Component Locations

45 9 RENR8828-03 FLUID POWER SYMBOLS

Item Part Schematic
Description March 2011
Number Number Location
3 34 2 6 46 47 48 1 10 11 20 15 17 BASIC COMPONENT SYMBOLS
HMU STEERING CIRCUIT SOS
1 Hand Metering Unit 230-4176 A-4 35 28
31
MAIN AUX.
PUMP: VARIABLE and
2 Connector - Orifice 108-2144 B-3 , B-4 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)
3 Cylinder Gp - Steer 133-1747 B-1
4 Valve Gp - Neutralizer 146-7571 B-3 , B-4 32 33
5 Valve Gp - Steer 142-3996 B-2 18 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
COMMAND CONTROL STEERING (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
6 Valve Gp - Neutralizer 8J-1553 D-3
VALVES
B
7 Valve Gp - Steer 133-1728 D-1 VALVE ENVELOPES VALVE PORTS
8 Cylinder Gp - Steer 133-1747 E-1 5 12
9 Valve Gp - Check 111-7775 D-3
10 Valve Gp - Pilot 164-4116 D-4
49 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
11
12
Valve Gp - Shuttle
Screen Gp
8J-6875
154-2883
C-3
E-2 22 24 36 A C CONTROL VALVES CHECK VALVES
MAIN SCHEMATIC AB AB

13 Pump Gp - Steering 241-9157 A-6 26 42 43

14 Pump Gp - Implement 254-4109 A-7 21 P T
NORMAL POSITION
P T
SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
15 Cylinder - Tilt 966 242-4273 F-8 SYMBOL LOADED CONTROLLED

Cylinder - Tilt 972 244-8777 F-8 MEASUREMENT ROTATING SHAFTS

Cylinder - Tilt (High Lift) 966 245-7484 F-8
19 23 27 3 8 2 The service center is located on the right side of the machine below the
16 41
Cylinder - Tilt (Logger) 966 244-8777 F-8
Cylinder - Tilt (High Lift) 972 245-7486 F-8
25 30 53 13 14 28 29 31 49A 49B 50 51 52 4 6 7 cab. The Following components are located in the service center: PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
16 Valve Gp - Quick Coupler Control 180-8585 C-5
17 Valve Gp - Ball (Quick Coulper) 112-1817 C-4
FLUID STORAGE RESERVOIRS
18 Cylinder Gp - Quick Coupler 237-0946 C-4 - Case drain filter (31)
19
20
Valve Gp - Ball (QC Return Oil)
Cylinder - Lift (LH)
112-1817
242-4275
C-5
F-7
- Hydraulic oil fluid sampling valve (SOS) 966H and 972H Wheel Loader
5 12 45 46 9 10 - Hydraulic systems kidney loop filter (28) RETURN ABOVE FLUID LEVEL

Hydraulic System
21 Cylinder - Lift (RH) 242-4274 F-7 VENTED PRESSURIZED RETURN BELOW FLUID LEVEL

- Brake system accumulators (49)

26 42 43 32 33 34 51 52 47 48 1 11 41 15
22 Valve - Choke Check 152-2646 D-9
COMBINATION CONTROLS
23 Valve Gp - Manual Lowering 112-1817 E-9
24 Accumulator - Pilot Oil 245-2975 F-5
25 Pump Gp - Fan 254-5147 B-8
The Following components are not referenced on the Hydraulic System 966H: 972H:
26 Motor Gp - Fan 161-8919 D-6 Schematic: A6D1-UP GTA1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

27 Valve Gp - Cooler Bypass 142-8977 B-9

28 Filter Gp - Return Oil 244-1031 B-9
RYF1-UP A7D1-UP MANUAL CONTROL SYMBOLS
- Power train oil fluid sampling valve (A)
29 Valve Gp - Flow Divider 237-8180 A-9 A6G1-UP A7G1-UP
30 Manifold Gp - Fan & Brake Charge 242-1307 C-8 - Power train oil filter (B)
31 Filter Gp - Case Drain 249-2334 A-8 - Ecology drain for the hydraulic tank (C) A6J1-UP A7J1-UP
20 21 TAL1-UP PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
32 Valve Gp - Breaker Relief 220-0814 A-8
33 Tank Gp - Hydraulic Oil 237-2742 A-8 PILOT CONTROL SYMBOLS
RELEASED PRESSURE REMOTE SUPPLY PRESSURE
34 Valve Gp - Secondary Steer Diverter 141-2597 B-6
18
35 Pump Gp - Secondary Steer 275-8543 A-6
Valve Gp - Control
261-3945 D-9
A B EE G PP EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
(2 Function Standard)
Valve Gp - Control
25 17 SUPPLY PRESSURE
261-2337 D-9
(2 Function W/RC) ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

