Falk Pinions Product Sheet
Falk Pinions
Rexnord Falk Mill Products
For more than 100 years,
Rexnord Falk Mill Products
have provided high-quality
solutions for a diversified
range of industries. With a
base of over 5,000 installed
ring gears and pinions, the
finest heavy-sectioned, large
steel castings, and some of the
largest machining capabilities,
Rexnord Falk Mill Products
are your solution for some
of the worlds most rugged
applications.
Industries:
Mining
Cement
Automotive
Construction
Manufacturing
Paper
Pinions that keep your gears in motion.
Ideal for the mining, cement and paper industries,
Rexnord Falk Pinions are highly engineered
to provide optimum quality in demanding
environments. A pioneer in the creation of best
manufacturing practices, Rexnord continues its
quest for excellence today as a recognized leader
in the global marketplace.
In-house heat treating
Unique in the pinion industry, Rexnord is a
comprehensive manufacturer, offering in-house
heat-treating options to enhance strength
and endurance through hardening or
carburizing. Through hardened pinions are
furnished for lower-power applications while
Rexnords on-site carburizing process offers
world-class performance for the increasing
demands of todays industries. Rexnords one-
stop-shop approach ensures customers avoid
the additional lead time and freight expenses
from manufacturers that must outsource these
processes.
Product testing
Rexnord believes in the importance of testing
our pinions throughout the manufacturing
process with nondestructive testing methods.
We use a combination of in-house equipment
and qualified third-party inspectors to ensure
reliability, quality and precision.
Spare pinions
Pinions can be manufactured in a vast array
of configurations and are customized to your
specifications. Our long-standing relationships
with forging material vendors allow us to be
competitively priced and provide the ability
to expedite deliveries when required for
an emergency breakdown. However, your
best option to avoid costly downtime is a
Falk Spare Pinion, which ensures an exact
replacement is ready to keep your business
operating smoothly. Our vast drawing library
guarantees each Falk Spare Pinion you acquire
conforms to the same specifications, quality
and performance as the original. We can also
reverse engineer pinions originally supplied by
another provider, still offering the assurance of
an exact replica with Rexnord standards.
 Falk Pinions Capabilities

Pinion dimensions

A
C

B D

Maximum Dimensions and Ranges* Through Hardened Carburized

A Length 180 in (4,572 mm) 177 in (4,496 mm)
B Extension Diameter 29.5 in (750 mm) 29.5 in (750 mm)
C Face Width 59 in (1,500 mm) 59 in (1,500 mm)
D Pinion Outside Diameter 102.4 in (2,600 mm) 74 in (1,880 mm)
Tooth Size 0.51-25.4 in DP (50-1 mm module)
-1
0.51-25.4 in-1 DP (50-1 mm module)
<COMPANY NAME>
NAME DATE
DIMENSIONS ARE IN INCHES
TOLERANCES: DRAWN
Hardness 225-445 HBW
FRACTIONAL
ANGULAR: MACH BEND CHECKED 55-62 HRc
TWO PLACE DECIMAL ENG APPR.

Weight PROPRIETARY AND CONFIDENTIAL 55,000 lbs (25,000 kg)

THREE PLACE DECIMAL
MFG APPR. 40,000 lbs (18,000 kg)
THE INFORMATION CONTAINED IN THIS MATERIAL Q.A.
DRAWING IS THE SOLE PROPERTY OF --
AGMA Quality Level <INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
Q12 (A5)
FINISH
COMMENTS:
Q12 (A5)
WITHOUT THE WRITTEN PERMISSION OF
NEXT ASSY USED ON -- SIZE DWG. NO. REV.
<INSERT COMPANY NAME HERE> IS A
*Dimensions and weights are not exact limitations and may vary APPLICATION
PROHIBITED.
based on overall pinion specifications and requirements.
DO NOT SCALE DRAWING
SCALE:1:12 WEIGHT: SHEET 1 OF 1

Rexnord Falk GearPro Training

To maximize lifespan and keep gears and pinions in peak performance condition, Rexnord also offers customized
Falk GearPro Training to teach customers and end users how to install and align, lubricate, maintain, and assess
gears and pinions for mill and kiln applications. Contact your Rexnord representative for more information on
bringing Falk GearPro Training to your facility.

866-REXNORD/866-739-6673 (Within the US) 414-643-2366 (Outside the US) www.rexnord.com

2013 Rexnord GR5-019 Printed in USA 05/13