; White Spiral
Stripe for Ease of Identification
Suggested Fittings: Crimped or Clamped Shank Type Couplers (please consult fitting manufacturer for best application)
Temperature Ranges: -40F to 350F (-40C to 176C)
Working Pressure: 500 psi

Applications: The best solution for draining hydrocarbons from tanks, vessels and piping in petrochemical type operations.
5 to 1 safety factor (2,500 psi burst for new assemblies).

Maximum Minimum Minimum


I.D. O.D. Working Pressure Burst Pressure Bend Radius Weight Standard Length
Nominal
Bore
mm in. mm in. bar psi bar psi mm in. kg/m lb./ft. mm ft.
12.70 0.50 25.91 1.02 34.47 500 172.37 2,500 50.80 2 0.62 0.42 76.20 250

19.05 0.75 32 1.26 34.47 500 172.37 2,500 63.50 2.50 0.80 0.54 76.20 250

25.40 1 39.88 1.57 34.47 500 172.37 2,500 76.20 3 1.15 0.77 76.20 250

12
Hoses
Hydrocarbon Drain Hose
Goodall Blue Dragon Hydrocarbon Drain Hose

Tube: Specially Blended Neoprene to Resist Hot Hydrocarbons


Reinforcement: Braided Wire & Synthetic Textile for Strength & Durability
Cover: Blue Hypalon for Heat, Ozone & Chemical Resistance; Green Stripe
for Ease of Identification
Suggested Fittings: Crimped or Clamped Shank Type Couplers (please consult fitting
manufacturer for best application)Temperature
Ranges: -40F to 250F (-40C to 121C)
Working Pressure: 300 psi

Applications: A better solution for draining hydrocarbons from tanks, vessels and piping in petrochemical type operations.
5 to 1 safety factor (1,500 psi burst for new assemblies). Also available on request, Green Dragon.

Maximum Minimum Minimum


I.D. O.D. Working Pressure Burst Pressure Bend Radius Weight Standard Length
Nominal
Bore
mm in. mm in. bar psi bar psi mm in. kg/m lb./ft. mm ft.
19.05 0.75 30.48 1.20 20.68 300 103.42 1,500 101.60 4 0.65 0.44 76.20 250

25.40 1 39.88 1.57 20.68 300 103.42 1,500 127 5 1.13 0.76 76.20 250

Chemical Suction & Discharge Hose


Goodall Super Kemflex Chemical Transfer Hose

Tube: Clear Ultra High Molecular Weight Polyethylene (UHMPE)


Reinforcement: High Tensile Textile Braids with Dual Monofilament Plastic Helix & Static Wires
Cover: Abrasion & Ozone Resistant EPDM Standard Green with Yellow Longitudinal Stripe

Suggested Fittings: Cam & Groove, Shank Type, Crimped On


Temperature Ranges: -40F to 180F (-40C to 82C)
Working Pressure: 200 psi
Applications: Provides the ultimate in kink and crush resistance, flexibility, ease of handling and performance with aggressive chemicals.
4 to 1 safety factor (800 psi burst for new assemblies).

Maximum Minimum Minimum


I.D. O.D. Working Pressure Burst Pressure Vacuum Rating Bend Radius Weight Standard Length
Nominal
Bore
mm in. mm in. bar psi bar psi mm in.,HG mm in. kg/m lb./ft. mm ft.
19.05 0.75 34.04 1.34 13.79 200 55.16 800 736.60 29 76.20 3 0.64 0.43 30.48 100