F
Valve Gp - Control
M
36 261-3972 D-9
3 8 19 23 27
(3 Function)
Valve Gp - Control 2 4 22 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
261-2338 D-9
(2 Function W/RC)
30 53 13 14 35 28 29 31 49A 49B 50 6 7 16 24 36
L
Valve Gp - Control (Snow Removal)
256-3644 D-9 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
(3 Function W/RC)
41 Accumulator - Ride Control (RC) 245-2974 F-6
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT THREE TWO
42 Valve Gp - Control & Relief 263-5832 C-7 INFINITE

43 Motor Gp - Reversing Fan 183-4077 C-6 MACHINE COMPONENT LOCATIONS DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

BRAKE SYSTEM
E UNIDIRECTIONAL UNIDIRECTIONAL

25 Pump Gp - Fan 254-5147 F-2 D J K

30 Manifold Gp - Fan & Brake Charge 242-1307 F-2 C H BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION

45 Control Gp - Foot Brake 193-1448 F-3

46 Switch As - Foot Brake Limit 105-6117 F-3

A
47 Sensor Gp - Foot Brake 214-4863 F-3
48 Valve Gp - Foot Brake 210-5587 F-3
B C © 2011 Caterpillar Printed in U.S.A.
49a Accumulator - Service Brake 198-9841 F-2 All Rights Reserved
49b Accumulator - Service Brake (CE) 220-2726 F-2
D The following remote pressure taps are located inside the panel on the
50 Actuator As - Parking Brake 154-8042 F-1 K frontside of the service center:
51 Valve Gp - Parking Brake 106-1774 F-2
52 Switch As - Parking Brake Pressure 174-4312 F-1
E - Steering pump outlet pressure (EE)
J
53 Switch As - Brake Pressure 175-3244 F-3
- Brake system accumulator pressure (PP)
Tap Locations
Pressure, Sampling, and Sensor F The Following components are not referenced on the Hydraulic Electrical Symbols Table
System Schematic:
G
Tap Schematic
Description Hydraulic Symbols (Electrical)
Number Location
AA Fan Pump Discharge Pressure B-8
- Transmission reverse clutch (A)
H
CC Implement Pump Charge Pressure E-9
- Transmission forward clutch (B)
24
DD Implement Pump Load Sense Pressure B-7
EE Steer Pump Pressure B-7 - Transmission fourth speed clutch (C) YY G M
FF Steer Pump Load Sense Pressure A-4 or C-4 GG
GG Pilot Supply Pressure E-5
- Transmission third speed clutch (D)
- Transmission second speed clutch (E) Transducer Transducer
HH
KK
Fan Pump Load Sense Pressure
Command Control Right Steer Pilot Pressure
B-8
D-2 This photo shows a front view of the implement control valve (36) in the - Transmission first speed clutch (F) 15 (Fluid) (Gas / Air)
Generator Electric Motor
LL Command Control Left Steer Pilot Pressure D-2 loader frame. The following components can be seen in this view:

(Dimensions: 39 inches x 28 inches)

- Torque converter inlet pressure (G)
MM Command Control Steering Neutral Pilot Press D-3
NN Command Control Steering Supply Pressure D-3 - Transmission lubrication pressure (H)
PP Service Brake Pressure F-3 - Pilot accumulator (24) - Transmission pump outlet pressure (J)
QQ Front Service Brake Pressure F-4 - Pilot supply pressure tap (GG) - Torque converter outlet pressure (K)
RR Rear Service Brake Pressure F-4

RENR8828-03
- Steering cylinder rod end grease fittings (L) Pressure Switch Temperature Switch Electrical Wire
YY Tilt Cylinder Head End Pressure F-8
The Following components are not referenced on the Hydraulic System Pressure Switch
ZZ Quck Coupler Cylinder Pressure C-5 - Rear axle oscillation bearing grease fittings (M) (Adjustable)
SOS Hydraulic Oil Sampling Port B-9 Schematic:

- Pressure differential relief valve (A)

- Head end solenoid valve (ride control) (B) SERVICE CENTER FWD Electrical Symbols (Electrical)
- Signal relief valve (C)
- Tilt anti-drift valve (D)
- Rod end solenoid valve (ride control) (E) TOP VIEW T
- Ride control balance solenoid valve (F)
RR YY 15 Pressure
Symbol
Temperature Level Flow
Symbol
- Pilot pressure reducing valve (G) Symbol Symbol
- Lift cylinder head end pressure tap (H) QQ
NN - Lift cylinder head end pressure sensor for Payload Control System and 48 Wire Number Identification Codes
Autodig (J)
Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

HH
Harness identification code

N
This example indicates

A B
Wire

30 Page,
wire 135 in harness "AG".

C D Circuit Number
Identification
Wire Color

1 325-AG135 PK-14
M 325-PK
MM Circuit Identification Wire Color Wire Gauge
Number
L The following components are located under the front of the cab.
RIGHT SIDE MACHINE VIEW 10 CC
Previous Standard
- Hand metering unit (1) Wire
Wire Color

K - Foot service brake valve (48) RIHT SIDE VIEW

E - Steer pump load sense test port (FF) 325-PK-14
- Front sercive brake test port (QQ)
6 J H F - Rear service brake test port (RR)
B A

G
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

This photo shows a left rear view of the implement control valve (36). The HMU AND SERVICE BRAKES
following components can be seen in this view: TILT CYLINDER LINES GROUP
7 - Implement control valve supply pressure tap (GG)
DD CC
The Following components are not referenced on the Hydraulic System FAN AND BRAKE HYDRAULIC SYSTEM

Schematic: The fan and brake pump (25) is located on

This drawing shows a right side view of the front gear train of the engine, on the right
- Tilt anti-drift valve (A) side ofthe machine. The fan and brake pump
the wheel loader. The following compo-
provides oil flow for the electronic demand fan
- Signal relief valve (B) nents can be seen in this view: systemand the brake hydraulic system. The
AA
- Signal duplication valve (C) HH
signal pressure tap (HH) and the outlet
MM pressure tap (AA) are located on the fan
- Return to tank port (D) - Implement pump charge pressure tap 25 and brake pump.
- Supply port from pump (E) (CC)
10 - Signal line to pump (E) - Implement pump load Sense pressure tap Also located on the engine on the right side of
- Tank line (G) the machine is the fan control and brakeaccu-
(DD)
mulator charging valve (30).
LL KK
12 - Screen (H)
30
- Tilt back pilot solenoid valve (J)
ZZ
- Tilt back pilot (K)
LEFT SIDE MACHINE VIEW - Tilt cylinder rod end line relief (L) 19 16
- Ride control balance solenoid valve (M)
- Rod end solenoid valve (ride control) (N)
COMMAND CONTROL STEERING IMPLEMENT CONTROL VALVE QUICK COUPLER CIRCUIT FAN AND BRAKE PUMP
 9 8 7 6 5 4 3 2 1

41 49A 49B
FRONT AXLE

51 RELEASE

APPLY
50
15 TILT 20 LIFT 21 AUX 52
46
47 53 A2 A1
F INLET
TO BRAKE
F
YY COVER LIGHTS
30
MANIFOLD MANIFOLD 24 TO TRANSMISSION CONTROL

45 PS

NO
TILT ANTIDRIFT R H B4 A4 HYDRAULIC LOCKOUT VALVE
VALVE LINE RELIEF
VALVES
QQ
NC

AUX
C C
25
LIFT ANTIDRIFT HEAD END HEAD END PP
VALVE SOL VALVE SOL VALVE RR

ROD END 48
RACK SOL VALVE
23 BACK RAISE
HEAD F
TILT BACK
PILOT SOL
RAISE PILOT END GG TO FAN MOTOR
SOL VALVE
VALVE

LS P T

HYDRAULIC
REAR AXLE TO CASE DRAIN TANK

MANIFOLD
RACK RIDE HEAD
CTRL END
BACK TILT SPOOL RAISE LIFT VALVE AUX SPOOL

E
CC SPOOL
BRAKE SYSTEM E
HOLD HOLD HOLD
PRESSURE PILOT
PRESSURE COMPENSATOR
COMPENSATOR PRESSURE
DUMP VALVE ROD REDUCING