25.40 1 40.39 1.59 13.79 200 55.16 800 736.60 29 101.60 4 0.76 0.51 30.48 100

31.75 1.25 47.75 1.88 13.79 200 55.16 800 736.60 29 127 5 0.94 0.63 30.48 100

38.10 1.50 52.83 2.08 13.79 200 55.16 800 736.60 29 152.40 6 1.09 0.73 30.48 100

50.80 2 66.04 2.60 13.79 200 55.16 800 736.60 29 177.80 7 1.41 0.95 30.48 100

63.50 2.50 81.28 3.20 13.79 200 55.16 800 736.60 29 228.60 9 2.05 1.38 30.48 100

76.20 3 95.25 3.75 13.79 200 55.16 800 736.60 29 254 10 2.65 1.78 30.48 100

101.60 4 121.67 4.79 13.79 200 55.16 800 736.60 29 508 20 3.71 2.49 30.48 100

13
Hoses
Air & Water Utility Hoses
Your local Lewis-Goetz and ERIKS Canada division stocks a wide variety of this type of product in red, black and green
as well as other colors (Titon or Air Hammer) and can cut and couple to your requirements.

Maintenance Management Hose Program


1. Lewis-Goetz personnel conducts a plant survey of all hose/fitting applications
2. Then presents summary of findings and recommendations to all concerned parties
3. Implements changes and provides training for all (operations, maintenance and plant contractors)
4. Document savings based on engineered changes recommended

Rotary and Decoking Hose


Lewis-Goetz has a dedicated Rotary hose manufacturing facility that is certified to
API 7K based out of our Houston, TX branch in Pasadena, TX.

Goodall S10000 Super Long Life 2000

Tube: Nitrile Copolymer highly oil resistant


Reinforcement: Multiple plies of high tensile brass coated steel cables. The textile
carcass is made of multiple plies of high tensile synthetic fabric.
The cushion layers are made of Synthetic Copolymer designed to
add body and provide uniform separation of hose elements to
control twist.
Cover: Neoprene Copolymer designed to resist external environmental
elements and effects of abrasion and cutting commonly found in
decoking operations
Suggested Fittings: Flanges are RTJ ANSI Series 1500# or 2500# (or per customer
requirements). All couplings and flanges are full flow without
restrictions (3 I.D.). In many cases, flanges previously supplied
can be re-used resulting in considerable savings with future hoses
purchased (refurbishing of some flanges may be required). Swivel
fittings are available. Live swivel fittings reduce the twist and
torqueing of a solid connection.
Temperature Ranges: -40F to +176F
Certifications: Hydrostatic test to working and test pressure of hose (which will be
chart recorded and measured and measured at working pressure)

Applications: Used in the Decoking units in the refinery process

With the built in Barney coupling available for the Goodall Decoker hose,
you do not have to worry about slippage or fitting ejection as you would
Coking Tower
with a typical swaged end fitting.

Maximum
# of Working Minimum Hose Test Weight Weight/Pair
I.D. O.D. Steel Piles Pressure Bend Radius Pressure per Foot of Couplings*

in. in. psi in. psi lb. lb.


3.5 5.5 2 5,000 55 10,000 14 154

*Includes head and sleeve

14
Fittings & Accessories
Your local Lewis-Goetz and ERIKS Canada division stocks many different items to meet your exacting needs, some
examples are shown below:

Complete Range of Camlocks Dual Lock Couplings

Ground Joint Style Air & Water Styles

Bowe Style Single Lock Whip Checks

15
Valves & Fittings
Gate Valves

1 In. Gate Valve 2 In. Gate Valve 600RF12SH

Stainless Flanged End


Flanged End Class 600
Class 150

3 In. Gate Valve 301RF8 Forge Steel Gate Valves

Flanged End Sizes Available: 0.25-2 in.


Class 300 Conventional Port
Class 800

Glove Valves Check Valves

Forge Steel OS&Y Globe Valves 4 In. Check Valve 152RF8

Sizes Available: 0.25-2 in. Flanged End


Class 800 Class 150

16
Lewis-Goetz also services the
following industries:
Aggregate
Agriculture
Chemical Processing
Construction
Food Processing
Government
Manufacturing
Mining
Oil & Gas
Package Handling Please Contact Your
Local Division for
Petroleum Dispensing
More Information
Pharmaceutical
www.lewis-goetz.com
Power Generation
Pulp and Paper/Wood
Rental
Steel
Tire
Transport/Bulk Hauling

May 2016

Vous aimerez peut-être aussi