SCREEN
VALVE
LOWER END VALVE
A1 12 8
8

RESOLVER
BALANCE
FLOAT VALVE
PRESSURE
7

VALVE
RESOLVER
RESOLVER VALVE COMPENSATOR
VALVE CHECK VALVE VALVE CROSSOVER
10 RELIEF

LL KK CYL PORT "B" CYL PORT "A"

SIGNAL RELIEF SHUTTLE VLV

VALVE

SIGNAL LOAD SENSING

DUPLICATION
PUMP PORT
VALVE
DUMP PILOT LOWER / FLOAT
RIDE CONTROL AUX
ROD END
SOL VALVE PILOT SOL VALVE MARGINE RELIEF
SOL VALVE VALVE
LOWER/ ROD
DUMP FLOAT END
DIRECTIONAL SPOOL
LS DR
D PILOT PORT"A" D
CHOCK CHECK )(
1 MAKE UP
VALVE
P FOR REVERSING
CHECK
22 26 FAN SEE ITEM 42 & 43
PILOT PORT"B"
36 6
TANK PORT
T
B1 PRESSURE
REDUCING
BACK UP
RELIEF
19 17 QUICK COUPLER VALVE
NN MM 9
C2

TO REAR TO PARKING
TO FRONT
BRAKES BRAKE
18
BRAKES
A1 A2 42 REVERSING FAN

43 P
A1 REGULATED
(Dimensions: 39 inches x 28 inches)

C1
PRESS PORT
P
T 11 TO PILOT VALVE
PS E1
RENR8828-03

ZZ
T C1
16 FF C
C
D1
17
30 COMMAND CONTROL STEERING
LINE PATTERNS
Pressure Line
AND 3PC IMPLEMENT ATTACHMENT
Pilot / Load Sensing Pressure
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
IMPLEMENT PUMP OUTPUT
Drain / Return Lines
PILOT CONTROL SPOOL 5
IMPLEMENT PILOT SUPPLY OIL PILOT PORT "B"
PRIMARY STEERING PUMP CIRCUIT
Component Group
STEERING CIRCUIT CYL PORT "B"
F SECONDARY STEERING CIRCUIT
IMPLEMENT PUMP LOAD SENSING CIRCUIT
Attachment 4
MAIN RELIEF VALVE LOAD SENSING CIRCUIT
Air Line
SUPPLY LINE
DRAIN / RETURN LINE
LIFT CYLINDER CIRCUIT CALLOUTS
27 TILT CYLINDER CIRCUIT 4
LS P T AUXILIARY CIRCUIT YY Taps (Pressure, Sampling,Sensor) by letter
BRAKE CHARGE VALVE AND FAN CONTROL CIRCUIT 3
30 Page,

BRAKE CONTROL CIRCUIT 52 Components by number

PILOT PORT "A"

CONNECTION B1 ONLY FOR COMMAND CONTROL STEERING

B HH
B1 B
25 DD 2
CYL PORT "A"
34
FLOW CONTROL
SPOOL
PUMP CONTROL VALVE E1 CROSSOVER RELIEF

EE
SOS 28 E1 D1 DIRECTIONAL SPOOL
PRESSURE
CUTOFF SPOOL PUMP PORT
AA
14
ACTUATOR
HMU
29 1 SUPPLY MAKE-UP CHECKS
BRAKE AND HYDRAULIC
PORT
FAN PUMP

35 BACK-UP RELIEF

31
32 C1 C1 FF

A A

HMU STEER AND 3PC IMPLEMENT

THIS SCHEMATIC IS FOR THE 966H AND 972H WHEEL LOADER
13 PART #: 242-0337 CHG 07 and BRAKE SYSTEM PART # 236-9049 CHG 06
33
Components are shown installed on a fully operable machine with the key and engine
D1 off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

9 8 7 6 5 4 3 2 1